Herrenknecht Tunnelling Systems World-Wide - ITS Chile
Herrenknecht Tunnelling Systems World-Wide - ITS Chile
Herrenknecht Tunnelling Systems World-Wide - ITS Chile
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<strong>Herrenknecht</strong> <strong>Tunnelling</strong> <strong>Systems</strong><br />
<strong>World</strong> Market Leader in Mechanized Tunneling<br />
Rodrigo Stange – Sales Manager Latin America – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Machine types:<br />
Soft Ground EPB TBM<br />
Soft Ground Mixshield TBM<br />
Hard Rock Gripper TBM<br />
Hard Rock Single Shield TBM<br />
<strong>Herrenknecht</strong> AG: <strong>World</strong> market leader in mechanized tunneling<br />
<strong>Herrenknecht</strong> Group in a nutshell (year 2006):<br />
646 million € turnover | 1873 employees | over 50% world market share<br />
Hard Rock Double Shield TBM<br />
Hybrid Convertible TBM<br />
Pipe Jacking / Microtunneling<br />
TBM<br />
Horizontal Directional Drilling<br />
(HDD) rigs<br />
Vertical Shaft Sinking Machines<br />
Geologies:<br />
Clay<br />
Silt<br />
Sand<br />
Gravel<br />
Rock<br />
Ground water<br />
Tunnel type:<br />
Drinking water<br />
Sewage<br />
Data<br />
Electro<br />
Oil/Gas<br />
Road<br />
Railway<br />
Metro<br />
Hydro Electric Power<br />
Plant (HEPP)<br />
Underground mining<br />
Page 2 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Full Service Provider:<br />
MSD: Rolling stock<br />
H+E: Belt conveyors<br />
UTS: TBM specialized<br />
personnel and consulting<br />
services<br />
Formwork: Segment lining<br />
moulds and turn key factories<br />
<strong>Herrenknecht</strong> Vertical: Drill<br />
rigs up to 6000m depth<br />
VTM: TBM guidance systems
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
<strong>Herrenknecht</strong> AG facilities in Schwanau, Germany<br />
Page 3 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Assembly macro machines 13,120 m².<br />
Assembly micro machines 10,720 m².<br />
Production plant of components 8,280 m².<br />
E-Workshop 1,210 m².<br />
Training workshop 720 m².<br />
Administration and canteen 3,600 m².<br />
Up to 18 large diameter machines<br />
(∅ > 6 m) can be manufactured<br />
simultaneously.
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
The global network: Close and quick at the Clients.<br />
Seattle<br />
Mexico<br />
Subsidiaries<br />
Dealer<br />
USA<br />
<strong>Chile</strong><br />
Netherlands<br />
France<br />
Spain<br />
Venezuela<br />
Brazil<br />
Argentina<br />
Ägypten<br />
Kuwait<br />
Page 4 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
UK<br />
Poland<br />
Germany<br />
Switzerland<br />
Russia<br />
Italy<br />
Turkey<br />
Iran<br />
China<br />
Singapore<br />
Thailand<br />
Korea<br />
Taiwan<br />
Australia
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
TBM types for different geological conditions<br />
Soft ground TBMs<br />
– EPB-Shield (Earth Pressure Balanced Shield).<br />
– Mixshield.<br />
Hard Rock TBMs<br />
– Shielded Hard Rock TBM (Single Shield, Double Shield).<br />
– Hard Rock Gripper TBM.<br />
Page 5 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
TBM types for different geological conditions<br />
Soft ground TBM types:<br />
Slurry shield (mixshield) EPB shield<br />
Page 6 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
TBM types for different geological conditions<br />
Hard rock shielded TBM types:<br />
Single Shield Hard Rock TBM Double Shield Hard Rock TBM<br />
Page 7 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
TBM types for different geological conditions<br />
Hard rock Gripper TBM type:<br />
Page 8 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
Kilometers<br />
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
0 100 200 300 400 500 600 700 800<br />
<strong>Herrenknecht</strong> TBMs<br />
HERRENKNECHT: MANY KILOMETERS OF BIG DIAMETER TBM EXPERIENCE.<br />
EPB Hard rock Mix shield<br />
Type TBM<br />
ExWorks 2007 ExWorks 2008<br />
Page 9 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Full Service Provider: Further <strong>Herrenknecht</strong><br />
Group Brands and Joint Ventures<br />
Right on target<br />
with control<br />
systems of<br />
the VMT GmbH.<br />
Steel construction<br />
and rolling stock<br />
for tunnelling<br />
Static calculations<br />
and structure<br />
analyses.<br />
Drilling for<br />
geothermal<br />
energy.<br />
Page 10 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Specialists for<br />
microtunnelling<br />
machines with<br />
screw conveyor drilling<br />
for small sewers.<br />
Specialized TBM<br />
personnel services<br />
Concrete segment<br />
production<br />
moulds and tunnel<br />
lining formwork<br />
Logistical solutions<br />
for mechanical<br />
tunnelling
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.<br />
The biggest EPB TBM in the <strong>World</strong>.<br />
Page 11 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.<br />
The biggest EPB TBM in the <strong>World</strong>.<br />
Page 12 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.<br />
The biggest EPB TBM in the <strong>World</strong>.<br />
Breakthrough on the 17th July 2006: 3,6 km in 8 months.<br />
Page 13 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Madrid Highway M30, Spain. EPB ø15,200 mm.<br />
The biggest EPB TBM in the <strong>World</strong>.<br />
Tunnel length: 3,650 m<br />
Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
GIGANTIC PERFORMANCE IN MADRID<br />
Start tunnelling: November 2005<br />
Completion: July 2006<br />
Completed tunnel: in 8 months<br />
Best weekly performance: 188 m<br />
Best daily performance: 36 m<br />
Average performance: 450 m/month
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Chongming, China. Mixshield ø15,600 mm.<br />
The biggest TBM in the <strong>World</strong>.<br />
Connection between Pudong and<br />
Changjiang.<br />
2 Double-deck road tunnels:<br />
Upper level: 2 lanes + rescue lane.<br />
Lower level: service +safety<br />
2 parallel bored tunnels:<br />
Inside Diameter: 15,000 mm.<br />
Tunnel length: 7,170 m each<br />
Yangtze River Crossing: Maximum<br />
overburden above tunnel axis: 65 m<br />
Page 15 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Chongming, China. Mixshield ø15,600 mm.<br />
The biggest TBM in the <strong>World</strong>.<br />
TBM Diameter: 15.600 mm<br />
Main drive power: 3.500 kW<br />
Tunnel length: 2 x 7.470 m<br />
Page 16 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Chongming, China. Mixshield ø15,600 mm.<br />
The biggest TBM in the <strong>World</strong>.<br />
A CHALLENGING TIME SCHEDULE.<br />
Start tunnelling<br />
S-317: November 2006<br />
S-318: January 2007<br />
Page 17 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
In total 75,000 lining segments (16 t<br />
each) for 14,340 m of tunnel.<br />
Completion of tunnelling by late<br />
2008/ early 2009.<br />
Tunnel will be opened for the traffic<br />
in time for the <strong>World</strong> Expo 2010.
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Gotthard Base Tunnel, Switzerland.<br />
The longest railway tunnel in the <strong>World</strong>.<br />
GOTTHARD BASETUNNEL: 4 GRIPPER-TBM WITH 2 X 57 KM.<br />
Amsteg<br />
Zwischenangriff<br />
Sedrun<br />
Zwischenangriff<br />
Page 18 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Faido<br />
Zwischenangriff<br />
Bodio<br />
Südportal
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Case Study: Gotthard Base Tunnel, Switzerland.<br />
The longest railway tunnel in the <strong>World</strong>.<br />
Gotthard Base Tunnel | Switzerland<br />
4 x Hard Rock Gripper TBMs<br />
Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Diameter: 8.89 m/ 9.33 m/ 9.58 m<br />
Cutterhead Power: 3,500 kW<br />
Tunnel length:<br />
- Lot Bodio-Faido: 28.75 km<br />
- Lot Faido-Sedrun: 23.80 km<br />
- Lot Amsteg-Sedrun: 22.70 km<br />
- Lot Erstfeld-Amsteg: 14.80 km<br />
Geology: Granite, Gneiss, Schist<br />
Contractor: Zschokke Locher AG, Alpine<br />
Mayreder Bau GmbH, CSC, Impregilo, Hochtief<br />
AG, Murer AG, Strabag AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
<strong>Herrenknecht</strong> Double Shield TBM S-373.<br />
Cabrera Railway, Spain: <strong>World</strong> Record TBM<br />
Diameter: 9,690mm<br />
Cutterhead power: 4,900kW<br />
Tunnel length: 2 x 6,000m<br />
Geology: Limestone<br />
Contractor: FCC Construccion S.A.<br />
Page 20 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Best Week: 440m/week<br />
Average: 250 m/week
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Succesful Double Shield Projects - Railway<br />
S- 201 Guadarrama, Spain: Average 545m/month<br />
Diameter: 9,510mm<br />
Cutterhead power: 4,200kW<br />
Tunnel length: 14,500m<br />
Page 21 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Geology: Granite, weathered<br />
granite<br />
Contractor: ACS Proyectos Obras y<br />
Construcciones S.A.<br />
FCC Construccion S.A.<br />
Ferrovial Agroman S.A.
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Succesful Single Shield Projects - Highway<br />
S- 333 Mt Sion, France: Average 460m/month<br />
Diameter: 11,800 mm<br />
Cutterhead power: 2,560 kW<br />
Tunnel length: 2 x 2700 m<br />
Page 22 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Succesful Single Shield Projects - Railway<br />
S- 287 Pajares, Spain: Average 530m/month<br />
Diameter: 9,900 mm<br />
Cutterhead power: 4,900 kW<br />
Tunnel length: 15,027 m<br />
Page 23 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Successful Gripper TBM Projects - Hydropower<br />
S-351 Glendoe, Scotland.<br />
Page 24 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Average advance: 115 m/week<br />
Best advance: 275 m/week<br />
Geology: Quarzite, schist, psammite<br />
UCS 80-200 MPa<br />
quartz content 30-90%<br />
CAI 4-6
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-252-253 SMART Tunnel, Malaysia<br />
Page 25 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-252-253 SMART Tunnel, Malaysia<br />
North TBM Drive, S-252<br />
Tunnel length: 5,400 m<br />
Contractor: Wayss & Freytag AG<br />
South TBM Drive, S-253<br />
Tunnel length: 4,050 m<br />
Page 26 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Contractor: MMC-Gamuda JV
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-252-253 SMART Tunnel, Malaysia<br />
S-252 and S-253 | SMART | Kuala Lumpur| Malaysia<br />
2x Mixshields<br />
Shield diameter: 13,210 mm<br />
Tunnel length: 9,350 m<br />
Geology: Limestone, sand, marble<br />
Page 27 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Customers: MMCEG-Gamuda Joint Venture;<br />
Wayss + Freytag AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-127 Socatop Paris, France<br />
SOCATOP, PARIS: ROAD TUNNEL FOR THE A86.<br />
RISK CONTROL WITH LARGE DIAMETER TUNNEL EXCAVATION IN DENSE URBAN AREA.<br />
Page 28 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-127 Socatop Paris, France<br />
Diámeter: 11,565 mm<br />
Tunnel lenght: 10,500 m<br />
Page 29 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Geology: Arenas, Limos, yesos,<br />
mármol.<br />
Client: Cofiroute
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-221 Metro Barcelona Line 9, Spain<br />
THE METRO STATIONS ARE INSTALLED INTO THE TWO-STORY TUNNEL UNDERGROUND.<br />
Page 30 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-221 Metro Barcelona Line 9, Spain<br />
Page 31 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Gorg
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Innovative solutions<br />
S-221 Metro Barcelona Line 9, Spain<br />
S-221 | Metro Line 9 | Barcelona | Spain<br />
EPB Shield<br />
Shield diameter: 12,060 mm<br />
Cutterhead Power: 4,000 kW<br />
Tunnel length: 8,500 m<br />
Geology: Granodiorite, Sand, Clay, Gravel<br />
Page 32 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG<br />
Customer: Dragados, Necso, ACS, Comsa, Sorigue
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G<br />
Thank you for your attention.<br />
Page 33 Rodrigo Stange – Sales Manager Latin Ameirca – Traffic Tunneling – <strong>Herrenknecht</strong> AG