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<strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong><br />

Advanced Gasoline<br />

Idle Start Stop Technology<br />

Test Results Report<br />

June 2010


Disclaimer notice<br />

Transport <strong>Canada</strong>'s ecoTECHNOLOGY for Vehicles program ("eTV") <strong>test</strong>s emerging vehicle<br />

technologies to assess their performance in accordance with established Canadian motor vehicle<br />

standards. The <strong>test</strong> <strong>results</strong> presented herein do not, in themselves, represent an official determination<br />

by Transport <strong>Canada</strong> regarding fuel consumption or compliance with safety and emission standards of<br />

any motor vehicle or motor vehicle component. Transport <strong>Canada</strong> does not certify, approve or endorse<br />

any motor vehicle product. Technologies selected for evaluation, and <strong>test</strong> <strong>results</strong>, are not intended to<br />

convey policy or recommendations on behalf of Transport <strong>Canada</strong> or the Government of <strong>Canada</strong>.<br />

Transport <strong>Canada</strong> and more generally the Government of <strong>Canada</strong> make no representation or warranty<br />

of any kind, either express or implied, as to the technologies selected for <strong>test</strong>ing and evaluation by<br />

eTV, nor as to their fitness for any particular use. Transport <strong>Canada</strong> and more generally the<br />

Government of <strong>Canada</strong> do not assume nor accept any liability arising from any use of the information<br />

and applications contained or provided on or through these <strong>test</strong> <strong>results</strong>. Transport <strong>Canada</strong> and more<br />

generally the Government of <strong>Canada</strong> do not assume nor accept any liability arising from any use of<br />

third party sourced content.<br />

Any comments concerning its content should be directed to:<br />

Transport <strong>Canada</strong><br />

Environmental Initiatives (AHEC)<br />

ecoTECHNOLOGY for Vehicles (eTV) Program<br />

330 Sparks Street<br />

Place de Ville, Tower C<br />

Ottawa, Ontario<br />

K1A 0N5<br />

E-mail: eTV@tc.gc.ca<br />

© Her Majesty in Right of <strong>Canada</strong>, as represented by the Minister of Transport, 2009-2010


Table of Contents<br />

EXECUTIVE SUMMARY .............................................................................................. 4<br />

1.0 INTRODUCTION................................................................................................. 7<br />

2.0 TESTING PROGRAM......................................................................................... 7<br />

3.0 TESTING LOCATIONS...................................................................................... 8<br />

4.0 VEHICLE OVERVIEW ...................................................................................... 8<br />

5.0 PHASE I - LABORATORY TESTING............................................................ 10<br />

5.1 RESULTS ............................................................................................................ 11<br />

5.1.1 2-Cycle Fuel Consumption Results........................................................... 12<br />

5.1.2 5-Cycle Fuel Consumption Results........................................................... 13<br />

5.1.3 New York City Cycle Fuel Consumption Results...................................... 15<br />

5.1.4 Emissions Results...................................................................................... 16<br />

5.1.5 Idling Duration Experiment...................................................................... 17<br />

6.0 PHASE II – DYNAMIC TESTING................................................................... 19<br />

6.1 ACCELERATION EVALUATION............................................................................ 20<br />

6.2 MAXIMUM SPEED IN GEAR ................................................................................ 20<br />

6.3 HANDLING ......................................................................................................... 21<br />

6.3.1 Lateral Skid Pad ....................................................................................... 21<br />

6.3.2 Emergency Lane Change Manoeuvre....................................................... 23<br />

6.4 NOISE EMISSIONS TESTS.................................................................................... 25<br />

6.5 BRAKING............................................................................................................ 28<br />

6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING........................................ 29<br />

7.0 PHASE III - ON-ROAD EVALUATIONS....................................................... 29<br />

8.0 CONCLUSIONS ................................................................................................. 30<br />

9.0 WHAT DOES THIS MEAN FOR CANADIANS?.......................................... 31


EXECUTIVE SUMMARY<br />

The <strong>smart</strong> car has been one of the most fuel-efficient vehicles in the two-seater class<br />

since it was first introduced in <strong>Canada</strong> in 2004. Currently, <strong>smart</strong> models are sold with a<br />

gas engine in <strong>Canada</strong> and the United States, while the diesel model is sold in Mexico,<br />

Europe and other world markets and a fully electric model will be released in the United<br />

Kingdom in the near future.<br />

The eTV program selected the <strong>smart</strong> <strong>fortwo</strong> micro hybrid drive (<strong>mhd</strong>) for <strong>test</strong>ing and<br />

evaluation because of its idle start-stop system. Anti-idling or start-stop technology is<br />

designed to reduce fuel consumption and exhaust emissions during periods of urban<br />

driving. These systems are relatively rare within the Canadian market and are generally<br />

limited to vehicles that are full hybrids. Thus, the anti-idling technology, combined with<br />

the base <strong>smart</strong>’s impressive fuel efficiency made the <strong>smart</strong> <strong>mhd</strong> an ideal vehicle for<br />

inclusion in the eTV program.<br />

It should be noted that, despite its name and the inclusion of the idle start-stop<br />

technology, the European <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is not a full hybrid. In acquiring the <strong>smart</strong><br />

<strong>mhd</strong>, the eTV program wanted to quantify the fuel savings that could result from the idle<br />

start-stop system as well as how it performed under a variety of Canadian climatic<br />

conditions, particularly in city driving and in cold weather. The vehicle was <strong>test</strong>ed and<br />

evaluated over three phases: laboratory fuel consumption and exhaust emissions;<br />

dynamic track <strong>test</strong>ing; and on-road evaluations. The following is a summary of the<br />

<strong>results</strong> obtained from these evaluations.<br />

Criteria<br />

Results<br />

Fuel consumption In 2-cycle <strong>test</strong>ing, with the idle start-stop (eco-mode) turned ON,<br />

the fuel consumption values are 6.20 L/100 km for the city,<br />

5.12 L/100 km for the highway and 5.71 L/100 km for combined<br />

city/highway.<br />

In all <strong>test</strong>ing cycles, the use of idle start-stop offers considerable<br />

savings in fuel consumption in city driving.<br />

CO 2 emissions<br />

Testing cycle No idle With idle % savings<br />

start-stop start-stop<br />

2-cycle 6.45 6.20 4.0%<br />

5-cycle 7.47 7.10 5.0%<br />

NYCC 10.26 9.08 11.5%<br />

Real-world 5.18 4.68 9.7%<br />

In combined city and highway <strong>test</strong>ing, with the idle start-stop (ecomode)<br />

turned ON, the <strong>smart</strong> <strong>mhd</strong> obtained an adjusted value of<br />

137 g/km, which is 10% less than the current best performers in the<br />

sub-compact class and a 40% improvement over all models within its<br />

class.<br />

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ecoTECHNOLOGY for Vehicles 4


Criteria<br />

Exhaust Emissions<br />

Idle Start-Stop<br />

Performance Results<br />

Dynamic<br />

Performance<br />

Driver Evaluations<br />

Results<br />

With regard to non-CO 2 exhaust emissions, the 2009 <strong>smart</strong> <strong>mhd</strong> meets<br />

the Euro V emissions standards for which it was designed and is well<br />

below the Tier 2, Bin 5 standards in effect in <strong>Canada</strong>.<br />

The <strong>smart</strong> <strong>mhd</strong> is able to operate between -7C and 40C, using various<br />

combinations of the auxiliary systems. However, below -7C, the<br />

vehicle did not allow the eco-mode to engage and turn off the engine<br />

when idling, despite acceptable battery voltage levels. This is by design<br />

of the manufacturer.<br />

Overall, handling and performance were good, pass or acceptable<br />

relative to the sub-compact class. As such, dynamic performance<br />

would not pose a barrier to its inclusion in the fleet of sub-compact<br />

vehicles in <strong>Canada</strong>.<br />

The <strong>smart</strong> <strong>mhd</strong> reached an average maximum speed of 144.2 km/h<br />

in approximately 40 seconds while operating in 4 th gear.<br />

The maximum lateral acceleration was 6.3 m/s 2 for a 61 m turning<br />

circle.<br />

Emergency lane change performance is rated as good.<br />

External and internal noise levels were well below the limits set out<br />

in the CMVSS.<br />

Braking is compliant with all aspects of the CMVSS 135 standard.<br />

The majority of the evaluators reported that they were comfortable with<br />

the idle start-stop system, even in heavy traffic. In a comparison <strong>test</strong><br />

with a <strong>smart</strong> <strong>fortwo</strong> not equipped with anti-idling technology, the <strong>smart</strong><br />

<strong>mhd</strong> obtained significant fuel savings. With regards to general<br />

performance and handling several evaluators noted “jerky” shifting of<br />

the transmission as an issue.<br />

Barriers to the Introduction of Idle Start-Stop Technologies into the Canadian<br />

Market<br />

Public opinion research has generally established that fuel consumption and vehicle<br />

emissions have not traditionally been of primary importance to the Canadian consumer<br />

when shopping for a new vehicle 1 . One of the principle barriers to the introduction of<br />

advanced gasoline technologies, such as idle start-stop, is overcoming the consumer’s<br />

desire to minimize the initial purchase price (or ‘sticker shock’) of a new vehicle, often at<br />

the expense of longer-term operating costs and environmental impacts. Conversely,<br />

innovative technologies that improve fuel efficiency often increase the initial purchase<br />

price of a vehicle. When confronted with the choice of paying more for advanced vehicle<br />

technologies such as idle stop-start, consumers often opt for a lower initial purchase<br />

price, unaware of the potential savings that the technology might offer.<br />

1 Pollution Probe. 2008. Barriers to Consumer Purchasing of More Highly Fuel-Efficient Vehicles: A<br />

Background Paper.<br />

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ecoTECHNOLOGY for Vehicles 5


In addition, fuel consumption <strong>test</strong> procedures and vehicle ratings can under-estimate the<br />

potential real-world benefits of advanced technologies. The <strong>results</strong> outlined in this report<br />

support that point, since the 2-cycle <strong>test</strong>s under-represent the fuel savings obtained both<br />

in the urban-centred New York City Cycle driving cycle and in real-world driving. In<br />

these situations, not only does the vehicle cost more, but also there appears to be little<br />

improvement in the vehicle’s published fuel consumption ratings – a situation that<br />

compounds existing consumer barriers.<br />

As well, the development of codes and standards needs to keep pace with the innovation<br />

in new vehicle technologies, in order to ensure the safety, efficiency and suitability of the<br />

Canadian transportation system. The kind of <strong>test</strong>ing that eTV has undertaken in relation<br />

to idle stop-start technologies, for example, is essential in helping to engage industry and<br />

stakeholders in leading-edge research to support the development of new or modified<br />

codes and standards for all technologies, including advanced gasoline technologies.<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 6


1.0 INTRODUCTION<br />

The first <strong>smart</strong> car was introduced in <strong>Canada</strong> in late 2004 and sold through Mercedes-<br />

Benz dealers. Currently, in <strong>Canada</strong>, <strong>smart</strong> cars are sold only with a gas engine. A diesel<br />

model is sold in Mexico and Europe and a fully electric model is intended for release in<br />

the United Kingdom in the near future.<br />

Working in partnership with Mercedes-Benz, the eTV program selected the European<br />

model <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> for <strong>test</strong>ing because it is equipped with an innovative idle startstop<br />

system. This anti-idling technology is designed to reduce fuel consumption and<br />

exhaust emissions during periods of urban driving. Idle start-stop systems are relatively<br />

rare within the Canadian market and are generally limited to vehicles that are full<br />

hybrids. Thus, the anti-idling technology, combined with the <strong>smart</strong>’s impressive fuel<br />

efficiency made the <strong>smart</strong> <strong>mhd</strong> an ideal vehicle for inclusion within the eTV program.<br />

The engine found in the European <strong>smart</strong> <strong>fortwo</strong> micro hybrid drive (<strong>mhd</strong>) is a standard<br />

<strong>smart</strong> <strong>fortwo</strong> engine, equipped with ‘start-stop’ technology. While its name suggests that<br />

vehicle is a micro hybrid, no additional battery pack has been added. Rather, the standard<br />

lead-acid battery has been replaced with an absorbed glass mat (AGM) battery, and the<br />

alternator and starter motor have been replaced with a belt-driven electric startergenerator.<br />

The start-stop system operates when the vehicle comes to a stop, either at a traffic light or<br />

in stop-and-go traffic. As the vehicle comes to a stop, the internal combustion engine<br />

switches off. As soon as the driver releases the brake pedal, the electric motor acts as the<br />

starter and instantly switches the internal combustion engine back on. During normal<br />

driving the electric motor behaves like a generator, providing power to recharge the<br />

AGM battery. According to manufacturer specifications, keeping idling to a minimum<br />

with this advanced technology reduces urban fuel consumption by more than 15%.<br />

2.0 TESTING PROGRAM<br />

The <strong>test</strong>ing program was designed to provide a fair assessment of the idle start-stop<br />

technology found on the <strong>smart</strong> <strong>mhd</strong> as well as the vehicle’s fuel consumption, exhaust<br />

emissions and overall handling, both with the idle start-stop system turned on and turned<br />

off. The suggested <strong>test</strong>s were based on practices used by the Canadian Corporate<br />

Average Fuel Consumption (CAFC), the U.S. Environmental Protection Agency, the U.S.<br />

Department of Tranport, the International Standards Organization and the Society of<br />

Automotive Engineers (see <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> Test Plan for details).<br />

The <strong>smart</strong> <strong>mhd</strong> was evaluated over three distinct phases:<br />

Phase I - Laboratory fuel consumption and exhaust emissions <strong>test</strong>ing<br />

Phase II - Dynamic track <strong>test</strong>ing<br />

Phase III - On-road evaluations<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 7


Together, these various phases were designed to realistically assess the <strong>smart</strong> <strong>mhd</strong>’s<br />

overall performance and identify any possible barriers that could adversely affect the<br />

introduction of its advanced technologies into the Canadian market.<br />

3.0 TESTING LOCATIONS<br />

Phase I <strong>test</strong>ing was performed in partnership with Environment <strong>Canada</strong> at the Emissions<br />

Measurement and Research Division (ERMD) located in Ottawa, Ontario. All <strong>test</strong>ing<br />

was performed in a controlled laboratory, using a vehicle chassis dynamometer. The<br />

laboratory environment ensures that <strong>test</strong>ing was completed to within ± 1 degree Celsius<br />

of the required <strong>test</strong> temperature. Vehicles are <strong>test</strong>ed according to separate driving cycles<br />

and are maintained to within ± 1.5 km/h of the required speed.<br />

Additionally, since the vehicle was already in the Pacific Region for use by Transport<br />

<strong>Canada</strong> staff prior to and during the 2010 Olympic and Paralympic Winter Games, we<br />

were able to supplement Phase I <strong>test</strong>ing by evaluating the vehicle at different speeds,<br />

temperatures and loads at the National Research Council (NRC) laboratories located on<br />

the University of British Columbia’s campus.<br />

Phase II <strong>test</strong>ing was performed at Transport <strong>Canada</strong>’s <strong>test</strong> track facility in Blainville,<br />

Québec. The controlled environment was necessary to ensure that <strong>test</strong>ing was performed<br />

on a gradient of ± 1%. The <strong>test</strong> track is equipped with over 25 kilometres of road,<br />

including both a high-speed and low-speed circuit, to allow for a variety of <strong>test</strong>s. Phase II<br />

<strong>test</strong>ing was performed between September 15 and October 13, 2009. Tests were carried<br />

out only in weather conditions that were favourable to evaluation and <strong>test</strong>ing standards.<br />

Phase III vehicle evaluations were preformed by Transport <strong>Canada</strong> staff, as well as by<br />

automotive journalists at the program’s public outreach events. In addition, in<br />

partnership with Transport <strong>Canada</strong>’s Olympic Planning Secretariat, the vehicle was<br />

driven by a number of inspectors before and during the 2010 Winter Games. The<br />

inspectors provided interesting insights regarding the <strong>smart</strong> <strong>mhd</strong>’s performance under<br />

real-world conditions as they travelled throughout British Columbia to carry out their<br />

regular inspection duties.<br />

4.0 VEHICLE OVERVIEW<br />

The <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is classified as a two-seater sub-compact vehicle. It is equipped<br />

with a 999 cc (~1 litre), naturally aspirated, 3-cylinder engine. The vehicle is also<br />

equipped with other technologies, such as low rolling resistance tires, which help to limit<br />

fuel consumption and GHG emissions. Additionally, the moon roof is constructed of<br />

lightweight polycarbonate rather than glass, offering a 40% reduction in weight. In<br />

available documentation, the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is described as being capable of<br />

achieving 767 km on a 33-L tank of fuel, based on a European combined fuel<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 8


consumption rating of 4.3 L/100 km and producing only 103 g/km of CO 2 . The<br />

specifications for the vehicle are presented in the table below.<br />

Weight 750 kg Drive Type Rear-wheel<br />

Length 2.70 m Engine In-line 3-cylinder, naturally<br />

aspirated, with idle start-stop<br />

Width 1.56 m Transmission 5-speed automatic<br />

Height 1.54 m Torque 92 Nm / 68 lb-ft @ 4,500 rpm<br />

Seating 2 Power 52 kW / 70 hp @ 5,800 rpm<br />

Fuel Type Gasoline (95 Octane) Fuel Efficiency<br />

City<br />

Highway<br />

5.1 L/100 km<br />

3.8 L/100 km<br />

Displacement 999 cm 3 Fuel Tank Capacity 33 L<br />

Top Speed 145 km/h Driving Range 767 km (based on European<br />

driving cycles)<br />

Acceleration 0-100 in 13.3 seconds Brakes (f/r) Disc / Drum<br />

CO 2 Emissions 103 g/km Drag Coefficient 0.34<br />

Table 1: Specifications for the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong><br />

This particular engine/power train model was chosen because it closely resembles an<br />

equivalent Canadian model in terms of accessories, engine displacement, power, torque<br />

and weight. In the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong>, the starter and alternator have been replaced by an<br />

electric starter-generator. The <strong>mhd</strong> system cuts the engine when the vehicle speed drops<br />

below 8 km/h (about 5 mph). It automatically re-starts the engine when the driver<br />

releases the brakes. Based on available information, the use of the <strong>mhd</strong> system has the<br />

potential of improving fuel consumption by as much as 15% in the city.<br />

In addition to the idle stop-start system, the <strong>smart</strong> <strong>mhd</strong> offers other environmentally<br />

friendly advanced features such as lightweight materials, which decrease fuel<br />

consumption and reduce GHG emissions and criteria air contaminants.<br />

Figure 1: <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong><br />

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ecoTECHNOLOGY for Vehicles 9


The user can control the idle start-stop system by switching the eco-mode button ON or<br />

OFF. While the system is switched off, the vehicle will idle at all stops. If the driver<br />

chooses the ON position, however, the idle start-stop system will engage when the<br />

vehicle is idling, shutting off the motor. A picture of the <strong>smart</strong> <strong>mhd</strong> belt-driven idle startstop<br />

system is provided below.<br />

Figure 2: <strong>smart</strong> <strong>mhd</strong> Belt-Driven Idle Start-Stop System<br />

5.0 PHASE I - LABORATORY TESTING<br />

More than 3,500 kilometres of vehicle and engine use were accumulated on the <strong>smart</strong><br />

<strong>mhd</strong>, in keeping with the Code of Federal Regulations (CFR) mileage accumulation<br />

procedure. The procedure outlines the prescribed route that the vehicle must follow,<br />

using commercially available gasoline fuel with an octane rating of 91 or higher. Once<br />

mileage accumulation was completed, the vehicle was soaked 2 at a laboratory<br />

temperature for no less than 8 hours before <strong>test</strong>ing began. This is to ensure that the<br />

vehicle’s <strong>test</strong> temperature is controlled for comparison against other <strong>test</strong> vehicles<br />

undergoing the same emissions and fuel consumption evaluations.<br />

Emissions and fuel consumption <strong>test</strong>s were performed, as per the standard CFR<br />

procedures. Evaluations were performed over the six duty cycles listed in Table 2. Each<br />

set of <strong>test</strong>s was performed with the eco-mode engaged and disengaged (denoted as ON<br />

and OFF), for comparative analysis.<br />

2 To soak a vehicle means to park it in the <strong>test</strong> chamber with the engine turned off and allow the entire<br />

vehicle, including engine, fluids, transmission and drive train, to reach the <strong>test</strong> cell temperature prior to the<br />

beginning of a <strong>test</strong>.<br />

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ecoTECHNOLOGY for Vehicles 10


Test Parameter Testing Standard Number of Tests<br />

(Cell Temperature)<br />

Location<br />

Urban Driving U.S. FTP-75 4 (25°C) ERMD (Ottawa, ON)<br />

Cold Test U.S. FTP-72 2 (-7°C) ERMD (Ottawa, ON)<br />

Aggressive Driving US06 (SFTP) 2 (25°C) ERMD (Ottawa, ON)<br />

Highway Driving U.S. HWFET 4 (25°C) ERMD (Ottawa, ON)<br />

Electrical Load US SC03 2 (25°C) ERMD (Ottawa, ON)<br />

Stop-and-Go Driving US NYCC 4 (25°C) ERMD (Ottawa, ON)<br />

Table 2: Chassis Dynamometer Test Schedule<br />

The vehicle was mounted on a chassis dynamometer where the rear (drive) wheels were<br />

allowed to roll against a resistance drum. The drum’s resistance was pre-programmed,<br />

using the vehicle’s road load force parameters. Parameters and coefficients were based<br />

on a vehicle travelling from a speed of 115 km/h to 15 km/h (71.5 mph to 9.3 mph)<br />

while coasting. The final result was a model for road load force as a function of speed,<br />

during operation on a dry, level road, under reference conditions of 20°C (68°F) and<br />

98.2 kPa (29.0 in-Hg), with no wind or precipitation and with the transmission in neutral.<br />

ERMD collected and analyzed exhaust emissions for each of the duty cycles listed in<br />

Table 2. The emissions data were analyzed for:<br />

carbon monoxide<br />

carbon dioxide<br />

total hydrocarbons<br />

nitrogen oxides<br />

5.1 RESULTS<br />

The fuel consumption estimate for the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is based on calculations for both<br />

the 2-cycle city and highway driving cycles and the 5-cycle city, highway, cold <strong>test</strong>,<br />

aggressive driving and electrical load driving cycles. The <strong>test</strong> cycles are derived from<br />

extensive data on real-world driving conditions, such as driving activity, trip length and<br />

stopping frequency, among other factors.<br />

The 2-cycle calculation is the total result of the urban driving cycle (U.S. FTP-75) and<br />

the highway duty cycle (U.S. HWFET), using a ratio of 55% city to 45% highway. The<br />

cycles are then adjusted upward 10% and 15% respectively to account for “real-world”<br />

differences between the way vehicles are driven on the road and over the <strong>test</strong> cycles. The<br />

end result is a combined fuel consumption rating for the vehicle in addition to separate<br />

city and highway <strong>results</strong>. These are the procedures followed by Natural Resources<br />

<strong>Canada</strong> to determine the values that are published in their annual Canadian Fuel<br />

Consumption Guide.<br />

__________________________________________________________________________________<br />

ecoTECHNOLOGY for Vehicles 11


The 5-cycle <strong>test</strong> method is used to supplement the Canadian 2-cycle <strong>test</strong> method. It takes<br />

into account several factors that affect fuel consumption but are not addressed in the<br />

current Canadian standard. The U.S. Environmental Protection Agency began to<br />

implement 5-cycle <strong>test</strong>ing in 2006.<br />

The 5-cycle method includes actual <strong>test</strong>ing over a wider range of driving patterns and<br />

temperature conditions than those <strong>test</strong>ed under the current Canadian standard. For<br />

example, in the real world, vehicles are often driven more aggressively, at higher speeds<br />

and with greater rates of acceleration demand placed on the engine than existing city and<br />

highway <strong>test</strong> cycles can duplicate. The US06 aggressive driving cycle takes this into<br />

account. Furthermore, drivers often use air conditioning in warm and/or humid<br />

conditions. In the 2-cycle calculation, this factor is not taken into consideration, since the<br />

<strong>test</strong> does not allow the air conditioning system to be turned on. The US SC03 <strong>test</strong> cycle<br />

reflects the added fuel needed to operate the air conditioning system. As well, given<br />

<strong>Canada</strong>’s climate, a typical vehicle will be driven below 0°C (~32°F) on a fairly regular<br />

basis. The current 2-cycle <strong>test</strong>ing is conducted only at 25°C (~ 77°F). The U.S. FTP-72<br />

cold <strong>test</strong> cycle (-7°C/~ 20°F) is used to reflect the additional fuel needed to start and<br />

operate an engine at lower temperatures.<br />

Using the 5-cycle method, therefore, seems to offer a more accurate representation of the<br />

vehicle’s fuel consumption and overall performance than the 2-cycle method. However,<br />

both methods apply some adjustment factors to take into account other real-world driving<br />

factors such as road grade, wind, low tire pressure and fuel quality. Because it takes<br />

other factors into account, for the same make and model, the 5-cycle method usually<br />

yields fuel consumption values that are approximately 10 to 20% higher than those<br />

obtained using the 2-cycle method.<br />

5.1.1 2-Cycle Fuel Consumption Results<br />

The <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> was <strong>test</strong>ed twice against the FTP-75 city cycle and the HWFET<br />

highway cycle, both with eco-mode ON and with eco-mode OFF, according to current<br />

Canadian standards for fuel consumption <strong>test</strong>ing. The <strong>results</strong> were averaged for each<br />

cycle.<br />

The <strong>results</strong> for the fuel consumption of the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> with the eco-mode ON,<br />

based on the 2-cycle calculations (adjusted 10% and 15% respectively) are 6.20 L/100km<br />

for the city and 5.12 L/100km for the highway. An adjusted combined fuel consumption<br />

value, using a 55% and 45% weighting for the city and highway respectively, is<br />

5.71 L/100km.<br />

With the eco-mode turned OFF, the adjusted 2-cycle calculations offer a fuel<br />

consumption of 6.45 L/100km for the city. Therefore, driving with the eco-mode turned<br />

on resulted in a 5%-savings in fuel in the city. It should be noted, however, that higher<br />

savings are possible, as the FTP-75 city cycle offers 23 stops, though their duration is<br />

quite short (< 5 seconds) in most cases. Therefore, the system’s full fuel savings are not<br />

entirely reflected through this particular cycle. The resulting combined fuel consumption<br />

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ecoTECHNOLOGY for Vehicles 12


value, adjusted using a 55% and 45% weighting for the city and highway respectively,<br />

becomes 5.89 L/100 km.<br />

2- Cycle Fuel Consumption (L/100km)<br />

Adjusted Values City Highway Combined City Savings<br />

Eco-mode OFF 6.45 5.12 5.89<br />

Eco-mode ON 6.20 5.12 5.71 4.0%<br />

Table 3: Adjusted 2-Cycle Fuel Consumption Values<br />

Figure 3 below shows the unadjusted 3 2-cycle combined fuel consumption value of<br />

5.14 L/100 km versus the fleet average for model year 2009, as well as the Canadian<br />

(CAFC) and U.S. (CAFE) standards. It can be seen that the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is more<br />

than 40% below the 2009 model year CAFC standard of 8.60 L/100 km and more than<br />

26.5% below the actual fleet average achieved by all new cars in 2009.<br />

Vehicle Footprint Vs Fuel Consumption CAFE/CAFC - Cars<br />

12,0<br />

10,0<br />

Fuel Consumption (L/100 km)<br />

8,0<br />

6,0<br />

4,0<br />

2,0<br />

US<br />

<strong>Canada</strong><br />

Fleet Average<br />

Target<br />

Smart <strong>mhd</strong><br />

0,0<br />

0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0<br />

Vehicle Footprint (square feet)<br />

Figure 3: Unadjusted Fuel Consumption against Canadian and U.S. Standards<br />

5.1.2 5-Cycle Fuel Consumption Results<br />

Each of the 5-cycles is divided into “phases” – also referred to as “bags” because each<br />

phase sample is bagged and analyzed separately, without interruption, during the <strong>test</strong>.<br />

3 Fuel consumption standards are compared to unadjusted values in both <strong>Canada</strong> and the U.S. Adjusted<br />

values are used for labelling purposes only.<br />

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ecoTECHNOLOGY for Vehicles 13


The following equations are derived from 40 CFR Parts 86 and 600, to determine both<br />

the city and highway fuel economy 4 <strong>results</strong> for a vehicle.<br />

Where:<br />

Bag # FE is the fuel economy in US miles per gallon of fuel during the specified bag of the FTP <strong>test</strong><br />

conducted at an ambient temperature of 75ºF or 20ºF<br />

Under the vehicle specific 5-cycle formula, the highway fuel economy value would be<br />

calculated as follows:<br />

4 The term “fuel economy” is used here to reflect the fact that 5-cycle <strong>test</strong>ing is a U.S. standard and not the<br />

Canadian standard. In <strong>Canada</strong>, the term “fuel consumption” is used.<br />

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ecoTECHNOLOGY for Vehicles 14


The <strong>results</strong> for the fuel consumption of the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong>, based on the 5-cycle<br />

calculations above, are 7.10 L/100 km for the city and 6.22 L/100 km for the highway,<br />

with the eco-mode ON. When the eco-mode ON values are compared to the eco-mode<br />

OFF values for 5-cycle <strong>test</strong>ing, the eco-mode ON offers a 5% fuel savings in city driving.<br />

5- Cycle Calculated Vehicle Specific Fuel Consumption (L/100km)<br />

City Highway Combined City Savings<br />

Eco-mode OFF 7.47 6.22 6.91<br />

Eco-mode ON 7.10 6.22 6.70 5.0%<br />

Table 4: 5-Cycle Fuel Consumption Values<br />

Although these fuel consumption values are higher than those obtained during the 2-cycle<br />

<strong>test</strong>ing, the 5-cycle <strong>test</strong>ing values provide a more accurate representation of what a driver<br />

can expect in terms of real-world fuel consumption. When compared against the city and<br />

highway values for the 2-cycle calculation, the 5-cycle fuel consumption values are 13%<br />

and 18% higher for city and highway driving respectively.<br />

5.1.3 New York City Cycle Fuel Consumption Results<br />

The New York City Cycle (NYCC) is a standard emissions cycle developed by the U.S.<br />

Environmental Protection Agency (EPA). This cycle is not used for emissions or fuel<br />

consumption regulations for light-duty vehicles. However, the NYCC cycle is often used<br />

in hybrid vehicle research, to help determine the effective range of a hybrid vehicle in<br />

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ecoTECHNOLOGY for Vehicles 15


city stop-and-go traffic. This cycle was used with the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> because it offers<br />

a more accurate representation of city driving, with quick accelerations from a start and<br />

longer periods of idling. The cycle was run twice with the idle start-stop system engaged<br />

and twice with it disengaged, with the <strong>results</strong> averaged for each mode.<br />

NYCC Fuel Consumption (L/100km)<br />

City<br />

City Savings<br />

Eco-mode OFF 10.26<br />

Eco-mode ON 9.08 11.5%<br />

Table 5: New York City Cycle Fuel Consumption Values<br />

As the <strong>results</strong> in the table above demonstrate, the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> offers an 11.5%<br />

savings in fuel in the laboratory when <strong>test</strong>ed against the NYCC. Although, the laboratory<br />

offers a well-controlled environment, its simulated real-world driving yields slightly<br />

different <strong>results</strong> than those presented in the previous sections.<br />

It can be inferred from the <strong>results</strong> presented that the standard fuel consumption cycles<br />

(both the Canadian 2-cycle and the U.S. 5-cycle) may under-estimate the full fuel savings<br />

potential of an idle start-stop system. The stops in these cycles are limited in number and<br />

very short (less than 5 seconds). The NYCC, with longer stop periods that are more<br />

consistent with real-world driving conditions, demonstrates <strong>results</strong> that are 7% better than<br />

the current regulated cycles. The eTV program will continue to work with stakeholders,<br />

inlcuding government and industry, on better ways to demonstrate the full benefits of the<br />

idle start-stop technology.<br />

5.1.4 Emissions Results<br />

The <strong>results</strong> of the city and highway <strong>test</strong> cycles offer an adjusted combined CO 2 emissions<br />

value of 137 g/km. The two best performing comparable sub-compact vehicles for the<br />

same model year, currently available on the Canadian market, obtained CO 2 emissions<br />

value of 152 g/km CO 2 . Thus, technologies such as those found in the <strong>smart</strong> <strong>mhd</strong><br />

could offer a 10% reduction in CO 2 emissions over the current best performers in the subcompact<br />

class.<br />

When compared to the national average of all sub-compact cars available in <strong>Canada</strong>, the<br />

CO 2 emissions reported for the same model year are 238 g/km. The <strong>smart</strong> <strong>mhd</strong>, therefore,<br />

offers a 40% improvement in CO 2 emissions over all models within its class.<br />

With regard to non-CO 2 exhaust emissions, the 2009 <strong>smart</strong> <strong>mhd</strong> meets the Euro V<br />

emissions standards for which it was designed. Additionally, the <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> is<br />

well below the Canadian emission standards against which it was <strong>test</strong>ed.<br />

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ecoTECHNOLOGY for Vehicles 16


Mode CO NMHC HCHO NOx CO 2<br />

<strong>smart</strong> <strong>mhd</strong> eco-mode OFF<br />

0.63 0.028 0.001 0.01 218<br />

<strong>smart</strong> <strong>mhd</strong> eco-mode ON<br />

0.64 0.057 0.002 0.01 207<br />

Standard – Bin 5<br />

3.4 0.075 0.015 0.05 -<br />

Euro 5 Emissions<br />

1.61 0.109 - 0.12 -<br />

Table 6: Federal Test Procedure 75 - Exhaust Emissions vs. Standards (g/mile)<br />

It should be noted that the values for non-methane hydrocarbons were slightly higher in<br />

both <strong>test</strong>s on the FTP-75, with the eco-mode engaged. Although still well below the limit<br />

established both in <strong>Canada</strong> and in Europe, the engine restarts may be causing this slight<br />

increase. There may be some small residence time effect within the exhaust sampling<br />

system that negatively assesses anti-idling systems but any such effect should be very<br />

minor to the point of being difficult to quantify.<br />

5.1.5 Idling Duration Experiment<br />

Although it was not included in the original <strong>test</strong> plan, the eTV program performed<br />

additional steady-state dynamometer <strong>test</strong>s at the NRC’s environmental chamber, located<br />

at the Institute for Fuel Cell Innovation in Vancouver, British Columbia. The <strong>test</strong> cell<br />

can simulate extreme temperatures, humidity, altitude and atmospheric conditions for<br />

evaluating clean energy technologies under steady dynamometer load settings. The<br />

<strong>test</strong>ing was performed in partnership with the NRC’s <strong>test</strong>ing staff as well as an<br />

Environment <strong>Canada</strong> field <strong>test</strong> team from ERMD.<br />

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ecoTECHNOLOGY for Vehicles 17


Figure 4: <strong>smart</strong> <strong>mhd</strong> on Dynamometer at NRC Fuel Cell Institute<br />

The <strong>smart</strong> <strong>mhd</strong> was evaluated at 5% humidity at temperatures ranging from -10ºC to<br />

40ºC. The object of this experiment was to address concerns from Canadians regarding<br />

the performance of auxiliary systems and the ability of the start-stop system to function at<br />

cold and warm temperatures. The <strong>test</strong> procedure does not reflect any existing or<br />

proposed standard but does follow general procedures and practices normally associated<br />

with dynamometer <strong>test</strong>ing and exhaust emissions analysis.<br />

Testing involved soaking the <strong>smart</strong> <strong>mhd</strong> at an initial temperature of -10ºC, after which the<br />

vehicle was driven against the resistance of the drums until the eco-mode was engaged<br />

(ON) 5 and with various combinations of auxiliary systems in use. The vehicle was<br />

slowed to a stop and allowed to remain at a standstill (anti-idle) for as long as possible.<br />

Table 7 below summarizes the findings.<br />

Cell Temperature<br />

(Celsius)<br />

Auxiliary Devices In Use Anti-Idle Duration Notes<br />

-10 Heater / Radio / Headlights 0 Minutes<br />

-7 Heater / Radio / Headlights 53 Minutes<br />

System did not engage at this<br />

temperature<br />

System engaged, cabin<br />

temperature begins to drop after<br />

5 minutes<br />

0 Heater / Radio / Headlights > 15 Minutes System engaged<br />

10 Radio / Headlights > 15 Minutes System engaged<br />

20 Radio / Headlights > 15 Minutes System engaged<br />

30<br />

40<br />

Air Conditioning / Radio /<br />

Headlights<br />

Air Conditioning / Radio /<br />

Headlights<br />

> 15 Minutes System engaged<br />

> 15 Minutes<br />

Table 7: Idle Stop-start Performance Results<br />

System engaged, cabin<br />

temperature begins to warm after<br />

4 minutes<br />

The experiment demonstrated that the <strong>smart</strong> <strong>mhd</strong> is able to operate between a<br />

temperature of –7ºC and 40ºC, while using various combinations of the auxiliary<br />

systems. However, below -7C, the vehicle would not allow the eco-mode to engage<br />

and turn off the engine, despite acceptable battery voltage levels. This –7C cut-off is<br />

intentional. The manufacturer deems the heating requirement below –7C to be such that<br />

the system would be repeatedly engaging and disengaging to the point of offering little in<br />

the way of fuel savings.<br />

Initially, we began <strong>test</strong>ing the system to gauge the length of time during which it would<br />

remain off before the engine was forced to turn on. During the –7ºC trial, the vehicle was<br />

5 The eco-mode system will not engage on a cold start. Often, a few minutes of driving are required,<br />

depending on the ambient temperature, before the system will engage.<br />

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ecoTECHNOLOGY for Vehicles 18


anti-idling for 53 minutes before the engine came on. Given our time constraints and that<br />

most stops on Canadian public roads in traffic are less than 5 minutes, we <strong>test</strong>ed for<br />

approximately 20 minutes at each subsequent temperature, and reported successful antiidle<br />

periods greater than 15 minutes. During all trials where the system was engaged, the<br />

idling system and the auxiliary accessories remained on. The only noticeable difference<br />

was that, at cold and very hot temperatures, the heater and the air conditioning began to<br />

blow either colder or warmer air, depending on the temperature outside the vehicle.<br />

Lastly, the idle start-stop system is controlled by the engine control unit (ECU), which<br />

monitors the battery voltage. When the battery is approaching its cut-off voltage, the idle<br />

start-stop system turns the engine on and the system remains on standby as the battery<br />

recharges. Thus, the ECU ensures that the vehicle does not turn off the engine when the<br />

battery cannot supply enough current to restart the engine and/or power the auxiliary<br />

accessories.<br />

6.0 PHASE II – DYNAMIC TESTING<br />

The <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> underwent dynamic and performance <strong>test</strong>ing in September and<br />

October 2009. Most aspects of the <strong>test</strong>s performed were for general dynamic assessment<br />

purposes and not as a measure of compliance with the <strong>Canada</strong> Motor Vehicle Safety<br />

Standards (CMVSS). Concerns about fuel-efficient vehicles are not always limited to<br />

exhaust emissions and greenhouse gas reduction. The general dynamic <strong>test</strong>ing was<br />

performed because the eTV program wished to assess how well smaller, more fuelefficient<br />

vehicles function in various road situations, with a view to identifying any<br />

possible issues.<br />

As mentioned previously, the dynamic <strong>test</strong>ing was performed at <strong>Transports</strong> <strong>Canada</strong>’s <strong>test</strong><br />

facility in Blainville, Québec. An aerial view of the <strong>test</strong> track is provided below.<br />

Figure 5: Dynamic Test Track Facility Overview<br />

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ecoTECHNOLOGY for Vehicles 19


6.1 ACCELERATION EVALUATION<br />

The maximum acceleration was determined by starting the vehicle from a standing start<br />

and following the procedure set out below.<br />

1. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />

quarter of a mile (402.3 m).<br />

2. The vehicle was evaluated by accelerating to the maximum attainable speed in a<br />

kilometre (1000 m).<br />

Shifting occurred at what was determined to be an optimal shift point. To account for<br />

variations in wind, the vehicle was driven in both directions on the <strong>test</strong> track, with the<br />

<strong>results</strong> averaged.<br />

Distance Speed ( km/hr )<br />

1/4 mile ( 402.3 m) 106<br />

1,000 m 134<br />

Table 8: Average Speed Results for Specified Distances<br />

6.2 MAXIMUM SPEED IN GEAR<br />

The maximum speed attainable was <strong>test</strong>ed and recorded for each gear. The driver started<br />

from a standing start for first gear only. The vehicle was accelerated, changing gears<br />

only when the vehicle engine speed reached its maximum peak rpm for at least 3 seconds.<br />

The maximum speed and revolutions per minute was recorded for each gear. Since speed<br />

is affected by wind, <strong>test</strong>s were performed in both directions and averaged. Tests took<br />

place on October 13, 2009 and the recorded wind speed was 11 km/h.<br />

Table 9 lists the maximum speeds obtained in two separate trials in opposite directions<br />

for each gear.<br />

Vmax<br />

Gear selection<br />

(km/h)<br />

A. Gear selection no 1 49.7<br />

B. Gear selection no 2 78.0<br />

C. Gear selection no 3 117.0<br />

D. Gear selection no 4 144.2<br />

E. Gear selection no 5 138.0<br />

Table 9: Average Results for Maximum Speed in Each Gear<br />

During <strong>test</strong>ing, the <strong>smart</strong> <strong>mhd</strong> reached an average maximum speed of 144.2 km/h in<br />

approximately 40 seconds, while operating in 4 th gear. Thus, the <strong>smart</strong> <strong>mhd</strong> has the<br />

capability of meeting and exceeding all minimum speed requirements on public roads in<br />

<strong>Canada</strong>. Additionally, the torque and acceleration compare favourably to typical <strong>results</strong><br />

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ecoTECHNOLOGY for Vehicles 20


in the sub-compact class, and allow for the highway merging and overtaking that most<br />

Canadians have come to expect from their vehicles.<br />

Figure 6 below presents the maximum speed and speed in each gear in one direction<br />

before being averaged.<br />

160<br />

Speed (km/h)<br />

140<br />

120<br />

100<br />

80<br />

60<br />

4 th<br />

3 rd 117 km/h<br />

2 nd 78 km/ h<br />

1 st<br />

14 4 .2 km/ h<br />

5 th 13 8 km/h<br />

40<br />

49.7 km/h<br />

20<br />

0<br />

0 10 20 30 40 50 60 70 80 90 100<br />

Time (seconds)<br />

Figure 6: Maximum Speed in Gear, Single Run<br />

6.3 HANDLING<br />

6.3.1 Lateral Skid Pad<br />

The lateral skid pad <strong>test</strong> was used to determine the maximum speed that the <strong>smart</strong> <strong>mhd</strong><br />

could achieve in a cornering situation. When a vehicle reaches its cornering limit, it will<br />

either under-steer or over-steer, losing traction on the curve. When the vehicle has almost<br />

lost traction, the maximum lateral acceleration is recorded.<br />

In order to measure vehicle displacement, speed and lateral acceleration, the <strong>smart</strong> <strong>mhd</strong><br />

was equipped with a combined GPS and accelerometer-based data acquisition system. All<br />

measurements refer to the vehicle’s centre of gravity.<br />

Tires were warmed up and conditioned by using a sinusoidal steering pattern at a<br />

frequency of 1 Hz, a peak steering-wheel angle amplitude corresponding to a peak lateral<br />

acceleration of 0.5–0.6 g, and a speed of 56 km/h. The vehicle was driven through the<br />

course four times, performing 10 cycles of sinusoidal steering during each pass.<br />

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ecoTECHNOLOGY for Vehicles 21


Testing was performed under the following conditions:<br />

<br />

<br />

<br />

<br />

The vehicle was equipped with new tires.<br />

Tire pressure was adjusted to conform to the manufacturer’s recommendations.<br />

The vehicle’s weight was adjusted to its lightly loaded condition.<br />

The skid pad was 61 m in diameter.<br />

Figure 7: Test Vehicle on Counter-Clockwise Run<br />

The <strong>results</strong> presented in Table 10 show that the maximum speed that the vehicle can<br />

achieve in a cornering situation is 51 km/h.<br />

Clockwise<br />

Counter-Clockwise<br />

Speed (km/h) Stay Inside Corridor? (Yes/No) Speed (km/h) Stay Inside Corridor? (Yes/No)<br />

50/51 Yes 50/50 Yes<br />

53/52 Yes 55/51(*) Yes<br />

62/51(*) Yes 57/51(*) Yes<br />

53/51(*) No<br />

*ESC system is activated, reducing speed to 51 km/h<br />

Table 10: Skid Pad Test Results<br />

Even when the cruise control is engaged, the maximum speed that the vehicle can<br />

achieve in a cornering situation, with the electronic stability control (ESC) system turned<br />

on, is still 51 km/h. In this case, the maximum lateral acceleration is 6.3 m/s 2 , based on a<br />

peak friction coefficient of 98. The coefficient value is dependent on several factors that<br />

make it almost impossible to predict the friction forces (magnitude and direction between<br />

tires and the <strong>test</strong> surface). This complex phenomenon depends on a tire<br />

longitudinal/lateral motion and will not be discussed here.<br />

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ecoTECHNOLOGY for Vehicles 22


a 1 = 6.3 m/s 2<br />

Because the ESC system engaged, the vehicle never reached its cornering limit and never<br />

lost traction. It can therefore be concluded that the ESC system on the <strong>smart</strong> <strong>mhd</strong> is<br />

effective in helping to maintain vehicle stability in a cornering situation and, by<br />

extension, in most road situations.<br />

6.3.2 Emergency Lane Change Manoeuvre<br />

The emergency lane change manoeuvre with obstacle avoidance <strong>test</strong> was performed,<br />

based on ISO 3888-2: 2002 Passenger Cars – Test Track for a severe lane change<br />

manoeuvre. During this <strong>test</strong>, the vehicle entered the course at a particular speed and the<br />

throttle was released. The driver then attempted to negotiate the course without striking<br />

the pylons. The <strong>test</strong> speed was progressively increased until instability occurred or the<br />

course could not be negotiated.<br />

Figure 8: Emergency Lane Change Course<br />

As illustrated in Figure 8, section 4 of the course was shorter than section 2 by one metre<br />

in order to achieve maximum lateral acceleration at this area. Tests were performed in<br />

one direction only. If any pylons were hit, the run was disallowed.<br />

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ecoTECHNOLOGY for Vehicles 23


Figure 9: Emergency Lane Change Manoeuvre, Disallowed Run<br />

Several <strong>test</strong>s were necessary to determine at which speed the <strong>smart</strong> <strong>mhd</strong> was able to<br />

negotiate all the way through the prescribed course without hitting a pylon. Table 11 lists<br />

all runs in increasing order, by speed.<br />

Initial Speed (km/h)<br />

Pylon Hit? (Yes/No)<br />

50 No<br />

55 No<br />

60 No<br />

59 No<br />

63(*) No<br />

65 No<br />

67 No<br />

70(**)/60 Yes<br />

*First occurrence of electronic stability control (ESC) system engagement<br />

**ESC controlled vehicle’s behaviour, average speed dropped to 60 km/h<br />

Table 11: <strong>smart</strong> <strong>fortwo</strong> <strong>mhd</strong> Emergency Lane Change Results<br />

While there is no pass or fail in terms of speed for emergency lane change manoeuvres, it<br />

is a fair assessment of the lateral stability of a vehicle. The maximum successful entry<br />

speed through the course was recorded as 67 km/h. This result is fair compared to other<br />

vehicles that the eTV program has <strong>test</strong>ed.<br />

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ecoTECHNOLOGY for Vehicles 24


10<br />

8<br />

Run 50 (km/h): -7.8 m/s2<br />

Run 70 (km/h): -9.0 (m/s2)<br />

Lateral Acceleration (m/s 2 )<br />

6<br />

4<br />

2<br />

0<br />

-2<br />

-4<br />

-6<br />

-8<br />

-10<br />

0 0,5 1 1,5 2 2,5 3 3,5 4<br />

Time (seconds)<br />

Figure 10: Lateral Accelerations Recorded During Emergency Lane Change Manoeuvre<br />

As seen in Figure 10 above, the maximum lateral acceleration recorded on a successful<br />

run was 9.0 m/s 2 .<br />

6.4 NOISE EMISSIONS TESTS<br />

The <strong>smart</strong> <strong>mhd</strong> was <strong>test</strong>ed in accordance with the CMVSS 1106 Noise Emissions Test,<br />

SAE Recommended Practice J986, Sound Level for Passenger Cars and Light Trucks,<br />

and SAE Standard J1470, Measurement of Noise Emitted by Accelerating Highway<br />

Vehicles. In order to measure noise emitted from the engine and exhaust, microphones<br />

were set up as shown in Figure 11 below.<br />

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ecoTECHNOLOGY for Vehicles 25


Figure 11: Noise Emissions Setup<br />

Testing was performed under the following conditions:<br />

<br />

<br />

The vehicle <strong>test</strong> weight, including driver and instrumentation, did not exceed the<br />

vehicle’s curb weight by more than 125 kg;<br />

For a period of one minute, the vehicle’s engine speed was returned to idle and the<br />

vehicle’s transmission was set in neutral gear before each run, in order to stabilize the<br />

initial transmission and exhaust system temperatures.<br />

The <strong>test</strong> procedure for the acceleration <strong>test</strong>s was as follows:<br />

<br />

<br />

<br />

<br />

When the vehicle approached a speed of 48 km/h ± 1.2 km/h, the approaching speed<br />

was stabilized before the acceleration point;<br />

At the acceleration point (± 1.5 m), as rapidly as it was possible to establish, the<br />

throttle was opened wide;<br />

Acceleration continued until the entire vehicle had exited the <strong>test</strong> zone;<br />

The sound meter was set to fast dB(A).<br />

The deceleration <strong>test</strong>s followed the same procedure as above, with one modification – at<br />

the deceleration point, the vehicle was returned to its idle position until it was equal to<br />

one half of the approaching speed or until the entire vehicle had exited the <strong>test</strong> zone.<br />

Results from all <strong>test</strong>s show that the ambient noise levels are within the limits of the<br />

CMVSS 1106 standards. Due to the logarithmic nature of the decibel scale, a level of<br />

65 dB is significantly lower than the 93.8 decibel limit. Generally 60 dB is considered to<br />

be the level of normal human conversation while 90 dB would be the sound generated by<br />

a typical lawn mower.<br />

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ecoTECHNOLOGY for Vehicles 26


The levels measured for the <strong>smart</strong> <strong>mhd</strong> are typical for a gasoline powered sub-compact<br />

vehicle. Most of the noise being generated from the vehicle at these <strong>test</strong> speeds is due to<br />

tire and wind resistance, which is acceptable and similar across any vehicle power train<br />

platform.<br />

Test Side<br />

#<br />

Approaching<br />

Speed<br />

(km/h)<br />

Approaching<br />

RPM<br />

End Speed<br />

(1)<br />

(km/h)<br />

RPM max<br />

(1)<br />

Noise Level<br />

dB (A)<br />

Calibration<br />

dB (A)<br />

Right – 1 48 3950 54 4500 67.3 93.8<br />

Right – 2 48 3950 54 4500 67.2 93.8<br />

Right – 3 48 3950 54 4500 67.6 93.8<br />

Right – 4 48 3950 54 4500 67.7 93.8<br />

Average 54 67.5<br />

Left – 1 48 3950 54 4500 67.8 93.8<br />

Left – 2 48 3950 54 4500 67.0 93.8<br />

Left – 3 48 3950 54 4500 67.1 93.8<br />

Left – 4 48 3950 54 4500 67.2 93.8<br />

Average 54 67.3<br />

Results = Highest Average – 2dB 65.5<br />

Ambient Noise (2) 41.7<br />

Table 12: External Noise, Approaching 48 km/h<br />

Results :<br />

Pass<br />

Test Side<br />

#<br />

Approaching<br />

Speed<br />

(km/h)<br />

Approaching<br />

RPM<br />

End Speed<br />

(1)<br />

(km/h)<br />

RPM max<br />

(1)<br />

Noise Level<br />

dB (A)<br />

Calibration<br />

dB (A)<br />

Right – 1 54 4500 44 3600 63.4 93.8<br />

Right – 2 54 4500 44 3600 63.1 93.8<br />

Right – 3 54 4500 44 3600 63.6 93.8<br />

Right – 4 54 4500 44 3600 63.4 93.8<br />

Average 44 63.4<br />

Left – 1 54 4500 44 3600 64.6 93.8<br />

Left – 2 54 4500 44 3600 64.5 93.8<br />

Left – 3 54 4500 44 3600 64.5 93.8<br />

Left – 4 54 4500 44 3600 64.6 93.8<br />

Average 44 64.6<br />

Results = Highest Average – 2dB 62.6<br />

Ambient Noise (2) 41.7<br />

Table 13: External Noise, Approaching 54 km/h<br />

Results :<br />

Pass<br />

Interior noise emitted from the vehicle was evaluated at different constant speeds in order<br />

to determine the levels experienced by the driver of the vehicle. It is interesting to note<br />

that, except for idling, the <strong>smart</strong> <strong>mhd</strong> experienced a higher dB within the vehicle than the<br />

values recorded externally. The interior noise levels, while well below the legal limit,<br />

were slightly higher than other sub-compact cars evaluated by eTV.<br />

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ecoTECHNOLOGY for Vehicles 27


Test # and Targeted Calibration Noise Level Transmission Selection<br />

Test Speed<br />

dB (A)<br />

dB (A)<br />

Idle 93.8 49.3 Neutral<br />

Ambient Temperature 37.0 Engine Off<br />

Full Acceleration – 1 93.8 80.1 26 sec. – 138 km/h – redline<br />

Full Acceleration – 2 93.8 79.9 26 sec. – 138 km/h – redline<br />

Full acceleration – 3 93.8 79.7 26 sec. – 138 km/h –redline<br />

Average 79.9 26 sec. – 138 km/h –redline<br />

110 km/h – 1 93.8 76.5 Overdrive<br />

110 km/h – 2 93.8 77.3 Overdrive<br />

110 km/h – 3 93.8 77.3 Overdrive<br />

Average 77.0 Overdrive<br />

100 km/h – 1 93.8 77.9 Overdrive<br />

100 km/h – 2 93.8 76.2 Overdrive<br />

100 km/h – 3 93.8 75.7 Overdrive<br />

Average 76.6 Overdrive<br />

80 km/h – 1 93.8 75.6 4 th<br />

80 km/h – 2 93.8 75.7 4 th<br />

80 km/h – 3 93.8 75.7 4 th<br />

Average 75.7 4 th<br />

50 km/h – 1 93.8 72.8 3 rd<br />

50 km/h – 2 93.8 72.2 3 rd<br />

50 km/h – 3 93.8 71.0 3 rd<br />

Average 72.0 3 rd<br />

Table 14: Internal Noise<br />

6.5 BRAKING<br />

Testing was performed in accordance with the procedures set out in CMVSS 135 - Light<br />

Vehicle Brake Systems. The <strong>results</strong> are presented in Table 15.<br />

Test Description<br />

Pass / Fail<br />

Cold Effectiveness<br />

Pass<br />

High Speed Effectiveness<br />

Pass<br />

Stops with Engine Off<br />

Pass<br />

Failed Antilock<br />

Pass<br />

Hydraulic Circuit Failure<br />

Pass<br />

Power Brake Unit Failure<br />

Pass<br />

Parking Brake<br />

Pass<br />

Hot Performance<br />

Pass<br />

Recovery Performance<br />

Pass<br />

Table 15: Brake Test Results Summary<br />

The <strong>smart</strong> <strong>mhd</strong> is compliant with all aspects of the CMVSS 135 standard. Figure 12<br />

below displays a sample of the stopping distances at two compliance speeds. The<br />

performance of the <strong>smart</strong> <strong>mhd</strong> at both speeds is exemplary. It should be noted that it is<br />

typical for all vehicles to exceed the high-speed braking standard by a greater relative<br />

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ecoTECHNOLOGY for Vehicles 28


amount than the low-speed braking standard. This is partially due to the difficulty in<br />

applying maximum braking pressure at the start of the brake <strong>test</strong>.<br />

30 m 40 m 50 m 60 m 70 m 80 m 90 m 100 m<br />

110 m 120 m<br />

46.26 m<br />

at 100kph<br />

(Dry Conditions)<br />

57.42 m<br />

at high speed<br />

112kph<br />

(Dry Conditions)<br />

70.0 m<br />

Regulated<br />

braking<br />

limit at 100kph<br />

(Dry Conditions)<br />

96.17 m<br />

Regulated<br />

braking<br />

limit at 112kph<br />

(Dry Conditions)<br />

Figure 12: <strong>smart</strong> <strong>mhd</strong> Braking Performance<br />

6.6 SUMMARY REMARKS REGARDING DYNAMIC TESTING<br />

Overall, the dynamic <strong>test</strong> <strong>results</strong> show that the <strong>smart</strong> <strong>mhd</strong> meets the relevant Canadian<br />

standards. All aspects of its handling and performance were either good, pass or<br />

acceptable relative to the sub-compact class, and its dynamic performance was similar to<br />

that of market competitors in its class. In addition, the vehicle met all aspects of CMVSS<br />

noise and braking standards.<br />

7.0 PHASE III - ON-ROAD EVALUATIONS<br />

The eTV engineering team and Transport <strong>Canada</strong> staff evaluated the <strong>smart</strong> <strong>mhd</strong> on the<br />

streets of Ottawa, Ontario. Drivers were asked fill-in a short two-page questionnaire and<br />

provide comments on any aspect of the <strong>smart</strong>’s handling, performance or design.<br />

Evaluators reported that they were comfortable with the idle start-stop system, even in<br />

heavy city traffic. Some users noticed a slight vibration as the vehicle began to restart and<br />

noticed that the instrument panel lighting would dim slightly upon restarting. Most users<br />

were interested in exploring further the fact that this technology could be included in the<br />

purchase price of a vehicle for about $700 to $1000. With regards to general<br />

performance and handling several evaluators noted “jerky” shifting of the transmission as<br />

an issue.<br />

Some users wondered if turning off an engine not equipped with an idle start-stop system<br />

could offer the same savings. While similar savings might be obtained by turning off the<br />

engine in a regular vehicle, it is not really designed for multiple restarts and could<br />

damage the engine. The <strong>smart</strong> <strong>mhd</strong>’s engine, on the other hand, is specifically designed<br />

to handle multiple restarts. As well, the ECU monitors the state of the battery. When too<br />

many restarts occur in a short period and/or the accessory load demands on the battery<br />

approach its cut-off voltage, the <strong>smart</strong> <strong>mhd</strong> remains in eco-mode but shifts to standby as<br />

it recharges the battery, thus preventing any chance that the engine will shut off and not<br />

be able to restart.<br />

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ecoTECHNOLOGY for Vehicles 29


The eTV fleet includes both a Canadian-compliant <strong>smart</strong> <strong>fortwo</strong> and the European <strong>smart</strong><br />

<strong>mhd</strong>, providing an opportunity to compare the fuel consumption for the two vehicles on<br />

the mileage accumulation route. The route is a pre-determined path through the city that<br />

includes approximately 60 km of city driving and 28 km of highway driving. The same<br />

driver drove vehicles at the same time of the year. In the case of the <strong>smart</strong> <strong>mhd</strong>, the ecomode<br />

was engaged (ON) for the duration of the accumulation.<br />

Beginning with a full tank of fuel, the driver repeated the route until 3,500 km had been<br />

accumulated on each of the two vehicles. At each fuel fill-up, the mileage and the<br />

amount of fuel were recorded.<br />

Real-World Fuel Consumption (L/100km)<br />

Total Consumption<br />

City Savings<br />

Standard <strong>smart</strong> 5.18<br />

<strong>smart</strong> <strong>mhd</strong> 4.68 9.7%<br />

Table 16: Real-world Fuel Consumption Results<br />

As can be seen from the real-world data presented in Table 16, a significant fuel savings<br />

(9.7 %) was obtained when using the idle start-stop system. The data is consistent and<br />

correlates well with the fuel consumption <strong>test</strong>ing <strong>results</strong> for city driving cycles, as<br />

reported in Section 5 of this report. Considering all of the possible variables in the real<br />

world, such as traffic, time stopped at lights, varying speeds, wind and weather, a<br />

noticeable savings accrued that is outside of the margin of error for this idle start-stop<br />

system.<br />

Assuming 20,000 km of annual city driving, the <strong>smart</strong> <strong>mhd</strong> could offer upwards of 240<br />

kg of CO 2 savings 6 or 1.2 kg CO 2 per 100 km when compared to a <strong>smart</strong> not equipped<br />

with the idle start-stop system.<br />

8.0 CONCLUSIONS<br />

The eTV program selected the <strong>smart</strong> <strong>fortwo</strong> micro hybrid drive (<strong>mhd</strong>) for <strong>test</strong>ing and<br />

evaluation largely because of its idle start-stop system. The <strong>test</strong>ing program was<br />

designed to assess the vehicle’s idle start-stop technology as well as its fuel consumption,<br />

exhaust emissions and overall handling.<br />

We found that, in all <strong>test</strong>ing cycles, the use of idle start-stop offers considerable savings<br />

in fuel consumption in city driving, ranging from a 4% savings in 2-cycle <strong>test</strong>ing through<br />

to a savings of 11.5% with the New York City Cycle. Reduced fuel consumption with<br />

the idle start-stop technology <strong>results</strong> in reduced CO 2 emissions. In fact, with the idle<br />

start-stop (eco-mode) turned ON, the <strong>smart</strong> <strong>mhd</strong> obtained a value of 109 g/km, which is<br />

29% less than the current best performers in the sub-compact class and a 55%<br />

improvement over all models within its class. With regard to non-CO 2 exhaust<br />

6 Calculation based on 10,000 km of city driving, assuming 2.4 kg CO 2 per litre of gasoline<br />

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ecoTECHNOLOGY for Vehicles 30


emissions, the 2009 <strong>smart</strong> <strong>mhd</strong> meets the Euro V emissions standards for which it was<br />

designed and is well below the Tier 2, Bin 5 standards in effect in <strong>Canada</strong>.<br />

The eTV program investigated whether idle start-stop technologies had an impact on<br />

performance. During cold-cell <strong>test</strong>ing, the eTV program found that the <strong>smart</strong> <strong>mhd</strong> is able<br />

to operate between -7C and 40C, with varying uses of the auxiliary systems. However,<br />

below -7C, by design, the vehicle did not allow the eco-mode to engage and turn off the<br />

engine when idling, despite acceptable battery voltage levels. Thus, in <strong>Canada</strong>, some of<br />

the system’s fuel saving capacity will be lost during cold winter months. Overall,<br />

handling and performance of the vehicle were not affected by the anti-idling technology.<br />

As such, dynamic performance would not pose a barrier to its inclusion in the fleet of<br />

sub-compact vehicles in <strong>Canada</strong>.<br />

9.0 WHAT DOES THIS MEAN FOR CANADIANS?<br />

The real-world data obtained through driver evaluations and <strong>test</strong>ing in relation to a <strong>smart</strong><br />

without anti-idling technology confirms that a significant fuel savings can be obtained<br />

when using the idle start-stop system. The data is consistent and correlates well with the<br />

fuel consumption <strong>test</strong>ing <strong>results</strong> for city driving cycles, for all of the possible variables in<br />

the real world, such as traffic, time stopped at lights, varying speeds, wind and weather.<br />

However, public opinion research has generally established that fuel consumption and<br />

vehicle emissions have not traditionally been of primary importance to the Canadian<br />

consumer when shopping for a new vehicle. One of the principle barriers to the<br />

introduction of advanced gasoline technologies, such as the idle start-stop system, is<br />

overcoming the consumer’s desire to minimize the initial purchase price (or ‘sticker<br />

shock’), often at the expense of longer-term operating costs and environmental impacts.<br />

Conversely, according to a recent study by the National Academy of Sciences 7 innovative<br />

technologies that improve fuel efficiency often increase the initial purchase price of a<br />

vehicle. In the case of the idle start-stop technology, it could increase the purchase price<br />

by $700 to $1000. When confronted with the choice of paying more for advanced<br />

vehicle technologies such as idle stop-start, consumers often opt for a lower initial<br />

purchase price, unaware of the potential savings that the technology might offer.<br />

In addition, fuel consumption <strong>test</strong> procedures and vehicle ratings are not designed to<br />

accommodate many of the advanced technologies and, as such, may under-estimate their<br />

potential real-world benefits. The <strong>results</strong> outlined in this report support that point, since<br />

the 2-cycle <strong>test</strong>s under-represented the fuel savings obtained both in the New York City<br />

Cycle and in real-world driving. In these situations, not only does the vehicle cost more,<br />

but also there appears to be little improvement in the vehicle’s published fuel<br />

consumption ratings – a situation that compounds existing consumer barriers.<br />

7 National Academy of Sciences. 2010. Assessment of Technologies for Improving Light-Duty Vehicle<br />

Fuel Economy.<br />

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ecoTECHNOLOGY for Vehicles 31

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