THE SINGAPORE ENGINEER - Institution of Engineers Singapore
THE SINGAPORE ENGINEER - Institution of Engineers Singapore
THE SINGAPORE ENGINEER - Institution of Engineers Singapore
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The Magazine Of<br />
The <strong>Institution</strong> Of <strong>Engineers</strong>, <strong>Singapore</strong><br />
April 2012 MICA (P) 069/02/2012<br />
www.ies.org.sg<br />
<strong>THE</strong><br />
<strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
COVER STORY:<br />
AEROSPACE <strong>ENGINEER</strong>ING<br />
Rolls-Royce opens new manufacturing and training facilities in <strong>Singapore</strong><br />
FEATURES:<br />
Aerospace Engineering I Systems Engineering I Civil & Structural Engineering I Project Application
CONTENTS<br />
FEATURES<br />
10 AEROSPACE <strong>ENGINEER</strong>ING: Cover Story:<br />
Rolls-Royce opens new manufacturing and training facilities in <strong>Singapore</strong><br />
This investment by the company signifies not only increased employment<br />
opportunities for engineers and technicians, it is also a large step forward for the<br />
aviation industry.<br />
15 AEROSPACE <strong>ENGINEER</strong>ING: ST Engineering showcases<br />
capabilities at <strong>Singapore</strong> Airshow 2012<br />
With the largest exhibit at the biennial event, the group presented a range <strong>of</strong> products<br />
and services, including some for commercial and military aviation.<br />
16 AEROSPACE <strong>ENGINEER</strong>ING: Seletar Aerospace Park<br />
The integrated hub <strong>of</strong>fers great benefits to industry players, individually and collectively.<br />
18 AEROSPACE <strong>ENGINEER</strong>ING:<br />
A*STAR showcases 15 innovative solutions<br />
Research & Development efforts in <strong>Singapore</strong> are yielding valuable results.<br />
22 SYSTEMS <strong>ENGINEER</strong>ING: Deployment <strong>of</strong> Requirements<br />
Management in Rolls-Royce<br />
The case study discusses the different implementation issues and parameters.<br />
28 CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING: My Waterway@Punggol<br />
- ensuring connectivity and accessibility<br />
The third and final article on the project looks at the engineering and construction <strong>of</strong><br />
vehicular and pedestrian bridges.<br />
35 PROJECT APPLICATION: Liebherr tower cranes in Istanbul project<br />
The machines are proving their usefulness in the construction <strong>of</strong> high-rise buildings.<br />
36 PROJECT APPLICATION: One Central Macau<br />
Quality materials were used for waterpro<strong>of</strong>ing and for the installation <strong>of</strong> ceramics and<br />
stone, in this development.<br />
REGULAR SECTIONS<br />
02 IES UPDATE<br />
40 EVENTS<br />
42 NEWS<br />
Chief Editor<br />
T Bhaskaran<br />
t_b_n8@yahoo.com<br />
Director, Marketing<br />
Roland Ang<br />
roland@iesnet.org.sg<br />
Marketing & Publications Executive<br />
Jeremy Chia<br />
jeremy@iesnet.org.sg<br />
CEO<br />
Angie Ng<br />
angie@iesnet.org.sg<br />
Publications Manager<br />
Desmond Teo<br />
desmond@iesnet.org.sg<br />
Published by<br />
The <strong>Institution</strong> Of <strong>Engineers</strong>, <strong>Singapore</strong><br />
70 Bukit Tinggi Road<br />
<strong>Singapore</strong> 289758<br />
Tel: 6469 5000 Fax: 6467 1108<br />
Cover designed by Irin Kuah<br />
Cover image by Rolls-Royce<br />
The <strong>Singapore</strong> Engineer is published<br />
monthly by The <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>,<br />
<strong>Singapore</strong> (IES). The publication is<br />
distributed free-<strong>of</strong>-charge to IES members<br />
and affiliates. Views expressed in this<br />
publication do not necessarily reflect those<br />
<strong>of</strong> the Editor or IES. All rights reserved. No<br />
part <strong>of</strong> this magazine shall be reproduced,<br />
mechanically or electronically, without the<br />
prior consent <strong>of</strong> IES. Whilst every care is<br />
taken to ensure accuracy <strong>of</strong> the content<br />
at press time, IES will not be liable for any<br />
discrepancies. Unsolicited contributions<br />
are welcome but their inclusion in the<br />
magazine is at the discretion <strong>of</strong> the Editor.<br />
Design & layout by 2EZ Asia Pte Ltd<br />
Printed by Print & Print Pte Ltd.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
01
IES UPDATE<br />
Message from the President<br />
The aviation industry is a very dynamic sector <strong>of</strong> the<br />
economy, as could be seen from the phenomenal success<br />
<strong>of</strong> <strong>Singapore</strong> Airshow 2012.<br />
What is important to note, is that for both civil and military<br />
aviation, practitioners from a number <strong>of</strong> engineering<br />
disciplines are involved in the development <strong>of</strong> the industry,<br />
from the construction <strong>of</strong> the infrastructure and facilities, to<br />
the design and development <strong>of</strong> aircraft and components;<br />
selection <strong>of</strong> materials; manufacturing; assembly; testing &<br />
certification; maintenance, repair & overhaul; training &<br />
education etc.<br />
Whilst improving safety and security, as well as comfort and efficiency <strong>of</strong> passengers and crew are<br />
particularly important, for obvious reasons, efforts are also currently being directed at replacing<br />
petroleum-based fuel as the source <strong>of</strong> energy. This has led to the development <strong>of</strong> bi<strong>of</strong>uels for the<br />
aviation sector and its increasing use in the future, for environmental reasons and also to ensure<br />
sustainability <strong>of</strong> fuel supplies.<br />
There will always be an interest in the development <strong>of</strong> new technology and products for the<br />
design and manufacture <strong>of</strong> aircraft and for their maintenance. We can look forward to applications<br />
in the aviation sector, <strong>of</strong> breakthroughs in various engineering disciplines, including aeronautical<br />
engineering, mechanical and structural engineering, propulsion technology, materials technology,<br />
electronics engineering etc.<br />
At the same time, engineering expertise is also required for the creation <strong>of</strong> the infrastructural<br />
facilities – airport terminal buildings, runways etc. The training and education <strong>of</strong> engineers for<br />
suitable positions in the aviation industry has to keep pace with the changes in the industry and<br />
with the changes in the methodologies <strong>of</strong> training, which include the development and application<br />
<strong>of</strong> new training tools.<br />
In October <strong>of</strong> this year, <strong>Singapore</strong> will also host the 8th International Conference on Intelligent<br />
Unmanned Systems. Covering intelligent systems, robotics and biometrics, control and computation<br />
as well as unmanned systems, this conference will cover advances that include technology related<br />
to the aeronautics and aviation industry.<br />
With technology seamlessly integrated into our lives in the systems that surround us, we<br />
sometimes forget how efficiently they operate unnoticed. The Land Transport Excellence Awards<br />
2012 recognised companies and organisations as well as individuals for their contributions to the<br />
transportation system in <strong>Singapore</strong>. Information on the winners will be included in the next issue<br />
<strong>of</strong> ‘The <strong>Singapore</strong> Engineer’.<br />
IES recently organised the Humanitarian Engineering Alliance (HEAL) Simulation 2012, which had a full<br />
class <strong>of</strong> 26 participants. It was a two-day simulation-based training programme designed to introduce<br />
participants to fundamental ethics and standards. Because <strong>of</strong> the good response, IES is planning on<br />
organising another session in the near future and it might even become a regular course.<br />
A Management Committee has been formed for the College <strong>of</strong> Fellows and it is looking towards<br />
forming the framework <strong>of</strong> the organisation and running its first activity soon. More information will<br />
be available once details have been worked out.<br />
It is the efforts <strong>of</strong> many that allow IES to operate as well as it does. To show our regard for the<br />
volunteers who have participated on committees and have very generously donated their time<br />
and expertise to IES, they will be recognised at our upcoming Appreciation Night on 10 May. And<br />
at our Annual General Meeting on 26 May, outgoing IES Council members will be given awards in<br />
recognition <strong>of</strong> their contributions to IES. All members are invited to the AGM which will be held at<br />
the Furama Riverfront, starting at 12.45pm.<br />
Er. Ho Siong Hin<br />
President<br />
The <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong> (IES)<br />
IES COUNCIL MEMBERS<br />
2011/2012<br />
President<br />
Er. Ho Siong Hin<br />
Deputy President<br />
Pr<strong>of</strong> Chou Siaw Kiang<br />
Vice Presidents<br />
Er. Chong Kee Sen<br />
Er. Edwin Khew<br />
Mr Neo Kok Beng<br />
Er. Ong Geok Soo<br />
Er. Ong See Ho<br />
Honorary Secretary<br />
Er. Ng Say Cheong<br />
Honorary Treasurer<br />
Dr Boh Jaw Woei<br />
Assistant Honorary Secretary<br />
Mr Oh Boon Chye, Jason<br />
Assistant Honorary Treasurer<br />
Mr Kang Choon Seng<br />
Immediate Past President<br />
Er. Dr Lee Bee Wah<br />
Past President<br />
Er. Tan Seng Chuan<br />
Er. A/Pr<strong>of</strong> Foo Say Wei<br />
Er. Ong Ser Huan<br />
Council Members<br />
Er. Dr Chew Soon Hoe<br />
Pr<strong>of</strong> Er Meng Joo<br />
Ms Fam Mei Ling<br />
Er. Dr Ho Kwong Meng<br />
Dr Ho Teck Tuak<br />
Er. Jee Yi Yng<br />
Er. Koh Beng Thong<br />
Dr Kwok Wai Onn, Richard<br />
Mr Lee Kwok Weng<br />
Mr Lim Horng Leong<br />
Er. Low Wong Fook<br />
Er. Pr<strong>of</strong> Ong Say Leong<br />
Mr Tan Boon Leng, Mark<br />
Er. Toh Siaw Hui, Joseph<br />
02 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
03
IES UPDATE<br />
Er. Ho Siong Hin<br />
Engineer (Er.) Ho Siong Hin, currently the<br />
Commissioner for Workplace Safety and<br />
Health with the Ministry <strong>of</strong> Manpower (MOM),<br />
is the present President <strong>of</strong> IES and a member<br />
<strong>of</strong> the Pr<strong>of</strong>essional <strong>Engineers</strong> Board. He chairs<br />
the Advisory Committee to the Chemical<br />
Engineering Department <strong>of</strong> Ngee Ann<br />
Er. Ho Siong Hin.<br />
Polytechnic and is also a member <strong>of</strong> the <strong>Singapore</strong> Accreditation<br />
Council which is managed under the aegis <strong>of</strong> SPRING <strong>Singapore</strong><br />
and chairs the Council Committee on Inspection Bodies.<br />
After graduating from the University <strong>of</strong> Auckland, New Zealand,<br />
with a Mechanical Engineering degree, Er. Ho joined MOM in 1982,<br />
and in 1984 joined IES as a Graduate Member. He was a member <strong>of</strong><br />
the Graduates and Students Executive Committee, soon becoming<br />
the Chairman <strong>of</strong> the Committee the next year and held the post<br />
for a year. He also contributed to IES by being part <strong>of</strong> various<br />
committees over the years: the Community Service Committee,<br />
which organised the Annual General Meetings, Dinner and Dance<br />
and Members’ Night; the IES Building Project Committee, which<br />
was instrumental in developing the present IES Building; and the<br />
Joint Activities Committee. After many years <strong>of</strong> active participation<br />
in the organisation, he became a Fellow <strong>of</strong> IES in 2002.<br />
In 2007, Er. Ho was elected as a Council Member and was appointed<br />
Chairman <strong>of</strong> the Membership Group. In his position <strong>of</strong> Chairman,<br />
he looked after the Social and Community Services Committee,<br />
Qualification and Membership Committee, Technopreneurship<br />
& Pr<strong>of</strong>essional Development Committee, Young Members<br />
Committee, Awards Task Force and Toastmasters Interest Group.<br />
Er. Ho was elected as Vice President <strong>of</strong> IES for the 2008/09 Session<br />
and Deputy President for 2009/10. He took over as IES’s 23 rd<br />
President in May 2010. During his tenure as the President, Er. Ho<br />
helped to raise awareness and interest in the Engineering industry<br />
through the creation <strong>of</strong> National <strong>Engineers</strong> Day. The inaugural event<br />
in 2010 brought together 19 co-organisers and resulted in a fourday<br />
exhibition, with workshops and industrial visits which had the<br />
participation <strong>of</strong> thousands <strong>of</strong> students. He also oversaw the growth<br />
<strong>of</strong> both IES Academy and the IES Pr<strong>of</strong>essional Registries during his<br />
years as President.<br />
Er. Ho was appointed to his current position in MOM to lead<br />
OSH reform in <strong>Singapore</strong> in 2005. In the time since then, he was<br />
instrumental in the formation <strong>of</strong> the WSH Council in which he is a<br />
member and also oversaw the establishment <strong>of</strong> the WSH Institute<br />
with a mission to enhance WSH through Knowledge, Innovation<br />
and Solution.<br />
In the regional and international arena, Er. Ho has presented papers<br />
on OSH matters in many places, including China, Hong Kong,<br />
Canada, Europe, Republic <strong>of</strong> Sprska, Slovakia and Australia. He was<br />
elected Vice President <strong>of</strong> the International Association <strong>of</strong> Labour<br />
Inspection (IALI) in 2008 and re-elected in 2011.<br />
Er. Ho is also an active member <strong>of</strong> the ASEAN OSHNET and played<br />
an instrumental role in capability building <strong>of</strong> OSH Inspection in<br />
ASEAN, especially in Vietnam, Laos and Cambodia. He chaired the<br />
ASEAN OSH Policy Dialogue held in 2007 and 2011. Some <strong>of</strong> the<br />
achievements at these dialogues were the agreements by all ASEAN<br />
member countries to implement the OSH national framework and<br />
the benchmarking <strong>of</strong> each country’s OSH performances.<br />
Dr Foo Say Wei –<br />
Leading with Initiative<br />
Dr Foo Say Wei joined the <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>,<br />
<strong>Singapore</strong> (IES) in 1977. He was first elected as a<br />
Council Member in 1988. He went on to serve<br />
in various capacities in IES, as Chair <strong>of</strong> Electronics<br />
Engineering Technical Committee, Chair <strong>of</strong><br />
Defence Engineering Technical Committee, Chair <strong>of</strong><br />
Dr Foo Say Wei. Computer Engineering and Information Technology<br />
Committee, Chair <strong>of</strong> Qualification and Membership Committee,<br />
Honorary Treasurer, Honorary Secretary, Vice-President, Deputy<br />
President and eventually President <strong>of</strong> the <strong>Institution</strong> (2004 to 2006).<br />
Dr Foo has a flair for doing things differently and is always up for new<br />
initiatives. When he was serving as the Territorial Chairman <strong>of</strong> the Pan<br />
South East Asia (Pan-SEA) Toastmasters Territory, he founded the IES<br />
Toastmasters Club for members to hone their public speaking skills.<br />
He was elected as IES TM Club’s first President in 1991.<br />
When he became the President <strong>of</strong> IES, Dr Foo made full use <strong>of</strong> his<br />
role by starting and overseeing many initiatives that are still in place<br />
today. In 2005, he started the get-together dinner during the Lunar<br />
New Year festivities, with the traditional dragon and lion dance<br />
performances. He also seized the opportunity to use this annual<br />
occasion to invite representatives <strong>of</strong> the neighbouring institutions,<br />
schools and organisations to the celebration to help foster greater<br />
neighbourliness and friendship with them.<br />
Furthermore, he tried to optimise the use <strong>of</strong> IES premises by setting<br />
up a manned karaoke lounge for members to meet and interact.<br />
Unfortunately, the patronage by members was not enough for a<br />
private operator to keep it running for more than a few months.<br />
Since the use <strong>of</strong> the lounge for recreation fell through, Dr Foo<br />
sought the Council’s approval to lease the space to IES’s immediate<br />
neighbour, the German European Secondary School. The deal<br />
brought in substantial income for IES. With this new source <strong>of</strong> stable<br />
income, IES is able to expand further.<br />
Travelling to the IES premises at Bukit Tinggi for work and activities<br />
had always been a problem for both members and staff without<br />
their own means <strong>of</strong> transport as the place is not accessible by public<br />
transport. To solve this problem, Dr Foo secured the approval <strong>of</strong><br />
the Council to purchase the first IES van for ferrying members and<br />
staff and for <strong>of</strong>ficial deliveries. In addition, an IES Town Office near<br />
the Tanjong Pagar MRT was also set up for greater convenience <strong>of</strong><br />
members. At the same time, the IES Academy was formally established<br />
to take charge <strong>of</strong> the Town Office and run courses in the premises.<br />
Dr Foo has also been interested in genealogy and was instrumental<br />
in producing the first ever Compact Disc (CD) version <strong>of</strong> Foo’s<br />
Genealogy, compressing 36 volumes <strong>of</strong> print into one CD for<br />
easy storage and searches. With the experience gained from his<br />
involvement in the genealogy project, he oversaw the publication <strong>of</strong><br />
the first ever ‘Who’s Who in Engineering’ published by IES.<br />
Dr Foo is currently the Deputy Director <strong>of</strong> Nanyang Technopreneurship<br />
Centre (NTC), Nanyang Technological University (NTU). The<br />
Centre runs courses in innovation and entrepreneurship for both<br />
undergraduates and postgraduates. Recently, a full scholarship worth<br />
S$45,000 has been <strong>of</strong>fered to members <strong>of</strong> AFEO (Asean Federation<br />
<strong>of</strong> Engineering Organisations) to do a Master <strong>of</strong> Science degree in<br />
Technopreneurship and Innovation, a programme run by NTC. This<br />
is another initiative for and contribution to the engineering fraternity.<br />
04 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
05
IES UPDATE<br />
Delegations from three countries pay courtesy<br />
visits to IES<br />
Over a period <strong>of</strong> three weeks, IES had the pleasure <strong>of</strong> hosting<br />
guests from organisations representing engineers from three<br />
different countries.<br />
A delegation from the Beijing Association for Science and<br />
Technology, led by Mr Wang Xueqing, Member <strong>of</strong> Standing<br />
Board, visited IES on 22 March 2012.<br />
Mr David A Hood, the National President <strong>of</strong> <strong>Engineers</strong> Australia,<br />
and his delegation, came on 26 March.<br />
IES received Mr Botsile Gubago, from the <strong>Engineers</strong> Registration<br />
Board, Botswana, and his delegation, on 4 April.<br />
Group photo with Mr David A Hood (third from left) and IES Deputy President,<br />
Pr<strong>of</strong> Chou Siaw Kiang (second from left).<br />
Group photo with Mr Wang Xueqing (front row, second from right), and IES<br />
Deputy President, Pr<strong>of</strong> Chou Siaw Kiang (front row, third from right).<br />
Group photo with Mr Botsile Gubago (second from right) and IES President<br />
Er. Ho Siong Hin (third from right).<br />
IES Members’ Induction Night<br />
A total <strong>of</strong> 33 new members turned up for the IES Members’<br />
Induction Night on 10 April at the IES Auditorium. The event<br />
was organised to welcome the members to the IES family and<br />
also to provide an opportunity for them to network and to find<br />
out more about IES. Membership certificates were also presented<br />
to the new members by IES President, Er. Ho Siong Hin.<br />
Er. Ho Siong Hin gave a welcome speech to all the new members <strong>of</strong> IES.<br />
06 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012<br />
Er. Ho presenting a membership certificate to one <strong>of</strong> the new members,<br />
Pr<strong>of</strong> Kam Chan Hin.
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
07
IES UPDATE<br />
HEAL Simulation 2012<br />
The four Disaster Response Teams taking part in the simulation were briefed by<br />
Nick Finney from Save The Children.<br />
Organised by IES, the Humanitarian Engineering Alliance (HEAL)<br />
Simulation 2012 is intended to serve as an introduction to the<br />
humanitarian help that is required in disaster-struck locales for<br />
both engineers and non-engineers alike. Participants were put<br />
through a simulation-based training programme which served<br />
to introduce fundamental humanitarian ethics and standards;<br />
illustrate the understanding <strong>of</strong> how the global humanitarian<br />
ecosystem operates; expose them to the issues facing vulnerable<br />
communities; practise performing a needs assessment; and learn<br />
how to engage local communities in a culturally sensitive manner.<br />
To that end, 26 members from four ‘Disaster Response Teams’,<br />
created by the participants, were deployed on the morning <strong>of</strong><br />
14 April to ‘Aseania’. It had been hit by ‘Typhoon Badone’, a<br />
Category 4 super typhoon, which triggered a humanitarian crisis<br />
among the local population.<br />
The teams arrived at ‘Kampung’ the capital city <strong>of</strong> Aseania, which<br />
had a population <strong>of</strong> 6 million and consisted <strong>of</strong> three provinces<br />
- ‘Acorn’, ‘Biped’ and ‘Cozzie’ - that was home to the three<br />
main ethnic groups in the country. The teams came from four<br />
different NGOs: ASEAN Without Borders (AWB), Heal Asia<br />
Now (HAN), Free ASEAN from Poverty (FAP), and Relief and<br />
Development for Asia (RADFA).<br />
The four teams were briefed by Mr Nick Finney, Asia Emergency<br />
Director <strong>of</strong> Save The Children, on the current situation at<br />
Aseania. This<br />
required the teams<br />
to assess the<br />
different provinces<br />
after the ‘storm’<br />
had passed. Each<br />
team was required<br />
to set up its physical<br />
<strong>of</strong>fice location<br />
with demarcated<br />
areas for planning,<br />
communications<br />
Each team went through a body mapping exercise. and hygiene;<br />
prepare a security and safety management plan; conduct a<br />
field assessment; and launch an appeal for funds to support<br />
the humanitarian situation. All four teams had to make all key<br />
decisions and put in place all practical arrangements by 1230 hrs<br />
and report back to the HQ.<br />
In the afternoon, Ms Angelina Theodora, HEA Capacity Building<br />
Specialist from World Vision, and her team role played with the<br />
four teams using various assessment tools that are used during<br />
the initial assessment <strong>of</strong> disaster response, such as body map<br />
diagrams, focus group discussions and household interviews.<br />
The second day <strong>of</strong> the simulation began with a critical<br />
moment <strong>of</strong> reflection by the teams on what they had learned<br />
the previous day. This was followed by the introduction to<br />
Community Development by Mr Ben Wolf, Asia Rim Director<br />
<strong>of</strong> BGR International.<br />
In the afternoon, members <strong>of</strong> the four teams then went through<br />
a second exercise on ‘Aseania II’ to recap what they had learned<br />
during the simulation course. This was followed by a Q & A<br />
session, which gave participants the opportunity to make queries<br />
to the panel <strong>of</strong> speakers.<br />
With the success <strong>of</strong> this simulation exercise and considering the<br />
demand for the programme, IES is presently planning on running<br />
it again on a regular basis. Further details on when it will be run<br />
again will be announced in the near future.<br />
Teams went through reflection exercises after the first simulation.<br />
Mr Ben Wolf provided an introduction on Community Development to the teams.<br />
08 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
09
COVER STORY<br />
Rolls-Royce opens new manufacturing and<br />
training facilities in <strong>Singapore</strong><br />
The global power systems company has <strong>of</strong>ficially opened its largest establishment in Asia, at<br />
Seletar Aerospace Park.<br />
At the Official Opening, from left, Mr Eric Schulz, Chief Operating Officer - Civil Aerospace, Rolls-Royce; Mr John Horsburgh, Chief Operating Officer, Aerospace <strong>Singapore</strong>,<br />
Rolls-Royce; Mr Jonathan Asherson, Regional Director, Southeast Asia, Rolls-Royce; Mr Mike J. Terrett, Chief Operating Officer, Rolls-Royce; Sir Simon Robertson, Nonexecutive<br />
Chairman, Rolls-Royce; <strong>Singapore</strong> Prime Minister Mr Lee Hsien Loong; Mr Leo Yip, Chairman, Economic Development Board (EDB); Mr Cedric Foo, Chairman,<br />
JTC Corporation (JTC): Mr Lim Chuan Poh, Chairman, A*STAR; Mr Manohar Khiatani, CEO, JTC Corporation (JTC); Mr Chris Cholerton, Executive Vice-President - Fans,<br />
Rolls-Royce; and Mr John Griffths, Director, Civil Operations, Rolls-Royce.<br />
<strong>Singapore</strong> Prime Minister, Mr Lee Hsien Loong, <strong>of</strong>ficially<br />
opened the Rolls-Royce Seletar Campus on 13 February 2012,<br />
accompanied by Sir Simon Robertson, Chairman, Rolls-Royce<br />
plc; Mr Mike Terrett, Chief Operating Officer, Rolls-Royce plc;<br />
Mr Cedric Foo, Chairman <strong>of</strong> JTC Corporation; and Mr Leo Yip,<br />
Chairman <strong>of</strong> the <strong>Singapore</strong> Economic Development Board<br />
(EDB). The event was also attended by dignitaries, customers<br />
and partners <strong>of</strong> Rolls-Royce.<br />
Created with an outlay <strong>of</strong> over S$ 700 million, the campus will<br />
significantly increase the group’s manufacturing capacity and<br />
proximity to customers in the Asia Pacific region. The investment<br />
will create over 500 new jobs, bringing the total number <strong>of</strong><br />
people employed by Rolls-Royce and its joint-ventures in<br />
<strong>Singapore</strong> to over 2,000. The group’s activity in <strong>Singapore</strong><br />
supports around 25,000 jobs in the wider economy, and its<br />
value added contribution in <strong>Singapore</strong> is expected to increase<br />
from 0.3% to about 0.5% <strong>of</strong> <strong>Singapore</strong>’s projected GDP, by 2015.<br />
Constructed on a 154,000 m 2 site, the Rolls-Royce Seletar<br />
Campus houses the Seletar Assembly and Test Unit (SATU),<br />
the Wide Chord Fan Blade (WCFB) manufacturing facility, an<br />
Advanced Technology Centre, and a Regional Training Centre.<br />
Rolls-Royce chose to build the campus in <strong>Singapore</strong> because <strong>of</strong><br />
the country’s status as a regional hub, the availability <strong>of</strong> a highly<br />
skilled workforce, and a business-friendly environment which is<br />
conducive to high-value manufacturing and innovation.<br />
<strong>Singapore</strong> Prime Minister<br />
Mr Lee Hsien Loong.<br />
Sir Simon Robertson, Non-executive<br />
Chairman, Rolls-Royce.<br />
“We congratulate Rolls-Royce on the successful completion<br />
and opening <strong>of</strong> its Seletar campus. This marks a major<br />
milestone in the development <strong>of</strong> <strong>Singapore</strong>’s aerospace<br />
industry, and we are delighted that Rolls-Royce has made<br />
such a significant commitment here. Manufacturing is fast<br />
emerging as a key engine <strong>of</strong> growth for our aerospace<br />
industry. We will continue to partner with industry leaders<br />
such as Rolls-Royce to build sophisticated manufacturing<br />
capabilities in <strong>Singapore</strong>” - Mr Leo Yip, Chairman <strong>of</strong> EDB.<br />
“This fantastic facility gives Rolls-Royce additional capacity<br />
to deliver our record order book. Importantly, this also<br />
marks an important new phase <strong>of</strong> our relationship with<br />
<strong>Singapore</strong>. For the first time outside our traditional home<br />
facilities, we will produce our unique Wide Chord Fan<br />
Blades and assemble and test large commercial jet engines.<br />
The Rolls-Royce Seletar Campus brings together state-<strong>of</strong>the-art<br />
technologies, advanced manufacturing techniques<br />
and highly skilled people to produce some <strong>of</strong> the most<br />
advanced aero engines in the world” - Mr Mike Terrett,<br />
Chief Operating Officer, Rolls-Royce plc.<br />
10 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
COVER STORY<br />
The Seletar Assembly and Test Unit (SATU) is the group’s first such facility in Asia.<br />
SELETAR ASSEMBLY AND TEST UNIT<br />
The Seletar Assembly and Test Unit (SATU) is the most modern<br />
Rolls-Royce assembly and test facility for large commercial aero<br />
engines and is also the group’s first in Asia.<br />
The new facility is designed to allow simultaneous assembly<br />
and testing <strong>of</strong> Rolls-Royce Trent aero engines. Initially, Trent 900<br />
engines for the Airbus A380 and Trent 1000 for the Boeing 787<br />
Dreamliner will be built here.<br />
SATU adds to the group’s existing production and test capability<br />
in Derby, UK. It will enable Rolls-Royce to meet global customer<br />
demand and increase proximity to its growing customer base in<br />
the region.<br />
Covering an area approximately the size <strong>of</strong> three soccer fields,<br />
SATU will be the first Rolls-Royce facility in the world to combine<br />
all stages <strong>of</strong> Trent aero engine assembly and test under one ro<strong>of</strong>.<br />
A ‘moving mixed flow line’ manufacturing system enables<br />
simultaneous assembly <strong>of</strong> the Rolls-Royce Trent aero engines.<br />
When fully operational, the facility will employ 320 technicians,<br />
engineers, and support staff.<br />
TRENT ENGINE ASSEMBLY<br />
SATU’s comprehensive capabilities include module build,<br />
complete engine assembly, and test. The facility is designed to<br />
produce 250 large engines a year, at full capacity.<br />
The facility will help Rolls-Royce to increase capacity and fulfil<br />
deliveries in accordance with its more than £ 50 billion Civil<br />
Aerospace order book, and meet commitments made to customers.<br />
The mixed flow line manufacturing system allows for greater efficiency.<br />
TEST UNIT<br />
The cutting-edge test unit will perform testing <strong>of</strong> Trent aero<br />
engines in production, to ensure performance levels are met<br />
prior to customer delivery.<br />
The test unit is capable <strong>of</strong> accommodating an engine with a fan<br />
size <strong>of</strong> up to 140 inches and 150,000 lbs <strong>of</strong> thrust, providing<br />
greater flexibility for the future. To put this into perspective, the<br />
Trent 900 has a fan diameter <strong>of</strong> 116 inches and can produce up<br />
to 80,000 lbs <strong>of</strong> thrust.<br />
When fully operational, SATU will employ 320 technicians, engineers, and support staff.<br />
Trent aero engines will be tested at the cutting-edge test unit.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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COVER STORY<br />
WIDE CHORD FAN BLADE<br />
MANUFACTURING FACILITY<br />
Super plastic forming process at the Wide Chord Fan Blade (WCFB) manufacturing facility.<br />
The Wide Chord Fan Blade (WCFB) manufacturing facility<br />
at the Rolls-Royce Seletar Campus is the group’s first facility<br />
outside the UK to manufacture hollow titanium WCFBs - based<br />
on unique technology that has played a key role in the success<br />
<strong>of</strong> the Trent aero engine family.<br />
This facility has been purpose-built to increase efficiencies and<br />
provide additional capacity to the group’s Barnoldswick factory<br />
in the UK.<br />
The Seletar facility is designed to simultaneously produce<br />
WCFBs for multiple Trent engine types. Initially, it will produce<br />
WCFBs for the Trent 900, beginning in mid-2012. At full capacity,<br />
the facility will be able to produce 6,000 blades per year.<br />
WCFB<br />
The hollow titanium WCFB was pioneered by Rolls-Royce<br />
and introduced into service in the 1980s. It has since set new<br />
standards in aerodynamic efficiency and resistance to foreign<br />
object damage.<br />
The blade’s hollow design allows significant weight saving<br />
<strong>of</strong> around 30% to be achieved in the fan blade, the fan disc<br />
structure, and containment features, which greatly improves<br />
performance and fuel efficiency.<br />
Moving a tonne <strong>of</strong> air per second, the fan produces over 80% <strong>of</strong><br />
the engine’s thrust.<br />
The largest Rolls-Royce WCFB currently in service is on the<br />
Trent 900 for the Airbus A380. A total <strong>of</strong> 24 blades are needed<br />
to complete one Trent 900 engine with a fan diameter <strong>of</strong> 116<br />
inches. The Trent 1000 engine for the Boeing 787 Dreamliner<br />
requires 20 blades and has a fan diameter <strong>of</strong> 112 inches.<br />
The manufacturing process<br />
In total, about 80 complex processes are involved in producing<br />
the hollow titanium WCFB, which result in their very lightweight<br />
but exceptionally strong design.<br />
The blades feature an internal structure, created through a process<br />
during which three sheets <strong>of</strong> titanium are formed, representing the<br />
two outer skins and the internal corrugated structure.<br />
An inhibitor is applied to define the internal structure before<br />
the three pieces are bonded in a high temperature pressure<br />
vessel. This is done in an ultra-clean production facility through<br />
a process <strong>of</strong> diffusion bonding, for which Rolls-Royce has more<br />
than 60 patents registered, worldwide.<br />
Finally, the blade is twisted and the cavity is inflated at a very high<br />
temperature using an inert gas in a shaped die to yield its final<br />
aer<strong>of</strong>oil shape.<br />
Using millions <strong>of</strong> data points from advanced cameras, the dimensions<br />
<strong>of</strong> each blade are measured to the accuracy <strong>of</strong> 40 microns.<br />
The WCFB is subjected to linishing.<br />
The hollow titanium WCFB is lightweight but exceptionally strong.<br />
12 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
COVER STORY<br />
ADVANCED TECHNOLOGY CENTRE<br />
The Advanced Technology Centre plays a crucial role in the group’s strategy<br />
to pursue excellence and industry leadership through the identification and<br />
development <strong>of</strong> advanced technologies.<br />
Rolls-Royce invests in long-term Research and Technology (R&T)<br />
partnerships with universities and research centres around the<br />
world. In 2011, Rolls-Royce invested £ 908 million on research<br />
and development globally, two thirds <strong>of</strong> which had the objective<br />
<strong>of</strong> further improving the environmental performance <strong>of</strong> the<br />
group’s products, particularly by reducing emissions.<br />
The Advanced Technology Centre (ATC) at the Rolls-Royce<br />
Seletar Campus is an important part <strong>of</strong> the group’s investment<br />
in future technologies to continuously deliver innovation and<br />
value to customers. The ATC will play a crucial role in the group’s<br />
strategy to pursue excellence and industry leadership through<br />
the identification and development <strong>of</strong> advanced technologies<br />
for the next generation <strong>of</strong> environment-friendly engines.<br />
There are four key areas <strong>of</strong> activity within the ATC - materials<br />
support technology, computational engineering, electrical power<br />
and control systems, and manufacturing technology.<br />
MATERIAL SUPPORT LABORATORY<br />
The Material Support<br />
Laboratory within<br />
the ATC focuses on<br />
developing specialist<br />
forensic investigation<br />
capability through materials<br />
assessment and failure<br />
analysis as well as Non-<br />
Destructive Testing support<br />
for in-service engines in the<br />
region. In the near future,<br />
the laboratory will begin<br />
research and technology<br />
work on advanced materials.<br />
The laboratory also plays<br />
a key role in providing<br />
materials support capability<br />
to SATU and the WCFB<br />
manufacturing facility on<br />
The Material Support Laboratory<br />
focuses on developing specialist forensic<br />
investigation capability.<br />
the campus. In addition, it will support <strong>Singapore</strong> Aero Engine<br />
Services Limited (SAESL) and International Engine Components<br />
Overhaul (IECO).<br />
COMPUTATIONAL <strong>ENGINEER</strong>ING RESEARCH<br />
Computational Engineering Research will provide support<br />
through development <strong>of</strong> leading edge technologies in<br />
optimisation, data mining, modelling and simulation, to improve<br />
the design <strong>of</strong> products as well as business processes.<br />
ELECTRICAL POWER AND CONTROL SYSTEMS<br />
RESEARCH<br />
Electrical Power and Control Systems research will support the<br />
increasing electrical technology requirements <strong>of</strong> all Rolls-Royce<br />
business sectors.<br />
A team will develop advanced health monitoring for electrical<br />
systems as well as an enhanced understanding <strong>of</strong> the interaction<br />
between electrical and mechanical systems. These technologies<br />
will help increase the robustness <strong>of</strong> electrical systems.<br />
MANUFACTURING TECHNOLOGY RESEARCH<br />
Manufacturing Technology Research will assist Rolls-Royce<br />
globally and has an extensive programme supporting the WCFB<br />
manufacturing facility at the campus.<br />
The research focus is on the development <strong>of</strong> surface modification<br />
technologies which include robotised finishing, media finishing,<br />
and sub-surface technologies.<br />
The technologies developed by this team will help in the<br />
understanding and automation <strong>of</strong> manufacturing processes<br />
which lead to reduction in cost, increased standardisation, and<br />
elimination <strong>of</strong> health, safety and environmental concerns.<br />
Research work will focus on areas such as surface modification technologies.<br />
PARTNERSHIPS IN <strong>SINGAPORE</strong><br />
The ATC has strong engagement with local research partners in<br />
<strong>Singapore</strong>, which includes research agreements with the Agency<br />
for Science, Technology and Research (A*STAR), Nanyang<br />
Technological University (NTU), and the National University <strong>of</strong><br />
<strong>Singapore</strong> (NUS).<br />
Currently over 35 Rolls-Royce staff and 15 local secondees<br />
from A*STAR and local universities are engaged in technology<br />
development at the ATC which also actively provides internship<br />
opportunities to local university and polytechnic students.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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COVER STORY<br />
REGIONAL TRAINING CENTRE<br />
<strong>THE</strong> TRAINEES<br />
Approximately 4,000 people per year will be trained in the<br />
facility, with over 400 different modules being <strong>of</strong>fered.<br />
The first technicians graduated from the RTC in September<br />
2011, and have taken up positions at SATU.<br />
ROLLS-ROYCE<br />
Rolls-Royce is a world-leading provider <strong>of</strong> power systems and<br />
services for use on land, at sea and in the air, and has established<br />
a strong position in global markets - in Civil Aerospace, Defence<br />
Aerospace, Marine and Energy.<br />
As a result <strong>of</strong> this strategy, Rolls-Royce has a broad customer<br />
base comprising more than 500 airlines, 4,000 corporate and<br />
utility aircraft and helicopter operators, 160 armed forces, more<br />
than 4,000 marine customers including 70 navies, and energy<br />
customers in more than 80 countries.<br />
Annual underlying revenues were £ 11.3 billion in 2011, <strong>of</strong><br />
which more than half came from the provision <strong>of</strong> services. The<br />
firm and announced order book stood at £ 62.2 billion on 31<br />
December 2011, providing visibility <strong>of</strong> future levels <strong>of</strong> activity.<br />
The Regional Training Centre combines the latest technology, equipment and facilities,<br />
to give customers and employees in the region access to world-class training.<br />
The Regional Training Centre (RTC) is an integral part <strong>of</strong> the<br />
Rolls-Royce Seletar Campus. It is the first such training facility<br />
in Asia and is part <strong>of</strong> the global network <strong>of</strong> Rolls-Royce Training<br />
Centres. The centre combines the latest technology, equipment<br />
and facilities to give customers and employees in the region<br />
access to world-class training. The RTC will help Rolls-Royce<br />
develop the talent pool it requires, while promoting a culture <strong>of</strong><br />
engineering excellence in Asia.<br />
The RTC is equipped to deliver a broad spectrum <strong>of</strong> learning,<br />
from IT to management and leadership, as well as technical skills<br />
across all Rolls-Royce business sectors <strong>of</strong> Civil and Defence<br />
Aerospace, Marine and Energy.<br />
The RTC is a European Aviation Safety Agency (EASA) Part-<br />
147 approved training centre, as well as a <strong>Singapore</strong> Workforce<br />
Development Agency (WDA) Approved Training Organisation. It<br />
<strong>of</strong>fers international and national accredited training programmes.<br />
The group has invested in advanced training equipment in the<br />
RTC. The centre provides:<br />
• Training through marine simulators, designed to provide a<br />
highly realistic training environment allowing people to become<br />
pr<strong>of</strong>icient in the complex operations <strong>of</strong> power and propulsion<br />
systems, deck machinery and manoeuvring equipment.<br />
• Training on energy equipment for oil and gas reclamation /<br />
transmission and power generation.<br />
• Training on Rolls-Royce aero engine assembly and test (the<br />
training equipment includes engine assembly simulators).<br />
Rolls-Royce employs 40,400 skilled people in <strong>of</strong>fices,<br />
manufacturing and service facilities in over 50 countries. Over<br />
11,000 <strong>of</strong> these employees are engineers.<br />
Rolls-Royce supports a global network <strong>of</strong> 28 University<br />
Technology Centres which connect the company’s engineers<br />
with the forefront <strong>of</strong> scientific research.<br />
The group has a strong commitment to apprentice and graduate<br />
recruitment and to further developing employee skills.<br />
The Rolls-Royce Seletar campus will significantly increase the group’s<br />
manufacturing capacity and proximity to customers in the Asia Pacific region.<br />
All images by Rolls-Royce.<br />
14 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
AEROSPACE <strong>ENGINEER</strong>ING<br />
COVER STORY<br />
ST Engineering showcases capabilities<br />
ST Engineering presented its group-wide integrated capabilities<br />
at <strong>Singapore</strong> Airshow 2012 which was held from 14 to 19<br />
February 2012, at the Changi Exhibition Centre. In addition<br />
to staging a large-scale exhibition to reinforce its position as a<br />
credible and established global defence player, the group also<br />
showcased its core engineering solutions through a series <strong>of</strong><br />
scheduled live demonstrations and presentations.<br />
As the largest exhibitor, occupying over 3,500 m 2 <strong>of</strong> space, the<br />
group displayed more than 50 exhibits in two main sections -<br />
Aerospace and Integrated Defence.<br />
<strong>THE</strong> AEROSPACE SECTION<br />
The Aerospace section centred on the capabilities <strong>of</strong> the group’s<br />
aerospace sector, and its role as a leading global integrated<br />
service provider in the aviation industry. The section showcased<br />
the sector’s expertise in providing integrated MRO and<br />
customised engineering solutions such as life cycle maintenance,<br />
customised modification and upgrades, refurbishment, as well as<br />
asset management. It also highlighted newly acquired capability<br />
in cabin interior design and engineering.<br />
ST Aerospace is the aerospace arm <strong>of</strong> ST Engineering.<br />
Operating a global MRO network with facilities and affiliates<br />
in the Americas, Asia Pacific, and Europe, it is the world’s<br />
largest aircraft MRO provider with a global customer base that<br />
includes leading airlines, and airfreight and military operators. ST<br />
Aerospace is an integrated service provider <strong>of</strong>fering a spectrum<br />
<strong>of</strong> maintenance and engineering services that include airframe,<br />
engine and component maintenance, repair and overhaul;<br />
engineering design and technical services; and aviation materials<br />
and management services, including Total Aviation Support.<br />
ST Aerospace has a global staff strength <strong>of</strong> more than 8,000<br />
engineers and technical specialists.<br />
Integrated Airframe, Component and Engine MRO<br />
Solutions<br />
A leading MRO specialist, ST Aerospace leverages its global<br />
MRO network and its broad range <strong>of</strong> airframe, components<br />
and engines MRO capabilities to support the world’s leading<br />
airlines, airfreight operators and military forces. The company<br />
<strong>of</strong>fers a fully customisable maintenance solution <strong>of</strong> high<br />
quality, timeliness and reliability, from aircraft maintenance and<br />
modifications; cabin interiors and aircraft conversions; engine<br />
total support and component total support; and engineering<br />
design and Maintenance-By-the-Hour (MBH) solutions.<br />
ST Aerospace has been a leader in passenger-to-freighter (PTF)<br />
conversions and has completed 175 freighter conversions for<br />
various aircraft types since 1992. The company showcased its<br />
Boeing 757 PTF and passenger-to-passenger/cargo (combi)<br />
conversion capabilities.<br />
ST Engineering showcased its range <strong>of</strong> indigenous unmanned air systems<br />
(unmanned aerial vehicles and their ground control stations) which are locally<br />
designed and developed to complement field operations.<br />
ST Aerospace also launched a new VIP aircraft interior<br />
completion brand, AERIA Luxury Interiors, with the formation<br />
<strong>of</strong> a new team <strong>of</strong> core executives to chart the growth <strong>of</strong> this<br />
new business area. The display featured the newly acquired<br />
VIP and airline interior design and engineering capability, in<br />
particular, 3D aircraft interior renderings for various VIP and<br />
passenger airline configurations on both narrowbody and<br />
widebody aircraft types.<br />
C130/L382 Centre <strong>of</strong> Excellence<br />
ST Aerospace provides one stop integrated MRO and<br />
customised engineering solutions for C130/L382 operators.<br />
Amongst its capabilities is the modernisation solution which<br />
resolves equipment obsolescence and allows seamless<br />
operations between civilian and military air space. Through<br />
interactive demonstrations and animation videos, ST Aerospace<br />
showcased a wide range <strong>of</strong> customisable engineering and design<br />
solutions, which includes the process <strong>of</strong> modernisation from<br />
design through testing.<br />
Indigenous Unmanned Air Systems Solutions<br />
Extending beyond MRO, ST Aerospace has designed and<br />
developed a series <strong>of</strong> innovative and indigenous unmanned air<br />
systems targeted for the civilian and military markets. The Skyblade<br />
360 - the latest product for its families <strong>of</strong> unmanned aerial<br />
vehicle (UAV) solutions, developed together with <strong>Singapore</strong>-based<br />
DSO National Laboratories - was unveiled at the exhibition.<br />
Also on display was the innovative Next Generation Control<br />
Station (NGCS) - a single common control station platform for<br />
multiple types <strong>of</strong> UAV.<br />
Customised Training Solutions<br />
ST Aerospace <strong>of</strong>fers a complete training solution that is<br />
customised for every different customer need. From commercial<br />
and military pilot training services to technical training courses,<br />
ST Aerospace delivers an enhanced learning experience with<br />
well qualified instructors, comprehensive facilities and the use <strong>of</strong><br />
training simulators.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
15
AEROSPACE COVER <strong>ENGINEER</strong>ING<br />
STORY<br />
Seletar Aerospace Park<br />
Developed by JTC Corporation (JTC), the world-class integrated hub spans 320 hectares <strong>of</strong><br />
purpose-built land and infrastructure.<br />
The masterplan for Seletar Aerospace Park: the integrated hub covers an area <strong>of</strong> 320 hectares.<br />
Seletar Aerospace Park is dedicated to hosting a wide range <strong>of</strong><br />
activities including Maintenance, Repair and Overhaul (MRO)<br />
<strong>of</strong> aircraft and components, Fixed-Base Operation (FBO),<br />
manufacturing and assembly <strong>of</strong> aircraft engines and components,<br />
business and general aviation, training <strong>of</strong> pilots and mechanics, and<br />
research & development. Companies that are located at Seletar<br />
Aerospace Park stand to reap the many benefits that come from<br />
being in an integrated environment, such as the increased scope<br />
for new industry collaborations, created by the park’s shared<br />
infrastructure and the close proximity <strong>of</strong> suppliers, customers and<br />
partners, within a tightly-knit aerospace business community.<br />
Following the implementation <strong>of</strong> Phases 1 and 2, JTC is<br />
embarking on Phase 3, the final part <strong>of</strong> the development.<br />
Two new buildings were completed by JTC in 2011. The Business<br />
Aviation Complex (BAC), a multi-tenanted high-rise facility,<br />
houses companies that support the business aviation sector.<br />
The Component Manufacturing and MRO Facility (CMMF)<br />
is a series <strong>of</strong> eight land-based factories which have been built<br />
for companies engaging in MRO activities and manufacturing<br />
<strong>of</strong> aerospace components. In 2010, JTC also completed the<br />
construction <strong>of</strong> a 66 kV substation.<br />
HUB FOR MAJOR AEROSPACE COMPANIES<br />
Several local and international aerospace players have already<br />
moved into Seletar Aerospace Park, including the following<br />
organisations:<br />
Air Transport Training College<br />
Air Transport Training College (ATTC) is a pr<strong>of</strong>essional<br />
development centre <strong>of</strong> the <strong>Singapore</strong> Institute <strong>of</strong> Aerospace<br />
The Business Aviation Complex is a multi-tenanted high-rise facility housing<br />
companies that support the business aviation sector.<br />
<strong>Engineers</strong> (SIAE). With the completion <strong>of</strong> their new hangar<br />
facilities in the General Aviation Centre (GAC) by the end <strong>of</strong> the<br />
year, ATTC will be able to provide training in aerospace engineering<br />
and aviation management in an integrated training environment.<br />
16 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
AEROSPACE <strong>ENGINEER</strong>ING<br />
COVER STORY<br />
Bell Helicopter and Cessna Aircraft<br />
Bell Helicopter is a leader in the global helicopter industry,<br />
specialising in both commercial and military helicopters and<br />
Cessna Aircraft is one <strong>of</strong> the world’s leading designers and<br />
manufacturers <strong>of</strong> light and medium size business jets. In 2012,<br />
Bell Helicopter and Cessna will be opening a combined sales<br />
and service centre. The facility will handle business jet and<br />
helicopter MRO activities, marking the Textron companies’ first<br />
factory-owned service centre in Asia-Pacific.<br />
Bombardier Aerospace<br />
Bombardier Aerospace will be opening a full-scale company<br />
owned and operated service centre in 2013. The new<br />
service centre will form the cornerstone <strong>of</strong> the company’s<br />
comprehensive customer service <strong>of</strong>ferings in the Asia-Pacific<br />
region, and ensure that its business aircraft customers have even<br />
broader access to Original Equipment Manufacturer (OEM)-<br />
backed services.<br />
Eurocopter South East Asia Pte Ltd<br />
Eurocopter South East Asia is part <strong>of</strong> the Eurocopter Group,<br />
a leading helicopter manufacturer in the world. The group<br />
undertakes the design, manufacturing, assembly, and aftermarket<br />
service <strong>of</strong> military and commercial helicopters. Its activities in<br />
Seletar Aerospace Park include sales and marketing, technical<br />
and support services, such as helicopter customisation and MRO<br />
for the region. Eurocopter’s facility in the park also supports<br />
ancillary training and related research and development activities.<br />
Fokker Services Asia Pte Ltd<br />
Fokker Services is a fully-owned subsidiary <strong>of</strong> Fokker Services<br />
BV, headquartered in the Netherlands. Fokker Services is an<br />
independent aerospace services provider, with the unique<br />
combination <strong>of</strong> aircraft OEM (design) knowledge and a<br />
broad range <strong>of</strong> support capabilities. The new facility in Seletar<br />
Aerospace Park provides heavy MRO capabilities for Fokker’s<br />
and ATR’s customer base in the region, as well as other regional<br />
aircraft types.<br />
Hawker Pacific (Asia) Pte Ltd<br />
Hawker Pacific has inaugurated its new aviation sales and<br />
customer service centre. This facility operates as the company’s<br />
headquarters for Asia and provides MRO services for private<br />
and business jets, aircraft management, complete aircraft<br />
refurbishment, full logistics services for avionics, spare parts and<br />
equipment, and FBO.<br />
Jet Aviation (Asia Pacific) Pte Ltd<br />
Jet Aviation is one <strong>of</strong> the leading business aviation services<br />
companies in the world and operates a MRO and FBO facility<br />
at Seletar Aerospace Park.<br />
MAJ Aviation Pte Ltd<br />
MAJ Aviation is the first home-grown small and medium<br />
enterprise (SME) to have a presence at Seletar Aerospace Park.<br />
Its hangar in the General Aviation Centre (GAC) has a two-level<br />
rotating carousel which can park up to 14 light aircraft and which<br />
is the first <strong>of</strong> its kind to be used in the world. Their hangarage<br />
will be a one-stop service centre for light aircraft MRO and FBO,<br />
and related amenities and tenancy for the aviation community.<br />
Meggitt Aerospace Asia Pacific<br />
Meggitt Aerospace Asia Pacific will be moving its operations<br />
into a 2000 m 2 standard factory unit at the CMMF, making it<br />
the first tenant in the new facility. The company’s new facility<br />
will support and provide aftermarket support for an extended<br />
range <strong>of</strong> Meggitt products, including wheels and brakes, engine<br />
heat exchangers, solenoid and bleed valves, engine vibration<br />
sensing systems, fire detection and suppression equipment, crew<br />
restraints, and Emergency Passenger Assist Systems.<br />
Seletar Aerospace Park developer JTC Corporation signed a lease agreement with<br />
Meggitt Aerospace Asia Pacific. The picture shows Mr Leow Thiam Seng, Director,<br />
Aerospace, Marine & CleanTech Cluster, JTC Corporation, and Ms Lorraine<br />
Rienecker, Executive Vice President, Meggitt PLC, after the signing ceremony.<br />
Rolls-Royce <strong>Singapore</strong> Pte Ltd<br />
Rolls-Royce has <strong>of</strong>ficially opened its S$ 700 million manufacturing,<br />
research and training facility. It is the first time that Rolls-Royce<br />
is manufacturing the wide chord fan blade outside the United<br />
Kingdom. The investment will enable <strong>Singapore</strong> to play a key<br />
role in supplying aircraft engines for the latest jets like the Airbus<br />
A380 and the Boeing 787 Dreamliner.<br />
Pratt & Whitney Services Pte Ltd<br />
Pratt & Whitney Services has begun construction work on<br />
the company’s new facility. The new manufacturing facility and<br />
<strong>of</strong>fice building will be the latest addition to Pratt & Whitney’s<br />
comprehensive suite <strong>of</strong> businesses in <strong>Singapore</strong>, and will have<br />
an <strong>of</strong>fice area housing production management, various support<br />
functions, and Global Services Engineering-Asia which provides<br />
aftermarket repair design innovation to provide airline customers<br />
optimum airworthy, high quality, cost-effective, material<br />
reuse solutions.<br />
ST Aerospace Engineering Pte Ltd<br />
ST Aerospace expanded its presence at the Seletar Aerospace<br />
Park and will be constructing a Business Aviation aircraft hangar<br />
and a simulator centre for pilot training. The new Business<br />
Aviation hangar will double ST Aerospace’s current capacity to<br />
service business jets, helicopters, and light aircraft.<br />
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A*STAR showcases 15 innovative solutions<br />
At <strong>Singapore</strong> Airshow 2012, the Agency for Science, Technology and Research (A*STAR)<br />
showcased 15 cutting-edge technologies to boost safety and productivity in the aerospace<br />
industry. This is another good example <strong>of</strong> how A*STAR’s R&D capabilities, in partnership<br />
with those <strong>of</strong> companies, can bring economic value to <strong>Singapore</strong>.<br />
Showcased by A*STAR’s seven science and engineering<br />
research institutes, the advanced technologies come under four<br />
key areas - Airframe; Maintenance, Repair and Overhaul (MRO);<br />
Electronics and Communications; and Aviation Logistics.<br />
AIRFRAME<br />
Sonic Non-Destructive Testing (NDT) technique<br />
With the increased use <strong>of</strong> composite materials in aircraft<br />
construction, the non-destructive inspection <strong>of</strong> adhesivelybonded<br />
structures is increasing for aircraft maintenance and<br />
repair. Defects encountered at the interfaces <strong>of</strong> adhesivelybonded<br />
joints, such as disbond and delamination, can impair the<br />
strength <strong>of</strong> the structure. Therefore, such structures are inspected<br />
non-destructively in production and maintenance before they<br />
are used in the aircraft. The ultrasonic testing technique is<br />
predominantly used for testing the defects. Even though the<br />
existing test equipment has benefitted from advances in digital<br />
technology, it has yet to provide comprehensive evaluation<br />
for a wide range <strong>of</strong> defects. Also, in most cases, rather than<br />
indicating pass or fail, the defect severity in the structures needs<br />
to be assessed. Knowing the type, size and depth <strong>of</strong> defects will<br />
provide the important information in the mechanical strength<br />
and quality assessment <strong>of</strong> the composite materials.<br />
A*STAR’s <strong>Singapore</strong> Institute <strong>of</strong> Manufacturing Technology<br />
(SIMTech) has developed a sonic Non-Destructive Testing<br />
(NDT) technique that uses a frequency lower than half that<br />
<strong>of</strong> conventional ultrasonic techniques. Unlike the time-<strong>of</strong>-flight<br />
parameter used in traditional techniques for flaw detection,<br />
the material to be inspected is excited with certain waveform<br />
patterns and processes the excitation response in several ways<br />
to extract defect signatures. The key features are its capability to<br />
detect, learn and identify the structural defects such as disbond,<br />
delamination, and crushed core in the composite honeycomb<br />
structures. An additional feature <strong>of</strong> the system is the capability <strong>of</strong><br />
scanning the inspection area to generate a C-scan type <strong>of</strong> image<br />
with the defect type displayed. The system is tested on nonstructural<br />
defects such as incipient heat damage in composite<br />
laminates and water ingress in the honeycomb core.<br />
Fast-curing technology for aerospace sealants and<br />
adhesives<br />
Short curing time is a very important technical specification<br />
for adhesives and sealants. It can reduce the turnaround<br />
time for airplanes that need repairing and thus reduce the<br />
operation cost. Fast-curing technology aims to develop a curing<br />
technology for sealants which are used to repair fuel leaks, install<br />
windshields and windows, and seal out moisture. It usually takes<br />
a few days for existing sealants to achieve a full cure at room<br />
temperature. Thus a curing technology is urgently required with<br />
no operational hazards, to significantly reduce the curing time, in<br />
order to improve productivity.<br />
Using short wave IR radiation, A*STAR’s Institute <strong>of</strong> Materials<br />
Research and Engineering (IMRE) has developed a curing<br />
technology with no significant performance hazards. With this<br />
novel technology, the IR radiation can penetrate more deeply<br />
into materials and ensure more uniform curing through heating<br />
than medium wave IR radiation which is absorbed mostly in<br />
the outer surface <strong>of</strong> the materials. The short wave IR curing<br />
technology can greatly reduce the curing time from seven days<br />
to 1 - 2 hours without compromising the ultimate mechanical<br />
and thermal properties <strong>of</strong> the sealants and adhesives.<br />
Fast-curing technology for aerospace sealants and adhesives.<br />
Sonic Non-Destructive Testing (NDT) technique for detecting defects in<br />
composite structures.<br />
Nanoparticle-enhanced erosion resistant coatings<br />
Airplanes are exposed to severe external environmental stress<br />
while in flight, which is caused by high kinetic energy particles<br />
such as rain and dust, impacting on the leading edge <strong>of</strong> the airfoil.<br />
Currently, polymeric coatings are widely used to protect the<br />
airfoil structure. However, these coatings have poor durability<br />
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and usually exhibit erosion damage in the form <strong>of</strong> deep pits,<br />
cracks and holes. The introduction <strong>of</strong> coatings built primarily<br />
from composite components demands that its protective layers<br />
act as a robust barrier against such impacts, thereby minimising<br />
damage and onset <strong>of</strong> corrosion.<br />
ASTAR’s Institute <strong>of</strong> Chemical and Engineering Sciences has<br />
developed a novel technology for making erosion resistant coatings.<br />
The coatings will combine functional nanoparticles with functional<br />
polymers or commercial paints to form a multi-phased network<br />
with homogeneously distributed discrete elastic phases in a<br />
coating layer matrix. The high erosion resistance stems from the<br />
ability <strong>of</strong> the novel composite network to efficiently absorb the<br />
impact energy from particles in flight conditions and thus reduce<br />
the probability <strong>of</strong> chain scission and cracking <strong>of</strong> the coating layer.<br />
In addition, the nanoparticles also enable the relaxation <strong>of</strong> internal<br />
stress generated from temperature fluctuations under rapidly<br />
changing environmental and weather conditions.<br />
Modelling <strong>of</strong> electromagnetic interactions in an aircraft<br />
The ever-increasing demand for communication, navigation,<br />
and entertainment leads to a heavy adoption <strong>of</strong> high-speed<br />
electronic devices and wireless networks inside the airplane.<br />
Wireless communication inside commercial aircraft has a great<br />
advantage over the available wired communication. It removes<br />
the weight <strong>of</strong> the connecting cables from the aircraft and reduces<br />
the corresponding maintenance fees, leading to cost savings<br />
for companies. This, however, also makes the electromagnetic<br />
environment inside the aircraft inevitably worse. It has become<br />
increasingly important to simulate and analyse electromagnetic<br />
interactions inside the airplane‘s closed environment for reliable<br />
aircraft operational functions.<br />
A*STAR‘s Institute <strong>of</strong> High Performance Computing (IHPC)<br />
has developed an advanced simulation technology to accurately<br />
model the electromagnetic interactions in a closed environment.<br />
The simulation technology makes full use <strong>of</strong> the structural<br />
features <strong>of</strong> the closed environment. It decomposes the original<br />
complex and large problem into several kinds <strong>of</strong> simple subproblems.<br />
These sub-problems are solved by using different<br />
optimised approaches respectively, and then recombined by<br />
the equivalent sources defined on their interfaces. Therefore,<br />
it benefits in terms <strong>of</strong> accuracy and efficiency. Hence, the<br />
developed simulation technology can help engineers design and<br />
efficiently analyse the channel performance and quality. It also<br />
allows engineers to provide suggestions for future selections<br />
<strong>of</strong> wireless technologies (in terms <strong>of</strong> frequency band, output<br />
power, receiving sensitivity etc).<br />
MAINTENANCE, REPAIR, OVERHAUL (MRO)<br />
Cost-effective method to repair damaged aero engines<br />
In today‘s competitive airline market, maintenance <strong>of</strong> aero<br />
engines is an important economic consideration for operators.<br />
Extensive efforts have been directed to the development <strong>of</strong><br />
innovative repair techniques, processes, and use <strong>of</strong> materials to<br />
increase the fraction <strong>of</strong> aero engine components that can be<br />
repaired. Nowadays, laser-assisted processes, such as laser melting<br />
deposition (LMD), laser surface alloying (LSA), and laser-assisted<br />
mechanical micromachining (LAMM), are widely used in aero<br />
engine repairs. The common feature <strong>of</strong> these laser processes<br />
is the employment <strong>of</strong> highly localised thermal s<strong>of</strong>tening <strong>of</strong> the<br />
material by continuous wave laser irradiation focused in front <strong>of</strong> a<br />
miniature cutting tool. However, since it is a heat-assisted process,<br />
it can induce a detrimental heat-affected zone (HAZ) in the part.<br />
Metallurgical changes such as micro-segregation, precipitation <strong>of</strong><br />
secondary phases, presence <strong>of</strong> porosities, solidification cracking,<br />
and grain growth, are frequently observed in the HAZ, which in<br />
turn lead to non-uniformity <strong>of</strong> microstructure and mechanical<br />
properties, and in some worst case scenarios, to the failure <strong>of</strong><br />
aero engine components. Obviously, for the same material used,<br />
the magnitude <strong>of</strong> the HAZ would be directly determined by<br />
the heat input during the laser processes. In this context, it is<br />
desirable to lower the processing temperature to reduce heat<br />
input and hence minimise the HAZ. In response to this need,<br />
A*STAR‘s Institute <strong>of</strong> Materials Research and Engineering is<br />
focusing on nano-structured materials and their application in<br />
aero engine laser repair.<br />
Advanced metal forming technology for<br />
component fabrication<br />
Some types <strong>of</strong> high performance materials such as chromoly<br />
steel, nickel-base alloy and titanium alloy are used for aerospace<br />
engine components. The fabrication cost <strong>of</strong> these materials is<br />
high because these are difficult-to-form materials. Therefore,<br />
the improvement in the near-net-shape forming process for<br />
these materials is necessary to reduce the fabrication cost <strong>of</strong><br />
aerospace components.<br />
A*STAR‘s <strong>Singapore</strong> Institute <strong>of</strong> Manufacturing<br />
Technology(SIMTech) has developed near-net-shape forming<br />
technology for thin walled components <strong>of</strong> light weight materials<br />
and high performance materials by using advanced combined<br />
sheet and bulk forming processes, and optimising forming<br />
process design and die design rules.<br />
Advanced metal forming technology for component repair<br />
Nickel-base and titanium-base superalloys are widely used for<br />
aero-engine components. The damaged parts need periodic<br />
repair or replacement, to avoid loss <strong>of</strong> engine power, efficiency<br />
and breakdown. In most cases, repair is a more feasible solution<br />
than replacement. However, these kinds <strong>of</strong> materials are difficult<br />
to repair due to the issues <strong>of</strong> cracking, oxidation, and maintenance<br />
<strong>of</strong> the grain size and micro-structure in the repaired region.<br />
A*STAR’s SIMTech has developed Laser Aided Additive<br />
Manufacturing (LAAM), a novel technology that can be used to<br />
accurately repair damaged parts and directly manufacture 3D<br />
components. Using low heat input and a high automation level,<br />
this technology has shown significant advantages over traditional<br />
repair processes.<br />
Health monitoring and diagnosis<br />
A*STAR’s Institute for Infocomm Research (I 2 R) has developed<br />
a monitoring and diagnostics system that provides contactless<br />
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detection <strong>of</strong> corrosion and the detection <strong>of</strong> defective parts in<br />
the aircraft. The early corrosion detection system can detect<br />
surface cracks measuring less than 1 mm. The defect detection<br />
system is capable <strong>of</strong> detecting disbond, delamination and impact<br />
damage in composites. With rapid scan rates <strong>of</strong> 0.06 m/min - 1.2<br />
m/min, non-visible surface cracks can be detected reliably and<br />
accurately, minimising potential downtime.<br />
In applying millimetre wave technology for both systems, there<br />
are a number <strong>of</strong> advantages.<br />
• The millimetre wave techniques are in real-time, fast, and contactless.<br />
• They have the ability to detect cracks under paint coatings.<br />
• They do not require a couplant to transmit the signal into the<br />
material under test (unlike ultrasonic methods).<br />
• Millimetre wave is capable <strong>of</strong> penetrating most non-metallic materials.<br />
• Millimeter wave systems are capable <strong>of</strong> producing robust<br />
inspections and can be manufactured for small, handheld, and<br />
inexpensive devices.<br />
• These systems use low microwave power (1 mW - 10 mW).<br />
ELECTRONICS AND COMMUNICATIONS<br />
SOI-CMOS Integrated Circuits for operation up to 300˚C<br />
Many industries such as oil exploration, aerospace and automotive<br />
require electronic circuitry that operate at high temperatures.<br />
To address these needs, the Rugged Electronics Programme<br />
<strong>of</strong> A*STAR’s Institute <strong>of</strong> Microelectronics (IME) develops<br />
sensor interface electronics that can reliably measure various<br />
physical parameters at temperatures <strong>of</strong> up to 300° C and at<br />
environmental pressures <strong>of</strong> up to 30 Kpsi.<br />
IME researchers are exploiting the low leakage current feature<br />
<strong>of</strong> the Silicon On Insulators-CMOS process to develop circuit<br />
devices that can work at temperatures up to 300° C. IME‘s<br />
new approach will address the limitations <strong>of</strong> conventional Metal<br />
Oxide Semiconductor Field Effect Transistors, to enable high<br />
resolution sensor interface circuits that can deliver critical data<br />
in harsh environments.<br />
Non-volatile memories for aerospace applications<br />
On-board applications in aircraft, such as in-flight entertainment,<br />
have increased the demand for high performance electronics. Thus,<br />
there is more reliance on electronically driven systems and extensive<br />
sensor networks <strong>of</strong> structural health monitoring (SHM) systems.<br />
The application <strong>of</strong> high-performance electronics allows for<br />
condition-based repair and maintenance <strong>of</strong> some aircraft<br />
components. By utilising integrated damage monitoring systems,<br />
it could decrease the cost <strong>of</strong> repair and maintenance by 20%.<br />
To fully realise this advantage, the memory needed for such<br />
applications should possess these key properties - large memory<br />
capacity, ability to operate at high temperatures, ability to lower<br />
power consumption, and radiation resistance. But current<br />
memory devices, which are based on flash and Static Random<br />
Access Memory technologies, tend to perform poorly.<br />
A*STAR’s Data Storage Institute (DSI) has developed the next<br />
generation <strong>of</strong> non-volatile memories - Spin Transfer Torque-<br />
Mangetoresistive RAM (STT-MRAM) and Phase Change<br />
RAM (PCRAM). The technology aims to achieve low power<br />
consumption, heat resistance to operate up to 200° C, radiation<br />
resistance for high-altitude environments, and high operability<br />
and reliability; and to ensure feasibility <strong>of</strong> non-volatile memories<br />
as well as deliver fabrication techniques. Importantly, it aims to<br />
provide the error correction codes that are specially designed<br />
for memories that are exposed to high temperature and high<br />
radiation environments.<br />
STT-MRAM and PCRAM technologies are two core competencies<br />
that DSI has developed, with more than 30 patents filed.<br />
High reliability package for harsh environments<br />
Aerospace control is vital and requires very high reliability. The<br />
current aerospace control system uses electrical signals instead<br />
<strong>of</strong> the bulky and heavy but robust hydraulic controls. In order<br />
to be cost-effective, the aerospace industry has been switching<br />
to <strong>of</strong>f-the-shelf components. These commercial electronics<br />
components however are not designed to meet the long-term<br />
high reliability requirements beyond 150° C. The selection and<br />
development <strong>of</strong> materials for high temperature environments<br />
therefore poses a formidable challenge.<br />
To mitigate this problem, the package design should not only<br />
integrate and provide interconnectivity for the electronic devices<br />
but should also provide mechanical and thermal protection from<br />
harsh environments without compromising on performance.<br />
This requires electrical, thermal and mechanical design to meet<br />
the operating requirements.<br />
A*STAR‘s IME has looked into developing an electronic driver<br />
circuit package for supplying the electrical power for the aircraft<br />
braking system. The focus is to develop a high-performance<br />
packaging platform that can endure in harsh environments. This<br />
involves inter-connection, metallisation and protective coating,<br />
and the selection <strong>of</strong> the appropriate material for the coating, die<br />
attaching and metallisation to achieve the operating requirement.<br />
In addition, this includes the design <strong>of</strong> the process flow and<br />
assembly for the forming <strong>of</strong> the reliable interconnects for the<br />
package. The package is expected to use conventional industry<br />
packaging technologies and organic printed circuit boards, which<br />
can help to achieve a cost-effective solution.<br />
The project will develop mechanical, thermal and electrical<br />
packaging design rules for a multi-chip module package. It will<br />
also explore and evaluate electrical integrated passive circuits<br />
for the driver package.<br />
Next generation cabin communication platform<br />
In-flight entertainment and communication services are fast<br />
gaining importance for airline operators in their bid to attract<br />
customers by providing the best possible services. However the<br />
size, weight, and power constraints on aircraft systems, coupled<br />
with rapid advancement in and the multitude <strong>of</strong> communication<br />
and entertainment technologies mean that traditional methods<br />
<strong>of</strong> dedicated systems for each supported technology are no<br />
longer efficient.<br />
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Autonomous systems (such as S<strong>of</strong>tware Defined/Cognitive Radios)<br />
that can adapt and reconfigure themselves provide an alternative<br />
that will provide the best mix <strong>of</strong> services, without provisioning for<br />
the worst case capacity <strong>of</strong> all supported technologies.<br />
A*STAR‘s I 2 R has developed a single platform to handle<br />
different communication platforms such as Global Systems<br />
for Mobile, Code Division Multiple Access, and Wireless Local<br />
Area Network. As the number <strong>of</strong> users for different access<br />
technologies changes, it can intelligently reconfigure the resource<br />
distribution among different base access point functions, ensuring<br />
a maximum number <strong>of</strong> users.<br />
Next generation cabin communication platform.<br />
AVIATION LOGISTICS<br />
Optimising decision-making through utilising<br />
advanced analytics<br />
A*STAR’s IHPC presented its technologies in data processing,<br />
monitoring and planning, analysis and prediction, with optimised<br />
computational resource allocation to showcase the utility <strong>of</strong><br />
advanced analytics to the aerospace industry. Through its data<br />
processing, information is gathered and analysed for buyers and<br />
suppliers to maximise efficiency and cost savings. Through its<br />
analytics, suppliers can have a visualised display <strong>of</strong> historical buying<br />
patterns to predict buying trends. Buyers can have an interactive<br />
cost savings calculator for planning and purchase plans.<br />
Automated control and self-recovery system for<br />
airfreight terminal operations<br />
To build a world class fully automated airfreight terminal,<br />
A*STAR’s SIMTech took up the challenge to develop an<br />
automated control and self recovery system that executes and<br />
controls the transfer <strong>of</strong> containers [Unit Load Devices (ULDs)<br />
and Bins] across multiple material handling systems. The airfreight<br />
terminal contains over 80 different material handling systems<br />
which span eight storeys. It was designed to handle 800,000<br />
tons per annum. Key requirements include on-line configuration<br />
<strong>of</strong> material handling systems, on-line origin-to-destination route<br />
configuration, operation <strong>of</strong> vehicles in four different modes<br />
(Auto, Semi-Auto, Manual and Maintenance), handling <strong>of</strong> different<br />
containers, and transfer optimisation <strong>of</strong> equipment capable <strong>of</strong><br />
handling two to six containers. A suite <strong>of</strong> methodologies and<br />
technologies was conceptualised, validated through simulations,<br />
developed, deployed and continuously enhanced for such a<br />
complex system. The project was one <strong>of</strong> the winners <strong>of</strong> the IES<br />
Prestigious Engineering Achievement Awards 2003, given out by<br />
the <strong>Institution</strong> <strong>of</strong> <strong>Engineers</strong>, <strong>Singapore</strong> (IES).<br />
This automated control system has been proven and enhanced<br />
over more than 10 years <strong>of</strong> operation.<br />
The key technologies developed comprise the following:<br />
• Intelligent Routing Engine for Automated Material<br />
Handling System.<br />
• Multi-Objective Multi-Transfer Optimisation for Material<br />
Handling Equipment.<br />
• Maintenance Diagnostic System.<br />
Simulation-based spare parts planning and<br />
optimisation system<br />
D-SIMLAB Technologies Pte Ltd is a leading <strong>Singapore</strong>headquartered<br />
provider <strong>of</strong> high-performance, simulationbased<br />
business analytics and process optimisation solutions<br />
for asset-intensive industries.The solutions are based on<br />
a distributed, grid-enabled simulation and optimisation<br />
platform that enables sustainable performance enhancement<br />
<strong>of</strong> complex, mission-critical processes that are subject to<br />
significant random effects and cannot be handled with<br />
sufficient fidelity by existing systems. A developed vertical<br />
with considerable traction is advanced optimisation <strong>of</strong> the<br />
US$ 16 b ‘rotable‘ (repairable) airline parts inventory.<br />
The company has demonstrated traction and validation in<br />
the civil aviation domain. Two <strong>of</strong> the top four civil aviation<br />
manufacturers are present customers and discussions are<br />
ongoing to engage the remaining two as well. In the MRO<br />
vertical, long term subscription and service agreements have<br />
been signed with major aerospace companies. Concurrently,<br />
the company has established a European subsidiary in Dresden,<br />
Germany and a US subsidiary in Silicon Valley. The company has<br />
also won a number <strong>of</strong> international awards validating its business<br />
and technological success.<br />
D-SIMSPAIR enables an ongoing paradigm shift in the aviation<br />
industry <strong>of</strong> moving to component support contracts being<br />
awarded by airlines rather than maintaining ownership and<br />
management <strong>of</strong> spares in-house. The product has seen increased<br />
acceptance by multinational customers. It aims to become the<br />
de-facto tool to design, analyse, and continuously re-optimise<br />
component support contracts in the aviation industry.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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SYSTEMS COVER <strong>ENGINEER</strong>ING<br />
STORY<br />
Deployment <strong>of</strong> Requirements Management<br />
in Rolls-Royce<br />
Mr Lee Glazier, Chief <strong>of</strong> World Class Systems, Rolls-Royce plc, UK , was tasked, in October<br />
2007, with deploying Best Practice Requirements Management across the whole company.<br />
In this article, he describes the issues associated with the existent state <strong>of</strong> Requirements<br />
Management practice, information model options and selection, and formal codification in<br />
a quality process. The article also discusses the importance <strong>of</strong> recognising uncertainty, and<br />
change leadership methods used in deployment including process and tool training, support<br />
aids and the methodology selected to continue the deployment across Rolls-Royce.<br />
BACKGROUND<br />
Rolls-Royce is a global business providing power systems for<br />
use on land, at sea, and in the air. The company has a balanced<br />
business portfolio with positions in the civil and defence<br />
aerospace, marine and energy markets. It operates in five<br />
segments - Civil Aerospace, which is engaged in the development,<br />
manufacture, marketing and sales <strong>of</strong> commercial aero engines<br />
and aftermarket services; Defence Aerospace, which is engaged<br />
in the development, manufacture, marketing and sales <strong>of</strong> military<br />
aero engines and aftermarket services; Marine, which is engaged<br />
in the development, manufacture, marketing and sales <strong>of</strong> marine<br />
propulsion systems and aftermarket services; Energy, which is<br />
engaged in the development, manufacture, marketing and sales<br />
<strong>of</strong> power systems for the <strong>of</strong>fshore oil and gas industry, electrical<br />
power generation and aftermarket services; and Nuclear,<br />
which will play a key role in the UK’s nuclear reactor new build<br />
programme, with the largest nuclear skills base in the UK, and an<br />
existing nuclear certified supply chain <strong>of</strong> 260 companies.<br />
This complex organisation presented particular challenges both<br />
in terms <strong>of</strong> scope (38,000 employees) and diversity <strong>of</strong> product/<br />
service. A further complication was presented by the intention<br />
that Requirements Management was to also embrace the ‘nontechnical’<br />
domains.<br />
EXISTENT STATE<br />
Before 2007, Rolls-Royce Requirements Management was<br />
formalised and mature in two main areas. Within Defence<br />
Aerospace, Requirements Management was very formalised<br />
for joint projects, for example, the F136 Engine for the F-35<br />
Joint Strike Fighter with General Electric. Also, the Controls<br />
departments had good, formalised and mature Requirements<br />
Management. Additionally, there were good, localised examples<br />
across the whole enterprise. There was no explicit requirements<br />
elicitation or management process beyond the definition <strong>of</strong> a<br />
range <strong>of</strong> requirement and definition documents in one top level<br />
engineering process.<br />
PROBLEM WITH EXISTENT STATE AND<br />
RESULTANT ORGANISATIONAL DECISION<br />
The most obvious issues with the above state are around<br />
22 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012<br />
consistency and governance. There are significant effects<br />
stemming from these issues - tools, training, resourcing, process,<br />
documentation etc that all add costs to a business.<br />
In 2007, Rolls-Royce appointed a Chief <strong>of</strong> Requirements<br />
Management with the role and objective <strong>of</strong> deploying Best<br />
Practice Requirements Management across the complete<br />
enterprise.<br />
INFORMATION MODELS<br />
Clearly, to be successful in a company-wide deployment, with<br />
a majority <strong>of</strong> employees who were inexperienced in formal<br />
Requirements Management tools and process, the chosen<br />
information model, principles, process and tools needed to be<br />
simple but effective.<br />
Is suspicion sufficient?<br />
The classic information model shows requirements linked to<br />
derived requirements or definitions. This provides traceability<br />
effectively between the solution and the requirement. If a formal<br />
Requirements Management tool is used, for example DOORS,<br />
then any change within the landscape will generate suspicious<br />
links. This is not helpful. Senior Management is not particularly<br />
interested in hearing that a particular change now makes an<br />
engineer ‘suspicious’ that the original requirement may now not<br />
be met. They want to know whether the requirement will be<br />
met, and if not, how big will be the non-compliance. A further<br />
issue with this classic information model is the complexity <strong>of</strong><br />
linkages created when a number <strong>of</strong> requirements result in a<br />
large number <strong>of</strong> the same set <strong>of</strong> derived requirements - a ‘some<br />
to many’ relationship. In this circumstance, the value <strong>of</strong> suspicious<br />
links becomes questionable. In this case also, the number <strong>of</strong> links<br />
that needs maintaining can become prohibitively large.<br />
All requirements need to be complied with - do they<br />
all need to be managed?<br />
All requirements need to be complied with. Does this mean they<br />
all need to be managed? The answer must be ‘yes’. However, at<br />
first glance, the opposite may appear true and that depends on<br />
levels <strong>of</strong> abstraction. At the system level, one is unlikely to be<br />
devoting much attention to the requirements <strong>of</strong> screw threads
SYSTEMS <strong>ENGINEER</strong>ING<br />
(as shown in the V Diagram). However, at the component level,<br />
screw threads may be seen as one <strong>of</strong> the key requirements to<br />
be complied with. So yes, all requirements need to be managed<br />
- at the correct level <strong>of</strong> abstraction. Do they all need to be<br />
managed in DOORS?<br />
The chosen few<br />
An interesting statistic is that more than 80% <strong>of</strong> the value <strong>of</strong> a<br />
project is represented by less than 20% <strong>of</strong> the requirements.<br />
If one has finite resources and budgets, the majority <strong>of</strong> one’s<br />
efforts should be applied to the ‘chosen few’ requirements, in<br />
managing towards compliance. They are the ones against which<br />
the project will be judged by the world outside, to determine<br />
whether it has been successful.<br />
Does the Systems Engineering V work?<br />
There is a Systems Engineering V, W, X, Y, Z, and even a U and<br />
an O. They all generally work for the person who created the<br />
diagram (<strong>of</strong>ten clarifying one particular aspect that the creator<br />
felt was deficient in one <strong>of</strong> the other diagrams). They do not<br />
necessarily work for those to whom they are being presented.<br />
But equally, that does not mean they are wrong. The ‘rightness’ is<br />
generally achieved when the diagram is explained.<br />
The Systems Engineering V is favoured, but with a clarification<br />
from Airbus 1 who differentiate Design Verification from Product<br />
Verification. This can be further extended to include the role <strong>of</strong><br />
‘iteration tools’.<br />
Iteration becomes the first design verification<br />
If an engineer is given a requirement to meet, he/she will<br />
converge on a solution using various iteration tools ranging<br />
from a calculator to complex analytical s<strong>of</strong>tware. Whatever the<br />
tool, the iterative process is similar - inputing parameters into<br />
the tool (as proposed solution) and assessing the output for<br />
compliance with the requirement(s). The inputs are changed<br />
(whilst considering the feasibility <strong>of</strong> the solution based on<br />
domain knowledge) to converge on a compliant output. This is<br />
then repeated as many times as necessary.<br />
When the output is compliant, this compliant iteration is the<br />
first Design Verification showing that the proposed solution<br />
(in terms <strong>of</strong> a ‘virtual’ design definition) is a compliant solution.<br />
Viewed another way, the definition parameters input to (satisfy)<br />
the verification ‘model’, the verification ‘model’ shows satisfaction<br />
<strong>of</strong> the requirement(s). These definitions (for example, system<br />
level definitions) become requirements at the next level down<br />
(for example, sub-system requirements). This is not dissimilar to<br />
the Rich Traceability principles described by Hull, Jackson and<br />
Dick 2 , as well as others 3 .<br />
The verification evidence changes, matures and (hopefully)<br />
increases in pedigree as the solution matures from a virtual<br />
definition to eventual product. Also, it is not dissimilar to the<br />
principle described by Dick in the INCOSE Autumn Assembly,<br />
November 2008. 4<br />
The Systems Engineering V diagram.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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SYSTEMS COVER <strong>ENGINEER</strong>ING<br />
STORY<br />
So the V does work!<br />
The Systems Engineering V diagram shows all the previously<br />
mentioned principles <strong>of</strong> design verification being differentiated<br />
from product verification, iteration equalling the first design<br />
verification and definition parameters at one level becoming the<br />
requirements at the next level down.<br />
These principles easily map onto the traditional Systems<br />
Engineering V. Viewed in this way, it is an enhancement <strong>of</strong> the<br />
traditional V and more closely reflects the way a product evolves<br />
from requirements, through iterations <strong>of</strong> definitions, to an<br />
eventual product.<br />
Any ‘suspicious linkages’ now include the verification evidence<br />
that should be interrogated to confirm (or otherwise) the<br />
‘suspicion’ and quantify the non-compliance. The number <strong>of</strong> links<br />
needing maintaining is also potentially reduced. Another major<br />
advantage is that the verification evidence is now visually part <strong>of</strong><br />
the process rather than an ‘addition’.<br />
The chosen information model<br />
As indicated above, the Requirements Management process<br />
within Rolls-Royce was intended to be applicable outside<br />
the purely technical domain and thereby embrace business<br />
requirements, supply chain requirements etc equally well. It also<br />
had to be applicable at all levels from ‘the top’ layer down to the<br />
component layer.<br />
Inspecting the Systems Engineering V diagram, there is a very<br />
clear fractal. This was chosen as the information model - it is<br />
simple, completely scaleable between layers and scaleable<br />
across a whole enterprise and can be represented by a cluster<br />
<strong>of</strong> documents and/or modules in a formal Requirements<br />
Management tool.<br />
CODIFICATION IN A FORMAL PROCESS<br />
Clearly, the complete process <strong>of</strong> managing requirements consists<br />
<strong>of</strong> more than just the above information model. However,<br />
applying the above information model across a complete<br />
enterprise will ‘govern’ the Requirements Engineering aspect.<br />
Before the Requirements Engineering starts, requirements will<br />
need to be elicited and validated. The lifecycle also has to include<br />
the management <strong>of</strong> non-compliance. All aspects are shown in<br />
the process diagram.<br />
The process<br />
As can be seen, the process is conveniently divided into three<br />
distinct phases, all <strong>of</strong> which are codified in a formal, controlled<br />
Rolls-Royce Global Quality Procedure.<br />
Stakeholder Analysis and Requirements Capture<br />
There are many ‘elegant’, formal Systems Engineering tools<br />
that should be used, as appropriate, for this stage. These are<br />
not detailed here but merely acknowledged as potentially<br />
fundamental to this stage <strong>of</strong> the process.<br />
Requirements Engineering.<br />
In terms <strong>of</strong> the cascade, this is described in detail in the<br />
discussion around the Information Model. The method by<br />
which new requirements are derived as solutions to complex<br />
requirements is again, fundamentally dependent on formal<br />
Systems Engineering techniques.<br />
Documentation Structure<br />
Being pragmatic, it was accepted that it would be a cultural<br />
shift too far to manage all requirements only in a formal tool,<br />
including sign-<strong>of</strong>f. It was therefore accepted that documentation<br />
would be expected. A document structure already existed<br />
Diagram showing the fractal cluster at the systems level.<br />
24 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
SYSTEMS <strong>ENGINEER</strong>ING<br />
The process diagram.<br />
within Programme Management and this was used as the<br />
basis for a complete landscape <strong>of</strong> requirements and definitions<br />
documentation.<br />
This landscape is seen as the minimum for a project, against<br />
which it will be audited. Additional documentation may be used<br />
as necessary and indeed, additional layers.<br />
Uncertainty, gaps and review<br />
The above process will create a landscape <strong>of</strong> compliant<br />
requirements and definitions that, if achieved, will satisfy the<br />
stakeholders. However, it is to be expected that, as the project<br />
progresses, some solutions will fall short <strong>of</strong> their requirements,<br />
presenting a gap between compliance [requirement] and status.<br />
These gaps need managing. Before a strategy for closing a gap<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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SYSTEMS COVER <strong>ENGINEER</strong>ING<br />
STORY<br />
Complete landscape <strong>of</strong> requirements and definitions documentation.<br />
is developed, the level <strong>of</strong> uncertainty associated with the status<br />
needs to be understood. Other work carried out by the writer,<br />
in Rolls-Royce, beyond the scope <strong>of</strong> this article, has formalised<br />
this in guidance documentation. This process has not been<br />
detailed here, as it needs to be aligned with an organisation’s<br />
internal trading processes. However, the principles will be the<br />
same whereby requirements will be traded, relaxed and/or<br />
more effort applied to achieving compliance.<br />
The issue <strong>of</strong> uncertainty is an important consideration in<br />
planning activities in the development <strong>of</strong> a complex system 5 .<br />
The information model described above gives a good<br />
framework for the assessment <strong>of</strong> uncertainty. Uncertainty<br />
can come in many forms.<br />
• Uncertainty in the requirement - either the stakeholder has<br />
not fully defined the requirement, or there is knowledge<br />
that it is likely to change, or it is new or novel and not fully<br />
understood, or it is challenging the bounds <strong>of</strong> feasibility.<br />
• Uncertainty in the evidence - there is uncertainty as to<br />
whether the evidence has the appropriate level <strong>of</strong> pedigree<br />
to show that the requirement has been/will be met - the<br />
means <strong>of</strong> producing the evidence may be new or outside<br />
calibration.<br />
• Uncertainty in the solution - the solution type may be novel<br />
or new, and so compliance with the requirements and/or the<br />
impact on other aspects <strong>of</strong> the system (particularly interfaces /<br />
interactions with other parts <strong>of</strong> the system) may be uncertain.<br />
With a technical review <strong>of</strong> a system, this framework again<br />
gives an opportunity to assess from a Systems Engineering<br />
perspective. The first issue should be an examination <strong>of</strong> the<br />
requirements - when viewed from a system perspective, are<br />
they complete, understood, and are the implications and key<br />
challenges clear? Are they stable? Without positive indications<br />
on these issues, further review <strong>of</strong> the solution is immaterial.<br />
Secondly, the evidence should be reviewed. Why do we think<br />
that the solution meets the requirement? The level <strong>of</strong> evidence<br />
should be tailored to the degree <strong>of</strong> certainty required at the<br />
particular project lifecycle stage, but if the evidence does not<br />
support the fact that the requirements can or have been met,<br />
then a clear indication for the rest <strong>of</strong> the review is defined. Only<br />
finally is the solution examined - to test whether the evidence<br />
presented matches the expectation (based on experience etc)<br />
generated by considering the solution. Without this structure it<br />
is too easy to jump straight to reviewing the solution, without<br />
understanding what it is required to be done.<br />
CHANGE LEADERSHIP<br />
The above process has been developed to be simple and<br />
scaleable. Creating compliant solutions can be a difficult task.<br />
Therefore, any support process needs are not to be seen as<br />
26 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
an additional burden. The main benefits <strong>of</strong> good Requirements<br />
Management come from the process - any tool should help<br />
execute the process more efficiently and effectively<br />
To this end, deployment <strong>of</strong> the above process has not included<br />
mandating the use <strong>of</strong> a formal tool. The only mandating was that<br />
only one tool would be approved if the tool route was chosen.<br />
In the case <strong>of</strong> Rolls-Royce, the approved tool is DOORS. The use<br />
<strong>of</strong> DOORS on a project is fully supported with a deployment<br />
guide including roles, training etc.<br />
The achievement <strong>of</strong> something simple then made deployment<br />
an ‘easier’ challenge.<br />
To ensure the success <strong>of</strong> deployment, the principles <strong>of</strong> change<br />
leadership were followed.<br />
Stakeholders - who needs to go on the journey and<br />
to where?<br />
Stakeholders who need influencing for a formalised process to<br />
be deployed span a company, from the highest management<br />
to anyone developing a solution. All have different wants/needs<br />
ranging from maximising pr<strong>of</strong>it, on-time delivery and reputation<br />
to just having an ‘easier life’. All <strong>of</strong> which sounds remarkably like<br />
the ‘vertical axis’ <strong>of</strong> a QFD.<br />
Motivation for change<br />
Clearly, many different motivational strategies were needed for<br />
the many stakeholders, ranging from business cases for DOORS<br />
licences, case studies for Senior Management, to full support<br />
structures for the practitioners.<br />
Support structure - help along the way<br />
The support for the practitioners was probably the most<br />
extensive <strong>of</strong> the strategies aimed at motivating change. It<br />
consisted <strong>of</strong> the above-mentioned formal Quality Procedure, a<br />
website containing guides, awareness material, support network,<br />
templates, Best Practices and useful links. Acknowledging the<br />
benefits <strong>of</strong> a formal tool necessitated development <strong>of</strong> a DOORS<br />
support structure <strong>of</strong> deployment plan, customised training<br />
courses, documentation and templates. Process training was<br />
also undertaken. Additionally, targeted one-to-one mentoring<br />
was undertaken.<br />
Continuing the deployment and extending<br />
the Influence<br />
The appetite for undertaking Best Practice Requirements<br />
Management at Rolls-Royce has been generally very good,<br />
which has resulted in a large increase in the number <strong>of</strong> projects<br />
undertaking good Requirements Management, but now in<br />
the above described standardised way. Clearly, the continual<br />
deployment eventually exceeds the capacity <strong>of</strong> a small support<br />
resource. To enable the deployment to continue requires the<br />
individual corporate sectors to be enabled to guide, mentor,<br />
organise training etc themselves. To this end, support has to<br />
switch to that <strong>of</strong> a ‘train-the-trainer’ type <strong>of</strong> support. This entails<br />
negotiating with the various sectors as to who these people<br />
should be and then establishing the necessary strategies to raise<br />
their capabilities to the level whereby they can be self-sufficient<br />
in supporting themselves.<br />
CONCLUSIONS<br />
The article has shown that recent proposals presented in papers<br />
for improvements to Requirements Management are worthy <strong>of</strong><br />
consideration and can be incorporated into the Quality process<br />
<strong>of</strong> a major, complex organisation designing and producing<br />
complex, high value add products.<br />
The article has also shown that Requirements Management<br />
can be simplified as a ‘fractal’ that can be scaled both across a<br />
complex organisation and to the varying levels <strong>of</strong> the traditional<br />
Systems Engineering V.<br />
It has also shown that the traditional Systems Engineering V fits<br />
very well to the design process, with the recognition that Design<br />
Verification is different from Product Verification in that the very<br />
early Design Verifications are in fact, generally the compliant<br />
iterations that generate the requirements for the next level<br />
down. Also, the Design Verifications are conducted on a ‘virtual’<br />
product whereas the Product Verifications are conducted on a<br />
‘real’ product.<br />
Furthermore, it has shown that, by following the principles <strong>of</strong><br />
change leadership, a complex organisation can be motivated to<br />
adopt a better way <strong>of</strong> working.<br />
REFERENCES<br />
1. Williams R. 2007. Requirements for Systems and Cabin<br />
Item Designers. Airbus ABD0200.2.3 Issue G. Validation<br />
and Verification.<br />
2. Hull E, Jackson K, and Dick J. 2004. Requirements Engineering.<br />
2 nd Edition.<br />
3. Briggs C and Sampson M. 2006. Tying Requirements to<br />
Design Artifacts. Systems Engineering: Shining Light on the<br />
Tough Issues. INCOSE 2006 - 16 th Ann Intl Proceedings.<br />
4. Dick J. 2008. Using Requirements Tracing to Create an<br />
Assurance Case. UK INCOSE Autumn assembly, Nov 2008.<br />
5. Pickard A, Nolan A, Beasley R. 2010. Certainty, Risk and<br />
Gambling in the Development <strong>of</strong> Complex Systems.<br />
Presented at the 20 th INCOSE International Symposium in<br />
Chicago.<br />
(This article is based on a paper presented by Mr Lee Glazier, Chief<br />
<strong>of</strong> World Class Systems, Rolls-Royce plc, UK, at ASEC 2011, the<br />
Annual Systems Engineering Conference, organised by INCOSE UK<br />
and held from 9 to 10 November 2011 in the UK).<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
My Waterway@Punggol - ensuring<br />
connectivity and accessibility<br />
Location plan for the vehicular bridges.<br />
In the concluding portion <strong>of</strong> the three-part<br />
description <strong>of</strong> the project, ‘The <strong>Singapore</strong><br />
Engineer’ looks at the creation <strong>of</strong> the four<br />
vehicular bridges and five footbridges across<br />
the waterway.<br />
Developed by the Housing & Development<br />
Board (HDB), My Waterway@Punggol<br />
meanders from east to west across Punggol<br />
Town, dividing the town into two halves,<br />
whilst connecting the Punggol and Serangoon<br />
reservoirs.<br />
PUNGGOL WALK ICONIC BRIDGE<br />
Of the four vehicular bridges, the Punggol Walk Vehicular Bridge<br />
is the most ‘iconic’. Designed with an extended footbridge from<br />
one side <strong>of</strong> the dual vehicular carriageway and suspended from<br />
an aesthetic arch, it provides a vantage view <strong>of</strong> the Heartwave<br />
Wall, a major feature <strong>of</strong> the development. The other three<br />
vehicular bridges, which are strategically located along the<br />
waterway, are designed as functional, pre-stressed, pre-cast<br />
beam structures.<br />
Layout plan for Punggol Walk Bridge.<br />
28 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
Layout plan, elevation view and cross section <strong>of</strong> Punggol Walk Bridge.<br />
The Punggol Walk Iconic Bridge has a heritage-inspired, crab<br />
net design, inspired by Punggol’s past as a fishing village. Both<br />
the vehicular bridge and the footbridge were constructed using<br />
single cell box girder sections. The vehicular bridge was designed<br />
as a triple span continuous frame structure, whereas the<br />
footbridge was designed to be supported by an inclined arch<br />
system with nine hanger rods along the length <strong>of</strong> the bridge.<br />
Structural Concept<br />
Reinforced concrete bored piles were constructed as the<br />
foundation for the vehicular bridge and concrete arch<br />
supporting the footbridge. Upon completion <strong>of</strong> the pile caps<br />
for the vehicular bridge, a total <strong>of</strong> four pier columns were<br />
constructed for the dual carriageway. The height <strong>of</strong> each column<br />
is approximately 9 m, measured from the top <strong>of</strong> the pile cap to<br />
the underside <strong>of</strong> the pier crosshead.<br />
The vehicular bridge is approximately 100 m long and each<br />
carriageway is made up <strong>of</strong> three bridge spans with the centre<br />
span across the waterway. The bridge was designed as a posttensioned<br />
single cell box girder, cast-in-situ.<br />
To address the horizontal forces arising from the inclination <strong>of</strong> the<br />
hanger rods, and to provide torsional rigidity to the footbridge,<br />
transverse beams were installed in between the footbridge and<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
Punggol Walk Vehicular Bridge under construction.<br />
Typical stress bar details.<br />
Construction sequence for the vehicular bridge.<br />
Construction <strong>of</strong> box girder (top) and installation <strong>of</strong> post-tensioning system (bottom).<br />
Completed Punggol Walk Vehicular Bridge.<br />
the vehicular bridge at every hanger. The hanger system for the<br />
footbridge has been designed to allow for replacement <strong>of</strong> any<br />
one <strong>of</strong> the hanger rods. Due to the arch, there is an outward<br />
force at the base <strong>of</strong> the arch and a pre-stressed tie beam has<br />
been introduced at the deck level in the plane <strong>of</strong> the arch. The<br />
complete stage-by-stage construction sequence was set up in<br />
the analysis model to capture correctly the stress history in the<br />
structural elements from construction to completion.<br />
In consideration <strong>of</strong> future maintenance issues, corrosion-resistant<br />
Macalloy stainless steel stress bars (50 mm diameter), were chosen<br />
for the Iconic Bridge. These were imported from the UK.<br />
In consideration <strong>of</strong> the aesthetics <strong>of</strong> the bridge, the stainless<br />
steel stress bars have been encased in 200 mm diameter<br />
stainless steel pipes, to conceal the stress bars between the<br />
external face <strong>of</strong> the concrete arch and the footbridge structure.<br />
A small diameter cast-in conduit within the concrete arch and<br />
footbridge structure facilitated the installation <strong>of</strong> each stress bar.<br />
In order to ensure that the stress bar can be installed without<br />
any obstruction, great emphasis was placed on the accuracy <strong>of</strong><br />
the alignment <strong>of</strong> the cast-in conduit, as every stress bar has a<br />
different inclination. In addition, the allowable gap between the<br />
stress bar and cast-in conduit was kept to a minimum.<br />
The diameter <strong>of</strong> the concrete arch is 1.5 m and it stands<br />
approximately 25 m above the promenade level. In order to<br />
plot out the exact alignment <strong>of</strong> the arch, a 3D programme was<br />
used to calculate the individual coordinates at 1 m apart and<br />
a similar programme was also used to design the temporary<br />
staging supporting this unique shape <strong>of</strong> the arch.<br />
PUNGGOL WAY VEHICULAR BRIDGE<br />
The construction <strong>of</strong> the Punggol Way Vehicular Bridge was<br />
another challenge. As the waterway intersects the existing<br />
Punggol Way and the LRT structures, it was necessary to realign<br />
Punggol Way with part <strong>of</strong> it becoming a vehicular bridge to<br />
overcross the waterway.<br />
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CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
The presence <strong>of</strong> the more than 3 m thick s<strong>of</strong>t clay layer<br />
immediately below the waterway further aggravated the lateral<br />
movement that would be experienced by the earth retaining<br />
abutment wall. To limit the lateral movement <strong>of</strong> the existing<br />
LRT structures to less than 15 mm, in order to comply with<br />
the requirements <strong>of</strong> the authorities, a 6 m thick layer <strong>of</strong> grout<br />
was pumped into the ground below the waterway, through jet<br />
grouting, so that it would act as a brace between the abutment<br />
walls, thereby restraining the s<strong>of</strong>t clay layer.<br />
Construction Methodology<br />
A balanced ground excavation construction sequence was<br />
adopted during the construction <strong>of</strong> the abutment. This critical<br />
construction sequence was modelled and analysed using<br />
geotechnical s<strong>of</strong>tware PLAXIS until an acceptable lateral ground<br />
movement (15 mm limit based on the requirement <strong>of</strong> the Land<br />
Transport Authority) was reached with the corresponding<br />
excavating sequences.<br />
To facilitate real-time monitoring on site, a total <strong>of</strong> 11 inclinometers<br />
were installed. Several supervising <strong>of</strong>ficers were deployed to<br />
monitor the instrumentation data during the construction. With<br />
a close monitoring system in place, assessment on the ground<br />
movement could be made readily.<br />
Layout <strong>of</strong> Punggol Way Vehicular Bridge (top) and the temporary diverted road to<br />
facilitate construction <strong>of</strong> the Punggol Way Vehicular Bridge (bottom).<br />
Structural Concept<br />
The vehicular bridge deck is set at a Reduced Level (RL) <strong>of</strong><br />
108.0 m, while the waterway promenade level is located at RL<br />
102.5 m. The waterway, with the invert level at RL 97.5 m, is<br />
located approximately 5 m away from the bridge abutment. A<br />
s<strong>of</strong>t clay layer, more than 3 m in thickness, was encountered<br />
immediately below the waterway.<br />
Cross-section <strong>of</strong> the Punggol Way Vehicular Bridge.<br />
Compounding the problem due to the poor soil condition was<br />
the fact that the proposed Punggol Way is next to the existing<br />
LRT structure. Ground excavation was minimised to reduce<br />
possible movement <strong>of</strong> the pilecaps <strong>of</strong> existing LRT piers.<br />
With safety considerations in mind, the concept <strong>of</strong> a 30 m single<br />
span vehicular bridge (overcrossing the waterway) supported<br />
on abutment earth retaining walls was adopted. This structural<br />
concept would minimise the amount <strong>of</strong> foundation work and<br />
ground excavation, as opposed to that required for a multiplespan<br />
bridge. This single span structure called for rigorous<br />
structural analysis and detailed design <strong>of</strong> the bridge deck.<br />
Completed Punggol Way Vehicular Bridge.<br />
Punggol Way Vehicular Bridge under construction.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
CONSTRUCTION OF FOOTBRIDGES<br />
To allow seamless pedestrian connectivity between the<br />
two 10 m wide promenades on each bank <strong>of</strong> the waterway,<br />
five footbridges were built to span over the waterway at<br />
strategic locations.<br />
The emphasis in the design <strong>of</strong> the bridges was on both aesthetics<br />
and barrier-free functionality. The ramps for the footbridges<br />
were constructed with a gentle slope <strong>of</strong> 1 in 20, and grab bars<br />
have been provided for ease <strong>of</strong> mobility for the elderly and<br />
physically challenged.<br />
Two <strong>of</strong> the footbridges, located at the western and eastern<br />
mouths <strong>of</strong> the waterway, have a ‘horse-shoe’ layout. They are,<br />
respectively, the Jewel Bridge and the Sunrise Bridge.<br />
The Kelong Bridge has a ‘stilts-like’ theme while the Wave Bridge<br />
has a slightly curved bridge layout.<br />
The Adventure Bridge is a ‘suspended’ footbridge located in the<br />
middle <strong>of</strong> the Town Park.<br />
These footbridges were designed with sufficient height clearance,<br />
for passage <strong>of</strong> maintenance vehicles along the promenade and<br />
watercraft along the waterway - which was a challenge for the<br />
engineers, given the site constraints.<br />
The Jewel Bridge<br />
The Jewel Bridge, located at the western mouth <strong>of</strong> the waterway<br />
is a 160 m long and 4.3 m wide horse-shoe shaped footbridge<br />
that follows a 22.6 m radius. Intermediate spans, 22 m long,<br />
overcross the waterway.<br />
Located right on the bridge, at the mid-span, is an enlarged (8.6 m<br />
wide) space, with a jewel-shaped dome lined with vertical greenery.<br />
The design <strong>of</strong> the bridge was inspired by the concept <strong>of</strong> a<br />
precious jewel sitting atop a ring.<br />
The façade <strong>of</strong> the dome is made up <strong>of</strong> circular hollow sections<br />
<strong>of</strong> steel and acts as a focal point that highlights the confluence <strong>of</strong><br />
My Waterway@Punggol and Punggol Reservoir.<br />
The bridge is fitted out with LED lights. Visitors can enjoy<br />
interesting views against the evening sky and admire the sunset.<br />
At the same time, from afar, against the backdrop <strong>of</strong> the setting<br />
sun, the dome resembles a ‘floating’ platform.<br />
The curved bridge has an equally curved concrete beam that<br />
produces considerable amounts <strong>of</strong> ‘twisting’ torsional stresses.<br />
Careful and rigorous structural design was required to deal with<br />
the ‘twisting’ stresses in the curved bridge beam. The resulting<br />
decision was to provide resistance by adding considerable<br />
amounts <strong>of</strong> steel link reinforcements to the bridge structures.<br />
This engineering option was adopted over the less aesthetically<br />
pleasing solution <strong>of</strong> increasing the size <strong>of</strong> bridge beam. These<br />
‘twisting’ stresses experienced by the curved bridge reached their<br />
maximum, at the transversely enlarged 8.6 m wide space at the<br />
bridge midspan. A few 300 mm thick concrete diaphragms were<br />
added transversely at the bridge midspan to brace and control the<br />
deflections at this enlarged space. Besides catering for pedestrian<br />
park users, the footbridge was designed also to cater for the<br />
accidental lateral impact loads caused by maintenance vehicles that<br />
utilise the footbridge for crossing the waterway.<br />
Footbridges crossing the waterway.<br />
32 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
The Kelong Bridge.<br />
The Jewel Bridge.<br />
The Kelong Bridge follows the alignment <strong>of</strong> the old Punggol Road.<br />
The Jewel Bridge under construction.<br />
The Kelong Bridge<br />
Located in the Heritage zone <strong>of</strong> the Town Park, the Kelong<br />
Bridge, being slender in structure (measuring 125 m long and<br />
2.3 m wide, and with a 28 m span), follows the alignment <strong>of</strong><br />
the old Punggol Road and leads to the heritage trail. The design<br />
re-captures the idyllic mood <strong>of</strong> old Punggol and its fishing villages.<br />
The bridge sports a stilts-and-posts design element that props<br />
lightly over the waterway giving pedestrians an experiential<br />
journey, making them feel as if they are walking on water.<br />
It was an engineering challenge to design a structurally safe bridge,<br />
given the slender dimensions <strong>of</strong> the bridge beams and columns.<br />
The Kelong Bridge under construction.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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CIVIL & STRUCTURAL <strong>ENGINEER</strong>ING<br />
The Adventure Bridge<br />
This bridge also adopted a curved alignment, with a 14.2 m<br />
radius, to over-cross the waterway. This ‘horse-shoe’ shaped<br />
footbridge is supported by slanting columns to create another<br />
aesthetically unique bridge. The creation <strong>of</strong> the curved bridge<br />
beams with slanting bridge columns entailed painstakingly<br />
thorough computer modelling and design, which are not<br />
required for normal straight bridges.<br />
The footbridge is designed to cater not only for pedestrian<br />
traffic but also for the imposed and lateral impact loads from<br />
maintenance vehicles that use it to cross the waterway.<br />
The Adventure Bridge.<br />
The eye-catching steel bridge was designed to resemble a<br />
wooden suspension bridge that blends with the natural park<br />
setting. The prominent landmark provides visitors with an<br />
‘adventurous’ experience while crossing the waterway and<br />
enjoying the scenery in the park. Approximately 46 m long<br />
and 1.2 m wide, it utilises suspension wires together with<br />
steel trusses.<br />
The Wave Bridge<br />
The shape <strong>of</strong> the bridge, which connects the banks <strong>of</strong> both<br />
the promenades, represents a continuation <strong>of</strong> the undulating<br />
landform. The wavy railing design further accentuates the<br />
characteristics <strong>of</strong> the meandering and undulating landscape.<br />
The Sunrise Bridge.<br />
This slightly curved footbridge is 225 m long with widths varying<br />
from 2.4 m to 4.1 m, and it spans 30.5 m across the waterway.<br />
The Wave Bridge provides another pedestrian crossing at an<br />
important location.<br />
The Sunrise Bridge under construction.<br />
The Wave Bridge.<br />
The Sunrise Bridge<br />
The Sunrise Bridge is the highlight <strong>of</strong> the eastern end <strong>of</strong> the<br />
waterway. The bridge <strong>of</strong>fers the best view <strong>of</strong> the waterway and<br />
Serangoon reservoir as it was designed to be slightly elevated,<br />
to enable visitors obtain a good view <strong>of</strong> the sunrise. The bridge<br />
design continues the language <strong>of</strong> the weaving boardwalk along<br />
the river banks, blending the rustic flavour with a modern twist.<br />
PROJECT CREDITS<br />
Developer: Housing and Development Board.<br />
Consultant: Surbana International Consultants Pte Ltd.<br />
Contractors: Eng Lee Engineering Pte Ltd (Punggol<br />
Walk Vehicular Bridge); Koh Brothers Building & Civil<br />
Engineering Contractor (Pte) Ltd (Punggol Road<br />
Vehicular Bridge and Punggol Way Vehicular Bridge);<br />
Lek San Construction Pte Ltd (Sentul Crescent Vehicular<br />
Bridge, Jewel Bridge, Kelong Bridge, Wave Bridge and<br />
Sunrise Bridge; and Kuan Aik Hong Construction Pte Ltd<br />
(Adventure Bridge).<br />
All images by HDB.<br />
34 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
PROJECT APPLICATION<br />
Liebherr tower cranes in Istanbul project<br />
Seven Liebherr tower cranes are being used to build Turkey’s<br />
spectacular new commercial and residential development,<br />
the US$ 1 billion Varyap Meridian project, on the Asian side<br />
<strong>of</strong> Istanbul.<br />
The development, which has five towers housing apartments,<br />
<strong>of</strong>fices and a five-star hotel, covers just 10% <strong>of</strong> its 37-hectare<br />
(92-acre) land area and uses innovative green systems to<br />
conserve energy and minimise its environmental impact.<br />
Varyap Meridian, which is due for completion late in 2012, has<br />
already won several awards for its design and for its use <strong>of</strong><br />
environment-friendly technology.<br />
The project is being built at Atasehir, on the Anatolian side <strong>of</strong> the<br />
city, which is being developed as Istanbul’s new business district.<br />
Developer and builder Varyap is the property, construction<br />
and contracting arm <strong>of</strong> Varlibas Group International, which<br />
was founded in 1975 and specialises in large-scale upmarket<br />
developments.<br />
Varyap appointed Robert Matthew Johnson Marshall (RMJM) as<br />
architect, with Buro Happold as structural engineer.<br />
The five buildings (60 floors, 45 floors, 41 floors, 24 floors, and<br />
24 floors high) have a total development area <strong>of</strong> 410,000 m 2.<br />
The 60-storey tower will be Turkey’s second tallest building.<br />
The development will include 1,500 apartments and 20,000 m 2<br />
<strong>of</strong> <strong>of</strong>fice space while the five-star hotel will cover an area <strong>of</strong><br />
50,000 m 2 .<br />
Set on a highly prominent site that will provide occupants with<br />
panoramic views stretching from the Bosphorus Strait in the<br />
west to the Princes’ Islands and the Sea <strong>of</strong> Marmara to the<br />
south, the development has easy access to the highway system,<br />
the subway, and Istanbul’s new Sabiha Gökçen Airport.<br />
Green design features include rainwater collection sites<br />
and facilities to optimise water usage and reduce energy<br />
consumption, wind turbine technology, cooling water pools that<br />
enhance the external landscape and a co-generation plant that<br />
will produce electricity for the development.<br />
Six <strong>of</strong> the Liebherr tower cranes are 154 EC-H 6 FR.tronic<br />
high-top models, purchased new by Varyap from Liebherr’s<br />
distributor for Turkey, Atilla Dural Mumessillik Insaat Ltd.<br />
The seventh unit is a 130 EC-B 6 FR.tronic, a flat-top crane that<br />
has been supplied by Atilla Dural’s rental division, the largest<br />
tower crane hire business in Turkey.<br />
Work is proceeding on a tight construction schedule, having<br />
started on the structure <strong>of</strong> the towers only in 2009.<br />
The 130 EC-B Flat-Top crane was brought in later than the<br />
other cranes and is being used for the convention centre, which<br />
is a low-rise element that has a shorter construction schedule.<br />
The 154 EC-H 6 cranes are all standard specification, with 60<br />
m jibs and a maximum lift <strong>of</strong> 6 t, and 1.65 t at the end <strong>of</strong> the jib.<br />
These cranes are all tied to the side <strong>of</strong> the towers, and in order<br />
to achieve the necessary heights, Varyap has rented extra mast<br />
sections from Atilla Dural.<br />
The 130 EC-B, which has a compact head that includes the hoist<br />
gear, slewing gear and central switchgear, also has a 60 m jib and<br />
can lift 6 t maximum, and 1.5 t at full reach.<br />
This is a free-standing crane and can reach all areas <strong>of</strong><br />
the building without the need for any other means <strong>of</strong><br />
mechanical lifting.<br />
Enquiry No: 04/101<br />
The decision was taken to standardise on the 154 EC-H 6<br />
because the towers are, in construction terms, very similar and<br />
it would be possible to synchronise the working and logistics<br />
and achieve efficient usage.<br />
Liebherr tower cranes are deployed in the construction <strong>of</strong> the five towers that<br />
make up the Varyap Meridian project in Istanbul, Turkey.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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PROJECT APPLICATION<br />
One Central Macau<br />
Building finishes for the luxury development were installed using Mapei products.<br />
One Central Macau encloses seven residential buildings, a world-class hotel, a shopping centre, a five-storey podium car park, and a basement car park.<br />
The Macau Special Administration Region is located at the<br />
mouth <strong>of</strong> the Pearl River and looks over the South China<br />
Sea in the east and west. Bordering the Chinese province <strong>of</strong><br />
Guangdong, the small area <strong>of</strong> land is situated 60 km southwest<br />
<strong>of</strong> Hong Kong and 145 km from Guangzhou. It has an area <strong>of</strong><br />
29.5 km 2 and an estimated population <strong>of</strong> 542,200.<br />
Macau was under Portuguese rule from the beginning <strong>of</strong> the<br />
16 th century until December 1999, when it was handed back to<br />
the People’s Republic <strong>of</strong> China.<br />
Multifunctional complex<br />
Macau is considered the ‘Las Vegas <strong>of</strong> China’, because <strong>of</strong> its<br />
numerous entertainment facilities. The grandeur is further<br />
heightened by a number <strong>of</strong> spectacular buildings. One <strong>of</strong> the<br />
latest landmark projects to be completed is One Central Macau,<br />
a mixed-use development located at Nape District, the heart <strong>of</strong><br />
Macau Peninsula.<br />
Constructed at a cost <strong>of</strong> over 376.6 million Euros, One Central<br />
Macau covers a total ground floor area <strong>of</strong> 262,000 m 2 .<br />
This project combines exclusive residences and serviced<br />
apartments in seven buildings; a world-class hotel managed by<br />
The Mandarin Oriental Hotel Group; a five-level club house with<br />
swimming pools, gardens and playgrounds for children; a threestorey<br />
retail complex <strong>of</strong>fering the world’s leading luxury brands; a<br />
five-storey podium car park; and a two-storey basement car park.<br />
Mapei’s contribution<br />
The developers want to <strong>of</strong>fer an urban, luxury lifestyle experience<br />
for the residents at One Central Macau. To fulfill such aspirations,<br />
the complex was planned and designed by world class firms<br />
such as Kohn Pedersen Fox Associates.<br />
For the construction, only materials with high quality and<br />
reliability were selected. Thanks to its Hong Kong subsidiary<br />
(Mapei China Ltd), Mapei had already gained a reputation in the<br />
local building industry and had supplied products and technical<br />
assistance in the implementation <strong>of</strong> prestigious projects such as<br />
Ocean Park, the new local branch <strong>of</strong> Barclays Bank, as well as the<br />
Venetian Macau and the City <strong>of</strong> Dreams resorts and the Four<br />
Seasons Hotel.<br />
Backed by this track record, Mapei’s waterpro<strong>of</strong>ing systems,<br />
ceramic and stone installation systems, rendering and floor<br />
screeding solutions and other complementary products were<br />
adopted for different applications in the One Central Macau<br />
project. The company’s work began in mid-2007 and was<br />
completed in January 2010.<br />
Laying stone materials in outdoor areas<br />
The external areas <strong>of</strong> One Central Macau enclose a podium,<br />
covered walkways, landscaped walkways, a relaxation fountain<br />
court, a seating area at the club house, and a residential garden.<br />
Marble and other natural stone slabs <strong>of</strong> different sizes (300 mm<br />
x 300 mm x 15 mm and 300 mm x 600 mm x 15 mm) were laid<br />
36 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
PROJECT APPLICATION<br />
on the walkways and floorings<br />
with Kerabond and Keraflex<br />
cementitious adhesives, while<br />
Keracolor FF pre-blended,<br />
high-performance, polymermodified<br />
cementitious<br />
mortar with water-repellent<br />
DropEffect technology was<br />
used for grouting the joints.<br />
After laying and grouting,<br />
Keranet acid-based cleaning<br />
solution was used to clean<br />
the surfaces.<br />
Laying ceramics at the water features<br />
Mapei’s solutions were also used for the fountains and water<br />
display at the podium and driveway area, as well as for the water<br />
display at the residential tower lobbies and the water cascades<br />
in the gardens <strong>of</strong> the club house and residential gardens. For<br />
building the screeds, Topcem Pronto ready-to-use, controlledshrinkage<br />
mortar was used, while Nivoplan smoothing mortar,<br />
mixed with Planicrete synthetic latex rubber, was used to level<br />
the substrates.<br />
Mapelastic two-component, flexible cementitious mortar,<br />
strengthened with Fibreglass Mesh (this product has been<br />
superseded on several markets by Mapenet 150), and Mapeband<br />
(used as both alkali-resistant rubber tape and as sealing gaskets)<br />
were used to waterpro<strong>of</strong> the surfaces.<br />
Keracrete+Keracrete Powder adhesive system was used to<br />
bond 600 mm x 600 mm x 15 mm stone slabs in the fountains<br />
and water features. Joints were grouted with Kerapoxy highperformance,<br />
anti-acid epoxy mortar. Pulicol (this product has<br />
been superseded in several markets by Pulicol 2000) solvent<br />
gel was used for removing adhesive and grout residues from the<br />
laid surfaces.<br />
Expansion joints were sealed with Mapesil AC pure, anti-mould,<br />
acetic silicone sealant.<br />
Waterpro<strong>of</strong>ing and<br />
laying ceramics in the<br />
swimming pools<br />
The above-mentioned<br />
products (Topcem Pronto,<br />
N i vo p l a n + P l a n i c r e t e ,<br />
Mapelastic+Fibreglass<br />
Mesh, Mapeband,<br />
K e r a c r e t e + K e r a c r e t e<br />
Powder, Kerapoxy, Pulicol<br />
and Mapesil AC) used<br />
for the water features<br />
were also supplied for<br />
preparing the substrates,<br />
waterpro<strong>of</strong>ing the surfaces,<br />
In the outdoor areas, natural stone has<br />
been used for walkways and pavements.<br />
The stone was laid with Kerabond and<br />
Keraflex. The joints were grouted with<br />
Keracolor FF+Fugolastic.<br />
The products used for laying ceramics at the<br />
water features were also used for laying natural<br />
stone and mosaics in the swimming pools.<br />
Topcem Pronto, Nivoplan+Planicrete, Mapelastic, Fibreglass Mesh (this product<br />
has been superseded in several markets by Mapenet 150), Mapeband,<br />
Keracrete+Keracrete Powder, Kerapoxy, Pulicol and Mapesil AC were used for laying<br />
ceramics at the fountains and water features.<br />
and laying marble, natural stones and mosaics in the swimming<br />
pools located in the club house (a 50 m infinity pool, some<br />
indoor and outdoor Jacuzzi pools, some indoor and outdoor<br />
kids’ pools, and a padding/foot massage pool) as well as in the<br />
private pools located at the top <strong>of</strong> some residential units.<br />
Laying ceramics and stone in the apartments<br />
and club house<br />
Ceramic tiles measuring 45 mm x 95 mm x 8 mm and 300 mm x<br />
600 mm x 15 mm marble and natural stone slabs were laid on the<br />
floors and walls in the club house lobby, on the external façade, in<br />
the kitchen and bathrooms, in the residential tower lobbies, on the<br />
stairs, as well as in the service rooms, lifts and terraces.<br />
For bonding these surfaces, Kerabond, Keraflex and Keraflex<br />
Maxi (the latter has been superseded on several markets<br />
by Keraflex Maxi S1) adhesives were used while joints were<br />
grouted with Keracolor FF, Keracolor GG and Keracolor SF<br />
cementitious grouts, mixed again with Fugolastic.<br />
After preparing the substrates with Topcem Pronto and Nivoplan+Planicrete, the<br />
surfaces in the swimming pools were waterpro<strong>of</strong>ed with Mapelastic strengthened<br />
with Fibreglass Mesh, and Mapeband tape for the corners. Keracrete+Keracrete<br />
Powder adhesive system was used to lay the ceramic mosaics while joints were<br />
grouted with Kerapoxy.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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PROJECT APPLICATION<br />
In the club house lobby and on the terraces <strong>of</strong> residential apartments, porcelain<br />
tiles and natural stone slabs were laid on walls and floors with Kerabond, Keraflex<br />
and Keraflex Maxi (the latter has been superseded in several markets by Keraflex<br />
Maxi S1). Keracolor FF, Keracolor GG and Keracolor SF, mixed with Fugolastic, were<br />
used to grout the joints.<br />
Porcelain tiles measuring 300 mm x 300 mm x 8 mm and 300<br />
mm x 600 mm x 15 mm natural stone slabs were laid on the<br />
floors and walls in the shopping mall and in some <strong>of</strong> the shops<br />
featuring famous brand-names, in the washrooms, in the toilets<br />
and service areas, as well as in the corridors and walking areas.<br />
The adhesive chosen for this application was Keraflex, mixed<br />
with Planicrete SP.<br />
This latex formula was specially developed and is distributed in<br />
Far East markets by Mapei Far East, the <strong>Singapore</strong> subsidiary <strong>of</strong><br />
the Mapei Group.<br />
MAPEI PRODUCTS<br />
The products mentioned in the article belong to the ‘Products<br />
for Ceramic Tiles and Stone Materials’ and ‘Products for the<br />
Installation <strong>of</strong> Wooden Floors’ ranges. The technical data sheets<br />
are available at the web site: www.mapei.com.<br />
Mapei’s adhesives for ceramics and stone materials conform to<br />
EN 12004 and have been awarded the CE mark in compliance<br />
with Annex ZA, standard EN 12004. Mapei grouts for ceramics<br />
and stone materials conform to EN 13888.<br />
Almost all the Mapei products for laying floors and walls are<br />
also GEV-certified and have been awarded the EMICODE EC1<br />
(‘very low emission level <strong>of</strong> volatile organic compounds’) mark<br />
by GEV. Mapei mortars for renders have been awarded the CE<br />
mark in compliance with EN 998. Mapei products for repairing<br />
In the shopping mall, ceramic floorings were laid at numerous locations, using<br />
Keraflex+Planicrete SP.<br />
and protecting concrete structures comply with EN 1504<br />
standards. Mapei cementitious mortars and membranes used<br />
for waterpro<strong>of</strong>ing before installing ceramics comply with EN<br />
14891 standard. Mapei sealants conform to ISO 11600 standard.<br />
More than 150 Mapei products can contribute to obtaining<br />
the LEED (Leadership in Energy and Environmental Design)<br />
certification.<br />
Preparing the substrates and waterpro<strong>of</strong>ing<br />
Fibreglass Mesh is an alkali-resistant glass fibre mesh for reinforcing<br />
protective waterpro<strong>of</strong>ing layers, antifracture membranes and<br />
thermal insulation systems. The product has been superseded in<br />
several markets by MAPENET 150.<br />
Mapeband is an alkali-resistant rubber tape with felt for<br />
cementitious waterpro<strong>of</strong>ing systems and liquid sheaths.<br />
Mapelastic (CE EN 1504-2, coating (C), principles PI, MC and IR;<br />
EN 14891) is a two-component, flexible cementitious mortar<br />
for protecting and waterpro<strong>of</strong>ing concrete surfaces, balconies,<br />
terraces, bathrooms and swimming pools.<br />
Nivoplan (CE EN 998-1, type GP, cat. CS IV) is a smoothing<br />
mortar for internal and external walls and ceilings for thicknesses<br />
from 2 mm to 30 mm.<br />
Planicrete is a synthetic latex rubber to improve adhesion and<br />
strength <strong>of</strong> cementitious mortars.<br />
Topcem Pronto (CE EN 13813, CT-C30-F6 A1fl, EC1 R Plus) is<br />
a ready-to-use, normal-setting, controlled shrinkage mortar for<br />
quick-drying (4 days) screeds.<br />
Laying ceramic and stone material<br />
Fugolastic is a polymer liquid admixture for Keracolor FF,<br />
Keracolor GG and Keracolor SF.<br />
Kerabond (CE EN 12004, C1, EC1 R Plus) is a cementitious<br />
adhesive for ceramic tiles.<br />
Keracolor FF (CG2 WA, EC1 R Plus) is a pre-blended, highperformance,<br />
polymer-modified cementitious mortar with<br />
water-repellent DropEffect technology for grouting joints up to<br />
6 mm wide.<br />
38 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
PROJECT APPLICATION<br />
Keracolor GG (CG2 WA, EC1 R Plus) is a pre-blended, highperformance<br />
polymer-modified cementitious mortar for<br />
grouting joints 4 mm to 15 mm wide.<br />
It is an improved (2) cementitious (C) grout (G) for joints <strong>of</strong><br />
class CG2 complying with standard EN 13888. It is ideal for<br />
grouting interior and exterior floors and walls finished with all<br />
types <strong>of</strong> ceramic tiles (single fired, double fired, klinker, porcelain<br />
tiles, etc), terracotta, facebrick and stone material (natural stone,<br />
marble, granite, agglomerates, etc).<br />
Keracolor GG is a mixture <strong>of</strong> cement, graded aggregates,<br />
synthetic resins, special additives and pigments. The following<br />
features are obtained when mixed with the right water ratio and<br />
used correctly - good compressive and flexural strength, good<br />
resistance to freeze/thaw cycles, good durability, good abrasion<br />
resistance, low shrinkage, good resistance to acids with pH > 3.<br />
It can contribute up to three points towards obtaining LEED<br />
(Leadership in Energy and Environmental Design) certification.<br />
Keracolor SF (CG2 WA, EC1 R Plus) is a fine-grained, highperformance<br />
white cementitious mortar for grouting joints up<br />
to 4 mm wide.<br />
Keracrete+Keracrete Powder (CE EN 12004, C2T, EC1 R Plus)<br />
is a two-component adhesive system made <strong>of</strong> a ready-to-use<br />
mixture <strong>of</strong> sand and cement and a latex. This mixture forms a<br />
high-performance adhesive with no vertical slip and is suitable<br />
for ceramic tiles, glass mosaic and stone material.<br />
Keraflex (CE EN 12004, C2TE, EC1 R Plus) is a high-performance<br />
cementitious adhesive with no vertical slip and extended open<br />
time for ceramic and stone tiles.<br />
Keraflex Maxi (CE EN 12004, C2TE S1) is a high performance<br />
deformable cementitious adhesive with no vertical slip and<br />
extended open time for ceramic tiles, and is particularly<br />
recommended for laying large porcelain and natural stone<br />
tiles. The product has been superseded on several markets by<br />
Keraflex Maxi S1.<br />
Keraflex Maxi S1 is a deformable (S1), improved (2) slip<br />
resistant (T) cementitious adhesive (C) with extended open<br />
time (E) <strong>of</strong> class C2TE S1 according to EN 12004 standard.<br />
It is particularly suitable for interior and exterior bonding, up<br />
to 15 mm thick, on floors, <strong>of</strong> ceramic tiles <strong>of</strong> every type and<br />
size on uneven substrates and renders, and <strong>of</strong> stone materials,<br />
provided that they are not sensitive to moisture. It is also used<br />
for the spot bonding <strong>of</strong> insulating materials in interiors etc. Its<br />
low dust technology ensures that the amount <strong>of</strong> dust emitted<br />
while mixing is drastically reduced compared with standard<br />
cementitious Mapei adhesives, making the work area more<br />
comfortable and healthy for floor layers.<br />
It features low viscosity and is easily workable. It is highly<br />
thixotropic and can be applied on a vertical surface without<br />
sagging or letting even heavy and large tiles slip. It ensures good<br />
adherence to all materials normally used in building. It has a<br />
particularly extended open and adjustability time.<br />
It can contribute up to three points towards obtaining LEED<br />
(Leadership in Energy and Environmental Design) certification.<br />
Keranet is an acid-based cleaning solution for ceramic tiles.<br />
Kerapoxy (CE EN 12004, R2T, RG) is a two-component, highperformance,<br />
anti-acid epoxy mortar and adhesive with no vertical<br />
slip for laying and grouting ceramic tiles and stone material.<br />
Mapesil AC (F-25-LM) is a pure, anti-mould, acetic silicone<br />
sealant for movements up to 25%.<br />
Planicrete SP is a synthetic latex rubber that improves adhesion<br />
and strength <strong>of</strong> cementitious mortar. This product was specially<br />
developed and is distributed in Far East markets by Mapei Far East.<br />
Pulicol is a solvent gel that was used for removing adhesive and<br />
paint residuals from the laid surfaces. The product has been<br />
superseded in several markets by Pulicol 2000.<br />
Enquiry no: 04/102<br />
PROJECT CREDITS<br />
Project<br />
One Central Macau, Macau (People’s Republic <strong>of</strong> China)<br />
Client<br />
Hong Kong Land Ltd., Shun Tak Holdings Ltd<br />
Designers<br />
Wong & Tung International Ltd<br />
Kohn Pedersen Fox Associates<br />
Contractor<br />
Hip Hing Engineering (Macau) Co Ltd<br />
iTop Construction Material & Engineering Co. Ltd<br />
Period <strong>of</strong> Construction<br />
2006 – 2010<br />
INTERVENTION BY MAPEI<br />
Scope <strong>of</strong> work<br />
Supplying products for waterpro<strong>of</strong>ing and treating<br />
substrates; laying ceramic and natural stone wall and floor<br />
coverings in several residential buildings, in the external<br />
areas, in the club house and in the shopping mall.<br />
Period <strong>of</strong> the Intervention<br />
Mid-2007 - January 2010<br />
Laying Company<br />
Masterpoint, Yearfull, Sun Yu Chau, San Yiu Cheong<br />
Laid Materials<br />
Marble, natural stones, ceramic tiles<br />
Mapei Coordinator<br />
Roger Kwan, Mapei China Ltd (Hong Kong, PRC)<br />
This editorial feature is based on an article from Realta<br />
Mapei INTERNATIONAL, no 37. All images by Mapei.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
39
EVENTS<br />
<strong>Singapore</strong> Airshow 2012 attracts record<br />
visitorship to its biggest ever edition<br />
<strong>Singapore</strong> Airshow, Asia’s largest and one <strong>of</strong> the three most<br />
important aerospace and defence exhibitions in the world, drew<br />
a record number <strong>of</strong> trade and public visitors at this year’s edition.<br />
<strong>Singapore</strong> Airshow 2012, which was held from 14 to 19 February<br />
2012, at the Changi Exhibition Centre, hosted the products and<br />
services <strong>of</strong> some 900 exhibitors from 50 countries and attracted<br />
some 145,000 visitors.<br />
Visitorship over the four trade days from 14 to 17 February<br />
totalled nearly 45,000 from 128 countries/regions, with over<br />
30% coming from overseas. <strong>Singapore</strong> Airshow 2012 also<br />
played host to 266 top level delegations (the largest number<br />
ever) from over 80 countries.<br />
Trade days generate record value <strong>of</strong> deals<br />
<strong>Singapore</strong> Airshow 2012 emphasised its role as the platform <strong>of</strong><br />
choice for industry leaders, government and military delegations<br />
to network and conduct business, with over US$ 31 billion<br />
worth <strong>of</strong> deals announced. This represents a three-fold increase<br />
over the total value <strong>of</strong> deals announced in 2010 and reaffirms<br />
<strong>Singapore</strong> Airshow’s position as a must-attend event in the<br />
global aerospace and defence industry calendar.<br />
Major announcements include contracts for Boeing, Airbus, Pratt<br />
& Whitney, CFM and ATR.<br />
Sell-out crowds on public days<br />
Tickets for the public day weekend over 18 and 19 February,<br />
were completely sold out, and Changi Exhibition Centre, the<br />
Airshow site, saw some 100,000 visitors over the two days,<br />
<strong>Singapore</strong> Airshow 2012 welcomed ministers, senior government representatives,<br />
chiefs <strong>of</strong> defence forces and service chiefs, and industry leaders at an opening<br />
ceremony and welcome reception held on the night <strong>of</strong> 13 February, at Sands<br />
Ballroom, Marina Bay Sands. The Guest <strong>of</strong> Honour, Mr Teo Chee Hean, Deputy<br />
Prime Minister, Co-ordinating Minister for National Security and Minister for Home<br />
Affairs, <strong>of</strong>ficially opened <strong>Singapore</strong> Airshow 2012.<br />
who were treated to breathtaking aerial displays and had the<br />
opportunity to view an impressive array <strong>of</strong> aircraft in the static<br />
display areas.<br />
“<strong>Singapore</strong> Airshow 2012 has been a success for everyone. We<br />
have set a new record for the value <strong>of</strong> deals announced, as well<br />
as the number <strong>of</strong> visitors on both trade and public days. As a<br />
testament to the show’s achievements, over 70% <strong>of</strong> exhibitors<br />
have already reaffirmed their commitment to take up exhibition<br />
<strong>Singapore</strong> Airshow 2012 opened on 14 February 2012 with a ribbon-cutting ceremony jointly <strong>of</strong>ficiated by Dr Ng Eng Hen, Minister for Defence, and<br />
Mr Lui Tuck Yew, Minister for Transport & Second Minister for Foreign Affairs.<br />
40 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
EVENTS<br />
space in 2014. The response from the record crowd that visited<br />
the event over the two public days was also overwhelmingly<br />
positive. We are looking forward to the next show and hope<br />
to deliver a more enhanced experience for all our visitors in<br />
2014”, said Mr Jimmy Lau, Managing Director <strong>of</strong> Experia Events,<br />
organiser <strong>of</strong> <strong>Singapore</strong> Airshow.<br />
<strong>Singapore</strong> Airshow returns from 11 to 16 February 2014 at<br />
Changi Exhibition Centre.<br />
<strong>Singapore</strong> Airshow<br />
The biennial <strong>Singapore</strong> Airshow is organised and managed<br />
by Experia Events and serves as a global marketplace and<br />
networking powerhouse for the world’s aviation community.<br />
<strong>Singapore</strong> Airshow also features a series <strong>of</strong> high level conferences<br />
dedicated to leading players in the global aviation industry -<br />
<strong>Singapore</strong> Airshow Aviation Leadership Summit (SAALS) and<br />
the Asia Pacific Security Conference (APSEC).<br />
International trade<br />
fair on cleaning <strong>of</strong><br />
industrial parts<br />
The 10 th parts2clean trade fair will be held at the Stuttgart<br />
Exhibition Centre, Germany, from 23 to 25 October 2012.<br />
The parts2clean expert forum, which has established itself as a<br />
valuable source <strong>of</strong> knowledge and is in great demand, will also be<br />
held at the event, in both German and English, for the first time.<br />
The exhibits will include systems and processes, as well<br />
as process media and their conditioning, for degreasing,<br />
cleaning, deburring and pre-treatment <strong>of</strong> parts, parts baskets<br />
and workpiece carriers; handling and process automation;<br />
cleanroom technology; job-shop cleaning; quality assurance; test<br />
methods; analysis procedures; temporary corrosion protection;<br />
preservation; packaging; and technical literature.<br />
The <strong>Singapore</strong> Engineer<br />
Products & Solutions Enquiry Form<br />
Product Information<br />
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products that were featured in this issue <strong>of</strong> ‘The <strong>Singapore</strong><br />
Engineer’ magazine.<br />
Please list the enquiry number(s) <strong>of</strong> the product(s) that<br />
you are interested in. (Information is provided free-<strong>of</strong>charge<br />
to all readers)<br />
________________________________________________<br />
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Name <strong>of</strong> Organisation: ______________________________<br />
<strong>Singapore</strong> Airshow 2012 featured the products and services <strong>of</strong> about<br />
900 exhibitors.<br />
Address: _________________________________________<br />
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email Jeremy@iesnet.org.sg.<br />
The event attracted some 145,000 visitors.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
41
NEWS COVER STORY<br />
Enhanced suites and expanded cloud services<br />
help tackle engineering challenges<br />
Autodesk recently announced its 2013 s<strong>of</strong>tware and services<br />
for building design and construction, civil infrastructure, and<br />
plant design pr<strong>of</strong>essionals.<br />
Enhancements for Autodesk Building Design Suite 2013,<br />
Autodesk Infrastructure Design Suite 2013 and Autodesk Plant<br />
Design Suite 2013, together with expanded cloud services and<br />
improved collaboration and data management tools, are aimed<br />
at helping design, engineering and construction pr<strong>of</strong>essionals<br />
address today’s business challenges with improved Building<br />
Information Modelling (BIM) workflows.<br />
Meeting project workflow and business needs<br />
For design, engineering and construction pr<strong>of</strong>essionals, a<br />
combination <strong>of</strong> Autodesk Building Design Suite 2013, Autodesk<br />
Infrastructure Design Suite 2013 or Autodesk Plant Design Suite<br />
2013 with Autodesk Subscription, Autodesk 360, Autodesk Vault<br />
Collaboration AEC 2013 s<strong>of</strong>tware and Autodesk Buzzsaw 2013<br />
s<strong>of</strong>tware-as-a-service, can help solve a wide range <strong>of</strong> today’s<br />
business challenges. These challenges include delivering projects<br />
with intelligent model-based design to meet increasing BIM<br />
mandates from government organisations and project owners,<br />
conducting energy analysis and construction simulation early and<br />
<strong>of</strong>ten to make more informed design and construction decisions,<br />
improving team collaboration by accessing cloud-based services<br />
and mobile applications, and winning new business by producing<br />
compelling visualisations.<br />
Expanded cloud services<br />
The 2013 s<strong>of</strong>tware and services portfolio includes access to<br />
Autodesk 360, a cloud computing platform that helps users<br />
dramatically improve the way project teams design, visualise,<br />
simulate, and share work. Autodesk 360 <strong>of</strong>fers secure access<br />
to project data anytime, anywhere, while taking advantage <strong>of</strong><br />
virtually infinite computing power through a broad range<br />
<strong>of</strong> cloud-based services. Autodesk 360 is now available to all<br />
Autodesk design suite customers, with additional capabilities<br />
available to design suite customers who purchase an<br />
Autodesk Subscription.<br />
Advanced BIM for the building industry<br />
Autodesk Building Design Suite 2013 is the foundation <strong>of</strong> the<br />
2013 s<strong>of</strong>tware portfolio for architects, MEP and structural<br />
engineers, and construction pr<strong>of</strong>essionals. It provides a<br />
comprehensive set <strong>of</strong> tools to help users address a variety <strong>of</strong><br />
workflow needs, from design, visualisation and simulation to<br />
documentation and construction. Available in three editions,<br />
Standard, Premium and Ultimate, Autodesk Building Design<br />
Suite 2013 updates include the addition <strong>of</strong> Autodesk Revit<br />
2013 s<strong>of</strong>tware to the Premium and Ultimate editions; Autodesk<br />
42 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012<br />
Navisworks Simulate 2013 s<strong>of</strong>tware for the Premium edition;<br />
and Autodesk Infrastructure Modeler 2013 and Autodesk Robot<br />
Structural Analysis Pr<strong>of</strong>essional 2013 s<strong>of</strong>tware for the Ultimate<br />
edition. Autodesk Revit 2013 is a new application exclusively<br />
available in the Premium and Ultimate editions that combines<br />
the capabilities in Autodesk Revit Architecture 2013, Autodesk<br />
Revit Structure 2013 and Autodesk Revit MEP 2013 s<strong>of</strong>tware<br />
in a single, comprehensive application to help users support<br />
multidiscipline workflows.<br />
Enhanced BIM for civil infrastructure<br />
Autodesk Infrastructure Design Suite 2013 provides civil<br />
engineering, GIS, planning and utility design pr<strong>of</strong>essionals with<br />
a comprehensive BIM for infrastructure solution for planning,<br />
designing, building and managing civil infrastructure and utility<br />
infrastructure projects. Available in three editions, Standard,<br />
Premium and Ultimate, Autodesk Infrastructure Design Suite<br />
2013 adds AutoCAD Raster Design 2013 s<strong>of</strong>tware to all three<br />
editions. Autodesk Infrastructure Modeler 2013 s<strong>of</strong>tware is now<br />
included in the Premium and Ultimate editions. AutoCAD Utility<br />
Design 2013 and Autodesk Revit Structure 2013 s<strong>of</strong>tware have<br />
been added to the Ultimate edition. With these new tools for<br />
conceptual design, utility network design, structural engineering<br />
and working with raster imagery, pr<strong>of</strong>essionals working on<br />
transportation, utility, land, and water infrastructure projects can<br />
more efficiently explore design options, better analyse project<br />
performance, and use visualisation to help communicate with<br />
project stakeholders.<br />
Improved intelligent 3D modelling for plant design<br />
Autodesk Plant Design Suite 2013 is available in three editions,<br />
Standard, Premium and Ultimate. The Premium and Ultimate<br />
editions provide a comprehensive intelligent 3D modelling<br />
and review s<strong>of</strong>tware package for plant design, from small to<br />
large-scale projects, such as oil and gas facilities. The Premium<br />
and Ultimate editions <strong>of</strong>fer enhancements to help simplify<br />
cross-department coordination among process plant design<br />
stakeholders. Other key enhancements for the Premium and<br />
Ultimate editions include improved AutoCAD isometrics and<br />
customisable report creation for AutoCAD Plant 3D 2013<br />
s<strong>of</strong>tware, and drafting productivity enhancements for AutoCAD<br />
P&ID 2013 s<strong>of</strong>tware (all editions).<br />
Enhanced collaboration and data management<br />
applications<br />
The 2013 s<strong>of</strong>tware portfolio also includes collaboration and data<br />
management applications to help provide access to information<br />
across the project lifecycle from the <strong>of</strong>fice, the web, or the field.
NEWS<br />
Dow Corning opens new Business and<br />
Technology Center in <strong>Singapore</strong><br />
Dow Corning, a global leader in silicon-based technology and<br />
innovation, recently inaugurated its new Business and Technology<br />
Center (BTC) in <strong>Singapore</strong>. The move is a significant part <strong>of</strong> the<br />
company’s sustained efforts to meet growing customer needs<br />
for silicone products and services in the economies <strong>of</strong> ASEAN/<br />
ANZ. In this region, Dow Corning has a presence in Indonesia,<br />
Malaysia, <strong>Singapore</strong>, Thailand, The Philippines, Vietnam, Australia<br />
and New Zealand.<br />
The BTC will provide advanced research and development<br />
support for innovation and sustainability initiatives throughout<br />
this fast-growing region.<br />
The facility will be staffed by scientists, engineers, marketing and<br />
sales, and business support pr<strong>of</strong>essionals whose goal is to help local<br />
industries accelerate innovation and sustainability through siliconeand<br />
silicon- based products that are unique to the region.<br />
“It is a very exciting time for us. This new centre is a demonstration<br />
<strong>of</strong> Dow Corning’s commitment to growing the region’s<br />
economies, improving quality <strong>of</strong> life for its citizens, and ensuring<br />
a sustainable future for us all. The BTC would enable Dow<br />
Corning to extend our current product and service <strong>of</strong>ferings<br />
as well as provide required support and expertise to meet<br />
innovation needs. We are also committed to inclusive growth<br />
with businesses and local communities. Our lab facility at the<br />
BTC will not only be involved in the applications development<br />
but would also serve as the innovation centre for all regional<br />
requirements”, said Mr Scott Fuson, Dow Corning’s President<br />
for ASEAN/ANZ.<br />
“At Dow Corning, we believe in sustainability. ASEAN/ANZ <strong>of</strong>fers<br />
a large pool <strong>of</strong> scientific talent that we will rely on to develop more<br />
advanced and sustainable solutions as we expand our relationships<br />
with local businesses and communities. The demand for siliconbased<br />
materials in a wide range <strong>of</strong> new and emerging applications<br />
is growing in the region. We are very confident that our focused<br />
efforts will continue to bring innovative silicon-based technology<br />
into applications that will enable us to meet the needs for a<br />
sustainable future”, said Mr Ian Wilson, Dow Corning’s Executive<br />
Director and Vice President - Geographies.<br />
Located in Solaris, Fusionopolis, a BCA Green Mark Platinuim<br />
Award winning building, the BTC was designed to reflect Dow<br />
Corning’s commitment to sustainability and innovation.<br />
With their diverse applications, silicones are present in all<br />
aspects <strong>of</strong> daily living. Silicones and silicon-based materials and<br />
applications are used to enhance performance <strong>of</strong> products<br />
in almost all industries operating in ASEAN/ANZ, including<br />
automotive, construction, electronics, renewable energy, textiles,<br />
personal care products and others.<br />
Mr Ian Wilson, Dow Corning’s Executive Director and Vice President - Geographies<br />
(on left) and Mr Scott Fuson, Dow Corning’s President for ASEAN/ANZ, at the<br />
ceremony marking the opening <strong>of</strong> the BTC.<br />
The lab facility at the BTC will be involved in applications development and will<br />
also serve as the innovation centre for all regional requirements.<br />
Dow Corning<br />
Dow Corning provides performance-enhancing solutions<br />
to serve the diverse needs <strong>of</strong> more than 25,000 customers<br />
worldwide. A global leader in silicones, silicon-based technology<br />
and innovation, Dow Corning <strong>of</strong>fers more than 7,000 products<br />
and services. Dow Corning is equally owned by The Dow<br />
Chemical Company and Corning, Incorporated. More than half<br />
<strong>of</strong> Dow Corning’s annual sales are outside the United States.<br />
Dow Corning’s global operations adhere to the American<br />
Chemistry Council’s Responsible Care initiative, a stringent set <strong>of</strong><br />
standards designed to advance the safe and secure management<br />
<strong>of</strong> chemical products and processes.<br />
Dow Corning ASEAN/ANZ<br />
Dow Corning in ASEAN/ANZ has worked closely with<br />
customers for nearly 30 years to help them be successful in<br />
local as well as in international markets. The company serves<br />
customers across the region from its regional head <strong>of</strong>fice<br />
in <strong>Singapore</strong> and from <strong>of</strong>fices in Indonesia, Malaysia, Thailand,<br />
The Philippines and Vietnam, besides serving the customer<br />
requirements in Australia and New Zealand. Dow Corning’s<br />
Science & Technology facility in <strong>Singapore</strong> enables collaboration<br />
with ASEAN/ANZ customers to provide innovative siliconebased<br />
solutions that are new to, or customised for the region.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
43
NEWS COVER STORY<br />
Environmental biotechnologist wins<br />
Lee Kuan Yew Water Prize 2012<br />
<strong>Singapore</strong> International Water Week recently announced that<br />
environmental biotechnologist Pr<strong>of</strong> Mark van Loosdrecht has<br />
been awarded the Lee Kuan Yew Water Prize 2012 for his<br />
breakthrough contributions in creating sustainable solutions in<br />
the field <strong>of</strong> wastewater treatment.<br />
The highlight <strong>of</strong> the <strong>Singapore</strong> International Water Week, the<br />
Lee Kuan Yew Water Prize is an international water award that<br />
recognises outstanding contributions towards solving global<br />
water problems by either applying technologies or implementing<br />
policies and programmes which benefit humanity.<br />
Pr<strong>of</strong> van Loosdrecht is responsible for introducing a paradigm<br />
shift in the understanding <strong>of</strong> the used water treatment process.<br />
As the fifth recipient <strong>of</strong> the Lee Kuan Yew Water Prize, chosen<br />
from over 61 illustrious nominations received from across 25<br />
countries, Pr<strong>of</strong> van Loosdrecht is recognised for pioneering<br />
an innovative biological process that provides a cost-effective,<br />
robust and sustainable way to remove unwanted pollutants from<br />
used water. This was made possible by the discovery <strong>of</strong> a unique<br />
group <strong>of</strong> bacteria which removes pollutants in used water using<br />
less oxygen and with no added organic carbon, compared to<br />
conventional processes.<br />
Pr<strong>of</strong> van Loosdrecht’s process, named Anammox, can greatly<br />
reduce the overall energy consumption, chemical usage and<br />
carbon emissions <strong>of</strong> conventional used water treatment plants.<br />
The use <strong>of</strong> Anammox shortens the conventional used water<br />
treatment process, where ammonia, a pollutant in used water is<br />
converted to harmless nitrogen gas, bypassing an intermediate<br />
nitrate form which is produced in the conventional used water<br />
treatment process.<br />
At the heart <strong>of</strong> the Anammox process is a group <strong>of</strong> bacteria that<br />
possesses a unique set <strong>of</strong> enzymes which enables them to convert<br />
ammonia to harmless nitrogen gas. The end result is a significant<br />
reduction in the energy consumption in used water treatment.<br />
Currently, used water treatment is an energy-intensive process.<br />
It is estimated that in most industrialised countries, the energy<br />
used in the water cycle takes up about 1% to 3% <strong>of</strong> a country’s<br />
total energy budget. A part <strong>of</strong> this energy may be considered<br />
wasted as the end product <strong>of</strong> used water treatment is discarded<br />
back into the environment.<br />
However, with the application <strong>of</strong> Pr<strong>of</strong> van Loosdrecht’s Anammox<br />
technology in used water treatment, biological nitrogen removal<br />
systems worldwide will see substantial energy savings.<br />
Commenting on Pr<strong>of</strong> van Loosdrecht’s achievement, Mr Tan Gee<br />
Paw, Chairman <strong>of</strong> the Lee Kuan Yew Water Prize Nominating<br />
44 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012<br />
Committee said, “Pr<strong>of</strong><br />
van Loosdrecht’s<br />
technology is set to<br />
create a paradigm shift in<br />
the used water treatment<br />
industry. The adoption<br />
<strong>of</strong> such energy-saving<br />
technology is essential<br />
for used water treatment<br />
plants seeking complete<br />
energy self-sufficiency<br />
and will be the future for<br />
the used water treatment<br />
industry. For that, the Pr<strong>of</strong> Mark van Loosdrecht.<br />
Lee Kuan Yew Water Prize celebrates Pr<strong>of</strong> van Loosdrecht’s<br />
outstanding achievement in the development <strong>of</strong> Anammox and<br />
honours his relentless pursuit for highly sustainable technologies<br />
that are critical for the future sustainability <strong>of</strong> urbanised cities”.<br />
The road to the development <strong>of</strong> the Anammox process was<br />
not an easy one. Although the theoretical possibility <strong>of</strong> such a<br />
process was established as early as the 1970s, it was only in the<br />
1990s that researchers at the Delft University <strong>of</strong> Technology, in<br />
the Netherlands, discovered the group <strong>of</strong> bacteria responsible<br />
for this phenomenon. Pr<strong>of</strong> van Loosdrecht then devised the<br />
engineering tools and systems to deliberately harness the natural<br />
properties <strong>of</strong> these bacteria. His ground-breaking work in<br />
marrying nature and engineering has formed the basis for many<br />
variants in use today and this technology is seeing increasing<br />
adoption worldwide.<br />
“I am truly humbled to receive one <strong>of</strong> the most prestigious<br />
awards recognised in the water industry and among our<br />
pr<strong>of</strong>ession. With this award, I am further encouraged to ensure<br />
that my technologies and research will continue to help create<br />
more sustainable solutions that are applicable to our modern<br />
world while protecting the quality <strong>of</strong> precious water”, said Pr<strong>of</strong><br />
van Loosdrecht.<br />
Pr<strong>of</strong> van Loosdrecht was instrumental in building the world’s first<br />
demonstration plant using the Anammox process in Rotterdam.<br />
As <strong>of</strong> January 2012, there are 16 referenced full-scale Anammox<br />
plants implemented by Paques (licensee <strong>of</strong> Pr<strong>of</strong> van Loosdrecht’s<br />
technology) and more than 30 full-scale variant plants in operation,<br />
in Netherlands, Austria, China, Japan and USA.<br />
<strong>Singapore</strong> is currently conducting a pilot trial <strong>of</strong> the anaerobic<br />
ammonia oxidation process at its water reclamation plant and<br />
this has shown positive results.
NEWS<br />
PUB, <strong>Singapore</strong>’s national water agency is looking into the<br />
adoption <strong>of</strong> this technology to improve energy efficiency.<br />
“Mark van Loosdrecht’s career is an outstanding example <strong>of</strong><br />
academic achievements translated into innovation as a result <strong>of</strong><br />
interdisciplinary research. His research will undoubtedly lead to<br />
further innovation, which makes him an excellent role model for<br />
young scientists and engineers studying at the Delft University<br />
<strong>of</strong> Technology as well as those that he touches through his<br />
international activities.” said Dr James L Barnard, winner <strong>of</strong> last<br />
year’s award and Global Practice & Technology Leader in Black<br />
& Veatch, USA.<br />
Pr<strong>of</strong> van Loosdrecht has dedicated his career to pushing<br />
the boundaries and challenging the paradigms in used water<br />
treatment. Aside from Anammox, Pr<strong>of</strong> van Loosdrecht is also<br />
credited with the development <strong>of</strong> Sharon, Nereda, CANON<br />
and BABE.<br />
Pr<strong>of</strong> van Loosdrecht is currently a full Pr<strong>of</strong>essor and the<br />
Group Leader <strong>of</strong> Environment Technology at Delft University<br />
<strong>of</strong> Technology. He did his Master <strong>of</strong> Science in Environmental<br />
Engineering at Wageningen University in the Netherlands and<br />
obtained his PhD in Microbiology and Colloid Chemistry at<br />
the same university in 1988. He has been lecturing at Delft<br />
University <strong>of</strong> Technology since 1988.<br />
The Lee Kuan Yew Prize award ceremony and banquet will<br />
be held at the Marina Bay Sands, on 2 July 2012 during the<br />
<strong>Singapore</strong> International Water Week 2012, the global platform<br />
for water solutions. As the winner <strong>of</strong> the Lee Kuan Yew Water<br />
Prize 2012, Pr<strong>of</strong> van Loosdrecht will deliver the 5 th <strong>Singapore</strong><br />
Water Lecture prior to the award ceremony, where both the<br />
Water Prize and the World City Prize will be presented to the<br />
respective laureates.<br />
The Lee Kuan Yew Water Prize<br />
Launched in 2008 to honour outstanding contributions by<br />
individuals or organisations towards solving the world’s water<br />
problems by applying innovative technologies or implementing<br />
policies and programmes which benefit humanity, the<br />
Lee Kuan Yew Water Prize is the highlight <strong>of</strong> the <strong>Singapore</strong><br />
International Week.<br />
Named after <strong>Singapore</strong>’s first Prime Minister Lee Kuan Yew,<br />
the Lee Kuan Yew Water Prize comes with a cash prize <strong>of</strong> S$<br />
300,000, an award certificate and a gold medallion. The award<br />
is solely sponsored by the <strong>Singapore</strong> Millennium Foundation, a<br />
philanthropic body supported by Temasek Holdings.<br />
The Lee Kuan Yew Water Prize 2012, together with the Lee<br />
Kuan Yew World City Prize 2012, will be presented at the Lee<br />
Kuan Yew award ceremony and banquet on 2 July 2012 to<br />
honour the laureates’ outstanding contributions towards liveable<br />
and sustainable urban development solutions.<br />
<strong>Singapore</strong> International Water Week<br />
The <strong>Singapore</strong> International Water Week is the global platform<br />
for water solutions. It brings policymakers, industry leaders,<br />
experts and practitioners together to address challenges,<br />
showcase technologies, discover opportunities and celebrate<br />
achievements in the water world. Comprising the Water Leaders<br />
Summit, Water Convention, Water Expo and Business Forums,<br />
it culminates in the presentation <strong>of</strong> the Lee Kuan Yew Water<br />
Prize, a prestigious international award to recognise outstanding<br />
contributions in solving global water issues.<br />
The 5 th <strong>Singapore</strong> International Water Week, themed ‘Water<br />
Solutions for Liveable and Sustainable Cities’, will be held from 1<br />
to 5 July 2012, in conjunction with the 3 rd World Cities Summit<br />
and the inaugural CleanEnviro Summit <strong>Singapore</strong>.<br />
CSC releases free design review tool<br />
Leading structural s<strong>of</strong>tware developer, CSC, has released<br />
Fastrak Reviewer, a brand new viewer and design review tool.<br />
This new and free s<strong>of</strong>tware enables structural engineers to<br />
share the models they create using CSC’s steel building design<br />
s<strong>of</strong>tware, Fastrak, with the entire project team including<br />
architects and clients.<br />
In practice, structural engineers will <strong>of</strong>ten develop their<br />
first model in Fastrak, very early in the design process. To aid<br />
both internal and external collaboration, project managers<br />
can now walk through and review the Fastrak model using<br />
intuitive controls to rotate, fly through and slice through the<br />
model. Fastrak Reviewer allows them to annotate the model<br />
with comments and points for clarification, using red-lining<br />
mark-up tools.<br />
“This new free product adds huge value to senior project<br />
managers who do not typically get involved with the detail<br />
<strong>of</strong> the Fastrak model. Using Fastrak Reviewer, they can now<br />
visualise, review and discuss the design with stakeholders<br />
and make comments without being involved in the in-depth<br />
detail <strong>of</strong> the Fastrak model”, said Mr Barry Chapman, Regional<br />
Director at CSC.<br />
Fastrak Reviewer is available as a free download at<br />
www.cscworld.com.<br />
With CSC’s Fastrak Reviewer, structural engineers can share models<br />
created with Fastrak, with the entire project team.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
45
NEWS COVER STORY<br />
My Waterway@Punggol receives<br />
international accolade<br />
<strong>Singapore</strong>’s first man-made waterway meanders through the entire Punggol eco-town to connect Punggol and Serangoon reservoirs.<br />
Developed by Housing & Development Board (HDB),<br />
My Waterway@Punggol received the Environmental<br />
Sustainability Grand Prize at the 2012 Excellence in<br />
Environmental Engineering Awards. It is the only Asian<br />
project to be among the winners this year.<br />
This is the first award for My Waterway@Punggol since its<br />
opening in October 2011.<br />
The Excellence in Environmental Engineering Awards are<br />
presented by the American Academy <strong>of</strong> Environmental<br />
<strong>Engineers</strong>, to recognise and promote quality in<br />
Environmental Engineering.<br />
The Environmental Sustainability Grand Prize recognises<br />
projects that support the quality <strong>of</strong> life while functioning<br />
within the carrying capacity <strong>of</strong> all systems, and seek to<br />
attain long-term balance <strong>of</strong> environmental stewardship,<br />
economic development, and social well-being.<br />
The Iconic Bridge at My Waterway@Punggol.<br />
46 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
Bentley donates s<strong>of</strong>tware to<br />
<strong>Engineers</strong> Without Borders<br />
Bentley Systems recently announced that it has donated a<br />
selection <strong>of</strong> 24 Bentley s<strong>of</strong>tware products, including MicroStation<br />
and ProjectWise, to <strong>Engineers</strong> Without Borders (EWB) at the<br />
EWB International Conference in Las Vegas.<br />
The products will be available for use by EWB’s 12,000 volunteer<br />
members in the USA, most <strong>of</strong> whom are university students, to<br />
help them design, engineer, and construct essential infrastructure<br />
in emerging economies throughout the world.<br />
EWB Australia currently has field volunteers across countries<br />
including Sri Lanka, Nepal, Cambodia and Timor. Bentley is a<br />
proud and ongoing silver partner <strong>of</strong> EWB Australia.<br />
The volunteers will access the s<strong>of</strong>tware through Bentley’s<br />
STUDENTserver self-service site, which will enable them to<br />
download, at no charge, current and future versions <strong>of</strong> the<br />
s<strong>of</strong>tware as well as training and technical support. In addition<br />
NEWS<br />
to MicroStation and ProjectWise, EWB volunteers will have<br />
access to WaterGEMS, WaterCAD, Bentley Map, and Structural<br />
Modeller, among other <strong>of</strong>ferings. Valued at approximately US$<br />
500,000 annually for a three-year period, this in-kind donation is<br />
the largest Bentley has made to EWB in its five-year relationship<br />
with the organisation.<br />
Bentley Systems<br />
Bentley is a global leader dedicated to providing architects,<br />
engineers, geospatial pr<strong>of</strong>essionals, constructors, and owneroperators<br />
with comprehensive s<strong>of</strong>tware solutions for sustaining<br />
infrastructure. Bentley’s mission is to empower its users to<br />
leverage information modelling through integrated projects<br />
for high-performing intelligent infrastructure. Its solutions<br />
encompass several platforms for infrastructure design, modelling<br />
and operation.<br />
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
47
NEWS COVER STORY<br />
BCA’s plan for improved accessibility<br />
Accessibility in <strong>Singapore</strong>’s built environment has improved<br />
over the years. In response to the recommendations <strong>of</strong> the<br />
Committee on Ageing Issues, BCA developed its Accessibility<br />
Masterplan in 2006. Since then it has facilitated the following key<br />
improvements in the built environment:<br />
• Close to 100% <strong>of</strong> public buildings that are frequented by<br />
general public are provided with at least basic accessibility.<br />
These include community clubs, government <strong>of</strong>fices, hospitals /<br />
polyclinics, libraries, MRT stations, bus interchanges / terminals,<br />
sport facilities, market and food centres, etc.<br />
• 88% <strong>of</strong> buildings along Orchard Road are now provided with<br />
at least basic accessibility, up from 41% in 2006.<br />
• More than 2,000 buildings have at least basic accessibility<br />
features, and it is published on the Friendly Buildings Portal.<br />
(http://www.friendlybuildings.sg)<br />
The first strategic thrust <strong>of</strong> the masterplan is to improve the<br />
design <strong>of</strong> new buildings and infrastructure so that the built<br />
environment is seamlessly connected and accessible not only to<br />
wheelchair users but also the elderly, families with children,and<br />
people with other disabilities. The mandatory requirement in<br />
the Accessibility Code, which was introduced in 1990, has led<br />
the way in achieving barrier-free accessibility in new buildings<br />
and those undergoing major addition and alteration works.<br />
The code was reviewed and enhanced thrice. It incorporates<br />
principles <strong>of</strong> Universal Design (UD), which take into<br />
consideration the physical, social and psychological needs <strong>of</strong> all<br />
possible users. UD features go beyond basic accessibility and<br />
include the provision <strong>of</strong> nursing rooms, smaller sized toilet<br />
facilities for children, and ergonomic features such as rounded<br />
edges. In the current review to be completed by the end this<br />
year, BCA together with the key stakeholders such as developers,<br />
architects, relevant government agencies, along with volunteer<br />
welfare associations and educational institutions will consider<br />
the inclusion <strong>of</strong> some <strong>of</strong> these Universal Design features in the<br />
Accessibility Code.<br />
Specifically, the stakeholders include <strong>Singapore</strong> Institute <strong>of</strong><br />
Architects (SIA), Real Estate Developers Association <strong>of</strong><br />
<strong>Singapore</strong> (REDAS), <strong>Singapore</strong> Association for Occupational<br />
Therapists (SAOT), National University <strong>of</strong> <strong>Singapore</strong> (NUS)<br />
and voluntary welfare associations such as Handicaps Welfare<br />
Association (HWA), Disabled People’s Association (DPA),<br />
<strong>Singapore</strong> Association <strong>of</strong> the Visually Handicapped (SAVH) and<br />
<strong>Singapore</strong> Action Group <strong>of</strong> Elders (SAGE).<br />
The second strategic thrust is focused on tackling future<br />
challenges in improving the accessibility <strong>of</strong> existing buildings built<br />
before 1990, as the mandatory requirements in the Accessibility<br />
Code do not apply retrospectively. Since upgrading to provide<br />
at least basic accessibility for pre-1990 buildings is on a voluntary<br />
basis, the challenge is to improve accessibility to these older<br />
buildings.<br />
Since 2006, BCA has been working with other public agencies to<br />
put in place a medium-term plan to upgrade their building stock.<br />
As <strong>of</strong> February 2012, almost all these public buildings frequented<br />
by the public have achieved at least basic accessibility. Examples<br />
<strong>of</strong> such buildings are community clubs, government <strong>of</strong>fices,<br />
hospitals/polyclinics, libraries, MRT stations, bus interchanges/<br />
terminals, sport facilities, market and food centres, etc.<br />
To incentivise the upgrading <strong>of</strong> existing private sector buildings,<br />
BCA introduced a five-year, S$ 40 million Accessibility Fund (AF)<br />
which was set up to help defray the cost <strong>of</strong> upgrading. As <strong>of</strong><br />
February <strong>of</strong> this year, 101 applications were approved. These<br />
include buildings like hotels, commercial and religious buildings.<br />
To encourage more owners <strong>of</strong> existing private sector buildings<br />
to upgrade their buildings, BCA will be extending the fund by<br />
another five years to 2016.<br />
The fund co-pays up to 80% <strong>of</strong> the cost for providing basic<br />
accessibility features to existing private buildings (except landed<br />
residential properties), subject to a cap <strong>of</strong> S$ 300,000 per<br />
project. BCA hopes that more building owners can benefit<br />
from the funding and consider coming on board to enhance<br />
the accessibility and user-friendliness <strong>of</strong> their buildings, which will<br />
eventually benefit users <strong>of</strong> these buildings and infrastructure.<br />
The third thrust <strong>of</strong> the masterplan sets out to ensure that<br />
accessible facilities provided are still available for their intended<br />
use and not removed or altered (for example, using the toilet<br />
for wheelchair users for storage, or converting accessible car<br />
parking lots to normal car parking lots).<br />
Regulations are in place to ensure accessible facilities are maintained.<br />
To-date, BCA has sent out a number <strong>of</strong> advice notices to ensure<br />
continued compliance, upon feedback from the public.<br />
ADVERTISERS’ INDEX<br />
ESTEEM INNOVATION –––––– INSIDE FRONT COVER<br />
JEC COMPOSITES ––––––––––––––––––––––– – PAGE 47<br />
MANCHESTER –––––––––––––– OUTSIDE BACK COVER<br />
BUSINESS SCHOOL<br />
MAPEI FAR EAST–––––––––––––– INSIDE BACK COVER<br />
PHILIPS ELECTRONICS ––––––––––––––––––––– PAGE 3<br />
SCHNEIDER ELECTRIC <strong>SINGAPORE</strong> ––––––– –– PAGE 5<br />
SCHNEIDER ELECTRIC IT <strong>SINGAPORE</strong> ––––––– PAGE 7<br />
WESTRADE GROUP LTD ––––––––––––––––––– PAGE 9<br />
48 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012
April 2012 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong><br />
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50 <strong>THE</strong> <strong>SINGAPORE</strong> <strong>ENGINEER</strong> April 2012