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Projects Using CES EduPack - MAELabs UCSD

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Now we’ll do a TREE STAGE. A Tree stage is essential if you want to find<br />

materials that can be processed in a particular way, or you want to limit the<br />

selection to just one class of material – just metals, for instance. To make a Tree<br />

stage, click on the Tree button. This gives a window in which you can select the<br />

part of the MaterialUniverse or of the ProcessUniverse that you want to explore.<br />

3.4 You want to make a casing for a mobile phone, exotic in color and design.<br />

It snaps onto the front of the phone, transforming it from a drab object to<br />

one of splendor. Research reveals that the shape is best made by<br />

Thermoforming (a very cheap process for shaping polymer sheet into<br />

dished and curved shapes) and that the decoration is best applied by Inmold<br />

decoration that can be done at the same time as the thermoforming.<br />

Find materials that can be processed in this way.<br />

To do this, make two Tree-selection stages. Start in the way shown in the figure.<br />

That brings up the Tree Stage wizard. Under the word Trees, half-way down the<br />

box, it says ‘MaterialUniverse’. We want to impose constraints on processes, so<br />

first click on the down-arrow and change the Tree to ‘ProcessUniverse’. Open<br />

Shaping and find Molding – Thermoforming and double click to make it appear<br />

in the box above. The wizard window now looks like the one above (we have<br />

closed Shaping again for clarity). Click OK and the number of materials in the<br />

Results window drops to 17 – these are materials that can be thermoformed.<br />

Repeat the job with a second, new, Tree stage, this time opening Surface<br />

treatment and choosing Painting and Printing – In mold decorating. The<br />

Results window now lists materials that can both be thermoformed and in-mold<br />

decorated.<br />

Answer:<br />

The final Results window looks like this. At this stage it would make sense to<br />

add another stage to find the cheapest one (a graph of Price would do it).<br />

Results: 9 of 67 pass<br />

Acrylonitrile butadiene styrene (ABS) Polyoxymethylene (Acetal, POM)<br />

Cellulose polymers (CA) Polystyrene (PS)<br />

Polycarbonate (PC) Polyvinylchloride (tpPVC)<br />

Polyetheretherketone (PEEK)<br />

Polyethylene terephalate (PET)<br />

Polymethyl methacrylate (Acrylic, PMMA)<br />

Browse Search Select<br />

1. Selection data<br />

Edu Edu Level Level 1: 1: Materials<br />

Materials<br />

2. Selection Stages<br />

Graph Limit Tree<br />

© Granta Design, March 2009 10

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