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Manufacturing Process

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<strong>Manufacturing</strong><br />

<strong>Process</strong><br />

Golf club<br />

Minsu Kim<br />

Minsu Jung


Index<br />

• About (Golf) Club<br />

• Making Film<br />

• <strong>Process</strong>(Investment casting)<br />

• About Head, 6 Steps


Golf club<br />

A golf club is a long, thin,<br />

metal stick with a piece of<br />

wood or metal at one end that<br />

you use to hit the ball in golf.


Making Film


• <strong>Process</strong> of Investment casting<br />

• Wax injection<br />

• Shell building<br />

• Dewax<br />

• Conventional casting<br />

• Knockout<br />

• Finished casting


Wax injection<br />

Wax pattern of the<br />

desired castings are<br />

produced by injection<br />

molding.<br />

Original Replacement<br />

Wax patterns Molted candle<br />

case<br />

molted candle


Shell building<br />

The shell is built by<br />

assembly in a liquid<br />

ceramic slurry and then<br />

into a bed extremely fine<br />

sand.<br />

Original Replacement<br />

Liquid<br />

ceramic<br />

slurry<br />

A bed<br />

Extremely<br />

fine sand<br />

clay<br />

Plaster<br />

filled in plaster<br />

with wax pattern


Dewax<br />

Once the ceramic is dry,<br />

the wax is melted out.<br />

Creating a negative<br />

impression of the<br />

assembly within the shell<br />

Original Replacement<br />

The ceramic clay<br />

Before dewaxed


Conventional<br />

casting<br />

The shell is filled with<br />

molten metal.<br />

As the metal cools,<br />

become one solid casting.<br />

Original Replacement<br />

Molten<br />

metal<br />

Plaster<br />

Solid casting Product<br />

Plaster for<br />

Product


Knockout<br />

When the metal has<br />

cooled and solidified, the<br />

ceramic shell is broken.<br />

Product<br />

(minor)<br />

Knockouted<br />

Ceramic shell


Finished<br />

casting<br />

After minor operations,<br />

identical to the original<br />

wax patterns


Summary<br />

1. Wax injection<br />

2. Shell building<br />

3. Dewax<br />

4. Conventional casting<br />

5. Knockout<br />

6. Finished casting


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