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Getting Started with On-Farm Mortality Composting - gpvec

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ON-FARM MORTALITY COMPOSTING RESEARCH AND EDUCATION PROJECT<br />

A Project of the Washington State University BIOAg Program<br />

www.mortcompost.info<br />

<strong>Getting</strong> <strong>Started</strong> <strong>with</strong> <strong>On</strong>-<strong>Farm</strong> <strong>Mortality</strong> <strong>Composting</strong><br />

<strong>Composting</strong> can be a safe and effective method for disposing of on-farm mortalities. It allows<br />

for immediate year-round disposal and on-farm nutrient recycling, as well as a marketable<br />

product. When done correctly, carcass composting eliminates pathogens, does not contaminate<br />

groundwater or attract pests, and creates a high quality soil amendment. There are several<br />

important steps involved in a successful mortality composting operation.<br />

Regulations<br />

State requirements for reporting, testing of the final product, and volume produced vary<br />

depending on the type and size of operation and use of the final product. Contact the Department<br />

of Ecology or your local Health Department, or see the website www.mortcompost.info for more<br />

information.<br />

Equipment and Tools<br />

The basic tools needed for a successful composting operation are:<br />

Front-end or skid steer loader for moving materials and carcasses, and for building and<br />

turning the piles.<br />

Logbook to record dates and weights of carcasses in compost piles, temperatures, amount<br />

and type of bulking materials, dates the piles are turned, and any other important<br />

observations.<br />

A probe-type thermometer <strong>with</strong> a 36’ stainless steel stem to monitor pile temperatures.<br />

Location and Method<br />

When choosing a location for the compost piles, drainage and accessibility are primary concerns.<br />

The site needs to allow for leachate and water run-off management. Poor site drainage can cause<br />

problems <strong>with</strong> water ponding and saturated materials, muddy working conditions, pathogens and<br />

odors. A land slope of 2-6% is optimal. Ditches or berms can be used up-slope to divert storm<br />

water around the piles, minimizing the total amount of leachate and run-off that must be<br />

managed. The piles should be set back at least 300 feet from surface water and drinking water<br />

wells. Avoid sites <strong>with</strong> lots of rocks, these get mixed in <strong>with</strong> the compost when it is turned.<br />

<strong>On</strong>ce a site is selected it is time to decide what kind of pile will work for your site and situation.<br />

The two simplest options are windrows and static piles. A static pile is built for one mortality at<br />

a time and remains separate for the entire composting process. A windrow is a long pile that can<br />

be extended as needed.<br />

Important Factors<br />

A successful compost pile requires the right balance of moisture, Carbon to Nitrogen ratio,<br />

particle size or porosity, and pile size.


The ideal moisture content is between 50% and 60%. The material should feel moist to the touch<br />

but not wet. As a rule of thumb, if a handful of material does not feel moist to the touch and<br />

crumbles after squeezing, it is too dry. If several drops of water can be squeezed from the<br />

material by hand, it is too wet. If the material sticks together when it is squeezed and leaves a<br />

drop or two of moisture on your hand, it is just right.<br />

The ideal C:N ratio for a compost pile is 25:1 to 40:1. Materials that are too high in Nitrogen<br />

and low in Carbon will lose gaseous ammonia or water soluble nitrates that can cause odor and<br />

environmental issues. A mix that is too low in Nitrogen and high in Carbon will slow down the<br />

composting process by limiting microbial growth. This is less of an issue <strong>with</strong> mortality<br />

composting because the carcass is so high in Nitrogen, but it is still an important factor to<br />

consider when mixing materials.<br />

A particle size of 0.25 to 1 inch is optimum. It must be large enough to allow adequate air flow,<br />

but small enough to prevent rapid drying or cooling of the pile. Larger particles do not absorb or<br />

insulate as well and can cause problems <strong>with</strong> leaching, odors and pests. Woodchips and straw<br />

can be useful to mix <strong>with</strong> denser materials to increase the porosity and oxygen availability, but<br />

generally do not make very good composting materials by themselves.<br />

The size of the pile will depend on the size and number of carcasses to be composted. A typical<br />

pile will be 6 to 8 feet tall <strong>with</strong> a base width of approximately 1.5-2X the height. The piles<br />

should be mounded to shed moisture in wetter climates. If low moisture is a concern, the piles<br />

can be built <strong>with</strong> a depression on top to collect water. There must be enough space between<br />

windrows or piles to maneuver equipment. When using windrows, carcasses can be added to the<br />

end as needed but the location and date of each addition should be recorded.<br />

Building the Piles<br />

Before building the compost piles or windrows, the types and proportions of co-composting or<br />

bulking materials must be selected. This will depend on the material available in the area and the<br />

C:N and moisture content of these materials. Finished compost can be used for up to 50% of the<br />

bulking material in a new pile. Using more than this will limit the nutrients available to the<br />

microbes and slow down the composting process. Finished compost is especially helpful as a<br />

‘blanket’ over the pile to reduce odors and insulate the pile in cold weather. See the website<br />

www.mortcompost.info for a list of typical co-composting materials and their values.<br />

<strong>On</strong>ce the site has been selected and the materials gathered, it is time to build the pile.<br />

Start <strong>with</strong> at a base of bulking material 2-3 ft deep. If high moisture or poor drainage is a<br />

concern, a base of large wood chips or something similar under the bulking material will<br />

help <strong>with</strong> aeration and drainage.<br />

Place the carcass on top of the base of bulking material so that no part of the carcass is<br />

less than 2 ft from any edge. Lance the rumen a few times to prevent bloating and speed<br />

up decomposition. Then bury the carcass completely <strong>with</strong> at least another 2 ft of bulking<br />

material. Again, make sure that all parts of the carcass are 2 ft or more from any edges.<br />

This is very important! It is easy to underestimate the amount of material over the<br />

carcass so it is a good idea to use a stick or some other method of measurement to double


check. The pile is likely to settle so watch it carefully for several days to make sure that<br />

the carcass is adequately covered. Add more material if needed.<br />

Record the date, number and size of carcasses, and bulking material used in the log book.<br />

Monitoring the Piles<br />

It is very important to monitor the piles closely, especially in the beginning, for odors, pests,<br />

settling of materials, moisture and temperature.<br />

Record temperatures and observations weekly in the log book.<br />

As the microbes become active, the internal temperature of the pile will rise. In order to<br />

kill any harmful bacteria or other pathogens, the internal temperature of the pile must<br />

reach at least 131 o F for three consecutive days. As long as the pile stays hot the microbes<br />

are still working. It is important to note that outside temperatures can also have an affect<br />

on the internal temperature of the pile.<br />

After several months of active composting, the pile can be turned to mix and aerate the<br />

materials. Some large bones and hair may still be left at this point but the majority of the<br />

soft tissues and small bones should be gone.<br />

After turning, rebuild the pile and let it continue to compost. It is important to make sure<br />

that the bones are adequately covered again after the pile is mixed so they do not attract<br />

pests. Continue to monitor the pile and record weekly temperatures. The internal<br />

temperatures should spike again as the microbes get back to work, and again internal<br />

temperatures need to reach at least 131 o F for 3 days in a row to kill any pathogens.<br />

Continue to monitor and mix the pile until the compost is finished.<br />

The Finished Product<br />

The final product should have no trace of tissues or unpleasant odor. Some of the bones may<br />

still be left but should be brittle and easily broken. Large bones can be taken out and put into the<br />

next compost pile if necessary. The finished compost should be brown or dark brown in color<br />

and have a pleasant earthy odor. The texture should be crumbly, allowing air to penetrate but<br />

holding moisture <strong>with</strong> out being saturated. Depending on materials and management, the entire<br />

process can take anywhere from four months to over a year.<br />

The compost can be stored in large piles on site until it is land applied, or transported off the<br />

farm. If testing is required before distribution, the finished compost must be tested for:<br />

Nutrients, Pathogen Levels, pH, and Stability. The tests must be done by a lab accredited by the<br />

Washington State Department of Ecology.<br />

More Information…<br />

This is a very basic outline of what it takes to begin a successful on-farm carcass composting<br />

operation. Keep in mind there is much, much more information available on anything from<br />

bulking materials and pile construction, to troubleshooting and testing. There are many web<br />

resources available from other states and universities, as well as books and videos. Starting a<br />

successful on-farm mortality composting operation will take some research and planning but it<br />

will be well worth the effort. Good luck!<br />

ON-FARM MORTALITY COMPOSTING RESEARCH AND EDUCATION PROJECT<br />

A Project of the Washington State University BIOAg Program<br />

www.mortcompost.info

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