Herrenknecht Tunnelling Systems World-Wide - ITS Chile

Herrenknecht Tunnelling Systems
World Market Leader in Mechanized Tunneling
Rodrigo Stange – Sales Manager Latin America – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Machine types:
Soft Ground EPB TBM
Soft Ground Mixshield TBM
Hard Rock Gripper TBM
Hard Rock Single Shield TBM
Herrenknecht AG: World market leader in mechanized tunneling
Herrenknecht Group in a nutshell (year 2006):
646 million € turnover | 1873 employees | over 50% world market share
Hard Rock Double Shield TBM
Hybrid Convertible TBM
Pipe Jacking / Microtunneling
TBM
Horizontal Directional Drilling
(HDD) rigs
Vertical Shaft Sinking Machines
Geologies:
Clay
Silt
Sand
Gravel
Rock
Ground water
Tunnel type:
Drinking water
Sewage
Data
Electro
Oil/Gas
Road
Railway
Metro
Hydro Electric Power
Plant (HEPP)
Underground mining
Page 2 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Full Service Provider:
MSD: Rolling stock
H+E: Belt conveyors
UTS: TBM specialized
personnel and consulting
services
Formwork: Segment lining
moulds and turn key factories
Herrenknecht Vertical: Drill
rigs up to 6000m depth
VTM: TBM guidance systems

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Herrenknecht AG facilities in Schwanau, Germany
Page 3 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Assembly macro machines 13,120 m².
Assembly micro machines 10,720 m².
Production plant of components 8,280 m².
E-Workshop 1,210 m².
Training workshop 720 m².
Administration and canteen 3,600 m².
Up to 18 large diameter machines
(∅ > 6 m) can be manufactured
simultaneously.

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
The global network: Close and quick at the Clients.
Seattle
Mexico
Subsidiaries
Dealer
USA
Chile
Netherlands
France
Spain
Venezuela
Brazil
Argentina
Ägypten
Kuwait
Page 4 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
UK
Poland
Germany
Switzerland
Russia
Italy
Turkey
Iran
China
Singapore
Thailand
Korea
Taiwan
Australia

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
TBM types for different geological conditions
Soft ground TBMs
– EPB-Shield (Earth Pressure Balanced Shield).
– Mixshield.
Hard Rock TBMs
– Shielded Hard Rock TBM (Single Shield, Double Shield).
– Hard Rock Gripper TBM.
Page 5 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
TBM types for different geological conditions
Soft ground TBM types:
Slurry shield (mixshield) EPB shield
Page 6 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
TBM types for different geological conditions
Hard rock shielded TBM types:
Single Shield Hard Rock TBM Double Shield Hard Rock TBM
Page 7 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
TBM types for different geological conditions
Hard rock Gripper TBM type:
Page 8 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

Kilometers
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
0 100 200 300 400 500 600 700 800
Herrenknecht TBMs
HERRENKNECHT: MANY KILOMETERS OF BIG DIAMETER TBM EXPERIENCE.
EPB Hard rock Mix shield
Type TBM
ExWorks 2007 ExWorks 2008
Page 9 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Full Service Provider: Further Herrenknecht
Group Brands and Joint Ventures
Right on target
with control
systems of
the VMT GmbH.
Steel construction
and rolling stock
for tunnelling
Static calculations
and structure
analyses.
Drilling for
geothermal
energy.
Page 10 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Specialists for
microtunnelling
machines with
screw conveyor drilling
for small sewers.
Specialized TBM
personnel services
Concrete segment
production
moulds and tunnel
lining formwork
Logistical solutions
for mechanical
tunnelling

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.
The biggest EPB TBM in the World.
Page 11 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.
The biggest EPB TBM in the World.
Page 12 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.
The biggest EPB TBM in the World.
Breakthrough on the 17th July 2006: 3,6 km in 8 months.
Page 13 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.
The biggest EPB TBM in the World.
Tunnel length: 3,650 m
Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
GIGANTIC PERFORMANCE IN MADRID
Start tunnelling: November 2005
Completion: July 2006
Completed tunnel: in 8 months
Best weekly performance: 188 m
Best daily performance: 36 m
Average performance: 450 m/month

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Chongming, China. Mixshield ø15,600 mm.
The biggest TBM in the World.
Connection between Pudong and
Changjiang.
2 Double-deck road tunnels:
Upper level: 2 lanes + rescue lane.
Lower level: service +safety
2 parallel bored tunnels:
Inside Diameter: 15,000 mm.
Tunnel length: 7,170 m each
Yangtze River Crossing: Maximum
overburden above tunnel axis: 65 m
Page 15 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Chongming, China. Mixshield ø15,600 mm.
The biggest TBM in the World.
TBM Diameter: 15.600 mm
Main drive power: 3.500 kW
Tunnel length: 2 x 7.470 m
Page 16 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Chongming, China. Mixshield ø15,600 mm.
The biggest TBM in the World.
A CHALLENGING TIME SCHEDULE.
Start tunnelling
S-317: November 2006
S-318: January 2007
Page 17 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
In total 75,000 lining segments (16 t
each) for 14,340 m of tunnel.
Completion of tunnelling by late
2008/ early 2009.
Tunnel will be opened for the traffic
in time for the World Expo 2010.

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Gotthard Base Tunnel, Switzerland.
The longest railway tunnel in the World.
GOTTHARD BASETUNNEL: 4 GRIPPER-TBM WITH 2 X 57 KM.
Amsteg
Zwischenangriff
Sedrun
Zwischenangriff
Page 18 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Faido
Zwischenangriff
Bodio
Südportal

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Case Study: Gotthard Base Tunnel, Switzerland.
The longest railway tunnel in the World.
Gotthard Base Tunnel | Switzerland
4 x Hard Rock Gripper TBMs
Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Diameter: 8.89 m/ 9.33 m/ 9.58 m
Cutterhead Power: 3,500 kW
Tunnel length:
- Lot Bodio-Faido: 28.75 km
- Lot Faido-Sedrun: 23.80 km
- Lot Amsteg-Sedrun: 22.70 km
- Lot Erstfeld-Amsteg: 14.80 km
Geology: Granite, Gneiss, Schist
Contractor: Zschokke Locher AG, Alpine
Mayreder Bau GmbH, CSC, Impregilo, Hochtief
AG, Murer AG, Strabag AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Herrenknecht Double Shield TBM S-373.
Cabrera Railway, Spain: World Record TBM
Diameter: 9,690mm
Cutterhead power: 4,900kW
Tunnel length: 2 x 6,000m
Geology: Limestone
Contractor: FCC Construccion S.A.
Page 20 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Best Week: 440m/week
Average: 250 m/week

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Succesful Double Shield Projects - Railway
S- 201 Guadarrama, Spain: Average 545m/month
Diameter: 9,510mm
Cutterhead power: 4,200kW
Tunnel length: 14,500m
Page 21 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Geology: Granite, weathered
granite
Contractor: ACS Proyectos Obras y
Construcciones S.A.
FCC Construccion S.A.
Ferrovial Agroman S.A.

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Succesful Single Shield Projects - Highway
S- 333 Mt Sion, France: Average 460m/month
Diameter: 11,800 mm
Cutterhead power: 2,560 kW
Tunnel length: 2 x 2700 m
Page 22 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Succesful Single Shield Projects - Railway
S- 287 Pajares, Spain: Average 530m/month
Diameter: 9,900 mm
Cutterhead power: 4,900 kW
Tunnel length: 15,027 m
Page 23 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Successful Gripper TBM Projects - Hydropower
S-351 Glendoe, Scotland.
Page 24 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Average advance: 115 m/week
Best advance: 275 m/week
Geology: Quarzite, schist, psammite
UCS 80-200 MPa
quartz content 30-90%
CAI 4-6

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-252-253 SMART Tunnel, Malaysia
Page 25 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-252-253 SMART Tunnel, Malaysia
North TBM Drive, S-252
Tunnel length: 5,400 m
Contractor: Wayss & Freytag AG
South TBM Drive, S-253
Tunnel length: 4,050 m
Page 26 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Contractor: MMC-Gamuda JV

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-252-253 SMART Tunnel, Malaysia
S-252 and S-253 | SMART | Kuala Lumpur| Malaysia
2x Mixshields
Shield diameter: 13,210 mm
Tunnel length: 9,350 m
Geology: Limestone, sand, marble
Page 27 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Customers: MMCEG-Gamuda Joint Venture;
Wayss + Freytag AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-127 Socatop Paris, France
SOCATOP, PARIS: ROAD TUNNEL FOR THE A86.
RISK CONTROL WITH LARGE DIAMETER TUNNEL EXCAVATION IN DENSE URBAN AREA.
Page 28 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-127 Socatop Paris, France
Diámeter: 11,565 mm
Tunnel lenght: 10,500 m
Page 29 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Geology: Arenas, Limos, yesos,
mármol.
Client: Cofiroute

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-221 Metro Barcelona Line 9, Spain
THE METRO STATIONS ARE INSTALLED INTO THE TWO-STORY TUNNEL UNDERGROUND.
Page 30 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-221 Metro Barcelona Line 9, Spain
Page 31 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Gorg

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Innovative solutions
S-221 Metro Barcelona Line 9, Spain
S-221 | Metro Line 9 | Barcelona | Spain
EPB Shield
Shield diameter: 12,060 mm
Cutterhead Power: 4,000 kW
Tunnel length: 8,500 m
Geology: Granodiorite, Sand, Clay, Gravel
Page 32 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG
Customer: Dragados, Necso, ACS, Comsa, Sorigue

H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Thank you for your attention.
Page 33 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – Herrenknecht AG