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The Benefits of RFID for Slab- and Coil-Logistics - Falken Secure ...

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Perfect Steel maintains its own seaport<br />

with one portal crane, a fleet <strong>of</strong> 20<br />

<strong>for</strong>klifts <strong>and</strong> 80 trailers to transport<br />

slabs <strong>and</strong> coils internally.<br />

With a supply chain similar to the<br />

generic one described. Perfect Steel is<br />

estimated to require a total <strong>of</strong> 29 <strong>RFID</strong>readers<br />

<strong>and</strong> 116 <strong>RFID</strong> antennae.<br />

General Assumptions – Assets<br />

no. <strong>of</strong> <strong>for</strong>klifts 20<br />

no. <strong>of</strong> trailers 80<br />

value <strong>of</strong> <strong>for</strong>klifts [€] 500.000<br />

value <strong>of</strong> trailers [€] 80.000<br />

total value <strong>of</strong> <strong>for</strong>klifts [€] 10.000.000<br />

total value <strong>of</strong> trailers [€] 6.400.000<br />

annual cost <strong>of</strong> maintenance [%] 10,0<br />

total cost <strong>of</strong> maintenance per year [€] 1.640.000<br />

Location Type Equipped Inbound Outbound <strong>RFID</strong> <strong>RFID</strong><br />

locations Readpoints Readpoints Readers Antennae<br />

<strong>Slab</strong> Stock Yards 1 0 1 1 4<br />

Pickling Stations 1 0 1 1 4<br />

HRM Stock Yards 1 1 1 2 8<br />

T<strong>and</strong>em Mills 1 1 1 2 8<br />

Temper Mills 1 1 1 2 8<br />

CRM Stock Yards 2 1 1 4 16<br />

Surface Finishing Stations 1 1 1 2 8<br />

Coating / Painting Stations 1 1 1 2 8<br />

Cutting Stations 1 1 1 2 8<br />

Finishing Stock Yards 3 1 1 6 24<br />

Packaging Lines 1 1 1 2 8<br />

Final Warehouses 1 1 1 2 8<br />

Dispatch Stations 1 0 1 1 4<br />

Total 16 10 13 29 116<br />

Figure 7 – Perfect Steel’s <strong>RFID</strong> hardware needs<br />

<strong>for</strong> <strong>RFID</strong> rollout throughout operations<br />

Figure 6 – General assumptions – assets<br />

11

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