Info 1 2008 Engl - Buderus Edelstahl Gmbh
Info 1 2008 Engl - Buderus Edelstahl Gmbh
Info 1 2008 Engl - Buderus Edelstahl Gmbh
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
11 th Year· Issue 1 · May <strong>2008</strong><br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH<br />
<strong>Buderus</strong>straße 25<br />
D-35576 Wetzlar<br />
Phone +49 (0) 64 41/3 74-0<br />
Fax +49 (0) 64 41/3 74-28 82<br />
info@buderus-steel.com<br />
www.buderus-steel.com
<strong>Edelstahl</strong><br />
Magazine for<br />
Customers and<br />
Employees<br />
1/<strong>2008</strong>
Contents<br />
4<br />
10<br />
2<br />
€ 2.3 million investment in steel<br />
mill energy-saving project<br />
Classic water tower makes<br />
way for progress<br />
l The Company<br />
4 Evaporation cooling at electric<br />
furnace 6<br />
€ 2.3 million investment in steel mill<br />
energy-saving project<br />
6 Continuous Improvement<br />
programme launched<br />
“Better is best”<br />
8 € 15,000 for children’s projects<br />
Donations instead of Christmas<br />
presents<br />
9 Africa hammer celebrates<br />
its second birthday<br />
Project in Togo, West Africa,<br />
successfully under way<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
10 Classic water tower makes way<br />
for progress<br />
12 Aircraft, travel, and time<br />
Bernhard Pauly retired<br />
at the end of the year<br />
13 <strong>Buderus</strong> <strong>Edelstahl</strong><br />
donates prize money<br />
Fröbel school in Wetzlar<br />
welcomes donation<br />
14 Tough steel images<br />
Industrial photographers<br />
at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
16 Celikmetal boosts <strong>Buderus</strong> <strong>Edelstahl</strong><br />
activities in the Bosporus<br />
Presence in Turkey expanded<br />
14<br />
9<br />
Tough<br />
steel images<br />
Africa hammer celebrates<br />
its second birthday<br />
l Tool Steel/Engineering Steel<br />
18 Global Meeting 2007<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>’s international sales<br />
partners welcomed in Weilburg<br />
20 Special steel bonds<br />
<strong>Buderus</strong> and Bogner:<br />
A successful international partnership<br />
over many years<br />
22 Finnish Polarputki Oy managers<br />
in Wetzlar<br />
Three-day trainee programme<br />
at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
24 Fifth International Gear Steel<br />
Symposium in the Wetzlar civic hall
16<br />
20<br />
Celik metal boosts <strong>Buderus</strong> <strong>Edelstahl</strong><br />
activities at the Bosporus<br />
<strong>Buderus</strong> and Bogner:<br />
special steel bonds<br />
26 International meeting around the<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> tower<br />
Another successful year for the Euromold<br />
expo<br />
l Employees<br />
27 CR & T Board Meeting<br />
Special steel for commercial vehicles<br />
on the agenda<br />
27 <strong>Buderus</strong> <strong>Edelstahl</strong> becomes a member<br />
of the Drive Technology Research<br />
Association<br />
28 Introducing Jennifer Schneider<br />
Heat Treatment Supervisor<br />
Career profi les at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
29 Böhler-Uddeholm Management<br />
Academy Stage 1 welcomed at<br />
<strong>Buderus</strong> <strong>Edelstahl</strong><br />
30 Series of lectures on “Recent developments<br />
in metal forming” at the IBF<br />
30 Long service awards<br />
30 Deaths<br />
l News<br />
31 Recommended reading<br />
“Tool making in plastics processing”<br />
31 <strong>2008</strong> dates<br />
31 Imprint<br />
Dear Readers,<br />
As we look back on a<br />
successful 2007, we wish<br />
to thank our customers<br />
for the confi dence they<br />
have placed in us, and<br />
for our constructive<br />
collaboration. We also<br />
wish to thank our<br />
employees, whose<br />
commitment and dedication<br />
made it possible<br />
to achieve this goal.<br />
We have a full programme<br />
for <strong>2008</strong>, and<br />
have set ourselves further<br />
goals.<br />
In this issue we want<br />
to bring you some highlights from our<br />
company’s activities. These include<br />
intro ducing a continuous improvement<br />
process to replace the existing company<br />
suggestion scheme. We also<br />
introduce two of our sales partners –<br />
Celik Metal, and Bogner – and report<br />
on various symposiums and professional<br />
development events.<br />
One new feature in this magazine is<br />
the series “Career profi les at <strong>Buderus</strong><br />
<strong>Edelstahl</strong>”, regularly introducing<br />
employees in various vocations.<br />
We also include reports on the<br />
causes that <strong>Buderus</strong> <strong>Edelstahl</strong> has<br />
supported over the past year.<br />
We trust you enjoy reading this issue.<br />
With our sincere best wishes,<br />
The Management Team<br />
Karl-Peter Johann<br />
Jens Mohr<br />
Editorial<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 3
The Company<br />
€ 2.3 million investment in steel mill energy-saving project<br />
Evaporation cooling at electric furnace 6<br />
4<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong>
In addition to constant improvement of<br />
technological processes to achieve economic<br />
goals and enhance quality, saving<br />
energy is a key task when it comes to<br />
environment protection and resource<br />
husbandry. Climate change and its consequences<br />
call for rapid action.<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> has risen to this challenge<br />
by investing € 2.3 million this year in<br />
new plant to generate process steam and<br />
make it available for downstream use.<br />
Turning the coarse separator in situ<br />
The company has invested in an evaporation<br />
cooling system for the exhaust gas<br />
fl ow from electric arc furnace 6 in the<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> steel mill. The system<br />
pumps pressurised water through the<br />
exhaust gas pipe of the furnace (connected<br />
load 57MW; oxygen gas burner 18 MW);<br />
the water is heated up by the exhaust gas,<br />
and some of it evaporates. The steam-water<br />
mix is separated in the steel mill, and the<br />
steam is stored, to be drawn off as required<br />
by steel degassing (steam jet).<br />
Wolfgang Wichert has headed the <strong>Buderus</strong><br />
<strong>Edelstahl</strong> steel mill since 1 January<br />
<strong>2008</strong>. The previous incumbent, Dr Klaus<br />
Schäfers, has left the company. Wolfgang<br />
Wichert has 18 years’ experience of the<br />
steel industry, and was previously head<br />
of the steel mill at Lech-Stahlwerke<br />
GmbH in Meitingen, Bavaria.<br />
Wolfgang Wichert is 46 years old, and<br />
comes from the Emsland district. He has<br />
found it easy to adapt to the typical<br />
hearty Hessian style of the local area, and<br />
after barely three months in Wetzlar has<br />
been able to conclude, “The decision to<br />
come to <strong>Buderus</strong> <strong>Edelstahl</strong> was the right<br />
one. I’m pleased to contribute to the success<br />
of this innovative company.”<br />
The Company<br />
Coarse separator delivered from Turkey by truck<br />
Previously this process steam had to be<br />
generated by a gas boiler. The new plant<br />
generates 100% of the process steam itself,<br />
and also contributes to the plant’s steam<br />
network. On average throughout the year<br />
it generates at least 5 tonnes of steam per<br />
hour. This represents a saving of about 3.8<br />
million standard cubic metres of gas a year,<br />
and more than 7,000 tonnes of CO 2.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 5
The Company<br />
Directors Jens Mohr, Karl-Peter Johann with Continuous Improvement representatives Stefan Schmidt, Sebastian Zimmermann, Rolf Schmidt (works council), and<br />
Manfred Becker (from left to right)<br />
“Better is best”<br />
Continuous Improvement<br />
programme launched<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> initiated the establishment of a systematic continuous improvement<br />
process (KVP) with the help of external advisers in late 2007, which will benefi t<br />
employees and customers throughout the world. The aims are to further intensify<br />
customer orientation, process optimisation and cross-departmental communication<br />
on the use of resources and synergies.<br />
The new Continuous Improvement programme<br />
replaces the previous company<br />
suggestion scheme system, providing a<br />
uniform structure for the whole company.<br />
By systematically and continuously working<br />
on improvements, whilst constantly<br />
reducing defects, the Continuous Improvement<br />
programme ensures high process orientation<br />
and process reliability. The programme<br />
provides the right tools to establish<br />
appropriate measures and implement<br />
the results effectively. This creates greater<br />
fl exibility and enables rapid response to<br />
changed conditions in the marketplace,<br />
with customers and with competitors – a<br />
6<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
factor that will secure <strong>Buderus</strong> <strong>Edelstahl</strong>’s<br />
continued position as a market leader in<br />
the fi eld of high-grade special steels.<br />
Kai-Zen: change for the better<br />
Continuous Improvement was in principle<br />
developed from the Japanese Kai-Zen, a<br />
management concept that involves all<br />
levels of a company to achieve gradual<br />
improvement by increased involvement of<br />
employees, strengthening the company’s<br />
competitive position. Process quality, product<br />
quality and service quality are the<br />
main focus of continuous teamwork.<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> is using its Continu-<br />
ous Improvement programme to pursue a<br />
corporate culture that expressly welcomes<br />
the involvement of each employee, in<br />
which ideas are contributed and rewarded.<br />
“We developed the programme jointly with<br />
the works council”, says Jens Mohr, Commercial<br />
Director of <strong>Buderus</strong> <strong>Edelstahl</strong>, “and<br />
we are convinced that every employee can<br />
contribute good ideas to promote the company’s<br />
prosperity.<br />
All employees will be able to engage in<br />
the Continuous Improvement programme,<br />
and to make a truly personal contribution<br />
to the company’s ongoing development.”<br />
The Technical Director Karl-Peter Johann<br />
comments, “We are sure all our employees<br />
will be fully committed to this as well –<br />
after all this enables them to make a long<br />
term contribution to our competitiveness<br />
and thus also to secure their own jobs.”<br />
The company’s Continuous Improvement<br />
Offi cer Manfred Becker believes that<br />
the programme will harness much positive<br />
energy. “Playing an active role in shaping<br />
the future of <strong>Buderus</strong> <strong>Edelstahl</strong>, being able<br />
to contribute suggestions, seeing your<br />
ideas become reality, that is a great feeling<br />
– and you get paid for it.” Manfred Becker
and his team are working together with<br />
many other people on systematic implementation<br />
of the programme. Six Continuous<br />
Improvement teams will be formed in<br />
the pilot phase.<br />
Coordination for the steel mill is being<br />
handled by Karl-Heinz Spengler, Ralf Rech<br />
is responsible for the forge, and Sebastian<br />
Zimmermann is coordinating the administrative<br />
sector.”<br />
The Continuous Improvement teams<br />
report through the coordinators to the<br />
Continuous Improvement offi cer, receiving<br />
direct technical support through contacts<br />
in the Human Resource, Controlling, Quality<br />
Assurance, Process Engineering, Technology<br />
and IT departments. The Continuous<br />
Improvement programme is managed by a<br />
control group made up of senior management,<br />
divisional management, departmental<br />
management, divisional management,<br />
The Th Continuous C ti IImprovement t organization i ti structure t t<br />
departmental management, the works<br />
council, and the Continuous Improvement<br />
representatives team. Their task is to monitor<br />
the progress of the Continuous Improvement<br />
programme, and to ensure favourable<br />
conditions for close cooperation by removing<br />
barriers.<br />
Good ideas are rewarded<br />
Ideas contributed are fi rst logged by the<br />
Continuous Improvement team concerned<br />
according to standardised criteria, then<br />
action is formulated, and reviewed by divisional<br />
and departmental management.<br />
Every measure that is implemented is<br />
rewarded. The reward is received by the<br />
Continuous Improvement team that contributed<br />
and developed the proposal. The<br />
amount of the reward relates to the annual<br />
net benefi t that the improved measure<br />
brings. It is paid to all team members in<br />
Continuous Improvement control group/core team<br />
The Company<br />
equal parts. Implemented ideas that cannot<br />
be measured in concrete fi gures are<br />
rewarded according to a standardised<br />
reward table, and those that cannot meaningfully<br />
be implemented in a foreseeable<br />
timeframe receive a recognition award.<br />
Uniform, clearly structured checklists<br />
for recording improvement ideas are available<br />
to employees, for example in a Continuous<br />
Improvement box at the main<br />
entrance, in the workshops, foreman’s<br />
offi ces and secretariats, and on the intranet<br />
“For us Continuous Improvement is now<br />
an integral component of the <strong>Buderus</strong><br />
<strong>Edelstahl</strong> corporate strategy”, says Jens<br />
Mohr, “for which we set aside time and<br />
resources to support and drive forward this<br />
continuous process. The more intensively<br />
we do this, the stronger <strong>Buderus</strong> <strong>Edelstahl</strong><br />
will become.”<br />
Continuous Improvement contacts Continuous Improvement representative team<br />
Human Resources ⇒ Kison<br />
Controlling ⇒ Grünen<br />
Quality Planning/ ⇒ Bartzsch, Vetter, Caspari<br />
Process Engineering ⇒ Mauritz<br />
Engineering ⇒ Veit, Daniel, Philipp<br />
IT ⇒ Holland<br />
Steel Mill Coordinator<br />
Forge coordinator<br />
Mohr, Johann, Rech, Hammer, Spengler,<br />
Becker, Schmidt, Zimmermann, works council<br />
Becker, Schmidt, Zimmermann<br />
Administration coordinator<br />
Spengler Rech Zimmermann<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 7
The Company<br />
€ 15,000 for<br />
children’s<br />
projects<br />
Donations instead of<br />
Christmas presents<br />
In 2007 <strong>Buderus</strong> <strong>Edelstahl</strong> donated<br />
€ 3,000 to each of fi ve children’s<br />
projects, instead of sending Christmas<br />
gifts to customers. The cheques were<br />
handed over at the end of December in<br />
the main administrative block at<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>.<br />
For several years now <strong>Buderus</strong> <strong>Edelstahl</strong> has<br />
been providing fi nancial support to welfare<br />
causes instead of sending Christmas presents<br />
to customers. For example a donation<br />
went to the children’s heart centre in Giessen<br />
in 2005, and to 4 crèches in Wetzlar in<br />
2006. Several projects will all benefi t in<br />
2007. “We are doing this to promote young<br />
talent”, emphasised Jens Mohr, Commercial<br />
Director of <strong>Buderus</strong> <strong>Edelstahl</strong>, at the cheque<br />
presentation ceremony. Together with the<br />
Technical Director Karl-Peter Johann, he<br />
took the opportunity to explain briefl y to<br />
the representatives of the children’s projects<br />
what <strong>Buderus</strong> <strong>Edelstahl</strong> is about – making<br />
The new children’s kitchen in the Dandelion day nursery<br />
8<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
Susanne Pilz, Heike Grotstollen, Petra Schönfeldt, accompanied by the children Joline Keller (left ) and<br />
Sophie Aranega from the “Dandelion” nursery, Karin Knoth, Marion Kunz and Roland Esch (from left to right)<br />
appreciate the donation from <strong>Buderus</strong> <strong>Edelstahl</strong>. The cheques were presented by Karl-Peter Johann,<br />
Anne Kuhlmann (1 st and 2 nd from the left) and Jens Mohr (third from the left)<br />
input material for crankshafts and steering<br />
knuckles, gear steel for wind power generators,<br />
structural steels for bumpers, and<br />
turbine and generator shafts for power<br />
stations. But <strong>Buderus</strong> <strong>Edelstahl</strong> has nothing<br />
to do with stainless steel coffee pots. The<br />
smallest visitors, two children from the<br />
Dandelion day nursery, listened with fascination<br />
and amazement.<br />
Climbing wall, car, video projector,<br />
and more<br />
The Dandelion day nursery in the Naunheim<br />
district of Wetzlar was delighted with<br />
the generous support, as was the Naunheim<br />
parents’ association Patchwork, the Niedergirmes<br />
Protestant Church Children’s<br />
Panel, the Marienheim nursery and the<br />
Aßlar crèche groups. The money is needed<br />
urgently everywhere to improve childcare.<br />
The Dandelion day nursery wanted to convert<br />
its roof space and install a children’s<br />
kitchen, said the leader Petra Schönfeldt.<br />
The vicar Marion Kunz reported dire family<br />
circumstances where the children are<br />
neglected, do not get a hot meal or any<br />
help with their homework when they come<br />
home. She intends to use the money to<br />
fi nance a new vehicle to support the Children’s<br />
Panel and bring food to the needy.<br />
New furniture and a video projector will be<br />
provided to support the increasing need for<br />
help with homework, says Suzanne Pilz of<br />
the Patchwork parents’ association. And as<br />
Karin Knoth reported, the children at the<br />
Marienheim crèche will soon be able to<br />
enjoy a new climbing wall. The mayor<br />
Roland Esch accepted the donation on<br />
behalf of the nursery groups of the town of<br />
Aßlar, indicating he would like to invest the<br />
money in early musical education for new<br />
nursery groups for the under threes. Karl-<br />
Peter Johann commented on the <strong>Buderus</strong><br />
<strong>Edelstahl</strong> commitment, “Thanks to the<br />
re commendation of the Youth Offi ce<br />
Manager Heike Grotstollen, we have been<br />
able to distribute the donation very appropriately<br />
to a range of projects to benefi t<br />
the children. We are pleased about that.”
Project in Togo, West Africa,<br />
successfully under way<br />
Africa hammer celebrates<br />
its second birthday<br />
The Africa hammer forged by <strong>Buderus</strong> <strong>Edelstahl</strong> was set in place in Yohonou, Togo,<br />
two years ago, on 16 April 2006. This work of art by the forging artist Andreas<br />
Rimkus weighs 19 tonnes and is 4.5 metres long; it was brought to this village of<br />
6,000 smiths by hope and effort. One initial order has already been completed –<br />
500 hand forged “good luck hammers” for <strong>Buderus</strong> <strong>Edelstahl</strong>.<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> donated the unusual<br />
hammer head in support of the “Generational<br />
artwork – forging the future” sponsored<br />
by UNICEF, on the initiative of the<br />
artist Andreas Rimkus. The Africa hammer<br />
is one of seven gigantic hammerheads to<br />
be installed on all the continents of the<br />
Earth, with a typical local tree planted in<br />
the eye of each hammerhead. The trees will<br />
form the handles of the continental hammers<br />
when they are fully grown.<br />
This world-spanning project has attracted<br />
a lot of attention. For example the television<br />
channel Arte has reported four times<br />
on the Africa hammer and the village of<br />
Yohonou, where the creation myth has it<br />
that everyone is born a smith. <strong>Buderus</strong><br />
<strong>Edelstahl</strong> also supported Andreas Rimkus in<br />
creating the documentary fi lm “The fl aming<br />
tree” that is available on DVD in German,<br />
<strong>Engl</strong>ish, French and Ewe.<br />
“The Africa hammer has already set sev-<br />
Master smiths present their hammers<br />
eral things in motion”, says Andreas Rimkus<br />
with satisfaction. There are plans for a children’s<br />
house. In 2007 an optician from Düsseldorf<br />
spent two weeks in Yohonou examining<br />
the residents’ eyes to have spectacles<br />
made for them in Germany. In March <strong>2008</strong><br />
I am fl ying back to Togo with him.” Andreas<br />
Rimkus was particularly pleased about the<br />
order placed by <strong>Buderus</strong> <strong>Edelstahl</strong> for 500<br />
traditional hand-forged hammerheads.<br />
This gave the local population their fi rst<br />
opportunity to export goods to Europe. The<br />
forged products from Yohonou were a publicity<br />
magnet at the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
exhibition stand at Euromold 2007 in<br />
Frankfurt am Main last December. The good<br />
luck hammers with the inscription “Everyone<br />
forges his own good luck”, are being<br />
sold by <strong>Buderus</strong> <strong>Edelstahl</strong> for € 10 each to<br />
support the project. The proceeds will go to<br />
selected master smiths in Yohonou, who<br />
will make special forgings for the proposed<br />
museum of forging.<br />
It’s about the children’s future<br />
Jens Mohr, the Commercial Director of<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>, comments “The idea<br />
that the hammers can give children all<br />
around the world a pointer to the future,<br />
and stimulate them to forge their own<br />
good fortune pleases us so much that we<br />
are continuing to support the project. The<br />
children of Yohonou now have better prospects<br />
thanks to the Africa hammer, and if<br />
everything we are planning comes to fruition,<br />
they can look to the future with confi<br />
dence.”<br />
The Company<br />
Andreas Rimkus is pleased how well the tree is<br />
growing<br />
The hammerhead with its massive<br />
dimensions was forged by the specialists at<br />
the <strong>Buderus</strong> <strong>Edelstahl</strong> open-die forge on 17<br />
and 18 March 2004 from a 26-tonne ingot.<br />
“Not an easy job”, smiles Jens Mohr, “but<br />
one we were pleased to tackle, as always<br />
when required to achieve the almost impossible.”<br />
The fi re tree growing through the Africa hammer<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 9
The Company<br />
Classic water tower makes way for progress<br />
The old water tower in the water supply area of the <strong>Buderus</strong> <strong>Edelstahl</strong> site was<br />
demolished at the end of last year. The tower was shuttered and constructed in concrete<br />
at a central location on the site in 1923, and has been out of service for more<br />
than 20 years, latterly surrounded an all sides by water treatment plant. Its function<br />
at the time was to maintain pressure in the company’s water circuits. The structure<br />
was built in the contemporary style, incorporating aesthetic aspects as well as functional<br />
features. Curves and struts gave the tower a balanced and harmonious appearance.<br />
Strips running horizontally around the tank refl ected contemporary concepts of<br />
architectural decoration for such a conspicuous location.<br />
As the component cross-sections suggest,<br />
the structure had signifi cant statical tolerance,<br />
which was customary at the time.<br />
However the use of reinforced concrete was<br />
sparing. The tower was restored several<br />
times over the decades, but damage had<br />
gradually accumulated that would have<br />
necessitated fundamental renovation.<br />
The central water supply plant had historically<br />
always been located at this point.<br />
This central location had the advantage of<br />
short pipe runs and low energy demand.<br />
The demands on the output of the water<br />
treatment plant have increased many times<br />
since it was built, because of the increased<br />
production volume. There was also a need<br />
to constantly improve the quality of the<br />
10<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
service water to be treated and disposed<br />
of. A large cooling plant had to be installed<br />
and constantly expanded over the years to<br />
achieve constant low output temperatures<br />
to ensure reliable technological parameters<br />
for production. This enabled the strict<br />
limits for service water discharged directly<br />
into the river Dill to be reliably complied<br />
with. Environmental aspects have gradually<br />
become more important over recent<br />
years, leading to further intensifi cation of<br />
water treatment. Consequently the central<br />
water treatment plant has increasingly encroached<br />
on the water tower, fi nally completely<br />
surrounding it on all sides. The<br />
tower was then standing in the way of any<br />
further expansion.<br />
The decision to demolish it was not an<br />
easy one. The tower was a familiar sight,<br />
and was a distinctive visual feature of our<br />
works; it was associated with history. The<br />
conservation authorities also reviewed the<br />
demolition application very critically and<br />
thoroughly.<br />
Before the tower could fi nally be demolished,<br />
some very diffi cult problems had to<br />
be solved. It could not be demolished in<br />
situ, because of the surrounding plant and<br />
pipework that had to remain in operation.<br />
We enlisted the assistance of ATR, which<br />
developed a concept that was both safe<br />
and spectacular. The tower was to be lifted<br />
off completely in two parts.<br />
After thorough long-term project planning,<br />
statical studies and model trials, work<br />
commenced in mid December 2007. A<br />
mobile crane with a load rating of 600<br />
tonnes was delivered and assembled with<br />
20 low loaders.<br />
Each chain of the crane alone weighed<br />
over 40 tonnes. It took four days to assemble<br />
it, and required its own auxiliary crane<br />
just for this purpose.<br />
In the meantime ATR constructed a<br />
supporting framework at the tower below
the tank with the aid of another auxiliary<br />
crane; this supporting framework could be<br />
lifted hydraulically, keeping the tank safely<br />
braced. The frame was later to be<br />
attached to the crane to carry the tank<br />
after the other part had been separated.<br />
Connecting rods passing through holes<br />
drilled in the roof and tank created a link<br />
between the supporting framework and<br />
the lifting points of the slings above the<br />
tank.<br />
Several core drill holes were drilled<br />
through the eight supporting pillars to<br />
separate the upper part. The aim of this<br />
procedure was to avoid having the upper<br />
part in an undefi ned position on the crane<br />
hook at any time, and to avoid any sudden<br />
compensating or swinging movements. The<br />
cores of the drill holes remained in place,<br />
acting as fi xing until the lower part could<br />
be lifted off.<br />
An auxiliary crane mounted on the<br />
tower worked constantly to transport fi tters<br />
and tools to the platform at a height of<br />
over 30 metres. There was no longer any<br />
foot access to the tower at this stage.<br />
On 28 December at around midday, the<br />
balance installed in the mobile crane registered<br />
a change in the preset tensile force.<br />
The upper part of the tower had come<br />
loose. 230 tonnes of concrete were hanging<br />
from the crane hook, and were being<br />
lifted very slowly. An auxiliary crane had to<br />
constantly apply counterweights to adapt<br />
to the changing deployment situation of<br />
the Superlift. The upper part of the tower<br />
was then soon deposited gently on the prepared<br />
spot. Construction machines immediately<br />
started work to break up the huge<br />
concrete block and take it away. This took a<br />
few hours.<br />
Slinging the bottom part was a very dif-<br />
The Company<br />
Overall view (on the left) – The head of the tower hangs free (centre) – Wrecking the tower head (on the right)<br />
fi cult operation for the slingers, conducted<br />
in icy cold and with no hard standing. Huge<br />
slings had to be attached to the structure<br />
from a basket hanging from the hook of an<br />
auxiliary crane. The personnel involved<br />
were at limit of their physical endurance.<br />
At midday on 30 December, this 200<br />
tonne component had also been safely<br />
deposited, and could be taken away for<br />
recycling. The dismantling team celebrated<br />
safe completion of the operation on the<br />
spot, with a glass of champagne. After<br />
many tense hours of strenuous effort,<br />
every one was visibly relieved that the diffi<br />
cult project had gone according to plan.<br />
But the satisfaction was tinged with some<br />
regret about the loss of the old tower. Tobias<br />
Besser, Head of Technical Services at<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH, thanked all those<br />
involved for their committed contribution.<br />
But he recalled the achievements of those<br />
who had built the water tower 84 years ago<br />
using much simpler means.<br />
The lower part suspended from the crane (on the left) – Excavators start the demolition work (centre) –<br />
Thanks for a job well done (on the right)
The Company<br />
Bernhard Pauly retired at the end of the year<br />
Aircraft, travel, and time<br />
Bernhard Pauly joined <strong>Buderus</strong> <strong>Edelstahl</strong> in 1970. He has now retired almost 38 years<br />
later. His departure with record sales for bar stock and the stockholding service is<br />
impressive, as is his career in the company. “I’m glad it all worked out like this”, he<br />
says in the interview, and smiles – as well he might.<br />
“Now I no longer spend Sunday thinking<br />
about the tasks of the coming Monday. A<br />
new quality of life”, observes Bernhard<br />
Pauly, as he describes his plans with enthusiasm.<br />
He talks of conversion work on the<br />
house, of new space for an old hobby –<br />
building model aircraft, which the experienced<br />
former motor aircraft pilot now<br />
wishes to devote himself to. Talks of trips<br />
to the philharmonic orchestras in Vienna,<br />
Berlin and elsewhere around the world, of<br />
time and joint activities with his Hiltrud –<br />
a very nice lady, his “better half” and also<br />
his right hand; she undoubtedly contributed<br />
a great deal over past decades to the<br />
success of her husband and of <strong>Buderus</strong><br />
<strong>Edelstahl</strong>.<br />
Prize exhibit: an eraser<br />
Things were different when Bernhard Pauly<br />
joined the <strong>Buderus</strong> <strong>Edelstahl</strong> time management<br />
function in 1970. His fi rst tools were<br />
a pencil split in the middle with a wooden<br />
extension, and half an eraser given to him<br />
12<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
by the then offi ce supervisor, with the solemn<br />
admonition that it was the only eraser<br />
he would be given here, and it had to last<br />
until he retired. Because people who erase<br />
a lot think too little beforehand, and people<br />
who think too little are no use in the<br />
long term.<br />
Bernhard Pauly still has his eraser. Partly<br />
because it was he who introduced EDP into<br />
time management, which saved more than<br />
just pencil costs. On the basis of his achievements,<br />
he soon became Team Leader and<br />
then Work Scheduling Manager at the<br />
forge; in 1980 he was appointed Head of<br />
Central Operations Scheduling. What followed<br />
was the development of a CAQ system<br />
unique at that time in the steel industry,<br />
and a PS system – “two highlights of<br />
my creation” – is what Bernhard Pauly calls<br />
them. In 1988 he became Head of the then<br />
Tool Steel Sales division, and was appointed<br />
commercial attorney.<br />
With the construction and relocation to<br />
the “blue workshop” in 1991, the growth of<br />
Michael Hammer, 45, has taken on overall management of<br />
sales for <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH with effect from 1 January<br />
<strong>2008</strong>. Since August 1981 he has worked in various<br />
sales functions at home and abroad for <strong>Buderus</strong> <strong>Edelstahl</strong>.<br />
Since March 1995 he has been very successfully managing<br />
the Open-Die Forgings sales sector, and is now also responsible<br />
for the Steel Bar and Billets sales sector. This sector<br />
was managed by Bernhard Pauly until he retired on<br />
31 December 2007. Considering his new expanded role,<br />
Mr Hammer says, “The worldwide sales prospects for our<br />
very sophisticated products and the constantly changing<br />
market conditions present great challenges for a sales team, and extremely interesting<br />
tasks that I am thoroughly looking forward to.”<br />
Bernhard Pauly<br />
the tool steel and structural steel sectors<br />
under Pauly’s leadership increased explosively<br />
worldwide. “The number of employees<br />
here grew very rapidly from 25 to more<br />
than 60 people. An excellent team, a group<br />
that worked very well; all our success was<br />
due to them”, he emphasises.<br />
Travelling the world<br />
In the course of his long activity for <strong>Buderus</strong><br />
<strong>Edelstahl</strong>, Bernhard Pauly got to know the<br />
metropolises of the world, travelling<br />
through Europe, Asia, the USA and Canada.<br />
Interesting experiences, valuable contacts<br />
and occasional hilarious events remain as<br />
good memories. One of the latter was a<br />
three-day Indian wedding feast that he<br />
attended dressed traditionally in a long silk<br />
robe. “As I went up the stairs”, he says with<br />
a smile, “I trod on the robe and suddenly I<br />
was standing there in my shirt and black<br />
socks and shoes.” But he soon found a solution<br />
for this problem as well – the belt of<br />
his trousers served to secure the unaccustomed<br />
garment above his hips.<br />
Bernhard Pauly takes a positive view of<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>’s future, “<strong>Buderus</strong> <strong>Edelstahl</strong><br />
is very well positioned and has a fantastic<br />
future, particularly with the high<br />
level of investment that is still ongoing.<br />
Providing everyone pulls together, the<br />
company will be unbeatable in the long<br />
term, making its customers also unbeatable.”<br />
Nodding, smiling and speaking from<br />
experience that is what he says.<br />
We say many thanks, Bernhard Pauly,<br />
good luck, and all the best.
Fröbel school in Wetzlar welcomes donation<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> passes on<br />
prize money<br />
Last year the Hesse State Welfare Association (LWV) awarded <strong>Buderus</strong> <strong>Edelstahl</strong> a<br />
prize for its exemplary company integration management. The associated prize<br />
money of € 3,000 was handed over to the Development Association of the Fröbel<br />
special needs school in Wetzlar by the Human Resource Manager Holger Kison and<br />
the Works Council chairperson Heidi Koster on 27 February <strong>2008</strong>.<br />
The number of students at the Fröbel<br />
School has grown by 50 % since the year<br />
2000, says the school head Ingrid Lang. In<br />
2004 a cluster of containers had been<br />
installed to house three additional classes,<br />
which is evidently not a satisfactory state<br />
of affairs. The school has long sought a<br />
solution to the space problem, and now<br />
funds for building an extension have fi nally<br />
been approved, the planning application<br />
is to be submitted shortly. “We hope”, says<br />
Ms Lang, “that we will have a suffi cient<br />
number of classrooms and staff rooms<br />
within a year at the latest.” With the limited<br />
public funds available, the new buildings<br />
could be equipped only with the bare<br />
necessities. With the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
donation the intention is to acquire equipment<br />
and items such as table football or<br />
an amplifi er and lighting equipment for<br />
the school disco to equip the recreation<br />
The students at the Fröbel school welcomed the donation<br />
hall. Ingrid Lang thanked <strong>Buderus</strong> <strong>Edelstahl</strong><br />
for its support on behalf of the school<br />
community, represented by members of<br />
the Fröbel School Development Association,<br />
the chairperson of the PTA, and the<br />
school representatives.<br />
The Fröbel School is a special needs<br />
school for practical skills development,<br />
with a department for the physically disabled.<br />
The aim is to facilitate learning both<br />
by the severely disabled and by mobile students.<br />
The main focus is on individual<br />
advancement of the students with their<br />
various disabilities. Teachers, educators,<br />
therapists and social pedagogues teach life<br />
skills, cultural techniques and specialist<br />
subjects, and develop the motor and sensory<br />
abilities of the students.<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> is pleased to support<br />
this commitment, and donated the prize<br />
money received from the LWV to the Fröbel<br />
The Company<br />
Holger Kison, Heidi Koster, Jochen Schmidt, Chair of<br />
the Development Association; Roland Bauer,<br />
Treasurer of the Development Association; Doris<br />
Boklage, Chair of the PTA (back row, from left to<br />
right); Ingrid Lang, School Head; Eva-Maria Zlof and<br />
Markus Reichel, School Representatives (front row,<br />
from left to right)<br />
School. <strong>Buderus</strong> <strong>Edelstahl</strong> was one of 10<br />
companies in Hesse to receive an award, in<br />
recognition of its particular commitment<br />
to re-integrating sick and disabled people<br />
into work. The health management system<br />
practised in the company in combination<br />
with a works agreement on integrating<br />
seriously disabled people concluded<br />
between the works council and company<br />
management enables employees to be reintegrated<br />
even after long illness, and provides<br />
jobs designed and equipped to be<br />
suitable for handicapped people.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 13
The Company<br />
Discharging the residual steel<br />
Industrial photographers at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
Tough steel images<br />
The German industrial photographer<br />
Uwe Niggemeier and his American colleague<br />
Mike Schultz visited <strong>Buderus</strong><br />
<strong>Edelstahl</strong> in Wetzlar on 25 February<br />
<strong>2008</strong>. They photographed the various<br />
production workshops to document the<br />
art of steel processing.<br />
View of the arc furnace<br />
14<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
Forging on the 55 MN open-die forging press<br />
Uwe Niggemeier and Mike Schultz spent a<br />
whole day going round the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
works accompanied by Anne Kuhlmann,<br />
the Commercial Management Team<br />
Assistant. They photographed the closeddie<br />
forge, the steel mill, the rolling mill, the<br />
machine shop, and witnessed a 60-tonne<br />
Harald Lackmann operates the horizontal boring machine during face milling<br />
ingot being forged. Previously they had<br />
both been able to watch a 150-tonne ingot<br />
being poured in the steel mill.<br />
The enthusiastic industrial photographer<br />
Uwe Niggemeier, who has been documenting<br />
European heavy industry photographically<br />
for more than a decade, and exhibits
Tool steel undergoing heat treatment in the annealing shop<br />
his works in Germany and Belgium, has<br />
specialised in the subjects of steel and iron.<br />
His American colleague Mike Schultz has<br />
devoted himself to motifs from foundries<br />
and forges for 20 years. Uwe Niggemeier<br />
presents his work on his Internet site www.<br />
stahlseite.de, which contains an impressive<br />
collection of photographs from European<br />
and American steel mills. The Internet site<br />
of Mike Schultz, www.MSIphoto.net, also<br />
presents an impressive record of the graphic<br />
fascination of steel.<br />
Removing slag during secondary metallurgy<br />
Both of them are enthusiastic about<br />
what they do. Uwe Niggemeier says it is his<br />
hobby, and he fi nances his trips to the steel<br />
mills from his own pocket. “Others invest in<br />
big cars, I invest in my trips to the world’s<br />
steel mills”, says the industrial geographer<br />
born in 1964 who studied in Hagen. He<br />
works for the Zollverein museum, an abandoned<br />
mine in Essen that was designated a<br />
world cultural heritage site by UNESCO in<br />
2001, and as a guide for the iron and steel<br />
museum landscape park north in Duisburg.<br />
The Company<br />
Forging grade ingot on the 55 MN open-die forging press<br />
So much passion for the steel sides of life<br />
also convinced Jens Mohr, Commercial<br />
Director at <strong>Buderus</strong> <strong>Edelstahl</strong>, to readily<br />
comply with Uwe Niggemeier’s written<br />
request to be permitted to photograph in<br />
Wetzlar. The results of the photographic<br />
tour of the Wetzlar site will shortly be displayed<br />
on www.stahlseite.de.<br />
Jürgen Cross conducting an axial boring operation<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 15
The Company<br />
Presence in Turkey expanded<br />
Celikmetal boosts <strong>Buderus</strong> <strong>Edelstahl</strong> activities<br />
in the Bosporus<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> has offi cially expanded its presence in Turkey in <strong>2008</strong> with the<br />
company Celikmetal as its authorised stockholder. An important step – the Turkish<br />
mouldmaking industry continues to grow steadily.<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>’s decision followed the<br />
recommendation of Mehmet Pinar Aran.<br />
The chartered mechanical and industrial<br />
engineer with his company Aritas Ltd. has<br />
been trustfully and very successfully managing<br />
the activities of <strong>Buderus</strong> <strong>Edelstahl</strong> in<br />
Turkey for two decades. Celikmetal has<br />
established links with numerous customers<br />
in the Turkish plastic mould steel and die<br />
steel industry who wish to rely on supplies<br />
from a local stockholding facility.<br />
Rezep Çelik is the proprietor and Chief<br />
16<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
Executive of Celikmetal, and has built up<br />
the company over the last 25 years with<br />
great energy, ability and immense commitment;<br />
he now manages three stockholding<br />
facilities of his own with his own team.<br />
They are all located near the airport on the<br />
European side of Istanbul. The Celikmetal<br />
team comprises 20 employees including<br />
two process engineers who are essential for<br />
detailed customer application advice. In<br />
April <strong>2008</strong> the company is anticipating<br />
approval of the largest investment to date<br />
Michael Renk and Mehmet Pinar Aran at the<br />
company presentation (from left to right)
Dirk Bockholt and Rezep Çelik on the exhibition<br />
stand (left to right)<br />
– construction of a central stockholding<br />
facility with a 1,000 m 2 storage building<br />
and crane capacity of up to 20 tonnes.<br />
Joint presentation and<br />
KALIP Expo 2007<br />
The KALIP Expo held in November 2007 in<br />
Istanbul enabled Aritas, Celikmetal and<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> to present themselves to<br />
Turkish customers, and to use the forum for<br />
a lively exchange. The number of exhibitors<br />
at the KALIP Expo is growing continuously.<br />
The organisers report that in 2007 there<br />
were 145 exhibitors covering an exhibition<br />
space of 12,000 m 2 , and more than 20,000<br />
visitors, mainly from Turkey. There were<br />
technical symposia to give all exhibitors<br />
the opportunity of taking up current topics.<br />
There was a most gratifying response to<br />
the <strong>Buderus</strong> <strong>Edelstahl</strong> seminar, followed by<br />
a very lively dialogue. For <strong>Buderus</strong> <strong>Edelstahl</strong><br />
this is a clear indication to continue its<br />
presence in <strong>2008</strong>.<br />
“The growth rate of the Turkish mould<br />
industry is impressive”, says Michael Renk<br />
of <strong>Buderus</strong> <strong>Edelstahl</strong>. “With all the attention<br />
devoted to the BRIC countries, industry<br />
at Europe’s bridge to Asia is often<br />
underestimated in its value to the EU. The<br />
number of motor vehicles produced in Tur-<br />
The Company<br />
Hakan Kızılta¸s, Sales; Recep Çelik, CEO; Selin Sözen, Import/Export; Haçer Ibi¸so˘glu, Engineering; Engin Alaz,<br />
Sales (from left to right)<br />
key exceeded a million for the fi rst time in<br />
2007. Daimler, Fiat, Ford, Honda, Hyundai,<br />
MAN, Renault and Toyota amongst others<br />
produced an export volume of more than<br />
€ 10 billion.”<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> already contributed<br />
to this development in the forging sector in<br />
the 1970s, both by supplying die steel and<br />
by intensive application advice. There are<br />
now more than 100 small to large closeddie<br />
forges in Turkey forging piece weights<br />
Rezep Çelik at the start of the lecture<br />
up to 200 kg. Mr Aran adds that the Turkish<br />
forging sector in particular responds very<br />
rapidly and fl exibly to customers’ requirements,<br />
both with further production plant<br />
and with organisational and operational<br />
measures, well supported by our alliance:<br />
Celikmetal, Aritas and <strong>Buderus</strong> <strong>Edelstahl</strong>.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 17
Tool Steel<br />
Meeting face to face – this was also the<br />
theme of the fourth meeting of the international<br />
sales partners of <strong>Buderus</strong> <strong>Edelstahl</strong><br />
Steel Bar division, held from 28 – 30 June<br />
2007 in the Hotel Lahnschleife in the beautiful<br />
baroque royal seat of Weilburg. The<br />
meetings held in 1996, 2000 and 2004 have<br />
already created many valuable personal<br />
contacts.<br />
44 guests from 18 countries and three<br />
continents responded to the invitation by<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>, and some of them travelled<br />
great distances to take part in this<br />
grand “family reunion”. They were greeted<br />
by Jens Mohr, the Commercial Director of<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH and by Bernhard<br />
Pauly in his then function of General Manager<br />
Steel Bar Sales.<br />
On the evening they arrived, the guests<br />
took the opportunity of the champagne<br />
18<br />
Global Meeting 2007<br />
Never before have we had so many communication options as now: telephone, fax,<br />
e-mail – the possibilities of rapid information exchange are now almost unlimited.<br />
The disadvantage is that people seldom meet face to face.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
reception to renew old acquaintances, and<br />
make new contacts. “I am delighted to welcome<br />
such a global network here. Some of<br />
you have known each other for many years,<br />
but the changes at <strong>Buderus</strong> <strong>Edelstahl</strong> have<br />
involved new members in this forum, and<br />
we extend a specially warm welcome to<br />
these new friends”, said Jens Mohr in his<br />
welcoming address. There was animated<br />
conversation at the dinner afterwards<br />
accompanied by good wine, bringing the<br />
fi rst evening to a convivial close.<br />
The substantive part of the global meeting<br />
was on the agenda for the morning of<br />
the second day. Jens Mohr opened the proceedings<br />
with a presentation entitled<br />
“<strong>Buderus</strong> <strong>Edelstahl</strong> on the world market –<br />
now and in the future”. Dr Frank Hippenstiel,<br />
Quality Assurance Manager, reported<br />
on the production of large forging dimen-<br />
International sales partners of<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> welcomed to<br />
Weilburg<br />
sions for plastic mould-making and the<br />
closed-die forging industry. Peter Vetter,<br />
Tool Steel Quality Planning Manager, used<br />
case studies to illustrate the on-site facilities<br />
for materials inspection, and Professor<br />
Günter Mennig of the Institute of General<br />
Machine Building and Plastics Technology<br />
at the Chemnitz University of Technology,<br />
whom Dr Hippenstiel had been able to<br />
attract as guest speaker, presented a paper<br />
Speakers who presented papers at the conference:<br />
Dr Hippenstiel, Jens Mohr, Professor Günter Mennig,<br />
Peter Vetter (from left to right)
on tribology in moulds for plastic production.<br />
There was then a lively discussion touching<br />
on the ongoing investments and associated<br />
increase in capacity. Another subject<br />
was the development of groundbreaking<br />
tool steels, especially in view of the constantly<br />
increasing cost of raw materials and<br />
energy. Everyone agreed that the established<br />
high quality standard of <strong>Buderus</strong><br />
ISO-B steels should be maintained. Other<br />
questions related to focussed technical<br />
“fi rst aid”. Peter Vetter put forward the view<br />
that competent support and solutions<br />
developed jointly with the customer that<br />
were of practical relevance would serve to<br />
foster further positive relations. For example<br />
when there were signs of wear, the<br />
service life of the die, die casting and plastics<br />
processing tools could be signifi cantly<br />
increased by judicious selection of modern<br />
surface fi nishing measures.<br />
In order to entertain accompanying<br />
partners, <strong>Buderus</strong> <strong>Edelstahl</strong> arranged a trip<br />
to Marburg with a tour of the old town,<br />
and a convivial lunch together.<br />
Jens Mohr and Bernhard Pauly greeted<br />
three guests of honour to the offi cial dinner<br />
on the evening of the second day – the<br />
Mayor of the town of Weilburg, Hans-Peter<br />
Schick, the Chairman of the Weilburg Castle<br />
Concert Association, Dr Manfred Langner,<br />
and the previous incumbent Gerhard<br />
Würz. The high point of the evening was<br />
the visit to the Weilburg castle concerts, of<br />
which <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH has been<br />
one of the sponsors for several years. The<br />
rain that fell on the way from the Hotel<br />
Lahnschleife up to the castle church did<br />
nothing to dampen the party’s high spirits.<br />
The party made its way to the concert<br />
under the protection of the blue nylon<br />
umbrellas with the <strong>Buderus</strong> <strong>Edelstahl</strong> logo,<br />
to hear Robert Schumann interpreted by<br />
the Polish Chamber Philharmonic. One particular<br />
pleasure was the A minor concert<br />
for piano and orchestra, opus 54, with the<br />
magnifi cent pianist Bernd Glemser. Shizuo<br />
Kuwahara conducted the orchestra with<br />
passion, leaving a lasting impression.<br />
Next day, on the Saturday morning,<br />
there was a tour of the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
works in Wetzlar. The visitors were conducted<br />
from the forge to the steel mill and<br />
from there via the continuous fl ow workshop<br />
and the heat treatment department<br />
to the machine shop. The last stop was the<br />
“blue workshop” where there was plenty of<br />
goulash and refreshments to cater for the<br />
guests. Thus refreshed, the group was then<br />
invited to “line up for the group photo”,<br />
before returning to the hotel in Weilburg.<br />
On the day before their departure, everyone<br />
came together again for an informal<br />
and convivial evening with good food,<br />
music and dancing. A marquee was set up<br />
specially in the hotel grounds on the bank<br />
of the river Lahn. It was a fi ne evening, so<br />
the night was long, and breakfast on the<br />
day of departure certainly came early for<br />
some people. The guests set off for home<br />
exhausted by the preceding three eventful<br />
days, but in a very good mood. They took<br />
home with them much new valuable information,<br />
interesting contacts, and happy<br />
memories of their visit to Central Hesse.<br />
“Line up for the group photo” was the call after the works tour at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
Tool Steel<br />
With umbrella, charm, and without a bowler hat on<br />
the way to the concert<br />
Bernd Glemser at the piano during the concert in<br />
the Weilburg castle church<br />
Samba dancer<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
19
Tool Steel/Engineering Steel<br />
Special steel bonds<br />
<strong>Buderus</strong> and Bogner: A successful<br />
international partnership over many years<br />
“Bogner <strong>Edelstahl</strong> is Europe’s leading brand for special steel trading, logistics and<br />
pre-processing” is how it is phrased in the company’s “vision”, which is more a<br />
statement of fact than an aspiration, making Bogner the ideal partner for <strong>Buderus</strong><br />
<strong>Edelstahl</strong>.<br />
The family company Bogner <strong>Edelstahl</strong><br />
GmbH was founded in 1950, and increased<br />
its sales by 25 % to € 150 million in the<br />
past fi nancial year. This was certainly to<br />
some extent due to the favourable economic<br />
climate and trends in the industry,<br />
but Bogner with its workforce of around<br />
250 is also a company that is constantly<br />
developing. Its range of products is wide,<br />
its service rapid and fl exible.<br />
The product range includes engineering<br />
steel and tool steel. Special stainless steel is<br />
available both in bar and profi le form, as<br />
pipes and the pipe parts, and as sheet and<br />
strip. Preprocessing includes several options<br />
– with a total of 20 saws for cutting tool<br />
steel and steel bar, and facilities for milling<br />
tool steel blanks. More than 600 individual<br />
items can be cut to size, checked, packed,<br />
loaded and delivered to customers every<br />
day.<br />
Recognised as a special steel specialist<br />
These customers include very different<br />
users. The Vienna Gasometer, the Linz Ars<br />
Electronica Center, and Innsbruck town<br />
hall have all been fi tted with special-steel<br />
roofs. Stainless wire netting is incorporated<br />
in the Essl art hall in Klosterneuburg, in the<br />
fi lm academy in Vienna, and in the cladding<br />
of Innsbruck airport. Special steel is<br />
also used for the ski-jump on Berg Isel in<br />
the Tirol.<br />
Bogner <strong>Edelstahl</strong> started as a special<br />
steel trading company in Vienna, which is<br />
where the headquarters are still located.<br />
Since 1950 the company has established<br />
itself as a special steel specialist. The branch<br />
in Wels was opened in 1976. The logistics<br />
team loads more than 100 tonnes of special<br />
steel a day from this central stockholding<br />
20<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
facility. The pre-processing service has been<br />
provided and expanded since 1993. Another<br />
sawing centre for tool steel blanks was<br />
established in Vösendorf in 1997.<br />
Bogner is also an important sales agent<br />
for <strong>Buderus</strong><br />
Jens Mohr, Commercial Director, knows the<br />
advantages <strong>Buderus</strong> derives from its relationship<br />
with Bogner, “The many decades<br />
of partnership with Bogner <strong>Edelstahl</strong> are<br />
characterised by constant growth. Bogner<br />
has created the preconditions for growth,<br />
especially through its acquisitions in the<br />
former East Bloc. Traditionally Austria has<br />
better contacts with these countries than<br />
Germany. So we are pleased that Bogner<br />
has also become our sales agent. The branch<br />
in Poland is important to us, because it also<br />
has the technical and space capacity for<br />
our large steel ingots.”<br />
Further development to secure supply<br />
Apart from Austria, Bogner is principally<br />
active with sales locations in Eastern<br />
Europe: in the Czech Republic, Hungary,<br />
Slovakia, Poland and Bosnia. In addition<br />
to the new Romanian location in Sibiu,<br />
the two branches in Poland and Bosnia<br />
were also expanded in 2006. Two branches<br />
in Bulgaria and Croatia will expand the<br />
network to underpin customer supply.<br />
In the in-house Bogner <strong>Edelstahl</strong> Academy,<br />
employees are trained to consistently<br />
increase the effi ciency and quality<br />
of work. Bogner involves its employees in<br />
the development of innovations. Ideas on<br />
new services, products and processes can<br />
be contributed in the “innovation club”.<br />
The Bogner Wels location has been the central stockholding facility for Austria and Eastern Europe<br />
for more than 30 years
Polish subsidiary with great capacity<br />
One of the subsidiaries is Bogner Komexin<br />
in Poland. It was created in 1997 in<br />
Bydgoszez as a tool steel and high-grade<br />
steel trading company. Komexin was integrated<br />
into the Bogner group with the<br />
acquisition of the majority shareholding by<br />
Bogner <strong>Edelstahl</strong> GmbH and Bogner Petziwal<br />
GmbH, and acquired the new name<br />
Bogner Komexin Sp. z.o.o. It now has 25<br />
employees. The product range includes<br />
principally supplying cut and milled steel,<br />
and increasingly premachining of moulds.<br />
The tool steel service centre was opened in<br />
Bydgoszez in 2001, and the rough milling<br />
Fritz Bogner passed on the family business to his<br />
two sons, Fritz and Georg Bogner, in 2006<br />
and rough grinding services were expanded<br />
in 2004. New CNC milling machines were<br />
also commissioned to complement the<br />
sawing service. These machines can machine<br />
ingots weighing up to 16 tonnes.<br />
Favourable background for joint success<br />
So there are good reasons for <strong>Buderus</strong> to<br />
work closely together with Bogner Komexin.<br />
And the opinion is mutual. The Chief Executive<br />
of Bogner Komexin, Tomasz Szopiński,<br />
comments, “The preconditions for cooperation<br />
with <strong>Buderus</strong> <strong>Edelstahl</strong> remain excellent.<br />
The depth of <strong>Buderus</strong>’ product range<br />
and the large range of dimensions enable us<br />
Tool Steel/Engineering Steel<br />
to establish more effi cient sawing processes.<br />
The wide product range supports us very<br />
much in acquiring new customers. The<br />
important thing is that <strong>Buderus</strong> is always<br />
willing to listen to customer problems, and<br />
takes them to heart.”<br />
It is clear that the Polish market for tool<br />
steels, and especially for plastic mould<br />
steels, will continue to grow in importance<br />
with the increasing orders from countries<br />
in the West for injection dies and extrusion<br />
dies. <strong>Buderus</strong> <strong>Edelstahl</strong> will continue to<br />
benefi t from this through its partnership<br />
with Bogner <strong>Edelstahl</strong> and its eastern European<br />
companies<br />
Mariusz Davaj at his workplace in the Steel Service<br />
department at Bogner Komexin The Bogner Komexin stockholding facility in Poland<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 21
Engineering Steel<br />
Three-day trainee programme at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
Finnish Polarputki Oy managers in Wetzlar<br />
From 12 to 14 February <strong>2008</strong>, three managers from the Finnish <strong>Buderus</strong> <strong>Edelstahl</strong><br />
agency Polarputki Oy attended a three-day trainee programme in Wetzlar. They<br />
learned much about the production of forged steel bar, and its theoretical and<br />
practical operational aspects.<br />
Polarputki Oy Product Manager Sari Kokkonen,<br />
Quality Manager Karri Kanervo, and<br />
Key Account Manager Tuija Salomäki were<br />
evidently impressed by the large amount of<br />
information and insights they gained into<br />
steel bar production and <strong>Buderus</strong> <strong>Edelstahl</strong>.<br />
“We now have a better understanding of<br />
the <strong>Buderus</strong> <strong>Edelstahl</strong> materials and<br />
processing stages”, says Sari Kokkonen.<br />
“All this will strengthen our position in selling<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> products to our customers.”<br />
The trainee programme further strengthened<br />
the cooperation between Polarputki<br />
Oy and <strong>Buderus</strong> <strong>Edelstahl</strong>, which have been<br />
working together 26 years. What started<br />
22<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
off on a small scale in 1982 has developed<br />
to the point that <strong>Buderus</strong> <strong>Edelstahl</strong> transferred<br />
its Finland agency to Polarputki Oy<br />
in 1989.<br />
Wetzlar steel bar for Finnish gear and<br />
machine building<br />
The company Polarputki Oy located in Helsinki<br />
has been supplying the Finnish gear<br />
and machine building industry, shipbuilding<br />
industry and power station construction<br />
industry with steel since 1973. The<br />
main products are gear steel and tempering<br />
steel in bar form, and seamless pipes<br />
sawn to length at customer request in<br />
their own service centre. The modern cen-<br />
Aerial photograph of Polarputki<br />
tre extends to 17,000 m 2 , providing the<br />
facility of also supplying smaller quantities,<br />
and serving customers very effi ciently.<br />
More than half the products are sawn<br />
pieces, 500,000 of them were supplied to<br />
Finland in 2007.<br />
Since the summer of last year the company<br />
has been capable of sawing discs up<br />
to a diameter of 1080 mm, and moving<br />
piece weights of up to 16 tonnes by expanding<br />
its crane capacity. This refl ects the<br />
increasing importance of the gear steel<br />
market, because forged steel bar has long<br />
been a signifi cant part of the Polarputki<br />
product range. The company stocks and<br />
saws it in the grades 18CrNi-Mo7-6, 42<br />
CrMo4+QT and S355J2. Polarputki has a<br />
workforce of 60, and generated sales of<br />
€ 76.5 million last year.<br />
“We are pleased about our good working<br />
relationship with Polarputki Oy”, says Björn<br />
Rech, Engineering Steel and Sales Depart-
ment Manager at <strong>Buderus</strong> <strong>Edelstahl</strong>. “For<br />
us it is important that our partners can<br />
identify fully with <strong>Buderus</strong> <strong>Edelstahl</strong> special<br />
steels on the world market. As one of<br />
Europe’s market leaders in the fi eld of large<br />
scale gear building, it is our philosophy not<br />
just to sell steel but to develop entire concepts<br />
starting with melting and going<br />
through production, sales and delivery by<br />
our partner companies, through to supporting<br />
our end customers.”<br />
Large scale gear steel has a special<br />
position<br />
With comprehensive training and information,<br />
it is possible to create ideal winwin<br />
situations with partner companies,<br />
emphasises Björn Rech who places special<br />
importance on developing steel for largescale<br />
gears within the positive overall<br />
development of the steel market. “As well<br />
as the increasing general need for industrial<br />
and railway gears and the requirement<br />
for new container ships with associated<br />
gear systems due to the growing global<br />
freight levels, another decisive factor<br />
is the widespread installation of wind turbines<br />
that are overwhelmingly equipped<br />
with large-scale gear units.” Steady<br />
growth is to be anticipated over coming<br />
years, believes Rech.<br />
To serve this growth as well as possible,<br />
partner companies like Polarputki Oy<br />
receive from <strong>Buderus</strong> <strong>Edelstahl</strong> thorough<br />
product and production training in all matters<br />
relating to special steel as a material.<br />
The three-day trainee programme also provided<br />
an opportunity for the Finnish managers<br />
to reinforce personal contacts, as well<br />
as just gaining information. “In addition to<br />
visiting the steel mill and the forge, which<br />
were undoubtedly some of the highlights<br />
for our guests”, says Björn Rech, “there was<br />
also an accompanying programme with a<br />
tour of the old town, shopping and a bowling<br />
evening with employees from Sales and<br />
Engineering.”<br />
The Polarputki stockholding facility<br />
Engineering Steel<br />
Group photograph with trainees: Björn Rech (Department Manager), Diana Spaja, Diana Schmidt, Tuija<br />
Salomäki (Key Account Manager Polarputki Oy), Karri Kanervo (Quality Manager Polarputki Oy), Sari Kokkonen<br />
(Product Manager Polarputki Oy), Sandra Reinders, Michaela Neuhaus, Christopher Bott, Reiner Fritsch (from<br />
left to right)<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 23
Engineering Steel<br />
Fifth international<br />
gear steel<br />
symposium in<br />
Wetzlar civic hall<br />
120 material and heat treatment experts<br />
made their way to the fi fth international<br />
gear steel symposium in Wetzlar civic hall<br />
from 10 – 11 May 2007. The symposium was<br />
again organized by ALD Vacuum Technologies<br />
GmbH located in Hanau, and <strong>Buderus</strong><br />
<strong>Edelstahl</strong> GmbH. The fi fth symposium again<br />
focused on materials and heat treatment,<br />
emphasising the issues of “material and<br />
process developments” and “changing<br />
dimensions and shapes”. One innovation of<br />
the symposium that originated in 1987 at a<br />
meeting of the Drive Technology Research<br />
Association in Wetzlar, was a guest presentation<br />
on cutting tools. Technical Director<br />
Karl-Peter Johann greeted the guests, some<br />
of whom had travelled from afar, and gave<br />
a short presentation on trends in the steel<br />
market and developments at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
GmbH and its fellow subsidiaries at<br />
the Wetzlar location. The company’s active<br />
investment programme to increase capacity<br />
and the clear commitment that the<br />
forged engineering-steel sector was one of<br />
the pillars of the company’s approach, was<br />
received positively. Dr Reinhard Walter,<br />
Chairman of the Management Board, welcomed<br />
the guests as the representative of<br />
Kai Chittka and Dr Hippenstiel on the podium<br />
24<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
Kai Chittka, Martin Schulze, Dr Volker Heuer, Karl-Peter Johann, Dr Frank Hippenstiel, Karl Ritter,<br />
Dr Klaus Löser (from left to right)<br />
ALD Vacuum Technologies GmbH. He outlined<br />
developments at ALD Vacuum Technologies,<br />
and briefl y presented the business<br />
highlights since the last gear steel symposium.<br />
The fi rst technical contribution was by<br />
Kai Chittka from the Quality and Process<br />
Engineering department at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
GmbH. He reported on the “production<br />
of case hardening steels, tempering<br />
steels and roller bearing steels for greater<br />
process reliability in treatment and machining”.<br />
He described fundamental production<br />
processes that ensure that these modern<br />
special steel products constitute reliable<br />
links in the supply chain. Kai Chittka used<br />
practical examples such as program forging<br />
and comparing mechanical values of steel<br />
manufacturers and users to highlight the<br />
uniformity of production of forged engineering<br />
steel at <strong>Buderus</strong> <strong>Edelstahl</strong>. Karl Ritter,<br />
European Sales Manager at ALD GmbH,<br />
presented a paper on “experience with<br />
vacuum heat treatment in series production<br />
of gear units”, reporting on positive<br />
experience with vacuum carburizing with<br />
large components such as crown gears for<br />
commercial vehicle rear axle gear units.<br />
After the lunch break, that some delegates<br />
used to discuss detailed questions in<br />
Heinz Makovec of Böhler <strong>Edelstahl</strong> GmbH<br />
gave a guest presentation Dr Hippenstiel giving his presentation
Attentive lecture audience<br />
small groups, Martin Schulze, Engineering<br />
Steel Quality Planning, started the second<br />
block with a presentation on “the potential<br />
for reducing heat treatment deformation<br />
in steel production”. Here fi ne grain reliability<br />
and preliminary heat treatment of<br />
the steel bar or components each play a<br />
key role in adapting the level of knowledge<br />
in combination with in-house inspection<br />
results. The subject of deformation/dimensional<br />
and shape change was the principal<br />
focus of the paper “deformation optimisation<br />
using innovative heat treatment technologies<br />
in the automobile industry”, delivered<br />
by Dr Klaus Löser of the ALD Vacuum<br />
Heat Treatment Division.<br />
More recent or ongoing developments<br />
in the fi eld of materials and heat treatment<br />
were discussed in the last block. Dr Frank<br />
Hippenstiel reported on “the metallurgical<br />
basis for improving performance of materials<br />
in gear making”. Improving the performance<br />
of gear steel will play an important<br />
role in the future, especially in view of the<br />
increasing size of units in industrial drives,<br />
and higher power-to-weight ratios in automotive<br />
engineering. Dr Hippenstiel discussed<br />
the micro-alloyed variants of existing<br />
case-hardening steels, and also presented<br />
a completely new alloying concept.<br />
The fi rst day was concluded with a paper<br />
by Dr Volker Heuer of the ALD Vacuum<br />
Heat Treatment Division, on the subject of<br />
“dry bainiting”, a new heat treatment process<br />
developed by ALD Vacuum Technologies<br />
in collaboration with Robert Bosch<br />
GmbH.<br />
The evening event in Wetzlar civic hall<br />
served to provide relaxation after the fi rst<br />
day of presentations, and to reinforce existing<br />
contacts in the “family circle” of drive<br />
technology material and heat treatment<br />
specialists.<br />
Before a tour of the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
production facilities on the second day,<br />
Heinz Makovec of Böhler <strong>Edelstahl</strong> GmbH<br />
presented a paper on “effective processing<br />
of gear components using high-technology<br />
tools”. This very graphic presentation on<br />
tool steels produced using powder metal<br />
technology covered the entire process<br />
Karl-Peter Johann (on the right) answers questions during the works tour<br />
Engineering Steel<br />
chain associated with a gear component.<br />
This innovation of including a guest presentation<br />
was very well received by the<br />
delegates, and will doubtless be included in<br />
the next gear steel symposium.<br />
The participants never fail to be<br />
impressed by the tour of the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
production facilities, and so it was at<br />
this gear steel symposium. The absolute<br />
highlight was a barbecue awaiting the<br />
guests of <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH and ALD<br />
Vacuum Technologies at midday beside the<br />
ingot stockyard.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 25
Tool Steel<br />
Bird’s eye view of busy exhibition stand<br />
The display of good luck hammers from Togo<br />
26<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
Another successful year for Euromold<br />
International meeting around<br />
the <strong>Buderus</strong> <strong>Edelstahl</strong> tower<br />
In December 2007, the <strong>Buderus</strong> <strong>Edelstahl</strong><br />
GmbH Sales and Quality team<br />
again showed what a well oiled team<br />
they are. Customers and business partners<br />
meet <strong>Buderus</strong> <strong>Edelstahl</strong> every year<br />
at the world trade fair for tool and<br />
mould making, design and product<br />
development, to talk together in a<br />
pleasant atmosphere and plan joint<br />
projects.<br />
One subject at the meetings and also a<br />
highlight of the company presence around<br />
the <strong>Buderus</strong> <strong>Edelstahl</strong> tower, which made<br />
the distinctive exhibition stand really visible<br />
to visitors, was the new subsidiary <strong>Buderus</strong><br />
<strong>Edelstahl</strong> Zerspanungstechnik GmbH, which<br />
has been part of the corporate family since<br />
1 May 2007. This takeover has further expanded<br />
the service capability of <strong>Buderus</strong><br />
<strong>Edelstahl</strong>. Customers and visitors were fascinated<br />
by the extensive machine pool that<br />
Zerspanungstechnik has to offer, securing<br />
optimum preparation for mould-making in<br />
future.<br />
Good luck hammers from Togo<br />
Another highlight was the hammers forged<br />
in Togo that arrived punctually in time for<br />
The <strong>Buderus</strong> <strong>Edelstahl</strong> exhibition team<br />
the exhibition. They were presented on a<br />
display developed specially for this purpose.<br />
The hammers also symbolised the<br />
social commitment of <strong>Buderus</strong> <strong>Edelstahl</strong><br />
both at home and abroad – placing an<br />
order in far-off Togo on which the local<br />
population can build for the future. The<br />
unusual hand hammers prompted much<br />
interest among visitors to the exhibition<br />
who were impressed as they heard about<br />
the Africa hammer project.<br />
The <strong>Buderus</strong> <strong>Edelstahl</strong> exhibition stand<br />
displays imposing large exhibits every year.<br />
For example in 2007 it was the AF and EF<br />
die holder blocks for a gearbox housing.<br />
Constructing such exhibits is no mean<br />
undertaking. They must be unloaded with a<br />
mobile crane three weeks before the exhibition<br />
starts, and stored there, greased and<br />
packed, until they can emerge in their full<br />
glory ready for the opening.<br />
“Our programme at Euromold has again<br />
been a great success”, observes Commercial<br />
Director Jens Mohr with satisfaction.<br />
“Many interesting discussions, news and<br />
highlights in abundance – a very successful<br />
exchange with our customers, partners<br />
and friends.”
CR & T board meeting<br />
discusses special steel in<br />
commercial vehicles<br />
The Corporate Research and Technology<br />
board of Böhler-Uddeholm AG met in<br />
Wetz lar In December 2007 under the direction<br />
of the Managing Director Dr Knut<br />
Consemüller and Dr Hribernik to discuss<br />
the subject of special steel products in<br />
commercial vehicles, and their development<br />
potential. In addition to Dr Frank<br />
Hippenstiel of Quality Assurance, some<br />
customers of <strong>Buderus</strong> <strong>Edelstahl</strong> took part.<br />
They reported on development trends and<br />
joint projects. For example Dr Stefan Hock<br />
of ZF Friedrichshafen AG presented a paper<br />
on “Processing steel with high productivity<br />
for high-performance components”. He<br />
emphasised in particular the development<br />
of power to weight ratios in commercial<br />
vehicle transmissions. It is expected that<br />
the demands on special steel products will<br />
continue to increase for future generations<br />
of cars and trucks. Thomas Landsherr of<br />
MAN Nutzfahrzeuge AG reported on<br />
“Present development progress of front<br />
axles for trucks and buses”, describing<br />
material and component trends in the fi eld<br />
of commercial vehicle axles. Here too there<br />
is development potential for <strong>Buderus</strong> <strong>Edelstahl</strong>,<br />
both in terms of materials performance<br />
potential, and as regards generating<br />
value added in special steel products with-<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> becomes<br />
a member of the Drive Technology<br />
Research Association (FVA)<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> has been closely associated<br />
with the Drive Technology Research<br />
Association (FVA) for many decades. Many<br />
FVA research projects relating to drive<br />
technology for vehicles and industrial<br />
applications have been carried out with<br />
test material from <strong>Buderus</strong> <strong>Edelstahl</strong>. Special<br />
melts with innovative chemical compositions<br />
are prepared for FVA projects, and<br />
test materials are forged for university<br />
institutes such as the IWT Bremen and the<br />
FZG Munich. The best examples of this are<br />
undoubtedly the projects associated with<br />
high-temperature carburizing. A microalloyed<br />
MnCr steel and a CrNiMo steel were<br />
specially melted for the successfully completed<br />
research project “Process reliability<br />
in high-temperature carburizing of fi ne-<br />
grain stabilised steels in atmospheric and<br />
vacuum furnaces”. <strong>Buderus</strong> <strong>Edelstahl</strong> has<br />
also been involved in an advisory capacity<br />
in some committees accompanying the<br />
project.<br />
In September 2007, <strong>Buderus</strong> <strong>Edelstahl</strong><br />
was admitted as a member of the Drive<br />
Technology Research Association, which<br />
now numbers 170 members. The member<br />
companies of the FVA incorporate a high<br />
level of technical know-how and a high<br />
quality standard. <strong>Buderus</strong> <strong>Edelstahl</strong> regards<br />
itself as a technology leader in the fi eld of<br />
case hardening and tempering steels in the<br />
larger dimension range, and project work<br />
will undoubtedly benefi t from its materials<br />
expertise throughout the process chain<br />
from ingot through billet to forging. There<br />
Employees<br />
Specialist group listening to the presentation<br />
in the whole process chain. The latter is a<br />
major concern of <strong>Buderus</strong> <strong>Edelstahl</strong>, and is<br />
currently being considered by Dr Michael<br />
Ahrens of Daimler AG. In his paper entitled<br />
“Experiences with Nb+N micro-alloyed<br />
MoCr steel”, he presented initial results<br />
with micro-alloyed case hardening steels at<br />
the CR & T Board Meeting.<br />
The FVA membership certifi cate<br />
are currently 100 research projects running<br />
at the FVA in 21 active working groups; the<br />
involvement of <strong>Buderus</strong> <strong>Edelstahl</strong> is currently<br />
focused on the materials working<br />
group.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
27
Employees<br />
A report in this customer magazine alerted<br />
Jennifer Schneider to the career path of<br />
Materials Inspector. Her father was also at<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> at the time, and brought<br />
28<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
Career profi les at <strong>Buderus</strong> <strong>Edelstahl</strong><br />
Introducing:<br />
Jennifer Schneider<br />
Supervisor in the heat treatment shop<br />
She is 22 years old, and has been a Day Shift Supervisor in the heat treatment shop<br />
at <strong>Buderus</strong> <strong>Edelstahl</strong> for a year. Although she is still young, Jennifer Schneider is<br />
really an old hand in the Wetzlar production workshops. She came to the company on<br />
work experience at the age of 15, and at 16 she started her training as a Materials<br />
Inspector.<br />
Jennifer Schneider at her place of work<br />
the magazine home. Ms. Schneider applied<br />
for a training place, and got one.<br />
She then followed the progress of steel<br />
as a material through the complete pro-<br />
duction process, from melt composition<br />
through to fi nal quality control. During her<br />
three-and-a-half years’ training she familiarised<br />
herself with all the important<br />
departments, and acquired comprehensive<br />
knowledge of the raw materials in steelmaking,<br />
the chemical and physical effects<br />
of alloys, using inspection and testing<br />
instruments for metallography, analysing<br />
and documenting the results, and checking<br />
and determining material characteristics.
She successfully completed her training.<br />
She then worked in various production<br />
sections, completed an ultrasound<br />
course, and in December 2006 became a<br />
Day Shift Supervisor in the heat treatment<br />
shop. A total of 64 employees work in the<br />
heat treatment shop and the continuous<br />
fl ow plant, which together form one<br />
department; Jennifer Schneider works<br />
with a team of fi ve on the day shift, all<br />
men aged between 21 and 64. “I have<br />
learnt to assert myself”, she says with a<br />
smile. She was the only girl on her training<br />
course as well.<br />
That is changing too. “More girls have<br />
started training at <strong>Buderus</strong> <strong>Edelstahl</strong> in<br />
recent years”, says General Foreman Dieter<br />
Waßmuth, Ms. Schneider’s boss. He<br />
approves, and she has proved that a<br />
woman can do the job as well as a man.<br />
For some time the Böhler-Uddeholm AG<br />
Management Academy (BUMA) has been<br />
running one of the two parts of its management<br />
succession and middle management<br />
training course at the Hotel Mercure<br />
in Wetzlar. One fi xture is always a works<br />
tour of the Wetzlar location with <strong>Buderus</strong><br />
<strong>Edelstahl</strong> GmbH and its sister companies.<br />
The international participants from the<br />
very diverse companies of the four divisions<br />
of the Böhler-Uddeholm Group, some<br />
of whom are visiting Europe for the fi rst<br />
time, are thus able to form their own<br />
impression of steelmaking with ingots<br />
weighing up to 150 tonnes, of the open-die<br />
forging and rolling processes, and closeddie<br />
forging. There was also a visit to the<br />
heat treatment area necessary for special<br />
steel production, and to the machine shop.<br />
In addition to the works tour with expert<br />
commentary by Dr Frank Hippenstiel (Qual-<br />
“A woman in the team improves the climate<br />
and morale”, he admits with a laugh.<br />
“The style becomes gentler, which the<br />
whole team benefi ts from.” So Dieter<br />
Waßmuth was pleased to comply when<br />
the General Manager Ralf Rech proposed<br />
Jennifer Schneider for the job a year<br />
ago.<br />
Responsible task<br />
When the forge has presented the various<br />
heat treatment sequences it requires for<br />
the day, Ms. Schneider starts her round,<br />
checks and documents the temperatures of<br />
the furnaces, discusses things with her<br />
team, and stipulates when and how the<br />
next work steps are to proceed. A responsible<br />
job. It is precise heat treatment that<br />
makes steel a high-quality product, enabling<br />
it to acquire the critical factors<br />
Böhler-Uddeholm Management Academy Stage 1<br />
visits <strong>Buderus</strong> <strong>Edelstahl</strong><br />
ity Assurance) and Norman Geisse (Human<br />
Resources), the participants could pose<br />
special questions about <strong>Buderus</strong> <strong>Edelstahl</strong><br />
Group photo of the BUMA participants<br />
Employees<br />
such as elongation, yield resistance and<br />
strength.<br />
Jennifer Schneider has not regretted her<br />
choice of career. From the start it has been<br />
interesting and exciting, she reports. And<br />
the future? She unfortunately had to abandon<br />
her plan to visit engineering school to<br />
advance her career and learn more, because<br />
of lack of time – she also works every other<br />
weekend, and there is a lot to learn in addition<br />
to the working and training time. But<br />
she has still not given up the idea. “I fi rst<br />
have to make the space for it”, she thinks,<br />
“then I will have another go.” At the<br />
moment she is concentrating fully on her<br />
current task, because “I very much enjoy<br />
the work and dealing with people”.<br />
in the course of an evening event after a<br />
presentation on the history and products<br />
of the location.<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 29
Employees<br />
Series of talks on<br />
“New developments in metal<br />
forming” at the IBF<br />
In the course of the series of talks “Recent<br />
developments in metal forming” in the<br />
winter semester 2007/08 at the Aachen<br />
University of Technology, Dr Frank Hippen-<br />
An almost fully machined threaded spindle<br />
30<br />
Deaths<br />
Alter<br />
Mayer, Otto 31. 8. 2007 82<br />
Schupp, Erich 14. 9. 2007 79<br />
Apel, Karl 2. 10. 2007 72<br />
Greilich, Erich 4. 10. 2007 91<br />
Strauch, Walter 3. 11. 2007 80<br />
Claudy, Manfred 3. 12. 2007 68<br />
Maxheim, Magdalena 9. 12. 2007 85<br />
Neeb, Wilhelm 14. 12. 2007 95<br />
Abendroth, Jürgen 14. 12. 2007 59<br />
Manzano Alvarez,<br />
Joaquin 4. 1. <strong>2008</strong> 77<br />
Roos, Wanda 5. 1. <strong>2008</strong> 83<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong><br />
stiel of <strong>Buderus</strong> <strong>Edelstahl</strong> Quality Assurance,<br />
and Ralf Rech, General Manager<br />
Forging, presented papers at the Institute<br />
of Metal Forming (IBF). The paper entitled<br />
Valentin, Kurt 12. 1. <strong>2008</strong> 73<br />
Martin, Helmut 10. 2. <strong>2008</strong> 82<br />
Wieth, Armin 13. 2. <strong>2008</strong> 50<br />
Treffenstädt, Erich 17. 2. <strong>2008</strong> 86<br />
Schulz, Richard 18. 2. <strong>2008</strong> 80<br />
Califano, Antonio 27. 2. <strong>2008</strong> 67<br />
Mäßer, Richard 27. 2. <strong>2008</strong> 81<br />
Hoffrichter, Günter 1. 3. <strong>2008</strong> 80<br />
Bernhardt, Willy 5. 3. <strong>2008</strong> 84<br />
Weber, Paul 7. 3. <strong>2008</strong> 85<br />
Ohm, Gerhard 16. 3. <strong>2008</strong> 77<br />
Sommert, Antonio 21. 3. <strong>2008</strong> 76<br />
Dörr, Alfred 26. 3. <strong>2008</strong> 78<br />
“Material and plant development trends in<br />
the production of heavy open-die forgings”<br />
sought to convey the technology of opendie<br />
forging to the Aachen students, and to<br />
highlight more recent materials aspects<br />
and trends in plant technology. The example<br />
of components such as generator shafts<br />
and turbine shafts, and bottom moulds<br />
were used to illustrate the demands on<br />
heavy open-die forgings.<br />
The principal focus in terms of material<br />
is on adjusting particular functional properties<br />
in terms of strength, toughness and<br />
(if applicable) creep characteristics, and on<br />
ensuring further processing characteristics<br />
such as machining or etch-grainability in<br />
the case of large plastic moulds. Developments<br />
in the fi eld of plant engineering,<br />
which are partly being driven forward<br />
jointly with the IBF, are leading to an<br />
increase in production constancy (quality),<br />
to increased output (productivity), and to<br />
better environmental compatibility.<br />
The audience could clearly see that<br />
although open-die forging is one of the<br />
oldest production processes in the world,<br />
no power could be generated without these<br />
heavy open-die forgings. Many other heavy<br />
machinery functions could not operate<br />
without them. It also became evident that<br />
there is still a great need for research,<br />
for example in the fi eld of process simulation.<br />
Long service<br />
awards<br />
40 years’ service<br />
Wagner, Heinz 31. 1. <strong>2008</strong><br />
10 years’ service<br />
Bart, Waldemar 1. 12. 2007<br />
Giese, Jens 2. 2. <strong>2008</strong><br />
Klauer, Andreas 2. 2. <strong>2008</strong><br />
Koch, Jörg 23. 2. <strong>2008</strong><br />
Büchner, Nicole 2. 3. <strong>2008</strong><br />
Hamann, Viktor 2. 3. <strong>2008</strong><br />
Kubocz, Andreas 2. 3. <strong>2008</strong><br />
Aschenbach, Alexander 2. 3. <strong>2008</strong><br />
Geisse, Norman 9. 3. <strong>2008</strong><br />
Friedrich, Rene 9. 3. <strong>2008</strong>
Recommended reading<br />
“Toolmaking in plastics<br />
processing”<br />
The 5th edition of the standard work “Toolmaking in plastics processing”, thoroughly<br />
revised, appeared punctually for Euromold 2007. Two of the authors come from<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>, Quality Assurance Manager Dr Frank Hippenstiel, and Tool Steel<br />
Quality Planning Manager Peter Vetter.<br />
The fi rst edition of the book that appeared<br />
in 1965 under the title “Mouldmaking in<br />
plastics processing” was the fi rst to provide<br />
information in a comprehensive form on<br />
production-specifi c demands on plastic<br />
processing tools. Developments have proceeded<br />
rapidly since then. New plastics,<br />
modern plastics processing technologies<br />
and processes have greatly expanded the<br />
possible applications.<br />
The fi fth edition of the book published<br />
by Carl Hanser Verlag was presented at the<br />
tool- and mould-making trade fair Euromold<br />
2007. The editor Prof. Günter Mennig<br />
of the Institute of General Machine Building<br />
and Plastics Technology at the Chemnitz<br />
University of Technology succeeded in<br />
presenting a thoroughly revised work. The<br />
individual chapters were written by specialist<br />
authors, including <strong>Buderus</strong> <strong>Edelstahl</strong>’s<br />
Dr Frank Hippenstiel and Peter Vetter.<br />
They devoted themselves to the topics<br />
“Plastic mould steels” and “Heat treatment<br />
and surface fi nishing technology”.<br />
What has emerged is a modern work<br />
dealing substantively with the state of the<br />
art, bringing together a fund of information.<br />
The book presents the most diverse<br />
tools and their engineering design for all<br />
the main types of plastics processing, and<br />
the materials required for toolmaking. It<br />
also examines from the technical and the<br />
economic point of view the specifi c production<br />
and treatment processes involved<br />
in tool production and tool operation<br />
including process monitoring through to<br />
maintenance, error avoidance and/or rectifi<br />
cation.<br />
As a modern work of reference, “Toolmaking<br />
in plastics processing” offers the<br />
plastics engineer and other specialists in<br />
the construction, production and operation<br />
of plastics processing tools a practical<br />
introduction to the subject.<br />
G. Mennig<br />
Toolmaking in plastics processing<br />
Carl Hanser Verlag, 2007<br />
ISBN 978-3-446-40778-7<br />
730 pages. 46 colour and 702<br />
b/w. illustrations<br />
€ 29 [D]<br />
Dates for <strong>2008</strong><br />
Midest <strong>2008</strong><br />
The World‘s leading<br />
industrial subcontracting show<br />
4–7 November <strong>2008</strong><br />
Paris-Nord Villepint, France<br />
EuroMold <strong>2008</strong><br />
World Expo for Tool<br />
and Mould Making, Design<br />
and Product Development<br />
3–6 December <strong>2008</strong><br />
Frankfurt/Main Exhibition Centre,<br />
Germany<br />
Editorial information<br />
News<br />
Publisher:<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH<br />
Editor’s address:<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH<br />
<strong>Buderus</strong>straße 25, 35576 Wetzlar<br />
Tel. (0 64 41) 3 74-0<br />
Fax (0 64 41) 3 74-28 82<br />
Editor:<br />
Jens Mohr (responsible for the content)<br />
Texts: Tobias Besser, Dr Hubert Brunträger,<br />
Veronika Franz, Dr Frank Hippenstiel, Anne<br />
Kuhlmann, Sigrid Krekel, Peter Vetter<br />
Photo acknowledgements/sources:<br />
p. 8 top: Wetzlardruck, bottom: Dandelion day<br />
nursery; p. 16 top: fotolia; p. 4, p. 14, p. 15 top<br />
left and bottom left: Uwe Niggemeier; p. 15 top<br />
right and bottom right: Mike Schultz; p. 22/23:<br />
Polarputki.<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH holds the rights<br />
for photos, plans and diagrams, unless otherwise<br />
indicated.<br />
Overall production:<br />
Composition, design and lithography: Die Feder,<br />
Konzeption vor dem Druck GmbH, Wetzlar<br />
Printing: Druckhaus Bechstein GmbH, Wetzlar<br />
Print run:<br />
German 5,000, <strong>Engl</strong>ish 3,000 copies<br />
Printed in Germany 1/<strong>2008</strong><br />
© <strong>2008</strong> <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH<br />
EDELSTAHL <strong>Info</strong> 1/<strong>2008</strong> 31