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Hempel Corporate Responsibility Report 2011

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Ethical Behaviour | Our People | Community Engagement | ProcuREment | Health & Safety | Environment<br />

Direct causes of accidents<br />

60<br />

Number of accidents<br />

19.1<br />

Number of accidents<br />

per 1 million factory working hours<br />

17%<br />

10%<br />

13%<br />

38<br />

32<br />

27<br />

28<br />

33<br />

24<br />

20<br />

24<br />

23<br />

10.7<br />

12.0<br />

11.0<br />

9.9<br />

13.7<br />

10.2<br />

8.5<br />

10.6<br />

9.2<br />

17%<br />

9% 4%<br />

17%<br />

13%<br />

2002<br />

2003<br />

2004<br />

2005<br />

2006<br />

2007<br />

2008<br />

2009<br />

2010<br />

<strong>2011</strong><br />

Accidents<br />

We keep detailed records of all accidents that occur in our<br />

factories so that we can investigate and analyse the causes.<br />

Over the years, we have achieved significant improvements<br />

thanks to awareness, training and preventive measures.<br />

An accident is defined as an on-the-job injury that results in at<br />

least one day’s absence. In <strong>2011</strong>, 23 accidents were reported<br />

by our factories across the Group. When we compare the<br />

number of accidents to our total working hours, the level is<br />

quite low for our industry. But every accident is one too many,<br />

so we do our best to learn from these accidents and prevent<br />

their reoccurrence.<br />

Three of our factories accounted for 70 per cent of all<br />

accidents in <strong>2011</strong>. These factories are now receiving special<br />

attention and guidance.<br />

Product safety<br />

We depend on more than 800 different chemicals to produce<br />

our assortment of products. Each of these chemicals has a<br />

unique profile, and some are safer to handle than others. As<br />

stated in our Group HSE policy, we actively work to integrate<br />

environmentally sustainable technologies and the use of safer<br />

materials in the development of new products and solutions.<br />

With this in mind, our R&D team takes a cross-functional<br />

approach to replace, reduce or eliminate the chemicals we<br />

consider least safe or most restrictive to use.<br />

2002<br />

2003<br />

2004<br />

2005<br />

2006<br />

2007<br />

2008<br />

2009<br />

2010<br />

<strong>2011</strong><br />

Safety communication<br />

The way we communicate how to work safely with <strong>Hempel</strong><br />

products is gradually changing to a new system called GHS –<br />

Globally Harmonised System for Labelling and Classification of<br />

Chemicals. The United Nations-endorsed system is intended<br />

to support international efforts concerning the safer and more<br />

environmentally-responsible management of chemicals.<br />

This improved safety labelling system is being gradually<br />

adopted by countries all over the world. We have already<br />

implemented GHS in China – well before national regulations<br />

have required us to do so.<br />

Safety First campaign<br />

In a continuous effort to reduce risks and ensure workplace safety,<br />

<strong>Hempel</strong> Singapore launched a Safety First campaign focused on<br />

reporting and learning from near-misses. It kicked off in November<br />

<strong>2011</strong> with a training session for 30 production and warehouse<br />

operators and managers. The campaign includes our new definition<br />

of near-misses as well as information on how to report a near-miss<br />

and why it is important to report these issues.<br />

The Safety First campaign will be rolled out in all of <strong>Hempel</strong>’s<br />

factories in Asia Pacific during 2012, followed by our sales offices<br />

and warehouses and the rest of the <strong>Hempel</strong> Group.<br />

<strong>Hempel</strong> Singapore has the longest running record<br />

for days without accidents: an impressive 1159 days<br />

(as of 31 December <strong>2011</strong>) – more than three years.<br />

Machinery ● ● Other<br />

Handling/lifting ● ● Transport/traffic<br />

Moving object ● ● Hazardous substance/spill<br />

Slip/trip/fall (same level) ● ● Fall at height<br />

Indirect causes of accidents<br />

13%<br />

3%<br />

13%<br />

11%<br />

10% 47%<br />

3%<br />

Procedure not followed ● ● Other<br />

Inadequate training/instruction ● ● Carelessness<br />

Unsatisfactory conditions ● ● Inadequate personal<br />

Inadequate equipment ● protection<br />

Part of body affected<br />

17%<br />

7% 4%<br />

10%<br />

10%<br />

7%<br />

21%<br />

14%<br />

10%<br />

Eye ● ● Other<br />

Head/face ● ● Toe/foot/ankle<br />

Back/neck ● ● Leg/knee<br />

Arm/elbow ● ● Chest/abdomen<br />

Finger/hand/wrist ●<br />

15

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