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SureThermSM Service for Paraffin Removal - Halliburton

SureThermSM Service for Paraffin Removal - Halliburton

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PIPELINE AND PROCESS SERVICES<br />

Pipeline <strong>Service</strong>s<br />

Cleaning <strong>Service</strong>s<br />

SureTherm SM <strong>Service</strong><br />

Targeted Heat Placement in Remote Locations to Remove Pipeline Deposits<br />

The SureTherm SM service uses a time-delayed exothermic chemical<br />

technology to generate a significant quality of heat after a<br />

calculated delay time (Figure 1).<br />

This proprietary technology enables delaying of the exothermic<br />

reaction so that it can be pumped into a pipeline to a specified<br />

location where the generated heat (Figure 2) can be used to treat<br />

deposits such as paraffin wax or hydrate or used to<br />

warm components.<br />

The SureTherm service provides important benefits:<br />

• Significantly improves paraffin removal efficiency compared to<br />

traditional treatments<br />

• Eliminates risks associated with the use of mechanical<br />

scrapers in a reduced ID or restricted pipeline<br />

• Can be applied online (with production) or<br />

offline (pipeline shut down)<br />

<strong>Paraffin</strong> Deposits in Subsea Pipelines<br />

<strong>Paraffin</strong> wax is one of the most common pipeline deposits leading<br />

to decreased production in oil pipelines (Figure 3). Two widely<br />

used remediation approaches include mechanical scrapers<br />

and / or solvents.<br />

Fig. 2 - The water to be used <strong>for</strong> the SureTherm SM treatment is analyzed<br />

and tested to confirm the desired delay time.<br />

The potential of a total pipeline blockage resulting from failure of a<br />

scraper to pass through an excessively restricted pipeline is often a<br />

strong deterrent to the implementation of a cleaning program using<br />

mechanical scrapers.<br />

Solvent Per<strong>for</strong>mance is Decreased Due to the<br />

Low Temperatures<br />

Effective paraffin solvents are available but solvents are most<br />

effective when applied at elevated temperatures. Due to the low<br />

internal temperature associated with most subsea pipelines, the<br />

ability of solvents to remove significant quantities of paraffin<br />

is greatly reduced. This decreased efficiency results in the<br />

requirement of large treatment volumes of solvent, long treatment<br />

times, and ultimately a high cost.<br />

HAL36813<br />

Fig. 1 – The SureTherm SM service enables the precise control of the<br />

timing of the exothermic reaction so that heat is generated when and<br />

where it will be most effective.<br />

Mechanical Scrapers Pose Risks of Complete Blockage<br />

Internal restrictions caused by paraffin deposits increase the risk<br />

associated with common removal methods based solely on the use<br />

of mechanical scrapers.<br />

HAL32377<br />

SureTherm <strong>Service</strong> Enhances Solvent<br />

Treatments<br />

Depending upon the specific requirements, the SureTherm service<br />

can be applied alone or synergistically with an effective paraffin<br />

solvent such as <strong>Halliburton</strong>’s Paragon solvent. This combination<br />

of SureTherm and solvent ensures that the solvent is being applied<br />

at elevated temperatures resulting in efficient removal of paraffin<br />

from restricted pipelines.<br />

Online or Offline Cleaning<br />

In most cases, the SureTherm service can be applied while a<br />

pipeline is in operation with minimal disruptions to normal<br />

production. The components can be mixed and injected directly<br />

into the production flow.


PIPELINE AND PROCESS SERVICES<br />

As heat is released, the temperature of the pipeline fluids are<br />

elevated and the paraffin gradually melts or dissolves into the<br />

production flow. If the pipeline is shut down, the SureTherm SM<br />

service treatment can be designed to deliver a targeted release<br />

of heat at the location of the most severe paraffin deposition.<br />

Appropriate addition of a solvent such as Paragon agent can be<br />

considered to enhance the paraffin removal process.<br />

The products of the reaction are salt, water, nitrogen gas and heat.<br />

These are all environmentally acceptable.<br />

HAL36815<br />

Fig. 3 – The temperature profile of the SureTherm SM reaction, heat is<br />

generated in the above example 120 minutes after mixing<br />

Operational Aspects<br />

Any SureTherm service operation begins with a careful<br />

consideration of the engineering aspects of the treatment. In<br />

addition, testing of the proposed SureTherm <strong>for</strong>mulation must be<br />

completed with the water that will be used <strong>for</strong> the treatment.<br />

This confirms that the desired delay time can be achieved.<br />

The SureTherm service is based on a catalyzed reaction between<br />

two components to produce a large amount of heat. The catalyst<br />

used in the SureTherm service is a proprietary, solid-phase material<br />

that provides a delay in the onset of the chemical reaction. Based<br />

on temperature, allowable treatment pressure, and the chemistry<br />

of the water system, separate solutions containing appropriate<br />

concentrations of the two basic components are prepared and<br />

stored in separate tanks. When the treatment is to be pumped, an<br />

appropriate amount of catalyst is added to one of the components<br />

and the two separate fluids are simultaneously injected into the<br />

pipeline (Figures 4).<br />

HAL36812<br />

Enhanced Environmental Per<strong>for</strong>mance<br />

The reaction products are sodium chloride (common salt), water,<br />

nitrogen gas and heat. Compared to traditional paraffin solvents<br />

or dispersants, both the initial reactants and reactant products<br />

associated with the SureTherm service pose considerably less threat<br />

to personnel and the environment.<br />

Vent<br />

Drains<br />

Pig Launcher<br />

Component A<br />

Component B<br />

From Process<br />

Catalyst<br />

Fig. 4 – The mixing of SureTherm takes place at the injection point<br />

HAL36814<br />

For more in<strong>for</strong>mation about <strong>Halliburton</strong>’s SureTherm <strong>Service</strong>, contact your local<br />

<strong>Halliburton</strong> representative or email pps@halliburton.com.<br />

© 2012 <strong>Halliburton</strong>. All rights reserved. Sales of <strong>Halliburton</strong> products and services will be in accord solely with the terms and conditions contained in the contract<br />

between <strong>Halliburton</strong> and the customer that is applicable to the sale. H07615 02/12<br />

www.halliburton.com

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