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<strong>RAO2321029</strong><br />

<strong>FIRE</strong> <strong>FIGHTING</strong> <strong>SKID</strong>


MANUFACTURER IDENTIFICATION:<br />

NAME:<br />

ADDRESS:<br />

ID NUMBER:<br />

CHARACTERISTICS OF THE EQUIPMENT:<br />

NAME:<br />

DESCRIPTION:<br />

and FUNCTION<br />

MFR. NUMBER: MFR.YEAR:<br />

GROUP:<br />

EQUIP. CLASS:<br />

Acc. to 718/2002<br />

LOCATION:<br />

BASIC TECHNICAL PARAMETERS:<br />

MAWP: BarA POWER: MW<br />

COOLER CAPACITY: m3 LENGTH (PIPELINE ONLY): m<br />

GAS TYPE:<br />

COUNTRY:<br />

REGULATION AND STANDARDS:<br />

SANCO S.p.A.<br />

Via Ravizza, 13/A<br />

28066 GALLIATE, (Novara)<br />

ITALY<br />

<strong>FIRE</strong> <strong>FIGHTING</strong> <strong>SKID</strong><br />

CO2 High Pressure Fire Fighting System for two Gas Turbine placed inside enclosure<br />

<strong>RAO2321029</strong> 2009<br />

GAS APPLIANCE<br />

B.b<br />

Gas Station of Velke Kapusany (SLOVENSKY)<br />

90 N/A<br />

NA N/A<br />

FUEL GAS: CO 2<br />

NFPA12 / NFPA850


Testa S. Cecchini R.<br />

Electronically approved draw. GE NuovoPignone Internal DT-'N'


SANCO<br />

Fire Protection and Safety Technology<br />

NUOVO PIGNONE S.p.A.<br />

<strong>FIRE</strong>NZE<br />

ORDER NUMBER: 439526393-396<br />

JOB NUMBER: 1608941-42<br />

<strong>FIRE</strong> <strong>FIGHTING</strong> SYSTEM INSTRUCTION MANUAL<br />

FOR GAS TURBINE MODEL PGT25 PLUS<br />

SPP SLOVAKIA<br />

VELKE KAPUSANY (SLOVAKIA)<br />

COMPRESSION RATIO INCREASE<br />

AT COMPRESSOR STATION CS 01<br />

SANCO S.p.A. - Sede Legale, Uffici e Stabilimento: Via Ravizza, 13/A - 28066 GALLIATE (Novara) Italy<br />

Telefono +39 0321 80 75 75 - Fax +39 0321 80 66 99 - Capitale Sociale: Euro 1.500.000 i.v.<br />

Partita I.V.A. 01842700039 - Codice Fiscale e n° Iscrizione Registro Imprese di Novara: 01842700039<br />

N° R.E.A. 199945<br />

e-mail: sanco@sanco-spa.it - www.sanco-spa.com<br />

File: 08MG3847CE_R0.doc<br />

Page 1 of 29


INDEX<br />

SANCO<br />

Fire Protection and Safety Technology<br />

1. PURPOSE Page 4<br />

2. HEALTH AND SAFETY Page 5<br />

2.1. SAFETY REQUIREM Page 5<br />

2.2. GAS TOXICITY Page 5<br />

2.3. CO2 CYLINDER DANGER Page 5<br />

2.4. ELECTRIC SAFETY Page 5<br />

3. GENERAL NOTES REGARDING CARBON DIOXIDE Page 6<br />

3.1. CO2 SYSTEMS FIELD APPLICATION Page 6<br />

3.2. CARBON DIOXIDE NOMENCLATURE Page 7<br />

4. CO2 SYSTEMS GENERAL DESCRIPTION Page 8<br />

4.1. CO2 CYLINDERS UNIT Page 8<br />

4.2. DISTRIBUTION NETWORK Page 8<br />

4.3. <strong>FIRE</strong> DETECTION AND <strong>FIRE</strong> ALARM SYSTEM Page 8<br />

4.4. SYSTEM OPERATION Page 9<br />

5. SCOPE OF THE SUPPLY Page 10<br />

5.1. SUPPLY CONSISTENCE Page 10<br />

5.2. ALARM SYSTEM Page 10<br />

5.3. DISTRIBUTION NETWORK Page 10<br />

5.4. SYSTEM SIZING Page 11<br />

5.5. CO2 CYLINDERS CABINET Page 12<br />

6. STORAGE REQUIREMENTS Page 13<br />

7. INSTALLATION PROCEDURE Page 14<br />

7.1. DOCUMENTATIONS Page 14<br />

7.2. TOOLS Page 14<br />

7.3. SAFETY RULES Page 14<br />

7.4. ASSEMBLY SEQUENCE Page 15<br />

CYLINDERS Page 15<br />

ELECTRIC ACTUATOR Page 16<br />

WEIGHING DEVICES Page 17<br />

CYLINDERS CABINET LAST OPERATIONS Page 17<br />

DISTRIBUTION NETWORK Page 18<br />

7.5. ASSEMBLY TOLLERANCES AND CONTROLS Page 18<br />

7.6. FINAL OPERATIONS Page 18<br />

7.7 FINAL CECK Page 19<br />

8. TEST PROCEDURE Page 20<br />

8.1. FUNCTIONAL TEST Page 20<br />

8.2. OPERATIONAL TEST Page 20<br />

9. SYSTEM OPERATIONS Page 22<br />

9.1. START-UP PROCEDURES Page 22<br />

9.2. NORMAL OPERATIONS Page 23<br />

9.3. SHUT DOWN PROCEDURE Page 23<br />

9.4. TROUBLESHOOTING Page 24<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

10. INSPECTION AND MAINTENANCE Page 25<br />

10.1. INSPECTION ANT TEST Page 25<br />

10.2. MAINTENANCE Page 26<br />

11. INSTRUCTION FOR THE CYLINDERS RECHARGING Page 27<br />

11.1. REMOVAL Page 27<br />

11.2. RECHARGING Page 27<br />

11.3. REINSTALLATION Page 27<br />

12. SYSTEM DISMISSAL PROCEDURE Page 28<br />

13. ATTACHED DOCUMENTS LIST Page 28<br />

13.1. RECOMMENDED SPARE PARTS Page 28<br />

All the information in this manual must be read and understood before system installation or<br />

maintenance.<br />

Pay particular attention to the manual sections with note WARNING:<br />

the non observance of that notes can cause damage to the persons and/or equipments.<br />

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Page 3 of 29


1. PURPOSE<br />

SANCO<br />

Fire Protection and Safety Technology<br />

The purpose of this manual is to provide the installer with the necessary information required for<br />

correct assembly of the systems and special apparatus, and furthermore, information regarding the<br />

inspections to be carried out and tests to be executed on the systems before being made available for<br />

use.<br />

This manual has also the scope to give the contractor or user the information necessary for the<br />

installation, preliminary and final verification, before the start-up of the system or of the special<br />

equipment supplied, and furthermore, information regarding the system maintenance.<br />

As this manual is not specific for type of system or equipment supplied, we have<br />

considered the common parts, recognizable in similar situations, with reference to other documents in<br />

which the characteristics of the components used are clearly described, as well as all the other<br />

information necessary for the installation and verification.<br />

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2. HEALTH AND SAFETY<br />

2.1. SAFETY REQUIREMENTS<br />

SANCO<br />

Fire Protection and Safety Technology<br />

Safety rules to be observed during the assembling and maintenance are those indicated by<br />

regulations in force, all further regulations prescribed by the purchaser or by the Authorities having<br />

jurisdiction and also, where applicable, European safety directive (Machinery directive 37/98,<br />

PED97/23, ATEX 94/9, EMC 89/336, low voltage 73/23).<br />

2.2. GAS TOXICITY<br />

The supplied fire - fighting system uses the carbon dioxide as an extinguishing agent. This normally<br />

appears in the form of odourless and colourless gas which, through rapid and severe expansion, will<br />

produce both a fall in temperature (because it is capable of evaporating quickly without leaving<br />

residue) and a reduction in the percentage of oxygen below the values which allow combustion.<br />

Carbon dioxide insulates more than air and does not corrode or damage any material.<br />

Carbon dioxide, which remains within a location, can be easily removed by airing or by mechanical<br />

ventilation because it is heavier than simple air.<br />

Due to the fact that a man can not breathe without difficulty in a room where carbon dioxide is present<br />

in any concentration higher than 3.5%, it is important to be extremely careful on entering a room in<br />

which even a small amount of gas has been released. Therefore, the use of breathing apparatus is<br />

very important.<br />

If a person should show symptoms of carbon dioxide suffocation, it is necessary to take that person<br />

out of the location immediately, then artificial respiration should be administered, like it would be in the<br />

case of drowning, oxygen has to be given in order to achieve revival. Carbon dioxide which remains<br />

within a location can be easily removed by airing or by mechanical ventilation because it is heavier<br />

than air.<br />

These operations should be carried out in the presence of a doctor.<br />

2.3. CO2 CYLINDERS DANGER<br />

Pressurized (charged) cylinders are extremely hazardous and, if not handled properly, are capable of<br />

violent discharge. This may result in serious bodily injury or property damage ; always handle carbon<br />

dioxide cylinders with care. Cylinders are factory equipped with a protection cap. This device is a<br />

safety feature and provide protection during handling.<br />

Do not move or handle a carbon dioxide cylinder unless the protection cap and the valve safety pin<br />

are installed. For cylinder installation and removing see the relative paragraphs.<br />

2.4. ELECTRIC SAFETY<br />

The supplied fire - fighting system has a power supply for electrical equipments.<br />

During any operation of assembly and maintenance for any electrical equipments, the system isolation<br />

from power supply is mandatory.<br />

File: 08MG3847CE_R0.doc<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

3. GENERAL NOTES REGARDING CARBON DIOXIDE<br />

3.1. CO2 SYSTEMS FIELD APPLICATION<br />

Carbon dioxide can be used to extinguish fires caused by:<br />

- inflammable liquids (class B fires) and materials reacting in a similar way to fire exposures, i.e. give<br />

surface fires<br />

- inflammable gases (C class fires); in that case you need to check that after the extinction there is no<br />

formation of explosive atmosphere because of unburnt gas leaks<br />

- devices and electrical systems under tension<br />

- wood, paper, cloth, etc. (A class fires); normally in these cases a great quantity of CO2 and a long<br />

permanence of the same in atmosphere are necessary to allow for the slow decreasing of ambient<br />

temperature and of embers<br />

With CO2 there is no extinction of fires caused by:<br />

- products containing the oxygen necessary for combustion<br />

- metals and chemical products reacting to CO2, such as alkaline metals and titanium<br />

Extinguishing action of carbon dioxide is based upon the reduction of the concentration of oxygen in<br />

the air down to a level preventing combustion, at the same time the cooling caused by carbon dioxide<br />

discharge contributes, as a secondary effect, to extinction.<br />

After discharging it may be necessary to keep carbon dioxide in the environment even once the fire<br />

has been extinguished, in order to allow for the various objects to cool down and avoid new fires<br />

starting.<br />

The carbon dioxide at environmental conditions is at gaseous state, consequently it is used into closed<br />

rooms where the gas loss is moderate. It can be, however, used for the protection of open areas, by<br />

adopting proper techniques.<br />

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3.2. CARBON DIOXIDE NOMENCLATURE<br />

SANCO<br />

Fire Protection and Safety Technology<br />

The carbon dioxide is colourless, odourless, and electrically no-conductive, the density of which is<br />

higher than 50% the one of the air.<br />

TEMPERATURE ( °C )<br />

- Chemical formula: CO2<br />

- Molecular weight: 44<br />

- Volume mass<br />

at 0°C and at 0,101 MPa (abs.): 1,98 kg/m 3<br />

- Density relevant to the air: about 1,5<br />

- Steam tension at 21°C : 58,6 bar abs.<br />

- Triple point:<br />

- Critical point:<br />

CO2 Cylinders Pressure vs. Temperature Relation Diagram<br />

PRESSURE ( bar )<br />

Temperature: -55,6 °C<br />

Pressure: 5,17 bar abs.<br />

Temperature: 31°C<br />

Pressure: 73,75 bar abs.<br />

CYLINDERS<br />

FILLING RATIO<br />

NOTE 1 Temperature limits<br />

relevant to the system cylinders<br />

rack storage ambient<br />

(see NFPA12)<br />

NOTE 2 Valve safety device<br />

intervention point (250bar)<br />

NOTE 3 Critical point<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

4. CO2 SYSTEMS GENERAL DESCRIPTION<br />

The following systems described were installed for fire - fighting protection of areas which have<br />

electrical apparatus and/or live wires, by means of high pressure type carbon dioxide systems.<br />

The system, of the fixed type, is made up of piping normally empty, connected to a set of CO2 storage<br />

cylinders.<br />

Nozzles of the open type, distributed and orientated in accordance with the applicable standards<br />

installed onto the piping, release the gas within the protected area to contain and extinguish the fire.<br />

The intervention of the system is activated automatically by means of the fire detection system which<br />

will power up the electric controls located on the pilot cylinder, and/or manually, on site, by means of<br />

suitable handle controls acting exclusively on the pilot cylinder of the CO2 storage set.<br />

The intervention of the pilot cylinder will control the opening of all other slave cylinders.<br />

The release of gas will activate, by means of a pressure device, the alarm signals, which will then be<br />

displayed as the intervention on the control panel.<br />

4.1. CO2 CYLINDERS UNIT<br />

The fire is extinguished thanks to the release within the protected areas of a calculated quantity of<br />

carbon dioxide stored on cylinders placed in a safe position, on a suitable rack.<br />

The quantity of carbon dioxide is calculated in accordance with Regulation number 12 of The<br />

American National Fire Protection Association (NFPA) and based upon the specific requirement of the<br />

project<br />

The cylinders are made of special carbon steel and tested up to 250 Kg. / cm 2 .<br />

Every cylinder is equipped with a special quick release valve and siphon, and complete with a safety<br />

disk against over-pressure.<br />

The bursting pressure of the safety disk is equal to 250 bar.<br />

Each cylinder is further provided with a mechanical weighing device, which indicates that the contents<br />

of the cylinders are max. 10% below their nominal charge.<br />

All the cylinders are connected to a manifold by means of flexible hoses. On the connections of the<br />

manifold, suitable check valves are installed.<br />

These allow the performance of the system even in the case of one or more disconnected cylinders<br />

for maintenance purposes.<br />

For cylinder unit controlled with pneumatic devices, the pilot cylinder check valves are supplied with a<br />

lateral coupling, for the connection of the pressurisation circuit of the pneumatic operator which<br />

controls the intervention of the system of levers of all the slave cylinders.<br />

4.2. DISTRIBUTION NETWORK<br />

The distribution network is made of piping of calculated thickness to cope with the pressure of the<br />

gas, connected by means of fittings junctions.<br />

Discharge nozzles, supplied with purposely calculated drills, are installed onto the piping in the ideal<br />

position.<br />

The quantity and the location of these nozzles are established according to the type of protection, the<br />

discharge time and the characteristics of the area and/or the protected equipment.<br />

4.3. <strong>FIRE</strong> DETECTION AND <strong>FIRE</strong> ALARM SYSTEM<br />

In the protected areas, for quick signalling and a subsequent immediate intervention, fire detection<br />

systems with smoke, gas or heat detectors are installed.<br />

The systems are controlled by main control panel located in the <strong>FIRE</strong> <strong>FIGHTING</strong> ROOM.<br />

In the field, near particular zone specified in the project, are placed several fire alarm devices as<br />

horns and flashing lamps to warning the personnel to evacuate immediately the area; moreover others<br />

devices as push buttons, are placed for a manual alarm call, manual discharge or shutdown function.<br />

Often, in proximity of the protected areas accesses, CO2 system status panels are installed to warning<br />

the personnel related to the CO2 system operations (ex. System “Auto” , “Inhibited” , “CO2 Discharge”).<br />

For the description of these systems see the relevant manual.<br />

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4.4. SYSTEM OPERATION<br />

SANCO<br />

Fire Protection and Safety Technology<br />

The automatic intervention of the system is activated by a detection system which will actuate by<br />

means of the electrical control the pilot cylinders and consequently the beginning of the gas discharge<br />

(the start discharge is normally delayed of 30 seconds).<br />

Part of the gas, by means of the pneumatic circuit of the check valve, will pressurise the pneumatic<br />

pistons; these ones, by means of their levers pull the opening control bars of all the interested<br />

cylinders.<br />

The actuation manual control by means of a push button will follow the above described logic of<br />

intervention.<br />

To signal the intervention of the system, on the discharge pipe is installed a pressure device (normally<br />

a pressure switch with manual reset), connected to the system alarm panel.<br />

For the emergency manual mechanical control, it is necessary to proceed as follows:<br />

- act on the pull handle on the cylinder rack, causing the immediately intervention and the gas<br />

discharge.<br />

WARNING: Before actuate the intervention devices, be sure that nobody is in the protected<br />

zone or it the nearby or communicant zones .<br />

The gas discharge is extremely dangerous for the people which should inhale it or for the<br />

rescuers if not provided with breathing apparatus.<br />

CARBON DIOXIDE GAS CAN CAUSE INJURY OR DEATH.<br />

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5. SCOPE OF THE SUPPLY<br />

SANCO<br />

Fire Protection and Safety Technology<br />

Scope of the supply is to protect from fire two gas turbines model PGT25 PLUS (GTG-A + GTG-B) for<br />

SPP Slovakia installed in Velke Kapusany Slovakia, plan Compression Ratio Increase At Compressor<br />

Station CS 01.<br />

5.1. SUPPLY CONSISTENCE<br />

The protection is composed by the following systems:<br />

- Alarm system<br />

- Extinguishing system<br />

The alarm system is composed by a series of signalling equipment to be installed on field.<br />

The extinguishing system is composed by a CO2 system mainly composed by a self-standing type<br />

cabinet in which there have been placed and pre-assembled all the cylinders and the relevant<br />

accessories for the good operation, and by a distributing network for the CO2 discharge.<br />

Fire detection system is not in the scope of the supply.<br />

5.2. ALARM SYSTEM<br />

The supply is completed by the following control and signalling equipment:<br />

• N.4 Low frequency sirens 24Vdc 112 db/m - EEx-d (in the field);<br />

• N.4 Red flashing lamps 24Vdc - EEx-d (in the field);<br />

• N.4 Push-Buttons EEx-d with glass to be broken (in the field);<br />

• N.2 Pressure Switches EEx-d for CO2 discharge signal.<br />

(installed inside cylinders cabinet: one for GTG-A – one for GTG-B).<br />

5.3. DISTRIBUTION NETWORK<br />

The distribution network of the CO2 system is realised by means of the following materials:<br />

• Galvanized steel piping welding free and galvanized steel fittings ASA3000 NPT outside turbine.<br />

• Distributing nozzles are composed by AISI nozzles having a threaded connection 1/2” NPT-F and<br />

an aluminium cone. The nozzle will be complete of holes, the number and the diameter of which is<br />

based on the CO2 quantity that must be discharged at the pressure that there is at the nozzle.<br />

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5.4. SYSTEM SIZING<br />

QUICK DISCHARGE<br />

- Protected volume: 60 m 3<br />

- Extinguishing type: CO2<br />

SANCO<br />

Fire Protection and Safety Technology<br />

- Project concentration: 37% within the first min.<br />

- Quick discharge: 90 kg.<br />

- Total cylinders for quick discharge: N. 2 of 67 lt. / 45 kg.<br />

SLOW DISCHARGE<br />

- Protected volume: 60 m 3<br />

- Extinguishing type: CO2<br />

- Project concentration: 30% for 30 min.<br />

- Slow discharge: 135 kg.<br />

- Total cylinders for slow discharge: N. 3 of 67 lt. / 45 kg.<br />

NOTE:<br />

Reserve battery – one set of CO2 Cylinders (N°5) as spare in loose are supplied<br />

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5.5. CO2 CYLINDERS CABINET<br />

SANCO<br />

Fire Protection and Safety Technology<br />

The cylinders, necessary for the extinction of an eventual fire which can develop in the turbine cabinet,<br />

are placed on a self-standing cabinet.<br />

This cabinet has the following dimensions in mm: 2010x930xh.2380.<br />

Inside the cabinet there are assembled N.10 cylinders 67lt. cap. charged with 45 kg. of CO2 necessary<br />

for the turbine protection: N.5 cylinders for gas turbine GTG-A, and N.5 cylinders for gas turbine GTG-<br />

B; for each bank n.2 cylinders are for the Quick discharge and n.3 cylinders are for the Slow<br />

discharge. Two cylinders of each group, GTG-A and GTG-B, will be equipped with opening electric<br />

control 24Vdc. Two pressure switches are installed on the CO2 manifold (quick discharge) to signalling<br />

the system intervention (one for GTG-A and one for GTG-B).<br />

On each discharge piping (Quick and Slow) is mounted a lockable cut-off valve c/w limit switches and<br />

a safety valve set 140bar.<br />

The rack is moreover equipped with two (2) junction boxes:<br />

- One for the digital signals (JB29)<br />

- One for solenoid valves (JB28)<br />

All the cylinders are equipped with counterbalance weighing device for the discharged cylinder<br />

signalling.<br />

Such a system allows to identify locally the discharged cylinder and to remote transmit, by means of<br />

limit switch, the alarm signalling.<br />

On each lateral wall there is installed a handle for the cylinders unit mechanical actuation discharge<br />

control (one for GTG-A and one for GTG-B).<br />

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6. STORAGE REQUIREMENTS<br />

SANCO<br />

Fire Protection and Safety Technology<br />

All materials necessary to carry out the installation are dispatched in suitable packages in accordance<br />

with the Purchaser specifications.<br />

Ordinary mechanical materials, loose components concerning pipes, supports and prefabricated pipes<br />

are usually contained in crates or wooden cases.<br />

Special mechanical materials and ordinary electric ones, or particular equipment are usually contained<br />

in wooden cases, and inside its original package: cardboard boxes or little light wooden cases.<br />

Special electric material is normally contained in wooden cases, inside are barrier sacks together with<br />

salts against dampness, in its original packages: cardboard boxes or little light wooden cases.<br />

During the whole transport and storage phase, the integrity of the material will have to be preserved by<br />

examining the packages. The packages should not be damaged so as to avoid damages of the goods<br />

themselves.<br />

A regular maintenance must be carried out, particularly as for packages containing electric materials<br />

which need for example a replacement of salts, and so on, according to specific instructions.<br />

All materials, except for pipes and steel drawn products, will have to be stocked in airy storehouses<br />

contained in their own original packages, till installation is carried out.<br />

Electric panels and electric / electronic components will have to be stocked in storehouses at an<br />

internal temperature not above a maximum of +45°C and not below a minimum of 0°C.<br />

Cylinders for gas storage, complete with protection caps, must be stored in covered and airy rooms,<br />

with an ambient temperature not higher than +54°C nor be less than –18°C.<br />

Heating or cooling shall be permitted to be used to keep the temperature range described above.<br />

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7. INSTALLATION PROCEDURE<br />

7.1. DOCUMENTATIONS<br />

SANCO<br />

Fire Protection and Safety Technology<br />

Be sure to have all the technical documents last revision furnished with the supply necessary for the<br />

erection of the system and as minimum:<br />

• CO2 cylinders cabinet assembly drawing<br />

• CO2 piping layouts<br />

• CO2 cylinders cabinet electrical wiring diagram<br />

7.2. TOOLS<br />

Suitable for the installation of the system are all usual tools for electric or mechanical installations,<br />

such as:<br />

• All usual tools normally used by electricians<br />

• All usual tools normally used by plumbers<br />

• Tools for the welding of carbon steel materials<br />

• Tools for cut and preparation of the pipes up to 4” diameter<br />

• Tools for cut and threat of pipes up to 4”<br />

• Suitable lifting systems<br />

• Stairs and scaffolds.<br />

All these equipment must be in accordance with all regulations in force and be in good condition.<br />

7.3. SAFETY RULES<br />

Safety rules to be observed during the assembling are those indicated by regulations in force, all<br />

further regulations prescribed by the purchaser or by the Authorities having jurisdiction and also,<br />

where applicable, European safety directive.<br />

Staff: Safety belts<br />

Safety helmets<br />

Glasses for welding and grinding<br />

Safe gloves<br />

Suitable clothes<br />

Suitable and safe shoes<br />

Work tools: According to rules for mechanical and electromechanical tools.<br />

Generally: Circumscribe the working area with indications of “NO ENTRY” for unauthorized<br />

persons.<br />

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7.4. ASSEMBLY SEQUENCE<br />

CYLINDERS<br />

SANCO<br />

Fire Protection and Safety Technology<br />

a) Pick out the position of the structure or container in the project drawings, and then locate and fix it<br />

to the ground by means of fixing bolts<br />

b) Connect hoses to the manifold, fitting in gaskets, locking well by a fixed key and not by clamps.<br />

c) Go on with the installation of cylinders hooking them to the weighing devices by means of suitable<br />

threaded collars and follow the indication:<br />

A) Before the installation make sure that the safety pin (1) is in the correct position<br />

(see CO2 valve details at the end of this manual)<br />

B) Screw down on the cylinder, the collar (2) c/w bars to be positioned on the balance<br />

C) Lift the cylinder (5).<br />

D) Engage the rods (6) in the suspense balance (7).<br />

E) Connect the cylinder valve (3) on the discharge hose (4) inserting the relevant gasket<br />

F) Place the electrical actuators on the valves of the pilot cylinders.<br />

PAY ATTENTION:<br />

The lever (8) of the valve (3) must be fixed on the same valve just when all the equipment has been<br />

assembled.<br />

For cylinder removing following backward this indication; but the first operation will be to insert safety<br />

pin.<br />

C<br />

D D<br />

WARNING: CO2 gas has a pressure equal to 58.6 bars at 21°C in the cylinders and consequently<br />

such cylinders must be handled with care; before moving them make sure that all the valve<br />

connections are duly closed, avoid knocks or accidental falls.<br />

Accidental gas discharge, from cylinders not fixed to the rack, is extremely dangerous. Do not move or<br />

handle a carbon dioxide cylinder unless the protection cap and the valve safety pin are installed.<br />

CARBON DIOXIDE GAS CAN CAUSE INJURY OR DEATH.<br />

C<br />

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ELECTRIC ACTUATOR<br />

SANCO<br />

Fire Protection and Safety Technology<br />

d) Install the electric controls on pilot cylinders<br />

LEGEND: 1 – Solenoid 5 – Stem with locking nuts<br />

2 – Bracket 6 – Valve lever<br />

3 – Cylinder valve 7 – Screws<br />

4 – Striker<br />

1) Mode of operation description<br />

Automatic operation: the release device open the valve (3) releasing the spring loaded striker<br />

(4) after the excitation of the solenoid which acts on the valve lever.<br />

Manual operation: the opening of the CO2 valve is controlled by acting directly on the lever (6).<br />

2) Device installation<br />

WARNING To avoid accidental openings operate after removing the lever (6), inserting the<br />

safety pin and connect the flexible hose.<br />

3) Test<br />

Fix the device on the support (2) by means of screws (7).<br />

Arm the device pushing the striker (4) in its housing than push completely the stem with locking<br />

nuts and the nuts (5) into the solenoid (1).<br />

Leave the striker that will remain locked to the device and the nut of the stem (5) in contact with<br />

the solenoid (5).<br />

Install the lever on the valve and ensure a distance of 2÷3mm between the lever and the striker,<br />

tightening the screw (7).<br />

Test the device after the installation.<br />

WARNING: The test must be carried on in security conditions, the cylinder fastened, the flexible<br />

hose connected to the manifold and safety pin inserted in the relevant hole. To test<br />

the device it is necessary to remove the lever (6) from the valve (3) to prevent the<br />

opening valve and accidental CO2 discharge.<br />

Energise the solenoid and verify that the spring loaded striker is been released.<br />

4) Resetting<br />

See above chapter 2.<br />

STAND-BY ACTUATED<br />

REMARKS: - don’t modify the nuts position on the stem (5)<br />

- remove the safety pin to permit the functioning of the system only when the<br />

system is placed into service.<br />

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WEIGHTING DEVICES<br />

SANCO<br />

Fire Protection and Safety Technology<br />

e) Set the weighing device positioning the counterweight as described<br />

The weighing device is used for indicating the weight of the extinguishing agent in the steel cylinders.<br />

The weight must be adjusted until a leakage indication is given when a max. of 10% weight-loss of the<br />

cylinder contents has occurred;<br />

Calibration according to the cylinder weight inclusive of its contents, different counter-weight are used<br />

Necessary counter weight for charged<br />

cylinders<br />

Weight Charged cylinder (kg.)<br />

kg. From To<br />

Adjusting constant (*)<br />

1,2 65 90 1,00 kg. / TURN<br />

1,6 95 125 1.50 kg. / TURN<br />

1,9 125 150 1,75 kg. / TURN<br />

2,3 150 185 2,00 kg. / TURN<br />

(*) The adjusting constant indicates the carbon dioxide weight variation signaled at every turn of the<br />

adjustable nut.<br />

Weighting device setting<br />

1. Screw the adjusting nut into the threaded stud until the weight stays in balance horizontal position.<br />

2. Turn the nut clockwise till a weight loss 10%.<br />

3. Lock the nut and lead the weight with copper wire.<br />

Example:<br />

CYLINDERS CABINET LAST OPERATIONS<br />

Cylinder weight Tot……..115 kg. 4 kg. = 2,5 Turns<br />

Cylinder content…………..40 kg. 1,5 kg. / TURN<br />

Adjusting constant………1,5 kg.<br />

Loss indication 10….…..…4 kg.<br />

f) Fit in valve cylinder levers extensions, with the exception of those relating to pilot cylinders.<br />

g) Connect the unit to “ground”.<br />

h) Connect the unit to the detection and control system electrically, and it will have to be and remain<br />

in a defused position.<br />

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DISTRIBUTION NETWORK<br />

Proceed in the following way:<br />

SANCO<br />

Fire Protection and Safety Technology<br />

i) Preparation of the non prefabricated pipes and supports including cleaning and execution of the<br />

protective coating according to specifications.<br />

j) Installation of necessary supports.<br />

k) Installation of pipes and tightening of the connections and supporting components.<br />

l) Installation of special equipment while taking into account the indications described in the<br />

Chapters 6.5 and 6.6 here below described for the execution of preliminary tests hampering the<br />

installation itself.<br />

m) Connection to the feeding unit.<br />

REMARK: all the threaded connections must be complete with dedicated sealing product as<br />

Loxeal 18-10 or equivalent, other materials as hemp or Teflon are not acceptable.<br />

7.5. ASSEMBLING TOLERANCES AND CONTROLS<br />

It is not necessary to carry out particular checks during the assembling works of the system or of the<br />

considered equipment.<br />

The dimensions indicated in the drawings will be considered with an average tolerance degree, as<br />

normally done in mechanical constructions executed for plumbers and carpenters works.<br />

Dimensions to be observed are mainly those ones concerning the positioning of supports and special<br />

components.<br />

Particular care will be taken for the erection of the nozzles and of the system instruments.<br />

REMARK: the piping system shall be installed in accordance with the approved system plans and the<br />

latest version of SANCO CO2 flow calculation program; any deviation from the system plans or flow<br />

calculation program must be approved by SANCO and a system flow calculation performed to confirm<br />

the acceptability of the changes.<br />

7.6. FINAL OPERATIONS<br />

At the end of each erection work, the following operations will be carried out according to the different<br />

system sections.<br />

a) Cylinders units:<br />

• The electric system of whole group will be submit to test operations together with ones relating to<br />

signaling and control system, described in the relevant manual.<br />

b) Distribution net:<br />

• Carry out a pneumatic test on the whole circuit, by pressurizing with compressed air or nitrogen, in<br />

order to verify the tightness of the couplings and the integrity of the components. The test pressure will<br />

be about 3 bar. The period of the test will be at least 10’. Longer periods will be expressly indicated on<br />

the project documents.<br />

• A test pressure decrease within 20% after 10’ will be acceptable.<br />

During the test possible leakage will be verified. They will have to be eliminated and the test will have<br />

to be repeated till the relevant result will be positive.<br />

The cut-off valves must be closed and instead of the nozzles, caps will be assembled.<br />

The verification can be carried out in different system section, in case the system is particularly<br />

extended or in case some particular considerations are necessary.<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

• At the end of the pneumatic test, removing all the caps and carry out the blowing of the piping by<br />

means of inlet of compressed air or nitrogen.<br />

The flow must have the direction from control unit to nozzles.<br />

Clean any obstructed connection and all the dirty traps at the end of the pipe line, even if partially,<br />

before reinstalling the nozzles.<br />

At the end of the operation install the nozzles, taking care that all the couplings are tightened.<br />

REMARK: the CO2 system include a variety of discharge nozzles, each designed for a specific<br />

application or flow rate: all nozzles have discharge orifices drilled to suit the specific nozzle location<br />

and discharge flow requirements (see the stamped values on each nozzle).<br />

When installing nozzles, it is imperative that the correct nozzle be installed in its appropriate location<br />

within the system discharge piping network (refer to the CO2 piping layout drawing to find the exactly<br />

location of each nozzle): the not respect of such indications involve a not corrected discharge<br />

inside the specified protected area.<br />

c) Whole system:<br />

• Check that the installation is complete and that the nozzles and the special components have been<br />

correctly placed.<br />

Issue test reports indicating that the final operations have been carried out. The documents should be<br />

complete with the registered data, the date and the name of the persons who took part in the<br />

operations.<br />

7.7. FINAL CHECK<br />

a) Cylinders units :<br />

• Verify that the structures are well fixed both among them and to the floor, the counterweight of<br />

weighing devices are locked between the relevant nuts and lock nuts, the pneumatic circuits are<br />

connected and couplings well closed.<br />

• Verify that all electric equipment are correctly connected, but that the relevant control panels are<br />

not energized.<br />

For all operations of test of the control and signaling circuits, refer to the relevant manuals.<br />

b) Distribution system<br />

• Verify that the pipes are completely assembled and connected and supports are well fixed on the<br />

structures, walls and ceilings; the discharge nozzles are installed in its appropriate locations and<br />

supplied with protecting screen.<br />

c) Protected area :<br />

• Verify that all pipes passing through walls and ceilings are sealed; all openings, that are not<br />

considered in the system calculations, are sealed or supplied with automatic closing devices; the<br />

existence of all warning intervention devices to evacuate the protected area.<br />

d) Whole system<br />

• Carry out the test operations as below described, in order to verify, where possible, the correct<br />

working of the equipment before the possible “START UP”.<br />

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8. TEST PROCEDURE<br />

SANCO<br />

Fire Protection and Safety Technology<br />

At the end of the control operations previously described, proceed with the hereunder listed test<br />

operations.<br />

8.1. FUNCTIONAL TEST<br />

Carry out the functional test of the different components in order to make sure of their working, without<br />

causing the intervention of the extinguishing systems but only the activation of signaling and control<br />

devices, connected to the different components or controlled by them.<br />

• Test the pressure switch pushing in the internal piston<br />

(see relevant manual for others pressure devices as pressure transmitters).<br />

• Test the electromechanical controls with lever extension of pilot cylinder valves disconnected<br />

from the same valves, in order to verify their activation by means of an electric impulse controlled<br />

by the relevant control panel.<br />

• Check the intervention of the weighing switches, by putting up cylinders lightly, till they will operate.<br />

• Check the correct function of other devices if any (cut-off valve limit switches, selector switches,<br />

etc.)<br />

8.2. OPERATIONAL TEST<br />

As per NFPA12 requirements, each carbon dioxide system must be tested with full gas discharge in<br />

order to make sure that the project characteristics are observed, causing the intervention of the<br />

systems with the distribution of the extinguishing agent in the considered area.<br />

For this test we suggest to contact a Fire Fighting Company or equivalent agency, agreed with<br />

authority having jurisdiction.<br />

The execution of the test must be entrusted to trained personnel, who are also provided with all<br />

necessary safety equipment.<br />

All CO2 systems testing should successfully accomplish the following:<br />

• Check the integrity of the piping distribution including cylinders rack, supports and anchors.<br />

• Verify detector operation.<br />

• Verify audible and/or visual alarm operation.<br />

• Verify manual release operation.<br />

• Verify that all interlock and shutdown functions operate and occur at the appropriate time in the<br />

system discharge sequence.<br />

• Actuation sequence conforms to the intended design and pre-discharge time delays (if provided),<br />

operates correctly and with the correct time delay period.<br />

• All pressure operated devices function as intended at the correct point in the firing sequence.<br />

• All safety and warning features are in place and operate satisfactorily.<br />

• Design concentration is attained within the appropriate time in accordance with NFPA 12.<br />

• Designed concentration levels are attained and remain in the hazard area for the period of time<br />

specified. The ability to reach and maintain concentration levels is STRICTLY dependent upon the<br />

construction of the enclosure and measures taken to prevent agent loss. Total flood systems<br />

perform best when agent loss due leakage from the enclosure is held a minimum.<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

REMARK: performing a “Room Integrity Fan Test” is strongly recommended prior to conducting a<br />

discharge test; this test is “non-destructive” and will help to find the points of possible hazard leakage<br />

that can be sealed and secured before the discharge test is performed.<br />

In order to carry out the “OPERATING TESTS”, it will be necessary to complete the assembly of<br />

extension pilot cylinder levers and the removal of all safety pins of cylinder valves.<br />

At the end of the test, a final test report has to be issued, signed by all persons representing the firm<br />

charged with the installation, the purchaser / final customer.<br />

On the report all data relevant to the test and possible remarks will have to be indicated.<br />

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9. SYSTEM OPERATIONS<br />

9.1. START-UP PROCEDURES<br />

SANCO<br />

Fire Protection and Safety Technology<br />

When the systems are completely tested, as indicate in the above chapters, the following control<br />

operations must be executed:<br />

a) Cylinder battery, please check:<br />

• that the structures are properly fixed, one to the other and to the floor;<br />

• that the counter weights of the weighing devices are blocked within the relevant nuts and bolts;<br />

• the pneumatic circuits are properly connected and the fittings properly sealed<br />

• the electric circuit are connected to the equipment and to the signalling and control system<br />

• the safety pins are positioned in the valves<br />

• set and rearm the controls without positioning the lever extensions<br />

• with the cylinder lever extensions disconnected from the same valve, test the electro- mechanical<br />

control with the actuation by means of electrical impulse controlled by the relevant panel<br />

• lift slowly the cylinder to verify the action of the weighing device and the click of the related limit<br />

switch<br />

• actuate by means of the relevant internal piston the “system intervened” pressure switch (for this<br />

operation the pressure switch will be disconnected from their coupling). For others pressure<br />

devices as pressure transmitters see the relevant manual.<br />

b) Distribution net, please check:<br />

• The piping are completely assembled, connected and the supports are properly fixed on the<br />

structures, walls and ceilings;<br />

• The CO2 nozzles are installed<br />

c) Protected area, please check:<br />

• All passages of the piping through walls and ceilings are well sealed;<br />

• All the openings, non considered in system calculation are sealed or provided with automatic<br />

closing devices at the system intervention;<br />

• All the pre-alert devices for the evacuation of the protected area are correctly installed and visible<br />

REMARKS: - start up of the CO2 system can be effected only if the detection system has<br />

been inspected and tested as described in the relevant manual.<br />

- to make the system working it is necessary to authorize the “AUTOMATIC” function<br />

in the control panel. At the end of all the above described operations, verify that the<br />

control panel is fully functioning and that it does not signal any fault or alarm condition.<br />

WARNING: After system installation and start-up procedure remove the safety pins<br />

from the cylinders and open cut-off valves.<br />

NOW THE SYSTEM IS READY TO BE “STARTED”<br />

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9.2. NORMAL OPERATIONS<br />

SANCO<br />

Fire Protection and Safety Technology<br />

Once the system here described is working in accordance with all procedures described in the<br />

previous chapters and is kept in perfect condition always in accordance with the maintenance<br />

instructions described in the proper chapters of this manual, is in a position of operate in an<br />

independent way on condition that all required values concerning pressure and flow are respected.<br />

At the same time, also detection and control system must be on operating condition, as indicated in<br />

the relevant manual.<br />

Particular care must be taken as for new structures or storage conditions of the goods in the protected<br />

hazard do not imply the good working of the same, or modify the characteristics of the protected<br />

hazard, making the system not suitable.<br />

9.3. SHUT DOWN PROCEDURE<br />

WARNING The system should be placed out of service only for repairs. The work to be done must be<br />

completed in a manner to minimise the time that the system must be out of service. All hazardous<br />

activities in the effected area shall be terminated until the system is placed back in service. Any<br />

system impairment shall be co-ordinated with the owner, local authority having jurisdiction and other<br />

related parties. Place a roving fire patrol in the area covered by the system until the system is back in<br />

service.<br />

Prior to turning off any valves or activating any alarms, notify local security guards and/or central alarm<br />

station (if used) so that a false alarm will not be signalled and result in a local fire department<br />

response.<br />

After the precautions indicated above and before any disassembly of the parts of the system, follow<br />

the instructions listed below:<br />

• Close cut-off valve;<br />

• Disconnect the pneumatic line which controls the pneumatic operators that open the cylinders from<br />

the discharge collector;<br />

• Disconnect the opening control levers of the valves mounted on the pilot cylinder;<br />

• Put, in the appropriate drills, the shear pins which are fixed to the valves body by a small wire rope<br />

inhibiting the function of the valve itself;<br />

• Put “SYSTEM OUT OF ORDER” warning notices into positions where they can be well noticed;<br />

REPAIRS: When necessary, owing to intervention or damages occurred, please execute repairs and<br />

mind to use same material as the original ones and following in this way the initial project.<br />

Any difference need to be approved in writing, by SANCO or by the local Authority having jurisdiction.<br />

Repairs must be carried out in accordance with the guidelines of the operations described in the<br />

previous chapters.<br />

RESTART: See Section 8.1 of this Manual “START-UP PROCEDURES” for all operations<br />

concerning the operative restoration of the system. At the end of those operations which have required<br />

the replacement of some parts, the components which are normally stored as spare parts and which<br />

have been used for repairs, should be replaced; the new components should be identical to those<br />

which have been used for repairs or of an equivalent type, authorised by the Manufacturer.<br />

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9.4 TROUBLESHOOTING<br />

SANCO<br />

Fire Protection and Safety Technology<br />

Due to the fact that the CO2 components do not function continuously, they manifest a low degree of<br />

wear. Therefore, with normal use and preventive maintenance carried out, protecting against corrosion<br />

and eventual mechanical damage caused by accidental impacts, the system should be reliable for a<br />

long time.<br />

PROBLEM TABLE<br />

Problem Possible Cause Corrective Action<br />

At the intervention the control electrical<br />

heads does not operates<br />

• Interrupted electrical<br />

connection<br />

• Device failure<br />

Intervention of the weighing device • Discharged CO2 cylinders<br />

(-10%)<br />

• Unbalanced device setting<br />

The cylinder valve does not open on pull<br />

handle intervention<br />

• The control cable is not<br />

properly installed<br />

• The extension of the control<br />

lever is not properly installed<br />

The discharge time is too long • The nozzle drills are partially<br />

blocked<br />

The weighing device does not indicate<br />

position of an empty cylinder<br />

• The weighting device is not<br />

set properly<br />

• Check the<br />

electrical<br />

connections<br />

between the<br />

panel and the<br />

device<br />

• Replace the<br />

device<br />

• Refill the<br />

cylinders and<br />

reset the<br />

weighing devices<br />

• Set the weighing<br />

device<br />

• Check the<br />

connection of the<br />

control table<br />

• Install the control<br />

lever extension<br />

• Remove the<br />

obstruction from<br />

the nozzles after<br />

disassembling<br />

them<br />

• Set the weighing<br />

device<br />

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10. INSPECTION AND MAINTENANCE<br />

10.1. INSPECTION AND TEST<br />

SANCO<br />

Fire Protection and Safety Technology<br />

It is imperative that the system must be inspected and tested on a regular basis. The following<br />

recommendations are minimum requirements, the frequency of the inspection may vary due, in<br />

function of the system operating condition, for example in case of particularly aggressive atmospheres.<br />

Prior to testing the equipment, notify appropriate personnel.<br />

All inspections and tests here below described, must be carries on by qualified personnel and results<br />

must be reported on a proper document with all eventual notes for repairs or removal of differences<br />

from original projects.<br />

INSPECTION TABLE<br />

The minimum inspection operations to carry out on the system, complete with a note which indicates<br />

the time scale with which these operations must be executed, are listed below.<br />

PROCEDURE DESCRIPTION<br />

Check the electrical connections to the control head, to<br />

the pressure devices and to the micro switches at the<br />

weighing devices.<br />

Check that the extensions of the CO2 valve control<br />

FREQUENCY<br />

W M S A<br />

X<br />

NOTES<br />

After every maintenance<br />

or intervention<br />

levers are installed.<br />

X<br />

After every maintenance<br />

or intervention<br />

Check that the system has not suffered any damage<br />

and, if this is the case, repair them.<br />

X<br />

After every maintenance<br />

or intervention<br />

According to local<br />

Check the expiry date of the CO2 cylinder test. X regulation (ie: in Italy<br />

every 5 years)<br />

Check the “armed” or “rest” position of the electric<br />

controls and pressure switches.<br />

X<br />

After every maintenance<br />

or intervention<br />

Verify that the safety pins are removed from the cylinder<br />

valves.<br />

X<br />

After every maintenance<br />

or intervention<br />

Check the pneumatic connection between the manifold<br />

and the pneumatic actuators.<br />

X<br />

After every maintenance<br />

or intervention<br />

Check the correct assembling of the control bars, of the<br />

CO2 valve opening and the good connection of the pull<br />

handles.<br />

X<br />

After every maintenance<br />

or intervention<br />

Check that the nozzles are free for CO2 diffusion. X After every intervention<br />

W = Weekly M = Monthly S = Six-Monthly A = Annual<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

TEST TABLE<br />

The periodical tests which must be executed on the system and the expiry dates for the execution of<br />

these tests, are listed below.<br />

10.2. MAINTENANCE<br />

PROCEDURE DESCRIPTION<br />

1. Operate the control heads, after removing the levers<br />

extension, by means of the control panel<br />

2. Simulate the intervention of the pressure switches,<br />

by means of a bridge between its contacts or by<br />

pushing the internal piston.<br />

For others pressure devices as pressure transmitters<br />

see the relevant manual<br />

FREQUENCY<br />

W M S A<br />

NOTES<br />

CO2 systems and Detection Alarm system components, since they are not continuously in operation,<br />

have a low wear degree.<br />

Therefore a normal use and a preventive maintenance carried out as protection from corrosion and<br />

from possible mechanical damages which should be caused by accidental impacts allow the system to<br />

have lifelong reliability.<br />

Here below you will find the recommended maintenance operations and the relevant expiry dates on<br />

which the same must be effected.<br />

MAINTENANCE TABLE<br />

PROCEDURE DESCRIPTION<br />

FREQUENCY<br />

W M S A<br />

NOTES<br />

1. Execute maintenance of the CO2 cylinder valves<br />

which is indicated on CO2 valve details.<br />

X<br />

After every maintenance<br />

or intervention<br />

2. Flexible hoses: as soon as they show damage on<br />

When it is necessary<br />

their surfaces with aged or worn-out rubber coatings, - - - - during inspection or<br />

they have to be replaced immediately.<br />

after the intervention<br />

3. Painting touch-up: it is advised to touch-up all the<br />

points where the paint is damaged in order to avoid<br />

corrosion in every part of the system.<br />

- - - -<br />

When it is necessary<br />

during inspection<br />

After every intervention<br />

4. Remove the nozzles and clean the drills. - - - - or when it is necessary<br />

during inspection<br />

W = Weekly M = Monthly S = Six-Monthly A = Annual<br />

X<br />

After every maintenance<br />

or intervention<br />

WARNING The activation of these pressure devices<br />

will cause the intervention of the alarms<br />

3. Check the functionality of all the weighing device. X<br />

After every maintenance<br />

or intervention<br />

W = Weekly M = Monthly S = Six-Monthly A = Annual<br />

X<br />

After every maintenance<br />

or intervention<br />

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SANCO<br />

Fire Protection and Safety Technology<br />

11. INSTRUCTION FOR THE CYLINDERS RECHARGING<br />

When, after an intervention discharge or for the restoration of the nominal charge of the extinguishing<br />

agent, it is necessary to refill the cylinders, proceed as follows.<br />

WARNING CO2 cylinders should never be handled or moved without the protective safety cap<br />

securely in place. DO NOT remove this cap until the cylinders have been installed in to their rack.<br />

11.1. REMOVAL<br />

• Temporarily put the system out of order, acting on the control and signalling panel, according to the<br />

procedures described in the relevant manual<br />

• Verify that all precautions have been taken, in order to act in complete safety condition on the<br />

cylinders batteries, included the warning by means of a proper notice indicating ‘SYSTEM OUT OF<br />

ORDER’.<br />

• Disarm the emergency control systems, where existing and the electromechanical controls of the<br />

cylinders and on the release cabinet.<br />

• Draw off the valve lever from the cylinder valve.<br />

• Disconnect the discharge hose from the cylinder.<br />

• Disconnect the cylinder from the rack following backwards the indications contained in the chapter<br />

concerning the installation of the same.<br />

• Send the cylinder to the supplier for relevant recharging and checking, it will have to be sent<br />

complete with the relevant protections (cap, seal, etc.)<br />

11.2. RECHARGING<br />

• Carry out the weighing of the cylinder for the definition of the quantity necessary for the restoring of<br />

the discharge conditions.<br />

• Verify if it is a restoration, the seal of the valve by means of proper liquids or sprays for searching<br />

of little leakage. In case some leakage could be found out, completely discharge the cylinder, after<br />

having blocked it firmly and provide for maintenance or replacement of the valve with another of the<br />

same type.<br />

• Place the cylinder on a balance, fixing it and verifying its stability.<br />

• Connect the valve, outlet site, to the hose of the recharging system, provided with the shut-off and<br />

vent valves.<br />

• Steadily tighten the connections.<br />

• Open the cylinder valve, and verify that the shut-off and vent valves are closed. Verify the seals, if<br />

they works with cylinders partially charged.<br />

• Open the charging valve and transfer the extinguishing agent in the cylinder. When the desired<br />

weight is reached, close the charging valves and the cylinder valve. Open the vent valve and verify<br />

that there are no leakage from the circuit. If it is necessary close again and verify the closing of the<br />

other valves<br />

Disconnect the hose from the cylinder and the same one from the balance. Take note of the date of<br />

the recharging on a proper register, included the possible maintenance carried out. Verify the seal of<br />

the valve and apply the transport seals and the proper protections<br />

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11.3. REINSTALLATION<br />

SANCO<br />

Fire Protection and Safety Technology<br />

• Place again the cylinder in its rack following the instructions indicated in the chapter for the<br />

installation.<br />

• Reset all the operative conditions in accordance with the indicated procedures and put the system<br />

in condition to work.<br />

CO2 Valve detail<br />

1) Open the closed valve with the screw lever or<br />

with the socket lever (Fig. A) and commence<br />

filling.<br />

2) On completion of filling, close the valve (Fig. B)<br />

and check the seal is tight.<br />

The outlet socket is to be sealed with a cap nut<br />

(finger tight).<br />

The safety bolt is to be inserted in boring "X"<br />

and fitted with a lead seal.<br />

The tension bolt is to be tightened to 12-14 Nm at 15 ±<br />

5 °C cylinder temperature with a calibrated torque<br />

wrench.<br />

Note :<br />

After every test release the tension bolt is to be reset<br />

with a torque of 12 to 14 Nm.<br />

Fig. “A” Valve open<br />

Fig. “B” Valve closed<br />

File: 08MG3847CE_R0.doc<br />

Page 28 of 29


12. SYSTEM DISMISSAL PROCEDURE<br />

SANCO<br />

Fire Protection and Safety Technology<br />

The supplied fire-fighting system is not subject to particular rules for dismantling, it is constructed with<br />

normal metallic and electrical material.<br />

However for system dismantling, follow the regulations in force in the country where it is installed.<br />

WARNING: Before CO2 cylinders dismantling, for its discharge, send those to an authorized<br />

factory or to the Authorities having jurisdiction.<br />

CO2 cylinders must be send with the protection cap and the valve safety pin installed.<br />

CARBON DIOXIDE GAS CAN CAUSE INJURY OR DEATH.<br />

13. ATTACHED DOCUMENTS LIST<br />

- Components List SA-012618-LI-A3<br />

- Instruments Data Sheets SA-012381-DS-A4<br />

- General Layout SA-012617-AS-A3<br />

13.1. RECOMMENDED SPARE PARTS<br />

Due to the fact that the CO2 components do not function continuosly, they manifest a low degree of<br />

wear. Therefore, with normal use and preventive maintenance carried out, protecting against corrosion<br />

and eventual mechanical damage caused by accidental impacts, the system should be reliable for a<br />

long time.<br />

However if no good operation will be found refer to:<br />

- Components List SA-012618-LI-A3<br />

- Instruments Data Sheets SA-012381-DS-A4<br />

- General Layout SA-012617-AS-A3<br />

for replace the interested instruments.<br />

Refer to relative instruction manual attached for recommended spare parts of special components.<br />

File: 08MG3847CE_R0.doc<br />

Page 29 of 29


4<br />

3<br />

2<br />

1<br />

0 03/11/2008<br />

REV DATA/DATE<br />

SANCO S.p.A.<br />

ISSUED<br />

DESCRIZIONE - DESCRIPTION<br />

Fire Protection and Safety Technology<br />

Via Ravizza, 13/A - 28066 Galliate (Novara) - Italy<br />

NUOVO PIGNONE - <strong>FIRE</strong>NZE<br />

RM<br />

AA<br />

DP<br />

DIS./DRAW CONT/CHEC'D APPROV.<br />

COMMESSA JOB<br />

CLIENTE CUSTOMER<br />

NUOVO PIGNONE<br />

TITOLO / TITLE SCALA SCALE<br />

//<br />

CODICE CODE<br />

CO2 <strong>FIRE</strong> <strong>FIGHTING</strong> SYSTEM COMPONENTS LIST<br />

SECONDO I TERMINI DI LEGGE, SANCO S.p.A.<br />

<strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

SI RISERVA LA PROPRIETA' DEL PRESENTE DISEGNO E<br />

NE VIETA LA PRODUZIONE O LA COMUNICAZIONE A<br />

TERZI SENZA IL PROPIO BENESTARE.<br />

THIS DRAWING IS LEGALLY EXCLUSIVE PROPERTY<br />

OF SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY<br />

TECHNOLOGY AND<br />

IT CAN NEITHER BE REPRODUCED NOR SHOWN TO<br />

THIRD PARTIES WITHOUT OUR WRITTEN ASSENT.<br />

G3847/08<br />

FOGLIO<br />

SHEET<br />

1<br />

DI<br />

OF<br />

3<br />

DISEGNO DRAWING<br />

SA-012618-LI-A3


GTG-A<br />

(MACHINE 1)<br />

GTG-B<br />

(MACHINE 2)<br />

N.P. TAG CUSTOMER TAG DESCRIPTION SERVICE EXECUTION MATERIAL CODE Q.TY RANGE SET<br />

33CP-1A ZSL-1744/A<br />

33CP-2A<br />

ZSH-1745/A<br />

33CP-1B ZSL-1744/B<br />

33CB-2B ZSH-1745/B<br />

33CR-1A ÷ 33CR-5A WSL-1740A ÷ WSL-1740E<br />

45CR-1A _ 45CR-2A FV-1741 _ FV-1742<br />

63CP-1 PSHH-1743<br />

XA-1 _ XA-2 XA-1711/A _ XA-1711/B<br />

XL-1 _ XL-2 XL-1710/A _ XL-1710/B<br />

43CPD-1 _ 43CPD-2 HS-1712/A _ HS-1712/B<br />

33CP-1C ZSL-2744/A<br />

33CP-2C ZSH-2745/A<br />

33CP-1D ZSL-2744/B<br />

33CB-2D ZSH-2745/B<br />

33CR-1B ÷ 33CR-5B WSL-2740A ÷ WSL-2740E<br />

45CR-1B _ 45CR-2B FV-2741 _ FV-2742<br />

63CP-2 PSHH-2743<br />

XA-1 _ XA-2 XA-2711/A _ XA-2711/B<br />

XL-1 _ XL-2 XL-2710/A _ XL-2710/B<br />

43CPD-1 _ 43CPD-2 HS-2712/A _ HS-2712/B<br />

MANUFACTURER<br />

MODEL<br />

LIMIT SWITCH SLOW DISCHARGE CUT-OFF VALVE - CLOSE POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF -<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH SLOW DISCHARGE CUT-OFF VALVE - OPEN POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF -<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH QUICK DISCHARGE CUT-OFF VALVE - CLOSE POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF<br />

-<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH QUICK DISCHARGE CUT-OFF VALVE - OPEN POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF<br />

-<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH CO2 CYLINDER WEIGHT DEVICE<br />

EEx-d ZINC DIE-CAST BXC3K<br />

5<br />

ON-OFF<br />

-<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

SOLENOID VALVE CO2 DISCHARGE ACTUATOR<br />

EEx-d STAINLESS STEEL -<br />

2<br />

-<br />

24Vdc<br />

ATAM WINDINGS<br />

2710A100A<br />

CO2 CYLINDERS CABINET<br />

PRESSURE SWITCH CO2 DISCHARGE ACTIVATED EEx-d STAINLESS STEEL ITN66141 RPO484743030 1<br />

10÷100bar 18bar (RISING)<br />

DELTA CONTROLS CO2 CYLINDERS CABINET<br />

S21<br />

HORN AUDIBLE <strong>FIRE</strong> ALARM<br />

EEx-d LIGHT ALLOY 48.90.102.215 2<br />

-<br />

24Vdc<br />

A.E.S.<br />

ETH20MD<br />

FLASH LAMP RED LIGHT OPTICAL <strong>FIRE</strong> ALARM<br />

EEx-d LIGHT ALLOY 48.90.120.015 2<br />

- 24Vdc<br />

A.E.S.<br />

EVA200<br />

PUSH BUTTON CO2 MANUAL RELEASE<br />

(GLASS TO BE BROKEN PUSH BUTTON)<br />

EEx-d LIGHT ALLOY 48.90.500.795 2<br />

ON-OFF -<br />

COELBO<br />

EFD-1 E1<br />

LIMIT SWITCH SLOW DISCHARGE CUT-OFF VALVE - CLOSE POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF -<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH SLOW DISCHARGE CUT-OFF VALVE - OPEN POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF<br />

-<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH QUICK DISCHARGE CUT-OFF VALVE - CLOSE POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF -<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH QUICK DISCHARGE CUT-OFF VALVE - OPEN POSITION EEx-d ZINC DIE-CAST BXC3K<br />

1<br />

ON-OFF<br />

-<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

LIMIT SWITCH CO2 CYLINDER WEIGHT DEVICE EEx-d ZINC DIE-CAST BXC3K<br />

5<br />

ON-OFF -<br />

HONEYWELL<br />

BX Series<br />

CO2 CYLINDERS CABINET<br />

SOLENOID VALVE CO2 DISCHARGE ACTUATOR EEx-d STAINLESS STEEL -<br />

2<br />

-<br />

24Vdc<br />

ATAM WINDINGS<br />

2710A100A<br />

CO2 CYLINDERS CABINET<br />

PRESSURE SWITCH CO2 DISCHARGE ACTIVATED EEx-d STAINLESS STEEL ITN66141 RPO484743030 1<br />

10÷100bar 18bar (RISING)<br />

DELTA CONTROLS CO2 CYLINDERS CABINET<br />

S21<br />

HORN AUDIBLE <strong>FIRE</strong> ALARM EEx-d LIGHT ALLOY 48.90.102.215 2<br />

-<br />

24Vdc<br />

A.E.S.<br />

ETH20MD<br />

FLASH LAMP RED LIGHT OPTICAL <strong>FIRE</strong> ALARM EEx-d LIGHT ALLOY 48.90.120.015 2<br />

- 24Vdc<br />

A.E.S.<br />

EVA200<br />

PUSH BUTTON CO2 MANUAL RELEASE<br />

(GLASS TO BE BROKEN PUSH BUTTON)<br />

EEx-d LIGHT ALLOY 48.90.500.795 2<br />

ON-OFF<br />

-<br />

COELBO<br />

EFD-1 E1<br />

LOCATION<br />

FIELD<br />

FIELD<br />

FIELD<br />

FIELD<br />

FIELD<br />

FIELD<br />

SANCO S.p.A.<br />

<strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

CLIENTE CUSTOMER COMMESSA JOB<br />

NUOVO PIGNONE G3847/08<br />

DISEGNO DRAWING FOGLIO<br />

SHEET 2<br />

DI<br />

OF<br />

SA-012618-LI-A3<br />

3


N.P. TAG CUSTOMER TAG DESCRIPTION SERVICE EXECUTION MATERIAL CODE Q.TY RANGE SET<br />

GTG-A + GTG-B<br />

JB-28<br />

JUNCTION BOX SOLENOID VALVES Eex-e ALLUMINIUM<br />

ALLOY<br />

ESA 2222<br />

1 - - NUOVA ASP<br />

ESA<br />

CO2 CYLINDERS CABINET<br />

JB-29<br />

JUNCTION BOX DIGITALS SIGNALS Eex-e ALLUMINIUM<br />

ALLOY<br />

ESA 3322<br />

1 - - NUOVA ASP<br />

ESA<br />

CO2 CYLINDERS CABINET<br />

- - CO2 CYLINDER VALVE - -<br />

BRASS 99.15.120.550 10 - - V.T.I.<br />

K85-11,0-S54<br />

CO2 CYLINDERS CABINET<br />

CBVF-1A÷1E<br />

CBVF-2A÷2E<br />

CO2 CYLINDER 67lt - - 34 Cr Mo 4 99.15.110.023 10 - - ZHEJIANG JINDUN CO2 CYLINDERS CABINET<br />

- - PNEUMATIC PISTON - -<br />

AISI 01.15.300.215 2 - - SANCO<br />

- - CO2 CHECK VALVE Ø3/4" - -<br />

BRASS 01.15.220.105 6 - - SANCO<br />

- - CO2 CHECK VALVE Ø3/4"<br />

WITH LATERAL CONNECTION<br />

- -<br />

BRASS 01.15.220.110 4 - - SANCO<br />

- - WEIGHTING DEVICE - - ALLUMINIUM<br />

ALLOY<br />

01.15.300.115 10 - - SANCO<br />

- - LOCKABLE CUT-OFF VALVE CO2 QUICK DISCHARGE - GALVANIZED -<br />

2 - - ADLER<br />

Ø3/4" STEEL FS2<br />

- - LOCKABLE CUT-OFF VALVE CO2 SLOW DISCHARGE - GALVANIZED -<br />

2 - - ADLER<br />

Ø1/2" STEEL FS2<br />

- - CO2 HOSE - - GALVANIZED STEEL<br />

RUBBER<br />

01.15.220.125 10 - - SANCO<br />

- - CO2 NOZZLES 1/2"<br />

(see discharge calculation)<br />

- -<br />

AISI -<br />

4 - - SANCO<br />

- - SAFETY VALVE - - CHROMIUM STEEL<br />

NODULAR CAST IRON<br />

50.15.120.215 4 - 140 bar SANCO<br />

CLIENTE CUSTOMER COMMESSA JOB<br />

NUOVO PIGNONE G3847/08<br />

DISEGNO DRAWING FOGLIO<br />

SHEET 3<br />

DI<br />

OF<br />

SA-012618-LI-A3<br />

MANUFACTURER<br />

MODEL<br />

LOCATION<br />

CO2 CYLINDERS CABINET<br />

CO2 CYLINDERS CABINET<br />

CO2 CYLINDERS CABINET<br />

CO2 CYLINDERS CABINET<br />

CO2 CYLINDERS CABINET<br />

CO2 CYLINDERS CABINET<br />

CO2 CYLINDERS CABINET<br />

ON FIELD<br />

CO2 CYLINDERS CABINET<br />

SANCO S.p.A.<br />

<strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

3


▲<br />

▲<br />

▲<br />

▲<br />

▲<br />

▲<br />

▲<br />

▲<br />

▲<br />

▲<br />

INSTRUMENTATION SOLUTIONS FOR INDUSTRY<br />

Ranges available up to 700 bar<br />

(10,000 psi)<br />

Maximum working pressure up to<br />

1000 bar (15,000 psi).<br />

Epoxy coated die cast and natural<br />

stainless steel weatherproof<br />

enclosures NEMA 4, 4X, IP66 and<br />

Explosionproof NEMA 4, 4X, 7,9.<br />

Safety vented design as standard.<br />

Field set point adjustment against<br />

a reference scale.<br />

SPDT or DPDT switching and<br />

optional gold alloy contacts.<br />

Terminal block for easy field wiring.<br />

Hermetically sealed microswitch<br />

options.<br />

316 stainless steel wetted parts.<br />

NACE MR-01-75 compatibility.<br />

The Sovereign Series S20 Pressure<br />

Switches are designed as compact, cost<br />

effective solutions to meet a variety of<br />

applications in the oil, gas and chemical<br />

industries.<br />

The sensing element consists of a<br />

diaphragm sealed piston providing high<br />

integrity, sensitivity and overload<br />

protection.<br />

The Sovereign Series continues to offer<br />

the high standard of performance and<br />

service so long the hallmark of Delta<br />

Controls.<br />

SOVEREIGN SERIES<br />

DIAPHRAGM OPERATED<br />

PRESSURE SWITCHES<br />

✽<br />

LISTED<br />

LISTED<br />

BASEEFA<br />

CENELEC<br />

JAPANESE APPROVAL<br />

HOW TO ORDER<br />

When ordering, please state the<br />

relevant product code for each<br />

instrument, made up as follows:<br />

Enclosure. See Table l.<br />

Model. See Table 2.<br />

Electrical Entry. See Table 3.<br />

Material of Wetted Parts. See Table 4.<br />

Range. See Table 5.<br />

Switching Options. See Table 6.<br />

Process Connection. See Table 7.<br />

Options. See Table 8.<br />

Special Engineering.<br />

By consultation with our engineers. See Table 9.<br />

ISO 9001<br />

FM 720<br />

S21/2/4<br />

ISSUE G.1


ENCLOSURES<br />

INTRINSIC SAFETY<br />

Pressure switches neither store nor<br />

generate electricity and are therefore<br />

normally usable in intrinsically safe<br />

circuits without further certification<br />

provided that the power source of the<br />

circuit is certified Exi and the installation<br />

is in accordance with the relevant<br />

codes of practice (e.g. ANSI/ISA 12.6 or<br />

BS 5345 Part 4, 1977). Because of the<br />

low voltages and currents of I.S. circuits,<br />

we recommend using gold and/or<br />

sealed contacts.<br />

Temperatures in Table 1 refer to<br />

limitations for certified enclosures. See<br />

TECHNICAL DATA.<br />

NOTE: Codes T and U - to increase gas<br />

class see Table 6.<br />

NOTE: Codes H, T for 4X<br />

Aluminium Enclosure protected by<br />

quality epoxy paint system.<br />

Performance of enclosure requires<br />

careful installation and sealing of cable<br />

gland connection in situ.<br />

Assembly requires to be built for Marine<br />

use, See Table 8, Code 02.<br />

JAPANESE APPROVAL ✽<br />

An enclosure Code `B' is available that<br />

meets the requirements of Japanese<br />

industrial standards for use in hazardous<br />

areas. Details on application.<br />

MODELS<br />

S21/2<br />

For applications up to 100 bar (1500 psi).<br />

Maximum working pressure 155 bar<br />

(2250 psi).<br />

S24<br />

For applications up to 700 bar<br />

(10,000 psi). Maximum working pressure<br />

1000 bar (15,000 psi).<br />

ELECTRICAL ENTRY<br />

Adaptors are available for other popular<br />

thread sizes.<br />

TABLE 1<br />

EXPLOSIONPROOF ENCLOSURES DIVISION 1 (ZONE 1) Code<br />

Aluminium Alloy EExd IIC T6(-60 to +65ºC), T5(-60 to +80ºC)<br />

Gravity die-cast enclosure In aluminium-silicon alloy, epoxy painted<br />

internally and externally. BASEEFA certified to CENELEC EN 50 014 H<br />

and EN 50 018. Weatherproof to NEMA type 4, 4X, IP66. See Note.<br />

For Aggressive Atmospheres EExd IIC T6(-60 to +65ºC)<br />

T5(-60 to +80ºC) Investment cast enclosure In austenitic stainless steel.<br />

BASEEFA certified to CENELEC EN 50 014 and EN 50 018. R<br />

Weatherproof to NEMA type 4X, IP66.<br />

Aluminium Alloy NEC 500, NEMA 7,9<br />

Gravity die-cast enclosure in aluminium-silicon alloy, epoxy painted<br />

internally and externally. Class 1, Groups C and D, Class II, T<br />

Groups E, F and G, Div. 1&2.Weatherproof to NEMA type 4, 4X, IP66.<br />

See Note.<br />

For Aggressive Atmospheres NEC 500, NEMA 7,9<br />

Investment cast enclosure in austenitic stainless steel.<br />

Class 1, Groups C and D, Class II, Groups E, F and G, Div. 1 & 2. U<br />

Weatherproof to NEMA type 4X, IP66.<br />

SAFE AREA ENCLOSURES<br />

General Purpose Weatherproof<br />

The basic enclosure is pressure die-cast in zinc alloy, epoxy painted, W<br />

with weather protection not less than NEMA type 4, IP66.<br />

Weatherproof For Aggressive Atmospheres<br />

Investment cast enclosure In austenitic stainless steel with A<br />

weather protection not less than NEMA type 4X, IP66.<br />

TABLE 2<br />

Code<br />

Fixed Switching Differential.<br />

SPDT & DPDT options available. See Table 6.<br />

S21<br />

Adjustable Switching Differential. (Limited Span)<br />

Achieved by special microswitch with built in adjuster. SPDT only S22<br />

See Table 6.<br />

Fixed Switching Differential.<br />

S24<br />

SPDT & DPDT options available. See Table 6.<br />

TABLE 3<br />

Enclosure W: 22mm dia (0.86 in) entry. 1<br />

Enclosure W: M20 x 1.5 elbow adaptor to suit. 0<br />

Enclosure W: 3 / 4 -NPT INT. elbow adaptor to suit. 3<br />

Enclosures H, R & A: M20 x 1.5 ISO thread. 0<br />

Enclosures H, R & A: M20 x 1.5 ISO thread, dual entry. 5<br />

Enclosures H, R, T & U: 3 / 4 -NPT INT. 3<br />

Enclosures H, R, T & U: 3 / 4 -NPT INT. dual entry 6<br />

SEE APPROVALS<br />

Code


MATERIAL OF<br />

WETTED PARTS<br />

WELDED CONSTRUCTION<br />

Code S and T.<br />

For reduced risk against leakage<br />

under extreme or unusual conditions<br />

the diaphragm may be welded directly<br />

to the process connection, eliminating<br />

the O-ring.<br />

Welded construction not available on<br />

ranges CC to CE (CW to CK). (See Table<br />

5.) Ranges CC to G3 (CW to GK)<br />

available with metallic diaphragm only.<br />

(See Table 5.)<br />

SETTING RANGES<br />

When ordering, please state units<br />

required. Range and set point will be in<br />

units of preference.<br />

1 bar = 100kPa = 14.5 psi<br />

1 mbar = 100Pa = 0.39 in.H 2 O<br />

Pmax = maximum working pressure<br />

NOTE: Codes may differ for other units.<br />

TABLE 4<br />

Code<br />

316 stainless steel diaphragm, process connection and viton<br />

O-ring seal. A<br />

316 stainless steel diaphragm, process connection and nitrile<br />

O-ring seal. G<br />

Stainless steel process connection, Polyimide (Kapton)<br />

diaphragm and nitrile O-ring seal. H<br />

Nickel Alloy (Monel) diaphragm, 316 stainless steel process<br />

connection and Viton O-ring seal, for application as laid K<br />

down in NACE MR-01-75.<br />

Nickel Alloy (Monel) diaphragm, 316 stainless steel process<br />

connection and nitrile O-ring seal. P<br />

316 stainless steel diaphragm and process connection. All<br />

welded construction. S<br />

Nickel Alloy (Monel) welded diaphragm and process<br />

connection. (Suitable for NACE MR-01-75) T<br />

APPLIES TO ALL MATERIALS IN THE TABLE ABOVE AND AVAILABLE IN A VARIETY OF<br />

COMBINATIONS<br />

TABLE 5<br />

Pmax RANGE<br />

bar psi Model bar mbar Code psi in.Hg in.H2O Code<br />

S21 12 to 250 CC 5 to 100 CW<br />

S21 -120 to +120 CD -50 to +50 CH<br />

15 217 S21 100 to 600 CE 1.5 to 8.5 CK<br />

S21 -1000 to 0 AO -30 to 0 AB<br />

S21 -1 to +1.5 G3 -14.5 to 20 GK<br />

S21/2 0.25 to 1.6 DB 4 to 25 DK<br />

27 400 S21/2 0.4 to 2.5 DC 6 to 40 DP<br />

S21/2 1 to 6 DE 16 to 100 DZ<br />

S21/2 1.6 to 10 EA 25 to 160 EH<br />

70 1000 S21/2 2.5 to 16 EB 40 to 250 EM<br />

S21/2 4 to 25 EC 60 to 400 ER<br />

110 1600 S21/2 10 to 40 ED 160 to 600 EW<br />

S21/2 16 to 75 EF 250 to 1000 EE<br />

155 2250 S21/2 10 to 100 FA 160 to 1500 F6<br />

APPLIES TO ALL RANGES IN THE TABLE ABOVE<br />

Pmax RANGE<br />

bar psi Model bar Code psi Code<br />

S24 0.4 to 2.5 DC 6 to 40 DP<br />

S24 1 to 6 DE 16 to 100 DZ<br />

S24 1.6 to 10 EA 25 to 160 EH<br />

-1 -30”Hg S24 2.5 to 16 EB 40 to 250 EM<br />

to to<br />

600 8700 S24 4 to 25 EC 60 to 400 ER<br />

S24 10 to 40 ED 160 to 600 EW<br />

S24 16 to 75 EF 250 to 1000 EE<br />

S24 10 to 100 FA 160 to 1500 F6<br />

S24 7 to 160 U7 100 to 2300 UK<br />

1000 15000 S24 25 to 250 V7 350 to 3500 VC<br />

S24 50 to 400 W7 800 to 6000 W9<br />

S24 100 to 700 Y4 1600 to 10000 YF<br />

APPLIES TO ALL RANGES IN THE TABLE ABOVE SEE APPROVALS


SWITCHING OPTIONS<br />

PROCESS<br />

CONNECTION<br />

Other thread specifications and sizes<br />

are available without using adaptors.<br />

Adaptors are available for applications<br />

where their use is permitted.<br />

TABLE 6<br />

Model S21/4<br />

IEC 947-5-1/EN 60947-5-1 RATING<br />

UL/CSA RATING<br />

(RESISTIVE)<br />

§SEE NOTE<br />

Designation &<br />

Utilization<br />

Category<br />

Rated operational current Ie (A) at rated operational<br />

voltage Ue Ui Uimp VA rating<br />

Make Break<br />

Contact Code<br />

5 Amps @ 110/250V AC<br />

Light Duty for AC only<br />

AC14<br />

DC13<br />

D300<br />

R300<br />

0.6/0.3A @ 120/240V AC<br />

0.22/0.1A @ 125/250V DC<br />

250V 0.8kV<br />

AC<br />

DC<br />

432<br />

28<br />

72<br />

28<br />

SPDT<br />

DPDT<br />

00<br />

01<br />

5 Amps @ 110/250V AC and<br />

2 Amps @ 30V DC<br />

General purpose precision<br />

AC14<br />

DC13<br />

D300<br />

R300<br />

0.6/0.3A @ 120/240V AC<br />

0.22/0.1A @ 125/250V DC<br />

250V 0.8kV AC<br />

DC<br />

432<br />

28<br />

72<br />

28<br />

SPDT<br />

DPDT<br />

02<br />

03<br />

1 Amp @ 125V AC and<br />

§100 mA @ 30V DC gold alloy<br />

contacts for low voltage switching<br />

1A @ 125 VAC RESISTIVE (IEC 1058-1/EN 61058-1)<br />

SPDT<br />

DPDT<br />

04<br />

05<br />

§5 Amps @ 110/250V AC and<br />

5 Amps @ 30V DC<br />

Environmentally sealed<br />

AC14<br />

DC13<br />

D300<br />

R300<br />

0.6/0.3A @ 120/240V AC<br />

0.22/0.1A @ 125/250V DC<br />

250V 0.5kV AC<br />

DC<br />

432<br />

28<br />

72<br />

28<br />

SPDT*<br />

DPDT*<br />

08<br />

09<br />

§1 Amp @ 30V AC and<br />

30V DC Environmentally sealed<br />

with gold contacts<br />

AC14 E150 0.3A @ 120V AC 125V 0.5kV AC 216 36<br />

TABLE 7<br />

SPDT* 0G<br />

DPDT* 0H<br />

5 Amps @250V AC and<br />

2 Amps @ 30V DC Hermetically<br />

sealed. Gold plated silver contacts<br />

AC14<br />

DC13<br />

D300<br />

R300<br />

0.6/0.3A @ 120/240V AC<br />

0.22/0.1A @ 125/250V DC<br />

250V 0.5kV AC<br />

DC<br />

432<br />

28<br />

72<br />

28<br />

SPDTt<br />

DPDTt<br />

H2<br />

H3<br />

†<br />

, H66<br />

‡<br />

†2 Single pole, double throw. simultaneous falling under pressure.<br />

‡2 Single pole, double throw, simultaneous rising under pressure.<br />

Model S22<br />

5 Amps @ 110/250V AC<br />

Adjustable for AC only<br />

AC14 D300 0.6/0.3A @ 120/240V AC 250V 0.8kV AC 432 72 SPDT 0C<br />

5 Amps @ 110/250V AC and<br />

2 Amps @ 30V DC Adjustable<br />

AC14<br />

DC13<br />

D300<br />

R300<br />

0.6/0.3A @ 120/240V AC<br />

0.22/0.1A @ 125/250V DC<br />

250V 0.8kV<br />

AC<br />

DC<br />

432<br />

28<br />

72<br />

28<br />

SPDT 0D<br />

NOTE: Enclosure Codes T and U. Enclosure Codes H and R.<br />

Microswitch Codes 02 and 03. Microswitch Codes 02 and 03.<br />

UL/CSA rating as follows:- UL/CSA Rating as follows:-<br />

110/150V AC 5A 250V/125V DC 0.25/0.5A 110/250V AC 5A 250V/125/30V DC 0.25/0.5/2A<br />

NOTE: Using Codes H2, H3, H6 increases the Gas Class to:<br />

Class 1, Groups A, B, C and D, Div 2., for Enclosures T and U.<br />

UL recognised component for use in hazardous areas. CSA accepted component for use in hazardous<br />

Class 1, Div 2, Groups A,B,C and D. Class II Groups F areas Class 1, Div 2, Groups A,B,C and D.<br />

and G. When used in enclosures T and U. When used in enclosures T and U.<br />

The electrical rating is dependent on the microswitch fitted to the instrument. The electrical ratings defined by each approval that the micro<br />

switch complies with and is shown on the product nameplate, ie UL/CSA, or IEC. It should be noted that the instrument must be used within the<br />

electrical rating specified from the approval you require. This table lists the actual IEC ratings against the Designation& Utilization Category<br />

marked on the nameplates. In the absence of any verification by UL/CSA the microswitch §manufacturer's rating is stated in italics and bold.<br />

If in doubt seek guidance from the factory.<br />

Code<br />

Rc 1 / 4 ( 1 / 4 BSP tr INT) to BS21 (ISO 7/1) A<br />

1 /4 -18NPT INT F<br />

1 /2 -14NPT INT H<br />

1 /2 -14NPT EXT J


OPTIONS AND<br />

TREATMENTS<br />

Combinations available, apply for details.<br />

SPECIAL ENGINEERING<br />

To your individual requirements, where<br />

specified. For your convenience, enter<br />

your special listing in space provided.<br />

PERFORMANCE DATA<br />

TABLES 10A, 10B, 10C, 10D.<br />

MODELS S21, S24<br />

FIXED SWITCHING DIFFERENTIAL<br />

TABLE 8<br />

TABLE 9<br />

RANGE Pmax<br />

SWITCHING OPTIONS.<br />

SWITCHING DIFFERENTIAL in H2O/inHg/PSI Code H2O/inHg/PSI PSI 00 01 02 03 04 05 08/0G 09/0H H2 H3/6<br />

CW 5 to 100 218 2 3.1 3.5 5.5 2 2.4 3.1 6 11.7 11.7<br />

CH -50 to +50 218 3.1 5.5 3.1 9 3.1 3.1 5.5 7 8 8<br />

CK 1.5 to 8.5 218 3.1 5.5 6 9 3.1 4.7 5.5 7 18 18<br />

AB -30 to 0 218 0.6 0.8 1.3 1.7 0.5 0.5 0.8 1 3 3<br />

GK -14.5 to +20 218 0.3 0.6 0.7 1.5 0.3 0.4 0.5 0.7 2.2 2.2<br />

DK 4 to 25 400 0.4 0.7 1.0 1.5 1.0 1.5 2.6 3.5 1.2 2.3<br />

DP 6 to 40 400 0.4 0.7 1.0 1.5 1.0 1.5 2.6 3.5 1.2 2.3<br />

DZ 16 to 100 400 0.6 0.9 1.7 2.0 1.5 2.2 3.5 1.6 2.9 5.8<br />

EH 25 to 160 1000 1.5 2.2 3.6 6.5 2.2 3.3 11.6 14.5 6 11.6<br />

EM 40 to 250 1000 2.2 4.0 5.1 9.9 3.6 5.8 13.1 17.4 7.5 14.5<br />

ER 60 to 400 1500 4.4 6.5 15.2 19.6 7.3 10.2 26 35 26 52<br />

EW 160 to 600 1500 7.3 11.6 20 26 11.6 17.4 44 46 31 61<br />

EE 250 to 1000 1500 9.4 14.5 25 33 14.5 22 44 58 51 102<br />

F6 160 to 1500 2250 14.5 22 51 65 29 44 87 116 73 145<br />

SWITCHING OPTIONS.<br />

RANGE Pmax SWITCHING DIFFERENTIAL PSI<br />

Code PSI PSI 00 01 02 03 04 05 08/0G 09/0H H2 H3/6<br />

DP 6 to 40 8700 3.2 4.8 5.8 5.8 4.4 4.4 6.5 7.4 6 11.6<br />

DZ 16 to 100 8700 3.5 5.8 8.7 11.6 7.3 10.2 8.7 9.4 12 23<br />

EH 25 to 160 8700 5.5 10.2 11.6 17.4 8.7 13 8.7 11 18 35<br />

EM 40 to 250 8700 6.7 11.5 11.6 17.4 8.7 13 11.6 17.4 18 35<br />

ER 60 to 400 8700 12.5 20 17.4 23 11.6 17.4 20 22 34 67<br />

EW 160 to 600 8700 14.5 23 29 44 22 36 29 44 51 102<br />

EE 250 to 1000 8700 22 28 36 73 22 58 44 58 58 116<br />

F6 160 to 1500 8700 29 36 65 87 51 73 58 73 73 145<br />

UK 100 to 2300 15000 49 80 99 145 58 77 73 90 150 290<br />

VC 350 to 3500 15000 81 162 145 244 122 203 725 870 370 725<br />

W9 800 to 6000 15000 128 255 255 574 192 319 1160 1160 600 1160<br />

YF 1600 to 10000 15000 218 435 290 653 326 486 1450 1450 750 1450<br />

Code<br />

Tropicalisation High humidity environment. 01<br />

Marine and Offshore Saline atmosphere or salt spray. 02<br />

Ammonia Process (wetted) parts and construction suitable<br />

for atmospheric ammonia.<br />

Oxygen Service 2: Process (wetted) parts are cleaned for oxygen.<br />

Oxygen Service 3: Process and non process parts are<br />

cleaned for use with oxygen.<br />

Stainless Steel Pipe Mounting Bracket Permits local 2" pipework to<br />

be utilised for mounting the instrument.<br />

Tagging - Variety of tagging methods are available<br />

Applies when - no option is required and selection is<br />

made from special engineering<br />

FEATURE Code<br />

TABLE 10<br />

APPLIES TO ALL OPTIONS AND TREATMENTS IN TABLE ABOVE<br />

SEE APPROVALS<br />

Figures given in Table 10 are typical<br />

maxima for mid-range setting and are<br />

for guidance only. Values will vary across<br />

the range, i.e. lower at the bottom and<br />

APPLY FOR<br />

DETAILS<br />

higher at the top of the range. Should<br />

the differential be critical for specific<br />

applications our engineers should be<br />

consulted prior to ordering.<br />

MODEL S21 PSI UNITS TABLE 10A MODEL S21 SI UNITS TABLE 10B<br />

SWITCHING OPTIONS.<br />

RANGE Pmax SWITCHING DIFFERENTIAL mbar<br />

Code mbar/bar bar 00 01 02 03 04 05 08/0G 09/0H H2 H3/6<br />

CC 12 to 250 16 5 8 6 8 5 6 8 15 30 30<br />

CD -120 to 120 16 8 14 8 23 8 8 14 18 20 20<br />

CE 100 to 600 16 8 14 15 23 8 12 14 18 45 45<br />

A0 -1000 to 0 16 21 27 45 60 18 18 30 36 105 105<br />

G3 -1 to +1.5 16 21 40 48 100 24 30 36 45 150 150<br />

DB 0.25 to 1.6 27 30 45 70 100 70 100 180 240 80 160<br />

DC 0.4 to 2.5 27 30 45 70 100 70 100 180 240 80 160<br />

DE 1 to 6 27 40 60 120 140 100 150 240 320 200 400<br />

EA 1.6 to 10 70 100 150 250 450 150 230 800 100 400 800<br />

EB 2.5 to 16 70 150 275 350 680 250 400 900 1200 500 1000<br />

EC 4 to 25 112 300 450 1050 1350 500 700 1800 2400 1800 3600<br />

ED 10 to 40 112 500 800 1400 1800 800 1200 3000 3200 2100 4200<br />

EF 16 to 75 112 650 1000 1750 2250 1000 1500 3000 4000 3500 7000<br />

FA 10 to 100 155 1000 1500 3500 4500 2000 3000 6000 8000 5000 10000<br />

MODEL S24 TABLE 10C MODEL S24 TABLE 10D<br />

SWITCHING OPTIONS.<br />

RANGE Pmax SWITCHING DIFFERENTIAL mbar<br />

Code bar bar 00 01 02 03 04 05 08/0G 09/0H H2 H3/6<br />

DC 0.4 to 2.5 600 220 330 400 400 300 300 450 510 400 800<br />

DE 1 to 6 600 240 400 600 800 500 700 600 650 800 1600<br />

EA 1.6 to 10 600 380 700 800 1200 600 900 600 750 1200 2400<br />

EB 2.5 to 16 600 480 790 800 1200 600 900 800 1200 1200 2400<br />

EC 4 to 25 600 860 1400 1200 1600 800 1200 1350 1500 2300 4600<br />

ED 10 to 40 600 1000 1600 2000 3000 1500 2500 2000 3000 3500 7000<br />

EF 16 to 75 600 1500 1900 2500 5000 1500 4000 3000 4000 4000 8000<br />

FA 10 to 100 600 2000 2500 4500 6000 3500 5000 4000 5000 5000 10000<br />

U7 7 to 160 1000 3400 5500 6800 10000 4000 5300 5000 6200 10000 20000<br />

V7 25 to 250 1000 5600 11200 10000 16800 8400 14000 50000 60000 35000 50000<br />

W7 50 to 400 1000 8800 17600 17600 39600 13200 22000 80000 80000 40000 80000<br />

Y4 100 to 700 1000 15000 30000 20000 45000 22500 33500 100000 100000 50000 100000<br />

TABLES 10E, 10F. MODEL S22 ADJUSTABLE SWITCHING DIFFERENTIAL<br />

MODELS S22 TABLE 10E MODEL S22 TABLE 10F<br />

SWITCHING OPTIONS.<br />

SWITCHING OPTIONS.<br />

RANGE Pmax SWITCHING DIFFERENTIAL PSI<br />

RANGE Pmax SWITCHING DIFFERENTIAL mbar<br />

Code PSI PSI MIN OC MAX MIN OD MAX Code bar bar MIN OC MAX MIN OD MAX<br />

DK 4 to 25 400 0.2 1.1 1.0 2.9<br />

DB 0.25 to 1.6 27 11 78 66 200<br />

DP 6 to 40 400 0.3 1.2 1.3 3.0<br />

DC 0.4 to 2.5 27 22 82 88 210<br />

DZ 16 to 100 400 0.5 2.8 2.5 7.3<br />

DE 1 to 6 27 33 190 170 500<br />

EH 25 to 160 1000 1.9 6.2 6.4 16<br />

EA 1.6 to 10 70 132 430 440 1100<br />

EM 40 to 250 1000 3.2 9.1 9.6 23<br />

EB 2.5 to 16 70 220 630 660 1600<br />

ER 60 to 400 1500 9.6 35 41 88<br />

EC 4 to 25 112 660 2400 2800 6100<br />

EW 160 to 100 1500 13 61 57 125<br />

ED 10 to 40 112 880 3300 3900 8600<br />

EE 250 to 1000 1500 16 62 80 160<br />

EF 16 to 75 112 1100 4300 5500 11000<br />

F6 160 to 1500 2250 25 83 96 212<br />

FA 10 to 100 155 1700 5700 6600 14600<br />

03<br />

04<br />

05<br />

10<br />

00


TECHNICAL DATA<br />

ACCURACY<br />

Set point repeatability ±1% of span at<br />

20ºC ambient.<br />

AMBIENT TEMPERATURE RANGE<br />

All models are suitable for operating<br />

within a range of -25 to +60ºC (-13 to<br />

+140ºF). Enclosures A, H, R, T, U, on<br />

Models S21 and S24 with ranges CC to<br />

FA may be used intermittently down to<br />

-60 and up to +80ºC (-76 to +176ºF).<br />

For continuous use below -25ºC (-13ºF)<br />

we recommend using only enclosures<br />

H, R, T, U and A with special gaskets<br />

and limited switching.<br />

MAXIMUM PROCESS TEMPERATURE<br />

Subject to appropriate installation<br />

practice, the component parts<br />

withstand up to +60ºC (+140ºF). For<br />

process temperatures up to +120ºC<br />

(+248ºF), order WETTED PARTS Code A<br />

(Table 4), and for higher temperatures,<br />

refer to SPECIAL ENGINEERING.<br />

CAUTION:<br />

Moving parts have been treated with a<br />

water repelling lubricant before leaving<br />

factory.<br />

Occasional inspection and the<br />

application of a water repelling<br />

lubricant Is recommended to ensure<br />

moving parts remain free under all<br />

conditions.<br />

WARNING: Does not apply to Oxygen<br />

ELECTRICAL CONNECTIONS<br />

Terminal block<br />

Cable entry is to a non-pinching<br />

terminal block made of a nonhygroscopic<br />

thermosetting plastic,<br />

suitable for cables up to<br />

2.5mm 2 /14AWG.<br />

Earthing/Grounding<br />

An earthing facility is provided.<br />

Dielectric Strength<br />

The electrical assembly is capable of<br />

withstanding *2kV between live parts<br />

and earth/ground and 500V between<br />

open contacts.<br />

*1.2kV for microswitch Codes H2, H3<br />

and H6. Refer to Table 6.<br />

Electrical Entry<br />

Standard options are listed In Table 3.<br />

Pg, and ET threads can be<br />

accommodated by adaptors. Dual<br />

entry available in some enclosures. See<br />

Table 3.<br />

UNIT WEIGHTS (Approx)<br />

RANGE AND MODEL<br />

S21/2 S24<br />

Services, see Table 8. Enclosures CC ALL<br />

CD OTHER ALL<br />

CE RANGES RANGES<br />

B, H & T 3.5kg/7.7lb 2.7kg/5.9lb 2.8kg/6.1lb<br />

OPERATION/<br />

INSTALLATION<br />

Mounting Position/Location/<br />

Installation<br />

Vertical as shown, taking care to<br />

avoid siting in locations that transmit<br />

excessive shock or vibration. For<br />

further advice contact our<br />

engineers.<br />

TYPICAL INTERNAL ARRANGEMENT<br />

OPTIONAL EXTRAS<br />

Chemical Seals<br />

Chemical seals of our own or proprietary<br />

manufacture can be fitted when<br />

required.<br />

U & R 6.6kg/14.5lb 5.8kg/12.8lb 5.9kb/13lb<br />

W 3.1kg/6.8lb 2.6kg/5.7lb 2.9kg/6.4lb<br />

A 4.2kg/9.2lb 3.8kg/8.4lb 4kg/8.8lb


APPROVALS<br />

CENELEC/BASEEFA<br />

BASEEFA certified to CENELEC EN50 014 and EN50 018.<br />

for use in Zone 1 hazardous areas.<br />

Enclosure Codes H and R and all models.<br />

BASEEFA No. Ex 89C 1374<br />

CANADIAN STANDARDS ASSOCIATION<br />

Switches - Automatic - Pressure Type - For hazardous locations<br />

Enclosure codes T & U<br />

Class 1 Groups C & D, Class II Groups E F and G<br />

LR 94185-2<br />

UNDERWRITERS LABORATORIES INC.<br />

NOWT<br />

Float - and Pressure - Operated Motor Controller<br />

For Use in Hazardous Locations.<br />

E134197(N)<br />

Enclosure codes T & U<br />

Class 1. Groups C and D, Class II, Groups E, F and G.<br />

✽<br />

JAPANESE APPROVAL<br />

BASEEFA certified to CENELEC EN50 014 and EN50 018<br />

for use in Zone 1 hazardous areas.<br />

Enclosure Code B.<br />

JAPANESE APPROVAL No. C11348.


DIMENSIONS<br />

‘B’, ‘H’, ‘R’, ‘T’, ‘U’ ENCLOSURE 'W' ENCLOSURE<br />

ALL DIMENSIONS mm (inches) ALL DIMENSIONS mm (inches)<br />

'A' ENCLOSURE MODEL S21/2 ALL RANGES CC, CD, CE<br />

ALL DIMENSIONS mm (inches)<br />

MODEL S21/2 RANGES CC, CD, CE MODEL S24 ALL RANGES<br />

ALL DIMENSIONS mm (inches)<br />

DELTA CONTROLS LIMITED, ISLAND FARM AVENUE, WEST MOLESEY, SURREY KT8 2UZ<br />

TEL: +44 (0)20 8939 3500 FAX: +44 (0)20 8783 1163<br />

E-MAIL: sales@delta-controls.com WEB SITE: www.delta-controls.com<br />

STOCK NO: 002521/S20 - Nov '00<br />

Registered Office Registered in England No. 486464<br />

ALL DIMENSIONS mm (inches)<br />

ALL DIMENSIONS mm (inches)<br />

In the interest of development and improvement Delta Controls Ltd, reserve the right to amend, without notice, details contained in this publication.<br />

No legal liability will be accepted by Delta Controls Ltd for any errors, omissions or amendments.


GENERAL<br />

The unit is manufactured, checked and supplied in<br />

accordance with our published specification, and when<br />

installed and used in normal or prescribed<br />

applications, with the lid in place and within the<br />

parameters set for mechanical and electrical<br />

performance, will not cause danger or hazard to life or<br />

limb.<br />

HEALTH AND SAFETY AT WORK ACT 1974<br />

WARNINGS<br />

1. THE USERS ATTENTION IS DRAWN TO THE<br />

FACT THAT, WHEN THE UNIT IS ‘LIVE’ WITH<br />

RESPECT TO ELECTRICAL OR PRESSURE<br />

SUPPLIES, A HAZARD MAY EXIST IF THE<br />

UNIT IS OPENED OR DISMANTLED.<br />

2. UNITS MUST BE SELECTED AND INSTALLED<br />

BY SUITABLY TRAINED AND QUALIFIED<br />

PERSONNEL IN ACCORDANCE WITH<br />

APPROPRIATE CODES OF PRACTICE SO<br />

THAT THE POSSIBILITY OF FAILURE<br />

RESULTING IN INJURY OR DAMAGE CAUSED<br />

BY MISUSE OR MISAPPLICATION IS<br />

AVOIDED.<br />

OPERATING PRINCIPLES<br />

Process pressure is sensed by a diaphragm that<br />

generates a force proportional to the applied pressure.<br />

This force is opposed by an adjustable spring which, at<br />

the point of equilibrium permits movement of an<br />

operating rod which actuates a switch or switches.<br />

Note: Should the diaphragm fail the process will vent<br />

to atmosphere via a control orifice without pressurising<br />

the switch enclosure.<br />

INSTALLATION<br />

The instruments are designed to be mounted vertically<br />

with the process connection underneath. However,<br />

mounting up to 45° from the vertical in any plane is<br />

acceptable, although a small calibration shift may<br />

occur. They can be mounted either direct to process,<br />

or to a wall or panel using the four mounting holes<br />

provided. Select the mounting point so as to avoid<br />

excessive shock, vibration or temperature fluctuation.<br />

Instruments should be mounted to avoid excessive<br />

heat transfer from the process lines or adjacent plant.<br />

To avoid undue stresses being imparted to the<br />

instrument when wall / panel mounted, it is<br />

recommended that a short length of flexible line be<br />

installed between the instrument and process line.<br />

Take care to select and install adaptors to the<br />

electrical entry that do not reduce the enclosure<br />

degree of protection.<br />

NOTE: Enclosure Codes H, T & B for NEMA 4X<br />

use.<br />

To ensure performance of enclosure, careful<br />

installation and sealing of cable gland in situ is<br />

required.<br />

On enclosures H, R, T, B and U, remove the lid using<br />

an appropriate tool if tight eg edge of spanner or metal<br />

rod (fig 2).<br />

WIRING Fig 1A Enclosures H, R, T, U, B<br />

NC<br />

SPDT<br />

REAR FRONT<br />

2 x SPDT<br />

NC = NORMALLY CLOSED<br />

COM = COMMON<br />

NO = NORMALLY OPEN<br />

BLUE<br />

SPDT<br />

RED<br />

NC<br />

NC = NORMALLY CLOSED<br />

COM = COMMON<br />

NO = NORMALLY OPEN<br />

REAR<br />

SWITCH<br />

WIRING Fig 1B Enclosures W, A<br />

RED<br />

2 x SPDT<br />

NC<br />

BLUE<br />

FRONT<br />

SWITCH<br />

FIG 1B<br />

To remove lid on enclosures H, R, T, U, B<br />

loosen lid locking device (see fig 8). Where lid<br />

is tight use a flat bar, refer to recommended<br />

sizes below. Material needs to be hard chrome<br />

steel spanner grade.<br />

The edge of a spanner may be used.<br />

7 (0.27)<br />

FIG 2<br />

R 3.5 (0.13)<br />

300 (11.8)<br />

MIN<br />

ISO 9001<br />

FM 720<br />

ALL Dimensions mm (inches)<br />

FIG 1A<br />

INSTALLATION, OPERATING AND<br />

MAINTENANCE INSTRUCTIONS FOR<br />

DIAPHRAGM ACTUATED SERIES S20<br />

SOVEREIGN PRESSURE SWITCHES<br />

(MODELS S21, S22, S24)<br />

PRODUCT CODE<br />

ENCLOSURE<br />

MODEL<br />

ELECTRICAL ENTRY<br />

MATERIAL OF WETTED PARTS<br />

RANGE<br />

SWITCHING OPTIONS<br />

PROCESS CONNECTION<br />

OPTIONS AND TREATMENTS<br />

SPECIAL ENGINEERING<br />

ISSUE J 04/00<br />

Use a spanner to support the process connection<br />

when fitting the instrument. When fitting the<br />

instrument lid make sure the ‘O’ ring is in good<br />

condition and fitted correctly.<br />

On enclosures H, R, T, U, B remove the lid using an<br />

appropriate tool if tight eg edge of a spanner or metal<br />

rod (see fig 2).<br />

WARNING: CHECK THE CONNECTION THREAD<br />

SIZE AND SPECIFICATION ON THE UNIT TO AVOID<br />

MIS-MATCHING WITH THE PROCESS<br />

CONNECTION ADAPTOR. SEE DIGIT 11 OF<br />

PRODUCT CODE.<br />

Wire in accordance with local and National codes.<br />

Use cables no larger than 2.5 mm2 (14 AWG). Deliver<br />

electrical connection through a suitable cable gland<br />

ENCLOSURES<br />

H, R, T, U & B<br />

SET POINT<br />

LOCK<br />

FIG 3<br />

COM<br />

NO<br />

MIN<br />

MAX<br />

IN<br />

ASE<br />

ENCLOSURES W & A<br />

SET POINT<br />

ADJUSTER<br />

FIG 4<br />

MA<br />

X<br />

COM<br />

SET POINT<br />

LOCK<br />

EARTH / GROUND<br />

SET POINT<br />

ADJUSTER<br />

EARTH / GROUND<br />

ADJUSTABLE MICROSWITCH MODEL S22<br />

ADJUST SWITCHING<br />

DIFFERENTIAL<br />

FIG FIG. 5 4<br />

which will maintain the IP rating of the instrument.<br />

Insert bare wires fully into the terminal block and<br />

tighten securely. Keep wiring tails to a minimum and<br />

check that wires do not interfere with the operating<br />

mechanism. Use the earthing / grounding points<br />

provided.<br />

CERTIFIED ENCLOSURES<br />

All series S20 pressure switches can be supplied with<br />

enclosures for use in hazardous areas to the following<br />

standards:<br />

Zone 1 (Div 1) IEC 79-1<br />

BS 5501: Parts 1 and 5: EN50 014 and EN50 018<br />

CENELEC. Codes ‘H’ for aluminium EEx d IIC T6,<br />

and ‘R’ for stainless steel EExd IIC T6.<br />

DIV 1 (NEC 500)<br />

Class I Groups C and D, Class II Groups E, F and G.<br />

Codes ‘T’ for aluminium and ‘U’ for stainless steel.<br />

The above mentioned enclosures are suitable for<br />

outdoor use rated IP 66 / NEMA 4. Only operation,<br />

maintenance or repair procedures either contained<br />

herein or approved by Delta Controls may be used, to<br />

avoid rendering the equipment unsafe in operation<br />

and/or nullifying the Certification. NO<br />

MODIFICATIONS ARE PERMITTED.<br />

Japanese Zone 1.<br />

Same as CENELEC Zone 1 IEC 79 with additional<br />

label and alternative terminal arrangement. Code ‘B’<br />

for aluminium IIC T6. Refer to appropriate Japanese<br />

standards for guidance on installation and use.<br />

Electrical Adaptors<br />

Use only certified adaptors for Zone 1/Div 1.<br />

WARNING: IT IS A REQUIREMENT OF SAFETY<br />

THAT AT LEAST 5 FULL THREADS ARE ENGAGED<br />

BETWEEN THE ADAPTOR AND CONDUIT ENTRY.<br />

References for Selection and Installation<br />

BS 5345 Part 3 for Enclosure Codes H and R.<br />

BS 5501 Part 1 for Enclosure Codes H and R.<br />

BS 5490 IEC 529 IP RATING (Ingress Protection)<br />

NEC ARTICLE 500 for Enclosure Code T and U.<br />

MAINTENANCE<br />

Inspections should be carried out at quarterly to yearly<br />

intervals depending upon operating conditions.<br />

Isolate the unit from process and power and remove<br />

the lid. Check all terminals for tightness. Check that<br />

cable tails are not fouled or chafed. Check for internal<br />

condensation. Rectify as necessary.<br />

It is recommended that instruments used to provide an<br />

alarm are operated periodically to ensure they are<br />

functioning correctly.<br />

If further maintenance is required seek advice from<br />

DELTA CONTROLS before attempting repair or<br />

replacement of parts.<br />

CAUTION<br />

Moving parts have been treated with a water repelling<br />

lubricant before leaving the factory. Occasional<br />

inspection and the application of a water repelling<br />

lubricant is recommended to ensure moving parts<br />

remain free under all conditions.<br />

DIM A<br />

CENTRES<br />

TYPE S21/2<br />

TYPE S24<br />

7<br />

(0.27)<br />

174 (6.85)<br />

154 (6.06)<br />

FIXING CENTRES<br />

PROCESS<br />

CONN<br />

Rc ¼<br />

¼”NPT INT<br />

36 (1.41)<br />

½”NPT INT<br />

½”NPT EXT<br />

48 (1.88)<br />

Rc ¼<br />

¼”NPT INT<br />

½”NPT INT<br />

½”NPT EXT<br />

M4 EARTH SCREW<br />

DIM A<br />

33 (1.29)<br />

45 (1.77)<br />

60 (2.36)<br />

ELECTRICAL<br />

ENTRY<br />

PROCESS<br />

CONNECTION<br />

50<br />

FIXING<br />

CENTRES<br />

95 (3.74)<br />

41<br />

(1.61)<br />

51 (2)<br />

W ENCLOSURE<br />

TYPE S21/2<br />

TYPE S24<br />

FIG 6<br />

100 (3.93)<br />

FIXING CENTRES<br />

PROCESS<br />

CONN<br />

Rc ¼<br />

¼”NPT INT<br />

36 (1.41)<br />

½”NPT INT<br />

½”NPT EXT<br />

48 (1.88)<br />

Rc ¼<br />

¼”NPT INT<br />

½”NPT INT<br />

½”NPT EXT<br />

DIM A<br />

33 (1.29)<br />

45 (1.77)<br />

60 (2.36)<br />

WARNING: DOES NOT APPLY TO OXYGEN<br />

SERVICE.<br />

Zone 1 Enclosure (H, R, T, U, B)<br />

Thread seal and contact surfaces must be lightly<br />

lubricated using a non-setting non-corrosive grease<br />

compatible with the lid seal. Do not use copper<br />

bearing grease. Screw on lid hand tight making sure<br />

that mating surfaces of the lid and enclosure are in<br />

contact. Re-tighten the lid lock screw.<br />

WARNING: IT IS A SAFETY REQUIREMENT THAT<br />

AT LEAST 5 FULL THREADS ARE ENGAGED WHEN<br />

THE UNIT IS IN OPERATION. NEVER OPERATE<br />

THE UNIT UNLESS THIS CONDITION IS MET. DO<br />

NOT USE GREASES OR LUBRICANTS NOT<br />

COMPATIBLE WITH THE ENVIRONMENT OR<br />

PROCESS.<br />

Weather-proof Enclosure (W)<br />

If lid gasket is dried out or damaged, replace with new<br />

greased gasket. Make sure gasket aligns correctly<br />

with sealing faces.<br />

Stainless Steel Weather-proof Enclosure (A)<br />

Check gasket. If damaged, replace.<br />

OPERATION<br />

Pressure switches are supplied calibrated against<br />

falling pressure unless otherwise specified. Set Point<br />

adjustment refers to falling pressure. Switching<br />

differential is the difference between the set point and<br />

the operating value on rising pressure. For opening<br />

details see Figs 2, 6, 7, 8.<br />

Set Point Adjustment: Models S21, S22 (Figs 3, 4)<br />

1. Isolate the instrument from the process and power.<br />

2. Loosen lid lock screw and remove the lid.<br />

3. Retain in a safe place to avoid damage to threads.<br />

4. Slacken the set point lock screw.<br />

5. Rotate the set point adjuster screw as required.<br />

Rotate clockwise to increase the set point and counterclockwise<br />

to decrease the set point.<br />

6. Tighten the set point lock screw.<br />

7. Replace the instrument lid (see maintenance).<br />

Switching Differential Adjustment: Models S22<br />

(Figs 3, 4, 5)<br />

1. Isolate the instrument from process and power.<br />

2. Loosen lid lock screw and remove the lid.<br />

3. Retain in a safe place to avoid damage to threads.<br />

4. Rotate the knurled plastic wheel on the microswitch<br />

to adjust the switching differential. Rotate clockwise to<br />

increase differential and counter-clockwise to reduce<br />

differential.<br />

Note: Rotating the knurled plastic wheel will alter the<br />

operating value on rising pressure only.<br />

5. Replace the instrument lid (see maintenance).<br />

Note: For accurate setting, a suitable pressure gauge<br />

must be used in conjunction with the above procedure.<br />

Do not attempt to set the switch outside the scale<br />

limits. Though the unit may be set anywhere within its<br />

operation range, for optimum performance, it is good<br />

practice to have a set point value between 25% and<br />

75% of span.<br />

CENTRES<br />

ELECTRICAL<br />

ENTRY<br />

7<br />

(0.27)<br />

TYPE S21/2<br />

TYPE S24<br />

ROTATE TO REMOVE<br />

M5 EARTH<br />

FACILITY<br />

MOUNTING HOLES<br />

8 mm (0.31) DIA<br />

LID LOCKING SET SCREW (M4)<br />

LOOSEN TO REMOVE LID<br />

PROCESS CONNECTION<br />

174 (6.85)<br />

154 (6.06)<br />

FIXING CENTRES<br />

PROCESS<br />

CONN<br />

DIM A<br />

. Rc ¼<br />

¼”NPT INT<br />

36 (1.41)<br />

½”NPT INT<br />

½”NPT EXT<br />

48 (1.88)<br />

Rc ¼<br />

¼”NPT INT<br />

½”NPT INT<br />

½”NPT EXT<br />

40<br />

(1.57)<br />

M4 EARTH SCREW<br />

33 (1.29)<br />

45 (1.77)<br />

60 (2.36)<br />

H, R, T, U, B ENCLOSURE<br />

ELECTRICAL<br />

ENTRY<br />

PROCESS<br />

CONNECTION<br />

* ADD 12mm (0.47) FOR TYPE S21/2 RANGES CC, CD, CE ONLY SPACERS SUPPLIED LOOSE<br />

140 (5.51)<br />

In the interest of development and improvement Delta Controls Ltd, reserve the right to amend without notice, details<br />

contained in this publication. No legal liability will be accepted by Delta Controls Ltd, for any errors, omissions or amendments.<br />

INSTRUMENTATION SOLUTIONS FOR INDUSTRY<br />

DELTA CONTROLS LIMITED, ISLAND FARM AVENUE, WEST MOLESEY, SURREY KT8 2UZ<br />

TEL. +44 (020) 8939 3500 FAX. +44 (020) 8783 1163 E-MAIL:sales@delta-controls.com<br />

Registered Office Registered in England No 486464<br />

125 *(4.92)<br />

56 *(2.2)<br />

*<br />

FIG 8<br />

103 (4.05)<br />

45 (1.77)<br />

53 (2.08)<br />

A ENCLOSURE<br />

FIG 7<br />

Stock No: 002522/S21


Low Voltage Directive (LVD) – 73/23/EC Amended by 93/68/EEC. Switch products with<br />

enclosure codes ‘W’ and ‘A’ supplied CE-marked must be installed and used in accordance<br />

with the main instructions and this addendum supplied with each product. Products rated lower<br />

than 50V ac and 75 V dc are outside the scope of the LVD, and therefore, do not require CEmarking<br />

under this directive. The LVD does not apply to products with enclosure codes ‘H’, ‘K’,<br />

‘R’, ‘M’, ‘N’ for use in hazardous areas. Switch products with enclosure codes ‘H’, ‘K’, ‘R’, ‘M’,<br />

‘N’, are covered by the Explosive Atmospheres Directive ATEX – 94/9/EC and when CEmarked<br />

will indicate compliance with this directive alone. The following directives do not apply<br />

to switch products manufactured by Delta Controls:<br />

Electromagnetic Compatibility EMC – 89/336/EEC amended by 93/68/EEC.<br />

Machinery Safety Directive MSD – 89/392/EEC amended by 93/68/EEC.<br />

WIRING<br />

ENCLOSURE ‘W’<br />

Cable Glands and adaptors – If enclosure ‘W’ is supplied with a through hole of 22 mm<br />

blanked with a blind grommet. Discard the grommet and fit a suitable proprietary brass or<br />

nylon M20 cable gland with thread length of 10 mm and locknut. Fit the nylon reducer provided<br />

to the inside and a fibre washer to the outside. See diagram 1.<br />

Alternately, the enclosure may be supplied from the factory with a threaded adaptor ready to<br />

accept the customer’s gland or conduit system.<br />

Alternatives:<br />

i) a metal or nylon adaptor may be used to accommodate other sizes of gland eg NPT, or<br />

conduit system. See diagram 2.<br />

ii) an elbow kit may be supplied to enable the entry to be rotated axially through 90° and<br />

radially through 360°. See diagram 3.<br />

Earthing / grounding – The user must make suitable local earthing arrangements, if required,<br />

to ensure that metal glands are earthed.<br />

An earthing point is provided inside the enclosure. If this is disturbed in any way it must be<br />

reassembled correctly to be an effective earth and prevent ingress. See diagram 4. When<br />

removing the lid slacken the M4 nut first and ensure it is re tightened whenever the lid is<br />

replaced. See diagram 4.1.<br />

ENCLOSURE ‘A’<br />

Cable Glands and adaptors – Enclosure ‘A’ is supplied with an M20 x 1.5 tapped hole. Use a<br />

suitable stainless steel cable gland and sealing washer. Alternately the enclosure may be<br />

supplied with a threaded adaptor fitted at the factory ready to accept the customer’s gland or<br />

conduit system. See diagram 5.<br />

Earthing / grounding – Bonding between the enclosure and gland / adaptor will be achieved<br />

when both parts are screwed together. An earthing point is provided inside the enclosure. If<br />

this is disturbed in any way it must be reassembled correctly to be an effective earth and<br />

prevent ingress. See diagram 4.<br />

EARTHING / GROUNDING OF PROCESS CONNECTION AND BACK PLATES – All the<br />

internal dead metal work is bonded to the enclosure earthing point. Due to requirements of<br />

sealing, the process connection and back plates may be isolated from the earthing point. Do<br />

not, therefore, rely on either for earthing, instead always use the earthing point provided. If<br />

required, the process connection and back plates may be bonded locally. Never use the<br />

process connection or inlet pipe for locally grounding welding equipment unless it is separately<br />

earth bonded.<br />

Pollution degree – all products are suitable for use in pollution degree 3. For extreme<br />

conditions where condensation may readily form, then sealed contacts should be used. See<br />

Table A codes 08/09, 0G/0H, H2/H3/H6.<br />

Electrical isolation – These products are not suitable for electrical isolation. Always isolate<br />

circuit separately to carry out any electrical work.<br />

TABLE A – MICROSWITCH RATINGS<br />

IEC 947-5-1 / EN 60947-5-1 RATING<br />

SWITCH<br />

CODE<br />

00<br />

&<br />

01<br />

02<br />

&<br />

UL / CSA<br />

MICROSWITCH<br />

RATING<br />

(RESISTIVE)<br />

*SEE NOTE<br />

5A @ 110 / 250<br />

VAC<br />

5A @ 110 / 250<br />

VAC<br />

U imp<br />

U i<br />

0.8kV 250<br />

V<br />

0.8kV 250V<br />

RATING<br />

(IeIUe)<br />

0.6/0.3A @<br />

120/240 VAC<br />

0.22/0.1A @<br />

125/250 VDC<br />

0.6/0.3A @<br />

120/240 VAC<br />

03 2A @ 30 VDC 0.22/0.1A @<br />

125/250 VDC<br />

04<br />

&<br />

1A @ 125 VAC<br />

05 *100mA @ 30<br />

VDC<br />

08<br />

&<br />

*5A @<br />

110/250VAC<br />

Designation<br />

&<br />

Utilisation<br />

Category<br />

AC 14 /<br />

D300<br />

DC 13 /<br />

R300<br />

AC 14 /<br />

D300<br />

DC 13 /<br />

R300<br />

VA<br />

Make<br />

Break<br />

AC 432 72<br />

DC 28 28<br />

AC 432 72<br />

DC 28 28<br />

1A @ 125 VAC RESISTIVE (IEC 1058-1/EN 61058-1)<br />

0.5kV 250V<br />

0.6/0.3A @<br />

120/240 VAC<br />

AC 14 /<br />

D300<br />

09 5A @ 30 VDC 0.22/0.1A @ DC 13 /<br />

125/250 VDC R300<br />

0G *1A @ 30VAC AC 14 /<br />

&<br />

E150<br />

0H<br />

0.5kV 125V 0.3A @ 120<br />

& 30 VDC VAC<br />

0C 5A @ 110 / 250<br />

VAC<br />

0D<br />

H2<br />

&<br />

H3<br />

&<br />

H6<br />

5A @ 110 / 250<br />

VAC<br />

0.8kV 250V 0.6/0.3A @<br />

120/240<br />

VAC<br />

0.6/0.3A @<br />

120/240 VAC<br />

0.8kV 250V<br />

2A @ 30 VDC 0.22/0.1A @<br />

125/250 VDC<br />

5A @ 110 / 250<br />

VAC<br />

0.6/0.3A @<br />

120/240 VAC<br />

0.5kV 250V<br />

2A @ 30 VDC 0.22/0.1A @<br />

125/250 VDC<br />

AC 14 /<br />

D300<br />

AC 14 /<br />

D300<br />

DC 13 /<br />

R300<br />

AC 14 /<br />

D300<br />

DC 13 /<br />

R300<br />

AC 432 72<br />

DC 28 28<br />

AC 216 36<br />

AC 432 72<br />

AC 432 72<br />

DC 28 28<br />

AC 432 72<br />

DC 28 28<br />

The electrical rating is dependent on the microswitch fitted to<br />

the instrument. The electrical rating is defined by each<br />

approval that the microswitch complies with and is shown on<br />

the product nameplate, ie UL / CSA, or IEC. It should be<br />

noted that the switch must be used within the electrical rating<br />

specified from the approval you require. Table A lists the<br />

actual IEC ratings against the Designation & Utilisation<br />

Category marked on the nameplate. In the absence of any<br />

verification by UL / CSA the microswitch *manufacturer’s<br />

rating is specified in bold italics. If in doubt, seek guidance<br />

from factory.<br />

DIAG 1<br />

LOCKNUT<br />

NYLON 22/20<br />

REDUCER<br />

DIAG 3<br />

GLAND<br />

SCREW<br />

DIAG 4.1<br />

M4 SINGLE<br />

M4 NUT<br />

COIL WASHER<br />

M4 STUD<br />

FIBRE<br />

WASHER<br />

LID<br />

EARTH STRAP<br />

FIBRE WASHER<br />

ENCLOSURE WALL<br />

PROPRIETARY<br />

GLAND<br />

‘W’ CABLE GLAND ASSY<br />

ENCLOSURE O RING<br />

WALL SEAL<br />

ELBOW ASSY<br />

GASKET<br />

½" NPT Pg 13.5<br />

M20 X 1.5 ¾ ET<br />

M4 SCREW<br />

M4 PLAIN<br />

WASHER<br />

EARTH<br />

STRAP<br />

BASE<br />

DIAG 2<br />

‘W’ ADAPTOR ASSY<br />

EARTH LABEL<br />

NUT<br />

SINGLE<br />

COIL<br />

WASHER<br />

PLAIN<br />

WASHERS<br />

NUT<br />

STAR WASHER<br />

DIAG 5<br />

M20 x 1.5<br />

CABLE GLAND /<br />

CONDUIT ADAPTOR<br />

DIAG 4<br />

ENCLOSURE<br />

ENCLOSURE WALL<br />

(EXTERIOR)<br />

BONDED SEAL<br />

FIBRE WASHER<br />

SCREW<br />

EARTHING ASSY<br />

ADAPTOR<br />

‘A’ ADAPTOR


Nuovo Pignone<br />

CLIENTE - CUSTOMER<br />

SPP SLOVAKIA<br />

COMMESSA - JOB IMPIANTO - PLANT<br />

TITOLO - TITLE<br />

<strong>FIRE</strong>NZE<br />

1608941/42<br />

LOCALITA' - PLANT LOCATION<br />

VELKE KAPUSANY (SLOVAKIA)<br />

COMPRESSION RATIO INCREASE AT COMPRESSOR STATION CS 01<br />

CO2 <strong>FIRE</strong> <strong>FIGHTING</strong> SYSTEM<br />

DATA SHEET COMPONENTS<br />

DISEGNO DRAWING<br />

SANCO S.p.A. SA-012381-DS-A4<br />

6<br />

5<br />

<strong>FIRE</strong> PROTECTION<br />

AND SAFETY TECHNOLOGY<br />

FOGLIO<br />

SHEET 1<br />

DI<br />

OF 24<br />

4<br />

3<br />

CLIENTE CUSTOMER COMMESSA JOB 2<br />

NUOVO PIGNONE<br />

G3847/08<br />

1<br />

TITOLO TITLE 0 16/06/08 ISSUED FOR APPROVAL<br />

FA AA DP<br />

DATA SHEETS COMPONENTS<br />

REV.<br />

DATA<br />

DATE<br />

DESCRIZIONE<br />

DESCRIPTION<br />

DIS. CONTR.<br />

DRAWN CHK'D<br />

APPR.<br />

APP'D<br />

A TERMINE DI LEGGE LA SANCO <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY S.p.A. SI RISERVA LA PROPRIETA' DEL PRESENTE DISEGNO E NE VIETA LA RIPRODUZIONE O LA COMUNICAZIONE A TERZI SENZA IL PROPRIO BENESTARE.<br />

THIS DRAWING IS LEGALLY EXCLUSIVE PROPERTY OF SANCO <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY S.p.A. AND IT CAN NEITHER ,<br />

0 ISSUED FOR APPROVAL SANCO<br />

16/06/08 LINGUA-LANG. PAGINA-SHEET<br />

REV. DESCRIZIONE - DESCRIPTION PREP'D CONT-CHK'D APP-APPR'D DATA-DATE A 1/2<br />

Il presente documento è di proprietà NUOVO PIGNONE. A termine di legge ogni diritto è riservato SOSTITUISCE IL - REPLACES<br />

This document is the property of NUOVO PIGNONE. All rights are reserved according to the law. SOSTITUITO DA - REPLACED BY<br />

ITEM<br />

N.<br />

SOM………… /4


Nuovo Pignone<br />

POS.<br />

1<br />

DESCRIZIONE<br />

DESCRIPTION<br />

CO2 CYLINDER VALVE<br />

TITOLO - TITLE<br />

DATA SHEET COMPONENTS INDEX<br />

CO2 HOSE<br />

2 SA-003992-DS-A4 1<br />

COLLAR FOR CYLINDER SUPPORT<br />

3 SA-004002-DS-A4 1 X<br />

4<br />

5<br />

6<br />

MANUAL RELEASE BOX<br />

CO 2 NOZZLE<br />

OPTICAL ALARM UNIT<br />

RELEASE PUSH BUTTON<br />

7 SA-005963-DS-A4 1<br />

LEVER FOR VALVE<br />

8 SA-006822-DS-A4<br />

ELECTRIC ACTUATOR<br />

9 SA-006900-DS-A4<br />

CO2 INTERCEPTION VALVE<br />

10 SA-007400-DS-A4 1 X<br />

11<br />

ACOUSTIC ALARM UNIT<br />

LIMIT SWITCH<br />

12 SA-009249-DS-A4 1 X<br />

RELEASE CYLINDER<br />

13 SA-009442-DS-A4 1<br />

WEIGHT FOR WEIGHTING DEVICE<br />

14 SA-009445-DS-A4 2 X<br />

3/4" NO RETURN VALVE<br />

15 SA-010036-DS-A4 1 X<br />

3/4" NO RETURN VALVE WITH LATERAL CONNECTION<br />

16 SA-010038-DS-A4 1<br />

CO2 CYLINDER - CAPACITY 67lt.<br />

17 SA-010753-DS-A4 1 X<br />

0 1<br />

REV.<br />

2 3 4<br />

PRESSURE SWITCH<br />

18 SA-010858-DS-A4 1 X<br />

05/12/05<br />

WEIGHTING DEVICE<br />

19 SA-011038-DS-A4<br />

20<br />

21<br />

22<br />

23<br />

24<br />

25<br />

26<br />

<strong>FIRE</strong>NZE<br />

SANCO Nr.<br />

SA-005951-DS-A4<br />

SA-008104-DS-A4 1<br />

0 ISSUED FOR APPROVAL SANCO 16/06/08 LINGUA-LANG. PAGINA-SHEET<br />

REV. DESCRIZIONE - DESCRIPTION PREP'D CONT-CHK'D APP-APPR'D DATA-DATE A 2/2<br />

Il presente documento è di proprietà NUOVO PIGNONE. A termine di legge ogni diritto è riservato SOSTITUISCE IL - REPLACES<br />

PAG.<br />

SHEET<br />

Nr.<br />

SA-003981-DS-A4 3 X<br />

SA-004772-DS-A4 1<br />

SA-005832-DS-A4 1<br />

This document is the property of NUOVO PIGNONE. All rights are reserved according to the law. SOSTITUITO DA - REPLACED BY<br />

X<br />

X<br />

1 X<br />

03/01/05<br />

X<br />

1 X<br />

X<br />

1 X<br />

X<br />

1 X<br />

X<br />

ITEM<br />

X<br />

DATA<br />

DATE<br />

03/01/05<br />

03/01/05<br />

20/04/05<br />

03/01/05<br />

16/02/07<br />

03/01/05<br />

03/01/05<br />

14/01/07<br />

03/01/05<br />

14/02/07<br />

03/01/05<br />

18/04/06<br />

03/01/05<br />

03/01/05<br />

03/01/05<br />

03/11/05<br />

08/05/06<br />

N. SOM………… /4


TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

VALVOLA CO2<br />

CO2 CYLINDER VALVE<br />

Valvola CO2<br />

DOCUMENTO No / DOCUMENT No<br />

SA-003981-DS-A4<br />

Typ K85-11,0-S54 Typ K85-20,0-S9<br />

Valvola Co2<br />

Co2 valve<br />

peso<br />

weight<br />

No. Ordine<br />

Order No.<br />

Note<br />

Notes<br />

K85-11,0-S54 66 8457 For cylinders<br />

0,68<br />

K85 –20,0-S9<br />

82 9759 For P.A.E. only<br />

Dati tecnici :<br />

Pressione operativa………............................170 bar<br />

Pressione di prova…..……............................225 bar<br />

CO2 cylinder valve<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

FG. / SH DI/OF<br />

1 3<br />

Technical data :<br />

Operating pressure ............................................170 bar<br />

Test pressure ......................................………....225 bar<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV


TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

VALVOLA CO2<br />

CO2 CYLINDER VALVE<br />

Descrizione<br />

Designation<br />

Disco di rottura K1-154,0<br />

Bursting disk K1-154,0<br />

Dati tecnici :<br />

Pressione di scoppio………................….....250 bar<br />

Materiale……………………………………… Ottone<br />

Peso<br />

weight<br />

DOCUMENTO No / DOCUMENT No<br />

SA-003981-DS-A4<br />

No. Ordine<br />

Order No.<br />

0,03 85 6600<br />

FG. / SH DI/OF<br />

2 3<br />

Technical data :<br />

Response pressure ….....….............................…250 bar<br />

Materials ……………………………………………. Brass<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV


TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

VALVOLA CO2<br />

CO2 CYLINDER VALVE<br />

Informazioni sul prodotto:<br />

Product information:<br />

Valvola co2<br />

Cylinder valve<br />

1) Aprire la valvola chiusa, tramite leva filettata o ad incastro (Fig. A) e<br />

iniziare il riempimento della bombola Co2.<br />

1) Open the closed valve with the screw lever or with the socket lever (Fig.<br />

A)<br />

and commence filling.<br />

2) A riempimento completato, chiudere la valvola (Fig.B) e controllare che<br />

sia ben serrata alla bombola Co2.<br />

Lo scarico deve essere chiuso con il relativo tappo (chiusura manuale).<br />

La spina di sicurezza deve essere inserita nel foro "X" e sigillata a<br />

piombo.<br />

Il bullone di testa deve essere stretto con una tensione di 12-14 Nm a<br />

una temperatura della bombola di 15 ± 5 °C tramite una chiave<br />

dinamometrica.<br />

2) On completion of filling, close the valve (Fig.B) and chek the seal is<br />

tight.<br />

The outlet socket is to be sealed with a cap nut (finger tight).<br />

The safety bolt is to be inserted in boring "X" and fitted with a lead seal.<br />

The tension bolt is to be tightened to 12-14 Nm at 15 ± 5 °C cylinder<br />

temperature with a calibrated torque wrench.<br />

DOCUMENTO No / DOCUMENT No<br />

SA-003981-DS-A4<br />

Nota : Dopo ogni test la tensione del bullone di testa deve essere riportata da 12 a 14 Nm.<br />

Note : After every test release the tension bolt is to be reset with a torque of 12 to 14 Nm<br />

FG. / SH DI/OF<br />

3 3<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

MANICHETTA<br />

HOSE<br />

Manichetta Hose<br />

DOCUMENTO No / DOCUMENT No<br />

SA-003992-DS-A4<br />

dimensioni in mm ;peso in kg/pc dimension in mm; weight in kg/pc<br />

Descrizione<br />

Designation<br />

Manichetta CO2/Ar W21,8 x 3/4 x 375<br />

Hose CO2/Ar W21,8 x 3/4 x 375<br />

Dati tecnici :<br />

Diametro nominale…....................................... DN12<br />

Raggio di piegatura......................................... -> 160<br />

Angolo di piegatura…................................. max. 90°<br />

Campo temperatura……….............. 40 °C a + 50 °C<br />

Pressione operativa……….......................... 235 bar<br />

Pressione di prova........................................ 353 bar<br />

Pressione di scoppio…........................ min. 705 bar<br />

Materiale……………….gomma/acciaio galvanizzato<br />

Costruttore…………………..…………………SANCO<br />

peso<br />

weight<br />

FG. / SH DI/OF<br />

1 1<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV<br />

0,54<br />

Technical data :<br />

Nominal diameter….............................................. DN12<br />

Bending radius...................................................... -> 160<br />

Bending angle…................................................ max. 90°<br />

Temperatura range……….................. 40 °C until + 50 °C<br />

Operating pressure………................................... 235 bar<br />

Test pressure..................…................................. 353 bar<br />

Bursting strength…...................................... min. 705 bar<br />

Material…...………………rubber/galvanized carbon steel<br />

Manufacturer………………………………………..SANCO


SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

SUPPORTI BOMBOLA CO2/ARGON<br />

CO2/ARGON CYLINDER SUPPORT<br />

DOCUMENTO No / DOCUMENT No<br />

SA-004002-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

Collare DN80 per DN80 Collar for<br />

supporto bombole cylinders support<br />

dimensioni in mm; peso in kg/pc dimensions in mm; weight in kg/pc<br />

A DESCRIZIONE / DESCRIPTION<br />

145 PER RINVIO AD ANGOLO / FOR ANGLE RETURN<br />

210 STANDARD / STANDARD<br />

240 PER BOMBOLA PILOTA CON ATTUATORE MINIMAX / FOR PILOT CYLINDER WITH MINIMAX ACTUATOR<br />

Dati tecnici :<br />

Materiale.……………………………………..alluminio<br />

Costruttore……………………………..……..SANCO<br />

Technical data :<br />

Material…….……………………………………..aluminium<br />

Manufacturer………………………………….…....SANCO<br />

1 20/04/05 REVISIONATO/REVISED F.ALBERGANTE D.PORZIO P.DE MARTIN<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

COMANDO MANUALE IMPIANTI CO2 / ARGON<br />

ARGON / CO2 MANUAL RELEASE BOX<br />

DOCUMENTO No / DOCUMENT No<br />

SA-004772-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

Comando manuale impianti CO2 / Argon CO2 / Argon manual release box<br />

dimensioni in mm; peso in kg/pc dimensions in mm; weight in kg/pc<br />

Dati tecnici :<br />

1- Scatola….................……………...…….AISI 304<br />

2- Coperchio………………..……….……… AISI 304<br />

3- Vetro<br />

4- Maniglia......………………….………..……. ottone<br />

5- Puleggia di rinvio…….…………………….. ottone<br />

6- Cavetto flessibile dia. 2 mm ..………… AISI 304<br />

Technical data :<br />

1- Box...……….……………..……….….………..AISI 304<br />

2- Cover…………………………….…………….AISI 304<br />

3- Glass<br />

4- Hadle…………………………………..………. …...brass<br />

5- Pulley of sending back .…………..……...… …...brass<br />

6- Flexinle small cable dia. 2 mm ……. …….…AISI 304<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

UGELLO CO2<br />

CO2 DISCHARGE NOZZLE<br />

Ugello CO2<br />

Pos.<br />

Descrizione<br />

Denomination<br />

DOCUMENTO No / DOCUMENT No<br />

SA-005832-DS-A4<br />

Materiale<br />

Material<br />

1 Cono / Cone Alluminio / Aluminium<br />

2 Ugello / Nozzle Ottone / Brass<br />

3 Connessione F-NPT/ Connection Ottone / Brass<br />

Dati tecnici :<br />

Verniciatura……….......…...Colore rosso RAL 3000<br />

Connessione………………………1/2” – 3/4” NPT-F<br />

CO2 Discharge nozzle<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

NPT-F<br />

FG. / SH DI/OF<br />

1 1<br />

Technical data :<br />

Painting……………..........…..........Red colour RAL 3000<br />

Connection…………………………….1/2” – 3/4” NPT-F<br />

1 16/02/07 GENERALE/GENERAL R.MARTELLI D.PORZIO P. DE MARTIN<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

LAMPADA EExd<br />

OPTICAL UNIT EExd<br />

DOCUMENTO No / DOCUMENT No<br />

SA-005951-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

Lampada EEx-d Optical unit EEx-d<br />

XENO-FLASH XENO-FLASH<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

Caratteristiche scatola per lampade :<br />

Costruttore.....................…..….….………….....A.E.S.<br />

Modello.................……………….….....…….....EVA<br />

Materiale..............…………………….……. alluminio<br />

Esecuzione………………………….…..EEx-d IIC T3<br />

Protezione……………………….………...……IP 65<br />

Caratteristiche scatola di derivazione EEx-d :<br />

Costruttore….................…………....…..….……...ELFIT<br />

Modello.................……………………….....……SC 26.1<br />

Materiale.....................…………..……………. alluminio<br />

Esecuzione……..…………………………...EEx-d IIC T6<br />

Protezione…………………………..………...……IP 65<br />

Dati tecnici :<br />

Tensione operativa.............…………....……24/110 Vdc<br />

Assorbimento..............….……………….……..….12 W<br />

Materiale del supporto.......…………acciaio al carbonio<br />

Lighting housing :<br />

Manufacturer......................…..….……..………......A.E.S.<br />

Model.....................……………………..….....…….....EVA<br />

Box........................………………………..aluminium alloy<br />

Execution………………………………..…... EEx-d IIC T3<br />

Protection…………………………..………...………IP 65<br />

Junction box EEx-d features :<br />

Manufacturer................……….……....…..….……...ELFIT<br />

Model.....................…………………..…….....……SC 26.1<br />

Box........................…………………….…..aluminium alloy<br />

Execution……………………………..……... EEx-d IIC T6<br />

Protection…………………………………………….…IP 65<br />

Technical data :<br />

Operating voltage...........…....…………..…….24/110 Vdc<br />

Absorption...................…...…………………………..12 W<br />

Support material........…....……………….…..carbon steel<br />

1<br />

0 03/01/05 REIVISIONE/REVISED C. BEGGIATO D. PORZIO P. DE MARTIN<br />

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TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

PULSANTE EExd<br />

PUSH BUTTON EExd<br />

DOCUMENTO No / DOCUMENT No<br />

SA-005963-DS-A4<br />

Pulsante EEx-d Push button EEx-d<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

Dati tecnici :<br />

Costruttore….................…….…….….……….…COELBO<br />

Modello……………………………..……………..…….EFD<br />

Materiale..............……………………….………...alluminio<br />

Esecuzione……..…………………...…..EEx-d IIB+H2 T6<br />

Protezione……………………………………...………IP 65<br />

Caratteristiche elettriche :<br />

Contatti…...2 normalmente aperti / 2normalmente chiusi<br />

Portata contatti……………………….………250 Vca 16 A<br />

FG. / SH DI/OF<br />

1 1<br />

Technical data :<br />

Manufacturer......……..………….…..……….……..COELBO<br />

Model………………….……………………….…………..EFD<br />

box................…………….…………………….…..aluminium<br />

Execution………………………………..... EEx-d IIB+H2 T6<br />

Protection…………………………..……….…...………IP 65<br />

Electrical features :<br />

Contacts………...……...2 normaly open / 2normaly closed<br />

Contact rate………………………………..….250 Vac 16 A<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

LEVA PER VALVOLE CO2 / ARGON<br />

LEVER FOR CO2 / ARGON VALVES<br />

DOCUMENTO No / DOCUMENT No<br />

SA-006822-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

Leva per valvole CO2 / Argon Lever for CO2 / Argon valves<br />

dimensioni in mm; peso in kg/pc dimensions in mm; weight in kg/pc<br />

Dati tecnici :<br />

Materiale……………………..………………….Ottone<br />

Peso……………………………………………...0.2 kg<br />

Costruttore…………………………………………..VTI<br />

Technical data :<br />

Material………………………………………….……..Brass<br />

Weight …………………………………………………0.2 kg<br />

Manufacturer……………………………………………..VTI<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

ATTUATORE ELETTRICO EExd<br />

ELECTRIC ACTUATOR EExd<br />

Technical data / Dati tecnici:<br />

FEEDING VOLTAGE<br />

ALIMENTAZIONE<br />

DOCUMENTO No / DOCUMENT No<br />

SA-006900-DS-A4<br />

POWER CONSUMING<br />

CORRENTE ASSORBITA<br />

24 Vdc/Vcc 0.5 A<br />

110 Vdc/Vcc<br />

125 Vdc/Vcc<br />

0.10A<br />

220 Vac/Vca 1.01 A<br />

WEIGHT<br />

PESO<br />

FG. / SH DI/OF<br />

1 1<br />

Attuatore elettrico EEx-d Electric actuator EEx-d<br />

dimensioni in mm;peso in kg/pc dimension in mm; weight in kg/pc<br />

½”NPT<br />

3 Kg.<br />

1 14/01/07 MODIFICATO/MODIFIED F.ALBERGANTE D.PORZIO P. DE MARTIN<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO F. BIANCHIN P. DE MARTIN<br />

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SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

VALVOLA INTERCETTAZIONE CO2<br />

CO2 INTERCEPTION VALVE<br />

DOCUMENTO No / DOCUMENT No<br />

SA-007400-DS-A4<br />

Valvola Intercettazione CO2 CO2 Interception Valve<br />

FS2 Psi 800‚3000 FS2 Psi 800‚3000<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

FG. / SH DI/OF<br />

1 1<br />

DIMENSIONI - DIMENSIONS<br />

Ø ¼" 3/8" ½" ¾" 1" 1¼" 1½" 2"<br />

E 10 10 15 19 25 30 38 51<br />

H 45 45 56 59 74 78 98 108<br />

M 120 120 145 145 185 185 280 280<br />

S 50 60 75 80 90 110 120 140<br />

PN 100 100 64 64 40 40 40 40<br />

KG 0.6 0.65 1.2 1.4 2.2 3.2 5.2 7.8<br />

N° DESCRIPTION/DESCRIZIONE MATERIALS/MATERIALE<br />

1 BODY/CORPO<br />

ASTM A 105/DIN 1.0432 PAINTED/VERNICIATO<br />

ASTM A 182 F 316/DIN 1.4401<br />

2 END/LATERALE<br />

ASTM A 105/DIN 1.0432 PAINTED/VERNICIATO<br />

ASTM A 182 F 316/DIN 1.4401<br />

3 O-RING VITON<br />

4 SEAL/ANELLO P.T.F.E.<br />

5 SEAT/SEDE P.T.E.F.<br />

6 BALL/SFERA<br />

ASTM A 182 F 304/DIN 1.4301<br />

ASTM A 182 F 316/DIN 1.4401<br />

7 ANTISTATIC DEVICE/DISPOS. ANTISTATICO ASTM A 182 F 316/DIN 1.4401<br />

8 STEM/STELO ASTM A 182 F 316/DIN 1.4401<br />

9 STEM SEAL/BUSSOLA P.T.F.E.<br />

10 CHEVRON RINGS/PACCO A "V" P.T.F.E./GRAFPHITE<br />

11 PRESSING BUSH/PREMIBUSSOLA ASTM A 182 F 316/DIN 1.4401<br />

12 SORING WASHERS/MOLLE A TAZZA C72/50CrV4 GALVANIZED/ZINCATO<br />

13 STOP PIN/VITE DI FERMO UNI 3740-8.8 GALVANIZED/ZINCATO<br />

14 NUT-LOCK NUT/DADO- CONTRODADO UNI 3740-6S GALVANIZED/ZINCATO<br />

15 WRENCH/LEVA ASTM A 105/DIN 1.0432 PAINTED/VERNICIATO<br />

16 MANUFACTURER/COSTRUTTORE ADLER<br />

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TITOLO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

SIRENA EExd<br />

ACOUSTIC UNIT EExd<br />

DOCUMENTO No / DOCUMENT No<br />

SA-008104-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

Sirena EEx-d Acoustic unit EEx-d<br />

ETH 20MD ETH 20MD<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

Dati tecnici scatola di derivazione :<br />

Costruttore…..............……..…………….……. ELFIT<br />

Modello..................……………..…….....….. SC 26.1<br />

Materiale..............…………………………...alluminio<br />

Esecuzione……..……………………... EEx-d IIC T6<br />

Protezione………………….…..………...………IP 65<br />

Costruttore / Manufacturer: A.E.S.<br />

ETH 20MD 125 Dc 40 440÷1600 110<br />

Junction box technical data :<br />

Manufacturer................…………….…..…………... ELFIT<br />

model.....................………….…………….....……SC 26.1<br />

box......................………………………….aluminium alloy<br />

Execution………………………..…………... EEx-d IIC T6<br />

Protection……………………….…..………...………IP 65<br />

1 14/02/07 MODIFICATO/MODIFIED F.ALBERGANTE D.PORZIO P. DE MARTIN<br />

0 03/01/05 RIEMESSO/REISSUED C. BEGGIATO D.PORZIO P. DE MARTIN<br />

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SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

FINECORSA HONEYWELL EExd<br />

LIMIT SWITCH HONEYWELL EExd<br />

DOCUMENTO No / DOCUMENT No<br />

SA-009249-DS-A4<br />

Finecorsa Limit switch<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

Dati tecnici:<br />

tipo….………………………………………….Serie BX<br />

contatti…..…….……………….…...…….1 NO + 1 NC<br />

portata..………………..……...600 Vac/250 Vdc 10 A<br />

protezione…..….………………………………….IP 67<br />

esecuzione..………………………………EEx-d IIC T6<br />

AZIONATORE CON PERNO<br />

ACTIONING WITH PIN<br />

FG. / SH DI/OF<br />

1 1<br />

Entrata cavi<br />

Cable entry<br />

Technical data:<br />

type….………………………………………….BX Seris<br />

contacts……….……………….…...…….1 NO + 1 NC<br />

rating….………………..……...600 Vac/250 Vdc 10 A<br />

protection……….………………………………….IP 67<br />

execution…………………………………EEx-d IIC T6<br />

0 03/01/05 RIEMESSO/REISSUED RM DP PDM<br />

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56,55


SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

DISPOSITIVO DI PESATURA<br />

WEIGHING DEVICE<br />

DOCUMENTO No / DOCUMENT No<br />

SA-009445-DS-A4<br />

Peso Weight<br />

Per dispositivi di pesatura For weighing device<br />

dimensioni in mm; peso in kg/pc dimensions in mm; weight in kg/pc<br />

80<br />

11<br />

TABELLA INDICATIVA / INDICATIVE TABLE<br />

Bombole CO2<br />

CO2 Cylinders<br />

NOTA :<br />

IL PESO VA SCELTO CONSIDERANDO LA BOMBOLA<br />

COMPRESA DI CARICA; VEDI FOGLIO 2 DI 2<br />

Dati tecnici :<br />

Materiale………………………………………….Ghisa<br />

Finitura…….………………………RAL 3000 – Rosso<br />

Costruttore……………………………..……...SANCO<br />

a b h<br />

Peso<br />

Weight<br />

40 L. 7 15 39 1,20<br />

60 L./ 67 L. 7 15 50 1,60<br />

90 L./100 L. 7 15 61 1,90<br />

FG. / SH DI/OF<br />

1 2<br />

NOTE :<br />

THE WEIGHING MUST BE CHOSEN ACCORDING TO THE<br />

CROSS WEIGHT OF THE CYLINDER COMPLETE WITH<br />

CHARGE; SEE SH. 2 OF 2<br />

Technical data :<br />

Material……….……………………………..……..Cast iron<br />

Finish………………………………………RAL 3000 – Red<br />

Manufacturer……………………..…………………SANCO<br />

1 03/01/05 REVISIONE/REVISED C. BEGGIATO D. PORZIO P. DE MARTIN<br />

0 02/01/04 RIEMESSO/REISSUED C. BEGGIATO D. PORZIO P. DE MARTIN<br />

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SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

DISPOSITIVO DI PESATURA<br />

WEIGHING DEVICE<br />

DOCUMENTO No / DOCUMENT No<br />

SA-009445-DS-A4<br />

FG. / SH DI/OF<br />

2 2<br />

- Il dispositivo di pesatura serve ad indicare il peso di agente estinguente nella bombola. Il dispositivo deve<br />

essere tarato per segnalare un valore pari al 10% della carica totale della bombola.<br />

- The weighing device is used for indicating the weight of the extinguishing agent in the steel cylinders. The<br />

weight must be adjusted until a leakage indication is given when a max. of 10% weight-loss of the cylinder<br />

contenets has occured.<br />

Taratura / Calibration<br />

- La tabella riportata indica il peso da applicare in funzione del peso della bombola carica.<br />

- According to the cylinder weight inclusive of its contents, different counter-weight are used<br />

Peso da applicare per bombole<br />

cariche<br />

Neccessary counter weight for<br />

charged cylinders<br />

Kg. Da / From A / To<br />

Costante di taratura*<br />

Adjusting constant*<br />

1,2 65 90 1,00 Kg. / GIRO-TURN<br />

1.6 95 125 1.50 Kg. / GIRO-TURN<br />

1,9 125 150 1,75 Kg. / GIRO-TURN<br />

2,3 150 185 2,00 Kg. / GIRO-TURN<br />

* La costante di taratura indica la variazione nel peso di anidride carbonica segnalata per ogni giro del dado di<br />

regolazione.<br />

* The adjusting constant indicates the carbon dioxide weight variation signalled at every turn of the adjustable<br />

nut.<br />

Taratura del dispositivo di pesatura / Adjustment of the weighing device<br />

1. Avvitare il dado di regolazione fino a quando il peso rimane in posizione di equilibrio orizzontale.<br />

Screw the adjusting nut into the threaded stud until the weight stays in balance horizontal position.<br />

2. Girare in senso orario il dado fino ad indicare una perdita di peso del 10%.<br />

Turn the nut clockwise till a weight loss 10%.<br />

3. Bloccare il dado e piombare il peso con filo di rame.<br />

Lock the nut and lead the weight with copper wire.<br />

Esempio / Example<br />

Peso della bombola / Cylinder weight Tot……..115 Kg. 4 Kg. = 2,5 Giri / Turns<br />

Contenuto della bombola / Cylinder content……40 Kg. 1,5 Kg. / GIRO-TURN<br />

Costante di taratura / Adjusting constant……….1,5 Kg.<br />

Perdita 10% / Loss indication 10%……………..…4 Kg.<br />

1 03/01/05 REVISIONE/REVISED C. BEGGIATO D. PORZIO P. DE MARTIN<br />

0 02/01/04 RIEMESSO/REISSUED C. BEGGIATO D. PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV


SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

VNR A SFERA ¾” x ¾” NPT<br />

NO RETURN VALVE ¾” x ¾”<br />

DOCUMENTO No / DOCUMENT No<br />

SA-010036-DS-A4<br />

No return valve ¾” VNR a sfera ¾”<br />

dimensioni in mm; peso in kg/pc dimension in mm; weight in kg/pc<br />

1. SPINA 3X22- AISI 303<br />

2. SFERA 9/16”(Ø14.25) - AISI 420<br />

3. CORPO- OTTONE<br />

Dati tecnici :<br />

Pressione operativa.......….............…….…...235 bar<br />

Pressione di prova........……….…….….…....353 bar<br />

Gas….…………………………..….……………….Co2<br />

Costruttore…………………………………….…Sanco<br />

ESG.32<br />

1. PIN 3x22- AISI 303<br />

2. SPHERE 9/16”(Ø14.25) - AISI 420<br />

3. BODY- BRASS<br />

FG. / SH DI/OF<br />

1 1<br />

Technical data :<br />

Operating pressure...……….................…….……235 bar<br />

Test pressure................………………….….…....353 bar<br />

Gas………………………………………………………..Co2<br />

Manufacturer………………………………………….Sanco<br />

0 03/01/05 EMESSO/ISSUED F.ALBERGANTE D.PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV<br />

14<br />

14<br />

42


TITULO / TITLE<br />

SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

VNR A SFERA ¾”×¾” NPT CON PRELIEVO LATERALE<br />

NO RETURN VALVE ¾”×¾” WITH LAT. CONNECTION<br />

DOCUMENTO No / DOCUMENT No<br />

SA-010038-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

VNR a sfera ¾” No return valve ¾”<br />

Dimensioni in mm; peso in kg/pc dimension in mm; peso in kg/pc<br />

1- SPINA 3×22- AISI 303<br />

2- SFERA 9/16” AISI 420<br />

3- NIPPLO ¼” BRASS UNI 5705<br />

4- GUARNIZIONE ¼” COPPER<br />

5- CORPO - BRASS UNI 5705<br />

Dati tecnici :<br />

Operating pressure ………………………..…235 bar<br />

Test pressure …………………………………353 bar<br />

Gas……..………………………………......Argon/ CO2<br />

Costruttore……………………………………..SANCO<br />

ESG.32<br />

1- PIN 3×22- AISI 303<br />

2- SPHERE 9/16” AISI 420<br />

3- NIPPLE ¼" BRASS UNI 5705<br />

4- GASKET ¼" COPPER<br />

5- BODY-BRASS UNI 5705<br />

Technical data :<br />

Operating pressure ……….……………………..…235 bar<br />

Test pressure …………………….…………………353 bar<br />

Gas………………………………………………..Argon/CO2<br />

Manufacturer………………………………………..SANCO<br />

0 03/01/05 RIEMESSO/REISSUED F.ALBERGANTE D.PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV<br />

18<br />

18


SANCO S.p.A. <strong>FIRE</strong> PROTECTION AND SAFETY TECHNOLOGY<br />

TITOLO / TITLE<br />

INTERRUTTORE A PRESSIONE S21/2 EEx-d<br />

PRESSURE SWITCH S21/2 EEx-d<br />

DOCUMENTO No / DOCUMENT No<br />

SA-010858-DS-A4<br />

FG. / SH DI/OF<br />

1 1<br />

Interruttore a pressione S21/2 EEx-d Pressure switch S21/2 EEx-d<br />

dimensioni in mm;peso in kg/pc dimension in mm; weight in kg/pc<br />

125<br />

Dati tecnici :<br />

costruttore…………………...DELTA CONTROLS<br />

modello serie…………………………….…….S21/2<br />

connessione di processo …………….... ½”NPT F<br />

pressione di lavoro …………………. 155bar max.<br />

ingresso cavi ………..¾”NPT F oppure M20x1,5<br />

contatti..............…..…..……………... ……1 SPDT<br />

portata contatti..…………………….. 5A - 250Vca<br />

scatola.............…….……………….…acciaio inox<br />

esecuzione........................…....…EExd IIC T6/T4<br />

protezione.........…..…....……….………….... IP 66<br />

56<br />

40<br />

196<br />

100<br />

86<br />

Ø8<br />

50<br />

Technical data :<br />

manufacturer……...………...DELTA CONTROLS<br />

series model…………………………………..S21/2<br />

process connection ………….……….... ½”NPT F<br />

working pressure ………………….... 155bar max.<br />

cable inlet …………………¾”NPT F or M20x1,5<br />

contacts..............…..………..……...…….. 1 SPDT<br />

contacts rate………………………… 5A – 250Vac<br />

box…................…….……………….stainless steel<br />

execution............................……...EExd IIC T6/T4<br />

protection.........…..…....……….………….... IP 66<br />

0 05/12/05 EMESSO/ISSUED F.ALBERGANTE D.PORZIO P. DE MARTIN<br />

REV. DATA/DATE DESCRIZIONE/DESCRIPTION EMES/ISSUED CONT/CHECK APP/APPROV<br />

140<br />

100

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