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Laclede Gas Building - Midwest Clean Energy Application Center

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In Partnership with<br />

the US DOE<br />

<strong>Laclede</strong> <strong>Gas</strong> Tower<br />

<strong>Laclede</strong> <strong>Gas</strong> <strong>Building</strong><br />

4.3 MW CHP <strong>Application</strong><br />

Quick Facts<br />

Location:<br />

Saint Louis, Missouri<br />

<strong>Energy</strong> Plant Equipment:<br />

Four 800 kW Waukesha engines<br />

Two 550 kW Waukesha engines<br />

One York absorption chiller rated<br />

at 1050 tons of refrigeration<br />

CHP System Operation:<br />

Totally independent of the electric<br />

distribution grid (islanding mode)<br />

Generating Capacity:<br />

4.3 MW<br />

Thermal Capacity:<br />

25,200 lbs/hr low pressure steam<br />

Equipment Cost:<br />

Facility built in 1969. Original<br />

cost estimates not available.<br />

Annual <strong>Energy</strong> Savings:<br />

$14,000<br />

Simple Payback:<br />

Facility built in 1969. Simple<br />

payback estimates not available<br />

Project Profile<br />

Project Overview<br />

The <strong>Laclede</strong> <strong>Gas</strong> <strong>Building</strong> Cooling Heating and<br />

Power Plant was constructed in 1969 together<br />

with the <strong>Laclede</strong> <strong>Gas</strong> <strong>Building</strong>, a 31-floor office<br />

building located downtown Saint Louis. The<br />

building is owned by Stirling Properties, which<br />

also owns and operates the power plant.<br />

The plant serves the heating, hot water, electric,<br />

and cooling loads of the 500,000 square feet<br />

building. The plant operates in the stand-alone<br />

mode, which means it is not interconnected to the<br />

local electricity provider, Ameren UE. The<br />

power plant is fueled by natural gas, which is<br />

purchased from <strong>Center</strong>Point <strong>Energy</strong> <strong>Gas</strong><br />

Marketing and distributed to the building by<br />

<strong>Laclede</strong> <strong>Gas</strong> Company.<br />

Compared to the cost of purchasing the<br />

equivalent amount of electricity and natural gas<br />

from the local utility companies, the CHP plant at<br />

<strong>Laclede</strong> <strong>Gas</strong> <strong>Building</strong> shows net yearly savings<br />

of approximately $14,000. These savings are<br />

predominantly incurred during the summer<br />

months, when the steam recovered from the<br />

engines is used to provide cooling via an<br />

absorption chiller, thus displacing electric load<br />

from the mechanical chiller systems.<br />

The CHP plant has a remarkable reliability<br />

record. There has not been an unplanned outage<br />

of the system since 1980. One reason for this<br />

reliability record is a rigorous preventative<br />

maintenance schedule to service the engines. A<br />

second reason for this reliability record is the<br />

plant design, where six engines provide inherent<br />

redundancy; peak-loads can generally be served<br />

with four or five engines and off-peak loads with<br />

three engines.<br />

The CHP plant recovers close to 650,000 therms<br />

of energy annually. This results in a total<br />

efficiency of approximately 68%.


Major <strong>Energy</strong> Plant Components<br />

Roof<br />

C ooling T ow ers<br />

31st Floor<br />

1 - 1050 Ton Absorption Chiller<br />

2 - 350 Ton Engine Chillers<br />

2 - 200 hp boilers<br />

H eat exchangers, pumps, and fans<br />

3rd Floor<br />

4 - 800kW , 1200 rpm engine generators<br />

2 - 550 kW , 900 rpm engine generators<br />

4 - 4700 lb/h heat recovery boilers<br />

2 - 3200 lb/h heat recovery boilers<br />

Control room and Spare parts<br />

Additional Steam Host<br />

The CHP system has the capability<br />

to produce excess steam during the<br />

winter months, beyond what is<br />

currently utilized for building<br />

heating purposes. An analysis<br />

shows that further savings of<br />

approximately $85,000 could be<br />

achieved from the CHP system if<br />

an additional steam host was<br />

served in the winter.<br />

Lessons Learned<br />

The CHP plant has a remarkable reliability record with no major outage during the last<br />

20 years. This shows that a standalone CHP system can provide long-term, reliable<br />

power with positive economics.<br />

The positive economics of this particular facility could be improved further if excess<br />

steam available during the winter months could be sold to an additional steam host. A<br />

new parking garage and retail space is currently in construction adjacent to the <strong>Laclede</strong><br />

<strong>Gas</strong> <strong>Building</strong>. Stirling Properties is evaluating the financial potential to serve the energy<br />

needs of this new structure from the CHP plant. This arrangement would provide a<br />

good hedge against any natural gas price increases in the future.<br />

Waukesha Engines at <strong>Laclede</strong> <strong>Gas</strong> <strong>Building</strong><br />

Savings ($)<br />

<strong>Laclede</strong> <strong>Gas</strong> <strong>Building</strong><br />

40,000<br />

30,000<br />

20,000<br />

10,000<br />

0<br />

-10,000<br />

Additional Steam Host<br />

-20,000<br />

Jul Sep Nov Jan Mar May<br />

Month<br />

Current Savings Additional Steam Host<br />

For further information contact<br />

<strong>Midwest</strong> CHP <strong>Application</strong> <strong>Center</strong><br />

851 S. Morgan Street<br />

Chicago, IL 60607-7054<br />

Phone: (312) 413-3835<br />

Fax: (312) 996-5620<br />

www.CHP<strong>Center</strong>MW.org<br />

The <strong>Laclede</strong><br />

Power Plant was<br />

constructed in<br />

1969 as a total<br />

energy system,<br />

operating totally<br />

independent of the<br />

electric grid.<br />

The power<br />

plant serves<br />

all of the<br />

building’s<br />

heating, hot water,<br />

cooling, and<br />

electric<br />

requirements.<br />

The story to be<br />

told here is<br />

that this<br />

system has a<br />

remarkable<br />

reliability<br />

record with no<br />

major outages of<br />

the energy<br />

system in over<br />

20 years.

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