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RACK OVENS - Materiel de boulangerie

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Wachtel GmbH & Co.<br />

Hans-Sachs-Straße 2 · D-40721 Hil<strong>de</strong>n<br />

Phone +49 2103 4904-0 · Fax +49 2103 41940<br />

www.wachtel.<strong>de</strong><br />

The ever-changing <strong>de</strong>mands and wishes of our<br />

customers have been the driving forces for our<br />

product and technological <strong>de</strong>velopments since<br />

the founding of wachtel in 1923. We have organized<br />

ourselves to meet these varied <strong>de</strong>mands<br />

quickly and comprehensively. As a result, we can<br />

offer our customers from a single source the<br />

complete range of machines and equipment for<br />

the bakery industry: oil, gas or electrically heated<br />

baking ovens, cooling concepts and equipment<br />

and oven loading <strong>de</strong>vices. In or<strong>de</strong>r to assure the<br />

greatest flexibility, our sales engineers and service<br />

teams are posted in three Service Centers<br />

and 16 locations in Germany. Our international<br />

customers are quickly and reliably served by our<br />

foreign local service support partners.<br />

Service-Centrum Hil<strong>de</strong>n<br />

+49 2103 4904-0<br />

Service-Centrum Bräunlingen<br />

+49 771 63978<br />

Service-Centrum Pulsnitz<br />

+49 35955 8360<br />

was-werbeagentur.com/2635/Rev/500/09.2006 Technische Än<strong>de</strong>rungen vorbehalten.<br />

<strong>RACK</strong> <strong>OVENS</strong><br />

Long service life<br />

and high operational reliability


Powerful. Rack ovens from wachtel are known for their<br />

long service life and high operational reliability. Baking <strong>de</strong>cks, front and<br />

outsi<strong>de</strong> paneling are completely ma<strong>de</strong> of high-gra<strong>de</strong> stainless steel. The<br />

chamber parts are not bolted but carefully and securely wel<strong>de</strong>d. Moreover,<br />

each COMPACT and COMET oven stands on an 8 mm strong stainless<br />

steel base plate. Decisive advantages that guarantee a long life expectancy!<br />

The COMPACT and COMET rack ovens boast exceptionally large<br />

baking surfaces with minimum space requirements. Due to its unusual<br />

height, the baking chamber can accommodate racks with 20 layers as<br />

standard while maintaining the technically required minimum layer<br />

pitch of more than 85 mm. Compared to ovens accommodating racks<br />

with only 18 layers, wachtel rack ovens produce 11 % more volume with<br />

the same baking surface. The unique cross-flow radial fan assures an<br />

absolutely consistent and evenly distributed airflow. This results in optimal<br />

energy efficiency at the slowest possible air speed while you achieve<br />

baking results of supreme quality. Continuous baking is no problem due<br />

to the large-capacity steaming unit generating sufficient steam at any<br />

time. Not to mention an easy to operate computer control is a standard<br />

feature of each rack oven. The electrically heated COMET rack oven as<br />

alternative to gas or oil heated ovens.<br />

2 3


COMPACT<br />

4<br />

Excellent impression, first-class workmanship,<br />

extremely robust. Such attributes are not awar<strong>de</strong>d<br />

easily. The high-quality oil or gas heated rack<br />

ovens of the COMET line are the talk of the town.<br />

Wachtel ovens set standards in terms of baking<br />

quality – convincing in each and every respect!<br />

Type no. of layer pitch tray size baking sur- exterior dimensions kW<br />

trays mm mm face m2 mm (w/l/h)** (gas/oil kg/h)*<br />

Compact 075.8 16 84 580 x 780 7,2 1580 x 1580 x 2190 70 (5,9)<br />

Compact 1.8 20 84 580 x 780 9,1 1580 x 1580 x 2500 81 (6,8)<br />

Compact 1.10 20 84 580 x 980 11,4 1780 x 1780 x 2500 104 (8,8)<br />

*( ) rated heat efficiency<br />

** Oven height for ovens with rack lifting <strong>de</strong>vice or top drive upon request.<br />

Produce large volumes at lower costs. The 2.8/2.10<br />

double rack oven accommodates two racks with<br />

20 layers each. The advantages of two COMPACT<br />

ovens combined in one double oven with up to<br />

24 m2 baking surface: less space requirements,<br />

increased energy efficiency and reduced investment<br />

costs.<br />

DOUBLE <strong>RACK</strong> OVEN<br />

Type no. of layer pitch tray size baking sur- exterior dimensions kW<br />

trays mm mm face m2 mm (w/l/h)** (gas/oil kg/h)*<br />

Compact 2.8 2 x 20 84 580 x 780 18,1 2480 x 2380 x 2600 151 (12,8)<br />

Compact 2.10 2 x 20 84 580x980 22,8 2480 x 2380 x 2600 184 (15,5)<br />

*( ) rated heat efficiency<br />

** incl. motor<br />

COMET– the electrically heated alternative. The<br />

perfect alternative wherever it is reasonable and<br />

economical to rely on electrical power with all its<br />

inherent advantages. Connections to a flue gas<br />

chimney and a burner are nor required. Clean,<br />

quiet and reliable.<br />

COMET<br />

Type no. of layer pitch tray size baking sur- exterior dimensions kW<br />

trays mm mm face m2 mm (w/l/h)** (gas/oil kg/h)*<br />

Comet 05.4 10 87 600 x 400 2,4 1230 x 1170 x 2620 23<br />

Comet 05.8 10 85 580 x 780 4,5 1450 x 1310 x 2640 32,5<br />

Comet 075.4 16 90 600 x 400 3,8 1250 x 1360 x 2420 28<br />

Comet 075.5GN 16 90 530 x 650 5,5 1350 x 1460 x 2420 33<br />

Comet 075.8 16 84 580 x 780 7,2 1580 x 1580 x 2300 40,8<br />

Comet 1.8 20 84 580 x 780 9,1 1580 x 1580 x 2610 52<br />

Comet 1.10 20 84 580 x 980 11,4 1780 x 1780 x 2610 69,5<br />

*( ) rated heat efficiency<br />

** incl. motor<br />

Fresh baking.<br />

Quality baking.<br />

Successful baking.<br />

5


Better to play it safe. The baking<br />

chambers of all wachtel rack ovens are<br />

carefully and securely wel<strong>de</strong>d. Failures<br />

such as loosening of connections or<br />

<strong>de</strong>cay of seals occurring on ovens with<br />

bolted chambers are thus exclu<strong>de</strong>d.<br />

The 8 mm stainless steel base plate is<br />

another standard feature of the COMET<br />

and COMPACT ovens. Safety according<br />

to wachtel’s <strong>de</strong>mands!<br />

Everything revolves around quality.<br />

Standard equipment of all COMPACT<br />

and COMET rack ovens: rotating rack<br />

and turntable.<br />

The unique radial fan. Optimum use of<br />

energy at the slowest possible air speed.<br />

The oversized fan shaft rotating with<br />

only 1420 RPM assures an i<strong>de</strong>al airflow<br />

yielding products of supreme quality.<br />

6<br />

Advantages<br />

of wachtel rack ovens<br />

COMPACT heat exchanger with maximum efficiency, heat resistant up to<br />

1100°C! Safety over many years.<br />

COMPACT cross flow radial fan with only 1420 RPM for less water evaporation<br />

and better baking. Slowest possible air speed for an evenly colored product.<br />

Standard baking chamber height of 2000 mm to accommodate racks with<br />

20 layers at pitch of 85 mm. Our guarantee for best quality.<br />

Sufficient steam allowing continuous baking. Segmented steam generator<br />

with two injection pipes for consistent steaming of the complete baking<br />

chamber.<br />

Wel<strong>de</strong>d baking chamber without nuts and bolts and seals subject to wear.<br />

Leak-tight weld seams for utmost safety!<br />

Easy to operate intelligent computer controls allowing linking with other rack<br />

or <strong>de</strong>ck ovens as a standard feature.<br />

Easy access to service fittings from the front. Easier and faster maintenance<br />

at lower costs.<br />

Standard construction with stainless steel paneling important to retain value<br />

and fulfill hygienic standards. Why settle for less?<br />

Material thickness counts: 8 mm stainless steel base plate and 2 mm stainless<br />

steel baking chamber. Stay on the safe si<strong>de</strong> in any case!<br />

Baking chamber door with double glass insulation pane and circumferential<br />

door seal. Better to be safe: Minimize energy losses and save money!<br />

OX C computer control makes your daily<br />

work easier and safer by programmed<br />

baking parameters. The large display screen<br />

clearly shows all relevant program data.<br />

Comfortable data input at the scroll wheel<br />

or touch screen. The OX C control can be<br />

linked to a network as any PC so that your<br />

oven becomes internet compatible.<br />

NEW: Self-optimizing energy management<br />

for economical use of energy.<br />

Basic control equipment<br />

Shopmatic control: Easy and safe to operate. 29 automatic<br />

programs and 1 manual program to be entered easily via scroll<br />

wheel or keyboard. Comfortable operator guidance through<br />

display prompts.<br />

The COMET heating element <strong>de</strong>sign is<br />

based on many years of experience and<br />

<strong>de</strong>velopment efforts. Optimum energy<br />

use with the lowest possible connected<br />

load.<br />

Service friendliness in mind. Saves<br />

costs and makes maintenance easy:<br />

Service points for burner, radial fan,<br />

control panel, control and drive elements<br />

are arranged behind service<br />

doors in the front for easy access.<br />

Therefore, all COMET or COMPACT<br />

rack ovens can be surroun<strong>de</strong>d by<br />

walls or other equipment on three<br />

si<strong>de</strong>s.<br />

The heat exchanger. The heart of each COMPACT rack oven. Its specifically <strong>de</strong>veloped<br />

<strong>de</strong>sign provi<strong>de</strong>s for a large storage surface for maximum efficiency. Particularly enduring<br />

and reliable through use of highly heat resistant special gra<strong>de</strong> stainless steel. Delivered<br />

with 3 years warranty.<br />

Cleary arranged and comfortable. Program,<br />

monitor and control your baking programs<br />

with the help of the wachtel WinServer<br />

software. Simply select and download the<br />

program at the oven. The WinServer software<br />

inclu<strong>de</strong>s extensive control functions and<br />

a printer connection as an option and an<br />

additional power management program for<br />

the electrically operated COMET.<br />

The “Quickstart“ burner. A new generation<br />

of oil and gas burners. Quick burner start<br />

without purging significantly reduces the<br />

temperature drop after loading. Less energy<br />

use but better quality.<br />

7

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