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Trelleborg Pipe Seals

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<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

Global leader in sealing solutions


<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

2<br />

Some call it precision<br />

We call it <strong>Trelleborg</strong><br />

<strong>Trelleborg</strong> the company<br />

A brand which is synonymous to polymer technology for more than 100 years. The <strong>Trelleborg</strong> brand is well recognized<br />

throughout the world in a range of different market segments. It represents <strong>Trelleborg</strong>’s promise and offers innovative<br />

and reliable solutions that seal, damp and protect in industrial environments. Based on advanced polymer technology<br />

and in-depth know-how, we strive to give our customers something they cannot get elsewhere. This is what we have done<br />

for more than 100 years. Founded in 1905, we are currently the number 1 in the world of industrial rubber.<br />

The <strong>Trelleborg</strong> Group has annual sales of approximately € 2.5 billion, with around 20,000 employees over 40 countries.


3<br />

Forsheda, a <strong>Trelleborg</strong> brand<br />

Established in 1946, Forsheda is<br />

a leading brand in polymer and<br />

pipe sealing technology. Forsheda<br />

has pioneered many new sealing<br />

systems including integrated seals<br />

for concrete and plastic pipes<br />

whereby the seal is integrated into<br />

the socket during manufacturing.<br />

Since 2003 Forsheda is a<br />

<strong>Trelleborg</strong> brand. By joining the<br />

<strong>Trelleborg</strong> Group, the strength of<br />

Forsheda is combined with the<br />

experience of <strong>Trelleborg</strong>.<br />

This resulted in <strong>Trelleborg</strong> <strong>Pipe</strong><br />

<strong>Seals</strong>: as innovative rubber seal<br />

manufacturer with a proven track<br />

record all over the world, supported<br />

by the <strong>Trelleborg</strong> Group, who is<br />

dedicated to rubber technology and<br />

development.


Leading supplier<br />

<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> has developed a<br />

world-leading range of products by listening<br />

to customers and creating solutions through<br />

continuous innovation and the application<br />

of expert knowledge. Because the seals are<br />

developed in close cooperation with pipe<br />

manufacturers, specifiers and installation<br />

contractors, they form an integral and<br />

reliable component when constructing<br />

pipelines to the highest standard.<br />

Engineered to meet demands<br />

With almost 50 years of experience in material,<br />

design and development, our highly trained<br />

research and development team is continuously<br />

working to improve existing and develop new<br />

sealing systems with a strong focus on the pipe<br />

industry. With leading design facilities, the seals<br />

are engineered to meet the highest demands<br />

of the pipe user, while incorporating in-depth<br />

knowledge of pipe production. With advanced<br />

non-linear finite element computer modeling<br />

software (FEA) the engineers can predict the<br />

performance of joints and seals in application to<br />

a high degree of accuracy. All seal designs are<br />

tested in the <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> laboratory<br />

and are fully supported by our technical team.<br />

<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

<strong>Trelleborg</strong> and<br />

Forsheda is<br />

<strong>Trelleborg</strong><br />

<strong>Pipe</strong> <strong>Seals</strong><br />

<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

<strong>Trelleborg</strong> is a leading supplier of sealing systems for concrete, plastic, clay and ductile<br />

iron pipes for water, sewerage and drainage. Serving customers on all continents with<br />

operations covering more than 60 countries, <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> is a global player and<br />

has an extensive network of sales specialists and tailored logistics solutions.<br />

Global presence, local service<br />

With service being an integral part of our<br />

business philosophy, <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

provides full support for customers around the<br />

world. Local sales support and a modern logistics<br />

centre based in the Netherlands make<br />

<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> a highly customer oriented<br />

organization.<br />

5


<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

3<br />

6<br />

3<br />

The brand<br />

Established in 1946, Forsheda is a leading brand in polymer and pipe<br />

sealing technology.<br />

Forsheda has pioneered many new sealing systems including integrated<br />

seals for concrete and plastic pipes whereby the seal is integrated into the<br />

pipe socket during manufacturing.<br />

Tradition<br />

• Since 1946, Forsheda has been providing<br />

first-class polymer sealing solutions.<br />

• Forsheda joined the <strong>Trelleborg</strong> Group in 2003.<br />

• Swedish engineering, Swedish quality.<br />

• A pioneer in many new sealing systems and<br />

patents.<br />

Manufacturing competence<br />

• Highly-automated factories manufacturing<br />

millions of quality seals every year.<br />

• Excellent quality management.<br />

• Expertise in the moulding and extrusion of<br />

both rubber and plastic.<br />

• Close working relationship with international<br />

machine and tool manufacturers.<br />

Service<br />

• Service is an integrated part of our business<br />

philosophy.<br />

• Modern logistic centre in the Netherlands.<br />

• Local sales support.<br />

• Serving customers on all continents with<br />

operations covering more than 60 countries.<br />

Engineering<br />

• Highly trained R&D team focused on the pipe<br />

industry.<br />

• Engineered to meet the exacting demands of pipe<br />

users, while incorporating in-depth knowledge of<br />

pipe production.<br />

• Leading design facilities.<br />

Certified<br />

• All factories are ISO 9001 and 14001 certified.<br />

• Our factories are audited and products are tested by<br />

leading institutes including DNV, BSI, KIWA, COPRO<br />

and MFPA.<br />

• All products are in accordance with EN 681-1 or<br />

EN 681-2.<br />

• We either have the right certificate or we’ll get it!<br />

MFPA<br />

Leipzig GmbH<br />

SAC 02<br />

NB 0800<br />

MFPA<br />

Leipzig GmbH<br />

SAC 02<br />

NB 0800


Responsibility<br />

for the future<br />

Environmental Policy and Climate Strategy<br />

In 2009, the <strong>Trelleborg</strong> Group adopted a revised<br />

environmental policy and target indicators were<br />

established in certain key areas to enable a better<br />

monitoring of the implementation and compliance.<br />

<strong>Trelleborg</strong> also produced a climate-change<br />

strategy and targets to supplement the<br />

environmental policy.<br />

Recycling and minimalizing<br />

Evaluating the environmental impact of all raw materials and<br />

production processes has resulted in the elimination of toxic oil<br />

additives from rubber mixtures in the manufacturing process.<br />

In addition to minimalizing the rejected and waste matierial results<br />

in the extensive use of recyclable materials in the process. Because<br />

of this awareness, all European factories are ISO 14001 accredited.<br />

All production plants<br />

have an energy saving plan<br />

7


<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

8<br />

Securing value<br />

and high performance<br />

in demanding<br />

<strong>Pipe</strong> sealing solutions for every industry<br />

<strong>Trelleborg</strong> has a long history in sealing solutions. In close cooperation with<br />

customers, pipe machine manufacturers and industry specifiers, with a<br />

variety of production processes or pipe applications, <strong>Trelleborg</strong> always has<br />

or can develop the correct seal.<br />

Concrete pipe systems and manholes<br />

<strong>Trelleborg</strong> is the leading expert in Europe for concrete pipeline<br />

sealing systems. This has resulted in a comprehensive range<br />

of sealing solutions from basic rolling seals, sliding joints,<br />

pre-lubricated systems to fully integrated joints where the<br />

seal is cast into the concrete unit during manufacturing. We<br />

also supply manhole seals with an integrated load distributor<br />

element which transmits vertical loads through joint whilst<br />

preventing concrete to concrete contact and thereby potential<br />

structural failure.<br />

Ductile Iron applications<br />

While most varieties of cast iron are brittle, ductile iron is<br />

much more flexible and elastic, due to its nodular graphite<br />

inclusions. <strong>Trelleborg</strong> manufactures seals for ductile iron pipe<br />

applications for water, sewerage and drainage. Examples are<br />

seals for pipelines carrying water and hydrocarbon fluids<br />

(STD-seal, double hardness seal).


environments<br />

Plastic pipe systems and manholes<br />

<strong>Trelleborg</strong> has been supplying rubber ring joints to<br />

manufacturers of plastic pipe systems for both water<br />

mains and sewer/drainage systems since the early<br />

days. In the pressure market <strong>Trelleborg</strong> provides both<br />

integrated and non-integrated seals. These seals vary<br />

from full rubber designs to two component, co-moulded<br />

seals. In non-pressure applications <strong>Trelleborg</strong> provides a<br />

wide variety of products, with an expertise in Structural<br />

Wall <strong>Pipe</strong> (SWP) seals.<br />

Connector seals<br />

As a full range supplier <strong>Trelleborg</strong> also provides connection<br />

solutions for pipe to manhole or pipe to pipe connections.<br />

<strong>Trelleborg</strong> can offer a wide range of solutions for any type<br />

of pipe (PVC, PE, PP, concrete, clay, cast iron) that is<br />

connected to a manhole.<br />

9


<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

10<br />

Extrusion<br />

Every project i<br />

manufacturing to the<br />

highest standard<br />

Expertise in extrusion and moulding<br />

With highly-automated factories throughout Europe and the USA <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong><br />

manufactures millions of quality seals every year using a variety of processes. The expertise<br />

in moulding and extrusion is seen in all facilities. To make sure every seal can live up<br />

to the highest standard, <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> holds a world class quality management<br />

and all facilities are ISO 9001:2008 accredited.<br />

Moulding<br />

Both compression and injection<br />

moulding systems are used for<br />

manufacturing seals from 50mm to<br />

over 800mm in diameter.<br />

Two component seal manufacturing<br />

is also a manufacturing process<br />

in which <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> had<br />

gained a long experience. Examples<br />

are EPDM rubber and Polypropylene<br />

and co-injection of Thermo Plastic<br />

Elastomer and Polypropylene.<br />

The seal profile is extruded and<br />

vulcanized before being cut to the<br />

specific length and spliced.<br />

Vulcanisation of the joint is achieved<br />

using injection, compression or film<br />

splicing technology. Many of the<br />

manufactured profiles are tailored to<br />

suit specific customer applications and<br />

demands.<br />

Advanced co-extrusion capability<br />

allows manufacturing of profiles with<br />

two different compounds.<br />

This technique enables compounds of<br />

different performance characteristics to<br />

be combined in one profile to optimize<br />

product performance.<br />

Always the right certificate<br />

<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> promisses a<br />

high standard. With always the right<br />

certificate, <strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> can<br />

meet the demands.<br />

MFPA<br />

Leipzig GmbH<br />

SAC 02<br />

NB 0800


s unique<br />

11


Innovative engineered<br />

solutions for<br />

extreme demands<br />

<strong>Trelleborg</strong> <strong>Pipe</strong> <strong>Seals</strong> Lelystad BV • PO Box 62 • NL-8200 AB Lelystad • the Netherlands<br />

T +31 320 267 979 • F +31 320 267 980 • pipeseals@trelleborg.com • www.trelleborg.com/pipeseals

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