Marking Technology - Grün GmbH

Marking Technology
Your competent partner
for Road Marking Technology
w w w . m a r k t e c - g r u e n . c o m
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Marking Technology
Innovative systems and complete solutions for the
production of high-quality markings
Devices and machines for the spray application of HS-paint, watersoluble
paint and cold spray plastic in AIRSPRAY- and in AIRLESSprocess.
Hot spray application of thermoplastic.
Devices and machines for thick-layer application of cold plastic and
thermoplastic
Devices and machines for structure markings (defined or
stochastic) / agglomerates made of cold plastic or thermoplastic
Complemental devices and products around marking:
Milling machines for line removal Bead dispenser Marking material
Road lane dryer
Accessories
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Marking Technology
Content
1. Hand-guided devices for paint, cold spray plastic, cold plastic,
thermoplastic and for the application of marking tape
Page 4 - 10
1.1 Air-Atomization technology (AIRSPRAY) for paint Page 4
1.2 AIRLESS technology for paint and cold spray plastic Page 4 - 5
1.3 Cold plastic application devices Page 6 - 7
1.4 Thermoplastic application devices and pre-heaters Page 8 - 9
1.5 Automatic Tape Applicator Page 10
2. Self-propelled sit-on machines for paint, cold spray plastic 1:1/98:2,
cold plastic 98:2 and thermoplastic
Page 11 - 15
2.1 Model range UNIZET Page 11
2.2 Model range COMBIZET Page 12
2.3 Model range GM-1000 Page 13
2.4 Trucks and marking superstructures Page 14
2.5 Machines with special equipment for airport- and bicycle lane marking Page 15
3. Further tools, machines and accessories Page 16 - 19
3.1 Milling machines for line removal Page 16 - 17
3.2 Bead guns, bead dispensers Page 18
3.3 Road lane dryer Page 18
3.4 Accessories Page 19
3.4.1 Pre-marking tools Page 19
3.4.2 Spray guns Page 19
3.4.3 Marking material Page 19
3.5 Transport trailers Page 19
4. Sales clerks Page 20
Please note: This brochure shall give an overview on our wide product range. Please ask for detailed single
brochures and quotations according to your requirements.
The following table helps to find the suitable product:
Marking
material
City
LineLazer
LineLazer
HS 130-2K
HS 200-2K
DUROZET
5 / 11
200
DUROZET
A50/150
200
THERMOZET2
THERMOZET100
THERMOLAZER
Automatic Tape
Applicator
sit-on machines
UNIZET
COMBIZET
GM-1000
Marking tape
HS-paint
CSP 1:1/98:2
CP 98:2
Flat line
CP 98:2
Profile
CP 98:2
Structure
Thermopl.
Flat line
Thermopl.
Profile
Thermopl.
Structure
Hot spray
Page 4 4 – 5 5 6 – 7 6 – 7 8 10 11 – 13 14
trucks
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Marking Technology
1. Hand-guided devices for paint, cold spray plastic, cold
plastic, thermoplastic and for the application of
marking tape
1.1 Air-atomization technology (AIRSPRAY) for paint
Model range City
Paint spraying devices of the model range City work according to the airatomization
principle AIRSPRAY. They are suitable for application of
high-solid marking paints on solvent or water base.
Options as for example drive unit, hand spray gun and bead dispenser
are available.
Devices of the model range City are used with preference on
car-parks, multi-storey car parks, at keep-out areas and for repair
markings.
City - 5
City - 100
_______________________________________________________________________________________
1.2 AIRLESS – Technology (high-pressure spraying) for paint and
cold spray plastic
Model range LineLazer
(with LineDriver)
Paint spray devices of the model range LineLazer work with AIRLESS–
technology (high-pressure-atomization-technique without air).
In this case the paint is compressed in special pumps and sprayed by means
of special AIRLESS – nozzles. The results are
little overspray
sharp-edged lines
even paint distribution even at wide lines
AIRLESS – technique is suitable especially for HS-paints on water base,
because no hot compressor air for atomization is used. The spraying width can
be adjusted very easily. Line widths up to 50 cm are possible with the wide line
spraying unit (option)
LineLazer IV 3900 G
with 2 spray guns
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Marking Technology
A wide model range with various equipment and pump capacity is available.
For example, GRÜN offers the LineLazer IV 200 HS including compressor
upgrade and optionally with bead gun, electronic skip-line control and hookup
kit for spraying hardener/primer (“OnLine-System”).
The wide range of accessories leaves nothing to be desired.
LineLazer with AUTO-LAYOUT-System
LineLazer IV 200 HS Kompressor
The LineDriver upgrades your LineLazer to a self-propelled sit-on machine.
The units are connected by means of a ball valve coupling. Increased capacity
and improved quality make the usage at big parking spaces, airports (taxi
ways) and road construction sites profitable!
The LineDriver with compressor upgrading developed by GRÜN allows the
operation of a skip-line control and a bead gun and turns each LineLazer to a
fully fledged small marking machine.
LineLazer with LineDriver
LineLazer HS 130-2K, LineLazer HS 200-2K
The models LineLazer HS 130-2K and HS 200-2K are mobile, handpushed
devices for efficient application of 2-component cold spray
plastic with mixing ratio 1:1.
powerful, hydraulically driven GRACO airless pumps,
capacity each pump max. ca. 7.5 l/min.
good line quality, little overspray
no flushing procedure necessary because of external mixing
easy to transport, immediately ready for use
both for line marking and for use with hand spray gun
(available as accessories)
bead dispensing unit available as option
The LineLazer HS 200-2K is also suitable to apply 50 cm wide lines
with appropriate nozzle kit.
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1.3 Cold plastic application devices
Model range DUROZET
DUROZET – 5 G
DUROZET – 11 GPP
DUROZET – A50
The DUROZET model range allows efficient processing of cold
plastic (CP).
DUROZET – 5 G for flat lines up to 3 mm coating thickness.
Standard line width 10 – 30 cm.
Marking Technology
DUROZET – 5 G
DUROZET – 11 GPP for flat lines and profile markings. The
device is equipped serially with a roller bead dispenser with
electrically driven accelerator roller.
Standard line width 10 – 30 cm.
DUROZET - 11 GPP
The DUROZET – A50 is a device for producing structure
markings (agglomerates) up to 50 cm width. The sophisticated
construction with battery driven structure roller and laterally
positioned application unit allows e.g. near-edge marking or
the production of angle keep-out areas in one go.
DUROZET - A 50
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Marking Technology
DUROZET – 150
DUROZET – 200
The DUROZET-150 allows to apply open structure markings
(agglomerates) up to 50 cm line width.
The device is as standard equipped with drive unit and bead
roller dispenser.
DUROZET – 150
The DUROZET-200 is, depending on the equipment, suitable for
the application of flat lines, rib-lines and open structure
markings (agglomerates).
The standard configuration includes already gasoline engine,
compressor, hydraulic drive, cold plastic material tank
(capacity ca. 30 litres), hardener tank and mixing unit. In
addition, one screed box for flat lines 12 cm as well as a bead
gun for a spreading with up to 30 cm is included in the scope
of supply.
Available as option:
Screed boxes for flat lines, structure markings* and rib-lines*
for line widths 12 cm, 15 cm, 25 cm, 30 cm,
electronic skip-line control, upgrading kits for structure
markings resp. rib-lines
(* use in combination with the appropriate upgrading kits for
structure markings and rib-lines)
DUROZET - 200
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Marking Technology
1.4 Thermoplastic application devices and pre-heaters
THERMOZET – 2/E
THERMOZET – 100
THERMOLAZER/THERMOLAZER PROMELT
Economic, user-friendly devices – developed from
practitioners for practice.
Placing the application tool at the right side allows nearedge
marking. The screed box heating keeps the material
liquid even during working breaks.
The THERMOZET–2 is the practical hand device for small
construction sites. The special screed box with extra large
capacity and hard-metal gliding skids is available in the
standard widths 10 – 30 cm.
THERMOZET - 2
The THERMOZET-100 with drive unit, thermoplastic vessel
with automatically controlled propane heating and
electronic temperature control as well as bead roller
dispenser (option) combines high performance with
handiness. Standard line width 10 - 30 cm.
The THERMOLAZER impresses with user-friendly
performance, big tank capacity and innovative SmartDiescreed
box technology.
Those who want to avoid the use of a separate pre-heater
should decide for the THERMOLAZER PROMELT. The
economic ProMelt-system allows to melt the thermoplastic
directly in the application device.
The infrared heated SmartDie-screed boxes are available
for line widths 10 - 30 cm and also for double lines.
A bead dispensing unit for single lines is delivered serially
with the machine, bead dispensers for double lines are
available as accessories.
The THERMOLAZER and THERMOLAZER PROMELT can
be combined with the drive unit LineDriver.
THERMOZET - 100
THERMOLAZER with LineDriver
THERMOLAZER PROMELT
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Marking Technology
Thermoplastic pre-heaters
Hand torches
GRÜN offers a wide range of various thermoplastic pre-heaters.
The experience gained over decades in the production of boilers
for different materials from bitumen up to mastic asphalt has
been used for the construction and production of the
thermoplastic pre-heaters.
The range:
"vertical" boilers up to 800 litres
"horizontal" boilers up to 1,800 litres, also bigger on
request
direct or indirect heating; a special heating technology
allows a quasi-direct gentle heating without thermal oil
optionally propane gas- or diesel oil heating
high heating efficiency by optimized heating chambers
fully automatic temperature control
stationary versions for installation on carrier vehicles or
completely mounted on high-speed trailer chassis;
double boilers for especially effective operation
RTK 800 stationary
At each thermoplastic construction site a hand torch has to be
available. GRÜN offers a large range of these products, too.
RK 550 on high-speed trailer chassis
RTDK 1000 stationary
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1.5 Automatic Tape Applicator FVM 700G / ATA
Marking Technology
fully hydraulic machine
integrated hydraulic tape pressing device for one-man-operation according to
3M-specification
cutter with automatic trigger, skip line control by PLC
hydraulically operated lifting device for turning the machine
application data registration (temperature/dampness, location, applied quantity)
and transfer to Grün-Data Server (subject to the availability of appropriate networks)
mechanic steering unit for small application radius
near-edge application
optimised ergonomics
optionally: video-monitor-aiming system
Our solution for safe loading and transportation of the
Automatic Tape Applicator:
special transport trailer with lowerable platform
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Marking Technology
Self-propelled sit-on machines for paint, cold spray plastic
1:1 / 98:2, cold plastic 98:2 and thermoplastic
2.1 Model range UNIZET
The UNIZET is the compact, manoeuvrable and high-performance
universal machine.
The separable machine frame allows a field-tested quick
change of the application aggregate. The machine can be
equipped with all common application techniques.
hydrostatic drive on both rear wheels with continuous speed
control
powerful wheel rotor motors for steep inclines and high
constant load
UNIZET with paint spray technique
turbo diesel engine with electronic control for optimized
engine operation at all load conditions; on request available
with particulate filter
rotary compressor with high air flow and low noise and
vibration
well-dimensioned cooler for reliable operation also at
extreme conditions of temperature and load
mechanical precision steering
separable machine frame, allows field-tested quick change of
the application aggregate
available with all common application techniques
UNIZET with cold plastic technique
UNIZET with cold plastic technique
UNIZET with airless technique
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Marking Technology
2.2 Model range COMBIZET
The COMBIZET is the machine for daily usage on all kinds of
construction sites. Its dimension combines high-performance
with flexibility.
By means of interchangeable aggregate pallets available as
paint machine with atomizing air-* or airless
spray technology
paint and cold spray plastic machine with 1:1- or 98:2-
system and airless spray technology
cold plastic application machine with closed
98:2 – system
thermoplastic application machine with screed box
technology, THERMO-Air-Jet for structure markings or
with hot spray technology*
COMBIZET – 3S with airless technique 1:1
* Hot spray and/or AIRSPRAY – technology requires the installation of
a bigger compressor.
GRÜN offers a practice-related, economic solution with the idea
to equip basic machines with interchangeable pallets. The
COMBIZET can carry different marking technologies. The
particular aggregates are mounted on quick-exchange-palettes.
The conversion (changing from one pallet to another) requires
only short time. All necessary energy supplies as hydraulics,
pneumatics and electrics are connected via quick hitches.
Advantages:
When buying a machine you do not determine one
application technique in every case. By means of buying an
interchangeable palette for conversion (later) you are
competitive at any time with low investments.
A basic machine with several interchangeable palettes saves
money.
COMBIZET – 2 with 1 component airless technique
COMBIZET – 2 with hot spray technique
COMBIZET – 2 with thermoplastic technique
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Marking Technology
2.3 Model range GM-1000
Universell
The GM-1000
einsetzbare
is the modern, high-performance marking
Markierungsmaschine, machine also for large marking jobs durch on highways or airports.
The big tank capacities enable high application performance.
Wechselpalettentechnik ausrüstbar mit allen
gängigen On the robust Markierungssystemen
machine chassis all established marking
techniques can be mounted, like
paint spray technique
1- or 2- component airless technique
cold plastic technique
hot spray technique
thermoplastic technique, also with extruder unit.
Besides, the GM-1000 can also be delivered with combined
aggregates, e.g. thermoplastic/airless or hot spray/
thermoplastic.
GM-1000 Airless
GM-1000 Thermo
GM-1000 Thermo/Airless
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Marking Technology
2.4 Truck machines and marking superstructures
Model range UNI
Under the model name UNI GRÜN delivers all marking technologies
on MERCEDES-BENZ trucks or on the vehicle you desire. Also so
called communal vehicles (MULTI-CAR, X-Series and others) are
suitable as carrier vehicle.
Here also applies:
Superstructures for all marking systems are available.
Furthermore we equip and/or modify marking machines of all
manufacturers – used or new - with our systems.
We produce complete superstructures with power station for selfinstallation
on available carrier vehicles according to your individual
requirements.
A particularly attractive version is the
RoadLazer
Three pumps allow a high application capacity or the (simultaneous)
processing of three colours!
The equipment can easily be installed on nearly every loading
platform, e.g. on pick-ups, small lorries or big trucks and converts
every suitable vehicle to a marking machine.
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Marking Technology
2.5 Machines with special equipment for airport- and
bicycle lane marking
ll
The competent team of GRÜN develops individual, customized
machine solutions, based on the wide range of proven machine
models and application techniques.
Special requirements on the machine equipment do e.g. apply
for professional marking jobs on airports or bicycle lanes.
Usual features of such machines are e.g. several material tanks
and/or paint pumps for the simultaneous application of several
colours (e.g. for taxi ways), as well as special marking units for
extremely wide lines up to 160 cm or more.
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3. Further tools, machines and accessories
3.1 Milling machines for line removal
Model range LineEx
Marking Technology
For professional line removal GRÜN offers currently four
milling machines within the LineEx range:
LineEx 10
LineEx 15
LineEx 20 – Diamond
LineEx 30
The machines are designed for economic operation, gentle to
the surface, and are suitable for removing paint, cold spray
plastic, cold plastic and thermoplastic – depending on the
installed milling tool.
LineEx 15
LineEx 15
millling tools
LineEx 30 during operation
LineEx 20 – Diamond during operation
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Marking Technology
Model range
GrindLazer
For professional line removal GRÜN offers currently three
milling machines within the GRACO GrindLazer range:
GrindLazer 270
GrindLazer 390
GrindLazer 480
Line Removing Machine GRACO GRINDLAZER TM 270
Typical Applications:
max. working width:
Traffic paint removal
Thermoplastic removal
Smoothing uneven surfaces
20.5 cm
average removal rate
at ca. 3 mm milling depth: ca. 55 m²/h (hand-guided)
ca. 120 m²/h (with LineDriver)
Line Removing Machine GRACO GRINDLAZER TM 390
Typical Applications:
max. working width:
Traffic paint removal
Thermoplastic removal
Epoxy coating removal
Smoothing uneven surfaces
25.5 cm
GRINDLAZER 270
GRINDLAZER 390
average removal rate
at ca. 3 mm milling depth: ca. 75 m²/h (hand-guided)
ca. 160 m²/h (with LineDriver)
Line Removing Machine GRACO GRINDLAZER TM 480
Typical Applications:
max. working width:
Traffic paint removal
Thermoplastic removal
Epoxy coating removal
Smoothing uneven surfaces
Inlay
Grooving
25.5 cm
average removal rate
at ca. 3 mm milling depth: ca. 195 m²/h
GRINDLAZER 480
The GrindLazer 480 with Reverse/ “Up-Cut” cutting direction
requires the use of a LineDriver drive unit!
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3.2 Bead guns, bead dispensers
Marking Technology
Different application systems for reflective beads are available:
Hand bead dispenser
Pneumatic bead guns, as hand gun or for installation on machines
Bead roller dispenser for installation on marking machines, including
accelerator roller and metering roller; for constant or path-dependent
application of drop-on material; mechanically driven via ground wheel
or electric drive. The delivery rate of the dispenser can be adjusted.
Bead dispensing trolley without metering roller
Bead dispensing trolley with metering roller and electrically driven
accelerator roller
3.3 Road lane dryer
The powerful road lane dryer GST is ideally suitable for all
drying jobs around road marking.
Furthermore the removal of marking tapes is much easier
and faster after warming up the tapes with the road lane dryer
GST with especially extended burner head.
The road lane dryer GST, equipped with the appropriate addon
kit, can be combined with the drive unit LineDriver and
thus allows comfortable operation while seating.
road lane dryer GST with LineDriver
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Marking Technology
3.4 Accessories
3.4.1 Pre-marking tools
Pre-marking units for marking machines
Pre-marking rope
Pre-marking paint
3.4.2 Spray guns
Hand spray guns
Mixing heads
Automatic guns
3.4.3 Marking material
High-Solid paint
Cold plastic material
2-component cold spray plastic
Thermoplastic
Reflective beads
GRÜN offers a wide range of tools and accessories for road marking. Please ask for detailed quotations!
3.5 Transport trailers
GRÜN delivers various trailer models, according to your individual requirements. Please ask for detailed quotations!
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Marking Technology
4. Sales clerks:
4.1 Sales clerks office
Mr. Tessfom Zemichael
Phone: +49 (0)271/3988-156
Fax: +49 (0)271/3937207 or (0)271/3988-159
E-mail:
t.zemichael@gruen-gmbh.de
Homepage: www.marktec-gruen.com
Mrs. Melanie Stahl
Phone: +49 (0)271/3988-101
Fax: +49 (0)271/3937207 or (0)271/3988-159
E-mail:
m.stahl@gruen-gmbh.de
Homepage: www.marktec-gruen.com
4.2 Field service
Mr. Frank Lohse
Mobile: +49 (0)170/8689999
Phone: +49 (0)271/3988-156
Fax: +49 (0)271/3937207 or (0)271/3988-159
E-mail:
f.lohse@gruen-gmbh.de
Homepage: www.marktec-gruen.com
GRÜN GmbH
Spezialmaschinenfabrik Straßenmarkierungsmaschinen
Siegener Str. 81-83 - D-57234 Wilnsdorf-Niederdielfen
Tel. +49(0)271/3988-0 – Fax: +49(0)271/3988-159
Internet-Adresse: www.marktec-gruen.com
E-mail: info@marktec-gruen.com
update 11.03.2012
Technical modifications reserved! Figures partly show special design!
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