High-Reliability Motors For OEMs - ThomasNet
High-Reliability Motors For OEMs - ThomasNet
High-Reliability Motors For OEMs - ThomasNet
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Fractional HP <strong>Motors</strong><br />
Integrated Motion Solutions<br />
<strong>High</strong>-<strong>Reliability</strong> <strong>Motors</strong> <strong>For</strong> <strong>OEMs</strong><br />
• Permanent Magnet DC<br />
• AC Induction<br />
• Brushless DC<br />
• AC/DC Universal<br />
• Motor Components<br />
• OEM Customization
2<br />
www.groschopp.com<br />
FRACTIONAL HORSEPOWER MOTORS<br />
Reliable and Quality-Driven<br />
Groschopp, Inc. was founded over 70 years ago and since its<br />
beginning, has been focused on providing the most progressive<br />
motion solutions technologies for <strong>OEMs</strong> and customized<br />
motor applications. We are proud to have earned a reputation<br />
for superior engineering craftsmanship and innovative,<br />
dependable, and cost-e ective solutions in motors, gearmotors,<br />
reducers and integrated motion assemblies.<br />
Behind every Groschopp product is a team of people—from<br />
applications engineering, to testing and design, through<br />
materials sourcing, manufacturing and delivery—who believe<br />
that it is our job to get it right, to deliver quality, and to<br />
make sure that your schedule is our schedule. Our unique<br />
commitment to quality, integrity and involvement in your<br />
business is why many of the world’s most demanding <strong>OEMs</strong><br />
have placed their trust in us for decades—and still do today.
www.groschopp.com<br />
Capabilities & Expertise<br />
Quick Reference Chart<br />
Customization<br />
To perfectly match the motor to an application, there are a<br />
number of physical and electrical characteristics of a standard<br />
motor that can be customized to tailor the motor’s performance<br />
and mechanical interface. Typical customizations might include:<br />
• Output Shaft<br />
• End Brackets / Mounting Face<br />
• Housing<br />
• Foot Mount<br />
• Custom Performance<br />
• Add-ons such as Brakes, Encoders,<br />
and Power Cords<br />
Groschopp’s engineering expertise ranges<br />
from full OEM prototyping to highly<br />
technical MOTORTEC performance<br />
assessments.<br />
Our industry-leading design and<br />
con guration database literally puts over<br />
7,000 standard products and 90,000<br />
possible designs at your ngertips in a<br />
matter of minutes.<br />
Comparison of the four motor types—a starting point in the motor selection process.<br />
Permanent<br />
Magnet AC Induction Brushless DC Universal<br />
Voltage DC AC AC, DC (Control) AC, DC<br />
Speed 1,000 - 5,000 1,350 - 3,400 1,000 - 5,000 8,000 - 20,000+<br />
Horsepower Medium Low-Medium <strong>High</strong> Very <strong>High</strong><br />
Effi ciency 60% - 70% 40% - 80% 65% - 80% 55% - 70%<br />
Life Medium Very <strong>High</strong> Very <strong>High</strong> Low<br />
Maintenance Medium Very Low Very Low <strong>High</strong><br />
Noise Medium Quiet Very Quiet Noisy<br />
Speed Regulation Fair Good Excellent Poor<br />
Starting Torque Very <strong>High</strong> Low - Medium Very <strong>High</strong> <strong>High</strong><br />
See pages 20-23 for more detailed information on customization.<br />
To effectively evaluate and optimize motor<br />
performance, a MOTORTEC performance<br />
specifi cation report can be generated<br />
on any motor confi guration. Based on<br />
Groschopp’s motor design database<br />
of over 90,000 proven platforms,<br />
MOTORTEC data can be viewed directly<br />
on the Groschopp web site.<br />
MOTORTEC Performance Data Sheets are<br />
available for all Groschopp products at<br />
www.groschopp.com.<br />
3
PMDC<br />
PMDC<br />
4<br />
Permanent Magnet DC<br />
Characteristics<br />
• Straight line speed torque curve<br />
• Medium speed operation 1,000–5,000 rpm<br />
• Effi ciency 60% to 75%<br />
• <strong>High</strong> starting torque, 8–10 times rated torque<br />
• Operates on DC voltage<br />
• Standard brush life of 2,000+ hours (varies by application)<br />
• Totally enclosed construction typical<br />
Advantages<br />
• Works well with gearboxes<br />
• Operates on DC without control<br />
• Speed control attainable with inexpensive controls<br />
• Low cost<br />
Considerations<br />
• Maintenance requirement<br />
• Medium noise<br />
• Cogging may occur at low speeds (less than 300 rpm)<br />
• Loss of signifi cant power on full wave rectifi ed voltage<br />
• <strong>High</strong> starting torque can damage gearboxes<br />
www.groschopp.com
FRAME SIZE<br />
60<br />
• 12, 24, 90, 130, 180 VDC, 115 FWR<br />
• 1,000-5,000 RPM<br />
• 0.6 - 2.3 lb-in Rated Torque<br />
• 1/15 to 1/8 HP<br />
FRAME SIZE 60 PMDC<br />
Dimensions in inches<br />
www.groschopp.com<br />
SPECIFICATIONS<br />
Permanent Magnet DC<br />
APPLICATIONS<br />
The Permanent Magnet DC is a good fi t for<br />
applications that require a high starting<br />
torque, such as a motorized hospital bed.<br />
The high torque allows it to reliably lift<br />
heavy loads, and the intermittent operation<br />
requirement means that even with a brush<br />
design, the motor can be expected to have a<br />
long life.<br />
Through proprietary design techniques, the<br />
motor has been customized for extremely<br />
quiet operation.<br />
Motor Type Frame Size Voltage Speed (RPM) Power (hp) Torque (lb-in)<br />
12 1000 - 5000 0.01 - 0.07 0.6 - 1.8<br />
24 1000 - 5000 0.03 - 0.13 1.0 - 2.3<br />
PMDC 60 90 1000 - 5000 0.03 - 0.13 1.1 - 2.2<br />
115 FWR 1000 - 5000 0.03 - 0.09 0.6 - 1.6<br />
130 1000 - 5000 0.05 - 0.14 1.2 - 2.2<br />
180 1000 - 5000 0.06 - 0.12 1.0 - 2.0<br />
Model “L”<br />
PM6013 4.34<br />
PM6015 5.16<br />
(60 mm)<br />
PMDC<br />
5 PMDC
PMDC<br />
PMDC<br />
6<br />
FRAME SIZE<br />
80<br />
Permanent Magnet DC<br />
• 12, 24, 90, 130, 180 VDC, 115 FWR<br />
• 1,000-5,000 RPM<br />
• 2.0 - 8.1 lb-in Rated Torque<br />
• 1/8 to 1/6 HP<br />
FRAME SIZE 80 PMDC<br />
Dimensions in inches<br />
SPECIFICATIONS<br />
APPLICATIONS<br />
The automatic shifter of a heavy-duty truck<br />
transmission requires the exceptionally high<br />
starting torque of the PMDC. Shifting the<br />
transmission under power, or when the gears<br />
are preloaded, demands a PMDC’s characteristic<br />
starting torque.<br />
When packaged in a customized IP66 housing<br />
for a rugged environment, and fi tted with special<br />
mounting brackets and automotive connectors,<br />
it is a highly reliable, cost-effective integrated<br />
solution.<br />
Motor Type Frame Size Voltage Speed (RPM) Power (HP) Torque (lb-in)<br />
12 1000 - 5000 0.07 - 0.15 2.1 - 4.8<br />
24 1000 - 5000 0.08 - 0.22 2.4 - 5.1<br />
PMDC 80 90 1000 - 5000 0.07 - 0.31 2.9 - 7.7<br />
115 FWR 1000 - 5000 0.07 - 0.24 2.0 - 6.1<br />
130 1000 - 5000 0.08 - 0.45 2.8 - 8.1<br />
180 1000 - 5000 0.10 - 0.31 2.8 - 7.7<br />
Model “L”<br />
PM8014 6.10<br />
PM8018 7.60<br />
www.groschopp.com<br />
6<br />
(80 mm)
FRAME SIZE<br />
108<br />
• 12, 24, 90, 130, 180 VDC, 115 FWR<br />
• 1,000-5,000 RPM<br />
• 2.9 -13.1 lb-in Rated Torque<br />
• 1/5 to 1/3 HP<br />
FRAME SIZE 108 PMDC<br />
Dimensions in inches<br />
Model “L”<br />
PM10816 7.57<br />
PM10818 8.61<br />
www.groschopp.com<br />
SPECIFICATIONS<br />
Permanent Magnet DC<br />
APPLICATIONS<br />
Loading bay doors, automated doors/screens<br />
and pump applications benefi t from the<br />
PMDC’s ability to run directly from a DC<br />
power source, and its high initial starting<br />
torque—which is required to set a heavy load<br />
into motion.<br />
In these low operating speed applications, the<br />
PMDC works well with gear reducers and has<br />
much quieter operation.<br />
Motor Type Frame Size Voltage Speed (RPM) Power (HP) Torque (lb-in)<br />
12 1000 - 5000 0.11 - 0.29 2.9 - 11.8<br />
24 1000 - 5000 0.17 - 0.40 5.6 - 12.9<br />
PMDC 108 90 1000 - 5000 0.14 - 0.43 4.7 - 12.8<br />
115 FWR 1000 - 5000 0.15 - 0.29 2.9 - 11.4<br />
130 1000 - 5000 0.18 - 0.45 3.2 - 13.0<br />
180 1000 - 5000 0.22 - 0.49 2.9 - 13.1<br />
(108 mm)<br />
PMDC<br />
7 PMDC
AC<br />
AC<br />
8<br />
AC Induction<br />
Characteristics<br />
• Relatively fi xed speed operation, 3400 RPM maximum<br />
• Effi ciency 40% to 70%<br />
• Low (single phase) to medium (three phase) starting torque<br />
• Operates on AC voltage<br />
• Life 20,000+ hours<br />
• Totally enclosed construction is typical<br />
Advantages<br />
• Long life<br />
• No control required<br />
• Maintains speed over wide range of torque<br />
• Works well with gearboxes<br />
• Low starting current<br />
• Suitable for speed control<br />
• Quiet operation<br />
Considerations<br />
• Requires capacitor (single phase only)<br />
• Can have diffi culty starting (single phase)<br />
• Low power levels for size<br />
• <strong>High</strong>er cost per horsepower<br />
www.groschopp.com
FRAME SIZE<br />
65<br />
• 115 & 230 VAC<br />
• 1,350-3,400 RPM<br />
• 0.7 - 2.5 lb-in Rated Torque<br />
• 1/125 to 1/15 HP<br />
• Single or Three-Phase<br />
• Inverter Duty Standard<br />
SPECIFICATIONS<br />
Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb-in)<br />
115 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.05 - 0.08<br />
0.01 - 0.03<br />
1.0 - 1.7<br />
0.7 - 1.3<br />
AC 65 230 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.04 - 0.08<br />
0.01 - 0.03<br />
0.9 - 1.6<br />
0.7 - 1.1<br />
230 3<br />
2<br />
4<br />
50/60<br />
50/60<br />
2800 - 3400<br />
1400 - 1700<br />
0.07 - 0.12<br />
0.02 - 0.04<br />
1.5 - 2.5<br />
1.1 - 1.7<br />
FRAME SIZE 65 AC Induction<br />
Dimensions in inches<br />
Model “L”<br />
AC6540NV 5.22<br />
AC6540FC 6.15<br />
FC = Fan-Cooled (shown)<br />
NV = Non-Vented<br />
www.groschopp.com<br />
AC Induction<br />
APPLICATIONS<br />
Extremely quiet and reliable operation makes<br />
the AC motor a solid fi t for relatively low<br />
speed applications such as commercial<br />
baking ovens, cooking rotisseries and other<br />
conveyor and continuous motion machines,<br />
since the AC motor maintains speed over a<br />
wide range of torque.<br />
The AC can be customized for applications<br />
requiring speed control and works well with a<br />
variety of gear confi gurations.<br />
AC<br />
9<br />
AC
AC<br />
AC<br />
10<br />
FRAME SIZE<br />
80<br />
• 115 & 230 VAC<br />
• 1,350-3,400 RPM<br />
• 1.8 - 9.9 lb-in Rated Torque<br />
• 1/30 to 3/8 HP<br />
• Single or Three-Phase<br />
• Inverter Duty Standard<br />
SPECIFICATIONS<br />
FRAME SIZE 80 AC Induction<br />
Dimensions in inches<br />
AC Induction<br />
Model “L”<br />
AC8040NV 5.31<br />
AC8040FC 6.68<br />
AC8060NV 6.10<br />
AC8060FC 7.47<br />
FC = Fan-Cooled (shown)<br />
NV = Non-Vented<br />
APPLICATIONS<br />
The AC induction motor has no common wear parts such<br />
as brushes and commutators, so it is highly reliable,<br />
featuring long life potential and low maintenance.<br />
These attributes are critically important with diagnostic<br />
medical equipment applications such as MRI and X-Ray<br />
machines which need the motor to reliably run the cooling<br />
systems—often continually, for 24 hours a day.<br />
Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb in.)<br />
115 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.08 - 0.28<br />
0.05 - 0.18<br />
1.8 - 5.8<br />
2.4 - 7.8<br />
AC 80 230 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.08 - 0.37<br />
0.05 - 0.18<br />
1.8 - 6.8<br />
2.4 - 7.5<br />
230 3<br />
2<br />
4<br />
50/60<br />
50/60<br />
2800 - 3400<br />
1400 - 1700<br />
0.15 - 0.46<br />
0.08 - 0.25<br />
3.4 - 9.1<br />
3.4 - 9.9<br />
www.groschopp.com
FRAME SIZE<br />
90<br />
• 115 & 230 VAC<br />
• 1,350-3,400 RPM<br />
• 3.3 - 13.8 lb-in Rated Torque<br />
• 1/12 to 1/2 HP<br />
• Single or Three-Phase<br />
• Inverter Duty Standard<br />
SPECIFICATIONS<br />
FRAME SIZE 90 AC Induction<br />
Dimensions in inches<br />
Model “L”<br />
AC9060NV 6.27<br />
AC9060FC 7.66<br />
FC = Fan-Cooled (shown)<br />
NV = Non-Vented<br />
AC Induction<br />
APPLICATIONS<br />
Fuel vapor recovery systems are growing more common<br />
every day. Standard mounting and customization techniques,<br />
when applied to the four standard AC motor frame size<br />
motors, provide a wide range of options for retrofi ts and<br />
upgrades of existing vapor recovery system pumps.<br />
Having both single and three-phase design options provides<br />
for multiple, cost-effective choices depending on the supply<br />
voltage and control requirements.<br />
Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb in.)<br />
115 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.17 - 0.38<br />
0.09 - 0.25<br />
3.5 - 7.0<br />
4.2 - 9.3<br />
AC 90 230 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.16 - 0.34<br />
0.09 - 0.24<br />
3.3 - 6.7<br />
4.2 - 9.1<br />
230 3<br />
2<br />
4<br />
50/60<br />
50/60<br />
2800 - 3400<br />
1400 - 1700<br />
0.28 - 0.68<br />
0.15 - 0.36<br />
5.5 - 13.2<br />
6.7 - 13.8<br />
www.groschopp.com<br />
AC<br />
11<br />
AC
AC<br />
AC<br />
FRAME SIZE<br />
100<br />
12<br />
FRAME SIZE 100 AC Induction<br />
Dimensions in inches<br />
AC Induction<br />
• 115 & 230 VAC<br />
• 1,350-3,400 RPM<br />
• 6.2 - 24.2 lb-in Rated Torque<br />
• 1/8 to 3/4 HP<br />
• Single or Three-Phase<br />
• Inverter Duty Standard<br />
SPECIFICATIONS<br />
APPLICATIONS<br />
An AC induction motor, while inherently designed for<br />
long life, can be customized for exceptionally long life to<br />
exceed 50,000 hours.<br />
Using special capacitors, bearings, lubricants and<br />
construction techniques, AC motors are supplied to<br />
MRI cooling pump applications where failure would be<br />
intolerable and extremely costly. A standard frame-size<br />
motor modifi ed as described has been proven to meet<br />
non-standard performance expectations.<br />
Motor Type Frame Size Voltage Phase Poles Hz Speed (RPM) Power (hp) Torque (lb in.)<br />
115 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.30 - 0.78<br />
0.16 - 0.40<br />
6.2 - 17.3<br />
7.0 - 18.0<br />
AC 100 230 1<br />
2<br />
4<br />
50/60<br />
50/60<br />
2700 - 3400<br />
1350 - 1700<br />
0.30 - 0.74<br />
0.16 - 0.40<br />
6.2 - 17.2<br />
6.6 - 18.4<br />
230 3<br />
2<br />
4<br />
50/60<br />
50/60<br />
2800 - 3400<br />
1400 - 1700<br />
0.38 - 1.11<br />
0.20 - 0.60<br />
7.6 - 22.0<br />
9.2 - 24.2<br />
Model “L”<br />
AC10060NV 6.53<br />
AC10060FC 7.99<br />
AC10080NV 7.32<br />
AC10080FC 8.78<br />
FC = Fan-Cooled (shown)<br />
NV = Non-Vented<br />
www.groschopp.com
Characteristics<br />
• Variable speed operation<br />
• <strong>High</strong> effi ciency between 65% - 80%<br />
• <strong>High</strong> starting torque<br />
• Requires a control to operate<br />
• Life 20,000+ hours<br />
• Similar speed torque characteristics to PMDC<br />
Advantages<br />
• Totally enclosed (typical)<br />
• Long life<br />
• Low maintenance<br />
• <strong>High</strong> power density<br />
• Suitable option for lower voltage applications (batteries)<br />
• Works well with gearboxes<br />
• Can be used in variable speed applications<br />
Considerations<br />
• Controls selection can vary performance<br />
• Cogging may occur at low speeds < 300 rpm<br />
www.groschopp.com<br />
Brushless DC<br />
BLDC<br />
13 BLDC
BLDC<br />
BLDC<br />
14<br />
FRAME SIZE<br />
65<br />
• 12, 24 and 163 VDC<br />
• 2,500 RPM<br />
• 1.8 - 5.1 lb-in Rated Torque<br />
• 1/7 to 1/3 HP<br />
SPECIFICATIONS<br />
SPECIFICATIONS<br />
FRAME SIZE 65 Brushless DC<br />
Dimensions in inches<br />
Brushless DC<br />
APPLICATIONS<br />
The power density and small size of Brushless DC (BLDC)<br />
motors make it a good design choice for continuous duty,<br />
battery-powered applications.<br />
Extremely effi cient, the BLDC also boasts long life and<br />
low maintenance, because there are no brushes to wear<br />
or change out. These motors work well with gearboxes,<br />
and can be used in variable speed applications.<br />
Motor Type Frame Size Voltage Speed (RPM) Power (hp) Torque (lb-in)<br />
12 2500 0.07 - 0.18 1.8 - 4.4<br />
Brushless DC 65<br />
24 2500 0.07 - 0.17 1.8 - 4.3<br />
163 2500 0.07 - 0.20 1.8 - 5.1<br />
Model “L”<br />
BL6520 4.49<br />
BL6540 5.28<br />
BL6560 6.07<br />
www.groschopp.com
FRAME SIZE<br />
80<br />
• 24, 163 VDC<br />
• 2,500 RPM<br />
• 2.7 - 10.8 lb-in Rated Torque<br />
• 1/7 to 1/3 HP<br />
r<br />
SPECIFICATIONS<br />
FRAME SIZE 80 Brushless DC<br />
Dimensions in inches<br />
Brushless DC<br />
APPLICATIONS<br />
Variable speed and high reliability are a reason<br />
Brushless DC motors are found in applications such as<br />
personal transport systems, respiratory devices, and<br />
highly-critical pump applications.<br />
Because a control is always used with a BLDC motor,<br />
the motor performance can be customized through the<br />
proper choice of an application-specifi c control.<br />
Motor Type Frame Size Voltage Speed (RPM) Power (hp) Torque (lb-in)<br />
Brushless DC 80<br />
24<br />
163<br />
2500<br />
2500<br />
0.10<br />
0.14 - 0.27<br />
2.7<br />
3.6 - 10.8<br />
www.groschopp.com<br />
Model “L”<br />
BL8020 4.91<br />
BL8040 5.69<br />
BL8060 6.48<br />
BLDC<br />
15 BLDC
UNIVERSAL<br />
UNIVERSAL<br />
16<br />
Universal<br />
Characteristics<br />
• Operates on AC and DC<br />
• Effi ciency between 55% to 70%<br />
• <strong>High</strong> speed 8,000 – 20,000+ rpm<br />
• Speed is independent of frequency<br />
• <strong>High</strong> starting torque, 4 –6 times rated torque<br />
• Life 500 – 2000 Hours<br />
Advantages<br />
• <strong>High</strong> power density<br />
• Excellent choice for portable applications<br />
• No control required<br />
• Low cost<br />
Considerations<br />
• <strong>High</strong>er maintenance due to brushes<br />
• Poor speed regulation<br />
• Typically requires air-through ventilation<br />
• <strong>High</strong> speed may create noise<br />
• Cogging may occur at low speeds<br />
• Less effi cient at low voltages (less than 100V)<br />
• Burns out quickly in stall condition<br />
www.groschopp.com
FRAME SIZES<br />
62<br />
THROUGH<br />
110<br />
• 12-250 AC/DC<br />
• Up to 20,000 RPM<br />
• 1/4 to 1-1/2 HP<br />
• 2-Pole<br />
SPECIFICATIONS<br />
Universal<br />
APPLICATIONS<br />
When the application calls for high starting torque, power<br />
and speed—all combined in a small package—the Universal<br />
Motor (UM) often emerges as the clear choice.<br />
Standard frame sizes can be fi tted with application-specifi c<br />
housings to accommodate special mounting, so that they<br />
can be dropped into existing applications. As an example,<br />
customized commutators can withstand vibration-sensitive<br />
applications and increase overall service life.<br />
Motor Type Frame Size O.D. (inches) Length between bearings less Stack Length Power (max. hp)<br />
UM6200 2.435 2.689” Up to 1/5<br />
UM7300 2.878 2.805” Up to 2/5<br />
UM - Universal UM8100 3.193 3.323” Up to 7/8<br />
UM9400 3.69 3.719” Up to 1 3/4<br />
UM1100 4.377 4.312” Up to 2 1/4<br />
www.groschopp.com<br />
UNIVERSAL<br />
17 UNIVERSAL
MOTOR<br />
COMPONENTS<br />
MOTOR<br />
COMPONENTS<br />
Motor Components<br />
Groschopp has over four decades of experience in providing high<br />
reliability, high performance motor sub-assemblies and components<br />
to world-class <strong>OEMs</strong>. Motor components assemblies are custom engineered<br />
to allow <strong>OEMs</strong> to maintain their mounting schemes and desired<br />
product confi gurations, while still benefi ting from Groschopp’s motor<br />
design and volume manufacturing expertise.<br />
The products presented on this page are typical examples of the types<br />
and general ranges of motor components that Groschopp designs and<br />
supplies to tailor the motor solution to the OEM requirements.<br />
18<br />
DC Permanent Magnet<br />
Sets/Armatures<br />
• 12-180 VDC<br />
• 1,000 - 5,000 RPM<br />
• Meets or exceeds UL<br />
UM Motor Part Sets<br />
• 12-250 AC/DC<br />
• Up to 20,000 RPM<br />
• 1/5 to 2-1/4 HP<br />
• 2-Pole<br />
• Meets or exceeds UL<br />
AC Stator/Rotor Sets<br />
• 115 & 230 VAC<br />
• 1,700 and 3,500 RPM<br />
• Meets or exceeds UL<br />
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Features & Considerations<br />
• Ball and sleeve bearing<br />
• Custom performance<br />
• Custom shafts<br />
• Rugged mechanical construction<br />
• Two-plane dynamic balancing<br />
• <strong>High</strong> thermal characteristics<br />
• Exothermic polymer resin: trickle impregnation<br />
• Diamond-turned commutators for longer brush life<br />
• <strong>High</strong> temperature magnet wire<br />
• Computer-assisted testing<br />
• Noise evaluation<br />
• Pre-impregnation testing<br />
• Easy brush access<br />
• Custom voltage, speed, torque, duty cycle, etc.<br />
Options<br />
• Assembled into customer-supplied housing<br />
• Staked and fused commutators<br />
• Class A-F insulation<br />
• Double insulated designs<br />
• Uni- or Bi-directional rotation<br />
• Armatures for PMDC<br />
• Thermal protection<br />
• RFI suppression
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Customization<br />
Motor Solutions<br />
Designed to Match<br />
Your Application<br />
Demands<br />
Impact wrenches on military vehicles<br />
require the same ruggedness, quality<br />
and ultimate reliability as the vehicles<br />
themselves.<br />
Military-issue impact wrench kits depend<br />
on Groschopp universal motor components,<br />
as well as their exceptional service and<br />
dependable delivery, to keep the show on<br />
the road.<br />
19<br />
CUSTOMIZATION<br />
CUSTOMIZATION
CUSTOMIZATION<br />
OEM Customization<br />
20<br />
Custom vs. Customization<br />
Groschopp customers value the motor and engineering design expertise that we bring to their applications. The goal of customization is to “match” the<br />
motor to your application as closely as possible. This catalog presents our standard frame sizes. Working from a standard frame size is often the most cost<br />
effective way to buy a motor. When using a standard frame size the motor can still be customized to your application. And, when a standard “pre-tooled”<br />
frame size can be used, it can signifi cantly speed up the delivery time for prototypes and initial production runs.<br />
There are times when a completely custom motor—over the life and scale of your project—will have an overall lower production cost with a relatively short<br />
payback time—as you’re paying specifi cally for the motor you need. This weighing of the “Customized Standard” versus the “Blank Sheet Custom Design”<br />
is where Groschopp can help you weigh the options and make the right choices.<br />
Customizing a Standard Motor:<br />
• Output Shaft<br />
• End Brackets / Mounting Face<br />
• Housing<br />
• Foot Mount<br />
• Custom Winding / Performance<br />
• Accessories (brake, encoder, power cord, etc.)<br />
Application Checklist<br />
Use this checklist, along with the Ingress Protection (IP) and Temperature Class charts, to gather data about your application. The Speed<br />
vs. Torque comparison graph is helpful in selecting the right motor type. All of this information is essential to refi ning the motor selection and<br />
customization process and achieving a maximized, overall motion system solution.<br />
Input Power Source<br />
• Voltage<br />
• Frequency<br />
• Current (Effi ciency)<br />
• Control<br />
Environment<br />
• Ingress Protection (IP) rating<br />
• Temperature (indoor / outdoor)<br />
Motor Specs<br />
• Size and Weight<br />
• Motor Life Expectancy / Maintenance<br />
• Noise<br />
Motor Performance<br />
• Speed & Torque<br />
• Starting / Stall Torque<br />
• Duty Cycle<br />
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“Blank Sheet” Custom Design:<br />
• New lamination<br />
• Special tooling may be required<br />
• “No compromise” designs<br />
• Most cost effective for higher volume applications<br />
Permanent Magnet DC Planetary Gearmotor<br />
provides high torque and exceptionally quiet<br />
operation for a medical/patient lift. Gearbox<br />
reconfi gured to adapt to OEM mounting scheme.
Ingress Protection (IP)<br />
Specifying the application environment is critical to selecting the right motor for maximum performance and life. Use the IP rating to<br />
accurately communicate your application environment.<br />
First number (Protection against solid objects)<br />
0 No protection<br />
1 Protected against solids objects over 50mm<br />
(e.g. accidental touch by hands)<br />
2 Protected against solids objects over 12mm<br />
(e.g. fi ngers)<br />
3 Protected against solids objects over 2.5mm<br />
(e.g. tools and wires)<br />
4 Protected against solids objects over 1mm<br />
(e.g. tools, wires and small wires)<br />
5 Protected against dust–limited ingress<br />
(no harmful deposit)<br />
6 Totally protected against dust<br />
Temperature Classes<br />
Temperature Class is very important. <strong>For</strong> every 10 degrees Celsius that the application<br />
exceeds the motor’s maximum temperature rating, the motor life is reduced by one half.<br />
UL 1446 Temperature Classes Maximum Temperature<br />
at hottest spot<br />
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B 130 °C (266 ° F)<br />
F 155 °C ( 311 ° F)<br />
H 180 °C (356 ° F)<br />
N 200 °C (392 ° F)<br />
R 220 °C (428 ° F)<br />
S 240 °C (464 ° F)<br />
>240 °C over 240 °C (over 464 ° F)<br />
Second number (Protection against liquids)<br />
0 No protection<br />
1 Protected against vertically falling drops of water<br />
2 Protected against direct sprays up to 15 o from the vertical<br />
3 Protected against direct sprays up to 60 o from the vertical<br />
4 Protected against sprays from all directions–limited ingress<br />
permitted<br />
5 Protected against low pressure jets if water from all directions–<br />
limited ingress permitted<br />
6 Protected against strong jets of water e.g. for use on ship decks–<br />
limited ingress permitted<br />
7 Protected against the effects of temporary immersion between<br />
15cm and 1m. Duration of test 30 minutes<br />
8 Protected against long periods of immersion under pressure<br />
Customized Right Angle Gearmotor for IP66, Class B<br />
harsh environment application in a heavy automotive<br />
(bus) transmission shifter. Dual commutator design<br />
for emergency backup and ultimate reliability<br />
21 CUSTOMIZATION
CUSTOMIZATION<br />
OEM Customization<br />
Motor Types: Speed vs. Torque Comparison<br />
This graph maps the speed-torque<br />
curves of all four motor types on<br />
one graph, using the same scale<br />
to clearly illustrate the differences<br />
between the motors.<br />
As an example, note the dramatically<br />
higher no-load speed of a Universal<br />
motor and the signifi cantly higher<br />
starting torques of PM and Brushless<br />
DC motors.<br />
Standard Customization Options<br />
22<br />
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Bearings<br />
• Drive End <strong>High</strong> Temp Lubricant<br />
• Drive End Seal<br />
• Lead End <strong>High</strong> Temp Lubricant<br />
• Lead End Seal<br />
End Bell<br />
• Drill and Tap on edge<br />
• Drill and Tap for Encoder, Brake<br />
or Special Modifi cations<br />
• Machine Pilot<br />
Shaft<br />
• Double-ended<br />
• Drill and Tap<br />
• Additional Flat<br />
• Keyway - Woodruff<br />
• Keyway - Straight<br />
• Crosshole<br />
• Thread - Internal<br />
• Thread - External<br />
• Diameter<br />
Mounting (standard fl ange included)<br />
• Special Flange<br />
• PM Foot<br />
Rectifi er<br />
• 115 V<br />
• 230 V<br />
Terminal Box<br />
• With or without Blocks<br />
• Leads (12 inches standard)<br />
• Grommets<br />
• 2-Core Cord<br />
• 3-Core Cord<br />
• Extra Length<br />
Nameplates<br />
• Special Marketing (CE)<br />
• Customized Nameplate<br />
Miscellaneous<br />
• Drain Holes<br />
• Environmental – IP Rating<br />
• Insulation<br />
• Housings, Paints & Finishes<br />
RFI Suppression
Application Data Worksheet<br />
Motor Type PM<br />
AC<br />
UM<br />
Brushless DC<br />
Other<br />
Life Requirements Hours • UM and PM 500 to 3000 • AC and Brushless DC up to 20,000<br />
Voltage Volts<br />
AC/DC<br />
Phase<br />
Control Yes Type (SCR, PWM, VFD, etc.)<br />
No<br />
Rated Speed RPM<br />
Rated Torque lb-in or n-m<br />
Rated Power Watts or HP<br />
Duty Cycle Continuous Off Time<br />
Intermittent On Time<br />
Speed Reducer (Gearbox) Parallel Shaft (PS)<br />
Right Angle (RA)<br />
Planetary (PL)<br />
Right Angle Planetary (RP)<br />
Overhung Load Yes How much?<br />
No What distance from motor?<br />
Brake Yes Voltage<br />
No Holding Torque<br />
Optical Encoder Yes Counts / Revolution<br />
No<br />
Agency Approvals UL<br />
CSA<br />
CE<br />
RoHS<br />
Other<br />
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NOTES<br />
23 CUSTOMIZATION
Gears & Gearmotors<br />
Our complete range of stand-alone gears - including Parallel<br />
Shaft, Right Angle, Planetary and Right Angle Planetary – are<br />
available in a wide range of ratios, mounting confi gurations and<br />
performance levels.<br />
Our existing engineering design portfolio includes tens of<br />
thousands of gearmotor confi gurations. Specifi cations and<br />
MOTORTEC TM Performance Data Sheets providing speed, torque,<br />
thermal ratings and intermittent duty are available for these<br />
products on our website.<br />
Controls<br />
Groschopp offers a complete line of AC and DC drives and<br />
accessories. Our Sales Applications Engineers can assess your<br />
application, and recommend the right control and accessory<br />
package to maximize your application, and simplify your job.<br />
3D Solid Model<br />
downloads<br />
FREE ON EVERY PRODUCT PAGE<br />
www.groschopp.com<br />
Groschopp, Inc.<br />
420 15th Street NE<br />
Sioux Center, IA 51250-2100 USA<br />
(712) 722-4135 Phone<br />
(800) 829-4135 Toll-Free<br />
(712) 722-1445 FAX<br />
©2012 Groschopp, Inc.<br />
FRACTIONAL HORSEPOWER MOTORS<br />
®<br />
Integrated Motion Solutions<br />
RoHS Compliant<br />
ISO 9001:2008<br />
CERTIFIED QUALITY MANAGEMENT SYSTEM<br />
REGISTERED<br />
Fractional HP <strong>Motors</strong><br />
CAT-05-12