AEQTOR Rev 1 - Ferret
AEQTOR Rev 1 - Ferret
AEQTOR Rev 1 - Ferret
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<strong>AEQTOR</strong> <strong>Rev</strong> 1
Introduction<br />
Tweco ® Professional:<br />
When welding is your business<br />
At Thermadyne we distinguish ourselves from our<br />
competition through superior featured, dependable<br />
products, technical innovation and excellence in customer<br />
service and technical support.<br />
Our Tweco ® Professional Series MIG Torch range is proof<br />
of this commitment to deliver quality products that exceed<br />
expectations. A wealth of features and options make these<br />
MIG torches the torch of choice for the serious welding<br />
professional.<br />
The Tweco ® Advantage<br />
For over 40 years Tweco has been the most trusted torch in<br />
the industry. Ergonomic design, exceptional ease of use and<br />
excellent performance continue to deliver a welding torch<br />
with high productivity and low downtime.<br />
Combine this with a comprehensive range to tackle a wide<br />
variety of applications and spare parts support that is<br />
second to none and you have the advantage, everytime!<br />
KEY TO ICONS<br />
400<br />
AMP<br />
Torch amp rating<br />
Tweco ® connection compatible<br />
Euro connection compatible<br />
©2011 Thermadyne. All rights reserved.
Professional MIG Torches<br />
Tweco ® No.2 MIG Torch 4<br />
Tweco ® No.2 MIG Torch parts breakdown 5<br />
Tweco ® No.4 MIG Torch 6<br />
Tweco ® No.4 MIG Torch parts breakdown 7<br />
Tweco ® No.5 MIG Torch 8<br />
Tweco ® No.5 MIG Torch parts breakdown 9<br />
Supra XT MIG Torch 10<br />
Supra XT MIG Torch parts breakdown 11<br />
Pulsemaster Torch 12<br />
Pulsemaster Torch parts breakdown 13<br />
Fusion Torch 14<br />
Fusion Torch parts breakdown 15<br />
Torches & Consumables - CIGWELD Power Sources<br />
Portaweld 100 16<br />
TRANSMIG 135 17<br />
TRANSMIG 165 18<br />
Brumby 180 19<br />
TRANSMIG 190 20<br />
TRANSMIG 200 21<br />
Eliminator 22<br />
MIG Torch Consumable Items<br />
Contact Tips 23<br />
Nozzles 24<br />
Gas Diffusers 26<br />
Conduit Liners 27<br />
Insulators 28<br />
Conductor Tubes 29<br />
Arcair Gouging Torches<br />
Arcair Extreme® K4000 Torch & parts breakdown 30<br />
Arcair Tri-Arc® Foundry Torch & parts breakdown 31<br />
Welding Equipment Accessories<br />
Electrode Holders 32<br />
Work Clamps 33<br />
Rotary & Magnetic Clamps 34<br />
Welding Lead Sets 35<br />
Work Leads 36<br />
Superflex Welding Cables 37<br />
Cable Connectors 37<br />
Weld Measurement Gauges 37<br />
Portable Electrode Drying Oven 38<br />
Contents<br />
3
4<br />
MIG Torches<br />
Tweco No.2 MIG Torch<br />
Specifications<br />
Tweco No.4 MIG Torch<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Tweco ® No. 2 Professional 717162 3.6m Tweco ® 60% @ 250 amps OTW14/35 0.6-1.2 Air<br />
Tweco ® No. 2 Professional OTWX212/3035 3.6m Euro 60% @ 250 amps OTW14/35 0.6-1.2 Air<br />
Tweco No.5 MIG Torch<br />
Transmig<br />
Features<br />
200 MIG Torch<br />
• Heavy duty design<br />
• High impact resistant handle & components<br />
• Large range of consumables available<br />
Supra XT MIG Torch<br />
• Metal jacketed conductor tube<br />
• Oval handle shape reduces operator fatigue<br />
• Heat resistant<br />
Ordering Information<br />
Eliminator Torch<br />
Tweco ® No.2 Professional 3.6m 717162<br />
Tweco ® No.2 Professional Euro 3.6m OTWX212/3035<br />
Optional Flexible Conductor Tubes<br />
Pulsemaster 300A<br />
Features<br />
• Bend up to 80˚<br />
• Specially engineered to bend while minimising<br />
Pulsemaster<br />
restrictions on wire feeding<br />
400A<br />
• Consistent angle to any comparable rigid tube<br />
• Adjusts to suit individual welder’s comfort<br />
• 100% @ 250 amps duty cycle<br />
Fusion MIG Torch<br />
Ordering Information<br />
Flex Neck Conductor Tube 60˚ 62SFLX360<br />
Flex Neck Conductor Tube 80˚ 62SFLX480<br />
Spare Parts Information<br />
Insulator Ring FLX63G<br />
250<br />
AMP<br />
Part No. 62SFLX360<br />
Part No. 62SFLX480
Tweco No.2 MIG Torch<br />
Torch Parts Breakdown<br />
Tweco No.4 MIG Torch<br />
Tweco No.5 MIG Torch<br />
Transmig 200 MIG Torch<br />
Supra XT MIG Torch<br />
* Note: Use OTW52FN gas diffuser for heavy duty insulator and nozzle set up as used<br />
on Tweco No.4 (see page 7 for fixed insulator and heavy duty nozzles)<br />
MIG Torches<br />
Eliminator Torch<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
NOZZLE<br />
1 Adjustable 13mm OTW22/50 OTW22/50/R<br />
NO.<br />
GUN HANGER<br />
7<br />
DESCRIPTION PART No.<br />
OTW152<br />
RETAIL PACK PART No.<br />
–<br />
Adjustable 16mm OTW22/62 OTW22/62/R TRIGGER ASSEMBLY<br />
CONTACT TIP<br />
8 OTW92 –<br />
2 0.6mm OTW14/23 OTW14/23/R HANDLE ASSEMBLY<br />
Pulsemaster<br />
0.8mm OTW14/30 OTW14/30/R<br />
300A<br />
9<br />
0.9mm OTW14/35 OTW14/35/R FRONT CABLE SUPPORT<br />
1.0mm OTW14/40 OTW14/40/R<br />
10<br />
1.2mm OTW14/45 OTW14/45/R OTHER**<br />
OTW83<br />
OTW142/6<br />
–<br />
–<br />
1.6mm OTW14/116 –<br />
Power Connector OTW102 –<br />
0.9mm Heavy Duty OTW14H/35 –<br />
Rear Case Tweco OTWM6RC –<br />
1.0mm Heavy Duty OTW14H/40 –<br />
Rear Case Euro OTWX6RC –<br />
Pulsemaster<br />
1.2mm Heavy Duty OTW14H/45<br />
400A<br />
–<br />
Connector Plug<br />
1.6mm Heavy Duty OTW14H/116 –<br />
Grub Screw 8/32UNC<br />
1.6mm Heavy Duty Oversize 14H/116/78 –<br />
O-Ring<br />
2.0mm Heavy Duty OTW14H/564 –<br />
Power Cable Adaptor (Non-Stock)<br />
OTW350174<br />
OTW44C<br />
OTW224<br />
OTWM170/2<br />
–<br />
–<br />
–<br />
–<br />
1.2mm Heavy Duty Aluminium 717256 –<br />
Rear Power Connector OTW104 –<br />
1.6mm Heavy Duty Aluminium 14AH/116 –<br />
Rear Support 717594 –<br />
0.8mm Tapered OTW14T/30 –<br />
Trigger Lead (Toaster Plug) 2642-2470 –<br />
0.9mm Tapered OTW14T/35 –<br />
Trigger Lead (Spade Plug) 2060-2139<br />
Fusion MIG Torch<br />
1.2mm Tapered OTW14T/45 –<br />
INSULATOR<br />
• Cable assembly (cable hose) not available as spare part.<br />
3 OTW32 OTW32/R<br />
GAS DIFFUSER<br />
–<br />
4<br />
CONDUIT LINER<br />
OTW52<br />
OTW52FN*<br />
OTW52/R<br />
5 4.5m 0.8-0.9mm Hard OTW42/3035 –<br />
4.5m 1.0-1.2mm Hard OTW42/4045 –<br />
4.5m 0.9-1.2mm Nylon OTW42N/3545 –<br />
CONDUCTOR TUBE<br />
6 45˚ OTW62A/45 –<br />
45˚ Metal Jacket OTW62J/45 –<br />
250<br />
AMP<br />
5
6<br />
Tweco No.2 MIG Torch<br />
MIG Torches<br />
Tweco No.4 MIG Torch<br />
Specifications<br />
Tweco No.5 MIG Torch<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Tweco ® No. 4 Professional 717201 3.6m Tweco ® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />
Tweco ® No. 4 Professional 717335 4.5m Tweco ® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />
Tweco ® No. 4 Professional OTWX412/3545 3.6m Euro 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />
Tweco<br />
Transmig 200 MIG Torch<br />
® No. 4 Professional OTWX415/3545 4.5m Euro 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />
Tweco ® No. 4 Professional OTWM412/3545 3.6m Miller 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />
Tweco ® No. 4 Professional OTWL415-116 4.5m Lincoln 60% @ 400 amps OTW14/116 0.8-2.0 Air<br />
Features<br />
Supra XT MIG Torch<br />
• Heavy duty design<br />
• High impact resistant handle & components<br />
• Large range of consumables available<br />
• Metal jacketed conductor tube<br />
• Oval handle shape reduces operator fatigue<br />
Eliminator Torch<br />
• Heat resistant<br />
Ordering Information<br />
Tweco No.4 Professional 3.6m 717201<br />
Pulsemaster 300A<br />
Tweco No.4 Professional 4.5m 717335<br />
Tweco No.4 Professional Euro 3.6m OTWX412/3545<br />
Tweco No.4 Professional Euro 4.5m OTWX415/3545<br />
Tweco No.4 Professional Miller 3.6m OTWM412/3545<br />
Pulsemaster<br />
Tweco No.4 Professional Lincoln 4.5m OTWL415-116<br />
400A<br />
Optional Flexible Conductor Tubes<br />
Features<br />
Fusion MIG Torch<br />
• Bend up to 80˚<br />
• Specifically designed for use with Tweco No.4 Torch<br />
• Specially engineered to bend while minimising<br />
restrictions on wire feeding<br />
• Consistent angle to any comparable rigid tube<br />
• Adjusts to suit individual welder’s comfort<br />
• 100% @ 400 amps duty cycle<br />
Ordering Information<br />
Flex Neck Conductor Tube 60˚ 64SFLX360<br />
Flex Neck Conductor Tube 80˚ 64SFLX480 Part No. 64SFLX360<br />
Spare Parts Information<br />
Insulator Ring FLX64G<br />
400<br />
AMP<br />
Part No. 64SFLX480
Tweco No.2 MIG Torch<br />
Tweco No.4 MIG Torch<br />
Torch Parts Breakdown<br />
Tweco No.5 MIG Torch<br />
Transmig 200 MIG Torch<br />
Supra XT MIG Torch<br />
Eliminator Torch<br />
NO.DESCRIPTION<br />
NOZZLE<br />
PART No. RETAIL PACK PART No.<br />
1 Fixed 16mm, Flush Tip OTW23/62/F –<br />
Pulsemaster 300A<br />
Short stop tapered 9.5mm, 3mm Recess Tip 717309 –<br />
Adjustable 13mm OTW24A/50 OTW24A/50/R<br />
Adjustable 16mm OTW24A/62 OTW24A/62/R<br />
Adjustable HD 16mm OTW24AH/62 –<br />
Adjustable HD 19mm OTW24AH/75 –<br />
CT Nozzle 16mm, 3mm Recess Tip 717532 –<br />
CT Nozzle 16mm, 3mm Recess Tip 717534 –<br />
Pulsemaster<br />
CONTACT TIP<br />
400A<br />
2 0.6mm OTW14/23 OTW14/23/R<br />
0.8mm OTW14/30 OTW14/30/R<br />
0.9mm OTW14/35 OTW14/35/R<br />
1.0mm OTW14/40 OTW14/40/R<br />
1.2mm OTW14/45 OTW14/45/R<br />
1.6mm OTW14/116 –<br />
0.9mm Heavy Duty OTW14H/35 –<br />
Fusion<br />
1.0mm Heavy Duty<br />
MIG<br />
OTW14H/40<br />
Torch<br />
–<br />
1.2mm Heavy Duty OTW14H/45 –<br />
1.6mm Heavy Duty OTW14H/116 –<br />
1.6mm Heavy Duty Oversize 14H/116/78 –<br />
2.0mm Heavy Duty OTW14H/564 –<br />
1.2mm Heavy Duty Aluminium 717256 –<br />
1.6mm Heavy Duty Aluminium 14AH/116 –<br />
0.8mm Tapered OTW14T/30 –<br />
0.9mm Tapered OTW14T/35 –<br />
1.2mm Tapered<br />
INSULATOR<br />
OTW14T/45 –<br />
3 Adjustable OTW34A OTW34A/R<br />
34CT Fixed 717540 –<br />
GAS DIFFUSER<br />
4<br />
CONDUIT LINER<br />
OTW54A OTW54A/R<br />
5 4.5m 0.9-1.2mm Hard OTW44/3545 –<br />
4.5m 2.0mm Hard OTW44/564 –<br />
7.6m 0.9-1.2mm Hard 717344 –<br />
4.5m 1.6mm Hard OTW44/116 –<br />
4.5m 0.9-1.2mm Nylon 717347 –<br />
4.5m 1.6mm Nylon OTW44N/116 –<br />
1.6mm Copper Jumper Liner OTWAWC44116 –<br />
MIG Torches<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
CONDUCTOR TUBE<br />
6 45˚ OTW64A/45 –<br />
60˚ OTW64A/60 –<br />
45˚ Metal Jacket Steel OTW64J/45 –<br />
60˚ Metal Jacket Steel OTW64J/60 –<br />
GUN HANGER<br />
7 OTW154 –<br />
TRIGGER ASSEMBLY<br />
8 OTW94R –<br />
HANDLE ASSEMBLY<br />
9 OTW84A –<br />
FRONT CABLE SUPPORT<br />
10 OTW144/12 –<br />
OTHER<br />
Front Cable Clamp (Non-Stock) OTW134/14 –<br />
Rear Cable Clamp Tweco (Non-Stock) OTW134/14 –<br />
Power Connector OTW104 –<br />
Rear Case Tweco (Non-Stock) OTWM6RC –<br />
Rear Case Euro OTWX6RC –<br />
Connector Plug 1/2” OTW350174 –<br />
Connector Plug 5/8” OTW350174H –<br />
Grub Screw 8/32UNC OTW44C –<br />
O-Ring OTW224 –<br />
Power Cable Adaptor OTWM170/4 –<br />
Rear Support OTW350R23010 –<br />
Connector Nut Euro OTW174X/2 –<br />
Conduit Cap Euro OTW174EX/1 –<br />
Screw OTW4M/S –<br />
Rear Connector OTW174EX/1 –<br />
Power Connection Euro OTW174X/M –<br />
Trigger Lead (Toaster Plug) 2642-2470 –<br />
Trigger Lead (Spade Plug) 2060-2139 –<br />
• Cable assembly (cable hose) not available as spare part.<br />
400<br />
AMP<br />
7
8<br />
Tweco No.4 MIG Torch<br />
MIG Torches<br />
Tweco No.5 MIG Torch<br />
Specifications<br />
Transmig 200 MIG Torch<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Tweco ® No. 5 Professional 717211 3.6m Tweco ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air<br />
Tweco ® No. 5 Professional 717212 4.5m Tweco ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air<br />
Supra XT MIG Torch<br />
Eliminator Torch<br />
Pulsemaster 300A<br />
Features<br />
Pulsemaster 400A<br />
• Heavy duty design<br />
• High impact resistant handle & components<br />
• Large range of consumables available<br />
• Heat resistant<br />
• Oval handle shape reduces operator fatigue<br />
Fusion MIG Torch<br />
• Extended length conductor tube to reduce<br />
impact of radiant heat on user<br />
Ordering Information<br />
Tweco No.5 Professional 3.6m 717211<br />
Tweco No.5 Professional 4.5m 717212<br />
500<br />
AMP
Tweco No.4 MIG Torch<br />
Tweco No.5 MIG MIG Torch<br />
Torch Parts Breakdown<br />
Transmig 200 MIG Torch<br />
Supra XT MIG Torch<br />
Eliminator Torch<br />
Pulsemaster 300A<br />
Pulsemaster 400A<br />
NO. DESCRIPTION PART No.<br />
Fusion<br />
NOZZLE<br />
MIG Torch<br />
1 CT Nozzle 16mm, 3mm Recess Tip 717538<br />
CT Nozzle 19mm, 3mm Recess Tip 717539<br />
CONTACT TIP<br />
2 0.9mm Heavy Duty OTW15H/35<br />
1.2mm Heavy Duty OTW15H/45<br />
1.6mm Heavy Duty OTW15H/116<br />
2.0mm Heavy Duty OTW15H/564<br />
2.4mm Heavy Duty OTW15H/332<br />
2.8mm Heavy Duty OTW15H/764<br />
1.2mm Heavy Duty Aluminium 717143<br />
1.6mm Heavy Duty Flux Core 717149<br />
INSULATOR<br />
2.0mm Heavy Duty Flux Core 717275<br />
3<br />
GAS DIFFUSER<br />
Fixed insulator for CT Nozzle 717541<br />
4 0.9-1.6mm Conduits OTW55SW<br />
1.6-2.0mm Conduits OTW55<br />
CONDUIT LINER<br />
2.4-2.8mm Conduits OTW55H<br />
5 4.5m 0.9-1.2mm Hard OTW45/3545<br />
4.5m 1.6mm Hard OTW45/116<br />
4.5m 1.6mm Nylon OTW45N/116<br />
4.5m 2.0mm Hard OTW45/564<br />
4.5m 2.4mm Hard OTW45H/332<br />
4.5m 2.8mm Hard OTW45H/764<br />
4.5m 3.2mm Hard 717512<br />
1.6mm Copper Jumper Liner OTWAWC44116<br />
NO. DESCRIPTION PART No.<br />
CONDUCTOR TUBE<br />
6 45˚ OTW65/45<br />
60˚ OTW65/60<br />
45˚ Metal Jacket OTW65J/45<br />
60˚ Metal Jacket OTW65J/60<br />
MIG Torches<br />
GUN HANGER<br />
7 OTW154<br />
TRIGGER ASSEMBLY<br />
8 OTW94R<br />
HANDLE ASSEMBLY<br />
9 OTW85<br />
OTHER<br />
Power Connector OTW104<br />
Rear Case Tweco (Non-Stock) OTWM6RC<br />
Connector Plug 1/2” OTW176S<br />
Connector Plug 5/8” OTW176SH<br />
Grub Screw 8/32UNC OTW44C<br />
O-Ring OTW225<br />
Power Cable Adaptor (Non-Stock) OTWM170/5<br />
Rear Power Connector OTW104<br />
Rear Support OTW350R23010<br />
Front Cable Support OTW145/12<br />
Trigger Lead (Toaster Plug) 2642-2470<br />
Trigger Lead (Spade Plug) 2060-2139<br />
• Cable assembly (cable hose) not available as spare part.<br />
500<br />
AMP<br />
9
10<br />
Transmig 200 MIG Torch<br />
MIG Torches<br />
Supra XT MIG Torch<br />
Specifications<br />
Eliminator Torch<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Supra XT SE4004M16 4.0m Tweco ® 4 60% @ 450 amps OTW15H/116 0.9-2.0 Air<br />
Supra XT SE400X4M16 4.0m Euro 60% @ 450 amps OTW15H/116 0.9-2.0 Air<br />
Pulsemaster 300A<br />
Pulsemaster 400A<br />
Fusion MIG Torch<br />
Features<br />
• Ergonomically designed handle<br />
• Heavy duty design<br />
• High impact resistant handle & components<br />
• Large range of heavy duty front end<br />
consumables available<br />
• Front and rear spring strain relief and<br />
cable support<br />
• Heat resistant<br />
Ordering Information<br />
Supra XT 4m SE4004M16<br />
Supra XT Euro 4m SE400X4M16<br />
450<br />
AMP
Transmig 200 MIG Torch<br />
Supra XT MIG Torch<br />
Torch Parts Breakdown<br />
Eliminator Torch<br />
Pulsemaster 300A<br />
Pulsemaster 400A<br />
Fusion MIG Torch<br />
NO. DESCRIPTION PART No.<br />
NOZZLE<br />
1 CT Nozzle 16mm, 3mm Recess Tip 717538<br />
CT Nozzle 19mm, 3mm Recess Tip 717539<br />
CONTACT TIP<br />
2 0.9mm Heavy Duty OTW15H/35<br />
1.2mm Heavy Duty OTW15H/45<br />
1.6mm Heavy Duty OTW15H/116<br />
2.0mm Heavy Duty OTW15H/564<br />
2.4mm Heavy Duty OTW15H/332<br />
1.2mm Heavy Duty Aluminium 717143<br />
1.6mm Heavy Duty Flux Core 717149<br />
2.0mm Heavy Duty Flux Core 717275<br />
INSULATOR<br />
3 Fixed insulator for CT Nozzle 717541<br />
GAS DIFFUSER<br />
4 0.9-1.6mm Conduits OTW55SW<br />
1.6-2.0mm Conduits OTW55<br />
CONDUIT LINER<br />
5 4.5m 0.9-1.2mm Hard OTW44/3545<br />
7.6m 0.9-1.2mm Hard 717344<br />
4.5m 1.6mm Hard OTW44/116<br />
4.5m 2.0mm Hard OTW44/564<br />
4.5m 0.9-1.2mm Nylon 717347<br />
4.5m 1.6mm Nylon OTW44N/116<br />
CONDUCTOR TUBE<br />
6 45˚ Metal Jacket OTWSE65J/45<br />
60˚ Metal Jacket OTWSE65J/60<br />
MIG Torches<br />
NO. DESCRIPTION PART No.<br />
GUN HANGER<br />
7 OTW154<br />
TRIGGER HOUSING ASSEMBLY<br />
8 OTWSE96<br />
TRIGGER ASSEMBLY<br />
9 OTWSE96/B<br />
HANDLE ASSEMBLY<br />
10 OTWSE86/H<br />
OTHER<br />
Block OTWSE66<br />
Rear Connector Assembly OTW350/170K<br />
Front Connector Assembly OTWSE104<br />
Set Screw OTW44C<br />
O-Ring OTW224<br />
O-Ring Euro OTW174EX/1G<br />
Connector Plug No.4 5/8” OTW350/174H<br />
Connector Plug No.5 5/8” OTW176SH<br />
Rear Case Tweco OTWSGT6RC<br />
Rear Case Euro OTWX6RC<br />
Connector Nut Euro OTW174X/2<br />
Rear Connector Euro OTW174EX/1<br />
Screw OTW4MS<br />
Power Connection (Non-Stock) OTW174X1/M<br />
450<br />
AMP<br />
11
12<br />
Eliminator Torch<br />
MIG Torches<br />
Pulsemaster 300A<br />
Specifications<br />
Pulsemaster 400A<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
PulseMaster PMAS312X3545 3.6m Euro-Kwik 80% @ 350 amps 16APS364 0.9mm – 1.6mm Air<br />
PulseMaster PMAS412X3545 3.6m Euro-Kwik 80% @ 450 amps 16APS364 0.9mm – 1.6mm Air<br />
PulseMaster PMWS412X3545 3.6m Euro-Kwik 100% @ 400 amps 16APS364 0.9mm – 1.6mm Water<br />
PulseMaster PMWS512X3545 3.6m Euro-Kwik 100% @ 500 amps 16APS364 0.9mm – 1.6mm Water<br />
Fusion MIG Torch<br />
Features<br />
• Heavy duty design for industrial applications<br />
• "Smart" capability with one-touch digital control<br />
to adjust primary parameters such as welding<br />
current, material thickness, wire feed or arc length.<br />
• Specifically designed for use on the CIGWELD<br />
Professional Synergic Pulse range.<br />
• Heavy duty contact tips for high heat<br />
applications and longer tip life<br />
• Ergonomic style handle<br />
• Premium Cablehoz assembly<br />
• Impact resistant handle & trigger design<br />
• Welds up to 1.6mm (0.062”) wire<br />
Ordering Information<br />
PulseMaster 300A Air Cooled 3.6m PMAS312X3545<br />
PulseMaster 400A Air Cooled 3.6m PMAS412X3545<br />
PulseMaster 400A Water Cooled 3.6m PMWS412X3545<br />
PulseMaster 500A Water Cooled 3.6m PMWS512X3545<br />
Optional Flexible Conductor Tubes<br />
Features<br />
• Bend up to 60˚<br />
• Specifically designed for use with Pulsemaster<br />
torch<br />
• Specially engineered to bend while minimising<br />
restrictions on wire feeding<br />
• Consistent angle to any comparable rigid tube<br />
• Adjusts to suit individual welder’s comfort<br />
Ordering Information<br />
Flex Neck Conductor Tube 60˚ PMA64SFLX360<br />
Spare Parts Information<br />
Insulator Ring 66J3<br />
350<br />
AMP<br />
400<br />
AMP<br />
450<br />
AMP<br />
500<br />
AMP<br />
Part No. PMA64SFLX360
Eliminator Torch<br />
Pulsemaster 300A<br />
Torch Parts Breakdown<br />
Pulsemaster 400A<br />
Fusion MIG Torch<br />
NO. DESCRIPTION PART No.<br />
NOZZLE<br />
1 16mm Flush Air Cooled PMA2462F<br />
16mm Recessed Air Cooled PMA24H62<br />
19mm Flush Air Cooled PMA2475F<br />
19mm Recessed Air Cooled PMA24H75<br />
16mm Flush Water Cooled PMW2462F<br />
16mm Recessed Water Cooled PMW2462<br />
19mm Flush Water Cooled PMW2475F<br />
19mm Recessed Water Cooled PMW2475<br />
CONTACT TIP<br />
2 0.9mm 16PS35<br />
1.0mm 16PS40<br />
1.2mm 16PS45<br />
1.2mm Oversize 16APS364<br />
1.6mm Oversize 16PS116<br />
GAS DIFFUSER<br />
3 Air Cooled PMA5416S<br />
Water Cooled PMW5516<br />
CONDUIT LINER<br />
4 3.6m 0.9-1.2mm Plastic 44PSTF354512<br />
3.6m 1.3-1.6mm Plastic 44PWN11612<br />
3.6m 0.9-1.2mm Teflon 44PTF354512<br />
3.6m 1.3-1.6mm Teflon 44PSTF11612<br />
3.6m 0.8-0.9mm Zinc Plated 42P303512<br />
3.6m 0.9-1.2mm Zinc Plated 44P354512<br />
JUMP LINER<br />
Copper Jumper 1.2mm Max. 44JT3545<br />
Copper Jumper 1.6mm Max. 44JT116<br />
Copper Jumper 1.2mm Max. 44JW3545<br />
Copper Jumper 1.6mm Max. 44JW116<br />
350<br />
AMP<br />
MIG Torches<br />
400<br />
AMP<br />
450<br />
AMP<br />
NO. DESCRIPTION PART No.<br />
HANDLE HOUSING<br />
5 w/ Smart Control Assy. PM84-PCD-HK<br />
TRIGGER ASSEMBLY<br />
6 PM94X<br />
500<br />
AMP<br />
13
14<br />
Pulsemaster 400A<br />
MIG Torches<br />
Fusion MIG Torch<br />
Specifications<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2)# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Tweco Professional Fusion 150 OTWF112X3035 3.6m Euro 60% @ 150 Amps OTW14/30 0.6-1.2 Air<br />
Tweco Professional Fusion 250 OTWF212X3035 3.6m Euro 60% @ 250 Amps OTW14/35 0.6-1.2 Air<br />
Tweco Professional Fusion 400 OTWF412X3545 3.6m Euro 40% @ 400 Amps OTW14H/45 0.9-2.0 Air<br />
#Duty cycles shown are for use with CO2, for mixed gas duty cycle may be reduced up to 20%<br />
Features<br />
• Ergonomic handle design<br />
• Impact resistant handle & trigger design<br />
• Uses Tweco 14 Series consumables<br />
• Flexible strain relief cable support<br />
Ordering Information<br />
Tweco Professional<br />
Fusion 150 MIG Torch 3.6m OTWF112X3035<br />
Tweco Professional<br />
Fusion 250 MIG Torch 3.6m OTWF212X3035<br />
Tweco Professional<br />
Fusion 400 MIG Torch 3.6m OTWF412X3545<br />
150<br />
AMP<br />
250<br />
AMP<br />
400<br />
AMP
Pulsemaster 400A<br />
Fusion MIG Torch<br />
Torch Parts Breakdown<br />
NO. DESCRIPTION PART No.<br />
NOZZLE<br />
1 Adjustable 13mm OTW22/50<br />
Adjustable 16mm OTW22/62<br />
Adjustable Heavy Duty 16mm OTW24AH/62<br />
Adjustable Heavy Duty 19mm OTW24AH/75<br />
CONTACT TIP<br />
2 0.6mm OTW14/23<br />
0.8mm OTW14/30<br />
0.9mm OTW14/35<br />
1.0mm OTW14/40<br />
1.2mm OTW14/45<br />
0.8mm Tapered OTW14T/30<br />
0.9mm Tapered OTW14T/35<br />
1.2mm Tapered OTW14T/45<br />
Heavy Duty 0.9mm OTW14H/35<br />
Heavy Duty 1.0mm OTW14H/40<br />
Heavy Duty 1.2mm OTW14H/45<br />
Heavy Duty 1.6mm OTW14H/116<br />
Heavy Duty 2.0mm OTW14H/564<br />
MIG Torches<br />
150<br />
AMP<br />
250<br />
AMP<br />
NO. DESCRIPTION PART No.<br />
INSULATOR<br />
3 150A, 250A OTW32<br />
400A OTW34A<br />
GAS DIFFUSER<br />
4 150A, 250A OTW52<br />
400A OTW54A<br />
CONDUIT LINER<br />
5 4.5m 0.8-0.9mm Hard OTW42/3035<br />
4.5m 0.9-1.2mm Hard OTW44/3545<br />
4.5m 1.0-1.2mm Hard OTW42/4045<br />
4.5m 1.6mm Hard OTW44/116<br />
4.5m 2.0mm Hard OTW44/564<br />
4.5m 0.9-1.2mm Nylon 717347<br />
4.5m 1.6mm Nylon OTW44N/116<br />
4.5m 0.9-1.2mm Soft Nylon OTW42N/3545<br />
CONDUCTOR TUBE<br />
6 45˚ Steel Jacket (150A, 250A) 62J-45S<br />
45˚ Steel Jacket (400A) 64J-45S<br />
TRIGGER ASSEMBLY<br />
7 W7005001<br />
HANDLE ASSEMBLY<br />
8 Fusion Style Mouldings W7005000<br />
400<br />
AMP<br />
15
16<br />
MIG Torches – CIGWELD Power Sources<br />
Portaweld 100<br />
Specifications<br />
Transmig 135<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Portaweld 100 23000066 2m Hard Wired 5% @ 100 Amps OTW11/40 0.6-0.9 Air<br />
#Refers to duty cycle of power source<br />
Torch Parts Breakdown<br />
Transmig 165<br />
Brumby 180<br />
Transmig 190<br />
Transmig 200 - Series 1<br />
Eliminator<br />
Ordering Information<br />
Portaweld 100 MIG Torch 2m 23000066<br />
100<br />
AMP<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
NOZZLE<br />
1 Fixed 13mm OTW21/50 –<br />
Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />
Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />
CONTACT TIP<br />
2 0.8mm OTW11/30 OTW11/30/R<br />
0.9mm OTW11/35 OTW11/30/R<br />
GAS DIFFUSER<br />
3 23005146 –<br />
CONDUCTOR TUBE<br />
4 45˚ 23005179 –<br />
CONDUIT LINER<br />
5 2m 0.6-1.2mm 23005250 –<br />
NOT SHOWN<br />
Conductor Tube Liner 23005091 –
Portaweld 100<br />
Transmig 135<br />
Specifications<br />
Torch Parts Breakdown<br />
MIG Torches – CIGWELD Power Sources<br />
Transmig 165<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
TRANSMIG 135 23000067 2m Hard Wired 12% @ 135 Amps OTW11/23 0.6-0.9 Air<br />
#Refers to duty cycle of power source<br />
Brumby 180<br />
Transmig 190<br />
Transmig 200 - Series 1<br />
Eliminator<br />
Ordering Information<br />
TRANSMIG 135 MIG Torch 2m 23000067<br />
135<br />
AMP<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
NOZZLE<br />
1 Fixed 13mm OTW21/50 –<br />
Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />
Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />
CONTACT TIP<br />
2 0.6mm OTW11/23 OTW11/23/R<br />
0.8mm OTW11/30 OTW11/30/R<br />
0.9mm OTW11/35 OTW11/35/R<br />
1.0mm OTW11/40 OTW11/40/R<br />
GAS DIFFUSER<br />
3 23005146 –<br />
CONDUCTOR TUBE<br />
4 45˚ 23005179 –<br />
CONDUIT LINER<br />
5 2m 0.6-1.2mm 23005250 –<br />
NOT SHOWN<br />
Conductor Tube Liner 23005091 –<br />
17
18<br />
Transmig 135<br />
MIG Torches – CIGWELD Power Sources<br />
Transmig 165<br />
Specifications<br />
Brumby 180<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
TRANSMIG 165 23000368 3m Hard Wired 16% @ 165 Amps OTW11/30 0.6-1.2 Air<br />
#Refers to duty cycle of power source<br />
Torch Parts Breakdown<br />
Transmig 190<br />
Transmig 200 - Series 1<br />
Eliminator<br />
Ordering Information<br />
TRANSMIG 165 MIG Torch 3m 23000368<br />
165<br />
AMP<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
NOZZLE<br />
1 Fixed 13mm OTW21/50 –<br />
Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />
Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />
CONTACT TIP<br />
2 0.6mm OTW11/23 OTW11/23/R<br />
0.8mm OTW11/30 OTW11/30/R<br />
0.9mm OTW11/35 OTW11/35/R<br />
1.0mm OTW11/40 OTW11/40/R<br />
1.2mm OTW11/45 OTW11/45/R<br />
DIFFUSER<br />
3 OTW51 OTW51/R<br />
CONDUCTOR TUBE<br />
4 45˚ MF0245 –<br />
CONDUIT GUN LINER<br />
5 0.6-1.0mm 23005025 –<br />
1.0-1.2mm 23005069 –
Transmig 165<br />
Brumby 180<br />
Specifications<br />
Torch Parts Breakdown<br />
MIG Torches – CIGWELD Power Sources<br />
Transmig 190<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Brumby 180 717579 3m Hard Wired 18% @ 180 Amps EL16T35 0.6-1.0 Air<br />
#Refers to duty cycle of power source<br />
Transmig 200 - Series 1<br />
Eliminator<br />
Ordering Information<br />
Brumby 180 MIG Torch 3m 717579<br />
NO. DESCRIPTION PART No.<br />
NOZZLE<br />
1 Adjustable 10mm EL22A37<br />
Adjustable 13mm EL22A50<br />
Adjustable 13mm, Flush Tip EL22A50F<br />
Adjustable 13mm, Protruded Tip EL22I50P<br />
Adjustable 16mm EL22A62<br />
Adjustable 16mm, Flush Tip EL22A62F<br />
Adjustable 16mm, Protruded Tip EL22I62P<br />
CONTACT TIP<br />
2 0.8mm EL1630<br />
0.9mm EL1635<br />
1.0mm EL1640<br />
1.2mm EL1645<br />
1.2mm Aluminium EL16A364<br />
0.6mm Tapered EL16T23<br />
0.8mm Tapered EL16T30<br />
0.9mm Tapered EL16T35<br />
1.0mm Tapered EL16T40<br />
1.2mm Tapered EL16T45<br />
1.2mm Aluminium EL16AT364<br />
NO. DESCRIPTION PART No.<br />
GAS DIFFUSER<br />
3 Adjustable Nozzle EL52<br />
Fixed Nozzle EL52CT<br />
TRIGGER ASSEMBLY<br />
4 717523<br />
CONDUIT ASSEMBLY<br />
5 0.8-0.9mm 717524<br />
1.0-1.2mm 717543<br />
OTHER (NOT SHOWN)<br />
6 Set Screw OTW44C<br />
180<br />
AMP<br />
19
20<br />
Brumby 180<br />
MIG Torches – CIGWELD Power Sources<br />
Transmig 190<br />
Specifications<br />
Transmig 200 - Series 1<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
TRANSMIG 190 7977927 3m Hard Wired 15% @ 190 Amps OTW11/30 0.6-1.2 Air<br />
#Refers to duty cycle of power source<br />
Torch Parts Breakdown<br />
Eliminator<br />
Ordering Information<br />
TRANSMIG 190 MIG Torch 3m 7977927<br />
190<br />
AMP<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
NOZZLE<br />
1 Fixed 13mm OTW21/50<br />
Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />
Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />
CONTACT TIP<br />
2 0.6mm OTW11/23 OTW11/23/R<br />
0.8mm OTW11/30 OTW11/30/R<br />
0.9mm OTW11/35 OTW11/35/R<br />
1.0mm OTW11/40 OTW11/40/R<br />
1.2mm OTW11/45 OTW11/45/R<br />
GAS DIFFUSER<br />
3 OTW51 OTW51/R<br />
CONDUIT LINER<br />
4 0.6-1.0mm 23005025<br />
1.0-1.2mm 23005069
Transmig 200 - Series 2<br />
Specifications<br />
Torch Parts Breakdown<br />
MIG Torches – CIGWELD Power Sources<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
TRANSMIG 200 717609PKD 3m Euro 13% @ 200 Amps OTW11/30 0.6-1.2 Air<br />
#Refers to duty cycle of power source<br />
Ordering Information<br />
TRANSMIG 200 MIG Torch 3m 717609PKD<br />
200<br />
AMP<br />
NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />
NOZZLE<br />
1 Fixed 13mm OTW21/50 –<br />
Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />
Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />
CONTACT TIP<br />
2 0.6mm OTW11/23 OTW11/23/R<br />
0.8mm OTW11/30 OTW11/30/R<br />
0.9mm OTW11/35 OTW11/35/R<br />
1.0mm OTW11/40 OTW11/40/R<br />
1.2mm OTW11/45 OTW11/45/R<br />
GAS DIFFUSER<br />
3 OTW51 –<br />
CONDUIT LINER<br />
4 0.8-0.9mm Hard OTW42/3035 –<br />
0.9-1.2mm Nylon - Al OTW42N/3545 –<br />
1.0-1.2mm Hard OTW42/4045 –<br />
CONDUCTOR TUBE<br />
5 717612 –<br />
TRIGGER & HANDLE ASSEMBLY<br />
6 717613 –<br />
OTHER (NON-STOCK)<br />
Rear Euro Connector Assembly 717615 –<br />
Conduit End Cap 717616 –<br />
Rear Case & Cable Protector 717614 –<br />
21
22<br />
Supra XT MIG Torch<br />
MIG Torches – CIGWELD Power Sources<br />
Eliminator Torch<br />
Specifications<br />
Pulsemaster 300A<br />
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />
Eliminator 717578 3.6m Tweco® 60% @ 250 Amps EL1635 0.6-1.2 Air<br />
Torch Parts Breakdown<br />
Pulsemaster 400A<br />
Fusion MIG Torch<br />
Ordering Information<br />
Eliminator MIG Torch 3.6m 717578<br />
NO. DESCRIPTION PART No.<br />
NOZZLE<br />
1 Adjustable 10mm EL22A37<br />
Adjustable 13mm EL22A<br />
Adjustable 13mm Flush EL22A50F<br />
Adjustable 13mm Protruded Tip EL22IA50P<br />
Adjustable 16mm EL22A62<br />
Adjustable 16mm Flush EL22A62F<br />
Adjustable 16mm Protruded Tip EL22I62P<br />
Fixed 16mm 3mm Recess Tip EL22CT62<br />
Adjustable 19mm EL22A75<br />
CONTACT TIP<br />
2 0.8mm EL1630<br />
0.9mm EL1635<br />
1.0mm EL1640<br />
1.2mm EL1645<br />
1.2mm Aluminium EL16A364<br />
0.6mm Tapered EL16T23<br />
0.8mm Tapered EL16T30<br />
0.9mm Tapered EL16T35<br />
1.0mm Tapered EL16T40<br />
1.2mm Tapered EL16T45<br />
NO. DESCRIPTION PART No.<br />
GAS DIFFUSER<br />
3 Adjustable Nozzle EL52<br />
Fixed Nozzle EL52CT<br />
CONDUIT LINER<br />
4 0.8-0.9mm Hard OTW42/3035<br />
1.0-1.2mm Hard OTW42/4045<br />
0.9-1.2mm Nylon OTW42N/3545<br />
CONDUCTOR TUBE<br />
5 45˚ Metal Jacket EL63J-45<br />
GUN HANGER<br />
6 OTW152<br />
OTHER<br />
Trigger Blade Assembly EL96B<br />
Set Screw OTW44C<br />
O-Ring OTW224<br />
Tweco Connector Plug OTW350174<br />
250<br />
AMP
Gas Diffusers<br />
Contact Tips<br />
MIG Torch Accessories<br />
Insulators Contact Tip 0.9mm OTW11/35 25 OTW11/35/R 10 Portaweld 100; Transmig 135;<br />
11 – SERIES<br />
Contact Tip 0.6mm OTW11/23 25 OTW11/23/R 10 Tweco ® No. 1; Mini Gun; TWE 1;<br />
Contact Tip 0.8mm OTW11/30 25 OTW11/30/R 10 Autopak 150; 200; Transmig 195;<br />
Contact Tip 1.0mm OTW11/40 25 OTW11/40/R 10 Transmig 165; Transmig 190;<br />
Contact Tip 1.2mm OTW11/45 25 OTW11/45/R 10 Transmig 200;<br />
Transmig 130 Twin; Wire Wasp<br />
Robotic & Automatic Gas Diffusers<br />
Contact Tip 0.6mm OTW14/23 25 OTW14/23/R 10 Tweco ® No.2; TWE 2<br />
Contact Tip 0.8mm OTW14/30 25 OTW14/30/R 10 Tweco<br />
Nozzles<br />
Conduit Liners<br />
® No.4; TWE 4<br />
Contact Tip 0.9mm OTW14/35 25 OTW14/35/R 10 Tweco ® 14 – SERIES<br />
Fusion 150; 250; 400<br />
Contact Tip 1.0mm OTW14/40 25 OTW14/40/R 10 Transmig 195 RP<br />
Contact Tip 1.2mm OTW14/45 25 OTW14/45/R 10 Transmig 200<br />
Contact Tip 1.6mm<br />
Heavy Duty Contact Tip 0.9mm<br />
Heavy Duty Contact Tip 1.0mm<br />
OTW14/116<br />
OTW14H/35<br />
OTW14H/40<br />
25<br />
25<br />
25<br />
Transmig 275<br />
Transmig S3-C<br />
Transmig 185 S<br />
Transmig 185 SM<br />
Heavy Duty Contact Tip 1.2mm OTW14H/45 25 Transmig 180<br />
Heavy Duty Contact Tip 1.6mm OTW14H/116 25 Transmig 240<br />
Heavy Duty Contact Tip 1.6mm Oversize 14H/116/78 25 Transmig 250<br />
Heavy Duty Contact Tip 2.0mm OTW14H/564 25 Transmig 310<br />
Heavy Duty Contact Tip 1.2mm Aluminium<br />
Heavy Duty Contact Tip 1.6mm Aluminium<br />
717256<br />
14AH/116<br />
25<br />
25<br />
Transmig 330<br />
Transmig 350<br />
Transmig 400<br />
Contact Tip 0.8mm Tapered OTW14T/30 25 Transmig 400EC<br />
Contact Tip 0.9mm Tapered OTW14T/35 25<br />
Contact Tip 1.2mm Tapered OTW14T/45 25<br />
Conductor Tubes<br />
Heavy Duty Contact Tip 0.9mm OTW15H/35 25 Tweco ® No. 5<br />
15 – SERIES<br />
ELIMINATOR ®<br />
DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES<br />
QTY PART NO.<br />
Heavy Duty Contact Tip 1.2mm OTW15H/45 25 Supra XT<br />
Heavy Duty Contact Tip 1.6mm OTW15H/116 25 Transmig 500<br />
Heavy Duty Contact Tip 2.0mm OTW15H/564 25<br />
Heavy Duty Contact Tip 2.4mm OTW15H/332 25<br />
Heavy Duty Contact Tip 2.8mm OTW15H/764 25<br />
Heavy Duty Contact Tip 1.2mm Aluminium 717143 25<br />
Heavy Duty Contact Tip 1.6mm Flux Core 717149 25<br />
Heavy Duty Contact Tip 2.0mm Flux Core 717275 25<br />
Contact Tip 0.6mm Tapered EL16T23 25 Transmig 210; 220; 250; 310; 330<br />
Contact Tip 0.8mm Tapered EL16T30 25 Transmig 210se; 250se<br />
Contact Tip 0.9mm Tapered EL16T35 25 Transmig 330se pre-May 2001<br />
Contact Tip 1.0mm Tapered EL16T40 25 Transmig 215se; 265se<br />
Contact Tip 1.2mm Tapered EL16T45 25<br />
Contact Tip 1.6mm Tapered EL16T116 25<br />
Contact Tip 1.2mm Aluminium EL16A364 25<br />
Contact Tip 1.6mm Aluminium EL16A116 25<br />
Contact Tip 0.8mm EL1630 25<br />
Contact Tip 0.9mm EL1635 25<br />
Contact Tip 1.0mm EL1640 25<br />
Contact Tip 1.2mm EL1645 25<br />
Contact Tip 1.3mm EL1652 25<br />
Contact Tip 1.6mm EL16116 25<br />
Contact Tip 2.0mm EL16564 25<br />
Contact Tip 2.4mm EL16332 25<br />
23
24<br />
Robotic & Automatic Gas Diffusers<br />
MIG Torch Accessories<br />
Nozzles<br />
DESCRIPTION<br />
Conduit Liners<br />
PART NO. PACKED<br />
QTY<br />
RETAIL PACK<br />
PART NO.<br />
QTY APPLICABLE TORCHES<br />
130 Twin Nozzle<br />
Nozzle Transmig 130 Twin OCE1311 1 OCE1311/R 2 130 Twin Gun<br />
Wire Wasp Gun<br />
Conductor Tubes<br />
Nozzle Tweco ® No.1 Fixed, 13mm OTW21/50 1 Tweco ® No.1; Mini MIG<br />
Tweco® No.1 & Mini Gun<br />
Tweco® No.2<br />
Tweco® No.4<br />
Tweco® No.5<br />
Nozzle Tweco ® No.1 Fixed, OTW21/50/F 1 OTW21/50/F 2 TWE 1; Autopak 150; 250<br />
13mm Flush Tip Transmig 195<br />
Nozzle Tweco ® No.1 Fixed, OTW21/62/F 1 OTW21/62/F 2 Portaweld 100; Transmig 135<br />
16mm Flush Tip Transmig 165; Transmig 190<br />
Tweco ® No.2 Adjustable 13mm, OTW22/50 1 OTW22/50/R 2 Tweco ® No.2; TWE 2<br />
3mm Recess Tip Fusion 150; Fusion 250<br />
Tweco ® No.2 Adjustable 16mm, OTW22/62 1 OTW22/62/R 2 Transmig 200; Transmig 240<br />
3mm Recess Tip Transmig 185 S<br />
Transmig 185 SM<br />
Transmig 180<br />
Tweco ® No.4 Fixed, Flush Tip OTW23/62/F 1 Tweco ® No.4; TWE 4; Fusion 400<br />
Tweco ® No.4 Adjustable 13mm OTW24A/50 1 OTW24A/50/R 2 Transmig 195 RP<br />
Tweco ® No.4 Adjustable 16mm OTW24A/62 1 OTW24A/62/R 2 Transmig S3-C<br />
Tweco ® No.4 Adjustable OTW24AH/62 1 Transmig 330<br />
Heavy Duty 16mm Transmig 350<br />
Tweco ® No.4 Adjustable OTW24AH/75 1 Transmig 400<br />
Heavy Duty 19mm Transmig 450EC<br />
Tweco ® No. 4 Short Stop 717309 1<br />
Tapered 9.5mm, 3mm Recess Tip<br />
Tweco ® No. 4 CT Nozzle Tip 717532 1<br />
16mm Fixed, 3mm Recess Tip<br />
Tweco ® No. 4 CT Nozzle Tip 717534 1<br />
16mm Fixed, 13mm Recess Tip<br />
Tweco ® No. 5 CT Nozzle Tip 717538 1 Tweco ® No. 5<br />
16mm Fixed, 3mm Recess Tip<br />
Tweco ® No. 5 CT Nozzle Tip 717539 1 Supra XT<br />
19mm Fixed, 3mm Recess Tip Transmig 500
Robotic & Automatic Gas Diffusers<br />
MIG Torch Accessories<br />
Nozzles<br />
Conduit Liners<br />
Nozzle Eliminator<br />
Conductor Tubes<br />
® 250 amp EL22A37 1 Eliminator ® Nozzle Eliminator<br />
250; Brumby 180;<br />
® 250 amp EL22A50 1 Transmig 210se; 250se<br />
Adjustable 13mm Transmig 330se pre May 2001<br />
Nozzle Eliminator ® 250 amp EL22A50F 1 Transmig 220<br />
Adjustable 13mm Flush Transmig 250<br />
Nozzle Eliminator ® 250 amp EL22A62<br />
Adjustable 16mm<br />
Nozzle Eliminator<br />
1<br />
® 250 amp EL22A62F 1<br />
ELIMINATOR ®<br />
DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES<br />
QTY PART NO.<br />
Adjustable 10mm Transmig 210; 250; 310; 330<br />
Adjustable 16mm Flush<br />
Nozzle Eliminator ® 250 amp<br />
Adjustable 19mm<br />
EL22A75 1<br />
Nozzle Eliminator ® 250 amp<br />
Adjustable 13mm Protruded tip<br />
EL22I50P 1<br />
Nozzle Eliminator ® 250 amp<br />
Adjustable 16mm Protruded tip<br />
EL22I62P 1<br />
Nozzle Eliminator ® 250 amp<br />
Fixed 16mm 3mm Recess tip<br />
EL22CT62 1<br />
Nozzle Eliminator ® 450 amp EL24I37 1 Eliminator ® 450<br />
Adjust 10mm 3mm Recess tip Transmig 400 pre May 2001<br />
Nozzle Eliminator ® 450 amp EL24I50 1 Transmig 350ec; 350 Pulse<br />
Adjust 13mm 3mm Recess tip<br />
Nozzle Eliminator ® 450 amp EL24I62 1<br />
Adjust 16mm 3mm Recess tip<br />
Nozzle Eliminator ® 450 amp EL24I62H 1<br />
Heavy Duty Adjust 16mm<br />
Nozzle Eliminator ® 450 amp EL24I75 1<br />
Adjust 16mm 3mm Recess tip<br />
Nozzle Eliminator ® 450A amp EL24CT62 1<br />
Fixed 16mm 3mm Recess tip<br />
Nozzle Eliminator ® 450 amp EL24CT62H 1<br />
Heavy Duty Fixed 16mm<br />
Nozzle Eliminator ® 450 amp EL24CT75H 1<br />
Heavy Duty Fixed 19mm<br />
Nozzle Eliminator ® 600 amp OTW26I62 1 Eliminator ® 600<br />
Adjustable 16mm<br />
25
26<br />
MIG Torch Accessories<br />
Gas Diffusers<br />
DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES<br />
QTY PART NO.<br />
Contact Tips<br />
Gas Diffuser MIG 135 23005146 1 MIG 135 gun<br />
Portaweld 100 gun<br />
Gas Diffuser Mini Gun 717522 1 Mini gun<br />
Gas Diffuser OTW51 5 OTW51/R 2 Tweco ® Insulators<br />
No. 1; TWE No. 1<br />
MIG 165 Gun; MIG 190 Gun<br />
Gas Diffuser OTW52 5 OTW52/R 2 Tweco ® No. 2; TWE No. 2<br />
Tweco ® Fusion 150; 250<br />
Gas Diffuser OTW52FN 5 Tweco ® No. 2<br />
Gas Diffuser OTW54A 5 OTW54A/R 2 Tweco ® No. 4; TWE No. 4<br />
Tweco ® Robotic & Automatic Gas Diffusers<br />
Fusion 400<br />
Gas Diffuser 0.9-1.6mm Conduits OTW55SW 5 Tweco ® Nozzles<br />
No. 5; Supra XT<br />
Gas Diffuser 1.6-2.0mm Conduits OTW55 5 Tweco ® No. 5; Supra XT<br />
Gas Diffuser 2.4-2.8mm Conduits OTW55H 5 Tweco ® Conduit Liners<br />
No. 5; Supra XT<br />
Eliminator ® 250 amp Gas Diffuser EL52 1 Eliminator ® 250<br />
Adjustable Nozzle<br />
Eliminator ® 250 amp Gas Diffuser EL52CT 1 Eliminator ® Conductor Tubes<br />
250<br />
Fixed Nozzle<br />
Eliminator ® 450 amp Gas Diffuser EL54CTSW 1 Eliminator ® 450<br />
Fixed Nozzle 0.6-1.6mm<br />
Eliminator ® 450 amp Gas Diffuser EL54CTH 1 Eliminator ® 450<br />
Fixed Nozzle 2.0-2.4mm<br />
Eliminator ® 450 amp Gas Diffuser EL54SW 1 Eliminator ® 450<br />
Adjustable Nozzle 0.6-1.6mm<br />
Eliminator ® 450 amp Gas Diffuser EL54H 1 Eliminator ® 450<br />
Adjustable Nozzle 2.0-2.4mm<br />
Eliminator ® 600 amp Gas Diffuser EL56SW 1 Eliminator ® 600<br />
Fixed Nozzle 0.6-1.6mm<br />
Eliminator ® 600 amp Gas Diffuser EL56H 1 Eliminator ® 600<br />
Fixed Nozzle 2.0-2.4mm
Nozzles<br />
Conduit Liners<br />
Conductor Tubes<br />
Tweco ® No.2<br />
Tweco ® No.4<br />
Tweco ® No.5<br />
ELIMINATOR ® 250<br />
ELIMINATOR ® 450<br />
ELIMINATOR ® 600<br />
ALL OTHER LINERS<br />
MIG Torch Accessories<br />
DESCRIPTION PART NO. PACKED APPLICABLE TORCHES<br />
QTY<br />
Tweco ® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco ® No.2 OTW42/3035 1 Tweco ® No. 2; TWE 2<br />
Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Tweco ® Fusion 150; 250<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.4 OTW44/3545 1 Tweco ® No. 4; TWE 4<br />
Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.4 OTW44/564 1 Supra XT<br />
Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 330<br />
Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.4 OTW44/116 1 Transmig 350; 350ec<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1 Transmig 350 Pulse<br />
Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.4 OTW44N/116 1 Transmig 400; Transmig 450EC<br />
Tweco ® Fusion 400<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.5 OTW45/3545 1 Tweco ® No. 5<br />
Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.5 OTW45/564 1 Transmig 500<br />
Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1 Transmig 500i<br />
Tweco ® Conduit Liner 4.5M 2.4mm Hard Tweco ® No.5 OTW45H/332 1 Supra XT (up to 2.8mm hard)<br />
Tweco ® Conduit Liner 4.5M 2.8mm Hard Tweco ® No.5 OTW45H/764 1<br />
Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.5 OTW45N/116 1<br />
Tweco ® Conduit Liner 4.5M 3.2mm Hard Tweco ® No.5 717512 1<br />
Tweco ® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco ® No.2 OTW42/3035 1 Eliminator ® 250<br />
Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Transmig 210; 250; 310; 330<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1 Transmig 210se; 250se<br />
Transmig 215se; 265se<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.4 OTW44/3545 1 Eliminator ® 450<br />
Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.4 OTW44/564 1 Transmig 350; 350ec<br />
Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 350 Pulse<br />
Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.4 OTW44/116 1 Transmig 400<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1<br />
Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.4 OTW44N/116 1<br />
Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.5 OTW45/3545 1 Eliminator ® 600<br />
Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.5 OTW45/564 1 Transmig 500<br />
Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1<br />
Tweco ® Conduit Liner 4.5M 2.4mm Hard Tweco ® No.5 OTW45H/332 1<br />
Tweco ® Conduit Liner 4.5M 2.8mm Hard Tweco ® No.5 OTW45H/764 1<br />
Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.5 OTW45N/116 1<br />
Tweco ® Conduit Liner 4.5M 3.2mm Hard Tweco ® No.5 717512 1<br />
Tweco ® Conductor Tube Copper Jump Liner 1.6mm OTWAWC44116 1 For aluminium wire<br />
Tweco ® Conduit Liner 4.5M 0.8-0.9mm 717524 1 MiniGun<br />
Tweco ® Conduit Liner 4.5M 1.0-1.2mm 717543 1 MiniGun<br />
Conduit Liner (Non Tweco ® ) 2M 0.6-1.2mm OCE5580017 1 Wire Wasp & 130Twin<br />
Conduit Liner 2M 0.6-0.9mm 23005250 1 Portaweld 100; Transmig 135<br />
Liner Conductor Tube 23005091 1 Portaweld 100; Transmig 135<br />
Conduit Liner 3M 0.6-1.0mm 23005025 1 Transmig 165; Transmig 190<br />
Conduit Liner 3M 1.0-1.2mm 23005069 1 Transmig 165; Transmig 190<br />
27
28<br />
Contact Tips<br />
MIG Torch Accessories<br />
Insulators<br />
DESCRIPTION PART NO. QTY RETAIL PACK PACKED APPLICABLE TORCHES<br />
PART NO. QTY<br />
Robotic & Automatic Gas Diffusers<br />
Tweco ® No.2 & No.4<br />
Nozzles<br />
Tweco ® No. 4 & No.5<br />
Adjustable Tweco ® No. 2 OTW32 25 OTW32/R 2 Tweco ® No. 2; TWE 2<br />
Adjustable Tweco ® No. 4 OTW34A 25 OTW34A/R 2 Tweco ® Fusion 150; 250<br />
Fixed Insulator for CT Nozzle Tweco<br />
Conduit Liners<br />
® No. 5 717541 1 Tweco ® No. 5<br />
Conductor Tubes<br />
Tweco ® No. 4; TWE 4<br />
Tweco ® Fusion 400<br />
Fixed Insulator for CT Nozzle Tweco ® No. 4 717540 1 Tweco ® No. 4<br />
Supra XT
Conduit Liners<br />
Conductor Tubes<br />
Tweco ® No.2<br />
Tweco ® No.4<br />
Tweco ® No.5<br />
SUPRA XT<br />
Eliminator ®<br />
ALL OTHER TORCHES<br />
130 TWIN/WIRE WASP<br />
MIG Torch Accessories<br />
DESCRIPTION PART NO. PACKED APPLICABLE TORCHES<br />
QTY<br />
Tweco ® No.2, 45˚ Conductor Tube OTW62A/45 1 Tweco ® No.2<br />
Tweco ® No.2, 45˚ Metal Jacket Conductor Tube OTW62J/45 1<br />
Tweco ® No.4 45˚ Conductor Tube OTW64A/45 1 Tweco ® No.4<br />
Tweco ® No.4 60˚ Conductor Tube OTW64A/60 1<br />
Tweco ® No.4 45˚ Metal Jacket Conductor Tube OTW64J/45 1<br />
Tweco ® No.4 60˚ Metal Jacket Conductor Tube OTW64J/60 1<br />
Tweco ® No.5 45˚ Conductor Tube OTW65/45 1 Tweco ® No.5<br />
Tweco ® No.5 60˚ Conductor Tube OTW65/60 1<br />
Tweco ® No.5 45˚ Metal Jacket Conductor Tube OTW65J/45 1<br />
Tweco ® No.5 60˚ Metal Jacket Conductor Tube OTW65J/60 1<br />
Supra XT 45˚ Metal Jacket Conductor Tube OTWSE65J/45 1 Supra XT<br />
Supra XT 60˚ Metal Jacket Conductor Tube OTWSE65J/60 1<br />
Eliminator ® 250 amp 45˚ Metal Jacket Conductor Tube EL63J-45 1 Eliminator ® 250<br />
Eliminator ® 450 amp 45˚ Metal Jacket Conductor Tube EL64J45 1 Eliminator ® 450<br />
Eliminator ® 450 amp 60˚ Metal Jacket Conductor Tube EL64J60 1 Eliminator ® 450<br />
45˚ Conductor Tube T116103505 1 TWE 1 torch<br />
45˚ Tweco Screw Tips Conductor Tube T116103506 1 TWE 2 torch<br />
45˚ Tweco Elim Tips Conductor Tube T116103508 1 TWE 2 torch<br />
45˚ Conductor Tube T116103507 1 TWE 4 torch<br />
250-60-60 60˚ 250 amp Gun Conductor Tube OTW90031 1 MIG195<br />
350-60-60 60˚ 350 amp Gun Conductor Tube 717565 1 MIG275<br />
45˚ 250 amp Gun Conductor Tube MS6345 1 Transmig 210 to 330<br />
45˚ Torch Trigger Switch Conductor Tube 23005179 1 Portaweld 100<br />
45˚ Torch Trigger Switch Conductor Tube 23005144 1 Transmig 135<br />
45˚ Conductor Tube MF0245 1 Transmig 165; Transmig 190<br />
45˚ Conductor Tube 62J-45S 1 Tweco ® Fusion 150; 250<br />
45˚ Conductor Tube 64J-45S 1 Tweco ® Fusion 400<br />
Conductor Tube and Torch Trigger Switch for OCE 5750517 1 Transmig 130 Twin<br />
130 Twin and Wire Wasp Wire Wasp<br />
29
30<br />
Gouging Torches<br />
Arcair Extreme ®<br />
Specifications<br />
K4000 Torch<br />
Arcair Tri-Arc Foundry Torch<br />
TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT<br />
Arcair Extreme AA61082008 2.1m Round: 4-13mm 100% @ 1000 Amps 550kPa (80psi) 790 lpm (28cfm) 2.4kg<br />
K4000 Torch Flat: 9.5mm & 16mm<br />
Features<br />
• Four barrel nozzle gives optimum metal removal<br />
• Optimised torch air flow controls noise<br />
• Natural 15˚ torch angle & 360˚ swivel cable<br />
• Optimum cable & torch weight to minimise<br />
operator fatigue<br />
• High quality cable assembly<br />
• Rugged construction<br />
Ordering Information<br />
Arcair Extreme K4000 Torch AA61082008<br />
* For information on gouging carbons please refer to the<br />
Thermadyne Welding Consumables Pocket Guide<br />
Torch Parts Breakdown<br />
NO. DESCRIPTION PART No.<br />
INSULATOR & SCREWS<br />
1 AA94433183<br />
LEVER & SCREWS<br />
2 AA94476066<br />
VALVE BONNET<br />
3 AA94104016<br />
BONNET WRENCH<br />
4 AA94960001<br />
SPOOL & O-RINGS<br />
5 AA94801011<br />
O-RINGS<br />
6 2 required AA94710036<br />
UPPER ARM<br />
7 AA94048088<br />
HEAD & SCREW<br />
8 AA94378368<br />
TORCH BODY<br />
9 AA94103206<br />
HANDLE<br />
10 AA94370163<br />
1000<br />
AMP
Arcair Extreme K4000 Torch<br />
Gouging Torches<br />
Arcair Tri-Arc ®<br />
Specifications<br />
Features<br />
• Four barrel nozzle gives optimum metal removal<br />
• Optimised torch air flow controls noise<br />
• 360˚ swivel cable & positive hand grip<br />
• Optimum cable & torch weight to minimise<br />
operator fatigue<br />
• High quality cable assembly<br />
• Rugged construction<br />
Foundry Torch<br />
TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT<br />
Arcair Tri-Arc AA62991424 2.1m Round: 8-19mm 100% @ 2200 Amps 550kPa (80psi) 1130 lpm (40cfm) 5.8kg<br />
Foundry Torch<br />
Ordering Information<br />
Arcair Tri-Arc Foundry Torch AA62991424<br />
Defect Removal Heads 6 to 19mm AA94378370<br />
General Purpose Heads 13mm AA94378267<br />
General Purpose Heads 16mm AA94378270<br />
General Purpose Heads 19mm AA94378273<br />
* For information on gouging carbons please refer to the<br />
Thermadyne Welding Consumables Pocket Guide<br />
Torch Parts Breakdown<br />
NO. DESCRIPTION PART No.<br />
INSULATOR & SCREWS<br />
1 AA94433118<br />
LEVER & SCREWS<br />
2 AA94476034<br />
VALVE BONNET<br />
3 AA94104023<br />
BONNET WRENCH<br />
4 AA94960001<br />
SPOOL & O-RINGS<br />
5 AA94801021<br />
O-RINGS<br />
6 2 required AA94710036<br />
UPPER ARM<br />
7 AA94048110<br />
HEAD & SCREW<br />
8 General Purpose 13mm Head AA94378267<br />
General Purpose 16mm Head AA94378270<br />
General Purpose 19mm Head AA94378273<br />
Defect Removal Heads 6mm to 19mm AA94378370<br />
TORCH BODY<br />
9 AA94103221<br />
HANDLE<br />
10 AA94370079<br />
2200<br />
AMP<br />
31
32<br />
Welding Equipment Accessories<br />
Electrode Holders<br />
Work Clamps<br />
Twistlock Electrode Holder 250 Amp<br />
DESCRIPTION PART NO.<br />
Rotary & Magnetic Clamps<br />
Twistlock Electrode Holder 400 Amp<br />
Magnetic Ground Clamps<br />
Welding Lead Sets<br />
Twistlock Electrode Holder 600 Amp<br />
• Heavy duty high quality construction<br />
• Fully insulated<br />
• High performance<br />
• Heat resistant fibreglass handle<br />
Superflex Welding Cables<br />
• Accepts 70mm2 to 95mm2 welding cable<br />
• 600 amp @ 25%; 350 amp @ 60% duty cycle<br />
• Electrode capacity from 2.0mm to 6.3mm shank 646343<br />
Weld Measurement Gauges<br />
Tweco Tong Electrode Holder 400 Amp<br />
• EXTRA HEAVY DUTY 646344<br />
• Electrode capacity from 1.6mm to 6.3mm shank<br />
• Fully insulated<br />
• All position electrode grip featuring ultra quick electrode change<br />
• Long life cool running tong holder<br />
Portable Electrode Drying Oven<br />
Tong Electrode Holder 400 Amp<br />
• Complies to AS/IEC 60974-11, Category A & B environments 646165<br />
• Electrode capacity from 1.6mm to 5mm shank<br />
• Fully insulated<br />
• High quality & durable<br />
• Accepts 25mm 2 to 35mm 2 welding cable<br />
• 250 amp @ 35%; 200 amp @ 60% duty cycle<br />
• Complies to AS/IEC 60974-11, Category A & B environments 646142<br />
• Electrode capacity from 1.6mm to 6.3mm<br />
• Fully insulated<br />
• High quality & durable<br />
• Accepts 50mm2 to 70mm2 welding cable<br />
• 400 amp @ 35%; 300 amp @ 60% duty cycle<br />
• Electrode capacity from 1.6mm to 6.3mm shank 646214<br />
• Fully insulated<br />
• All position electrode grip featuring ultra quick electrode change<br />
• Accepts 50mm 2 to 70mm 2 welding cable
Electrode Holders<br />
Welding Equipment Accessories<br />
Work Clamps Clamps<br />
Rotary<br />
Spring Loaded 200 Amp<br />
& Magnetic Clamps<br />
• Heavy duty clamp<br />
• M8 mounting stud<br />
• Jaws opening: Height 38mm; Depth 63mm<br />
Magnetic Ground<br />
• Suits up to 25mm<br />
Clamps<br />
2 welding cable<br />
Spring Loaded 400 Amp<br />
Welding Lead Sets<br />
DESCRIPTION PART NO.<br />
• Spring loaded jaws 646348<br />
• Copper jaws with Copper braided shunt<br />
• Zinc plate steel construction<br />
• 200 amp @ 60% duty cycle<br />
• Spring loaded jaws 646349<br />
• Copper jaws with Copper braided shunt<br />
• Zinc plate steel construction<br />
• 400 amp @ 60% duty cycle<br />
• Heavy duty clamp<br />
• M10 mounting stud<br />
• Jaws opening: Height 63mm; Depth 76mm<br />
• Suits up to 70mm2 welding cable<br />
Superflex Welding Cables<br />
• Spring loaded jaws 646350<br />
Spring Loaded 600 Amp<br />
• Copper jaws with Copper braided shunt<br />
• Zinc plate steel construction<br />
• 600 amp @ 60% duty cycle<br />
Weld Measurement Gauges<br />
• Heavy duty clamp<br />
• M10 mounting stud<br />
• Jaws opening: Height 76mm; Depth 76mm<br />
• Suits up to 95mm2 welding cable<br />
Portable Electrode Drying Oven<br />
‘G’ Clamp 500 Amp<br />
Tong Clamp 500 Amp<br />
• All brass construction with Steel fixing screw 646351<br />
• 500 amp @ 60% duty cycle<br />
• Compact, durable clamp<br />
• Jaws opening: Height 42mm; Depth 40mm<br />
• Suits up to 95mm2 welding cable<br />
• All brass construction with Copper shunt 646352<br />
• 500 amp @ 60% duty cycle<br />
• M8 mounting stud<br />
• Jaws opening: Height 100mm; Depth 140mm<br />
• Suits up to 70mm 2 welding cable<br />
33
34<br />
Work Clamps<br />
Welding Equipment Accessories<br />
Rotary & Magnetic Clamps<br />
DESCRIPTION PART NO.<br />
Magnetic Ground Clamps<br />
Rotary Clamp 250 Amp<br />
• Highly efficient 360˚ rotating clamp 646353<br />
• All Copper construction with Copper shunt<br />
• 250 amp @ 60% duty cycle<br />
• M8 mounting stud<br />
• Suits up to 95mm2 welding cable<br />
Welding Lead Sets<br />
Rotary Clamp 500 Amp<br />
• All Copper construction with Copper shunt<br />
• 500 amp @ 60% duty cycle<br />
• M8 mounting stud<br />
Superflex Welding<br />
• Suits up to 95mm<br />
Cables<br />
2 welding cable<br />
• Highly efficient 360˚ rotating clamp 646354<br />
Weld Measurement Gauges<br />
Rotary Clamp 1000 Amp<br />
• Highly efficient 360˚ rotating clamp 646355<br />
• All Copper construction with Copper shunt<br />
• 1000 amp @ 60% duty cycle<br />
• M8 mounting stud<br />
• Suits up to 95mm2 welding cables<br />
Portable Electrode Drying Oven<br />
Magnetic Ground Clamp 200 Amp<br />
Magnetic Ground Clamp 300 Amp<br />
Magnetic Ground Clamp 600 Amp<br />
• Switchable magnetic ground clamp up to 200 Amp SMGC200<br />
• Easy connect and easy release control knob<br />
• Perfect for flat and pipeline applications<br />
• Cuts down set-up time<br />
• Switchable magnetic ground clamp up to 300 Amp SMGC300<br />
• Easy connect and easy release control knob<br />
• Perfect for flat and pipeline applications<br />
• Cuts down set-up time<br />
• Switchable magnetic ground clamp up to 600 Amp SMGC600<br />
• Easy connect and easy release control knob<br />
• Perfect for flat and pipeline applications<br />
• Cuts down set-up time
Magnetic Ground Clamps<br />
Welding Equipment Accessories<br />
Welding Lead Sets<br />
DESCRIPTION PART NO.<br />
Superflex Welding Cables<br />
ELECTRODE LEAD<br />
• CIGWELD 250 Amp electrode holder<br />
• 3 metre double insulated 16mm<br />
Weld Measurement Gauges<br />
2 welding cable<br />
• 25mm2 dinse connector<br />
3m Lead Set 200 Amp<br />
• Electrode holder complies to AS/IEC 60974-11, 646386<br />
Category A & B environments<br />
WORK LEAD<br />
• 200 Amp work clamp<br />
• 3 metre double insulated 16mm2 welding cable<br />
• 25mm2 dinse connector<br />
• Electrode holder complies to AS/IEC 60974-11, 646323<br />
Category A & B environments<br />
5m Lead Set 200 Amp<br />
Portable Electrode Drying Oven<br />
5m Lead Set 400 Amp<br />
8m Lead Set 400 Amp<br />
8m Lead Set 500 Amp<br />
ELECTRODE LEAD<br />
• CIGWELD 250 Amp electrode holder<br />
• 5 metre double insulated 16mm2 welding cable<br />
• 25mm2 dinse connector<br />
WORK LEAD<br />
• 200 Amp work clamp<br />
• 5 metre double insulated 16mm 2 welding cable<br />
• 25mm 2 dinse connector<br />
• Electrode holder complies to AS/IEC 60974-11, 646757<br />
Category A & B environments<br />
ELECTRODE LEAD<br />
• CIGWELD 400 Amp electrode holder<br />
• 5 metre double insulated 35mm 2 welding cable<br />
• 50mm 2 dinse connector<br />
WORK LEAD<br />
• 400 Amp work clamp<br />
• 5 metre double insulated 35mm 2 welding cable<br />
• 50mm 2 dinse connector<br />
• Electrode holder complies to AS/IEC 60974-11, 646325<br />
Category A & B environments<br />
ELECTRODE LEAD<br />
• CIGWELD 400 Amp electrode holder<br />
• 8 metre double insulated 35mm 2 welding cable<br />
• 50mm 2 dinse connector<br />
WORK LEAD<br />
• 400 Amp work clamp<br />
• 8 metre double insulated 35mm 2 welding cable<br />
• 50mm 2 dinse connector<br />
ELECTRODE LEAD 646387<br />
• CIGWELD 600 Amp electrode holder<br />
• 8 metre double insulated 50mm 2 welding cable<br />
• 50mm 2 dinse connector<br />
WORK LEAD<br />
• 500 Amp work clamp<br />
• 8 metre double insulated 50mm 2 welding cable<br />
• 50mm 2 dinse connector<br />
35
36<br />
Welding Equipment Accessories<br />
Work Leads<br />
200 Amp Work Lead<br />
250 Amp Work Lead<br />
330 Amp Work Lead<br />
400 Amp Work Lead<br />
500 Amp Work Lead<br />
600 Amp Work Lead<br />
WORK CLAMP RATING CABLE LENGTH CABLE DIAMETER DINSE SIZE PART NO.<br />
200 Amps 3m 16mm2 25mm 2 700638<br />
250 Amps 3m 25mm2 25mm 2 704099<br />
250 Amps 8m 25mm2 25mm 2 704829<br />
330 Amps 3m 35mm2 50mm 2 705163<br />
330 Amps 8m 35mm2 50mm 2 704828<br />
400 Amps 8m 50mm2 50mm 2 705163<br />
500 Amps 8m 70mm2 50mm 2 705162<br />
500 Amps 10m 70mm2 50mm 2 705162-10G<br />
600 Amps 12m 70mm2 50mm2 707027
Welding Lead Sets<br />
Welding Equipment Accessories<br />
Electrode Superflex Holders Welding Cables<br />
DESCRIPTION DUTY CYCLE PART NO.<br />
Work Weld Clamps Measurement Gauges<br />
STANDARD DOUBLE INSULATED<br />
16mm 2 150m Spool 250A @ 30% 7901220<br />
25mm 2 150m Spool 333A @ 30% 7901221<br />
30mm 2 50m Spool 416A @ 30% 7901271<br />
35mm<br />
Portable Electrode Drying Oven<br />
2 100m Spool 416A @ 30% 7901222<br />
Rotary & Magnetic Clamps<br />
50mm 2 50m Spool 527A @ 30% 7901272<br />
50mm 2 100m Spool 527A @ 30% 7901223<br />
70mm 2 50m Spool 655A @ 30% 7901224<br />
70mm 2 100m Spool 655A @ 30% 7901273<br />
95mm 2 50m Spool 794A @ 30% 7901225<br />
Magnetic Cable Connectors Ground Clamps<br />
500 AMP CABLE CONNECTOR DESCRIPTION DUTY CYCLE PART NO.<br />
Welding Lead Sets<br />
Tapered Twist Lock up to 95mm 2 500A @ 60%<br />
Male & Female Connectors (Set) 646760<br />
Male Cable Connector 646758<br />
Female Cable Connector 646759<br />
Superflex Welding Cables<br />
Weld Measurement Gauges<br />
DESCRIPTION PART NO.<br />
Portable Electrode Drying Oven<br />
NAKA GAUGE 646265<br />
Measures leg length, root gap, plate thickness,<br />
convexity, wire and rod diameter, height of welds.<br />
METRIC FILLET GAUGE CIGAGE<br />
Economic gauge to measure leg length and throat thickness.<br />
37
38<br />
Weld Measurement Gauges<br />
Welding Equipment Accessories<br />
Portable Electrode Drying Oven<br />
DESCRIPTION PART NO.<br />
Specifically designed to prevent moisture pick-up in manual arc VB1689<br />
electrodes. The variable temperature setting enables electrodes<br />
to be maintained for optimum performance.<br />
Electrode capacity: 11kg<br />
DIMENSIONS:<br />
EXTERNAL INTERNAL<br />
Width 178mm 137mm<br />
Height 165mm 124mm<br />
Depth 556mm 89mm<br />
Weight: 11kg<br />
Supply required: 240VAC 50Hz<br />
Maximum temperature: 120˚ C<br />
Supply plug lead: 10 Amps
Thermadyne Asia Pacific Head Office<br />
71 Gower St, Preston VIC 3072 Australia<br />
Customer Care<br />
Tel: 1300 654 674 Fax: +61 3 9474 7391<br />
International Enquiries Tel: + 61 3 9474 7508<br />
Fax: + 61 3 9474 7488<br />
Email: enquiries@thermadyne.com.au<br />
www.thermadyne.com<br />
Malaysia - Thermadyne Asia Sdn Bhd<br />
Lot 151, Jalan Industri 3/5A<br />
Rawang Integrated Industrial Park Jin Batu Arang<br />
48000 Rawang Selangor Darul Ehsan<br />
West Malaysia<br />
Tel: + 60 3 6092 2988<br />
Fax: + 60 3 6092 1085<br />
Indonesia - PT. Thermadyne Utama Indonesia<br />
JL Angsana II Blok AE No.28<br />
Delta Silicon , Cikarang<br />
Bekasi, 17550<br />
Indonesia<br />
Tel: + 62 21 8990 6095<br />
Fax: + 62 21 8990 6096<br />
Authorised Distributor:<br />
In the interest of continuous improvement Thermadyne reserve the right to change the specifications or design on any of its products without prior notice.<br />
China - Thermadyne Industries, Inc.<br />
Unit 4F2, Zhao Feng Universal Building,<br />
No. 1800 West Zhongshan Road,<br />
Xuhui District, Shanghai 200235<br />
China<br />
Tel: + 86 21 6407 2626<br />
Fax: + 86 21 6448 3032<br />
AD4027 TwecoPro TorchCat 11.11