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Principles of Coating Technology

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GFE Schmalkalden e.V. Thermal spraying<br />

• melting and acceleration <strong>of</strong> metallic or non-metallic material toward to an<br />

substrate<br />

• Surface normally is not molten<br />

• <strong>Coating</strong> adhesion mainly results by mechanical clamping depending on<br />

surface roughness and by adhesive processes<br />

Process scetch<br />

<strong>Principles</strong> <strong>of</strong> <strong>Coating</strong> <strong>Technology</strong> II<br />

Spray gun<br />

Spray material<br />

- powder<br />

- wire<br />

- rods<br />

Heating and<br />

accelerating<br />

Energy source<br />

- flame<br />

- arc<br />

- plasma<br />

substrate<br />

GFE Schmalkalden e.V. Thermal spraying<br />

Formation <strong>of</strong> the coating structure<br />

<strong>Principles</strong> <strong>of</strong> <strong>Coating</strong> <strong>Technology</strong> II<br />

Pore<br />

Oxidized particle<br />

Not melted particle<br />

substrate<br />

• Flowing and overlaying <strong>of</strong> molten<br />

particles<br />

• generation <strong>of</strong> oxides and pores<br />

• Inhomogeneous coating structure<br />

3<br />

4<br />

2

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