Production Part Approval Process (ppap) Submission Checklist

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PRODUCTION PART APPROVAL PROCESS (PPAP)
Submission Checklist
P a rr t
S u b m i s s i o n
January 09, 1997
The following guideline/checklist shall be used for PPAP level 1-5 submissions. Level 3 is the default level, to be utilized for all submissions
unless specifically advised otherwise by Chrysler. All PPAP submissions should be submitted to Non-Production receiving, a minimum of six
(6) months prior to PO build to allow for review and disposition.
W a r rr a n t A . E X T E R I O R PSW Level:
YES 1. Neatly Bound and Tabbed (e.g. 3-Ring Binder)
YES 2. Label With:
a. Supplier Name/Location/Vendor Code
b. Customer Assigned Tally Number (if known)
c. Chrysler/Supplier Part Number
d. Part/Family Description
e. Submission Date
3. Others:
f. Mount samples on substrates approved by Chrysler
(as requested)
YES g. Submit to Chrysler samples used for qualification
(as requested)
B. I N T E R I OO R (( P P AA P R e q u i r e m e n t ss )
YES 1. PPAP Warrantt ((CFG-10001))
YES a. Table of Contents
YES b. Purpose/Background Statement
YES c. PPAP Checklist
2. Appearance Approval R e p o r t (( C F GG - 1 0 00 2 ) ( a s r e q u i r e d )
YES 3. Sample P r o d u c t M a s t e r S a m p l e s ( QQ t y : _ __ __ _ _ _ _ _ _ )
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11 S u p p l i e r 2 S u p p l ii e r A p p r o v a ll
R e q u i r e d S u b m i t t e d R e q u i r e d
(Y/N ) (Y/N) Pri o r t oo
PRODUCTIO N P A RR T A P P R O V A L P R O C E S S ( P P A P )) [[ C o n t i n u e d ]
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4. Desi g n R e c o r d s
YES a. Supplier Specification and Drawings
b. Chrysler Specification and Drawings
c. Other
5. Change Documents
YES a. SRPC (Signed Cover Sheet Only)
YES b. HPF-3709 (Process Change Procedure)
c. Letters Of Agreement (If applicable)
YES c1. Certificate of Design and Construction
YES c2. Qualification Test Plan
c3. Others
YES 66. Di mm e n s i o n a l R e s u l t s
Tabular Summary: Spec Para No., Spec. Limits,
Samples, Pass-Fail Results, Mean, Std. Dev., Min-Max
Values, Normality, Histograms, Capability, formatted
data.
a. Raw data plusTabular Summary Format
(statistical)
b. Address Cpk < 1.33
c. Failures: Chrysler Approved 7D Reports
(as required)
7. Checkii n g AA i d s ( a ss r e q u e ss t e d )
YES 8. Testt Result ss
Electrical Tabular Summary: Spec. Para No., Description, Spec. Limits,
Number of Samples, Pass-Fail Results, Mean, Std. Dev., Min-Max Values,
Normality, Histograms, formatted test.
a. Test Vectors
b. Specific Test Circuits, paper copy only
c. Test fixtures (Mechanical and Electrically),paper copy only
d. Other: ______________________________
a. Tabular Summary of Reliability Test Results
b. Product Electrical Tabular Summary or Parametric
Verification Summary
c. Address Cpk < 1.33
d. Failures: Chrysler Approved 7D Reports
(as required)
YES YES 9. Prroccesss Flo w C h aa rr t ( t o CC h rr y s l e rr rr e cc e i v ii n g dd o c k )
YES YES 10. FMEA ((DDesii g n / P rr o c e s s )
YES a. Design (supplier design only)
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11 S u p p l i e r 2 S u p p l ii e r A p p r o v a ll
R e q u i r e d S u b m i t t e d R e q u i r e d
(Y/N ) (Y/N) Pri o r t oo
PRODUCTIO N P A RR T A P P R O V A L P R O C E S S ( P P A P )) [[ C o n t i n u e d ]
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YES b. Process (Entire process flow)
YES YES 11. Control P l a n s
YES a. Prototype (Prototype Process Control &
Component DV Test Plans)
YES b. Pre-Launch (Component PV Test Plan)
YES c. Production (Production Process Control & Initial
Production Test Plan)
YES 1122.. PPrroocceessss PPeerfoorrmmaannccee ((PPppkk//Cppkk))
a. Significant/Critical Processes identified in Control
Plan
b. Address Ppk/Cpk < 1.67/1.33 (AIAG PPAP
Manual)
YES 1133. Measuremment System Studie s ( GG a g e R & R )
Approval (type name and sign) Date:
Component Engineer PPAP Checklist Approval
Supplier PPAP Checklist Approval
Supplier PPAP Submission Approval
a. Product/Process Measuring Equipment
b. Address R&R's > 10% (AIAG MSA Manual)
14. Desii g n E n g ii n e e r i n g A p p r o v a ll
YES a. Review Chrysler Specification (submit letter of
acceptance or exceptions taken)
YES b. Other:
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