Spare Parts List - Motorsports Spares International

Spare Parts List 

TTX46MT MkII Universal 

TTX NI16

SPare ParTS LIST TTX46MT MkII UNIverSaL 

Contents 

Shaft assembly......................................................................................... 2 

Tube assembly......................................................................................... 3 

Valve house assembly.............................................................................. 4 

Valve ...................................................................................................... 5 

Tools......................................................................................................... 6 

© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the 

permission of Öhlins Racing AB is prohibited. Printed in Sweden 2007.

Fig.1 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

Pos Part No. Pcs Description Notes 

1-1 05359-01 1 Lock nut 

1-2 06211-01 1 Spring seat 

1-3 00329-13 1 Circlip 

1-4 06210-01 1 Shaft end 

1-5 01050-03 1 Screw 

1-6 06225-01 1 Seal washer 

1-7 06216-01 1 Lock washer 

1-8 00438-04 1 O-ring 

1-9 06207-02 1 Upper Seal head 

1-10 01032-06 1 Back-up ring 

1-11 01027-06 1 X-ring 

1-12 00110-07 1 Bushing 

1-13 06202-01 1 Shaft 

1-14 06206-01 4 Circlip 

1-15 00541-03 1 Piston ring 

1-16 00438-93 1 O-ring 

1-17 06208-02 1 Piston 

1-18 00576-06 1 O-ring 

1-19 06209-02 1 Set screw piston 

1-20 06215-01 1 End piece 

1-21 06224-06 1 Spacer 

14 

15 

16 

17 

18 

19 

14 

20 

21 

ShaFT aSSeMbLy 

Optional parts; 

replace position 

nr 15-19 with: 

1-22 00438-93 1 O-ring Optional 

1-23 06208-12 1 Piston Optional 

1-24 00576-06 1 O-ring Optional 

15 

22 

23 

24 

19

TUbe aSSeMbLy 

Fig. 

1 

2 

3 

4 

5 

6 

13 

7 

8 

9 

8 

10 

11 

12 

14 

Pos Part No. Pcs Description Notes 

4 

16 

2-1 06201-01 1 Inner tube 

2-2 00110-06 1 Bushing 

2-3 01027-06 1 X-ring 

2-4 01032-06 1 Back-up ring 

2-5 06229-01 1 Seal head, lower 

2-6 00576-02 1 O-ring 

2-7 05193-05 1 Spring support 

2-8 06213-02 2 Support washer 

2-9 06213-01 1 Needle roller bearing 

2-10 06212-02 1 Spring seat 

2-11 05410-01 3 Stop screw, teflon 

2-12 06222-02 1 Sway-bar bracket 

2-13 01046-18 1 Screw 

2-14 05407-03 1 Lock nut 

2-15 06230-14 1 Outer tube 

2-16 01502-06 3 Lock screw 

2-17 06217-01 1 Bumprubber 

2-18 06057-04 1 Filter 

17 

18 

19 

15 

2-19 06214-01 1 End piece

1 

2 

1 

3 

12 

4 

5 

6 

7 

8 

9 

10 

11 

13 

14 

15 

16 

17 

14 

18 

19 

20 

vaLve hoUSe aSSeMbLy 

Fig. Pos Part No. Pcs Description Notes 

Valves 

-See page 6 

3-1 00576-04 1 O-ring 

3-2 06200-02 1 Valve housing 

3-3 00576-05 1 O-ring 

3-4 00382-07 1 Screw 

3-5 00438-33 1 O-ring 

3-6 01030-10 1 Pin 

3-7 00338-10 1 O-ring 

3-8 06204-02 1 Reservoir mount 

3-9 00382-21 1 Screw 

3-10 00338-72 1 O-ring 

3-11 02804-03 3 Reservoir tube 

3-12 00191-13 2 Sticker 

3-13 02806-01 1 Gas piston 

3-14 00338-25 1 O-ring 

3-15 01447-02 1 Piston ring 

3-16 00604-01 3 Rubber valve 

3-17 02805-01 1 Reservoir end 

3-18 01152-01 1 Circlip 

3-19 00338-59 1 O-ring 

3-20 01050-01 1 Screw

vaLve 

Fig.4 

Valve house 

assembly 

- See page 5 

Pos Part No. Pcs Description Type/Remarks 

4-2 21046-15 1 Spring 

4-3 21047-01 1 Check valve housing 

4-4 21045-01 1 Check valve shim 

4-5 05009-06 1 Circlip 

4-6 21044-15 1 Valve See spec.card 

06267-02 - Valve See spec.card 

4-7 01410-12 - Shims 6/12/0.10 See spec.card 

01410-14 - Shims 6/14/0.10 See spec.card 





























4-8 06265-01 - 

06265-02 - 

06265-03 - 

Clamp washer 

6/8/2.5 

Clamp washer 

6/8/2.5 

Clamp washer 

6/8/2.5 

4 

6 

See spec.card 

See spec.card 

See spec.card 

7 

8 9 

6 

10 

11 1 

1 

0 

14 

1 16 


4-9 06252-01 1 Lower preload ring 

4-10 06258-01 1 Spring 

4-11 00610-18 - Adjustment shims 1 See spec.card 

01115-18 - Adjustment shims 1 See spec.card 




4-12 06253-01 1 Upper preload 

4-13 06259-01 1 Valve holder 

4-14 06257-01 2 Pin 

4-15 00186-18 2 Shims 

4-16 00438-52 1 O-ring 

4-17 05945-02 2 Spring 

4-18 00884-02 4 Ball 

4-19 06256-02 1 Needle house Silver (Rebound) 

4-20 06256-01 1 Needle house Gold (Compression) 

4-21 00338-69 1 O-ring 

4-22 05954-03 1 Bleed valve 

4-23 00577-01 1 O-ring 

4-24 01473-01 1 Circlip 

4-25 00438-02 1 O-ring 

17 18 

4-26 06255-01 1 End piece 10 Nm (7.4 lbs.ft) 

1. Calculation of thickness of “adjustment shim”: The thickness of all shims in the 

main stack with outer diameter smaller than 20 mm -0,1 mm. 

Example Main stack: 0.30-22 

0.30-20 

0.20-18 

0.20-16 

0.20-14 

0.20-12 

19 

“Adjustment shim thickness”: 0,20x4 - 0,1 = 0,7 mm. 

Note: The number of pieces in positions 4-2 up to 4-26 are valid for 1 valve. 

1 

4 

6


T01 00146-01 1 Red Grease, 100g 

T02 00147-01 1 White Grease, 100g 

T03 00778-01 1 Needle 

T04 01306-01 1 Shock absorber fluid 309 1 litre 

T05 00797-06 1 Sleeve pin 

T06 03199-01 1 Spring preloader 

T07 01884-01 1 Mounting tool, Piston 

T07 01884-03 1 Mounting tool, Seal head 

T08 01884-02 1 Mounting tool, Piston 

T09 01779-02 1 Gas needle 

T10 01781-01 1 Gas filling device 

T11 01822-02 1 Adjustment tool 

T12 01825-01 1 Cord 230V 

T13 01825-02 1 Cord 115V 

T14 01840-01 1 Filling machine 

T15 01861-03 1 Mounting sleeve 

T16 00720-04 1 Measuring tool 

T17 01771-01 1 Wrench 63 mm 

T18 00720-03 1 Pin tool 

T19 00786-07 1 Soft jaws clamp for Ø 28.7 

T20 00727-06 1 Soft jaws 30/34 

T21 00715-01 1 Screwdriver, sharp 

12 13 14 

16 17 

19 20 

18 

7 

1 

4 

5 

2 3 

7 8 9 

10 

21 

15 

11 

TooLS 

6

Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden 

Phone +46 8 590 025 00, Fax +46 8 590 025 80 

www.ohlins.com 

07434-12_2 TTX46 MT MKII Spare Parts List Issued 2008-02-04 AA /TK/TIHA Öhlins Racing AB/ JUJO

Spare Parts List - Motorsports Spares International

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