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<strong>mitte</strong> l <strong>punkt</strong><br />
METROPOLREGION<br />
Sachsendreieck<br />
Chemnitz.Dresden.Halle.Leipzig.Zwickau<br />
Erfurt.Gera.Jena.Weimar<br />
Dessau-Roßlau.Magdeburg<br />
The information magazine of the Industrial Initiative for Central Germany<br />
in co-operation with the Sachsendreieck metropolitan region | Theme Solar | Issue 3 | December 2008<br />
Radiant future<br />
The energy of tomorrow is being created today in the ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
Picture credit: frankoppermann - Fotolia.com<br />
Sunshine in the tank<br />
Sunny outlook<br />
Turn towards the sun<br />
Dr. Hubert Aulich and Dr. Jörg Bagdahn<br />
in a discussion of objectives and tasks of<br />
Central Germany is the world’s most<br />
important photovoltaic location. This is<br />
Solar electricity at competitive prices is<br />
the primary goal of researchers and developers<br />
the cluster.<br />
10 now to be expanded upon further. 14<br />
in the region.<br />
22
A STRONG TRIANGLE<br />
The Sachsendreieck - Saxon triangle - metropolitan region brings together stakeholders from<br />
Saxony, Saxony-Anhalt and Thuringia<br />
Editorial<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
The competitiveness of regions is gaining increasing importance in view of globalisation and European integration. A<br />
particular role here is played by the metropolitan regions as centres of social innovation and economic development.<br />
The Sachsendreieck metropolitan region is an amalgamation of the cities of Chemnitz, Dresden, Halle, Leipzig and<br />
Zwickau in co-operation with the ImPuls-Region Erfurt-Weimar-Jena and the town of Gera in Thuringia, as well as the<br />
city of Magdeburg and town of Dessau-Roßlau in Saxony-Anhalt. Together with stakeholders from the fields of administration,<br />
culture and science, specific projects aimed at strengthening the region are developed in different spheres<br />
of activity.<br />
01<br />
02<br />
03<br />
04<br />
05<br />
06<br />
07<br />
08<br />
09<br />
Cradle of modern architecture<br />
Unique cultural landscape<br />
Pioneer of new energies<br />
Hub at the heart of Europe<br />
Home of innovation<br />
Automobile region with a long<br />
tradition<br />
International meeting place of<br />
business and culture<br />
First-class research location<br />
Home of illustrious companies<br />
01<br />
02<br />
03<br />
04<br />
05<br />
06<br />
07<br />
08<br />
09<br />
New energy from Central Germany<br />
The cluster ”Solarvalley <strong>Mitteldeutschland</strong>“ provides key impulses<br />
for the photovoltaic sector.<br />
Dear Readers,<br />
And the winner is: Photovoltaics from<br />
Central Germany! The ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
initiative has emerged as the<br />
winner of the cluster competition staged<br />
by the Federal Ministry of Education and<br />
Research. The ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
cluster involves collaboration between<br />
30 solar companies, ten research establishments<br />
and<br />
four universities in Saxony, Saxony-Anhalt<br />
and Thuringia. The coming together of the<br />
three states was<br />
a key statement underlining the future of<br />
the photovoltaic industry, with this in turn<br />
further underscored by the winning of this<br />
national competition. This sets an important<br />
signal for the photovoltaic sector<br />
as a pioneer in the field of high technology,<br />
as well as for the Central German region as<br />
a whole.<br />
Within the shortest of times, Central Germany<br />
has advanced to become the leading<br />
global location for solar technology. In<br />
2007 alone, 18 percent of all cells manufactured<br />
worldwide were produced in Central<br />
Germany, making up almost 90 percent<br />
of German output. This spatial density of<br />
production and<br />
research, together with a range of technologies,<br />
is unique of its kind. It is important<br />
that we expand upon this pole position in<br />
order to compete effectively worldwide.<br />
The prerequisite for this is continued sup-<br />
port for research and development in renewable<br />
energy sources. We are already<br />
well-placed to achieve this with the ”Solarvalley<br />
<strong>Mitteldeutschland</strong>“, as an integrative,<br />
carefully co-ordinated development<br />
plan for the areas of research and development,<br />
training and cluster formation is<br />
already being actively implemented.<br />
However, our goal is not only to persevere<br />
in global competition, we also have a vision,<br />
an ambitious target: by 2015 we aim to<br />
reduce the costs of solar energy and achieve<br />
grid parity in Germany.<br />
Photovoltaics is an exciting branch, you,<br />
too, can be convinced by its energy. On<br />
that note, it only remains for me to wish<br />
you a pleasant read.<br />
Dr. Hubert Aulich<br />
Spokesperson Solarvalley <strong>Mitteldeutschland</strong><br />
E-Mail: spitzencluster@solarvalley.org<br />
Internet: www.solarvalley.org<br />
Dr. Hubert Aulich<br />
This brochure has been created in collaboration with the following partners:<br />
Urs Luczak, Geschäftsstelle Metropolregion Sachsendreieck, Tel.: +49 371/4886135, Fax: +49 371/<br />
488 61 95, urs.luczak@stadt-chemnitz.de, www.region-sachsendreieck.de, André Soudah, <strong>Wirtschaftsinitiative</strong><br />
<strong>für</strong> <strong>Mitteldeutschland</strong>, Tel.: +49 341/600 1614, Fax: +49 341/600 16-13, soudah@<strong>mitte</strong>l-<br />
METROPOLREGION<br />
GOALS OF THE MAGAZINE<br />
deutschland.com, www.<strong>mitte</strong>ldeutschland.com, Achim Lohse, Amt <strong>für</strong> Wirtschaftsförderung,<br />
Sachsendreieck<br />
Stadt Leipzig, Tel.: +49 341/123 58 57, Fax: +49 341/123 58 25, achim.lohse@leipzig.de, www.leip- Chemnitz.Dresden.Halle.Leipzig.Zwickau<br />
Competition between the European locations<br />
is set to increase. The clear positioning With qualified articles and striking images.<br />
fluence far beyond Central Germany itself.<br />
zig.de, Volkmar Bauer, Amt <strong>für</strong> Wirtschaftsförderung, Stadt Erfurt, Tel.: +49 361/6551924,<br />
Erfurt.Gera.Jena.Weimar<br />
Dessau-Roßlau.Magdeburg<br />
Fax: +49 361/6556880, volkmar.bauer@erfurt.de, www.erfurt.de, Uwe Kamprath, Amt <strong>für</strong> Wirtschaftsförderung,<br />
Stadt Halle (Saale), Tel.: +49 345/22147 81, Fax: +49 345/2214776, uwe.kamprath@halle.de,<br />
www.halle.de, Sigrid Mettig, Stabsstelle Wirtschaftsförderung, Stadt Jena, Tel.: +49 3641/ Head of the<br />
for the future in this competitive environ-<br />
and Thuringia are able to increase their<br />
and profiling of a region serves as security As a consequence, Saxony, Saxony-Anhalt<br />
Urs Luczak<br />
495020, Fax: +49 3641/115020, mettigs@jena.de, www.jena.de, Dieter Clausnitzer, Referat Sachsendreieck Metropolitan Region<br />
ment. <strong>mitte</strong> l <strong>punkt</strong> reports from an interregional<br />
aspect on sectors that radiate in-<br />
area. Things are on the move here!<br />
attractiveness as an interlinked economic<br />
Wirtschaftsförderung, Stadt Freiberg, Tel.: +49 3731/273322, Fax: +49 3731/27373322, wifoe@<br />
freiberg.de, www.freiberg.de, Elena Herzel, Entwicklungs- und Wirtschaftsförderungsgesellschaft City of Chemnitz, Town Planning Office<br />
Annaberger Str. 89<br />
Anhalt-Bitterfeld mbH (EWG), Tel.: +49 3494/638367, Fax: +49 3494/638358, e.herzel@ewg-anhaltbitterfeld.de,<br />
www.ewg-anhalt-bitterfeld.de, Birgit Marxmeier, Dezernat <strong>für</strong> Wirtschaft, Tourismus Tel.: +49 371/4886135<br />
und regionale Zusammenarbeit, Stadt Magdeburg, Tel.: +49 391/5402279, Fax: +49 391/540 2619,<br />
Fax: +49 371/4886195<br />
birgit.marxmeier@ob.magdeburg.de, www.magdeburg.de<br />
urs.luczak@stadt-chemnitz.de<br />
09120 Chemnitz<br />
Issue 3 | December 2008 2 3<br />
Issue 3 | December 2008<br />
Picture credits: 01 Büro Kaufmann/Vierich, Leipzig; 02 Stadt Weimar; 03 GEOSOL; 04 Uwe Schoßig Flughafen Leipzig/Halle; 05 Jenoptik; 06 August-Horch-Museum, Zwickau;<br />
07 Leipziger Messe GmbH/Uwe Frauendorf; 08 Stadt Jena; 09 Stadt Jena
contents<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
IQ INNOVATION AWARD<br />
FOR CENTRAL GERMANY 2009<br />
The way<br />
forward<br />
Sunshine in the tank 10 Sunny outlook 14 Turn towards the sun 22<br />
Topics in this issue<br />
Picture credits: BMBF/Akhtar; ersol AG; Rainer Weisflog<br />
Don’t be left behind!<br />
www.iq-<strong>mitte</strong>ldeutschland.de<br />
06<br />
10<br />
14<br />
Economy<br />
Current news from the photovoltaic<br />
industry in the region.<br />
Sunshine in the tank<br />
Dr. Hubert Aulich and Dr. Jörg<br />
Bagdahn discuss the potential of solar<br />
energy and the goals and tasks of<br />
the ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
cluster.<br />
Sunny outlook<br />
The region has developed into one of<br />
the leading global sites for the production<br />
of solar cells. The aim is for<br />
this position to be expanded upon<br />
further<br />
20<br />
22<br />
27<br />
The elegant solution<br />
Its matt black surface makes the<br />
CIGS thin film modules from Solibro<br />
GmbH ideal for the optically pleasing<br />
integration into building facades.<br />
Turn towards the sun<br />
Throughout the length of the value<br />
added chain, research is underway<br />
in Central Germany to find new solutions<br />
for making solar electricity<br />
competitive.<br />
3 Questions to<br />
Dr. Peter Frey of the CiS Research<br />
Institute for Micro Sensors and Photovoltaics<br />
on the current focus of his<br />
research.<br />
28<br />
32<br />
34<br />
The experts of tomorrow<br />
Companies and universities are joining<br />
up to develop new training and<br />
further training offers. Because the<br />
dynamic growth of the solar industry<br />
will require well-trained, skilled workers<br />
in the future.<br />
Optimal value added<br />
Service providers and system providers<br />
play an important role in efficient<br />
solar electricity solutions. A key<br />
theme here is the integration of modules<br />
in building facades.<br />
Did you know?<br />
Facts that are curious, remarkable<br />
and worth knowing on the subject of<br />
solar energy.<br />
Cluster award sponsors<br />
Overall award sponsors<br />
Adjudication guidance<br />
5<br />
Issue 3 | December 2008
economy<br />
economy<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Anton Milner<br />
was awarded the distinction<br />
of ”Eco manager of the year<br />
2008“ by the business magazine<br />
”Capital“ and the environmental<br />
foundation WWF Deutschland.<br />
The director of Q-Cells SE was rewarded<br />
for his pioneering work in the establishment<br />
of environmentally-friendly energy.<br />
Dr. Stefan Schweizer<br />
has been acquired for a research<br />
project that is to be<br />
conducted in the scope of<br />
the ”Fraunhofer Attract“<br />
funding programme in Halle (Saale).<br />
This top researcher is working at the<br />
Fraunhofer-Center <strong>für</strong> Silizium-Photovoltaik<br />
CSP on a new procedure for<br />
obtaining energy from sunlight.<br />
Dr. Nikolaus Benz and Dr.-<br />
Ing. Thomas Kuckelkorn<br />
of SCHOTT Solar have<br />
been nominated for<br />
the German Federal<br />
President's Prize For Innovation And<br />
Advanced Technology. Under their aegis<br />
a receiver was developed for solar<br />
power plants that enables even more<br />
electricity to be obtained.<br />
Jörg von Strom<br />
was appointed to the<br />
Board of Sunways AG on<br />
1 November. As Chief<br />
Operating Officer (COO),<br />
in future he will have special responsibility<br />
for the fields of market supply,<br />
purchasing and production. This should<br />
serve to increase the process efficiency<br />
of the company.<br />
Stefanie Fritsch<br />
Was the 1,000th employee<br />
of ersol Solar Energy<br />
AG to begin work at the<br />
company, in June 2008.<br />
The 24-year-old works in Erfurt in the<br />
department dealing with the cleaning,<br />
inspection and packing of wafers. The<br />
company plans to create up to 1,000<br />
new jobs throughout Germany over<br />
the next two years.<br />
The Silicon Pilot Production GmbH pilot plant is to form the<br />
foundation for a new silicon cluster in Lusatia.<br />
Further information<br />
www.schmidgruppe.de<br />
Roth & Rau AG successfully supplies customers throughout the<br />
world from Hohenstein-Ernstthal.<br />
Further information<br />
www.roth-rau.de<br />
New forms of integrating solar technology was the focus of the<br />
Bauhaus.SOLAR congress at the Erfurt fairground.<br />
MAGNETIC EFFECT SERVICE PROVIDER CONGRESS YOUNG TALENT<br />
Silicon washing<br />
Silicon Pilot Production GmbH lays<br />
foundation stone for silicon plant.<br />
On 16 October the Spree valley Schwarze<br />
Pumpe industrial estate saw the laying of a<br />
foundation stone for a facility of Silicon Pilot<br />
Production GmbH. According to details released<br />
by the company, Schmid Silicon Technology<br />
GmbH of Baden-Württemberg is set<br />
to invest a total of 49 million euros in the site<br />
by the end of 2009. Around 90 new jobs are<br />
to be created on the 12,000 square metre<br />
premises.<br />
The plant will produce monosilane and polysilicon.<br />
Both of these materials are required<br />
in the production of solar cells. This involves<br />
raw silicon being cleaned to the extent that<br />
it may subsequently be used in the photovoltaic<br />
process. Production in the first stage<br />
of the pilot line is set to commence as early<br />
as June next year, with the second entering<br />
operation at the end of December 2009, the<br />
investor announced. It is also hoped that the<br />
plant attracts other companies of the solar<br />
sector to the area. ”The foundation stone<br />
could form the base for an entire silicon cluster<br />
in Lusatia,“ says the Saxon Minister of<br />
Economic Affairs, Thomas Jurk.<br />
On course for growth<br />
Roth & Rau with increased sales<br />
and plans for acquisition in 2009.<br />
The Roth & Rau Group grew strongly in<br />
the first nine months of the business year<br />
2008. By the end of September 2008 the<br />
group, based in Hohenstein-Ernstthal, Saxony,<br />
had recorded sales of 197.48 million<br />
euros, exceeding the figures for the preceding<br />
year by 83.7 percent. Strong demand<br />
from customers in Asia played a key role in<br />
this, responsible for around 53.2 percent of<br />
turnover.<br />
”We subsequently confirm our forecast<br />
for the year 2008 as a whole, namely to<br />
achieve turnover of at least 250 million euros,<br />
with an EBIT margin of at least 10.0<br />
percent,“ declared Carsten Bovenschen,<br />
Finance Director of Roth & Rau AG.<br />
The company, one of the leading worldwide<br />
providers of plasma process systems for<br />
the photovoltaic industry, has its sights set<br />
on further growth in 2009. On 01 January<br />
it will acquire Tecnofimes S.r.l., based in<br />
Monza, Italy. Together, the two companies<br />
will develop new in-line diffusion furnaces,<br />
with these in turn manufactured by Roth<br />
& Rau.<br />
Bauhaus.SOLAR<br />
Congress looks for new forms of<br />
architectural integration.<br />
On the roof or arranged to cover enormous<br />
open spaces. Solar cells such as these are<br />
familiar to all. However, the constantly increasing<br />
number of such facilities means<br />
that the search for new forms of architectural<br />
integration in the design of urban living<br />
space is enjoying increasing significance.<br />
With the hosting of the first international<br />
Bauhaus.SOLAR congress, staged on the<br />
site of the Erfurt fairground on 25 and 26<br />
November, the Bauhaus-Universität Weimar<br />
aimed to initiate a multidisciplinary dialogue<br />
between urban planners, landscape<br />
architects, construction engineers, technicians,<br />
developers, designers and users with<br />
regard to this theme.<br />
The accompanying exhibition displayed<br />
examples of how the solar technology of<br />
the future could look. One example was<br />
the ten-metre-high grass stalks of the SX-<br />
PCK design team. SolarGrass uses a new<br />
technology of weavable photovoltaic fibres<br />
to create textile-like tissue. This sculpture<br />
is characterised by its lightness and grace,<br />
belying its dimensions.<br />
Further information<br />
www.bauhaus-solar.de<br />
Raimund Otto, Managing Director of Stadtwerke Leipzig, with<br />
pupils from Adam-Friedrich-Oeser-Grundschule.<br />
Lego-Leipzig<br />
Primary school children build Leipzig<br />
of the future as ”Sun City“.<br />
In May of this year pupils from a class at<br />
Adam-Friedrich-Oeser-Grundschule Leipzig<br />
had the opportunity to display their<br />
credentials as future architects and electronic<br />
engineers in the scope of the Sun City<br />
project. At GaraGe, a technology centre for<br />
young people, they constructed their Leipzig<br />
of the future – using electricity sourced<br />
from solar modules. The material required<br />
for this came in the form of a multitude of<br />
Lego bricks, supplied by GaraGe sponsor<br />
Stadtwerke Leipzig. The children converted<br />
these blocks into an airport, city hall and<br />
even the Battle of Nations Monument and<br />
Cityhochhaus tower.<br />
Stadtwerke Leipzig has been collaborating<br />
with GaraGe since 2000. The idea for the<br />
Sun City was mooted with the aim of bringing<br />
primary school children into contact<br />
with the promising field of solar energy.<br />
No physical processes were taught at the<br />
GaraGe, instead the engineers of tomorrow<br />
received the opportunity to learn about sustainability<br />
first hand in the form of experimentation.<br />
JS JS JS JS<br />
Further information<br />
www.swl.de<br />
Dark side of a sunny day<br />
It may sound paradoxical, but when<br />
the sun shines, solar cells lose energy.<br />
The reason for this is the increase in<br />
temperature that accompanies direct<br />
sunshine. These increases cause a loss<br />
of effectiveness, which scientists at the<br />
Institut <strong>für</strong> Kunststofftechnologie und<br />
-recycling (IKTR) in Weißandt-Gölzau<br />
now aim to prevent.<br />
”It is primarily the high temperatures<br />
within the module that are responsible,“<br />
declares Frank Bergmann of the<br />
IKTR. In order to prevent the build up<br />
on heat, a process has been developed<br />
that draws excess warmth away from<br />
the solar cells. This procedure involves<br />
coating the rear of the photovoltaic<br />
modules with a heat conducting, liquid<br />
synthetic material. This currently only<br />
functions in the laboratory. Bergmann<br />
estimates that it will be two years before<br />
it is launched on the market. The<br />
situation is similar for a second synthetic<br />
material: an electrically conducting<br />
plastisol that serves as encapsulation<br />
material in the manufacture of solar<br />
modules. ”The trend towards increasingly<br />
thin wafers has led us to investigate<br />
alternatives to the soldering process<br />
currently in use for the electrical<br />
connection of solar cells.“ The gluing<br />
of the wafer-based modules appears<br />
to be one solution for the engineers.<br />
”This enables even thin modules to be<br />
produced more simply.“ The plastisol<br />
is currently in the test phase. ”We are<br />
looking for users to apply it on a series<br />
basis.“<br />
www.iktr-online.de<br />
Picture credits: Fraunhofer CSP; SCHOTT Solar; Sunways AG; ersol Solar Energy AG; Schmid Silicon Technology GmbH; Roth & Rau AG; Messe Erfurt; Stadtwerke Leipzig; Instituts <strong>für</strong> Kunststofftechnologie und -recycling (IKTR)<br />
Issue 3 | December 2008 6 7<br />
Issue 3 | December 2008
economy<br />
economy<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
2008: Sunny year for the solar industry<br />
How it will look: the solar sail with which the zoo in Halle<br />
(Saale) will promote clean electricity from 2009.<br />
MARKETING<br />
Set sail<br />
Halle Zoo receives a solar sail and<br />
promotes ”green electricity“.<br />
Next year will see Halle Zoo receive a photovoltaic<br />
unit of a somewhat different kind.<br />
Where once fur seals were the sole source<br />
of attraction, a ten-metre-high solar sail<br />
now reaches skyward. The 100,000 euro<br />
unit was set up by regstrom, an association<br />
that aims to provide regenerative electricity<br />
in Halle. The sail is planned to be fitted<br />
with some 500 plate-sized solar modules,<br />
producing output of around two kilowatts.<br />
”Our goal is to use this ’eyecatcher‘ to promote<br />
the technology for generating ’green<br />
electricity‘ to the public without going into<br />
the economic arguments,“ declares Herrmann<br />
Beleites, Chairman of regstrom.<br />
He was also responsible for producing the<br />
necessary mathematic calculations for the<br />
project. The appearance of the unit is the<br />
work of Frithof Meinel, a professor of industrial<br />
design at Burg Giebichenstein University<br />
of Art and Design.<br />
Mechanical know-how was provided by<br />
statical engineers from Ingenieurbüro Hilpert<br />
and the Fraunhofer-Institut <strong>für</strong> Werkstoffmechanik.<br />
JS<br />
Dr. Rajeeva Lahri, Gunter Ziegenbalg, Dr. Bijan Moslehi (left to<br />
right) laying the foundation stone for the first Signet Solar plant.<br />
GROWTH<br />
Second site<br />
Signet Solar wants a stock market<br />
flotation and a further plant.<br />
The Californian solar module manufacturer<br />
Signet Solar is planning the establishment<br />
of a second plant in Saxony for 2010. 240<br />
million euros are currently being raised from<br />
banks to finance construction of the plant<br />
at the Dresden site, revealed the Managing<br />
Director of the European headquarters,<br />
Gunter Ziegenbalg, on 06 November. To<br />
date, module production takes place solely<br />
in Mochau, Saxony. The company specialises<br />
in producing especially large solar modules<br />
of up to 5.7 square metres. These are<br />
manufactured using silicon technology, for<br />
customers including solar farms. The aim is<br />
to create an alternative to standard forms<br />
of electricity generation, says Ziegenbalg.<br />
This year he anticipates sales of five million<br />
euros, with up to 200 million euros possible<br />
by 2011. Signet Solar plans to erect a<br />
further plant in the United States this year,<br />
with India also on the agenda. According<br />
to Ziegenbalg, a stock market flotation is<br />
possible at the end of 2009. The company<br />
primarily supplies installers in Germany, Europe<br />
and the USA.<br />
JS<br />
Q-Cells SE of Thalheim-Wolfen has progressed from start-up to<br />
global market leader since 2001.<br />
CO-OPERATION<br />
Gateway to China<br />
Q-Cells SE co-operates with<br />
Chinese solar cell manufacturer.<br />
The Chinese solar cell manufacturer Solarfun<br />
Power Holdings (Solarfun) signed a<br />
three-year supply agreement with the Q-<br />
Cells subsidiary Q-Cells International at the<br />
beginning of September, under the terms<br />
of which Q-Cells International will purchase<br />
photovoltaic modules from Solarfun with a<br />
capacity of at least 100 megawatts. Photovoltaic<br />
cells from Q-Cells SE will be used in<br />
the manufacturing process, which is set to<br />
take place in the period 2009 to 2011.<br />
”We are looking forward to working with<br />
Solarfun,“ declared Q-Cells Chief Executive<br />
Officer Anton Miller in a statement, ”they<br />
will meet the needs of the rapidly growing<br />
activities of Q-Cells International.“Q-<br />
Cells has set itself the goal of uniting its<br />
high performance cells with Solarfun’s high<br />
quality production site for solar cells, the<br />
end result of which will be the creation of<br />
cost-effective module solutions. Harold<br />
Hoskens, Chief Executive Officer at Solarfun,<br />
adds: ”We are convinced that this cooperation<br />
will be of benefit to both of the<br />
parties involved.“<br />
JS<br />
Around 40,000 kilowatt hours of electricity per year are generated<br />
on a site near Leipzig the size of around 200 football pitches.<br />
ELECTRICITY GENERATION<br />
Greet the sun<br />
World’s second largest solar<br />
plant on former military airfield.<br />
The juwi group from the state of Rhineland-<br />
Palatinate has one primary objective: to produce<br />
solar electricity at competitive prices<br />
as quickly as possible, without the need for<br />
subsidies. This philosophy is currently being<br />
implemented in two major projects in Central<br />
Germany. By the end of 2008 the company<br />
will have erected the world’s second<br />
largest solar plant, located on a former military<br />
airfield to the east of the city of Leipzig.<br />
Up to 40,000 kilowatt hours per year will be<br />
capable of being produced on a site covering<br />
the size of around 200 football pitches.<br />
This output is equal to the annual electricity<br />
requirements of 10,000 households. The<br />
130 million euro investment will also create<br />
annual savings of around 25,000 tonnes of<br />
carbon dioxide per year.<br />
In addition, this year also sees the beginning<br />
of operations at the ”Köthen airfield“<br />
solar plant in Saxony-Anhalt. Around<br />
200,000 photovoltaic modules on an area<br />
of 144,000 square metres will produce approximately<br />
13.5 megawatt hours of green<br />
electricity per year at the facility.<br />
JS<br />
More and more flat glass producers, such as Euroglass GmbH in<br />
Haldensleben, are discovering Saxony-Anhalt as a production site.<br />
SOLAR GLASS<br />
Perspective<br />
Saxony-Anhalt develops into<br />
solar glass location.<br />
Saxony-Anhalt is increasingly developing<br />
into a site of European significance for flat<br />
glass manufacturers. July saw fglass GmbH<br />
lay the foundation stone for the fourth flat<br />
glass works at the Osterweddingen site.<br />
Following an investment of around 188<br />
million euros, August 2009 will now see<br />
the commencement of production of some<br />
220,000 tonnes of flat glass per year, a large<br />
proportion of which will be white glass<br />
of the kind used in the solar industry. A total<br />
of 230 jobs will be created in the process.<br />
From May 2009 Euroglas GmbH will<br />
also be producing solar glass, at a site in<br />
Haldensleben. This premium glass has high<br />
energy transmission and is due to be refined<br />
at a production site that has been under<br />
construction since September. The new<br />
plant will have the capacity to refine over<br />
400 tonnes of glass a day for various applications<br />
in the solar industry, on a surface<br />
area of 15,000 square metres. In addition to<br />
its proximity to the solar industry, Saxony-<br />
Anhalt also boasts sources of the key raw<br />
materials soda, quartz sand and lime. KB<br />
2008 saw a continuation of the boom<br />
in the solar industry. ”In all likelihood,<br />
2008 will see double digit growth in<br />
the market once again,“ forecasts<br />
Carsten Körnig, Managing Director of<br />
the trade association Bundesverband<br />
Solarwirtschaft. In addition, by the end<br />
of this year the German solar industry<br />
will also pass the gigawatt threshold<br />
for the production of solar cells and<br />
modules.<br />
Q-Cells SE increased its sales by 61<br />
percent compared to 2007 in the first<br />
nine months of the year, reaching a total<br />
of 931.9 million euros. ersol Solar<br />
Energy AG also increased group sales<br />
in this period, to 214.6 million euros.<br />
This represents an increase of 101.5<br />
percent over the same period in the<br />
previous year.<br />
www.solarwirtschaft.de<br />
Silicon<br />
production<br />
Modules Solar cells Wafering Crystallisation<br />
System<br />
integration<br />
2006<br />
2015<br />
2006<br />
2015<br />
2006<br />
2015<br />
2006<br />
2015<br />
2006<br />
2015<br />
2006<br />
2015<br />
62 %<br />
64 %<br />
59%<br />
60%<br />
69 %<br />
69 %<br />
Planned cost savings in solar production.<br />
100 %<br />
100 %<br />
100 %<br />
100 %<br />
100 %<br />
100 %<br />
Source: Spitzenclusterinitiative Solarvalley <strong>Mitteldeutschland</strong> Picture credits: Frithjof Meinel; Signet Solar GmbH; Q-Cells SE; juwi Holding AG; Euroglas GmbH<br />
Further information<br />
www.regstrom.de<br />
Further information<br />
www.signetsolar.com<br />
Further information<br />
www.q-cells.com<br />
Further information<br />
www.juwi.de<br />
Further information<br />
www.euroglas.com and www.fglass.de<br />
Issue 3 | December 2008 8 9<br />
Issue 3 | December 2008
Interview<br />
Interview<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
”Like a car where the tank is always full.“<br />
Dr. Hubert Aulich and Dr. Jörg Bagdahn discuss the potential of voltaics, the benefits of clustering and<br />
the ambitious goals of ”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
Text: Kai Bieler Photographs: Dietmar Tondar<br />
Even though it may not look like it, the sun<br />
is currently shining every day over Central<br />
Germany …<br />
Aulich: You could put it that way. But we<br />
are not the only ones to be enthusiastic<br />
about the benefits of the ”Solarvalley<br />
<strong>Mitteldeutschland</strong>“ cluster formation of<br />
the Federal Ministry of Education and Research,<br />
the enthusiasm is felt by the entire<br />
German photovoltaic sector. The fact that<br />
we have a pioneering position in one of the<br />
key technologies of the 21st century is an<br />
issue that radiates far beyond the Central<br />
German region itself.<br />
What were the reasons for this success?<br />
Bagdahn: There were two decisive factors:<br />
firstly, the status already achieved. 18<br />
percent of solar cells produced worldwide<br />
come from Central Germany and the conurbation<br />
of companies and research establishments<br />
is already unique of its kind.<br />
However, of even greater importance were<br />
the prospects. The region has the potential<br />
to develop into the leading worldwide location<br />
for solar technology.<br />
What predestined Central Germany as a<br />
photovoltaic location?<br />
Aulich: People were more open to new<br />
ideas and technologies here in the 1990s<br />
than they were in other regions. Politicians<br />
did a huge amount provide support and assistance<br />
to companies and start-ups in the<br />
field of renewable energies.<br />
Bagdahn: The region also offers a large<br />
number of skilled workers in the field of<br />
micro electronics, the chemical sector and<br />
engineering industry. Basically, the photovoltaic<br />
industry found ideal conditions for<br />
growth here. As a result we not only have<br />
production facilities in the region, but also<br />
companies with their headquarters and development<br />
operations in the area.<br />
What are the first 40 million euros of cluster<br />
funding earmarked for?<br />
Aulich: Over the next five years they will<br />
help us to further expand our leading position.<br />
Because the competition that we have<br />
to face will be fierce. These 40 million euros<br />
will be joined by a further 50 million euros<br />
from industry. In this we are concentrating<br />
our attentions on crystalline silicon technology.<br />
Why?<br />
Bagdahn: With a market share of 96 percent,<br />
it is the technology that will enable<br />
us to make a significant contribution to<br />
the generation of renewable energy by the<br />
year 2015. Within the cluster there are also<br />
companies working on alternatives, such<br />
as thin film cells based on copper indium<br />
gallinum selenide (CIGS). These activities<br />
certainly have potential, but the funding<br />
required will most likely come from the federal<br />
states.<br />
Aulich: The decisive factor is not the material,<br />
but the question of how the electricity<br />
is generated most cost effectively. In addition,<br />
silicon covers 25 percent of the world’s<br />
surface and is evenly distributed, avoiding<br />
the bottlenecks and dependencies of oil<br />
and gas.<br />
How is it possible to bring together 30<br />
companies, ten research establishments<br />
and four universities from three federal<br />
states?<br />
Aulich: This was no easy task. But we were<br />
aided by the fact that many of the compa-<br />
nies and research establishments are organised<br />
internationally. Just as the sun shines<br />
all over the world, these stakeholders think<br />
and act globally. We first discussed this in<br />
2007 at the 22nd European Photovoltaic<br />
Conference in Milan. All of those involved<br />
then united behind the vision of a Central<br />
German project with a global radiance,<br />
going by the name of ”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
Despite the fact that companies and federal<br />
states are competing against one<br />
another?<br />
Aulich: Obviously there is still competition<br />
for market share and the establishment<br />
locations. But there are superordinated<br />
themes that people can collaborate together<br />
on. These are what we have been able<br />
to make the companies and the three state<br />
governments enthusiastic about.<br />
What role will the new ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
association play in this?<br />
Aulich: Its job is to co-ordinate and moderate.<br />
Winning the competition is great, but<br />
now the work needs to be done. There are<br />
certain milestones that have to be reached.<br />
In the field of training, too, which lies in the<br />
scope of responsibility of the federal states,<br />
we will have an influence on the focus of<br />
content. One further focus is upon the European<br />
networking of the cluster.<br />
What was the motivation behind the founding<br />
of the ”Solarvalley <strong>Mitteldeutschland</strong>“?<br />
Aulich: The decisive driving force behind<br />
this cluster is the industry itself. Companies<br />
face the challenge of being ever faster in<br />
the development and utilisation of innova-<br />
Issue 3 | December 2008 10 11<br />
Issue 3 | December 2008
Interview<br />
Interview<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Dr. Jörg Bagdahn<br />
Studied materials at the Technische Universität<br />
Chemnitz before completing concluding<br />
studies as a European welding engineer.<br />
Following his doctorate at Martin<br />
Luther University Halle-Wittenberg and a<br />
two-year period spent in the USA he became<br />
head of the Micromechanical Components<br />
department at the Fraunhofer-Institut<br />
<strong>für</strong> Werkstoffmechanik IWM in Halle. He<br />
has been head of the Fraunhofer-Center<br />
<strong>für</strong> Silizium-Photovoltaik CSP since 2008.<br />
Dr. Hubert Aulich<br />
Is a Member of the Board of PV Crystalox<br />
Solar PLC. Following studies in physical<br />
chemistry at New York University, Dr. Aulich<br />
spent over fifteen years in the development<br />
of photovoltaics in various positions<br />
at Siemens AG and as Managing Director<br />
of Siemens Solar GmbH. In 1997 he joined<br />
forces with his partner Dr. Friedrich-Wilhelm<br />
Schulze to establish PV Silicon GmbH<br />
in Erfurt, later to become PV Crystalox Solar<br />
PLC. Dr. Aulich is spokesperson for the<br />
”Solarvalley <strong>Mitteldeutschland</strong>“ cluster.<br />
tions. If you look at the value added chain<br />
from silicon to silicon wafers, the cells and<br />
modules to the complete system, there is<br />
a range of interfaces that can still be optimised.<br />
The aim is to utilise these synergies.<br />
Because we aim to realise the theme<br />
of grid parity faster here than the rest of<br />
the world.<br />
What exactly does that term mean?<br />
Aulich: It means that private solar electricity<br />
producers are able to produce electricity<br />
at the same price as consumers pay for<br />
electricity from the major providers. In Germany<br />
we aim to achieve this by 2015.<br />
This will not mean that the photovoltaic<br />
electricity is as reasonable as that from<br />
coal or nuclear power stations, though …<br />
Aulich: No, we are not yet able to compete<br />
with base load prices of three to four cents<br />
per kilowatt hour. But this is not the price<br />
that you or I pay as consumers. That stands<br />
at around 17 to 20 cents. When that has<br />
been achieved and there is the additional<br />
over 20-year guarantee of feed-in remuneration<br />
under the Renewable Energies Act,<br />
then that is highly attractive from an economic<br />
viewpoint.<br />
But there is still some research to be done<br />
before that point is reached, is there not?<br />
Bagdahn: Yes, the current costs for solar<br />
electricity will have to be approximately<br />
halved. And that throughout the value<br />
added chain. This is why we are taking a<br />
number of different approaches in research.<br />
The development of more economical crystallisation<br />
techniques for the processing of<br />
silicon and the realisation of very thin wafers<br />
are just two examples.<br />
Aulich: Another important point can be<br />
found at the beginning of the value added<br />
chain. Until now, the PV sector has used<br />
silicon tailored for use in the microelectronics<br />
industry. However, such a high level<br />
of purity is unnecessary. In Bitterfeld our<br />
company, PV Crystalox Solar, will produce<br />
silicon of an adapted quality in the future,<br />
thus enabling the production of economical,<br />
highly efficient solar cells. There is also<br />
scope for optimisation at the end of the<br />
chain, in the transformation of the direct<br />
current into alternating current via inverters.<br />
What role will be played by the new<br />
Fraunhofer-Center <strong>für</strong> Silizium-Photovoltaik<br />
CSP, of which you are head?<br />
Bagdahn: As the largest research partner,<br />
the CSP is involved at many different<br />
points. At the Schkopau site a technology<br />
centre is being established in the Dow Chemical<br />
Valuepark, dedicated to the development<br />
and production of new synthetics. At<br />
the headquarters in the weinberg campus<br />
Technologiepark in Halle (Saale) the focus<br />
of our work will be upon the crystallisation<br />
of silicon.<br />
Why is the area of research and development<br />
so important?<br />
Aulich: The worldwide diffusion of a new<br />
technology occurs extremely quickly. This<br />
occurs, for example, via the plant constructors,<br />
who sell it around the world. This means<br />
that even a country that has invested<br />
little in research to date is rapidly capable<br />
of manufacturing competitively and at a<br />
reasonable price. Therefore, we always<br />
need to be one technological step ahead of<br />
the competition if we are to maintain our<br />
leading global position.<br />
Bagdahn: It is also of central importance<br />
to the region. A purely manufacturing location<br />
is scarcely able to survive in international<br />
competition. If the companies<br />
have their development departments and<br />
research partners here, then the location<br />
is also secured in the long term, regardless<br />
of whether companies shift individual production<br />
areas to other locations.<br />
What advantages do those involved gain<br />
from the co-operation within the cluster?<br />
Aulich: The aim is to divide up individual<br />
technological stages amongst the partners<br />
in order to achieve our goals more rapidly.<br />
One example: as one of the largest manufacturers<br />
of silicon wafers, at PV Crystalox<br />
Solar we work very closely with the<br />
colleagues from ersol and Sunways in the<br />
development of thinner, cheaper wafers.<br />
Following this, the solar cell manufacturers<br />
need to accommodate these from a technological<br />
viewpoint. These cells then need<br />
to be installed in modules at favourable prices<br />
and with a low breakage ratio. And for<br />
the finished modules the aim is to find new<br />
ways of integrating them into buildings.<br />
The result is better products, from which<br />
everyone can benefit.<br />
Why do you both believe in the success of<br />
photovoltaics?<br />
Aulich: After two years, the energy put into<br />
the manufacturing of the solar cells pays for<br />
itself. Then you have at least 23 years as a<br />
pure generator of energy. That is like having<br />
a car where the tank is always full. The<br />
great thing about it is that we do not need<br />
to wait for technological breakthroughs.<br />
We know what we have to do in the years<br />
to come and how to go about it.<br />
Bagdahn: In contrast to the separation of<br />
CO 2 in coal power plants and its uncertain<br />
storage as propagated by the major electricity<br />
producers. There isn’t even a pilot<br />
plant yet. Is this supposed to save the global<br />
climate? If so, then it would be better<br />
to invest the money in a functional, CO 2-<br />
free technology like photovoltaics.<br />
Further information<br />
www.solarvalley.org; www.csp.fraunhofer.de and www.pvcrystalox.com<br />
Issue 3 | December 2008 12 13<br />
Issue 3 | December 2008
Theme<br />
Theme<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Sunny outlook<br />
Almost one in five solar cells worldwide is produced in central Germany. The hi-tech cluster known as<br />
”Solarvalley <strong>Mitteldeutschland</strong>“ is intended to further develop the region's leading position.<br />
Issue 3 | December 2008 14 15<br />
Issue 3 | December 2008
Theme<br />
Theme<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
In 2001 Q-Cells SE started production at its Thalheim plant with a staff of only 19. Today, 2,300 people work are employed by the world's largest manufacturer of mono- and polycrystalline solar cells<br />
made from silicon. And the trend is continuing.<br />
Text: Katharina Kleinschmidt Photographs: ersol AG; Q-Cells SE; SCHOTT AG<br />
Lights, washing machine or TV – nobody<br />
can imagine what life without electricity<br />
would be like any more. Yet faced with<br />
global climate change and the discussion<br />
about where to finally dispose of nuclear<br />
waste, the question about where our energy<br />
should come from has become increasingly<br />
important. The awareness of the<br />
importance of renewable forms of energy<br />
encouraged a handful of pioneering solar<br />
enthusiasts in the 1990s to focus on solar<br />
power and on the region of central Germany.<br />
One of the pioneers of the photovoltaic<br />
industry was Q-Cells SE. Anton Milner,<br />
Reiner Lemoine, Paul Grunow and Holger<br />
Feist started producing solar cells from<br />
monocrystalline and polycrystalline silicon<br />
in 2001 with a staff of just 19 There were<br />
various reasons for choosing Thalheim, a<br />
district of Bitterfeld-Wolfen: plenty of free<br />
land for development that could be bought<br />
cheap, a large reservoir of qualified technical<br />
staff from the chemicals industry and<br />
com<strong>mitte</strong>d politicians who were not afraid<br />
to take the bull by the horns. ”They pulled<br />
out all the stops“, remembers Milner, today<br />
CEO of Q-Cells SE, ”even if no one could<br />
have predicted the enormous growth of the<br />
industry“. Today, Thalheim (Middle High<br />
German for ”village in the valley“) has become<br />
the central pillar for ”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
Over the last few years<br />
3,500 jobs have been created here, 2,300<br />
of which at Q-Cells SE alone.<br />
The journey from a simple grain of sand to<br />
a module that can convert sunlight into energy<br />
is long – and the magic word is silicon.<br />
The semi-metal is obtained from quartzose<br />
sand, then cast in blocks and cut into extremely<br />
thin slices, so-called wafers.<br />
The wafers are used to make solar cells,<br />
which are in turn made into solar modules.<br />
Silicon – wafers – cells – modules: the value<br />
chain with the light effects.<br />
One new development is the thin layer module<br />
where a layer of silicon only a few micrometres<br />
deep is deposited onto a bearer<br />
medium made from glass, copper or plastic.<br />
The small quantity of silicon or other<br />
semi-conductor material required make<br />
the modules extremely cheap to produce,<br />
”but their efficiency is generally below that<br />
of classical polycrystalline modules,“ adds<br />
Milner as a qualification.<br />
Q-Cells SE cooperates in a strategic alliance<br />
with several subsidiary companies over an<br />
area of some 4,500,000 sq m in Thalheim.<br />
These include Sovello AG, which has been<br />
producing wafers, solar cells and modules<br />
since 2006 and Sontor GmbH, which in the<br />
same year started developing silicon-based<br />
thin-layer technology into a production capacity<br />
of 24 MWp. Another subsidiary, Solibro<br />
GmbH, is also based in Thalheim and<br />
manufactures thin-layer modules without<br />
silicon.<br />
”Innovation is the key to the success of<br />
photovoltaics. Only companies that focus<br />
on research and development will be successful,“<br />
says Dr Florian Holzapfel, Chief<br />
Technology Officer of Q-Cells SE, explaining<br />
the need to constantly break new<br />
ground. Just as co-operation happens locally<br />
in Thalheim, the solar industry in Saxony,<br />
Saxony-Anhalt and Thuringia forms a close<br />
network making up the hi-tech cluster of<br />
”Solarvalley <strong>Mitteldeutschland</strong>“. The aim<br />
of an alliance of 30 companies, ten research<br />
institutes and four universities is to establish<br />
this region of central Germany as the<br />
world's leading centre for solar technology.<br />
To achieve this objective, cluster members<br />
collaborate in the areas of research and<br />
development, vocational training and education<br />
as well as in setting up a network<br />
that spans all three states. ”This is where<br />
the solar sector has established a whole<br />
new industry that not only manufactures in<br />
the region but which is also managed from<br />
here“, emphasises André-Bastian Soudah,<br />
Cluster Manager at the Industrial Initiative<br />
for Central Germany. The 40 million euros<br />
made available to ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
as a result of its winning the<br />
Federal Research Ministry's competition to<br />
find the top hi-tech cluster will make further<br />
18 percent of all solar cells produced<br />
worldwide come from ”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
strategic investment in the central German<br />
region possible.<br />
The companies making up the hi-tech cluster<br />
cover the complete value chain of the<br />
photovoltaic industry and have long been a<br />
major economic factor in the three federal<br />
states. SolarWorld AG with its five subsidiaries<br />
and a total of 1,000 employees in<br />
Freiberg (Saxony) has a large technological<br />
portfolio starting with the production of wa-<br />
Issue 3 | December 2008 16 17<br />
Issue 3 | December 2008
Theme<br />
Theme<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
At its headquarters in Erfurt in Thuringia, Solar Energy AG and its four subsidiaries manufacture<br />
poly- and monocrystalline silicon solar cells and thin-layer modules.<br />
By the end of 2008 production capacity should have increased to 180 MWp for wafers, to 220<br />
MWp in the manufacture of crystalline solar cells and to 40 MWp at ersol Thin Film.<br />
WACKER SCHOTT Solar GmbH, a joint venture of SCHOTT Solar GmbH and Wacker Chemie AG, produces extremely thin solar<br />
wafers from polycrystalline silicon at two factories in Jena. A third factory is currently being built.<br />
Source: Beirat der Bundesregierung <strong>für</strong> Globale Umweltveränderungen, Berlin 2003<br />
Annual energy consumption (EJ/a)<br />
Geothermics<br />
Other EE<br />
Solarthermics (heat)<br />
Solar electricity (PV and solarthermic)<br />
Forecast for share of energy sources in overall electricity generation.<br />
Wind<br />
Biomass (mod.)<br />
Biomass (trad.)<br />
Hydropower<br />
Nuclear energy<br />
Gas<br />
Coal<br />
Oil<br />
fers and reaching right through to complete<br />
roof systems. The subsidiaries include Deutsche<br />
Solar AG, one of the world's largest<br />
manufacturers of silicon wafers, and Deutsche<br />
Cell GmbH, which in August 2008 delivered<br />
the one hundred millionth solar cell<br />
produced in Freiberg. These cells alone have<br />
so far saved 1.6 million tonnes of CO 2. In<br />
the northwest of the central German region<br />
Malibu GmbH manufactures silicon-based<br />
thin-layer modules, at its Osterweddingen<br />
site, and Euroglas GmbH produces extrawhite<br />
float glass for use with photovoltaic<br />
technology. Euroglas GmbH will also be<br />
processing more than 400 tonnes of glass<br />
per day for the solar industry in Haldensleben<br />
from May 2009.<br />
Around 2,500 jobs have so far been created<br />
in the solar industry in Thuringia. In two<br />
years time, this figure is set to reach 5,000.<br />
Of the 800 million euros annual turnover,<br />
some 160 million is accounted for by ersol<br />
Solar Energy AG, a company belonging to<br />
the Bosch group that manufactures siliconbased<br />
photovoltaic products in Arnstadt<br />
and Erfurt. Besides PV Crystalox AG in Er-<br />
furt, a manufacturer of wafers, the shining<br />
examples of the industry in Thuringia include<br />
WACKER SCHOTT GmbH, a producer of<br />
wafers in Alzenau, and SCHOTT Solar Thin<br />
Film GmbH in Jena. And more are on the<br />
way: the ground-breaking ceremony for a<br />
new production facility, with investment<br />
amounting to 150 million euros from Masdar<br />
PV, providing 600 jobs took place near<br />
the Erfurt motorway intersection in August,<br />
while WACKER SCHOTT Solar is planning<br />
further wafer production in ”Jena plant 3“.<br />
In Thuringia, ”Solarinput e.V.“ has dedicated<br />
itself to the task of implementing the<br />
hi-tech cluster strategies under the umbrella<br />
of ”Solarvalley <strong>Mitteldeutschland</strong>“. The<br />
main aims of the association, which also<br />
campaigns for broader acceptance of solar<br />
energy among the general public, are the<br />
promotion of new talent and the transfer of<br />
knowledge and technology from research<br />
to commercial companies.<br />
In all this, as Cluster Manager André Soudah<br />
maintains, the ”support and the excellent<br />
cooperation of the three state governments<br />
in promoting the solar industry<br />
is one of the success factors of ”Solarvalley<br />
<strong>Mitteldeutschland</strong>“. In addition, the hitech<br />
clusters benefit from each other across<br />
state boundaries. ”There are many points<br />
of contact between the microelectronics<br />
industry and the solar sector and joint benefits<br />
come from synergies and the development<br />
of new technologies“.<br />
One of the industry's biggest challenges is<br />
the availability of silicon. Three companies,<br />
including Scheuten Solar World Silizium in<br />
Using the raw material silicon economically<br />
reduces the costs of solar power.<br />
Freiberg, are planning to start silicon production<br />
and will thus close the last gap in<br />
the value chain.<br />
One possibility of using this valuable raw<br />
material more economically is the application<br />
of thin layer technology.. Another answer<br />
is the patented technology with which<br />
Sovello Wafer manufactures silicon. This involves<br />
drawing two wires through liquid silicon.<br />
Thanks to surface tension, a thin layer<br />
is produced - a so-called string ribbon wafer<br />
- without any loss due to the sawing process.<br />
New kinds of thin-layer modules do<br />
not require any silicon at all, using copper<br />
indium gallium selenide (CIGS) instead.<br />
Companies like Solibro GmbH or Solarion<br />
AG in Leipzig already work with these technologies.<br />
And Solarworld, with its business<br />
SolarMaterial in Freiberg, and ersol in Erfurt<br />
do what has been normal practice with paper<br />
and glass for years. An increasing share<br />
of the demand for silicon can be covered<br />
through recycling.<br />
This also supports the aim of further reducing<br />
the costs for solar electricity and making<br />
it competitive compared to conventionally<br />
produced electricity by achieving grid<br />
parity by 2015. Achieving this will be a milestone<br />
and will also lead to further positive<br />
effects on the job market. Experts forecast<br />
that the central German solar industry could<br />
employ up to 50,000 people by 2020. Calling<br />
out to the younger generation, Anton<br />
Milner from Q-Cells SE says, ”Today, there<br />
are 200 vacancies in Thalheim waiting for<br />
applicants“. The prospects for ”Solarvalley<br />
<strong>Mitteldeutschland</strong>“ therefore remain sunny.<br />
Further information<br />
www.solarvalley.org<br />
Issue 3 | December 2008 18 19<br />
Issue 3 | December 2008
thin-layer technology<br />
thin-layer technology<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Solibro GmbH benefits at the Thalheim location from the excellent infrastructure and from the synergies arising from the close cooperation<br />
with other companies in the photovoltaic industry that are situated here.<br />
The CIGS thin-layer modules, developed in Sweden and manufactured in Thalheim, have won over customers not just because of their high level of efficiency but also because of their aesthetic, highquality<br />
surfaces that make them suitable for integration into facades.<br />
The elegant solution<br />
Uniform jet-black surfaces make the CIGS modules from Solibro GmbH ideal for the architecturally<br />
demanding integration with facades and roofs.<br />
Text: Katharina Kleinschmidt Photographs: Solibro GmbH<br />
Visionaries see a photovoltaic system on<br />
every building in the not too distant future.<br />
The question of aesthetics and the possibility<br />
of optically integrating photovoltaic<br />
systems will then play an increasingly important<br />
role. Solibro GmbH in Thalheim has<br />
already developed elegant, design-oriented<br />
thin-layer modules that have won over the<br />
The elements copper, indium and gallium<br />
and the semi-conductor selenium have given<br />
their name to the new technology.<br />
hearts of architects. Especially since the<br />
CIGS technology used wins hands down<br />
with regards to efficiency. Around eleven<br />
percent of the incident energy can be<br />
transformed into electricity, currently the<br />
highest efficiency level for thin-layer-based<br />
modules. A two-μm thin layer of CIGS, 25<br />
times thinner than a human hair, is the core<br />
element and the photovoltaic substance of<br />
the modules. The material is applied to a<br />
bearer medium made of metal and sealed<br />
with a layer of zinc oxide. Since silicon, the<br />
classic solar material, is not used, there is<br />
no dependence on this raw material, which<br />
is becoming scarcer on the world market.<br />
Research into CIGS modules is being conducted<br />
at the University of Uppsala, and<br />
they are being prepared for industrial-scale<br />
production by the Swedish company Solibro<br />
Research AB. In 2006, a far-reaching<br />
decision was taken that brought together<br />
the Swedes with their technical expertise<br />
and Q-Cells SE in Thalheim to form Solibro<br />
GmbH as a joint venture. ”25 years<br />
of experience with development and pro-<br />
found knowledge of production are the<br />
basis for the rapid launch of series production“<br />
says Dr. Lars Stolt, Chief Technical<br />
Officer (CTO), and Dr. Johannes Segner,<br />
Chief Operating Officer (COO) of Solibro<br />
GmbH. Q-Cells SE, with a 67.5 % stake<br />
contributes industrial and economic structures<br />
and five years of experience in the<br />
”We are encountering strong interest in<br />
the market and have already sold a large<br />
proportion of production.“<br />
international solar market to the union.<br />
This was Dr. Johannes Segner's initial positive<br />
summing up in summer 2008 when<br />
the first modules were delivered. Today,<br />
production capacity is somewhere around<br />
30 MWp (megawatt peak). It is intended<br />
to increase market share by extending the<br />
current factory to 45 MWp and by building<br />
a new production hall with a capacity<br />
of 90 MWp. An investment of 165 million<br />
euros will result in 250 new jobs and the<br />
largest CIGS PV module production facility<br />
in the world over the next two years. The<br />
schedule could hardly be tighter: following<br />
construction start in November 2008, the<br />
roof frame was completed in December,<br />
and production should begin in summer<br />
2009. The first modules should be leaving<br />
the new factory by the end of the year.<br />
”This will secure the company's future in a<br />
rapidly expanding market and competitive<br />
environment,“ explains Dr. Segner.<br />
Solibro GmbH is to a large extent dependent<br />
on sharing the infrastructure that is<br />
available in Thalheim and on close cooperation<br />
with photovoltaic companies that<br />
are located there. These were two decisive<br />
factors for setting up the company at the<br />
core location of ”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
The advantages of Thalheim include not<br />
just the joint company canteen, coordinated<br />
logistics and shared company doctor<br />
services. Use is also made of synergies in<br />
173 staff with eleven trainees work in the<br />
factory in Thalheim, and there are more<br />
than 20 local suppliers.<br />
research and development, in recruitment,<br />
in the training and further education of<br />
employees as well as in sales and marketing.<br />
Another promising partnership for the<br />
future is being established with Saxony's<br />
university of cooperative education with<br />
a degree course in ”service engineering“.<br />
This is particularly interesting for Solibro<br />
because this means that qualified employees<br />
can train on site. They will be urgently<br />
sought once the new factory opens. It is<br />
intended to intensify research and development<br />
activities with the expansion of<br />
production. Increasing the size of the team<br />
will allow more technological innovations<br />
to be rapidly incorporated into the production<br />
process.<br />
The constant improvement in production efficiency<br />
and their effectiveness will make CIGS<br />
modules even more attractive. It will than be<br />
only a question of time until the visionaries<br />
are proven right and solar technology becomes<br />
a permanent feature of construction<br />
planning. Solibro is already equipped for this.<br />
Further information<br />
www.solibro-solar.com<br />
Issue 3 | December 2008 20 21<br />
Issue 3 | December 2008
RESEARCH AND DEVELOPMENT<br />
RESEARCH AND DEVELOPMENT<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Turn towards the sun<br />
and the shadows will be behind you. ”In the photovoltaic field, central Germany is the technology and<br />
innovation leader.“<br />
Issue 3 | December 2008 22 23<br />
Issue 3 | December 2008
RESEARCH AND DEVELOPMENT<br />
RESEARCH AND DEVELOPMENT<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Solarvalley <strong>Mitteldeutschland</strong> e.V. i.G.<br />
Members from<br />
Saxony-Anhalt<br />
Members from Thuringia<br />
Members from Saxony<br />
Cluster Board<br />
. Dr. Hubert Aulich,<br />
Chairman (Director of<br />
PV Crystalox Solar),<br />
. Dr. Florian Holzapfel<br />
(CTO, Q-Cells)<br />
. Dr. Bernd Rau (CTO,<br />
Roth & Rau)<br />
. Dr. Claus Beneking<br />
(CEO, ersol)<br />
. Dr. Jörg Bagdahn<br />
(Head of Fraunhofer CSP)<br />
. Prof. Alexander Michaelis<br />
(Head of Fraunhofer IKTS)<br />
. Dr. Peter Frey<br />
(Director, CIS)<br />
. Dr. Sieghard Flohr<br />
(State of Saxony-Anhalt)<br />
. Thomas Müller<br />
(Free State of Thuringia)<br />
. Peter Kötschau<br />
(Free State of Saxony)<br />
Office<br />
later: Clustermanagement Gesellschaft gGmbH<br />
Wirtschaftinitiative<br />
<strong>für</strong> <strong>Mitteldeutschland</strong><br />
. Co-ordination<br />
– job exchange<br />
. Co-ordination<br />
Marketing<br />
State of Saxony-Anhalt<br />
Association in the<br />
course of formation<br />
. Co-ordination<br />
Saxony-Anhalt<br />
. Further training<br />
engineers and scientists<br />
Free State of Thuringia<br />
SolarInput<br />
. Co-ordination Thuringia<br />
. Training/further training<br />
of skilled workers<br />
Co-ordination body<br />
Training and<br />
further training<br />
Saxony-Anhalt,<br />
Saxony, Thuringia<br />
Free State of Saxony<br />
eesa<br />
. Co-ordination Saxony<br />
. Support with<br />
EU applications<br />
Project management<br />
Start project 1<br />
xµ-Material<br />
Start project 2<br />
xµ-Cells<br />
Start project 3<br />
xµ-Modules<br />
Projects 4-21<br />
R&D<br />
. Associated projects<br />
Utilisation<br />
. Own utilisation<br />
. Joint venture<br />
. Licencing (in)<br />
. Licencing (out)<br />
Source: Spitzenclusterinitiative Solarvalley <strong>Mitteldeutschland</strong><br />
The Fraunhofer Institut <strong>für</strong> Werkstoffmechanik IWM and the Fraunhofer Institut <strong>für</strong> Solare Energiesysteme ISE are bundling their competencies in the new Fraunhofer Center <strong>für</strong> Silizium-Photovoltaik CSP<br />
to form a globally unique crytallisation and materials analysis centre for silicon.<br />
An overview of the hi-tech cluster ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
Text: Thomas Magosch Photographs: Rainer Weisflog; Fraunhofer-Center <strong>für</strong> Silizium-Photovoltaik CSP; Q-Cells SE<br />
Each day the sun provides us with an<br />
amount of energy that would meet the<br />
world's energy needs for eight years. Figures<br />
like these never fail to impress and<br />
show the potential of the photovoltaic<br />
industry. And the market for systems that<br />
generate electricity through solar energy<br />
is currently growing at an annual rate of<br />
35 %. However, the consensus in specialist<br />
reports is that the cost-benefit ratio must<br />
still fall considerably before widespread use<br />
of solar energy is possible. The development<br />
of new technologies plays a key role<br />
in this.<br />
Research affects all points of the value chain.<br />
Starting with materials and optimised production<br />
processes, it covers different concepts<br />
of solar cells, energy converters and<br />
finishes with solutions for recycling. One of<br />
the world's most important centres of research<br />
is situated in central Germany. Reiner<br />
Haseloff, Saxony-Anhalt's economics<br />
minister, goes as far as to say that ”Central<br />
Germany is the technology and innovation<br />
leader in the photovoltaic field“. Three striking<br />
components underscore this: a broad<br />
base in training and research, a diversified<br />
corporate structure and the long-termism<br />
The ”solar plexus“ of research is grouped<br />
in the hi-tech cluster ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
primarily around the Fraunhofer<br />
Institutes in Halle, Dresden and Freiberg.<br />
of the state governments and ministries,<br />
which make public money available to<br />
support renewable energy from research<br />
through to market launch.<br />
The latter, the Fraunhofer Technologiezentrum<br />
Halbleitermaterialien (THM -<br />
technology centre for semi-conductors)<br />
in Freiberg, Saxony, is co-operating with<br />
the Technische Universität Bergakademie<br />
Freiberg (Freiberg university of mining and<br />
technology) within the framework of the<br />
hi-tech cluster in order to improve the material<br />
quality of polycrystalline silicon. Dr.<br />
Jochen Friedrich, one of the two directors<br />
of the THM explains, ”This is intended to<br />
bring the efficiency of solar cells made from<br />
this material up to the level of solar cells<br />
made from higher quality, but more expensive,<br />
monocrystalline silicon“.<br />
At the same time it is intended to further<br />
cut the costs for the manufacture of monocrystalline<br />
silicon with the aid of numerical<br />
simulation and using measurement technology.<br />
Dr. Stefan Schweizer came to the Center<br />
for Silicon and Photovoltaic (CSP) in Halle<br />
(Saale) as part of the ”Fraunhofer attract“<br />
programme. Besides the funding, which<br />
makes it possible to work effectively, he<br />
particularly values the possibilities for networking<br />
between the university and re-<br />
search institutions on the ”weinberg campus“.<br />
A maximum of 2.5 million euros has<br />
been made available to the research group<br />
over a funding period of five years for them<br />
to bring their ideas to market in the form<br />
of applications. Schweizer, a professor of<br />
physics, wishes to increase the efficiency<br />
of solar cells by using special covering glass<br />
Scientists at the Fraunhofer Institute in<br />
Freiberg are working to increase the efficiency<br />
of polycrystalline silicon.<br />
and rear-side coating. The wavelength of<br />
incident light should be modified in such a<br />
way that a broader spectrum can be used<br />
to generate energy.<br />
Engineers have been striving to increase the<br />
efficiency of silicon cells for years in order to<br />
generate more electricity from the sun. But<br />
they have always run up against the limits<br />
of nature: silicon can only utilise the visible<br />
part of the solar spectrum – a solar cell is, as<br />
it were, ”blind“ to ultraviolet and infrared<br />
radiation. This is the starting point for the<br />
research group. Schweizer's department<br />
will cooperate closely with the Fraunhofer-<br />
Institut <strong>für</strong> Werkstoffmechanik (IWM - materials<br />
mechanics), the Max-Planck-Institut<br />
<strong>für</strong> Mikrostrukturphysik (MPI - microstructure<br />
physics ) and the Martin Luther University<br />
in Halle-Wittenberg (MLU).<br />
Next to the Fraunhofer Institut <strong>für</strong> angewandte<br />
Optik und Feinmechanik (IOF -<br />
applied optics and precision engineering),<br />
the Institut <strong>für</strong> Photonische Technologien<br />
(IPHT - photonic technologies) is one of<br />
the top research institutes in Jena, Thuringia.<br />
Work is being conducted here on plastic<br />
solar cells made from organic polymers<br />
together with the Institut <strong>für</strong> Angewandte<br />
Physik (applied physics) of the University of<br />
Jena. They are still cheaper to produce but<br />
where efficiency is concerned, they lag far<br />
behind ”inorganic“ cells, i.e. those made<br />
from silicon. However, that should change<br />
soon. ”We are combining polymers with silicon<br />
nano-wires, an idea that is completely<br />
new“, explains Dr. Fritz Falk, Director of<br />
the Department of Photonic Silicon at the<br />
Solar cells have always been ”blind“ to ultraviolet<br />
light. Researchers wish to change<br />
this and thereby increase the efficiency.<br />
IPHT. Using nano-wires increases the area<br />
of the solar cell by a factor of a hundred<br />
when compared with even substrata. The<br />
mats of nano-wires function as ideal light<br />
traps. All incident light can be absorbed<br />
with mats that are only 1/300 mm thick.<br />
Falk hopes, ”in the first phase of development<br />
we will be able to increase the efficiency<br />
to around 8 %“. The current level of<br />
efficiency is around 5 %.<br />
The partners in the ”INNOCIS“ research<br />
Issue 3 | December 2008 24 25<br />
Issue 3 | December 2008
RESEARCH AND DEVELOPMENT<br />
RESEARCH AND DEVELOPMENT<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
3 Questions to<br />
Dr. Peter Frey, member of the Board of Directors at CIS Forschungsinstitut <strong>für</strong> Mikrosensorik und Photovoltaik<br />
GmbH and board member of CIS e.V. in Erfurt.<br />
Text: Thomas Magosch Photographs: CIS Institut<br />
Federal environmental minister Sigmar Gabriel, Annegret Jatzkewitz, the widow of Reiner Lemoine, who died in 2006, and Anton<br />
Milner, CEO of Q-Cells SE at t he opening ceremony of the Reiner Lemoine Research Centre in Thalheim.<br />
network in Leipzig, Chemnitz and Dresden<br />
are concentrating on the areas of analytics,<br />
materials research and surface modification.<br />
One of the things that is currently<br />
being developed at the Leibniz-Institut <strong>für</strong><br />
Oberflächenmodifizierung e.V. (IOM-Leipzig<br />
- surface modification) is a new type of<br />
protective layer for flexible solar cells.<br />
”I don't give a damn about the commercial<br />
side - let's do something right.“<br />
”I don't give a damn about the commercial<br />
side - let's do something right.“ This statement<br />
by Reiner Lemoine, the co-founder<br />
of Q-Cells SE, who died in 2006, has become<br />
legendary. The pioneering work of<br />
the visionary Lemoine, who in his earlier<br />
engineering collective with the brilliant<br />
name of ”Wuseltronik“ (something like<br />
”bustletronics“) designed such great products<br />
as the ”Wumm“ and ”Wuwickel“, is<br />
inextricably linked to the beginnings of the<br />
photovoltaic industry in central Germany.<br />
A research centre was recently dedicated in<br />
Thalheim that bears his name and which<br />
is financed by Q-Cells SE, the company<br />
that he founded. A variable production line<br />
under clean-room conditions has been installed<br />
as part of the 50 million euro project<br />
where new cell concepts in particular can<br />
be tested.<br />
The first successes can already be reported<br />
- the pilot line is already working a fourshift<br />
operation. Besides production, the<br />
approximately 250 scientists at Q-Cells<br />
SE can also use various laboratories and a<br />
module centre in the new research centre.<br />
The slogan of the first solar company that<br />
Reiner Lemoine founded, ”Solon“, was<br />
”Don't leave the planet stupid.“ Everything<br />
is being done in the research and development<br />
departments of the German photovoltaic<br />
industry to move the planet on.<br />
10%<br />
12%<br />
4%<br />
Germany<br />
Spain<br />
Japan<br />
13%<br />
12%<br />
Total ~ 2250 MWp<br />
USA<br />
Rest of Europe<br />
Rest of world<br />
Global market share in the photovoltaic industry 2007<br />
49%<br />
Source: Spitzenclusterinitiative Solarvalley <strong>Mitteldeutschland</strong><br />
1. Your institute is concerned with practice-related<br />
research in the photovoltaic<br />
industry. What is the current focus of your<br />
work?<br />
Our focus is in the field of silicon-based,<br />
crystalline photovoltaics. The central issue<br />
is increasing the efficiency of solar cells. To<br />
achieve this, new designs for high-performance<br />
solar cells must be optimised and<br />
integrated into the production processes.<br />
What is important for us is process stability<br />
and the reliability and durability of the products.<br />
We are also investigating how the<br />
cell can best ”capture“ the light and to this<br />
end are improving the optical and electronic<br />
characteristics, in particular at the boundary<br />
layers. What interests the customer is the<br />
”electricity crop“ over the solar modules'<br />
life-cycle, which for quality products is nowadays<br />
guaranteed to be at least 25 years.<br />
We want to understand what happens<br />
with innovations during practical use. For<br />
this reason we have set up a testing centre<br />
with TÜV Thüringen (technical inspection<br />
body) where solar modules are exposed to<br />
e.g. extreme climatic conditions in order to<br />
simulate long-term behaviour. In addition,<br />
industrial customers can obtain certification<br />
for their products from us.<br />
2. Which companies do you co-operate<br />
with in this and how attractive is the research<br />
location for your work?<br />
The location is ideal. We offer research<br />
ourselves, but we also cooperate with the<br />
Technical University in Ilmenau in the area<br />
of analytics and with the Institute for Photonic<br />
Technologies (IPHT) in Jena in the<br />
field of thin-layer photovoltaics. This environment<br />
allows us strong growth of around<br />
30-40 % per year, just like the industry. Our<br />
aim is to be a support for industrial research<br />
in the region by concentrating our research<br />
subjects on those points in the solar value<br />
chain that are critical for success. And the<br />
conditions for this are very good. Besides<br />
the institutes already mentioned, we conduct<br />
research together with industrial partners,<br />
for example PV Silicon Forschungsund<br />
Produktions AG and ersol Solar Energy<br />
AG here in this location.<br />
3. What perspectives do you associate<br />
with your engagement in the "Solarvalley<br />
<strong>Mitteldeutschland</strong>" hi-tech cluster?<br />
The aim must be for us to become an internationally<br />
outstanding solar region through<br />
cooperation throughout the region. The<br />
concentration in central Germany of different<br />
companies from all fields along the<br />
value chain does not exist anywhere else in<br />
the world. We want to extend out current<br />
technological leadership even further. This<br />
leading position is no reason to rest on our<br />
laurels, and measures such as the Renewable<br />
Energy Act that forces us to manufacture<br />
products 10 % more cheaply each year<br />
represent an opportunity for us. Regional<br />
cooperation will enable us to guarantee the<br />
extraordinary long-term high quality and<br />
durability of solar products that are being<br />
researched and produced today in central<br />
Germany.<br />
Dr. Peter Frey<br />
after graduating in physics was awarded a<br />
doctorate in the field of quantum optics. In<br />
addition to his many years of research in<br />
the field of material and plasma technology,<br />
he also works in research management<br />
and innovation consulting. Among other<br />
things, Dr. Frey has been responsible for<br />
building up the Erfurt Solar Centre since<br />
2005.<br />
Further information www.csp.fraunhofer.de; www.fep.fraunhofer.de;<br />
www.innocis.de; www.reiner-lemoine-stiftung.de and www.weinbergcampus.de<br />
Further information<br />
www.cismst.de<br />
Issue 3 | December 2008 26 27<br />
Issue 3 | December 2008
TRAINING AND FURTHER TRAINING<br />
TRAINING AND FURTHER TRAINING<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
The experts of tomorrow<br />
Universities and the solar industry in central Germany are collaborating on new forms of vocational<br />
training and further education in order to meet the increased demand for specialists.<br />
Issue 3 | December 2008 28 29<br />
Issue 3 | December 2008
TRAINING AND FURTHER TRAINING<br />
TRAINING AND FURTHER TRAINING<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Since 2007 the SolarWorld-Foundation has aided research at the Faculty of Chemistry and Physics at the TU Bergakademie Freiberg.<br />
Future researchers are being trained in the ”Photovoltaics“ working group at the Friedrich Schiller University of Jena.<br />
Text: Martina Zentner Photographs: Hochschule Anhalt (FH); TU Bergakademie Freiberg; Friedrich-Schiller-Universität Jena<br />
Professor Henry Bergmann from the University<br />
of Applied Sciences in Anhalt<br />
Köthen knows that ”Dynamic growth<br />
needs qualified manpower“. Managers<br />
trying to find new staff turn to him in their<br />
desperation. The solar industry is booming<br />
in central Germany, but the supply of well<br />
trained specialists will not keep pace with<br />
demand in the foreseeable future due to<br />
rapid growth. Companies and universities<br />
in the region are responding to this by<br />
jointly initiating new degree courses and<br />
opportunities to qualify further.<br />
In the past there was no single degree<br />
course focusing exclusively on training specialists<br />
for the solar industry. Since October<br />
2008 there have been two degree courses<br />
that train photovoltaic engineers. Both are<br />
at universities of applied sciences in central<br />
Germany and both were developed in clo-<br />
se collaboration with the solar industry. The<br />
focus of training is currently clearly upon<br />
preparing managers and developers for the<br />
Students at the Anhalt University of Applied<br />
Sciences in Köthen learn both theory<br />
and practice.<br />
solar industry. However, specialisation for<br />
physicists in the area of research and development<br />
is also pursued.<br />
With its degree course in ”Solar technology“,<br />
the Anhalt University of Applied Sciences<br />
in Köthen offers a sandwich course<br />
of studies that combines both theoretical<br />
instruction at the university with 5 weeks<br />
of practical work placement each semester.<br />
In addition to basic courses such as ”Introduction<br />
to photovoltaics“ and ”Basic physical<br />
principles of photovoltaics“, students<br />
must start specialising in the first two semesters.<br />
Production-related subjects such<br />
as the manufacture of silicon, solar cells and<br />
solar modules come later. Professor Henry<br />
Bergmann sees the advantage in the students'<br />
high level of motivation: ”They have<br />
a contract of employment from day one,<br />
they earn money and are integrated into<br />
work processes.“ Currently there are two<br />
partners who support the degree course:<br />
Q-Cells SE and the Fraunhofer Institut CSP<br />
in Halle. The 18 students who began in the<br />
winter semester will graduate after six semesters<br />
with a bachelor's degree. Torsten<br />
Büchner is one of them. He hopes for a job<br />
in an industry with a bright future. ”In my<br />
work I would like to advance technologies<br />
that are really needed“, explains the 19<br />
year-old.<br />
The bachelor's degree course ”Photovoltaic<br />
and semi-conductor technologies“ at the<br />
University of Applied Sciences in Jena was<br />
also planned in close cooperation with solar<br />
companies such as ersol Solar Energy and<br />
Schott Solar. The Carl Zeiss Foundation ultimately<br />
decided to set up a foundation professorship.<br />
No appointment has yet been<br />
made, but the degree course was launched<br />
in October with 45 students. This is no<br />
problem for the Dean, Professor Andreas<br />
Schleicher: ”Specialised courses will not be<br />
taking place until the later semesters.“ He<br />
views ”specialisation in technological processes“<br />
to be the distinctive feature of the<br />
degree course. The advantage for the students<br />
in Jena is the close cooperation with<br />
the Technical University in Ilmernau. From<br />
2009 onwards a master's programme will<br />
be offered in ”Photovoltaics“ for the fields<br />
of semi-conductor materials, cells, modules<br />
and manufacturing technology. It will be<br />
open to graduates from Jena. The foundation<br />
professorship in ”Photovoltaics“ at the<br />
University of Halle-Wittenberg, the chair<br />
of ”Solid state physics“ and the ”Photovoltaics“<br />
working group at the University<br />
of Jena as well as the ”SolarWorld Foundation“<br />
at the Bergakademie in Freiberg all<br />
support the training of future researchers.<br />
Besides these new training opportunities,<br />
a further area of focus is the short-term<br />
professional qualification of specialists. The<br />
foundations for this will be laid, among<br />
other things, in the form of the Bildungswerk<br />
<strong>für</strong> berufsbezogene Aus- und Weiterbildung<br />
Thüringen (Thuringian institute<br />
for vocational training and education).<br />
Research has been conducted here since<br />
2007 as part of the FasiPho project for vocational<br />
and educational training to retain<br />
skilled workers.Q-Cells SE has created further<br />
possibilities of qualifying its employees<br />
in its training centre that it opened in November.<br />
Training researchers of the future is a decisive<br />
factor for the future competitiveness<br />
of the industry.<br />
It can therefore be said that the prospects<br />
for young people entering the solar industry<br />
are excellent. Even so, according to<br />
Professor Berthold Bley developing new<br />
talent does not begin just at university. In<br />
the Solar-Dorf Kettmannshausen e.V. (solar<br />
village) his colleagues introduce school<br />
students to the subject of photovoltaics:<br />
”This allows us to introduce the subject systematically<br />
at an early stage“ according to<br />
Professor Bley.<br />
Further information<br />
www.fh-jena.de; www.tu-ilmenau.de; www.hs-anhalt.de; www.tu-freiberg.de; www.uni-jena.de; www.uni-halle.de and www.solardorf.de<br />
Issue 3 | December 2008 30 31<br />
Issue 3 | December 2008
SERVICE PROVIDERS<br />
SERVICE PROVIDERS<br />
<strong>mitte</strong> l <strong>punkt</strong><br />
Optimal value added<br />
Service providers and systems suppliers in the photovoltaic industry are also working on new technologies to<br />
make solar power more efficient. One subject for the future is photovoltaic elements integrated into buildings.<br />
Source: Spitzenclusterinitiative<br />
Solarvalley <strong>Mitteldeutschland</strong><br />
Text: Thomas Magosch Photographs: SMA Solar Technology AG; Roth & Rau AG<br />
Even the Vatican moved a little closer to the<br />
sun on 25 November 2008. Or vice versa,<br />
depending on your point of view. The Pope<br />
now also lives with solar electricity, as the<br />
Vatican's first solar plant has been put into<br />
operation on the roof of the audience hall<br />
immediately next to St. Peter's Basilica. In<br />
order to make use of solar energy, solar<br />
plants require a special heart, the so-called<br />
power inverter. These devices convert the<br />
direct current produced in the solar cell into<br />
alternating current. 2,394 of these devices<br />
were installed in the Vatican by SMA Solar<br />
Technologie AG of Niestetal.<br />
The company is technology and market leader<br />
in the field of inverters and a member<br />
of the hi-tech cluster ”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
The purpose of SMA's developments<br />
is the conversion of direct current<br />
originating in the solar cell into alternating<br />
current with a bare minimum of loss. Ten<br />
years ago inverters were produced with<br />
approximately 94 % efficiency. Today the<br />
”Sunny Boys“, the product line name, are<br />
almost reaching the limit of what is physically<br />
possible with a conversion rate of<br />
98%. Flexibility is the overriding principle in<br />
the manufacture of the devices, which leave<br />
the Technologie AG factory at a rate of one<br />
every 30 seconds. The little red boxes can<br />
be installed in any solar plant all over the<br />
world independent of the type of module.<br />
In 2007, the company, which was founded<br />
in 1981, generated sales of around EUR<br />
330 million with its approximately 2,600<br />
employees.<br />
A further important role in making solar power<br />
cheaper to generate is played by Roth<br />
& Rau AG in Hohenstein-Ernstthal, also a<br />
member of the hi-tech cluster. Complete<br />
Thin-film Si technology<br />
Glass Coating Module<br />
Silicon Crystallisation Wafer Cell Module<br />
Value added chain in the photovoltaic industry<br />
Inverters with an efficiency rate of 98 %<br />
are almost reaching the limit of what is<br />
physically possible.<br />
Crystalline Si technology<br />
production lines for solar cells and plasma<br />
technologies for thin-layer modules are developed<br />
and built in Karl May's town of birth.<br />
With its 650 employees, Roth & Rau is<br />
market leader in the field of plasma process<br />
systems for photovoltaics. Its global market<br />
share is around 40 %. The coating systems<br />
are ”state-of-the-art“ technology. Passivation<br />
is a co-determinant and indispensable<br />
factor in achieving high efficiency in a solar<br />
cell. Roth & Rau's innovative coating system<br />
results in an increase of almost 10 %.<br />
Since June 2008, a partner in plant construction<br />
has been AIS Automation GmbH in<br />
Dresden with its approx. 180 staff. AIS has<br />
been working in factory and production for<br />
the solar, semi-conductor and automotive<br />
industries for 18 years and, with the development<br />
of control systems and host interfaces,<br />
has unbeatable products for the solar<br />
industry. The company is working in the<br />
hi-tech cluster ”Solarvalley <strong>Mitteldeutschland</strong>“<br />
as a software developer together with<br />
the Fraunhofer Institut <strong>für</strong> Elektronenstrahlund<br />
Plasmatechnik FEP (electron beam and<br />
plasma technology) and VON ARDENNE<br />
Anlagentechnik GmbH on the project ”Surface<br />
modification using electron beams“.<br />
Jeanett Schnabel, assistant to the R&D Director<br />
assesses the cooperation as follows:<br />
”The work has very positive consequences.<br />
Numerous contacts are made and mutual<br />
support is important. The project has perspectives“.<br />
So far solar plants have been located mainly<br />
on roofs or in solar parks. However, the<br />
future will bring completely new forms of<br />
structural integration of solar plants. BIPV<br />
(building integrated photovoltaics) is the<br />
System<br />
technology<br />
Building<br />
integration<br />
catchword for this small but growing market.<br />
”The perspectives are there“, confirms<br />
Jürgen Dressler, an energy technology engineer<br />
at Solarwatt AG in Dresden, which<br />
fitted the roof of the new BMWWelt (BMW<br />
world) in Munich with an innovative solar<br />
concept. It is already possible today to integrate<br />
photovoltaic systems into buildings in<br />
innovative and aesthetically pleasing ways<br />
using crystalline modules, solar tiles or PV<br />
roofing foil capable of being integrated.<br />
Building-integrated photovoltaics could<br />
become a real mass product in the near<br />
future.<br />
The advantages are obvious: besides the<br />
multiple and innovative use of surfaces, the<br />
property gains in value and there are image<br />
benefits through the use of advanced technology.<br />
According to Jürgen Dressler, ”BIPV<br />
will remain at its most innovative in Germany.<br />
The impulses will originate from here in<br />
future, too.“<br />
The roof of the audience hall in the Vatican<br />
can only be seen from above. But perhaps<br />
a couple of collectors will soon be gracing<br />
the roof of the Frauenkirche in Dresden, the<br />
New Town Hall in Leipzig or the cathedral in<br />
Merseburg, if monument protection regulations<br />
allow this. Unobtrusive, but pointing<br />
the way into the future in the direction of<br />
the sun, with equipment and expertise from<br />
”Solarvalley <strong>Mitteldeutschland</strong>“.<br />
Further information<br />
www.roth-rau.de; www.ais-automation.com;<br />
www.solarwatt.de and www.sma.de<br />
SMA's ”sunny boys“ convert direct current from the solar cells into alternating current almost without any loss.<br />
Roth & Rau AG develops and produces complete production lines for solar cells.<br />
Issue 3 | December 2008 32 33<br />
Issue 3 | December 2008
Did you know?<br />
Last but not least<br />
Facts that are curious, remarkable and worth knowing on the subject of solar energy – cost-free energy<br />
in abundance, a papal blessing and a groundbreaking invention almost 170 years ago.<br />
... that in a single day the sun sends 15,000<br />
times more energy to the earth than we<br />
use worldwide?<br />
Each year the sun provides around<br />
1,080,000,000,000,000,000 (in words:<br />
one quintillion eighty quadrillion) kilowatt<br />
hours of radiant energy. By contrast, only<br />
50 minutes of sunshine would be sufficient<br />
to cover the primary energy requirements<br />
of the world's population (currently standing<br />
at around six and a half billion people)<br />
for a whole year. The sun has two unbeatable<br />
advantages in comparison to the finite<br />
and increasingly expensive resources of the<br />
fossil fuels coal, oil and gas. Firstly, it is assumed<br />
that the body at the centre of our<br />
solar system has been sending out its bright<br />
light for the last five billion years. Furthermore,<br />
it is also assumed that it is likely to<br />
continue to do so for at least as long again.<br />
And the very best thing about this is that<br />
the sun does not send a bill.<br />
Publishing credits<br />
... that even Pope Benedict XVI. generates<br />
his electricity from the power of the sun<br />
with a photovoltaic system?<br />
The solar plant installed on the papal audience<br />
hall in the Vatican is a present from<br />
SolarWorld AG. The approximately 2,000<br />
SolarWorld modules were installed on the<br />
roof of the ”Aula Paolo VI" audience hall in<br />
summer 2008 and supply the very first solar<br />
power generated in the Vatican, around<br />
315,500 kilowatt hours (kWh) p.a. According<br />
to SolarWorld, this saves around 315<br />
tonnes of CO 2 . The company's engineers<br />
replaced the existing concrete panels on<br />
the southern side of the arched roof with<br />
modules that the company had produced<br />
specially. The solar modules fit in with the<br />
structure's form as it spreads out in the shape<br />
of a fan from north to south. The special<br />
undulating structure and the aesthetics of<br />
the roof at the foot of St. Peter's Basilika<br />
thus remain thus.<br />
... that the history of the solar cell began<br />
with a discovery almost 170 years ago?<br />
Alexandre Edmond Becquerel recognised<br />
the photovoltaic effect in 1839. He dipped<br />
two platinum electrodes into an acid bath<br />
and thus at first only had a battery. He then<br />
separated the electrodes and subjected one<br />
to light while the other remained in the<br />
shade.<br />
He then found that more current could be<br />
drawn from the battery when the sun was<br />
shining but he could not explain how this<br />
effect worked. In 1949 William B. Shockley,<br />
Walther H. Brattain and John Bardeen<br />
discovered the ”p-n-junction“, which is the<br />
basis for the construction of a solar cell in<br />
its current form.<br />
In 1954 the first solar cell was produced by<br />
Bell, an American company. However, this<br />
only had about a 5 % level of efficiency.<br />
In 1958 the first solar cells were tested on<br />
satellites for the first time.<br />
JS KB KB<br />
<strong>mitte</strong> I <strong>punkt</strong>, Issue 3, December 2008 Published by Industrial Initiative for Central Germany, Steibs Hof, Nikolaistraße 28-32,<br />
04109 Leipzig, Tel.: +49 341/600 16-0, Fax: +49 341/600 16-13, E-Mail: info@<strong>mitte</strong>ldeutschland.com, Web: www.<strong>mitte</strong>ldeutschland.com<br />
In cooperation with the Saxony Triangle Metropolitan Area, Office, Annaberger Str. 89, 09120 Chemnitz, Tel.: +49 371/488 61 35, Fax:<br />
+49 371/488 61 95, E-Mail: info@region-sachsendreieck.de, Web: www.region-sachsendreieck.de Production AB-Creativ – Agentur <strong>für</strong><br />
Text und Bild, Regine Aselmann & Kai Bieler GbR, Stallbaumstraße 11, 04155 Leipzig, Tel.: +49 341/59166-09/10, Fax: +49341/4624308,<br />
E-Mail: post@abcreativ.de, Web: www.abcreativ.de Chief editor Kai Bieler, E-Mail: k.bieler@abcreativ.de Editorial Katharina Kleinschmidt,<br />
Thomas Magosch, Jessica Schöberlein, Martina Zentner Art direction & layout Astrid Stieler, E-Mail: layout@abcreativ.de Translation IN-<br />
TER.CONNECT SPRACHEN Printer Druckerei Vetters GmbH & Co. KG<br />
The production and distribution of the magazine <strong>mitte</strong> I <strong>punkt</strong> was funded by the states of Saxony, Saxony-Anhalt and Thuringia as part of<br />
the project Saxony Triangle Metropolitan Area with the participation of the Industrial Initiative for Central Germany.<br />
Issue 3 | December 2008 34<br />
Picture credits: fotolia.com; SolarWorld<br />
AG; www.digimedia.ru<br />
PRODUCERS RESEARCH AND DEVELOPMENT<br />
01 Fraunhofer-CSP Center for Silicon-Photovoltaic<br />
www.csp.fraunhofer.de<br />
01 Malibu GmbH & Co. KG<br />
www.malibu-solar.de<br />
The Central German Solar Region<br />
02 MPI Max Planck Institute of Microstructure Physics<br />
www.mpi-halle.mpg.de<br />
02 fglass GmbH<br />
www.fglass.de<br />
Overview of photovoltaic companies in the region<br />
Karte in Pfade<br />
Ostrud te dit ad dolorperatet loreet la<br />
03 MLU Martin Luther University Halle-Wittenberg<br />
www.uni-halle.de<br />
03 Euroglas GmbH<br />
www.euroglas.com<br />
04 Interdisciplinary Center of Materials Science<br />
www.cmat.uni-halle.de<br />
04 CSG Solar AG<br />
www.csgsolar.com<br />
05 IKTR Institute for Synthetics Technology and Recycling<br />
www.iktr-online.de<br />
05 Sovello AG<br />
www.sovello.com<br />
06 CiS Institut <strong>für</strong> Mikrosensorik GmbH<br />
www.cismst.de<br />
06 Heraeus Quarzglas GmbH & Co. KG<br />
www.heraeus-quarzglas.com<br />
07 TUI Ilmenau University of Technology<br />
www.tu-ilmenau.de<br />
07 Q-Cells AG<br />
www.q-cells.com<br />
08 Fraunhofer-Institut for Applied Optics and Precision Engineering<br />
www.iof.fraunhofer.de<br />
08 Sontor GmbH<br />
www.sontor.de<br />
09 INNOCIS network<br />
www.innocis.de<br />
09 Jonas & Redmann<br />
www.jr-photovoltaics.com<br />
10 TUBA Technische Universität Bergakademie Freiberg<br />
www.tu-freiberg.de<br />
10 Sawate Saphire Wafer Technologie GmbH<br />
www.sawate.com<br />
11 Fraunhofer-THM Technology Centre for Semiconductor Materials<br />
www.thm.fraunhofer.de<br />
11 ersol Solar Energy AG<br />
www.ersol.de<br />
12 Fraunhofer-FEP Institut for Electron and Plasma Technology<br />
www.fep.fraunhofer.de<br />
12 PV Crystalox Solar GmbH<br />
www.pvcrystalox.com<br />
13 Fraunhofer-IKTS Institut for Ceramic Technologies and Systems<br />
www.ikts.fraunhofer.de<br />
13 PV Silicon Forschungs- und Produktions AG<br />
www.pvsilicon.com<br />
Magdeburg<br />
14 Fraunhofer-IWS Institut for Material and Beam Technology<br />
www.iws.fraunhofer.de<br />
14 Sunways Production GmbH<br />
www.sunways.de<br />
01 02 03<br />
36<br />
15 TUD Technische Universität Dresden<br />
www.tu-dresden.de<br />
15 asola Advanced and<br />
Automotive Solar Systems GmbH<br />
www.asola-power.com<br />
12<br />
13<br />
14<br />
15<br />
16<br />
29<br />
30<br />
37<br />
38<br />
07<br />
08<br />
09<br />
Saxony-Anhalt<br />
16 FZD Research Centre Dresden-Rossendorf e.V.<br />
www.fzd.de<br />
16 Masdar PV<br />
www.masdarpv.com<br />
31<br />
32<br />
33<br />
Köthen<br />
TRAINING AND FURTHER TRAINING<br />
17 Fresnel Optics GmbH<br />
www.fresnel-optics.de<br />
01<br />
04 05 06 07 08 09 01<br />
01 Solar Technology at the Anhalt University of Applied Sciences<br />
Bachelor course WS 2009/2010; www.hs-anhalt.de<br />
18 PVA Tepla AG/CGS<br />
www.cgs-gmbh.de<br />
Bitterfeld/Wolfen Torgau<br />
Berga<br />
35<br />
Halle<br />
06<br />
28<br />
Leipzig<br />
Nünchritz<br />
Saxony<br />
Apolda Mochau<br />
Dresden<br />
Bischofswerda<br />
Jena<br />
Grossröhrsdorf<br />
Löbichau Chemnitz Freiberg<br />
34<br />
19 JENOPTIK Automatisierungstechnik GmbH<br />
www.automation-jenoptik.de<br />
10<br />
02 Photovoltaics at MLU Martin Luther University Halle-Wittenberg<br />
Endowed professorship and course WS 2009/2010; www.uni-halle.de<br />
01 02 03 04 05 02<br />
03 Thüringer Kompetenzzentrum Hochtechnologie-Solarindustrie<br />
www.bwaw-thueringen.de/leistung/forsch/p_fasipho.htm<br />
20 JENOPTIK Laser Optik Systeme GmbH<br />
www.jenoptik-los.de<br />
02<br />
04 Electrical Power and Control Engineering and photovoltaics at the<br />
Ilmenau University of Technology Masters course WS 2009/2010; www.tu-ilmenau.de<br />
21 WACKER SCHOTT Solar GmbH<br />
www.wackerschott.com<br />
05 Photovoltaics and semiconductor technology at the FH Jena<br />
Bachelor course WS 2009/2010; www.fh-jena.de<br />
22 Roth & Rau AG<br />
www.roth-rau.de<br />
23 Signet Solar Inc.<br />
www.signetsolar.com<br />
Erfurt<br />
06 Institut <strong>für</strong> Festkörperphysik/Forschungsschwer<strong>punkt</strong> Photovoltaik at<br />
Friedrich Schiller University of Jena Professorship WS 2009/2010; www.uni-jena.de<br />
11 12 13 14 15 16 03<br />
24 Siltronic AG<br />
www.siltronic.com<br />
03<br />
07 Endowment fund of SolarWorld AG at TUBA Technische Universität<br />
Bergakademie Freiberg WS 2009/2010; www.tu-freiberg.de<br />
06<br />
25 Solarworld AG<br />
www.solarworld.de<br />
26 Deutsche Solar AG<br />
www.deutschesolar.de<br />
23<br />
Hohenstein-<br />
Ernstthal<br />
Crispendorf<br />
Thuringia<br />
SERVICE PROVIDERS<br />
27<br />
Ilmenau<br />
07 04<br />
01 SSF Solar Screen Factory AG<br />
www.ssf.ag<br />
27 Sunfilm AG<br />
www.sunfilm.com<br />
02 SRU Solar AG<br />
www.sru-solar-ag.de<br />
28 ARISE Technologies Deutschland GmbH<br />
www.arisetech.com<br />
07<br />
24<br />
22<br />
29 AIS Automation Dresden GmbH<br />
www.ais-automation.com<br />
10<br />
11<br />
25<br />
03 SolarInput e.V.<br />
www.solarinput.de<br />
04<br />
26<br />
17<br />
04 ALTEC Solartechnik<br />
www.altec-solartechnik.de<br />
30 ALOtec GmbH<br />
www.alotec.de<br />
05<br />
18<br />
05 GSS Gebäude-Solarsysteme<br />
www.zre-ot.de<br />
31 EESA<br />
www.eesa-sachsen.de<br />
09<br />
05<br />
06<br />
08<br />
19<br />
32 SOLARWATT AG<br />
www.solarwatt.de<br />
20<br />
06 AIS Automation Dresden GmbH<br />
www.ais-automation.com<br />
21<br />
07 Dr. Sol Solarsysteme GmbH<br />
www.drsol.de<br />
33 SunStrom GmbH<br />
www.sunstrom.de<br />
08 4d-technologie GmbH<br />
www.4d-technologie.de<br />
34 VON ARDENNE Anlagentechnik GmbH<br />
www.vonardenne.biz<br />
09 <strong>Wirtschaftsinitiative</strong> <strong>für</strong> <strong>Mitteldeutschland</strong><br />
www.<strong>mitte</strong>ldeutschland.com<br />
35 FHR Anlagenbau<br />
www.fhr.de<br />
36 Wacker Chemie AG<br />
www.wacker.com<br />
37 AVANCIS GmbH & Co.KG<br />
www.avancis.de<br />
38 Solarion AG<br />
www.solarion.de<br />
Central Germany<br />
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INDUSTRIAL INITIATIVE<br />
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perdata<br />
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The Industrial Initiative for Central Germany brings together key corporations, business chambers and local authorities<br />
from Saxony, Saxony-Anhalt and Thuringia with the common aim of promoting the successful development<br />
and marketing of the traditional economic region of Central Germany.<br />
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