smart fortwo mhd test results - Transports Canada
smart fortwo mhd test results - Transports Canada
smart fortwo mhd test results - Transports Canada
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<strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong><br />
Advanced Gasoline<br />
Idle Start Stop Technology<br />
Test Results Report<br />
June 2010
Disclaimer notice<br />
Transport <strong>Canada</strong>'s ecoTECHNOLOGY for Vehicles program ("eTV") <strong>test</strong>s emerging vehicle<br />
technologies to assess their performance in accordance with established Canadian motor vehicle<br />
standards. The <strong>test</strong> <strong>results</strong> presented herein do not, in themselves, represent an official determination<br />
by Transport <strong>Canada</strong> regarding fuel consumption or compliance with safety and emission standards of<br />
any motor vehicle or motor vehicle component. Transport <strong>Canada</strong> does not certify, approve or endorse<br />
any motor vehicle product. Technologies selected for evaluation, and <strong>test</strong> <strong>results</strong>, are not intended to<br />
convey policy or recommendations on behalf of Transport <strong>Canada</strong> or the Government of <strong>Canada</strong>.<br />
Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> make no representation or warranty<br />
of any kind, either express or implied, as to the technologies selected for <strong>test</strong>ing and evaluation by<br />
eTV, nor as to their fitness for any particular use. Transport <strong>Canada</strong> and more generally the<br />
Government of <strong>Canada</strong> do not assume nor accept any liability arising from any use of the information<br />
and applications contained or provided on or through these <strong>test</strong> <strong>results</strong>. Transport <strong>Canada</strong> and more<br />
generally the Government of <strong>Canada</strong> do not assume nor accept any liability arising from any use of<br />
third party sourced content.<br />
Any comments concerning its content should be directed to:<br />
Transport <strong>Canada</strong><br />
Environmental Initiatives (AHEC)<br />
ecoTECHNOLOGY for Vehicles (eTV) Program<br />
330 Sparks Street<br />
Place de Ville, Tower C<br />
Ottawa, Ontario<br />
K1A 0N5<br />
E-mail: eTV@tc.gc.ca<br />
© Her Majesty in Right of <strong>Canada</strong>, as represented by the Minister of Transport, 2009-2010
Table of Contents<br />
EXECUTIVE SUMMARY .............................................................................................. 4<br />
1.0 INTRODUCTION................................................................................................. 7<br />
2.0 TESTING PROGRAM......................................................................................... 7<br />
3.0 TESTING LOCATIONS...................................................................................... 8<br />
4.0 VEHICLE OVERVIEW ...................................................................................... 8<br />
5.0 PHASE I - LABORATORY TESTING............................................................ 10<br />
5.1 RESULTS ............................................................................................................ 11<br />
5.1.1 2-Cycle Fuel Consumption Results........................................................... 12<br />
5.1.2 5-Cycle Fuel Consumption Results........................................................... 13<br />
5.1.3 New York City Cycle Fuel Consumption Results...................................... 15<br />
5.1.4 Emissions Results...................................................................................... 16<br />
5.1.5 Idling Duration Experiment...................................................................... 17<br />
6.0 PHASE II – DYNAMIC TESTING................................................................... 19<br />
6.1 ACCELERATION EVALUATION............................................................................ 20<br />
6.2 MAXIMUM SPEED IN GEAR ................................................................................ 20<br />
6.3 HANDLING ......................................................................................................... 21<br />
6.3.1 Lateral Skid Pad ....................................................................................... 21<br />
6.3.2 Emergency Lane Change Manoeuvre....................................................... 23<br />
6.4 NOISE EMISSIONS TESTS.................................................................................... 25<br />
6.5 BRAKING............................................................................................................ 28<br />
6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING........................................ 29<br />
7.0 PHASE III - ON-ROAD EVALUATIONS....................................................... 29<br />
8.0 CONCLUSIONS ................................................................................................. 30<br />
9.0 WHAT DOES THIS MEAN FOR CANADIANS?.......................................... 31
EXECUTIVE SUMMARY<br />
The <strong>smart</strong> car has been one of the most fuel-efficient vehicles in the two-seater class<br />
since it was first introduced in <strong>Canada</strong> in 2004. Currently, <strong>smart</strong> models are sold with a<br />
gas engine in <strong>Canada</strong> and the United States, while the diesel model is sold in Mexico,<br />
Europe and other world markets and a fully electric model will be released in the United<br />
Kingdom in the near future.<br />
The eTV program selected the <strong>smart</strong> <strong>fortwo</strong> micro hybrid drive (<strong>mhd</strong>) for <strong>test</strong>ing and<br />
evaluation because of its idle start-stop system. Anti-idling or start-stop technology is<br />
designed to reduce fuel consumption and exhaust emissions during periods of urban<br />
driving. These systems are relatively rare within the Canadian market and are generally<br />
limited to vehicles that are full hybrids. Thus, the anti-idling technology, combined with<br />
the base <strong>smart</strong>’s impressive fuel efficiency made the <strong>smart</strong> <strong>mhd</strong> an ideal vehicle for<br />
inclusion in the eTV program.<br />
It should be noted that, despite its name and the inclusion of the idle start-stop<br />
technology, the European <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is not a full hybrid. In acquiring the <strong>smart</strong><br />
<strong>mhd</strong>, the eTV program wanted to quantify the fuel savings that could result from the idle<br />
start-stop system as well as how it performed under a variety of Canadian climatic<br />
conditions, particularly in city driving and in cold weather. The vehicle was <strong>test</strong>ed and<br />
evaluated over three phases: laboratory fuel consumption and exhaust emissions;<br />
dynamic track <strong>test</strong>ing; and on-road evaluations. The following is a summary of the<br />
<strong>results</strong> obtained from these evaluations.<br />
Criteria<br />
Results<br />
Fuel consumption In 2-cycle <strong>test</strong>ing, with the idle start-stop (eco-mode) turned ON,<br />
the fuel consumption values are 6.20 L/100 km for the city,<br />
5.12 L/100 km for the highway and 5.71 L/100 km for combined<br />
city/highway.<br />
In all <strong>test</strong>ing cycles, the use of idle start-stop offers considerable<br />
savings in fuel consumption in city driving.<br />
CO 2 emissions<br />
Testing cycle No idle With idle % savings<br />
start-stop start-stop<br />
2-cycle 6.45 6.20 4.0%<br />
5-cycle 7.47 7.10 5.0%<br />
NYCC 10.26 9.08 11.5%<br />
Real-world 5.18 4.68 9.7%<br />
In combined city and highway <strong>test</strong>ing, with the idle start-stop (ecomode)<br />
turned ON, the <strong>smart</strong> <strong>mhd</strong> obtained an adjusted value of<br />
137 g/km, which is 10% less than the current best performers in the<br />
sub-compact class and a 40% improvement over all models within its<br />
class.<br />
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ecoTECHNOLOGY for Vehicles 4
Criteria<br />
Exhaust Emissions<br />
Idle Start-Stop<br />
Performance Results<br />
Dynamic<br />
Performance<br />
Driver Evaluations<br />
Results<br />
With regard to non-CO 2 exhaust emissions, the 2009 <strong>smart</strong> <strong>mhd</strong> meets<br />
the Euro V emissions standards for which it was designed and is well<br />
below the Tier 2, Bin 5 standards in effect in <strong>Canada</strong>.<br />
The <strong>smart</strong> <strong>mhd</strong> is able to operate between -7C and 40C, using various<br />
combinations of the auxiliary systems. However, below -7C, the<br />
vehicle did not allow the eco-mode to engage and turn off the engine<br />
when idling, despite acceptable battery voltage levels. This is by design<br />
of the manufacturer.<br />
Overall, handling and performance were good, pass or acceptable<br />
relative to the sub-compact class. As such, dynamic performance<br />
would not pose a barrier to its inclusion in the fleet of sub-compact<br />
vehicles in <strong>Canada</strong>.<br />
The <strong>smart</strong> <strong>mhd</strong> reached an average maximum speed of 144.2 km/h<br />
in approximately 40 seconds while operating in 4 th gear.<br />
The maximum lateral acceleration was 6.3 m/s 2 for a 61 m turning<br />
circle.<br />
Emergency lane change performance is rated as good.<br />
External and internal noise levels were well below the limits set out<br />
in the CMVSS.<br />
Braking is compliant with all aspects of the CMVSS 135 standard.<br />
The majority of the evaluators reported that they were comfortable with<br />
the idle start-stop system, even in heavy traffic. In a comparison <strong>test</strong><br />
with a <strong>smart</strong> <strong>fortwo</strong> not equipped with anti-idling technology, the <strong>smart</strong><br />
<strong>mhd</strong> obtained significant fuel savings. With regards to general<br />
performance and handling several evaluators noted “jerky” shifting of<br />
the transmission as an issue.<br />
Barriers to the Introduction of Idle Start-Stop Technologies into the Canadian<br />
Market<br />
Public opinion research has generally established that fuel consumption and vehicle<br />
emissions have not traditionally been of primary importance to the Canadian consumer<br />
when shopping for a new vehicle 1 . One of the principle barriers to the introduction of<br />
advanced gasoline technologies, such as idle start-stop, is overcoming the consumer’s<br />
desire to minimize the initial purchase price (or ‘sticker shock’) of a new vehicle, often at<br />
the expense of longer-term operating costs and environmental impacts. Conversely,<br />
innovative technologies that improve fuel efficiency often increase the initial purchase<br />
price of a vehicle. When confronted with the choice of paying more for advanced vehicle<br />
technologies such as idle stop-start, consumers often opt for a lower initial purchase<br />
price, unaware of the potential savings that the technology might offer.<br />
1 Pollution Probe. 2008. Barriers to Consumer Purchasing of More Highly Fuel-Efficient Vehicles: A<br />
Background Paper.<br />
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ecoTECHNOLOGY for Vehicles 5
In addition, fuel consumption <strong>test</strong> procedures and vehicle ratings can under-estimate the<br />
potential real-world benefits of advanced technologies. The <strong>results</strong> outlined in this report<br />
support that point, since the 2-cycle <strong>test</strong>s under-represent the fuel savings obtained both<br />
in the urban-centred New York City Cycle driving cycle and in real-world driving. In<br />
these situations, not only does the vehicle cost more, but also there appears to be little<br />
improvement in the vehicle’s published fuel consumption ratings – a situation that<br />
compounds existing consumer barriers.<br />
As well, the development of codes and standards needs to keep pace with the innovation<br />
in new vehicle technologies, in order to ensure the safety, efficiency and suitability of the<br />
Canadian transportation system. The kind of <strong>test</strong>ing that eTV has undertaken in relation<br />
to idle stop-start technologies, for example, is essential in helping to engage industry and<br />
stakeholders in leading-edge research to support the development of new or modified<br />
codes and standards for all technologies, including advanced gasoline technologies.<br />
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ecoTECHNOLOGY for Vehicles 6
1.0 INTRODUCTION<br />
The first <strong>smart</strong> car was introduced in <strong>Canada</strong> in late 2004 and sold through Mercedes-<br />
Benz dealers. Currently, in <strong>Canada</strong>, <strong>smart</strong> cars are sold only with a gas engine. A diesel<br />
model is sold in Mexico and Europe and a fully electric model is intended for release in<br />
the United Kingdom in the near future.<br />
Working in partnership with Mercedes-Benz, the eTV program selected the European<br />
model <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> for <strong>test</strong>ing because it is equipped with an innovative idle startstop<br />
system. This anti-idling technology is designed to reduce fuel consumption and<br />
exhaust emissions during periods of urban driving. Idle start-stop systems are relatively<br />
rare within the Canadian market and are generally limited to vehicles that are full<br />
hybrids. Thus, the anti-idling technology, combined with the <strong>smart</strong>’s impressive fuel<br />
efficiency made the <strong>smart</strong> <strong>mhd</strong> an ideal vehicle for inclusion within the eTV program.<br />
The engine found in the European <strong>smart</strong> <strong>fortwo</strong> micro hybrid drive (<strong>mhd</strong>) is a standard<br />
<strong>smart</strong> <strong>fortwo</strong> engine, equipped with ‘start-stop’ technology. While its name suggests that<br />
vehicle is a micro hybrid, no additional battery pack has been added. Rather, the standard<br />
lead-acid battery has been replaced with an absorbed glass mat (AGM) battery, and the<br />
alternator and starter motor have been replaced with a belt-driven electric startergenerator.<br />
The start-stop system operates when the vehicle comes to a stop, either at a traffic light or<br />
in stop-and-go traffic. As the vehicle comes to a stop, the internal combustion engine<br />
switches off. As soon as the driver releases the brake pedal, the electric motor acts as the<br />
starter and instantly switches the internal combustion engine back on. During normal<br />
driving the electric motor behaves like a generator, providing power to recharge the<br />
AGM battery. According to manufacturer specifications, keeping idling to a minimum<br />
with this advanced technology reduces urban fuel consumption by more than 15%.<br />
2.0 TESTING PROGRAM<br />
The <strong>test</strong>ing program was designed to provide a fair assessment of the idle start-stop<br />
technology found on the <strong>smart</strong> <strong>mhd</strong> as well as the vehicle’s fuel consumption, exhaust<br />
emissions and overall handling, both with the idle start-stop system turned on and turned<br />
off. The suggested <strong>test</strong>s were based on practices used by the Canadian Corporate<br />
Average Fuel Consumption (CAFC), the U.S. Environmental Protection Agency, the U.S.<br />
Department of Tranport, the International Standards Organization and the Society of<br />
Automotive Engineers (see <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> Test Plan for details).<br />
The <strong>smart</strong> <strong>mhd</strong> was evaluated over three distinct phases:<br />
Phase I - Laboratory fuel consumption and exhaust emissions <strong>test</strong>ing<br />
Phase II - Dynamic track <strong>test</strong>ing<br />
Phase III - On-road evaluations<br />
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ecoTECHNOLOGY for Vehicles 7
Together, these various phases were designed to realistically assess the <strong>smart</strong> <strong>mhd</strong>’s<br />
overall performance and identify any possible barriers that could adversely affect the<br />
introduction of its advanced technologies into the Canadian market.<br />
3.0 TESTING LOCATIONS<br />
Phase I <strong>test</strong>ing was performed in partnership with Environment <strong>Canada</strong> at the Emissions<br />
Measurement and Research Division (ERMD) located in Ottawa, Ontario. All <strong>test</strong>ing<br />
was performed in a controlled laboratory, using a vehicle chassis dynamometer. The<br />
laboratory environment ensures that <strong>test</strong>ing was completed to within ± 1 degree Celsius<br />
of the required <strong>test</strong> temperature. Vehicles are <strong>test</strong>ed according to separate driving cycles<br />
and are maintained to within ± 1.5 km/h of the required speed.<br />
Additionally, since the vehicle was already in the Pacific Region for use by Transport<br />
<strong>Canada</strong> staff prior to and during the 2010 Olympic and Paralympic Winter Games, we<br />
were able to supplement Phase I <strong>test</strong>ing by evaluating the vehicle at different speeds,<br />
temperatures and loads at the National Research Council (NRC) laboratories located on<br />
the University of British Columbia’s campus.<br />
Phase II <strong>test</strong>ing was performed at Transport <strong>Canada</strong>’s <strong>test</strong> track facility in Blainville,<br />
Québec. The controlled environment was necessary to ensure that <strong>test</strong>ing was performed<br />
on a gradient of ± 1%. The <strong>test</strong> track is equipped with over 25 kilometres of road,<br />
including both a high-speed and low-speed circuit, to allow for a variety of <strong>test</strong>s. Phase II<br />
<strong>test</strong>ing was performed between September 15 and October 13, 2009. Tests were carried<br />
out only in weather conditions that were favourable to evaluation and <strong>test</strong>ing standards.<br />
Phase III vehicle evaluations were preformed by Transport <strong>Canada</strong> staff, as well as by<br />
automotive journalists at the program’s public outreach events. In addition, in<br />
partnership with Transport <strong>Canada</strong>’s Olympic Planning Secretariat, the vehicle was<br />
driven by a number of inspectors before and during the 2010 Winter Games. The<br />
inspectors provided interesting insights regarding the <strong>smart</strong> <strong>mhd</strong>’s performance under<br />
real-world conditions as they travelled throughout British Columbia to carry out their<br />
regular inspection duties.<br />
4.0 VEHICLE OVERVIEW<br />
The <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is classified as a two-seater sub-compact vehicle. It is equipped<br />
with a 999 cc (~1 litre), naturally aspirated, 3-cylinder engine. The vehicle is also<br />
equipped with other technologies, such as low rolling resistance tires, which help to limit<br />
fuel consumption and GHG emissions. Additionally, the moon roof is constructed of<br />
lightweight polycarbonate rather than glass, offering a 40% reduction in weight. In<br />
available documentation, the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is described as being capable of<br />
achieving 767 km on a 33-L tank of fuel, based on a European combined fuel<br />
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ecoTECHNOLOGY for Vehicles 8
consumption rating of 4.3 L/100 km and producing only 103 g/km of CO 2 . The<br />
specifications for the vehicle are presented in the table below.<br />
Weight 750 kg Drive Type Rear-wheel<br />
Length 2.70 m Engine In-line 3-cylinder, naturally<br />
aspirated, with idle start-stop<br />
Width 1.56 m Transmission 5-speed automatic<br />
Height 1.54 m Torque 92 Nm / 68 lb-ft @ 4,500 rpm<br />
Seating 2 Power 52 kW / 70 hp @ 5,800 rpm<br />
Fuel Type Gasoline (95 Octane) Fuel Efficiency<br />
City<br />
Highway<br />
5.1 L/100 km<br />
3.8 L/100 km<br />
Displacement 999 cm 3 Fuel Tank Capacity 33 L<br />
Top Speed 145 km/h Driving Range 767 km (based on European<br />
driving cycles)<br />
Acceleration 0-100 in 13.3 seconds Brakes (f/r) Disc / Drum<br />
CO 2 Emissions 103 g/km Drag Coefficient 0.34<br />
Table 1: Specifications for the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong><br />
This particular engine/power train model was chosen because it closely resembles an<br />
equivalent Canadian model in terms of accessories, engine displacement, power, torque<br />
and weight. In the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong>, the starter and alternator have been replaced by an<br />
electric starter-generator. The <strong>mhd</strong> system cuts the engine when the vehicle speed drops<br />
below 8 km/h (about 5 mph). It automatically re-starts the engine when the driver<br />
releases the brakes. Based on available information, the use of the <strong>mhd</strong> system has the<br />
potential of improving fuel consumption by as much as 15% in the city.<br />
In addition to the idle stop-start system, the <strong>smart</strong> <strong>mhd</strong> offers other environmentally<br />
friendly advanced features such as lightweight materials, which decrease fuel<br />
consumption and reduce GHG emissions and criteria air contaminants.<br />
Figure 1: <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong><br />
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ecoTECHNOLOGY for Vehicles 9
The user can control the idle start-stop system by switching the eco-mode button ON or<br />
OFF. While the system is switched off, the vehicle will idle at all stops. If the driver<br />
chooses the ON position, however, the idle start-stop system will engage when the<br />
vehicle is idling, shutting off the motor. A picture of the <strong>smart</strong> <strong>mhd</strong> belt-driven idle startstop<br />
system is provided below.<br />
Figure 2: <strong>smart</strong> <strong>mhd</strong> Belt-Driven Idle Start-Stop System<br />
5.0 PHASE I - LABORATORY TESTING<br />
More than 3,500 kilometres of vehicle and engine use were accumulated on the <strong>smart</strong><br />
<strong>mhd</strong>, in keeping with the Code of Federal Regulations (CFR) mileage accumulation<br />
procedure. The procedure outlines the prescribed route that the vehicle must follow,<br />
using commercially available gasoline fuel with an octane rating of 91 or higher. Once<br />
mileage accumulation was completed, the vehicle was soaked 2 at a laboratory<br />
temperature for no less than 8 hours before <strong>test</strong>ing began. This is to ensure that the<br />
vehicle’s <strong>test</strong> temperature is controlled for comparison against other <strong>test</strong> vehicles<br />
undergoing the same emissions and fuel consumption evaluations.<br />
Emissions and fuel consumption <strong>test</strong>s were performed, as per the standard CFR<br />
procedures. Evaluations were performed over the six duty cycles listed in Table 2. Each<br />
set of <strong>test</strong>s was performed with the eco-mode engaged and disengaged (denoted as ON<br />
and OFF), for comparative analysis.<br />
2 To soak a vehicle means to park it in the <strong>test</strong> chamber with the engine turned off and allow the entire<br />
vehicle, including engine, fluids, transmission and drive train, to reach the <strong>test</strong> cell temperature prior to the<br />
beginning of a <strong>test</strong>.<br />
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ecoTECHNOLOGY for Vehicles 10
Test Parameter Testing Standard Number of Tests<br />
(Cell Temperature)<br />
Location<br />
Urban Driving U.S. FTP-75 4 (25°C) ERMD (Ottawa, ON)<br />
Cold Test U.S. FTP-72 2 (-7°C) ERMD (Ottawa, ON)<br />
Aggressive Driving US06 (SFTP) 2 (25°C) ERMD (Ottawa, ON)<br />
Highway Driving U.S. HWFET 4 (25°C) ERMD (Ottawa, ON)<br />
Electrical Load US SC03 2 (25°C) ERMD (Ottawa, ON)<br />
Stop-and-Go Driving US NYCC 4 (25°C) ERMD (Ottawa, ON)<br />
Table 2: Chassis Dynamometer Test Schedule<br />
The vehicle was mounted on a chassis dynamometer where the rear (drive) wheels were<br />
allowed to roll against a resistance drum. The drum’s resistance was pre-programmed,<br />
using the vehicle’s road load force parameters. Parameters and coefficients were based<br />
on a vehicle travelling from a speed of 115 km/h to 15 km/h (71.5 mph to 9.3 mph)<br />
while coasting. The final result was a model for road load force as a function of speed,<br />
during operation on a dry, level road, under reference conditions of 20°C (68°F) and<br />
98.2 kPa (29.0 in-Hg), with no wind or precipitation and with the transmission in neutral.<br />
ERMD collected and analyzed exhaust emissions for each of the duty cycles listed in<br />
Table 2. The emissions data were analyzed for:<br />
carbon monoxide<br />
carbon dioxide<br />
total hydrocarbons<br />
nitrogen oxides<br />
5.1 RESULTS<br />
The fuel consumption estimate for the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is based on calculations for both<br />
the 2-cycle city and highway driving cycles and the 5-cycle city, highway, cold <strong>test</strong>,<br />
aggressive driving and electrical load driving cycles. The <strong>test</strong> cycles are derived from<br />
extensive data on real-world driving conditions, such as driving activity, trip length and<br />
stopping frequency, among other factors.<br />
The 2-cycle calculation is the total result of the urban driving cycle (U.S. FTP-75) and<br />
the highway duty cycle (U.S. HWFET), using a ratio of 55% city to 45% highway. The<br />
cycles are then adjusted upward 10% and 15% respectively to account for “real-world”<br />
differences between the way vehicles are driven on the road and over the <strong>test</strong> cycles. The<br />
end result is a combined fuel consumption rating for the vehicle in addition to separate<br />
city and highway <strong>results</strong>. These are the procedures followed by Natural Resources<br />
<strong>Canada</strong> to determine the values that are published in their annual Canadian Fuel<br />
Consumption Guide.<br />
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ecoTECHNOLOGY for Vehicles 11
The 5-cycle <strong>test</strong> method is used to supplement the Canadian 2-cycle <strong>test</strong> method. It takes<br />
into account several factors that affect fuel consumption but are not addressed in the<br />
current Canadian standard. The U.S. Environmental Protection Agency began to<br />
implement 5-cycle <strong>test</strong>ing in 2006.<br />
The 5-cycle method includes actual <strong>test</strong>ing over a wider range of driving patterns and<br />
temperature conditions than those <strong>test</strong>ed under the current Canadian standard. For<br />
example, in the real world, vehicles are often driven more aggressively, at higher speeds<br />
and with greater rates of acceleration demand placed on the engine than existing city and<br />
highway <strong>test</strong> cycles can duplicate. The US06 aggressive driving cycle takes this into<br />
account. Furthermore, drivers often use air conditioning in warm and/or humid<br />
conditions. In the 2-cycle calculation, this factor is not taken into consideration, since the<br />
<strong>test</strong> does not allow the air conditioning system to be turned on. The US SC03 <strong>test</strong> cycle<br />
reflects the added fuel needed to operate the air conditioning system. As well, given<br />
<strong>Canada</strong>’s climate, a typical vehicle will be driven below 0°C (~32°F) on a fairly regular<br />
basis. The current 2-cycle <strong>test</strong>ing is conducted only at 25°C (~ 77°F). The U.S. FTP-72<br />
cold <strong>test</strong> cycle (-7°C/~ 20°F) is used to reflect the additional fuel needed to start and<br />
operate an engine at lower temperatures.<br />
Using the 5-cycle method, therefore, seems to offer a more accurate representation of the<br />
vehicle’s fuel consumption and overall performance than the 2-cycle method. However,<br />
both methods apply some adjustment factors to take into account other real-world driving<br />
factors such as road grade, wind, low tire pressure and fuel quality. Because it takes<br />
other factors into account, for the same make and model, the 5-cycle method usually<br />
yields fuel consumption values that are approximately 10 to 20% higher than those<br />
obtained using the 2-cycle method.<br />
5.1.1 2-Cycle Fuel Consumption Results<br />
The <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> was <strong>test</strong>ed twice against the FTP-75 city cycle and the HWFET<br />
highway cycle, both with eco-mode ON and with eco-mode OFF, according to current<br />
Canadian standards for fuel consumption <strong>test</strong>ing. The <strong>results</strong> were averaged for each<br />
cycle.<br />
The <strong>results</strong> for the fuel consumption of the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> with the eco-mode ON,<br />
based on the 2-cycle calculations (adjusted 10% and 15% respectively) are 6.20 L/100km<br />
for the city and 5.12 L/100km for the highway. An adjusted combined fuel consumption<br />
value, using a 55% and 45% weighting for the city and highway respectively, is<br />
5.71 L/100km.<br />
With the eco-mode turned OFF, the adjusted 2-cycle calculations offer a fuel<br />
consumption of 6.45 L/100km for the city. Therefore, driving with the eco-mode turned<br />
on resulted in a 5%-savings in fuel in the city. It should be noted, however, that higher<br />
savings are possible, as the FTP-75 city cycle offers 23 stops, though their duration is<br />
quite short (< 5 seconds) in most cases. Therefore, the system’s full fuel savings are not<br />
entirely reflected through this particular cycle. The resulting combined fuel consumption<br />
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ecoTECHNOLOGY for Vehicles 12
value, adjusted using a 55% and 45% weighting for the city and highway respectively,<br />
becomes 5.89 L/100 km.<br />
2- Cycle Fuel Consumption (L/100km)<br />
Adjusted Values City Highway Combined City Savings<br />
Eco-mode OFF 6.45 5.12 5.89<br />
Eco-mode ON 6.20 5.12 5.71 4.0%<br />
Table 3: Adjusted 2-Cycle Fuel Consumption Values<br />
Figure 3 below shows the unadjusted 3 2-cycle combined fuel consumption value of<br />
5.14 L/100 km versus the fleet average for model year 2009, as well as the Canadian<br />
(CAFC) and U.S. (CAFE) standards. It can be seen that the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is more<br />
than 40% below the 2009 model year CAFC standard of 8.60 L/100 km and more than<br />
26.5% below the actual fleet average achieved by all new cars in 2009.<br />
Vehicle Footprint Vs Fuel Consumption CAFE/CAFC - Cars<br />
12,0<br />
10,0<br />
Fuel Consumption (L/100 km)<br />
8,0<br />
6,0<br />
4,0<br />
2,0<br />
US<br />
<strong>Canada</strong><br />
Fleet Average<br />
Target<br />
Smart <strong>mhd</strong><br />
0,0<br />
0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0<br />
Vehicle Footprint (square feet)<br />
Figure 3: Unadjusted Fuel Consumption against Canadian and U.S. Standards<br />
5.1.2 5-Cycle Fuel Consumption Results<br />
Each of the 5-cycles is divided into “phases” – also referred to as “bags” because each<br />
phase sample is bagged and analyzed separately, without interruption, during the <strong>test</strong>.<br />
3 Fuel consumption standards are compared to unadjusted values in both <strong>Canada</strong> and the U.S. Adjusted<br />
values are used for labelling purposes only.<br />
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ecoTECHNOLOGY for Vehicles 13
The following equations are derived from 40 CFR Parts 86 and 600, to determine both<br />
the city and highway fuel economy 4 <strong>results</strong> for a vehicle.<br />
Where:<br />
Bag # FE is the fuel economy in US miles per gallon of fuel during the specified bag of the FTP <strong>test</strong><br />
conducted at an ambient temperature of 75ºF or 20ºF<br />
Under the vehicle specific 5-cycle formula, the highway fuel economy value would be<br />
calculated as follows:<br />
4 The term “fuel economy” is used here to reflect the fact that 5-cycle <strong>test</strong>ing is a U.S. standard and not the<br />
Canadian standard. In <strong>Canada</strong>, the term “fuel consumption” is used.<br />
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ecoTECHNOLOGY for Vehicles 14
The <strong>results</strong> for the fuel consumption of the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong>, based on the 5-cycle<br />
calculations above, are 7.10 L/100 km for the city and 6.22 L/100 km for the highway,<br />
with the eco-mode ON. When the eco-mode ON values are compared to the eco-mode<br />
OFF values for 5-cycle <strong>test</strong>ing, the eco-mode ON offers a 5% fuel savings in city driving.<br />
5- Cycle Calculated Vehicle Specific Fuel Consumption (L/100km)<br />
City Highway Combined City Savings<br />
Eco-mode OFF 7.47 6.22 6.91<br />
Eco-mode ON 7.10 6.22 6.70 5.0%<br />
Table 4: 5-Cycle Fuel Consumption Values<br />
Although these fuel consumption values are higher than those obtained during the 2-cycle<br />
<strong>test</strong>ing, the 5-cycle <strong>test</strong>ing values provide a more accurate representation of what a driver<br />
can expect in terms of real-world fuel consumption. When compared against the city and<br />
highway values for the 2-cycle calculation, the 5-cycle fuel consumption values are 13%<br />
and 18% higher for city and highway driving respectively.<br />
5.1.3 New York City Cycle Fuel Consumption Results<br />
The New York City Cycle (NYCC) is a standard emissions cycle developed by the U.S.<br />
Environmental Protection Agency (EPA). This cycle is not used for emissions or fuel<br />
consumption regulations for light-duty vehicles. However, the NYCC cycle is often used<br />
in hybrid vehicle research, to help determine the effective range of a hybrid vehicle in<br />
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ecoTECHNOLOGY for Vehicles 15
city stop-and-go traffic. This cycle was used with the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> because it offers<br />
a more accurate representation of city driving, with quick accelerations from a start and<br />
longer periods of idling. The cycle was run twice with the idle start-stop system engaged<br />
and twice with it disengaged, with the <strong>results</strong> averaged for each mode.<br />
NYCC Fuel Consumption (L/100km)<br />
City<br />
City Savings<br />
Eco-mode OFF 10.26<br />
Eco-mode ON 9.08 11.5%<br />
Table 5: New York City Cycle Fuel Consumption Values<br />
As the <strong>results</strong> in the table above demonstrate, the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> offers an 11.5%<br />
savings in fuel in the laboratory when <strong>test</strong>ed against the NYCC. Although, the laboratory<br />
offers a well-controlled environment, its simulated real-world driving yields slightly<br />
different <strong>results</strong> than those presented in the previous sections.<br />
It can be inferred from the <strong>results</strong> presented that the standard fuel consumption cycles<br />
(both the Canadian 2-cycle and the U.S. 5-cycle) may under-estimate the full fuel savings<br />
potential of an idle start-stop system. The stops in these cycles are limited in number and<br />
very short (less than 5 seconds). The NYCC, with longer stop periods that are more<br />
consistent with real-world driving conditions, demonstrates <strong>results</strong> that are 7% better than<br />
the current regulated cycles. The eTV program will continue to work with stakeholders,<br />
inlcuding government and industry, on better ways to demonstrate the full benefits of the<br />
idle start-stop technology.<br />
5.1.4 Emissions Results<br />
The <strong>results</strong> of the city and highway <strong>test</strong> cycles offer an adjusted combined CO 2 emissions<br />
value of 137 g/km. The two best performing comparable sub-compact vehicles for the<br />
same model year, currently available on the Canadian market, obtained CO 2 emissions<br />
value of 152 g/km CO 2 . Thus, technologies such as those found in the <strong>smart</strong> <strong>mhd</strong><br />
could offer a 10% reduction in CO 2 emissions over the current best performers in the subcompact<br />
class.<br />
When compared to the national average of all sub-compact cars available in <strong>Canada</strong>, the<br />
CO 2 emissions reported for the same model year are 238 g/km. The <strong>smart</strong> <strong>mhd</strong>, therefore,<br />
offers a 40% improvement in CO 2 emissions over all models within its class.<br />
With regard to non-CO 2 exhaust emissions, the 2009 <strong>smart</strong> <strong>mhd</strong> meets the Euro V<br />
emissions standards for which it was designed. Additionally, the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is<br />
well below the Canadian emission standards against which it was <strong>test</strong>ed.<br />
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ecoTECHNOLOGY for Vehicles 16
Mode CO NMHC HCHO NOx CO 2<br />
<strong>smart</strong> <strong>mhd</strong> eco-mode OFF<br />
0.63 0.028 0.001 0.01 218<br />
<strong>smart</strong> <strong>mhd</strong> eco-mode ON<br />
0.64 0.057 0.002 0.01 207<br />
Standard – Bin 5<br />
3.4 0.075 0.015 0.05 -<br />
Euro 5 Emissions<br />
1.61 0.109 - 0.12 -<br />
Table 6: Federal Test Procedure 75 - Exhaust Emissions vs. Standards (g/mile)<br />
It should be noted that the values for non-methane hydrocarbons were slightly higher in<br />
both <strong>test</strong>s on the FTP-75, with the eco-mode engaged. Although still well below the limit<br />
established both in <strong>Canada</strong> and in Europe, the engine restarts may be causing this slight<br />
increase. There may be some small residence time effect within the exhaust sampling<br />
system that negatively assesses anti-idling systems but any such effect should be very<br />
minor to the point of being difficult to quantify.<br />
5.1.5 Idling Duration Experiment<br />
Although it was not included in the original <strong>test</strong> plan, the eTV program performed<br />
additional steady-state dynamometer <strong>test</strong>s at the NRC’s environmental chamber, located<br />
at the Institute for Fuel Cell Innovation in Vancouver, British Columbia. The <strong>test</strong> cell<br />
can simulate extreme temperatures, humidity, altitude and atmospheric conditions for<br />
evaluating clean energy technologies under steady dynamometer load settings. The<br />
<strong>test</strong>ing was performed in partnership with the NRC’s <strong>test</strong>ing staff as well as an<br />
Environment <strong>Canada</strong> field <strong>test</strong> team from ERMD.<br />
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ecoTECHNOLOGY for Vehicles 17
Figure 4: <strong>smart</strong> <strong>mhd</strong> on Dynamometer at NRC Fuel Cell Institute<br />
The <strong>smart</strong> <strong>mhd</strong> was evaluated at 5% humidity at temperatures ranging from -10ºC to<br />
40ºC. The object of this experiment was to address concerns from Canadians regarding<br />
the performance of auxiliary systems and the ability of the start-stop system to function at<br />
cold and warm temperatures. The <strong>test</strong> procedure does not reflect any existing or<br />
proposed standard but does follow general procedures and practices normally associated<br />
with dynamometer <strong>test</strong>ing and exhaust emissions analysis.<br />
Testing involved soaking the <strong>smart</strong> <strong>mhd</strong> at an initial temperature of -10ºC, after which the<br />
vehicle was driven against the resistance of the drums until the eco-mode was engaged<br />
(ON) 5 and with various combinations of auxiliary systems in use. The vehicle was<br />
slowed to a stop and allowed to remain at a standstill (anti-idle) for as long as possible.<br />
Table 7 below summarizes the findings.<br />
Cell Temperature<br />
(Celsius)<br />
Auxiliary Devices In Use Anti-Idle Duration Notes<br />
-10 Heater / Radio / Headlights 0 Minutes<br />
-7 Heater / Radio / Headlights 53 Minutes<br />
System did not engage at this<br />
temperature<br />
System engaged, cabin<br />
temperature begins to drop after<br />
5 minutes<br />
0 Heater / Radio / Headlights > 15 Minutes System engaged<br />
10 Radio / Headlights > 15 Minutes System engaged<br />
20 Radio / Headlights > 15 Minutes System engaged<br />
30<br />
40<br />
Air Conditioning / Radio /<br />
Headlights<br />
Air Conditioning / Radio /<br />
Headlights<br />
> 15 Minutes System engaged<br />
> 15 Minutes<br />
Table 7: Idle Stop-start Performance Results<br />
System engaged, cabin<br />
temperature begins to warm after<br />
4 minutes<br />
The experiment demonstrated that the <strong>smart</strong> <strong>mhd</strong> is able to operate between a<br />
temperature of –7ºC and 40ºC, while using various combinations of the auxiliary<br />
systems. However, below -7C, the vehicle would not allow the eco-mode to engage<br />
and turn off the engine, despite acceptable battery voltage levels. This –7C cut-off is<br />
intentional. The manufacturer deems the heating requirement below –7C to be such that<br />
the system would be repeatedly engaging and disengaging to the point of offering little in<br />
the way of fuel savings.<br />
Initially, we began <strong>test</strong>ing the system to gauge the length of time during which it would<br />
remain off before the engine was forced to turn on. During the –7ºC trial, the vehicle was<br />
5 The eco-mode system will not engage on a cold start. Often, a few minutes of driving are required,<br />
depending on the ambient temperature, before the system will engage.<br />
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ecoTECHNOLOGY for Vehicles 18
anti-idling for 53 minutes before the engine came on. Given our time constraints and that<br />
most stops on Canadian public roads in traffic are less than 5 minutes, we <strong>test</strong>ed for<br />
approximately 20 minutes at each subsequent temperature, and reported successful antiidle<br />
periods greater than 15 minutes. During all trials where the system was engaged, the<br />
idling system and the auxiliary accessories remained on. The only noticeable difference<br />
was that, at cold and very hot temperatures, the heater and the air conditioning began to<br />
blow either colder or warmer air, depending on the temperature outside the vehicle.<br />
Lastly, the idle start-stop system is controlled by the engine control unit (ECU), which<br />
monitors the battery voltage. When the battery is approaching its cut-off voltage, the idle<br />
start-stop system turns the engine on and the system remains on standby as the battery<br />
recharges. Thus, the ECU ensures that the vehicle does not turn off the engine when the<br />
battery cannot supply enough current to restart the engine and/or power the auxiliary<br />
accessories.<br />
6.0 PHASE II – DYNAMIC TESTING<br />
The <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> underwent dynamic and performance <strong>test</strong>ing in September and<br />
October 2009. Most aspects of the <strong>test</strong>s performed were for general dynamic assessment<br />
purposes and not as a measure of compliance with the <strong>Canada</strong> Motor Vehicle Safety<br />
Standards (CMVSS). Concerns about fuel-efficient vehicles are not always limited to<br />
exhaust emissions and greenhouse gas reduction. The general dynamic <strong>test</strong>ing was<br />
performed because the eTV program wished to assess how well smaller, more fuelefficient<br />
vehicles function in various road situations, with a view to identifying any<br />
possible issues.<br />
As mentioned previously, the dynamic <strong>test</strong>ing was performed at <strong>Transports</strong> <strong>Canada</strong>’s <strong>test</strong><br />
facility in Blainville, Québec. An aerial view of the <strong>test</strong> track is provided below.<br />
Figure 5: Dynamic Test Track Facility Overview<br />
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ecoTECHNOLOGY for Vehicles 19
6.1 ACCELERATION EVALUATION<br />
The maximum acceleration was determined by starting the vehicle from a standing start<br />
and following the procedure set out below.<br />
1. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />
quarter of a mile (402.3 m).<br />
2. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />
kilometre (1000 m).<br />
Shifting occurred at what was determined to be an optimal shift point. To account for<br />
variations in wind, the vehicle was driven in both directions on the <strong>test</strong> track, with the<br />
<strong>results</strong> averaged.<br />
Distance Speed ( km/hr )<br />
1/4 mile ( 402.3 m) 106<br />
1,000 m 134<br />
Table 8: Average Speed Results for Specified Distances<br />
6.2 MAXIMUM SPEED IN GEAR<br />
The maximum speed attainable was <strong>test</strong>ed and recorded for each gear. The driver started<br />
from a standing start for first gear only. The vehicle was accelerated, changing gears<br />
only when the vehicle engine speed reached its maximum peak rpm for at least 3 seconds.<br />
The maximum speed and revolutions per minute was recorded for each gear. Since speed<br />
is affected by wind, <strong>test</strong>s were performed in both directions and averaged. Tests took<br />
place on October 13, 2009 and the recorded wind speed was 11 km/h.<br />
Table 9 lists the maximum speeds obtained in two separate trials in opposite directions<br />
for each gear.<br />
Vmax<br />
Gear selection<br />
(km/h)<br />
A. Gear selection no 1 49.7<br />
B. Gear selection no 2 78.0<br />
C. Gear selection no 3 117.0<br />
D. Gear selection no 4 144.2<br />
E. Gear selection no 5 138.0<br />
Table 9: Average Results for Maximum Speed in Each Gear<br />
During <strong>test</strong>ing, the <strong>smart</strong> <strong>mhd</strong> reached an average maximum speed of 144.2 km/h in<br />
approximately 40 seconds, while operating in 4 th gear. Thus, the <strong>smart</strong> <strong>mhd</strong> has the<br />
capability of meeting and exceeding all minimum speed requirements on public roads in<br />
<strong>Canada</strong>. Additionally, the torque and acceleration compare favourably to typical <strong>results</strong><br />
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ecoTECHNOLOGY for Vehicles 20
in the sub-compact class, and allow for the highway merging and overtaking that most<br />
Canadians have come to expect from their vehicles.<br />
Figure 6 below presents the maximum speed and speed in each gear in one direction<br />
before being averaged.<br />
160<br />
Speed (km/h)<br />
140<br />
120<br />
100<br />
80<br />
60<br />
4 th<br />
3 rd 117 km/h<br />
2 nd 78 km/ h<br />
1 st<br />
14 4 .2 km/ h<br />
5 th 13 8 km/h<br />
40<br />
49.7 km/h<br />
20<br />
0<br />
0 10 20 30 40 50 60 70 80 90 100<br />
Time (seconds)<br />
Figure 6: Maximum Speed in Gear, Single Run<br />
6.3 HANDLING<br />
6.3.1 Lateral Skid Pad<br />
The lateral skid pad <strong>test</strong> was used to determine the maximum speed that the <strong>smart</strong> <strong>mhd</strong><br />
could achieve in a cornering situation. When a vehicle reaches its cornering limit, it will<br />
either under-steer or over-steer, losing traction on the curve. When the vehicle has almost<br />
lost traction, the maximum lateral acceleration is recorded.<br />
In order to measure vehicle displacement, speed and lateral acceleration, the <strong>smart</strong> <strong>mhd</strong><br />
was equipped with a combined GPS and accelerometer-based data acquisition system. All<br />
measurements refer to the vehicle’s centre of gravity.<br />
Tires were warmed up and conditioned by using a sinusoidal steering pattern at a<br />
frequency of 1 Hz, a peak steering-wheel angle amplitude corresponding to a peak lateral<br />
acceleration of 0.5–0.6 g, and a speed of 56 km/h. The vehicle was driven through the<br />
course four times, performing 10 cycles of sinusoidal steering during each pass.<br />
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ecoTECHNOLOGY for Vehicles 21
Testing was performed under the following conditions:<br />
<br />
<br />
<br />
<br />
The vehicle was equipped with new tires.<br />
Tire pressure was adjusted to conform to the manufacturer’s recommendations.<br />
The vehicle’s weight was adjusted to its lightly loaded condition.<br />
The skid pad was 61 m in diameter.<br />
Figure 7: Test Vehicle on Counter-Clockwise Run<br />
The <strong>results</strong> presented in Table 10 show that the maximum speed that the vehicle can<br />
achieve in a cornering situation is 51 km/h.<br />
Clockwise<br />
Counter-Clockwise<br />
Speed (km/h) Stay Inside Corridor? (Yes/No) Speed (km/h) Stay Inside Corridor? (Yes/No)<br />
50/51 Yes 50/50 Yes<br />
53/52 Yes 55/51(*) Yes<br />
62/51(*) Yes 57/51(*) Yes<br />
53/51(*) No<br />
*ESC system is activated, reducing speed to 51 km/h<br />
Table 10: Skid Pad Test Results<br />
Even when the cruise control is engaged, the maximum speed that the vehicle can<br />
achieve in a cornering situation, with the electronic stability control (ESC) system turned<br />
on, is still 51 km/h. In this case, the maximum lateral acceleration is 6.3 m/s 2 , based on a<br />
peak friction coefficient of 98. The coefficient value is dependent on several factors that<br />
make it almost impossible to predict the friction forces (magnitude and direction between<br />
tires and the <strong>test</strong> surface). This complex phenomenon depends on a tire<br />
longitudinal/lateral motion and will not be discussed here.<br />
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ecoTECHNOLOGY for Vehicles 22
a 1 = 6.3 m/s 2<br />
Because the ESC system engaged, the vehicle never reached its cornering limit and never<br />
lost traction. It can therefore be concluded that the ESC system on the <strong>smart</strong> <strong>mhd</strong> is<br />
effective in helping to maintain vehicle stability in a cornering situation and, by<br />
extension, in most road situations.<br />
6.3.2 Emergency Lane Change Manoeuvre<br />
The emergency lane change manoeuvre with obstacle avoidance <strong>test</strong> was performed,<br />
based on ISO 3888-2: 2002 Passenger Cars – Test Track for a severe lane change<br />
manoeuvre. During this <strong>test</strong>, the vehicle entered the course at a particular speed and the<br />
throttle was released. The driver then attempted to negotiate the course without striking<br />
the pylons. The <strong>test</strong> speed was progressively increased until instability occurred or the<br />
course could not be negotiated.<br />
Figure 8: Emergency Lane Change Course<br />
As illustrated in Figure 8, section 4 of the course was shorter than section 2 by one metre<br />
in order to achieve maximum lateral acceleration at this area. Tests were performed in<br />
one direction only. If any pylons were hit, the run was disallowed.<br />
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ecoTECHNOLOGY for Vehicles 23
Figure 9: Emergency Lane Change Manoeuvre, Disallowed Run<br />
Several <strong>test</strong>s were necessary to determine at which speed the <strong>smart</strong> <strong>mhd</strong> was able to<br />
negotiate all the way through the prescribed course without hitting a pylon. Table 11 lists<br />
all runs in increasing order, by speed.<br />
Initial Speed (km/h)<br />
Pylon Hit? (Yes/No)<br />
50 No<br />
55 No<br />
60 No<br />
59 No<br />
63(*) No<br />
65 No<br />
67 No<br />
70(**)/60 Yes<br />
*First occurrence of electronic stability control (ESC) system engagement<br />
**ESC controlled vehicle’s behaviour, average speed dropped to 60 km/h<br />
Table 11: <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> Emergency Lane Change Results<br />
While there is no pass or fail in terms of speed for emergency lane change manoeuvres, it<br />
is a fair assessment of the lateral stability of a vehicle. The maximum successful entry<br />
speed through the course was recorded as 67 km/h. This result is fair compared to other<br />
vehicles that the eTV program has <strong>test</strong>ed.<br />
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ecoTECHNOLOGY for Vehicles 24
10<br />
8<br />
Run 50 (km/h): -7.8 m/s2<br />
Run 70 (km/h): -9.0 (m/s2)<br />
Lateral Acceleration (m/s 2 )<br />
6<br />
4<br />
2<br />
0<br />
-2<br />
-4<br />
-6<br />
-8<br />
-10<br />
0 0,5 1 1,5 2 2,5 3 3,5 4<br />
Time (seconds)<br />
Figure 10: Lateral Accelerations Recorded During Emergency Lane Change Manoeuvre<br />
As seen in Figure 10 above, the maximum lateral acceleration recorded on a successful<br />
run was 9.0 m/s 2 .<br />
6.4 NOISE EMISSIONS TESTS<br />
The <strong>smart</strong> <strong>mhd</strong> was <strong>test</strong>ed in accordance with the CMVSS 1106 Noise Emissions Test,<br />
SAE Recommended Practice J986, Sound Level for Passenger Cars and Light Trucks,<br />
and SAE Standard J1470, Measurement of Noise Emitted by Accelerating Highway<br />
Vehicles. In order to measure noise emitted from the engine and exhaust, microphones<br />
were set up as shown in Figure 11 below.<br />
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ecoTECHNOLOGY for Vehicles 25
Figure 11: Noise Emissions Setup<br />
Testing was performed under the following conditions:<br />
<br />
<br />
The vehicle <strong>test</strong> weight, including driver and instrumentation, did not exceed the<br />
vehicle’s curb weight by more than 125 kg;<br />
For a period of one minute, the vehicle’s engine speed was returned to idle and the<br />
vehicle’s transmission was set in neutral gear before each run, in order to stabilize the<br />
initial transmission and exhaust system temperatures.<br />
The <strong>test</strong> procedure for the acceleration <strong>test</strong>s was as follows:<br />
<br />
<br />
<br />
<br />
When the vehicle approached a speed of 48 km/h ± 1.2 km/h, the approaching speed<br />
was stabilized before the acceleration point;<br />
At the acceleration point (± 1.5 m), as rapidly as it was possible to establish, the<br />
throttle was opened wide;<br />
Acceleration continued until the entire vehicle had exited the <strong>test</strong> zone;<br />
The sound meter was set to fast dB(A).<br />
The deceleration <strong>test</strong>s followed the same procedure as above, with one modification – at<br />
the deceleration point, the vehicle was returned to its idle position until it was equal to<br />
one half of the approaching speed or until the entire vehicle had exited the <strong>test</strong> zone.<br />
Results from all <strong>test</strong>s show that the ambient noise levels are within the limits of the<br />
CMVSS 1106 standards. Due to the logarithmic nature of the decibel scale, a level of<br />
65 dB is significantly lower than the 93.8 decibel limit. Generally 60 dB is considered to<br />
be the level of normal human conversation while 90 dB would be the sound generated by<br />
a typical lawn mower.<br />
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ecoTECHNOLOGY for Vehicles 26
The levels measured for the <strong>smart</strong> <strong>mhd</strong> are typical for a gasoline powered sub-compact<br />
vehicle. Most of the noise being generated from the vehicle at these <strong>test</strong> speeds is due to<br />
tire and wind resistance, which is acceptable and similar across any vehicle power train<br />
platform.<br />
Test Side<br />
#<br />
Approaching<br />
Speed<br />
(km/h)<br />
Approaching<br />
RPM<br />
End Speed<br />
(1)<br />
(km/h)<br />
RPM max<br />
(1)<br />
Noise Level<br />
dB (A)<br />
Calibration<br />
dB (A)<br />
Right – 1 48 3950 54 4500 67.3 93.8<br />
Right – 2 48 3950 54 4500 67.2 93.8<br />
Right – 3 48 3950 54 4500 67.6 93.8<br />
Right – 4 48 3950 54 4500 67.7 93.8<br />
Average 54 67.5<br />
Left – 1 48 3950 54 4500 67.8 93.8<br />
Left – 2 48 3950 54 4500 67.0 93.8<br />
Left – 3 48 3950 54 4500 67.1 93.8<br />
Left – 4 48 3950 54 4500 67.2 93.8<br />
Average 54 67.3<br />
Results = Highest Average – 2dB 65.5<br />
Ambient Noise (2) 41.7<br />
Table 12: External Noise, Approaching 48 km/h<br />
Results :<br />
Pass<br />
Test Side<br />
#<br />
Approaching<br />
Speed<br />
(km/h)<br />
Approaching<br />
RPM<br />
End Speed<br />
(1)<br />
(km/h)<br />
RPM max<br />
(1)<br />
Noise Level<br />
dB (A)<br />
Calibration<br />
dB (A)<br />
Right – 1 54 4500 44 3600 63.4 93.8<br />
Right – 2 54 4500 44 3600 63.1 93.8<br />
Right – 3 54 4500 44 3600 63.6 93.8<br />
Right – 4 54 4500 44 3600 63.4 93.8<br />
Average 44 63.4<br />
Left – 1 54 4500 44 3600 64.6 93.8<br />
Left – 2 54 4500 44 3600 64.5 93.8<br />
Left – 3 54 4500 44 3600 64.5 93.8<br />
Left – 4 54 4500 44 3600 64.6 93.8<br />
Average 44 64.6<br />
Results = Highest Average – 2dB 62.6<br />
Ambient Noise (2) 41.7<br />
Table 13: External Noise, Approaching 54 km/h<br />
Results :<br />
Pass<br />
Interior noise emitted from the vehicle was evaluated at different constant speeds in order<br />
to determine the levels experienced by the driver of the vehicle. It is interesting to note<br />
that, except for idling, the <strong>smart</strong> <strong>mhd</strong> experienced a higher dB within the vehicle than the<br />
values recorded externally. The interior noise levels, while well below the legal limit,<br />
were slightly higher than other sub-compact cars evaluated by eTV.<br />
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ecoTECHNOLOGY for Vehicles 27
Test # and Targeted Calibration Noise Level Transmission Selection<br />
Test Speed<br />
dB (A)<br />
dB (A)<br />
Idle 93.8 49.3 Neutral<br />
Ambient Temperature 37.0 Engine Off<br />
Full Acceleration – 1 93.8 80.1 26 sec. – 138 km/h – redline<br />
Full Acceleration – 2 93.8 79.9 26 sec. – 138 km/h – redline<br />
Full acceleration – 3 93.8 79.7 26 sec. – 138 km/h –redline<br />
Average 79.9 26 sec. – 138 km/h –redline<br />
110 km/h – 1 93.8 76.5 Overdrive<br />
110 km/h – 2 93.8 77.3 Overdrive<br />
110 km/h – 3 93.8 77.3 Overdrive<br />
Average 77.0 Overdrive<br />
100 km/h – 1 93.8 77.9 Overdrive<br />
100 km/h – 2 93.8 76.2 Overdrive<br />
100 km/h – 3 93.8 75.7 Overdrive<br />
Average 76.6 Overdrive<br />
80 km/h – 1 93.8 75.6 4 th<br />
80 km/h – 2 93.8 75.7 4 th<br />
80 km/h – 3 93.8 75.7 4 th<br />
Average 75.7 4 th<br />
50 km/h – 1 93.8 72.8 3 rd<br />
50 km/h – 2 93.8 72.2 3 rd<br />
50 km/h – 3 93.8 71.0 3 rd<br />
Average 72.0 3 rd<br />
Table 14: Internal Noise<br />
6.5 BRAKING<br />
Testing was performed in accordance with the procedures set out in CMVSS 135 - Light<br />
Vehicle Brake Systems. The <strong>results</strong> are presented in Table 15.<br />
Test Description<br />
Pass / Fail<br />
Cold Effectiveness<br />
Pass<br />
High Speed Effectiveness<br />
Pass<br />
Stops with Engine Off<br />
Pass<br />
Failed Antilock<br />
Pass<br />
Hydraulic Circuit Failure<br />
Pass<br />
Power Brake Unit Failure<br />
Pass<br />
Parking Brake<br />
Pass<br />
Hot Performance<br />
Pass<br />
Recovery Performance<br />
Pass<br />
Table 15: Brake Test Results Summary<br />
The <strong>smart</strong> <strong>mhd</strong> is compliant with all aspects of the CMVSS 135 standard. Figure 12<br />
below displays a sample of the stopping distances at two compliance speeds. The<br />
performance of the <strong>smart</strong> <strong>mhd</strong> at both speeds is exemplary. It should be noted that it is<br />
typical for all vehicles to exceed the high-speed braking standard by a greater relative<br />
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ecoTECHNOLOGY for Vehicles 28
amount than the low-speed braking standard. This is partially due to the difficulty in<br />
applying maximum braking pressure at the start of the brake <strong>test</strong>.<br />
30 m 40 m 50 m 60 m 70 m 80 m 90 m 100 m<br />
110 m 120 m<br />
46.26 m<br />
at 100kph<br />
(Dry Conditions)<br />
57.42 m<br />
at high speed<br />
112kph<br />
(Dry Conditions)<br />
70.0 m<br />
Regulated<br />
braking<br />
limit at 100kph<br />
(Dry Conditions)<br />
96.17 m<br />
Regulated<br />
braking<br />
limit at 112kph<br />
(Dry Conditions)<br />
Figure 12: <strong>smart</strong> <strong>mhd</strong> Braking Performance<br />
6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING<br />
Overall, the dynamic <strong>test</strong> <strong>results</strong> show that the <strong>smart</strong> <strong>mhd</strong> meets the relevant Canadian<br />
standards. All aspects of its handling and performance were either good, pass or<br />
acceptable relative to the sub-compact class, and its dynamic performance was similar to<br />
that of market competitors in its class. In addition, the vehicle met all aspects of CMVSS<br />
noise and braking standards.<br />
7.0 PHASE III - ON-ROAD EVALUATIONS<br />
The eTV engineering team and Transport <strong>Canada</strong> staff evaluated the <strong>smart</strong> <strong>mhd</strong> on the<br />
streets of Ottawa, Ontario. Drivers were asked fill-in a short two-page questionnaire and<br />
provide comments on any aspect of the <strong>smart</strong>’s handling, performance or design.<br />
Evaluators reported that they were comfortable with the idle start-stop system, even in<br />
heavy city traffic. Some users noticed a slight vibration as the vehicle began to restart and<br />
noticed that the instrument panel lighting would dim slightly upon restarting. Most users<br />
were interested in exploring further the fact that this technology could be included in the<br />
purchase price of a vehicle for about $700 to $1000. With regards to general<br />
performance and handling several evaluators noted “jerky” shifting of the transmission as<br />
an issue.<br />
Some users wondered if turning off an engine not equipped with an idle start-stop system<br />
could offer the same savings. While similar savings might be obtained by turning off the<br />
engine in a regular vehicle, it is not really designed for multiple restarts and could<br />
damage the engine. The <strong>smart</strong> <strong>mhd</strong>’s engine, on the other hand, is specifically designed<br />
to handle multiple restarts. As well, the ECU monitors the state of the battery. When too<br />
many restarts occur in a short period and/or the accessory load demands on the battery<br />
approach its cut-off voltage, the <strong>smart</strong> <strong>mhd</strong> remains in eco-mode but shifts to standby as<br />
it recharges the battery, thus preventing any chance that the engine will shut off and not<br />
be able to restart.<br />
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ecoTECHNOLOGY for Vehicles 29
The eTV fleet includes both a Canadian-compliant <strong>smart</strong> <strong>fortwo</strong> and the European <strong>smart</strong><br />
<strong>mhd</strong>, providing an opportunity to compare the fuel consumption for the two vehicles on<br />
the mileage accumulation route. The route is a pre-determined path through the city that<br />
includes approximately 60 km of city driving and 28 km of highway driving. The same<br />
driver drove vehicles at the same time of the year. In the case of the <strong>smart</strong> <strong>mhd</strong>, the ecomode<br />
was engaged (ON) for the duration of the accumulation.<br />
Beginning with a full tank of fuel, the driver repeated the route until 3,500 km had been<br />
accumulated on each of the two vehicles. At each fuel fill-up, the mileage and the<br />
amount of fuel were recorded.<br />
Real-World Fuel Consumption (L/100km)<br />
Total Consumption<br />
City Savings<br />
Standard <strong>smart</strong> 5.18<br />
<strong>smart</strong> <strong>mhd</strong> 4.68 9.7%<br />
Table 16: Real-world Fuel Consumption Results<br />
As can be seen from the real-world data presented in Table 16, a significant fuel savings<br />
(9.7 %) was obtained when using the idle start-stop system. The data is consistent and<br />
correlates well with the fuel consumption <strong>test</strong>ing <strong>results</strong> for city driving cycles, as<br />
reported in Section 5 of this report. Considering all of the possible variables in the real<br />
world, such as traffic, time stopped at lights, varying speeds, wind and weather, a<br />
noticeable savings accrued that is outside of the margin of error for this idle start-stop<br />
system.<br />
Assuming 20,000 km of annual city driving, the <strong>smart</strong> <strong>mhd</strong> could offer upwards of 240<br />
kg of CO 2 savings 6 or 1.2 kg CO 2 per 100 km when compared to a <strong>smart</strong> not equipped<br />
with the idle start-stop system.<br />
8.0 CONCLUSIONS<br />
The eTV program selected the <strong>smart</strong> <strong>fortwo</strong> micro hybrid drive (<strong>mhd</strong>) for <strong>test</strong>ing and<br />
evaluation largely because of its idle start-stop system. The <strong>test</strong>ing program was<br />
designed to assess the vehicle’s idle start-stop technology as well as its fuel consumption,<br />
exhaust emissions and overall handling.<br />
We found that, in all <strong>test</strong>ing cycles, the use of idle start-stop offers considerable savings<br />
in fuel consumption in city driving, ranging from a 4% savings in 2-cycle <strong>test</strong>ing through<br />
to a savings of 11.5% with the New York City Cycle. Reduced fuel consumption with<br />
the idle start-stop technology <strong>results</strong> in reduced CO 2 emissions. In fact, with the idle<br />
start-stop (eco-mode) turned ON, the <strong>smart</strong> <strong>mhd</strong> obtained a value of 109 g/km, which is<br />
29% less than the current best performers in the sub-compact class and a 55%<br />
improvement over all models within its class. With regard to non-CO 2 exhaust<br />
6 Calculation based on 10,000 km of city driving, assuming 2.4 kg CO 2 per litre of gasoline<br />
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ecoTECHNOLOGY for Vehicles 30
emissions, the 2009 <strong>smart</strong> <strong>mhd</strong> meets the Euro V emissions standards for which it was<br />
designed and is well below the Tier 2, Bin 5 standards in effect in <strong>Canada</strong>.<br />
The eTV program investigated whether idle start-stop technologies had an impact on<br />
performance. During cold-cell <strong>test</strong>ing, the eTV program found that the <strong>smart</strong> <strong>mhd</strong> is able<br />
to operate between -7C and 40C, with varying uses of the auxiliary systems. However,<br />
below -7C, by design, the vehicle did not allow the eco-mode to engage and turn off the<br />
engine when idling, despite acceptable battery voltage levels. Thus, in <strong>Canada</strong>, some of<br />
the system’s fuel saving capacity will be lost during cold winter months. Overall,<br />
handling and performance of the vehicle were not affected by the anti-idling technology.<br />
As such, dynamic performance would not pose a barrier to its inclusion in the fleet of<br />
sub-compact vehicles in <strong>Canada</strong>.<br />
9.0 WHAT DOES THIS MEAN FOR CANADIANS?<br />
The real-world data obtained through driver evaluations and <strong>test</strong>ing in relation to a <strong>smart</strong><br />
without anti-idling technology confirms that a significant fuel savings can be obtained<br />
when using the idle start-stop system. The data is consistent and correlates well with the<br />
fuel consumption <strong>test</strong>ing <strong>results</strong> for city driving cycles, for all of the possible variables in<br />
the real world, such as traffic, time stopped at lights, varying speeds, wind and weather.<br />
However, public opinion research has generally established that fuel consumption and<br />
vehicle emissions have not traditionally been of primary importance to the Canadian<br />
consumer when shopping for a new vehicle. One of the principle barriers to the<br />
introduction of advanced gasoline technologies, such as the idle start-stop system, is<br />
overcoming the consumer’s desire to minimize the initial purchase price (or ‘sticker<br />
shock’), often at the expense of longer-term operating costs and environmental impacts.<br />
Conversely, according to a recent study by the National Academy of Sciences 7 innovative<br />
technologies that improve fuel efficiency often increase the initial purchase price of a<br />
vehicle. In the case of the idle start-stop technology, it could increase the purchase price<br />
by $700 to $1000. When confronted with the choice of paying more for advanced<br />
vehicle technologies such as idle stop-start, consumers often opt for a lower initial<br />
purchase price, unaware of the potential savings that the technology might offer.<br />
In addition, fuel consumption <strong>test</strong> procedures and vehicle ratings are not designed to<br />
accommodate many of the advanced technologies and, as such, may under-estimate their<br />
potential real-world benefits. The <strong>results</strong> outlined in this report support that point, since<br />
the 2-cycle <strong>test</strong>s under-represented the fuel savings obtained both in the New York City<br />
Cycle and in real-world driving. In these situations, not only does the vehicle cost more,<br />
but also there appears to be little improvement in the vehicle’s published fuel<br />
consumption ratings – a situation that compounds existing consumer barriers.<br />
7 National Academy of Sciences. 2010. Assessment of Technologies for Improving Light-Duty Vehicle<br />
Fuel Economy.<br />
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