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A Company<br />

of ThyssenKrupp<br />

Technologies<br />

<strong>RTM</strong> <strong>351</strong><br />

Crankshaft grinder<br />

BERCO S.p.A.


The machine and its executions<br />

The <strong>RTM</strong><strong>351</strong> Crankshaft Grinder,<br />

conceived and realized according<br />

to highly innovatory criteria, is a<br />

structurally balanced and highly<br />

reliable machine, whose main<br />

features are the utmost precision<br />

and the top flexibility. Designed<br />

for the internal-combustion<br />

engine crankshaft reconditioning,<br />

it can, on request, be tooled up<br />

also for cylindrical grinding.<br />

The <strong>RTM</strong><strong>351</strong> is available in two<br />

executions:<br />

“A” execution, suitable for<br />

regrinding crankshaft with<br />

different features and dimensions;<br />

“D” execution, same as the “A”<br />

execution but equipped with an<br />

electro-hydraulic appliance which<br />

allows also grinding of cylindrical<br />

components such as rollers, bars,<br />

etc.<br />

In order to meet the manifold<br />

work requirements, the two<br />

1 Wheelhead plunge feed control<br />

panel.<br />

2 Table traverse control<br />

handwheel.<br />

3 Fast table traverse control<br />

lever.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

executions are available with two<br />

different center-to-center<br />

distances named <strong>RTM</strong><strong>351</strong>/2400<br />

and <strong>RTM</strong><strong>351</strong>/3000.<br />

The <strong>RTM</strong><strong>351</strong>, as it comes<br />

complete with its standard outfit,<br />

can immediately be used for<br />

profitable operation.<br />

Its performances are boosted by<br />

the addition of special devices<br />

such as: attachment for “in<br />

process” gauging (mechanical or<br />

hydraulic), hydraulic wheelhead<br />

plunge feed, hydraulic wheel<br />

dresser, etc.<br />

The main technical and<br />

construction features of the<br />

<strong>RTM</strong><strong>351</strong> are:<br />

• Top geometric precision and<br />

surface finish of the<br />

workpiece being ground<br />

because of the extreme<br />

sensitivity of the table<br />

movements and the<br />

5 Faceplate lock knob.<br />

6 Trip stop for automatic table<br />

traverse reverse.<br />

7 Hydraulic wheel dresser.<br />

8 Electronic “in process” sizing<br />

gauge.<br />

stiffness of the wheelhead<br />

assembly whose<br />

wheelspindle is supported,<br />

on 50% of its length, by<br />

special babbited bearing;<br />

• Air-float headstock and<br />

tailstock;<br />

• Workheads with four<br />

movements; radial and<br />

cross movements, 360°<br />

rotary motion and<br />

micrometer swing<br />

movement, for easy and<br />

fast centering of crankpins.<br />

Readings on workhead to<br />

hundredths of a mm (thou<br />

of an inch) can be both<br />

radial and crosswise;<br />

• The clutch is mounted direct<br />

onto headstock spindle,<br />

with a view to obtaining fast<br />

and easy balancing of the<br />

masses in rotation.<br />

The clutch assembly has<br />

9 Tailstock quill lock lever.<br />

10 Tailstock quill feed control<br />

handwheel.<br />

11 Wheelhead micrometer feed<br />

control handwheel.<br />

12 Pushbutton panel.<br />

Fig. 1<br />

General view of the <strong>RTM</strong> <strong>351</strong>/3000 in the “D” execution.<br />

Some special devices, which make grinding easier and cut the machining times, are installed on the machine.<br />

furthermore been designed to<br />

obtain, at the start, an<br />

extremely smooth and gradual<br />

engagement, this being easily<br />

adjustable via the control lever;<br />

• Transmission via highly<br />

flexible and resistant<br />

cogged belts, to ensure a<br />

constant and even<br />

workpiece rotation;<br />

• Outboard counterweights<br />

are radially adjustable and<br />

protected by safety guards,<br />

in compliance with accident<br />

prevention regulations;<br />

• Pushbutton panel with<br />

centralized low-voltage<br />

electric controls.<br />

Both version can be supplied<br />

also with stepless variable speed<br />

workhead motor.<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12


Standard outfit<br />

Fig. 2<br />

Fig. 3 Fig. 4<br />

Fig. 2<br />

Standard steady rests facing the<br />

main journals.<br />

Fig. 3<br />

Workhead equipped with center<br />

driving plate.<br />

Fig. 4<br />

Workhead equipped with<br />

selfcentering chuck.<br />

• Cooling system complete with<br />

power pump, coolant tank and<br />

3 /4” gas thread nozzle (fig. 9)<br />

• Set of splash guards<br />

• Grinding wheel, 915 mm (36”)<br />

dia., 32 mm (1 3 /4”) wide,<br />

mounted on hub<br />

• 1 wheel balancing arbor<br />

• 1 grinding wheel puller<br />

• 1 grinding wheel pulling tube<br />

• 1 oversize motor pulley, to be<br />

used when the grinding wheel<br />

is worn<br />

• 2 centers with nut for<br />

workhead<br />

• 1 blunt center for workhead<br />

• 1 center puller<br />

• 2 self-centering chucks, 230<br />

mm (9 1 /64”) dia., cpl. with<br />

2 chuck wrenches (fig. 4)<br />

• 2 driving plates (fig. 3)<br />

• 2 driving dogs, 25-60 mm<br />

(1”-2 3 /8”) capacity<br />

• 2 driving dogs, 60-100 mm<br />

(2 3 /8” - 4”) capacity<br />

• 2 driving dogs, 100-150 mm<br />

(4” - 5 15 /16”) capacity<br />

• set of auxiliary counterweights<br />

for workheads (fig. 6)<br />

• 2 standard steady rests<br />

(fig. 2)<br />

• 1 tool kit containing: 1 center<br />

positioning checking<br />

attachment (fig. 6), 1<br />

centering rod and 2 dial<br />

indicators for ditto<br />

• 1 square for centering rod<br />

(fig. 8)<br />

• DMI - attachment for taking<br />

the crank throw (fig. 7)<br />

• DRM - attachment for dressing<br />

the grinding wheel face and<br />

corners (fig. 5); the wheel<br />

dressing diamond is available<br />

on request<br />

• Set of levelling pads<br />

(13 pcs. for <strong>RTM</strong> <strong>351</strong>/2400,<br />

15 pcs. for <strong>RTM</strong> <strong>351</strong>/3000)<br />

• 1 lubrication gun and set of<br />

service spanners<br />

• 2 kg (4.40 lb) wheelspindle oil


Fig. 5 Fig. 6<br />

Fig. 7 Fig. 8<br />

Fig. 9<br />

Fig. 5<br />

DRM - Radius dresser: for dressing<br />

the grinding wheel face and<br />

corners, with the possibility to<br />

adjust the radius of the crankshaft<br />

journal fillet.<br />

Fig. 6<br />

Center position checking<br />

attachment resting onto workhead<br />

gauge blocks; the auxiliary<br />

counterweights are mounted onto<br />

the faceplate.<br />

Fig. 7<br />

DMI - attachment for taking the<br />

crank throw.<br />

Fig. 8<br />

Centering rod mounted onto the<br />

check square.<br />

Fig. 9<br />

Coolant tank with power pump.<br />

Fig. 10<br />

AEM - electronic “in process” sizing<br />

gauge, complete with PSM 127<br />

attachment; the measuring head is<br />

to be located into the dial indicator<br />

seat, as shown in the illustration.<br />

Fig. 11<br />

DRMY - hydraulic wheel dresser.<br />

Fig. 12<br />

PSM 127 - continuous<br />

measurement attachment.


Extra outfit<br />

• Grinding wheels, 915 mm<br />

(37”) dia. x 350 mm<br />

(12”) hole, 20 mm ( 51 /64”),<br />

25 mm (1”), 40 mm<br />

(1 37 /64”), 50 mm (1 9 /16”),<br />

and 63 mm (2 1 /2”) wide,<br />

part Nos. U812140170,<br />

U812140180,<br />

U812140200,<br />

U806140070<br />

and U811140030<br />

• coolant nozzle, 1 /2” gas part<br />

No A01.26703<br />

• DRFM - attachment for<br />

dressing and chamfering<br />

the grinding wheel face and<br />

dressing and tapering the<br />

grinding wheel sides<br />

(less diamond);<br />

part No. A00A22750<br />

(fig. 16)<br />

• DRMY - hydraulic wheel<br />

dresser (less diamond)<br />

draw. No. V10A22006<br />

(V10A22007 Imperial)<br />

(fig. 11)<br />

• DRP - center grinding<br />

attachment; part<br />

No. A00A22775 (fig. 15)<br />

• DAMY - hydraulically -<br />

operated wheelhead plunge<br />

feed device (suitable for<br />

“A” and “D” execution:<br />

refer to fig. 1, item 6) draw.<br />

No. VA9A22014<br />

(VA9A22015 Imperial)<br />

• LU/S - narrow steady rest;<br />

draw. No. A00A22650<br />

• LUS/DC - narrow steady<br />

rest with builtin centering<br />

fixture, less dial indicator<br />

(use the one supplied with<br />

the machine); draw.<br />

No. A00A22675 (fig. 14)<br />

• AEM - electronic “in<br />

process” sizing gauge;<br />

draw No. V26A17002<br />

(V26A17003 Imperial)<br />

(fig. 10)<br />

• PSM 127 - continuous<br />

measuring attachment;<br />

draw. No A00.64800A<br />

(fig. 12)<br />

• DCST/CT - unit for checking<br />

tailstock cross traverse<br />

Fig. 10<br />

(less indicator); draw<br />

No. V11A17002<br />

• COS M/50 - magnetic coolant<br />

clarifier with tank in<br />

replacement of the standard<br />

coolant tank;<br />

part No. V08022016 (fig. 17)<br />

• Gravity filtering clarifier with<br />

tank, in replacement of the<br />

standard coolant tank;<br />

part No. V08A14002<br />

• AES 500 - static balancer,<br />

part No. A00.61200C<br />

(refer to loose leaflet)<br />

• SFN/2B - portable belt type<br />

superfinisher, part<br />

No. A00.81580 (fig. 13)<br />

• 2.5 K wheel dressing diamond,<br />

part No. C465908000<br />

• Collapsible table way covers,<br />

for <strong>RTM</strong> <strong>351</strong>/2400 execution<br />

part No. V05A22006 (pair<br />

assembled on the machine);<br />

for <strong>RTM</strong> <strong>351</strong>/3000 part<br />

No. V05A22008<br />

• LU - Special steady rest<br />

135 ÷ 255 mm (5 5 /16” - 10 3 /64”)<br />

capacity; draw. No. A00A22950<br />

• Wheelhead and table digital<br />

reading position control<br />

device; part. No. V11A22002.<br />

Fig. 11<br />

Fig. 12


The machine and its components<br />

Fig. 13<br />

Fig. 14 Fig. 15<br />

Fig. 16<br />

Fig. 17<br />

Fig. 13<br />

SFN/2B - portable belt type<br />

superfinisher.<br />

Fig. 14<br />

LUS/DC - narrow steady rest with<br />

built-in centering fixture.<br />

Fig. 15<br />

DRP - centering grinding<br />

attachment. The flexible drive shaft<br />

is connected direct to the<br />

headstock.<br />

Fig. 16<br />

DRFM - attachment for dressing<br />

and chamfering the grinding wheel<br />

face and tapering the grinding<br />

wheel sides.<br />

Fig. 17<br />

Cooling system with magnetic<br />

coolant clarifier and tank.


Technical data<br />

<strong>RTM</strong> <strong>351</strong>/2400 <strong>RTM</strong> <strong>351</strong>/3000<br />

Working capacity<br />

Max. diameter ground with full-size wheel mm 260 1015 /64” 260 915 /64”<br />

Max. swing over table mm 700 271 /2” 700 271 /2”<br />

Min. diameter admitted in steady rests mm 60 223 /64” 60 223 /64”<br />

Max. diameter admitted in steady rests mm 180 7” 180 7”<br />

Max. eccentricity of workheads (throw) mm 170 611 /16” 170 611 /16”<br />

Max. weight admitted between centers kg 800 1760 lb 800 1760 lb<br />

Geometric features<br />

Height of centers over table mm 350 13 3 /4” 350 13 3 /4”<br />

Max. distance between centers mm 2400 94 31 /64” 3000 118 7 /64”<br />

Max. distance between chucks mm 2360 93” 2960 116 1 /2”<br />

Self-centering chuck diameter mm 230 9” 230 9”<br />

Max. grinding wheel diameter mm 915 36” 915 36”<br />

Min. grinding wheel width mm 20 25 /32” 20 25 /32”<br />

Standard grinding wheel width mm 32 1 1 /4” 32 1 1 /4”<br />

Max. grinding wheel width mm 63 2 1 /2” 63 2 1 /2”<br />

Wheelhead<br />

Travel, fast mm 170 6 11 /16” 170 6 11 /16”<br />

Travel, fine mm 230 9” 230 9”<br />

Feed per turn of handwheel mm 1 0,40” 1 0,40”<br />

Headstock<br />

Workpiece rotationspeed (6) r.p.m. 12 21 24 33 42 66 12 21 24 33 42 66<br />

*Workpiece rotation speed (stepless) r.p.m. 9-50 9-50<br />

Table<br />

Micrometer feed per turn of the handwheel mm 5,6 0,22” 3,6 0,14”<br />

Fast traverse speed, per minute mm 3600 141 47 /64” 3600 141 47 /64”<br />

Slow traverse speed, steplessly adjustable<br />

(only for D execution), per minute mm 45-250 1 25 /32 - 10” 45-250 1 25 /32 - 10”<br />

(for “DR” execution) mm 85-650 3 11 /32 - 25 1 /2”<br />

Motor rating<br />

Wheelhead kW 5,5 (7,5 HP) 5,5 (7,5 HP)<br />

Headstock kW 0,8-0,45 (1-0,06 HP) 0,8-0,45 (1-0,06 HP)<br />

*Headstock kW 3,8-0,6 (4,6-0,8 HP) 3,8-0,6 (4,6-0,8 HP)<br />

Fast table traverse kW 0,55 (0,75 HP) 0,55 (0,75 HP)<br />

Slow table traverse (only for D execution) kW 0,6 (0,85 HP) 0,6 (0,85 HP)<br />

Hydraulic system kW 0,55 (0,75 HP) 0,55 (0,75 HP)<br />

Cooling system kW 0,15 (0,2 HP) 0,15 (0,2 HP)<br />

Dimensions and masses<br />

Lenght A mm 7428 292 7 /16” 9514 374 9 /16”<br />

Width B mm 2245 88 1 /32” 2245 88 1 /32”<br />

Height C mm 2040 80 1 /32” 2040 80 1 /32”<br />

Approx. weight, unpacked kg 5600 12345 lb 6040 13315 lb<br />

Approx. weight, ocean packed kg 6700 14770 lb 7500 16534 lb<br />

Measurements, weights and executions can be changed without previous notice. Motor rating is referred to 50 Hz frequency.<br />

*Data valid for machines with stepless variable speed workhead motor.


BERCO S.p.A.<br />

Via 1° Maggio, 237<br />

44034 Copparo (Ferrara) Italy<br />

Phone (+39) 0532 864111<br />

Fax (+39) 0532 864259<br />

www.berco.com<br />

machinetools@berco.com<br />

ISO 9001 Cert. n. 0029/4<br />

ISO 14001 Cert. n. 0009A/2<br />

All manufacturers’s names, numbers, symbols and descriptions are used for reference purposes only. All parts listed are of Berco original<br />

production.The specifications and processes described in this brochure are subject to change without notice<br />

Published by Berco Communications Dept.<br />

00711.WM105GB00A


A Company<br />

of ThyssenKrupp<br />

<strong>RTM</strong> 270<br />

Crankshaft grinder<br />

BERCO S.p.A.


<strong>RTM</strong> 270/B - 1300 - 1600 - 2000<br />

1 Lever and knob for<br />

adjustment of the belts.<br />

2 Headstock spindle rotation<br />

control lever, 3-position: start,<br />

neutral, braking.<br />

3 Faceplate lock pin control<br />

knob.<br />

4 Table traverse handwheel.<br />

5 Lever for fast traversing the<br />

table in either direction,<br />

equipped with<br />

electromechanical safety<br />

device against unintentional<br />

maneuvers.<br />

6 One-shot pump for table feed<br />

gearing lubrication.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

7 Wheelhead micrometer feed<br />

control unit, for plunge grinding.<br />

8 Pedal control to actuate<br />

faceplate lock pins.<br />

9 Hydraulic wheel dresser:<br />

opening and shutoff of coolant<br />

as well as automatic return of<br />

the diamond slide are<br />

automatic.<br />

10 Levers for shifting and<br />

locking the tailstock quill.<br />

11 Signal light fixture for<br />

journal lineup.<br />

12 Hydralic steady rest with<br />

mechanical lock, in working<br />

position.<br />

13 Wheelhead traverse control<br />

lever, 2-positions: fast return,<br />

slow and fast approach.<br />

14 Wheelhead infeed control<br />

handwheel.<br />

15 Centralized, low-tension<br />

electric controls box, with main<br />

switch which can be blocked<br />

via a padlock.<br />

16 Hydraulic pedal control for<br />

actuating tailstock quill<br />

retraction.<br />

Fig. 1<br />

General view of the machine in the “B” execution, the most complete because of specific devices and automatics.<br />

Figg. 2,3<br />

Diagrams showing, respectively,<br />

top roundness and surface finish<br />

degree obtainable with the <strong>RTM</strong><br />

270.<br />

Fig. 2 Fig. 3<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16


Fig. 4<br />

Workhead where the fo u r<br />

m ovements stand out in full re l i e f .<br />

Fig. 5<br />

Workhead equipped with 180 mm<br />

( 7 3 /3 2”) dia. selfcentering chuck.<br />

Fig. 6<br />

Workhead equipped with driving<br />

collar and center with ring nut.<br />

Fig. 4 Fig. 5 Fig. 6<br />

The Berco <strong>RTM</strong> 270 is a<br />

crankshaft grinder which has<br />

been designed to meet the<br />

manifold requirements of those<br />

people who must handle both<br />

unit and production regrinding<br />

of small and medium runs of<br />

crankshafts.<br />

If view of this, the <strong>RTM</strong> 270<br />

has been realized in three<br />

different executions, each one<br />

having trhee different distances<br />

between centers.<br />

Execution “A”<br />

It is the simplest execution and<br />

can thus be regarded to as the<br />

basic execution.<br />

No automatics are provided for<br />

in the standard outfit of this<br />

machine, the machine being<br />

suitable only for regrinding of<br />

crankshafts with different<br />

dimensions and specifications.<br />

Execution “B”<br />

It is the most complete<br />

execution, being featured by<br />

specific devices and<br />

automatics which allow<br />

profitable and timesaving<br />

regrinding of small and<br />

medium runs of crankshafts.<br />

Execution “D”<br />

Essentially similar to the “A”<br />

execution, it is furthermore<br />

equipped with a unit for<br />

actuating table traverse and<br />

reverse thus allowing cylindrical<br />

grinding.<br />

The customer will thus be able<br />

to choose, out of these<br />

executions, the one which<br />

better suits his specific<br />

requirements and add the<br />

several optionals available in<br />

the extra outfit.<br />

Other techincal and costruction<br />

features of the <strong>RTM</strong> 270 are<br />

set forth hereunder:<br />

• Self-locking counterweights,<br />

radially adjustable and<br />

protected by safety guards in<br />

compliance with the accident<br />

prevention regulations.<br />

• Drive via high-resistance,<br />

high-flexible cogged belts, to<br />

assure an even and surgingfree<br />

rotation of workpiece.<br />

• Clutch located direct on the<br />

main spindle, to obtain fast<br />

and precise balancing of mass<br />

in rotation.<br />

• Air-float headstock and<br />

tailstock.<br />

• Tailstock quill with 50 mm<br />

(1 31 /32”) travel, to make loading<br />

and unloading of the<br />

crankshafts easier and faster.<br />

• Workheads with four<br />

movements:<br />

- radial movement<br />

- cross movement<br />

- 360° rotary motion, with fast<br />

indexing for 2, 3, 4, 5 and 6<br />

cylinder engine crankshafts<br />

- micrometer swing movement.<br />

All versions can be supplied<br />

also with stepless variable<br />

speed workhead motor.


Other executions of the machine<br />

<strong>RTM</strong> 270/A - 1300 - 1600 - 2000<br />

In this execution, the machine is equipped with:<br />

• 2-pole motor for headstock spindle ro t a t i o n<br />

• h yd raulic system for slow and fast wheelhead<br />

t rave rs e<br />

• 4 - w ay cross slide swing heads<br />

• unit for fast trave rsing the table in either<br />

d i re ct i o n<br />

Fig. 7<br />

G e n e ral view of the machine in the “A” exe c u t i o n .


<strong>RTM</strong> 270/D - 1300 - 1600 - 2000<br />

Similar, as far as standard outfit is concerned, to<br />

the “A” execution, this machine differs for<br />

having the possibility to regrind both crankshaft<br />

and cylindrical shafts.<br />

The table, in fact, besides fast traverse, is<br />

featured by work traverse, with automatic and<br />

manual reversal of the feed direction.<br />

Travel of the tables is adjustable via trip limit<br />

stops and the traverse speed is steplessly<br />

adjustable via the potentiometer mounted in the<br />

electric controls box.<br />

Fig. 8<br />

G e n e ral view of the machine in the “D” execution.


Specific devices and automatics<br />

Each execution of the <strong>RTM</strong> 270<br />

is fe a t u red by its own specific<br />

d e v i ces and automatics; others<br />

a re available on request as<br />

s c h e m a t i cally shown at right.<br />

S t a n d a rd outfit<br />

E x t ra outfit<br />

Not provided fo r<br />

Executions<br />

A<br />

B D<br />

devices and automatics<br />

H yd ralic wheel dre s s e r<br />

P/No. A00A17750<br />

Wheel dresser<br />

H yd raulic pedal control for actuating tailstock quill<br />

re t ra ct i o n<br />

H yd raulic pedal control for actuating the wo r k h e a d<br />

locking pins<br />

H yd ralic steady re s t<br />

D PA/L signal light fixture for journal lineup<br />

Wheel dresser for hyd raulic steady re s t<br />

Plunge feed device for grinding fillets and diameter<br />

of cra n k s h a ft journals - P/No. A00A17725<br />

Unit for actuating the automatic table trave rs e<br />

and re ve rs e


Fig. 9<br />

Rear view of tailstock showing the<br />

tailstock quill actuating cylinder<br />

and the actuator which controls the<br />

workhead fa ceplate locking pin.<br />

Fig. 10<br />

H yd raulic wheel dre s s e r.<br />

Fig. 11<br />

Wheel dre s s e r.<br />

Fig. 9 Fig. 10<br />

Wheel dresser<br />

A B D<br />

Unit for dressing the face and<br />

the edges of the grinding<br />

wheel, with the possibility to<br />

adjust radius of the crankshaft<br />

journal fillet. The dressing<br />

diamond is supplied only on<br />

request.<br />

Hydraulic wheel dresser<br />

A B D<br />

It is installed on the top of<br />

wheelhead and allows fast<br />

dressing of the grinding wheel<br />

face with uniform movement,<br />

even if the crankshaft is<br />

mounted in the machine.<br />

The diamond slide speed is<br />

adjustable at will and<br />

movement can be reversed<br />

automatically.<br />

A handwheel with indexed ring<br />

allows the adjustment of the<br />

diamond cutting depth as well<br />

as the compensation for<br />

reduction in grinding wheel<br />

diameter after each dressing.<br />

A ratchet lever allows obtaining<br />

the micrometer work jogging of<br />

the diamond holder, with<br />

constant increments.<br />

Unless clearly required when<br />

placing the order, no diamond<br />

will equip the wheel dresser.<br />

H yd raulic pedal control fo r<br />

a ctuating tailstock quill<br />

re t ra ct i o n<br />

The device actuates, thro u g h<br />

the hyd raulic cylinder in fig. 9<br />

the tailstock quill re t ra ct i o n .<br />

The pedal control (16 fig. 1)<br />

l e aves the operator free hands<br />

thus facilitating the cra n k s h a ft<br />

setup.<br />

A built-in contriva n ce pre ve n t s<br />

the tailstock quill from re t ra ct i o n<br />

when the grinding wheel is in<br />

working position.<br />

H yd raulic pedal control fo r<br />

a ctuating the wo r k h e a d<br />

locking pins<br />

A B D A B D<br />

This device allows, through the<br />

h yd raulic swinging act u a t o rs<br />

s h own in fig. 9, the locking pins<br />

to enter their seats in the<br />

workheads in the positions<br />

which we re preset for ce n t e r i n g<br />

c ra n k s h a ft journals.<br />

It actuates the locking pins of<br />

both headstock and tailstock at<br />

the same time through the<br />

pedal (8 fig. 1) located in the<br />

l ower part of machine bed, thus<br />

speeding up ce n t e r i n g .<br />

Fig. 11


Specific devices and automatics<br />

A B C<br />

S t a n d a rd outfit<br />

E x t ra outfit<br />

Not provided fo r<br />

Fig. 12<br />

Fig. 13 Fig. 14<br />

H yd raulic steady re s t<br />

A B D<br />

It is small-sized steady rest and<br />

can pra ct i cally be used with all<br />

c ra n k s h a ft types.<br />

It is fitted with a device, linked to<br />

the upper shoe, for checking<br />

centering of cra n k s h a ft journals.<br />

A p p roach to and return from the<br />

wo r k p i e ce are hyd raulic and<br />

c o n t rolled manually, by<br />

a ctuating a leve r.<br />

S a fety microswitches pre ve n t<br />

fast automatic trave rse of the<br />

table when the hyd raulic steady<br />

rest is in working position.<br />

Wheel dresser for hyd ra u l i c<br />

steady re s t<br />

A B D<br />

Shape and dimensions of this<br />

grinding wheel fa ce and ra d i u s<br />

d resser have specifically been<br />

designed for use on the “B”<br />

execution of the machine.<br />

It is mounted on the table,<br />

opposite the hyd raulic steady<br />

rest, leaving the cra n k s h a ft in<br />

the machine. The dre s s i n g<br />

diamond is supplied only on<br />

re q u e s t .<br />

D PA/L signal light fixture fo r<br />

journal lineup<br />

A B D<br />

It is mounted on the top of the<br />

h yd raulic steady rest and is<br />

f i tted with a stylus that, once<br />

c o r re ct journal wheel lineup is<br />

obtained, switches on a signal<br />

l i g h t .


Fig. 15 Fig. 16<br />

Plunge feed device fo r<br />

grinding fillets and diameter<br />

of the journals<br />

A B D<br />

This hyd ra u l i ca l l y- o p e ra t e d<br />

d e v i ce allows to obtain the<br />

wheelhead work feed, with<br />

p reset speed and travel, fo r<br />

grinding the fillets and diameter<br />

of cra n k s h a ft journals (fig. 13).<br />

Oleomechanical table<br />

traverse and reverse unit<br />

A B D<br />

This unit, which gives the<br />

machine the features of a<br />

cylindrical grinder, is most<br />

profitably used in engine<br />

rebuilding shops in as much as<br />

it is often necessary to grind<br />

parts other than crankshafts<br />

such as bars, rods, etc.<br />

It consists essentially of:<br />

- a d.c. motor with electronic<br />

speed adjustment for the<br />

automatic work feed of the<br />

table (traverse speed is<br />

adjustable from 5 to 300<br />

mm/min -2”+11 13 /16” per<br />

minute)<br />

- an oleomechanical unit for<br />

reversing table traverse,<br />

either manual or automatic<br />

via limit stops sliding onto a<br />

scale secured to the table.<br />

Fig. 12<br />

H yd raulic steady rest and DPA / L<br />

signal light fixture mounted on its<br />

t o p .<br />

Fig. 13<br />

Wheelhead work feed device<br />

c o n t rols panel.<br />

a) Feed speed adjustment knob (fo r<br />

grinding the cra n k s h a ft journals)<br />

with fast approach lever;<br />

b) Wheelhead travel adjustment<br />

k n o b ;<br />

c) Knob for engaging and<br />

disengaging the wheelhead<br />

automatic fe e d .<br />

Fig. 14<br />

Wheel dresser for hyd rauulic steady<br />

re s t .<br />

Fig. 15<br />

C y l i n d r i cal grinding on the Berc o<br />

<strong>RTM</strong> 270, “D” exe c u t i o n .<br />

Fig. 16<br />

E l e ct ronic conve rter for the<br />

automatic table work fe e d .


Fig. 17<br />

Standard outfit<br />

Fig. 19<br />

Fig. 18<br />

• safety guard s<br />

• cooling system, complete with<br />

p ower pump and tank on the<br />

back of machine, with<br />

s t a n d a rd 1 /2” gas thread nozzle<br />

(fig. 19)<br />

• set of splash guard s<br />

• 1 grinding wheel, 710 mm<br />

(28”) dia. 25 mm (1”) thick,<br />

mounted on whelelhub<br />

• 1 dummy shaft wheel<br />

b a l a n c i n g<br />

• 1 wheelhub puller<br />

• 1 ove rsize motor pulley, fo r<br />

worm wheel<br />

• 1 truncated center fo r<br />

wo r k h e a d<br />

• 2 ce n t e rs with ring nuts fo r<br />

workheads<br />

• 1 center puller<br />

• 2 180 mm (7 3 /3 2”) dia. selfcentering<br />

chucks, with chuck<br />

s p a n n e r<br />

• 2 driving dogs, 20 ÷ 60 mm<br />

( 3 1 /6 4” - 2 3 /8”) ca p a c i t y<br />

• 2 driving dogs 60 ÷ 115 mm<br />

( 2 3 /8” - 4 1 2 /3 2”) ca p a c i t y<br />

• 2 driving collars<br />

• 2 normal steady rests (fig. 17)<br />

• 2 auxiliary conterweights<br />

(fig. 18)<br />

• 1 tool kit complete (fig. 22),<br />

w i t h :<br />

- 1 center position checking<br />

a tt a c h m e n t ,<br />

- 1 centering rod,<br />

- 2 dial gauges for ditt o<br />

• 1 square for centering rod<br />

(fig. 21)<br />

• 1 feeler gauge for the<br />

centering rod (fig. 23)<br />

• DMI - attachment for taking<br />

c rank throw (fig. 20)<br />

• 7 adjustable wedges fo r<br />

machine levelling<br />

• 1 grease gun<br />

• set of serv i ce spanners<br />

• kg 2 oil for wheelhead<br />

l u b r i f i ca t i o n .


Fig. 20 Fig. 21<br />

Fig. 22<br />

Fig. 17<br />

Normal steady rests onto the table.<br />

Fig. 18<br />

Workhead position checking<br />

a ttachment. The cra n k s h a ft is held<br />

b e t ween chucks. A u x i l i a ry<br />

c o u n t e rweights fitted to wo r k h e a d<br />

fa ce p l a t e .<br />

Fig. 19<br />

Coolant tank and power pump.<br />

Fig. 20<br />

“DMI” attachment for taking cra n k<br />

t h row .<br />

Fig. 21<br />

Centering rod mounted on square ,<br />

for centering cra n k s h a ft journals.<br />

The cra n k s h a ft is held betwe e n<br />

ce n t e rs .<br />

Fig. 22<br />

Tool kit with attachment, ce n t e r i n g<br />

rod and indica t o rs .<br />

Fig. 23<br />

Centering rod mounted via a<br />

s u r fa ce gauge on the DMI<br />

a ttachment, for truing the ce n t e rs .<br />

Fig. 23<br />

All items in the standard outfit<br />

a re common to the diffe re n t<br />

executions of the machine.


Extra outfit<br />

The items listed in the extra<br />

outfit can be used with any of<br />

the three executions of the<br />

machine.<br />

Fig. 24 Fig. 25 Fig. 26<br />

Fig. 27<br />

• grinding wheels, 710 mm<br />

(28”) dia. 203 mm (8”) hole,<br />

t h i k n e s s e s :<br />

20 mm 5 1 /6 4” code U 8 1 2 1 4 0 0 4 0<br />

32 mm 1 1 /4” code U 8 1 2 1 4 0 0 6 0<br />

40 mm 1 9 /1 6” code U 8 0 6 1 4 0 0 3 0<br />

50 mm 2 ” code U 8 1 1 1 4 0 0 0 0<br />

63 mm 2 3 1 /6 4” code U 8 1 1 1 4 0 0 1 0<br />

• 1 /4” gas thread nozzle<br />

( for wheel thickness more than<br />

20 mm - 5 1 /6 4” )<br />

code A 0 1 . 2 6 7 0 3<br />

• 3 /4” gas thread nozzle<br />

(for wheel thickness more<br />

than 25 mm - 1”)<br />

code A 0 1 . 2 6 7 0 4<br />

• DRFM attachment for dre s s i n g<br />

and chamfering wheel fa ce<br />

and for dressing and tapering<br />

wheels sides (fig. 27), less<br />

d i a m o n d<br />

code A 0 0 A 1 7 8 0 0<br />

• DRP center grinding<br />

attachment (fig. 24)<br />

code A 0 0 A 1 7 8 2 5<br />

• LU/DC normal steady rest with<br />

built-in centering fixture<br />

(fig. 26), less dial gauge<br />

code A 0 0 A 1 7 7 0 0<br />

• LU/S narrow steady rest fo r<br />

n a r row journals<br />

code A 0 0 A 1 7 6 5 0<br />

• LU/S/DC narrow steady re s t<br />

with built-in centering fixture ,<br />

less dial gauge<br />

code A 0 0 A 1 7 6 7 5<br />

• s e l f - centering chuck 180 mm<br />

( 7 3 /3 2”) dia. complete with<br />

t h ree sets of three jaws, max.<br />

external capacity 245 mm<br />

(9 4 1 /6 4” )<br />

code A 0 0 A 1 7 2 1 7<br />

• pair of collapsible way cove rs ,<br />

in re p l a cement of the standard<br />

c ove rs<br />

code V 0 5 A 1 7 0 0 2<br />

• magnetic coolant clarifier with<br />

tank in replacement of the<br />

standard tank (fig. 25), for<br />

cooling system<br />

code V08A17010<br />

• g ravity filtering clarifier with<br />

tank, in re p l a cement of the<br />

s t a n d a rd coolant tank<br />

code V 0 8 A 1 4 0 0 2<br />

• diamond for the wheel<br />

d re s s e rs<br />

code C 4 6 5 9 0 4 0 1 0<br />

• SFN2/B portable belt type<br />

s u p e r f i n i s h e r. Please re fer to<br />

the loose leaflet (fig. 31)<br />

• AES 500 static balance r<br />

(please re fer to the loose<br />

l e a f l e t )<br />

• AEM elect ronic sizing unit<br />

(fig. 30)<br />

• PSM 127 continuous<br />

m e a s u rement attachment<br />

(fig. 28)<br />

• unit for checking tailstock<br />

c ross trave rse (fig. 29)<br />

code V 1 1 A 1 7 0 0 2<br />

• pair of knobs with indexe d<br />

bushing, for shifting the<br />

workheads ra d i a l l y<br />

code V 0 4 A 1 7 0 0 2


Fig. 28<br />

Fig. 24<br />

Grinding a center with the DRP<br />

attachment.<br />

Fig. 25<br />

Cooling system with magnetic<br />

coolant clarifier and tank.<br />

Fig. 26<br />

Steady rest with built-in centering<br />

fixture.<br />

Fig. 27<br />

DRFM attachment for dressing and<br />

chamfering wheel face and for<br />

dressing and tapering wheel sides.<br />

Fig. 28<br />

PSM 127 continuous measurement<br />

attachment.<br />

Fig. 29<br />

Unit for direct check of the<br />

tailstock cross traverse; the dial<br />

gauge is the one in the standard<br />

outfit.<br />

Fig. 30<br />

AEM electronic sizing and control<br />

unit. To be used in conjunction<br />

with Berco PSM 127.<br />

Fig. 31<br />

SFN/2B portable belt type<br />

superfinisher.<br />

Fig. 29<br />

Fig. 30<br />

Fig. 31


Technical data<br />

Working ca p a c i t y<br />

Max. diameter ground with full-size wheel m m 150 5 2 9 /3 2”<br />

Max. swing over table m m 540 2 1 1 /4”<br />

Min. diameter admitted in steady re s t s m m 30 1 1 1 /6 4”<br />

Max. diametera dmitted in steady re s t s m m 140 5 3 3 /6 4”<br />

Max. eccentricity of workheads (throw ) m m 1 2 0 4 2 3 /3 2”<br />

Max. mass admitted between ce n t e rs kg 3 0 0 661 lb<br />

Geometric fe a t u re s<br />

Height of center over table mm 270 1 0 5 /8”<br />

Max. distance between ce n t e rs (2 exe c u t i o n s ) m m 1300 - 1600 - 1950 51” - 63” - 76 2 5 /3 2”<br />

Max. distance between chucks (2 exe c u t i o n s ) m m 1270 - 1569 - 1919 50” - 61 2 5 /3 2” - 75 9 /1 6”<br />

S e l f - centering chuck diameter m m 180 7 3 /3 2”<br />

Max. grinding wheel diameter m m 710 2 8 ”<br />

Min. grinding wheel thickness m m 20 2 5 /3 2”<br />

S t a n d a rd grinding wheel thickness m m 25 1 ”<br />

Max. grinding wheel thickness m m 63 2 3 1 /6 4”<br />

W h e e l h e a d<br />

Travel, fa s t m m 1 8 0 7 5 /6 4”<br />

Travel, fine m m 1 6 5 6 3 1 /6 4”<br />

Max. travel for plunge grinding m m 1 , 5 . 0 6 0 ”<br />

Feed per turn of the handwheel m m 1 . 0 4 0 ”<br />

H e a d s t o c k<br />

Wo r k p i e ce rotation speed (6) r. p . m . 16 - 22 - 30 - 40 - 52 - 70<br />

* Wo r k p i e ce rotation speed (stepless va r i a b l e ) r. p . m . 12 ÷ 6 0<br />

Ta b l e<br />

M i c rometer feed per turn of the handwheel m m 5 , 8 4 . 2 3 ”<br />

Fast trave rse speed, per minute m / m i n 6 236” in/min<br />

S l ow trave rse speed, steplessly adjustable (only for D execution), per minute m / m i n 0,05 - 0,35 2 - 13 9 /1 6” in/min<br />

Motor ra t i n g<br />

W h e e l h e a d k W 4 (5,50 CV)<br />

H e a d s t o c k k W 0,45 ÷ 0,24 (0,6 ÷ 0,32 CV)<br />

* Headstock k W 0,24 ÷ 1,45 (0,32 ÷ 2 CV)<br />

Fast table trave rs e k W 0,55 (0,75 CV)<br />

S l ow table trave rse (only for D exe c u t i o n ) k W 0,62 (0,84 CV)<br />

H yd raulic sys t e m k W 0,55 (0,75 CV)<br />

Cooling sys t e m k W 0,15 (0,20 CV)<br />

Dimensions and masses<br />

Lenght A (see fig. 32) m m 4500 - 5500 - 6219 177” - 216 1 7 /3 2” - 244 2 7 /3 2”<br />

Width B (see fig. 32) m m 1 7 6 0 6 9 1 /8”<br />

Height C (see fig. 32) m m 1 8 3 7 7 2 2 1 /6 4”<br />

A p p rox. mass, unpacked (exec. 1300) k g 3 2 5 0 7 1 5 0 l b<br />

A p p rox. mass, ocean packed (exec. 1300) k g 3 8 2 0 8 4 0 4 l b<br />

A p p rox. mass, unpacked (exec. 1600) k g 3 4 0 0 7 4 9 6 l b<br />

A p p rox. mass, ocean packed (exec. 1600) k g 4 1 0 0 9 0 3 9 l b<br />

A p p rox. mass, unpacked (exec. 1950) k g 3 4 5 0 7 6 0 6 l b<br />

A p p rox. mass, oce a n p a c ked (exec. 1950) k g 4 1 5 0 9 1 4 0 l b<br />

M e a s u rements, masses and executions can be changed without previous notice. Motor rating is re ffe red to 50 Hz fre q u e n c y.<br />

*Data valid for machines with stepless variable speed workhead motor.<br />

Fig. 32


R T M 3 5 1<br />

R T M 5 7 5<br />

Others crankshaft grinders of the <strong>RTM</strong> series<br />

Besides the <strong>RTM</strong> 270 Berco is<br />

manufacturing other crankshaft<br />

grinder models; their main<br />

specifications are set forth<br />

hereunder:<br />

<strong>RTM</strong> <strong>351</strong><br />

Center height over table<br />

350 mm (13 3 /4” ) .<br />

Max. swing over table 700 mm<br />

( 2 7 9 /1 6” ) .<br />

Max. distance between ce n t e rs<br />

2400-3000 mm<br />

( 9 4 3 1 /6 4” - 118 7 /6 4” ) .<br />

Max. mass admitted betwe e n<br />

ce n t e rs 800 kg (1760 lb).<br />

<strong>RTM</strong> 425A<br />

Center height over table<br />

425 mm (16 3 /4” ) .<br />

Max. swing over table 850 mm<br />

( 3 3 1 /2” ) .<br />

Max. distance between ce n t e rs<br />

4020 mm (158 1 /6 4” ) .<br />

Max. mass admitted betwe e n<br />

ce n t e rs 1200 kg (2645 lb).<br />

<strong>RTM</strong> 575<br />

Center height over table<br />

575 mm (22 5 /8” ) .<br />

Max. swing over table<br />

1150 mm (45 9 /3 2” ) .<br />

Max. distance between ce n t e rs<br />

4020 mm (158 1 /6 4” ) .<br />

Max. mass admitted betwe e n<br />

ce n t e rs 1200 kg (2645 lb).<br />

<strong>RTM</strong> 700<br />

Center height over table<br />

700 mm (27 9 /1 6” ) .<br />

Max. swing over tablea<br />

1400 mm (55 1 /8” ) .<br />

Max. distance between ce n t e rs<br />

5700-6900 and 8000 mm<br />

( 2 2 4 1 3 /3 2” - 271 2 1 /3 2” e 315”).<br />

Max. mass admitted betwe e n<br />

ce n t e rs 6000 kg (13200 lb).


BERCO S.p.A.<br />

Via 1° Maggio, 237<br />

44034 Copparo (Ferrara) Italy<br />

Phone (+39) 0532 864111<br />

Fax (+39) 0532 864259<br />

www.berco.com<br />

machinetools@berco.com<br />

ISO 9001 Cert. n. 0029/5<br />

ISO 14001 Cert. n. 0009A/3<br />

00910.WM101GB00A<br />

Published by Berco Communications Dept.

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