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THE JOURNAL OF BONE & JOINT SURGERY · JBJS.ORG<br />

VOLUME 89-A · NUMBER 11 · NOVEMBER 2007<br />

portant as there is a risk of thermal injury when a fracture is<br />

splinted postoperatively. All too often, a splint is folded over<br />

when it has been cut to an inappropriate length, but this essentially<br />

doubles its thickness in a small area <strong>and</strong> thus increases<br />

the local exothermic reaction. Our recommendation<br />

is to trim excess plaster <strong>and</strong> resist the temptation to fold over<br />

the ends.<br />

We have offered potential interventions for reducing<br />

thermal risk, such as placing ice packs between the limb <strong>and</strong><br />

the pillow. Safer ways to avoid the risk of thermal injury in this<br />

setting would be to hold the limb or allow it to hang free during<br />

the curing process. The use of isopropyl alcohol to decrease<br />

the temperature of a curing cast has been reported<br />

anecdotally 17 . Our attempts to use it in this way revealed that,<br />

while the external temperature of the cast may go down, the<br />

internal temperature is minimally affected. In fact, the clinician<br />

may be fooled into thinking that the interior of the cast is<br />

cool because he or she can feel the external surface of the cast<br />

cooling (Fig. 7).<br />

In conclusion, the data on plaster material that were derived<br />

<strong>with</strong> the current model support previous authors’ findings,<br />

in particular that application of thicker plaster casts <strong>with</strong><br />

use of higher dip-water temperatures <strong>and</strong> placement of the<br />

limb on a pillow may lead to temperatures high enough to<br />

cause thermal injury. In addition, we were able to determine<br />

the temperature at various locations on the limb under the<br />

cast. This information is important so that clinicians realize<br />

that, while the temperature at one location of the cast may feel<br />

safe, the temperature elsewhere (i.e., in contact <strong>with</strong> the pil-<br />

1. Kaplan SS. Burns following application of plaster splint dressings. Report of<br />

two cases. J Bone Joint Surg Am. 1981;63:670-2.<br />

2. Lavalette R, Pope MH, Dickstein H. Setting temperatures of plaster casts.<br />

The influence of technical variables. J Bone Joint Surg Am. 1982;64:907-11.<br />

3. Gannaway JK, Hunter JR. <strong>Thermal</strong> effects of casting materials. Clin Orthop<br />

Relat Res. 1983;181:191-5.<br />

4. Goto M, Ogata K. Experimental study on thermal burns caused by plaster<br />

b<strong>and</strong>age. Nippon Seikeigeka Gakkai Zasshi. 1986;60:671-80.<br />

5. Pope MH, Callahan G, Lavalette R. Setting temperatures of synthetic casts.<br />

J Bone Joint Surg Am. 1985;67:262-4.<br />

6. Despa F, Orgill DP, Neuwalder J, Lee RC. The relative thermal stability of tissue<br />

macromolecules <strong>and</strong> cellular structure in burn injury. Burns. 2005;31:568-77.<br />

7. Henriques FC Jr, Moritz AR. Studies of thermal injury. I. The conduction of heat<br />

to <strong>and</strong> through skin <strong>and</strong> the temperatures attained therein. A theoretical <strong>and</strong> an<br />

experimental investigation. Am J Pathol. 1947;23:531-49.<br />

8. Moritz AR, Henriques FC Jr. Studies in thermal injury. II. The relative importance<br />

of time <strong>and</strong> surface temperature in the causation of cutaneous burns. Am J<br />

Pathol. 1947;23:695-720.<br />

9. Suzuki T, Hirayama T, Aihara K, Hirohata Y. Experimental studies of moderate<br />

2377<br />

References<br />

T HERMAL INJURY WITH CONTEMPORARY CAST-APPLICATION<br />

TECHNIQUES AND METHODS TO CIRCUMVENT MORBIDITY<br />

low) may not be. We also showed that overwrapping a curing<br />

plaster cast <strong>with</strong> fiberglass significantly increases its internal<br />

temperature. Allowing time for the plaster to cure completely<br />

before it is overwrapped <strong>with</strong> fiberglass should eliminate this<br />

problem.<br />

Appendix<br />

Three additional figures, including a plot of skin surface<br />

<strong>and</strong> external temperatures of a twelve-ply cast applied to<br />

the arm of an investigator, a comparison of skin (human) <strong>and</strong><br />

surface (model) temperatures after application of a twelve-ply<br />

cast (37°C), <strong>and</strong> a graph of representative plots of temperatures<br />

causing thermal injury (reference lines) are available <strong>with</strong> the<br />

electronic versions of this article, on our web site at jbjs.org<br />

(go to the article citation <strong>and</strong> click on “Supplementary Material”)<br />

<strong>and</strong> on our quarterly CD-ROM (call our subscription<br />

department, at 781-449-9780, to order the CD-ROM). <br />

NOTE: The authors thank the University of Wisconsin School of Biomedical Engineering students<br />

Stacey Hoebel, Kristin LaFortune, Katie Mantz, <strong>and</strong> Liz Thottakara for their help in the<br />

development <strong>and</strong> design of the experimental limbs used in this study.<br />

Matthew A. Halanski, MD<br />

Amy D. Halanski, MD<br />

Ashish Oza, BS<br />

Ray V<strong>and</strong>erby, PhD<br />

Alej<strong>and</strong>ro Munoz, PhD<br />

Kenneth J. Noonan, MD<br />

Department of Orthopaedics <strong>and</strong> Rehabilitation, University of Wisconsin,<br />

K4/732 Clinical Science Center, 600 Highl<strong>and</strong> Avenue, Madison, WI<br />

53792. E-mail address for K.J. Noonan: noonan@orthorehab.wisc.edu<br />

temperature burns. Burns. 1991;17:443-51.<br />

10. Henriques FC Jr. Studies of thermal injury. V. The predictability <strong>and</strong> the significance<br />

of thermally induced rate processes leading to irreversible epidermal injury.<br />

Arch Pathol. 1947;43:489-502.<br />

11. Xu Y, Qian R. Analysis of thermal injury process based on enzyme deactivation<br />

mechanisms. J Biomech Eng. 1995;117:462-5.<br />

12. Williamson C, Scholtz JR. Time-temperature relationships in thermal blister<br />

formation. J Invest Dermatol. 1949;12:41-7.<br />

13. LaMotte RH, Torebjörk HE, Robinson CJ, Thalhammer JG. Time-intensity profiles<br />

of cutaneous pain in normal <strong>and</strong> hyperalgesic skin: a comparison <strong>with</strong> C-fiber<br />

nociceptor activities in monkey <strong>and</strong> human. J Neurophysiol. 1984;51:1434-50.<br />

14. Subramanian B, Chato JC. Safe touch temperatures for hot plates. J Biomech<br />

Eng. 1998;120:727-36.<br />

15. Diller KR. Adapting adult scald safety st<strong>and</strong>ards to children. J Burn Care Res.<br />

2006;27:314-24.<br />

16. Becker DW. Danger of burns from fresh plaster splints surrounded by too<br />

much cotton. Plast Reconstr Surg. 1978;62:436-7.<br />

17. Wuest T. Use of alcohol to decrease temperature of a hot plaster. Personal<br />

communication, 1993.

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