Improving Equipment Availability and Reliability Using the ... - OSIsoft

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Business Challenges •Correlate quality and operations data . •Time to consolidate quality data from lab equipment to mines & process. •Incorporate quality data to a real-time platform . •Standardize and simplify access to data . •Reduction of Total Cost. •Reducing Fossil Fuel & Electric Power costs involves efforts from different process areas, with the majority falling on the Cement Making Operations. •In addition, a better mix of alternative and fossil fuels could reduce the environmental footprint even more. © Copyright 2011 OSIsoft, LLC 38
Business solution Mining SIO2 CAO MGO Mines engineers take corrective action without information from QC. 03/11/2009 Crushing CBA PI Notification (SMS ALART) Stacking & Reclaiming Raw Meal Milling SiO2=30.66 ,CaO=29.83, MgO=30.34 K2O =15.20,LSF=29.13,Na2O=29.67 QCX CBA XRF Q XRD Q © Copyright 2011 OSIsoft, LLC 39
Page 1 and 2: 23 September 2011 WESTIN GARDEN CIT
Page 3 and 4: Server-1 Ethernet Switch 1 Configur
Page 5 and 6: Screen developed by maintenance cru
Page 7 and 8: Process view of Coal Mill © Copyri
Page 9 and 10: Business challenge/problem addresse
Page 11 and 12: Case study # 1 Application : Cement
Page 13 and 14: Case study # 2 Equipment name: Crus
Page 15 and 16: • LIMITATION • Point trend of a
Page 17 and 18: Manual Data entry for QC parameters
Page 19 and 20: © Copyright 2011 OSIsoft, LLC
Page 21 and 22: FLS OPC Server Crusher OPC Server C
Page 23 and 24: Performance Calculations Logging of
Page 25 and 26: Packing Plant Bag Counter Report 10
Page 27 and 28: Example 1 : Condition Monitoring On
Page 29 and 30: CONCLUSIONS © Copyright 2011 OSIso
Page 31 and 32: © Copyright 2011 OSIsoft, LLC
Page 33 and 34: Agenda OSIsoft products and service
Page 35 and 36: PI SYSTEM ARCHITECTURE A B Ethernet
Page 37: PI Utilization At KOTPUTLI How we u
Page 41 and 42: Process Optimization Case Study •
Page 43 and 44: Intangible benefits • Real-time q
Page 45 and 46: Questions © Copyright 2011 OSIsoft

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