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Denver / North Front Range Fuel Supply Costs and Impacts

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E A I I n c | E n e r g y A n a l y s t s I n t e r n a t i o n a l<br />

<strong>Denver</strong> / <strong>North</strong> <strong>Front</strong> <strong>Range</strong><br />

<strong>Fuel</strong> <strong>Supply</strong> <strong>Costs</strong><br />

<strong>and</strong> <strong>Impacts</strong><br />

2011<br />

MESA<br />

MONTROSE<br />

DOLORES<br />

MOFFAT<br />

SAN MIGUEL<br />

MONTEZUMA<br />

RIO BLANCO<br />

DELTA<br />

OURAY<br />

LA PLATA<br />

GARFIELD<br />

HINSDALE<br />

ROUTT<br />

PITKIN<br />

GUNNISON<br />

ARCHULETA<br />

EAGLE<br />

JACKSON<br />

LAKE<br />

GRAND<br />

CHAFFEE<br />

SAGUACHE<br />

MINERAL<br />

RIO GRANDE<br />

CONEJOS<br />

Report for<br />

Regional Air Quality Council<br />

March 4, 2011<br />

CLEAR<br />

CREEK<br />

PARK<br />

LARIMER<br />

GILPIN<br />

ALAMOSA<br />

BOULDER<br />

JEFFERSON<br />

FREMONT<br />

CUSTER<br />

COSTILLA<br />

DENVER<br />

DOUGLAS<br />

TELLER<br />

HUERFANO<br />

WELD<br />

ADAMS<br />

ARAPAHOE<br />

EL PASO<br />

PUEBLO<br />

ELBERT<br />

LAS ANIMAS<br />

MORGAN<br />

LINCOLN<br />

CROWLEY<br />

OTERO<br />

LOGAN<br />

WASHINGTON<br />

BENT<br />

KIT CARSON<br />

CHEYENNE<br />

KIOWA<br />

SEDGWICK<br />

BACA<br />

PHILLIPS<br />

DENVER<br />

FRONT RANGE<br />

MARKET<br />

YUMA<br />

PROWERS<br />

EAI, Inc. (Energy Analysts International)<br />

EAI, Inc. Celebrated It’s 25 th Anniversary In 2007!<br />

12000 <strong>North</strong> Pecos, Suite 310 – Westminster, CO 80234<br />

Voice: 303‐469‐5115 Fax: 303‐469‐4722<br />

insight@eaiweb.com


TABLE OF CONTENTS<br />

SECTION DESCRIPTION PAGE#<br />

A ES EXECUTIVE SUMMARY<br />

Introduction ES‐ 1<br />

RAQC Mission ES‐ 2<br />

Purpose of Study <strong>and</strong> Task Overview ES‐ 2<br />

Colorado Gasoline Market & RAQC Program Area ES‐ 3<br />

Status & Operation of the Colorado Product <strong>Supply</strong> Network ES‐ 4<br />

Impact of Gasoline Specification Changes ES‐ 7<br />

B OV OVERVIEW OF THE CO & FRONT RANGE FUELS MARKET<br />

Introduction OV‐ 1<br />

Gasoline Dem<strong>and</strong> in Colorado OV‐ 2<br />

Colorado <strong>Front</strong> <strong>Range</strong> Gasoline <strong>Supply</strong> Sturcture OV‐ 6<br />

Summary of Colorado Market <strong>Supply</strong> & Dem<strong>and</strong> OV‐ 11<br />

C REF REFINING AND GASOLINE SUPPLY<br />

Introduction REF‐ 1<br />

Refinery Process Unit & Operation Review REF‐ 1<br />

Major Refineries <strong>Supply</strong>ing The Colorado/<strong>Front</strong> <strong>Range</strong> Markets REF‐ 4<br />

Overview of the Colorado <strong>Front</strong> <strong>Range</strong> Refinery <strong>Supply</strong> Network REF‐ 4<br />

Suncor Commerce City Refinery REF‐ 5<br />

<strong>Front</strong>ier Cheyenne Refinery REF‐ 6<br />

Sinclair Rawlines Refinery REF‐ 6<br />

<strong>Front</strong>ier El Dorado Refinery REF‐ 7<br />

WRB ‐ ConocoPhillips Borger Refinery REF‐ 8<br />

Valero McKee Refinery REF‐ 8<br />

Operations Summary REF‐ 9<br />

Refinery <strong>Supply</strong> <strong>Costs</strong> Impact REF‐ 10<br />

Higher RVP Options: 7 PSI CBOB With Waiver & 7.8 PSI CBOB No Waiver REF‐ 11<br />

Low RVP Options: 7 PSI CBOB No Waiver & Reformulated Gasoline REF‐ 12<br />

Impact Summary REF‐ 13<br />

D DST DISTRIBUTION & NETWORK BALANCE FORECASTS<br />

Introduction DST‐ 1<br />

Market Price <strong>Impacts</strong> ‐ Low RVP & RFG Options DST‐ 2<br />

Distribution System <strong>Impacts</strong> DST‐ 3<br />

E BIO BIOFUEL SUPPLY DEMAND OUTLOOK ETHANOL & BIODIESEL<br />

Introduction BIO‐ 1<br />

Ethanol Overview BIO‐ 1<br />

Ethanol Blended Gasoline BIO‐ 2<br />

Corn Ethanol Economics BIO‐ 3<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2010<br />

TOC-1


TABLE OF CONTENTS<br />

SECTION DESCRIPTION PAGE#<br />

Ethanol Based Engines BIO‐ 4<br />

Bio<strong>Fuel</strong> M<strong>and</strong>ates BIO‐ 4<br />

Current Ethanol Usage BIO‐ 8<br />

Tax Incentive for Ethanol BIO‐ 9<br />

Cellulosic Ethanol BIO‐ 9<br />

Ethanol Dem<strong>and</strong> Outlook BIO‐ 10<br />

National BIO‐ 10<br />

Ethanol <strong>Supply</strong> Outlook BIO‐ 12<br />

Ethanol Logistics & Pricing BIO‐ 16<br />

Ethanol Logistics BIO‐ 16<br />

Ethanol Pricing BIO‐ 19<br />

Renewable <strong>Fuel</strong>s St<strong>and</strong>ard Overview BIO‐ 23<br />

New RFS Regulations BIO‐ 23<br />

Introduction BIO‐ 23<br />

Greenhouse Gas Reduction Thresholds BIO‐ 23<br />

Treatment of Required Volumes in 2009 BIO‐ 24<br />

Final St<strong>and</strong>ards for 2010 BIO‐ 25<br />

Program Design & Proposed Implementation Approach BIO‐ 25<br />

Overview of Impact of the Rule BIO‐ 26<br />

Greenhouse Gas Emissions BIO‐ 26<br />

Emissions & Air Quality BIO‐ 27<br />

Renewable identification Number (RIN) BIO‐ 27<br />

Colorado Ethanol BioDiesel Outlook BIO‐ 31<br />

F REG PRODUCT REGULATIONS<br />

Introduction REG‐ 1<br />

Ozone Pollution REG‐ 1<br />

Gasoline Regulations REG‐ 4<br />

Overview of Federal Regulations REG‐ 4<br />

Mobile Sources Air Toxics (MSAT) REG‐ 7<br />

Introduction REG‐ 7<br />

Gasoline Benzene Regulations REG‐ 8<br />

Small Refiner Flexibilities REG‐ 8<br />

Benezene Pre‐Compliance Reporting Requirements REG‐ 9<br />

Benezene Pre‐Compliance Reports REG‐ 10<br />

American Recovery & Reinvestment Act of 2009 REG‐ 11<br />

Economic Stimulus Plan REG‐ 11<br />

Greenhouse Gas (GHG) Emissions REG‐ 11<br />

American Clean Energy & Security Act of 2009 REG‐ 12<br />

Introduction REG‐ 12<br />

Cap & Trade Program REG‐ 12<br />

Summary REG‐ 13<br />

APX APPENDIX<br />

Glossary of Terms APX‐ 1<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2010<br />

TOC-2


LIST OF FIGURES<br />

FIGURE# DESCRIPTION PAGE#<br />

A ES EXECUTIVE SUMMARY<br />

ES‐ 1 <strong>Denver</strong>‐Boulder‐Greeley‐Fort Collins / Eight Hour Ozone Control Area ES‐ 1<br />

ES‐ 2 Gasoline Dem<strong>and</strong> Distribution / CO by Geography & Ozone Attainment ES‐ 3<br />

ES‐ 3 Refined Product Network Status / Rocky Mountain Region ES‐ 4<br />

ES‐ 4 Colorado Light Product <strong>Supply</strong> Chain & Capabilities, 2009 MBPD ES‐ 6<br />

ES‐ 5 Gasoline <strong>Supply</strong> Share by Refiner: Colorado <strong>Front</strong> <strong>Range</strong> ES‐ 6<br />

ES‐ 6 Manufacturing Cost Increases Due To <strong>Fuel</strong>s Specification Changes ES‐ 8<br />

ES‐ 7 <strong>Front</strong> <strong>Range</strong> Light End Rejection to Meet RVP & 1 lb Waiver Options ES‐ 9<br />

ES‐ 8 Movement of Gasoline Into Attainment Areas ES‐ 11<br />

B OV OVERVIEW OF THE CO & FRONT RANGE FUELS MARKET<br />

OV‐ 1 <strong>Denver</strong>‐Boulder‐Greeley‐Fort Collins / Eight Hour Ozone Control Area OV‐ 2<br />

OV‐ 2 Gasoline Dem<strong>and</strong> Distribution/CO by Geography & Ozone Attainment OV‐ 3<br />

OV‐ 3 Seasonality of Colorado Gasoline Dem<strong>and</strong> OV‐ 5<br />

OV‐ 4 Annual Colorado Gasoline Dem<strong>and</strong> OV‐ 6<br />

OV‐ 5 U.S. Refined Product <strong>Supply</strong>‐Dem<strong>and</strong> Network OV‐ 7<br />

OV‐ 6 Refined Product <strong>Supply</strong> ‐ Pipelines & Refineries OV‐ 8<br />

OV‐ 7 Current Colorado <strong>Front</strong> <strong>Range</strong> Gasoline <strong>Supply</strong> Envelope OV‐ 9<br />

OV‐ 8 Refined Product Network Status / Rocky Mountain Region OV‐ 10<br />

OV‐ 9 Western Region Refined Product Network/Project Updates & Key Bus. Drivers OV‐ 11<br />

OV‐ 10 Colorado Light Product <strong>Supply</strong> Chain & Capacities, 2009 MBPD OV‐ 12<br />

C REF REFINING AND GASOLINE SUPPLY<br />

REF‐ 1 Generalized Refinery Process Schematic REF‐ 1<br />

REF‐ 2 Aggregate Refinery Representing Primary Plants <strong>Supply</strong>ing Colorado REF‐ 11<br />

REF‐ 3 <strong>Front</strong> <strong>Range</strong> Light End Rejection to Meet RVP & 1LB Waiver Options REF‐ 15<br />

REF‐ 4 <strong>Front</strong> <strong>Range</strong> Gasoline Pool Blending to Meet RVP & 1LB Waiver Options REF‐ 16<br />

REF‐ 5 Potential Gasoline volume Loss & Shift / <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> Market REF‐ 17<br />

REF‐ 6 Loss of Value Selling <strong>Denver</strong> Gasoline at Conway Natural Gasoline Price REF‐ 18<br />

REF‐ 7 Manufacturing Cost Increases Due to <strong>Fuel</strong>s Specification Changes REF‐ 19<br />

D DST DISTRIBUTION & NETWORK BALANCE FORECASTS<br />

DST‐ 1 Refined Product <strong>Supply</strong> ‐ Pipelines & Refineries DST‐ 1<br />

DST‐ 2 Reformulated Gasoline Market vs Conventional DST‐ 3<br />

DST‐ 3 Colorado <strong>Front</strong> <strong>Range</strong> Gasoline <strong>Supply</strong> Envelope DST‐ 4<br />

DST‐ 4 Movement of Gasoline Into Attainment Areas DST‐ 5<br />

DST‐ 5 Colorado Gasoline Distribution by Ozone Attainment Status & Source DST‐ 6<br />

DST‐ 6 Refined Product <strong>Supply</strong> Network / <strong>Denver</strong> ‐ Colorado <strong>Front</strong> <strong>Range</strong> DST‐ 7<br />

E BIO BIOFUEL SUPPLY DEMAND OUTLOOK ETHANOL & BIODIESEL<br />

BIO‐ 1 Federal M<strong>and</strong>ate for Total Ethanol Use Under EISA 2007 BIO‐ 5<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2010<br />

TOC-3


LIST OF FIGURES<br />

FIGURE# DESCRIPTION PAGE#<br />

BIO‐ 2 Federal M<strong>and</strong>ate for Corn Ethanol Use ‐ EISA 2007 ‐ Actual for 2008 BIO‐ 6<br />

BIO‐ 3 Federal M<strong>and</strong>ate for Cellulose Ethanol Use EISA ‐ 2007 BIO‐ 6<br />

BIO‐ 4 U.S. Gasoline Consumption Forecast / Reformulated & Oxygenated <strong>Fuel</strong>s BIO‐ 11<br />

BIO‐ 5 U.S. Gasoline Consumption Forecast / Based on Federal Ethanol M<strong>and</strong>ate BIO‐ 11<br />

BIO‐ 6 New Capacity for Corn & Advanced Biofuels BIO‐ 13<br />

BIO‐ 7 U.S. Ethanol Production Outlook / Plant Construction Activity BIO‐ 14<br />

BIO‐ 8 U.S. <strong>Fuel</strong> Ethanol Existing & Under Const./Est. Capacity vs Prj. Dem<strong>and</strong> BIO‐ 15<br />

BIO‐ 9 EAI, Inc. U.S. Ethanol Balances / Jan‐Oct 2009, MBPD BIO‐ 17<br />

BIO‐ 10 Relative Market Terminal Ethanol Saturation BIO‐ 17<br />

BIO‐ 11 Spot Product Price Spreads to Crude/Chicago Spot Gasoline & Diesel to WTI BIO‐ 19<br />

BIO‐ 12 Ethanol Blending Incentive BIO‐ 20<br />

BIO‐ 13 Ethanol Transportation Rates To Major Markets BIO‐ 21<br />

BIO‐ 14 Ethanol Market Margins ‐ Chicago Origin BIO‐ 21<br />

BIO‐ 15 Brazil Ethanol Imports ‐ <strong>North</strong>east Ports BIO‐ 22<br />

BIO‐ 16 Estimated Federal M<strong>and</strong>ate Percent of Total Gasoline for CO Ethanol Use BIO‐ 32<br />

BIO‐ 17 Estimated Federal M<strong>and</strong>ate for Colorado Ethanol Use (EISA 2007) BIO‐ 32<br />

BIO‐ 18 <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> Ethanol <strong>Supply</strong> Availability by Distance (Miles) BIO‐ 33<br />

BIO‐ 19 Ttl Corn Ethanol Dem<strong>and</strong> for Tri‐State Area vs Current Production Capacity BIO‐ 33<br />

BIO‐ 20 Estimated Federal M<strong>and</strong>ate for CO Biomass Diesel Use Under EISA 2007 BIO‐ 34<br />

BIO‐ 21 <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> Biodiesel <strong>Supply</strong> Availability by Distance (Miles) BIO‐ 34<br />

F REG PRODUCT REGULATIONS<br />

REG‐ 1 EPA Ozone Non‐Attainment Areas REG‐ 3<br />

REG‐ 2 M<strong>and</strong>ated Reformulated Gasoline Market Areas REG‐ 5<br />

REG‐ 3 Gasoline Environmental Grades By Market Area REG‐ 6<br />

APX APPENDIX<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2010<br />

TOC-4


LIST OF TABLES<br />

TABLE# DESCRIPTION PAGE#<br />

A ES EXECUTIVE SUMMARY<br />

B OV OVERVIEW OF THE CO & FRONT RANGE FUELS MARKET<br />

OV‐ 1 Colorado State Level Refined Product Balance ‐ 2009 OV‐ 13<br />

C REF REFINING AND GASOLINE SUPPLY<br />

REF‐ 1 Refinery Configuration Matrix/CO <strong>Front</strong> <strong>Range</strong> <strong>Supply</strong> Refineries REF‐ 20<br />

REF‐ 2 Refining Company Operations Summary 2009 REF‐ 21<br />

REF‐ 3 Ozone <strong>Fuel</strong> Scenario Impact Matrix REF‐ 22<br />

D DST DISTRIBUTION & NETWORK BALANCE FORECASTS<br />

E BIO BIOFUEL SUPPLY DEMAND OUTLOOK ETHANOL & BIODIESEL<br />

BIO‐ 1 U.S. <strong>Fuel</strong> Ethanol Production Capacity (Existing & Under Construction) BIO‐ 35<br />

BIO‐ 2 U.S. Cellulosic Ethanol Projects Under Development & Construction BIO‐ 38<br />

BIO‐ 3 Colorado FR Local Ethanol <strong>Supply</strong>/Major Ethanol Plants in 400 Miles BIO‐ 39<br />

BIO‐ 4 Colorado FR Local Biodiesel <strong>Supply</strong>/Major Biodiesel Plants in 400 Miles BIO‐ 40<br />

F REG PRODUCT REGULATIONS<br />

APX APPENDIX<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2010<br />

TOC-5


ES<br />

EXECUTIVE SUMMARY<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011


INTRODUCTION<br />

EXECUTIVE SUMMARY<br />

This report, <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> <strong>Fuel</strong> <strong>Supply</strong> <strong>Costs</strong> <strong>and</strong> <strong>Impacts</strong>, was prepared for the<br />

<strong>Denver</strong> Regional Air Quality Council (RAQC) by EAI, Inc. (Energy Analysts International). RAQC has<br />

responsibility for implementing strategies for the air quality attainment in the <strong>Denver</strong> Metropolitan<br />

Area – <strong>North</strong> <strong>Front</strong> <strong>Range</strong> area. This area is shown in Figure ES‐1.<br />

Figure ES‐1<br />

<strong>Denver</strong>-Boulder-Greeley-Fort Collins<br />

Eight Hour Ozone Control Area<br />

Copyright ©: EAI, Inc., 2011<br />

The defined area includes the highly populated areas extending from Castle Rock in the south,<br />

through <strong>Denver</strong> – Boulder <strong>and</strong> up to Fort Collins. This area is supplied with gasoline from a select<br />

number of refineries located both within the area <strong>and</strong> external to the area with major supply<br />

volumes being transported to the area by product pipelines. A significant amount of gasoline<br />

supply is trucked from product terminals located within the non‐attainment area to peripheral<br />

markets located in the ozone attainment area since there are limited alternative sources of product<br />

to economically supply these areas.<br />

The purpose of conducting this study is to evaluate the impacts of choosing a more stringent<br />

formulation of summertime gasoline for the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> market. These impacts can<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐1


EXECUTIVE SUMMARY<br />

take a number of forms including additional gasoline supply costs due to increased manufacturing<br />

costs <strong>and</strong> changes in in the sourcing of gasoline supply due to decisions by refiners to not invest in<br />

the equipment needed to produce the more stringent gasoline specifications. Both of these<br />

situations can potentially add significant costs to the consumer price of gasoline.<br />

RAQC MISSION<br />

RAQC is in the process of developing a set of recommended actions to reduce ozone precursor<br />

emissions from mobile sources via changes in motor gasoline specifications. The gasoline<br />

specification options to be considered include the following:<br />

1. Retain the current 7.8 RVP summertime st<strong>and</strong>ard, but eliminate the one psi ethanol waiver<br />

2. Adopt a 7.0 RVP summertime st<strong>and</strong>ard <strong>and</strong> retain the one psi ethanol waiver<br />

3. Adopt a 7.0 RVP summertime st<strong>and</strong>ard <strong>and</strong> eliminate the one psi ethanol waiver<br />

4. Opt‐into the federal Reformulated Gasoline Program (RFG).<br />

The ozone non‐attainment area that these gasoline specification changes are proposed for is the<br />

<strong>Denver</strong> Metropolitan Area – <strong>North</strong> <strong>Front</strong> <strong>Range</strong> Area. An option of applying for a waiver on ethanol<br />

blending was considered but was decided to not be a viable option. Similarly impacts of the<br />

approval of E15 gasoline were not evaluated.<br />

PURPOSE OF STUDY AND TASK OVERVIEW<br />

As noted above, the purpose of this study is to provide an assessment of various fuel strategies for<br />

the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> relative to feasibility, cost impacts <strong>and</strong> likely supply scenarios. This<br />

assessment was achieved through a combination of survey work, analysis <strong>and</strong> modeling by EAI, Inc.<br />

Task 1: Summarize the Colorado <strong>and</strong> <strong>Front</strong> <strong>Range</strong> <strong>Fuel</strong>s Market<br />

Task 2: Describe the capabilities of the refineries<br />

Task 3: Quantify cost impacts<br />

Task 4: Quantify distribution impacts<br />

Task 5: Quantify ethanol <strong>and</strong> biofuel impacts<br />

Task 6: Describe impacts of current <strong>and</strong> proposed Federal rules<br />

The overall goal is to assess the market impacts of the various proposed fuel strategies, the costs<br />

incurred to make the designated fuel (capital <strong>and</strong> operating) <strong>and</strong> how a particular fuel specification<br />

may impact the sourcing <strong>and</strong> availability of summer gasoline for the Colorado‐<strong>Front</strong> <strong>Range</strong> market.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐2


COLORADO GASOLINE MARKET AND RAQC PROGRAM AREA<br />

EXECUTIVE SUMMARY<br />

An overview of the state of Colorado <strong>and</strong> the <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong> program area are shown in<br />

Figure ES‐2 with estimates of gasoline consumed in the various sub‐regions.<br />

Figure ES‐2<br />

Gasoline Dem<strong>and</strong> Distribution<br />

Colorado by Geography <strong>and</strong> Ozone Attainment Status, 2009<br />

Total Gasoline Dem<strong>and</strong> at 136.8 MBPD<br />

Western CO<br />

Dem<strong>and</strong> = 16<br />

MBPD<br />

MESA<br />

DELTA<br />

GRAND JUNCTION<br />

MONTROSE<br />

DOLORES<br />

MONTEZUMA<br />

MOFFAT<br />

RIO BLANCO<br />

GARFIELD<br />

MARKET<br />

WESTERN SLOPE<br />

OURAY<br />

SAN MIGUEL<br />

LA PLATA<br />

HINSDALE<br />

ROUTT<br />

PITKIN<br />

GUNNISON<br />

MINERAL<br />

RIO GRANDE<br />

ALAMOSA<br />

ARCHULETA<br />

EAGLE<br />

JACKSON<br />

LAKE<br />

GRAND<br />

CHAFFEE<br />

SAGUACHE<br />

CONEJOS<br />

LARIMER<br />

GILPIN<br />

BOULDER<br />

CLEAR CREEK<br />

PARK<br />

JEFFERSON<br />

FREMONT<br />

CUSTER<br />

COSTILLA<br />

Copyright ©: EAI, Inc., 2011<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐3<br />

DENVER<br />

ADAMS<br />

DOUGLAS<br />

TELLER<br />

HUERFANO<br />

WELD<br />

ARAPAHOE<br />

EL PASO<br />

PUEBLO<br />

COLO SPR – PBLO<br />

MARKET<br />

ELBERT<br />

LAS ANIMAS<br />

MORGAN<br />

LINCOLN<br />

CROWLEY<br />

OTERO<br />

LOGAN<br />

DENVER<br />

FRONT RANGE<br />

MARKET<br />

WASHINGTON<br />

BENT<br />

KIT CARSON<br />

CHEYENNE<br />

KIOWA<br />

SEDGWICK<br />

BACA<br />

PHILLIPS<br />

YUMA<br />

<strong>Denver</strong>-<strong>Front</strong> <strong>Range</strong><br />

Dem<strong>and</strong><br />

Ozone NA = 78 MBPD<br />

Ozone ATN = 18 MBPD<br />

Southeast CO<br />

Dem<strong>and</strong> = 24<br />

PROWERS<br />

MBPD<br />

Total Colorado gasoline dem<strong>and</strong> was 136.8 MBPD (1000 BPD) in 2009. EAI, Inc.’s forecast for<br />

gasoline consumption in Colorado is for gasoline dem<strong>and</strong> to recover in 2010, remain basically flat<br />

until 2013 <strong>and</strong> then undergo a long period of slow decline with forecasted dem<strong>and</strong> levels of 135<br />

MBPD in 2020 <strong>and</strong> 123 MBPD in 2030.<br />

Based on EAI, Inc.’s latest Micro‐Market Dem<strong>and</strong> analysis, the total gasoline dem<strong>and</strong> in the <strong>Front</strong><br />

<strong>Range</strong> non‐attainment area is 78.1 MBPD. The total Colorado dem<strong>and</strong> for gasoline outside the<br />

non‐attainment area is 61.4 MBPD. The overall Eastern Central <strong>and</strong> <strong>North</strong>east Colorado area<br />

dem<strong>and</strong> from Douglas country north to the state border <strong>and</strong> East to the KS border is 96.0 MBPD<br />

consisting of 78.1 MBPD in the ozone 8 hour non‐attainment (NATN) area <strong>and</strong> 18 MBPD outside of<br />

the non‐attainment area. The total gasoline dem<strong>and</strong> in Western Colorado <strong>and</strong> Southeastern<br />

Colorado is roughly 16 <strong>and</strong> 24 MBPD, respectively.


EXECUTIVE SUMMARY<br />

STATUS AND OPERATION OF THE COLORADO PRODUCT SUPPLY NETWORK<br />

The Colorado <strong>Front</strong> <strong>Range</strong> is primarily supplied by six refineries – one in state (Suncor) <strong>and</strong> five<br />

(ConocoPhillips Borger, <strong>Front</strong>ier El Dorado, <strong>Front</strong>ier Cheyenne, Sinclair Rawlins <strong>and</strong> Valero McKee)<br />

out of state that supply the <strong>Front</strong> <strong>Range</strong> via five refined product pipelines. These refineries <strong>and</strong><br />

product pipelines are shown in Figure ES‐3.<br />

ID<br />

Salt Lake<br />

City<br />

UT<br />

Figure ES‐3<br />

Refined Product <strong>Supply</strong> – Pipelines <strong>and</strong> Refineries<br />

Rocky Mountain Region <strong>and</strong> Colorado <strong>Front</strong> <strong>Range</strong><br />

Major Terminals<br />

Refineries<br />

(xx) Pipeline Capacity MBPCD<br />

*<br />

Boise<br />

Primary Colorado <strong>Front</strong> <strong>Range</strong> <strong>Supply</strong> Refineries<br />

Suncor Commerce City, CO<br />

<strong>Front</strong>ier Cheyenne, WY<br />

•Sinclair Rawlins, WY<br />

•<strong>Front</strong>ier El Dorado, KS<br />

•ConocoPhillips Borger, TX<br />

•Valero McKee, TX<br />

Missoula<br />

Twin Falls Pocatello<br />

Great Falls<br />

Billings<br />

WY<br />

Copyright ©: EAI, Inc., 2011<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐4<br />

MT<br />

Rock Springs<br />

CO<br />

Sheridan<br />

Casper<br />

*<br />

<strong>Denver</strong><br />

*<br />

Fountain<br />

Glendive<br />

DS**<br />

Valero McKee<br />

*<br />

*<br />

La Junta<br />

Sidney<br />

*<br />

WRB Borger<br />

<strong>North</strong><br />

Platte<br />

Kaneb (21)<br />

With the exception of small truck movements of gasoline into the state from surrounding states,<br />

almost all of the gasoline supplied to the Colorado market is delivered to the <strong>Front</strong> <strong>Range</strong> product<br />

terminals <strong>and</strong> distributed from there to outlying areas. Ethanol supply for the Colorado market is<br />

trucked or railed into the <strong>Denver</strong> area terminals <strong>and</strong> then blended into gasoline product. A<br />

summary of gasoline <strong>and</strong> total product supply sources to the Colorado/<strong>Front</strong> <strong>Range</strong> market along<br />

with pipeline capabilities is provided in the following table.<br />

*


EXECUTIVE SUMMARY<br />

COLORADO FRONT RANGE SUPPLY, DEMAND AND LOGISTICS<br />

REFINED PRODUCT BALANCE<br />

DEMAND COMPONENTS GASOLINE<br />

TOTAL<br />

PRODUCT<br />

EST SEASONAL<br />

VOLUME<br />

PIPELINE<br />

CAPACITIES<br />

OPEN CAPACITY COMMENTS<br />

Consumption 139516 212286<br />

Truck Exports 750 750 Estimated<br />

TOTAL DEMAND<br />

SUPPLY COMPONENTS<br />

140266 213036<br />

Refinery Production 46100 77600 Suncor Refinery‐‐EAI, Inc,. Model Output<br />

Ethanol 9533 9533 Local Truck plus rail from MW/MC<br />

Chase Pipeline from KS 14900 36100 41154 60000 18846 One Main Source/Jet Growing<br />

ConocoPhillips PL from Borger 18000 27200 31008 42000 10992 WRB can shift from oth mrkts<br />

NuStar PL from Sunray ‐ Note 1 15600 22310 25433 38000 12567 Valero can shift from oth mrkts<br />

<strong>Denver</strong> Products PL from Rawlins 11900 14000 15960 20000 4040 Potential to shift vlm to LV/SLC<br />

Plains PL from Cheyenne 19600 20600 23484 54000 30516 Incremental supply limited<br />

Other 3125 4032<br />

TOTAL SUPPLY 138758 212875 137039 214000 76961 Effective Capacity in range of 40‐45 MBD<br />

%BALANCE CLOSURE 98.92% 99.92%<br />

The Suncor refinery is the largest source of supply to the Colorado market <strong>and</strong> two refineries,<br />

<strong>Front</strong>ier Cheyenne <strong>and</strong> Sinclair Rawlins, place a large portion of their gasoline product into the<br />

<strong>Front</strong> <strong>Range</strong>. The other refineries supply a smaller fraction of their total gasoline production to<br />

Colorado, i.e. produce significant volumes of gasoline <strong>and</strong> supply these volumes to other markets.<br />

Product pipelines also figure prominently into the Colorado <strong>Front</strong> <strong>Range</strong> gasoline supply. Besides<br />

gasoline, these pipelines also provide a significant fraction of the state’s jet fuel <strong>and</strong> distillate fuel<br />

supply, 77 percent <strong>and</strong> 43 percent respectively. Total capacity of the product pipelines into<br />

Colorado is 214 MBPD <strong>and</strong> on an annual average basis 90 MBPD of open capacity existed in 2009 or<br />

77 MBPD on a peak seasonal basis. It is important to note that several product pipelines are<br />

connected to upstream refineries that have limited excess or swing capability generally <strong>and</strong> most<br />

likely will have even less excess capability to make the more stringent specification product. The<br />

effective capacity of the pipeline network to supply <strong>Denver</strong> area non‐attainment grade gasoline is<br />

in the range of 40 to 45 MBPD. The status of the combined portions of the product supply network<br />

for Colorado is summarized in Figure ES‐4 <strong>and</strong> the market share position of refiners in the <strong>Denver</strong><br />

<strong>Front</strong> <strong>Range</strong> market is shown in Figure ES‐5. As shown, the six primary supply refineries have a 92<br />

percent share or the gasoline market. Those with the highest market share position <strong>and</strong> least<br />

alternative market options will have the greatest probability to product gasoline to satisfy the<br />

<strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> ozone fuel specification. This would include the Suncor‐Commerce City <strong>and</strong><br />

<strong>Front</strong>ier‐Cheyenne refineries which have the highest market shares <strong>and</strong> the least alternative<br />

markets options. Together they represent at least 50 percent of the market plus additional share<br />

to account for the ethanol they use in the market.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐5


EXECUTIVE SUMMARY<br />

Colorado Light Product <strong>Supply</strong> Chain<br />

<strong>and</strong> Capacities, 2009 MBPD<br />

The refining, light product transport <strong>and</strong> terminaling supply chain servicing the<br />

Colorado market is a relatively tight system. Loss of product such as gasoline is not<br />

easy to replace currently <strong>and</strong> will be even more difficult as the <strong>Front</strong> <strong>Range</strong> diverges<br />

from other nearby market specifications.<br />

Refining Access & Capacities<br />

CHS Laurel, MT<br />

ConocoPhillips Billings, MT<br />

Little America Casper, WY<br />

<strong>Front</strong>ier Cheyenne, WY*<br />

<strong>Front</strong>ier El Dorado, KS*<br />

Sinclair Rawlins, WY*<br />

Sinclair <strong>Denver</strong>, CO*<br />

Valero McKee, TX*<br />

WRB Borger, TX*<br />

9 Refineries can <strong>and</strong> have<br />

accessed the <strong>Denver</strong> market <strong>and</strong><br />

*6 on a regular basis<br />

Total Capacity 775 MBPD<br />

Effective Refining Capacity<br />

accessing the Colorado <strong>Front</strong><br />

<strong>Range</strong> Market = 673<br />

MBPD<br />

Refining Capacity Serves Other Markets in<br />

other Rocky Mountain states, Midcontinent,<br />

Texas <strong>and</strong> Midwest markets.<br />

Figure ES‐4<br />

Pipeline <strong>and</strong> Terminal Network has<br />

Limited Excess Capacity ‐<br />

Chase, COP, NuStar, Plains, Sinclair<br />

Total Pipeline Capacity =<br />

214 MBPD; 58% Utilized<br />

Effective Pipeline Open<br />

Capacity Long Term Basis<br />

Avg. Annual = 90 MBPD<br />

Summer = 77 MBPD<br />

Effective Pipeline Open<br />

Capacity Short Term Basis<br />

Avg. Annual = 45 MBPD<br />

Summer = 40 MBPD<br />

Upstream pipeline bottlenecks<br />

Seminoe pipeline from Billings to Casper<br />

Magellan Chase –El Dorado tankage<br />

Copyright ©: EAI, Inc., 2011<br />

Copyright ©: EAI, Inc., 2011<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐6<br />

Colorado<br />

Consumption<br />

Total Light Product = 211 MBPD<br />

Total Gasoline = 137 MBPD<br />

Limited amount of effective refining<br />

capacity that can access the <strong>Denver</strong><br />

<strong>Front</strong> <strong>Range</strong> Market directly via<br />

pipeline; on the order of 100 MBPD<br />

total product or 50 MBPD of<br />

gasoline<br />

Figure ES‐5<br />

Gasoline <strong>Supply</strong> Share By Refiner: Colorado <strong>Front</strong> <strong>Range</strong><br />

Suncor has the largest <strong>Front</strong> <strong>Range</strong> market share with its local refinery presence followed by <strong>Front</strong>ier, WRB<br />

(ConocoPhillips-Cenovus), Valero <strong>and</strong> Sinclair.<br />

<strong>Front</strong>ier_Chyn,<br />

15.8%<br />

Sinclair, 7.2%<br />

<strong>Front</strong>ier_Eldr,<br />

11.1%<br />

Others, 1.3%<br />

Valero, 10.9%<br />

Ethanol Plants,<br />

6.9%<br />

Suncor , 34.1%<br />

WRB, 12.9%


IMPACT OF GASOLINE SPECIFICATION CHANGES<br />

EXECUTIVE SUMMARY<br />

EAI, Inc. via refinery modeling of the primary refineries involved in supplying the Colorado <strong>Front</strong><br />

<strong>Range</strong> market evaluated the changes in production costs associated with the four prospective<br />

summer gasoline specifications. As input to this process, EAI, Inc. also surveyed a limited number<br />

of refiners as to specifics of their capabilities. The results are summarized in the following.<br />

Refinery <strong>Impacts</strong>: Refiners will realize ozone fuel attainment program impacts in two major ways;<br />

1) most refiners will have to modify their refineries to make the various fuels being considered, <strong>and</strong><br />

2) most refiners will incur reductions of gasoline available for the <strong>Front</strong> <strong>Range</strong> market through light<br />

ends rejection <strong>and</strong>/or shift of gasoline to other markets.<br />

Modification/Implementation Schedule: Refiners will require 36 to 48 months to implement<br />

capabilities to produce 7.8 no waiver <strong>and</strong> 7.0 psi‐with waiver CBOB gasoline <strong>and</strong> 60 months for the<br />

7 psi‐no waiver or RFG gasoline grades.<br />

Basis for Total Incremental Production <strong>Costs</strong>: The average program costs per gallon include<br />

estimates of incremental operating costs, incremental capital costs <strong>and</strong> lost value for shifting<br />

refinery light ends from a higher value gasoline market option to a lower value Conway natural<br />

gasoline market.<br />

Total Cost Impact: Total average weighted incremental production costs range from 11 to 19 CPG<br />

with the summer RFG case being the highest <strong>and</strong> the 7.0 psi with waiver <strong>and</strong> the 7.8 psi with no<br />

waiver the lowest at 11.4 <strong>and</strong> 12.3 CPG respectively.<br />

The range of costs for the most realistic representation of refinery response was as follows:<br />

o 7 psi with Waiver: The costs representing the majority of the non‐attainment area<br />

gasoline volume was in the range of 9 to 13 CPG. This includes a high of 2 CPG for<br />

incremental operating costs, 8 to 14 CPG for light‐end rejection <strong>and</strong> capital costs<br />

ranging from 0.7 to 2.2 CPG of output (based on amortizing capital costs over 20<br />

years).<br />

o 7.8 psi with No Waiver: At 12.3 CPG total weighted manufacturing cost, this fuel<br />

scenario was very close to the 7 psi case with waiver since the required gasoline psi<br />

level is fairly close. Most of the additional cost for the 7.8 case was for additional<br />

light ends rejection.<br />

o 7 psi – No Waiver: The costs representing the majority of the non‐attainment area<br />

gasoline volume was in the range of 2 to 24 CPG. This includes a high of 2.8 CPG for<br />

incremental operating costs, 1 to 18 CPG for light‐end rejection <strong>and</strong> capital costs<br />

ranging from 1 to 4.4 CPG of output (based on amortizing capital costs over 20<br />

years). It should be noted that the total capital costs for this case were relatively<br />

high but the investment increased the usage of light ends thus lowering the light<br />

end rejection penalty.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐7


EXECUTIVE SUMMARY<br />

o RFG Case: This was the highest cost case in terms of capital expenditures, light end<br />

rejections <strong>and</strong> incremental operating costs with a range of 13 to 26 CPG for the<br />

largest volume suppliers. Some of the refiners having much smaller presence in the<br />

non‐attainment area had costs in the 1 to 1.5 CPG range.<br />

A comparison of the manufacturing costs for the prospective gasoline grades is shown in Figure<br />

ES‐6.<br />

Cost, CPG<br />

Figure REF‐6<br />

Manufacturing Cost Increases Due To <strong>Fuel</strong>s Specification<br />

Changes: Production Weighted Cost Composite for Primary<br />

Refineries <strong>Supply</strong>ing <strong>Denver</strong>‐<strong>Front</strong> <strong>Range</strong><br />

20.00<br />

18.00<br />

16.00<br />

14.00<br />

12.00<br />

10.00<br />

8.00<br />

6.00<br />

4.00<br />

2.00<br />

0.00<br />

Capital <strong>Costs</strong> Operating <strong>Costs</strong> C5/C6 Reject<br />

Copyright ©: EAI, Inc., 2011<br />

Capital Cost <strong>Impacts</strong>: Total industry capital costs to comply with the various gasoline grades being<br />

considered is in the range of $250 million for the CBOB 7 psi with waiver <strong>and</strong> CBOB 7.8 psi no<br />

waiver cases, $560 million dollars for CBOB 7 psi no waiver case <strong>and</strong> $710 million dollars for the<br />

RFG case. No costs for benzene extraction or saturation are included. Capital costs are highly<br />

variable depending on the individual refinery considered. Suncor has the highest capital costs due<br />

to need to construct an olefin aklylation unit to replace current olefin polymerizaton units.<br />

Operating Cost <strong>Impacts</strong>: The lowest average incremental operating costs are for the CBOB 7 psi‐<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐8


EXECUTIVE SUMMARY<br />

with waiver <strong>and</strong> 7.8‐no waiver cases <strong>and</strong> range from 0.15 <strong>and</strong> 2 cpg <strong>and</strong> the highest were estimated<br />

for the 7 psi‐no waiver <strong>and</strong> RFG cases <strong>and</strong> range from 3 to 4 cpg respectively.<br />

Lost Light End Value: The lost value for rejected light ends was estimated by EAI, Inc. The lost value<br />

ranged from 4 cpg to 11 cpg depending on the gasoline specification being considered. This lost<br />

value estimate is based on separating 8 to 13 MBPD of light ends at the refinery <strong>and</strong> transporting<br />

the material to the Conway natural gasoline market. Figure ES‐7 below:<br />

Figure ES‐7<br />

<strong>Front</strong> <strong>Range</strong> Light End Rejection to Meet RVP & 1 lb Waiver Options<br />

The light end rejection requirements to meet the most stringent RVP option would be on the order of 13 MBPD representing<br />

14 percent of the overall non-attainment pool including spill over volume. This would have to be replaced with other<br />

streams that have lower RVP levels but also can help the overall gasoline pool meet other specifications such as octane<br />

level, drivability index, T50, etc.<br />

Rejected Gasoline, MBPD<br />

14.00<br />

12.00<br />

10.00<br />

8.00<br />

6.00<br />

4.00<br />

2.00<br />

0.00<br />

No Butanes 7.8_w_wvr 7.8_wo_wvr 7.0_w_wvr 7.0_wo_wvr<br />

Lost LSR/Isomerate For NATNM Gasoline Lost LSR/Isomerate For NATNM Plus Spillover Gasoline<br />

Copyright ©: EAI, Inc., 2011<br />

Impact on <strong>Supply</strong> Options: Some of the proposed new fuels in the Colorado <strong>Front</strong> <strong>Range</strong> will most<br />

likely sever supply linkage with refiners north of Cheyenne <strong>and</strong> refiners east <strong>and</strong> south of El<br />

Dorado, Kansas. There appears to be sufficient open pipeline capacity accessing the Texas<br />

Panh<strong>and</strong>le <strong>and</strong> Midcontinent area refiners to bring in supplemental or replacement supply.<br />

However, these potential incremental supply sources have different combinations of RVP <strong>and</strong>/or<br />

octane specifications then the cases being considered for <strong>Denver</strong>. The more stringent fuel<br />

specifications are likely to make the <strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong> somewhat of a market isl<strong>and</strong> during the<br />

early stages of the program with potential for significant pricing upsets. Longer term, with other<br />

markets declining <strong>and</strong> <strong>Denver</strong> retaining a premium value to these alternative markets, it is likely<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐9<br />

25.0%<br />

20.0%<br />

15.0%<br />

10.0%<br />

5.0%<br />

0.0%


EXECUTIVE SUMMARY<br />

that external sources of supply will target additional volume for the <strong>Denver</strong>‐<strong>Front</strong> <strong>Range</strong> market.<br />

Potential <strong>Supply</strong> Loss: The Colorado <strong>Front</strong> <strong>Range</strong> is likely to experience a decline in available<br />

gasoline supply from current supply sources due to two major factors:<br />

Rejection of light ends (butanes & pentanes plus) to meet gasoline pool RVP limits.<br />

This volume is estimated to be in the range of 11 to 14 MBPD. A portion of this may<br />

be covered by increased ethanol blending either from ethanol blended into gasoline<br />

that is not blended now or via an increase in allowable ethanol blends, e.g. E15,<br />

increasing crude runs <strong>and</strong>/or producing other gasoline blendstocks such as<br />

isomerate <strong>and</strong> alkylate that would allow the use of greater quantities of lighter<br />

blendstocks.<br />

Some refiners have access to other markets <strong>and</strong> may shift gasoline to these markets<br />

to avoid the required capital investments in manufacturing some of the more<br />

stringent gasoline specs being considered for the Colorado <strong>Front</strong> <strong>Range</strong> market.<br />

The range of potential gasoline loss due to market shift is 10 to 17 MBPD with the<br />

higher end of the range representing the RFG <strong>and</strong> 7 psi‐no waiver cases.<br />

The combined potential loss of 20 to 30 MBPD of gasoline supply for the <strong>Front</strong> <strong>Range</strong> market may<br />

be difficult to replace from current sources. The likely risk volume to be lost during the early stages<br />

of the program is in the range of 10 to 15 MBPD.<br />

<strong>Supply</strong> Availability <strong>and</strong> Impact on Market Prices: EAI, Inc.’s analysis indicates that there have often<br />

been 2 to 21 CPG market premiums paid for 7.0 low RVP fuels (Detroit <strong>and</strong> Kansas City) relative to<br />

conventional fuels without imposing the “1 psi no‐waiver” restriction. The <strong>Front</strong> <strong>Range</strong> market<br />

already experiences short term, summer price increases (relative to Gulf Coast spot) <strong>and</strong> these are<br />

likely to increase. The <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> market is more isolated than these other markets <strong>and</strong> is<br />

likely to experience at least these levels of price increases related to the incremental cost of<br />

gasoline meeting the new specifications. Generally the highest cost source of incremental volume<br />

required by the market sets the market clearing price. If there is considerably more supply than<br />

what the market can consume, prices will gravitate downward driven by surplus product spilling<br />

over into the attainment markets.<br />

Retail Pricing Response to Increasing Wholesale Prices: With supply being generally tight during<br />

the early stages of the program (first two to three years), it is likely that the incremental wholesale<br />

gasoline costs will be supported by the retail sector <strong>and</strong> passed on to the consumer. Some of the<br />

wholesale price increase could be mitigated somewhat by competing forces at the retail level as<br />

operators stay competitive to maintain store traffic <strong>and</strong> in‐store sales. This is especially true in<br />

markets that have a relatively high population of hypermart stores selling gasoline as does the<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐10


<strong>Denver</strong> market.<br />

EXECUTIVE SUMMARY<br />

<strong>Supply</strong> Response to Higher Prices: Preliminary estimates indicate that the current <strong>Denver</strong> – NFR<br />

market is oversupplied with 7.8 psi gasoline with overflow occurring to the nearby attainment<br />

market areas. With the higher cost product relative to 9.0 psi gasoline, i.e. 7.0 psi <strong>and</strong> RFG<br />

gasolines, refiners will seek to minimize C5/C6 losses <strong>and</strong> supply only the required amount of<br />

nonattainment area gasoline, i.e. gasoline produced for the non‐attainment areas will only be<br />

supplied in the non‐attainment areas <strong>and</strong> conventional gasoline will be supplied in the attainment<br />

areas, e.g. see Figure ES‐8. This will require construction of tankage at pipeline terminals to<br />

accommodate both 9 psi gasoline <strong>and</strong> the new lower RVP products.<br />

Figure ES‐8<br />

Movement of Gasoline Into Attainment Areas<br />

Lower RVP gasoline, 7 psi CBOB no waiver <strong>and</strong> RFG, will cause retraction of<br />

non-attainment gasoline that currently moves into attainment areas.<br />

SUPPLY ENVELOPE<br />

NE_FRNGE<br />

NE_REMOTE<br />

NNATNM<br />

NW_WY_SRCE<br />

SE_FRNGE<br />

SE_REMOTE<br />

SOTHN_ACCESS<br />

WSTR_REMOTE<br />

WSTR_TRNS<br />

17.6 WSTR_REMOTE<br />

1.1 NW_WY_SRCE<br />

9.9 WSTR_TRNS<br />

Copyright ©: EAI, Inc., 2011<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐11<br />

78.1 NNATNM<br />

3.0 NE_FRNGE<br />

0.8 SE_FRINGE<br />

1.0 NE REMOTE<br />

1.2 SE_REMOTE<br />

Ethanol Blending: Due to the Federal m<strong>and</strong>ated Renewable <strong>Fuel</strong>s St<strong>and</strong>ards, m<strong>and</strong>ated blending of<br />

biofuels is on a course of constantly increasing requirements for ethanol blending. While there has<br />

been some relief from blending due to small refiner exemptions, these end in 2011 with the<br />

expected impact of requiring that the Colorado market become 100 percent ethanol blended fuels<br />

– up from 68 percent in 2009. RINS values are expected to increase substantially when this occurs.<br />

Since bottoming out in 2009, crude prices have recovered to the 80 – 90 $/Bbl range. At this crude


EXECUTIVE SUMMARY<br />

price level, Gulf Coast spot market clear gasoline has ranged from 195 to 222 cents per gallon while<br />

spot ethanol prices have been in the 168 to 245 cents per gallon range. At these pricing levels<br />

combined with the ethanol blenders tax credit, ethanol blending can act to lower gasoline<br />

production costs <strong>and</strong> these savings may be passed on to the consumer.<br />

Boutique Gasoline Products <strong>and</strong> Fungability: In the near term, more ozone non‐attainment<br />

markets are expected to adopt low RVP gasoline “st<strong>and</strong>ards”, this product will be in greater supply<br />

<strong>and</strong> accessible to markets from more refinery options. In the last two years, the number of<br />

metropolitan areas requiring 7.8 RVP gasoline has increased to 19 while the number of<br />

metropolitan areas that require 7.0 RVP gasoline has stayed constant at 5 (Atlanta, Birmingham, El<br />

Paso, Kansas City <strong>and</strong> Detroit). Similarly, no new RFG m<strong>and</strong>ated areas have been added. It is<br />

important for states <strong>and</strong> local governments to work in t<strong>and</strong>em to adopt common st<strong>and</strong>ards that<br />

recognize not only the localized market but the overall capability of the fuel supply chain. Other<br />

near term potential ozone non‐attainment markets are Salt Lake City, Tulsa, Oklahoma City <strong>and</strong><br />

Wichita.<br />

Further Federal Environmental M<strong>and</strong>ates: In the near term (beginning in 2011 <strong>and</strong> becoming<br />

more stringent in 2012), refiners have to meet more strict limitations on benzene levels in gasoline<br />

under MSAT. Most of the major suppliers of gasoline to the Colorado <strong>Front</strong> <strong>Range</strong> can either meet<br />

these specifications or are in the process of installing equipment/changing operations to meet the<br />

new regulations. With the required benzene reductions coupled with lower gasoline RVP<br />

requirements, there is some convergence of the lower RVP gasoline option <strong>and</strong> RFG <strong>and</strong> their<br />

respective properties.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUELS SUPPLY COSTS AND IMPACTS 2011<br />

ES‐12


OV<br />

OVERVIEW OF THE COLORADO AND<br />

FRONT RANGE FUELS MARKET<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

INTRODUCTION<br />

The Colorado <strong>and</strong> the <strong>Front</strong> <strong>Range</strong> fuel markets are dynamic, complex, <strong>and</strong> interlocked markets<br />

that form a distinct market in the Midcontinent ‐ Rocky Mountain area. They are isolated markets,<br />

physically separated from other surrounding major markets, such as Kansas City <strong>and</strong> Salt Lake City,<br />

<strong>and</strong> especially the large Gulf Coast refinery distribution system. Like other isolated central U.S.<br />

markets, the Colorado <strong>and</strong> <strong>Front</strong> <strong>Range</strong> fuel markets depend on outside suppliers to provide a<br />

substantial portion of the required fuel products consumed in the area.<br />

Six major refineries <strong>and</strong> five major product pipelines supply this area. Other swing refineries <strong>and</strong><br />

ancillary pipelines are capable of providing some additional product. Five of these refineries are<br />

located out‐of‐state, with the sixth, the Suncor refinery, is located in Commerce City. The local<br />

Commerce City refinery is the largest single supplier to the Colorado <strong>and</strong> <strong>Front</strong> <strong>Range</strong> Markets,<br />

supplying roughly one‐third of the <strong>Front</strong> <strong>Range</strong> area’s product. Of the other five refineries, two,<br />

both in Wyoming are also primarily oriented to supplying the <strong>Front</strong> <strong>Range</strong> market. The other three,<br />

two in Texas, <strong>and</strong> one in Kansas supply products to multiple markets, with the Colorado/<strong>Front</strong><br />

<strong>Range</strong> markets being only one of their major markets. These refineries have the ability to move<br />

product to the markets that are most attractive business‐wise.<br />

Because of past ozone violations, the <strong>Denver</strong> area has been designated as a low summertime<br />

gasoline volatility area, with base gasoline having a maximum Reid Vapor Pressure (RVP) of 7.8<br />

pounds per square inch (psi). With the adoption of the current eight‐hour ozone State<br />

Implementation Plan (SIP), this area was recently exp<strong>and</strong>ed to include the entire seven county<br />

<strong>Denver</strong> metropolitan area, as well as to parts of Larimer <strong>and</strong> Weld counties that are contained in<br />

the ozone nonattainment area. Outside of the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> areas, a more volatile<br />

summertime gasoline of up to 9.0 lbs. RVP is permitted.<br />

The <strong>Denver</strong> – Boulder – Greeley – Fort Collins eight hour ozone control area (ozone non‐<br />

attainment) is shown in Figure OV‐1. This area encompasses major portions of the Colorado <strong>Front</strong><br />

<strong>Range</strong> <strong>and</strong> includes both major populated areas (<strong>Denver</strong>, Boulder, Fort Collins, Castle Rock <strong>and</strong><br />

Greeley) <strong>and</strong> also a larger control area that includes areas of eastern, northeastern <strong>and</strong> northern<br />

Colorado. Counties included in this area are Adams, Arapahoe, Boulder, Broomfield, <strong>Denver</strong>,<br />

Douglas, Jefferson, Larimer <strong>and</strong> Weld.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐1


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

Figure OV‐1<br />

<strong>Denver</strong>-Boulder-Greeley-Fort Collins<br />

Eight Hour Ozone Control Area<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐2<br />

Copyright ©: EAI, Inc., 2011<br />

Location of this nine county area within the existing gasoline distribution areas of Colorado is<br />

shown in Figure OV‐2. As shown, the nine county ozone non‐attainment area is entirely located<br />

within EAI, Inc.’s defined <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> market area. Other gasoline market areas in<br />

Colorado include the Colorado Springs – Pueblo market area to the south <strong>and</strong> the Gr<strong>and</strong> Junction –<br />

Western Slope market area to the west.<br />

GASOLINE DEMAND IN COLORADO<br />

Gasoline dem<strong>and</strong> in Colorado in 2009 was estimated to have been 136.8 thous<strong>and</strong> barrels per day<br />

(MBPD). This overall dem<strong>and</strong> may be further split into different regions of Colorado to represent<br />

local markets.<br />

In the <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> area, gasoline dem<strong>and</strong> was estimated to be 96.0 MBPD in 2009. This<br />

includes gasoline dem<strong>and</strong> within the <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> area from areas outside of the eight‐hour<br />

ozone nonattainment area. Within the ozone nonattainment area proper, gasoline dem<strong>and</strong> is<br />

estimated to be 78.1 MBPD.<br />

Outside of the <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> market area, EAI estimates that there is a total fuel dem<strong>and</strong> of<br />

40.8 MBPD. This split between southern <strong>and</strong> southeastern Colorado markets <strong>and</strong> Western Slope<br />

markets. Including the 17.9 MBPD of 9.0 lb RVP conventional gasoline that can be sold in the<br />

<strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> area, <strong>and</strong> the 40.8 MBPD of 9.0 lb. RVP conventional gasoline that may be sold


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

in Colorado areas outside of the <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> area, a total market dem<strong>and</strong> of 58.6PD of 9.0<br />

lb. RVP conventional gasoline may is estimated. This compares to the estimated 78.1 MBPD market<br />

dem<strong>and</strong> for 7.8 lb RVP low volatility gasoline that is required in the eight‐hour ozone<br />

nonattainment area. However, fuel sampling by the Colorado Department of Public Health <strong>and</strong><br />

Environment shows that the overwhelming majority of <strong>Front</strong> <strong>Range</strong> gasoline from Pueblo to the<br />

Wyoming border is blended at the 7.8 lb. RVP level, regardless of whether the area is located in a<br />

conventional 9.0 lb RVP area, or the 7.8 lb. Low RVP area. It is thought that fuel storage tank<br />

constraints <strong>and</strong> the ability to provide excess 7.8 lb. RVP product is responsible for this situation.<br />

Under different marketing conditions <strong>and</strong> fuel requirements this situation could change. EAI, Inc.<br />

has used its own proprietary models in estimating market dem<strong>and</strong>s in this Micro‐Market Dem<strong>and</strong><br />

analysis.<br />

Figure OV‐2 diagrams this fuel market dem<strong>and</strong>, with the nine county <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> market<br />

area shown in green. Red boundaries indicate the boundaries of the principal fuel market areas in<br />

Colorado as used by EAI, Inc. in their fuel dem<strong>and</strong> analysis. The 96.0 MBPD <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong><br />

market area is primarily supplied by the local Commerce City refinery <strong>and</strong> the major product<br />

pipeline terminals in the <strong>Denver</strong> area. There are also minor truck volumes that enter this area from<br />

Rawlins <strong>and</strong> Cheyenne, Wyoming <strong>and</strong> from Phillipsburg, KS.<br />

MINERAL<br />

RIO GRANDE<br />

ALAMOSA<br />

ARCHULETA<br />

CHAFFEE<br />

Figure OV‐2<br />

Gasoline Dem<strong>and</strong> Distribution<br />

Colorado by Geography <strong>and</strong> Ozone Attainment Status, 2009<br />

Total Gasoline Dem<strong>and</strong> at 136.8 MBPD<br />

Western CO<br />

Dem<strong>and</strong> = 16<br />

MBPD<br />

MESA<br />

DELTA<br />

GRAND JUNCTION<br />

MONTROSE<br />

DOLORES<br />

MONTEZUMA<br />

MOFFAT<br />

RIO BLANCO<br />

GARFIELD<br />

MARKET<br />

WESTERN SLOPE<br />

OURAY<br />

SAN MIGUEL<br />

LA PLATA<br />

HINSDALE<br />

ROUTT<br />

PITKIN<br />

GUNNISON<br />

EAGLE<br />

JACKSON<br />

LAKE<br />

GRAND<br />

SAGUACHE<br />

CONEJOS<br />

LARIMER<br />

GILPIN<br />

BOULDER<br />

CLEAR CREEK<br />

PARK<br />

JEFFERSON<br />

FREMONT<br />

CUSTER<br />

COSTILLA<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐3<br />

DENVER<br />

ADAMS<br />

DOUGLAS<br />

TELLER<br />

HUERFANO<br />

WELD<br />

ARAPAHOE<br />

EL PASO<br />

PUEBLO<br />

COLO SPR – PBLO<br />

MARKET<br />

ELBERT<br />

LAS ANIMAS<br />

MORGAN<br />

LINCOLN<br />

CROWLEY<br />

OTERO<br />

LOGAN<br />

DENVER<br />

FRONT RANGE<br />

MARKET<br />

WASHINGTON<br />

BENT<br />

KIT CARSON<br />

CHEYENNE<br />

KIOWA<br />

SEDGWICK<br />

BACA<br />

PHILLIPS<br />

YUMA<br />

<strong>Denver</strong>-<strong>Front</strong> <strong>Range</strong><br />

Dem<strong>and</strong><br />

Ozone NA = 78 MBPD<br />

Ozone ATN = 18 MBPD<br />

Southeast CO<br />

Dem<strong>and</strong> = 24<br />

PROWERS<br />

MBPD<br />

Copyright ©: EAI, Inc., 2011


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

The <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> area dominates the entire Colorado market, with less of a gasoline<br />

dem<strong>and</strong> in the rest of the state. EAI, Inc. estimates that the Gr<strong>and</strong> Junction – Western Slope<br />

market area <strong>and</strong> the Colorado Springs – Pueblo market areas is roughly 16.5 <strong>and</strong> 24.3 MBPD,<br />

respectively. The southern Colorado market is supplied from the Fountain <strong>and</strong> La Junta product<br />

terminals, as well as from <strong>Denver</strong> (especially Colorado Springs). The Gr<strong>and</strong> Junction – Western<br />

Slope area is generally supplied by rail <strong>and</strong> truck from <strong>Denver</strong>, as well as some product from<br />

western Wyoming <strong>and</strong> Utah. The four corners area is supplied to a large extent from New Mexico.<br />

Jackson County is generally supplied from sources in Wyoming. Figure OV‐2 shows these areas.<br />

Overall gasoline dem<strong>and</strong> has been relatively flat over the last five years with some indications of a<br />

dem<strong>and</strong> slump in 2008 <strong>and</strong> 2009. This is despite a significant increase in vehicle miles traveled<br />

(VMT) over the early part of this period.<br />

The Colorado Department of Revenue tracks the use of fuel ethanol in the state of Colorado.<br />

According to their figures, the percentage of ethanol blended gasoline utilized for 2009 is 68<br />

percent of total gasoline distributed. This figure is disputed by the Colorado Department of Public<br />

Health <strong>and</strong> Environment which conducts a biannual fuel survey in the <strong>Front</strong> <strong>Range</strong> area. CDPHE<br />

believes that based on their fuel surveys, the total amount of ethanol blended gasoline is<br />

underreported by industry, with much of the ethanol blended gasoline reported as non‐blended<br />

gasoline to the Department of Revenue. For Colorado tax purposes, it does not matter if gasoline is<br />

reported as ethanol blended or non‐blended gasoline.<br />

Using the CDOR figures, total year 2009 estimated ethanol blended into gasoline is 9.53 MBPD<br />

assuming a ten percent blend. A 2009 summer survey of retail gasoline samples performed by the<br />

Colorado Department of Public Heath <strong>and</strong> Environment, indicates that ethanol blended gasoline<br />

comprised 95 – 98 percent of the Colorado <strong>Front</strong> <strong>Range</strong> gasoline that summer. This would<br />

indicate that if the ethanol blended gasoline market share were applied statewide, up to 13.95<br />

MBPD of fuel ethanol was used.<br />

A five year history of gasoline consumption in the state of Colorado is presented in the table below.<br />

Colorado Gasoline Consumption Trends<br />

Units: BPD 2005 2006 2007 2008 2009<br />

Gasoline 75367 84995 74495 52143 44186<br />

Gasohol 65848 55706 66899 86588 95330<br />

Total 141215 140701 141395 138731 139516<br />

Ethanol Blended Calculated * 6585 5571 6690 8659 9533<br />

Percent Ethanol Blended Gasoline * 46.60% 39.60% 47.30% 62.40% 68.30%<br />

Source: Colorado Dept of Revenue ‐ Gross Gallons<br />

* Colorado Dept of Revenue figures generally low, see following text<br />

Gasoline dem<strong>and</strong> in Colorado is seasonal. As shown in Figure OV‐3, gasoline dem<strong>and</strong> peaks in the<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐4


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

summer, when gasoline dem<strong>and</strong> is greatest, <strong>and</strong> lowest during the winter months, when gasoline<br />

dem<strong>and</strong> is least. Summer months register gasoline dem<strong>and</strong> that is typically 107 to 110 percent of<br />

the yearly average. This compares to the winter months when gasoline dem<strong>and</strong> at its lowest, of<br />

around 93 percent of the annual average volume.<br />

Summer peak gasoline dem<strong>and</strong> in 2009 was about 152.9 MBPD. This compares to the average<br />

annual dem<strong>and</strong> of 139.5 MBPD from the Department of Revenue. The fuel distribution network in<br />

Colorado is thus most highly utilized during the summer months when gasoline most in dem<strong>and</strong>.<br />

Fortunately, Colorado has experienced few fuel disruptions that have affected the motoring public,<br />

though events such as the shutdown of the Valero McKee Texas plant closure in February 16, 2007,<br />

due to a catastrophic fire starting in the propane de‐asphalting unit, came close to producing a<br />

major dislocation of the Colorado fuel market with localized fuel shortages through the spring <strong>and</strong><br />

summer of 2007. There was some fuel rationing to service stations that resulted in certain fuel<br />

dispensing units running out of product. Figure OV‐3 shows the monthly fuel dem<strong>and</strong> in Colorado<br />

as compiled by the Colorado Department of Revenue.<br />

Figure OV‐3<br />

Seasonality of Colorado Gasoline Dem<strong>and</strong><br />

Calculated as monthly gasoline dem<strong>and</strong> BPD divided by annual average gasoline<br />

dem<strong>and</strong> BPD. Seasonal maximum in summer at 1.07 to 1.1 times annual average.<br />

Seasonal low generally in January at 0.93 times annual average.<br />

Monthly Volume/Annual Average<br />

1.15<br />

1.1<br />

1.05<br />

1<br />

0.95<br />

0.9<br />

0.85<br />

0.8<br />

JANUARY<br />

FEBRUARY<br />

2005 2006 2007 2008 2009<br />

MARCH<br />

APRIL<br />

MAY<br />

JUNE<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐5<br />

JULY<br />

AUGUST<br />

SEPTEMBER<br />

OCTOBER<br />

NOVEMBER<br />

DECEMBER<br />

Copyright ©: EAI, Inc., 2011<br />

EAI, Inc.’s forecast for gasoline consumption in Colorado is for gasoline dem<strong>and</strong>, shown in Figure<br />

OV‐4, to recover in 2010, remain basically flat until 2013 <strong>and</strong> then undergo a long period of slow


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

decline with forecasted dem<strong>and</strong> levels of 135 MBPD in 2020 <strong>and</strong> 123 MBPD in 2030. The primary<br />

driver for the decline in gasoline is the m<strong>and</strong>ated increase in new vehicle miles per gallon rating<br />

which will start showing a large impact after 2020. Another important driver of the gasoline<br />

dem<strong>and</strong> forecast is a decline in the driving age population associated with aging of the population.<br />

150<br />

140<br />

130<br />

120<br />

110<br />

100<br />

Figure OV‐4<br />

Annual Colorado Gasoline Dem<strong>and</strong><br />

Actual <strong>and</strong> Forecast through 2030 (in MBPD)<br />

2009<br />

2008<br />

2011<br />

2014<br />

2017<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐6<br />

2020<br />

COLORADO FRONT RANGE GASOLINE SUPPLY STRUCTURE<br />

2023<br />

2026<br />

2029<br />

Copyright ©: EAI, Inc., 2011<br />

Colorado is part of the Rocky Mountain supply network. As shown in Figure OV‐5 the Rockies are<br />

relatively isolated in terms of multiplicity of supply sources compared to other regions of the<br />

country. This isolation takes a number of forms – limited number, capacity <strong>and</strong> capability of<br />

refineries that actually can supply the market, limited number <strong>and</strong> capacity of product pipelines<br />

that supply the market, <strong>and</strong> differences in gasoline product supply specifications of the Colorado<br />

<strong>Front</strong> <strong>Range</strong> market versus outlying markets. As implied by Figure OV‐5, it is possible for refined<br />

products sourced in the Gulf Coast (Houston‐Beaumont‐ Port Arthur area) to be transported via<br />

pipeline to the Colorado <strong>Front</strong> <strong>Range</strong> but this is generally not the case as supply can be provided by<br />

more closely located refineries. However, if needed <strong>and</strong> the pipeline capacity is available, this can


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

be accomplished via shipping on Explorer or Magellan pipelines to the Tulsa area, then on Magellan<br />

pipeline from Tulsa to Wichita – El Dorado, KS <strong>and</strong> then on Magellan Chase pipeline from El Dorado<br />

to Aurora, CO.<br />

Figure OV‐5<br />

U.S. Refined Product <strong>Supply</strong>-Dem<strong>and</strong> Network<br />

Definition of EAI, Inc. U.S. Product Distribution Hubs <strong>and</strong> Regions<br />

The Rocky Mountain petroleum market is one of the most isolated areas in the U.S.<br />

Pacific<br />

Southwest<br />

Refining center<br />

Primary pipeline<br />

Product import<br />

Vessel movement<br />

Rocky<br />

Mountain<br />

Gulf Coast<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐7<br />

<strong>North</strong>ern<br />

Tier<br />

Midcontinent<br />

Midwest<br />

Southeast<br />

Seaboard<br />

Copyright ©: EAI, Inc., 2011<br />

Historically, shipments of product from the Gulf Coast – Midcontinent to Colorado have been<br />

limited to jet fuel due to the pipeline bottlenecks or because the existing sources have been able to<br />

supply the required gasoline <strong>and</strong> distillate products. As a generality, the Colorado <strong>and</strong> the Rocky<br />

Mountain region market may use lower octane gasoline than outside markets due to the higher<br />

altitude, i.e. supplying Gulf Coast or Midcontinent grade gasoline would result in octane giveaway.<br />

Suppliers generally get around this problem by exchanging Gulf Coast or Midcontinent grade<br />

gasoline for <strong>Denver</strong> grade gasoline with <strong>Front</strong>ier El Dorado refinery.<br />

A more detailed view of the refined product supply network for the Rocky Mountains <strong>and</strong> the<br />

Colorado <strong>Front</strong> <strong>Range</strong> is shown in Figure OV‐6. There are six primary refineries supplying the<br />

Colorado <strong>Front</strong> <strong>Range</strong> market. The Suncor refinery at Commerce City CO is the only refinery<br />

directly located in the <strong>Front</strong> <strong>Range</strong>. The WRB (Cenovus‐ConocoPhillips) refinery at Borger TX<br />

supplies the market via its 42 MBPD capacity ConocoPhillips pipeline. The Valero refinery at McKee<br />

TX supplies the market through the 38 MBPD NuStar product pipeline, as well as supplying<br />

Colorado Springs <strong>and</strong> southern Colorado. The <strong>Front</strong>ier refinery at El Dorado KS supplies the market<br />

via the 60 MBPD capacity Chase pipeline owned by Magellan. The <strong>Front</strong>ier refinery at Cheyenne


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

WY supplies the <strong>Front</strong> <strong>Range</strong> via the 54 MBPD capacity Plains Kaneb pipeline. Finally, the Sinclair<br />

refinery at Rawlins, WY supplies the <strong>Front</strong> <strong>Range</strong> via its <strong>Denver</strong> Product pipeline which has a<br />

capacity of 20 MBPD.<br />

Salt Lake<br />

City<br />

Figure OV‐6<br />

Refined Product <strong>Supply</strong> – Pipelines <strong>and</strong> Refineries<br />

Rocky Mountain Region <strong>and</strong> Colorado <strong>Front</strong> <strong>Range</strong><br />

Major Terminals<br />

Refineries<br />

(xx) Pipeline Capacity MBPCD<br />

*<br />

ID<br />

Boise<br />

Primary Colorado <strong>Front</strong> <strong>Range</strong> <strong>Supply</strong> Refineries<br />

Suncor Commerce City, CO<br />

<strong>Front</strong>ier Cheyenne, WY<br />

•Sinclair Rawlins, WY<br />

•<strong>Front</strong>ier El Dorado, KS<br />

•ConocoPhillips Borger, TX<br />

•Valero McKee, TX<br />

Missoula<br />

Twin Falls Pocatello<br />

UT<br />

Great Falls<br />

Billings<br />

WY<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐8<br />

MT<br />

CO<br />

Sheridan<br />

Rock Springs<br />

Casper<br />

*<br />

<strong>Denver</strong><br />

*<br />

Fountain<br />

Glendive<br />

DS**<br />

Valero McKee<br />

*<br />

*<br />

La Junta<br />

Sidney<br />

<strong>North</strong><br />

Platte<br />

Kaneb (21)<br />

*<br />

WRB - ConocoPhillips Borger<br />

*<br />

Copyright ©: EAI, Inc., 2011<br />

It is possible for the Sinclair Little America refinery at Casper WY <strong>and</strong> the three Billings area<br />

refineries (CENEX, ConocoPhillips, ExxonMobil) to supply product to <strong>Denver</strong> via pipeline but in the<br />

recent past relatively little of this supply interaction has taken place (around one percent of total<br />

Colorado gasoline supply). This has been partially due to the difficulty of making <strong>Denver</strong> area<br />

summertime specification gasoline but mostly due to tightness of product supply (<strong>and</strong> associated<br />

higher value) in the other Rocky Mountain markets north of Colorado.<br />

<strong>Supply</strong> volumes of the major refined products (gasoline, jet, <strong>and</strong> distillate) for the state of Colorado<br />

are presented in Table OV‐1, presented at the end of the chapter, which is in the form of a supply –<br />

dem<strong>and</strong> balance. As shown, Suncor refinery is the primary source of gasoline in the Colorado <strong>Front</strong><br />

<strong>Range</strong> representing about 33 percent of gasoline supply. Other major sources of gasoline are<br />

product pipelines, in supply share descending order, Magellan Chase pipeline from Wichita/El<br />

Dorado, KS; ConocoPhillips pipeline from Borger, TX; Plains Kaneb pipeline from Cheyenne WY;<br />

NuStar pipeline from McKee, TX; <strong>and</strong> <strong>Denver</strong> Products pipeline from Rawlins, WY. With the<br />

exception of ConocoPhillips pipeline <strong>and</strong> Plains Kaneb pipeline, all of the product moving through<br />

the product pipelines represent product manufactured at the respective upstream refinery. In the<br />

case of ConocoPhillips pipeline from Borger, NuStar is also a 33 percent undivided interest owner in<br />

this product pipeline <strong>and</strong> Valero McKee refinery also ships product on the ConocoPhillips pipeline.


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

As noted above, the Plains Kaneb product pipeline has connections into product supply from the<br />

Billings refineries <strong>and</strong> the <strong>Front</strong>ier Cheyenne refinery. Roughly 85 percent of the volumes to the<br />

<strong>Front</strong> <strong>Range</strong> on this pipeline originate at the <strong>Front</strong>ier Cheyenne refinery. An overview of the supply<br />

sourcing for the Colorado <strong>Front</strong> <strong>Range</strong> market is shown in Figure OV‐7.<br />

CHEVRON<br />

POCATELLO<br />

RVP 7.8<br />

PHOENIX<br />

AZ-CBG<br />

EVANSTON<br />

ROCK SPRINGS<br />

SINCLAIR<br />

GILLETTE<br />

CASPER<br />

Figure OV‐7<br />

Current Colorado <strong>Front</strong> <strong>Range</strong> Gasoline <strong>Supply</strong> Envelope<br />

Current Summer 7.8 psi Gasoline – With Waiver<br />

PCTL<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

NEWCASTLE<br />

CHEYENNE<br />

OV‐9<br />

RVP 7.8<br />

SLC<br />

GRAND<br />

JUNCTION<br />

GRAND<br />

JUNCTION FOUNTAIN<br />

COLORADO SPR<br />

CHASE<br />

SUPERIOR LINCOLN<br />

SALINA Envelope<br />

DELPHOS<br />

SCOTT CITY GREAT BEND<br />

MCPHERSON<br />

TOPEKA<br />

CO SPR-PUEBLO<br />

LA JUNTA<br />

DODGE CITY<br />

WICHITA<br />

EL DORADO<br />

LAS VEGAS<br />

BLOOMFIELD<br />

NUSTAR COP<br />

MEDFORD<br />

LAVERNE<br />

PONCA CITYTULSA<br />

FLAGSTAFF<br />

FLAGSTAFF<br />

ABQ<br />

GALLUP<br />

ALBUQUERQUE<br />

SANTA FE<br />

VALERO<br />

MCKEE<br />

TUCUMCARI<br />

COP<br />

BORGER<br />

ENID<br />

OKLAHOMA<br />

OKLAHOMA CITY<br />

CITY<br />

AMARILLO<br />

LAWTON<br />

REFINED<br />

PRODUCT<br />

TERMINAL<br />

PRODUCTS<br />

PIPELINE<br />

BILLINGS<br />

RVP 9.0<br />

SLC<br />

BILLINGS<br />

CHEYENNE<br />

CASPER<br />

REFINERY TRUCKING<br />

RAPID CITY<br />

COP<br />

Total <strong>Supply</strong><br />

Envelope<br />

GRAND ISLAND<br />

NORTH PLATTE<br />

SIOUX FALLS<br />

MITCHELL<br />

DONIPHAN<br />

ABERDEEN<br />

YANKTON<br />

NORFOLKSIOUX<br />

CITY<br />

Primary <strong>Supply</strong><br />

COUNCIL BLUFFS<br />

DFW<br />

RVP 7.8<br />

MILFORD<br />

Copyright ©: EAI, Inc., 2011<br />

As noted in Table OV‐1, the total capacity of the product pipeline systems supplying the <strong>Front</strong><br />

<strong>Range</strong> from outside the state is approximately 214 MBPD. The available open effective annual<br />

average capacity is estimated to be 91 MBPD though due to a number of constraints, this can be<br />

reduced more typically at times to 28 MBPD on an annual basis <strong>and</strong> 22 MBPD in the summer. A<br />

number product pipelines have upstream constraints in obtaining more product for the Colorado<br />

<strong>Front</strong> <strong>Range</strong> market. The Plains Kaneb pipeline is limited in obtaining more volumes from the<br />

Billings refineries by capacity limitations on Seminoe pipeline from Billings to Casper. As noted<br />

above, there are constraints on the Magellan Chase system in obtaining more product from the<br />

Midcontinent <strong>and</strong> Gulf Coast origins through El Dorado. Similarly, the NuStar <strong>and</strong> ConocoPhillips<br />

pipelines from the Texas Panh<strong>and</strong>le are constrained either by pipeline capacity limitations <strong>and</strong>/or<br />

operation constraints of the ConocoPhillips <strong>and</strong> Valero refineries <strong>and</strong> their supply obligations to<br />

other markets. Regarding this last factor, there is some additional pipeline space from the Texas<br />

Panh<strong>and</strong>le to the Colorado <strong>Front</strong> <strong>Range</strong> that could be used to “swing” product from other markets<br />

to the Colorado market depending on relative market pricing <strong>and</strong> netback realizations.<br />

Ethanol is a growing portion of the gasoline supply <strong>and</strong> survey responses of the major refiner –<br />

marketers indicate that ethanol is sourced from numerous ethanol plants <strong>and</strong> marketing<br />

companies – generally the lowest cost source. Rail receipt capability for ethanol supplies appears


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

to be confined to the facilities at the Suncor refinery <strong>and</strong> Ethanol Management Company at<br />

Henderson CO. Both have facilities for offloading rail cars <strong>and</strong> tank trucks <strong>and</strong> also out‐loading tank<br />

trucks. The product pipeline terminals have truck unloading facilities.<br />

An overview of important recent events <strong>and</strong> system constraints involving the product supply<br />

network associated with the Rocky Mountain region is shown in Figure OV‐8. Up until the<br />

recessionary 2008 – 2009 timeframe, the refineries supplying the Rocky Mountain region had been<br />

at capacity in the summertime <strong>and</strong> a number of product pipelines had been operating at capacity.<br />

One of the major impacts of the recession has been a major decline in the economy outside of the<br />

Rockies which has translated into a drop in dem<strong>and</strong> for movement of freight cargo from the West<br />

Coast ports through rail <strong>and</strong> truck routes across the Rockies. This, plus the declines in other sectors<br />

like mining <strong>and</strong> construction, has lead to a dramatic decline in distillate dem<strong>and</strong> in all of the Rockies<br />

states but concentrated in Wyoming. The overall result has been a cutback in crude runs at<br />

Wyoming refineries. Attendant to the decline in refined product dem<strong>and</strong> across the U.S. has been a<br />

decline in refinery margins, leading to shutdowns of some refining capacity. One important<br />

pipeline project that has been permitted <strong>and</strong> has been announced as moving ahead is the Holly –<br />

Sinclair UNEV product pipeline from Salt Lake City to Las Vegas. This pipeline would prospectively<br />

allow product from Sinclair Rawlins <strong>and</strong> Holly Woods Cross refineries to be placed into Las Vegas.<br />

This would give Sinclair an option of not investing in projects to make more rigid <strong>Denver</strong> area ozone<br />

non‐attainment area gasoline <strong>and</strong> instead make prospectively cheaper grades of gasoline for the<br />

Las Vegas market.<br />

Barge<br />

ID<br />

Boise<br />

Salt Lake<br />

City<br />

Seasonal<br />

Bottlenecks<br />

Figure OV‐8<br />

Refined Product Network Status<br />

Rocky Mountain Region<br />

Colorado <strong>Front</strong> <strong>Range</strong> market supplied by five product pipelines, one local refinery <strong>and</strong> ethanol<br />

railed or trucked into the market.<br />

SLC refineries have cut<br />

runs by 2 MBPD.<br />

Flying J bankruptcy.<br />

Silver Eagle restarting.<br />

Approval for UNEV<br />

pipeline received – Start<br />

up in 2Q2011.<br />

Major Dem<strong>and</strong> Centers<br />

Major Refining Centers<br />

High Dem<strong>and</strong> Growth Areas<br />

(xx) Pipeline Capacities in MBPD<br />

Diesel<br />

Missoula<br />

Rail from Helena to<br />

Thompson<br />

Falls/Spokane<br />

High Utilization WY<br />

Casper<br />

Wyoming refineries<br />

have cut runs<br />

2009 decline<br />

by 4 MBPD<br />

UT<br />

<strong>Denver</strong> Products<br />

pipeline volumes<br />

down<br />

Western Bloomfield NM refinery<br />

shutdown – impacts Western Slope<br />

supply.<br />

MT<br />

Billings<br />

Billings refinery runs<br />

maintained<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐10<br />

CO<br />

Suncor refinery runs<br />

Fountain<br />

increased in 2009<br />

Seminoe pipeline at<br />

capacity<br />

Newcastle<br />

<strong>Denver</strong><br />

Flint Hills exp<strong>and</strong>ed<br />

Pine Bend refinery by<br />

50 MBPD-2008<br />

Refinery Utilization<br />

Refineries in Colorado,<br />

Montana , Utah <strong>and</strong><br />

Wyoming operating<br />

seasonally at full capacity<br />

Refinery supply constrained<br />

Sinclair Built Segment to<br />

Chase <strong>and</strong> can reverse <strong>Denver</strong> Products Pl<br />

<strong>North</strong> Platte<br />

Kaneb (21)<br />

2009 gasoline dem<strong>and</strong><br />

maintained, diesel <strong>and</strong><br />

jet down<br />

Chase pipeline<br />

deliveries<br />

down<br />

Potential MC refinery shutdowns<br />

<strong>and</strong> low utilization<br />

Copyright ©: EAI, Inc., 2011<br />

Historically, the Western U.S. has been product short with limited access to product from the Gulf


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

Coast or the Rockies, see Figure OV‐9. This situation changed with the expansions of the Longhorn<br />

<strong>and</strong> Kinder Morgan East Leg pipelines <strong>and</strong> prospectively the construction of a new product pipeline<br />

from Salt Lake City to Las Vegas by Holly <strong>and</strong> Sinclair (UNEV). As noted in Figure OV‐8, two<br />

refineries in the Western Region have closed due to financial problems, the Flying J Bakersfield, CA<br />

refinery <strong>and</strong> the Western Bloomfield, NM refinery. Product from the Bloomfield refinery was<br />

trucked in to the Western Slope of Colorado. Prospectively lost product from this refinery will be<br />

sourced from the nearby Western refinery at Ciniza <strong>and</strong> additional product moving via pipeline<br />

from the Western El Paso refinery <strong>and</strong> the Navajo Artesia refinery into Albuquerque <strong>and</strong> Four<br />

Corners.<br />

Figure OV‐9<br />

Western Region Refined Product Network<br />

Project Updates <strong>and</strong> Key Business Drivers<br />

The U.S. West Coast downstream business is undergoing fundamental changes<br />

that will impact supply <strong>and</strong> logistics for the long term.<br />

Flying J<br />

Bakersfield<br />

refinery idled<br />

Tanker<br />

Movement<br />

Gasoline dem<strong>and</strong><br />

declining plus etoh<br />

supply increasing<br />

KM was planning<br />

expansion to 200<br />

MBPD. Current<br />

capacity is 157MBPD<br />

West Coast<br />

(mainl<strong>and</strong>) foreign<br />

imports of gasoline<br />

peaked in 2007averaging<br />

30 to 40<br />

MBPD in 2008 /2009<br />

Olympic<br />

Pacific<br />

<strong>North</strong>west<br />

Foreign<br />

<strong>and</strong> Gulf<br />

Coast<br />

Imports<br />

Domestic gasoline<br />

imports into LA in<br />

60-70 range/down<br />

from 100+ MBPD<br />

during peak period<br />

Holly/Sinclair<br />

pursuing 12 in Pl<br />

to Las Vegas:<br />

startup 2Q2011<br />

Pacific<br />

Southwest<br />

Rocky<br />

Mountain<br />

Bloomfield<br />

refinery idled<br />

Phoenix<br />

Tucson<br />

KM has exp<strong>and</strong>ed East<br />

Line; 155 MBPD to<br />

Phoenix & 170 MBPD<br />

to Tucson<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐11<br />

Silver Eagle<br />

refinery restarted<br />

After fire<br />

El Paso<br />

Gulf Coast<br />

Gasoline surplus<br />

growing<br />

SUMMARY OF COLORADO MARKET SUPPLY AND DEMAND<br />

Refining Center<br />

Primary Pipeline<br />

Pipeline Expansion<br />

New Pl Project<br />

Marine Movements<br />

WTX-NM refiners have<br />

crude supply/price<br />

incentive to exp<strong>and</strong><br />

but limited market<br />

options<br />

Longhorn acquired by<br />

Magellan, currently moving<br />

low volumes. Was<br />

averaging 60 to 70 MBPD in<br />

2008.<br />

9<br />

Copyright ©: EAI, Inc., 2011<br />

A summary of the Colorado market supply chain <strong>and</strong> capacity considerations is presented in Figure<br />

OV‐10. Historically nine refineries have placed gasoline product into the Colorado <strong>Front</strong> <strong>Range</strong><br />

market. Eight of these refineries place product in the Colorado market on a frequent basis <strong>and</strong> as<br />

noted above only six refineries supply product to the Colorado market on an on‐going, large<br />

volume basis. Considering the product pipeline system, the total product pipeline capacity into the<br />

Colorado <strong>Front</strong> <strong>Range</strong> market is 214 MBPD but considering upstream refinery constraints, other<br />

market supply obligations <strong>and</strong> current pipeline throughputs, the available additional capacity to<br />

supply the market on a short term outage basis is estimated at 45 MBPD on an annual average


OVERVIEW OF THE COLORADO AND FRONT RANGE FUELS MARKET<br />

basis or at 40 MBPD on a summertime basis. On a longer term basis, where decisions to vacate<br />

supplying the Colorado market are known well in advance, the potential to supply the <strong>Front</strong> <strong>Range</strong><br />

market via outside product pipeline sources increases to 77 to 90 MBPD considering refiners<br />

shifting product out of other markets <strong>and</strong> investments to relieve immediate product pipeline<br />

constraints.<br />

Figure OV‐10<br />

Colorado Light Product <strong>Supply</strong> Chain<br />

<strong>and</strong> Capacities, 2009 MBPD<br />

The refining, light product transport <strong>and</strong> terminaling supply chain servicing the<br />

Colorado market is a relatively tight system. Loss of product such as gasoline is not<br />

easy to replace currently <strong>and</strong> will be even more difficult as the <strong>Front</strong> <strong>Range</strong> diverges<br />

from other nearby market specifications.<br />

Refining Access & Capacities<br />

CHS Laurel, MT<br />

ConocoPhillips Billings, MT<br />

Little America Casper, WY<br />

<strong>Front</strong>ier Cheyenne, WY*<br />

<strong>Front</strong>ier El Dorado, KS*<br />

Sinclair Rawlins, WY*<br />

Sinclair <strong>Denver</strong>, CO*<br />

Valero McKee, TX*<br />

WRB Borger, TX*<br />

9 Refineries can <strong>and</strong> have<br />

accessed the <strong>Denver</strong> market <strong>and</strong><br />

6* on a regular basis<br />

Total Capacity 775 MBPD<br />

Effective Refining Capacity<br />

accessing the Colorado <strong>Front</strong><br />

<strong>Range</strong> Market = 673<br />

MBPD<br />

Refining Capacity Serves Other Markets in<br />

other Rocky Mountain states, Midcontinent,<br />

Texas <strong>and</strong> Midwest markets.<br />

Pipeline <strong>and</strong> Terminal Network has<br />

Limited Excess Capacity ‐<br />

Chase, COP, NuStar, Plains, Sinclair<br />

Total Pipeline Capacity =<br />

214 MBPD; 58% Utilized<br />

Effective Pipeline Open<br />

Capacity<br />

Avg. Annual = 90 MBPD<br />

Summer = 77 MBPD<br />

Effective Pipeline Open<br />

Capacity Short Term Basis<br />

Avg. Annual = 45 MBPD<br />

Summer = 40 MBPD<br />

Upstream pipeline bottlenecks<br />

Seminoe pipeline from Billings to Casper<br />

Magellan Chase –El Dorado tankage.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

OV‐12<br />

Colorado<br />

Consumption<br />

Total Light Product = 214 MBPD<br />

Total Gasoline = 137 MBPD<br />

Limited amount of effective refining<br />

capacity that can access the <strong>Denver</strong><br />

<strong>Front</strong> <strong>Range</strong> Market directly via<br />

truck; on the order of 100 MBPD or<br />

50 MBPD of gasoline<br />

Copyright ©: EAI, Inc., 2011


OV‐13<br />

Table OV-1<br />

Colorado State Level Refined Product Balance ‐ 2009<br />

Units: BPD<br />

REFINED PRODUCT BALANCE<br />

DEMAND COMPONENTS GASOLINE JET DISTILLATE TOTAL PL CAPACITIES<br />

OPEN<br />

CAPACITY<br />

COMMENTS<br />

Consumption 139516 26624 46204 212344<br />

Truck to Utah 500 300 100 900 Estimated<br />

Truck to New Mexico 150 0 0 150 Estimated<br />

TOTAL DEMAND 140166 26924 46304 213394<br />

SUPPLY COMPONENTS<br />

GASOLINE JET DISTILLATE TOTAL PL CAPACITIES<br />

OPEN<br />

CAPACITY<br />

COMMENTS<br />

Refinery Production 46100 7000 24500 77600 Suncor refinery ‐Model Output<br />

Ethanol 9519 0 0 9519 CO Dept of Revenue<br />

Chase Pipeline from KS 21800 11220 1700 34720 60000 25280 Upstream constraints either El Dorado or getting Tulsa barrels in<br />

ConocoPhillips PL from Borger 17800 7500 3490 28790 42000 13210 WRB‐COP Borger <strong>and</strong> Valero McKee refinery supplied<br />

NuStar PL from McKee 15050 1700 6760 23510 38000 14490 Valero McKee refinery supplied<br />

<strong>Denver</strong> Products PL from Rawlins 9909 0 4700 14609 20000 5391 Sinclair Rawlins refinery supplied<br />

Plains PL from Cheyenne 17100 0 3500 20600 54000 33400 <strong>Front</strong>ier Cheyenne refinery <strong>and</strong> Billings refinery supplied<br />

Truck from 4 Corners 706 0 192 898 To Western Slope<br />

Trucks from TX 150 0 0 150 To SE Colorado<br />

Trucks from WY 792 0 451 1243 To N. Colorado<br />

Blending Plants 1312 0 250 1562 Western Slope<br />

Stock Withdrawal ‐60 0 ‐644 ‐704 DOE<br />

TOTAL SUPPLY 140178 27420 44899 212497 214000 91771<br />

%BALANCE CLOSURE<br />

Note 1: Based on full year 2009 information<br />

100.01% 101.84% 96.97% 99.6% See Note 2<br />

Note 2: Available capacity to supply market may also be reduced due to upstream pipeline deliveries, NGL's or refinery constraint<br />

FRONT RANGE MAJOR SUPPLY SOURCES<br />

Suncor<br />

GASOLINE<br />

32.9%<br />

Chase Pipeline (<strong>Front</strong>ier El Dorado) 6.8%<br />

ConocoPhillips (COP Borger) 15.6%<br />

Plains Pipeline (<strong>Front</strong>ier Cheyenne) 12.7%<br />

NuStar Pipeline (Valero McKee) 10.7%<br />

<strong>Denver</strong> Products Pipeline (Sinclair Rawlins) 7.1%<br />

Ethanol 12.2%<br />

TOTAL 97.9%<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS ‐ IMPACTS 2011


REF<br />

REFINING AND GASOLINE SUPPLY<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011


INTRODUCTION<br />

REFINING AND GASOLINE SUPPLY<br />

In this section, the primary refineries supplying the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> area are more fully<br />

described in terms of their individual capabilities, makeup <strong>and</strong> characteristics. The secondary<br />

refineries that have access to the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> market area are also addressed <strong>and</strong><br />

profiled but in less detail. Each primary supply refinery is reviewed to give a description of unit<br />

operations, the crude slates they are set up to utilize, <strong>and</strong> estimated outputs of refined products.<br />

As background, the primary refinery units <strong>and</strong> processes are described.<br />

There are six refineries that service the bulk of the Colorado/<strong>Front</strong> <strong>Range</strong> market. While there are<br />

a small number of other refineries <strong>and</strong> sources for a small amount of product <strong>and</strong> individual<br />

gasoline components, these six refineries are responsible for supplying almost all of the gasoline<br />

product in the <strong>Front</strong> <strong>Range</strong> area, as well as the vast majority of gasoline throughout the rest of the<br />

state. The six refineries supplying the Colorado/<strong>Front</strong> <strong>Range</strong> markets, <strong>and</strong> where they are located<br />

are listed below:<br />

REFINERY LOCATION<br />

Suncor Commerce City, CO<br />

<strong>Front</strong>ier El Dorado, KS<br />

<strong>Front</strong>ier Cheyenne, WY<br />

Sinclair Rawlins (Sinclair), WY<br />

WRB Borger, TX<br />

Valero McKee (Sunray), TX<br />

REFINERY PROCESS UNIT AND OPERATION REVIEW<br />

Refineries utilize a variety of operations that are used to produce finished gasoline <strong>and</strong> other<br />

products from crude oil <strong>and</strong> other feeds <strong>and</strong> blendstocks. Depending on specifications of the<br />

finished product, the physical setup of the refinery, <strong>and</strong> the type <strong>and</strong> quality of the crude oil used,<br />

different interconnected operations <strong>and</strong> refinery units are emphasized. In these processes, crude<br />

oil is separated into various cuts (boiling point ranges) that then are further refined <strong>and</strong> separated<br />

into various refinery streams. In the case of gasoline, the finished refined components are then<br />

blended together to produce specification grade gasoline. A generalized process flow diagram of<br />

petroleum refining operations can be used to illustrate this process, as is shown in Figure REF‐1. A<br />

general overview description of refinery process units follows for informational purposes. For<br />

clarity, each of the six refineries evaluated in this study is different <strong>and</strong> none of the refineries has<br />

all of the units described in the general listing. The major process units of the six primary supply<br />

refineries <strong>and</strong> the four additional refineries that can access the Colorado <strong>Front</strong> <strong>Range</strong> market are<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐1


REFINING AND GASOLINE SUPPLY<br />

listed in Table REF‐1. As noted above, each of the refineries has a different array of processing<br />

units <strong>and</strong> has different processing capabilities.<br />

Figure REF‐1<br />

Generalized Refinery Process Schematic<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐2<br />

Copyright ©: EAI, Inc., 2011<br />

Atmospheric crude distillation tower: This unit is the primary refinery processing unit. In this unit,<br />

crude oil is distilled <strong>and</strong> separated into various fractions by boiling range. These fractions, in order<br />

of light density to heavy density products, include light petroleum gases, light naphtha, heavy<br />

naphtha, jet fuel <strong>and</strong> kerosene, distillate fuel <strong>and</strong> atmospheric tower bottoms. In general,<br />

refineries are classified as to the capacity of their atmospheric crude distillation unit in barrels per<br />

day of crude input.<br />

Vacuum distillation tower: This unit further distills atmospheric tower bottoms into vacuum gas oil<br />

<strong>and</strong> vacuum tower bottoms. Vacuum gas oil is processed further in a Fluid Catalytic Cracking unit<br />

(FCC) <strong>and</strong> the vacuum tower bottoms are either processed in a coking unit or asphalt unit or<br />

blended to residual fuel oil.<br />

Fluid catalytic cracking: The FCC unit cracks large molecule gas oils via catalytic cracking over<br />

fluidized zeolite catalyst into light petroleum fractions, naphtha <strong>and</strong> distillates. The FCC naphtha is<br />

sent to gasoline blending <strong>and</strong> the distillate is sent to distillate treating for blending into diesel fuel.<br />

In many cases, the feed for the FCC unit is upgraded by catalytic hydrotreating or hydrocracking in<br />

order to remove impurities <strong>and</strong> improve light product yields. One of the major products of FCC


REFINING AND GASOLINE SUPPLY<br />

processing are light olefins which are light unsaturated hydrocarbons, these are processed further<br />

in either an alkylation or a polymerization unit to produce high octane alkylate or cat poly gasoline.<br />

Hydrocracking: A hydrocracking unit processes vacuum tower bottoms over a fixed bed of catalyst<br />

in the presence of high pressure hydrogen <strong>and</strong> produces naphtha, jet fuel <strong>and</strong> distillate. Overall,<br />

the process is relatively flexible in terms of ability to shift yields of product from naphtha, to jet fuel<br />

to distillate. Product streams generally have low impurity levels but the overall process is one of<br />

the more expensive processes, in terms of capital <strong>and</strong> operating costs.<br />

Coking: This unit cracks the molecules of the heaviest petroleum fractions (vacuum tower<br />

bottoms) into smaller molecules – light olefins, coker distillate <strong>and</strong> coker naphtha. As with the FCC<br />

unit, the olefins are sent to the alkylation unit, the naphtha is sent to gasoline blending, <strong>and</strong> the<br />

distillate is sent to diesel processing.<br />

Asphalt Processing: This unit processes vacuum tower bottoms into asphalt cement. This heavy<br />

tar material is mixed with aggregate (crushed rock) to produce the product known asphalt used in<br />

road building <strong>and</strong> repair.<br />

Distillate hydrotreating: Distillate hydrotreating of the raw distillate streams removes sulfur <strong>and</strong><br />

improves the diesel index of the resulting diesel fuel. This unit is required, in almost all cases, to<br />

make ultralow sulfur diesel fuel.<br />

Naphtha reforming: Heavy naphtha from the crude tower <strong>and</strong> other units is generally low in<br />

octane. To improve <strong>and</strong> raise the octane number of this refining stream, a refinery typically treats<br />

the heavy naphtha in a catalytic reformer. Reforming increases the octane. Prior to entering the<br />

reformer, a naphtha hydrotreater is generally required to remove impurities (sulfur, olefins,<br />

metals).<br />

Alkylation: This unit reacts unsaturated C3, C4, C5 olefins with isobutane to produce high octane,<br />

low RVP alkylate. The olefins are generally generated from the FCC <strong>and</strong> coking units. The<br />

isobutane is sourced from the atmospheric crude tower <strong>and</strong> is produced in a C4 isomerization unit.<br />

Alkylation units generally have two to three times the yield per unit of olefin feed compared to a<br />

polymerization unit.<br />

Isomerization: This unit can be used to convert normal paraffins into their isomers having higher<br />

octane levels <strong>and</strong> lower RVP levels. Depending on whether the product is recycled through the unit<br />

or not, the octane level of light straight run (LSR) naphtha can be increased from 70 RON (Research<br />

Octane Number) to the low 80’s (no recycle) <strong>and</strong> 87‐93 range (with recycle). The blending RVP<br />

value for LSR gasoline isomerized through a one‐pass process is 13.5 PSI.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐3


REFINING AND GASOLINE SUPPLY<br />

Polymerization: This unit reacts unsaturated C3, C4, C5 olefins over a phosphoric acid catalyst <strong>and</strong><br />

produces a heavy, higher octane, low RVP naphtha stream (referred to as cat poly gasoline).<br />

Depentanization: This unit may be a st<strong>and</strong> alone unit or part of individual processing units that<br />

produce naphtha. In general, the purpose of the unit to separate C5 high RVP components from<br />

naphtha streams in order to lower the naphtha stream’s Reid Vapor Pressure (RVP). The existence<br />

of depentanization units in a refinery is generally not listed in published lists of refinery process<br />

units. This unit is also referred to as C5/C6 removal.<br />

Gasoline Blending: This process blends the various naphtha streams (FCC, coker, reformer,<br />

alkylate, cat poly gasoline, <strong>and</strong> light straight run) plus other streams (butane, natural gasoline) to<br />

produce finished grade gasolines. In gasoline blending, the process is optimized to blend the<br />

correct volumes of component stocks in order to arrive at gasoline product that has the correct<br />

final specification with respect to octane, Reid Vapor Pressure, sulfur, boiling range, <strong>and</strong> aromatics.<br />

MAJOR REFINERIES SUPPLYING THE COLORADO/FRONT RANGE MARKETS<br />

Overview of the Colorado <strong>Front</strong> <strong>Range</strong> Refinery <strong>Supply</strong> Network<br />

As shown in Table REF‐1, there are six primary <strong>and</strong> four secondary refineries that can supply the<br />

Colorado/<strong>Front</strong> <strong>Range</strong> market having a total capacity of 679 <strong>and</strong> 195.5 MBPD respectively.<br />

Generally, the only refinery among the 10 plants that places most of its product in the Colorado<br />

<strong>Front</strong> <strong>Range</strong> market is the Suncor Refinery in Commerce City. All of the other plants distribute a<br />

significant fraction of their output to other markets <strong>and</strong> many have limits in how much of their<br />

output can be placed in the <strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong> market due to transportation constraints.<br />

However, this network of refining does have some flexibility in replacing lost production in the<br />

Colorado <strong>Front</strong> <strong>Range</strong> market due to refinery or pipeline upsets that do occur. It should be noted<br />

that the Colorado market has a lower octane requirement then most of the surrounding markets<br />

<strong>and</strong> some of the secondary supply refiners do not have storage capacity to segregate the lower<br />

octane material as a separate product. They can ship higher octane material to Colorado but would<br />

not want to give up octane value unless the combination of octane <strong>and</strong> market values supports<br />

doing so.<br />

As stated above, there are six primary supply refineries serving the Colorado/<strong>Front</strong> <strong>Range</strong> markets.<br />

Five of these primary supply facilities are located out‐of‐state, with one, the <strong>Denver</strong> Suncor plant<br />

located in Commerce City. All supply significant portions of their output to the Colorado/<strong>Front</strong><br />

<strong>Range</strong> areas. A short discussion on the capabilities <strong>and</strong> markets supplied by these plants are given<br />

below.<br />

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Suncor Commerce City Refinery<br />

REFINING AND GASOLINE SUPPLY<br />

The Suncor Commerce City Refinery is a 102 MBPD (DOE reported capacity) crude tower capacity<br />

refinery that is the result of combining the original ConocoPhillips 62 MBPD refinery with the<br />

Valero 27 MBPD refinery <strong>and</strong> exp<strong>and</strong>ing their combined capacity. These two refineries were able<br />

to be consolidated into the present one refinery because of their close proximity to each other,<br />

being located adjacent to each other in Commerce City.<br />

Suncor initially acquired the ConocoPhillips refinery in 2003 <strong>and</strong> subsequently acquired the Valero<br />

refinery in 2005. Since then, Suncor has invested in upgrading the plants by adding several new<br />

processing units <strong>and</strong> integrating the two facilities. An important feature of this refinery is that it<br />

has three separate crude towers – one small tower for processing heavy crude for asphalt<br />

manufacture, the original Valero refinery crude unit designed to process very light crude (e.g. DJ<br />

Basin) <strong>and</strong> a larger crude unit originally designed to process light – medium crude. Downstream<br />

processing units consist of a vacuum tower, asphalt, FCC feed treating, FCC, reforming, diesel<br />

hydrotreating, <strong>and</strong> two polymerization units. The Suncor refinery uses polymerization units for<br />

production of cat poly gasoline via polymerization <strong>and</strong> does not have an alkylation unit. This means<br />

that the Suncor refinery cannot produce gasoline with a low RVP (e.g. 7.0 RVP gasoline or Federal<br />

reformulated gasoline) without substantial capital investments in the refinery which would include<br />

the construction of a new alkylation unit.<br />

Suncor is classified as a small refiner by the EPA with respect to meeting ULSD specs (2012) <strong>and</strong><br />

RFS2, but not for benzene. Suncor has to meet the new federal benzene specifications in 2011.<br />

Being located in the <strong>Denver</strong> area, virtually all of Suncor’s refinery product is dedicated to the<br />

Colorado market – <strong>Denver</strong> <strong>Front</strong> <strong>Range</strong>, Colorado Springs via Plains Kaneb pipeline, <strong>and</strong> Gr<strong>and</strong><br />

Junction via rail. The Suncor refinery has pipeline connections to the NuStar Valero terminal,<br />

ConocoPhillips terminal, Plains Kaneb pipeline to Colorado Springs, the Sinclair Henderson terminal,<br />

<strong>and</strong> to the pipeline leading to <strong>Denver</strong> International Airport. Not surprisingly, Valero <strong>and</strong><br />

ConocoPhillips are exchange partners with Suncor, <strong>and</strong> trade product with Suncor, since they were<br />

the original owners of the two refineries comprising the current Suncor plant.<br />

The crude slate for the Suncor refinery consists of a variety of crudes ranging from light <strong>Denver</strong>‐<br />

Julesburg (DJ) Basin crude, Wyoming sweet <strong>and</strong> sour, Wyoming asphaltic, Canadian synthetic <strong>and</strong><br />

Canadian medium <strong>and</strong> heavy crudes. Most of the crude processed at Suncor refinery (85 percent)<br />

originates in the U.S. Rocky Mountain region. Suncor refining is a significant purchaser <strong>and</strong><br />

processor of DJ Basin <strong>and</strong> Green River Basin crude which is naturally high in RVP thus increasing<br />

light ends which makes it more difficult to meet the new reduced RVP gasoline specifications. The<br />

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REFINING AND GASOLINE SUPPLY<br />

supply of light crudes similar to the DJ Basin crude is growing with development of the Niobrara<br />

production area just north of <strong>Denver</strong>. This represents an opportunity for Suncor <strong>and</strong>, to some<br />

extent, the <strong>Front</strong>ier Cheyenne refinery since such crude types are in abundance at Cushing <strong>and</strong><br />

have been discounted heavily to penetrate the market. These refineries will have lost opportunity<br />

costs that are very real if they are limited in their use of these light crudes due to Low RVP gasoline<br />

production requirements without making major refinery investments to accommodate these<br />

growing crude streams.<br />

<strong>Front</strong>ier Cheyenne Refinery<br />

The <strong>Front</strong>ier Cheyenne refinery is a 52 MBPD crude tower capacity refinery <strong>and</strong> represents the<br />

smallest of the Colorado primary supply refineries. Downstream processing units consist of<br />

vacuum tower, coking, asphalt, FCC, reforming, diesel hydrotreating, <strong>and</strong> alkylation. The <strong>Front</strong>ier<br />

Cheyenne refinery is the primary supply refinery for the Plains Kaneb product pipeline moving to<br />

the <strong>Denver</strong> <strong>and</strong> Colorado Springs markets, with approximately 90 percent of its gasoline output<br />

being supplied to the Colorado market. Historically, the crude slate for the <strong>Front</strong>ier Cheyenne<br />

refinery consisted of heavy Canadian crude <strong>and</strong> a smaller amount of local light crudes, with<br />

previous plant upgrades allowing the use of these crudes. With the decrease in light – heavy crude<br />

price spreads plus light crude price discounting in the Rockies, the Cheyenne refinery has shifted its<br />

crude slate to include proportionally more light crude.<br />

Sinclair Rawlins Refinery<br />

The Sinclair Rawlins refinery is a 74 MBPD crude tower capacity refinery <strong>and</strong> represents the next<br />

smallest of the Colorado supply refineries. Downstream processing units consist of vacuum tower,<br />

asphalt, coking, FCC feed treating, FCC, hydrocracking, reforming, diesel hydrotreating, <strong>and</strong><br />

alkylation. As originally considered with ownership of three refineries (Rawlins, Casper <strong>and</strong> Tulsa –<br />

161 MBPD total capacity), Sinclair was not a small refiner, so the Rawlins refinery has to meet the<br />

new federal benzene m<strong>and</strong>ate in 2011. Product from the Sinclair refinery can access the <strong>Denver</strong><br />

market via its own <strong>Denver</strong> Products pipeline <strong>and</strong> accesses the Salt Lake City – Idaho markets via the<br />

Pioneer product pipeline. Sinclair’s Henderson terminal is also supplied gasoline from the Magellan<br />

Chase pipeline from El Dorado <strong>and</strong> from the Suncor Commerce City refinery. Historically, Sinclair<br />

would ship 2 to 4 MBPD of gasoline from El Dorado KS to the Henderson terminal. CENEX is an<br />

exchange partner of Sinclair’s at the Henderson terminal.<br />

Similar to the <strong>Front</strong>ier Cheyenne refinery, the crude slate for the Sinclair refinery consisted of<br />

heavy Canadian crude, heavy Wyoming crude, Canadian synthetic <strong>and</strong> local light crudes. With the<br />

decrease in light – heavy crude price spreads plus crude price discounting in the Rockies, the<br />

Sinclair refinery has shifted its crude slate to include more Rocky Mountain origin light crude <strong>and</strong><br />

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acking out Canadian synthetic <strong>and</strong> Canadian heavy crudes.<br />

REFINING AND GASOLINE SUPPLY<br />

Starting in 2008 Sinclair, like a number of other smaller refiners, was facing a very tough margin<br />

environment <strong>and</strong> increasing capital expense burden chose to consolidate a bit with the sale with<br />

the sale of its Tulsa refinery <strong>and</strong> all of its company owned retail stations. Under these continued<br />

lower margin environments, Sinclair’s ability to invest in upgrades for producing the newer<br />

<strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> specification gasolines may be limited. Construction of the new UNEV<br />

product pipeline from Salt Lake City to Las Vegas would also provide Sinclair an additional,<br />

alternative, market outlet for Sinclair should it not invest in <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> (DNFR)<br />

specification gasoline. Its Henderson terminal could still obtain DNFR gasoline from Suncor, the<br />

Midcontinent via Magellan Chase <strong>and</strong> from <strong>Front</strong>ier Cheyenne refinery to make up any product<br />

shortfalls. This would tend to reduce the availability of product supply for the <strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong><br />

market.<br />

<strong>Front</strong>ier El Dorado Refinery<br />

The <strong>Front</strong>ier El Dorado refinery is a 135 MBPD crude tower capacity refinery <strong>and</strong> represents one of<br />

the larger Colorado primary supply refineries. Downstream processing units consist of vacuum<br />

tower, FCC, reforming, diesel hydrotreating, alkylation <strong>and</strong> isomerization units. In addition, the The<br />

<strong>Front</strong>ier El Dorado refinery is the primary supply refinery for the Magellan Chase product pipeline<br />

moving to the Magellan Aurora <strong>and</strong> Sinclair Henderson terminals. The <strong>Front</strong>ier El Dorado refinery<br />

has access to a wide variety of Midcontinent <strong>and</strong> <strong>North</strong>ern Tier markets via connections to<br />

Magellan, NuStar Kaneb <strong>and</strong> Heartl<strong>and</strong> pipeline systems. Besides making summertime 7.8 RVP<br />

gasoline for <strong>Denver</strong>, the <strong>Front</strong>ier El Dorado also produces 7.0 RVP summertime gasoline for the<br />

Kansas City market. The <strong>Front</strong>ier El Dorado refinery has access to numerous sources of crude from<br />

the Midcontinent, West Texas, Gulf Coast, the Rockies <strong>and</strong> Canada. The <strong>Front</strong>ier El Dorado plant<br />

does produce Colorado’s lower octane gasoline <strong>and</strong> is the primary if not only source of<br />

Midcontinent gasoline accessing the Colorado market. If other refiners want to supply the<br />

Colorado/front <strong>Range</strong> market they tend to exchange product with <strong>Front</strong>ier rather than produce <strong>and</strong><br />

segregate a lower octane/lower RVP gasoline product.<br />

<strong>Front</strong>ier acquired the El Dorado refinery from Shell during Shell’s merger with Texaco. As part of<br />

the 1999 deal, Shell had a 10‐15 year offtake agreement in which Shell acquired <strong>Front</strong>ier volumes<br />

produced from this refinery. The agreement was structured so that contracted volumes declined<br />

over time to the end of the agreement period, allowing Shell to find alternative supply sources for<br />

its customers, while permitting <strong>Front</strong>ier to have a long term market for the products produced at<br />

this plant. In the near term, with the agreement nearing an end, Suncor is about to succeed<br />

<strong>Front</strong>ier El Dorado as the supply source for Shell Colorado <strong>Front</strong> <strong>Range</strong> retail stations. Shell has<br />

completed a deal with Kroger to do a cross loyalty gasoline supply program where Kroger gasoline<br />

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ewards are redeemable at participating Shell retail stations.<br />

WRB ‐ ConocoPhillips Borger Refinery<br />

REFINING AND GASOLINE SUPPLY<br />

The ConocoPhillips‐Cenovus (WRB) Borger refinery is a 146 MBPD crude tower capacity refinery<br />

<strong>and</strong> represents one of the largest <strong>and</strong> most sophisticated of the Colorado supply refineries.<br />

Downstream processing units consist of vacuum tower, FCC feed hydrotreating, FCC, reforming,<br />

diesel hydrotreating, <strong>and</strong> alkylation. One of the unique features of the COP Borger refinery is that<br />

its NGL (natural gas liquids) processing capabilities are well integrated with large capacity<br />

isomerization <strong>and</strong> alkylation processing units. This set‐up allows the Borger refinery to process<br />

generally low priced raw NGL streams <strong>and</strong> produce high octane gasoline blending components. This<br />

processing significantly enhances its gasoline yields <strong>and</strong> ability to make different specification<br />

grades of gasoline.<br />

The WRB Borger refinery has product pipeline access to numerous markets in the Midcontinent,<br />

<strong>North</strong>ern Tier, West Texas‐New Mexico, Arizona <strong>and</strong> Colorado. Besides making summertime 7.8<br />

RVP gasoline for <strong>Denver</strong>, the <strong>Front</strong>ier El Dorado also produces 7.0 RVP summertime gasoline for the<br />

Kansas City market. The WRB Borger refinery processes primarily West Texas sour crude with<br />

smaller amounts of WTI, Oklahoma crudes <strong>and</strong> Gulf Coast origin crudes. As part of the WRB joint<br />

venture (ConocoPhillips <strong>and</strong> Cenovus), the Borger refinery was set up to process increasing<br />

amounts of Canadian heavy crude with the addition of a coking unit. However, while the coking<br />

unit has been constructed, the transition to processing increasing volumes of Canadian crude has<br />

been limited by relatively low heavy‐light crude price spreads <strong>and</strong> a relatively stable if not growing<br />

availability of southern origin <strong>and</strong> local crudes.<br />

The WRB refinery ships product to the Colorado market via the ConocoPhillips product pipeline<br />

from Borger to La Junta to Commerce City. NuStar owns one‐third of this product pipeline on an<br />

undivided interest owner basis <strong>and</strong> is thus entitled to ship product from the Valero McKee facility<br />

to <strong>Denver</strong> on this product pipeline.<br />

Valero McKee Refinery<br />

The Valero McKee refinery is a 171 MBPD crude tower capacity refinery <strong>and</strong> represents the largest<br />

of the Colorado supply refineries. Downstream processing units consist of vacuum tower, asphalt,<br />

FCC feed hydrotreating, FCC, reforming, diesel hydrotreating, <strong>and</strong> an alkylation. The Valero McKee<br />

refinery has product pipeline access to markets in West Texas New Mexico, Arizona, Dallas <strong>and</strong><br />

Colorado. Besides making summertime 7.8 RVP gasoline for <strong>Denver</strong>, the Valero McKee refinery<br />

also produces Arizona CBG gasoline for the Phoenix market <strong>and</strong> a small amount of reformulated<br />

gasoline blend‐stock (RBOB) for the Dallas market. The Valero McKee refinery processes primarily<br />

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REFINING AND GASOLINE SUPPLY<br />

West Texas Intermediate crude with smaller amounts of WTS, Southeast Colorado, Southwest<br />

Kansas <strong>and</strong> Gulf Coast origin crudes.<br />

The Valero McKee refinery ships product to the Colorado market via the NuStar product pipeline<br />

from McKee to Colorado Springs to Commerce City. As noted above, NuStar owns one‐third of the<br />

ConocoPhillips ‐<strong>Denver</strong> product pipeline on an undivided interest owner basis <strong>and</strong> is thus entitled<br />

to ship product from the Valero McKee facility to <strong>Denver</strong> on the COP product pipeline as well.<br />

Operations Summary<br />

A summary of year 2009 operations of the six primary supply refineries for the Colorado market is<br />

presented in Table REF‐2. The Suncor <strong>and</strong> WRB Borger refineries are shown to have operated their<br />

crude towers at or above 92 percent range in 2009 – which is generally considered to be close to<br />

full capacity. In opposition to this, the two Wyoming refineries, Sinclair <strong>and</strong> <strong>Front</strong>ier, are shown to<br />

have operated in the 73 to 78 percent range – symptomatic of the decline in product dem<strong>and</strong> in<br />

Wyoming, especially of diesel fuel.<br />

Two refineries are most dependent on the Colorado/<strong>Front</strong> <strong>Range</strong> area markets for placing their<br />

product, Suncor <strong>and</strong> <strong>Front</strong>ier Cheyenne. The Suncor refinery places virtually all‐of‐its gasoline<br />

product in the Colorado market. The <strong>Front</strong>ier Cheyenne refinery places about 90 percent of its<br />

gasoline in the Colorado market.<br />

The other principle refineries supplying the <strong>Front</strong> <strong>Range</strong> / Colorado market produce product for<br />

multiple markets. Both of the Texas‐based refineries, ConocoPhillips Borger <strong>and</strong> Valero McKee,<br />

place about 18 – 19 percent of their gasoline production in the Colorado market. In Wyoming, the<br />

Sinclair Rawlins refinery places the smallest volume of gasoline into the Colorado market. This is<br />

somewhat dependent on the amount of gasoline this refinery can produce. Its yield of gasoline as<br />

a percentage of crude run is less than average at 35.5 percent. Sinclair places about 42 percent of<br />

its gasoline in the Colorado market. Lastly, the Kansas‐based refinery, <strong>Front</strong>ier El Dorado, places<br />

about a third of its gasoline into the Colorado market.<br />

The supply of 7.8 psi RVP gasoline produced for the Colorado market is easily large enough to<br />

supply both the required low gasoline volatility <strong>Denver</strong>‐<strong>North</strong> <strong>Front</strong> <strong>Range</strong> Ozone SIP area markets<br />

<strong>and</strong> the surrounding attainment areas, as well as additional outlying areas, such as the southern<br />

Colorado Springs‐Pueblo region. This indicates that the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> market, with<br />

estimated 7.8 psi gasoline dem<strong>and</strong> at 78 MBPD, is oversupplied with summertime 7.8 psi RVP<br />

gasoline. This can be due to tankage limitations at either the upstream refineries or in the<br />

destination market terminals but is probably mostly due to tankage limitations at the <strong>Denver</strong> area<br />

terminals. The refining <strong>and</strong> pipeline companies in beginning to supply the market with 7.8 psi<br />

gasoline in the summer avoided the capital cost of building additional tankage required to store<br />

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REFINING AND GASOLINE SUPPLY<br />

both 7.8 <strong>and</strong> 9.0 psi gasoline. The overall result is that 7.8 RVP gasoline is distributed to retail sites<br />

outside of the designated ozone non‐attainment market area, displacing the higher volatility 9.0 psi<br />

RVP gasoline. Estimates of the summer supply of 7.8 psi gasoline are given in Table REF‐2.<br />

Survey results indicate that ethanol supply for the product terminals in the core Commerce City –<br />

Aurora – Henderson terminals is sourced from numerous locations. In general, refiner marketers<br />

seek to source the lowest laid in cost of ethanol supply. Most survey respondents indicated that<br />

they sourced ethanol from production plants in Colorado, Wyoming, Kansas, Nebraska <strong>and</strong> Iowa.<br />

One important factor in sourcing the ethanol is transportation mode available – rail or truck.<br />

Larger ethanol plants in the Nebraska, Iowa, <strong>and</strong> Illinois corridor have rail loading facilities while<br />

smaller plants closer to the <strong>Front</strong> <strong>Range</strong> may only provide truck transport. With respect to the<br />

refined product terminals themselves, only the Ethanol Management facility <strong>and</strong> the Suncor<br />

refinery have rail unloading facilities <strong>and</strong> can also load trucks for delivery to the other terminals.<br />

The other product terminals are believed to have only truck receipt facilities for ethanol.<br />

One of the primary objectives of this study is to determine the cost <strong>and</strong> supply impacts of<br />

implementing a low volatility gasoline program. A principle finding of this study is that each of the<br />

options under consideration has its own cost <strong>and</strong> fuel supply impacts, that the more stringent the<br />

fuel control scenario, the higher the cost. These cost components include; refinery capital costs,<br />

cost of refinery operation, lost product value due to rejecting higher value streams to lower value<br />

end uses, increasing supply costs due to companies shifting their product out of the <strong>Front</strong> <strong>Range</strong><br />

market to avoid investment. Gasoline supplies were also more impacted under the more severe<br />

fuel options. Offsetting costs <strong>and</strong> supply impacts, the most stringent gasoline specification<br />

scenarios are expected to achieve the largest air quality benefit. In increasing severity, the four<br />

scenarios analyzed were:<br />

1) 7.8 RVP gasoline with no federal one pound ethanol waiver<br />

2) 7.0 RVP gasoline with the federal one pound ethanol waiver<br />

3) 7.0 RVP gasoline with no federal one pound ethanol waiver<br />

4) Reformulated Gasoline (RFG)<br />

REFINERY SUPPLY COST IMPACT<br />

In conducting this study, EAI, Inc. modeled the refinery operations of the six primary supply<br />

refineries for the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> market in order to evaluate the supply <strong>and</strong> cost<br />

impacts of the proposed fuel specification changes. In general, the objective was to produce<br />

similar volumes of the proposed specification fuels <strong>and</strong>, failing that, to see what levels could be<br />

produced. An overview of the aggregate modeling results are shown in Figure REF‐2 which shows<br />

the current base level of gasoline blending streams being considered for the total Colorado <strong>Front</strong><br />

<strong>Range</strong> gasoline pool <strong>and</strong> the Colorado <strong>Front</strong> <strong>Range</strong> blend stream.<br />

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REFINING AND GASOLINE SUPPLY<br />

Figure REF‐2<br />

Aggregate Refinery Representing Primary Plants <strong>Supply</strong>ing Colorado<br />

Gasoline Blend Streams from Model of Each Plant<br />

Process Configuration represents Suncor, Valero‐McKee, WRB‐Borger, <strong>Front</strong>ier‐Cheyenne, <strong>Front</strong>ier‐El Dorado <strong>and</strong> Sinclair‐Rawlins. Total<br />

gasoline production is approximately 341 MBPD. <strong>Front</strong> <strong>Range</strong> supply is approximately 121 MBPD <strong>and</strong> the supply necessary for the ozone<br />

non‐attainment area (2009 basis) is 78 MBPD not including the potential spillover areas.<br />

ACOD_O 674.7<br />

CRUDE 602.2<br />

CHARGE<br />

Atmospheric Crude Tower<br />

VCOD 286.7<br />

Vacuum Crude Unit<br />

Asphalt<br />

Blowing<br />

ASPH 24.4<br />

Amine Treater<br />

Sulfur Recovery<br />

(Claus Unit)<br />

Gasoline Blend Streams<br />

Total CO FRNGE<br />

Gas Processing Merox Treaters<br />

SLFR 918.7<br />

Butane<br />

7.7 3.2<br />

LSR 20.9 9.7<br />

Light Naphtha<br />

Hydrotreater<br />

Isomerization<br />

Isomerate 57.5 13.6<br />

ISMR 63.1<br />

Reformate<br />

Hvy Naphtha<br />

Hydrotreater<br />

Benzene Extraction Reformer<br />

103.3 39.7<br />

RFMR_FD 140.7 RFRM 147.5 T T L GASO PRD<br />

FRONT OZONE<br />

Merox<br />

Treater<br />

Jet/Kerosene<br />

Oxygenate<br />

5.3<br />

Oxygenate<br />

1.3<br />

RANGE NATNM<br />

331.8 120.7<br />

Distllate<br />

OXGN 4.9 GASO DEMAND<br />

Distillate<br />

Hydrotreater<br />

Hydrocracker Gasoline<br />

FRONT OZONE<br />

RANGE NATNM<br />

122.8 78<br />

DST_HYD 191.8<br />

Hydrocracker<br />

5.0 1.6<br />

Solvent<br />

Deasphalting<br />

CKER 75.0<br />

Gas Precessing/<br />

Buty/Propylene<br />

Extraction<br />

FCC Feed<br />

Hydrotreater<br />

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CHCR 15.5<br />

Alkylation Unit<br />

ALKY 49<br />

Fluid Catalytic<br />

Cracker<br />

Alkylate<br />

FCC Gasoline<br />

Natural Gas<br />

Purchases for H2<br />

HYDR 172.0<br />

29.5 9.3<br />

102.6 42.3<br />

FCC_FEE 120.2 FCCR 209.3<br />

Gas Processing/H2<br />

to Hydroreating<br />

Methane Reforming<br />

H2 Production<br />

Delayed or<br />

Fluid Coker<br />

GasolineTreating <strong>and</strong> Blending<br />

Copyright ©: EAI, Inc., 2011<br />

HIGHER RVP OPTIONS: 7.0 PSI RVP CONVENTIONAL GASOLINE WITH WAIVER AND 7.8 PSI RVP<br />

CBOB WITH NO WAIVER<br />

The gasoline blends that that have the least impact on fuel production costs <strong>and</strong> supply tightness<br />

are the two highest RVP gasolines examined. Both the 7.0 psi RVP CBOB (with one psi waiver) <strong>and</strong><br />

the 7.8 psi RVP gasoline (with no one psi waiver), were found to require the least investment <strong>and</strong><br />

refinery modification <strong>and</strong> provided the least volume availability decline. This study found that all of<br />

the refiners would be able to produce some level of these fuels. This would result in a relatively<br />

small impact in terms of overall supply availability.<br />

The required investments for all refiners fall generally in the arena of depentanization, i.e. removal<br />

of C5 higher boiling components. One physical property of pentanes or C5’s is that they have an<br />

inherently high RVP. Pentanes are a normally occurring component of crude oil (to varying degrees<br />

dependent on crude type <strong>and</strong> source) <strong>and</strong> also are produced as part of refinery operations. Unless<br />

removed or selectively avoided in crude selection, pentanes are significant contributors to the RVP<br />

level of gasoline blends. Different refiners would require this component separation but without<br />

details of the in plant units, it is hard to discern the exact required investment level.<br />

The ConocoPhillips Borger refinery is estimated to require the least amount of C5 removal<br />

investment due to the overall sophistication of its plant <strong>and</strong> its current process configuration of<br />

processing significant amounts of natural gas liquids requiring separation. Similarly, the Valero<br />

McKee refinery <strong>and</strong> the <strong>Front</strong>ier El Dorado refinery are estimated to require some but not


significant investments to exp<strong>and</strong> C5 removal.<br />

REFINING AND GASOLINE SUPPLY<br />

The three remaining refineries, Suncor, Sinclair, <strong>and</strong> <strong>Front</strong>ier – Cheyenne, are estimated to require<br />

significant investments in C5 removal due to their small size <strong>and</strong> estimated lack of C5 removal<br />

equipment. Each refinery presently has limited capability to remove C5 pentanes from the various<br />

refinery streams. <strong>Front</strong>ier’s estimated fuels investments may decrease with its recent investments<br />

to meet various EPA requirements related to a 2009 ruling.<br />

The Suncor refinery represents a special case for two reasons. First, the Suncor plant is a<br />

combination of what was previously two separate, smaller refineries both of which did not have<br />

any significant C5 removal facilities. Because this plant is a combination of two older refineries,<br />

there is a physical separation of plant facilities. There is also limited expansion space available for<br />

the combined plant. Because of the inherent inefficiencies of the two combined plants <strong>and</strong> limited<br />

space for expansion; proximity to highways, a creek <strong>and</strong> rail line, the Suncor refinery experiences<br />

higher required investment costs. Second, the crude tower of the original Valero Commerce City<br />

refinery is limited in its ability to h<strong>and</strong>le different crude slates. It was designed to process very light<br />

DJ Basin crude which continues to be a major portion of the Suncor refinery crude slate. DJ Basin<br />

crude is a heavy condensate mostly produced from predominately gas wells in the DJ Basin; it<br />

contains 4 to 10 percent C5 liquids. As a result, Suncor refinery has to both install new equipment<br />

<strong>and</strong> size it for a larger than normal amount of C5 liquids.<br />

The Suncor refinery is the primary supply source for <strong>Denver</strong> NFR non‐attainment area gasoline. It<br />

produces gasoline for not only for its own retailing needs, but also supplies significant shares of its<br />

gasoline volumes to other refiner marketers.<br />

In all cases for all refiners, significant volumes of C5 liquids would have to be removed from the<br />

summer specification gasolines, it is important to consider the outlets <strong>and</strong> economic impacts of this<br />

removal. Market outlets include (1) blending into 9.0 psi conventional gasoline for distribution to<br />

the areas outside of the non‐attainment area, (2) movement via rail or NGL pipeline to a major<br />

natural gas liquids processing center, e.g. Conway, KS, <strong>and</strong> (3) movement via rail to Edmonton for<br />

blending into Canadian heavy bitumen to produce pipeline specification heavy crude.<br />

Ability to blend into 9.0 summer gasoline is very limited due to this grade of gasoline already being<br />

blended to close to RVP specification. Comparison of year 2009 Edmonton spot condensate prices<br />

with Conway natural gasoline prices net of transportation indicate that movement to Conway<br />

entails the smaller loss relative to selling the pentanes at <strong>Denver</strong> gasoline value.<br />

LOW RVP OPTIONS: 7 PSI CBOB NO WAIVER AND REFORMULATED GASOLINE<br />

In general, the low RVP conventional fuels (7.0 psi RVP conventional gasoline blendstock (CBOB)<br />

with no one psi waiver, <strong>and</strong> reformulated gasoline), require more substantial investments for the<br />

smaller refineries that heretofore have had to make minimal investments, i.e. have small refiner<br />

exemptions. Similar to the previous case, the larger refineries, ConocoPhillips Borger, Valero<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐12


REFINING AND GASOLINE SUPPLY<br />

McKee, <strong>and</strong> <strong>Front</strong>ier El Dorado, would have to make minimal investments in order to produce the<br />

two more stringent products. Valero McKee already produces RFG for the Dallas market <strong>and</strong><br />

Arizona Cleaner Burning Gasoline (CBG) for the Phoenix market. ConocoPhillips refinery appears to<br />

have the sophistication to make these products already. <strong>Front</strong>ier El Dorado refinery would need<br />

some investment.<br />

Suncor refinery would need significant investment in that the refinery would be significantly short<br />

of high octane, low RVP blendstock. This is mostly due to the low yield of this product from the<br />

plant’s olefin polymerization units compared to the alkylation units existing at the other primary<br />

supply refineries. Historically, some alkylate has been brought in via rail to the original<br />

ConocoPhillips Commerce City refinery in the summer to help with meeting gasoline blend<br />

specifications. Meeting the product specifications of the low RVP/RFG fuels without significant<br />

deterioration in gasoline yields would mean significant refinery investment which would include<br />

the construction of a new alkylation unit at the Suncor refinery.<br />

The three major outlying refineries, COP Borger, <strong>Front</strong>ier El Dorado <strong>and</strong> Valero McKee, are<br />

estimated to need relatively small capital investments in excess of that required for C5/C6 removal<br />

for these two fuels. <strong>Front</strong>ier Cheyenne <strong>and</strong> Sinclair Rawlins would need capital investments. From<br />

comments of Sinclair relative to investments for these more stringent specification fuels (7.0 RVP<br />

CBOB with no waiver <strong>and</strong> RFG) indicate that Sinclair may opt to not invest in fuels for the non‐<br />

attainment areas. Sinclair also places the smallest amount, but highest percent of its total<br />

production, into the <strong>Denver</strong> market. Sinclair may seek to replace its current NAA volume with<br />

supply from the other suppliers <strong>and</strong> move product to other markets.<br />

IMPACT SUMMARY<br />

A summary of the incremental manufacturing costs for the four proposed gasoline specifications is<br />

presented in Table REF‐3. These results include three cost component categories; incremental<br />

operating costs, allocated capital costs <strong>and</strong> lost light end value.<br />

The lowest cost <strong>and</strong> least supply impact fuel options are (1) the 7.0 pound maximum RVP with one<br />

pound ethanol waiver, <strong>and</strong> (2) the 7.8 pound maximum RVP with no ethanol waiver, options. Both<br />

would be lower in cost <strong>and</strong> have the least supply impacts compared to the more severe options of<br />

going to 7.0 pound maximum RVP with no ethanol waiver, or federal RFG. In general, the lowest<br />

cost category is incremental operating costs followed by allocated capital costs <strong>and</strong> then C5/C6 lost<br />

value. All four options entail significant C5/C6 rejection which prospectively result in higher costs<br />

for summertime gasoline.<br />

Some of the key observations are presented below:<br />

Total average weighted incremental production costs range from 11 to 19 CPG with the<br />

summer RFG case being the highest <strong>and</strong> the 7.0 psi with waiver <strong>and</strong> the 7.8 psi with no<br />

waiver the lowest at 11.4 <strong>and</strong> 12.3 CPG respectively.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐13


REFINING AND GASOLINE SUPPLY<br />

The range of costs for the most realistic representation of refinery response was as follows:<br />

o 7 psi with Waiver: The costs representing the majority of the non‐attainment area<br />

gasoline volume was in the range of 9 to 13 CPG. This includes a high of 2 CPG for<br />

incremental operating costs, 8 to 14 CPG for light‐end rejection <strong>and</strong> capital costs<br />

ranging from 0.7 to 2.2 CPG of output (based on amortizing capital costs over 20<br />

years).<br />

o 7.8 psi with No Waiver: At 12.3 CPG total weighted manufacturing cost, this fuel<br />

scenario was very close to the 7 psi case with waiver since the required gasoline psi<br />

level is fairly close. Most of the additional cost for the 7.8 case was for additional<br />

light ends rejection.<br />

o 7 psi – No Waiver: The costs representing the majority of the non‐attainment area<br />

gasoline volume was in the range of 2 to 24 CPG. This includes a high of 2.8 CPG for<br />

incremental operating costs, 1 to 18 CPG for light‐end rejection <strong>and</strong> capital costs<br />

ranging from 1 to 4.4 CPG of output (based on amortizing capital costs over 20<br />

years). It should be noted that the total capital costs for this case were relatively<br />

high but the investment increased the usage of light ends thus lowering the light<br />

end rejection penalty.<br />

o RFG Case: This was the highest cost case in terms of capital expenditures, light end<br />

rejections <strong>and</strong> incremental operating costs with a range of 13 to 26 CPG for the<br />

largest volume suppliers. Some of the refiners having much smaller presence in the<br />

non‐attainment area had costs in the 1 to 1.5 CPG range.<br />

The high end of the range for production costs generally reflected the Suncor <strong>and</strong> <strong>Front</strong>ier<br />

Cheyenne plants due to their large presence in the non‐attainment market area, plant modification<br />

requirements <strong>and</strong> light end rejection requirements. The output of these plants is required to<br />

satisfy the market <strong>and</strong> would be difficult to replace with other sources. For this reason, their<br />

incremental production costs are likely to set the market clearing price for more severe attainment<br />

fuels (7.0 psi with no waiver <strong>and</strong> RFG gasoline) which are likely to be less abundant for this market<br />

than current gasoline grades.<br />

In Figure REF‐3, a summary of capital, operating <strong>and</strong> light‐end rejection costs are presented for the<br />

primary refineries supplying the Colorado <strong>Front</strong> <strong>Range</strong>. EAI, Inc. modeled each plant in addition to<br />

reviewing information supplied by some of the refiners. The costs presented in the figure<br />

represented a volume weighted summary based on expected supply of attainment gasoline from<br />

each plant. In summary four fuel options were analyzed;<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐14


Cost, CPG<br />

REFINING AND GASOLINE SUPPLY<br />

Figure REF‐3<br />

Manufacturing Cost Increases Due To <strong>Fuel</strong>s Specification<br />

Changes: Production Weighted Cost Composite for Primary<br />

Refineries <strong>Supply</strong>ing <strong>Denver</strong>‐<strong>Front</strong> <strong>Range</strong><br />

20.00<br />

18.00<br />

16.00<br />

14.00<br />

12.00<br />

10.00<br />

8.00<br />

6.00<br />

4.00<br />

2.00<br />

0.00<br />

Capital <strong>Costs</strong> Operating <strong>Costs</strong> C5/C6 Reject<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐15<br />

Copyright ©: EAI, Inc., 2011<br />

Estimates of capital investments required are provided in the table below for the refineries <strong>and</strong><br />

cases. Excepting <strong>Front</strong>ier Cheyenne <strong>and</strong> Suncor Commerce City refineries, capital costs are<br />

associated with upgrades to the existing plant facilities to remove C5/C6. As noted above, Valero<br />

McKee currently makes a certain level of RFG, COP Borger <strong>and</strong> <strong>Front</strong>ier El Dorado make 7.0 low RVP<br />

for the Kansas City market. Therefore it was assumed that minimal investments would be required<br />

for the more stringent fuels. Both <strong>Front</strong>ier Cheyenne <strong>and</strong> Suncor Commerce City refineries would<br />

require substantially higher investments to comply with any of the considered fuel options due to<br />

needed infrastructure. Estimated total industry capital investments range from $250 million for the<br />

higher RVP options (7.0 pound maximum RVP with one pound ethanol waiver, <strong>and</strong> 7.8 pound<br />

maximum RVP with no ethanol waiver), to $560 million for the lower maximum RVP options (7.0<br />

pound maximum RVP with no ethanol waiver) <strong>and</strong> $710 million for federal RFG.


REFINING AND GASOLINE SUPPLY<br />

GASOLINE UPGRADE ESTIMATED CAPITAL INVESTMENTS<br />

Units: Million $<br />

7.8 No<br />

Waiver<br />

7.0<br />

W/Waiver<br />

7.0 No<br />

Waiver<br />

RFG<br />

Suncor Commerce City 110 110 350 400<br />

<strong>Front</strong>ier Cheyenne 50 50 120 220<br />

Valero McKee 25 25 25 25<br />

<strong>Front</strong>ier El Dorado 20 20 20 20<br />

COP Borger 10 10 10 10<br />

Sinclair Rawlins 35 35 35 35<br />

TOTAL 250 250 560 710<br />

* Estimates exclude benzene removal capital<br />

An overview of the light end rejection required to meet the <strong>Front</strong> <strong>Range</strong> gasoline supply RVP<br />

specifications for the non‐attainment area plus the volume supplied to the immediate market is<br />

shown in Figure REF‐4. This volume in the higher RVP cases (7.8 CBOB no waiver <strong>and</strong> 7.0 with<br />

waiver) amounts to 8 to 9 MBPD of the available gasoline pool or 15 to 16 percent of the total<br />

available pool. Preparation of the current 7.8 psi with waiver gasoline requires that about 2.2<br />

MBPD of light ends be taken out.<br />

Figure REF‐4<br />

<strong>Front</strong> <strong>Range</strong> Light End Rejection to Meet RVP & 1 lb Waiver Options<br />

The light end rejection requirements to meet the most stringent RVP option would be on the order of 13 MBPD representing 14 percent<br />

of the overall non‐attainment pool including spill over volume. This would have to be replaced with other streams that have lower<br />

RVP levels but also can help the overall gasoline pool meet other specifications such as octane level, drivability index, T50, etc.<br />

Rejected Gasoline, MBPD<br />

14.00<br />

12.00<br />

10.00<br />

8.00<br />

6.00<br />

4.00<br />

2.00<br />

0.00<br />

No Butanes 7.8_w_wvr 7.8_wo_wvr 7.0_w_wvr 7.0_wo_wvr<br />

Lost LSR/Isomerate For NATNM Gasoline Lost LSR/Isomerate For NATNM Plus Spillover Gasoline<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐16<br />

25.0%<br />

20.0%<br />

15.0%<br />

10.0%<br />

5.0%<br />

0.0%<br />

Copyright ©: EAI, Inc., 2011


REFINING AND GASOLINE SUPPLY<br />

This light end rejection is composed of increasing amounts of C5/C6 material contained in what<br />

here to fore has been the refinery light straight run <strong>and</strong> isomerate streams, see Figure REF‐5. The<br />

lower RVP cases (7.0 CBOB no waiver <strong>and</strong> RFG) entail removal of 12 – 13 MBPD of light ends – light<br />

straight run gasoline, i.e. require significantly higher volumes of material to be rejected from the<br />

gasoline pool to a lower value natural gas liquids value pool.<br />

Figure REF‐5<br />

<strong>Front</strong> <strong>Range</strong> Gasoline Pool Blending to Meet RVP & 1 lb Waiver Options<br />

Preliminary results of the “whole pool” blending model indicate that all light straight run gasoline would have to<br />

be removed to meet the 7.8 RVP without the waiver <strong>and</strong> 18 percent of the isomerate. For the 7.0 RVP with no<br />

waiver, at least 60 percent of the isomerate would have to be removed. This modeling was done using the<br />

aggregate gasoline pool components from the six refineries supplying the Colorado <strong>Front</strong> <strong>Range</strong>. Lost LSR <strong>and</strong><br />

isomerate where replaced with alkylate to maintain overall gasoline volume levels. This would tend to overshoot<br />

gasoline pool octane levels.<br />

RVP, PSI<br />

9.00<br />

8.00<br />

7.00<br />

6.00<br />

5.00<br />

4.00<br />

3.00<br />

2.00<br />

1.00<br />

0.00<br />

No Butanes 7.8_w_wvr 7.8_wo_wvr 7.0_w_wvr 7.0_wo_wvr<br />

Butane Purchase LSR Isomerate Alkylate Oxygenate<br />

Poly Gasoline Reformate FCC Gasoline Hydrocrack Gaso Ethanol<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐17<br />

Copyright ©: EAI, Inc., 2011<br />

In addition to light end rejection to meet the lower RVP gasoline requirements, there is also<br />

potential for current suppliers to shift their gasoline volume from the non‐attainment market to<br />

other markets to avoid or minimize their need to produce attainment fuels for the <strong>Denver</strong>/<strong>Front</strong><br />

<strong>Range</strong> market. Based on a review of each plant <strong>and</strong> likely responses, EAI, Inc. estimates that there<br />

is a strong likelihood that at least 10 to 15 MBPD of production from existing plants for the<br />

<strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong> market will be lost due to rejection of light ends <strong>and</strong> shifting product to<br />

alternative ozone attainment markets If the market were to remain tight with respect to non‐<br />

attainment fuels, there is some a good possibility that refiners will attempt to increase their<br />

production of these fuels due to higher margin realization. As summarized in Figure REF‐6, the<br />

total potential volume varied depending on the case considered from a high of 37 MBPD to<br />

approximately 24 MBPD of shifted <strong>and</strong> rejected gasoline <strong>and</strong> light ends respectively. Rejection or<br />

shifting of streams is offset, to some extent, by capital expenditures. For example, increasing the<br />

production of alkylate by a refiner would provide the refiner with a higher octane <strong>and</strong> lower RVP<br />

blend stock that might also enable the usage of additional light ends that were going to be rejected.<br />

Installation/expansion of an isomerization unit might allow a refiner to use additional straight run


naphtha that might otherwise be rejected.<br />

REFINING AND GASOLINE SUPPLY<br />

Figure REF‐6<br />

Potential Gasoline Volume Loss <strong>and</strong> Shift<br />

<strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> Market<br />

Light end rejection will be made up in part by increased crude runs, ethanol <strong>and</strong> increased production of<br />

other gasoline blend components such as isomerate <strong>and</strong> alkylate. However, there is a good possibility<br />

that 10 to 15 MBPD of gasoline supply will be lost especially during the early stages of the program.<br />

RFG_WNTR<br />

RFG_SMR<br />

CBOB_7.8PSI_NO_WVR<br />

CBOB_7PSI_WITH_WVR<br />

CBOB_7PSI_NO_WVR<br />

0 10000 20000 30000 40000<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐18<br />

Volume, BPD<br />

REJECT C5/C6 SHIFTED VOLUME<br />

Copyright ©: EAI, Inc., 2011<br />

The cost to the refiner of removing C5/C6 from gasoline for all four fuel options considered is large.<br />

In all instances, the C5/C6 normally sold as summer grade gasoline has to be sold as natural<br />

gasoline in the nearest large volume, pipeline accessible market, in this case Conway, KS. This<br />

results in a significant opportunity loss to the refiner. To place this in context, the historical spread<br />

of <strong>Denver</strong> unleaded regular gasoline versus Conway natural gasoline netted back to <strong>Denver</strong> was<br />

examined. This spread is shown graphically in Figure REF‐7.<br />

As shown in Figure REF‐7, gasoline values are seasonally high in the summer while natural gasoline<br />

prices (C5/C6) are seasonally low in summer, generally the loss of rejecting C5/C6 from gasoline to<br />

the natural gas liquids market is maximized in the summer. As more metropolitan areas move<br />

lower RVP gasolines, this price spread should become greater as more C5/C6 material is rejected<br />

from summertime gasoline. Additionally, new drilling <strong>and</strong> production technology is being applied<br />

to new areas, e.g. Niobrara Basin northeast of <strong>Denver</strong>, Eagle Ford <strong>and</strong> Granite Wash of Texas, that<br />

will produce significant new volumes of natural gas condensate streams <strong>and</strong> further add to C5/C6<br />

supply. At some point, there should be sufficient incentive to convert C5/C6 to lower RVP gasoline


REFINING AND GASOLINE SUPPLY<br />

blendstocks. Lastly, there is a high probability that refiners will seek to minimize C5/C6 rejection<br />

volumes by crude selectivity, e.g. running more Canadian synthetic with lower light straight run<br />

naphtha content versus the lighter, high condensate crudes like DJ Basin.<br />

C5/C6 Loss , cpg<br />

Figure REF‐7<br />

Loss Of Value Selling <strong>Denver</strong> Gasoline at Conway<br />

Natural Gasoline Price<br />

Calculated as – (Conway price minus <strong>Denver</strong> gasoline price minus pipeline transport)<br />

Loss maximizes in summer when most C5/C6 rejected.<br />

150<br />

140<br />

130<br />

120<br />

110<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

C5/C6 Loss<br />

JAN_06<br />

APR_06<br />

JUL_06<br />

OCT_06<br />

JAN_07<br />

APR_07<br />

JUL_07<br />

OCT_07<br />

JAN_08<br />

APR_08<br />

JUL_08<br />

OCT_08<br />

JAN_09<br />

APR_09<br />

JUL_09<br />

OCT_09<br />

JAN_10<br />

APR_10<br />

JUL_10<br />

OCT_10<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

REF‐19<br />

Copyright ©: EAI, Inc., 2011


REF‐20<br />

REFINERY CONFIGURATION PROFILES, 2011 BPD<br />

REFINERIES HAVING ACCESS TO THE COLORADO FRONT RANGE MARKET<br />

REFINERY UNIT<br />

REF UNIT<br />

CATEGORY<br />

UNIT<br />

DESCRIPTION<br />

Table REF‐1<br />

‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐PRIMARY REFINING SUPPLY‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐SECONDARY REFINING SUPPLY‐‐‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐REFINING TOTALS‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐<br />

SUNCOR<br />

CMRC CITY<br />

FRONTIER<br />

CHEYENNE<br />

SINCLAIR<br />

RAWLINS<br />

FRONTIER<br />

EL DORADO<br />

WRB<br />

BORGER<br />

VALERO<br />

MCKEE<br />

SINCLAIR<br />

CASPER<br />

COP<br />

BILLINGS<br />

EXXONMOBIL<br />

BILLINGS<br />

CENEX<br />

LAUREL, MT<br />

TOTAL<br />

PRIMARY<br />

TOTAL<br />

SECONDARY<br />

CRD_ATM_TWR DSTLTN ACOD_OPC 102000 52000 74000 135000 146000 170000 22500 58000 60000 55000 679000 195500 874500<br />

CRD_VCM_TWR DSTLTN VCOD 33500 26000 35700 53200 75000 53200 6000 35000 27500 31300 276600 99800 376400<br />

CAT_RFM_CYCLIC RFRM CYLC 0 0 0 0 0 0 0 0 0 0 0 0 0<br />

CAT_RFM_CONTSREGEN RFRM RGNR 0 0 0 0 0 28900 0 0 0 0 28900 0 28900<br />

CAT_RFM_SEMIREGEN RFRM SMGR 20000 9000 12600 27450 29000 18500 5500 12200 12000 12500 116550 42200 158750<br />

FCC_FRESH_FEED FCCR FLUID 27000 12000 20600 36000 55000 54465 10000 19400 18000 14000 205065 61400 266465<br />

THRM_CRCK_DLYD CKER DLY_CKNG 0 14000 16000 16650 0 0 0 20000 0 0 46650 20000 66650<br />

THRM_CRCK_FLUID_COKE CKER FLD_CKNG 0 0 0 0 0 0 0 0 10000 0 0 10000 10000<br />

THRM_CRCK_OTH CKER OTHR 0 0 0 0 26000 0 0 0 0 15000 26000 15000 41000<br />

ASPHLT ASPH ASPH 10500 0 7000 0 0 0 0 0 14500 19000 17500 33500 51000<br />

ISOM_C4_FEED ISMR BTNE 900 1200 0 0 14000 0 0 3600 0 2500 16100 6100 22200<br />

ISOM_C5_6_FEED ISMR PNT_HXN 0 0 0 11250 30000 7000 0 0 0 0 48250 0 48250<br />

ALKY_HYDRFLRC_ACID ALKY HYDR_ACID 0 4000 0 12150 17000 0 0 6800 0 4300 33150 11100 44250<br />

ALKY_SULF_ACID ALKY SLF_ACID 0 0 3900 0 0 9500 0 0 5000 0 13400 5000 18400<br />

POLYZATION POLY POLY 3500 0 300 0 0 0 1000 0 0 0 3800 1000 4800<br />

OXY_MTBE OXGN MTBE 0 0 0 0 0 2200 0 0 0 0 2200 0 2200<br />

OXY_TAME OXGN TAME 0 0 0 0 0 2700 0 0 0 0 2700 0 2700<br />

HYDRO_CRACK_DST_UPGRD CHCR DST_UPGR 0 0 0 0 0 0 0 0 5500 0 0 5500 5500<br />

HYDRO_CRACK_RISID_UPGRD CHCR RSD_UPGR 0 0 0 0 0 29500 0 0 0 0 29500 0 29500<br />

HYDRT_PRETRT_CAT_CRKR_FEED CHTR FCC_FEED 25200 0 17400 40500 73000 0 0 23000 0 15700 156100 38700 194800<br />

HYDRT_PH_FCC_NPTH CHTR FCC_NPTH_FEED 0 11000 0 0 0 3400 0 0 0 0 14400 0 14400<br />

HYDRT_KERO_JET_DESUL CHTR KERO_JET 10800 0 13000 9000 8160 0 0 4224 13344 0 40960 17568 58528<br />

HYDRT_OTH_NPTH_DESUL CHTR NPH_DSLF 0 0 0 16200 0 22000 0 0 32000 0 38200 32000 70200<br />

HYDRT_OTH CHTR OTHER 0 0 0 0 0 0 0 0 7500 0 0 7500 7500<br />

HYDRT_OTH_DST CHTR OTH_DSTL 0 0 0 0 13000 0 0 49000 6000 0 13000 55000 68000<br />

HYDRT_PRETRT_CAT_RFRM_FEED CHTR RFMR_FD 18500 10000 13500 21600 40000 39844 7500 0 0 15100 143444 22600 166044<br />

HYDRT_DSL_DESUL CHTR SRUN_DSTL 18900 18000 13900 46800 28000 32368 8500 0 9000 20800 157968 38300 196268<br />

HYD_MMCFD_RCVRY_MEMBRN HYDR MBRN 0 0 0 0 0 0 0 12099 4995 0 0 17094 17094<br />

HYD_MMCFD_PROD_STM_MTHN_REFRM HYDR MTH_RFRM 0 6105 52000 45510 99900 0 0 34410 24420 23310 203515 82140 285655<br />

HYD_MMCFD_RCVRY_OTH HYDR OTHR 28860 0 0 0 0 0 0 0 0 0 28860 0 28860<br />

HYD_MMCFD_RCVRY_PRSR_SWNG_AB HYDR PSAB 0 0 0 22200 11100 0 0 51393 0 23310 33300 74703 108003<br />

COKE COKE COKE 0 800 6100 1000 1250 0 0 1020 490 0 9150 1510 10660<br />

SULFUR SLFR SULFUR 94 105 180 260 400 60 20 224 0 90 1099 334 1433<br />

AROM_BTX ARMT BTX 0 0 0 1980 0 0 0 0 0 0 1980 0 1980<br />

Based on O&J or EIA Information (Latest Available 2011 <strong>and</strong> early 2010 respetively)<br />

Units shown in color are units that can help make Lower RVP <strong>and</strong>/or higher octane streams to replace lost light ends<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS ‐ IMPACTS 2011<br />

TOTAL<br />

REFINING


REF‐21<br />

Table REF‐2<br />

REFINING COMPANY OPERATIONS SUMMARY 2009<br />

Units: BPD<br />

Refinery Suncor ConocoPhillips Valero <strong>Front</strong>ier Sinclair <strong>Front</strong>ier Summary<br />

Location Commerce City CO Borger TX McKee TX Cheyenne WY Rawlins WY El Dorado KS Totals<br />

Crude Tower Capacity 104000 145000 171000 52000 74000 135000 681000<br />

Crude Tower Input 95300 136800 151600 41000 53800 121000 74000<br />

Percent Utilization 91.6 94.3 88.7 78.8 72.7 89.6 10.9<br />

Unsed Capacity 8700 8200 19400 11000 12200 14000 73500<br />

Colorado Pipeline Supplied Local ConocoPhillips NuStar, ConocoPhillps Plains Wyco <strong>Denver</strong> Products Magellan Chase<br />

Gasoline Production 47200 98589 81706 17178 23638 64556 332867<br />

Colorado Gasoline Supplied 47200 17800 15050 15330 9909 21800 127089<br />

Estimated 7.8 Summer Gasoline 37000 8000 23000 10500 6000 21800 106300<br />

Percent Gasoline to Colorado 100.0% 18.1% 18.4% 89.2% 41.9% 33.8% 38.2%<br />

Alternative Markets * Colorado Springs Amarillo Amarillo Cheyenne Rawlins Wichita<br />

Gr<strong>and</strong> Junction Lubbock Lubbock <strong>North</strong> Platte Salt Lake City Kansas City<br />

Albuquerque Albuquerque Colorado Spring Pocatello Midcontinent<br />

El Paso El Paso Boise <strong>North</strong>ern Tier<br />

Tucson Tucson Spokane<br />

Phoenix Phoenix<br />

Kansas City Dallas<br />

<strong>North</strong>ern Tier Colorado Springs<br />

* Direct access via pipeline, Gr<strong>and</strong> Junction via rail<br />

Midcontinent ‐ KS, MO, OK<br />

<strong>North</strong>ern Tier ‐ IA, NE, ND, SD, MN<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS ‐ IMPACTS 2011


REF‐22<br />

OZONE FUEL SCENARIO IMPACT MATRIX<br />

COLORADO OZONE ATTAINMENT STRATEGY SUPPORT<br />

Table REF‐3<br />

OZONE FUEL STRATEGY CBOB CBOB CBOB RFG<br />

COST COMPONENTS CBOB/7 PSI WITH WVR 7.8 PSI / NO WVR 7PSI / NO WVR SUMMER<br />

Time to Implement (Max(W Contingency)) Months 60 60 60 60<br />

(For all mjr splrs to accommodate)<br />

Incremental Operating <strong>Costs</strong> (CPG)<br />

Weighted Average 0.25 0.25 1.48 1.90<br />

Highest 2.00 2.00 2.80 4.00<br />

Lowest 0.04 0.00 0.05 0.05<br />

(Average Industry Per NATN BBL)<br />

Capital <strong>Costs</strong> (MM $) (1)<br />

Total Industry $250 $250 $560 $710<br />

Per Daily NATN BBL $3,131 $3,160 $7,014 $9,696<br />

Highest $110 $110 $350 $400<br />

Lowest $10 $10 $10 $10<br />

Allocated Capital <strong>Costs</strong> (20 Year, CPG) 2.02 2.04 3.81 5.09<br />

<strong>Supply</strong> Reduction & Shift (MBPD)<br />

Light End Rejection 11.4 12.7 13.1 13.0<br />

Gasoline Mrkt Shift 12.1 12.1 15.9 24.9<br />

<strong>Supply</strong> Reduction (Percent of NATN Market)<br />

Light End Rejection 14.3% 16.0% 16.4% 17.7%<br />

Gasoline Mrkt Shift 15.1% 15.3% 19.9% 34.0%<br />

Lost Light End Value (CPG of ATNM <strong>Supply</strong>) (2) 9.1 10.0 10.9 11.8<br />

Highest Cost 9.4 10.3 17.4 17.4<br />

Lowest Cost 8.2 9.0 0.9 3.6<br />

Total Estimated <strong>Costs</strong> (CPG) (3) 11.4 12.3 16.2 18.8<br />

(1) Based on Survey plus EAI, Inc. estimates not all refiners provided estimates; total capital likely to be under actual required<br />

(2) Based on light end losses being all pentane plus material; if butane would increase costs<br />

(3) Capital, Operating <strong>and</strong> Lost Light End Total Cost<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS ‐ IMPACTS 2011


DST<br />

DISTRIBUTION SYSTEM IMPACTS<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011


INTRODUCTION<br />

DISTRIBUTION SYSTEM IMPACTS<br />

In this section, potential impacts of changes to the summer gasoline grade specifications are<br />

discussed relative to potential changes to the supply of gasoline for the <strong>Front</strong> <strong>Range</strong> market. The<br />

operation of the Colorado <strong>Front</strong> <strong>Range</strong> supply network was detailed as to current operations <strong>and</strong><br />

the linkage to primary supplying refineries was provided in the Overview section of this report. In<br />

review, there are six primary supply refineries to the Colorado market area. These six refineries,<br />

their locations <strong>and</strong> supply linkages are shown in Figure DST‐1 <strong>and</strong> described below:<br />

Salt Lake<br />

City<br />

Figure DST‐1<br />

Refined Product <strong>Supply</strong> – Pipelines <strong>and</strong> Refineries<br />

Rocky Mountain Region <strong>and</strong> Colorado <strong>Front</strong> <strong>Range</strong><br />

Major Terminals<br />

Refineries<br />

(xx) Pipeline Capacity MBPCD<br />

ID<br />

Boise<br />

Missoula<br />

Twin Falls Pocatello<br />

UT<br />

* Primary Colorado <strong>Front</strong> <strong>Range</strong> <strong>Supply</strong> Refineries<br />

Great Falls<br />

Billings<br />

WY<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

CO<br />

DST‐1<br />

MT<br />

Sheridan<br />

Rock Springs<br />

Casper<br />

*<br />

<strong>Denver</strong><br />

*<br />

Fountain<br />

Glendive<br />

DS**<br />

Valero Sunray<br />

*<br />

La Junta<br />

Sidney<br />

<strong>North</strong><br />

Platte<br />

Kaneb (21)<br />

ConocoPhillips Borger<br />

* *<br />

*<br />

Copyright ©: EAI, Inc., 2011<br />

Suncor, Commerce City, CO – located directly in <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> market<br />

<strong>Front</strong>ier, El Dorado, KS – supplies <strong>Front</strong> <strong>Range</strong> via Magellan Chase pipeline to Aurora<br />

<strong>Front</strong>ier, Cheyenne, WY ‐ supplies <strong>Front</strong> <strong>Range</strong> via Plains pipeline to <strong>Denver</strong><br />

Sinclair, Rawlins, WY – supplies <strong>Front</strong> <strong>Range</strong> via <strong>Denver</strong> Products pipeline to Henderson<br />

ConocoPhillips, Borger, TX – supplies <strong>Front</strong> <strong>Range</strong> via ConocoPhillips pipeline to <strong>Denver</strong><br />

Valero, McKee, TX – supplies <strong>Front</strong> <strong>Range</strong> via NuStar <strong>and</strong> ConocoPhillips pipelines to <strong>Denver</strong><br />

Refiners with significant alternative market options include ConocoPhillips Borger, Valero McKee<br />

<strong>and</strong> <strong>Front</strong>ier, El Dorado. These refineries have alternative markets of significant size <strong>and</strong> have<br />

product pipeline connections to these markets. Similarly, these same refineries in supplying<br />

significant volumes to alternative markets can chose to retract product from the alternative


DISTRIBUTION SYSTEM IMPACTS<br />

markets <strong>and</strong> send these volumes to <strong>Denver</strong> up to available pipeline capacity. Refineries with<br />

extremely limited alternative market options include Suncor <strong>Denver</strong> <strong>and</strong> <strong>Front</strong>ier Cheyenne<br />

refineries. These refineries place a very large portion of their product in the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong><br />

<strong>Range</strong> market area <strong>and</strong> would probably sell or close their refinery if they decided not to make<br />

process investments to produce the required product. Lastly, Sinclair Rawlins refinery places about<br />

half of its manufactured gasoline into the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> market <strong>and</strong> with construction<br />

of the UNEV product pipeline could place product retracted from <strong>Denver</strong> into alternative markets<br />

to the west without closing‐although likely realizing a much lower gasoline margin.<br />

Responses to the changes in gasoline grade specifications can take a number of forms including<br />

decisions to not supply the <strong>Front</strong> <strong>Range</strong> market <strong>and</strong> reduction in the volume of specification grade<br />

gasoline <strong>and</strong> hence the volume supplied. <strong>Impacts</strong> of these decisions may be observed as retraction<br />

of attainment area gasoline from outlying markets, higher prices for gasoline product in the<br />

nonattainment area versus the attainment area, attainment area gasoline prices rising to levels<br />

similar to those in the nonattainment area <strong>and</strong> experiencing supply upsets due to a shrinkage in<br />

available fungible <strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong> spec gasoline.<br />

MARKET PRICE IMPACTS<br />

Examination of the market pricing is useful from two viewpoints. First, price spreads of product<br />

grades can be compared to the increased operating costs for a proposed product grade to see if<br />

historical price spreads support the investment. Second, as a guide to the potential price impact of<br />

moving to more expensive specification fuels, it is useful to examine the market price behavior of<br />

other markets that have similar fuel grades. In this case, Kansas City <strong>and</strong> Detroit both require 7.0<br />

psi low RVP gasoline in the summer <strong>and</strong> Chicago requires RFG year round. Product terminals in the<br />

Kansas City <strong>and</strong> Detroit areas offer both 7.0 low RVP gasoline <strong>and</strong> conventional 9.0 psi gasoline in<br />

the summer. Virtually all of the gasoline offered in the Chicago area terminals is RFG, but nearby<br />

Rockford, IL has a terminal that has conventional gasoline.<br />

WHOLESALE RACK PRICE SPREAD TO CONVENTIONAL GASOLINE, cpg<br />

2006 2007 2008 2009<br />

<strong>Denver</strong> Summer 7.8 psi gasoline over 9.0 psi 2.28 1.19 3.85 1.76<br />

<strong>Denver</strong> 7.8 Rack Over Gulf Coast 7.8 Spot Net Tariff 20.4 25 8.95 6.66<br />

Kansas City Summer 7.0 psi gasoline over 9.0 psi 9.7 16.7 20.7 6.9<br />

Detroit Summer 7.0 psi gasoline over 9.0 psi 0.64 1.36 5.47 3.9<br />

Chicago RFG rack vs Rockford conventional year‐round 8.9 6.9 8.6 6.8<br />

Gulf Coast Spot 7.8 psi gasoline over 9.0 psi NA 2.87 4.7 4.01<br />

In <strong>Denver</strong>, the spread of 7.8 gasoline over 9.0 is relatively small compared to the spread of Gulf<br />

Coast spot 7.8 over Gulf Coast spot 9.0 gasoline. This suggests that 7.8 gasoline is readily available<br />

to satisfy the 7.8 market but not saturating the 9.0 psi market.<br />

In Kansas City, the summertime 7.0 psi low RVP gasoline has had a relatively extreme range of price<br />

spreads relative to conventional gasoline at the same or nearby terminal racks. Assuming the costs<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

DST‐2


DISTRIBUTION SYSTEM IMPACTS<br />

to make 7.0 psi gasoline for the KC market are similar to estimates in this study, then it would<br />

appear that the 7.0 market supply was tight in 2007 <strong>and</strong> 2008 thus product price differentials<br />

covered incremental production costs. In 2009, the market differential averaged only 6.9 CPG<br />

suggesting that 7.0 psi gasoline was long <strong>and</strong> potentially spilling over into the 9.0 psi market. In the<br />

Detroit area, gasoline supply tends to be long (9.0 psi grade) <strong>and</strong> it would appear that 7.0 psi<br />

gasoline pricing is realizing values that are gravitating to 9.0 values <strong>and</strong> likely don’t cover<br />

incremental production costs. This would suggest that 7.0 psi gasoline supply in that market is<br />

generally balanced or long.<br />

The price spread of Chicago RFG to nearby conventional gasoline has been much more stable at 8.9<br />

to 6.8 cpg. As shown in Figure DST‐2, the summertime price increases in the <strong>Denver</strong> rack prices<br />

have supported the movement of Gulf Coast RBOB to <strong>Denver</strong> <strong>and</strong> blending it with ethanol.<br />

Figure DST‐2<br />

Reformulated Gasoline Market vs Conventional<br />

<strong>Denver</strong> unleaded regular rack minus Gulf Coast spot RBOB laid into<br />

<strong>Denver</strong> blended with laid-in Chicago spot ethanol<br />

Over 2008 – 2009, the spread of <strong>Denver</strong> rack prices over laid in Gulf Coast RBOB blended<br />

to RFG narrowed. <strong>Denver</strong> summer prices generally support laid in Gulf Coast RFG.<br />

<strong>Denver</strong> CVG rack - GC RFG, cpg<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

-5<br />

-10<br />

-15<br />

-20<br />

-25<br />

-30<br />

JAN_06<br />

APR_06<br />

JUL_06<br />

OCT_06<br />

JAN_07<br />

APR_07<br />

JUL_07<br />

OCT_07<br />

JAN_08<br />

APR_08<br />

JUL_08<br />

OCT_08<br />

JAN_09<br />

APR_09<br />

JUL_09<br />

OCT_09<br />

JAN_10<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

DST‐3<br />

DEN UNL - GC RFG<br />

Co py righ t ©: EAI, Inc., 2011<br />

Overall, the observation is that historical price spreads between grades have generally covered the<br />

operating <strong>and</strong> capital costs levels estimated for <strong>Denver</strong> new fuel products. At times, but not<br />

always, the C5/C6 rejection costs also appear to be covered but involve significant price excursions.<br />

If the new fuel products are short in supply‐tight, there can <strong>and</strong> has been extreme pricing volatility<br />

reflecting the difficult for the market to be satisfied with not ability to substitute other grades.<br />

With the market is long with these new fuel grades, the product can spill over into the more<br />

abundant fungible grade pool <strong>and</strong> discounting takes place which often results in market price<br />

differentials that don’t cover incremental operating costs. Most of these other markets have more<br />

access to alternative sources of gasoline product than the <strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong> market does. Thus<br />

whether or not a particular supplier’s incremental operating costs will be covered by rack pricing,


DISTRIBUTION SYSTEM IMPACTS<br />

hence passed on to the consumer, depends on whether the market is short or long on product<br />

supply. Historically, the <strong>Denver</strong> <strong>and</strong> the U.S. market has been balanced to short such that these<br />

costs have been recovered. This may not be true in the future as it depends on the supply dem<strong>and</strong><br />

balance when the new specifications take place with important implications from a declining<br />

dem<strong>and</strong> environment <strong>and</strong> from supply shifts due to reduced manufactured supply <strong>and</strong> supply<br />

shifts.<br />

DISTRIBUTION SYSTEM IMPACTS<br />

In general, the observation for the higher RVP fuel specification changes is that these specifications<br />

can be accommodated by the primary refineries supplying the <strong>Denver</strong> NFR with mostly investments<br />

in removal of C5/C6 from gasoline blend streams. Gasoline volume loss can be made up with some<br />

combination of increased crude runs <strong>and</strong> retraction of product from other markets.<br />

For the two lower RVP cases (7 psi no waiver CBOB <strong>and</strong> RFG), the potential for minimizing C5/C6<br />

rejection losses increases to the point where building separate tankage <strong>and</strong> minimizing production<br />

of the non‐attainment area fuel would have economic advantages. In these cases especially, the<br />

tendency would be to minimize overflow of non‐attainment area gasoline into attainment areas.<br />

Depending on the required investments, it is possible that Sinclair, <strong>Front</strong>ier Cheyenne <strong>and</strong> <strong>Front</strong>ier<br />

El Dorado may chose not to make any investments or just make partial investments for producing<br />

these products, see Figure DST‐3.<br />

CHEVRON<br />

POCATELLO<br />

RVP 7.8<br />

PHOENIX<br />

AZ-CBG<br />

BILLINGS<br />

RVP 9.0<br />

EVANSTON<br />

ROCK SPRINGS<br />

BILLINGS<br />

SINCLAIR<br />

GILLETTE<br />

CASPER<br />

Figure DST‐3<br />

Colorado <strong>Front</strong> <strong>Range</strong> Gasoline <strong>Supply</strong> Envelope<br />

Summer Period With 7.0 psi – No Waiver CBOB or RFG Requirement<br />

Investment by Sinclair Highly Questionable, Maybe Also <strong>Front</strong>ier Cheyenne<br />

PCTL<br />

SLC<br />

CHEYENNE<br />

CASPER<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

NEWCASTLE<br />

CHEYENNE<br />

DST‐4<br />

Total <strong>Supply</strong><br />

RAPID Envelope<br />

CITY<br />

RVP 7.8<br />

SLC<br />

GRAND<br />

JUNCTION<br />

GRAND<br />

JUNCTION FOUNTAIN<br />

COLORADO SPR<br />

CHASE<br />

SUPERIOR LINCOLN<br />

SALINA Envelope<br />

DELPHOS<br />

SCOTT CITY GREAT BEND<br />

MCPHERSON TOPEKA<br />

CO SPR-PUEBLO<br />

LA JUNTA<br />

DODGE CITY<br />

WICHITA<br />

EL DORADO<br />

LAS VEGAS<br />

BLOOMFIELD NOW IDLED<br />

NUSTAR COP<br />

MEDFORD<br />

LAVERNE<br />

PONCA CITYTULSA<br />

FLAGSTAFF<br />

FLAGSTAFF<br />

ABQ<br />

GALLUP<br />

ALBUQUERQUE<br />

SANTA FE<br />

VALERO<br />

MCKEE<br />

TUCUMCARI<br />

COP<br />

BORGER<br />

ENID<br />

OKLAHOMA<br />

OKLAHOMA CITY<br />

CITY<br />

AMARILLO<br />

LAWTON<br />

COP<br />

GRAND ISLAND<br />

NORTH PLATTE<br />

SIOUX FALLS<br />

MITCHELL<br />

DONIPHAN<br />

ABERDEEN<br />

YANKTON<br />

NORFOLKSIOUX<br />

CITY<br />

Primary <strong>Supply</strong><br />

COUNCIL BLUFFS<br />

DFW<br />

RFG<br />

MILFORD<br />

Copyright ©: EAI, Inc., 2011<br />

In the case of Sinclair, the volume of gasoline product involved may be such that the summer


DISTRIBUTION SYSTEM IMPACTS<br />

volume could be placed in other markets ‐Salt Lake City, Idaho, Spokane or Las Vegas. In this case,<br />

Sinclair could obtain summer gasoline from other <strong>Front</strong> <strong>Range</strong> Suppliers as part of an exchange or<br />

net purchase. In the case of <strong>Front</strong>ier Cheyenne refinery, the potential volume loss of summer<br />

grade gasoline would necessitate significant volumes from outside sources (Magellan Chase, Valero<br />

McKee via NuStar, or ConocoPhillips via ConocoPhillips pipeline). In the case of both Sinclair <strong>and</strong><br />

<strong>Front</strong>ier Cheyenne, they could still provide 9 psi summer grade gasoline while other refiners<br />

outside Colorado could increase their volumes of non‐attainment area gasoline.<br />

Overall, this would result in reduction of the amount of overflow of non‐attainment gasoline into<br />

attainment areas which is estimated at 38 MBPD in Figure DST‐4.<br />

Figure DST‐4<br />

Movement of Gasoline Into Attainment Areas<br />

<strong>Denver</strong> – NFR <strong>Supply</strong> 115.9 MBPD 7.8 Gasoline<br />

SUPPLY ENVELOPE<br />

NE_FRNGE<br />

NE_REMOTE<br />

NNATNM<br />

NW_WY_SRCE<br />

SE_FRNGE<br />

SE_REMOTE<br />

SOTHN_ACCESS<br />

WSTR_REMOTE<br />

WSTR_TRNS<br />

17.6 WSTR_REMOTE<br />

1.1 NW_WY_SRCE<br />

9.9 WSTR_TRNS<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

DST‐5<br />

78.1 NNATNM<br />

3.0 NE_FRNGE<br />

0.8 SE_FRINGE<br />

1.0 NE REMOTE<br />

1.2 SE_REMOTE<br />

Co py righ t ©: EAI, Inc., 2011<br />

The total gasoline supplied into Colorado by attainment <strong>and</strong> non‐attainment area <strong>and</strong> by source is<br />

shown in the table <strong>and</strong> Figure DST‐5 below. The total gasoline dem<strong>and</strong> in the <strong>North</strong>ern <strong>Front</strong><br />

<strong>Range</strong> market is approximately 94 MBPD with 78 MBPD in the non‐attainment area <strong>and</strong> 16 MBPD<br />

in the attainment area. The Western remote market is approximately 17.6 MBPD <strong>and</strong> is mainly<br />

supplied out of <strong>Denver</strong> via truck <strong>and</strong> railroad sources.


DISTRIBUTION SYSTEM IMPACTS<br />

SUPPLY SOURCE Area Dem<strong>and</strong> Cum Dem<strong>and</strong><br />

<strong>Denver</strong> Sourced NNATNM 78.1 78.1<br />

<strong>Denver</strong> Sourced WSTR_TRNS 9.9 88.0<br />

<strong>Denver</strong> Sourced SE_FRNGE 0.8 88.8<br />

<strong>Denver</strong> Sourced SE_REMOTE 1.2 90.0<br />

Dnvr‐Chyn Sourced NE_FRNGE 3.0 93.0<br />

Dnvr‐Chyn Sourced NE_REMOTE 1.0 94.0<br />

Fountain‐LaJunta Terminal Sourced SOTHN_ACCESS 23.6 117.6<br />

<strong>Denver</strong> Segregated‐NM Source WSTR_REMOTE 17.6 135.2<br />

GJ‐Sinclair Source NW_WY_SRCE 1.1 136.2<br />

The total attainment market for gasoline in Colorado is 58 MBPD consisting of the <strong>Denver</strong><br />

peripheral markets (16 MBPD), the Colorado Springs‐Pueblo market that is supplied by the TX‐<br />

Panh<strong>and</strong>le refineries <strong>and</strong> supply from the <strong>North</strong> (24 MBPD) <strong>and</strong> the Gr<strong>and</strong> Junction‐Western Slope<br />

market (18 MBPD).<br />

Dem<strong>and</strong>, MBPD<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Figure DST‐5<br />

Colorado Gasoline Distribution<br />

by Ozone Attainment Status <strong>and</strong> Source<br />

Core <strong>Denver</strong><br />

Sourced Markets<br />

Supplied by <strong>Denver</strong> or<br />

Alternative Gasoline<br />

Sources<br />

NNATNM WSTR_TRNS SE_FRNGE NE_FRNGE SE_REMOTE NE_REMOTE SOTHN_ACCESS WSTR_REMOTE NW_WY_SRCE<br />

Dem<strong>and</strong> 78.1 9.9 0.8 3.0 1.2 1.0 23.6 17.6 1.1<br />

Cum<br />

Dem<strong>and</strong><br />

78.1 88.0 88.8 91.7 93.0 94.0 117.6 135.2 136.2<br />

Dem<strong>and</strong> Cum Dem<strong>and</strong><br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

DST‐6<br />

Sourced from Alternative Sources<br />

or Segregated <strong>Denver</strong> Product<br />

(Gr<strong>and</strong> Junction Area)<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Cumulative Dem<strong>and</strong>, MBPD<br />

Copyright ©: EAI, Inc., 2011<br />

Responses to changes in supply sourcing <strong>and</strong> availability of non‐attainment area gasoline can be<br />

facilitated by interconnectivity of pipelines <strong>and</strong> terminals. In the <strong>Denver</strong> area, there is significant,


DISTRIBUTION SYSTEM IMPACTS<br />

not 100%, connectivity of product terminals of the various supply sources, see Figure DST‐6. In<br />

particular, the Sinclair Henderson terminal has supply connections from both the Suncor refinery<br />

<strong>and</strong> the Magellan Chase pipeline.<br />

RAIL<br />

LOADING<br />

SUNCOR<br />

PLAINS<br />

DUPONT<br />

DENVER<br />

SUNCOR<br />

COP<br />

PLAINS<br />

NUSTAR<br />

Figure DST‐6<br />

Refined Product <strong>Supply</strong> Network<br />

PLAINS 8<br />

PRODUCT TERMINAL<br />

PRODUCT PIPELINE<br />

REFINERY<br />

CHEYENNE<br />

to DUPONT<br />

PL AINS 8<br />

COMMERCE CITY<br />

to FOUNTAIN<br />

<strong>Denver</strong> – Colorado <strong>Front</strong> <strong>Range</strong><br />

SINCLAIR 6<br />

COM MERCE CI TY<br />

PLAINS 6<br />

SINCLAIR<br />

HENDERSON<br />

COP 8<br />

NUSTAR 10<br />

SINCLAIR 6<br />

COP-6<br />

Suncor refinery can deliver to COP,<br />

NuStar, <strong>and</strong> Sinclair terminals<br />

AURORA<br />

to AURORA<br />

LAJUNTA to DENVER<br />

MAGELLAN<br />

Jet From Suncor<br />

MAGELLAN 10<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS AND IMPACTS 2011<br />

DST‐7<br />

DIA FUELING<br />

MAGELLAN 10 Jet<br />

SCOTT CITY<br />

to AURORA<br />

RAWLINS<br />

SINCLAIR<br />

S P<br />

IN L<br />

C A<br />

L IN<br />

A S<br />

IR 8<br />

6<br />

PLAINS 8<br />

CHEYENNE<br />

FRONTIER<br />

PLAINS<br />

HENDERSON<br />

SINCLAIR<br />

PLAINS<br />

DUPONT<br />

SINCLAIR 6<br />

COMMERCE CITY<br />

SUNCOR<br />

to DIA<br />

REFINERY<br />

NUS TAR - 10<br />

from MCKEE<br />

NUSTAR<br />

COP<br />

COLO SPRINGS<br />

NUSTAR<br />

FOUNTAIN<br />

PLAINS<br />

LA JUNTA<br />

COP<br />

AURORA<br />

NUSTAR<br />

MAGELLAN 10<br />

Copy righ t ©: EAI, Inc., 2011<br />

The Suncor <strong>Denver</strong> refinery is a key supply source for the <strong>Denver</strong>/<strong>North</strong> <strong>Front</strong> <strong>Range</strong> <strong>and</strong> provides<br />

about a third of the total gasoline supply. Loss of this volume via a decision to not make the more<br />

expensive, lower RVP gasoline product would be very hard to replace on a short term basis. In<br />

general, this replacement product would have to come from <strong>Front</strong>ier El Dorado, ConocoPhillips<br />

Borger <strong>and</strong> Valero McKee refineries with additional product being sourced in the Texas – Western<br />

Louisiana Gulf Coast area via Explorer <strong>and</strong> Magellan pipeline systems. Currently, the Gulf Coast<br />

refineries are a major supply source for RBOB gasoline (RFG blendstock for ethanol blending) <strong>and</strong><br />

for low RVP, sub‐octane gasoline blendstocks.


BIO<br />

BIOFUEL SUPPLY DEMAND OUTLOOK<br />

ETHANOL<br />

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INTRODUCTION<br />

BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Ethanol is a widely used motor gasoline blendstock in the United States <strong>and</strong> its use has been<br />

growing. Originally, it was primarily used to extend the supplies of gasoline for energy<br />

independence reasons, <strong>and</strong>, additionally, to support the agriculture industry. More recently, its use<br />

has been m<strong>and</strong>ated to support air quality initiatives. Current renewable fuels m<strong>and</strong>ates will soon<br />

require its use in all gasoline at the 10 percent level. Bio‐ethanol is an agricultural derived product,<br />

<strong>and</strong> hence is a renewable source of fuel. It can be an economically attractive method of increasing<br />

fuel supplies.<br />

The supply of ethanol for blending into Colorado gasoline comes from numerous sources.<br />

Generally these sources are located in Colorado or the Midcontinent. Ethanol manufacturing<br />

capability across the U.S. generally has exceeded dem<strong>and</strong> levels by a significant margin, though in<br />

the future, because of the renewable fuels m<strong>and</strong>ates, this may be less so. M<strong>and</strong>ates for cellulosic<br />

derived ethanol (ethanol produced from the cellulosic <strong>and</strong> hemicellulosic material of woody plants,<br />

rather than starch or sugar components of corn or sugar cane) will require a huge expansion in the<br />

capacities of the ethanol plants able to produce this product.<br />

A major consideration in the blending of ethanol into gasoline is the increased Reid Vapor Pressure<br />

(RVP) of the resulting blended product. In general, the cost of manufacturing gasoline for blending<br />

with ethanol increases as the m<strong>and</strong>ated RVP of the final blended product is reduced. As a result,<br />

the increasing stringency of any given fuel strategy chosen will have increasing costs associated<br />

with it, depending on the ultimate gasoline specification product chosen.<br />

ETHANOL OVERVIEW<br />

Ethanol is widely used as a motor gasoline blendstock in the United States <strong>and</strong> Brazil, <strong>and</strong> together<br />

both countries were responsible for 89 percent of the world's ethanol fuel production in 2009.<br />

Most cars on the road today in the U.S. can run on blends of 10% ethanol <strong>and</strong> the use of 10%<br />

ethanol blended gasoline is m<strong>and</strong>ated in many U.S. states <strong>and</strong> cities including California, Hawaii,<br />

Minnesota, Missouri, Oregon, <strong>and</strong>, in 2011, Florida. Under the Federal Renewable <strong>Fuel</strong>s St<strong>and</strong>ard,<br />

EPA is charged with establishing the amount of renewable fuels that must be sold each year in the<br />

U.S. <strong>and</strong> basically this m<strong>and</strong>ates increasing amounts of ethanol be blended into gasoline. Recently,<br />

EPA authorized the use of E15 blended gasoline in model year 2001 <strong>and</strong> newer vehicles.<br />

Bioethanol is a form of renewable energy that can be produced from agricultural feedstocks. It can<br />

be made from very common crops such as corn, sugar cane, potato, <strong>and</strong> manioc. In the U.S.,<br />

ethanol is primarily made from corn. There has been considerable debate about how useful<br />

bioethanol will be in replacing gasoline. Concerns about its production <strong>and</strong> use relate to increased<br />

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BIO‐1


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

food prices , large amount of arable l<strong>and</strong> required for crops, as well as the energy <strong>and</strong> pollution<br />

balance of the whole cycle of ethanol production, especially from corn. Recent developments with<br />

cellulosic ethanol production <strong>and</strong> commercialization may allay some of these concerns.<br />

Cellulosic ethanol offers promise because cellulose fibers, a major <strong>and</strong> universal component in<br />

plant cells walls, can be used to produce ethanol. According to the International Energy Agency,<br />

cellulosic ethanol could allow ethanol fuels to play a much bigger role in the future than previously<br />

thought.<br />

As mentioned earlier, ethanol use is m<strong>and</strong>ated by Federal <strong>and</strong> many state <strong>and</strong> city governments.<br />

Use of corn ethanol as m<strong>and</strong>ated by EISA 2007 requires use of up to 15 billion gallons of corn<br />

ethanol annually by 2015 that would provide about 10.5% of blend material for gasoline.<br />

ETHANOL BLENDED GASOLINE<br />

Blending ethanol into conventional gasoline increases the Reid Vapor Pressure (RVP) of blended<br />

gasoline by about 1 psi. Current <strong>Denver</strong>/<strong>Front</strong> <strong>Range</strong> Colorado specifications for summer time<br />

gasoline is for 7.8 psi RVP gasoline with a 1 psi RVP waiver for ethanol blended gasoline. This<br />

means that ethanol can be blended into regular specification grade gasoline <strong>and</strong> the resulting<br />

product is allowed a 1 psi RVP waiver on final blend RVP. Different states have somewhat different<br />

specifications on summer grade gasoline RVP, generally 9 psi, 7.8 psi <strong>and</strong> 7.0 psi are the most<br />

common. In order to make gasoline with lower RVP specifications, it is required that higher RVP<br />

components such as normal butane or pentanes to be taken out of the gasoline pool <strong>and</strong> low RVP,<br />

high octane components added, e.g. alkylate. Because the market pricing of butane <strong>and</strong> pentanes<br />

is almost always lower than gasoline, removal of these components <strong>and</strong> addition of alkylate results<br />

in a higher manufacturing cost of final gasoline product.<br />

Blending ethanol into conventional gasoline is simpler when there is a 1 psi RVP waiver for the<br />

resulting ethanol blended gasoline – with no 1 psi waiver a special low RVP gasoline blendstock<br />

must be provided for blending with ethanol, i.e. two market grades of gasoline. With the waiver, a<br />

st<strong>and</strong>ard conventional gasoline can be blended with ethanol <strong>and</strong> the blend can be legally<br />

marketed. The existence of a 1 psi waiver was established in the original EPA gasohol fuel waiver.<br />

Since any permissible increase in fuel volatility will result in increased evaporative hydrocarbon<br />

emissions (an ozone precursor), individual states have the right to disallow this waiver if required<br />

for air quality purposes. In states with no 1 psi waiver, a specially blended, low RVP gasoline<br />

product (CBOB) has to be blended with ethanol such that the final blend meets RVP limits. In<br />

general, CBOB manufacture requires removal of normal butanes or pentanes <strong>and</strong> greater amounts<br />

of alkylates to be added to gasoline in order to produce a specification grade gasoline product to be<br />

blended with ethanol that will be within the RVP st<strong>and</strong>ards. Reformulated Gasoline (RFG) is<br />

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BIO‐2


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

generally the strictest specification grade gasoline in that it requires both low RVP <strong>and</strong> more limited<br />

amounts of components detrimental to emissions. As implied by the above, as the summer‐grade<br />

gasoline moves from 9.0 RVP conventional gasoline with 1 psi waiver to CBOB’s with or without 1<br />

psi waivers to reformulated gasoline blendstocks for oxygenate blending, then the manufacturing<br />

costs increase due to the greater removal of lower cost, low RVP components (butane <strong>and</strong><br />

pentanes), the greater need for higher cost, low RVP, high octane components to blended (alkylate<br />

or polymerization gasoline), <strong>and</strong> the greater need to remove other components such as benzene.<br />

Currently the approved ethanol gasoline products are ethanol blends to 10 percent (E10), <strong>and</strong> E85<br />

(eighty‐five percent ethanol). Only flexfuel vehicles can burn E85 <strong>and</strong> the marketplace use of E85<br />

has been extremely limited to date. In order to accommodate the increased levels of m<strong>and</strong>ated<br />

RFS ethanol, the maximum ethanol blend will have to increase. In October 2010, EPA approved E15<br />

for use in model year 2007 <strong>and</strong> newer vehicles. In January 2011, EPA approved E15 for use in<br />

model years 2001 to 2006. Past the 10 percent blends of ethanol, the RVP response of ethanol<br />

being blended into gasoline recedes such that higher blends of ethanol past E10 will require<br />

somewhat less manipulation of the gasoline pool to achieve the appropriate RVP blended fuel<br />

levels. This study, begun in 2009, did not consider impacts of E15 gasoline specifications.<br />

CORN ETHANOL ECONOMICS<br />

The price of corn ethanol is dependent on the price of corn, cost of natural gas, cost of enzymes,<br />

yeast <strong>and</strong> other chemicals used <strong>and</strong> labor, material <strong>and</strong> various miscellaneous expenses. According<br />

to corn ethanol industry estimates, one 56 pound bushel of corn will yield up to 2.7 gallons of<br />

ethanol <strong>and</strong> 17.4 pounds of distiller’s dry grains (DDGS). Each gallon of ethanol is estimated to<br />

require .038 MMBTU of natural gas. The cost of enzymes, yeasts <strong>and</strong> chemicals is estimated to be<br />

around $.14/gal, <strong>and</strong> labor, maintenance <strong>and</strong> various expenses including depreciation add another<br />

$.23/gal. Using current price of corn at $3.47/bushel, price of DDGS at $110/ton, natural gas price<br />

at $4.73/MMBTU, the net cost of corn ethanol is estimated at $1.48/gal. The current price of corn<br />

ethanol ($1.60/gallon Platts spot May 2010 average) is thus lower than wholesale price of gasoline<br />

($2.04/gal May 2010 Platts Gulf Coast spot gasoline) providing positive economics for corn ethanol<br />

manufacturers. However, ethanol has only 2/3 rd of the energy content of gasoline <strong>and</strong> would thus<br />

require 51% more volume to provide equivalent amount of energy. A 10 percent ethanol blended<br />

gasoline has 3.3 percent less BTU energy than unblended gasoline.<br />

The price of corn ethanol has varied widely in last five years reaching up to $2.82/gal in July 2008.<br />

Using the tax credits of $.45/gal, ethanol is cost effective as a gasoline blend material. At present,<br />

ethanol would be cost effective even without the federal tax subsidy. However, there have been<br />

periods during the past five years when the price of gasoline has been substantially lower than the<br />

price of ethanol such that even with the tax subsidy, it was uneconomic for gasoline marketers to<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐3


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

blend <strong>and</strong> sell the product. At this point (<strong>and</strong> others), marketers will buy RINS credits in order to<br />

meet the m<strong>and</strong>ated RFS requirements. But in general, the price of ethanol has been mostly lower<br />

than the price of gasoline <strong>and</strong> thus blending ethanol can potentially reduce the cost of ethanol<br />

blended gasoline <strong>and</strong> this reduction in price may be passed to the end consumer.<br />

With technological advancements, bioethanol from grains <strong>and</strong> cellulosic materials are expected to<br />

gain further cost efficiency <strong>and</strong> provide a cost effective alternative to petroleum based fuels.<br />

ETHANOL BASED ENGINES<br />

Ethanol is most commonly used to power automobiles, though it may be used to power other<br />

vehicles, such as farm tractors, boats <strong>and</strong> airplanes. On an energy basis, ethanol (E100)<br />

consumption in an engine would be approximately 51% higher than for gasoline since the energy<br />

per unit volume of ethanol is 34% lower than for gasoline. However, the higher octane number<br />

<strong>and</strong> resulting higher compression ratios in an ethanol‐only engine allows for increased power<br />

output <strong>and</strong> better fuel economy than could be obtained with lower compression ratios. Ethanol's<br />

higher octane rating allows an increase of an engine's compression ratio for increased thermal<br />

efficiency. In one study, complex engine controls <strong>and</strong> increased exhaust gas recirculation allowed a<br />

compression ratio of 19.5 with fuels ranging from neat ethanol to E50. Thermal efficiency up to<br />

approximately that of a diesel fuel was achieved. This would result in the fuel economy of a neat<br />

ethanol vehicle to be about the same as one burning gasoline.<br />

BIOFUEL MANDATES<br />

The Energy Policy Act (EPACT) of 2005 had provisions for m<strong>and</strong>ated use of ethanol <strong>and</strong> other<br />

renewable fuels that increased over time. Following on this act, in December 2007, Congress<br />

passed the Energy Independence <strong>and</strong> Security Act (EISA 2007) that further increased the m<strong>and</strong>ate<br />

for renewable fuels. Provisions of the Renewable <strong>Fuel</strong>s St<strong>and</strong>ard under EISA 2007 include:<br />

Increasing corporate average fuel economy (CAFE) st<strong>and</strong>ards to 35 miles per gallon by year<br />

2020 from current st<strong>and</strong>ard of 25 MPG, a 40% increase.<br />

Use of advanced biofuels that increase from 0.1 BGY in 2009 to 21 BGY by 2022.<br />

Use of cellulosic biofuels (part of advanced biofuels) that increase from 0.1 BGY in 2010 to<br />

16 BGY by year 2022.<br />

Use of biomass based diesel that increases from 0.5 BGY in 2009 to 1 BGY by year 2012.<br />

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BIO‐4


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Use of total renewable fuel for motor transportation <strong>and</strong> home heating oil to 9 billion<br />

gallons per year (BGY) in 2008 increasing to 36 BGY by 2022.<br />

Provisions in the EISA 2007 include a Renewable <strong>Fuel</strong>s St<strong>and</strong>ard (RFS) that began in 2006 at 4 BGY<br />

under EPACT 2005 <strong>and</strong> increases to 15.2 BGY by 2012, as shown in the figure below. The act’s<br />

ethanol provisions ultimately reach 36 BGY in 2022. EPA administers the RFS <strong>and</strong> each year<br />

determines the volume % of ethanol required in gasoline sold. Details of EPA rules are provided<br />

later in the Renewable <strong>Fuel</strong>s Section of this chapter.<br />

The use of ethanol <strong>and</strong> other biofuels under EISA 2007 is significantly increased as shown in Figure<br />

BIO‐1.<br />

Ethanol M<strong>and</strong>ate BGY<br />

Figure BIO-1<br />

Federal M<strong>and</strong>ate for Total Ethanol Use<br />

Under EISA 2007<br />

40<br />

38<br />

36<br />

34<br />

32<br />

30<br />

28<br />

26<br />

24<br />

22<br />

20<br />

18<br />

16<br />

14<br />

12<br />

10<br />

8<br />

M<strong>and</strong>ate % of Gas<br />

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022<br />

M<strong>and</strong>ate 9.2 11.1 12.9 13.9 15.2 16.6 18.1 20.5 22.5 24 26 28 30 33 36<br />

% of Gas 6.95 8.40 9.83 10.62 11.58 12.64 13.90 15.74 17.12 18.51 20.10 21.69 23.28 25.66 28.04<br />

The new federal m<strong>and</strong>ate for corn ethanol use is shown in Figure BIO‐2.<br />

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BIO‐5<br />

30.0%<br />

28.0%<br />

26.0%<br />

24.0%<br />

22.0%<br />

20.0%<br />

18.0%<br />

16.0%<br />

14.0%<br />

12.0%<br />

10.0%<br />

8.0%<br />

6.0%<br />

4.0%<br />

% of Total Gasoline<br />

Copyright ©: EAI, Inc., 2011


Ethanol M<strong>and</strong>ate BGY<br />

16<br />

15<br />

14<br />

13<br />

12<br />

11<br />

10<br />

9<br />

8<br />

BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Figure BIO-2<br />

Federal M<strong>and</strong>ate for Corn Ethanol<br />

Use - EISA 2007 – Actual for 2008<br />

M<strong>and</strong>ate % of Gas<br />

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022<br />

M<strong>and</strong>ate 9.1 10.5 12 12.6 13.2 13.8 14.4 15 15 15 15 15 15 15 15<br />

% of Gas 6.80 7.57 8.63 9.03 9.40 9.79 10.18 10.57 10.53 10.49 10.46 10.42 10.38 10.35 10.31<br />

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BIO‐6<br />

11.0%<br />

10.0%<br />

9.0%<br />

8.0%<br />

7.0%<br />

6.0%<br />

5.0%<br />

4.0%<br />

% of Total Gasoline<br />

Copyright ©: EAI, Inc., 2011<br />

The new Federal bill puts strong emphasis on use of advanced biofuels including use of cellulosic<br />

biofuels. Nearly 60 percent of the new RFS is to be met by advanced biofuels including cellulosic<br />

biofuels by the year 2022. Projected use of cellulosic biofuels under the new m<strong>and</strong>ate is shown in<br />

following Figure BIO‐3.<br />

Ethanol M<strong>and</strong>ate BGY<br />

Figure BIO-3<br />

Federal M<strong>and</strong>ate for Cellulose Ethanol<br />

Use EISA - 2007<br />

24<br />

20<br />

16<br />

12<br />

8<br />

4<br />

0<br />

M<strong>and</strong>ate % of Gas<br />

2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022<br />

M<strong>and</strong>ate 0.1 0.25 0.5 1 1.75 3 4.25 5.5 7 8.5 10.5 13.5 16<br />

% of Gas 0.07% 0.18% 0.36% 0.71% 1.24% 2.12% 2.99% 3.86% 4.89% 5.92% 7.29% 9.34% 11.03<br />

14.0%<br />

12.0%<br />

10.0%<br />

8.0%<br />

6.0%<br />

4.0%<br />

2.0%<br />

0.0%<br />

% of Total Gasoline<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

In May 2009, President Obama announced a new National <strong>Fuel</strong> efficiency policy that requires<br />

average fuel economy st<strong>and</strong>ard of 35.5 mpg by 2016. This is a speedup of the CAFÉ st<strong>and</strong>ards under<br />

EISA 2007 of 35 mpg by 2020.<br />

One of the options for gasoline emissions reduction is the banning ethanol usage during the ozone<br />

season. In determining the scope of this study, the RAQC <strong>and</strong> CDPHE considered the possibility of<br />

including an option for seeking a summertime waiver from blending ethanol in the state of<br />

Colorado. Although it was considered, this option was not included in this study as an emissions<br />

control strategy for the following reasons.<br />

Banning ethanol blending during the ozone season would conflict with the requirements of federal<br />

Renewable <strong>Fuel</strong>s St<strong>and</strong>ards (RFS) as established under the Energy Policy Act of 2005 <strong>and</strong> later<br />

exp<strong>and</strong>ed under the Energy Independence <strong>and</strong> Security Act of 2007. Under the RFS, refiners in the<br />

United States are required to blend a certain amount renewable fuels into the transportation fuels<br />

that they produce during a given year. For 2011, refiners are required to blend 13.95 billion gallons<br />

of renewable fuels. This amount will increase in step‐wise fashion to 36 billion gallons of renewable<br />

fuels in 2022. Given current renewable fuel supplies, the technological limitations of today’s<br />

vehicle fleet, <strong>and</strong> the current gasoline distribution system infrastructure, this m<strong>and</strong>ate must be met<br />

almost exclusively through the blending of 10% ethanol into conventional gasoline (E10). Even at<br />

current levels, to meet the RFS m<strong>and</strong>ate using E10, refiners across the country must blend ethanol<br />

in virtually all of the gasoline sold throughout the year. Accordingly, banning the use of E10 in the<br />

non‐attainment area during the ozone season would prevent refiners serving the area from<br />

complying with their legal obligations under the federal RFS. Developments such as the increased<br />

availability of flex‐fuel vehicles that can utilize fuel with up to 85% ethanol, as well as the allowance<br />

for 15% ethanol blending in non‐flex fuel later model year vehicles will, moving forward, reduce the<br />

refiners’ need to rely almost exclusively on E10 blending to meet the RFS. Given the expected slow<br />

pace of these developments, however, in conjunction with the increasing amounts of renewable<br />

fuels that will be required to meet the RFS, year round ethanol blending will need to continue for<br />

the foreseeable future.<br />

Recognizing that banning ethanol is not a legally viable option in light of the federal RFS m<strong>and</strong>ate, a<br />

number of parties have suggested that Colorado could obtain a waiver from the federal RFS from<br />

EPA. While the Energy Independence <strong>and</strong> Security Act did provide EPA with waiver authority, the<br />

st<strong>and</strong>ards for granting such a waiver were set exceptionally high. Specifically, to grant a waiver,<br />

EPA must determine that one of two conditions has been met:<br />

There is inadequate domestic renewable fuel supply; or<br />

Implementation of the requirement would severely harm the economy or<br />

environment of a State, a region or the United States.<br />

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BIO‐7


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Because the basis for the waiver in the case for Colorado would be to allow the banning of ethanol<br />

during the summer months in order to achieve reduction of ozone precursor emissions, neither the<br />

domestic supply condition, nor the provision requiring severe economic harm would apply. An<br />

argument could be made that a waiver is justified in order to avoid harm to the environment. In<br />

considering a 2008 waiver request from the State of Texas, EPA rejected an argument premised on<br />

the increase in ozone from using ethanol blending, concluding that the modest increases in<br />

ambient ozone levels that could result from the RFS m<strong>and</strong>ate did not constitute severe harm as<br />

required under the statute. In light of this, the possibility of obtaining a waiver of the RFS would<br />

appear to be extremely remote.<br />

In addition to being incompatible with federal RFS requirements, banning ethanol during the ozone<br />

season will not provide any appreciable ozone reduction benefit beyond the benefit achieved<br />

through elimination of the 1 pound ethanol waiver. In the context of ozone formation, ethanol<br />

blending in <strong>and</strong> of itself is not detrimental. Rather, what is harmful is ethanol blending in<br />

conjunction with the regulatory allowance of a 1 psi increase in RVP for E10 blended gasoline. If<br />

the waiver were eliminated, E10 gasoline would be no more volatile than conventional gasoline,<br />

<strong>and</strong> therefore the increase in ozone precursor emissions from the current use of E10 during the<br />

ozone season could be fully mitigated without resort to an ethanol ban. Accordingly, <strong>and</strong> in light of<br />

the incompatibility between an ethanol ban <strong>and</strong> compliance with the federal RFS, CDPHE <strong>and</strong> RAQC<br />

staff did not include such a ban in the list of alternative strategies.<br />

CURRENT ETHANOL USAGE<br />

Due to tax incentives, pricing of ethanol <strong>and</strong> the need for gasoline blendstocks, the use <strong>and</strong><br />

blending of ethanol is running slightly ahead of the m<strong>and</strong>ate under EISA 2007. Under the EISA 2007<br />

m<strong>and</strong>ate, use of corn derived ethanol is estimated to increase from 6% currently to 10.5% of<br />

gasoline by 2015 <strong>and</strong> then flatten thereafter. Experts estimate this level of corn ethanol<br />

production is achievable without affecting other uses of corn as a feedstock.<br />

Estimated consumption of ethanol in conventional <strong>and</strong> reformulated gasoline <strong>and</strong> oxygenated<br />

gasoline for year 2009 for U.S. PAD Districts is summarized below.<br />

U.S. ETHANOL SUPPLY ‐ DEMAND ‐ 2009<br />

MBPD PADD I PADD II PADD III PADD IV PADD V Total<br />

Production 9 674 13 10 7 713<br />

Imports 9 0 1 0 2 12<br />

Refiner/Blender Input 261 204 75 14 106 660<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐8


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Colorado is in PADD IV which produces less ethanol than is blended <strong>and</strong> as a result domestic<br />

ethanol is railed or trucked to the area. EAI, Inc. estimates that Renewable <strong>Fuel</strong>s St<strong>and</strong>ard (RFS)<br />

will require a blending ratio exceeding 10% of gasoline in very near future. EPA has been evaluating<br />

this so called issue of “Blend Wall” <strong>and</strong> to authorize blending ethanol in excess of the current limit<br />

of 10% <strong>and</strong> allow use of up to 15% (E15) ethanol. As noted previously, EPA has recently announced<br />

authorization for using E15 in 2001 to current model year vehicles. In Colorado, ethanol usage in<br />

gasoline as gasohol (10 percent blend) reported to the Department of Revenue was 146 million<br />

gallons or 68 percent of the total gasoline distributed was 10 percent ethanol blended. Anecdotal<br />

information <strong>and</strong> CDPHE <strong>Front</strong> <strong>Range</strong> gasoline survey data indicates that the amount of gasohol sold<br />

is substantially higher.<br />

TAX INCENTIVE FOR ETHANOL<br />

The American Jobs Creation Act of 2004 extended the ethanol tax incentive of 51 cents per gallon<br />

of ethanol blended i.e. 5.1 cpg credit on 10 percent ethanol gasoline. Only registered blenders can<br />

apply for this excise tax refund. It allowed ethanol producing farm cooperatives to pass the tax<br />

credit to its farmer owners. Passage of Volumetric Ethanol Excise Tax Credit (VEETC) provides a<br />

similar 51 cents per gallon tax credit for every gallon on ethanol used for E85 i.e. 43.35 cpg on<br />

blended E85. The VEETC, now at 45 cpg since 2008, was due to expire at the end of 2010 but was<br />

extended through 2011. EPACT 2005 increases the small ethanol producer definition from 30 to 60<br />

million gallons per year <strong>and</strong> allows a 10 cpg tax credit with a cap of 1.5 million dollars. It also<br />

established a tax credit of 30% or up to $30K for the cost of installing clean fueling infrastructure<br />

i.e. retail pumps. Numerous state level tax incentives <strong>and</strong> funding programs exist. In Colorado<br />

there is no state ethanol sales tax credit program.<br />

CELLULOSIC ETHANOL<br />

Cellulosic ethanol is a biofuel produced from lignocellulose, a structural material that comprises<br />

much of the wood, grasses, or the non‐edible parts of plants. Corn stover, switchgrass, organic<br />

wastes, woodchips <strong>and</strong> the byproducts of lawn <strong>and</strong> tree maintenance are some of the more<br />

popular cellulosic materials for ethanol production. Ethanol production from lignocellulose has the<br />

advantage of abundant <strong>and</strong> diverse raw material compared to sources like corn <strong>and</strong> cane sugars,<br />

but requires a greater amount of preprocessing to make the sugar that is typically used to produce<br />

ethanol by fermentation.<br />

Switchgrass <strong>and</strong> agricultural residue such as corn, wheat <strong>and</strong> rice straw are the major biomass<br />

materials being studied today, due to their high productivity as well as availability. Cellulose,<br />

however, is contained in nearly every natural, free‐growing plant, tree, <strong>and</strong> bush, in meadows,<br />

forests, <strong>and</strong> fields all over the world without agricultural effort or cost needed to make it grow.<br />

According to U.S. Department of Energy studies conducted by Argonne National Laboratory, one of<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐9


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

the benefits of cellulosic ethanol is that it reduces greenhouse gas emissions (GHG) by 85% over<br />

reformulated gasoline.<br />

Ethanol from wood was first made in Germany in 1898. It involved the use of dilute acid to<br />

hydrolyze the cellulose to glucose, <strong>and</strong> was able to produce 18 gallon per ton, which was later<br />

improved to 50 gallons per ton. During World War II, the US contracted Vulcan Copper <strong>and</strong> <strong>Supply</strong><br />

Company to construct <strong>and</strong> operate a plant to convert sawdust into ethanol. The plant was based<br />

on modifications to the original German Scholler process as developed by the Forest Products<br />

Laboratory. This plant achieved an ethanol yield of 50 gal/dry ton but was still not profitable <strong>and</strong><br />

was closed after the war.<br />

With the rapid development of enzyme technologies in the last two decades, the acid hydrolysis<br />

process has gradually been replaced by enzymatic hydrolysis. However, chemical pretreatment of<br />

the feedstock is required to separate hemicellulose for robust enzymatic conversion of cellulose to<br />

sugar. A sulfite pretreatment method to break down lignocellulose for robust enzymatic hydrolysis<br />

of wood cellulose has recently been developed.<br />

EISA 2007 has m<strong>and</strong>ated 36 billion gallons per year of renewable fuels by 2022. The renewable<br />

fuels m<strong>and</strong>ate caps the m<strong>and</strong>ated maximum production of ethanol from corn starch at 15 billion<br />

gallons per year, <strong>and</strong> proposes a m<strong>and</strong>ate of 16 billion gallons per year of cellulosic biofuels in<br />

2022. To meet the RFS, the U.S. Departments of Agriculture (USDA) <strong>and</strong> Energy (DOE) are<br />

developing advanced biofuels that use switchgrass, corn stover <strong>and</strong> other cellulosic materials.<br />

Much of this work has been conducted at the DOE’s National Renewable Energy Laboratory (NREL)<br />

in Golden Colorado. In March 2007, the U.S. government awarded $385 million in grants aimed at<br />

ethanol production from nontraditional sources. Half of the six projects chosen will use thermo‐<br />

chemical methods <strong>and</strong> the other half will use enzymatic ethanol methods.<br />

ETHANOL DEMAND OUTLOOK<br />

NATIONAL<br />

The outlook for RFG <strong>and</strong> oxygenated gasoline consumption is shown in Figure BIO‐4. Current U.S.<br />

consumption of 2.9 million BPD is forecasted to slightly decline to 2.85 million BPD by 2010 due to<br />

current economic recession. Ethanol consumption forecast under new federal m<strong>and</strong>ate is shown in<br />

Figure BIO‐5. U.S. ethanol consumption is currently running slightly ahead of federal m<strong>and</strong>ate<br />

under RFS. Some 7.6 million flex‐fuel vehicles (FFV), capable of burning ethanol blends up to 85%<br />

(E85) are in use today. Over nineteen hundred E85 retail outlets are in operation. Based on<br />

current ethanol consumption <strong>and</strong> projected capacity buildup, EAI, Inc. estimates that ethanol will<br />

constitute about 8.4% of gasoline in 2009 <strong>and</strong> continue to increase under new federal m<strong>and</strong>ate as<br />

shown previously in Figure BIO‐1.<br />

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BIO‐10


MBPD<br />

BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Figure BIO-4<br />

U.S. Gasoline Consumption Forecast<br />

Reformulated & Oxygenated <strong>Fuel</strong>s<br />

3500.0<br />

3000.0<br />

2500.0<br />

2000.0<br />

1500.0<br />

1000.0<br />

500.0<br />

0.0<br />

Gas Oxy Gas RFG<br />

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010<br />

Gas RFG 2870.0 2966.0 2958.6 2967.0 3020.0 3002.0 3033.0 2964.0 2906.0 2850.0<br />

Gas Oxy 312.0 294.0 307.1 313.7 315.2 291.0 270.0 0.0 0.0 0.0<br />

Beyond 2007 oxygenates included in RFG<br />

Figure BIO-5<br />

U.S. Gasoline Consumption Forecast<br />

Based on Federal Ethanol M<strong>and</strong>ate (EISA 2007)<br />

MBPD<br />

11000<br />

10000<br />

9000<br />

8000<br />

7000<br />

6000<br />

5000<br />

4000<br />

3000<br />

2000<br />

1000<br />

0<br />

Ethanol Net Gasoline<br />

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022<br />

Net Gasoline 8562 8050 7898 7749 7658 7554 7442 7315 7140 7006 6872 6724 6576 6430 6219 6010<br />

Ethanol 424 601 724 845 910 989 1077 1181 1334 1447 1561 1691 1821 1952 2147 2342<br />

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BIO‐11<br />

Copyright ©: EAI, Inc., 2011<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

EAI, Inc. estimates that 10% ethanol blend reduces U.S. crude import by 7.7%, assuming 66% of<br />

crude used in the United States during 2008 was imported, as shown in the table below. In terms<br />

of state usage, Minnesota has set an ethanol requirement in gasoline of 20%, effective 2013. This,<br />

of course, is dependent on the EPA permitting the blending of fuel ethanol at this level for the<br />

majority of the automotive fleet. Growing interest in E85 (85% ethanol <strong>and</strong> 15% gasoline) may<br />

further increase use of ethanol. Ford <strong>and</strong> GM have committed to produce more flexible fuel<br />

vehicles (FFV) that run on both gasoline <strong>and</strong> E85. New federal m<strong>and</strong>ate under EISA 2007 calls for<br />

use of ethanol at 10% of gasoline usage by 2012 increasing to 24% by 2022.<br />

MBPD 2008 2009 2010 2011 2012<br />

EPACT 2005 MANDATE 352 398 444 483 489<br />

5.7% BY VOLUME 493 491 490 488 487<br />

10% BY VOLUME 865 862 859 857 854<br />

EISA 2007 MANDATE* 601 646 845 910 989<br />

*Actual consumption for Jan‐Oct 2009.<br />

ETHANOL SUPPLY OUTLOOK<br />

PROJECTED U.S. ETHANOL USAGE<br />

Ethanol production facilities currently in operation <strong>and</strong> those under construction are listed in Table<br />

BIO‐1. Many of the larger, more efficient plants are in the control of a group of companies of<br />

which, Archer Daniels Midl<strong>and</strong> is the largest. A very large portion of the remaining ethanol<br />

production is widely dispersed as small plants. Smaller plants, besides being less efficient as<br />

measured in terms of manufacturing costs, are also less reliable particularly in the early years of<br />

operation. Because of this, the ethanol industry has a track record of ethanol plant turn over, with<br />

the newest, largest, most efficient plants replacing the smaller, older, less efficient ones, especially<br />

when ethanol price margins are narrow or negative.<br />

The ethanol industry has a strong track record of building new capacity as needed. Over the last<br />

five years, annual capacity has increased at 25% per year. However new construction slowed in<br />

2009 due to overcapacity <strong>and</strong> gasoline dem<strong>and</strong> stagnation resulting from economic recession.<br />

Industry estimates indicated over four billion dollars was invested in new plants <strong>and</strong> plant<br />

expansion in 2008. In terms of corn crop utilization, in 2008 as in 2007, the ethanol industry used<br />

18% of the U.S. total corn crop, most of which was feed corn, not corn for direct human<br />

consumption. Because of multiple issues, such as increased fuel <strong>and</strong> energy costs, as well as<br />

increasing consumption for the available corn production, corn prices doubled in the last couple of<br />

years from around $2.40/bushel in early 2006 to over $6/bushel in early 2008. Since then prices<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐12


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

have moderated <strong>and</strong> are currently at $3.75/bushel. However the high price situation is short term<br />

as significant acreage is available for corn production that was not used in previous years or was<br />

being used for other crops. According to USDA, ethanol production increased the price a farmer<br />

receives from corn by 25% to 50%. A DOE study indicates that U.S. corn production can take care<br />

of the RFS m<strong>and</strong>ated requirements.<br />

New ethanol production capacity needed for corn <strong>and</strong> advanced biofuels under EISA 2007 is shown<br />

in Figure BIO‐6. As shown, additional corn ethanol capacity is needed starting 2010 that increases<br />

to 1.1 BGY by 2015. Based on the past ethanol industry track record, EAI, Inc. estimates this<br />

additional level of corn ethanol production is achievable.<br />

Figure BIO-6<br />

New Capacity for Corn & Advanced Biofuels<br />

Needed U.S. <strong>Fuel</strong> Ethanol M<strong>and</strong>ate<br />

Corn ethanol capacity needed is above existing <strong>and</strong> new capacity under construction.<br />

BGY<br />

26<br />

24<br />

22<br />

20<br />

18<br />

16<br />

14<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022<br />

Total Cap 0 0.3 1.3 2.5 3.9 5.5 7.8 9.6 11.3 13.3 15.3 17.3 20.3 23.3<br />

Corn Eth 0 0 0.0 0.5 1.1 1.7 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3<br />

Advanced Biofuels 0 0.315 1.35 2 2.75 3.75 5.5 7.25 9 11 13 15 18 21<br />

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BIO‐13<br />

Copyright ©: EAI, Inc., 2011<br />

New production capacity needed for advanced biofuels such as cellulosic ethanol is also shown in<br />

Figure BIO‐6. EAI, Inc. estimates that as a result of tax incentives as well as research <strong>and</strong><br />

development incentives, significant amounts of advanced biofuels will be produced starting in<br />

2012. The potential of ethanol production using cellulose material is estimated at 18 BGPY, fifty<br />

percent above that of corn based ethanol. This is an extremely ambitious goal for a product that


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

has never been produced in large quantities commercially. Whether the proposed m<strong>and</strong>ate of 21<br />

BGY of advanced biofuels by 2022 will be achieved appears uncertain.<br />

EAI, Inc. tracks ethanol plants in operation <strong>and</strong> undergoing expansion, new plants under<br />

construction, <strong>and</strong> new plant announcements. In order to derive an outlook for ethanol production<br />

capacity, EAI, Inc. categorized the announced plants as to their likelihood of proceeding. The<br />

distribution of these plants is shown in Figure BIO‐7. As shown, the ethanol industry is highly<br />

concentrated in the U.S. Central Corridor.<br />

ETOH_PLNT_PRD_FC<br />

CONSTRUCTION<br />

STATUS (RANK)<br />

EXIST_BASE (128)<br />

NEW_BASE (102)<br />

SPEC_1_BASE (86)<br />

SPEC_2_BASE (73)<br />

SPEC_3_BASE (8)<br />

Data as of January 2008<br />

Figure BIO-7<br />

U.S. Ethanol Production Outlook<br />

Plant Construction Activity<br />

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BIO‐14<br />

Copyright ©: EAI, Inc., 2011<br />

As shown figuratively in Figure BIO‐8, existing U. S. plant capacity at the end of 2008 was 698 MBPD<br />

(10.6 BGY). Adding the capacity of plants under construction increases total plant capacity to 896<br />

MBPD by 2008. Capacity of the existing <strong>and</strong> planned plants to be built by the end of 2009 is more<br />

than adequate to take care of 989 MBPD ethanol dem<strong>and</strong> as m<strong>and</strong>ated under the RFS through<br />

2012. EAI Inc. has developed several scenarios for regional bio‐fuels supply, dem<strong>and</strong> <strong>and</strong> logistics<br />

outlook. The forecast beyond 2009 is based on a preliminary assessment of a likely future ethanol<br />

supply scenario. EAI, Inc. has also assumed in its production forecast that cellulose based ethanol<br />

will begin to contribute commercial quantities of supply in 2012 while corn based production<br />

flattens out due to flatting m<strong>and</strong>ated requirements <strong>and</strong> corn supply constraints.


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Figure BIO-8<br />

U.S. <strong>Fuel</strong> Ethanol Existing <strong>and</strong> Under Construction<br />

Estimated Capacity vs Projected Dem<strong>and</strong><br />

Production, MBPD<br />

3000<br />

2500<br />

2000<br />

1500<br />

1000<br />

500<br />

0<br />

US CENTRAL CORRIDOR ETHANOL PRODUCTION FORECAST, MBPD<br />

CATEGORY 2006 2007 2008 2009 2010 2011 2012<br />

EXIST_BASE 252.4 340.6 319.1 349.5 378.2 386.5 386.5<br />

NEW_BASE 88.5 88.5 298.5 374.7 405.6 414.4 414.4<br />

SPEC_1_BASE 0.0 0.0 37.4 569.1 604.7 694.9 694.9<br />

SPEC_2_BASE 0.0 0.0 4.9 12.1 495.8 548.3 548.3<br />

SPEC_3_BASE 0.0 0.0 5.4 5.7 6.1 105.3 105.3<br />

TOTAL 429.1 665.3 1311.2 1890.4 2149.4 2149.4<br />

LIKELY PRODUCTION 429.1 655.0 1293.3 1388.5 1495.8 1495.8<br />

Exist & New Base<br />

Proceeding; Spec 1<br />

likely & Spec 2-3<br />

uncertain<br />

EXIST_BASE<br />

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BIO‐15<br />

SPEC_1_BASE<br />

NEW_BASE<br />

SPEC_3_BASE<br />

SPEC_2_BASE<br />

2006 2007 2008 2009 2010 2011 2012<br />

SPEC_3_BASE 0.0 0.0 5.4 5.7 6.1 105.3 105.3<br />

SPEC_2_BASE 0.0 0.0 5.5 28.3 556.1 615.0 624.8<br />

SPEC_1_BASE 0.0 0.0 37.4 620.4 662.2 762.8 762.8<br />

NEW_BASE 92.2 108.5 395.1 490.1 500.8 500.8 500.8<br />

EXIST_BASE 265.1 425.1 375.9 406.9 415.7 415.7 415.7<br />

TOTAL DEM 315 424 585 724 845 910 989<br />

Copyright ©: EAI, Inc., 2011<br />

The U.S. has potential to produce 1.3 billion dry tons of cellulosic biomass per year, which has the<br />

energy content of four billion barrels of crude oil, which translates to over 50% of current US oil<br />

consumption. This however is dependent on the successful commercialization of cellulosic biomass<br />

to fuel ethanol process. Currently this process is more expensive than traditional starch <strong>and</strong> sugar<br />

ethanol production, <strong>and</strong> it is yet to be determined at what price crude oil <strong>and</strong> wholesale priced<br />

gasoline have to be to break even.<br />

In 2010, there were 20 cellulosic ethanol projects are under development <strong>and</strong> construction in the<br />

U.S. as shown in the Table BIO‐2. These projects use various kinds of feedstock including<br />

switchgrass, corn stover, wood waste, softwood chips <strong>and</strong> forest residue as well as municipal solid<br />

wastes, unrecyclable paper, tree, yard <strong>and</strong> vegetative wastes. Total capacity of these plants is<br />

estimated at 280 MMGY providing just enough capacity to meet 2011 m<strong>and</strong>ate. The cellulosic<br />

ethanol m<strong>and</strong>ate rises rapidly to 500 MMGY in 2012, 3 BGY in 2015 <strong>and</strong> 7 BGY in 2018. Meeting<br />

these ambitious m<strong>and</strong>ates would require more aggressive schedule of new plant construction,<br />

development of other advanced biofuels or scaling down of the m<strong>and</strong>ates.<br />

In June 2006, a U.S. Senate hearing was told that the current cost of producing cellulosic ethanol is<br />

US $2.25 per US gallon. At that price, it would cost about $120 to substitute a barrel of oil, taking


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

into account the lower energy content of ethanol. At the same hearing, the Senate was told that<br />

the research target was to reduce the cost of production to US $1.07 per US by 2012. Currently at<br />

the laboratory level ethanol from cellulose has been developed at a cost of $1.25 to $1.70 per<br />

gallon. However, these processes need further development to make ethanol at commercial<br />

volumes at these production costs. Currently corn ethanol gets a tax incentive of 45 cents per<br />

gallon of ethanol blended into gasoline. Each gallon of cellulosic ethanol has equivalence value of<br />

2.5 gallons of corn ethanol for RFS purposes. EPACT 2005 <strong>and</strong> continuing under EISA 2007 include<br />

several incentives to produce cellulosic ethanol. A separate $1.01/gal tax credit is available for<br />

producing advanced cellulosic biofuels. Thus strong incentives are in place to produce cellulosic<br />

ethanol.<br />

ETHANOL LOGISTICS AND PRICING<br />

ETHANOL LOGISTICS<br />

Most of the existing <strong>and</strong> new ethanol plants are located in the Midwest. In 2009, over 94 percent<br />

of the total U.S. ethanol production was in the U.S. Central Corridor <strong>and</strong> especially concentrated in<br />

the Midwest. With the initiation of m<strong>and</strong>ated ethanol blending under the RFS, most of the ethanol<br />

is blended into fuels in existing reformulated gasoline markets in the California, the <strong>North</strong>east, Gulf<br />

Coast <strong>and</strong> Chicago. Most of these markets already had significant installed capital for receiving,<br />

storing <strong>and</strong> blending ethanol into gasoline. However, it is important to note that this entails<br />

significant movements of ethanol from the U.S. Central Corridor to these outlying markets.<br />

An overview of the EAI, Inc.’s estimates of major ethanol flows is shown in Figure BIO‐9. Flows in<br />

this figure were derived from an ethanol supply dem<strong>and</strong> balance where ethanol blended into<br />

gasoline can be a major unknown depending on reporting by state agencies. As shown, major flows<br />

of ethanol from the U.S. Central Corridor are to the West Coast 94 MBPD, Gulf Coast 60 MBPD <strong>and</strong><br />

<strong>North</strong>east/Southeast 237 MBPD. In the future, ethanol movements will hinge on saturation of the<br />

blending market in the Midwest/U.S. Central Corridor. An indication of the saturation is the<br />

number of companies posting ethanol blended <strong>and</strong> unblended gasoline at the various USCC<br />

markets as mapped in Figure BIO‐10. The U.S. Central corridor is shown to be approaching a high<br />

degree of saturation, especially in the major markets. Also shown in Figure BIO‐9 are levels of<br />

foreign import ethanol into the U.S. The <strong>North</strong>eastern seaboard including Florida had the highest<br />

level of foreign imports at 11 MBPD. Caribbean nations, processing Brazilian feedstocks, are the<br />

primary import source.<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐16


DMD: 103<br />

PRD: 6<br />

WC<br />

BIOFUELS SUPPLY DEMAND OUTLOOK<br />

EAI, Inc. U.S. Ethanol Balances<br />

Jan-Oct 2009, MBPD<br />

EXPORT TO WC: 94 MBPD<br />

RM<br />

DMD: 14<br />

PRD: 10<br />

4<br />

MBPD<br />

DMD: 72<br />

PRD: 11<br />

GC<br />

Figure BIO-9<br />

USCC<br />

DMD: 200<br />

PRD: 648<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

60<br />

MB<br />

PD<br />

1 MBPD<br />

Figure BIO-10<br />

BIO‐17<br />

237 MBPD<br />

SES<br />

NES<br />

DMD: 257<br />

PRD: 9<br />

11 MBPD<br />

Relative Market Terminal Ethanol Saturation<br />

Relative Saturation<br />

Market TRM Shares<br />

Ethanol is transported into California primarily by railcars <strong>and</strong> occasionally by marine tankers.<br />

Union Pacific Railroad is the primary rail carrier for ethanol <strong>and</strong> BNSF is the second major carrier of<br />

ethanol to California. Ethanol is transported to Gulf Coast region by BNSF Railroad <strong>and</strong> to Eastern<br />

Seaboard states by CSX. Waterborne ethanol is transported from the Midwest primarily by barges<br />

to Gulf Coast ports such as New Orleans <strong>and</strong> then loaded into product tankers, mostly in the 30<br />

MDWT size range. After delivery to end market petroleum distribution terminals, ethanol is<br />

blended with gasoline just prior to the gasoline being shipped to the retail stations.<br />

PCT_ETOH<br />

1<br />

0.5<br />

0.1<br />

PCT NO ETOH<br />

Copyright ©: EAI, Inc., 2011<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Several ethanol unit train facilities have recently been built across the country. These include<br />

facilities in <strong>North</strong>ern <strong>and</strong> Southern California, Dallas‐Fort Worth, New York harbor, Boston,<br />

Maryl<strong>and</strong> <strong>and</strong> Virginia. These new facilities have significantly reduced transportation related<br />

ethanol supply problems. Unit train off‐loading facilities built in Florida, Georgia <strong>and</strong> South<br />

Carolina have alleviated supply problems to the Southeast. Other proposed unit train facilities<br />

include those at Las Vegas, Portl<strong>and</strong> OR, Louisiana, <strong>and</strong> additional facilities in Texas.<br />

Estimates of transportation costs from the Midwest to Los Angeles via rail are 20 to 24 cpg while<br />

rail cost to the Gulf Coast is estimated at 16 cpg <strong>and</strong> to New York Harbor at 14 cpg. Tanker<br />

transportation cost from Gulf Coast to West Coast is estimated at 10 to 13 cpg, making total<br />

transportation cost from Midwest to west Coast by rail <strong>and</strong> tankers at 24 to 27 cpg. Thus<br />

transportation cost using barge/tankers is 5 to 7 cents per gallon higher than by rail cars only.<br />

Incremental marine tanker unloading charges would add another 1 cent per gallon to the cost<br />

making marine transportation cost 6 to 8 cents per gallon more than rail car transportation cost.<br />

Waterborne movement of ethanol also takes more time. Currently most of the ethanol shipped to<br />

U.S. destinations is by trains, as shown in the table below, with occasional shipments over water.<br />

ORIGIN<br />

TRANSPORTATION COST ANALYSIS<br />

RAILCAR RATE<br />

DESTINATION<br />

($/BBL)<br />

MINNEAPOLIS PORTLAND 10.46 24.9<br />

MINNEAPOLIS LOS ANGELES 9.42 22.4<br />

MINNEAPOLIS SAN FRANCISCO 11.99 28.5<br />

MINNEAPOLIS HOUSTON 7.99 19.0<br />

CHICAGO PORTLAND 11.98 28.5<br />

CHICAGO LOS ANGELES 8.79 20.9<br />

CHICAGO SAN FRANCISCO 11.39 27.1<br />

CHICAGO HOUSTON 7.57 18.0<br />

CHICAGO DETROIT 3.93 9.4<br />

CHICAGO BOSTON 6.24 14.9<br />

CHICAGO NEW YORK 5.71 13.6<br />

CHICAGO WASHINGTON DC 7.72 18.4<br />

CHICAGO MEMPHIS 5.57 13.3<br />

CHICAGO CHARLOTTE 6.59 15.7<br />

CHICAGO JACKSONVILLE FL 6.95 16.5<br />

CHICAGO MIAMI FL 8.50 20.2<br />

DES MOINES SEATTLE 10.94 26.0<br />

DES MOINES PORTLAND 10.94 26.0<br />

DES MOINES SAN FRANCISCO 10.34 24.6<br />

DES MOINES LOS ANGELES 7.74 18.4<br />

DES MOINES SALT LAKE CITY 10.07 24.0<br />

DES MOINES PHOENIX 9.61 22.9<br />

DES MOINES DENVER 6.52 15.5<br />

DES MOINES CORPUS CHRISTI 9.94 23.7<br />

DES MOINES HOUSTON 6.61 15.7<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐18<br />

RAILCAR RATE<br />

(CENTS/GAL)<br />

Ethanol is moved from marine <strong>and</strong> rail terminals to the marketing terminals by truck. Neat ethanol<br />

is currently not moved by pipelines because of the effect of ethanol has on pipe <strong>and</strong> pump seals<br />

<strong>and</strong> the ability of ethanol to adsorb water from the pipeline <strong>and</strong> other liquids. While in the past the


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

conditioning of product pipelines <strong>and</strong> pipeline operations has held back the transportation of fuel<br />

ethanol through product pipelines, this is changing. Some refiners with their own pipelines are<br />

experimenting with transporting ethanol through their pipelines. One of the biggest hurdles to<br />

transporting ethanol through gasoline <strong>and</strong> distillate pipelines is to ensure that the pipelines stay<br />

dry, with little residual water <strong>and</strong> the right ethanol resistant seals are used. The biggest concern is<br />

water. At certain concentrations of water, a phase separation of the ethanol from gasoline occurs.<br />

Under the right conditions, the ethanol physically leaves the gasoline‐ethanol mixture to mix with<br />

the water layer instead. Kinder Morgan has recently started batching denatured ethanol on its<br />

Tampa to Orl<strong>and</strong>o pipeline. Given the large volumes of fuel ethanol that need to be transported, a<br />

number of ethanol pipelines are being considered – including one from the Midwest to the<br />

<strong>North</strong>east U.S.<br />

ETHANOL PRICING<br />

With the advent of m<strong>and</strong>ated ethanol blending <strong>and</strong> greatly increased production, as well as market<br />

dem<strong>and</strong>, pricing of ethanol has gone through some dramatic changes. Spot prices of ethanol,<br />

gasoline <strong>and</strong> diesel fuel relative to WTI spot are plotted in Figure BIO‐11. Prior to 2005, ethanol<br />

prices were higher than crude <strong>and</strong> product prices due in part to many large states <strong>and</strong> areas such<br />

as California <strong>and</strong> the northeast states, switching from the use of MTBE in their reformulated<br />

gasoline programs to ethanol. Since then, ethanol prices have been very volatile <strong>and</strong> with the<br />

surge in ethanol production in 2007 <strong>and</strong> 2008, the spread of spot ethanol prices to crude prices had<br />

become negative indicating over‐supply relative to dem<strong>and</strong>/blending capability, then recovered in<br />

2010 only to go negative again in latter 2010.<br />

WTI Crude Price, $/Bbl<br />

Figure BIO-11<br />

Spot Product Price Spreads to Crude<br />

Chicago Spot Gasoline <strong>and</strong> Diesel to WTI<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

WTI_CSH Gasoline Diesel Ethanol<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐19<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

-20<br />

-40<br />

Product Spread to WTI, $/Bbl<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

For ethanol, a very important parameter is the ethanol blending incentive calculated as the price of<br />

posted rack finished blended gasoline minus 0.9*CVG rack (or RBOB spot) price minus<br />

0.1*delivered ethanol price plus 4.5 (5.1 to 2008) cpg blending tax credit. As shown in Figure BIO‐<br />

12, the ethanol blending incentive for RFG has consistently been positive. The incentive for<br />

blending into rack conventional gasoline turned consistently positive in 2Q07 with lower ethanol<br />

prices <strong>and</strong> stayed mostly positive.<br />

Incentive, Cents Per Gallon<br />

80.00<br />

70.00<br />

60.00<br />

50.00<br />

40.00<br />

30.00<br />

20.00<br />

10.00<br />

0.00<br />

-10.00<br />

-20.00<br />

Figure BIO-12<br />

Ethanol Blending Incentive<br />

CHICAGO CLEVELAND DETROIT PITTSBURGH ST. LOUIS TAX INCENTIVE<br />

JAN_04<br />

APR_04<br />

JUL_04<br />

OCT_04<br />

JAN_05<br />

APR_05<br />

JUL_05<br />

OCT_05<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐20<br />

JAN_06<br />

APR_06<br />

JUL_06<br />

OCT_06<br />

JAN_07<br />

APR_07<br />

JUL_07<br />

OCT_07<br />

JAN_08<br />

APR_08<br />

JUL_08<br />

OCT_08<br />

JAN_09<br />

APR_09<br />

JUL_09<br />

OCT_09<br />

JAN_10<br />

Copyright ©: EAI, Inc., 2011<br />

In terms of supply <strong>and</strong> distribution to outlying markets, Chicago is the generally accepted pricing<br />

reference point for ethanol. In the past four years, spot pricing of ethanol has been published for a<br />

number of major ethanol blended gasoline markets in the U.S. – New York Harbor, Houston Gulf<br />

Coast <strong>and</strong> Los Angeles (notably also major reformulated gasoline markets). Rail transportation<br />

rates from Chicago to these markets are shown in Figure BIO‐13 <strong>and</strong> the market margins for New<br />

York, Houston <strong>and</strong> Los Angeles relative to Chicago origin ethanol are shown in Figure BIO‐14. The<br />

ethanol market margins observed for New York Harbor <strong>and</strong> the Gulf Coast were higher than Los<br />

Angeles but are running closer over the last two years.


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Ethanol Transportation Rates To Major Markets<br />

U.S. Rail <strong>and</strong> Brazil Origin Waterborne, cents per gallon<br />

Import ethanol would be most competitive in Florida market.<br />

Pacific<br />

NW<br />

Pacific<br />

SW<br />

Chicago Origin Rail Rates – Transportation Plus Car Leasing<br />

Rocky<br />

Mountain<br />

9.2<br />

Figure BIO-13<br />

<strong>North</strong>ern<br />

Tier<br />

Gulf<br />

Coast<br />

Mid-<br />

Continent<br />

Brazil Origin Tanker Rates – World Scale Clean Product Rate<br />

NY/FL are 75 MDWT <strong>and</strong> TX/CA are 30 MDWT.<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐21<br />

To New York Harbor<br />

Midwest 13.6<br />

Southeast<br />

Seaboard<br />

7.0<br />

4.7<br />

4.5<br />

Brazil<br />

Ethanol Market Margins –Chicago Origin<br />

Houston <strong>and</strong> New York Harbor spot markets yield better netbacks than West Coast even though<br />

these port markets have better access to import ethanol. Most foreign ethanol imports l<strong>and</strong> in<br />

<strong>North</strong>east <strong>and</strong> Southeast U.S. , followed by Pacific Southwest <strong>and</strong> Gulf Coast.<br />

Market Margin to Chicago, cpg<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

-5<br />

-10<br />

-15<br />

-20<br />

JAN_06<br />

MAR_06<br />

MAY_06<br />

JUL_06<br />

SEP_06<br />

NOV_06<br />

JAN_07<br />

MAR_07<br />

Figure BIO-14<br />

Gulf Coast New York Los Angeles<br />

MAY_07<br />

JUL_07<br />

SEP_07<br />

NOV_07<br />

JAN_08<br />

MAR_08<br />

MAY_08<br />

JUL_08<br />

SEP_08<br />

NOV_08<br />

JAN_09<br />

MAR_09<br />

MAY_09<br />

JUL_09<br />

SEP_09<br />

NOV_09<br />

JAN_10<br />

MAR_10<br />

MAY_10<br />

JUL_10<br />

Copyright ©: EAI, Inc., 2011<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

As shown in Figure BIO‐9, the <strong>North</strong>east is the location of the largest volumes of foreign import<br />

ethanol into the U.S. followed by Houston <strong>and</strong> the West Coast. Excepting small volumes from<br />

Canada, all of the U.S. imports of ethanol originate in South American <strong>and</strong> Caribbean countries <strong>and</strong><br />

the ethanol production is usually sugarcane based. Brazil is the major direct supplier of ethanol to<br />

the U.S. (7.7 MBPD in 2008) <strong>and</strong> also supplies significant volumes of wet ethanol to be dehydrated<br />

in the Caribbean Basin Initiative counties. Caribbean Initiative Basin countries supplied 13.5 MBPD<br />

of ethanol to the U.S. in 2008. By going through the CBI countries, companies can avoid the duties<br />

associated with imports from non‐CBI countries (54 cpg, 2.5% duty, subject to quota <strong>and</strong> origin<br />

content limitations). Market margins for Brazilian ethanol imports into the <strong>North</strong>east are shown in<br />

Figure BIO‐15 along with monthly import volumes. As U.S. production has increased <strong>and</strong> logistical<br />

improvements have been made, the attractiveness of Brazilian ethanol imports has declined as<br />

have the volumes. Removing the 54 cpg duty on ethanol would significantly change this. Florida is<br />

ramped up for ethanol blending in 2008 <strong>and</strong> this market would be the most attractive market,<br />

transportation wise, for South American/CBI import ethanol. In response to the U.S. import duty<br />

on ethanol, Brazil also increased its export price via a tariff – overall result was a cessation of direct<br />

imports of ethanol from Brazil.<br />

Brazil Ethanol Imports – <strong>North</strong>east Ports<br />

Price spread calculated as NYH spot ethanol minus Brazil spot minus<br />

transport minus duty (54 cpg <strong>and</strong> 2.5%)<br />

Peaks in imports during summer. Imports have fallen off as U.S. production has grown<br />

<strong>and</strong> price spreads have become negative – import tariff impasse between U.S. <strong>and</strong> Brazil.<br />

NYH - Laid in Brazil, cpg<br />

30<br />

20<br />

10<br />

0<br />

-10<br />

-20<br />

-30<br />

-40<br />

-50<br />

-60<br />

-70<br />

JAN_06<br />

MAR_06<br />

MAY_06<br />

JUL_06<br />

SEP_06<br />

NOV_06<br />

JAN_07<br />

MAR_07<br />

MAY_07<br />

JUL_07<br />

SEP_07<br />

NOV_07<br />

JAN_08<br />

MAR_08<br />

Figure BIO-15<br />

Import Volumes NYH - Laid in Brazil<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐22<br />

New Brazil 20 %<br />

makes imports<br />

uneconomic<br />

MAY_08<br />

JUL_08<br />

SEP_08<br />

NOV_08<br />

JAN_09<br />

MAR_09<br />

MAY_09<br />

JUL_09<br />

SEP_09<br />

NOV_09<br />

JAN_10<br />

MAR_10<br />

MAY_10<br />

JUL_10<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Monthly Import Volume, MBPD<br />

Copyright ©: EAI, Inc., 2011


RENEWABLE FUELS STANDARD OVERVIEW<br />

BIOFUELS SUPPLY DEMAND OUTLOOK<br />

The Renewable <strong>Fuel</strong> St<strong>and</strong>ard (RFS) program is required by the EPACT 2005 (Section 1501). It<br />

m<strong>and</strong>ated increasing renewable fuel use from 4 Billion Gallons/Year beginning in 2006 to 7.5 Billion<br />

Gallons /Year by 2012. These targets have now been superseded by EISA requirements, which have<br />

substantially increased them. As part of the adoption of the original RFS program, EPA was<br />

authorized by congress to develop rules to implement the RFS st<strong>and</strong>ards. EPA proposed<br />

comprehensive implementation plan in September 2006 <strong>and</strong> invited public comments. Based on<br />

comments received, the final rule was drafted <strong>and</strong> then published on May 1st 2007.<br />

The program was effective September 1, 2007. The RFS st<strong>and</strong>ard for 2009 was 8.4% of gasoline<br />

sold. It applies to any party that produces gasoline in the 48 states, or imports gasoline into the 48<br />

states (Hawaii opted in January 2008), <strong>and</strong> includes blenders that produce gasoline from<br />

blendstocks. Producers <strong>and</strong> importers of gasoline are called Obligated Parties. Exporters of<br />

renewable fuel are not obligated parties, but they do have Renewable Volume Obligations (RVO) as<br />

explained later.<br />

NEW RFS REGULATIONS<br />

INTRODUCTION<br />

In May 2009, EPA proposed revisions to the National RFS program to address changes as required<br />

by the EISA 2007. As stipulated under EISA 2007 the revised statutory requirements establishes<br />

specific volume st<strong>and</strong>ards for cellulosic biofuel, biomass‐based diesel, advanced biofuel, <strong>and</strong> total<br />

renewable fuel that must be used in transportation fuel each year. The revised statutory<br />

requirements include new greenhouse gas emission (GHG) thresholds for renewable fuels. The<br />

regulatory requirements for RFS will apply to domestic <strong>and</strong> foreign producers <strong>and</strong> importers of<br />

renewable fuel.<br />

GREENHOUSE GAS REDUCTION THRESHOLDS<br />

EISA 2007 established new renewable fuel categories <strong>and</strong> eligibility requirements, including setting<br />

the first ever m<strong>and</strong>atory GHG reduction thresholds for the various categories of fuels. For each<br />

renewable fuel, GHG emissions are evaluated over the full lifecycle, including production <strong>and</strong><br />

transport of the feedstock; l<strong>and</strong> use change; production, distribution, <strong>and</strong> blending of the<br />

renewable fuel; <strong>and</strong> end use of the renewable fuel. The GHG emissions are then compared to the<br />

lifecycle emissions of 2005 petroleum baseline fuels (base year established as 2005 by EISA)<br />

displaced by the renewable fuel, such as gasoline or diesel. The lifecycle GHG emissions<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐23


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

performance reduction thresholds as established by EISA range from 20 to 60 percent reduction<br />

depending on the renewable fuel category.<br />

LIFECYCLE GHG THRESHOLDS SPECIFIED IN EISA<br />

(PERCENT REDUCTION FROM 2005 BASELINE)<br />

RENEWABLE FUEL *20%<br />

ADVANCED BIOFUEL **50%<br />

BIOMASS‐BASED DIESEL 50%<br />

CELLULOSIC BIOFUEL 60%<br />

*The 20% criterion generally applies to renewable fuel from new facilities that<br />

commenced construction after December 19, 2007.<br />

**EPA is proposing to exercise the 10% adjustment allowance provided for in EISA<br />

for the advanced biofuels threshold to as low as 40%.<br />

For renewable fuels to qualify, they must meet or exceed these minimum GHG reduction<br />

thresholds.<br />

TREATMENT OF REQUIRED VOLUMES IN 2009<br />

Under the RFS1 regulations as stipulated in EPACT 2005, the annual percentage st<strong>and</strong>ards that are<br />

applicable to obligated parties are determined by a formula set forth in the regulations. The<br />

formula uses gasoline volume projections from the Energy Information Administration (EIA) <strong>and</strong><br />

the required volume of renewable fuel provided in Clean Air Act section 211(o)(2)(B). Since EISA<br />

modified the required volumes in this section of the Clean Air Act, it is the new statutory volumes<br />

that must be used under the RFS1 regulations in generating the st<strong>and</strong>ards for 2009. As a result EPA<br />

published the new total renewable fuel volume of 11.1 billion gallons as the basis for the 2009<br />

st<strong>and</strong>ard, <strong>and</strong> not the 6.1 billion gallons that was required under EPACT 2005. The RFS st<strong>and</strong>ard in<br />

2009 will continue to be applicable to producers or importers of gasoline <strong>and</strong> only for the volume<br />

of gasoline that they produce or import.<br />

While this approach applies the total renewable fuel volume st<strong>and</strong>ard of 11.1 billion gallons<br />

required by EISA for 2009, the RFS1 regulatory structure does not provide a mechanism for<br />

implementing the 0.5 billion gallon requirement for biomass‐based diesel. Therefore, EPA is<br />

proposing to address this issue by increasing the 2010 biomass‐based diesel requirement by 0.5<br />

billion gallons <strong>and</strong> allowing 2009 biodiesel <strong>and</strong> renewable diesel RINs to be used to meet this<br />

combined 2009/2010 requirement since 2009 biomass based diesel st<strong>and</strong>ards were not specified in<br />

time for implementation.<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐24


FINAL STANDARDS FOR 2010<br />

BIOFUELS SUPPLY DEMAND OUTLOOK<br />

As the RFS2 (EISA 2007) program is implemented, EPA expects to conduct a notice‐<strong>and</strong>‐comment<br />

rulemaking process each year in order to determine the appropriate st<strong>and</strong>ards applicable in the<br />

following year. EPA plans to issue a notice of proposed rulemaking (NPRM) in the spring <strong>and</strong> a final rule<br />

by November 30 of each year as required by statute. However, EPA proposed the 2010 st<strong>and</strong>ards in its<br />

May 2009 notice. EPA issued a final rule on February 3, 2010 setting the applicable st<strong>and</strong>ards for 2010.<br />

For 2010 total renewable fuels st<strong>and</strong>ard of 12.95 billion gallons is unchanged. However within the total<br />

RFS, volumes of cellulosic biofuel <strong>and</strong> advanced biomass diesel volumes are changed. Final 2010<br />

st<strong>and</strong>ards are shown below:<br />

<strong>Fuel</strong> Category<br />

St<strong>and</strong>ards for 2010<br />

Percentage of <strong>Fuel</strong><br />

Required to be Renewable<br />

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BIO‐25<br />

Volume of Renewable <strong>Fuel</strong><br />

(in billion gal)<br />

Cellulosic biofuel 0.004% 0.0065<br />

Biomass‐based diesel *1.10% *1.15<br />

Total Advanced biofuel 0.61% 0.95<br />

Renewable fuel 8.25% 12.95<br />

Based on recent market analysis considering information from pilot <strong>and</strong> demonstration scale<br />

plants, the EPA has set the 2010 cellulosic biofuel st<strong>and</strong>ard of 6.5 million gallons vs EISA 2007 target<br />

of 100 million gallons. While this is a significantly less volume than that set forth in EISA, a number<br />

of companies <strong>and</strong> projects appear to be poised to exp<strong>and</strong> production over the next several years.<br />

For biomass based diesel, EPA combined the 2010 biomass based diesel requirement of 0.65 billion<br />

gallons with the 2009 biomass based diesel requirement of 0.5 billion gallons to require obligated<br />

parties meet a combined 2009/2010 requirement of 1.15 billion gallons by the end of 2010<br />

compliance year.<br />

PROGRAM DESIGN AND PROPOSED IMPLEMENTATION APPROACH<br />

EPA proposes to continue to use the Renewable Identification Number (RIN) system currently in<br />

place to track renewable fuels <strong>and</strong> determine compliance with modifications designed to<br />

implement the EISA provisions. At the same time, EPA sought comments on several provisions<br />

aimed at enhancing the RIN system based on their experience to date. Any changes would apply<br />

starting January 1, 2010. The current RFS1 regulations would continue to apply until EPA issues


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

new regulations to implement RFS2. Therefore, regulated parties will continue to be subject to the<br />

existing regulations at least through December 31, 2009, or later if the effective date of the RFS2<br />

program implementation is delayed.<br />

OVERVIEW OF IMPACTS OF THE RULE<br />

EPA conducted analysis to determine the economic impacts of the RFS2 rule on energy security,<br />

fuel costs, petroleum consumption, greenhouse gases, the agricultural sector <strong>and</strong> emissions<br />

affecting air <strong>and</strong> water quality. RFS2 st<strong>and</strong>ards are expected to reduce dependence on foreign<br />

sources of crude oil, increase domestic sources of energy, <strong>and</strong> diversify our energy portfolio to help<br />

in moving beyond a petroleum‐based economy, while at the same time providing important<br />

reductions in greenhouse gas emissions such as carbon dioxide that affect climate change. The<br />

increased use of renewable fuels such as ethanol, biodiesel <strong>and</strong> other renewable fuels is also<br />

expected to have the added benefit of providing an exp<strong>and</strong>ed market for agricultural products such<br />

as corn <strong>and</strong> soybeans <strong>and</strong> open new markets for the development of cellulosic feedstock industries<br />

<strong>and</strong> conversion technologies. As the requirements of EISA are implemented, EPA will continue to<br />

assess these impacts to assess wider public policy considerations of renewable fuels.<br />

The proposed rule also includes substantial analysis for when EPA anticipates ethanol production to<br />

exceed the volume that can practically be blended into gasoline nationwide at 10 volume percent<br />

level (E10), known as the “blend wall.” The 10% per gallon by volume limit in gasoline is based on<br />

the original “gasohol waiver” which was included in the Clean Air Act of 1978. The analysis includes<br />

a discussion of distribution issues for E10, E85, <strong>and</strong> potential mid‐level blends such as E15, <strong>and</strong> how<br />

distribution issues may affect when the blend wall is reached.<br />

GREENHOUSE GAS EMISSIONS<br />

For the first time in a regulatory program, lifecycle analysis of GHG emissions is being utilized to<br />

establish those fuels that qualify for the different renewable fuel st<strong>and</strong>ards. Based on lifecycle<br />

analysis, EPA believes that the exp<strong>and</strong>ed use of renewable fuels would provide significant<br />

reductions in GHG, such as carbon‐dioxide emissions over time. Based on a combined use of<br />

various models, EPA analyzed the lifecycle GHG emissions for a number of pathways for producing<br />

the increased volumes of renewable fuels that are m<strong>and</strong>ated by EISA. The incremental volumes of<br />

each biofuel type were then evaluated to determine their average impact on GHG emissions<br />

compared to the 2005 baseline petroleum fuel they would be displacing.<br />

EPA estimates that greater volumes of biofuel m<strong>and</strong>ated by RFS2 will reduce GHG emissions from<br />

transportation by a total of 6.8 billion tons CO2 equivalent when measured over a 100 year<br />

timeframe <strong>and</strong> discounted at 2%. This is equivalent to approximately 160 million tons CO2<br />

equivalent per year. These reductions would be primarily in the form of carbon dioxide, with small<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐26


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

contributions from other greenhouse gases. The reductions would be equivalent to taking about<br />

24 million vehicles off the road.<br />

EMISSIONS AND AIR QUALITY<br />

The increased use of renewable fuels also affects air pollutant emissions, with some pollutants such<br />

as evaporative hydrocarbons, nitrogen oxides (NOx), acetaldehyde <strong>and</strong> ethanol expected to<br />

increase <strong>and</strong> other pollutants such as carbon monoxide (CO) <strong>and</strong> benzene expected to decrease.<br />

EPA projects that proposed RFS2 program will result in significant increases in ethanol <strong>and</strong><br />

acetaldehyde emissions, increasing the total U.S inventories of these pollutants by 30%‐40% in<br />

2022 relative to emissions resulting from the RFS1 m<strong>and</strong>ate. EPA projects more modest increases<br />

in NOx, formaldehyde, particulate matter, evaporative hydrocarbons, acrolein, <strong>and</strong> sulfur dioxide.<br />

EPA projects a decrease in ammonia (NH3) emissions (due to reductions in livestock agricultural<br />

activity), CO (due to impacts of ethanol on exhaust emissions from vehicles <strong>and</strong> non‐road<br />

equipment), <strong>and</strong> benzene (due to displacement of gasoline with ethanol in the fuel pool). It should<br />

be noted that these general results may be altered locally by impacts from ethanol plants,<br />

petroleum refineries <strong>and</strong> other sources of air pollution.<br />

EPA’s estimates of the emissions impacts of the RFS2 program took into account both<br />

“downstream” emissions from vehicles <strong>and</strong> engines <strong>and</strong> “upstream” emissions from the production<br />

<strong>and</strong> distribution of the fuel. According to EPA, the atmospheric chemistry related to ambient<br />

concentrations of PM2.5, ozone <strong>and</strong> air toxics is very complex, <strong>and</strong> making predictions based solely<br />

on emissions changes is extremely difficult. Therefore it plans to conduct Full‐scale photochemical<br />

air quality modeling to characterize the air quality <strong>and</strong> health impacts of the program in the final<br />

rule.<br />

The RFS Program is implemented using a Renewable Identification Number (RIN), a discussion<br />

of which follows.<br />

RENEWABLE IDENTIFICATION NUMBER (RIN)<br />

Under RFS, a RIN is assigned to every gallon of Bio<strong>Fuel</strong> produced or imported into the United<br />

States. RIN is comprised of 38 digits, <strong>and</strong> serves as a serial number which is tracked throughout its<br />

life in the renewable fuel supply chain, from the point of production to the point at which the fuel<br />

is placed into the retail market.<br />

Required information about the fuel <strong>and</strong> its producer is embedded within the 38‐digit code that<br />

makes up the RIN. Following are the key information provided in RIN:<br />

Status of the RIN as far as being tradable as a separated credit.<br />

The year the fuel was produced ‐ also referred to as the vintage.<br />

Who produced or imported the renewable fuel.<br />

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BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Where it was produced or imported into the U.S.<br />

What kind of fuel, ethanol, biodiesel, etc.<br />

Its equivalence value – Whether it comes from cellulosic or other advanced<br />

technologies<br />

And the total volume of credits assigned to a batch of renewable fuel<br />

RINs are used for tracking renewable fuel at every step of the supply chain. The process starts when<br />

renewable fuel is produced or imported <strong>and</strong> the 38‐digit serial number is assigned to the fuel.<br />

Tracking <strong>and</strong> quarterly reporting to EPA is made as the fuel is transferred from supplier to customer<br />

<strong>and</strong> so on. Once the renewable fuel is placed into the retail market the RIN is separated from the<br />

fuel <strong>and</strong> then serves as a tradable credit. This separated RIN, or credit, is then available for trading<br />

in open market, similar to other environmental credit trading programs. The K code or the first digit<br />

of the 38 digit RIN denotes whether the RIN is assigned (K code 1) i.e. attached to physical gallon or<br />

unassigned or used as a tradable credit (K code 2)<br />

RIN is used to demonstrate to EPA that a party has met their particular obligation under the RFS.<br />

EPA requires each party in the supply chain report their RIN activity to the agency on a quarterly<br />

basis. The advanced fuel st<strong>and</strong>ard (RFS2) under EISA 2007 requires that the frequency of reporting<br />

increases first to monthly <strong>and</strong> then to near real‐time, or within three days of transfer. It is<br />

m<strong>and</strong>atory that RINs be generated by each producer or importer of more than 10,000 gallons of<br />

renewable fuel. To generate a RIN a producer or importer needs to gather the required data<br />

pertaining to their entity, facility, <strong>and</strong> product type. Then as fuel is produced or imported a unique<br />

batch number for the applicable year <strong>and</strong> the total volume of RINs are added to the 38‐digit series<br />

resulting in what EPA defines as the parent batch RIN. The upcoming implementation of the RFS2<br />

program is expected to bring major changes to the way RINs are assigned to produced <strong>and</strong><br />

imported product as the current rules have generated numerous errors in RIN generation. EPA<br />

expects to eventually issue RIN numbers as producers <strong>and</strong> importers submit operational data<br />

directly to EPA in a more real‐time manner.<br />

Producers <strong>and</strong> importers of gasoline are called obligated parties. Companies identified by EPA as<br />

“obligated parties” must meet the m<strong>and</strong>ated st<strong>and</strong>ards in order to remain compliant with federal<br />

RFS. By far the biggest portion of obligated parties are refiners, such as ExxonMobil, ConocoPhillips,<br />

Valero, BP, Shell, <strong>and</strong> Chevron. Other companies that fall under the RFS obligated party<br />

classification would be importers of gasoline into the U.S. as well as companies that buy petroleum<br />

intermediate components <strong>and</strong> blend at facilities like fuel terminals to produce finished gasoline.<br />

Under the regulations, each of these obligated parties is then required by the law to use their pro‐<br />

rata share of renewable fuel, published by EPA each year. Each obligated party multiplies their on‐<br />

road gasoline production times the RFS percentage for the year to determine their obligation. This<br />

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BIOFUELS SUPPLY DEMAND OUTLOOK<br />

is called their RVO or renewable volume obligation. Under RFS2 volume obligation will extend to<br />

non‐road gasoline as well as to locomotive <strong>and</strong> marine fuels.<br />

Obligated parties demonstrate to EPA that they have met or exceeded their RVO by the submission<br />

of RINs each year. These RINs can be acquired through the process of purchasing <strong>and</strong> blending<br />

renewable fuel into their own pool of petroleum products or by acquiring RINs from another party<br />

that has blended renewable fuel in excess of their RVO <strong>and</strong> is willing to sell their RINs to the<br />

obligated party. Central to the RFS program are provisions for credit banking <strong>and</strong> trading, with the<br />

RIN serving as the paper credit for this purpose.<br />

As title to products <strong>and</strong> associated RINs are transferred from one party to the next, each party is<br />

required to keep record of the transaction <strong>and</strong> report the transactions to EPA, two months after<br />

end of each quarter. EPA utilizes a post‐audit approach to the program, where they gather data<br />

pertaining to literally millions of transactions <strong>and</strong> then process, looking for discrepancies <strong>and</strong><br />

inconsistencies among the data. The problem with this approach is that possible violations are<br />

revealed months after they occur creating enforcement problems.<br />

An alternative approach used by companies is to voluntarily participate on the renewable fuel<br />

registry where they use a centralized registry to conduct a more through job of tracking <strong>and</strong><br />

assignment <strong>and</strong> minimize ownership issues before they occur. For RFS2 EPA has proposed a<br />

centralized <strong>and</strong> closed system for clearing RIN transactions known as the EPA Moderated<br />

Transaction System (EMTS) – scheduled to go into effect in 2011.<br />

The advanced st<strong>and</strong>ard, RFS2, has been exp<strong>and</strong>ed to encompass both gasoline <strong>and</strong> diesel fuels,<br />

refined or imported. This will result in inclusion of several more parties who currently are not<br />

obligated under RFS1.<br />

After more than two years of RIN market activity, several companies in the supply chain are yet to<br />

participate in the RIN program due to the complexity of the rules <strong>and</strong> the expense associated with<br />

compliance programs. This has created problems in RFS enforcement.<br />

The parties who have incentive to own tradable RINs are domestic refiners or importers of gasoline<br />

into the United States. With the free market trade of unassigned RINs, speculators <strong>and</strong> traders are<br />

now actively involved in the RIN market, having interest in acquiring RINs for the purpose of<br />

hedging a market position or for speculative financial gain. During last two years swings in the<br />

tradable RIN market has been extreme, with 300 percent plus price moves in some cases. This<br />

indicates need for more liquidity in the market which is expected to happen over time with<br />

experience.<br />

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BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Digits two through five of RIN show the vintage year when the RIN is generated. According to the<br />

regulations, a RIN can be used to demonstrate compliance in the year in which it was generated or<br />

the year that follows its year of generation. However, the RINs submitted from the prior year<br />

vintage cannot exceed 20 percent of the total RIN submission for the current compliance year.<br />

Many factors affect RIN values that include current year’s m<strong>and</strong>ate of renewable fuel to the level of<br />

overall confidence in the marketplace. The following is a list of possible contributing factors to the<br />

value of a RIN:<br />

RFS m<strong>and</strong>ate – The m<strong>and</strong>ated level of renewable fuel, under RFS1 <strong>and</strong> RFS2 for the<br />

specific year establishes the dem<strong>and</strong> <strong>and</strong> therefore influences price.<br />

Transportation cost – The cost to transport ethanol <strong>and</strong> other biofuels play a key role<br />

in the overall RIN value.<br />

Waiver petitions <strong>and</strong> other uncertainties that await EPA’s ruling have proven to have<br />

a dramatic impact on RIN prices.<br />

Vintage year – Current vintage year RINs will have more value than RINs from the<br />

prior year due to limitations on the use of prior year RINs.<br />

Blending Margins – The net economic margin considering petroleum product price,<br />

biofuel price, <strong>and</strong> other blending tax credits has a direct impact on the availability of<br />

RINs <strong>and</strong> consequently the price.<br />

RIN failures – Invalid RINs in the market place result in oversupply of RINs <strong>and</strong><br />

consequently drive the price of RINs down <strong>and</strong> with it the dem<strong>and</strong> for physical<br />

product.<br />

Deadlines – The year end deadline <strong>and</strong> the overall readiness by industry can result in<br />

last hour panic <strong>and</strong> a resulting price increase.<br />

Since the start of the RIN trading on Sept.1, 2007 RIN prices have seen dramatic increases. RIN<br />

credits originally traded at 0.25 cents each. As traders have gotten more experience <strong>and</strong> have<br />

understood the value of RINs, it has traded for over 25 cents each, a multiple of 100 times.<br />

RFS2 regulations in the future will have several types of RINs in the marketplace – depending upon<br />

specific types of RINs. For example, cellulosic RINs (Type C RINs) will have a different value than<br />

RINs derived from say corn ethanol (Type R RINs – also known as renewable fuel RINs).<br />

EISA 2007 has special consideration for Cellulosic RIN in that RINs derived from cellulosic biofuels<br />

(Type C RINs), will have a floor price of not less than 25 cents per RIN, <strong>and</strong> possibly more depending<br />

upon the rack price of gasoline in any given year.<br />

Expected changes under RFS2 when compared to the original RFS1 include:<br />

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BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Under RFS2, m<strong>and</strong>ated volumes apply to both gasoline <strong>and</strong> diesel used in both on‐road<br />

<strong>and</strong> off‐road application in the United States. RFS1 obligations apply only to on‐road<br />

gasoline.<br />

RFS2 m<strong>and</strong>ates increased dramatically over RFS1, 36 BGY by 2022 vs. 7.5 BGY by 2012.<br />

RFS2 provides for “carve outs” for specific fuel types, namely biodiesel <strong>and</strong> cellulosic<br />

biofuels.<br />

RFS1 places a 15 BGY cap on the m<strong>and</strong>ates for corn starch derived ethanol.<br />

RFS2 addresses greenhouse gas (GHG) contribution by establishing four categories of<br />

fuels <strong>and</strong> requiring threshold performance requirements to be met. RFS1 did not<br />

address GHG reduction.<br />

RFS2 places restrictions on l<strong>and</strong> use in an attempt to address the food vs. fuel<br />

argument. These restrictions require renewable fuel producers to qualify their<br />

feedstocks each time they generate RINs.<br />

The above list gives a good indication of the change in complexity that the industry faces as the<br />

legislators <strong>and</strong> the regulators become more involved with the day to day business of transportation<br />

fuels. One example of such complexity is that under RFS2 there are 4 categories of renewable fuels,<br />

each with their own distinct RIN type. This would require obligated parties will now have to meet 4<br />

different st<strong>and</strong>ards instead of just one renewable fuel st<strong>and</strong>ard as today. They will need to acquire<br />

<strong>and</strong> monitor 4 different RIN types to be assured of compliance with the regulations.<br />

COLORADO ETHANOL AND BIODIESEL OUTLOOK<br />

EAI, Inc. projects Colorado gasoline dem<strong>and</strong> to increase from 137 MBPD in 2009 to 142 MBPD in<br />

2010 <strong>and</strong> very slowly decline through 2020. Under RFS2, total ethanol content of gasoline is<br />

estimated to increase from 6.8% in 2009 to 15.8% in 2017, consisting of 11.6% corn ethanol <strong>and</strong><br />

4.2% cellulosic ethanol as shown in Figure BIO‐16. Total ethanol dem<strong>and</strong> is estimated to increase<br />

from 9.5 MBPD in 2009 to 21.9 MBPD in 2017 that includes 16 MBPD of corn ethanol <strong>and</strong> 5.8 MBPD<br />

of cellulosic ethanol as shown in Figure BIO‐17. Net gasoline requirement over this period falls to<br />

around 116 MBPD, thus requiring no additional gasoline production capacity.<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐31


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Figure BIO-16<br />

Estimated Federal M<strong>and</strong>ate Percent of Total<br />

Gasoline for Colorado Ethanol Use (EISA 2007)<br />

Initially program based mostly on corn based ethanol production but this levels off in 2015<br />

to 11.5% –assumes technology <strong>and</strong> plants available to produce cellulosic ethanol.<br />

Ethanol M<strong>and</strong>ate % of Total Gasoline<br />

Ethanol M<strong>and</strong>ate MBPD<br />

16.00%<br />

14.00%<br />

12.00%<br />

10.00%<br />

8.00%<br />

6.00%<br />

Corn Based Total Ethanol<br />

2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

Corn Based 6.80% 9.10% 9.60% 10.10% 10.50% 11.00% 11.50% 11.50% 11.60%<br />

Total Ethanol 6.80% 9.20% 9.80% 10.40% 11.30% 12.40% 13.80% 14.80% 15.80%<br />

26<br />

24<br />

22<br />

20<br />

18<br />

16<br />

14<br />

12<br />

10<br />

8<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐32<br />

New Cellulosic Based<br />

Ethanol<br />

Figure BIO-17<br />

Estimated Federal M<strong>and</strong>ate for Colorado<br />

Ethanol Use (EISA 2007)<br />

Initially program based mostly on corn based ethanol production but this levels off in 2015<br />

to 16 MBPD –assumes technology <strong>and</strong> plants available to produce cellulosic ethanol.<br />

Corn Based Total Ethanol<br />

New Cellulosic Based<br />

Ethanol<br />

2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

Corn Based 9.6 13 13.6 14.3 14.9 15.5 16.1 16 16<br />

Total Ethanol 9.6 13.1 13.9 14.7 16 17.5 19.4 20.6 21.9<br />

Copyright ©: EAI, Inc., 2011<br />

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BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Current ethanol production capacity in Colorado is estimated at 10 MBPD plus another 16 MBPD<br />

capacity is planned. If planned capacity is built, it would take care of Colorado ethanol needs<br />

through 2017. Within 400 miles of <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong> area, 40 MBPD of current capacity is<br />

available to meet ethanol dem<strong>and</strong> as shown in Figure BIO‐18. Within neighboring Tri‐state area of<br />

Colorado, Kansas <strong>and</strong> Nebraska total ethanol dem<strong>and</strong> through 2017 can be met by less than 1/3rd<br />

of available capacity leaving the remaining 2/3rd of the capacity for export to other states. This is<br />

displayed in Figure BIO‐19.<br />

Capacity MBPD<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

Figure BIO-18<br />

<strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> Ethanol <strong>Supply</strong><br />

Availability by Distance (Miles)<br />

Adequate current capacity available within 300 miles to take care of federal m<strong>and</strong>ates<br />

through 2017.<br />

Current Cap Total Cap<br />

100 200 300 400 500<br />

Current Cap 3 8 23 40 90<br />

Total Cap 9 33 77 182 290<br />

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BIO‐33<br />

Planned capacity<br />

Copyright ©: EAI, Inc., 2011<br />

Figure BIO-19<br />

Total Corn Ethanol Dem<strong>and</strong> for Tri State (CO-KS-NE)<br />

Area vs. Current Production Capacity<br />

Adequate current capacity exists to take care of ethanol dem<strong>and</strong> through 2014. Projected ethanol<br />

dem<strong>and</strong> is less than 24% of current capacity.<br />

Total Corn Ethanol Dem<strong>and</strong> under RFS2 (MBPD)<br />

36<br />

32<br />

28<br />

24<br />

20<br />

16<br />

Dem<strong>and</strong> % of Cap.<br />

2009 2010 2011 2012 2013 2014<br />

Dem<strong>and</strong> 19 26 27 29 30 32<br />

% of Cap. 14% 18% 20% 21% 22% 23%<br />

24.0%<br />

22.0%<br />

20.0%<br />

18.0%<br />

16.0%<br />

14.0%<br />

12.0%<br />

% of Current Capacity<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

EISA 2007 contains a m<strong>and</strong>ate for biomass diesel use that increases from .5 BGY in 2009 to 1 BGY in<br />

2012. The usage level beyond 2012 is to be determined by the EPA Administrator. Federal<br />

m<strong>and</strong>ate RFS2 for biodiesel translated for the state of Colorado amounts to biodiesel usage of 378<br />

BPD in 2009 increasing to 1305 BPD in 2017, resulting in 2.1% of projected diesel use as shown in<br />

Figure BIO‐20. As shown in Figure BIO‐21 current biodiesel capacity of 1700 BPD is available within<br />

100 miles of <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong> area to take care of the dem<strong>and</strong> through 2017.<br />

Figure BIO-20<br />

Estimated Federal M<strong>and</strong>ate for Colorado<br />

Biomass Diesel Use Under EISA 2007<br />

Biomass diesel use as a % of total estimated diesel use increases from .3% to 2.1%.<br />

Biomass Diesel M<strong>and</strong>ate BPD<br />

Capacity MBPD<br />

1400<br />

1300<br />

1200<br />

1100<br />

1000<br />

900<br />

800<br />

700<br />

600<br />

500<br />

400<br />

300<br />

200<br />

M<strong>and</strong>ate % of Diesel<br />

2009 2010 2011 2012 2013 2014 2015 2016 2017<br />

M<strong>and</strong>ate 378 502 631 805 986 1058 1134 1216 1305<br />

% of Diesel 0.70% 0.90% 1.10% 1.40% 1.70% 1.80% 1.90% 2.00% 2.10%<br />

Figure BIO-21<br />

<strong>Denver</strong> <strong>Front</strong> <strong>Range</strong> Biodiesel <strong>Supply</strong><br />

Availability by Distance (Miles)<br />

Adequate current capacity available within 100 miles to take care of federal<br />

m<strong>and</strong>ates through 2017.<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

Current Cap Total Cap<br />

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BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐34<br />

Planned capacity<br />

100 200 300 400 500<br />

Current Cap 1.7 2.87 2.87 2.87 2.87<br />

Total Cap 2.41 3.59 4.37 5.02 5.02<br />

3.0%<br />

2.7%<br />

2.4%<br />

2.1%<br />

1.8%<br />

1.5%<br />

1.2%<br />

0.9%<br />

0.6%<br />

0.3%<br />

0.0%<br />

% f l i l<br />

Copyright ©: EAI, Inc., 2011<br />

Copyright ©: EAI, Inc., 2011


BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Major ethanol plants in Colorado <strong>Front</strong> <strong>Range</strong> area: Major ethanol plants in Colorado <strong>and</strong><br />

neighboring states is shown in Table BIO‐3. Below is a description major projects.<br />

Great Western Ethanol, Evans CO: Plans to build an ethanol plant south of Greeley, CO. Originally<br />

sized at 50 MMGY the plant was doubled in size to 100 MMGY. Construction of the plant is delayed<br />

for over five years due to economic recession <strong>and</strong> build up of overcapacity in ethanol production.<br />

Once construction is under way, it could take between 18‐24 months to complete the plant.<br />

<strong>Front</strong> <strong>Range</strong> Energy, Windsor, CO: <strong>Front</strong> <strong>Range</strong> Energy located in Windsor, Colorado, began<br />

ethanol production in June 2006. The plant processes approximately 40 million gallons of ethanol<br />

<strong>and</strong> 396,000 tons of wet distillers grain annually.<br />

Sterling Ethanol, Sterling CO: Sterling Ethanol LLC built the first ethanol plant in the state of<br />

Colorado. The plant has design capacity to produce 42 million gallons of ethanol annually.<br />

Expansion plans are being pursued which will bring the capacity to 80 million gallons annually. In<br />

addition to ethanol, the plant produces approximately 350,000 tons of distiller’s wet grain. The<br />

plant started up in November 2005. The plant has 30 employees <strong>and</strong> operates 24 hours a day. Each<br />

day 42,000 bushels of corn are used in ethanol production.. Sterling Ethanol LLC is owned by 26<br />

investor groups made up primarily of local agriculture producers <strong>and</strong> business owners.<br />

Yuma Ethanol, LLC Yuma, CO: Yuma Ethanol, LLC is a privately held company categorized under Industrial<br />

Organic Chemicals manufacturers <strong>and</strong> located in Yuma, CO. It started ethanol production in January 2007.<br />

Current capacity is 40 MMGY.<br />

Merrick <strong>and</strong> Company, Golden CO: Merrick has a facility associated with Coors Brewery in Golden CO to<br />

recover ethanol from brewery waste. Capacity is 3 MMGY.<br />

Nexsun Ethanol, Walsh, CO: Nexsun Ethanol bought an idled 3 MMGY ethanol plant in Walsh CO <strong>and</strong> has<br />

plans to exp<strong>and</strong> <strong>and</strong> restart the plant.<br />

Panh<strong>and</strong>le Ethanol LLC , Lancaster County, NE: This planned ethanol plant has estimated capacity of 8<br />

MMGY to 10 MMGY using hemi‐cellulosic feedstock. This project is on hold until industry conditions<br />

improve.<br />

Bridgeport Ethanol, Bridgeport, NE: Bridgeport Ethanol LLC (Bridgeport, Nebraska), an affiliate of Sterling<br />

Ethanol LLC (Sterling, Colorado), started up grinding corn, the first stage of ethanol production, at a new<br />

plant near Bridgeport during the first week of October 2008. The plant has a rated capacity of 45 MMGY.<br />

Central Bio‐Energy Ethanol, Imperial, NE: Has a manufacturing plant for ethanol with a capacity of<br />

100 Million Gallon Per Year.<br />

Mid‐America Bioenergy, Madrid NE: Has an ethanol manufacturing plant with a capacity of 44 Million<br />

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BIOFUELS SUPPLY DEMAND OUTLOOK<br />

Gallon Per Year. Current plans for expansion to 88 MMGY are on hold.<br />

Wauneta Economic Development, Wauneta NE: The company has plans to build a 100 MMGY<br />

capacity corn ethanol plant. The project is on hold until industry conditions improve.<br />

Arkalon Energy LLC, Liberal KS: Arkalon Energy LLC is a privately held company that owns <strong>and</strong><br />

operates a ethanol manufacturing plant located in Liberal, KS. The plant has rated capacity of 110<br />

MMGY. The company was established in 2006 <strong>and</strong> incorporated in Kansas. Current estimates show<br />

this company has annual revenue of $7,000,000 <strong>and</strong> employs a staff of approximately 35.<br />

Cornhusker Energy , Lexington, NE: Cornhusker Energy is a privately‐held company with an ethanol<br />

plant in Lexington, NE. The company currently produces more than 40 million gallons of ethanol<br />

annually using locally grown corn as feedstock. The company employs 44 individuals, <strong>and</strong> currently<br />

purchases more than 15 million bushels of corn annually from local producers <strong>and</strong> grain dealers, In<br />

addition to ethanol; Cornhusker Energy produces both wet <strong>and</strong> dry distillers grains, providing a<br />

feed source for local livestock producers.<br />

Construction is currently in the works to exp<strong>and</strong> the plant to 150 million gallons.<br />

Major biodiesel plants in Colorado <strong>Front</strong> <strong>Range</strong> area – Major biodiesel plants in the tri state area<br />

is shown in Table BIO‐4. Following is a description of major plants.<br />

Rocky Mountain Biodiesel Industries Berthoud, Colorado: Rocky Mountain Biodiesel facility near<br />

<strong>Denver</strong> CO incorporates the latest automated technology in biodiesel production. It is capable of<br />

producing up to 3 million gallons of biodiesel per year using wide variety of feedstocks. The plant<br />

started up in October 2004 <strong>and</strong> is currently in operation.<br />

Blue Sky Biodiesel, Cheyenne, WY: Blue Sky Biodiesel in Cheyenne, Wyo., produces 5 million<br />

gallons of biodiesel annually. The plant produces fuel made from soybean oil that is trucked in from<br />

eastern Nebraska. The Cheyenne plant employs about 12 workers.<br />

Pioneer Biodiesel Gering, NE: The plant produces 12 million gallons of biodiesel using soybean oil<br />

as feedstock.<br />

Prospect Biodiesel Bennett, CO: The plant produces 4 million gallons of biodiesel using soybean oil<br />

as feedstock.<br />

Sunrise Biodiesel Grant, NE: The plant produces 10 million gallons of biodiesel. Two additional<br />

plants are on the horizon. The producing plants procure soybean oil from South Dakota <strong>and</strong><br />

Nebraska.<br />

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BIO‐36


Table BIO‐1<br />

U.S. FUEL ETHANOL PRODUCTION CAPACITY (EXISTING AND UNDER CONSTRUCTION)<br />

MILLION GALLONS PER YEAR (MMGY)<br />

EAI RGN COMPANY<br />

LOCATION<br />

CITY ST<br />

GC ABENGOA BIOENERGY CORP PORTALES NM 1‐Jul‐05 CORN/MILO 25<br />

GC BIONOL LAKE PROVIDENCE LA NEW_PLNT CORN/MILO 108<br />

GC BUNGE ERGON VICKSBURG VICKSBURG MS NEW_PLNT 3‐Sep‐08 CORN 60<br />

GC LEVELLAND/HOCKLEY COUNTY ETHANOL LLC LEVELLAND TX NEW_PLNT 22‐Nov‐10 CORN 40<br />

GC MURPHY OIL HEREFORD TX NEW_PLNT 1‐Mar‐09 CORN/MILO 115<br />

GC SOUTH LOUISIANA ETHANOL BELLE CHASSE LA NEW_PLNT CORN 65<br />

GC SOZO ENERGY TUCUMCARI NM 1‐Mar‐09 CORN 10<br />

GC VERENIUM JENNINGS LA NEW_PLNT 1‐Jun‐08 SUGAR CANE 1.5<br />

GC WHITE ENERGY HEREFORD TX NEW_PLNT 16‐Jan‐08 CORN/MILO 100<br />

GC WHITE ENERGY PLAINVIEW TX NEW_PLNT 17‐Apr‐08 CORN 100<br />

MC ABENGOA BIOENERGY CORP COLWICH KS 1‐Mar‐07 CORN/MILO 25<br />

MC ABENGOA BIOENERGY CORP RAVENNA NE 1‐Jun‐02 CORN/MILO 88<br />

MC ABENGOA BIOENERGY CORP YORK NE 1‐Jul‐05 CORN/MILO 55<br />

MC ADM COLUMBUS NE EXPANSION 1‐Jun‐06 CORN 300<br />

MC ADVANCED BIOENERGY FAIRMONT NE 31‐Oct‐07 CORN 100<br />

MC AGP HASTINGS NE 1‐Feb‐99 CORN 52<br />

MC ARKALON ENERGY LLC LIBERAL KS NEW_PLNT 1‐Dec‐07 CORN 110<br />

MC AVENTINE RENEWABLE ENERGY AURORA NE NEW_PLNT 1‐Mar‐11 CORN 113<br />

MC BIOFUEL ENERGY WOOD RIVER NE NEW_PLNT 1‐Jun‐08 CORN 115<br />

MC BONANZA ENERGY LLC GARDEN CITY KS 1‐Oct‐07 CORN/MILO 55<br />

MC BOOTHILL BIOFUELS DODGE CITY KS NEW_PLNT 1‐Sep‐08 CORN 110<br />

MC CARGILL INC BLAIR NE 1‐Mar‐07 CORN 85<br />

MC CHIEF ETHANOL HASTINGS NE 1‐Jan‐96 CORN 62<br />

MC CORNHUSKER ENERGY LEXINGTON LLC LEXINGTON NE EXPANSION CORN 40 105<br />

MC DEAN CEG BURNS FLAT OK 1‐Jan‐07 MILO 2<br />

MC E ENERGY ADAMS LLC ADAMS NE 1‐Nov‐07 CORN 50<br />

MC E3 BIOFUELS MEAD NE 1‐May‐07 CORN 24<br />

MC E85 INC WAHOO NE NEW_PLNT 1‐Jul‐09 CORN 100<br />

MC EAST KANSAS AGRI‐ENERGY LLC GARNETT KS 1‐Jun‐05 CORN 35<br />

MC ECARUSO ETHANOL GOODLAND KS NEW_PLNT CORN 20<br />

MC ELKHORN VALLEY ETHANOL LLC NORFOLK NE NEW_PLNT 1‐Sep‐07 CORN 40<br />

MC ESE ALCOHOL INC LEOTI KS 1‐May‐06 CORN 1.5<br />

MC ETHANEX ENERGY SUTHERLAND NE EXPANSION CORN 25 84<br />

MC GATEWAY ETHANOL PRATT KS 24‐Oct‐07 CORN 55<br />

MC GREEN PLAINS RENEWABLE ENERGY CENTRAL CITY NE 1‐Apr‐04 CORN 100<br />

MC GREEN PLAINS RENEWABLE ENERGY ORD NE 1‐May‐07 CORN 50<br />

MC HOLT COUNTY ETHANOL ONEILL NE NEW_PLNT CORN 100<br />

MC HUSKER AG LLC PLAINVIEW NE 1‐Mar‐07 CORN 26.5<br />

MC KAAPA ETHANOL LLC MINDEN NE 1‐Jul‐04 CORN 40<br />

MC KANSAS ETHANOL LLC LYONS KS NEW_PLNT 1‐May‐08 CORN 55<br />

MC LIFE LINE FOODS SAINT JOSEPH MO 1‐Jul‐07 CORN 30<br />

MC MGP INGREDIENTS INC ATCHISON KS 1‐Jan‐05 CORN 9<br />

MC MID AMERICA BIOENERGY MADRID NE 1‐Jul‐07 CORN 110<br />

MC NEBRASKA CORN PROCESSING CAMBRIDGE NE NEW_PLNT 1‐Aug‐08 CORN 44<br />

MC NEBRASKA ENERGY AURORA NE 1‐Jun‐06 CORN 50<br />

MC NEDAK ETHANOL ATKINSON NE NEW_PLNT 1‐Jan‐09 CORN 44<br />

MC NESIKA SCANDIA KS NEW_PLNT 2‐Mar‐08 CORN 10<br />

MC PRAIRIE HORIZON AGRI ENERGY PHILLIPSBURG KS 1‐Feb‐02 CORN 40<br />

MC REEVE AGRI‐ENERGY GARDEN CITY KS 1‐Jun‐06 CORN/MILO 12<br />

MC SIOUXLAND ETHANOL LLC JACKSON NE 1‐May‐07 CORN 50<br />

MC STERLING ETHANOL BRIDGEPORT NE NEW_PLNT 1‐Dec‐08 CORN 45<br />

MC TRENTON AGRI PRODUCTS LLC TRENTON NE 1‐Dec‐06 CORN 40<br />

MC VALERO ALBION NE 31‐Oct‐07 CORN 110<br />

MC WESTERN PLAINS ENERGY LLC CAMPUS KS 1‐Jan‐04 CORN 45<br />

MC WHITE ENERGY RUSSELL KS 1‐May‐06 MILO/WHEAT STARCH 48<br />

MW ABENGOA MOUNT VERNON IN NEW_PLNT 2‐Feb‐10 CORN 100<br />

MW ABENGOA BIOENERGY OF ILLINOIS MADISON IL NEW_PLNT 1‐Jul‐10 CORN 88<br />

MW ACE ETHANOL LLC STANLEY WI 1‐Aug‐02 CORN 40<br />

MW ADKINS ENERGY LLC LENA IL EXPANSION 1‐Aug‐02 CORN 45<br />

MW ADM DECATUR IL 1‐Jun‐06 CORN 290<br />

MW ADM PEORIA IL 1‐Jun‐06 CORN 100<br />

MW AG ENERGY RESOURCES BENTON IL NEW_PLNT CORN 5<br />

MW AVENTINE RENEWABLE ENERGY CANTON IL NEW_PLNT 5‐Oct‐08 CORN 37<br />

MW AVENTINE RENEWABLE ENERGY MOUNT VERNON IN NEW_PLNT 30‐Nov‐10 CORN 110<br />

MW AVENTINE RENEWABLE ENERGY PEKIN IL 1‐Jan‐02 CORN 160<br />

MW BADGER STATE ETHANOL LLC MONROE WI 1‐Oct‐02 CORN 55<br />

MW BIG RIVER RESOURCES GALVA IL NEW_PLNT 1‐May‐09 CORN 100<br />

MW CARBON GREEN BIOENERGY WOODBURY MI 1‐Sep‐06 CORN 50<br />

MW CARDINAL ETHANOL HARRISVILLE IN NEW_PLNT 1‐Nov‐08 CORN 100<br />

MW CENTER ETHANOL COMPANY SAUGET IL NEW_PLNT 15‐Apr‐08 CORN 54<br />

MW CENTRAL INDIANA ETHANOL LLC MARION IN 17‐Jul‐07 CORN 50<br />

MW COMMONWEALTH AGRI‐ENERGY LLC HOPKINSVILLE KY 1‐Dec‐05 CORN 33<br />

MW COSHOCTON ETHANOL COSHOCTON OH NEW_PLNT 7‐Feb‐08 CORN 60<br />

MW DIDION MILLING CAMBRIA WI NEW_PLNT 11‐Apr‐08 CORN 50<br />

MW GLOBAL ETHANOL/MIDWEST GRAIN PROCESSORS RIGA MI 1‐Sep‐07 CORN 57<br />

MW GUARDIAN ENERGY LIMA OH NEW_PLNT 1‐Jun‐08 CORN 54<br />

MW HARRISON ETHANOL CADIZ OH NEW_PLNT CORN<br />

MW ILLINOIS RIVER ENERGY LLC ROCHELLE IL 19‐Nov‐10 CORN 115<br />

MW INDIANA BIO‐ENERGY BLUFFTON IN NEW_PLNT 1‐Sep‐08 CORN 101<br />

MW IROQUOIS BIO‐ENERGY COMPANY LLC RENSSELAER IN 1‐Nov‐03 CORN 40<br />

MW LIBERTY RENEWABLE FUELS ITHACA MI NEW_PLNT CORN 110<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐37<br />

PROJECT TYPE<br />

START UP<br />

DATE<br />

FEEDSTOCK<br />

CURRENT<br />

CAPACITY<br />

(MMGPY)<br />

PLANNED<br />

CAPACITY<br />

(MMGPY)


U.S. FUEL ETHANOL PRODUCTION CAPACITY (EXISTING AND UNDER CONSTRUCTION)<br />

MILLION GALLONS PER YEAR (MMGY)<br />

EAI RGN COMPANY<br />

Table BIO‐1 (continued)<br />

LOCATION<br />

START UP<br />

PROJECT TYPE FEEDSTOCK<br />

DATE<br />

CURRENT<br />

CAPACITY<br />

(MMGPY)<br />

PLANNED<br />

CAPACITY<br />

(MMGPY)<br />

CITY ST<br />

MW LINCOLNLAND AGRI‐ENERGY LLC PALASTINE IL 1‐Jul‐04 CORN 48<br />

MW LIQUID RESOURCES OF OHIO MEDINA OH 1‐Jun‐95 BEVERAGE WASTE 3<br />

MW MARQUIS ENERGY LLC HENNEPIN IL NEW_PLNT 1‐May‐08 CORN 100<br />

MW MARQUIS ENERGY LLC NECEDAH WI NEW_PLNT 2‐Feb‐08 CORN 50<br />

MW MARYSVILLE ETHANOL LLC MARYSVILLE MI 1‐Oct‐07 CORN 50<br />

MW MGP INGREDIENTS INC PEKIN IL CORN/WHEAT STARCH 78<br />

MW NEW ENERGY CORP SOUTH BEND IN 1‐Mar‐05 CORN 102<br />

MW ONE EARTH ENERGY GIBSON CITY IL NEW_PLNT 11‐Jun‐09 CORN 118<br />

MW PARALLEL PRODUCTS LOUISVILLE KY 1‐Jun‐06 BEVERAGE WASTE 9<br />

MW PATRIOT RENEWABLE FUELS LLC ANNAWAN IL NEW_PLNT 1‐Sep‐08 CORN 100<br />

MW PLOVER ETHANOL PLOVER WI CORN 4<br />

MW POET ALEXANDRIA IN NEW_PLNT 18‐Apr‐08 CORN 60<br />

MW POET CARO MI 1‐Mar‐03 CORN 40<br />

MW POET CLOVERDALE IN NEW_PLNT 1‐Jun‐08 CORN 92<br />

MW POET FOSTORIA OH 1‐Oct‐08 CORN 60<br />

MW POET LEIPSIC OH NEW_PLNT 10‐Jan‐08 CORN 60<br />

MW POET MARION OH NEW_PLNT 1‐Nov‐08 CORN 60<br />

MW POET NORTH MANCHESTER IN NEW_PLNT 11‐Sep‐08 CORN 65<br />

MW POET PORTLAND IN 1‐Jan‐98 CORN 60<br />

MW THE ANDERSONS ALBION MI 1‐Aug‐06 CORN 55<br />

MW THE ANDERSONS CLYMERS IN 1‐May‐07 CORN 110<br />

MW THE ANDERSONS GREENVILLE OH NEW_PLNT 12‐Feb‐08 CORN 110<br />

MW UNITED ETHANOL MILTON WI 1‐Apr‐05 CORN 55<br />

MW UNITED WI GRAIN PRODUCERS LLC FRIESLAND WI 1‐Apr‐03 CORN 55<br />

MW UTICA ENERGY LLC OSHKOSH WI 1‐Apr‐03 CORN 52<br />

MW VALERO BLOOMINGBURG OH NEW_PLNT 1‐Apr‐08 CORN 110<br />

MW VALERO JEFFERSON WI 1‐Nov‐07 CORN 110<br />

MW VALERO LINDEN IN 1‐Jul‐07 CORN 110<br />

MW VALERO REYNOLDS IN NEW_PLNT 1‐Jan‐09 CORN 110<br />

MW WESTERN ILLINOIS ETHANOL GRIGGSVILLE IL NEW_PLNT 1‐Jan‐09 CORN 110<br />

MW WESTERN WISCONSIN RENEWABLE ENERGY LLC BOYCEVILLE WI 1‐Sep‐06 CORN 45<br />

NES BIOENERGY INTERNATIONAL CLEARFIELD PA NEW_PLNT 1‐Jan‐10 CORN 110<br />

NES COSKATA INC MADISON PA NEW_PLNT 1‐Oct‐12 CELLULOSE 0.04<br />

NES MASCOMA CORP ROME NY NEW_PLNT 1‐Dec‐08 WOOD BYPRODUCTS 0.2<br />

NES RIVERWRIGHT ENERGY BUFFALO NY NEW_PLNT CORN<br />

NES SUNOCO VOLNEY NY NEW_PLNT 1‐Sep‐08 CORN 114<br />

NES WESTERN NEW YORK ENERGY LLC SHELBY NY 1‐Nov‐07 CORN 50<br />

NT ABSOLUTE ENERGY LLC SAINT ANSGAR IA NEW_PLNT 12‐Feb‐08 CORN 100<br />

NT ADM CEDAR RAPIDS IA 1‐Jan‐81 CORN 420<br />

NT ADM CLINTON IA 1‐Jun‐06 CORN 237<br />

NT ADM MARSHALL MN 1‐Jun‐06 CORN 40<br />

NT ADM WALLHALLA ND 1‐Jun‐06 CORN/BARLEY 28<br />

NT AGSTAR FINANCIAL DYERSVILLE IA NEW_PLNT 4‐Sep‐08 CORN 110<br />

NT AL‐CORN CLEAN FUEL CLAREMONT MN 1‐May‐96 CORN 35<br />

NT ALCHEM LTD LLLP GRAFTON ND CORN 10.5<br />

NT AMAIZING ENERGY LLC ATLANTIC IA NEW_PLNT 1‐Sep‐08 CORN 110<br />

NT AMAIZING ENERGY LLC DENISON IA 1‐Jan‐06 CORN 40<br />

NT BIG RIVER RESOURCES GALVA IA NEW_PLNT 1‐Jun‐09 CORN 100<br />

NT BIG RIVER RESOURCES WEST BURLINGTON IA 2‐Apr‐04 CORN 92<br />

NT BIOFUEL ENERGY FAIRMONT MN NEW_PLNT 19‐Jun‐08 CORN 115<br />

NT BLUE FLINT ETHANOL UNDERWOOD ND 1‐Dec‐05 CORN 50<br />

NT BUSHMILLS ETHANOL INC ATWATER MN 30‐Dec‐05 CORN 40<br />

NT CARGILL INC EDDYVILLE IA 1‐Dec‐09 CORN 35 110<br />

NT CENTRAL MN ETHANOL COOP LITTLE FALLS MN 1‐Jan‐85 CORN 21.5<br />

NT CHIPPEWA VALLEY ETHANOL CO BENSON MN 1‐Mar‐04 CORN 45<br />

NT CORN LP GOLDFIELD IA 1‐Nov‐94 CORN 50<br />

NT CORN PLUS LLP WINNEBAGO MN 1‐Dec‐05 CORN 44<br />

NT DAKOTA ETHANOL LLC WENTWORTH SD 1‐Aug‐06 CORN 48<br />

NT DENCO LLC MORRIS MN 1‐Dec‐06 CORN 21.5<br />

NT DEXTER ETHANOL LLC DEXTER IA NEW_PLNT 1‐Jun‐08 CORN 100<br />

NT FIBERIGHT LLC BLAIRSTOWN IA CORN 5<br />

NT FLINT HILLS RESOURCES FAIRBANK IA 1‐Nov‐04 CORN 115<br />

NT FLINT HILLS RESOURCES IOWA FALLS IA 1‐Nov‐04 CORN 105<br />

NT FLINT HILLS RESOURCES MENLO IA NEW_PLNT 18‐Aug‐10 CORN 100<br />

NT FLINT HILLS RESOURCES SHELL ROCK IA NEW_PLNT 18‐Aug‐10 CORN 110<br />

NT FURTHER FUELS GRAND JUNCTION IA NEW_PLNT 1‐Jun‐09 CORN 110<br />

NT GEVO LUVERNE MN 1‐May‐06 CORN 21<br />

NT GLACIAL LAKES ENERGY LLC MECKLING SD NEW_PLNT CORN 60<br />

NT GLACIAL LAKES ENERGY LLC MINA SD NEW_PLNT 1‐Jul‐08 CORN 100<br />

NT GLACIAL LAKES ENERGY LLC WATERTOWN SD 1‐Jan‐85 CORN 100<br />

NT GLOBAL ETHANOL/MIDWEST GRAIN PROCESSORS LAKOTA IA 1‐Feb‐07 CORN 95<br />

NT GOLDEN GRAIN ENERGY LLC MASON CITY IA 1‐Dec‐04 CORN 140<br />

NT GRAIN PROCESSING CORP MUSCATINE IA 1‐Jun‐06 CORN 20<br />

NT GRANITE FALLS ENERGY LLC GRANITE FALLS MN 1‐Jan‐05 CORN 52<br />

NT GREEN PLAINS RENEWABLE ENERGY FERGUS FALLS MN NEW_PLNT 1‐Mar‐08 CORN 57.5<br />

NT GREEN PLAINS RENEWABLE ENERGY SHENANDOAH IA 1‐Sep‐07 CORN 50<br />

NT GREEN PLAINS RENEWABLE ENERGY SUPERIOR IA NEW_PLNT 1‐Jul‐08 CORN 50<br />

NT GUARDIAN ENERGY JANESVILLE MN NEW_PLNT 1‐Sep‐09 CORN 110<br />

NT HEARTLAND CORN PRODUCTS WINTHROP MN 1‐Nov‐99 CORN 100<br />

NT HEARTLAND GRAIN FUELS LP ABERDEEN SD 1‐Apr‐08 CORN 55<br />

NT HEARTLAND GRAIN FUELS LP HURON SD 1‐Jun‐06 CORN 30<br />

NT HERON LAKE BIOENERGY LLC HERON LAKE MN 1‐Oct‐07 CORN 50<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐38


U.S. FUEL ETHANOL PRODUCTION CAPACITY (EXISTING AND UNDER CONSTRUCTION)<br />

MILLION GALLONS PER YEAR (MMGY)<br />

EAI RGN COMPANY<br />

Table BIO‐1 (continued)<br />

LOCATION<br />

CITY ST<br />

NT HIGHWATER ETHANOL LAMBERTON MN NEW_PLNT 1‐Sep‐09 CORN 50<br />

NT HOMELAND ENERGY SOLUTIONS NEW HAMPTON IA NEW_PLNT 1‐May‐09 CORN 100<br />

NT LINCOLNWAY ENERGY LLC NEVADA IA 1‐Apr‐03 CORN 50<br />

NT LITTLE SIOUX CORN PROCESSORS LP MARCUS IA 1‐Apr‐03 CORN 52<br />

NT MINNESOTA ENERGY BUFFALO LAKE MN 1‐Jan‐95 CORN 18<br />

NT MURPHY OIL HANKINSON ND NEW_PLNT 1‐Aug‐08 CORN 110<br />

NT NEW GEN ENERGY MARION SD NEW_PLNT 1‐Feb‐08 CORN 100<br />

NT NORTH COUNTRY ETHANOL LLC ROSHOLT SD 1‐Oct‐06 CORN 20<br />

NT PENFORD PRODUCTS CEDAR RAPIDS IA NEW_PLNT 13‐May‐08 CORN 45<br />

NT PINE LAKE CORN PROCESSORS LLC STEAMBOAT ROCK IA 1‐Mar‐05 CORN 20 30<br />

NT PLATINUM ETHANOL LLC ARTHUR IA NEW_PLNT 1‐Sep‐08 CORN 110<br />

NT PLYMOUTH ETHANOL MERRILL IA NEW_PLNT 1‐Jan‐09 CORN 50<br />

NT POET ASHTON IA 1‐Jan‐02 CORN 55<br />

NT POET BIG STONE CITY SD 1‐Jan‐97 CORN 79<br />

NT POET BINGHAM LAKE MN 1‐Jan‐02 CORN 27.5<br />

NT POET CHANCELLOR SD 1‐Mar‐03 CORN 110<br />

NT POET COON RAPIDS IA 1‐May‐06 CORN 54<br />

NT POET CORNING IA 1‐Apr‐05 CORN 60<br />

NT POET EMMETSBURG IA 1‐Apr‐05 CORN 50<br />

NT POET GLENVILLE MN 1‐Jun‐06 CORN 40<br />

NT POET GOWRIE IA 1‐May‐03 CORN 60<br />

NT POET GROTON SD 1‐Feb‐04 CORN 53<br />

NT POET HANLONTOWN IA 1‐May‐04 CORN 45<br />

NT POET HUDSON SD 1‐Mar‐06 CORN 56<br />

NT POET JEWELL IA 1‐Mar‐06 CORN 60<br />

NT POET LAKE CRYSTAL MN 1‐Jan‐00 CORN 56<br />

NT POET MITCHELL SD 1‐Dec‐06 CORN 68<br />

NT POET PRESTON MN 1‐Jan‐88 CORN 36<br />

NT POET SCOTLAND SD 1‐Jul‐06 CORN 11<br />

NT QUAD‐COUNTY CORN PROCESSORS GALVA IA 1‐Dec‐06 CORN 27<br />

NT RED TRAIL ENERGY LLC RICHARDTON ND 1‐Oct‐06 CORN 50<br />

NT REDFIELD ENERGY LLC REDFIELD SD 1‐Apr‐07 CORN 50<br />

NT SIOUXLAND ENERGY & LIVESTOCK COOP SIOUX CENTER IA 1‐Dec‐07 CORN 60<br />

NT SOUTHWEST IOWA RENEWABLE ENERGY LLC COUNCIL BLUFFS IA NEW_PLNT 1‐Jan‐09 CORN 110<br />

NT TATE & LYLE FORT DODGE IA NEW_PLNT 1‐Mar‐09 CORN 105<br />

NT THARALDSON ETHANOL CASSELTON ND NEW_PLNT 29‐Dec‐08 CORN 100<br />

NT US BIOENERGY CORP GRINNELL IA NEW_PLNT 1‐Sep‐08 CORN 0<br />

NT VALERO ALBERT CITY IA 1‐Dec‐06 CORN 110<br />

NT VALERO AURORA SD 1‐Dec‐03 CORN 120<br />

NT VALERO CHARLES CITY IA 1‐Apr‐07 CORN 110<br />

NT VALERO FORT DODGE IA 1‐Jun‐07 CORN 110<br />

NT VALERO HARTLEY IA NEW_PLNT 1‐Sep‐08 CORN 110<br />

NT VALERO WELCOME MN NEW_PLNT 30‐Jun‐09 CORN 110<br />

NT XETHANOL BIOFUELS LLC HOPKINTON IA 1‐Sep‐05 CORN 1.5<br />

PNW CASCADE GRAIN CLATSKANIE OR NEW_PLNT 19‐May‐08 CORN 108<br />

PNW NORTHWEST RENEWABLE LLC LONGVIEW WA NEW_PLNT CORN 55<br />

PNW PACIFIC ETHANOL BOARDMAN OR 1‐Aug‐07 CORN 40<br />

PNW SUMMIT BIOFUELS CORNELIUS OR NEW_PLNT 1‐Aug‐09 WASTE SUGARS 1<br />

PSW CALGREN RENEWABLE FUELS PIXLEY CA NEW_PLNT 10‐Jul‐09 CORN 55<br />

PSW CILION ETHANOL KEYES CA NEW_PLNT 1‐Jun‐08 CORN 50<br />

PSW GOLDEN CHEESE COMPANY OF CALIFORNIA CORONA CA 1‐Jan‐85 CHEESE WHEY 5<br />

PSW PACIFIC ETHANOL CALIPATRIA CA NEW_PLNT CORN 50<br />

PSW PACIFIC ETHANOL MADERA CA 1‐Oct‐06 CORN 35<br />

PSW PACIFIC ETHANOL STOCKTON CA NEW_PLNT 10‐Oct‐08 CORN 60<br />

PSW PARALLEL PRODUCTS RANCHO CUCAMONGA CA 1‐Jun‐06 FOOD WASTE 4<br />

PSW PHOENIX BIOFUELS GOSHEN CA 1‐Sep‐05 CORN 25<br />

PSW PINAL ENERGY LLC MARICOPA AZ 1‐Jul‐07 CORN 55<br />

RM AMERICAN ETHANOL BUTTE MT NEW_PLNT 11‐Aug‐08 CORN<br />

RM FRONT RANGE ENERGY LLC WINDSOR CO 1‐May‐06 CORN 40<br />

RM IDAHO ETHANOL PROCESSING CALDWELL ID 1‐Mar‐07 CORN/POTATOS 5<br />

RM KL PROCESS DESIGN UPTON WY 1‐Jan‐08 WOOD WASTE 2.5<br />

RM LIQUID MAIZE LAMAR CO NEW_PLNT CORN 15<br />

RM MERRICK AND COMPANY GOLDEN CO 1‐Dec‐95 BREWERY WASTE 3<br />

RM NEXSUN ENERGY WALSH CO CORN 3<br />

RM PACIFIC ETHANOL BURLEY ID NEW_PLNT 11‐Apr‐08 CORN 60<br />

RM RENOVA ENERGY HEYBURN ID NEW_PLNT CORN 20<br />

RM RENOVA ENERGY TORRINGTON WY 1‐Aug‐06 CORN 12<br />

RM STERLING ETHANOL STERLING CO 1‐Nov‐05 CORN 42<br />

RM YUMA ETHANOL YUMA CO 1‐Jun‐07 CORN 40<br />

SES APPOMATTOX BIO ENERGY HOPEWELL VA NEW_PLNT 1‐Jan‐11 BARLEY 55<br />

SES CLEAN BURN FUELS RAEFORD NC NEW_PLNT 1‐Feb‐10 CORN 60<br />

SES ETHANOL GRAIN PROCESSORS LLC OBION TN NEW_PLNT 30‐Nov‐08 CORN 115<br />

SES FIRST UNITED ETHANOL LLC CAMILLA GA NEW_PLNT 10‐Oct‐08 CORN 100<br />

SES RANGE FUELS SOPERTON GA NEW_PLNT 1‐Mar‐10 WASTE WOOD 10<br />

SES TATE & LYLE LOUDON TN 1‐Jun‐06 CORN 60<br />

SES WIND GAP FARMS BACONTON GA 1‐Jun‐06 BREWERY WASTE 0.4<br />

*This list includes sites currently operating, existing but shutdown, under construction, <strong>and</strong> under construction but shutdown<br />

FEEDSTOCK<br />

CURRENT<br />

CAPACITY<br />

(MMGPY)<br />

PLANNED<br />

CAPACITY<br />

(MMGPY)<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO‐39<br />

PROJECT TYPE<br />

START UP<br />

DATE


Table BIO-2<br />

U.S. CELLULOSIC ETHANOL PROJECTS UNDER DEVELOPMENT AND CONSTRUCTION<br />

COMPANY LOCATION TECHNOLOGY<br />

PRODUCTION<br />

CAPACITY MMGY<br />

FEEDSTOCK<br />

Abengoa York, NE 11.6 corn stover, wheat straw, milo stubble,<br />

Hugoton, KS 11.6 switchgrass, <strong>and</strong> other biomass<br />

AE Biofuels Butte, MT Ambient Temperature Cellulose Starch<br />

Hydrolysis<br />

Bluefire Corona, CA Arkenol Process Technology (Concentrated<br />

18<br />

Lancaster, CA Acid Hydrolysis Technology Process)<br />

3.1<br />

California Ethanol +<br />

Power, LLC (ce+p)<br />

switchgrass, grass seed, grass straw, <strong>and</strong> corn<br />

stalks<br />

Brawley, CA 55 local Imperial Valley grown sugarcane; facility<br />

powered by sugarcane bagasse<br />

Coskata Madison, PA biological fermentation technology;<br />

proprietary microorganisms <strong>and</strong> efficient<br />

bioreactor designs in a three‐step<br />

conversion process that can turn most<br />

carbon‐based feedstock into ethanol<br />

DuPont Danisco<br />

Cellulosic Ethanol LLC<br />

0.04 any carbon‐based feedstock, including biomass,<br />

municipal solid waste, bagasse, <strong>and</strong> other<br />

agricultural waste<br />

Vonore, TN enzymatic hydrolysis technology 0.25 switchgrass, corn stover, corn fiber, <strong>and</strong> corn cobs<br />

Econfin, LLC Washington Count Solid state fermentation process developed<br />

by Alltech<br />

Flambeau River Biofuels<br />

LLC<br />

Park Falls, WI Thermo‐chemical conversion of biomass<br />

using advanced gasification technologies<br />

followed by Fisher‐Tropsch catalytic<br />

conversion into renewable liquid fuels <strong>and</strong><br />

waxes (“Thermal 1” process)<br />

1.3 corn cobs<br />

6 softwood chips, wood, <strong>and</strong> forest residues<br />

ICM Inc. Shelley, ID enzyme technology 18 agricultural residues including wheat straw, barley<br />

straw, corn stover, switchgrass, <strong>and</strong> rice straw<br />

KL Process Upton, WY therman‐mechanical process 1.5 soft wood, waste wood, including cardboard, <strong>and</strong><br />

paper<br />

Lignol<br />

Innovations/Suncor<br />

Mascoma/ New York<br />

State Energy Research<br />

<strong>and</strong> Development<br />

Authority<br />

Mascoma/Michigan<br />

Economic Development<br />

Corporation/Michigan<br />

State University<br />

New Plant Corp.<br />

(formerly Stora Enso<br />

<strong>North</strong> America)<br />

New Plant Corp.<br />

(formerly Alico)<br />

Gr<strong>and</strong> Junction, CO biochem‐organisolve 2.5 woody biomass, agricultural residues, hardwood,<br />

<strong>and</strong> softwood<br />

Rome, NY 5 lignocellulosic biomass, including switchgrass,<br />

paper sludge, <strong>and</strong> wood chips<br />

Chippewa County, “consolidated bioprocessing” refinery would<br />

use genetically modified bacteria to break<br />

down <strong>and</strong> ferment local wood chips<br />

Wisconsin Rapids, WI 5.5 woody biomass, mill residues<br />

Vero Beach, FL INEOS Bio Ethanol process (gasification,<br />

fermentation <strong>and</strong> distillation)<br />

40<br />

8 municipal solid waste (MSW); unrecyclable paper;<br />

Construction & Demolition debris (C&D); tree, yard<br />

<strong>and</strong> vegetative waste; <strong>and</strong> energy crops<br />

Pacific Ethanol Boardman, OR BioGasol 2.7 Wheat straw, stover, <strong>and</strong> poplar residuals<br />

POET Scotl<strong>and</strong>, SD BFRAC separates the corn starch from the 0.02 corn fiber, corn cobs, <strong>and</strong> corn stalks<br />

Emmetsburg, IA corn germ <strong>and</strong> corn fiber, the cellulosic<br />

31.25<br />

<strong>Range</strong> <strong>Fuel</strong>s Inc. Soperton, GA two‐step<br />

i th<br />

thermo‐chemical<br />

t t t th<br />

process<br />

k l<br />

(K2) 20 woodchips (mixed hardwood)<br />

Verenium Jennings, LA C5 <strong>and</strong> C6 fermentations 1.4<br />

sugarcane bagasse, specially‐bred energy cane,<br />

Highl<strong>and</strong>s County, 36<br />

high‐fiber sugar cane<br />

ZeaChem Boardman, OR 1.5 poplar trees, sugar, wood chips<br />

Total (MMGY) 280.26<br />

Total (MBPD) 18.28<br />

For more information on these projects visit www.EthanolRFA.org.<br />

green waste, wood waste, <strong>and</strong> other cellulosic<br />

urban wastes (post‐sorted municipal solid waste)<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011<br />

BIO-40


BIO‐41<br />

COLORADO FRONT RANGE LOCAL ETHANOL SUPPLY<br />

MAJOR ETHNOL PLANTS WITHIN 400 MILES<br />

STATE COMPANY CITY<br />

CURRENT<br />

CAP MMGPY<br />

Table BIO-3<br />

CURRENT CAP MBPD<br />

PLANNED CAP<br />

MMGPY<br />

PLANNED CAP<br />

MBPD<br />

START UP DATE FEEDSTOCK<br />

CO GREAT WESTERN ETHANOL EVANS 100 6.52 09/01/09 CORN<br />

CO FRONT RANGE ENERGY LLC WINDSOR 40 2.61 05/01/06 CORN<br />

CO MERRICK GOLDEN 3 BREWERY WASTE<br />

CO STERLING ETHANOL STERLING 42 2.74 11/01/05 CORN<br />

CO YUMA ETHANOL YUMA 40 2.61 06/01/07 CORN<br />

NE PANHANDLE ETHANOL BAYARD 100 6.52 08/01/08 CELLULOSE<br />

NE STERLING ETHANOL BRIDGEPORT 45 2.94 12/01/08 CORN<br />

NE CENTRAL BIO ENERGY IMPERIAL 100 6.52 CORN<br />

NE MID AMERICA BIOENERGY MADRID 110 7.18 07/01/07 CORN<br />

NE WAUNETA ECONOMIC DEVELOPMENT WAUNETA 100 6.52 CORN<br />

NE TRENTON AGRI PRODUCTS LLC TRENTON 40 2.61 12/01/06 CORN<br />

KS NEXSUN ENERGY ULYSSES 40 2.61 02/01/09 CORN<br />

KS SUNFLOWER BIOENERGY HOLCOMB 110 7.18 CORN<br />

KS WESTERN PLAINS ENERGY LLC CAMPUS 45 2.94 CORN<br />

NE SOUTHWEST BIOFUELS MC COOK 55 3.59 CORN<br />

KS ABENGOA BIOENERGY CORP HUGOTON 115 7.50 CORN/CELLULOSIC<br />

KS BONANZA ENERGY LLC GARDEN CITY 55 3.59 CORN/MILO<br />

KS PANDA ETHANOL SUBLETTE 100 6.52 CORN<br />

NE HI‐LINE ETHANOL MOOREFIELD 100 6.52 CORN<br />

KS ARKALON ENERGY LLC LIBERAL 110 7.18 CORN<br />

NE FURNAS COUNTY ETHANOL ARAPAHOE 100 6.52 CORN<br />

NE CORNHUSKER ENERGY LEXINGTON LLC LEXINGTON 40 2.61 105 6.85 CORN<br />

KS DIAL BIO RENEWABLE FUELS DODGE CITY 113 7.37 CORN<br />

NE DAWSON COUNTY ETHANOL ELM CREEK 100 6.52 CORN<br />

NE E‐ENERGY BROKEN BOW BROKEN BOW 100 6.52 CORN<br />

NE PHELPS COUNTY ETHANOL HOLDREGE 100 6.52 CORN<br />

KS PRAIRIE HORIZON AGRI ENERGY PHILLIPSBURG 40 2.61 02/01/02 CORN<br />

NE MERCURY ETHANOL PROJECT ALMA 55 3.59 09/01/09 CORN<br />

TOTAL 2092.5 136.50 4361 284.47<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011


BIO‐42<br />

COLORADO FRONT RANGE LOCAL BIODIESEL SUPPLY<br />

MAJOR BIODIESEL PLANTS WITHIN 400 MILES DISTANCE<br />

STATE COMPANY CITY<br />

Table BIO-4<br />

CURRENT CAP<br />

MMGPY<br />

CURRENT CAP<br />

MBPD<br />

PLANNED CAP<br />

MMGPY<br />

PLANNED CAP<br />

MBPD<br />

START UP<br />

DATE<br />

FEEDSTOCK<br />

CO ROCKY MOUNTAIN BIODIESEL INDUSTRIES LLC BERTHOUD 3 0.20 7 0.46 05/01/08 MULTI FEEDSTOCK<br />

WY BLUE SKY BIODIESEL CHEYENNE 5 0.33 09/01/06 SOYBEAN OIIL<br />

NE WYOBRASKA BIODIESEL GERING 10 0.65 03/01/07 SOYBEAN OIIL<br />

NE PONEER BIODIESEL GERING 2 0.13 04/01/06 SOYBEAN OIIL<br />

CO AMERICAN AGRI‐DIESEL LLC BURLINGTON 6 0.39 08/01/06 SOYBEAN OIL<br />

NE SUNRISE BIODIESEL GRANT 12 0.78 TALLOW<br />

NE REPUBLICAN VALLEY BIOFUELS ARAPAHOE 10 0.65 09/01/08 SOYBEAN OIL<br />

TOTAL 53.5 3.49 219.2 14.30<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

BIOFUELS BUSINESS OUTLOOK 2011


REG<br />

PRODUCT REGULATIONS<br />

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DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011


INTRODUCTION<br />

PRODUCT REGULATIONS<br />

<strong>Fuel</strong> products in Colorado are regulated to ensure product consistency, attainment of performance<br />

st<strong>and</strong>ards, insurance that public safety considerations are met, as well as to minimize<br />

environmental impacts resulting from the production <strong>and</strong> transportation of <strong>and</strong> the use of motor<br />

vehicle fuels. In the United States, it is the U.S. EPA that in many cases determines fuel properties<br />

that are necessary to meet national priorities concerning the environment. On a more local level, it<br />

is the lead planning agencies such as the Regional Air Quality Council (RAQC) <strong>and</strong> the Colorado<br />

Department of Public Health <strong>and</strong> Environment (CDPHE) that propose fuels strategies <strong>and</strong> programs<br />

considered <strong>and</strong> adopted by the Colorado Air Quality Commission.<br />

In this section, product regulations that impact gasoline specifications are reviewed with emphasis<br />

on those facets that may impact Colorado’s decision process in selecting a gasoline formation for<br />

its SIP program for reducing ozone pollution. Topics included in this review are; background on<br />

ozone pollution, gasoline specification grades instituted to reduce ozone pollution, major<br />

regulations to reduce gasoline benzene levels but also impact gasoline RVP levels <strong>and</strong> prospective<br />

legislation impacting refiners.<br />

OZONE POLLUTION<br />

Gasoline in the <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong> (DNFR) area is regulated to reduce summertime fuel<br />

volatility as a result of this area’s violation of the federal National Ambient Air Quality St<strong>and</strong>ards for<br />

ozone. As a result of this noncompliance, the U.S. EPA requires that summertime gasoline<br />

distributed <strong>and</strong> used in the <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong>’s eight‐hour ozone nonattainment area be<br />

limited to a maximum volatility of 7.8 pounds p.s.i., as measured by the Reid Vapor Pressure (RVP)<br />

test.<br />

Reduction in summertime fuel volatility results in a reduction of hydrocarbon evaporative<br />

emissions that is one of the principle precursors in the formation of tropospheric ozone. Ground‐<br />

level ozone pollution (sometimes called “smog”) is formed by the reaction of volatile organic<br />

compounds (VOC) <strong>and</strong> nitrogen oxides (NOX) in the atmosphere in the presence of sunlight. These<br />

two pollutants, often referred to as ozone precursors, are emitted by many types of pollution<br />

sources, including on‐road <strong>and</strong> off‐road motor vehicles <strong>and</strong> engines, power plants <strong>and</strong> industrial<br />

facilities.<br />

In 1979, EPA promulgated the 0.12 ppm, 1‐hour ozone st<strong>and</strong>ard, as part of attainment of National<br />

Ambient Air Quality St<strong>and</strong>ards (NAAQS) under the Clean Air Act (CAA). Colorado violated this<br />

st<strong>and</strong>ard throughout most of the 1980s, with the <strong>Denver</strong> metro area being designated a 7.8 lb. RVP<br />

(with 1 psi waiver for ethanol blending) gasoline area as a result. However, due to the<br />

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DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

REG‐1


PRODUCT REGULATIONS<br />

demonstrations via review of air monitoring data, the area was granted a series of waivers from<br />

this requirement.<br />

On July 18, 1997, EPA promulgated a revised st<strong>and</strong>ard of 0.08 ppm, measured over a longer 8‐hour<br />

period (i.e., the 8‐hour st<strong>and</strong>ard) to meet requirements of 1990 amendments to CAA. The longer<br />

period was thought to represent a more realistic exposure environment, though with a reduced<br />

average concentration limit. In general, the 8‐hour st<strong>and</strong>ard was more protective of public health<br />

<strong>and</strong> more stringent than the 1‐hour st<strong>and</strong>ard. Nationally there were many more areas that did not<br />

meet the 8‐hour st<strong>and</strong>ard than there were areas that did not meet the shorter peak 1‐hour<br />

st<strong>and</strong>ard. This included the <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong> areas. As a result of Colorado’s adoption of<br />

its eight‐hour ozone attainment State Implementation Plan (SIP), the 7.8 lb. low RVP summertime<br />

gasoline st<strong>and</strong>ard was re‐imposed on the <strong>Denver</strong> area <strong>and</strong> the overall area was exp<strong>and</strong>ed into the<br />

<strong>North</strong> <strong>Front</strong> <strong>Range</strong> counties of Larimer <strong>and</strong> Weld.<br />

On March 12, 2008, EPA significantly strengthened its national ambient air quality st<strong>and</strong>ards<br />

(NAAQS) for ground‐level ozone by revising the 8‐hour “primary” ozone st<strong>and</strong>ard, to a level of<br />

0.075 ppm. EPA also strengthened the secondary 8‐hour ozone st<strong>and</strong>ard to the level of 0.075 ppm<br />

making it identical to the revised primary st<strong>and</strong>ard. Currently, Colorado is in violation of this<br />

st<strong>and</strong>ard.<br />

In September 2009, Administrator Jackson announced that EPA would reconsider the 0.075 ppm<br />

ozone st<strong>and</strong>ards, set in March 2008. This resulted in the EPA announcing on January 7, 2010, that<br />

it was considering a new “primary” st<strong>and</strong>ard of between 0.060 <strong>and</strong> 0.070 ppm. As with the older<br />

0.08 ppm st<strong>and</strong>ard, this st<strong>and</strong>ard was to be measured over eight hours. EPA also stated that it<br />

would be considering a separate “secondary” st<strong>and</strong>ard, a seasonal st<strong>and</strong>ard designed to protect<br />

plants <strong>and</strong> trees from damage occurring from repeated ozone exposure, which can reduce tree<br />

growth, damage leaves, <strong>and</strong> increase susceptibility to disease.<br />

EPA conducted a review of the science that guided the 2008 decision, including more than 1,700<br />

scientific studies <strong>and</strong> public comments from the 2008 rulemaking process. EPA also reviewed the<br />

findings of the independent Clean Air Scientific Advisory Committee, which recommended<br />

st<strong>and</strong>ards in the ranges proposed in this announcement.<br />

EPA plans to work with states to accelerate the implementation of the new st<strong>and</strong>ards. The first step<br />

is designating areas as meeting or not meeting the st<strong>and</strong>ards, which can be resource‐intensive.<br />

There are 365 counties/metro areas that exceed the existing 0.075 ppm cutoff in the three year<br />

average (2006‐2008).<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

REG‐2


PRODUCT REGULATIONS<br />

Figure REG‐1 shows the 672 counties that violated the primary <strong>and</strong> secondary ozone threshold over<br />

a three‐year average, 2006‐2008. The blue counties are in the 0.061 to 0.075 ppm range <strong>and</strong> could<br />

be in violation under any new proposed rule. The green counties are expected to be in attainment<br />

with any possible ozone st<strong>and</strong>ard within the concentration b<strong>and</strong> EPA is considering, having current<br />

monitored eight‐hour ozone values below 0.060 ppm. Colorado <strong>and</strong> the <strong>North</strong> <strong>Front</strong> <strong>Range</strong> is one<br />

of the areas in violation of the current 0.075 ppm eight‐hour ozone st<strong>and</strong>ards. To reduce the<br />

workload for states during the interim period of reconsideration, the agency will propose to stay<br />

the 2008 st<strong>and</strong>ards for the purpose of attainment <strong>and</strong> nonattainment area designations. The stay<br />

will allow states <strong>and</strong> EPA to prepare for an accelerated ozone designation process for the<br />

reconsidered st<strong>and</strong>ards to be completed by late 2011.<br />

Currently EPA is in the process of finalizing its new ozone st<strong>and</strong>ards <strong>and</strong> coming up with a new<br />

timing <strong>and</strong> accelerated process for designations <strong>and</strong> filing of State Implementation Plans. In<br />

general, it is expected that State Implementation Plans will have to be filed with EPA in 2013.<br />

Figure REG‐1<br />

EPA Ozone Non-Attainment Areas<br />

Orange counties are non attainment under current rules. Blue counties will be in violation under new rules.<br />

Green counties are below .060 ppm <strong>and</strong> safe under new rules.<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

REG‐3<br />

Copyright ©: EAI, Inc., 2011<br />

EPA will continue to require permitting of new <strong>and</strong> modified air pollution sources under the<br />

Prevention of Significant Deterioration (PSD) program for the 2008 ozone st<strong>and</strong>ards. In addition,<br />

EPA <strong>and</strong> states will continue to implement the 1997 ozone st<strong>and</strong>ards. The reconsideration affects


oth the “primary” <strong>and</strong> “secondary” ozone st<strong>and</strong>ards.<br />

EPA’s 8‐hour ozone rule addresses the following:<br />

PRODUCT REGULATIONS<br />

• Classification of Areas<br />

• Attainment Deadlines<br />

• Transition from 1‐hour to 8‐hour NAAQS<br />

• M<strong>and</strong>atory Control Measures<br />

• Consequences of Failure To Attain St<strong>and</strong>ard<br />

• Interstate Transport of Ozone<br />

• Modeling <strong>and</strong> Attainment Demonstration<br />

• Reasonable Further Progress Reporting<br />

• Reasonably Available Control Measure/Technology (RACM/RACT)<br />

• Conformity (Transportation)<br />

• New Source Review<br />

The SIP Process<br />

States use the SIP process to identify the emissions sources that contribute to the nonattainment<br />

problem in a particular area, <strong>and</strong> to select the emissions reductions measures most appropriate for<br />

that area, considering costs <strong>and</strong> a variety of local factors. Under the CAA, SIPs must ensure that<br />

areas reach attainment as expeditiously as practicable. However, other programs, such as Federal<br />

controls, also provide reductions, <strong>and</strong> States may rely on those reductions when developing their<br />

attainment plans.<br />

Classification of Areas (based on the severity of exceeding) <strong>and</strong> attainment deadlines<br />

• Marginal – 3 years<br />

• Moderate – 6 years<br />

• Serious – 9 years<br />

• Severe – 15 years<br />

• Extreme – 17 years<br />

Classification determines the minimum control measures to be included in a SIP <strong>and</strong> the maximum<br />

time period allowed to meet the st<strong>and</strong>ard.<br />

GASOLINE REGULATIONS<br />

OVERVIEW OF FEDERAL REGULATIONS<br />

Under the 1990 amendment to the Clean Air Act (CAA), Congress m<strong>and</strong>ated reductions in<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

REG‐4


PRODUCT REGULATIONS<br />

emissions of ozone forming volatile organic compounds (VOC) <strong>and</strong> emissions of toxic air pollutants<br />

through the reformulation of gasoline (RFG) to be sold in the nine largest metropolitan areas with<br />

the most severe summertime ozone levels as well as areas that were reclassified as severe. The<br />

original m<strong>and</strong>atory RFG areas are Los Angeles, San Diego, Hartford, New York City, Philadelphia,<br />

Baltimore, Houston, Chicago, Milwaukee, Sacramento, CA <strong>and</strong> San Joaquin Valley, CA. In addition<br />

to the m<strong>and</strong>atory areas, RFG must also be sold in ozone non‐attainment areas that opted into the<br />

program. Opt‐in areas include part or all of the states of California, Connecticut, Delaware,<br />

Washington, DC, Louisville <strong>and</strong> Covington, KY, Maryl<strong>and</strong>, Massachusetts, St. Louis, MO, East St.<br />

Louis, IL, Portsmouth‐Dover‐Rochester‐Manchester, NH, New Jersey, Rhode Isl<strong>and</strong>, Dallas, TX, <strong>and</strong><br />

Richmond‐Norfolk‐Arlington, VA. The state of California requires a California specific version of<br />

RFG (CARB gasoline). Phoenix AZ has opted into a special version of RFG, Arizona Cleaner Burning<br />

Gasoline. An overview of the m<strong>and</strong>ated <strong>and</strong> opt‐in RFG areas is shown in Figure REG‐2.<br />

Figure REG‐2<br />

M<strong>and</strong>ated Reformulated Gasoline Market Areas<br />

California<br />

CARB RFG<br />

RFG_STATUS_08<br />

RFG OR CARB<br />

Tucson<br />

AZ CBG<br />

Las Vegas<br />

NV -CBG<br />

Phoenix<br />

AZ-CBG<br />

Dallas<br />

RFG<br />

Milwaukee Racine<br />

RFG Chicago<br />

St. Louis<br />

RFG<br />

EAI, INC. (ENERGY ANALYSTS INTERNATIONAL) EAI, INC.<br />

DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

Houston<br />

RFG<br />

REG‐5<br />

RFG<br />

New York City area<br />

RFG<br />

Baltimore MSA<br />

RFG<br />

Richmond, Norfolk<br />

RFG<br />

Philadelphia<br />

RFG<br />

Copyright ©: EAI, Inc., 2011<br />

After the passage of CAA amendments, EPA entered into negotiations with interested parties<br />

(states <strong>and</strong> municipal jurisdictions) to develop specific plans for implementing the RFG program.<br />

These parties developed plans that meet the requirements of the CAA amendments as well as<br />

address air quality issues pertaining to that area. To meet the 2.0% by weight oxygen requirement<br />

for RFG, suppliers primarily blended either MTBE <strong>and</strong> ethanol. Prior to 2004, MTBE was used as the<br />

oxygenate blendstock for most RFG outside of the Midwest. The Midwest, with significant local<br />

ethanol production, was the area where ethanol was mostly used as the RFG oxygenate blendstock.<br />

Continuing problems with leakage of MTBE into groundwater prompted a movement by a number


PRODUCT REGULATIONS<br />

of states with m<strong>and</strong>ated RFG areas to ban MTBE which effectively m<strong>and</strong>ated the use of ethanol in<br />

RFG in those areas. In 2004, several states including California, Arizona, New York <strong>and</strong> Connecticut<br />

switched over to ethanol as a gasoline additive in place of MTBE. By 2006, 29 of the 50 states plus<br />

the District of Columbia has either banned MTBE or capped its allowable concentration at a very<br />

low level.<br />

In general, reformulated gasoline has the most stringent specifications, requires the highest level of<br />

investment for refiners <strong>and</strong> is the most expensive gasoline in the marketplace. Other areas,<br />

including Colorado, with ozone violations initiated efforts via the SIP process to reduce<br />

summertime gasoline emissions of ozone precursors by reducing the Reid Vapor Pressure of<br />

gasoline sold in target market areas rather than opting in to the RFG program. An overview of the<br />

environmental grades of gasoline sold by market area is shown in Figure REG‐3. As shown, outside<br />

of RFG <strong>and</strong> CARB gasoline, the next most prevalent gasoline formulation is 7.8 psi RVP gasoline<br />

followed by 7.0 psi RVP. Colorado <strong>Denver</strong> – <strong>North</strong> <strong>Front</strong> <strong>Range</strong> initiated a program in the early<br />

2000’s to voluntarily require first 8.5 psi summertime gasoline through Memor<strong>and</strong>ums Of<br />

Underst<strong>and</strong>ings (MOUs) with industry, followed by initiation of the current EPA m<strong>and</strong>atory<br />

required 7.8 psi summertime gasoline in 2004.<br />

EAI_US_MKTDYS_2010 by BLENDS<br />

CARFG (5)<br />

CBG (1)<br />

CNV 7.0 (1)<br />

CNV 7.0 ETH 7.0 (1)<br />

CNV 7.8 ETH 7.8 (8)<br />

ETH 7.0 (2)<br />

ETH 7.8 (10)<br />

LS ETH 7.0 (1)<br />

RFG (12)<br />

RFG ETH 7.8 (1)<br />

Figure REG‐3<br />

Gasoline Environmental Grades By Market Area<br />

PORTLAND_OR<br />

EUREKAREDDING RENO<br />

SACRAMENTO<br />

MODESTO<br />

FRESNO_BAKERSFIELD<br />

COASTAL_CA<br />

BISHOP<br />

NW_LA<br />

LA_PRM<br />

E_LA<br />

W_SD E_SD<br />

SLC<br />

PHOENIX<br />

DENVER<br />

EL PASO<br />

DALLAS<br />

AUSTIN<br />

SAN ANTONIOHOUSTON<br />

CORPUS CHRISTI<br />

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DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

REG‐6<br />

MILWAUKEE<br />

DES PLAINS<br />

KANSAS CITY ST. LOUIS EAST<br />

MEMPHIS<br />

NEW ORLEANS<br />

NASHVILLE<br />

DETROIT<br />

DAYTON<br />

CINCINNATI<br />

ATLANTA<br />

BIRMINGHAM<br />

BALTIMORE<br />

GREENSBORO<br />

CHARLOTTE<br />

JACKSONVILLE<br />

TAMPA<br />

MIAMI<br />

NEW HAVEN<br />

NYC_LONG_ISLAN<br />

NEWARK<br />

PHILADELPHIA<br />

RICHMOND<br />

PORTLAND_ME<br />

BOSTON<br />

Copyright ©: EAI, Inc., 2011<br />

As noted elsewhere, Texas Panh<strong>and</strong>le refineries supplying Colorado <strong>Front</strong> <strong>Range</strong> also supply the<br />

Phoenix CBG <strong>and</strong> Dallas RFG areas via pipeline. The COP Borger refinery <strong>and</strong> the <strong>Front</strong>ier El


PRODUCT REGULATIONS<br />

Dorado refinery, which supply the Colorado <strong>Front</strong> <strong>Range</strong>, also supply the Kansas City 7.0 psi RVP<br />

area via pipelines.<br />

EPA requires lower levels of sulfur in gasoline to ensure effectiveness of low emission control<br />

technologies <strong>and</strong> reduce harmful air pollution. Since the beginning of 2004, the nation’s refiners<br />

<strong>and</strong> importers of gasoline had the flexibility to manufacture gasoline such that annual average<br />

sulfur levels are 120 ppm with a maximum cap of 300 ppm. In 2005, this refinery average was<br />

reduced to 30 ppm, corporate average to 90 ppm <strong>and</strong> a cap of 300 ppm. Finally, by 2006, refineries<br />

had to meet a 30‐ppm average with a cap of 90 ppm.<br />

Gasoline produced in parts of the Western U.S. (mostly the Rockies) was allowed to meet a 150‐<br />

ppm average <strong>and</strong> 300 ppm cap through 2006, but had to meet nationwide st<strong>and</strong>ards by 2007.<br />

Small refiners with less than 1500 employees with a total corporate wide crude processing capacity<br />

not exceeding 155 MBPD could abide by less stringent st<strong>and</strong>ards through 2007 when they had to<br />

meet the final U.S. st<strong>and</strong>ards. If necessary, small refiners that demonstrated unusual economic<br />

hardships could obtain an additional two years extension to meet U.S. st<strong>and</strong>ards. Now <strong>and</strong> in<br />

future all refiners <strong>and</strong> importers have to meet corporate average sulfur of 30 ppm <strong>and</strong> a cap of 80<br />

ppm.<br />

MOBILE SOURCES AIR TOXICS (MSAT)<br />

INTRODUCTION<br />

Air toxics are air pollutants that cause adverse health effects. As such they are strictly regulated. To<br />

date, the EPA has focused most of its air toxics efforts on the control of carcinogens, which are<br />

compounds that cause cancer. Motor vehicles emit several pollutants that EPA classifies as known<br />

or probable human carcinogens. Benzene, for instance, is a known human carcinogen, while<br />

formaldehyde, acetaldehyde, 1.3‐butadiene <strong>and</strong> diesel particulate matter are probable human<br />

carcinogens.<br />

EPA estimates that mobile (car, truck, <strong>and</strong> bus) sources of air toxics account for a large share of all<br />

cancers attributed to outdoor sources of air toxics. Some toxic compounds are present in gasoline<br />

<strong>and</strong> are emitted to the air when gasoline evaporates or passes through the engine as unburned<br />

fuel. Benzene, for example, is a component of gasoline. Cars emit small quantities of benzene in<br />

unburned fuel, or as vapor when gasoline evaporates. A significant amount of automotive benzene<br />

comes from the incomplete combustion of compounds in gasoline such as toluene <strong>and</strong> xylene that<br />

are chemically very similar to benzene. Like benzene itself, these compounds occur naturally in<br />

petroleum <strong>and</strong> become more concentrated when petroleum is refined to produce high octane<br />

gasoline or when the lower boiling range, high RVP compounds are removed to reduce the overall<br />

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DENVER NFR FUEL SUPPLY COSTS – IMPACTS 2011<br />

REG‐7


PRODUCT REGULATIONS<br />

RVP specification of the gasoline pool. Thus the lower the RVP specification that refiners<br />

supplying the Colorado <strong>Front</strong> <strong>Range</strong> are required to meet, the higher the probability that certain<br />

refiners will have difficulty in producing a benzene specification grade gasoline, assuming the<br />

absence or limitations of other benzene removal processes.<br />

Programs to control air toxics pollution have centered around changing fuel composition as well as<br />

improving vehicle technology or performance. Changes in fuel composition have included lead<br />

phase out, reduction in gasoline volatility, <strong>and</strong> reduction of benzene content in gasoline.<br />

Improvement in vehicle technology <strong>and</strong> performance have included required periodic emission<br />

inspections <strong>and</strong> computerized diagnostic systems that alert drivers <strong>and</strong> mechanics to<br />

malfunctioning emission controls.<br />

GASOLINE BENZENE REGULATIONS<br />

The Mobile Source Air Toxics (MSAT2) final rule (72 FR 8428, February 26, 2007) contains a two‐<br />

step approach to further reducing the benzene content of gasoline. Beginning January 1, 2011,<br />

importers <strong>and</strong> most refineries are required to import or produce gasoline containing no more than<br />

0.62 vol% benzene on an annual average basis. This average 0.62 vol% benzene st<strong>and</strong>ard can be<br />

met by using credits. In addition to these requirements, beginning July 1, 2012, importers <strong>and</strong> most<br />

refineries are also required to import or produce gasoline with a cap or maximum annual average<br />

gasoline benzene content of no more than 1.3 vol%. Credits may not be used to meet the 1.3 vol%<br />

st<strong>and</strong>ard.<br />

The MSAT2 rule includes provisions for refiners <strong>and</strong> importers to generate gasoline benzene<br />

credits. Refiners may generate early benzene credits from June 1, 2007 through December 31, 2010<br />

if a refinery’s annual average gasoline benzene is at least 10% less than its average benzene from<br />

January 1, 2004 through December 31, 2005, <strong>and</strong> the refinery reduces their benzene by<br />

implementing certain technological improvements specified in the regulations. Refiners <strong>and</strong><br />

importers may generate st<strong>and</strong>ard benzene credits beginning in 2011 if a refinery’s or importer’s<br />

annual average gasoline benzene is less than 0.62 vol%. Early benzene credits may be used to<br />

comply with the 0.62 vol% st<strong>and</strong>ard during the 2011, 2012 <strong>and</strong> 2013 averaging periods, while<br />

st<strong>and</strong>ard benzene credits may be used to comply with the 0.62 vol% st<strong>and</strong>ard within five years<br />

from the year they were generated. For both early credits <strong>and</strong> st<strong>and</strong>ard credits, one credit is<br />

equivalent to one gallon of benzene removed from gasoline. Gasoline benzene credits may be<br />

transferred nationwide.<br />

SMALL REFINER FLEXIBILITIES<br />

Additional compliance flexibilities are provided for small refiners in the gasoline benzene<br />

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PRODUCT REGULATIONS<br />

regulations. The criteria for qualification as a gasoline benzene small refiner are similar to those<br />

under the Gasoline Sulfur <strong>and</strong> Diesel Sulfur rules. To qualify as “small”, a refiner must: 1) produce<br />

gasoline by processing crude oil through refinery processing units from January 1, 2005 through<br />

December 31, 2005; 2) employ no more than 1,500 people company‐wide, based on the average<br />

number of employees for all pay periods from January 1, 2005 through December 31, 2005; <strong>and</strong>, 3)<br />

have a corporate crude oil capacity less than or equal to 155,000 BPD for 2005.<br />

Small refiners are allowed an additional four years to comply with each benzene st<strong>and</strong>ard. They<br />

must begin complying with the 0.62 vol% st<strong>and</strong>ard no later than January 1, 2015, <strong>and</strong> begin<br />

complying with the 1.3 vol% st<strong>and</strong>ard no later than July 1, 2016. For the primary refineries<br />

supplying the Colorado <strong>Front</strong> <strong>Range</strong>, <strong>Front</strong>ier (Cheyenne <strong>and</strong> El Dorado) is classified as a small<br />

refiner for purposes of the MSAT rule, while ConocoPhillips Borger, Valero McKee, Sinclair Rawlins<br />

<strong>and</strong> Suncor <strong>Denver</strong> are not. Suncor <strong>Denver</strong> refinery is in the process of installing equipment to<br />

meet the interim benzene specification.<br />

In addition to allowing refiners <strong>and</strong> importers to use credits to meet the 0.62 vol% annual average<br />

st<strong>and</strong>ard, the gasoline benzene regulations also allow refiners <strong>and</strong> importers to carry forward a<br />

benzene deficit from one year to the next year. If a refinery or importer exceeds the 0.62 vol%<br />

annual average st<strong>and</strong>ard <strong>and</strong> does not procure sufficient credits to meet the st<strong>and</strong>ard, they may<br />

offset the deficit during the following year by reducing their benzene concentration below 0.62<br />

vol%, <strong>and</strong>/or procuring credits. Benzene deficits for one year must be offset during the following<br />

year, <strong>and</strong> may not be carried over for a second consecutive year.<br />

BENZENE PRE‐COMPLIANCE REPORTING REQUIREMENTS<br />

The gasoline benzene regulations require refiners to submit annual pre‐compliance reports for<br />

each of their refineries to EPA. The first pre‐compliance report was due by June 1, 2008 <strong>and</strong><br />

subsequent reports are due annually through 2010. The pre‐compliance reports must contain the<br />

following information:<br />

1. Any changes in the refiner's basic company or facility information since registration.<br />

2. Estimates of the average daily volume of gasoline produced at each refinery. The volume<br />

estimates must include gasoline produced during the periods of June 1, 2007 through<br />

December 31, 2007, <strong>and</strong> calendar years 2008 through 2015.<br />

3. An estimate of the average gasoline benzene concentration for the periods above.<br />

4. For refineries expecting to participate in the benzene credit program, estimates of the<br />

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PRODUCT REGULATIONS<br />

number of credits generated <strong>and</strong>/or used during the periods above.<br />

5. Information on project schedule by known or projected completion date (by quarter) for<br />

each stage of the project (strategic planning, front‐end engineering, detailed engineering<br />

<strong>and</strong> permitting, procurement <strong>and</strong> construction, <strong>and</strong> commissioning <strong>and</strong> startup).<br />

6. Basic information regarding the selected technology pathway for compliance (e.g. re‐<br />

routing of benzene precursors or other technologies, revamp versus grassroots, etc.).<br />

7. Whether capital investments have been made or are projected to be made.<br />

8. An update of the progress in each of these areas. The pre‐compliance reporting<br />

requirements do not apply to certain types of gasoline, including imported gasoline,<br />

gasoline produced for <strong>and</strong> used in California, gasoline produced by small refiners, gasoline<br />

exported for use outside the United States, <strong>and</strong> gasoline produced through distillation of<br />

transmix. These products are not included in this summary <strong>and</strong> analysis.<br />

BENZENE PRE‐COMPLIANCE REPORTS<br />

EPA received benzene pre‐compliance reports for 110 refineries in 2009. The 2009 benzene<br />

pre‐compliance reports showed that:<br />

1. Refiners are planning to comply with the benzene st<strong>and</strong>ards on time by installing new<br />

benzene removal equipment at many of their refineries <strong>and</strong> using the averaging,<br />

banking <strong>and</strong> trading provisions in the regulations to comply at the rest<br />

2. 63 refineries are planning to install equipment to reduce gasoline benzene<br />

3. 47 refineries are not planning to install equipment to reduce gasoline benzene because<br />

they already comply with the gasoline benzene st<strong>and</strong>ards, or are planning to use credits<br />

for compliance<br />

4. 25 refineries are planning to generate early credits from 2007 through 2010, <strong>and</strong> 41<br />

refineries are planning to generate st<strong>and</strong>ard credits beginning in 2011<br />

5. Overall average reported benzene levels are expected to decrease from 1.05 volume<br />

percent (vol%) in 2007 to 0.60 vol% in 2015<br />

This data represents estimates made by refiners whose final actual compliance plans may<br />

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PRODUCT REGULATIONS<br />

change prior to January 1, 2011. While the reported information is preliminary, the results<br />

provide a snapshot of refiners’ aggregate benzene compliance plans as of June, 2009. They<br />

represent the assessment of those who have first‐h<strong>and</strong> knowledge of the unique situation<br />

faced by each refinery. EPA expects that 2010 benzene pre‐compliance reports will contain<br />

more definite information on refiners’ plans to produce gasoline which meets the benzene<br />

st<strong>and</strong>ards beginning January 1, 2011.<br />

AMERICAN RECOVERY AND REINVESTMENT ACT OF 2009<br />

ECONOMIC STIMULUS PLAN<br />

The economic stimulus plan passed in February 2009 has several energy related incentives. These<br />

include:<br />

Extension for three years the tax credit for producing electricity from wind, biomass,<br />

geothermal or solar, solid waste, <strong>and</strong> qualified hydropower facilities. Extends such credit<br />

for two years for marine <strong>and</strong> hydrokinetic renewable energy resources.<br />

Allows an election in 2009 <strong>and</strong> 2010 to treat certain renewable resource facilities (e.g.,<br />

wind, biomass, hydropower, etc.) as energy property eligible for the 30% energy tax credit.<br />

Increases Allocations of New Clean Renewable Energy Bonds <strong>and</strong> Qualified Energy<br />

Conservation Bonds.<br />

Increases the national limitation on the issuance of new clean renewable energy bonds <strong>and</strong><br />

qualified energy conservation bonds.<br />

Modifies the $10 per metric ton tax credit for carbon dioxide sequestration to require the<br />

taxpayer to dispose of the carbon dioxide in secure geological storage.<br />

GREENHOUSE GAS (GHG) EMISSIONS<br />

The federal government is now in the process of regulating greenhouse gas (GHG) emissions. GHG<br />

gases include Methane, Nitrous Oxide, Hydro‐fluorocarbons <strong>and</strong> Carbon‐dioxide (CO2). Carbon‐<br />

dioxide constitutes over 80% of these emissions. Consideration of regulating greenhouse gas<br />

emissions will involve both petroleum products themselves <strong>and</strong> refining operations.<br />

In a U.S. Supreme Court decision in Massachusetts versus EPA, the Supreme Court ruled that the<br />

Clean Air act (CAA) authorizes regulation of GHG’s because they meet the definition of air pollutant<br />

under the act. The EPA published a Notice of Proposed Rulemaking on July 11, 2008 that reviews<br />

the various CAA provisions that may be applicable to regulate GHG’s, issues raised by such<br />

regulation, potential regulatory approaches <strong>and</strong> technologies for reducing GHG emission <strong>and</strong><br />

possible legislation.<br />

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PRODUCT REGULATIONS<br />

On December 12, 2009 EPA announced that GHGs threaten public health <strong>and</strong> the environment. The<br />

findings do not in <strong>and</strong> of themselves impose any emission restrictions but rather allows EPA to<br />

finalize the GHG st<strong>and</strong>ards proposed earlier in 2009 for light duty vehicles. Legislatively, the EPA is<br />

working with the Congress <strong>and</strong> Senate on a cap <strong>and</strong> trade program that would restrict <strong>and</strong> set<br />

targets for GHG emissions in the future. It is not certain if this proposed legislation will pass both<br />

houses of congress, but the fact that it is being discussed, shows the coming importance of this<br />

topic. Greater details of the proposed legislation that has passed the House <strong>and</strong> waiting possible<br />

Senate action is provided below.<br />

AMERICAN CLEAN ENERGY AND SECURITY ACT OF 2009<br />

INTRODUCTION<br />

H.R. 2454 was passed in the House in June 2009 <strong>and</strong> is currently waiting for Senate action,<br />

expected later in 2010. H.R. 2454 would make a number of changes in energy <strong>and</strong> environmental<br />

policies largely aimed at reducing emissions of gases that contribute to global warming. The bill<br />

would limit or cap the quantity of certain greenhouse gases (GHGs) emitted from facilities that<br />

generate electricity <strong>and</strong> from other industrial activities such as an oil refinery, over the 2012‐2050<br />

period. The EPA would establish two separate regulatory initiatives known as cap‐<strong>and</strong>‐trade<br />

programs—one covering emissions of most types of GHGs <strong>and</strong> one covering hydrofluorocarbons<br />

(HFCs).<br />

CAP AND TRADE PROGRAM<br />

GHG emission control under this bill is designed to be achieved using a cap <strong>and</strong> trade program. A<br />

cap‐<strong>and</strong>‐trade program is a regulatory policy aimed at controlling pollution emissions from specific<br />

sources. The legislation would set a limit on total emissions for each year <strong>and</strong> would require<br />

regulated entities to hold rights, or allowances, to the emissions permitted under that cap. Each<br />

allowance would entitle companies to emit the equivalent of one metric ton of carbon dioxide<br />

equivalent (mtCO2e). After the allowances for a given period were distributed, entities would be<br />

free to buy <strong>and</strong> sell allowances.<br />

Congressional Budget Office (CBO) estimates that about 7,400 facilities would be affected by the<br />

cap‐<strong>and</strong>‐trade programs established by the bill. Beginning in 2012, all electricity generators would<br />

be required to submit allowances for all GHG emissions from their sites, with the exception of<br />

emissions from the combustion of liquid fuels, coke, <strong>and</strong> renewable biomass. Also beginning in<br />

2012, any facility or entity that produces or imports petroleum or coal‐based liquids, petroleum<br />

coke, or natural gas liquids would be required to submit allowances for the GHG emissions that<br />

would result from the combustion of those fuels, if combustion of the fuel resulted in the emission<br />

of more than 25,000 mtCO2e per year. All facilities or entities that produce or import GHGs for<br />

direct use would be required to submit allowances for the emissions that would result when those<br />

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gases were released into the atmosphere.<br />

PRODUCT REGULATIONS<br />

The program would allocate to covered entities 4,627 million mtCO2e allowances in 2012—about<br />

97 percent of the amount of such emissions by covered entities in 2005. The number of allowances<br />

would increase to as high as 5,482 million mtCO2e in 2016 to account for certain covered entities<br />

that would not begin compliance until that time, <strong>and</strong> then decline by 100 million to 150 million<br />

mtCO2e (2% to 3%) per year—falling to 1,035 million mtCO2e in 2050, about 14 percent of<br />

projected emissions from covered entities in the absence of regulation of such emissions.<br />

CBO estimates that, in 2015, a price on emissions of CO2 that raised the average price of end‐use<br />

energy produced from fossil fuels by 10 percent would induce about a 5 percent reduction in such<br />

emissions. Newly enacted carbon tax in British Columbia is estimated to have added about 12<br />

cents per gallon to gasoline price. Since new MPG rules are expected to increase fuel efficiency of<br />

cars by 5% a year through 2020, net increase in consumer’s cost of gasoline usage is expected to be<br />

marginal.<br />

SUMMARY<br />

The U.S. EPA regulates a number of fuel properties for environmental or public health reasons.<br />

With the passage of the Clean Air Act amendments of 1990, a number of new gasoline fuel quality<br />

programs were adopted. Wintertime carbon monoxide emissions were addressed through the<br />

oxygenated gasoline requirement. Summertime ozone concentrations were addressed through<br />

lower volatility gasoline st<strong>and</strong>ards <strong>and</strong> the reformulated gasoline program. Air toxic reduction<br />

programs have been implement has part of the Mobile Source’s Air Toxics Rule, as well as part of<br />

the reformulated gasoline program.<br />

In Colorado, the <strong>Denver</strong> <strong>North</strong> <strong>Front</strong> <strong>Range</strong> is required to use lower volatility gasoline as part of the<br />

original violation of the 1.20 ppm one‐hour ozone st<strong>and</strong>ard, as well as the continuing violation of<br />

the 0.8 ppm (0.085 ppm effective) eight‐hour ozone st<strong>and</strong>ard, as well as the current 0.075 ppm<br />

current eight‐hour ozone st<strong>and</strong>ard. It is thought that this area is quite likely to violate any expected<br />

ozone st<strong>and</strong>ard that is being considered (principally eight‐hour ozone values of between 0.060 <strong>and</strong><br />

0.070 ppm). Additionally other areas of Colorado, such as Colorado Springs, Gr<strong>and</strong> Junction, <strong>and</strong><br />

the four corners area, are at risk of exceeding any ozone st<strong>and</strong>ard within this range.<br />

<strong>Fuel</strong> quality st<strong>and</strong>ards have in the past assisted Colorado in reducing mobile source emissions from<br />

cars <strong>and</strong> trucks. These st<strong>and</strong>ards in combination with vehicle technology improvements plus<br />

changes in driving patterns, can be expected to further reduce mobile source emissions. There is<br />

the potential these st<strong>and</strong>ards will get tighter in the future, based on ambient air quality needs.<br />

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APX<br />

GLOSSARY OF TERMS<br />

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TERMS AND DEFINITIONS<br />

GLOSSARY<br />

Alkylation – Refinery process for combining light hydrocarbon olefins to produce alkylate, a<br />

high octane gasoline blendstock<br />

Barrel – 42 U.S. gallons<br />

BPD – Barrels per day, volumetric rate<br />

Blending – Refinery process where petroleum blend stocks of differing octane levels <strong>and</strong> vapor<br />

pressures are combined in order to produce finished product gasoline.<br />

C5 – Pentanes, see below<br />

CBI – Caribbean Basin Initiative countries – Certain Caribbean nations that have been<br />

authorized to distill wet ethanol feedstocks <strong>and</strong> produce dry fuel ethanol for import into the U.S.<br />

without duty.<br />

CBOB – Conventional gasoline blendstock for blending with ethanol<br />

CBG – Arizona Cleaner Burning Gasoline<br />

Coking – Refinery process to thermally crack large molecule petroleum vacuum resid into<br />

smaller molecule, lighter petroleum liquids.<br />

Colorado <strong>Front</strong> <strong>Range</strong> – Generally the area east of the continental divide. Contains most of the<br />

population <strong>and</strong> refined product dem<strong>and</strong>. Major metropolitan areas – <strong>Denver</strong>, Boulder, Colorado<br />

Springs, Castle Rock, Fort Collins, Greeley<br />

CPG – Cents per gallon<br />

<strong>Denver</strong> NFR <strong>and</strong> DNFR – Colorado ozone non-attainment area includes Adams, Arapahoe,<br />

Boulder, Broomfield, <strong>Denver</strong>, Douglas, Jefferson, Larimer <strong>and</strong> Weld counties.<br />

De-pentanizer – Refinery processing unit designed to remove pentane from naphtha streams.<br />

Light Ends – Low temperature boiling fractions of petroleum hydrocarbons. Generally refers to<br />

the low density (light) hydrocarbons butanes <strong>and</strong> pentanes which have high volatility, i.e. high<br />

vapor pressure.<br />

LRVP – Low RVP, gasoline with lower RVP than st<strong>and</strong>ard conventional gasoline for a given<br />

season <strong>and</strong> locale.<br />

MBPD – 1000’s of barrels per day, volumetric rate<br />

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NAA – Non attainment area<br />

NFR – <strong>North</strong> <strong>Front</strong> <strong>Range</strong><br />

GLOSSARY<br />

Octane – St<strong>and</strong>ard measure of gasoline ability to burn in a st<strong>and</strong>ard spark ignition engine without<br />

producing engine “knocking” or harmful vibration. Iso-octane molecule rated as 100 octane.<br />

St<strong>and</strong>ard automobile engines require gasoline of a minimum octane rating to perform without<br />

knocking.<br />

Olefins – Generally small hydrocarbon molecules with at least one double bond between<br />

adjacent carbon atoms. In refinery processing, most olefins are produced in cracking processes<br />

(fluid catalytic cracking <strong>and</strong> coking). Light olefins are more unstable <strong>and</strong> generally will<br />

polymerize or react with other molecules producing off-specification products over time.<br />

Minimum specifications are set for olefins in gasoline.<br />

Pentanes – Five carbon straight chain hydrocarbons found in crude oil, natural liquid condensate<br />

<strong>and</strong> produced by refinery operations. A high RVP liquid hydrocarbon.<br />

Polymerization – Refinery process for combining light hydrocarbon olefins to produce higher<br />

octane naphtha blendstock for gasoline blending – gives lower yields than alklyation<br />

Psi – pounds per square inch, measurement of pressure, especially gaseous pressure. St<strong>and</strong>ard<br />

unit of measure of Reid Vapor Pressure (RVP).<br />

RBOB – Reformulated gasoline blend-stock for blending with ethanol<br />

Reforming – Refinery process for increasing petroleum naphtha octane levels by catalytically<br />

reforming straight chain molecules into branched chain <strong>and</strong> ring compounds<br />

Resid – Generally, the highest boiling portion of crude oil (boiling above 1000 degrees<br />

Fahrenheit) – used either for asphalt cement, road oils, residual fuel oils or coker feedstocks.<br />

Referred to as bottom of the barrel or bottoms.<br />

RFG – Reformulated Gasoline<br />

RFS – Renewable <strong>Fuel</strong>s St<strong>and</strong>ard, generally a percentage of the motor fuels marketed by a<br />

company that must be a set amount of renewable fuel. Set annually by the EPA as directed by<br />

EISA, or previously EPACT.<br />

RINS – Renewable Identification Numbers – Assigned to batches of renewable fuel blendstocks<br />

at the time of transfer from producers or importers to other participants in the fuel supply<br />

business.<br />

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GLOSSARY<br />

RVP – Reid Vapor Pressure, st<strong>and</strong>ard measure of the vapor pressure of gasoline, important<br />

property in gasoline volatility. Maximum volatility of gasoline is seasonally regulated to reduce<br />

engine operation problems <strong>and</strong> reduce emissions.<br />

Western Slope Colorado – Generally the area west of the continental divide. Major metropolitan<br />

area – Gr<strong>and</strong> Junction<br />

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