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drive&control local - Bosch Rexroth

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01 | 2011 USA<br />

FEATURE<br />

17<br />

“One of the reasons we chose <strong>Rexroth</strong> …<br />

is because of their flexibility and excellent<br />

engineering support. We worked very well<br />

together to design this package.”<br />

—Liz Lind, PMC Controls Manager<br />

<strong>Rexroth</strong>’s IndraDyn T direct<br />

drive motor rotates the<br />

mandrel turret through<br />

multiple stages to create the<br />

paper cup.<br />

blank container sidewalls into the machine; 2) a large mandrel<br />

turret that indexes the sidewalls through multiple wrapping,<br />

gluing, seaming and bottom application stations; and 3) a<br />

rimming turret for curling the top rim of the container.<br />

The <strong>Rexroth</strong> IndraMotion MLC platform replaces mechanical<br />

cams with digital electronic cams for each of the 18 machine<br />

axes. It creates an operating framework that will enable<br />

changeover from one complete tool set to another in a single<br />

shift, much faster than cam-driven machines would allow.<br />

IndraMotion MLC also provides a sophisticated array of<br />

programming tools, such as <strong>Rexroth</strong>’s CamBuilder program,<br />

to build and fine-tune electronic cams and motion sequences —<br />

tools that gave <strong>Rexroth</strong> a critical advantage as PMC assessed<br />

which platform to use to <strong>control</strong> its 2000S model.<br />

Along with programming the servo <strong>control</strong>s and motion-logic,<br />

another engineering challenge presented by the PMC 2000S<br />

was the selection and sizing of the motors for each axis, in<br />

particular the direct drive motors to turn the mandrel, transfer<br />

and gripper turrets.<br />

<strong>Rexroth</strong>’s IndraDyn T torque direct drive motors are optimized<br />

for high torques of up to 13,800 Nm. This enables PMC to satisfy<br />

another key requirement: stopping the machine motion within<br />

one index when needed (e.g., if a container fails to be ejected on<br />

the cup diverter) without harming either the machine’s<br />

mechanical systems or the drive itself.<br />

PMC launched its 2000S at the PackExpo 2010 conference and<br />

tradeshow, and the machine has been undergoing successful<br />

pilot operation at a customer operation since the launch.<br />

Contact: Dan Throne<br />

Email: daniel.throne@boschrexroth-us.com

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