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High-Reliability Motors For OEMs - ThomasNet

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Fractional HP <strong>Motors</strong><br />

Integrated Motion Solutions<br />

<strong>High</strong>-<strong>Reliability</strong> <strong>Motors</strong> <strong>For</strong> <strong>OEMs</strong><br />

• Permanent Magnet DC<br />

• AC Induction<br />

• Brushless DC<br />

• AC/DC Universal<br />

• Motor Components<br />

• OEM Customization


2<br />

www.groschopp.com<br />

FRACTIONAL HORSEPOWER MOTORS<br />

Reliable and Quality-Driven<br />

Groschopp, Inc. was founded over 70 years ago and since its<br />

beginning, has been focused on providing the most progressive<br />

motion solutions technologies for <strong>OEMs</strong> and customized<br />

motor applications. We are proud to have earned a reputation<br />

for superior engineering craftsmanship and innovative,<br />

dependable, and cost-e ective solutions in motors, gearmotors,<br />

reducers and integrated motion assemblies.<br />

Behind every Groschopp product is a team of people—from<br />

applications engineering, to testing and design, through<br />

materials sourcing, manufacturing and delivery—who believe<br />

that it is our job to get it right, to deliver quality, and to<br />

make sure that your schedule is our schedule. Our unique<br />

commitment to quality, integrity and involvement in your<br />

business is why many of the world’s most demanding <strong>OEMs</strong><br />

have placed their trust in us for decades—and still do today.


www.groschopp.com<br />

Capabilities & Expertise<br />

Quick Reference Chart<br />

Customization<br />

To perfectly match the motor to an application, there are a<br />

number of physical and electrical characteristics of a standard<br />

motor that can be customized to tailor the motor’s performance<br />

and mechanical interface. Typical customizations might include:<br />

• Output Shaft<br />

• End Brackets / Mounting Face<br />

• Housing<br />

• Foot Mount<br />

• Custom Performance<br />

• Add-ons such as Brakes, Encoders,<br />

and Power Cords<br />

Groschopp’s engineering expertise ranges<br />

from full OEM prototyping to highly<br />

technical MOTORTEC performance<br />

assessments.<br />

Our industry-leading design and<br />

con guration database literally puts over<br />

7,000 standard products and 90,000<br />

possible designs at your ngertips in a<br />

matter of minutes.<br />

Comparison of the four motor types—a starting point in the motor selection process.<br />

Permanent<br />

Magnet AC Induction Brushless DC Universal<br />

Voltage DC AC AC, DC (Control) AC, DC<br />

Speed 1,000 - 5,000 1,350 - 3,400 1,000 - 5,000 8,000 - 20,000+<br />

Horsepower Medium Low-Medium <strong>High</strong> Very <strong>High</strong><br />

Effi ciency 60% - 70% 40% - 80% 65% - 80% 55% - 70%<br />

Life Medium Very <strong>High</strong> Very <strong>High</strong> Low<br />

Maintenance Medium Very Low Very Low <strong>High</strong><br />

Noise Medium Quiet Very Quiet Noisy<br />

Speed Regulation Fair Good Excellent Poor<br />

Starting Torque Very <strong>High</strong> Low - Medium Very <strong>High</strong> <strong>High</strong><br />

See pages 20-23 for more detailed information on customization.<br />

To effectively evaluate and optimize motor<br />

performance, a MOTORTEC performance<br />

specifi cation report can be generated<br />

on any motor confi guration. Based on<br />

Groschopp’s motor design database<br />

of over 90,000 proven platforms,<br />

MOTORTEC data can be viewed directly<br />

on the Groschopp web site.<br />

MOTORTEC Performance Data Sheets are<br />

available for all Groschopp products at<br />

www.groschopp.com.<br />

3


PMDC<br />

PMDC<br />

4<br />

Permanent Magnet DC<br />

Characteristics<br />

• Straight line speed torque curve<br />

• Medium speed operation 1,000–5,000 rpm<br />

• Effi ciency 60% to 75%<br />

• <strong>High</strong> starting torque, 8–10 times rated torque<br />

• Operates on DC voltage<br />

• Standard brush life of 2,000+ hours (varies by application)<br />

• Totally enclosed construction typical<br />

Advantages<br />

• Works well with gearboxes<br />

• Operates on DC without control<br />

• Speed control attainable with inexpensive controls<br />

• Low cost<br />

Considerations<br />

• Maintenance requirement<br />

• Medium noise<br />

• Cogging may occur at low speeds (less than 300 rpm)<br />

• Loss of signifi cant power on full wave rectifi ed voltage<br />

• <strong>High</strong> starting torque can damage gearboxes<br />

www.groschopp.com


FRAME SIZE<br />

60<br />

• 12, 24, 90, 130, 180 VDC, 115 FWR<br />

• 1,000-5,000 RPM<br />

• 0.6 - 2.3 lb-in Rated Torque<br />

• 1/15 to 1/8 HP<br />

FRAME SIZE 60 PMDC<br />

Dimensions in inches<br />

www.groschopp.com<br />

SPECIFICATIONS<br />

Permanent Magnet DC<br />

APPLICATIONS<br />

The Permanent Magnet DC is a good fi t for<br />

applications that require a high starting<br />

torque, such as a motorized hospital bed.<br />

The high torque allows it to reliably lift<br />

heavy loads, and the intermittent operation<br />

requirement means that even with a brush<br />

design, the motor can be expected to have a<br />

long life.<br />

Through proprietary design techniques, the<br />

motor has been customized for extremely<br />

quiet operation.<br />

Motor Type Frame Size Voltage Speed (RPM) Power (hp) Torque (lb-in)<br />

12 1000 - 5000 0.01 - 0.07 0.6 - 1.8<br />

24 1000 - 5000 0.03 - 0.13 1.0 - 2.3<br />

PMDC 60 90 1000 - 5000 0.03 - 0.13 1.1 - 2.2<br />

115 FWR 1000 - 5000 0.03 - 0.09 0.6 - 1.6<br />

130 1000 - 5000 0.05 - 0.14 1.2 - 2.2<br />

180 1000 - 5000 0.06 - 0.12 1.0 - 2.0<br />

Model “L”<br />

PM6013 4.34<br />

PM6015 5.16<br />

(60 mm)<br />

PMDC<br />

5 PMDC


PMDC<br />

PMDC<br />

6<br />

FRAME SIZE<br />

80<br />

Permanent Magnet DC<br />

• 12, 24, 90, 130, 180 VDC, 115 FWR<br />

• 1,000-5,000 RPM<br />

• 2.0 - 8.1 lb-in Rated Torque<br />

• 1/8 to 1/6 HP<br />

FRAME SIZE 80 PMDC<br />

Dimensions in inches<br />

SPECIFICATIONS<br />

APPLICATIONS<br />

The automatic shifter of a heavy-duty truck<br />

transmission requires the exceptionally high<br />

starting torque of the PMDC. Shifting the<br />

transmission under power, or when the gears<br />

are preloaded, demands a PMDC’s characteristic<br />

starting torque.<br />

When packaged in a customized IP66 housing<br />

for a rugged environment, and fi tted with special<br />

mounting brackets and automotive connectors,<br />

it is a highly reliable, cost-effective integrated<br />

solution.<br />

Motor Type Frame Size Voltage Speed (RPM) Power (HP) Torque (lb-in)<br />

12 1000 - 5000 0.07 - 0.15 2.1 - 4.8<br />

24 1000 - 5000 0.08 - 0.22 2.4 - 5.1<br />

PMDC 80 90 1000 - 5000 0.07 - 0.31 2.9 - 7.7<br />

115 FWR 1000 - 5000 0.07 - 0.24 2.0 - 6.1<br />

130 1000 - 5000 0.08 - 0.45 2.8 - 8.1<br />

180 1000 - 5000 0.10 - 0.31 2.8 - 7.7<br />

Model “L”<br />

PM8014 6.10<br />

PM8018 7.60<br />

www.groschopp.com<br />

6<br />

(80 mm)


FRAME SIZE<br />

108<br />

• 12, 24, 90, 130, 180 VDC, 115 FWR<br />

• 1,000-5,000 RPM<br />

• 2.9 -13.1 lb-in Rated Torque<br />

• 1/5 to 1/3 HP<br />

FRAME SIZE 108 PMDC<br />

Dimensions in inches<br />

Model “L”<br />

PM10816 7.57<br />

PM10818 8.61<br />

www.groschopp.com<br />

SPECIFICATIONS<br />

Permanent Magnet DC<br />

APPLICATIONS<br />

Loading bay doors, automated doors/screens<br />

and pump applications benefi t from the<br />

PMDC’s ability to run directly from a DC<br />

power source, and its high initial starting<br />

torque—which is required to set a heavy load<br />

into motion.<br />

In these low operating speed applications, the<br />

PMDC works well with gear reducers and has<br />

much quieter operation.<br />

Motor Type Frame Size Voltage Speed (RPM) Power (HP) Torque (lb-in)<br />

12 1000 - 5000 0.11 - 0.29 2.9 - 11.8<br />

24 1000 - 5000 0.17 - 0.40 5.6 - 12.9<br />

PMDC 108 90 1000 - 5000 0.14 - 0.43 4.7 - 12.8<br />

115 FWR 1000 - 5000 0.15 - 0.29 2.9 - 11.4<br />

130 1000 - 5000 0.18 - 0.45 3.2 - 13.0<br />

180 1000 - 5000 0.22 - 0.49 2.9 - 13.1<br />

(108 mm)<br />

PMDC<br />

7 PMDC


AC<br />

AC<br />

8<br />

AC Induction<br />

Characteristics<br />

• Relatively fi xed speed operation, 3400 RPM maximum<br />

• Effi ciency 40% to 70%<br />

• Low (single phase) to medium (three phase) starting torque<br />

• Operates on AC voltage<br />

• Life 20,000+ hours<br />

• Totally enclosed construction is typical<br />

Advantages<br />

• Long life<br />

• No control required<br />

• Maintains speed over wide range of torque<br />

• Works well with gearboxes<br />

• Low starting current<br />

• Suitable for speed control<br />

• Quiet operation<br />

Considerations<br />

• Requires capacitor (single phase only)<br />

• Can have diffi culty starting (single phase)<br />

• Low power levels for size<br />

• <strong>High</strong>er cost per horsepower<br />

www.groschopp.com


FRAME SIZE<br />

65<br />

• 115 & 230 VAC<br />

• 1,350-3,400 RPM<br />

• 0.7 - 2.5 lb-in Rated Torque<br />

• 1/125 to 1/15 HP<br />

• Single or Three-Phase<br />

• Inverter Duty Standard<br />

SPECIFICATIONS<br />

Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb-in)<br />

115 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.05 - 0.08<br />

0.01 - 0.03<br />

1.0 - 1.7<br />

0.7 - 1.3<br />

AC 65 230 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.04 - 0.08<br />

0.01 - 0.03<br />

0.9 - 1.6<br />

0.7 - 1.1<br />

230 3<br />

2<br />

4<br />

50/60<br />

50/60<br />

2800 - 3400<br />

1400 - 1700<br />

0.07 - 0.12<br />

0.02 - 0.04<br />

1.5 - 2.5<br />

1.1 - 1.7<br />

FRAME SIZE 65 AC Induction<br />

Dimensions in inches<br />

Model “L”<br />

AC6540NV 5.22<br />

AC6540FC 6.15<br />

FC = Fan-Cooled (shown)<br />

NV = Non-Vented<br />

www.groschopp.com<br />

AC Induction<br />

APPLICATIONS<br />

Extremely quiet and reliable operation makes<br />

the AC motor a solid fi t for relatively low<br />

speed applications such as commercial<br />

baking ovens, cooking rotisseries and other<br />

conveyor and continuous motion machines,<br />

since the AC motor maintains speed over a<br />

wide range of torque.<br />

The AC can be customized for applications<br />

requiring speed control and works well with a<br />

variety of gear confi gurations.<br />

AC<br />

9<br />

AC


AC<br />

AC<br />

10<br />

FRAME SIZE<br />

80<br />

• 115 & 230 VAC<br />

• 1,350-3,400 RPM<br />

• 1.8 - 9.9 lb-in Rated Torque<br />

• 1/30 to 3/8 HP<br />

• Single or Three-Phase<br />

• Inverter Duty Standard<br />

SPECIFICATIONS<br />

FRAME SIZE 80 AC Induction<br />

Dimensions in inches<br />

AC Induction<br />

Model “L”<br />

AC8040NV 5.31<br />

AC8040FC 6.68<br />

AC8060NV 6.10<br />

AC8060FC 7.47<br />

FC = Fan-Cooled (shown)<br />

NV = Non-Vented<br />

APPLICATIONS<br />

The AC induction motor has no common wear parts such<br />

as brushes and commutators, so it is highly reliable,<br />

featuring long life potential and low maintenance.<br />

These attributes are critically important with diagnostic<br />

medical equipment applications such as MRI and X-Ray<br />

machines which need the motor to reliably run the cooling<br />

systems—often continually, for 24 hours a day.<br />

Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb in.)<br />

115 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.08 - 0.28<br />

0.05 - 0.18<br />

1.8 - 5.8<br />

2.4 - 7.8<br />

AC 80 230 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.08 - 0.37<br />

0.05 - 0.18<br />

1.8 - 6.8<br />

2.4 - 7.5<br />

230 3<br />

2<br />

4<br />

50/60<br />

50/60<br />

2800 - 3400<br />

1400 - 1700<br />

0.15 - 0.46<br />

0.08 - 0.25<br />

3.4 - 9.1<br />

3.4 - 9.9<br />

www.groschopp.com


FRAME SIZE<br />

90<br />

• 115 & 230 VAC<br />

• 1,350-3,400 RPM<br />

• 3.3 - 13.8 lb-in Rated Torque<br />

• 1/12 to 1/2 HP<br />

• Single or Three-Phase<br />

• Inverter Duty Standard<br />

SPECIFICATIONS<br />

FRAME SIZE 90 AC Induction<br />

Dimensions in inches<br />

Model “L”<br />

AC9060NV 6.27<br />

AC9060FC 7.66<br />

FC = Fan-Cooled (shown)<br />

NV = Non-Vented<br />

AC Induction<br />

APPLICATIONS<br />

Fuel vapor recovery systems are growing more common<br />

every day. Standard mounting and customization techniques,<br />

when applied to the four standard AC motor frame size<br />

motors, provide a wide range of options for retrofi ts and<br />

upgrades of existing vapor recovery system pumps.<br />

Having both single and three-phase design options provides<br />

for multiple, cost-effective choices depending on the supply<br />

voltage and control requirements.<br />

Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb in.)<br />

115 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.17 - 0.38<br />

0.09 - 0.25<br />

3.5 - 7.0<br />

4.2 - 9.3<br />

AC 90 230 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.16 - 0.34<br />

0.09 - 0.24<br />

3.3 - 6.7<br />

4.2 - 9.1<br />

230 3<br />

2<br />

4<br />

50/60<br />

50/60<br />

2800 - 3400<br />

1400 - 1700<br />

0.28 - 0.68<br />

0.15 - 0.36<br />

5.5 - 13.2<br />

6.7 - 13.8<br />

www.groschopp.com<br />

AC<br />

11<br />

AC


AC<br />

AC<br />

FRAME SIZE<br />

100<br />

12<br />

FRAME SIZE 100 AC Induction<br />

Dimensions in inches<br />

AC Induction<br />

• 115 & 230 VAC<br />

• 1,350-3,400 RPM<br />

• 6.2 - 24.2 lb-in Rated Torque<br />

• 1/8 to 3/4 HP<br />

• Single or Three-Phase<br />

• Inverter Duty Standard<br />

SPECIFICATIONS<br />

APPLICATIONS<br />

An AC induction motor, while inherently designed for<br />

long life, can be customized for exceptionally long life to<br />

exceed 50,000 hours.<br />

Using special capacitors, bearings, lubricants and<br />

construction techniques, AC motors are supplied to<br />

MRI cooling pump applications where failure would be<br />

intolerable and extremely costly. A standard frame-size<br />

motor modifi ed as described has been proven to meet<br />

non-standard performance expectations.<br />

Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb in.)<br />

115 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.30 - 0.78<br />

0.16 - 0.40<br />

6.2 - 17.3<br />

7.0 - 18.0<br />

AC 100 230 1<br />

2<br />

4<br />

50/60<br />

50/60<br />

2700 - 3400<br />

1350 - 1700<br />

0.30 - 0.74<br />

0.16 - 0.40<br />

6.2 - 17.2<br />

6.6 - 18.4<br />

230 3<br />

2<br />

4<br />

50/60<br />

50/60<br />

2800 - 3400<br />

1400 - 1700<br />

0.38 - 1.11<br />

0.20 - 0.60<br />

7.6 - 22.0<br />

9.2 - 24.2<br />

Model “L”<br />

AC10060NV 6.53<br />

AC10060FC 7.99<br />

AC10080NV 7.32<br />

AC10080FC 8.78<br />

FC = Fan-Cooled (shown)<br />

NV = Non-Vented<br />

www.groschopp.com


Characteristics<br />

• Variable speed operation<br />

• <strong>High</strong> effi ciency between 65% - 80%<br />

• <strong>High</strong> starting torque<br />

• Requires a control to operate<br />

• Life 20,000+ hours<br />

• Similar speed torque characteristics to PMDC<br />

Advantages<br />

• Totally enclosed (typical)<br />

• Long life<br />

• Low maintenance<br />

• <strong>High</strong> power density<br />

• Suitable option for lower voltage applications (batteries)<br />

• Works well with gearboxes<br />

• Can be used in variable speed applications<br />

Considerations<br />

• Controls selection can vary performance<br />

• Cogging may occur at low speeds < 300 rpm<br />

www.groschopp.com<br />

Brushless DC<br />

BLDC<br />

13 BLDC


BLDC<br />

BLDC<br />

14<br />

FRAME SIZE<br />

65<br />

• 12, 24 and 163 VDC<br />

• 2,500 RPM<br />

• 1.8 - 5.1 lb-in Rated Torque<br />

• 1/7 to 1/3 HP<br />

SPECIFICATIONS<br />

SPECIFICATIONS<br />

FRAME SIZE 65 Brushless DC<br />

Dimensions in inches<br />

Brushless DC<br />

APPLICATIONS<br />

The power density and small size of Brushless DC (BLDC)<br />

motors make it a good design choice for continuous duty,<br />

battery-powered applications.<br />

Extremely effi cient, the BLDC also boasts long life and<br />

low maintenance, because there are no brushes to wear<br />

or change out. These motors work well with gearboxes,<br />

and can be used in variable speed applications.<br />

Motor Type Frame Size Voltage Speed (RPM) Power (hp) Torque (lb-in)<br />

12 2500 0.07 - 0.18 1.8 - 4.4<br />

Brushless DC 65<br />

24 2500 0.07 - 0.17 1.8 - 4.3<br />

163 2500 0.07 - 0.20 1.8 - 5.1<br />

Model “L”<br />

BL6520 4.49<br />

BL6540 5.28<br />

BL6560 6.07<br />

www.groschopp.com


FRAME SIZE<br />

80<br />

• 24, 163 VDC<br />

• 2,500 RPM<br />

• 2.7 - 10.8 lb-in Rated Torque<br />

• 1/7 to 1/3 HP<br />

r<br />

SPECIFICATIONS<br />

FRAME SIZE 80 Brushless DC<br />

Dimensions in inches<br />

Brushless DC<br />

APPLICATIONS<br />

Variable speed and high reliability are a reason<br />

Brushless DC motors are found in applications such as<br />

personal transport systems, respiratory devices, and<br />

highly-critical pump applications.<br />

Because a control is always used with a BLDC motor,<br />

the motor performance can be customized through the<br />

proper choice of an application-specifi c control.<br />

Motor Type Frame Size Voltage Speed (RPM) Power (hp) Torque (lb-in)<br />

Brushless DC 80<br />

24<br />

163<br />

2500<br />

2500<br />

0.10<br />

0.14 - 0.27<br />

2.7<br />

3.6 - 10.8<br />

www.groschopp.com<br />

Model “L”<br />

BL8020 4.91<br />

BL8040 5.69<br />

BL8060 6.48<br />

BLDC<br />

15 BLDC


UNIVERSAL<br />

UNIVERSAL<br />

16<br />

Universal<br />

Characteristics<br />

• Operates on AC and DC<br />

• Effi ciency between 55% to 70%<br />

• <strong>High</strong> speed 8,000 – 20,000+ rpm<br />

• Speed is independent of frequency<br />

• <strong>High</strong> starting torque, 4 –6 times rated torque<br />

• Life 500 – 2000 Hours<br />

Advantages<br />

• <strong>High</strong> power density<br />

• Excellent choice for portable applications<br />

• No control required<br />

• Low cost<br />

Considerations<br />

• <strong>High</strong>er maintenance due to brushes<br />

• Poor speed regulation<br />

• Typically requires air-through ventilation<br />

• <strong>High</strong> speed may create noise<br />

• Cogging may occur at low speeds<br />

• Less effi cient at low voltages (less than 100V)<br />

• Burns out quickly in stall condition<br />

www.groschopp.com


FRAME SIZES<br />

62<br />

THROUGH<br />

110<br />

• 12-250 AC/DC<br />

• Up to 20,000 RPM<br />

• 1/4 to 1-1/2 HP<br />

• 2-Pole<br />

SPECIFICATIONS<br />

Universal<br />

APPLICATIONS<br />

When the application calls for high starting torque, power<br />

and speed—all combined in a small package—the Universal<br />

Motor (UM) often emerges as the clear choice.<br />

Standard frame sizes can be fi tted with application-specifi c<br />

housings to accommodate special mounting, so that they<br />

can be dropped into existing applications. As an example,<br />

customized commutators can withstand vibration-sensitive<br />

applications and increase overall service life.<br />

Motor Type Frame Size O.D. (inches) Length between bearings less Stack Length Power (max. hp)<br />

UM6200 2.435 2.689” Up to 1/5<br />

UM7300 2.878 2.805” Up to 2/5<br />

UM - Universal UM8100 3.193 3.323” Up to 7/8<br />

UM9400 3.69 3.719” Up to 1 3/4<br />

UM1100 4.377 4.312” Up to 2 1/4<br />

www.groschopp.com<br />

UNIVERSAL<br />

17 UNIVERSAL


MOTOR<br />

COMPONENTS<br />

MOTOR<br />

COMPONENTS<br />

Motor Components<br />

Groschopp has over four decades of experience in providing high<br />

reliability, high performance motor sub-assemblies and components<br />

to world-class <strong>OEMs</strong>. Motor components assemblies are custom engineered<br />

to allow <strong>OEMs</strong> to maintain their mounting schemes and desired<br />

product confi gurations, while still benefi ting from Groschopp’s motor<br />

design and volume manufacturing expertise.<br />

The products presented on this page are typical examples of the types<br />

and general ranges of motor components that Groschopp designs and<br />

supplies to tailor the motor solution to the OEM requirements.<br />

18<br />

DC Permanent Magnet<br />

Sets/Armatures<br />

• 12-180 VDC<br />

• 1,000 - 5,000 RPM<br />

• Meets or exceeds UL<br />

UM Motor Part Sets<br />

• 12-250 AC/DC<br />

• Up to 20,000 RPM<br />

• 1/5 to 2-1/4 HP<br />

• 2-Pole<br />

• Meets or exceeds UL<br />

AC Stator/Rotor Sets<br />

• 115 & 230 VAC<br />

• 1,700 and 3,500 RPM<br />

• Meets or exceeds UL<br />

www.groschopp.com<br />

Features & Considerations<br />

• Ball and sleeve bearing<br />

• Custom performance<br />

• Custom shafts<br />

• Rugged mechanical construction<br />

• Two-plane dynamic balancing<br />

• <strong>High</strong> thermal characteristics<br />

• Exothermic polymer resin: trickle impregnation<br />

• Diamond-turned commutators for longer brush life<br />

• <strong>High</strong> temperature magnet wire<br />

• Computer-assisted testing<br />

• Noise evaluation<br />

• Pre-impregnation testing<br />

• Easy brush access<br />

• Custom voltage, speed, torque, duty cycle, etc.<br />

Options<br />

• Assembled into customer-supplied housing<br />

• Staked and fused commutators<br />

• Class A-F insulation<br />

• Double insulated designs<br />

• Uni- or Bi-directional rotation<br />

• Armatures for PMDC<br />

• Thermal protection<br />

• RFI suppression


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Customization<br />

Motor Solutions<br />

Designed to Match<br />

Your Application<br />

Demands<br />

Impact wrenches on military vehicles<br />

require the same ruggedness, quality<br />

and ultimate reliability as the vehicles<br />

themselves.<br />

Military-issue impact wrench kits depend<br />

on Groschopp universal motor components,<br />

as well as their exceptional service and<br />

dependable delivery, to keep the show on<br />

the road.<br />

19<br />

CUSTOMIZATION<br />

CUSTOMIZATION


CUSTOMIZATION<br />

OEM Customization<br />

20<br />

Custom vs. Customization<br />

Groschopp customers value the motor and engineering design expertise that we bring to their applications. The goal of customization is to “match” the<br />

motor to your application as closely as possible. This catalog presents our standard frame sizes. Working from a standard frame size is often the most cost<br />

effective way to buy a motor. When using a standard frame size the motor can still be customized to your application. And, when a standard “pre-tooled”<br />

frame size can be used, it can signifi cantly speed up the delivery time for prototypes and initial production runs.<br />

There are times when a completely custom motor—over the life and scale of your project—will have an overall lower production cost with a relatively short<br />

payback time—as you’re paying specifi cally for the motor you need. This weighing of the “Customized Standard” versus the “Blank Sheet Custom Design”<br />

is where Groschopp can help you weigh the options and make the right choices.<br />

Customizing a Standard Motor:<br />

• Output Shaft<br />

• End Brackets / Mounting Face<br />

• Housing<br />

• Foot Mount<br />

• Custom Winding / Performance<br />

• Accessories (brake, encoder, power cord, etc.)<br />

Application Checklist<br />

Use this checklist, along with the Ingress Protection (IP) and Temperature Class charts, to gather data about your application. The Speed<br />

vs. Torque comparison graph is helpful in selecting the right motor type. All of this information is essential to refi ning the motor selection and<br />

customization process and achieving a maximized, overall motion system solution.<br />

Input Power Source<br />

• Voltage<br />

• Frequency<br />

• Current (Effi ciency)<br />

• Control<br />

Environment<br />

• Ingress Protection (IP) rating<br />

• Temperature (indoor / outdoor)<br />

Motor Specs<br />

• Size and Weight<br />

• Motor Life Expectancy / Maintenance<br />

• Noise<br />

Motor Performance<br />

• Speed & Torque<br />

• Starting / Stall Torque<br />

• Duty Cycle<br />

www.groschopp.com<br />

“Blank Sheet” Custom Design:<br />

• New lamination<br />

• Special tooling may be required<br />

• “No compromise” designs<br />

• Most cost effective for higher volume applications<br />

Permanent Magnet DC Planetary Gearmotor<br />

provides high torque and exceptionally quiet<br />

operation for a medical/patient lift. Gearbox<br />

reconfi gured to adapt to OEM mounting scheme.


Ingress Protection (IP)<br />

Specifying the application environment is critical to selecting the right motor for maximum performance and life. Use the IP rating to<br />

accurately communicate your application environment.<br />

First number (Protection against solid objects)<br />

0 No protection<br />

1 Protected against solids objects over 50mm<br />

(e.g. accidental touch by hands)<br />

2 Protected against solids objects over 12mm<br />

(e.g. fi ngers)<br />

3 Protected against solids objects over 2.5mm<br />

(e.g. tools and wires)<br />

4 Protected against solids objects over 1mm<br />

(e.g. tools, wires and small wires)<br />

5 Protected against dust–limited ingress<br />

(no harmful deposit)<br />

6 Totally protected against dust<br />

Temperature Classes<br />

Temperature Class is very important. <strong>For</strong> every 10 degrees Celsius that the application<br />

exceeds the motor’s maximum temperature rating, the motor life is reduced by one half.<br />

UL 1446 Temperature Classes Maximum Temperature<br />

at hottest spot<br />

www.groschopp.com<br />

B 130 °C (266 ° F)<br />

F 155 °C ( 311 ° F)<br />

H 180 °C (356 ° F)<br />

N 200 °C (392 ° F)<br />

R 220 °C (428 ° F)<br />

S 240 °C (464 ° F)<br />

>240 °C over 240 °C (over 464 ° F)<br />

Second number (Protection against liquids)<br />

0 No protection<br />

1 Protected against vertically falling drops of water<br />

2 Protected against direct sprays up to 15 o from the vertical<br />

3 Protected against direct sprays up to 60 o from the vertical<br />

4 Protected against sprays from all directions–limited ingress<br />

permitted<br />

5 Protected against low pressure jets if water from all directions–<br />

limited ingress permitted<br />

6 Protected against strong jets of water e.g. for use on ship decks–<br />

limited ingress permitted<br />

7 Protected against the effects of temporary immersion between<br />

15cm and 1m. Duration of test 30 minutes<br />

8 Protected against long periods of immersion under pressure<br />

Customized Right Angle Gearmotor for IP66, Class B<br />

harsh environment application in a heavy automotive<br />

(bus) transmission shifter. Dual commutator design<br />

for emergency backup and ultimate reliability<br />

21 CUSTOMIZATION


CUSTOMIZATION<br />

OEM Customization<br />

Motor Types: Speed vs. Torque Comparison<br />

This graph maps the speed-torque<br />

curves of all four motor types on<br />

one graph, using the same scale<br />

to clearly illustrate the differences<br />

between the motors.<br />

As an example, note the dramatically<br />

higher no-load speed of a Universal<br />

motor and the signifi cantly higher<br />

starting torques of PM and Brushless<br />

DC motors.<br />

Standard Customization Options<br />

22<br />

www.groschopp.com<br />

Bearings<br />

• Drive End <strong>High</strong> Temp Lubricant<br />

• Drive End Seal<br />

• Lead End <strong>High</strong> Temp Lubricant<br />

• Lead End Seal<br />

End Bell<br />

• Drill and Tap on edge<br />

• Drill and Tap for Encoder, Brake<br />

or Special Modifi cations<br />

• Machine Pilot<br />

Shaft<br />

• Double-ended<br />

• Drill and Tap<br />

• Additional Flat<br />

• Keyway - Woodruff<br />

• Keyway - Straight<br />

• Crosshole<br />

• Thread - Internal<br />

• Thread - External<br />

• Diameter<br />

Mounting (standard fl ange included)<br />

• Special Flange<br />

• PM Foot<br />

Rectifi er<br />

• 115 V<br />

• 230 V<br />

Terminal Box<br />

• With or without Blocks<br />

• Leads (12 inches standard)<br />

• Grommets<br />

• 2-Core Cord<br />

• 3-Core Cord<br />

• Extra Length<br />

Nameplates<br />

• Special Marketing (CE)<br />

• Customized Nameplate<br />

Miscellaneous<br />

• Drain Holes<br />

• Environmental – IP Rating<br />

• Insulation<br />

• Housings, Paints & Finishes<br />

RFI Suppression


Application Data Worksheet<br />

Motor Type PM<br />

AC<br />

UM<br />

Brushless DC<br />

Other<br />

Life Requirements Hours • UM and PM 500 to 3000 • AC and Brushless DC up to 20,000<br />

Voltage Volts<br />

AC/DC<br />

Phase<br />

Control Yes Type (SCR, PWM, VFD, etc.)<br />

No<br />

Rated Speed RPM<br />

Rated Torque lb-in or n-m<br />

Rated Power Watts or HP<br />

Duty Cycle Continuous Off Time<br />

Intermittent On Time<br />

Speed Reducer (Gearbox) Parallel Shaft (PS)<br />

Right Angle (RA)<br />

Planetary (PL)<br />

Right Angle Planetary (RP)<br />

Overhung Load Yes How much?<br />

No What distance from motor?<br />

Brake Yes Voltage<br />

No Holding Torque<br />

Optical Encoder Yes Counts / Revolution<br />

No<br />

Agency Approvals UL<br />

CSA<br />

CE<br />

RoHS<br />

Other<br />

www.groschopp.com<br />

NOTES<br />

23 CUSTOMIZATION


Gears & Gearmotors<br />

Our complete range of stand-alone gears - including Parallel<br />

Shaft, Right Angle, Planetary and Right Angle Planetary – are<br />

available in a wide range of ratios, mounting confi gurations and<br />

performance levels.<br />

Our existing engineering design portfolio includes tens of<br />

thousands of gearmotor confi gurations. Specifi cations and<br />

MOTORTEC TM Performance Data Sheets providing speed, torque,<br />

thermal ratings and intermittent duty are available for these<br />

products on our website.<br />

Controls<br />

Groschopp offers a complete line of AC and DC drives and<br />

accessories. Our Sales Applications Engineers can assess your<br />

application, and recommend the right control and accessory<br />

package to maximize your application, and simplify your job.<br />

3D Solid Model<br />

downloads<br />

FREE ON EVERY PRODUCT PAGE<br />

www.groschopp.com<br />

Groschopp, Inc.<br />

420 15th Street NE<br />

Sioux Center, IA 51250-2100 USA<br />

(712) 722-4135 Phone<br />

(800) 829-4135 Toll-Free<br />

(712) 722-1445 FAX<br />

©2012 Groschopp, Inc.<br />

FRACTIONAL HORSEPOWER MOTORS<br />

®<br />

Integrated Motion Solutions<br />

RoHS Compliant<br />

ISO 9001:2008<br />

CERTIFIED QUALITY MANAGEMENT SYSTEM<br />

REGISTERED<br />

Fractional HP <strong>Motors</strong><br />

CAT-05-12

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