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DIALOG Issue 09/2010 (pdf-File) - Rehart GmbH

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Continuation Page 3 Separation of hard and soft materials from plastic bulk<br />

tain homogenization<br />

effect is achieved<br />

from the peeling of<br />

the bulk from the<br />

screw.<br />

The Screen Filter<br />

Mixer “RSE”<br />

The comparison of<br />

both machine types<br />

over a longer period<br />

indicates that<br />

the clay cleaner has better values in<br />

terms of energy utilization. This is because<br />

the bulk is not merely pressed<br />

through a screen but instead peeled<br />

from the screw with an additional<br />

shear effect. We have attempted to<br />

transfer this effect, even if to a lower<br />

extent, to the screen filter mixer. The<br />

approach is to set the bulk in forward<br />

motion in a rotation which will then<br />

shear with a previously activated star<br />

screen. The first machines with this system were<br />

delivered in 2007 and an improvement was obvious.<br />

The equipping of an existing screen filter<br />

mixer with the now patent-protected RSE system<br />

achieved an improvement of 15-20%. Screens<br />

with 4 mm screen holes can also be used with this<br />

system.<br />

A comparative table shows the various properties<br />

and values of the individual machines. In<br />

this comparison, the SFM1000 screen filter mixer<br />

was compared with the ZAR560 clay cleaner.<br />

This demonstrated that the mixing properties of<br />

Hartmut Dietrich is the first employee to be<br />

honored for twenty-five years of service. His<br />

career began at the Schnelldorfer Maschinenbau<br />

<strong>GmbH</strong>, which has belonged to the REHART<br />

GROUP for 23 years. He worked here as a specialist<br />

for the regeneration of parts subject to<br />

wear for the brick industry and achieved independence<br />

for the department. He has been active<br />

from the very beginning of the main plant in<br />

Ehingen. As department head, he is responsible<br />

for internal maintenance including all procurement.<br />

In addition, he is responsible for the division<br />

“Regeneration of Replacement Parts” for<br />

Comparison of the Separation Methods<br />

SFM 1000 ZAR560 SFM 1000 RSE<br />

Mixing Properties ++ – ++<br />

Option to<br />

Introduce Water ++ – ++<br />

and Steam<br />

Screen Holes mm Min 5 x 30 Min 2.5 x70 Min 4 x 30<br />

Capacity to/h 40 50 48<br />

Power Used kW 90 55 90<br />

With Screen Holes mm 5 x 30 2.5 x 70 5 x 30<br />

Specific Power kWh/to 2.25 1.1 1.875<br />

the screen filter mixer and especially the option<br />

to introduce water and steam allowed a setting<br />

directly between preparation and shaping.<br />

When using a clay cleaner, an excellent prior<br />

plasticization of the bulk is to be noted. The optimal<br />

placement here is in the bypass between<br />

the screen rotary feeder/mixer and the vacuum<br />

aggregate. The possible screen holes speak for<br />

themselves,<br />

as does the<br />

specific energyconsumption.<br />

Contact Partner:<br />

Dipl. Ing. Mr. Thomas Kloft<br />

Plant Director<br />

Cell: +49 (0) 171 210 24 99<br />

kloft@petersenservice.de<br />

Award for Hartmut Dietrich<br />

for 25 Years in the rEHArT GrOUP<br />

the technical ceramic and porcelain industry.<br />

This exemplary personal resilience reflects the<br />

brand names<br />

of the REHART<br />

GROUP, namely<br />

continuity.<br />

rEHArT <strong>GmbH</strong><br />

regenerate<br />

Spare Parts<br />

Mechanical Engineering<br />

Wear Protection Systems<br />

Special Coatings<br />

Acid Protection<br />

Hydropower<br />

Archimedean Screw Pumps<br />

Industriestraße 1 • D-91725 Ehingen<br />

Phone +49(0) 9835/9711-0<br />

Fax +49(0) 9835/524<br />

info@rehart.de • www.rehart-group.de<br />

PetersenService <strong>GmbH</strong><br />

Mechanical Engineering<br />

Spare Parts Service<br />

Assembly<br />

Maintenance<br />

Used Machines<br />

Kreuztaler Straße 7 • D-57250 Netphen<br />

Phone +49(0) 271/77235-0<br />

Fax +49(0) 271/77235-50<br />

mail@petersenservice.de • www.rehart-group.de<br />

Tribotec <strong>GmbH</strong><br />

Wear Protection Systems<br />

Welding Technology<br />

Spare Parts Service<br />

Special Coatings<br />

Acid Protection<br />

Hydropower<br />

Archimedean Screw Pumps<br />

Brunnenstraße 1 • D-07950 Staitz<br />

Phone +49(0) 36622/79066<br />

Fax +49(0) 36622/79068<br />

info@tribotec-staitz.de • www.rehart-group.de<br />

Legal Notice<br />

Published by and responsible for content:<br />

REHART <strong>GmbH</strong>, D-91725 Ehingen.<br />

Concept and text: www.lehanka.de<br />

REHART <strong>GmbH</strong>, Industriestr. 1,<br />

D-91725 Ehingen, phone +49(0) 9835/9711-0<br />

www.rehart-group.de

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