Pretest Report E-One Moli Energy Canada - ExtraEnergy.org

Pretest Report E-One Moli Energy Canada
Pretest Passed!
open Pretest box, June 2004 © ExtraEnergy.org
Title
1

Some facts about the tested battery pack
Li-Ion Manganese long C Cells in a series parallel configuration
Pack-type: FSPK50081 (Cell-type: IMR-26700)
24V, 8 Ah at 1 C discharge rate (min. test requirement 5Ah)
Max Discharge Current: 45 A (min. test reqirement 30 A)
Discharged Voltage 21V
Battery Weight 3,5 kg (max 7,5 kg/16,5 lbs including battery case)
Size: 17,5 cm wide x 11,5cm x 7 cm
Includes a BMS and built in safety mechanism
Contact data:
www.molienergy.com
E-one Moli Energy (Canada) LTD
Contact person for inquiries:
Mr. Mark Reid, E-Mail: markr@molienergy.com
Announcement Short
Announcement Short
Comment on Battery:
The way everything was packed and the components fit together it shows
us that E-one Moli has a lot of experience in this field. This shows as well the
correct way it was shipped in a safety container, properly marked.
2

35
30
25
20
15
10
5
0
-5
0 00:00:00
0 00:01:19
0 00:02:40
0 00:04:00
0 00:05:19
0 00:06:40
0 00:08:00
0 00:09:19
0 00:10:40
0 00:11:59
E-one Moli Energy Canada Battery pack based on FSPK 50081 Cells
001-01 Onroad Test Bopfingen
0 00:13:20
0 00:14:40
0 00:16:00
0 00:17:20
0 00:18:40
0 00:19:59
0 00:21:20
0 00:22:39
0 00:23:59
0 00:25:19
0 01:02:30
17.06.2004 6,46 Ah
0 01:03:49
0 01:05:10
0 01:06:30
0 01:07:50
0 01:09:09
0 01:10:30
0 01:24:49
0 01:26:10
0 01:27:30
0 01:28:50
0 01:30:10
0 01:31:29
0 01:32:50
0 01:34:10
0 01:35:30
0 01:36:50
0 01:38:10
0 01:39:30
Voltage V
Current A
Temperature °C
0 01:40:49
0 01:42:09
0 01:43:30
0 01:44:50
0 01:46:10
0 01:47:29
0 01:48:50
0 01:50:10

35
30
25
20
15
10
5
0
0 00:00:07
0 00:02:13
0 00:04:19
0 00:06:25
0 00:08:32
0 00:10:38
0 00:12:44
0 00:14:51
0 00:16:58
0 00:19:04
E-one Moli Energy Canada Battery pack based on FSPK 50081 Cells
001-01 Discharge 5A
0 00:21:10
0 00:23:16
0 00:25:23
0 00:27:29
0 00:29:35
0 00:31:42
0 00:33:47
0 00:35:53
0 00:38:00
0 00:40:06
0 00:42:13
0 00:44:19
0 00:46:29
09.06.2004
0 00:48:37
0 00:50:47
0 00:52:56
0 00:55:06
0 00:57:15
0 00:59:24
0 01:01:32
0 01:03:39
0 01:05:45
0 01:07:52
0 01:09:58
0 01:12:06
0 01:14:15
0 01:16:25
0 01:18:34
0 01:20:43
0 01:22:52
0 01:25:00
0 01:27:06
0 01:29:13
0 01:31:20
0 01:33:27
Voltage [V]
Current [A]
0 01:35:34
0 01:37:41
0 01:39:48
0 01:41:54

35
30
25
20
15
10
5
0
0 00:09:41
0 00:00:43
0 00:01:35
0 00:02:29
0 00:03:23
0 00:04:17
0 00:05:10
0 00:06:03
0 00:06:55
0 00:07:49
E-one Moli Energy Canada Battery pack based on FSPK 50081 Cells
001-01 Discharge 10A
0 00:08:42
0 00:09:34
0 00:10:27
0 00:11:20
0 00:12:13
0 00:13:06
0 00:13:59
0 00:14:52
0 00:15:45
0 00:16:38
0 00:17:31
0 00:18:24
0 00:19:17
0 00:20:11
14.06.2004 7,62 Ah
0 00:21:04
0 00:21:57
0 00:22:50
0 00:23:44
0 00:24:37
0 00:25:30
0 00:26:23
0 00:27:16
0 00:28:09
0 00:29:02
0 00:29:55
0 00:30:48
0 00:31:41
0 00:32:34
0 00:33:27
0 00:34:20
0 00:35:13
0 00:36:06
0 00:36:58
0 00:37:51
Voltage [V]
Current [A]
Temperature [°C]
0 00:38:44
0 00:39:37
0 00:40:30
0 00:41:23
0 00:42:16
0 00:43:09
0 00:44:03
0 00:44:56
0 00:45:49

Added Original Material of E-one Moli Energy
Test Compliance list 1 Page
Product Data Sheet 5 Pages
Announcement Short
6

Rechargeable Lithium-Ion Batteries
Issue Date: July 8, 2004
Certificate of Compliance
ISO 9001 and ISO 14001 Registered
E-ONE MOLI ENERGY (CANADA) LIMITED
20000 Stewart Crescent
Maple Ridge, B.C. Canada V2X 9E7
Tel: (604) 466-6654 Fax: (604) 466-6600
The following products have been tested in accordance with the UN document titled
‘AMENDMENTS TO THE THIRD REVISED EDITION OF THE RECOMMENDATIONS
ON THE TRANSPORT OF DANGEROUS GOODS, MANUAL OF TESTS AND
CRITERIA (Refer to ST/SG/AC.10/11/Rev.3)’ and found to comply with the stated
criteria:
Item Model Designation Moli Part Number Rated Capacity
1 ICR-18650G FSPE.70037 2.0Ah
2 ICR-18650H FSPE.70040 2.2Ah
3 ICR-18650H FSPE.70043 2.2Ah
4 ICR-18650J FSPE.70044 2.4Ah
5 40A-26700-R6 DSPE.75149 2.9Ah
6 40A-26700-R7 DSPE.75151 3.0Ah
7 IMR-26650C FSPE.70038 3.3Ah
All test records are maintained on file at E-One Moli Energy (Canada) Limited.
Sincerely,
E-ONE MOLI ENERGY (CANADA) LIMITED
Larry Lechner
Manager, QC/QA
R

LITHIUM-ION RECHARGEABLE BATTERY Page 1 of 4
PACK SPECIFICATIONS: FSPK50081
Capacity
Nominal Voltage
Energy
Size
Weight
OPERATING SPECIFICATIONS
Operating Voltage
Charge Voltage
Lower Cutoff Voltage
Temperature Range
Discharge
Charge
Maximum Discharge Current
(Continuous)
Maximum Charge Current
STORAGE SPECIFICATIONS
Temperature Range
Recommended < 25C for extended storage
periods.
Recommended Voltage Range
8.70 Ah
26.6 V
232 Wh
175mm x 115mm
x 72 mm
2300 grams
29.4 V to 21 V
29.4 V 200 mV
2.5 V (any cell)
-20C to 60C
0C to 45C
30 A
10 A
-20C to 60C
29.4 V to 18 V
Custom design the MOLICEL lithium-ion rechargeable battery into your mobile device.
For additional information contact:
E-One Moli Energy (Canada) Limited
20,000 Stewart Crescent, Maple Ridge, B.C. Canada V2X 9E7
Phone: (604) 466-6654 or 800-664-MOLI Fax: (604) 466-6600
Internet: www.molienergy.com
Issue Date: February 2004
Information subject to change without notice.
R
PRODUCT DATA SHEET

PRODUCT DATA SHEET
LITHIUM-ION RECHARGEABLE BATTERY Page 2 of 4
PACK CONSTRUCTION - Schematic
R
The battery pack is configured as 7 series cells and 3 parallel connections. There is circuitry to
provide protection to the lithium-ion cells against, overcharge, short circuit and over-discharge.
Pack Control
Circuit
Charge/Discharge
Cutoff
30A
+Pack Out
-Pack Out

PRODUCT DATA SHEET
LITHIUM-ION RECHARGEABLE BATTERY Page 3 of 4
PACK CONSTRUCTION - Mechanical
85mm
R
175mm
Circuit Board
72mm

PRODUCT DATA SHEET
LITHIUM-ION RECHARGEABLE BATTERY Page 4 of 4
Circuitry Functions;
The functions described below are for safety purposes and are not meant to function on a regular
basis. These should only active upon failure to charge or discharge the pack properly.
Over-Charge:
The control circuit monitors each cell voltage in the battery pack. If any cell voltage is
greater than 4.35V the internal switch (MOSFET) in the control circuit opens to stop
further charging. This will be reset when the pack is discharged.
Discharge:
Shorting:
Fuses:
Balancing:
R
The control circuit monitors each cell voltage in the battery pack. If any cell voltage is
less than 2.5V the internal switch (MOSFET) in the control circuit opens to stop further
discharging. Charging the pack will increase the voltage of this cell and reset the
circuitry, allowing discharge again.
If the pack output is shorted (> 50A), the pack circuitry will shutdown the excess current,
by opening the MOSFET switch device in the circuitry. This will reset when a charge is
applied to the pack.
A separate fuse is supplied to as a backup overcurrent limiter. The 30 A fuse protects
the pack from excessive loads or short circuits.
In the event that a cell is over-charged in the pack and its voltage becomes too great, a
circuit will discharge that one cell back to within its correct operating voltage range.
This will help extend the life of the battery pack.

PRODUCT DATA SHEET
MODEL : IMR-26700
Custom design the MOLICEL®
lithium-ion rechargeable battery
into your mobile device.
The IMR-26700 cylindrical cell
consists of a manganese dioxide
positive electrode material and
a graphitic carbon negative
electrode providing 3.8 volts and
2900 mAh.
E-ONE MOLI ENERGY (CANADA) LTD.
20,000 Stewart Crescent
Maple Ridge, B.C. Canada V2X 9E7
Tel: 604-466-6654 or 800-664-MOLI
Fax: 604-466-6600
Site:www.molienergy.com
LITHIUM-ION
RECHARGEABLE BATTERY
CELL SPECIFICATIONS
Capacity (Nominal) 2900 mAh
Nominal Voltage 3.8 V
Energy 11 Wh
Size φ26.4 x 70 mm
Weight 100 grams
Energy Density
Volumetric 285 Wh/l
Gravimetric 110 Wh/kg
OPERATING SPECIFICATIONS
Operating Voltage 4.2 V to 3.0 V
Charge Voltage 4.2 V ± 50 mV
Cutoff Voltage 2.5 V
Temperature Range
Discharge -20°C to 60°C
Charge 0°C to 45°C
Maximum Discharge
Current (Continuous) 15.0 A
Maximum Charge
Current 3.0 A
STORAGE SPECIFICATIONS
Temperature Range
Recommended < 25°C for
extended storage periods. -20°C to 60°C
Recommended
Voltage Range 4.2 V to 3.0 V
Information subject to change without notice.
E-ONE MOLI ENERGY CORP.
3F, No.147 Kang-Ning St., Hsi-Chih City
Taipei County, Taiwan, R.O.C.
Tel: 886-2-26926755
Fax: 886-2-26926757
Email:eonemoli@e-one.com.tw
Site:www.e-one.com.tw