KOCH - Berkel Sales & Service
KOCH - Berkel Sales & Service
KOCH - Berkel Sales & Service
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<strong>KOCH</strong><br />
<strong>KOCH</strong>/RAMON SC-100 FLOOR MODEL STAINLESS<br />
STEEL HYDRAULIC PISTON STUFFER<br />
Owner’s<br />
Manual<br />
<strong>KOCH</strong><br />
EQUIPMENT
<strong>KOCH</strong> EQUIPMENT LLC<br />
Owner’s Manual<br />
Koch/Ramon SC-100<br />
Hydraulic Piston Stuffer<br />
W I T H<br />
HYDRAULIC POWER, STAINLESS STEEL CYLINDER,<br />
LID AND PISTON, AND VARIABLE SPEEDS<br />
Rev. 2003<br />
D
I N T R O D U C T I O N PAGE I<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
<strong>KOCH</strong> EQUIPMENT LLC<br />
Koch/Ramon SC-100 Hydraulic Piston Stuffer Owner’s Manual<br />
Manufactured by<br />
Koch Equipment LLC<br />
1414 West 29 th Street<br />
Kansas City, MO 64108-3604<br />
INTRODUCTION<br />
Congratulations on your Koch/Ramon SC-100 Hydraulic Piston Stuffer purchase. This<br />
piston stuffer was designed to give you years of trouble free operations and to help in<br />
the preparation and packaging of your quality food products.<br />
Please read this owner’s manual to gain the maximum benefits of your piston stuffer<br />
and its different components.<br />
A note about cleaning: Given all the various ways equipment is used in different<br />
environments, we recommend the owner consult sanitation experts on how to properly<br />
clean each piece of machinery in their plant and to do bacterial testing to insure that the<br />
equipment is cleaned properly.<br />
For <strong>Sales</strong>, Call:<br />
Phone (816) 753-2150 • Fax (816) 753-4976<br />
Toll-Free (800) 777-5624<br />
For Replacement Parts, Call:<br />
Phone (816) 753-2150 • Fax (816) 561-2854<br />
Toll-Free (800) 746-1723<br />
For Technical Support, Call:<br />
Phone (816) 753-2150 • Fax (816) 531-1477<br />
Toll-Free (800) 777-5624<br />
© Copyright 2005 Koch Equipment LLC<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
I N T R O D U C T I O N PAGE II<br />
General<br />
Please read these instructions carefully before performing any installation, use, or<br />
maintenance operation.<br />
In case of damage caused during transportation to your plant, claims should be made<br />
immediately to the truck line and driver. Koch Equipment LLC is not responsible for<br />
damage or handling of the machine once it leaves our warehouse.<br />
Koch Equipment LLC cannot be held responsible for drawbacks, breakdowns, accidents,<br />
etc. as a result of the lack of knowledge or non-application of the rules contained in this<br />
operating instruction manual. The same is true for any change, modification and/or for<br />
the installation of non-authorized parts.<br />
Receiving Problems: As in all cases, before signing the bill of lading, be sure all items<br />
have been received as listed and there is no damage in shipment. If needed, a claim must<br />
be made immediately to the local truck line office and noted on the bill of lading.<br />
Model Nr. ________ Serial Nr. ___________<br />
Ship Date: ___________________________<br />
Owner: ___________________________<br />
Location: ___________________________<br />
Electrical service for your SC-100 Piston Stuffer: 220 volt, 60 Hertz, 3 phase<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
I N T R O D U C T I O N PAGE III<br />
Table of Contents<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
INTRODUCTION...........................................i<br />
General .......................................................ii<br />
SECTION 1<br />
SAFETY ....................................................... 1<br />
Warning .................................................... 2<br />
General Safety Guidelines........................... 5<br />
SECTION 2<br />
STARTUP ..................................................... 6<br />
SECTION 3<br />
OPERATION.............................................. 10<br />
SECTION 4<br />
MAINTENANCE......................................... 13<br />
SECTION 5<br />
SCHEMATIC.............................................. 16<br />
SECTION 6<br />
PARTS ....................................................... 21<br />
SECTION 7<br />
SERVICE HISTORY ..................................... 26<br />
ICONS<br />
................................... Warning<br />
..................................... Caution<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
I N T R O D U C T I O N PAGE IV<br />
Index<br />
C<br />
Cleaning..................................................... i, 14<br />
D<br />
Data Plate........................................................ 8<br />
F<br />
Frequently Ordered Parts ............................... 25<br />
G<br />
General ............................................................ii<br />
General Part Identification ............................. 22<br />
General Safety Guidelines................................ 5<br />
General Warnings............................................ 4<br />
I<br />
Important Notice for Users ............................... 4<br />
Installation....................................................... 8<br />
INTRODUCTION............................................... i<br />
M<br />
Maintenance.................................................. 14<br />
MAINTENANCE.............................................. 13<br />
Mechanical Drawings..................................... 17<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
O<br />
OPERATION................................................... 10<br />
Operator Safety ............................................... 2<br />
P<br />
PARTS ............................................................ 21<br />
Power Requirements ........................................ 9<br />
Problems and Remedies ................................. 15<br />
R<br />
Recommended Use ........................................ 12<br />
S<br />
SAFETY ............................................................ 1<br />
SCHEMATIC................................................... 16<br />
<strong>Service</strong> History ............................................... 27<br />
Standard Operation ....................................... 11<br />
Startup............................................................. 7<br />
STARTUP .......................................................... 6<br />
T<br />
Troubleshooting............................................. 15<br />
W<br />
WARNING ....................................................... 2<br />
Warning Signals............................................... 5<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S A F E T Y PAGE 1<br />
SAFETY<br />
Warning .................................................................................. 2<br />
Operator Safety ........................................................................ 3<br />
General Warnings..................................................................... 4<br />
Important Notice for Users ........................................................ 4<br />
Warning Signals........................................................................ 5<br />
General Safety Guidelines......................................................... 5<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Section<br />
1<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S A F E T Y PAGE 2<br />
WARNING<br />
The following procedures and guidelines must be followed precisely to avoid<br />
problems that can result in property damage, personal injury, or death. If you have<br />
any questions related to this information, please contact the Koch Equipment LLC<br />
<strong>Service</strong> Department at (800) 777-5624.<br />
Read the entire Owner’s Manual before use and retain for future reference. Read and<br />
pay attention to all Warnings and Instructions on the machine.<br />
Place the machine on a stable surface.<br />
Only specialized and expert operators authorized by the manufacturer should carry out<br />
all routine and unexpected maintenance operations of the machine.<br />
Herein specified as “operator” is the person(s) charged with installing, running,<br />
adjusting, servicing, cleaning, repairing and transporting the machine.<br />
These operating instructions form an integral part of the machine and must accompany<br />
the piston stuffer for its entire lifetime until demolition.<br />
The manufacturer recommends that these instructions be read carefully before<br />
performing any installation/use/maintenance operation. All operators attending the<br />
machine must know the directions contained in this operating instructions manual.<br />
Provide this manual to any other user or successive owner of the machine.<br />
Perform service on the machine only as directed in this manual.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S A F E T Y PAGE 3<br />
Operator Safety<br />
Before starting work with the machine, the operator must be clearly aware of the<br />
position and the working of all the controls and of the characteristics of the machine<br />
described in these operating instructions.<br />
Never tamper with the safety devices.<br />
Never remove or change the protection and safety devices, especially those installed at<br />
the meat inlet.<br />
Never tamper with the electric system.<br />
Always disconnect from power supply before performing any cleaning, servicing or<br />
maintenance operation.<br />
The use of the machine in environments with explosive atmosphere is forbidden.<br />
Do not touch the moving device if the machine is not completely stopped.<br />
The working position is in front of the start and stop push buttons.<br />
Never go near the machine with loose hair, clothes, bracelets, chains, rings, ties, etc. to<br />
avoid the chance that they become tangled in the moving parts of the machine.<br />
As a consequence, the operator shall wear suitable clothes for the working environment<br />
and the situation he/she is in.<br />
Always keep the working place clear and free from oil residues.<br />
The room where the machine is installed must not have dark areas, dazzling lights or<br />
stroboscopic effects due to the lighting system.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S A F E T Y PAGE 4<br />
General Warnings<br />
Operations that may be dangerous for operators are indicated by the “CAUTION”<br />
symbol, shown above.<br />
Make sure that the voltage of the outlet is the same as the voltage required by the<br />
machine (refer to the label).<br />
The manufacturer must authorize any modification to the machine.<br />
Never use a spray of water to clean the machine.<br />
The voltage inside the machine is 208 volt or 230 volt.<br />
Always use original spare parts that guarantee perfect working order and the safety of<br />
the machine.<br />
The electric cable must be checked regularly and carefully (a worn cable or a cable in<br />
less than perfect condition is always a serious electrical danger).<br />
Important Notice for Users<br />
Removal of the safety device on the machine is not allowed.<br />
Koch Equipment LLC is not liable for any damage to humans, animals or material<br />
objects resulting from the following:<br />
• Removal of safety devices;<br />
• Unauthorized uses of the machine or uses not expressly listed in this operating<br />
instructions manual in the Technical Features section; or<br />
• Tampering of the machine.<br />
The manufacturer cannot take any responsibility for modifications made to the original<br />
piston stuffer other than those mentioned in these operating instructions.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S A F E T Y PAGE 5<br />
The manufacturer takes no responsibility for damages caused by operating the machine<br />
incorrectly.<br />
The manufacturer does not take any responsibility for any anomaly that can happen in<br />
the operation and performance of the machine by not observing these operating<br />
instructions.<br />
Warning Signals<br />
WARNING non-indelible adhesive labels are placed on the machine.<br />
They must be replaced with the labels supplied when it becomes difficult to read them.<br />
Read these labels before operating the machine.<br />
General Safety Guidelines<br />
Obvious safety guidelines should be observed.<br />
⇒ Be sure to turn off power to your piston stuffer before any maintenance work is<br />
performed.<br />
⇒ Never reach into or put anything into the ventilation slots of the machine.<br />
⇒ Care should be taken at all times, especially when there is a need to remove any of<br />
the internal, overhead panels.<br />
⇒ The best safety precaution around any machine is to keep it clean! Always keep a fire<br />
extinguisher (Type BC) close to the machine. (See more on cleaning in following<br />
pages.)<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S T A R T U P PAGE 6<br />
STARTUP<br />
Startup...................................................................................... 7<br />
Installation................................................................................ 8<br />
Data Plate................................................................................. 8<br />
Power Requirements ................................................................. 9<br />
Section<br />
2
S T A R T U P PAGE 7<br />
Startup<br />
Before starting the machine for the first time, the oil tank (44) must be filled. To do this,<br />
remove the machine side cover, take out the filler cap (58) and fill the oil tank.<br />
The following oils are recommended (15-liters):<br />
TELLUS 33 (SHELL)<br />
TERESSO 52 (ESSO)<br />
NUTO 32 (ESSO)<br />
343 HYDRAULIC (GULF)<br />
After filling the oil tank, replace the filler cap and cover to normal position. Replace the<br />
handle (20), to facilitate opening the cover (15), and also the control lever (47).<br />
Before starting every cycle of operation it is essential to clean the machine with<br />
biodegradable soap in order to eliminate any bacteria that might be present.<br />
Once the machine is switched on and has started operating, check that the start and<br />
stop pushbuttons, as well as all of the other safety devices, operate properly. Afterward,<br />
make sure that the hydraulic pump rotates in the right direction. To check it, just press<br />
the green start switch (I), then push pedal (47) forward. If the meat pressing piston does<br />
not move, it means that the motor is rotating in the wrong direction. To correct this<br />
problem, the two cores in the plug wire must be interchanged.<br />
Once all this has been carried out, work can start as follows:<br />
Loosen nut (4) and open cylinder cover (15). Load the cylinder with meat. We<br />
recommend that the operator press the meat down with his/her hands to expel as much<br />
air as possible from the cylinder. Then choose the correct funnel size (1, 2, 3) and fix the<br />
selected funnel to the cover with nut (14). Push lever forward (47) to lift piston (71).<br />
Then release the lever so that it springs back to neutral position. To bring the piston<br />
down, move lever (47) backward. To do this, it is not necessary to keep pressing the<br />
lever backward, as it will remain in that position until you restore it to its neutral<br />
position. When the piston reaches the lowest point, there is no reason to be concerned,<br />
because a safety valve will open to prevent stress on the machine.<br />
To select the meat output speed desired, adjust command (29). Turn it clockwise to<br />
increase the speed by raising the pressure or turn it counterclockwise if a lower meat<br />
output speed is required.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S T A R T U P PAGE 8<br />
Installation<br />
The piston stuffer must be unpacked carefully and the shipment label checked to ensure<br />
that it is the correct machine. Once unpacked, please read the instructions carefully and<br />
take the following precautions:<br />
1. Make sure that the personnel in charge of installing the piston stuffer are fully<br />
qualified in dealing with this kind of machine.<br />
2. Check that the mains into which the machine will be plugged has the right<br />
current.<br />
3. Check that all the components of the piston stuffer are correctly placed and<br />
that they have not in any way been affected by transportation.<br />
Data Plate<br />
Place the data plate on the right-hand side of the machine base, at the right lower<br />
angle, in accordance with the drawing below.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S T A R T U P PAGE 9<br />
Power Requirements<br />
The piston stuffer must be plugged into a grounding outlet. If for any reason no<br />
grounding outlet is available, a 10A differential switch with a maximum sensitivity of<br />
15mA should be installed.<br />
The feed line, if in a fixed conduit, must be a 750 VAT wire with a double insulation<br />
layer. If the piston stuffer is plugged to a wire not fixed in a conduit, the wire must be of<br />
1,000 VAC.<br />
Before switching on the machine, make sure that it is correctly installed and that the<br />
safety devices are attached to the machine. Carry out overload tests and wire insulation<br />
tests to guarantee minimum causes of direct or indirect contact.<br />
Before connecting the machine to the mains, please make sure that the electric system<br />
conforms to the features set out on the data plate. If not, perform the following:<br />
1. Change connections in motor terminal box, as indicated in Fig. 1.<br />
2. Change the contact.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Fig. 1<br />
220V 380V<br />
Take into account that the piston stuffer motor operates only on one voltage and cannot<br />
be changed. If the piston stuffer voltage needs to be changed, please contact our<br />
technical service staff, as a great deal of specialized hard work is required.<br />
If the above-mentioned verifications are not applied, the piston stuffer motor and<br />
electric components can suffer serious damage. Koch Equipment LLC will not accept any<br />
responsibility for damages that the machine may suffer by not observing the precautions<br />
outlined.<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
O P E R A T I O N PAGE 10<br />
OPERATION<br />
Standard Operation ................................................................ 11<br />
Recommended Use ................................................................. 12<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Section<br />
3<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
O P E R A T I O N PAGE 11<br />
Standard Operation<br />
The piston stuffer is intended for filling natural or synthetic skins with various types of<br />
meat and ingredients in order to obtain the kind of sausage desired.<br />
The piston stuffer is completely made of stainless steel (with the exception of the piston<br />
and cover, which are manufactured in corrosion-proofed anodized aluminum). The<br />
piston and cover can be provided in stainless steel as an option.<br />
The machine has been designed in such a way that it is easy to clean and practically no<br />
maintenance is required. The machine is also fitted with wheels so it can be moved<br />
when required.<br />
The piston stuffer construction fulfils all EEC safety requirements:<br />
• The machine is prevented from starting up unexpectedly when the electric supply<br />
is restored after electricity cut.<br />
• As the machine is accessible from all sides, the stop pushbutton can also be used<br />
as an emergency stop.<br />
• The hydraulic oil tank is tightly closed to prevent any risk of explosion or ignition<br />
in the machine in case it came into contact with an electric spark.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
O P E R A T I O N PAGE 12<br />
Recommended Use<br />
The piston stuffer was designed and built for the sole stuffing of all kinds of fresh meat<br />
and ingredients, in suitable casings and without bone parts, flesh or tendons.<br />
The main case is solid and built in stainless steel. The machine is equipped with<br />
supporting. It is fully equipped with safety devices for the operator’s safety.<br />
The minimum temperature of the meat to be processed must be not less than +1° C.<br />
It is not advisable to use the machine to stuff frozen meat.<br />
Any use different from the recommended use is not allowed and may be dangerous for<br />
the machine and the operator. Koch Equipment LLC is not liable for damage to humans,<br />
animals or material objects resulting from uses that are not expressly described in this<br />
operating instruction manual.<br />
Always and only use the attachments supplied.<br />
Only one operator at a time can operate the machine.<br />
For working operations, the operator must stay in front of the start and stop push<br />
buttons.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
M A I N T E N A N C E PAGE 13<br />
MAINTENANCE<br />
Cleaning................................................................................. 14<br />
Maintenance........................................................................... 14<br />
Troubleshooting: Problems & Remedies ................................... 15<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Section<br />
4<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
M A I N T E N A N C E PAGE 14<br />
Cleaning<br />
1. Clean the machine in accordance with instructions in this section.<br />
2. Always clean the machine after use.<br />
3. Place the machine in a hygienically appropriate environment.<br />
To clean the piston, dismount as follows:<br />
Move piston (71) to its highest point, place part (77) into part (70) and turn<br />
counterclockwise in order to unscrew and remove part (82). This operation must be<br />
carried out with pedal (47) pressed forward to prevent eye (73) from turning. Then screw<br />
on part (78) into part (72) to remove piston.<br />
To replace piston, place it horizontally on the cylinder, with piston shaft (73) at the top.<br />
To get the piston back into the cylinder, keep screwing on part (72).<br />
Maintenance<br />
The piston stuffer has been made to reduce maintenance almost to zero. We<br />
recommend that the hydraulic oil be changed approximately every two years.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
M A I N T E N A N C E PAGE 15<br />
Troubleshooting<br />
Problems and Remedies<br />
A spare parts list is included so that parts can be obtained from Koch Equipment LLC.<br />
Our piston stuffers are manufactured with first class materials subject to very strict<br />
quality control and the components or additional equipment not manufactured by us are<br />
supplied to us with a reliability certificate. A breakdown, however, may occur:<br />
When trying to start the piston stuffer, if it does not go into motion:<br />
• Electric power can be lacking—the operator must wait.<br />
• Button on head blocked or dirty—clean it.<br />
• The power switch has deteriorated—it must be replaced.<br />
The piston stuffer stops after being in operation:<br />
• There may be a direct contact inside the motor—the motor will have to be<br />
rewound.<br />
• Defective insulation in some feed wire or in the machine control circuit—it will<br />
have to be checked with a voltage meter and the defective wire replaced.<br />
The motor is on, but the machine does not operate:<br />
• The pump rotates counterclockwise—correct by interchanging the two cores in the<br />
plug wire.<br />
• Lack of oil—add more oil.<br />
The piston moves up irregularly:<br />
• There is air in the hydraulic circuit—correct this by raising and lowering the piston<br />
a couple times. The air will be expelled automatically.<br />
• Lack of oil—add more oil.<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S C H E M A T I C PAGE 16<br />
SCHEMATIC<br />
Mechanical Drawings.............................................................. 17<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Section<br />
5<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S C H E M A T I C PAGE 17<br />
Mechanical Drawings<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S C H E M A T I C PAGE 18<br />
Mechanical Drawings (continued)<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S C H E M A T I C PAGE 19<br />
Mechanical Drawings (continued)<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
S C H E M A T I C PAGE 20<br />
Mechanical Drawings (continued)<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
koch@kochequipment.com • kochequipment.com
P A R T S PAGE 21<br />
PARTS<br />
General Part Identification ...................................................... 22<br />
Frequently Ordered Parts ........................................................ 25<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Section<br />
6<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
P A R T S PAGE 22<br />
General Part Identification<br />
Only use original spare parts and do not wait for the parts to be<br />
completely worn out before replacing them.<br />
Ref.<br />
Koch<br />
Nr. Mfg. Nr. Item Nr. Description<br />
1 500046 Nozzle, 35mm diameter<br />
2 300031 Nozzle, 20mm diameter<br />
3 500048 Nozzle, 12mm diameter<br />
4 500026 Column nut<br />
5 500016<br />
6 5011430 Screw M12 x 30<br />
7<br />
8<br />
51114 Flat washer, 12mm diameter<br />
9 5320612 Screw, stainless steel, 6 x 12<br />
10<br />
11<br />
60814 O-ring, ¼-in.<br />
12 30614 Copper washer, ¼-in.<br />
13 30514 Tin cap (¼-in.)<br />
14<br />
15<br />
300033 48 00 51 Nut cylinder cover<br />
16 6091550 48 00 20 O-ring, cylinder<br />
17<br />
18<br />
19<br />
500031 Stainless steel cylinder<br />
20<br />
21<br />
7010 Cable, ceneflex<br />
22 5320408 Screw M4 x 8<br />
23<br />
24<br />
6091050 48 00 21 O-ring, piston<br />
25<br />
26<br />
500009 Lower cap cylinder<br />
27 500061 Foot machine<br />
28 5020616 Allen screw 6 x 16<br />
29<br />
30<br />
500027 Handle<br />
31 607756507 48 00 53 Oil seal<br />
32 500050 Cap piston driving bushing<br />
33 606756513 48 00 55 Collar<br />
34 500007 Driving bushing<br />
35 60510145 48 00 57 O-ring<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
P A R T S PAGE 23<br />
General Part Identification (continued)<br />
Ref.<br />
Koch<br />
Nr. Mfg. Nr. Item Nr. Description<br />
36 6051402 48 00 58 O-ring<br />
37 500006 Top plunger piston<br />
38 6049906 48 00 61 O-ring<br />
39 Collar<br />
40 500006 Bottom plunger piston<br />
41 51014 Flat washer<br />
42<br />
43<br />
44<br />
45<br />
46<br />
51714 Self-locking nut<br />
47 130196 48 00 63 Command lever<br />
48<br />
49<br />
6052203 48 00 64 O-ring (20 x 26 x 3)<br />
50 456141715 Bushing (Selfoil A.14.17.15)<br />
51 500033 Command axle, distributor<br />
52 649 Distributor<br />
53<br />
54<br />
5020860 Allen screw (M8 x 60)<br />
55 60838 Gasket (3/8-in.)<br />
56 657 Raccord (3/8-in. - 10)<br />
57<br />
58<br />
59<br />
60<br />
60510145 O-ring<br />
61<br />
62<br />
63<br />
500004 Hydraulic cylinder<br />
64 655 48 00 68 Oil filter<br />
65<br />
66<br />
657 Raccord (3/8-in. - 10)<br />
67 652 48 00 69 Coupling<br />
68 691 48 00 71 Pump<br />
69<br />
70<br />
71<br />
72<br />
73<br />
74<br />
5020620 Allen screw (M-6 x 20)<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
P A R T S PAGE 24<br />
General Part Identification (continued)<br />
Ref.<br />
Koch<br />
Nr.<br />
75<br />
76<br />
77<br />
78<br />
79<br />
80<br />
81<br />
82<br />
83<br />
Mfg. Nr. Item Nr. Description<br />
84 300044 48 00 73 Screw, piston tightening<br />
85 500025 Piston<br />
86 500012 48 00 75 Coupling, piston-rod<br />
87<br />
88<br />
89<br />
500005 Rod<br />
90 130126 48 00 76 Handle<br />
91 300019 48 00 79 Extractor<br />
92<br />
93<br />
300045 48 00 81 Piston extractor<br />
94 1009 Drainpipe<br />
95 Circlip<br />
96 Wheel<br />
97 694 Coupling drainpipe<br />
98 500075 Cover oil tank<br />
99 30514 Cap level support<br />
100 500074 Set pression regulation<br />
101 130165 Support<br />
102 4441817 48 00 67 Engine<br />
103 31611 Clamp<br />
104 500070 Oil tank<br />
105 500071 Base<br />
106 7394 Pushbutton<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
P A R T S PAGE 25<br />
Frequently Ordered Parts<br />
Date Part Nr. Qty. Part Ordered<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
S E R V I C E H I S T O R Y PAGE 26<br />
SERVICE HISTORY<br />
<strong>Service</strong> History ........................................................................ 27<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Section<br />
7<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
S E R V I C E H I S T O R Y PAGE 27<br />
<strong>Service</strong> History<br />
Date <strong>Service</strong> Provided<br />
<strong>KOCH</strong><br />
EQUIPMENT<br />
Koch Equipment LLC Last printed 1/21/2005 2:47:00 PM<br />
1414 West 29th Street Version Rev. 2003D-0<br />
Kansas City, MO 64108-3604<br />
Phone: (816) 753-2150 • Fax: (816) 753-4976<br />
info@kochequipment.com • kochequipment.com
Koch Equipment LLC<br />
1414 West 29th Street<br />
Kansas City, MO 64108-3604<br />
800-777-5624<br />
Regular Telephone: (816) 753-2150<br />
Fax: (816) 753-4976<br />
E-mail: info@kochequipment.com<br />
Internet: kochequipment.com<br />
Koch Replacement Parts<br />
(800) 746-1723<br />
Fax: (816) 561-2854<br />
Koch Equipment <strong>Service</strong>s Inc.<br />
(800) 777-5624<br />
Fax: (816) 531-1447<br />
<strong>KOCH</strong><br />
EQUIPMENT