RA Replacing rear window in convertible top (Z3 ... - Ad Kusters
RA Replacing rear window in convertible top (Z3 ... - Ad Kusters
RA Replacing rear window in convertible top (Z3 ... - Ad Kusters
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54 31 013 <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong><br />
(<strong>Z3</strong> roadster, M roadster)<br />
Caution!<br />
Vehicle must be brought to room temperature of approx. 20° C.<br />
The <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> and the <strong>convertible</strong> <strong>top</strong> must not come <strong>in</strong>to<br />
contact with solvents, greases etc.<br />
The work should be carried out with a second person.<br />
Lower all side <strong>w<strong>in</strong>dow</strong>s.<br />
Unlock <strong>convertible</strong> <strong>top</strong> and lift somewhat.<br />
Note:<br />
Protect <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> frame and side panels from damage.<br />
Raise profile pip<strong>in</strong>g below center with fold<strong>in</strong>g leg and pull fabric<br />
approx. 100 mm out of profile pip<strong>in</strong>g.<br />
1. Rear <strong>w<strong>in</strong>dow</strong><br />
2. PVC profile pip<strong>in</strong>g<br />
3. Seal<strong>in</strong>g tape<br />
4. Lock<strong>in</strong>g clip<br />
5. Seam<br />
6. Cover fabric<br />
7. Top cloth (<strong>rear</strong> <strong>w<strong>in</strong>dow</strong> tail strip)<br />
8. Zip fastener<br />
9. Counter-support plate<br />
<strong>RA</strong> <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong> (<strong>Z3</strong> roadster, M roadster) BMW AG - TIS 17.10.2003 05:35<br />
Issue status (12/2002) Valid only until next CD is issued Copyright Page - 1 -
Bend over four claws on reta<strong>in</strong><strong>in</strong>g clips on <strong>in</strong>side edge of <strong>rear</strong><br />
<strong>w<strong>in</strong>dow</strong> (below center) us<strong>in</strong>g screwdriver.<br />
Caution!<br />
Do not damage zip fastener.<br />
Remove counter-support plate from <strong>in</strong>side of <strong>rear</strong> <strong>w<strong>in</strong>dow</strong>.<br />
Extract reta<strong>in</strong><strong>in</strong>g clip from outside.<br />
Open zip fastener from <strong>in</strong>side with fold<strong>in</strong>g leg.<br />
<strong>RA</strong> <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong> (<strong>Z3</strong> roadster, M roadster) BMW AG - TIS 17.10.2003 05:35<br />
Issue status (12/2002) Valid only until next CD is issued Copyright Page - 2 -
Unfasten <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> from outside by apply<strong>in</strong>g gentle pressure<br />
and press <strong>in</strong>wards to remove.<br />
Note:<br />
Completely remove residues of seal<strong>in</strong>g tape from <strong>convertible</strong><br />
<strong>top</strong> fabric by hand without us<strong>in</strong>g solvents.<br />
Rear <strong>in</strong>side <strong>w<strong>in</strong>dow</strong>:<br />
Slide zip fastener slide onto underside of <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> on blue zip<br />
fastener tape.<br />
Caution!<br />
When <strong>in</strong>stall<strong>in</strong>g new <strong>rear</strong> <strong>w<strong>in</strong>dow</strong>, protect from dirt and<br />
damage.<br />
Note:<br />
Assistant holds outside of <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> and ensures that zip<br />
fastener slide does not jam.<br />
Insert second half of zip fastener on fabric cover <strong>in</strong>to zip fastener<br />
slide so that both lead<strong>in</strong>g edges of fabrics (1) are flush with the zip<br />
fastener.<br />
First l<strong>in</strong>k (2) connects on right or left.<br />
Maximum permitted offset: 1 l<strong>in</strong>k to right or left.<br />
Note:<br />
If <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> is slightly wavy, then replace coupl<strong>in</strong>g member<br />
<strong>in</strong> other direction.<br />
<strong>RA</strong> <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong> (<strong>Z3</strong> roadster, M roadster) BMW AG - TIS 17.10.2003 05:35<br />
Issue status (12/2002) Valid only until next CD is issued Copyright Page - 3 -
Slowly close zip fastener and remove zip fastener slide.<br />
Caution!<br />
Zip fastener must not start open<strong>in</strong>g at one end.<br />
Close <strong>convertible</strong> <strong>top</strong> but do not lock it down.<br />
Note:<br />
Check zip fastener (spiral) to ensure that it is closed all around.<br />
Insert reta<strong>in</strong><strong>in</strong>g clip through zip fastener from outside.<br />
Carefully position open<strong>in</strong>g po<strong>in</strong>t for <strong>rear</strong> <strong>w<strong>in</strong>dow</strong>.<br />
Fit counter-support plate to <strong>in</strong>side and bend claw fasteners <strong>in</strong>to<br />
place.<br />
Remove protective film from seal<strong>in</strong>g tape.<br />
Note:<br />
Counterpressure from outside required on the reta<strong>in</strong><strong>in</strong>g clip.<br />
<strong>RA</strong> <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong> (<strong>Z3</strong> roadster, M roadster) BMW AG - TIS 17.10.2003 05:35<br />
Issue status (12/2002) Valid only until next CD is issued Copyright Page - 4 -
Attach 100 mm of seal<strong>in</strong>g tape on reta<strong>in</strong><strong>in</strong>g clips flush with profile<br />
pip<strong>in</strong>g and remove protective film.<br />
Caution!<br />
Place protective card on <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> with fleece face<br />
downwards to ensure that this is not damaged when work<strong>in</strong>g<br />
with the fold<strong>in</strong>g leg.<br />
Raise profile pip<strong>in</strong>g with fold<strong>in</strong>g leg, <strong>in</strong>sert lead<strong>in</strong>g edge of fabric<br />
and rub vigorously with fold<strong>in</strong>g leg.<br />
Note:<br />
Counter support required from <strong>in</strong>side.<br />
Raise profile pip<strong>in</strong>g (3) with fold<strong>in</strong>g leg (4) and <strong>in</strong>sert lead<strong>in</strong>g edge<br />
of fabric (6).<br />
Caution!<br />
Risk of damage to <strong>rear</strong> <strong>w<strong>in</strong>dow</strong>.<br />
1. Rear <strong>w<strong>in</strong>dow</strong><br />
2. Protective card<br />
3. PVC profile pip<strong>in</strong>g<br />
4. Fold<strong>in</strong>g leg<br />
5. Seal<strong>in</strong>g tape<br />
6. Cover fabric<br />
7. Seam<br />
8. Zip fastener<br />
<strong>RA</strong> <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong> (<strong>Z3</strong> roadster, M roadster) BMW AG - TIS 17.10.2003 05:35<br />
Issue status (12/2002) Valid only until next CD is issued Copyright Page - 5 -
Note:<br />
Folds are not permitted.<br />
Rub lead<strong>in</strong>g edge of fabric with fold<strong>in</strong>g leg: counter-pressure<br />
required from <strong>in</strong>side.<br />
Remove protective card.<br />
Lock down <strong>convertible</strong> <strong>top</strong>.<br />
Caution!<br />
Seal<strong>in</strong>g tape must harden. For this reason, the fabric <strong>top</strong> must<br />
not be folded for the next 24 hours.<br />
<strong>RA</strong> <strong>Replac<strong>in</strong>g</strong> <strong>rear</strong> <strong>w<strong>in</strong>dow</strong> <strong>in</strong> <strong>convertible</strong> <strong>top</strong> (<strong>Z3</strong> roadster, M roadster) BMW AG - TIS 17.10.2003 05:35<br />
Issue status (12/2002) Valid only until next CD is issued Copyright Page - 6 -
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