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<strong>AEQTOR</strong> <strong>Rev</strong> 1


Introduction<br />

Tweco ® Professional:<br />

When welding is your business<br />

At Thermadyne we distinguish ourselves from our<br />

competition through superior featured, dependable<br />

products, technical innovation and excellence in customer<br />

service and technical support.<br />

Our Tweco ® Professional Series MIG Torch range is proof<br />

of this commitment to deliver quality products that exceed<br />

expectations. A wealth of features and options make these<br />

MIG torches the torch of choice for the serious welding<br />

professional.<br />

The Tweco ® Advantage<br />

For over 40 years Tweco has been the most trusted torch in<br />

the industry. Ergonomic design, exceptional ease of use and<br />

excellent performance continue to deliver a welding torch<br />

with high productivity and low downtime.<br />

Combine this with a comprehensive range to tackle a wide<br />

variety of applications and spare parts support that is<br />

second to none and you have the advantage, everytime!<br />

KEY TO ICONS<br />

400<br />

AMP<br />

Torch amp rating<br />

Tweco ® connection compatible<br />

Euro connection compatible<br />

©2011 Thermadyne. All rights reserved.


Professional MIG Torches<br />

Tweco ® No.2 MIG Torch 4<br />

Tweco ® No.2 MIG Torch parts breakdown 5<br />

Tweco ® No.4 MIG Torch 6<br />

Tweco ® No.4 MIG Torch parts breakdown 7<br />

Tweco ® No.5 MIG Torch 8<br />

Tweco ® No.5 MIG Torch parts breakdown 9<br />

Supra XT MIG Torch 10<br />

Supra XT MIG Torch parts breakdown 11<br />

Pulsemaster Torch 12<br />

Pulsemaster Torch parts breakdown 13<br />

Fusion Torch 14<br />

Fusion Torch parts breakdown 15<br />

Torches & Consumables - CIGWELD Power Sources<br />

Portaweld 100 16<br />

TRANSMIG 135 17<br />

TRANSMIG 165 18<br />

Brumby 180 19<br />

TRANSMIG 190 20<br />

TRANSMIG 200 21<br />

Eliminator 22<br />

MIG Torch Consumable Items<br />

Contact Tips 23<br />

Nozzles 24<br />

Gas Diffusers 26<br />

Conduit Liners 27<br />

Insulators 28<br />

Conductor Tubes 29<br />

Arcair Gouging Torches<br />

Arcair Extreme® K4000 Torch & parts breakdown 30<br />

Arcair Tri-Arc® Foundry Torch & parts breakdown 31<br />

Welding Equipment Accessories<br />

Electrode Holders 32<br />

Work Clamps 33<br />

Rotary & Magnetic Clamps 34<br />

Welding Lead Sets 35<br />

Work Leads 36<br />

Superflex Welding Cables 37<br />

Cable Connectors 37<br />

Weld Measurement Gauges 37<br />

Portable Electrode Drying Oven 38<br />

Contents<br />

3


4<br />

MIG Torches<br />

Tweco No.2 MIG Torch<br />

Specifications<br />

Tweco No.4 MIG Torch<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Tweco ® No. 2 Professional 717162 3.6m Tweco ® 60% @ 250 amps OTW14/35 0.6-1.2 Air<br />

Tweco ® No. 2 Professional OTWX212/3035 3.6m Euro 60% @ 250 amps OTW14/35 0.6-1.2 Air<br />

Tweco No.5 MIG Torch<br />

Transmig<br />

Features<br />

200 MIG Torch<br />

• Heavy duty design<br />

• High impact resistant handle & components<br />

• Large range of consumables available<br />

Supra XT MIG Torch<br />

• Metal jacketed conductor tube<br />

• Oval handle shape reduces operator fatigue<br />

• Heat resistant<br />

Ordering Information<br />

Eliminator Torch<br />

Tweco ® No.2 Professional 3.6m 717162<br />

Tweco ® No.2 Professional Euro 3.6m OTWX212/3035<br />

Optional Flexible Conductor Tubes<br />

Pulsemaster 300A<br />

Features<br />

• Bend up to 80˚<br />

• Specially engineered to bend while minimising<br />

Pulsemaster<br />

restrictions on wire feeding<br />

400A<br />

• Consistent angle to any comparable rigid tube<br />

• Adjusts to suit individual welder’s comfort<br />

• 100% @ 250 amps duty cycle<br />

Fusion MIG Torch<br />

Ordering Information<br />

Flex Neck Conductor Tube 60˚ 62SFLX360<br />

Flex Neck Conductor Tube 80˚ 62SFLX480<br />

Spare Parts Information<br />

Insulator Ring FLX63G<br />

250<br />

AMP<br />

Part No. 62SFLX360<br />

Part No. 62SFLX480


Tweco No.2 MIG Torch<br />

Torch Parts Breakdown<br />

Tweco No.4 MIG Torch<br />

Tweco No.5 MIG Torch<br />

Transmig 200 MIG Torch<br />

Supra XT MIG Torch<br />

* Note: Use OTW52FN gas diffuser for heavy duty insulator and nozzle set up as used<br />

on Tweco No.4 (see page 7 for fixed insulator and heavy duty nozzles)<br />

MIG Torches<br />

Eliminator Torch<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

NOZZLE<br />

1 Adjustable 13mm OTW22/50 OTW22/50/R<br />

NO.<br />

GUN HANGER<br />

7<br />

DESCRIPTION PART No.<br />

OTW152<br />

RETAIL PACK PART No.<br />

–<br />

Adjustable 16mm OTW22/62 OTW22/62/R TRIGGER ASSEMBLY<br />

CONTACT TIP<br />

8 OTW92 –<br />

2 0.6mm OTW14/23 OTW14/23/R HANDLE ASSEMBLY<br />

Pulsemaster<br />

0.8mm OTW14/30 OTW14/30/R<br />

300A<br />

9<br />

0.9mm OTW14/35 OTW14/35/R FRONT CABLE SUPPORT<br />

1.0mm OTW14/40 OTW14/40/R<br />

10<br />

1.2mm OTW14/45 OTW14/45/R OTHER**<br />

OTW83<br />

OTW142/6<br />

–<br />

–<br />

1.6mm OTW14/116 –<br />

Power Connector OTW102 –<br />

0.9mm Heavy Duty OTW14H/35 –<br />

Rear Case Tweco OTWM6RC –<br />

1.0mm Heavy Duty OTW14H/40 –<br />

Rear Case Euro OTWX6RC –<br />

Pulsemaster<br />

1.2mm Heavy Duty OTW14H/45<br />

400A<br />

–<br />

Connector Plug<br />

1.6mm Heavy Duty OTW14H/116 –<br />

Grub Screw 8/32UNC<br />

1.6mm Heavy Duty Oversize 14H/116/78 –<br />

O-Ring<br />

2.0mm Heavy Duty OTW14H/564 –<br />

Power Cable Adaptor (Non-Stock)<br />

OTW350174<br />

OTW44C<br />

OTW224<br />

OTWM170/2<br />

–<br />

–<br />

–<br />

–<br />

1.2mm Heavy Duty Aluminium 717256 –<br />

Rear Power Connector OTW104 –<br />

1.6mm Heavy Duty Aluminium 14AH/116 –<br />

Rear Support 717594 –<br />

0.8mm Tapered OTW14T/30 –<br />

Trigger Lead (Toaster Plug) 2642-2470 –<br />

0.9mm Tapered OTW14T/35 –<br />

Trigger Lead (Spade Plug) 2060-2139<br />

Fusion MIG Torch<br />

1.2mm Tapered OTW14T/45 –<br />

INSULATOR<br />

• Cable assembly (cable hose) not available as spare part.<br />

3 OTW32 OTW32/R<br />

GAS DIFFUSER<br />

–<br />

4<br />

CONDUIT LINER<br />

OTW52<br />

OTW52FN*<br />

OTW52/R<br />

5 4.5m 0.8-0.9mm Hard OTW42/3035 –<br />

4.5m 1.0-1.2mm Hard OTW42/4045 –<br />

4.5m 0.9-1.2mm Nylon OTW42N/3545 –<br />

CONDUCTOR TUBE<br />

6 45˚ OTW62A/45 –<br />

45˚ Metal Jacket OTW62J/45 –<br />

250<br />

AMP<br />

5


6<br />

Tweco No.2 MIG Torch<br />

MIG Torches<br />

Tweco No.4 MIG Torch<br />

Specifications<br />

Tweco No.5 MIG Torch<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Tweco ® No. 4 Professional 717201 3.6m Tweco ® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />

Tweco ® No. 4 Professional 717335 4.5m Tweco ® 4 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />

Tweco ® No. 4 Professional OTWX412/3545 3.6m Euro 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />

Tweco<br />

Transmig 200 MIG Torch<br />

® No. 4 Professional OTWX415/3545 4.5m Euro 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />

Tweco ® No. 4 Professional OTWM412/3545 3.6m Miller 60% @ 400 amps OTW14/45 0.8-2.0 Air<br />

Tweco ® No. 4 Professional OTWL415-116 4.5m Lincoln 60% @ 400 amps OTW14/116 0.8-2.0 Air<br />

Features<br />

Supra XT MIG Torch<br />

• Heavy duty design<br />

• High impact resistant handle & components<br />

• Large range of consumables available<br />

• Metal jacketed conductor tube<br />

• Oval handle shape reduces operator fatigue<br />

Eliminator Torch<br />

• Heat resistant<br />

Ordering Information<br />

Tweco No.4 Professional 3.6m 717201<br />

Pulsemaster 300A<br />

Tweco No.4 Professional 4.5m 717335<br />

Tweco No.4 Professional Euro 3.6m OTWX412/3545<br />

Tweco No.4 Professional Euro 4.5m OTWX415/3545<br />

Tweco No.4 Professional Miller 3.6m OTWM412/3545<br />

Pulsemaster<br />

Tweco No.4 Professional Lincoln 4.5m OTWL415-116<br />

400A<br />

Optional Flexible Conductor Tubes<br />

Features<br />

Fusion MIG Torch<br />

• Bend up to 80˚<br />

• Specifically designed for use with Tweco No.4 Torch<br />

• Specially engineered to bend while minimising<br />

restrictions on wire feeding<br />

• Consistent angle to any comparable rigid tube<br />

• Adjusts to suit individual welder’s comfort<br />

• 100% @ 400 amps duty cycle<br />

Ordering Information<br />

Flex Neck Conductor Tube 60˚ 64SFLX360<br />

Flex Neck Conductor Tube 80˚ 64SFLX480 Part No. 64SFLX360<br />

Spare Parts Information<br />

Insulator Ring FLX64G<br />

400<br />

AMP<br />

Part No. 64SFLX480


Tweco No.2 MIG Torch<br />

Tweco No.4 MIG Torch<br />

Torch Parts Breakdown<br />

Tweco No.5 MIG Torch<br />

Transmig 200 MIG Torch<br />

Supra XT MIG Torch<br />

Eliminator Torch<br />

NO.DESCRIPTION<br />

NOZZLE<br />

PART No. RETAIL PACK PART No.<br />

1 Fixed 16mm, Flush Tip OTW23/62/F –<br />

Pulsemaster 300A<br />

Short stop tapered 9.5mm, 3mm Recess Tip 717309 –<br />

Adjustable 13mm OTW24A/50 OTW24A/50/R<br />

Adjustable 16mm OTW24A/62 OTW24A/62/R<br />

Adjustable HD 16mm OTW24AH/62 –<br />

Adjustable HD 19mm OTW24AH/75 –<br />

CT Nozzle 16mm, 3mm Recess Tip 717532 –<br />

CT Nozzle 16mm, 3mm Recess Tip 717534 –<br />

Pulsemaster<br />

CONTACT TIP<br />

400A<br />

2 0.6mm OTW14/23 OTW14/23/R<br />

0.8mm OTW14/30 OTW14/30/R<br />

0.9mm OTW14/35 OTW14/35/R<br />

1.0mm OTW14/40 OTW14/40/R<br />

1.2mm OTW14/45 OTW14/45/R<br />

1.6mm OTW14/116 –<br />

0.9mm Heavy Duty OTW14H/35 –<br />

Fusion<br />

1.0mm Heavy Duty<br />

MIG<br />

OTW14H/40<br />

Torch<br />

–<br />

1.2mm Heavy Duty OTW14H/45 –<br />

1.6mm Heavy Duty OTW14H/116 –<br />

1.6mm Heavy Duty Oversize 14H/116/78 –<br />

2.0mm Heavy Duty OTW14H/564 –<br />

1.2mm Heavy Duty Aluminium 717256 –<br />

1.6mm Heavy Duty Aluminium 14AH/116 –<br />

0.8mm Tapered OTW14T/30 –<br />

0.9mm Tapered OTW14T/35 –<br />

1.2mm Tapered<br />

INSULATOR<br />

OTW14T/45 –<br />

3 Adjustable OTW34A OTW34A/R<br />

34CT Fixed 717540 –<br />

GAS DIFFUSER<br />

4<br />

CONDUIT LINER<br />

OTW54A OTW54A/R<br />

5 4.5m 0.9-1.2mm Hard OTW44/3545 –<br />

4.5m 2.0mm Hard OTW44/564 –<br />

7.6m 0.9-1.2mm Hard 717344 –<br />

4.5m 1.6mm Hard OTW44/116 –<br />

4.5m 0.9-1.2mm Nylon 717347 –<br />

4.5m 1.6mm Nylon OTW44N/116 –<br />

1.6mm Copper Jumper Liner OTWAWC44116 –<br />

MIG Torches<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

CONDUCTOR TUBE<br />

6 45˚ OTW64A/45 –<br />

60˚ OTW64A/60 –<br />

45˚ Metal Jacket Steel OTW64J/45 –<br />

60˚ Metal Jacket Steel OTW64J/60 –<br />

GUN HANGER<br />

7 OTW154 –<br />

TRIGGER ASSEMBLY<br />

8 OTW94R –<br />

HANDLE ASSEMBLY<br />

9 OTW84A –<br />

FRONT CABLE SUPPORT<br />

10 OTW144/12 –<br />

OTHER<br />

Front Cable Clamp (Non-Stock) OTW134/14 –<br />

Rear Cable Clamp Tweco (Non-Stock) OTW134/14 –<br />

Power Connector OTW104 –<br />

Rear Case Tweco (Non-Stock) OTWM6RC –<br />

Rear Case Euro OTWX6RC –<br />

Connector Plug 1/2” OTW350174 –<br />

Connector Plug 5/8” OTW350174H –<br />

Grub Screw 8/32UNC OTW44C –<br />

O-Ring OTW224 –<br />

Power Cable Adaptor OTWM170/4 –<br />

Rear Support OTW350R23010 –<br />

Connector Nut Euro OTW174X/2 –<br />

Conduit Cap Euro OTW174EX/1 –<br />

Screw OTW4M/S –<br />

Rear Connector OTW174EX/1 –<br />

Power Connection Euro OTW174X/M –<br />

Trigger Lead (Toaster Plug) 2642-2470 –<br />

Trigger Lead (Spade Plug) 2060-2139 –<br />

• Cable assembly (cable hose) not available as spare part.<br />

400<br />

AMP<br />

7


8<br />

Tweco No.4 MIG Torch<br />

MIG Torches<br />

Tweco No.5 MIG Torch<br />

Specifications<br />

Transmig 200 MIG Torch<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Tweco ® No. 5 Professional 717211 3.6m Tweco ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air<br />

Tweco ® No. 5 Professional 717212 4.5m Tweco ® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air<br />

Supra XT MIG Torch<br />

Eliminator Torch<br />

Pulsemaster 300A<br />

Features<br />

Pulsemaster 400A<br />

• Heavy duty design<br />

• High impact resistant handle & components<br />

• Large range of consumables available<br />

• Heat resistant<br />

• Oval handle shape reduces operator fatigue<br />

Fusion MIG Torch<br />

• Extended length conductor tube to reduce<br />

impact of radiant heat on user<br />

Ordering Information<br />

Tweco No.5 Professional 3.6m 717211<br />

Tweco No.5 Professional 4.5m 717212<br />

500<br />

AMP


Tweco No.4 MIG Torch<br />

Tweco No.5 MIG MIG Torch<br />

Torch Parts Breakdown<br />

Transmig 200 MIG Torch<br />

Supra XT MIG Torch<br />

Eliminator Torch<br />

Pulsemaster 300A<br />

Pulsemaster 400A<br />

NO. DESCRIPTION PART No.<br />

Fusion<br />

NOZZLE<br />

MIG Torch<br />

1 CT Nozzle 16mm, 3mm Recess Tip 717538<br />

CT Nozzle 19mm, 3mm Recess Tip 717539<br />

CONTACT TIP<br />

2 0.9mm Heavy Duty OTW15H/35<br />

1.2mm Heavy Duty OTW15H/45<br />

1.6mm Heavy Duty OTW15H/116<br />

2.0mm Heavy Duty OTW15H/564<br />

2.4mm Heavy Duty OTW15H/332<br />

2.8mm Heavy Duty OTW15H/764<br />

1.2mm Heavy Duty Aluminium 717143<br />

1.6mm Heavy Duty Flux Core 717149<br />

INSULATOR<br />

2.0mm Heavy Duty Flux Core 717275<br />

3<br />

GAS DIFFUSER<br />

Fixed insulator for CT Nozzle 717541<br />

4 0.9-1.6mm Conduits OTW55SW<br />

1.6-2.0mm Conduits OTW55<br />

CONDUIT LINER<br />

2.4-2.8mm Conduits OTW55H<br />

5 4.5m 0.9-1.2mm Hard OTW45/3545<br />

4.5m 1.6mm Hard OTW45/116<br />

4.5m 1.6mm Nylon OTW45N/116<br />

4.5m 2.0mm Hard OTW45/564<br />

4.5m 2.4mm Hard OTW45H/332<br />

4.5m 2.8mm Hard OTW45H/764<br />

4.5m 3.2mm Hard 717512<br />

1.6mm Copper Jumper Liner OTWAWC44116<br />

NO. DESCRIPTION PART No.<br />

CONDUCTOR TUBE<br />

6 45˚ OTW65/45<br />

60˚ OTW65/60<br />

45˚ Metal Jacket OTW65J/45<br />

60˚ Metal Jacket OTW65J/60<br />

MIG Torches<br />

GUN HANGER<br />

7 OTW154<br />

TRIGGER ASSEMBLY<br />

8 OTW94R<br />

HANDLE ASSEMBLY<br />

9 OTW85<br />

OTHER<br />

Power Connector OTW104<br />

Rear Case Tweco (Non-Stock) OTWM6RC<br />

Connector Plug 1/2” OTW176S<br />

Connector Plug 5/8” OTW176SH<br />

Grub Screw 8/32UNC OTW44C<br />

O-Ring OTW225<br />

Power Cable Adaptor (Non-Stock) OTWM170/5<br />

Rear Power Connector OTW104<br />

Rear Support OTW350R23010<br />

Front Cable Support OTW145/12<br />

Trigger Lead (Toaster Plug) 2642-2470<br />

Trigger Lead (Spade Plug) 2060-2139<br />

• Cable assembly (cable hose) not available as spare part.<br />

500<br />

AMP<br />

9


10<br />

Transmig 200 MIG Torch<br />

MIG Torches<br />

Supra XT MIG Torch<br />

Specifications<br />

Eliminator Torch<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Supra XT SE4004M16 4.0m Tweco ® 4 60% @ 450 amps OTW15H/116 0.9-2.0 Air<br />

Supra XT SE400X4M16 4.0m Euro 60% @ 450 amps OTW15H/116 0.9-2.0 Air<br />

Pulsemaster 300A<br />

Pulsemaster 400A<br />

Fusion MIG Torch<br />

Features<br />

• Ergonomically designed handle<br />

• Heavy duty design<br />

• High impact resistant handle & components<br />

• Large range of heavy duty front end<br />

consumables available<br />

• Front and rear spring strain relief and<br />

cable support<br />

• Heat resistant<br />

Ordering Information<br />

Supra XT 4m SE4004M16<br />

Supra XT Euro 4m SE400X4M16<br />

450<br />

AMP


Transmig 200 MIG Torch<br />

Supra XT MIG Torch<br />

Torch Parts Breakdown<br />

Eliminator Torch<br />

Pulsemaster 300A<br />

Pulsemaster 400A<br />

Fusion MIG Torch<br />

NO. DESCRIPTION PART No.<br />

NOZZLE<br />

1 CT Nozzle 16mm, 3mm Recess Tip 717538<br />

CT Nozzle 19mm, 3mm Recess Tip 717539<br />

CONTACT TIP<br />

2 0.9mm Heavy Duty OTW15H/35<br />

1.2mm Heavy Duty OTW15H/45<br />

1.6mm Heavy Duty OTW15H/116<br />

2.0mm Heavy Duty OTW15H/564<br />

2.4mm Heavy Duty OTW15H/332<br />

1.2mm Heavy Duty Aluminium 717143<br />

1.6mm Heavy Duty Flux Core 717149<br />

2.0mm Heavy Duty Flux Core 717275<br />

INSULATOR<br />

3 Fixed insulator for CT Nozzle 717541<br />

GAS DIFFUSER<br />

4 0.9-1.6mm Conduits OTW55SW<br />

1.6-2.0mm Conduits OTW55<br />

CONDUIT LINER<br />

5 4.5m 0.9-1.2mm Hard OTW44/3545<br />

7.6m 0.9-1.2mm Hard 717344<br />

4.5m 1.6mm Hard OTW44/116<br />

4.5m 2.0mm Hard OTW44/564<br />

4.5m 0.9-1.2mm Nylon 717347<br />

4.5m 1.6mm Nylon OTW44N/116<br />

CONDUCTOR TUBE<br />

6 45˚ Metal Jacket OTWSE65J/45<br />

60˚ Metal Jacket OTWSE65J/60<br />

MIG Torches<br />

NO. DESCRIPTION PART No.<br />

GUN HANGER<br />

7 OTW154<br />

TRIGGER HOUSING ASSEMBLY<br />

8 OTWSE96<br />

TRIGGER ASSEMBLY<br />

9 OTWSE96/B<br />

HANDLE ASSEMBLY<br />

10 OTWSE86/H<br />

OTHER<br />

Block OTWSE66<br />

Rear Connector Assembly OTW350/170K<br />

Front Connector Assembly OTWSE104<br />

Set Screw OTW44C<br />

O-Ring OTW224<br />

O-Ring Euro OTW174EX/1G<br />

Connector Plug No.4 5/8” OTW350/174H<br />

Connector Plug No.5 5/8” OTW176SH<br />

Rear Case Tweco OTWSGT6RC<br />

Rear Case Euro OTWX6RC<br />

Connector Nut Euro OTW174X/2<br />

Rear Connector Euro OTW174EX/1<br />

Screw OTW4MS<br />

Power Connection (Non-Stock) OTW174X1/M<br />

450<br />

AMP<br />

11


12<br />

Eliminator Torch<br />

MIG Torches<br />

Pulsemaster 300A<br />

Specifications<br />

Pulsemaster 400A<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2) CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

PulseMaster PMAS312X3545 3.6m Euro-Kwik 80% @ 350 amps 16APS364 0.9mm – 1.6mm Air<br />

PulseMaster PMAS412X3545 3.6m Euro-Kwik 80% @ 450 amps 16APS364 0.9mm – 1.6mm Air<br />

PulseMaster PMWS412X3545 3.6m Euro-Kwik 100% @ 400 amps 16APS364 0.9mm – 1.6mm Water<br />

PulseMaster PMWS512X3545 3.6m Euro-Kwik 100% @ 500 amps 16APS364 0.9mm – 1.6mm Water<br />

Fusion MIG Torch<br />

Features<br />

• Heavy duty design for industrial applications<br />

• "Smart" capability with one-touch digital control<br />

to adjust primary parameters such as welding<br />

current, material thickness, wire feed or arc length.<br />

• Specifically designed for use on the CIGWELD<br />

Professional Synergic Pulse range.<br />

• Heavy duty contact tips for high heat<br />

applications and longer tip life<br />

• Ergonomic style handle<br />

• Premium Cablehoz assembly<br />

• Impact resistant handle & trigger design<br />

• Welds up to 1.6mm (0.062”) wire<br />

Ordering Information<br />

PulseMaster 300A Air Cooled 3.6m PMAS312X3545<br />

PulseMaster 400A Air Cooled 3.6m PMAS412X3545<br />

PulseMaster 400A Water Cooled 3.6m PMWS412X3545<br />

PulseMaster 500A Water Cooled 3.6m PMWS512X3545<br />

Optional Flexible Conductor Tubes<br />

Features<br />

• Bend up to 60˚<br />

• Specifically designed for use with Pulsemaster<br />

torch<br />

• Specially engineered to bend while minimising<br />

restrictions on wire feeding<br />

• Consistent angle to any comparable rigid tube<br />

• Adjusts to suit individual welder’s comfort<br />

Ordering Information<br />

Flex Neck Conductor Tube 60˚ PMA64SFLX360<br />

Spare Parts Information<br />

Insulator Ring 66J3<br />

350<br />

AMP<br />

400<br />

AMP<br />

450<br />

AMP<br />

500<br />

AMP<br />

Part No. PMA64SFLX360


Eliminator Torch<br />

Pulsemaster 300A<br />

Torch Parts Breakdown<br />

Pulsemaster 400A<br />

Fusion MIG Torch<br />

NO. DESCRIPTION PART No.<br />

NOZZLE<br />

1 16mm Flush Air Cooled PMA2462F<br />

16mm Recessed Air Cooled PMA24H62<br />

19mm Flush Air Cooled PMA2475F<br />

19mm Recessed Air Cooled PMA24H75<br />

16mm Flush Water Cooled PMW2462F<br />

16mm Recessed Water Cooled PMW2462<br />

19mm Flush Water Cooled PMW2475F<br />

19mm Recessed Water Cooled PMW2475<br />

CONTACT TIP<br />

2 0.9mm 16PS35<br />

1.0mm 16PS40<br />

1.2mm 16PS45<br />

1.2mm Oversize 16APS364<br />

1.6mm Oversize 16PS116<br />

GAS DIFFUSER<br />

3 Air Cooled PMA5416S<br />

Water Cooled PMW5516<br />

CONDUIT LINER<br />

4 3.6m 0.9-1.2mm Plastic 44PSTF354512<br />

3.6m 1.3-1.6mm Plastic 44PWN11612<br />

3.6m 0.9-1.2mm Teflon 44PTF354512<br />

3.6m 1.3-1.6mm Teflon 44PSTF11612<br />

3.6m 0.8-0.9mm Zinc Plated 42P303512<br />

3.6m 0.9-1.2mm Zinc Plated 44P354512<br />

JUMP LINER<br />

Copper Jumper 1.2mm Max. 44JT3545<br />

Copper Jumper 1.6mm Max. 44JT116<br />

Copper Jumper 1.2mm Max. 44JW3545<br />

Copper Jumper 1.6mm Max. 44JW116<br />

350<br />

AMP<br />

MIG Torches<br />

400<br />

AMP<br />

450<br />

AMP<br />

NO. DESCRIPTION PART No.<br />

HANDLE HOUSING<br />

5 w/ Smart Control Assy. PM84-PCD-HK<br />

TRIGGER ASSEMBLY<br />

6 PM94X<br />

500<br />

AMP<br />

13


14<br />

Pulsemaster 400A<br />

MIG Torches<br />

Fusion MIG Torch<br />

Specifications<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE (CO2)# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Tweco Professional Fusion 150 OTWF112X3035 3.6m Euro 60% @ 150 Amps OTW14/30 0.6-1.2 Air<br />

Tweco Professional Fusion 250 OTWF212X3035 3.6m Euro 60% @ 250 Amps OTW14/35 0.6-1.2 Air<br />

Tweco Professional Fusion 400 OTWF412X3545 3.6m Euro 40% @ 400 Amps OTW14H/45 0.9-2.0 Air<br />

#Duty cycles shown are for use with CO2, for mixed gas duty cycle may be reduced up to 20%<br />

Features<br />

• Ergonomic handle design<br />

• Impact resistant handle & trigger design<br />

• Uses Tweco 14 Series consumables<br />

• Flexible strain relief cable support<br />

Ordering Information<br />

Tweco Professional<br />

Fusion 150 MIG Torch 3.6m OTWF112X3035<br />

Tweco Professional<br />

Fusion 250 MIG Torch 3.6m OTWF212X3035<br />

Tweco Professional<br />

Fusion 400 MIG Torch 3.6m OTWF412X3545<br />

150<br />

AMP<br />

250<br />

AMP<br />

400<br />

AMP


Pulsemaster 400A<br />

Fusion MIG Torch<br />

Torch Parts Breakdown<br />

NO. DESCRIPTION PART No.<br />

NOZZLE<br />

1 Adjustable 13mm OTW22/50<br />

Adjustable 16mm OTW22/62<br />

Adjustable Heavy Duty 16mm OTW24AH/62<br />

Adjustable Heavy Duty 19mm OTW24AH/75<br />

CONTACT TIP<br />

2 0.6mm OTW14/23<br />

0.8mm OTW14/30<br />

0.9mm OTW14/35<br />

1.0mm OTW14/40<br />

1.2mm OTW14/45<br />

0.8mm Tapered OTW14T/30<br />

0.9mm Tapered OTW14T/35<br />

1.2mm Tapered OTW14T/45<br />

Heavy Duty 0.9mm OTW14H/35<br />

Heavy Duty 1.0mm OTW14H/40<br />

Heavy Duty 1.2mm OTW14H/45<br />

Heavy Duty 1.6mm OTW14H/116<br />

Heavy Duty 2.0mm OTW14H/564<br />

MIG Torches<br />

150<br />

AMP<br />

250<br />

AMP<br />

NO. DESCRIPTION PART No.<br />

INSULATOR<br />

3 150A, 250A OTW32<br />

400A OTW34A<br />

GAS DIFFUSER<br />

4 150A, 250A OTW52<br />

400A OTW54A<br />

CONDUIT LINER<br />

5 4.5m 0.8-0.9mm Hard OTW42/3035<br />

4.5m 0.9-1.2mm Hard OTW44/3545<br />

4.5m 1.0-1.2mm Hard OTW42/4045<br />

4.5m 1.6mm Hard OTW44/116<br />

4.5m 2.0mm Hard OTW44/564<br />

4.5m 0.9-1.2mm Nylon 717347<br />

4.5m 1.6mm Nylon OTW44N/116<br />

4.5m 0.9-1.2mm Soft Nylon OTW42N/3545<br />

CONDUCTOR TUBE<br />

6 45˚ Steel Jacket (150A, 250A) 62J-45S<br />

45˚ Steel Jacket (400A) 64J-45S<br />

TRIGGER ASSEMBLY<br />

7 W7005001<br />

HANDLE ASSEMBLY<br />

8 Fusion Style Mouldings W7005000<br />

400<br />

AMP<br />

15


16<br />

MIG Torches – CIGWELD Power Sources<br />

Portaweld 100<br />

Specifications<br />

Transmig 135<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Portaweld 100 23000066 2m Hard Wired 5% @ 100 Amps OTW11/40 0.6-0.9 Air<br />

#Refers to duty cycle of power source<br />

Torch Parts Breakdown<br />

Transmig 165<br />

Brumby 180<br />

Transmig 190<br />

Transmig 200 - Series 1<br />

Eliminator<br />

Ordering Information<br />

Portaweld 100 MIG Torch 2m 23000066<br />

100<br />

AMP<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

NOZZLE<br />

1 Fixed 13mm OTW21/50 –<br />

Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />

Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />

CONTACT TIP<br />

2 0.8mm OTW11/30 OTW11/30/R<br />

0.9mm OTW11/35 OTW11/30/R<br />

GAS DIFFUSER<br />

3 23005146 –<br />

CONDUCTOR TUBE<br />

4 45˚ 23005179 –<br />

CONDUIT LINER<br />

5 2m 0.6-1.2mm 23005250 –<br />

NOT SHOWN<br />

Conductor Tube Liner 23005091 –


Portaweld 100<br />

Transmig 135<br />

Specifications<br />

Torch Parts Breakdown<br />

MIG Torches – CIGWELD Power Sources<br />

Transmig 165<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

TRANSMIG 135 23000067 2m Hard Wired 12% @ 135 Amps OTW11/23 0.6-0.9 Air<br />

#Refers to duty cycle of power source<br />

Brumby 180<br />

Transmig 190<br />

Transmig 200 - Series 1<br />

Eliminator<br />

Ordering Information<br />

TRANSMIG 135 MIG Torch 2m 23000067<br />

135<br />

AMP<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

NOZZLE<br />

1 Fixed 13mm OTW21/50 –<br />

Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />

Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />

CONTACT TIP<br />

2 0.6mm OTW11/23 OTW11/23/R<br />

0.8mm OTW11/30 OTW11/30/R<br />

0.9mm OTW11/35 OTW11/35/R<br />

1.0mm OTW11/40 OTW11/40/R<br />

GAS DIFFUSER<br />

3 23005146 –<br />

CONDUCTOR TUBE<br />

4 45˚ 23005179 –<br />

CONDUIT LINER<br />

5 2m 0.6-1.2mm 23005250 –<br />

NOT SHOWN<br />

Conductor Tube Liner 23005091 –<br />

17


18<br />

Transmig 135<br />

MIG Torches – CIGWELD Power Sources<br />

Transmig 165<br />

Specifications<br />

Brumby 180<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

TRANSMIG 165 23000368 3m Hard Wired 16% @ 165 Amps OTW11/30 0.6-1.2 Air<br />

#Refers to duty cycle of power source<br />

Torch Parts Breakdown<br />

Transmig 190<br />

Transmig 200 - Series 1<br />

Eliminator<br />

Ordering Information<br />

TRANSMIG 165 MIG Torch 3m 23000368<br />

165<br />

AMP<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

NOZZLE<br />

1 Fixed 13mm OTW21/50 –<br />

Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />

Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />

CONTACT TIP<br />

2 0.6mm OTW11/23 OTW11/23/R<br />

0.8mm OTW11/30 OTW11/30/R<br />

0.9mm OTW11/35 OTW11/35/R<br />

1.0mm OTW11/40 OTW11/40/R<br />

1.2mm OTW11/45 OTW11/45/R<br />

DIFFUSER<br />

3 OTW51 OTW51/R<br />

CONDUCTOR TUBE<br />

4 45˚ MF0245 –<br />

CONDUIT GUN LINER<br />

5 0.6-1.0mm 23005025 –<br />

1.0-1.2mm 23005069 –


Transmig 165<br />

Brumby 180<br />

Specifications<br />

Torch Parts Breakdown<br />

MIG Torches – CIGWELD Power Sources<br />

Transmig 190<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Brumby 180 717579 3m Hard Wired 18% @ 180 Amps EL16T35 0.6-1.0 Air<br />

#Refers to duty cycle of power source<br />

Transmig 200 - Series 1<br />

Eliminator<br />

Ordering Information<br />

Brumby 180 MIG Torch 3m 717579<br />

NO. DESCRIPTION PART No.<br />

NOZZLE<br />

1 Adjustable 10mm EL22A37<br />

Adjustable 13mm EL22A50<br />

Adjustable 13mm, Flush Tip EL22A50F<br />

Adjustable 13mm, Protruded Tip EL22I50P<br />

Adjustable 16mm EL22A62<br />

Adjustable 16mm, Flush Tip EL22A62F<br />

Adjustable 16mm, Protruded Tip EL22I62P<br />

CONTACT TIP<br />

2 0.8mm EL1630<br />

0.9mm EL1635<br />

1.0mm EL1640<br />

1.2mm EL1645<br />

1.2mm Aluminium EL16A364<br />

0.6mm Tapered EL16T23<br />

0.8mm Tapered EL16T30<br />

0.9mm Tapered EL16T35<br />

1.0mm Tapered EL16T40<br />

1.2mm Tapered EL16T45<br />

1.2mm Aluminium EL16AT364<br />

NO. DESCRIPTION PART No.<br />

GAS DIFFUSER<br />

3 Adjustable Nozzle EL52<br />

Fixed Nozzle EL52CT<br />

TRIGGER ASSEMBLY<br />

4 717523<br />

CONDUIT ASSEMBLY<br />

5 0.8-0.9mm 717524<br />

1.0-1.2mm 717543<br />

OTHER (NOT SHOWN)<br />

6 Set Screw OTW44C<br />

180<br />

AMP<br />

19


20<br />

Brumby 180<br />

MIG Torches – CIGWELD Power Sources<br />

Transmig 190<br />

Specifications<br />

Transmig 200 - Series 1<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

TRANSMIG 190 7977927 3m Hard Wired 15% @ 190 Amps OTW11/30 0.6-1.2 Air<br />

#Refers to duty cycle of power source<br />

Torch Parts Breakdown<br />

Eliminator<br />

Ordering Information<br />

TRANSMIG 190 MIG Torch 3m 7977927<br />

190<br />

AMP<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

NOZZLE<br />

1 Fixed 13mm OTW21/50<br />

Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />

Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />

CONTACT TIP<br />

2 0.6mm OTW11/23 OTW11/23/R<br />

0.8mm OTW11/30 OTW11/30/R<br />

0.9mm OTW11/35 OTW11/35/R<br />

1.0mm OTW11/40 OTW11/40/R<br />

1.2mm OTW11/45 OTW11/45/R<br />

GAS DIFFUSER<br />

3 OTW51 OTW51/R<br />

CONDUIT LINER<br />

4 0.6-1.0mm 23005025<br />

1.0-1.2mm 23005069


Transmig 200 - Series 2<br />

Specifications<br />

Torch Parts Breakdown<br />

MIG Torches – CIGWELD Power Sources<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE# CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

TRANSMIG 200 717609PKD 3m Euro 13% @ 200 Amps OTW11/30 0.6-1.2 Air<br />

#Refers to duty cycle of power source<br />

Ordering Information<br />

TRANSMIG 200 MIG Torch 3m 717609PKD<br />

200<br />

AMP<br />

NO. DESCRIPTION PART No. RETAIL PACK PART No.<br />

NOZZLE<br />

1 Fixed 13mm OTW21/50 –<br />

Fixed 13mm, Flush Tip OTW21/50/F OTW21/50/F/R<br />

Fixed 16mm, Flush Tip OTW21/62/F OTW21/62/F/R<br />

CONTACT TIP<br />

2 0.6mm OTW11/23 OTW11/23/R<br />

0.8mm OTW11/30 OTW11/30/R<br />

0.9mm OTW11/35 OTW11/35/R<br />

1.0mm OTW11/40 OTW11/40/R<br />

1.2mm OTW11/45 OTW11/45/R<br />

GAS DIFFUSER<br />

3 OTW51 –<br />

CONDUIT LINER<br />

4 0.8-0.9mm Hard OTW42/3035 –<br />

0.9-1.2mm Nylon - Al OTW42N/3545 –<br />

1.0-1.2mm Hard OTW42/4045 –<br />

CONDUCTOR TUBE<br />

5 717612 –<br />

TRIGGER & HANDLE ASSEMBLY<br />

6 717613 –<br />

OTHER (NON-STOCK)<br />

Rear Euro Connector Assembly 717615 –<br />

Conduit End Cap 717616 –<br />

Rear Case & Cable Protector 717614 –<br />

21


22<br />

Supra XT MIG Torch<br />

MIG Torches – CIGWELD Power Sources<br />

Eliminator Torch<br />

Specifications<br />

Pulsemaster 300A<br />

TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRES DIA. (mm) COOLING TYPE<br />

Eliminator 717578 3.6m Tweco® 60% @ 250 Amps EL1635 0.6-1.2 Air<br />

Torch Parts Breakdown<br />

Pulsemaster 400A<br />

Fusion MIG Torch<br />

Ordering Information<br />

Eliminator MIG Torch 3.6m 717578<br />

NO. DESCRIPTION PART No.<br />

NOZZLE<br />

1 Adjustable 10mm EL22A37<br />

Adjustable 13mm EL22A<br />

Adjustable 13mm Flush EL22A50F<br />

Adjustable 13mm Protruded Tip EL22IA50P<br />

Adjustable 16mm EL22A62<br />

Adjustable 16mm Flush EL22A62F<br />

Adjustable 16mm Protruded Tip EL22I62P<br />

Fixed 16mm 3mm Recess Tip EL22CT62<br />

Adjustable 19mm EL22A75<br />

CONTACT TIP<br />

2 0.8mm EL1630<br />

0.9mm EL1635<br />

1.0mm EL1640<br />

1.2mm EL1645<br />

1.2mm Aluminium EL16A364<br />

0.6mm Tapered EL16T23<br />

0.8mm Tapered EL16T30<br />

0.9mm Tapered EL16T35<br />

1.0mm Tapered EL16T40<br />

1.2mm Tapered EL16T45<br />

NO. DESCRIPTION PART No.<br />

GAS DIFFUSER<br />

3 Adjustable Nozzle EL52<br />

Fixed Nozzle EL52CT<br />

CONDUIT LINER<br />

4 0.8-0.9mm Hard OTW42/3035<br />

1.0-1.2mm Hard OTW42/4045<br />

0.9-1.2mm Nylon OTW42N/3545<br />

CONDUCTOR TUBE<br />

5 45˚ Metal Jacket EL63J-45<br />

GUN HANGER<br />

6 OTW152<br />

OTHER<br />

Trigger Blade Assembly EL96B<br />

Set Screw OTW44C<br />

O-Ring OTW224<br />

Tweco Connector Plug OTW350174<br />

250<br />

AMP


Gas Diffusers<br />

Contact Tips<br />

MIG Torch Accessories<br />

Insulators Contact Tip 0.9mm OTW11/35 25 OTW11/35/R 10 Portaweld 100; Transmig 135;<br />

11 – SERIES<br />

Contact Tip 0.6mm OTW11/23 25 OTW11/23/R 10 Tweco ® No. 1; Mini Gun; TWE 1;<br />

Contact Tip 0.8mm OTW11/30 25 OTW11/30/R 10 Autopak 150; 200; Transmig 195;<br />

Contact Tip 1.0mm OTW11/40 25 OTW11/40/R 10 Transmig 165; Transmig 190;<br />

Contact Tip 1.2mm OTW11/45 25 OTW11/45/R 10 Transmig 200;<br />

Transmig 130 Twin; Wire Wasp<br />

Robotic & Automatic Gas Diffusers<br />

Contact Tip 0.6mm OTW14/23 25 OTW14/23/R 10 Tweco ® No.2; TWE 2<br />

Contact Tip 0.8mm OTW14/30 25 OTW14/30/R 10 Tweco<br />

Nozzles<br />

Conduit Liners<br />

® No.4; TWE 4<br />

Contact Tip 0.9mm OTW14/35 25 OTW14/35/R 10 Tweco ® 14 – SERIES<br />

Fusion 150; 250; 400<br />

Contact Tip 1.0mm OTW14/40 25 OTW14/40/R 10 Transmig 195 RP<br />

Contact Tip 1.2mm OTW14/45 25 OTW14/45/R 10 Transmig 200<br />

Contact Tip 1.6mm<br />

Heavy Duty Contact Tip 0.9mm<br />

Heavy Duty Contact Tip 1.0mm<br />

OTW14/116<br />

OTW14H/35<br />

OTW14H/40<br />

25<br />

25<br />

25<br />

Transmig 275<br />

Transmig S3-C<br />

Transmig 185 S<br />

Transmig 185 SM<br />

Heavy Duty Contact Tip 1.2mm OTW14H/45 25 Transmig 180<br />

Heavy Duty Contact Tip 1.6mm OTW14H/116 25 Transmig 240<br />

Heavy Duty Contact Tip 1.6mm Oversize 14H/116/78 25 Transmig 250<br />

Heavy Duty Contact Tip 2.0mm OTW14H/564 25 Transmig 310<br />

Heavy Duty Contact Tip 1.2mm Aluminium<br />

Heavy Duty Contact Tip 1.6mm Aluminium<br />

717256<br />

14AH/116<br />

25<br />

25<br />

Transmig 330<br />

Transmig 350<br />

Transmig 400<br />

Contact Tip 0.8mm Tapered OTW14T/30 25 Transmig 400EC<br />

Contact Tip 0.9mm Tapered OTW14T/35 25<br />

Contact Tip 1.2mm Tapered OTW14T/45 25<br />

Conductor Tubes<br />

Heavy Duty Contact Tip 0.9mm OTW15H/35 25 Tweco ® No. 5<br />

15 – SERIES<br />

ELIMINATOR ®<br />

DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES<br />

QTY PART NO.<br />

Heavy Duty Contact Tip 1.2mm OTW15H/45 25 Supra XT<br />

Heavy Duty Contact Tip 1.6mm OTW15H/116 25 Transmig 500<br />

Heavy Duty Contact Tip 2.0mm OTW15H/564 25<br />

Heavy Duty Contact Tip 2.4mm OTW15H/332 25<br />

Heavy Duty Contact Tip 2.8mm OTW15H/764 25<br />

Heavy Duty Contact Tip 1.2mm Aluminium 717143 25<br />

Heavy Duty Contact Tip 1.6mm Flux Core 717149 25<br />

Heavy Duty Contact Tip 2.0mm Flux Core 717275 25<br />

Contact Tip 0.6mm Tapered EL16T23 25 Transmig 210; 220; 250; 310; 330<br />

Contact Tip 0.8mm Tapered EL16T30 25 Transmig 210se; 250se<br />

Contact Tip 0.9mm Tapered EL16T35 25 Transmig 330se pre-May 2001<br />

Contact Tip 1.0mm Tapered EL16T40 25 Transmig 215se; 265se<br />

Contact Tip 1.2mm Tapered EL16T45 25<br />

Contact Tip 1.6mm Tapered EL16T116 25<br />

Contact Tip 1.2mm Aluminium EL16A364 25<br />

Contact Tip 1.6mm Aluminium EL16A116 25<br />

Contact Tip 0.8mm EL1630 25<br />

Contact Tip 0.9mm EL1635 25<br />

Contact Tip 1.0mm EL1640 25<br />

Contact Tip 1.2mm EL1645 25<br />

Contact Tip 1.3mm EL1652 25<br />

Contact Tip 1.6mm EL16116 25<br />

Contact Tip 2.0mm EL16564 25<br />

Contact Tip 2.4mm EL16332 25<br />

23


24<br />

Robotic & Automatic Gas Diffusers<br />

MIG Torch Accessories<br />

Nozzles<br />

DESCRIPTION<br />

Conduit Liners<br />

PART NO. PACKED<br />

QTY<br />

RETAIL PACK<br />

PART NO.<br />

QTY APPLICABLE TORCHES<br />

130 Twin Nozzle<br />

Nozzle Transmig 130 Twin OCE1311 1 OCE1311/R 2 130 Twin Gun<br />

Wire Wasp Gun<br />

Conductor Tubes<br />

Nozzle Tweco ® No.1 Fixed, 13mm OTW21/50 1 Tweco ® No.1; Mini MIG<br />

Tweco® No.1 & Mini Gun<br />

Tweco® No.2<br />

Tweco® No.4<br />

Tweco® No.5<br />

Nozzle Tweco ® No.1 Fixed, OTW21/50/F 1 OTW21/50/F 2 TWE 1; Autopak 150; 250<br />

13mm Flush Tip Transmig 195<br />

Nozzle Tweco ® No.1 Fixed, OTW21/62/F 1 OTW21/62/F 2 Portaweld 100; Transmig 135<br />

16mm Flush Tip Transmig 165; Transmig 190<br />

Tweco ® No.2 Adjustable 13mm, OTW22/50 1 OTW22/50/R 2 Tweco ® No.2; TWE 2<br />

3mm Recess Tip Fusion 150; Fusion 250<br />

Tweco ® No.2 Adjustable 16mm, OTW22/62 1 OTW22/62/R 2 Transmig 200; Transmig 240<br />

3mm Recess Tip Transmig 185 S<br />

Transmig 185 SM<br />

Transmig 180<br />

Tweco ® No.4 Fixed, Flush Tip OTW23/62/F 1 Tweco ® No.4; TWE 4; Fusion 400<br />

Tweco ® No.4 Adjustable 13mm OTW24A/50 1 OTW24A/50/R 2 Transmig 195 RP<br />

Tweco ® No.4 Adjustable 16mm OTW24A/62 1 OTW24A/62/R 2 Transmig S3-C<br />

Tweco ® No.4 Adjustable OTW24AH/62 1 Transmig 330<br />

Heavy Duty 16mm Transmig 350<br />

Tweco ® No.4 Adjustable OTW24AH/75 1 Transmig 400<br />

Heavy Duty 19mm Transmig 450EC<br />

Tweco ® No. 4 Short Stop 717309 1<br />

Tapered 9.5mm, 3mm Recess Tip<br />

Tweco ® No. 4 CT Nozzle Tip 717532 1<br />

16mm Fixed, 3mm Recess Tip<br />

Tweco ® No. 4 CT Nozzle Tip 717534 1<br />

16mm Fixed, 13mm Recess Tip<br />

Tweco ® No. 5 CT Nozzle Tip 717538 1 Tweco ® No. 5<br />

16mm Fixed, 3mm Recess Tip<br />

Tweco ® No. 5 CT Nozzle Tip 717539 1 Supra XT<br />

19mm Fixed, 3mm Recess Tip Transmig 500


Robotic & Automatic Gas Diffusers<br />

MIG Torch Accessories<br />

Nozzles<br />

Conduit Liners<br />

Nozzle Eliminator<br />

Conductor Tubes<br />

® 250 amp EL22A37 1 Eliminator ® Nozzle Eliminator<br />

250; Brumby 180;<br />

® 250 amp EL22A50 1 Transmig 210se; 250se<br />

Adjustable 13mm Transmig 330se pre May 2001<br />

Nozzle Eliminator ® 250 amp EL22A50F 1 Transmig 220<br />

Adjustable 13mm Flush Transmig 250<br />

Nozzle Eliminator ® 250 amp EL22A62<br />

Adjustable 16mm<br />

Nozzle Eliminator<br />

1<br />

® 250 amp EL22A62F 1<br />

ELIMINATOR ®<br />

DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES<br />

QTY PART NO.<br />

Adjustable 10mm Transmig 210; 250; 310; 330<br />

Adjustable 16mm Flush<br />

Nozzle Eliminator ® 250 amp<br />

Adjustable 19mm<br />

EL22A75 1<br />

Nozzle Eliminator ® 250 amp<br />

Adjustable 13mm Protruded tip<br />

EL22I50P 1<br />

Nozzle Eliminator ® 250 amp<br />

Adjustable 16mm Protruded tip<br />

EL22I62P 1<br />

Nozzle Eliminator ® 250 amp<br />

Fixed 16mm 3mm Recess tip<br />

EL22CT62 1<br />

Nozzle Eliminator ® 450 amp EL24I37 1 Eliminator ® 450<br />

Adjust 10mm 3mm Recess tip Transmig 400 pre May 2001<br />

Nozzle Eliminator ® 450 amp EL24I50 1 Transmig 350ec; 350 Pulse<br />

Adjust 13mm 3mm Recess tip<br />

Nozzle Eliminator ® 450 amp EL24I62 1<br />

Adjust 16mm 3mm Recess tip<br />

Nozzle Eliminator ® 450 amp EL24I62H 1<br />

Heavy Duty Adjust 16mm<br />

Nozzle Eliminator ® 450 amp EL24I75 1<br />

Adjust 16mm 3mm Recess tip<br />

Nozzle Eliminator ® 450A amp EL24CT62 1<br />

Fixed 16mm 3mm Recess tip<br />

Nozzle Eliminator ® 450 amp EL24CT62H 1<br />

Heavy Duty Fixed 16mm<br />

Nozzle Eliminator ® 450 amp EL24CT75H 1<br />

Heavy Duty Fixed 19mm<br />

Nozzle Eliminator ® 600 amp OTW26I62 1 Eliminator ® 600<br />

Adjustable 16mm<br />

25


26<br />

MIG Torch Accessories<br />

Gas Diffusers<br />

DESCRIPTION PART NO. PACKED RETAIL PACK QTY APPLICABLE TORCHES<br />

QTY PART NO.<br />

Contact Tips<br />

Gas Diffuser MIG 135 23005146 1 MIG 135 gun<br />

Portaweld 100 gun<br />

Gas Diffuser Mini Gun 717522 1 Mini gun<br />

Gas Diffuser OTW51 5 OTW51/R 2 Tweco ® Insulators<br />

No. 1; TWE No. 1<br />

MIG 165 Gun; MIG 190 Gun<br />

Gas Diffuser OTW52 5 OTW52/R 2 Tweco ® No. 2; TWE No. 2<br />

Tweco ® Fusion 150; 250<br />

Gas Diffuser OTW52FN 5 Tweco ® No. 2<br />

Gas Diffuser OTW54A 5 OTW54A/R 2 Tweco ® No. 4; TWE No. 4<br />

Tweco ® Robotic & Automatic Gas Diffusers<br />

Fusion 400<br />

Gas Diffuser 0.9-1.6mm Conduits OTW55SW 5 Tweco ® Nozzles<br />

No. 5; Supra XT<br />

Gas Diffuser 1.6-2.0mm Conduits OTW55 5 Tweco ® No. 5; Supra XT<br />

Gas Diffuser 2.4-2.8mm Conduits OTW55H 5 Tweco ® Conduit Liners<br />

No. 5; Supra XT<br />

Eliminator ® 250 amp Gas Diffuser EL52 1 Eliminator ® 250<br />

Adjustable Nozzle<br />

Eliminator ® 250 amp Gas Diffuser EL52CT 1 Eliminator ® Conductor Tubes<br />

250<br />

Fixed Nozzle<br />

Eliminator ® 450 amp Gas Diffuser EL54CTSW 1 Eliminator ® 450<br />

Fixed Nozzle 0.6-1.6mm<br />

Eliminator ® 450 amp Gas Diffuser EL54CTH 1 Eliminator ® 450<br />

Fixed Nozzle 2.0-2.4mm<br />

Eliminator ® 450 amp Gas Diffuser EL54SW 1 Eliminator ® 450<br />

Adjustable Nozzle 0.6-1.6mm<br />

Eliminator ® 450 amp Gas Diffuser EL54H 1 Eliminator ® 450<br />

Adjustable Nozzle 2.0-2.4mm<br />

Eliminator ® 600 amp Gas Diffuser EL56SW 1 Eliminator ® 600<br />

Fixed Nozzle 0.6-1.6mm<br />

Eliminator ® 600 amp Gas Diffuser EL56H 1 Eliminator ® 600<br />

Fixed Nozzle 2.0-2.4mm


Nozzles<br />

Conduit Liners<br />

Conductor Tubes<br />

Tweco ® No.2<br />

Tweco ® No.4<br />

Tweco ® No.5<br />

ELIMINATOR ® 250<br />

ELIMINATOR ® 450<br />

ELIMINATOR ® 600<br />

ALL OTHER LINERS<br />

MIG Torch Accessories<br />

DESCRIPTION PART NO. PACKED APPLICABLE TORCHES<br />

QTY<br />

Tweco ® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco ® No.2 OTW42/3035 1 Tweco ® No. 2; TWE 2<br />

Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Tweco ® Fusion 150; 250<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.4 OTW44/3545 1 Tweco ® No. 4; TWE 4<br />

Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.4 OTW44/564 1 Supra XT<br />

Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 330<br />

Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.4 OTW44/116 1 Transmig 350; 350ec<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1 Transmig 350 Pulse<br />

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.4 OTW44N/116 1 Transmig 400; Transmig 450EC<br />

Tweco ® Fusion 400<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.5 OTW45/3545 1 Tweco ® No. 5<br />

Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.5 OTW45/564 1 Transmig 500<br />

Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1 Transmig 500i<br />

Tweco ® Conduit Liner 4.5M 2.4mm Hard Tweco ® No.5 OTW45H/332 1 Supra XT (up to 2.8mm hard)<br />

Tweco ® Conduit Liner 4.5M 2.8mm Hard Tweco ® No.5 OTW45H/764 1<br />

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.5 OTW45N/116 1<br />

Tweco ® Conduit Liner 4.5M 3.2mm Hard Tweco ® No.5 717512 1<br />

Tweco ® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco ® No.2 OTW42/3035 1 Eliminator ® 250<br />

Tweco ® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco ® No.2 OTW42/4045 1 Transmig 210; 250; 310; 330<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.2 OTW42N/3545 1 Transmig 210se; 250se<br />

Transmig 215se; 265se<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.4 OTW44/3545 1 Eliminator ® 450<br />

Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.4 OTW44/564 1 Transmig 350; 350ec<br />

Tweco ® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco ® No.4 717344 1 Transmig 350 Pulse<br />

Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.4 OTW44/116 1 Transmig 400<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco ® No.4 717347 1<br />

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.4 OTW44N/116 1<br />

Tweco ® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco ® No.5 OTW45/3545 1 Eliminator ® 600<br />

Tweco ® Conduit Liner 4.5M 2.0mm Hard Tweco ® No.5 OTW45/564 1 Transmig 500<br />

Tweco ® Conduit Liner 4.5M 1.6mm Hard Tweco ® No.5 OTW45/116 1<br />

Tweco ® Conduit Liner 4.5M 2.4mm Hard Tweco ® No.5 OTW45H/332 1<br />

Tweco ® Conduit Liner 4.5M 2.8mm Hard Tweco ® No.5 OTW45H/764 1<br />

Tweco ® Conduit Liner 4.5M 1.6mm Nylon Tweco ® No.5 OTW45N/116 1<br />

Tweco ® Conduit Liner 4.5M 3.2mm Hard Tweco ® No.5 717512 1<br />

Tweco ® Conductor Tube Copper Jump Liner 1.6mm OTWAWC44116 1 For aluminium wire<br />

Tweco ® Conduit Liner 4.5M 0.8-0.9mm 717524 1 MiniGun<br />

Tweco ® Conduit Liner 4.5M 1.0-1.2mm 717543 1 MiniGun<br />

Conduit Liner (Non Tweco ® ) 2M 0.6-1.2mm OCE5580017 1 Wire Wasp & 130Twin<br />

Conduit Liner 2M 0.6-0.9mm 23005250 1 Portaweld 100; Transmig 135<br />

Liner Conductor Tube 23005091 1 Portaweld 100; Transmig 135<br />

Conduit Liner 3M 0.6-1.0mm 23005025 1 Transmig 165; Transmig 190<br />

Conduit Liner 3M 1.0-1.2mm 23005069 1 Transmig 165; Transmig 190<br />

27


28<br />

Contact Tips<br />

MIG Torch Accessories<br />

Insulators<br />

DESCRIPTION PART NO. QTY RETAIL PACK PACKED APPLICABLE TORCHES<br />

PART NO. QTY<br />

Robotic & Automatic Gas Diffusers<br />

Tweco ® No.2 & No.4<br />

Nozzles<br />

Tweco ® No. 4 & No.5<br />

Adjustable Tweco ® No. 2 OTW32 25 OTW32/R 2 Tweco ® No. 2; TWE 2<br />

Adjustable Tweco ® No. 4 OTW34A 25 OTW34A/R 2 Tweco ® Fusion 150; 250<br />

Fixed Insulator for CT Nozzle Tweco<br />

Conduit Liners<br />

® No. 5 717541 1 Tweco ® No. 5<br />

Conductor Tubes<br />

Tweco ® No. 4; TWE 4<br />

Tweco ® Fusion 400<br />

Fixed Insulator for CT Nozzle Tweco ® No. 4 717540 1 Tweco ® No. 4<br />

Supra XT


Conduit Liners<br />

Conductor Tubes<br />

Tweco ® No.2<br />

Tweco ® No.4<br />

Tweco ® No.5<br />

SUPRA XT<br />

Eliminator ®<br />

ALL OTHER TORCHES<br />

130 TWIN/WIRE WASP<br />

MIG Torch Accessories<br />

DESCRIPTION PART NO. PACKED APPLICABLE TORCHES<br />

QTY<br />

Tweco ® No.2, 45˚ Conductor Tube OTW62A/45 1 Tweco ® No.2<br />

Tweco ® No.2, 45˚ Metal Jacket Conductor Tube OTW62J/45 1<br />

Tweco ® No.4 45˚ Conductor Tube OTW64A/45 1 Tweco ® No.4<br />

Tweco ® No.4 60˚ Conductor Tube OTW64A/60 1<br />

Tweco ® No.4 45˚ Metal Jacket Conductor Tube OTW64J/45 1<br />

Tweco ® No.4 60˚ Metal Jacket Conductor Tube OTW64J/60 1<br />

Tweco ® No.5 45˚ Conductor Tube OTW65/45 1 Tweco ® No.5<br />

Tweco ® No.5 60˚ Conductor Tube OTW65/60 1<br />

Tweco ® No.5 45˚ Metal Jacket Conductor Tube OTW65J/45 1<br />

Tweco ® No.5 60˚ Metal Jacket Conductor Tube OTW65J/60 1<br />

Supra XT 45˚ Metal Jacket Conductor Tube OTWSE65J/45 1 Supra XT<br />

Supra XT 60˚ Metal Jacket Conductor Tube OTWSE65J/60 1<br />

Eliminator ® 250 amp 45˚ Metal Jacket Conductor Tube EL63J-45 1 Eliminator ® 250<br />

Eliminator ® 450 amp 45˚ Metal Jacket Conductor Tube EL64J45 1 Eliminator ® 450<br />

Eliminator ® 450 amp 60˚ Metal Jacket Conductor Tube EL64J60 1 Eliminator ® 450<br />

45˚ Conductor Tube T116103505 1 TWE 1 torch<br />

45˚ Tweco Screw Tips Conductor Tube T116103506 1 TWE 2 torch<br />

45˚ Tweco Elim Tips Conductor Tube T116103508 1 TWE 2 torch<br />

45˚ Conductor Tube T116103507 1 TWE 4 torch<br />

250-60-60 60˚ 250 amp Gun Conductor Tube OTW90031 1 MIG195<br />

350-60-60 60˚ 350 amp Gun Conductor Tube 717565 1 MIG275<br />

45˚ 250 amp Gun Conductor Tube MS6345 1 Transmig 210 to 330<br />

45˚ Torch Trigger Switch Conductor Tube 23005179 1 Portaweld 100<br />

45˚ Torch Trigger Switch Conductor Tube 23005144 1 Transmig 135<br />

45˚ Conductor Tube MF0245 1 Transmig 165; Transmig 190<br />

45˚ Conductor Tube 62J-45S 1 Tweco ® Fusion 150; 250<br />

45˚ Conductor Tube 64J-45S 1 Tweco ® Fusion 400<br />

Conductor Tube and Torch Trigger Switch for OCE 5750517 1 Transmig 130 Twin<br />

130 Twin and Wire Wasp Wire Wasp<br />

29


30<br />

Gouging Torches<br />

Arcair Extreme ®<br />

Specifications<br />

K4000 Torch<br />

Arcair Tri-Arc Foundry Torch<br />

TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT<br />

Arcair Extreme AA61082008 2.1m Round: 4-13mm 100% @ 1000 Amps 550kPa (80psi) 790 lpm (28cfm) 2.4kg<br />

K4000 Torch Flat: 9.5mm & 16mm<br />

Features<br />

• Four barrel nozzle gives optimum metal removal<br />

• Optimised torch air flow controls noise<br />

• Natural 15˚ torch angle & 360˚ swivel cable<br />

• Optimum cable & torch weight to minimise<br />

operator fatigue<br />

• High quality cable assembly<br />

• Rugged construction<br />

Ordering Information<br />

Arcair Extreme K4000 Torch AA61082008<br />

* For information on gouging carbons please refer to the<br />

Thermadyne Welding Consumables Pocket Guide<br />

Torch Parts Breakdown<br />

NO. DESCRIPTION PART No.<br />

INSULATOR & SCREWS<br />

1 AA94433183<br />

LEVER & SCREWS<br />

2 AA94476066<br />

VALVE BONNET<br />

3 AA94104016<br />

BONNET WRENCH<br />

4 AA94960001<br />

SPOOL & O-RINGS<br />

5 AA94801011<br />

O-RINGS<br />

6 2 required AA94710036<br />

UPPER ARM<br />

7 AA94048088<br />

HEAD & SCREW<br />

8 AA94378368<br />

TORCH BODY<br />

9 AA94103206<br />

HANDLE<br />

10 AA94370163<br />

1000<br />

AMP


Arcair Extreme K4000 Torch<br />

Gouging Torches<br />

Arcair Tri-Arc ®<br />

Specifications<br />

Features<br />

• Four barrel nozzle gives optimum metal removal<br />

• Optimised torch air flow controls noise<br />

• 360˚ swivel cable & positive hand grip<br />

• Optimum cable & torch weight to minimise<br />

operator fatigue<br />

• High quality cable assembly<br />

• Rugged construction<br />

Foundry Torch<br />

TORCH MODEL PART NUMBER LENGTH CARBON SIZE DUTY CYCLE AIR PRESSURE AIR FLOW RATE WEIGHT<br />

Arcair Tri-Arc AA62991424 2.1m Round: 8-19mm 100% @ 2200 Amps 550kPa (80psi) 1130 lpm (40cfm) 5.8kg<br />

Foundry Torch<br />

Ordering Information<br />

Arcair Tri-Arc Foundry Torch AA62991424<br />

Defect Removal Heads 6 to 19mm AA94378370<br />

General Purpose Heads 13mm AA94378267<br />

General Purpose Heads 16mm AA94378270<br />

General Purpose Heads 19mm AA94378273<br />

* For information on gouging carbons please refer to the<br />

Thermadyne Welding Consumables Pocket Guide<br />

Torch Parts Breakdown<br />

NO. DESCRIPTION PART No.<br />

INSULATOR & SCREWS<br />

1 AA94433118<br />

LEVER & SCREWS<br />

2 AA94476034<br />

VALVE BONNET<br />

3 AA94104023<br />

BONNET WRENCH<br />

4 AA94960001<br />

SPOOL & O-RINGS<br />

5 AA94801021<br />

O-RINGS<br />

6 2 required AA94710036<br />

UPPER ARM<br />

7 AA94048110<br />

HEAD & SCREW<br />

8 General Purpose 13mm Head AA94378267<br />

General Purpose 16mm Head AA94378270<br />

General Purpose 19mm Head AA94378273<br />

Defect Removal Heads 6mm to 19mm AA94378370<br />

TORCH BODY<br />

9 AA94103221<br />

HANDLE<br />

10 AA94370079<br />

2200<br />

AMP<br />

31


32<br />

Welding Equipment Accessories<br />

Electrode Holders<br />

Work Clamps<br />

Twistlock Electrode Holder 250 Amp<br />

DESCRIPTION PART NO.<br />

Rotary & Magnetic Clamps<br />

Twistlock Electrode Holder 400 Amp<br />

Magnetic Ground Clamps<br />

Welding Lead Sets<br />

Twistlock Electrode Holder 600 Amp<br />

• Heavy duty high quality construction<br />

• Fully insulated<br />

• High performance<br />

• Heat resistant fibreglass handle<br />

Superflex Welding Cables<br />

• Accepts 70mm2 to 95mm2 welding cable<br />

• 600 amp @ 25%; 350 amp @ 60% duty cycle<br />

• Electrode capacity from 2.0mm to 6.3mm shank 646343<br />

Weld Measurement Gauges<br />

Tweco Tong Electrode Holder 400 Amp<br />

• EXTRA HEAVY DUTY 646344<br />

• Electrode capacity from 1.6mm to 6.3mm shank<br />

• Fully insulated<br />

• All position electrode grip featuring ultra quick electrode change<br />

• Long life cool running tong holder<br />

Portable Electrode Drying Oven<br />

Tong Electrode Holder 400 Amp<br />

• Complies to AS/IEC 60974-11, Category A & B environments 646165<br />

• Electrode capacity from 1.6mm to 5mm shank<br />

• Fully insulated<br />

• High quality & durable<br />

• Accepts 25mm 2 to 35mm 2 welding cable<br />

• 250 amp @ 35%; 200 amp @ 60% duty cycle<br />

• Complies to AS/IEC 60974-11, Category A & B environments 646142<br />

• Electrode capacity from 1.6mm to 6.3mm<br />

• Fully insulated<br />

• High quality & durable<br />

• Accepts 50mm2 to 70mm2 welding cable<br />

• 400 amp @ 35%; 300 amp @ 60% duty cycle<br />

• Electrode capacity from 1.6mm to 6.3mm shank 646214<br />

• Fully insulated<br />

• All position electrode grip featuring ultra quick electrode change<br />

• Accepts 50mm 2 to 70mm 2 welding cable


Electrode Holders<br />

Welding Equipment Accessories<br />

Work Clamps Clamps<br />

Rotary<br />

Spring Loaded 200 Amp<br />

& Magnetic Clamps<br />

• Heavy duty clamp<br />

• M8 mounting stud<br />

• Jaws opening: Height 38mm; Depth 63mm<br />

Magnetic Ground<br />

• Suits up to 25mm<br />

Clamps<br />

2 welding cable<br />

Spring Loaded 400 Amp<br />

Welding Lead Sets<br />

DESCRIPTION PART NO.<br />

• Spring loaded jaws 646348<br />

• Copper jaws with Copper braided shunt<br />

• Zinc plate steel construction<br />

• 200 amp @ 60% duty cycle<br />

• Spring loaded jaws 646349<br />

• Copper jaws with Copper braided shunt<br />

• Zinc plate steel construction<br />

• 400 amp @ 60% duty cycle<br />

• Heavy duty clamp<br />

• M10 mounting stud<br />

• Jaws opening: Height 63mm; Depth 76mm<br />

• Suits up to 70mm2 welding cable<br />

Superflex Welding Cables<br />

• Spring loaded jaws 646350<br />

Spring Loaded 600 Amp<br />

• Copper jaws with Copper braided shunt<br />

• Zinc plate steel construction<br />

• 600 amp @ 60% duty cycle<br />

Weld Measurement Gauges<br />

• Heavy duty clamp<br />

• M10 mounting stud<br />

• Jaws opening: Height 76mm; Depth 76mm<br />

• Suits up to 95mm2 welding cable<br />

Portable Electrode Drying Oven<br />

‘G’ Clamp 500 Amp<br />

Tong Clamp 500 Amp<br />

• All brass construction with Steel fixing screw 646351<br />

• 500 amp @ 60% duty cycle<br />

• Compact, durable clamp<br />

• Jaws opening: Height 42mm; Depth 40mm<br />

• Suits up to 95mm2 welding cable<br />

• All brass construction with Copper shunt 646352<br />

• 500 amp @ 60% duty cycle<br />

• M8 mounting stud<br />

• Jaws opening: Height 100mm; Depth 140mm<br />

• Suits up to 70mm 2 welding cable<br />

33


34<br />

Work Clamps<br />

Welding Equipment Accessories<br />

Rotary & Magnetic Clamps<br />

DESCRIPTION PART NO.<br />

Magnetic Ground Clamps<br />

Rotary Clamp 250 Amp<br />

• Highly efficient 360˚ rotating clamp 646353<br />

• All Copper construction with Copper shunt<br />

• 250 amp @ 60% duty cycle<br />

• M8 mounting stud<br />

• Suits up to 95mm2 welding cable<br />

Welding Lead Sets<br />

Rotary Clamp 500 Amp<br />

• All Copper construction with Copper shunt<br />

• 500 amp @ 60% duty cycle<br />

• M8 mounting stud<br />

Superflex Welding<br />

• Suits up to 95mm<br />

Cables<br />

2 welding cable<br />

• Highly efficient 360˚ rotating clamp 646354<br />

Weld Measurement Gauges<br />

Rotary Clamp 1000 Amp<br />

• Highly efficient 360˚ rotating clamp 646355<br />

• All Copper construction with Copper shunt<br />

• 1000 amp @ 60% duty cycle<br />

• M8 mounting stud<br />

• Suits up to 95mm2 welding cables<br />

Portable Electrode Drying Oven<br />

Magnetic Ground Clamp 200 Amp<br />

Magnetic Ground Clamp 300 Amp<br />

Magnetic Ground Clamp 600 Amp<br />

• Switchable magnetic ground clamp up to 200 Amp SMGC200<br />

• Easy connect and easy release control knob<br />

• Perfect for flat and pipeline applications<br />

• Cuts down set-up time<br />

• Switchable magnetic ground clamp up to 300 Amp SMGC300<br />

• Easy connect and easy release control knob<br />

• Perfect for flat and pipeline applications<br />

• Cuts down set-up time<br />

• Switchable magnetic ground clamp up to 600 Amp SMGC600<br />

• Easy connect and easy release control knob<br />

• Perfect for flat and pipeline applications<br />

• Cuts down set-up time


Magnetic Ground Clamps<br />

Welding Equipment Accessories<br />

Welding Lead Sets<br />

DESCRIPTION PART NO.<br />

Superflex Welding Cables<br />

ELECTRODE LEAD<br />

• CIGWELD 250 Amp electrode holder<br />

• 3 metre double insulated 16mm<br />

Weld Measurement Gauges<br />

2 welding cable<br />

• 25mm2 dinse connector<br />

3m Lead Set 200 Amp<br />

• Electrode holder complies to AS/IEC 60974-11, 646386<br />

Category A & B environments<br />

WORK LEAD<br />

• 200 Amp work clamp<br />

• 3 metre double insulated 16mm2 welding cable<br />

• 25mm2 dinse connector<br />

• Electrode holder complies to AS/IEC 60974-11, 646323<br />

Category A & B environments<br />

5m Lead Set 200 Amp<br />

Portable Electrode Drying Oven<br />

5m Lead Set 400 Amp<br />

8m Lead Set 400 Amp<br />

8m Lead Set 500 Amp<br />

ELECTRODE LEAD<br />

• CIGWELD 250 Amp electrode holder<br />

• 5 metre double insulated 16mm2 welding cable<br />

• 25mm2 dinse connector<br />

WORK LEAD<br />

• 200 Amp work clamp<br />

• 5 metre double insulated 16mm 2 welding cable<br />

• 25mm 2 dinse connector<br />

• Electrode holder complies to AS/IEC 60974-11, 646757<br />

Category A & B environments<br />

ELECTRODE LEAD<br />

• CIGWELD 400 Amp electrode holder<br />

• 5 metre double insulated 35mm 2 welding cable<br />

• 50mm 2 dinse connector<br />

WORK LEAD<br />

• 400 Amp work clamp<br />

• 5 metre double insulated 35mm 2 welding cable<br />

• 50mm 2 dinse connector<br />

• Electrode holder complies to AS/IEC 60974-11, 646325<br />

Category A & B environments<br />

ELECTRODE LEAD<br />

• CIGWELD 400 Amp electrode holder<br />

• 8 metre double insulated 35mm 2 welding cable<br />

• 50mm 2 dinse connector<br />

WORK LEAD<br />

• 400 Amp work clamp<br />

• 8 metre double insulated 35mm 2 welding cable<br />

• 50mm 2 dinse connector<br />

ELECTRODE LEAD 646387<br />

• CIGWELD 600 Amp electrode holder<br />

• 8 metre double insulated 50mm 2 welding cable<br />

• 50mm 2 dinse connector<br />

WORK LEAD<br />

• 500 Amp work clamp<br />

• 8 metre double insulated 50mm 2 welding cable<br />

• 50mm 2 dinse connector<br />

35


36<br />

Welding Equipment Accessories<br />

Work Leads<br />

200 Amp Work Lead<br />

250 Amp Work Lead<br />

330 Amp Work Lead<br />

400 Amp Work Lead<br />

500 Amp Work Lead<br />

600 Amp Work Lead<br />

WORK CLAMP RATING CABLE LENGTH CABLE DIAMETER DINSE SIZE PART NO.<br />

200 Amps 3m 16mm2 25mm 2 700638<br />

250 Amps 3m 25mm2 25mm 2 704099<br />

250 Amps 8m 25mm2 25mm 2 704829<br />

330 Amps 3m 35mm2 50mm 2 705163<br />

330 Amps 8m 35mm2 50mm 2 704828<br />

400 Amps 8m 50mm2 50mm 2 705163<br />

500 Amps 8m 70mm2 50mm 2 705162<br />

500 Amps 10m 70mm2 50mm 2 705162-10G<br />

600 Amps 12m 70mm2 50mm2 707027


Welding Lead Sets<br />

Welding Equipment Accessories<br />

Electrode Superflex Holders Welding Cables<br />

DESCRIPTION DUTY CYCLE PART NO.<br />

Work Weld Clamps Measurement Gauges<br />

STANDARD DOUBLE INSULATED<br />

16mm 2 150m Spool 250A @ 30% 7901220<br />

25mm 2 150m Spool 333A @ 30% 7901221<br />

30mm 2 50m Spool 416A @ 30% 7901271<br />

35mm<br />

Portable Electrode Drying Oven<br />

2 100m Spool 416A @ 30% 7901222<br />

Rotary & Magnetic Clamps<br />

50mm 2 50m Spool 527A @ 30% 7901272<br />

50mm 2 100m Spool 527A @ 30% 7901223<br />

70mm 2 50m Spool 655A @ 30% 7901224<br />

70mm 2 100m Spool 655A @ 30% 7901273<br />

95mm 2 50m Spool 794A @ 30% 7901225<br />

Magnetic Cable Connectors Ground Clamps<br />

500 AMP CABLE CONNECTOR DESCRIPTION DUTY CYCLE PART NO.<br />

Welding Lead Sets<br />

Tapered Twist Lock up to 95mm 2 500A @ 60%<br />

Male & Female Connectors (Set) 646760<br />

Male Cable Connector 646758<br />

Female Cable Connector 646759<br />

Superflex Welding Cables<br />

Weld Measurement Gauges<br />

DESCRIPTION PART NO.<br />

Portable Electrode Drying Oven<br />

NAKA GAUGE 646265<br />

Measures leg length, root gap, plate thickness,<br />

convexity, wire and rod diameter, height of welds.<br />

METRIC FILLET GAUGE CIGAGE<br />

Economic gauge to measure leg length and throat thickness.<br />

37


38<br />

Weld Measurement Gauges<br />

Welding Equipment Accessories<br />

Portable Electrode Drying Oven<br />

DESCRIPTION PART NO.<br />

Specifically designed to prevent moisture pick-up in manual arc VB1689<br />

electrodes. The variable temperature setting enables electrodes<br />

to be maintained for optimum performance.<br />

Electrode capacity: 11kg<br />

DIMENSIONS:<br />

EXTERNAL INTERNAL<br />

Width 178mm 137mm<br />

Height 165mm 124mm<br />

Depth 556mm 89mm<br />

Weight: 11kg<br />

Supply required: 240VAC 50Hz<br />

Maximum temperature: 120˚ C<br />

Supply plug lead: 10 Amps


Thermadyne Asia Pacific Head Office<br />

71 Gower St, Preston VIC 3072 Australia<br />

Customer Care<br />

Tel: 1300 654 674 Fax: +61 3 9474 7391<br />

International Enquiries Tel: + 61 3 9474 7508<br />

Fax: + 61 3 9474 7488<br />

Email: enquiries@thermadyne.com.au<br />

www.thermadyne.com<br />

Malaysia - Thermadyne Asia Sdn Bhd<br />

Lot 151, Jalan Industri 3/5A<br />

Rawang Integrated Industrial Park Jin Batu Arang<br />

48000 Rawang Selangor Darul Ehsan<br />

West Malaysia<br />

Tel: + 60 3 6092 2988<br />

Fax: + 60 3 6092 1085<br />

Indonesia - PT. Thermadyne Utama Indonesia<br />

JL Angsana II Blok AE No.28<br />

Delta Silicon , Cikarang<br />

Bekasi, 17550<br />

Indonesia<br />

Tel: + 62 21 8990 6095<br />

Fax: + 62 21 8990 6096<br />

Authorised Distributor:<br />

In the interest of continuous improvement Thermadyne reserve the right to change the specifications or design on any of its products without prior notice.<br />

China - Thermadyne Industries, Inc.<br />

Unit 4F2, Zhao Feng Universal Building,<br />

No. 1800 West Zhongshan Road,<br />

Xuhui District, Shanghai 200235<br />

China<br />

Tel: + 86 21 6407 2626<br />

Fax: + 86 21 6448 3032<br />

AD4027 TwecoPro TorchCat 11.11

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