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Project No. 10731 - Dunn County

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PROJECT MANUAL<br />

Bid Package <strong>No</strong>. 1<br />

March 26, 2012<br />

<strong>Dunn</strong> <strong>County</strong><br />

Health Care Center<br />

Highway 12<br />

Menomonie, WI 54751<br />

<strong>Project</strong> <strong>No</strong>. <strong>10731</strong><br />

ARCHITECT/CONSTRUCTION ADVISOR:<br />

Hoffman LLC<br />

122 East College Ave<br />

Ste 1G<br />

Appleton, WI 54911<br />

PO Box 8034<br />

Appleton, WI 54912-8034<br />

920-731-2322<br />

Fax: 920-380-2191<br />

Architectural Design<br />

Group<br />

Building D04 Ste202<br />

800 Wisconsin St.<br />

Eau Claire, WI 54703<br />

715-235-4848<br />

AFTER BIDDING PLEASE RETURN<br />

PLANS AND SPECS TO:<br />

Franz Reprographics<br />

Minneapolis<br />

2781 Freeway Blvd.<br />

Brooklyn Center, MN 55430<br />

Phone: (763) 503-3401<br />

Fax: (763) 503-3409


INDEX OF SECTIONS<br />

DIVISION 0 - BIDDING REQUIREMENTS, CONTRACT FORMS, AND CONDITIONS OF THE<br />

CONTRACT<br />

Invitation to Bid<br />

00 10 12 - Owner Direct Insurance Program<br />

00 21 13 - Instructions to Bidders<br />

00 31 00 - Available <strong>Project</strong> Information<br />

00 41 00 - Bid Form<br />

00 52 00 - Agreement Forms<br />

00 52 00a - Contract Rider “A” – Safety<br />

00 52 00b - Contract Rider “B” – Insurance<br />

00 52 00c - Contract Rider “C” – Trade Contractors<br />

00 61 13 - Performance and Payment Bonds<br />

00 72 00 - General Conditions<br />

00 73 00 - Supplementary Conditions<br />

00 73 43 - Wage Rates Requirements<br />

00 80 00 - Owner Direst Insurance Program<br />

DIVISION 1 - GENERAL REQUIREMENTS<br />

01 11 00 - Summary of Work<br />

01 11 23 - Owner Purchased Products<br />

01 21 00 - Allowances<br />

01 23 00 - Alternates<br />

01 31 13 - <strong>Project</strong> Coordination<br />

01 31 19 - <strong>Project</strong> Meetings<br />

01 31 26 - Mechanical and Electrical Coordination<br />

01 32 16 - Schedule<br />

01 33 00 - Submittal Procedures<br />

01 41 00 - Regulatory Requirements<br />

01 45 29 - Testing Laboratory Services<br />

01 50 00 - Temporary Facilities and Controls<br />

01 51 13 - Temporary Electricity and Lighting<br />

01 51 23 - Temporary Heating, Cooling, and Ventilating<br />

01 51 36 - Temporary Water and Saniarty Facilities<br />

01 58 00 - <strong>Project</strong> Identification<br />

01 60 00 - Product Requirements<br />

01 71 23 - Field Engineering<br />

01 73 29 - Cutting and Patching<br />

01 74 00 - Cleaning and Waste Management<br />

01 77 00 - Closeout Procedures<br />

01 78 23 - Operation and Maintenance Data<br />

01 78 36 - Warranties and Bonds<br />

01 78 39 - <strong>Project</strong> Record Documents<br />

DIVISION 2 - EXISTING CONDITIONS<br />

024000 - Demolition and Structure Moving<br />

DIVISION 3 - CONCRETE<br />

03 20 00 - Concrete Reinforcement<br />

03 30 00 - Cast-in-Place Concrete<br />

JOB# 10-731 INDEX OF SECTIONS 00100 - 1


DIVISION 4 - MASONRY<br />

04 05 11 - Masonry Mortaring and Gouting<br />

04 20 00 - Unit Masonry<br />

04 72 00 - Cast Stone Masonry<br />

DIVISION 5 - METALS<br />

05 12 00 - Structural Steel Framing<br />

05 40 00 - Cold Formed Metal Framing<br />

05 50 00 - Metal Fabrications<br />

DIVISION 6 – WOOD, PLASTICS, AND COMPOSITES<br />

06 10 00 - Rough Carpentry<br />

06 17 53 - Plate Connected Wood Trusses<br />

06 20 00 - Finish Carpentry<br />

06 41 00 - Architectural Wood Casework<br />

06 42 16 - Wood-Veneer Paneling<br />

06 63 10 - Vinyl Posts and Railings<br />

06 65 00 - Plastic Simulated Wood Trim<br />

06 82 05 - Fiberglass Reinforced Plastic Panels<br />

DIVISION 7 - THERMAL AND MOISTURE PROTECTION<br />

07 21 00 - Thermal Insulation<br />

07 21 19 - Foamed-In-Place Insulation<br />

07 21 26 - Blown Insulation<br />

07 31 13 - Asphalt Shingles<br />

07 31 30 - Stone Coated Metal Roof Shingle<br />

07 46 16 - Aluminum Soffit and Facia<br />

07 46 33 - Plastic Siding<br />

07 46 46 - Fiber Cement Siding<br />

07 53 00 - Elastomeric Membrane Roofing<br />

07 61 00 - Sheet Metal Roofing<br />

07 62 00 - Sheet Metal Flashing and Trim<br />

07 71 23 - Manufactured Gutters and Downspouts<br />

07 81 23 - Intumescent Mastic Fireproofing<br />

07 84 00 - Firestopping<br />

07 90 05 - Joint Sealers<br />

DIVISION 8 - OPENINGS<br />

08 11 13 - Hollow Metal Doors and Frames<br />

08 11 17 - Pre-Finished Steel Door Frames<br />

08 14 16 - Flush Wood Doors<br />

08 14 33 - Stile and Rail Wood Doors<br />

08 31 00 - Access Doors and Panels<br />

08 36 13 - Sectional Doors<br />

08 42 29 - Automatic Entrances<br />

08 43 13 - Aluminum-Framed Storefronts<br />

08 51 13 - Aluminum Windows<br />

08 52 00 - Wood Windows<br />

08 53 13 - Vinyl Windows<br />

08 62 23 - Tubular Skylights<br />

08 71 00 - Door Hardware<br />

JOB# 10-731 INDEX OF SECTIONS 00100 - 2


08 71 14 - Low-Energy Door Operators<br />

08 80 00 - Glazing<br />

08 83 00 - Mirrors<br />

DIVISION 9 - FINISHES<br />

09 21 16 - Gypsum Board Assemblies<br />

09 30 00 - Tiling<br />

09 51 00 - Acoustical Ceiling<br />

09 65 00 - Resilient Flooring<br />

09 68 00 - Carpeting<br />

09 91 00 - Painting<br />

DIVISION 10 - SPECIALTIES<br />

10 14 53 - Traffic Signage and Pavement Markings<br />

10 21 13.13 - Metal Toilet Compartments<br />

10 21 23 - Cubicles<br />

10 26 00 - Impact-Resistant Wall Protection<br />

10 28 00 - Toilet, Bath and Laundry Accessories<br />

10 31 00 - Manufactured Fireplaces<br />

10 44 00 - Fire Protection Specialties<br />

10 51 00 - Lockers<br />

10 56 17 - Wall Mounted Standards and Shelving<br />

10 75 00 - Flagpoles<br />

DIVISION 11 - EQUIPMENT<br />

11 40 00 - Food Service Equipment<br />

DIVISION 12 - FURNISHINGS<br />

12 35 30 - Residential Casework<br />

12 36 00 - Countertops<br />

DIVISION 21 – FIRE SUPPRESSION<br />

21 05 00 - General Fire Protection Requirements<br />

21 05 10 - Fire Protecting Piping<br />

21 13 13 - Wet-Pipe Sprinkler System<br />

21 13 16 - Dry-Pipe Sprinkler System<br />

DIVISION 22 - PLUMBING<br />

22 05 00 - General Plumbing Requirements<br />

22 05 03 - Pipe and Pipe Fittings<br />

22 05 23 - Valves<br />

22 05 29 - Supports & Anchors<br />

22 07 00 - Plumbing Insulation<br />

22 10 00 - Piping Specialties<br />

22 10 01 - Plumbing Specialties<br />

22 30 00 - Plumbing Equipment<br />

22 40 00 - Plumbing Fixtures<br />

JOB# 10-731 INDEX OF SECTIONS 00100 - 3


DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING<br />

23 05 00 - General HVAC Requirements<br />

23 05 03 - Piping and Fittings<br />

23 05 14 - Variable Frequency Drive<br />

23 05 15 - Piping Specialties<br />

23 05 23 - Valves<br />

23 05 29 - Supports and Anchors<br />

23 05 48 - Vibration Isolation<br />

23 05 93 - Testing, Adjusting and Balancing<br />

23 07 00 - Ductwork Insulation<br />

23 07 01 - HVAC Piping Insulation<br />

23 09 00 - Temperature Control<br />

23 20 00 - HVAC Pumps<br />

23 21 14 - Ground Loop Heat Exchanger System<br />

23 31 00 - Ductwork<br />

23 33 00 - Ductwork Accessories<br />

23 34 13 - Power Roof Ventilators<br />

23 37 00 - Air Outlets and Inlets<br />

23 52 34 - Boilers<br />

23 72 00 - Energy Recovery Units<br />

23 81 07 - Rooftop Heating, Cooling and Make-up Air Unit (Gas Fired)<br />

23 81 43 - Heat Pump Units<br />

23 82 00 - Terminal Heat Transfer Units<br />

23 84 15 - Humidifiers<br />

DIVISION 26 - ELECTRICAL<br />

26 00 10 - General Electrical Requirements<br />

26 00 20 - Temporary Service<br />

26 05 00 - Basic Electrical Materials and Methods<br />

26 05 03 - Wiring Connections<br />

26 05 19 - Building Wire and Cable<br />

26 05 33 - Raceway and Boxes<br />

26 09 23 - Occupancy Sensors<br />

26 13 44 - Communications Distribution<br />

26 24 16 - Panelboards<br />

26 27 15 - Electrical Utility Services<br />

26 27 26 - Wiring Devices<br />

26 28 19 - Enclosed Switches<br />

26 32 13 - Engine Generators and Transfer Switch<br />

26 50 00 - Lumiaries<br />

DIVISION 27 - COMMUNICATIONS<br />

27 05 11 - Requirements for Communications Installation<br />

27 10 00 - Telecommunications Cabling<br />

27 41 00 - TV Distribution<br />

27 52 23 - Emergency Call and Perimeter Alarm System<br />

27 52 24 - Emergency Call System<br />

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY<br />

28 31 00 - Fire Alarm<br />

JOB# 10-731 INDEX OF SECTIONS 00100 - 4


DIVISION 31 - EARTHWORK<br />

31 10 00 - Site Clearing<br />

31 20 00 - Earth Moving<br />

31 25 00 - Eroision and Sediment Control<br />

31 37 00 - Riprap<br />

DIVISION 32 - EXTERIOR IMPROVEMENTS<br />

32 11 23 - Aggregate Base Courses<br />

32 12 00 - Flexible Paving<br />

32 13 13 - Concrete Paving<br />

32 13 14 - Concrete Sidewalks and Aprons<br />

32 16 00 - Curbs and Gutters<br />

32 17 23.13 - Painted Pavement Markings<br />

32 17 26 - Tactile Warning Surfacing<br />

32 31 23 - Plastic Fences and Gates<br />

32 92 00 - Turfs and Grasses<br />

32 93 00 - Plants<br />

DIVISION 33 - UTILITIES<br />

33 04 00 - Trenching and Site Utilities<br />

33 11 00 - Water Utilities<br />

33 31 00 - Sanitary Sewerage Utilities<br />

33 40 00 - Site Drainage Utilities<br />

END OF SECTION 00100<br />

JOB# 10-731 INDEX OF SECTIONS 00100 - 5


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INVITATION TO BID<br />

DUNN COUNTY NEW HEALTH CARE<br />

CENTER<br />

FOR<br />

DUNN COUNTY<br />

PURCHASING DEPT.<br />

800 WILSON AVE<br />

MENOMONIE, WI<br />

ARCHTECT:<br />

HOFFMAN, LLC<br />

CONSTRUCTION MANAGER:<br />

THE SAMUELS GROUP, INC.<br />

BIDS DUE: APRIL 12, 2012 at 2:00 PM LOCAL<br />

TIME. PUBLIC BID OPENING WILL FOLLOW<br />

A pre-bid meeting is scheduled for March 29 at<br />

10:00 am at the existing <strong>Dunn</strong> <strong>County</strong> Health Care<br />

Center, 3001 Highway 12 E., Menomonie, WI<br />

54751.<br />

Sealed Bids for the <strong>Project</strong> designated above will<br />

be received on behalf of the Owner by the<br />

Construction Manager, The Samuels Group, at the<br />

above location.<br />

All bids will be publicly opened and read at the<br />

specified time and date indicated above by the<br />

Owner or his designee.<br />

The Work includes construction of a new Health<br />

Care Center complex comprised of 12 new single<br />

story buildings located on one project site. Review<br />

bid documents and Bid Category description for<br />

full description of the work. Construction Schedule<br />

is Start May 2012 and Complete July 2013.<br />

Documents may be viewed at The Samuels Group<br />

in Wausau, WI; Isqft, Franz Reprographics Online<br />

Plan Room, Samuels Group FTP Site, Select<br />

Builders Exchanges in Wisconsin, Iowa and<br />

Minnesota.<br />

Copies of the above documents may be obtained<br />

on or after March 26, 2012<br />

You may view and order bid documents by going<br />

to the Franz Reprographics web site at<br />

www.franzrepro.com, and selecting the Franz<br />

Public Plan Room. A hard copy set of Bid<br />

documents will have a refundable deposit of<br />

$225. Deposit check to be made out to Franz<br />

Reprographics. A non-refundable fee of $60 will<br />

be due to Franz Reprographics for shipping. To<br />

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view the project click on “Pink” Guest View<br />

Button. Otherwise please complete the log-in<br />

registration form to establish an account which<br />

allows you to order the project plans and specs.<br />

Once you have selected the project, please<br />

review the Bid Details for information on<br />

ordering documents. To receive Bid<br />

Addendums, General <strong>No</strong>tifications etc, for this<br />

project you must place the following email<br />

address notice@plancommand.net in your<br />

list of Outlook Contacts and indicate that it is a<br />

Safe Sender: There is a ?Help button you can<br />

select for assistance with using the Online Plan<br />

Room. If you still have problems, please contact<br />

Franz Reprographics by phone at 763-503-<br />

3401/800-288-8541<br />

Bid Security in the amount of five (5) percent of the<br />

Bid must accompany each Bid in accord with the<br />

Instructions to Bidders.<br />

The Owner reserves the right to waive<br />

irregularities and to accept any bid, reject any and<br />

all bids, and upon acceptance of any bid, to<br />

thereafter accept revisions or modifications on<br />

such bid.<br />

Invitation to Bid<br />

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SECTION 00 21 13<br />

INSTRUCTIONS TO BIDDERS<br />

GENERAL<br />

To be considered, Bids must be made in accord with these Instructions to Bidders. Bidders should<br />

reference Section 01 11 00 Summary of Work to review the Bid Categories for this project.<br />

DOCUMENTS<br />

Contact the Architect or Construction Manager for instructions for obtaining bid documents.<br />

EXAMINATION<br />

Carefully examine the Procurement Documents which include the proposed Contract Documents and<br />

the construction site to obtain first-hand knowledge of existing conditions. Each Bidder, by submitting<br />

its bid, represents that Bidder has examined the Procurement Documents, inspected the site,<br />

understands the provisions of the Procurement Documents, and has become familiar with the local<br />

conditions under which the Work is to be performed. Bidders will not be entitled to extra payments or<br />

Contract Time extensions for conditions which could have been determined by carefully examining the<br />

site, subsurface information, and the Procurement Documents.<br />

Copies of standards referenced in the <strong>Project</strong> Manual are available for review at the Architect's office,<br />

or may be seen at College or University libraries.<br />

ADDENDA<br />

All changes in or interpretations of the Procurement Documents prior to the bid opening will be made by<br />

written addenda issued by the Architect to each recipient of the Procurement Documents recorded by<br />

the Architect. All addenda will be issued not later than 24 hours prior to bid opening.<br />

PROOF OF COMPETENCY OF BIDDER<br />

Any Bidder may be required to furnish evidence satisfactory to the Construction Manager that the<br />

Bidder have sufficient means, expertise, financial ability, and experience in the types of work Bid to<br />

assure completion of the Contract in a satisfactory manner.<br />

QUESTIONS<br />

Submit all questions about the Procurement Documents to the Architect, in writing, not later than 5 days<br />

prior to Bid Date. Replies will be issued to all Bidders of Record as Addenda to the Procurement<br />

Documents and will become part of the Contract. The Architect and Owner will not be responsible for<br />

oral clarification. Questions received after this time cannot be answered.<br />

SUBSTITUTIONS<br />

To obtain approval to use unspecified products, submit Substitution Request Form not later than 10<br />

days prior to Bid Date. Requests received after this time will not be considered. Utilize Substitution<br />

Request Form at the end of Section 01 60 00. If the Product is acceptable, the Architect will so indicate<br />

by Addendum issued to all Bidders of Record. Refer to Section 01 60 00 of the Specifications for<br />

additional information.<br />

PREPARATION OF BIDS<br />

Instructions to Bidders<br />

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<strong>Dunn</strong> <strong>County</strong> is a governmental entity and is exempt from Wisconsin Sales and Use Taxes on certain<br />

purchases it makes.<br />

Subject to Contracting Requirements and administrative procedures set forth in Section 01 11 23:<br />

Owner Purchased Products, the <strong>County</strong> intends to purchase directly such materials, equipment, and/or<br />

other incidental services as designated in the Bid Form by Bidder as "Maximum cost to Owner for<br />

Owner-Direct Purchases".<br />

NOTE Include all materials and equipment specified in Section 11 40 00 - Foodservice Equipment in<br />

Part 2 of your Base Bid.<br />

The BASE BID is the stipulated sum to perform all the Work including a guaranteed maximum sum<br />

for Owner-Direct Purchases (including applicable Wisconsin Sales and Use Taxes).<br />

Enter in Part 1 of the Base Bid the guaranteed maximum sum for Owner-Direct Purchases including<br />

applicable Wisconsin Sales and Use Taxes.<br />

Enter in Part 2 of the Base Bid the stipulated sum for all other costs to perform all the Work including<br />

without limitation: labor, services, Contract Administration, all incidental materials and equipment<br />

(excluded from Part 1), and all costs associated with providing administrative assistance to the Owner<br />

to facilitate Owner-Direct Purchases as more fully described in the Procurement Documents. Include<br />

all Work of Section 11 40 00.<br />

Prepare Bids on unaltered Bid Forms bound in the <strong>Project</strong> Manual. Submit two copies. Bids shall be<br />

signed with name typed below signature. Where Bidder is a corporation, Bids must be signed with the<br />

legal name of the corporation followed by the name of the State of incorporation and the legal signature<br />

of an officer authorized to bind the corporation to Contract. Do not submit <strong>Project</strong> Manual with Bid.<br />

ALTERNATIVE BIDS<br />

Where Alternative Bids are required in the Bid Form, Bidders shall fill in each alternative bid with a bid<br />

price. There will be no division of awards between Base Bid and accepted alternative bids.<br />

Prepare the Alternative Bid in a similar manner as the Base Bid except identification of Parts 1 and 2 is<br />

not required, and all sales and use taxes must be included in the Alternative Bid. Should the Owner<br />

elect to accept the Alternative Bid, then any products the Owner elects to purchase directly, together<br />

with the applicable sales and use taxes will be credited to the Owner and the balance of the Alternative<br />

Bid added to the Contract Sum.<br />

UNIT PRICE ITEMS<br />

When unit price items are included in the Procurement Documents, the bidder shall indicate, in figures,<br />

a unit price for each separate item. The acceptance of bid unit prices shall be a condition of contract<br />

award.<br />

PRE-BID CONFERENCE<br />

The Architect and Construction Manager will hold a pre-bid conference on March 29 at 10:00 am at the<br />

existing <strong>Dunn</strong> <strong>County</strong> Health Care Center, 3001 Highway 12 E., Menomonie, WI 54751. The<br />

conference is open to all Bidders and Suppliers. Attendance is not mandatory. The conference will be<br />

held to determine that the Contract Documents, contract terms, and related matters are understood by<br />

the Bidders. Any misunderstanding as to work procedure, scope of the work, project schedules, and<br />

similar items are to be discussed and resolved. All pertinent agreements reached will become a part of<br />

the project by written addendum.<br />

Place and exact time of conference will be determined by the Architect and Construction Manager and<br />

will be communicated by telephone or letter.<br />

Instructions to Bidders<br />

00 21 13-2


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BID SECURITY<br />

Make Bid Security payable to <strong>Dunn</strong> <strong>County</strong> in the amount of five (5) percent of the total Bid Sum, not<br />

just Part 2. Security shall be either certified check or bid bond issued by surety licensed to conduct<br />

business in the State of Wisconsin. The successful Bidder's security will be retained until he has<br />

signed a Contract and furnished the required payment and performance bonds. The Owner will retain<br />

the security of all Bidders until the successful bidder enters into Contract or until 45 days after bid<br />

opening, whichever is the shorter. If any Bidder refuses to enter into a Contract, the Owner will retain<br />

his Bid Security as liquidated damages, but not as a penalty. Submit Bid Security with Bid.<br />

PERFORMANCE BOND AND LABOR AND MATERIALS PAYMENT BOND<br />

Each successful Bidder shall furnish and pay for a Performance Bond and Labor and Materials<br />

Payment Bond. See Subparagraph 11.5 of the Supplementary Conditions. Reference <strong>Dunn</strong> <strong>County</strong><br />

Code of Ordinances Chapter 7.<br />

SUBMITTAL<br />

Submit Bid and Bid Security in an opaque sealed envelope. Identify the envelope with <strong>Project</strong> name,<br />

and name of Bidder. Submit Bids in accord with the Invitation to Bid. Do not submit <strong>Project</strong> Manual<br />

with Bid. Facsimile bids not acceptable.<br />

MODIFICATION AND WITHDRAWAL<br />

Bids may not be modified after submittal. Bidders may withdraw Bids at any time before bid opening,<br />

but may not resubmit them. <strong>No</strong> Bid may be withdrawn or modified after the bid opening except where<br />

the award of Contracts has been delayed for more than 45 days from day of Bid opening.<br />

DISQUALIFICATION<br />

The Owner reserves the right to disqualify Bids, before or after opening upon evidence of collusion with<br />

intent to defraud or other illegal practices upon the part of the Bidder.<br />

OPENING<br />

Bids will be opened as announced in the Invitation to Bid.<br />

AWARD<br />

The Owner reserves the right to waive irregularities and accept any Bid, reject any and all Bids, and<br />

upon acceptance of any Bid, to thereafter accept revisions or modifications on such Bid.<br />

If two or more Bidders submit identical Bids, the Owner may make award to that Bidder of his choice,<br />

and such decision shall be final.<br />

Awards will not be made to any Bidder in default of a Contract with the Owner, or to any Bidder having<br />

as his agent or employee any individual previously in default or guilty of misrepresentation.<br />

Bid results may be published in construction periodicals.<br />

NOTICE TO PROCEED<br />

Written notice of award to a Bidder in the form of a letter from the Construction Manager mailed or<br />

delivered to the address shown on the Bid Form will be considered sufficient notice of acceptance of<br />

Bid, intent to award the Contract, and "<strong>No</strong>tice to Proceed" with the Work.<br />

EXECUTION OF AGREEMENT<br />

Instructions to Bidders<br />

00 21 13-3


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The Agreement Forms which the accepted Bidder, as Contractor, will be required to execute is<br />

indicated in the <strong>Project</strong> Manual.<br />

The accepted Bidder shall assist and cooperate with the Construction Manager in preparing the formal<br />

Agreement, and within ten days following its presentation shall execute same and return it to the<br />

Construction Manager. Failure to execute Agreement and return it to Construction Manager within time<br />

indicated shall be considered by Construction Manager as refusal by accepted Bidder to enter into the<br />

Contract.<br />

At or prior to delivery of the signed Agreement, the Contractor shall deliver to the Construction Manager<br />

the Performance Bond and Labor and Material Payment Bond and the policies of insurance or<br />

insurance certificates as required by the Contract Documents. All bonds and policies of insurance shall<br />

be approved by the Construction Manager before the accepted Bidder may proceed with the Work.<br />

Failure or refusal to furnish bonds or insurance policies or certificates in a timely manner and in a form<br />

satisfactory to the Construction Manager shall not serve to waive any requirements of the Contract<br />

Documents, including time of completion.<br />

End of Instructions to Bidders<br />

Instructions to Bidders<br />

00 21 13-4


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SECTION 00 31 00<br />

AVAILABLE PROJECT INFORMATION<br />

USING THE PROJECT MANUAL<br />

The information contained in this <strong>Project</strong> Manual has been organized utilizing MASTERFORMAT, 2004<br />

Edition, a publication jointly produced by the Constructions Specifications Institute (CSI) and<br />

Construction Specifications Canada (CSC).<br />

The <strong>Project</strong> Manual consists of three major parts:<br />

Procurement Requirements<br />

Contracting Requirements<br />

Specifications<br />

Specifications have been divided into 33 Divisions. <strong>No</strong>te that not all Divisions are necessarily used.<br />

The Divisions are further divided into Sections classifying work results.<br />

Work and requirements are specified in particular Divisions and Sections according to the TYPE of<br />

Work to be furnished NOT according to trade jurisdiction nor local practices.<br />

NOTICE TO BIDDERS<br />

The following information regarding site survey and subsurface conditions was obtained or otherwise<br />

acquired by the Owner for his use. It is presented here to aid the Bidder in the preparation of his bid.<br />

Neither Owner, Construction Manager, nor Architect warrant the accuracy of this information, which has<br />

been furnished or prepared by other parties. Bidders should verify this information prior to submitting<br />

their bid.<br />

SITE SURVEY<br />

The extent of site survey information available, is included in the bid documents.<br />

SUBSURFACE INVESTIGATION<br />

A geotechnical report has been conducted by Owner. The written report and soil boring report is bound<br />

immediately following this section.<br />

End of Available <strong>Project</strong> Information<br />

2006.07.00 Available <strong>Project</strong> Information<br />

00000 00 31 00-1


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SECTION 00 41 00<br />

BID FORM<br />

PROJECT: DUNN COUNTY HEALTH CARE CENTER<br />

HIGHWAY 12<br />

MENOMONIE, WI 54751<br />

BIDS TO: DUNN COUNTY – PURCHASING DEPT.<br />

ATTN: PATTY ISAACSON<br />

800 WILSON AVE<br />

MENOMONIE, WI 54751<br />

I (We) ________________________________________________________________________________<br />

(A Corporation) (A Partnership) (An Individual)<br />

Strike out those that do not apply<br />

Of ___________________________________________________________________________________<br />

Street City State Zip<br />

______________________________________________________________________________________<br />

Telephone Number Fax Number Email<br />

a Bona Fide Prime Bidder, have received the Procurement Documents which include the <strong>Project</strong> Manual and<br />

Drawings prepared by Hoffman, LLC., dated _____________, 2012 for the above referenced project. I (We) have<br />

also received Addenda <strong>No</strong>s. ____________, and have included their provisions in this Bid.<br />

I (We) have examined the Procurement Documents noted above including all referenced AIA Documents, and<br />

agree to enter into and execute a Contract, if awarded, on the basis of this Bid, and to furnish guarantee bonds in<br />

accord with Article 11 of the General Conditions of the Contract for Construction.<br />

BASE BID<br />

I (We) will perform all the Work except for Work described in Alternatives, for the stipulated sum of<br />

__________________________________________________________________________________________<br />

____________________________ Dollars ($_____________________________________________).<br />

which is the sum of Parts 1 and 2 following:<br />

PART 1.<br />

Maximum cost to Owner for Owner-Direct Purchases Including applicable Wisconsin Sales and Use<br />

Taxes is ___________________________________________________________________________<br />

_____________________________________Dollars ($______________________________________ )<br />

PART 2.<br />

Stipulated sum for all other costs excluded from Part 1 above to perform all the Work is<br />

__________________________________________________________________________________<br />

_____________________________________Dollars ($______________________________________ )<br />

Bid Form<br />

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ALTERNATIVE BIDS<br />

Alternative Bids are more fully described in Section 01 23 00 of the Specifications. All Prime Bidders must<br />

indicate the stipulated sum to be added to or deducted from their Base Bid or indicate "no change". A "no bid"<br />

entry, or failure to enter a sum will be considered a "no change" to the Base Bid.<br />

ALTERNATIVE BID NO. 1 – IN FLOOR HEAT<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 2 – SOLAR TUBES<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 3 – SEPARATE ENTRY DRIVE<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 4 – HARDWOOD WALL BASE<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 5 – LARGE CORE FRONT ELEVATION BRICK & FOUNDATION WALL<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 6 – CEMENT SIDING<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 7 – ODIP INSURANCE<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 8 – ENHANCED HVAC CONTROL SYSTEM<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 9 – ENHANCED ELOPEMENT SYSTEM<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 10 – VINYL CLAD WOOD WINDOWS<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 11 – ENHANCED NURSE CALL SYSTEM<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 12 – EXPAND GENERATOR SYSTEM<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

Bid Form<br />

00 41 00-2


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ALTERNATIVE BID NO. 13 – METAL STANDING SEAM ROOFING<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 14 – METAL SHAKE ROOFING<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 15 – OAK CHAIR RAIL<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 16 – PLANK STYLE VINYL FLOORING IN LIEU OF SHEET VINYL<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 17 – RE-USE GEOTHERMAL TEST WELL<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALTERNATIVE BID NO. 18 – FLUSH WOOD DOORS<br />

If the Owner elects to accept this alternative, add to or deduct from my (our) Base Bid the stipulated sum of<br />

____________________________________________ Dollars ( $ _______________________________).<br />

ALLOWANCES<br />

I (We) have included all allowances as stated in the Contract Documents.<br />

SUBCONTRACTOR LIST<br />

I (We) understand that after Bid opening, to be considered for contract Award, I (we) must submit a list of<br />

Subcontractors in accordance with the Instructions to Bidders.<br />

WISCONSIN SALES/USE TAXES<br />

I (We) have included all Wisconsin Sales/Use Taxes applicable to this <strong>Project</strong> in accordance with current<br />

Wisconsin Statutes and regulations of the Wisconsin Department of Revenue.<br />

BID SECURITY<br />

I (We) have attached the required Bid Security to this Bid.<br />

__________________________________<br />

Firm Name<br />

By (Signature) __________________________________<br />

Printed Name and Title __________________________________<br />

Attested __________________________________<br />

(Authorized Corporate Officer)<br />

Dated , 20__ (Affix Corporate Seal Here)<br />

End of Bid Form<br />

Bid Form<br />

00 41 00-3


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SECTION 00 52 00<br />

AGREEMENT FORM<br />

REFERENCED STANDARD<br />

The "Standard Form of Agreement Between Owner and Contractor", AIA Document A101-2007, is not<br />

bound in this <strong>Project</strong> Manual, but is included by this reference; is a part of the Procurement Documents;<br />

and is incorporated herein as fully as if here set-forth. This Form of Agreement will be used between<br />

Owner and each Contractor.<br />

AIA Document A101-2007 as supplemented may be examined at the office of the Architect or at the<br />

Construction Manager's place of business.<br />

The following Riders will be made part of the Standard Form of Agreement between Owner and<br />

Contractor.<br />

1. Rider A – Safety<br />

2. Rider B – Insurance<br />

3. Rider C – Trade Contractors and Material Suppliers<br />

Copies of AIA Document A101-2007 may be purchased from:<br />

AIA Wisconsin<br />

321 S. Hamilton Street<br />

Madison, WI 53703<br />

Phone (608) 257-8477<br />

Fax (608) 257-0242<br />

Agreement Form<br />

00 52 00-1


00 52 00a<br />

NEW DUNN COUNTY HEALTH CARE CENTER<br />

RIDER A<br />

LABOR OR LABOR/MATERIAL SUPPLIERS ONLY<br />

SAFETY. The prevention of accidents or injuries on, about, or in the vicinity of the project site is the Trade<br />

Contractor's responsibility. The Trade Contractor, its Subcontractors, and Suppliers must perform their Work in a safe<br />

manner, must fully comply with safety measures initiated by the Owner or imposed by the Contract Documents, must adhere<br />

to the applicable laws, ordinances, rules, regulations, codes and orders of public authorities bearing upon the safety of<br />

persons or property or their protection from damages, injury or loss, and must abide with all Federal and State OSHA<br />

requirements relative to safety and the prevention of accidents or injuries.<br />

The Trade Contractor shall be solely responsible for the protection and safety of its employees, its Subcontractor's<br />

employees, and Supplier's employees, for the final selection of all safety methods and means, for required safety reports and<br />

records, for daily inspection of its Work area and its employees' safety equipment, and for the continual instruction of its<br />

employees on health and safety, including weekly safety meetings. The Trade Contractor must actively promote safe<br />

working performances and practices on the part of its employees, its Subcontractor's employees, and Supplier's employees.<br />

The Trade Contractor must establish and maintain a safety program implementing safety measures, policies and standards<br />

conforming, on a comprehensive basis, to its obligations under these paragraphs which safety program shall include<br />

provisions for selection of safety methods and means, conveyance of information and instruction with regard to those safety<br />

methods and means to its employees, Subcontractors, and Suppliers, safety meetings of its employees at least once a week,<br />

maintenance of required safety reports and records, periodic inspections of its Work area and equipment to detect and<br />

correct hazardous conditions, safety rule violations and unsafe work practices, and enforcement of corrective actions as<br />

required.<br />

The Trade Contractor shall stop any part of the Work which the Owner deems unsafe until proper corrective measures have<br />

been taken but failure on the part of the Owner to stop unsafe Work shall in no way relieve the Trade Contractor of its<br />

responsibility therefor. The Trade Contractor shall indemnify the Owner for fines, penalties, damages or expenses incurred<br />

by the Owner because of the Contractor's failure to comply with safety requirements.<br />

HARDHATS, PROTECTIVE CLOTHING AND EQUIPMENT. All personnel are to wear an approved<br />

hardhat, safety shoes and glasses and goggles and comply with OSHA clothing standards at all times while on this project.<br />

Failure to comply will result in that person being directed to leave the site.<br />

ASBESTOS. The Trade Contractor must notify the Owner if any material containing asbestos is encountered<br />

during performance of the Trade Contractor's Work. The Trade Contractor is prohibited from storing or installing any<br />

equipment or material containing asbestos on the project site. The Trade Contractor is solely responsible for the prevention<br />

of asbestos containing material or equipment to be installed as part of its Work.<br />

HAZARDOUS MATERIAL: The Trade Contractor must notify the Owner if any hazardous material is<br />

encountered during performance of the Trade Contractor's Work. The Trade Contractor is prohibited from distributing,<br />

removing or storing of any equipment or materials deemed to contain hazardous material. The Trade Contractor is solely<br />

responsible for prevention of hazardous materials being installed as part of its work. All Trade Contractors are responsible<br />

for all disposal of chemicals and containers used in the construction of their Work on this project. Each Trade Contractor<br />

will submit OSHA required material safety data sheets on all chemicals before work is started.<br />

OWNER: DUNN COUNTY<br />

By__________________________<br />

Its__________________________<br />

TRADE CONTRACTOR:<br />

By____________________________<br />

Its____________________________


SECTION 00 52 00<br />

CONTRACT RIDER B- INSURANCE<br />

Contractor shall obtain insurance with limits at least equal to those specified below:<br />

TYPE OF INSURANCE<br />

ALL LIMITS IN THOUSANDS__________<br />

General Liability<br />

Commercial Liability<br />

Comprehensive Form General Aggregate $2,000<br />

Premises/Operations Products Comp/OPS Aggregate $2,000<br />

Products/Completed Operations Personal & Advertising Injury $l,000<br />

Contractual Each Occurrence $l,000<br />

Damage to Rented Premises Each Occurrence $ 100<br />

Medical Expenses Each Occurrence $ 5<br />

Independent Contractors<br />

Comprehensive General Liability<br />

Broad Form Property Damage Bodily Injury $l,000<br />

Personal Injury Property Damage $l,000<br />

Explosion/Collapse/Underground (XCU) or CSL $l,000<br />

Automobile Liability<br />

Any Auto Bodily Injury (Per Person) $l,000<br />

All Owned Autos Bodily Injury (Per Accident) $l,000<br />

Hired Autos Property Damage $l,000<br />

<strong>No</strong>n-Owned Autos or CSL $l,000<br />

Umbrella Liability Per Contract<br />

All Subcontractors $5,000<br />

Workers' Compensation and<br />

Statutory<br />

Employer's Liability<br />

$l00 (Each Accident)<br />

$500 (Disease - Policy Limit)<br />

$l00 (Disease - Each Employee)<br />

This policy must include The Samuels Group, Inc., <strong>Dunn</strong> <strong>County</strong>, Hoffman, LLC. and others as required in the Contract<br />

Documents as Additional Insureds on General Liability, Waiver of Subrogation must be provided to certificate holder for all above<br />

policies. General Liability coverage must be primary and non-contributory. Form CG-2010 and CG-2037 or its equivalent must<br />

be attached., without recourse or contribution from similar insurance carried by The Samuels Group, Inc.<br />

It is understood and agreed that the insurance coverages and limits, required above, shall not be limited to the extent of the<br />

Subcontractor's responsibilities and liabilities specified within the Contract Documents or bylaw.<br />

The policies obtained and maintained to provide the specified insurance must provide that the required coverages and limits will not be<br />

altered, canceled, or allowed to expire without at least 30 days prior written notice to Construction Manager.<br />

Any deductible amounts which may occur as part of the Builder's Risk policy shall be borne by the named Trade Contractor<br />

making claims in direct proportion as their individual losses bear to the total loss and policy is to carry an appropriate rider to this<br />

effect.<br />

Before beginning any work under this trade contract, Trade Contractors and any Subcontractors will provide to the<br />

Construction Manager an insurance certificate and endorsements showing compliance with these insurance specifications. <strong>No</strong>n-<br />

Compliance with these specifications could result in the withholding of a payment.<br />

Construction Manager<br />

THE SAMUELS GROUP INC.<br />

By:________________________________<br />

Its:________________________________<br />

TRADE<br />

CONTRACTOR:___________________________<br />

By:_______________________________________<br />

Its:_______________________________________


SECTION 00 52 00<br />

NEW DUNN COUNTY HEALTH CARE CENTER<br />

RIDER "C"<br />

TRADE CONTRACTORS AND MATERIAL SUPPLIERS:<br />

Trade Contractors shall list labor percentage of the total Contract, all material suppliers,<br />

and all Subcontractors as a condition precedent to receipt of first payment. This form<br />

must be filled out and returned with the signed Contract. This list is not to be construed<br />

as a complete list.<br />

LIEN WAIVERS from each Subcontractors and supplier will be required for their<br />

portion of the previous months payment prior to release of the current payment.<br />

FINANCIAL INFORMATION. A balance sheet is required from Trade Contractors<br />

who have not worked for <strong>Dunn</strong> <strong>County</strong>. in the last three (3) years.<br />

Labor percentage of Contract = ___________________________%<br />

Listing of material suppliers and/or Subcontractors:<br />

COMPANY CONTACT NAME PHONE<br />

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2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9.<br />

10.<br />

11.<br />

12.<br />

13.<br />

14.<br />

15.<br />

FIRM:_________________________<br />

BY:___________________________<br />

DATE:


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SECTION 00 61 13<br />

PERFORMANCE AND PAYMENT BOND FORM<br />

REFERENCED STANDARD<br />

The "Public Improvement Performance/Labor and Material Payment Bond", Wisconsin AIA Document<br />

A312, August 1989 Edition, is not bound in the <strong>Project</strong> Manual, but is included by this reference; and is<br />

incorporated herein as fully as if here set-forth.<br />

Performance and Payment Bonds will be required for this project.<br />

This document may be examined at the office of the Architect or at the Owner's place of business.<br />

This document may be purchased from:<br />

AIA Wisconsin<br />

321 S. Hamilton Street<br />

Madison, WI 53703<br />

Phone (608) 257-8477<br />

Fax (608) 257-0242<br />

End of Performance/Labor and Material Payment Bond<br />

2006.07.00 Performance and Payment Bond Form<br />

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SECTION 00 72 00<br />

GENERAL CONDITIONS<br />

REFERENCE STANDARD<br />

The "General Conditions of the Contract for Construction", AIA Document A201/CMa - 1992, Articles 1<br />

thru 14 inclusive, is not bound in this <strong>Project</strong> Manual, but is included by this reference; is a part of the<br />

Procurement Documents; and is incorporated herein as fully as if here set-forth.<br />

AIA Document A201/CMa as supplemented may be examined at the office of the Architect or at the<br />

Construction Manager's place of business.<br />

Copies of AIA Document A201/CMa may be purchased from:<br />

AIA Wisconsin<br />

321 S. Hamilton Street<br />

Madison, WI 53703<br />

Phone (608) 257-8477<br />

Fax (608) 257-0242<br />

End of General Conditions<br />

General Conditions<br />

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SECTION 00 73 00<br />

SUPPLEMENTARY CONDITIONS<br />

GENERAL CONDITIONS<br />

The "General Conditions of the Contract for Construction", AIA Document A201/CMa - 1992, Articles 1<br />

thru 14 inclusive, is a part of The Procurement Documents, and is incorporated herein as fully as if here<br />

set-forth.<br />

SUPPLEMENTS<br />

The following supplements modify, change, delete from or add to the "General Conditions of the<br />

Contract for Construction", AIA Document A201/CMa - 1992. Where any Article of the General<br />

Conditions is modified or any Paragraph, Subparagraph or Clause thereof is modified or deleted by<br />

these supplements, the unaltered provisions of that Article, Paragraph, Subparagraph or Clause shall<br />

remain in effect.<br />

REFERENCE TO DIVISION 01 OF THE SPECIFICATIONS<br />

The following provisions of the General Conditions relate to project administrative and work-related<br />

requirements of the Contract and are deleted from the General Conditions. These provisions are<br />

covered in Division 01, General Requirements of the Specifications. The deleted Paragraphs are:<br />

3.4 LABOR AND MATERIALS<br />

3.6 TAXES<br />

3.7 PERMITS, FEES AND NOTICES<br />

3.8 ALLOWANCES<br />

3.10 CONTRACTOR'S CONSTRUCTION SCHEDULES<br />

3.11 DOCUMENTS AND SAMPLES AT THE SITE<br />

3.12 SHOP DRAWINGS, PRODUCT DATA AND SAMPLES<br />

3.13 USE OF SITE<br />

3.14 CUTTING AND PATCHING<br />

3.15 CLEANING UP<br />

9.2 SCHEDULE OF VALUES<br />

ARTICLE 1 GENERAL PROVISIONS<br />

1.1 BASIC DEFINITIONS<br />

1.1.2 THE CONTRACT<br />

Add the following Clauses 1.1.2.1 and 1.2.2.2<br />

1.1.2.1 Contract, Contract for Construction, and Owner-Contractor Agreement have the same meaning<br />

as used throughout the Contract Documents.<br />

1.1.2.2 The Contract does not include any products sold directly to Owner by separate contractors,<br />

subcontractors, vendors, and suppliers.<br />

1.1.3 THE WORK<br />

Add the following sentence at the end of the paragraph:<br />

The Work does not include furnishing any products purchased directly by Owner.<br />

1.1.6 THE SPECIFICATIONS<br />

Supplementary Conditions<br />

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Add the following Clause 1.1.6.1:<br />

1.1.6.1 Specifications are written in imperative and abbreviated form. This imperative language is<br />

directed at the Contractor, unless specifically noted otherwise. Incomplete sentences shall be<br />

completed by inserting "shall", "the Contractor shall", and "shall be", and similar mandatory phrases by<br />

inference in the same manner as they are applied to notes on the Drawings. The words "shall be" shall<br />

be supplied in inference where a colon (:) is used within sentences or phrases. Except as worded to<br />

the contrary, fulfill (perform) all indicated requirements whether stated imperatively or otherwise.<br />

Add the following Subparagraphs 1.1.8, 1.1.9, and 1.1.10:<br />

1.1.8 PROCUREMENT DOCUMENTS<br />

The Procurement Documents consists of all contents of the <strong>Project</strong> Manual, the separately bound<br />

Drawings, as listed in the Drawing Index, and Addenda relating to any of these, and the Contractor's<br />

Bid.<br />

1.1.9 MINOR CHANGE IN THE WORK<br />

A minor change in the Work shall be defined as a change not involving adjustment in the Contract Sum<br />

or extension of the Contract Time and not inconsistent with the intent of the Contract Documents,<br />

including clarifications, correction of minor dimensional errors, responses to Contractor's requests for<br />

information, and similar basic contract administrative procedures necessary for the successful<br />

completion of the <strong>Project</strong>.<br />

1.1.10 MISCELLANEOUS DEFINITIONS<br />

1.1.10.1 The term "product" or "Product" as used in the <strong>Project</strong> Manual includes materials, systems<br />

and equipment.<br />

1.1.10.2 The term "furnish" (materials) as used in the <strong>Project</strong> Manual means to supply and deliver to<br />

the project ready for installation and in operable condition.<br />

1.1.10.3 The term "install" (services or labor) as used in the <strong>Project</strong> Manual means to place in final<br />

position, complete, anchored, connected, and in operable condition.<br />

1.1.10.4 The term "provide" as used in the <strong>Project</strong> Manual in connection with labor, materials, and<br />

equipment means pay for, furnish, and install, complete; including connecting to utilities or service,<br />

complete anchorage and suspension, fastening or anchor devices, trim, finish and other related work,<br />

unless specifically specified otherwise.<br />

1.1.10.5 The use of the term "Approved, Satisfactory, Equal to, Proper, as Directed, and Similar<br />

Terms" is reserved solely to the A/E and means that the A/E's decision regarding this term shall be<br />

final and binding upon the Contractor.<br />

1.1.10.6 The term "<strong>No</strong>tice to Proceed" is a verbal or written notice by the CM, A/E or Owner to the<br />

Contractor to commence work of the Contract, issued either before or after execution of the Contract.<br />

If verbally given, and the Contractor requests, the <strong>No</strong>tice shall be confirmed in writing. In issuing the<br />

<strong>No</strong>tice, stipulations may be included as to time and other requirements that may condition<br />

commencement of the Work.<br />

1.1.10.7 The term "fabricated" pertains to items specifically assembled or made of selected materials<br />

or components to meet individual design requirements.<br />

1.1.10.8 The term "Manufactured" means standard units, usually mass produced by an established<br />

manufacturer of the respective item.<br />

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1.1.10.9 The terms "Shop fabricated" or "shop made" refer to items made by the Contractor in his<br />

own shop.<br />

1.1.10.10 The following terms and their definitions as used in the <strong>Project</strong> Manual are listed below (see<br />

Drawing A001 for Abbreviations and additional definitions):<br />

Term<br />

Definition<br />

Contractor:<br />

Any individual, partnership, or corporation<br />

that submits a Bid to the Construction<br />

Manager for any portion or portions of the<br />

Work.<br />

Subcontractor:<br />

Any individual, partnership, or corporation<br />

that submits a Bid to the Contractor for any<br />

portion or portions of the Work.<br />

Major Contractor:<br />

Any and each of the following:<br />

PC, HC, EC, FPC<br />

1.2 EXECUTION, CORRELATION AND INTENT<br />

Delete entire Subparagraph 1.2.4 and substitute the following:<br />

1.2.4 The organization of the Specifications in the <strong>Project</strong> Manual into Divisions and Sections; and the<br />

arrangement, numbering, titling and location of the Drawings within a separately bound set shall not<br />

control the Construction Manager in dividing the Work among Contractors or in establishing the extent<br />

of the Work to be performed by any trade.<br />

Add the following Subparagraph 1.2.3.1: If there is an inconsistency in the quality of quantity of Work<br />

required by the Contract Documents, the greater quality or quantity of Work indicated, or lesser quality<br />

or quantity of Work indicated, shall be provided in accordance with the Architect’s interpretation, and no<br />

change in the Contract Sum will be permitted.<br />

Add the following Subparagraph 1.2.5.1: Where a number is used in the Contract Documents (as for<br />

gauges, weights, temperatures, amounts of time, etc.) interpret the number as that or better.<br />

Add the following Subparagraph 1.2.6:<br />

1.2.6 Specification Sections of Division 01 - General Requirements govern the execution of all Sections<br />

of the Specifications.<br />

Add the following Paragraph 1.6:<br />

1.6 REQUEST FOR ELECTRONIC DATA<br />

1.6.1 Prior to the A/E providing any Instruments of Service in electronic form to the Construction<br />

Manager, Contractor or a Subcontractor, Sub-subcontractor, manufacturer, supplier, or distributor, the<br />

A/E shall receive from the Construction Manager, Contractor or Subcontractor, Sub-subcontractor,<br />

manufacturer, supplier, or distributor a signed disclaimer letter furnished by the A/E and a base fee of<br />

$100.00 to cover services for preparation of the electronic data. In addition to the base fee, Potter<br />

Lawson charges a $20.00 fee for each drawing in electronic media format. The fees indicated above<br />

are subject to change based upon the fee assessed by the A/E’s consultants.<br />

1.6.2 The A/E cannot guarantee the accuracy or completeness of the electronic data provided. If there<br />

is a discrepancy between the electronic data and the hard copies, the hard copies govern. Any use of<br />

the A/E’s electronic data will be at the Construction Manager’s, Contractor’s or Subcontractor’s, Subsubcontractor’s,<br />

manufacturer’s, supplier’s, or distributor’s sole risk and without liability or legal<br />

exposure to the A/E. The Construction Manager, Contractor or Subcontractor, Sub-subcontractor,<br />

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manufacturer, supplier, or distributor shall also agree to indemnify and hold harmless the A/E from all<br />

claims, damages, losses, and expenses, including attorney fees arising out of use of the electronic<br />

data.<br />

ARTICLE 2 OWNER<br />

2.1 DEFINITION<br />

Add the following Clause 2.1.1.1:<br />

2.1.1.1 The Owner as referenced in the Contract Documents is Green Lake <strong>County</strong>.<br />

2.4 OWNER'S RIGHT TO CARRY OUT THE WORK<br />

Add the following Clause 2.4.1.1:<br />

2.4.1.1 The Owner's actions pursuant to Subparagraph 2.4.1 shall not release any obligations of a<br />

Surety upon its Performance/Labor and Material Payment Bond.<br />

Add the following Paragraphs 2.5 and 2.6:<br />

2.5 OWNER'S RIGHT TO ORDER ACCELERATION<br />

If the Contractor fails to prosecute the work in accordance with the construction schedule, as provided<br />

by the Construction Manager pursuant to the terms of Division 01, the Owner may require him to<br />

increase the number of shifts or overtime operations, days of work, or number of construction workers,<br />

or all of them, without additional compensation.<br />

2.6 OWNER'S RIGHT TO PURCHASE PRODUCTS<br />

2.6.1 Owner is a governmental entity, exempt from Wisconsin Sales and Use Tax liability on direct<br />

purchases. To maintain exemption, Owner will make purchases directly, receive invoices directly, and<br />

make payments directly on all products Owner elects to purchase.<br />

2.6.2 Owner shall have the right to purchase certain products (as designated in Part 1 of the Base Bid)<br />

to be incorporated in the Work or rent equipment directly from separate contractors, subcontractors,<br />

vendors, and suppliers. Products to be purchased by Owner shall be identified prior to award of<br />

Contract and the Contract Sum shall be established accordingly. The Contract Sum does not include<br />

any products purchased by Owner directly from separate contractors, subcontractors, vendors, and<br />

suppliers.<br />

2.6.3 Owner will not purchase directly incidental materials such as shoring, formwork, fasteners, and<br />

other items necessary for installation of the Work. <strong>No</strong>r does Owner intend to purchase any item or<br />

aggregation of items from a single supplier where the total cost is less than $5,000.00.<br />

2.6.4 Owner may or may not purchase products relative to Change Orders, at its option.<br />

2.6.5 Ownership of directly purchased products shall remain with Owner at all times.<br />

2.6.6 All direct purchased products by Owner shall be used solely for benefit of Owner.<br />

2.6.7 Owner shall indemnify and hold Contractor harmless from and against any and all claims<br />

asserted against Contractor relating to the liability for Wisconsin Sales or Use Tax (including interest<br />

and penalties and, in the event of litigation, all reasonable expenses, including attorney's fees and<br />

accountant's fees incurred by Contractor in connection therewith) on any products purchased or rented<br />

directly by Owner, provided that (a) Contractor promptly tenders to Owner the defense, negotiation, or<br />

other handling of such claim, (b) Owner shall have the right, at its own expense, to assume the defense<br />

of the claim, and (c) Contractor shall cooperate fully with Owner in providing any and all information<br />

which Owner reasonably requests in connection with the defense of the claim.<br />

Supplementary Conditions<br />

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ARTICLE 3 CONTRACTOR<br />

3.1 DEFINITION<br />

Delete entire Subparagraph 3.1.1 and substitute the following:<br />

3.1.1 The Contractor is the person or entity identified as such in the Contract with the Owner, acting<br />

directly or through his lawful agents or employees, who is primarily liable for the acceptable<br />

performance of the work for which he has contracted, and also for the payment of all legal debts<br />

pertaining to the work. The Contractor is referred to throughout the Contract Documents as if singular<br />

in number, and masculine in gender. The term Contractor means the Contractor or his authorized<br />

representative.<br />

Add the following Subparagraph 3.1.3:<br />

3.1.3 The Contractor shall perform the Work in accordance with the Contract Documents.<br />

3.2 REVIEW OF CONTRACT DOCUMENTS AND FIELD CONDITIONS BY CONTRACTOR<br />

Add the following Clause 3.2.1.1:<br />

3.2.1.1 Utilize RFI form bound in this <strong>Project</strong> Manual following Section 01 33 00.<br />

Add the following Subparagraph 3.2.1.1.1.: On all <strong>Project</strong> Drawings, figures take precedence over<br />

measurements by scale, and any scaling is done at the Trade Contractor’s own risk. The Architect<br />

shall decide on questions that may arise regarding the meaning and intent of the Contract Documents<br />

however; except determinations involving Division One. Should any details or figures have been<br />

omitted which are necessary to a clear understanding of the work or should any error appear in or<br />

discrepancies be found in the Contract Documents, it is the duty of the Trade Contractor to notify the<br />

Architect, through the Construction Manager of such omissions, errors, or Discrepancies, and in no<br />

case proceed in uncertainty.<br />

3.4 LABOR AND MATERIALS<br />

Delete entire Paragraph. Refer to Specification Section 01 60 00, PRODUCT REQUIREMENTS, for<br />

provisions on this subject. References to Paragraph 3.4 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 60 00.<br />

3.5 WARRANTY<br />

Delete entire Subparagraph 3.5.1 and substitute the following:<br />

3.5.1 The Contractor warrants and represents to the Owner, Construction Manager and Architect that<br />

materials and equipment furnished under the Contract will be of good quality free of hazardous<br />

substances in any form, and new unless otherwise required or permitted by the Contract Documents,<br />

that the Work will be free from defects hot inherent in the quality required or permitted, and that the<br />

Work will conform with the requirements of the Contract Documents. Work not conforming to these<br />

requirements, including substitutions not properly approved and authorized, may be considered<br />

defective. The Contractor's warranty excludes remedy for damage and defect caused by abuse,<br />

modifications not executed by the Contractor, improper or insufficient maintenance, improper operation,<br />

or normal wear and tear under normal usage. If required by the Construction Manager or Architect, the<br />

Contractor shall furnish satisfactory evidence as to the kind and quality of materials and equipment.<br />

Add the following Clause 3.5.1.1:<br />

3.5.1.1 Hazardous substances referenced in Subparagraph 3.5.1 above include, but are not limited to:<br />

asbestos, asbestos products, polychlorinated biphenyl (PCB) or other substances defined as<br />

hazardous by Section 1004 of the Solid Waste Disposal Act or listed as hazardous by the U.S.<br />

Environmental Protection Agency.<br />

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Add the following Subparagraph 3.5.2:<br />

3.5.2 The Contractor warrants and represents to the Owner that products, equipment and systems<br />

provided under the Contract have been tested and delivered so they will not malfunction or fail as a<br />

result of changes in the date, month or year and will continue to function in accordance with the<br />

specifications as they did when installed, tested and operated.<br />

3.6 TAXES<br />

Delete entire Paragraph. Refer to Specifications Section 01 41 00, REGULATORY REQUIREMENTS,<br />

for provisions on this subject. References to Paragraph 3.6 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 41 00.<br />

3.7 PERMITS, FEES AND NOTICES<br />

Delete entire Paragraph. Refer to Specification Section 01 41 00, REGULATORY REQUIREMENTS,<br />

for provisions on this subject. References to Paragraph 3.7 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 41 00.<br />

3.8 ALLOWANCES<br />

Delete entire Paragraph. Refer to Specification Section 01 21 00, ALLOWANCES, for provisions on<br />

this subject. References to Paragraph 3.8 elsewhere in the Contract Documents shall read as referring<br />

to Specification Section 01 21 00.<br />

3.9 SUPERINTENDENT<br />

Add the following Subparagraph 3.9.2:<br />

3.9.2 The Architect shall not be responsible for the acts or omissions of the Contractor's<br />

superintendent or assistants.<br />

Add the following Subparagraph 3.9.3: This superintendent or foreman shall not be removed from the<br />

project without prior approval of the Construction Manager.<br />

Add the following Subparagraph 3.9.4: The Construction Manager shall have the authority to remove<br />

any workman or employee of the Trade Contractor from the site if found unsatisfactory to the<br />

Construction Manager<br />

3.10 CONTRACTOR'S CONSTRUCTION SCHEDULE<br />

Delete entire Paragraph. Refer to Specification Section 01 33 00, SUBMITTAL PROCEDURES, for<br />

provisions on this subject. Reference to Paragraph 3.10 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 33 00.<br />

3.11 DOCUMENTS AND SAMPLES AT THE SITE<br />

Delete entire Paragraph. Refer to Specification Section 01 78 39, PROJECT RECORD DOCUMENTS,<br />

for provisions on this subject. Reference to Paragraph 3.11 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 78 39.<br />

3.12 SHOP DRAWINGS, PRODUCT DATA AND SAMPLES<br />

Delete entire Paragraph. Refer to Specification Section 01 33 00, SUBMITTAL PROCEDURES, for<br />

provisions on this subject. Reference to Paragraph 3.12 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 33 00.<br />

3.13 USE OF SITE<br />

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Delete entire Paragraph. Refer to Specification Section 01 11 00, SUMMARY OF WORK, for<br />

provisions on this subject. References to Paragraph 3.13 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 11 00.<br />

3.14 CUTTING AND PATCHING OF WORK<br />

Delete entire Paragraph. Refer to Specification Section 01 73 29, CUTTING AND PATCHING, for<br />

provisions on this subject. References to Paragraph 3.14 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 73 29.<br />

3.15 CLEANING UP<br />

Delete entire Paragraph. Refer to Specification Section 01 74 00, CLEANING AND WASTE<br />

MANAGEMENT, for provisions on this subject. References to Paragraph 3.15 elsewhere in the<br />

Contract Documents shall read as referring to Specification Section 01 74 00.<br />

Add the following Subparagraph 3.15.1: If the Trade Contractor fails to maintain the premises or clean<br />

up as specified, the Construction Manager may do so after two (2) day written notice, with the cost paid<br />

for by the Trade Contractor.<br />

3.17 ROYALTIES AND PATENTS<br />

3.17.1 In the last sentence following Architect, delete the period and add: "and Owner.".<br />

Add the following Subparagraph 3.17.2:<br />

3.17.2 If the Contractor uses any design, device, or material covered by letters, patent or copyright, he<br />

shall provide for such use by suitable agreement with the Owner of such patented or copyrighted<br />

design, device or material. The contract prices shall include all royalties or costs arising from the use of<br />

such design, device or material, in any way involved in the work. The Contractor and his Sureties shall<br />

indemnify and save harmless the Owner from any and all claims for infringement by reason of the use<br />

of such patent or copyright in connection with Work, and shall indemnify the Owner for any cost,<br />

expense or damage which it may be obliged to pay by reason of such infringement at any time during<br />

the prosecution of the Work or after completion of the Work.<br />

ARTICLE 4 ADMINISTRATION OF THE CONTRACT<br />

4.1 ARCHITECT<br />

Add the following Clause 4.1.1.1:<br />

4.1.1.1 The Architect as referenced in the Contract Documents is POTTER LAWSON, INC. The<br />

Architect is referred to elsewhere in the Contract Documents as Engineer or A/E. Reference elsewhere<br />

in the Contract Documents as Engineer or A/E shall mean Architect or his authorized representative.<br />

4.2 CONSTRUCTION MANAGER<br />

Add the following Clause 4.2.1.1:<br />

4.2.1.1 The Construction Manager as referenced in the Contract Documents is The Samuels Group.<br />

The Construction Manager is referred to elsewhere in the Contract Documents as CM. Reference<br />

elsewhere in the Contract Documents as CM shall mean Construction Manager or his authorized<br />

representative.<br />

4.6 ADMINISTRATION OF THE CONTRACT<br />

4.6.5 In the first line delete the words at intervals appropriate to the stage of construction and insert in<br />

its place as agreed by the Owner and the Architect in the Owner and Architect Agreement.<br />

Supplementary Conditions<br />

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4.6.10 Delete the first sentence entirely and substitute in its place the following:<br />

The Architect will have authority to advise the Owner to reject Work which does not conform to the<br />

Contract Documents, and to recommend that the Owner require additional inspection or testing, in<br />

accordance with Sections 13.5.2 and 13.5.3, whether or not such Work is fabricated, installed or<br />

completed, but will take such action only after notifying the Construction Manager.<br />

4.6.10 In the fourth sentence delete the word decisions and insert in its place recommendations. In<br />

the fifth sentence delete the word decision and insert in its place recommendation.<br />

Delete entire Subparagraph 4.6.12. Refer to Specification Section 01 33 00, SUBMITTALS<br />

PROCEDURES for provisions on this subject. References to Subparagraph 4.6.12 elsewhere in the<br />

Contract Documents shall read as referring to Specification Section 01 33 00.<br />

Delete Subparagraph 4.6.16 and substitute in its place the following:<br />

4.6.16 The Construction Manager will assist the Architect in conducting reviews to determine the dates<br />

of Substantial Completion and final completion, and will receive and forward to the Architect written<br />

warranties and related documents required by the Contract and assembled by the Contractor. The<br />

Construction Manager will forward to the Architect a final <strong>Project</strong> Application and <strong>Project</strong> Certificate for<br />

Payment upon compliance with the requirements of the Contract Documents. The Architect’s reviews<br />

will be conducted to check conformance of the visible Work with the requirements of the Contract<br />

Documents and to verify the accuracy and completeness of the list submitted by the Contractors of<br />

Work to be completed or corrected.<br />

4.6.18 Delete the first and second sentences entirely and substitute in its place the following:<br />

The Architect will interpret and make recommendations to the Owner concerning performance under<br />

and requirements of the Contract Documents on written request of the Construction Manager, Owner or<br />

Contractor. The Architect’s response to such requests will be made within a reasonable period of time.<br />

4.6.19 Delete the word decisions (3 locations) and insert in its place recommendations.<br />

4.7 CLAIMS AND DISPUTES<br />

4.7.2 Delete Decision of Architect and insert in its place Recommendation of Architect to the<br />

Owner. Delete the word decision (3 locations) and insert in its place recommendation to the Owner.<br />

4.7.6 At the end of the second to last sentence delete the word decision and insert in its place<br />

recommendation.<br />

4.8 RESOLUTION OF CLAIMS AND DISPUTES<br />

4.8.4 Delete the word decision (2 locations) and insert in its place recommendation to the Owner.<br />

4.9 ARBITRATION<br />

4.9.1 Delete the word decision (2 locations) and insert in its place recommendation to the Owner.<br />

Add the following Clause 4.9.2.1:<br />

4.9.2.1 General procedure for Arbitration shall conform to Wisconsin Law, or Construction Industry<br />

Arbitration Rules of the American Arbitration Association, as agreed upon by the parties involved.<br />

4.9.4 Delete the word decision (2 locations) and insert in its place recommendation to the Owner.<br />

4.9.4.1 Delete the word decision (8 locations) and insert in its place recommendation to the Owner.<br />

Supplementary Conditions<br />

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Delete Subparagraph 4.9.6 and substitute in its place the following:<br />

4.9.7 Judgment on Final Award: The award rendered by the arbitrator or arbitrators shall be final, and<br />

judgment may be entered upon it in accordance with the laws of the State of Wisconsin.<br />

ARTICLE 7 MISCELLANEOUS PROVISIONS<br />

Add the following Clauses 7.2.3.: Overhead and profit for all methods of contract sum adjustments<br />

shall be as follows:<br />

A. For work performed by the Trade Contractor’s own forces—10%.<br />

B. For Work performed by the Trade Subcontractors forces—5%.<br />

7.4 MINOR CHANGES IN THE WORK<br />

7.4.1 In the last line delete the period and add the following: as part of his normal administrative<br />

requirements.<br />

Add the following Clauses 7.4.1.1 and 7.4.1.2:<br />

7.4.1.1 Written orders referenced above are limited to Supplemental Instructions or Construction<br />

Bulletins issued on Architect's pre-printed forms.<br />

7.4.1.2 Minor changes in the Work is defined in Article 1.<br />

ARTICLE 8 TIME<br />

8.2 PROGRESS AND COMPLETION<br />

Delete Subparagraph 8.2.3 entirely and substitute the following:<br />

8.2.3 The Contractor shall proceed expeditiously with adequate forces and shall achieve Substantial<br />

Completion of the whole Work on or before the date stipulated.<br />

ARTICLE 9 PAYMENTS AND COMPLETION<br />

9.2 SCHEDULE OF VALUES<br />

Delete entire Paragraph. Refer to Specification Section 01 33 00, SUBMITTAL PROCEDURES, for<br />

provisions on this subject. References to Paragraph 9.2 elsewhere in the Contract Documents shall<br />

read as referring to Specification Section 01 33 00.<br />

9.3 APPLICATIONS FOR PAYMENT<br />

Add the following sentence to Subparagraph 9.3.1:<br />

The form of Application for Payment shall be AIA Document G702, APPLICATION and<br />

CERTIFICATION FOR PAYMENT, supported by AIA Document G703, Continuation Sheet. Use<br />

current editions of these documents. Contractor may utilize a computer generated form subject to A/E<br />

approval.<br />

Add the following Clause 9.3.2.1:<br />

9.3.2.1 If the Contractor elects to request payment for materials or equipment stored off site and if<br />

such request is approved by the Owner, the Contractor shall pay all costs incurred by the Owner to<br />

protect his interest, including costs to visit the place of storage and inventory the stored materials or<br />

equipment.<br />

Supplementary Conditions<br />

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9.4 CERTIFICATES FOR PAYMENT<br />

9.4.3 In the fifth line insert the word general between the words in and accordance.<br />

9.6 PROGRESS PAYMENTS<br />

9.6.1 Add the following Clauses 9.6.1.1, 9.6.1.2, 9.6.1.3, and 9.6.1.4:<br />

9.6.1.1 The Owner will retain, until the Work is 50 percent complete, 5 percent of the amount due the<br />

Contractor on account of progress payments. At the time the work is 50 percent completed or<br />

thereafter, if the manner of completion of the Work and its progress are and remain satisfactory to the<br />

Architect and Construction Manager, and in the absence of other good and sufficient reasons, the<br />

Architect shall (on presentation by the Contractor of Consent of Surety) recommend any remaining<br />

partial payments be paid in full.<br />

9.6.1.2 The full contract retainage may be reinstated if the manner of completion of the Work and its<br />

progress do not remain satisfactory to the Architect and Construction Manager or for other good and<br />

sufficient reasons (or if the Surety withholds his consent).<br />

9.6.1.3 Contractor shall submit one duly executed copy of Waiver of Lien Rights with each Application<br />

for Payment. The Waiver must be in the amount of the Application and may be contingent upon receipt<br />

of payment within thirty days of Application date. If a corporation, affix corporate seal.<br />

9.6.1.4 Progress payments by Owner to vendors for Direct-Owner Purchased will be made in the<br />

manner stated above in Subparagraph 9.6.1 and Clauses 9.6.1.1 and 9.6.1.2.<br />

9.6.3 In the first line delete the word will and insert in its place may.<br />

9.8 SUBSTANTIAL COMPLETION<br />

9.8.2 In the fourth sentence delete the words an inspection and insert in its place a review. In the<br />

fifth and sixth sentences delete the word inspection and insert in its place review.<br />

9.9 PARTIAL OCCUPANCY OR USE<br />

9.9.1 In the last sentence delete the word decision and insert in its place recommendation to the<br />

Owner.<br />

9.10 FINAL COMPLETION AND FINAL PAYMENT<br />

9.10.1 In the first and second sentence delete the word inspection and insert in its place review. In<br />

the third sentence delete the word inspections and insert in its place reviews.<br />

ARTICLE 10 PROTECTION OF PERSONS AND PROPERTY<br />

10.1 SAFETY PRECAUTIONS AND PROGRAMS<br />

Add the following Clause 10.1.2.1:<br />

10.1.2.1 Contractor's attention is directed to the Occupational Safety and Health Act (OSHA) in general<br />

and to Parts 1926.1101 and 1910.1001 - ASBESTOS and 1926.62 – LEAD in particular. Compliance<br />

with all possible applicable provisions is the Contractor's responsibility. Contractor's attention is also<br />

directed to Wisconsin Administrative Code, Chapter NR 157 relative to PCB's.<br />

ARTICLE 11 INSURANCE<br />

11.1 CONTRACTOR'S LIABILITY INSURANCE<br />

Delete entire Subparagraph 11.1.2 and substitute in its place the following:<br />

Supplementary Conditions<br />

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11.1.2 Contractor shall, at its own expense, maintain the following types of policies with Best’s B+ VII<br />

(or higher) rated insurer(s) which are licensed or approved by the State of Wisconsin. Coverage shall<br />

be maintained without interruption from the date of commencement of the Work until date of final<br />

payment and termination of any coverage required to be maintained after final payment. Coverage<br />

shall be written for not less than the limits of liability specified below or limits required by law, whichever<br />

is greater. Neither the Owner nor Architect warrant the adequacy of the types of insurance or the limits<br />

of liability required:<br />

11.1.2.1 WORKERS’ COMPENSATION AND EMPLOYERS’ LIABILITY<br />

Coverage A: Per State Statute<br />

Coverage B: $ 100,000 Each accident<br />

$ 500,000 Disease - Policy Limit<br />

$ 100,000 Disease - Each Employee<br />

11.1.2.2 COMMERCIAL GENERAL LIABILITY REFER TO SECTION 00 10 10 RIDER “B”<br />

Minimum Coverages: Operations of the Contractor<br />

Operations of Subcontractor (Contingent Liability)<br />

Products/Completed Operations (To be carried for two years after the Date<br />

of<br />

Substantial Completion of the Work.)<br />

Personal Injury including employee related claims<br />

Employees as Additional Insureds<br />

Property Damage Hazards of Explosion, Collapse, and Underground<br />

Contractual Liability to insure requirements of Paragraph 3.18<br />

Limits: $ 0,000,000 General Aggregate<br />

$ 0,000,000 Products/Completed Operations<br />

$ 0,000,000 Each Occurrence<br />

$ 0,000,000 Personal Injury<br />

11.1.2.3 COMMERCIAL AUTOMOBILE LIABILITY REFER TO SECTION 00 10 10 RIDER “B”<br />

Coverages: All owned automobiles<br />

All non-owned automobiles<br />

All hired automobiles<br />

Limits: $ 0,000,000 Combined single limit bodily injury and property damage<br />

11.1.2.4 UMBRELLA LIABILITY REFER TO SECTION 00 10 10 RIDER “B”<br />

Limits: $ 0,000,000 Each Claim<br />

$ 0,000,000 Annual Aggregate<br />

11.1.2.5 The General Aggregate Limit specified in Clause 11.1.2.2 above shall apply separately to this<br />

Work by attachment of “Amendments of Limits of Insurance-Designated <strong>Project</strong>s” Endorsement (ISO<br />

Form <strong>No</strong>. CG25011185) or “Amendment-Aggregate Limits of Insurance-Per <strong>Project</strong>” Endorsement (ISO<br />

Form CG25031185) or equivalent endorsement coverage.<br />

11.1.2.6 The Umbrella Liability shall provide excess limits over and above the Commercial General<br />

Liability, Employers’ Liability and Comprehensive Automobile Liability limits as stated in this Article 11.<br />

11.1.2.7 Employers’ Liability, Commercial General Liability, and Commercial Automobile Liability<br />

policies for the full limits required, or by a combination of underlying liability policies for lesser limits with<br />

the remaining limits provided by Umbrella Liability policy.<br />

Supplementary Conditions<br />

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11.1.2.8 Contractor shall require Subcontractor not protected under Contractor's insurance to take out<br />

and maintain Worker's Compensation insurance and insurance of the same kind as specified above,<br />

and in amounts that the Contractor considers appropriate for the proposed work. Contractor shall<br />

submit evidence of such insurance coverage to Owner.<br />

11.1.2.9 Contractor shall carry sufficient comprehensive insurance on his equipment at site of work<br />

and on route to and from site to fully protect him. Contractor shall require same coverage of his<br />

Subcontractors. It is expressly understood and agreed that Owner and/or Architect shall have no<br />

responsibility therefore.<br />

11.1.2.10 If policy includes a self insured retention or deductible sum, indicate sum on Certificate of<br />

Insurance. The sum is subject to approval by Owner.<br />

Add the following Clause 11.1.3.1:<br />

11.1.3.1 Contractor shall furnish Owner with one copy of the Certificate for each copy of Agreement<br />

(usually 3); specifically set forth evidence of all coverage required by the Contract Documents. The<br />

form of the Certificate shall be similar to ACORD Certificate Form 25-S or AIA Document G715 and<br />

shall contain the following special provisions:<br />

.1 Name and location of <strong>Project</strong>.<br />

.2 Indication that the Commercial General Liability Aggregate Limit will apply on a “Per <strong>Project</strong>”<br />

basis<br />

or will apply to this “Designated <strong>Project</strong>” only.<br />

.3 The policies certified shall not be canceled nor non-renewed without 30 days prior written<br />

notice to<br />

the Owner.<br />

.4 The following entities are listed as additional insureds as respects to Commercial General<br />

Liability and<br />

Umbrella Liability coverage:<br />

Green Lake <strong>County</strong><br />

Potter Lawson, Inc.<br />

The Samuels Group<br />

and their respective officers and employees.<br />

.5 “Any coverage afforded the additional insureds shall be primary and any other coverage<br />

additional<br />

insureds may have will be excess of the<br />

coverage provided by these policies.”<br />

11.3 PROPERTY INSURANCE<br />

11.3.1.1 Add the following sentence: The form of policy for this coverage shall be completed value.<br />

11.3.1.3 After the first sentence insert the following sentence: This property insurance shall be written<br />

with a deductible of $_________ any one loss. **(OBTAIN DOLLAR AMOUNT FROM CM)**<br />

Add the following Clause 11.3.1.6:<br />

11.3.1.6 Property to be insured includes materials stored on site to be incorporated in the work.<br />

Add the following Clause 11.3.7.1:<br />

11.3.7.1 Provisions of Subparagraph 11.3.7 shall not apply to insurance policies covering the<br />

completed <strong>Project</strong> unless permitted by insurer by endorsement or otherwise.<br />

11.4 PERFORMANCE BOND AND PAYMENT BOND<br />

Delete entire Subparagraph 11.4.1 and substitute the following:<br />

11.4.1 Contractor shall furnish a Performance Bond and Labor and Materials Payment Bond, each in<br />

the amount of 100 percent of Part 2 of the Base Bid, and each on forms indicated in the <strong>Project</strong><br />

Manual. All such bonds shall be issued by Surety acceptable to the Owner, and the Contractor shall<br />

pay all premiums. Deliver said bonds to the Owner not later than the date of execution of the Contract.<br />

Supplementary Conditions<br />

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Failure or neglecting to deliver said bonds as specified, shall be considered as having abandoned the<br />

Contract, and the Bid Security will be retained as liquidated damages. Utilize form indicated in the<br />

<strong>Project</strong> Manual.<br />

ARTICLE 12 UNCOVERING AND CORRECTION OF WORK<br />

12.2 CORRECTION OF WORK<br />

12.2.2 In the third line following the word "Documents", insert "whichever is the longer period".<br />

Add the following Paragraph 12.4<br />

12.4 REIMBURSEMENT AND COMPENSATION<br />

12.4.1 Where indicated in Paragraphs 12.1 and 12.2 of this Article 12 that Contractor “shall pay costs”,<br />

“bear costs”, and similar phrases, such costs shall include costs to Owner for Architect’s services and<br />

expenses made necessary thereby.<br />

ARTICLE 13 MISCELLANEOUS PROVISIONS<br />

13.1 GOVERNING LAW<br />

Add the following Clause 13.1.1.1:<br />

13.1.1.1 The provisions of the Contract are divisible and to the extent that any provision is determined<br />

to be void by reason of existing Wisconsin law such provision shall be void only to the extent necessary<br />

to make the balance of the Contract not void.<br />

Add the following Paragraph 13.8:<br />

13.8 USE OF ASBESTOS-CONTAINING MATERIALS PROHIBITED<br />

13.8.1 Terminology used in this Paragraph shall be as defined in Federal Register 40 CFR Part 763,<br />

Subpart E- Asbestos-Containing Materials in Schools.<br />

13.8.2 Use of asbestos-containing materials as part of the Work is expressly prohibited. Contractor<br />

shall notify Owner, in writing, as to conflicts with this Subparagraph and the Specifications so that<br />

substitute materials can be investigated and a directive can be issued per Article 7 of the General<br />

Conditions. In case of conflict, this Subparagraph shall govern.<br />

13.8.3 Contractor shall submit Material Safety Data Sheets (MSDS) in accordance with provisions of<br />

Specification Section 01 33 00 for all suspect products utilized as part of the Work.<br />

ARTICLE 14 TERMINATION OR SUSPENSION OF THE CONTRACT<br />

14.2 TERMINATION BY THE OWNER FOR CAUSE<br />

Add the following Subparagraph 14.2.5:<br />

14.2.5 The Owner's actions pursuant to terminating the Contract shall not release any obligation of the<br />

Contractor's Surety upon its Performance/Labor and Material Payment Bonds.<br />

End of Supplementary Conditions<br />

Supplementary Conditions<br />

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SECTION 00 73 43<br />

WAGE RATE REQUIREMENTS<br />

PART 1 - GENERAL<br />

There are no prevailing wage rates for this project.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Wage Rate Requirements<br />

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SECTION 00 80 00<br />

OWNER DIRECT INSURANCE PROGRAM (ALTERNATE NO. 7)<br />

The Owner may utilize an Owner Direct Insurance Purchase (ODIP) for this project. Under an ODIP,<br />

the Owner purchases the Worker’s Compensation for ALL contractors and sub-contractors on the<br />

project. The Owner is also responsible for purchasing the Builder's Risk Insurance for the project.<br />

This coverage will be provided by the Wisconsin <strong>County</strong> Mutual Insurance Corporation. This Workers<br />

Compensation coverage replaces their own Statutory Worker’s Compensation Insurance Policy for the<br />

duration of their involvement on this project.<br />

The TOTAL amount calculated for the Workers Compensation insurance should be quantified and<br />

listed on the Insurance Bid Sheet (Exhibit C) for the work your staff performs and the cost of the<br />

subcontractors providing service to your division(s) of work. The insurance amount listed on the<br />

Insurance Bid Sheet will be a deduct Alternate Bid from the base bid submitted.<br />

By supplying a bid for this project, the contractor and sub-contractors agree to the following:<br />

• Contractor acknowledges the use of ODIP for this project.<br />

• Contractor agrees to enroll and exchange necessary information to enroll.<br />

• <strong>No</strong> contractors will be allowed on site without a Workers' Compensation policy for this project<br />

issued from the Wisconsin <strong>County</strong> Mutual Insurance Corporation and an approved divided<br />

coverage order from the State Department of Workforce Development (DWD).<br />

• Contractor agrees to abide by the Safety Plan developed for the project and direction of the<br />

<strong>Project</strong> Safety Coordinator (PSC).<br />

• Contractor will keep payroll separate for this project, and will report its onsite payroll monthly to the<br />

owner’s insurer using the required payroll certification form. This will ensure that the ODIP onsite<br />

payroll is not used in the annual audit calculation, for the annual premium by their primary<br />

Worker’s Compensation carrier.<br />

• Workers' Compensation coverage under the ODIP does NOT cover "Punch list", “Warranty”,<br />

“Calibration”, “Balancing” or any other follow-up work. Work done after the Certificate of<br />

Substantial Completion has been issued is considered “Punch list” work unless determined<br />

otherwise by the owner and/or their construction representative. (i.e. Architect, Construction<br />

Manager) Contractor agrees to sign off of the ODIP coverage within seven days of completed<br />

work on the project site.<br />

• Contractor understands that hard hats and safety glasses will be required to be worn by all<br />

individuals on the jobsite at all times.<br />

• Contractor understands that all employees on the jobsite are subject to “post accident” drug<br />

screening within 32 hours of the reporting of any accident requiring medical attention and that the<br />

cost of this screening will be the responsibility of the ODIP insurer.<br />

• All employees working on the jobsite are expected to take part in an ODIP Safety Orientation<br />

given by a representative of the Wisconsin <strong>County</strong> Mutual Insurance Corporation.<br />

<strong>No</strong>te to: CONTRACTORS<br />

If you self perform any work on site, complete Worker’s Compensation “insurance worksheet”<br />

(blank sheet enclosed Exhibit B) for your work. An example form (Exhibit A) is provided for<br />

reference on the Workers Compensation deduct calculation.<br />

All of your sub-contractors should return a completed Worker’s Compensation “insurance<br />

worksheet” (blank sheet enclosed in bid document) to you, to be submitted. These worksheets<br />

should be included in your bid packet along with the Subcontractor list (Exhibit D).<br />

NOTE: Failure to provide the insurance costs as requested, will be considered by the Owner<br />

as an irregularity and can result in rejection of your bid.<br />

Owner Direct Insurance Program<br />

00 80 00-1


Wisconsin <strong>County</strong> Mutual Insurance Corporation<br />

Owner Direct Insurance Purchase<br />

• UPON COMPLETION OF THE CALCULATIONS, PLEASE INSERT DATA<br />

ON THE SUB-CONTRACTOR WORKSHEET<br />

• Feel free to contact Jo Reinke, or Vance Forrest if you have questions about the ODIP<br />

bidding process at 1-800-236-6885.<br />

Information<br />

The owner of the building project that you have bid on is requesting that ALL contractors and subcontractors<br />

remove their insurance costs for Worker's Compensation Insurance. The owner may utilize<br />

an Owner Direct Insurance Purchase (ODIP). This program is designed to allow the owner to control<br />

the cost of construction by purchasing the needed insurance through their own insurance company.<br />

The ODIP will NOT reduce any profit or income to any contractor or sub-contractor but rather, is a<br />

pass through of insurance expense. YOUR insurance carrier audits your actual payroll and/or sales at<br />

the end of your policy year. Contractors and sub-contractors will not have to count the payroll or sales<br />

for this project toward their own insurance programs at your annual audit.<br />

When your insurance carrier auditor calculates the actual payroll incurred during the year, the payroll<br />

dollars allocated to this project SHOULD NOT be included in your auditor’s calculation. We will<br />

review this in greater detail during the upcoming orientation meeting and give you official<br />

documentation to pass along to the auditor for your annual policy audit.<br />

Worker’s Compensation losses to your employee’s at this project site will be paid for by the ODIP<br />

purchased policy. However, the state still will track and maintain records of these losses to your<br />

employee’s to be used in your annual Experience Modifier used in your up coming policy year.<br />

If you are having a hard time understanding the following calculation, your insurance agent will most<br />

likely be able to help you calculate the information requested. They will need your estimated field<br />

hours in your bid (no shop hours) and the NET prevailing wage or union wage being applied.<br />

WORKER’S COMPENSATION CALCULATION<br />

(Estimated Field Hours x Net Prevailing/Union Wage*) x Rate** x Experience Modification<br />

Factor = WC Expense<br />

100<br />

* NET prevailing wage/union wage is: Overall hourly wage minus the portion of the wage that<br />

goes to the Pension benefits and the portion that goes to the Health benefits.<br />

** RATE is the Worker’s Compensation rate set by the states Worker’s Compensation Rating<br />

Bureau.<br />

Owner Direct Insurance Program<br />

00 80 00-2


Exhibit A<br />

EXAMPLE<br />

Worker’s Compensation<br />

CONTRACTOR or SUBCONTRACTOR<br />

CALCULATION WORKSHEET<br />

Masonry – Class Code 5022 / 16.38 (use current rate)<br />

Estimated Field Hours Prevailing wage 18.00<br />

Bricklayers 300 hrs. - 3.00 for Pension benefit<br />

Mason Tenders 200 hrs. - 2.00 for health benefit<br />

500 hrs. $13.00 Net Wage<br />

500 (Field Hours x $13.00 (Net prevailing wage) x 16.38 (rate) x .89 (EMF) = $947.58<br />

100<br />

Wisconsin <strong>County</strong> Mutual Insurance Corporation<br />

Owner Direct Insurance Purchase<br />

SUBCONTRACTOR INSURANCE COST WORKSHEET<br />

Worker’s Compensation<br />

Class Code Class Payroll (divided by 100) Rate Total<br />

5022 Masonry $65.00 16.38 $1,064.70<br />

Experience<br />

Modification .89<br />

Total Worker’s<br />

Compensation<br />

premium $947.58<br />

Owner Direct Insurance Program<br />

00 80 00-3


Wisconsin <strong>County</strong> Mutual Insurance Corporation<br />

Owner Direct Insurance Purchase<br />

(Submit with Subcontractor list)<br />

Contractor & Subcontractor Insurance Cost Worksheet<br />

Please complete the worksheets below to determine the amount of insurance costs associated<br />

with your bid. If you are a sub-contractor to a Prime Contractor, please return the completed<br />

worksheet to the entity for which you are bidding the project.<br />

Thorough instructions and explanations of this worksheet are included in the previous page.<br />

Subcontractor:<br />

___________________________________________________________________________<br />

<strong>Project</strong> Bid:<br />

___________________________________________________________________________<br />

Services Bid:<br />

___________________________________________________________________________<br />

Owner Direct Insurance Program<br />

00 80 00-4


Exhibit B<br />

FORM FOR YOUR USE<br />

Wisconsin <strong>County</strong> Mutual Insurance Corporation<br />

Owner Direct Insurance Purchase<br />

INSURANCE COST WORKSHEET<br />

Worker’s Compensation<br />

Contact Person:<br />

___________________________________________________________________________<br />

___<br />

Phone Number: ________________________________Fax<br />

Number:___________________________________<br />

Address:<br />

___________________________________________________________________________<br />

___________________________________________________________________________<br />

____________________________________<br />

Current Workers Compensation Policy Term Dates:<br />

Worker’s Compensation<br />

Class<br />

Code<br />

Class<br />

Estimated Field<br />

Hours<br />

Payroll<br />

(Divided by 100)<br />

Rate<br />

Total<br />

Experience Modification<br />

Total Worker’s<br />

Compensation PREMIUM<br />

Owner Direct Insurance Program<br />

00 80 00-5


Exhibit C<br />

INSURANCE BID WORKSHEET<br />

This is a DEDUCT for your previously submitted base bid.<br />

Should the owner not to utilize the Owner Direct Insurance Purchase (ODIP), your previously<br />

submitted base bid will be used.<br />

TOTAL INSURANCE COST<br />

Workers Compensation cost<br />

Exhibit D<br />

CONTRACOTR NAME<br />

$______________________<br />

SUBCONTRACTOR LIST<br />

TYPE OF WORK<br />

PERFORMED<br />

WORKERS<br />

COMPENSATION<br />

COST<br />

END OF SECTION<br />

Owner Direct Insurance Program<br />

00 80 00-6


SECTION 01 11 00<br />

SUMMARY OF WORK<br />

PART 1 - GENERAL<br />

1.01 DESCRIPTION<br />

A. General Contractors may bid all general construction categories as defined by Bid Category 1. Generals<br />

Contractors are requested to review and include in their proposals all items within the “Scope of Work” and<br />

the “Clarifications” included in the individual bid categories listed under Bid Category 1. A Bid Bond is<br />

required.<br />

B. Subcontractors may bid individual Bid Categories as a Prime Contractor to the Owner following the bidding<br />

procedures, and may also choose to provide a bid to any Bid Category 1 Bidder. A Bid Bond is required.<br />

C. This Section is intended to clarify the scope of work in each Bid Category. Each Bid Category includes all<br />

provisions of Division 1 Specifications.<br />

D. When "L&M" is referenced, it shall mean "Labor and Material", when "L" is referenced, it shall mean<br />

"Labor" and when "M" is referenced, it shall mean "Material".<br />

E. The Clarification's listed with some of the Bid Categories are included for the basic understanding of the<br />

Scope of Work within the Bid Category, and is not intended to define the limits of the Work for a complete<br />

installation. This shall not relieve any Trade Contractor of the requirements within the technical Sections<br />

as they are listed.<br />

1.02 BID CATEGORIES<br />

Bid Categories referenced in this Section are for work to be performed at the: <strong>Dunn</strong> <strong>County</strong> Healthcare<br />

Facility, Menomonie, Wisconsin<br />

1.03 SCOPE OF WORK<br />

A. The Bid Categories are constructed to follow as closely as possible the CSI format of the Contract<br />

Documents. However, some Bid Categories may contain more than one specification section and/or parts<br />

thereof.<br />

B. Local custom and trade-union jurisdictional settlements do not control the scope-of-work included in each<br />

Trade Contract. When a potential jurisdictional dispute or similar interruption of construction activities is<br />

first identified or threatened, the affected Contracts shall promptly negotiate a reasonable settlement to<br />

avoid or minimize the pending interruption and its delays.<br />

C. Unless noted otherwise, all labor, material and equipment for each specification section is to be included<br />

for each Bid Category.<br />

D. Each Trade Contractor will be responsible for their own cutting and patching, unless indicated differently in<br />

the drawings.<br />

E. <strong>Project</strong> Manager and Foreman are required to attend progress meetings starting 2 weeks prior to<br />

commencement of that Contractors work through completion of contractors work.<br />

F. All Contractors are bound to Division 00 and 01 Requirements.<br />

Summary of Work<br />

01 11 00-1


1.04 BID CATEGORIES<br />

BID CATEGORY NO. 1 – GENERAL CONSTRUCTION PACKAGE – COMBINED BID CATEGORIES<br />

AS INDICATED BELOW (All L&M)<br />

Bid Category <strong>No</strong>. 3 – Concrete<br />

Bid Category <strong>No</strong>. 4 – Masonry<br />

Bid Category <strong>No</strong>. 5A – Structural Steel – Material<br />

Bid Category <strong>No</strong>. 5B – Structural Steel – Erection<br />

Bid Category <strong>No</strong>.6A – Rough Carpentry<br />

Bid Category <strong>No</strong>. 6B – Finish Carpentry<br />

Bid Category <strong>No</strong>.7A – Insulation<br />

Bid Category <strong>No</strong>.7B – Asphalt Shingles<br />

Bid Category <strong>No</strong>. 7C – Stone Coated Metal Roof Shingle (Alternate)<br />

Bid Category <strong>No</strong>. 7D – Sheet Metal Roofing (Alternate)<br />

Bid Category <strong>No</strong>. 7E – Elastomeric Membrane Roofing<br />

Bid Category <strong>No</strong>. 7F – Plastic Siding<br />

Bid Category <strong>No</strong>.7G – Fiber Cement Siding (Alternate)<br />

Bid Category <strong>No</strong>. 7H – Manufactured Gutters and Downspouts<br />

Bid Category <strong>No</strong>. 8A – Doors/Frames/Hardware<br />

Bid Category <strong>No</strong>. 8B – Sectional Doors<br />

Bid Category <strong>No</strong>. 8C – Entrances/Storefronts/Skylights<br />

Bid Category <strong>No</strong>. 9A – Gypsum Board Assemblies<br />

Bid Category <strong>No</strong>. 9B – Tiling<br />

Bid Category <strong>No</strong>. 9C – Acoustical Ceiling<br />

Bid Category <strong>No</strong>. 9D – Resilient Flooring/Carpeting<br />

Bid Category <strong>No</strong>. 9E – Painting & Coatings<br />

Bid Category <strong>No</strong>. 10A – Mirrors/Metal Toilet Compartments/Toilet, Bath and Laundry<br />

Accessories/Fire Protection Specialties/Wall Mounted Standards<br />

And Shelving<br />

Bid Category <strong>No</strong>. 10B – Impact Resistant Wall Protection<br />

Bid Category <strong>No</strong>. 10D – Lockers<br />

Bid Category <strong>No</strong>. 10E – Flagpoles<br />

Bid Category <strong>No</strong>. 12 – Furnishings<br />

Bid Category <strong>No</strong>. 25 - Earthwork<br />

Bid Category <strong>No</strong>. 26 – Flexible Paving<br />

Bid Category <strong>No</strong>. 27 – Concrete Paving/Curb & Gutter/Sidewalks<br />

Bid Category <strong>No</strong>. 28 – Landscaping<br />

Bid Category <strong>No</strong>. 29 Fences and Gates<br />

Bid Category <strong>No</strong>. 30 – Utilities<br />

CLARIFICATIONS:<br />

All clarifications within each separate bid category pertain to Bid Category 1.<br />

Bid Categories not listed above will be separate prime bidders.<br />

Summary of Work<br />

01 11 00-2


BID CATEGORY NO. 3 - CONCRETE<br />

03 20 00 Concrete Reinforcement L&M<br />

03 30 00 Cast In Place Concrete L&M<br />

07 21 00 Thermal Insulation (as it pertains to this Bid Category) L&M<br />

07 13 00 Sheet Waterproofing (as it pertains to this Bid Category) L&M<br />

07 84 00 Firestopping L&M<br />

CLARIFICATIONS:<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all cutting and patching required to complete the work.<br />

Include all temporary heat and winter protection to protect work.<br />

Exterior Concrete (sidewalks, curb and gutter, concrete paving, bases, bollards, etc) and Interior<br />

Concrete Flatwork are part of Bid Category 32B.<br />

Trade Contractor is responsible to keep foundation trenches dry while work is in progress and until<br />

they are ready for backfill.<br />

Include all exterior and interior concrete poured walls including stoop walls. Stoop slabs are part of<br />

this Bid Category.<br />

Include grouting of structural steel column bases and beam bearing plates.<br />

Include setting all embed items including but not limited to, weld plates, sleeves, anchor bolts,<br />

dovetail anchor slots, expansion joint assembly frames and floor mat frames.<br />

All exterior bollards are by Bid Category 32B.<br />

Include all blockouts required.<br />

Include all reinforcement, including safety precautions. Safety caps on rebar are required.<br />

Vapor retarders for all concrete slab-on-grade are part of this Bid Category.<br />

Foundation insulation for all concrete foundations and concrete flatwork is part of this Bid<br />

Category, including inside coolers and freezers.<br />

Concrete bases are part of this Bid Category. Size and final location to be coordinated with MEP<br />

Contractors.<br />

Sealer for concrete floors is part of this Bid Category.<br />

Summary of Work<br />

01 11 00-3


BID CATEGORY NO. 4 MASONRY<br />

03 20 00 Concrete Reinforcement (as it pertains to this Bid Category) L&M<br />

04 05 11 Masonry Mortaring and Grouting L&M<br />

04 20 00 Unit Masonry L&M<br />

04 72 00 Cast Stone Masonry L&M<br />

07 21 00 Thermal Insulation (as it pertains to this Bid Category) L&M<br />

07 62 00 Sheet Metal Flashing and Trim (as it pertains to this Bid Category) L&M<br />

07 84 00 Firestopping L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

CLARIFICATIONS:<br />

Include all labor, materials and layout for above Sections unless noted otherwise.<br />

Include all layout for the above Bid Category.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are this Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of debris to an approved landfill.<br />

Trade Contractor is responsible for their cleanup.<br />

Protect all concrete floors while laying up walls. Many floors are to have exposed concrete finish.<br />

Include all temporary heat and winter protection to protect work<br />

Include all masonry reinforcement including safety precautions. Safety caps on all rebar are<br />

required.<br />

Drill all dowels from the concrete foundation or slab into the masonry walls.<br />

All mixing of mortar and grout will be performed outside of the building.<br />

Include all grouting of builder door frames that are in masonry walls.<br />

Include all cutting and patching required to complete the work.<br />

Include setting of loose steel lintels, angels and plates embedded in masonry walls, materials<br />

supplied by Bid Category 5A Trade Contractor.<br />

Include insulation for masonry/cavity walls.<br />

This Bid Category includes stone on the interior fireplaces.<br />

BID CATEGORY NO. 5A STRUCTURAL STEEL – MATERIAL<br />

05 12 00 Structural Steel Framing M<br />

05 40 00 Cold Formed Metal Framing M<br />

05 50 00 Metal Fabrications M<br />

09 90 00 Painting and Coating L&M<br />

Summary of Work<br />

01 11 00-4


CLARIFICATIONS:<br />

Include all materials for the above listed Sections. This is a materials only category.<br />

Include all anchor bolts for steel erection, to be installed by Bid Category 3 Contractor.<br />

Include the supply of paint required for the field touch up of all welds and bolted connections to be<br />

turned over to Bid Category 5B.<br />

All steel to be fireproofed. Intumencent paint to be provided and installed by Bid Category 5A.<br />

Include loose steel lintels, angles and plates that are built into masonry walls.<br />

Include bollards.<br />

BID CATEGORY NO. 5B STRUCTURAL STEEL – ERECTION<br />

05 12 00 Structural Steel Framing L<br />

05 40 00 Cold Formed Metal Framing L<br />

05 50 00 Metal Fabrications L<br />

CLARIFICATIONS:<br />

Include all labor for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Include all hoisting, lifting and rigging for the above Sections.<br />

Due to the proximity of the airport, all Trade Contractors working on site using a crane or<br />

conducting drilling operations in the area must coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

Coordinate all work with other Trade Contractor's as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their cleanup and removal of all scrap materials generated<br />

from the installation of Work included in this Bid Category.<br />

Include any cutting and patching necessary to complete the specified work.<br />

Bid Category 5A will supply all structural steel. Trade Contractor to coordinate deliveries with Bid<br />

Category 5A. Contractor and provide labor and equipment to unload material.<br />

Trade Contractor is responsible for all alignment, shoring, scaffolding, equipment, etc. necessary<br />

to complete the work.<br />

Include field touch-up intumencent paint of all welds and bolted connections. Paint supplied by<br />

Bid Category 5A Trade Contractor.<br />

Exclude installation of loose steel lintels, angles and plates that are built into masonry walls.<br />

These will be installed by Bid Category 4 Trade Contractor.<br />

Exclude installation of bollards. These will be installed by Bid Category 32B Trade Contractor.<br />

Summary of Work<br />

01 11 00-5


BID CATEGORY NO. 6A ROUGH CARPENTRY<br />

06 10 00 Rough Carpentry L&M<br />

06 17 53 Plate Connected Wood Trusses L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

08 53 13 Vinyl Windows (Base Bid) L&M<br />

08 52 00 Wood Windows (Alternate) L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Due to the proximity of the airport, all Trade Contractors working on site using a crane or<br />

conducting drilling operations in the area must coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

Include any cutting and patching necessary to complete the specified work.<br />

Includes rough carpentry blocking and backing concealed in drywall, ceilings, soffits and walls,<br />

ceiling mounted items, including but not limited to, toilet accessories, toilet partitions, grab bars,<br />

millwork/casework, shelving standards, and lockers.<br />

Include all rough carpentry associated with the project including that associated with the roofing<br />

above and below the roofline. Include rough carpentry associated with all rooftop equipment.<br />

Install roof curbs for mechanical equipment furnished by the mechanical contractor.<br />

Studs over 10’ feet need to be engineered studs.<br />

Window headers to be higher for truss support. Infill wall framing down to window.<br />

BID CATEGORY NO. 6B FINISH CARPENTRY<br />

06 20 00 Finish Carpentry L&M<br />

06 41 00 Architectural Woodwork L&M<br />

06 42 16 Wood Paneling L&M<br />

06 63 10 Vinyl Post and Railings L&M<br />

06 65 00 Plastic Simulated Wood Trim L&M<br />

06 82 05 Fiberglass Reinforced Plastic Panels L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

08 11 13 Hollow Metal Doors and Frames L<br />

08 11 17 Pre-Finished Steel Door Frames L<br />

08 14 16 Flush Wood Doors L<br />

08 14 33 Stile and Rail Wood Doors L<br />

08 71 00 Door Hardware L<br />

Summary of Work<br />

01 11 00-6


08 31 00 Access Doors and Panels L<br />

08 83 00 Mirrors L<br />

10 21 13.13 Metal Toilet Compartments L<br />

10 21 23 Cubicles L<br />

10 26 00 Impact Resistant Wall Protection L<br />

10 28 00 Toilet, Bath and Laundry Accessories L<br />

10 44 00 Fire Protection Specialties L<br />

10 31 00 Manufactured Fireplaces L<br />

10 56 17 Wall Mounted Standards and Shelving L<br />

12 35 30 Residential Casework L&M<br />

12 36 00 Countertops L&M<br />

CLARIFICATIONS:<br />

Include all labor for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

Includes all nail and fastener holes to be filled.<br />

Includes all finish caulking as required on all door frames, counter tops, cabinets, and trim.<br />

BID CATEGORY NO. 7A INSULATION<br />

07 21 00 Fluid-Applied Waterproofing L&M<br />

07 21 21 Sprayed Foam Insulation L&M<br />

07 21 26 Blown Insulation L&M<br />

07 25 00 Weather Barriers L&M<br />

CLARIFICATIONS:<br />

This Bid Category does not include Below Grade Rigid Insulation per Bid Category 3, and does<br />

not include sound batts in interior walls per Bid Category 9. This does include the remainder of<br />

labor and materials as specified in 07 21 00, 07 21 21, and 07 21 26 and as indicated on<br />

drawings.<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

Summary of Work<br />

01 11 00-7


BID CATEGORY NO. 7B BASE BID – ASPHALT SHINGLES<br />

07 31 13 Asphalt Shingles L&M<br />

07 62 00 Sheet Metal Flashing and Trim L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Due to the proximity of the airport, all Trade Contractors working on site using a crane or<br />

conducting drilling operations in the area must coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and fall protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

BID CATEGORY NO. 7C STONE COATED METAL ROOF SHINGLE (ALTERNATE <strong>No</strong>. 14)<br />

07 31 30 Stone Coated Metal Roof Shingle L&M<br />

07 62 00 Sheet Metal Flashing and Trim L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

Due to the proximity of the airport, all Trade Contractors working on site using a crane or<br />

conducting drilling operations in the area must coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

All temporary barricades, enclosures and fall protection are the Trade Contractor’s responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

BID CATEGORY NO. 7D SHEET METAL ROOFING (ALTERNATE NO. 13)<br />

07 61 00 Sheet Metal Roofing L&M<br />

07 62 00 Sheet Metal Flashing and Trim L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

Summary of Work<br />

01 11 00-8


Due to the proximity of the airport, all Trade Contractors working on site using a crane or<br />

conducting drilling operations in the area must coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

All temporary barricades, enclosures and fall protection are the Trade Contractor’s responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

BID CATEGORY NO. 7E ELASTOMERIC MEMBRANE ROOFING<br />

07 21 00 Thermal Insulation (as it pertains to this Bid Category) L&M<br />

07 53 00 Elastomeric Membrane Roofing L&M<br />

07 62 00 Sheet Metal Flashing and Trim (as it pertains to this Bid Category) L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Due to the proximity of the airport, all Trade Contractors working on site using a crane or<br />

conducting drilling operations in the area must coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and fall protection are the Trade Contractor’s responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

BID CATEGORY NO. 7F BASE BID – PLASTIC SIDING<br />

07 46 16 Aluminum Soffit and Fascia L&M<br />

07 46 33 Plastic Siding L&M<br />

07 62 00 Sheet Metal Flashing and Trim L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and fall protection are the Trade Contractor’s responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

Summary of Work<br />

01 11 00-9


BID CATEGORY NO. 7G FIBER CEMENT SIDING (ALTERNATE NO. 6)<br />

07 46 16 Aluminum Soffit and Fascia L&M<br />

07 46 46 Fiber Cement Siding L&M<br />

07 62 00 Sheet Metal Flashing and Trim L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and fall protection are the Trade Contractor’s responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work.<br />

BID CATEGORY NO. 7H MANUFACTURED GUTTERS AND DOWNSPOUTS<br />

07 71 23 Manufactured Gutters and Downspouts L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

BID CATEGORY NO. 8A DOORS/FRAMES/HARDWARE<br />

08 11 13 Standard Hollow Metal Doors and Frames M<br />

08 11 17 Pre-Finished Steel Door and Frames M<br />

08 14 16 Wood Doors M<br />

08 14 33 Stile and Rail Wood Doors M<br />

08 31 00 Access Doors and Panels M<br />

08 71 00 Door Hardware M<br />

CLARIFICATIONS:<br />

Coordinate all work with other Trade Contractors as required.<br />

Contractor is responsible for all field verifications.<br />

Include all finish hardware. This is to include finish hardware for aluminum entrances. All hardware<br />

associated with aluminum entrances to be installed by Bid Category 8C Trade Contractor.<br />

Summary of Work<br />

01 11 00-10


BID CATEGORY NO. 8B SECTIONAL DOORS<br />

08 36 13 Sectional Doors L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include field measurements.<br />

BID CATEGORY NO. 8C ENTRANCES/STOREFRONTS/SKYLIGHTS<br />

07 62 00 Sheet Metal Flashing and Trim L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

08 42 29 Automatic Entrances L&M<br />

08 43 13 Aluminum-Framed Storefronts L&M<br />

08 51 13 Aluminum Windows L&M<br />

08 62 23 Tubular Skylights L&M<br />

08 71 14 Low Energy Door Operators L&M<br />

08 80 00 Glazing L&M<br />

Aluminum Screen Assemblies<br />

L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include field measurements.<br />

Include blocking and metal closure strips that are an integral part of the installation.<br />

BID CATEGORY NO. 9A GYPSUM BOARD ASSEMBLIES<br />

05 40 00 Cold-Formed Metal Framing L&M<br />

07 21 00 Thermal Insulation (as it pertains to this Bid Category) L&M<br />

07 25 00 Weather Barriers L&M<br />

07 84 00 Firestopping (as it pertains to this Bid Category) L&M<br />

07 90 05 Joint Sealer (as it pertains to this Bid Category) L&M<br />

09 21 16 Gypsum Board Assemblies L&M<br />

Summary of Work<br />

01 11 00-11


CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for the removal of debris.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all thermal and sound insulation concealed in drywall partitions, ceilings, soffits and fascias<br />

and at metal framed or furred exterior walls.<br />

Include firestopping, firesafing, and firecaulking as required by code.<br />

BID CATEGORY NO. 9B TILING<br />

09 30 00 Tiling L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include filling and patching of minor floor imperfections and depressions where tile work is<br />

scheduled.<br />

Include all waterproofing and membranes as specified.<br />

BID CATEGORY NO. 9C ACOUSTICAL CEILING<br />

07 90 05 Joint Sealants (As it pertains to this Bid Category) L&M<br />

09 51 00 Acoustical Ceiling L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Include all layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

Summary of Work<br />

01 11 00-12


ll temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include any cutting and patching necessary to complete the specified work, including ceiling panel<br />

cuts to accommodate sprinkler heads, boxes for electrical devices, lights, etc.<br />

BID CATEGORY NO. 9D RESILIENT FLOORING/CARPETING<br />

09 65 00 Resilient Flooring L&M<br />

09 68 00 Carpeting L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include filling and patching of minor floor imperfections and depressions where resilient, sheet,<br />

VCT flooring and carpet are scheduled.<br />

BID CATEGORY NO. 9E PAINTING & COATINGS<br />

09 90 00 Painting and Coating L&M<br />

09 91 00 Painting L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include touch-up painting and repairs to finish painted surfaces where damaged by others prior to<br />

final acceptance.<br />

BID CATEGORY NO. 10A MIRRORS/METAL TOILET COMPARTMENTS/TOILET, BATH AND<br />

LAUNDRY ACCESSORIES/FIRE PROTECTION SPECIALTIES/WALL MOUNTED STANDARDS AND<br />

SHELVING<br />

08 83 00 Mirrors M<br />

10 21 13 Toilet Compartments M<br />

10 21 23 Cubicles M<br />

10 28 00 Toilet, Bath, and Laundry Accessories M<br />

10 44 00 Fire Protection Specialties M<br />

Summary of Work<br />

01 11 00-13


10 56 17 Wall Mounted Standards and Shelving M<br />

CLARIFICATIONS:<br />

Provide material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

Include field measurements.<br />

BID CATEGORY NO. 10B IMPACT-RESISTANT WALL PROTECTION<br />

10 26 00 Impact-Resistant Wall Protection M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

Include field measurements.<br />

BID CATEGORY NO. 10D LOCKERS<br />

10 51 00 Lockers L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Include field measurements.<br />

BID CATEGORY NO. 10E FLAGPOLES<br />

10 75 00 Flagpoles M<br />

CLARIFICATIONS:<br />

Provide material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

BID CATEGORY NO. 11 FOODSERVICE EQUIPMENT<br />

11 40 00 Food Service Equipment L&M<br />

CLARIFICATIONS:<br />

Summary of Work<br />

01 11 00-14


Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Furnish and install stainless steel wall panels<br />

Trade Contractor is responsible for their own cleanup.<br />

BID CATEGORY NO. 12 ARCHITECTURAL MILLWORK<br />

12 35 30 Residential Casework M<br />

12 36 00 Countertops M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

BID CATEGORY NO. 21 FIRE SUPPRESSION<br />

07 84 00 Firestopping (as it pertains to this Bid Category) L&M<br />

21 05 03 General Fire Protection Requirements L&M<br />

21 05 30 Fire Protection Piping L&M<br />

21 13 13 Wet-Pipe Sprinkler System L&M<br />

21 13 16 Dry-Pipe Sprinkler System L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections only as they pertain to the fire protection system<br />

specified in the Drawings and Specifications, unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Contractor is responsible for work related firestopping/fire restive caulking per code.<br />

BID CATEGORY NO. 22 PLUMBING<br />

07 84 00 Firestopping (as it pertains to this Bid Category) L&M<br />

22 05 00 General Plumbing Requirements L&M<br />

22 05 03 Pipe and Pipe Fittings L&M<br />

22 05 23 Valves L&M<br />

22 05 29 Supports & Anchors L&M<br />

22 07 00 Plumbing Insulation L&M<br />

22 10 00 Piping Specialties L&M<br />

22 10 00 Plumbing Specialties L&M<br />

22 30 00 Plumbing Equipment L&M<br />

Summary of Work<br />

01 11 00-15


22 40 00 Plumbing Fixtures L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Coordinate final connection of water and sanitary with Bid Category 33 Trade Contractor.<br />

Contractor is responsible for work related firestopping/fire restive caulking.<br />

.<br />

BID CATEGORY NO. 23 HVAC<br />

07 84 00 Firestopping (as it pertains to this Bid Category) L&M<br />

10 31 00 Manufactured Fireplaces L&M<br />

23 05 00 General HVAC Requirements L&M<br />

23 05 03 Piping and Fittings L&M<br />

23 05 15 Piping Specialties L&M<br />

23 05 29 Hangers and Supports for HVAC Piping and Equipment L&M<br />

23 05 23 Valves L&M<br />

23 05 29 Supports and Anchors L&M<br />

23 05 48 Vibration Isolation L&M<br />

23 05 93 Testing, Adjusting and Balancing for HVAC L&M<br />

23 07 00 Ductwork Insulation L&M<br />

23 07 01 HVAC Piping Insulation L&M<br />

23 09 23 Direct Digital Control System for HVAC L&M<br />

23 09 93 Sequence of Operations for HVAC Controls L&M<br />

23 20 00 HVAC Pumps L&M<br />

23 21 14 Ground Loop Heat Exchanger L&M<br />

23 31 00 Ductwork L&M<br />

23 33 00 Ductwork Accessories L&M<br />

23 34 13 Power Roof Ventilators L&M<br />

23 37 00 Air Outlets and Inlets L&M<br />

23 52 34 Boilers L&M<br />

23 51 00 Breechings, Chimneys and Stacks L&M<br />

23 72 00 Energy Recovery Equipment L&M<br />

23 81 43 Heat Pump Units L&M<br />

23 81 26 Split System Air Conditioning Units L&M<br />

23 82 00 Terminal Heat Transfer Units L&M<br />

23 82 16 Air Coils L&M<br />

23 84 15 Humidifiers L&M<br />

CLARIFICATIONS:<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required. Provide coordination drawings for all<br />

MEP trades.<br />

Trade Contractor to coordinate geothermal well drilling debris with Trade Contractor in Bid Category<br />

31.<br />

Summary of Work<br />

01 11 00-16


Due to the proximity of the airport, all Trade Contractors working on site using a crane or conducting<br />

drilling operations in the area must coordinate with Mr. Gary Dikkers (gary.dikkers@dot.state.wi.us)<br />

at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Contractor is responsible for their own cleanup.<br />

Contractor is responsible for work related firestopping/fire restive caulking.<br />

Contractor is responsible for all temporary heating – installation and maintenance.<br />

BID CATEGORY NO. 24 ELECTRICAL & LOW VOLTAGE SYSTEMS<br />

07 84 00 Firestopping (as it pertains to this Bid Category) L&M<br />

26 00 10 General Electrical Requirements L&M<br />

26 00 20 Temporary Service L&M<br />

26 05 00 Basic Electrical Materials and Methods L&M<br />

26 05 19 Building Wire and Cable L&M<br />

26 05 33 Raceway and Boxes L&M<br />

26 09 23 Occupancy Sensors L&M<br />

26 09 24 Low Voltage Switching L&M<br />

26 24 16 Panelboards L&M<br />

26 27 15 Electrical Utility Services L&M<br />

26 27 26 Wiring Devices L&M<br />

26 28 19 Enclosed Switches L&M<br />

26 32 13 Engine Generators and Transfer Switch L&M<br />

26 35 53 Transient Voltage Surge Suppressor L&M<br />

26 36 13 Manual Transfer Equipment L&M<br />

26 50 00 Luminaries L&M<br />

27 05 11 Requirements for Communications Installation L&M<br />

27 10 00 Telecommunications Cabling L&M<br />

27 13 44 Communications Distribution L&M<br />

27 41 00 TV Distribution L&M<br />

27 52 23 Emergency Call and Perimeter Alarm System L&M<br />

27 52 24 Emergency Call System L&M<br />

28 05 11 Requirements for Security Installation L&M<br />

28 16 00 Card Access System L&M<br />

28 31 00 Fire Alarm L&M<br />

CLARIFICATIONS:<br />

Trade Contractor is responsible for all layout of sight lighting.<br />

Trade Contractor is responsible for all site concrete related to this Bid Category.<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Summary of Work<br />

01 11 00-17


Contractor is responsible for work related firestopping/fire restive caulking.<br />

Include all required Temporary Power panels and Temporary lighting.<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Contractor is responsible for work related firestopping/fire restive caulking.<br />

Include all labor and material for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractor's responsibility.<br />

Trade Contractor is responsible for their own cleanup.<br />

Contractor is responsible for work related firestopping/fire restive caulking.<br />

BID CATEGORY NO. 25 EARTHWORK<br />

31 10 00 Site Clearing L&M<br />

31 20 00 Earth Moving L&M<br />

31 22 00 Grading L&M<br />

31 23 16 Excavation L&M<br />

31 23 16.13 Trenching L&M<br />

31 23 23 Fill L&M<br />

31 25 00 Erosion and Sediment Control L&M<br />

31 37 00 Riprap L&M<br />

32 11 23 Aggregate Base Courses L&M<br />

CLARIFICATIONS:<br />

Trade Contractor is responsible for all layout and surveying required for all buildings, roads, parking<br />

lots, ponds, etc.<br />

Upon completion of final grading and prior to final landscaping, Trade Contractor must provide written<br />

documentation from a certified surveyor showing correct grade elevations.<br />

Trade Contractor is responsible for all permits and applications pertaining to this Bid Category.<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Coordinate all excavation and backfilling with Bid Category 3.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of all debris created by the geothermal well drilling.<br />

Trade Contractor is responsible for their cleanup.<br />

Summary of Work<br />

01 11 00-18


Include all cutting and patching required to complete the work.<br />

Include protection of underground utilities; locate public and private underground utilities prior to<br />

excavation.<br />

Include necessary grading to allow for placement of seed and sod.<br />

Include earthwork related to building foundation, backfilling, slab on grade.<br />

Include earthwork and base for drives, parking lots, sidewalks, curbs and gutter and finish grading to<br />

+/- 1/10 foot.<br />

Include removal of all excess dirt within the shown construction limits from the site at the completion<br />

of the project.<br />

Install and maintain silt fence. Visit site to verify quantity and extent of work. After completion of<br />

project, remove and dispose of silt fence and stakes. Final grade as required.<br />

ECIP must be submitted within 10 days of the award of this Bid Category. Material will be temporarily<br />

stock piled on Airport Property and therefore Trade Contractor must coordinate and obtain all<br />

permits, applications, requirements from the property owner having jurisdiction.<br />

Include protection of underground utilities.<br />

Include all safety material necessary to protect personnel in and from open trenches or excavations.<br />

Excavations shall be closed as soon as possible.<br />

Install construction road as shown on drawings, road is to be installed approximately 800 feet long X<br />

20 feet wide and is to be placed beneath the final road base course.<br />

Due to the proximity of the airport, all Trade Contractors working on site using a crane or conducting<br />

drilling operations in the area must coordinate with Mr. Gary Dikkers (gary.dikkers@dot.state.wi.us)<br />

at the Bureau of Aeronautics and complete a FAA Form 7480.<br />

BID CATEGORY NO. 26 FLEXIBLE PAVING<br />

32 12 00 Flexible Paving L&M<br />

32 17 23.13 Painted Pavement Markings L&M<br />

CLARIFICATIONS:<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Include all surveying and/or layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of debris.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all cutting and patching required to complete the work.<br />

Summary of Work<br />

01 11 00-19


All activities must be coordinated with the Construction Manager.<br />

Include all painting of parking lot striping and symbols.<br />

Include subgrade preparation and test rolling. Bid Category 31 Trade Contractor to finish subgrade to<br />

+/- 1/10 foot.<br />

Include tie-in to existing pavement areas.<br />

Include sweeping base course prior to installation of wear course.<br />

BID CATEGORY NO. 27 CONCRETE PAVING/CURB & GUTTER/SIDEWALKS<br />

10 75 00 Flagpoles L<br />

05 50 00 Metal Fabrications (as it pertains to this Bid category) L<br />

32 13 14 Concrete Sidewalks and Aprons L&M<br />

32 16 00 Curbs and Gutters L&M<br />

32 17 26 Tactile Warning Surfacing L&M<br />

CLARIFICATIONS:<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Include all surveying and/or layout for the above Section.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of debris.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all cutting and patching required to complete the work.<br />

All activities must be coordinated with the Construction Manager.<br />

Flag poles are installed by this Bid Category and Supplied Bid Category 10E.<br />

Includes all dumpster pads, generator pads, site signage and bases.<br />

Include signage foundations<br />

Include subgrade preparation and test rolling. Bid Category 31 Trade Contractor to finish subgrade to<br />

+/- 1/10 foot.<br />

BID CATEGORY NO. 28 LANDSCAPING<br />

32 92 00 Turf and Grasses L&M<br />

32 92 19 Seeding L&M<br />

32 93 00 Plants L&M<br />

CLARIFICATIONS:<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Summary of Work<br />

01 11 00-20


Coordinate all work with other Trade Contractors as required.<br />

Include all surveying and/or layout for the above Section.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of debris.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all cutting and patching required to complete the work.<br />

All activities must be coordinated with the Construction Manager.<br />

BID CATEGORY NO. 29 FENCES AND GATES<br />

32 31 23 Plastic Fences and Gates L&M<br />

32 31 31 Fences and Gates L&M<br />

CLARIFICATIONS:<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Coordinate all work with other Trade Contractors as required.<br />

Include all surveying and/or layout for the above Section.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of debris.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all cutting and patching required to complete the work.<br />

All activities must be coordinated with the Construction Manager.<br />

Include chain link fencing in interior locations.<br />

BID CATEGORY NO. 30 UTILITIES<br />

31 20 00 Earth Moving (for Utilities only) L&M<br />

33 04 00 Trenching and Site Utilities L&M<br />

33 11 00 Water Utilities L&M<br />

33 13 00 Disinfecting or Water Utility Distribution L&M<br />

33 31 00 Sanitary Sewerage Utilities L&M<br />

33 40 00 Site Drainage Utilities L&M<br />

CLARIFICATIONS:<br />

Include all labor and materials for above Sections unless noted otherwise.<br />

Include all excavation and backfill for all utilities in accordance with the standards established by<br />

specification Section 31 20 00.<br />

Summary of Work<br />

01 11 00-21


Trade Contractor is responsible for all layout and surveying required per Bid Category 33.<br />

Coordinate all work with other Trade Contractors as required.<br />

All temporary barricades, enclosures and protection are the Trade Contractors responsibility.<br />

Trade Contractor is responsible for the removal of debris to an approved landfill.<br />

Trade Contractor is responsible for their cleanup.<br />

Include all cutting and patching required to complete the work.<br />

Include protection of underground utilities; locate public and private underground utilities prior to<br />

excavation.<br />

Include all safety material necessary to protect personnel in and from open trenches or excavations.<br />

Excavations shall be closed as soon as possible.<br />

Coordinate final connection of water and sanitary with Bid Category 22 Trade Contractor.<br />

All interruptions of service must be coordinated with the Construction Manager.<br />

END OF SECTION<br />

Summary of Work<br />

01 11 00-22


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SECTION 01 11 23<br />

OWNER PURCHASED PRODUCTS<br />

PART 1 - GENERAL<br />

DESCRIPTION<br />

Contractors shall comply with the process for Owner Direct Purchases so the Owner can realize tax<br />

savings. This process will be managed by the Construction Manager, through New Beginnings Material<br />

Acquisition, LLC (NBMA). NBMA will purchase materials on behalf of the Owner under their tax<br />

exempt status. Contractors will be responsible for the receipt of products at jobsite, unloading,<br />

handling, protecting, quantity verification, delivery inspection and storing on site until incorporated in the<br />

Work.<br />

RELATED WORK AND REQUIREMENTS<br />

Conditions of the Contract<br />

Section 01 11 00: Summary of Work<br />

Section 01 41 00: Regulatory Requirements<br />

Section 01 60 00: Product Requirements<br />

PRODUCTS SUBJECT TO OWNER PURCHASE<br />

In accordance with provisions of the Conditions of the Contract, the Owner may elect to purchase, and<br />

the Contractor shall incorporate in the Work, products specified in this <strong>Project</strong> Manual. See schedule in<br />

Part Two - Products. Products excluded from purchase by Owner include products manufactured or<br />

fabricated by Contractor, products which Contractor would be the vendor, products which would be<br />

furnished and installed by the same entity.<br />

PROCEDURES<br />

Under Wisconsin Law, the Contractor is required to pay all sales and/or use taxes on materials and<br />

equipment purchased by it for the work of construction described herein. Certain types of exempt<br />

organizations, however, may purchase materials and equipment without the payment of Wisconsin<br />

sales or use taxes, meaning that sales and use taxes can be saved with respect to the materials and<br />

equipment that the exempt entity, rather than the Contractor, purchases directly from suppliers.<br />

Because the Owner in this case has represented that it is an organization exempt from the payment of<br />

Wisconsin sales or use tax, the materials and equipment purchased directly by the NBMA will not be<br />

subject to Wisconsin sales and use tax.<br />

In Part Two of this section is set forth a list of items of materials and equipment that shall be purchased<br />

directly by the NBMA.<br />

Contractor shall submit to the CM a schedule of all purchases to be made by NMBA including the<br />

recommended supplier's name, a general description of the item(s) to be purchased, and the maximum<br />

price (excluding applicable sales or use taxes) for each item. NBMA will purchase from the suppliers<br />

recommended by the Contractor. Any discounts, saving rebates belong to NBMA.<br />

Contractor shall prepare a purchase order requisition draft for each of the purchase orders that should<br />

be issued to suppliers within two weeks of notice to proceed as required for delivery for incorporation in<br />

the Work.<br />

Suppliers and vendors shall invoice NBMA directly as purchaser, with a copy being sent to the<br />

responsible Contractor. Invoices must reference purchase order number. Contractor shall review all<br />

invoices and forward approved copies to the CM who will coordinate payment with NBMA.<br />

2006.07.00 Owner Purchased Products<br />

00000 01 11 23-1


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Contractor shall be responsible in contacting supplier or vendor to effect correction or adjustment of any<br />

defects, shortfalls, or other deficiencies, and obtaining and/or perfecting any warranties, express or<br />

implied, with regard to those products purchased directly by NBMA.<br />

As part of the consideration received under the Contract, Contractor shall install replacement products<br />

provided by vendors, suppliers or manufacturers within a period of two years after Substantial<br />

Completion. Such responsibility relates to installation only and, by agreeing to perform this service,<br />

Contractor does not assume any responsibility for defects or other deficiencies in the replacement<br />

products, unless such defect or deficiency is due to Contractor's handling and/or installation of the<br />

product.<br />

NBMA will issue purchase orders to each supplier with payment terms not less than Net 30 and not<br />

more than Net 60.<br />

QUALITY ASSURANCE<br />

Installer/erector of products purchased by NBMA shall have experience and qualifications as stated in<br />

the respective sections. Contractors are fully responsible for the quality of direct purchased material<br />

and equipment.<br />

SUBMITTALS<br />

Product Delivery Schedule:<br />

In conjunction with preparing the Construction Schedule as required by Section 01 33 00, prepare and<br />

submit to the CM a Product Delivery Schedule for products which NBMA has elected to purchase.<br />

Include the following:<br />

Time to place order.<br />

Time frame for shop drawing/sample review.<br />

Time frame for fabrication/manufacturer.<br />

Time for delivery to job site.<br />

Shop Drawings, Samples, and Product Data:<br />

Comply with requirements specified in Section 01 33 00 and referenced product sections.<br />

DELIVERY, STORAGE, AND HANDLING<br />

NBMA shall cause all direct-purchased products to be delivered to Contractor at the jobsite.<br />

As Owner's agent, Prime Contractor or designated Subcontractor of it's choice shall receive and unload<br />

products at the jobsite, and verify that the products delivered are in accordance with the purchase<br />

order. NBMA will furnish a copy of purchase order to Contractor. Contractor shall immediately report to<br />

CM any items found short, damaged, or not in accordance with the Contract Documents or approved<br />

shop drawings and purchase order. Contractor, as Owner's agent, will take immediate action to correct<br />

any discrepancy.<br />

After receipt, Contractor shall store, handle, and protect products from damage until incorporated in the<br />

Work.<br />

PART 2 - PRODUCTS<br />

Refer to referenced Sections for product specifications.<br />

The materials and equipment specified in Divisions 2 through Division 33 are being considered by the<br />

Owner for direct purchase in order to utilize the Owner's exemption from sales and/or use taxes.<br />

2006.07.00 Owner Purchased Products<br />

00000 01 11 23-2


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PART 3 - EXECUTION<br />

Refer to referenced Sections for inspection, preparation, installation and erection.<br />

All excess Owner purchased products shall remain property of Owner. Stockpile and bind/package in a<br />

neat manner and notify Owner to remove surplus products. If Owner does not want to retain the<br />

surplus products, then, upon written authorization by Owner, Prime Contractor shall assume ownership<br />

and remove from jobsite.<br />

End of Section<br />

2006.07.00 Owner Purchased Products<br />

00000 01 11 23-3


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SECTION 01 21 00<br />

ALLOWANCES<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Include in the Base Bid all allowances stated in the Contract Documents.<br />

RELATED REQUIREMENTS<br />

Conditions of the Contract<br />

Section :<br />

Section :<br />

UNIT COST ALLOWANCE FOR PRODUCTS<br />

Section :<br />

Include in the Base Bid a unit cost allowance of $ per of delivered to the job site.<br />

This allowance will be applied to the net cost of the to the Contractor, less discounts; delivery to<br />

the jobsite, and applicable taxes.<br />

In addition to the amount of this allowance, include in your Base Bid your costs for:<br />

Handling at the site; including unloading, uncrating, and storage.<br />

Protection from the elements and from damage.<br />

Labor for installation and finishing.<br />

Other expenses required to complete the installation.<br />

Contractor's and Subcontractor's overhead and profit.<br />

LUMP SUM ALLOWANCES FOR WORK OR PRODUCTS<br />

Section :<br />

Include in your Base Bid a lump sum allowance of $ for . Allowance shall include all<br />

necessary material, plus cost for delivery, installation, insurance, overhead, profit, and applicable taxes.<br />

The Owner will select<br />

in a timely manner for incorporation in the Work and notify the<br />

Contractor accordingly.<br />

CONTRACTOR RESPONSIBILITY FOR PURCHASE, DELIVERY, AND INSTALLATION<br />

<strong>No</strong>tify Owner sufficiently in advance of the time that materials and equipment will be incorporated in the<br />

Work to allow Owner to make timely selection.<br />

On notification of selection execute purchase agreement with designated supplier.<br />

Arrange for and process Shop Drawings, Product Data, and Samples as required.<br />

Make all arrangements for delivery.<br />

Upon delivery, promptly inspect products for damage or defects.<br />

Submit claims for transportation damage.<br />

Install and finish products in compliance with requirements of referenced Specification Sections.<br />

Allowances<br />

01 21 00-1


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ADJUSTMENT OF COSTS<br />

Should the new cost be more or less than the specified amount of the allowance, the Contract Sum will<br />

be adjusted accordingly by Change Order.<br />

The amount of the Change Order will recognize any changes in handling costs at the site, labor,<br />

installation costs, overhead, profit, and other expenses caused by the selection under the<br />

allowance. For products specified under a unit cost allowance, the unit cost shall apply to the<br />

quantities actually used with a nominal allowance for waste, as determined by receipt invoices, or<br />

by field measurement.<br />

Submit to A/E any claims for anticipated additional costs at the <strong>Project</strong> Site, or other expenses caused<br />

by the selection under the allowance, prior to execution of the Work.<br />

Failure to submit claims within the designated time will constitute a waiver of claims for additional costs.<br />

At Contract Closeout, reflect all approved changes in Contract amounts in the final statement of<br />

accounting.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used<br />

End of Section<br />

Allowances<br />

01 21 00-2


SECTION 01 23 00<br />

PART 1 GENERAL<br />

ALTERNATES<br />

ALTERNATES<br />

To enable the Owner to compare total costs where alternate materials and methods might be used,<br />

Alternates have been established as described on the Drawings and in this Section of these<br />

Specifications.<br />

1.01 SECTION INCLUDES<br />

A. Alternate submission procedures.<br />

B. Documentation of changes to Contract Price and Contract Time.<br />

1.02 RELATED REQUIREMENTS<br />

A. Document 00 21 13 - Instructions to Bidders: Instructions for preparation of pricing for<br />

alternatives.<br />

B. Materials and methods to be used in the Base Bid and in the Alternatives are described on the<br />

Drawings and in pertinent Sections of these Specifications.<br />

C. Method for stating the Base Bid is described in the Bid Form.<br />

1.03 SUBMITTALS<br />

A. Proposals for all Alternates listed and described in this Section are required to be reflected on the<br />

Bid Form. Do not submit alternatives other than as described in this Section, unless requested<br />

by Addendum.<br />

1.04 PROCEDURE<br />

A. If the Owner elects to proceed on the basis of one or more of the described Alternatives, make all<br />

modifications to the Work required to provide the selected Alternative or Alternatives to the<br />

approval of the Architect and at no additional cost to the Owner other than as indicated on the<br />

Bid Form.<br />

1.03 ACCEPTANCE OF ALTERNATES<br />

A. Alternates quoted on Bid Forms will be reviewed and accepted or rejected at the Owner's<br />

option. Accepted alternates will be identified in the Agreement.<br />

B. Coordinate related work and modify surrounding work to integrate the Work of each alternate.<br />

C. Immediately following Contract award, prepare and distribute to each party involved, notification<br />

of the status of each alternate. Indicate whether alternates have been accepted, rejected, or<br />

deferred for consideration at a later date. Include a complete description of negotiated<br />

modifications to alternates.<br />

D. A schedule of Alternates follows. Affected contracts or purchase orders, referenced in the<br />

listing contain requirements for materials and methods necessary to achieve the Work<br />

described under each alternate.<br />

<strong>10731</strong> ALTERNATES 01 23 00-1


E. Include as part of each alternate, miscellaneous devices, accessory objects, and similar items<br />

incidental to or required for a complete installation whether or not mentioned as part of the<br />

alternate.<br />

1.04 SCHEDULE OF ALTERNATES<br />

A. See following:<br />

1) In floor heat in resident neighborhood resident room toilets and core Spa rooms.<br />

Provide in each resident neighborhood resident room toilet, an in-floor hydronic heating<br />

system. Each toilet room system to be sized by manufacturer and must include: Single<br />

½” tubing loop, oxygen barrier PEX tubing with aluminum core (spacing and configuration<br />

by manufacturer) tapped into the Low Temperature Loop supply and return mains<br />

currently shown on the base bid drawings. Provide a programmable thermostat and<br />

temperature actuated three-way diverting valve in supply to maintain water temperature<br />

to the floor heating system as selected by the manufacturer. The low temperature loop<br />

main is typically supplied at approx. 120-125 degrees F. System shall also include all<br />

isolation valves, balance valves, unions, transformers and relays necessary – system<br />

shall be completely stand-alone and complete/operational. HVAC Contractor must<br />

provide 3” foam board insulation below slab of the area served by the tubing. System<br />

shall be designed for 75 degrees max. interior design temperature. As manufactured by<br />

Rehau or equal.<br />

For each of the Core Spa rooms (3 total) provide an electric slab heating system<br />

comprised of electric floor heating cables, wall mounted programmable thermostat, and<br />

all necessary relays, transformers and miscellaneous hardware as necessary. Entire<br />

system to be designed by manufacturer and shall be capable of maintain 75 degrees F.<br />

interior design temperature. Suntouch SlabHeat or equal. Provide dedicated power<br />

circuits, wiring, GFI breakers, contactors and all necessary line voltage/electrical required<br />

for the system - coordinate all electrical work required with Electrical Contr. All line<br />

voltage wiring to be performed by the Electrical Contractor at HVAC Contractors expense<br />

- include all costs in the HVAC alternate bid. HVAC Contractor must provide 3” foam<br />

board insulation below slab of the area served by the cable.<br />

2) Provide (4) “Solar Tube” skylights in each neighborhood building. Approx. locations will<br />

be at inside corners of corridors 133, 134 & 136. Final locations to be determined. Shaft<br />

will be required to be 1 hr. rated. Bids will be on a per unit (install) with a pre-determined<br />

max. tube length. Tube shaft to be encased in 1hr rated shaft wall from roof deck to rated<br />

ceiling assembly.<br />

3) Separate site 24’-0” wide (with 2’ gravel shoulder) 4” asphalt entry drive with direct<br />

access for delivery trucks and visitors. See sheet LP-101 for location grades to be a min.<br />

of 2’-0” above existing with a maximum slope of 5%. Provide culvert size as required to<br />

maintain drainage in existing swale.<br />

4) Hardwood (red oak) wall base stained and varnished in lieu of vinyl cove base in all<br />

resident wings. #4 Substitute Wood Base, Stained, (similar to Ferche profile F275), in lieu<br />

of RB1-RB5 in all Resident Wings. Stain to match the wood sheet vinyl.<br />

5) Large Core building front elevation partial brick veneer with cast stone accents. See<br />

sheet AE-201a for alternate elevations.<br />

<strong>10731</strong> ALTERNATES 01 23 00-2


a) Provide a cost per lineal foot for 14” concrete foundations walls and 12”x2’-2”<br />

concrete footings with (2) #5 continuous reinforcing bars at brick locations.<br />

6) Cement board siding in lieu of vinyl siding on all buildings – see specifications for material<br />

information.<br />

7) <strong>County</strong> provided ODIP insurance vs. contractor supplied. The base bid would have each<br />

Contractor provide workers compensation insurance. This alternate would have workers<br />

compensation insurance provided and paid for by the Owner through an Owner Direct<br />

Insurance Program (ODIP). Refer to Section 00 80 00 for specific requirements of this<br />

program.<br />

8) Enhanced HVAC control system to tie into the existing <strong>County</strong> system.<br />

Provide for the entire new facility (12 buildings) a DDC system (LON or BACNET)<br />

replacing base bid controls. The Temperature Controls Contractor shall be a<br />

subcontractor to the HVAC Contractor – HVAC Contractor shall be responsible for all<br />

controls and all costs to be included in his bid. The Temperature Controls Contractor<br />

shall furnish and install a fully integrated temperature controls system incorporating direct<br />

digital control for equipment monitoring, set point adjustments, equipment control and<br />

failure alarms. The installation of the control system shall be performed under the direct<br />

supervision of the controls manufacturer with the shop drawings, flow diagrams, bill of<br />

materials, component designation or identification number and sequence of operation all<br />

bearing the name of the manufacturer. The installing contractor shall certify in writing,<br />

that the shop drawings have been prepared by the equipment manufacturer and that the<br />

equipment manufacturer has supervised their installation. In addition, the equipment<br />

manufacturer shall certify, in writing, that the shop drawings were prepared by their<br />

company and that all temperature control equipment was installed under their direct<br />

supervision. The DDC system shall be compatible with and capable of accepting the<br />

<strong>County</strong>’s current IT extended communication and control system in one or more of the<br />

<strong>County</strong>’s current facilities. Current facilities control system is a hybrid system of control<br />

with latest upgrades of a RZ mediator for communication. Current system does not have<br />

capacity to expand to accept the new facility and the product is no longer manufactured.<br />

All requirements to be verified as to communication options from existing to the new<br />

system. Provide any necessary translators or auxiliary equipment to existing systems<br />

required to extend into new system. The new system shall house all main control panels<br />

in each building – a data cable drop is provided for each panel by the IT system and is<br />

intended for necessary communication and export from new system to server as needed.<br />

The new system shall be web-based and final destination for residence of<br />

communication/IP addresses and server location shall be as determined by the <strong>County</strong> IT<br />

department – verify. Provide all necessary components, software, hardware and<br />

programming as necessary. All materials and equipment used shall be standard<br />

components, regularly manufactured for this and/or other systems and not custom<br />

designed specifically for this project. All systems and components shall have been<br />

thoroughly tested and proven in actual use for at least two years. Prior to acceptance of<br />

alternate controls bid, Temperature Controls must provide a sequence of operation for<br />

approval. Refer to base bid specifications for sequence of operation of base bid controls<br />

– where base bid indicates stand alone electric type controls, provide direct digital control<br />

upgrade to included necessary control points including, but not limited to, start/stop,<br />

heat/cool call, stages display, valve positions and status, fan status and alarms. DDC<br />

systems shall be as provided by Trane, Delta Controls, or Siemens.<br />

9) Enhanced elopement system (additional exit/entry point coverage). Addition to Base Bid<br />

to alarm doors designated on the drawings via pagers. Base Bid is local audible alarm<br />

only.<br />

<strong>10731</strong> ALTERNATES 01 23 00-3


10) Vinyl clad wood windows in lieu of vinyl in neighborhood wings – see specifications for<br />

material information.<br />

11) Enhanced Nurse Call system (wireless system with electronic communication). Addition<br />

to Base Bid to provide wireless nurse call system per Section 27 52 23. Base Bid is hard<br />

wired system per Section 27 52 24.<br />

12) Expand the emergency generator system to provide complete backup power to the<br />

entire facility instead of its current design. Current design provides power for the life<br />

safety branch and emergency power to select devices and equipment. The life safety<br />

branch of the emergency generator system shall remain as designed. Revise the size of<br />

the generators, breakers on the generator, load bank, distribution panels, feeders,<br />

panels and power distribution as required. Small core generator size shall be 350KW,<br />

large core generator size shall be 450KW, natural gas. It is acceptable to utilize parallel<br />

generators to provide the required KW rating.<br />

13) Metal standing seam roofing in lieu of asphalt shingles – see specifications for material<br />

information.<br />

14) Metal shake with aggregate coating in lieu of asphalt shingles – see specifications for<br />

material information.<br />

15) Oak chair rail (similar to wood base) in all Community Rooms, Chapels, Main Lobby and<br />

Board Room.<br />

16) “Plank” style vinyl “wood like” flooring in lieu of sheet “wood like” flooring.<br />

Substitute Mannington; Nature's Path Luxure Vinyl Plank Flooring in Lieu of SV1-SV5.<br />

Colors as indicated below;<br />

• SV1 - Heritage Cherry #12105 Natural<br />

• SV2 & SV5 - Heritage Cherry #12103 Select<br />

• SV3 & SV4 - Windsor Oak #12111 Honeytone<br />

17) Provide deduct for re-use of the existing 300’ geothermal test bore as noted in<br />

Specification 23 21 14 1.10 D and as identified in G0.1.<br />

18) Provide flush solid core oak doors at all resident neighborhood wings.<br />

PART 2 PRODUCTS - NOT USED<br />

PART 3 EXECUTION<br />

A. ADVANCE COORDINATION<br />

<strong>10731</strong> ALTERNATES 01 23 00-4


Immediately after award of the Contract, or as soon thereafter as the Owner has made a<br />

decision on which if any Alternatives will be selected, thoroughly and clearly advise all<br />

necessary personnel and suppliers as to the nature and extent of Alternatives selected by the<br />

Owner. Use all means necessary to alert those personnel and suppliers involved as to all<br />

changes in the Work caused by the Owner's selection or rejection of Alternatives.<br />

END OF SECTION<br />

<strong>10731</strong> ALTERNATES 01 23 00-5


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SECTION 01 31 13<br />

PROJECT COORDINATION<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Requirements of this Section are applicable to all Contractor and Subcontractors.<br />

Contractors are responsible for the cost to purchase construction documents for use during<br />

construction if awarded the project.<br />

The Construction Manager or Contractor designated by the CM shall assume and take responsible<br />

charge of the place of the <strong>Project</strong> and shall coordinate and expedite the Work of all Contractors and<br />

Subcontractors, to complete the <strong>Project</strong> in an orderly and timely manner.<br />

Each Contractor shall:<br />

Coordinate work of its own employees and Subcontractors.<br />

Expedite its Work to assure compliance with schedules.<br />

Coordinate its Work with that of the other Contractors and Subcontractors.<br />

RELATED REQUIREMENTS<br />

Conditions of the Contract<br />

All Sections of Division 01 - General Requirements<br />

COORDINATION PROCEDURES<br />

Comply with provisions of Section 01 31 26 and as further specified herein.<br />

Cooperate with the Owner, Construction Manager, A/E and all other persons of all trades engaged in<br />

the Work in such a manner and to such extent as will best facilitate the Work of each and the prompt<br />

completion of the Work.<br />

Inform yourself as to progress of the Work, order materials and let subcontracts promptly, and schedule<br />

and expedite work so as to avoid delay.<br />

<strong>No</strong>tify other Contractors, Subcontractors and trades whose Work is in any way connected to, combined<br />

with, or influenced by your Work, and allow them reasonable time to complete their Work.<br />

Carefully examine the Drawings and Specifications to ascertain the extent of the Work of all trades.<br />

Cooperate with the Owner's authorized representative.<br />

Coordinate access to and use of the site and storage of materials on the site.<br />

Neither A/E nor Owner will expedite the Work of the Contractors or their Subcontractors.<br />

Coordinate your Work with adjacent work and cooperate with all other trades so as to facilitate the<br />

general progress of the <strong>Project</strong>. Afford all other trades every reasonable opportunity for the installation<br />

of their work and for the storage of their material. In no case exclude from the premises or work, any<br />

other Contractor, Subcontractor or their employees; or interfere with any other Contractor and<br />

Subcontractor in the execution or installation of its Work.<br />

Perform your Work in proper sequence in relation to that of other trades. Pay all costs caused by<br />

defective or ill-timed Work.<br />

<strong>Project</strong> Coordination<br />

01 31 13-1


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Arrange your Work and dispose of your materials so as not to interfere with the Work or storage of<br />

materials of other Contractors and Subcontractors and join your work to that of others in accordance<br />

with the intent of the Drawings and Specifications.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

<strong>Project</strong> Coordination<br />

01 31 13-2


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SECTION 01 31 19<br />

PROJECT MEETINGS<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Pre-construction Meeting<br />

Periodic Progress Meetings<br />

Special Meetings<br />

GENERAL PROCEDURES<br />

Construction Manager shall:<br />

1. Distribute written notice of each meeting to all required attendees and parties to the contracts in<br />

advance of meeting date.<br />

2. Prepare agenda for meetings.<br />

3. Make physical arrangements for meetings.<br />

4. Preside at meetings.<br />

5. Record the minutes of the meeting; include significant proceedings and decisions.<br />

6. Reproduce and distribute copies of minutes within five days after each meeting to:<br />

Meeting attendees.<br />

All parties to the contracts.<br />

Others affected by decisions made at the meetings.<br />

Representatives of Contractors, Subcontractors, and suppliers attending meetings shall be qualified<br />

and authorized to act on behalf of the entity each represents.<br />

Owner may attend meetings to ascertain that Work is expedited consistent with Contract Documents<br />

and construction schedules.<br />

RELATED REQUIREMENTS<br />

Section 01 33 00: Submittal Procedures<br />

PRE-CONSTRUCTION MEETING<br />

The Construction Manager shall schedule and administer a pre-construction meeting.<br />

Location: TBD<br />

Attendance required by:<br />

1. Owner<br />

2. A/E and his professional consultants.<br />

3. All Contractors and their Superintendents.<br />

4. Major Subcontractors. (eg. Excavator)<br />

5. Major suppliers.<br />

6. Others as appropriate.<br />

PROGRESS MEETINGS<br />

Construction Manager shall schedule progress meetings at least Bi-Weekly or more frequently as<br />

required.<br />

Location of the Meetings: <strong>Project</strong> field office of Construction Manager.<br />

<strong>Project</strong> Meetings<br />

01 31 19-1


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Attendance required by:<br />

1. Construction Manager.<br />

2. A/E and his professional consultants as needed.<br />

3. All Contractors and their Superintendents/Foreman<br />

4. Owner.<br />

5. Subcontractors as appropriate to the agenda<br />

6. Suppliers as appropriate to the agenda<br />

SPECIAL MEETINGS<br />

The Construction Manager shall schedule special meetings prior to the start of the following activities:<br />

1. Commencement of each Phase.<br />

2. Masonry work.<br />

3. Roofing.<br />

4. Interior finishing<br />

5. Prior to field installation of door hardware.<br />

6. MEP above ceiling coordination meetings with fire protection, plumbing, hvac, and electrical<br />

trades.<br />

7. Geothermal Pre-Drill Meeting. The meeting is to be scheduled after geothermal submittals are<br />

approved. Attendees shall include CM, A/E, Geothermal Contractor, HVAC Contractor,<br />

Earthwork Contractor, Local Municipal Engineer and WI DNR Representative.<br />

8. Other activities as requested by Owner or A/E or if specification sections indicate.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

<strong>Project</strong> Meetings<br />

01 31 19-2


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SECTION 01 31 26<br />

MECHANICAL AND ELECTRICAL COORDINATION<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Requirements of this Section are applicable to all Contractors and Subcontractors.<br />

Coordination procedures.<br />

Examination of Drawings.<br />

Installation and arrangement.<br />

Equipment Connections.<br />

RELATED REQUIREMENTS<br />

Conditions of the Contract<br />

Section 01 31 13: <strong>Project</strong> Coordination<br />

COORDINATION PROCEDURES<br />

Comply with provisions of Section 01 31 13 and as further specified herein.<br />

The Fire Protection, Plumbing, HVAC, Electrical, and Data/Communications Contractors, and any<br />

necessary Subcontracytors, shall cooperate with each other in the timely incorporation of their<br />

respective Work into the <strong>Project</strong> this will be done through a coordination meeting scheduled by the CM.<br />

Each Contractor and Subcontractor shall allow other Contractors and Subcontractors adequate time<br />

and area to fit their respective Work together. Be prepared to commence and continue Work in a<br />

timely manner so as to cause no unusual or unreasonable delay in the Work of any other Contractor<br />

and Subcontractor.<br />

Coordinate with each other in the location of hangers, supports, sleeves, inserts, and other devices<br />

necessary for the installation of the Work. Wherever possible, Contractors shall use common<br />

supports. If to be built-in to the Work of other Contractor and Subcontractor, furnish devices to that<br />

Contractor and Subcontractor in a timely manner for installation. Also furnish adequate information and<br />

supervision for the proper placement of all such devices. See Section 01 73 29 - Cutting and Patching.<br />

EXAMINATION OF DRAWINGS<br />

Examine all Drawings together with the Specifications applicable to all Contracts.<br />

The Drawings show the general arrangement, quantity, extent, and location of the Work of the <strong>Project</strong>.<br />

This arrangement and location may be modified to make portions of the Work fit together.<br />

After examination of the Contract Documents, bring to the attention of the Construction Manager and<br />

A/E any questions with regard to the intent of these Documents, in a timely manner, prior to<br />

commencing with the Work.<br />

Also notify the Construction Manager and A/E of any unforeseen conditions found in the field, including<br />

conflict in the arrangement and location of piping, conduits, ductwork, etc.<br />

Sprinkler Head Locations:<br />

Sprinkler heads are not necessarily indicated on the Drawings although some heads may be indicated<br />

on reflected ceiling plans. Locate heads in symmetrical patterns. Coordinate with other trades that<br />

require ceiling mounted or ceiling penetrated products. Center heads in acoustical ceiling panels and<br />

Mechanical and Electrical Coordination<br />

01 31 26-1


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tiles. When heads are located in ceilings other than acoustical panels or tiles the heads shall be<br />

located in a straight line.<br />

INSTALLATION AND ARRANGEMENT<br />

General:<br />

Install all Work to permit removal (without damage to other parts) of coils, heat exchanger bundles,<br />

boiler tubes, fan shafts and wheels, filters, belt guards, sheaves and drives, and all other parts requiring<br />

periodic replacement or maintenance.<br />

Arrange electrical raceways, pipes, ducts, and equipment to permit ready access to valves, cocks,<br />

traps, starters, motors, control components and to clear the openings of swinging and overhead doors,<br />

and access panels.<br />

Coordinate opening locations with Construction Manager.<br />

Adjustments in Locations:<br />

Adjust locations of pipes, ducts, electrical raceways, switches, panels, equipment, fixtures, etc., as may<br />

be required to accommodate work interferences.<br />

Prior to fabrication, determine routes and locations of electrical raceways, pipes, and ducts.<br />

Right-of-Way: Lines which pitch shall have right-of-way over those which do not pitch. For example:<br />

Condensate and plumbing drains shall normally have right-of-way. Lines whose elevations cannot be<br />

changed shall have right-of-way over lines whose elevations can be changed.<br />

Make offset transition and changes in direction in electrical raceways, pipes, and ducts as required to<br />

maintain headroom and pitch of sloping lines.<br />

Provide all traps, air vents, sanitary vents, etc., as required to affect these offsets, transitions and<br />

changes in direction.<br />

Access Panels: Where required for access to your Work in otherwise inaccessible space, each<br />

Contractor and Subcontractor shall furnish access panel, sized for purpose intended, suitable for<br />

location installed, to Contractor designated by the CM for installation by the trade in whose work panel<br />

is required. Verify size, type, and location with A/E prior to furnishing. Provide as specified in Divisions<br />

21, 22, 23, 26, 27 and 28.<br />

Ductwork: Change the cross-sectional dimensions of ductwork when required to meet job conditions,<br />

but maintain at least the same velocity and pressure drop for the new cross-sectional area. Secure the<br />

approval of Construction Manager and A/E prior to fabrication of ductwork requiring such changes.<br />

EQUIPMENT CONNECTIONS<br />

General: Equipment arrangements and connections shown on the Drawings are based upon the<br />

particular manufacturer as noted on the Drawings or in the Specifications. In some cases if so<br />

specified, other equivalent equipment may be furnished at the Contractor's option.<br />

Where such equipment requiring different arrangement or connections from those shown is used,<br />

install the equipment to operate and function with the intent of the system design. When requested by<br />

the Construction Manager or A/E, submit drawings showing the proposed revised installation.<br />

If the proposed installation is approved, make all incidental changes in piping, ductwork, supports,<br />

insulation, wiring heaters, panelboards, etc. Provide any additional motors, controllers, valves, fittings,<br />

and other additional equipment required for the proper operation of the system resulting from selection<br />

of equipment.<br />

Mechanical and Electrical Coordination<br />

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<strong>No</strong>tify all other Contractors and Subcontractors who may be affected in a timely manner, and provide<br />

for any additional costs which may be caused by different arrangement or connection.<br />

SELECTED SPECIFIC DUTIES<br />

<strong>No</strong>te: These duties are indicated here as an aid to the Construction Manager in soliciting Sub-bids and<br />

are not mandatory.<br />

Plumbing Contractor (PC):<br />

Make final connections to the Work of fire/water, storm, and sanitary utility contractors.<br />

HVAC Contractor (HC):<br />

Make gas connections to equipment furnished by other Contractors and Subcontractors.<br />

Provide all external control wiring for your equipment unless provided otherwise in the Contract<br />

Documents. Coordinate opening locations with Construction Manager.<br />

Electrical Contractor (EC):<br />

Provide all wiring to motor operated equipment and motor control centers furnished by other<br />

Contractors and Subcontractors, and make final connections unless provided otherwise in the<br />

Contract Documents.<br />

Provide motor starters and disconnects unless integral with equipment. Size motor starters to<br />

equipment provided. Also, provide required accessories.<br />

Provide final line voltage (110V and greater) to motors; provide heaters, check amperage draw,<br />

and check motor rotation.<br />

All Contractors and Subcontractors Except EC:<br />

Provide wiring diagrams of all motorized equipment and deliver to EC. Prepare diagrams for the<br />

specific equipment installation.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Mechanical and Electrical Coordination<br />

01 31 26-3


ID Task Name Duration Start Finish<br />

1 SITEWORK 337 days Mon 4/23/12 Tue 8/6/13<br />

8<br />

9 BULINDING GROUP 2 178 days Mon 6/18/12 Wed 2/20/13<br />

10 Small Core (2A) 162 days Mon 6/18/12 Tue 1/29/13<br />

39<br />

40 Neighborhood 2B (16 Unit) 163 days Mon 6/25/12 Wed 2/6/13<br />

66<br />

67 Neighborhood 2C (14 Unit) 159 days Mon 7/2/12 Thu 2/7/13<br />

93<br />

94 Neighborhood 2D (16 Unit) 163 days Mon 7/9/12 Wed 2/20/13<br />

120<br />

121 BULINDING GROUP 1 257 days Mon 5/14/12 Tue 5/7/13<br />

122 Large Core (1A) 257 days Mon 5/14/12 Tue 5/7/13<br />

153<br />

154 Neighborhood 1B (16 Unit W/Ceiling T 172 days Mon 5/28/12 Tue 1/22/13<br />

181<br />

182 Neighborhood 1C (13 Unit) 168 days Mon 6/4/12 Wed 1/23/13<br />

208<br />

209 Neighborhood 1D (16 Unit) 176 days Mon 6/11/12 Mon 2/11/13<br />

235<br />

236 BULINDING GROUP 3 191 days Mon 7/16/12 Mon 4/8/13<br />

237 Small Core (3A) 162 days Mon 7/16/12 Tue 2/26/13<br />

266<br />

267 Neighborhood 3B (16 Unit) 163 days Mon 7/23/12 Wed 3/6/13<br />

293<br />

294 Neighborhood 3C (14 Unit) 164 days Mon 7/30/12 Thu 3/14/13<br />

320<br />

321 Neighborhood 3D (16 Unit) 176 days Mon 8/6/12 Mon 4/8/13<br />

347<br />

348 Punch, Test and Training 40 days Wed 5/8/13 Tue 7/2/13<br />

350<br />

351 Owner Starts Moving In 20 days Wed 7/10/13 Tue 8/6/13<br />

2013 201<br />

ter 2nd Quarter 3rd Quarter 4th Quarter 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter 1st<br />

Mar Apr May Jun Jul Aug Sep Oct <strong>No</strong>v Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct <strong>No</strong>v Dec Jan<br />

BULINDING GROUP 2<br />

Small Core (2A)<br />

Neighborhood 2B (16 Unit)<br />

Neighborhood 2C (14 Unit)<br />

Neighborhood 2D (16 Unit)<br />

SITEWORK<br />

BULINDING GROUP 1<br />

Large Core (1A)<br />

Neighborhood 1B (16 Unit W/Ceiling Tracks)<br />

Neighborhood 1C (13 Unit)<br />

Neighborhood 1D (16 Unit)<br />

BULINDING GROUP 3<br />

Small Core (3A)<br />

Neighborhood 3B (16 Unit)<br />

Neighborhood 3C (14 Unit)<br />

Neighborhood 3D (16 Unit)<br />

Punch, Test and Training<br />

Owner Starts Moving In<br />

<strong>Project</strong>: 3-14-1-2012<br />

Date: Wed 3/14/12<br />

Task<br />

Split<br />

Progress<br />

Milestone<br />

Summary<br />

<strong>Project</strong> Summary<br />

External Tasks<br />

External Milestone<br />

Deadline<br />

Page 1


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SECTION 01 33 00<br />

SUBMITTAL PROCEDURES<br />

PART 1 - GENERAL<br />

CONSTRUCTION SCHEDULE<br />

Preparation: The Construction Manager shall prepare the construction schedule. Contractors shall<br />

adhere to the deadlines within the construction schedule.<br />

The CONSTRUCTION SCHEDULE shall be reviewed and up-dated monthly (or more frequently if<br />

requested by Owner) by the Construction Manager.<br />

SUBMITTALS SCHEDULE (for Shop Drawings, Product Data, Samples, and similar submittals):<br />

All Contractors shall prepare and submit a schedule to the CM of all contract required submittals within<br />

ten days of receiving contract or letter of intent. Arrange submittals by priority of need, allowing<br />

reasonable time for A/E review based upon complexity of submittal and potential additional time for<br />

resubmittals. Time for review shall commence on A/E’s receipt of submittal. Schedule is subject to<br />

approval of the CM.<br />

Indicate: Early and late start dates, float time if any, required onsite delivery dates to Maintain<br />

Construction Schedule as provide with the contract documents. Dates final approved submittals will be<br />

required from the A/E, including additional time for re-submittals.<br />

GENERAL<br />

Perform the Work in general accordance with the most recent schedules submitted to Owner and<br />

Architect.<br />

CONTRACTOR LIST<br />

All contractors are to submit to the CM a list of their Subcontractors, Suppliers and vendors within ten<br />

days of receiving their contract or letter of Intent.<br />

The Construction Manager shall submit list of all Contractors, Subcontractors, Sub-subcontractors and<br />

vendors to A/E and Owner within 21 days after contract award.<br />

BUILDING PERMIT<br />

See Section 01 41 00.<br />

SUBSTITUTIONS<br />

See Section 01 60 00.<br />

SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES<br />

General:<br />

Shop Drawings are drawings, diagrams, schedules and other data specially prepared for the Work by<br />

Contractors, Subcontractors, Sub-subcontractors, manufacturers, suppliers or distributors to illustrate<br />

some portion of the Work.<br />

Submittal Procedures<br />

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Product Data are illustrations, standard schedules, performance charts, instructions, brochures,<br />

diagrams, and other information furnished by Contractors to illustrate materials or equipment for some<br />

portion of the Work.<br />

Samples are physical examples, which illustrate materials, equipment, or workmanship, and establish<br />

standards by which the Work will be judged.<br />

Shop Drawings, Product Data, Samples and similar submittals are not Contract Documents. The<br />

purpose of their submittal is to demonstrate for those portions of the Work for which submittals are<br />

required by the Contract Documents the way by which the Contractor proposes to conform to the<br />

information given and the design concept expressed in the Contract Documents. Review by the A/E is<br />

subject to the limitations of this Section. Informational submittals upon which the A/E is not expected to<br />

take responsive action may be so identified in the Contract Documents. Submittals that are not<br />

required by the Contract Documents may be returned without action.<br />

Contractors shall review for compliance with the Contract Documents, approve, and submit to the<br />

Construction Manager Shop Drawings, Product Data, Samples, and similar submittals required by the<br />

Contract Documents with reasonable promptness and in such sequence as to cause no delay in the<br />

Work or in the activities of the Owner or of separate contractors. Submittals that are not marked as<br />

reviewed for compliance with the Contract Documents and approved by Contractor will be returned by<br />

CM or A/E without action.<br />

By approving and submitting Shop Drawings, Product Data, Samples, and similar submittals, the<br />

Contractor represents that he has determined and verified materials, field measurements, and field<br />

construction criteria related thereto, or will do so, and has checked and coordinated the information<br />

contained within such submittals with the requirements of the Work, the <strong>Project</strong>, and the Contract<br />

Documents.<br />

Contractor shall perform no portion of the Work for which the Contract Documents require submittal<br />

and review of Shop Drawings, Product Data, Samples or similar submittals until the respective<br />

submittal has been reviewed by the CM and A/E.<br />

The Work shall be in accordance with approved submittals except that Contractor shall not be relieved<br />

of responsibility for deviations from requirements of the Contract Documents by the CM's and A/E's<br />

approval of Shop Drawings, Product Data, Samples, or similar submittals unless Contractor has<br />

specifically informed the CM and A/E in writing of such deviation at the time of submittal and (1) CM<br />

and A/E has given written approval to the specific deviation as a Minor Change in the Work, or (2) a<br />

Change Order or Construction Change Directive has been issued authorizing the deviation. Contractor<br />

shall not be relieved of responsibility for errors or omissions in Shop Drawings, Product Data, Samples,<br />

or similar submittals by the CM's and A/E's approval thereof.<br />

Contractor shall direct specific attention, in writing or on resubmitted Shop Drawings, Product Data,<br />

Samples, or similar submittals, to revisions other than those requested by the CM and A/E on previous<br />

submittals. In the absence of such written notice the CM's and A/E's approval of a resubmission shall<br />

not apply to such revisions.<br />

Contractor shall not be required to provide professional services which constitute the practice of<br />

architecture or engineering unless such services are specifically required by the Contract Documents<br />

for a portion of the Work or unless Contractor needs to provide such services in order to carry out<br />

Contractor's responsibilities for construction means, methods, techniques, sequences and procedures.<br />

Contractor shall not be required to provide professional services in violation of applicable law. If<br />

professional design services or certifications by a design professional related to systems, materials or<br />

equipment are specifically required of the Contractor by the Contract Documents, the Owner and A/E<br />

will specify all performance and design criteria that such services must satisfy. Contractor shall cause<br />

such services or certifications to be provided by a properly licensed design professional, whose<br />

signature and seal shall appear on all drawings, calculations, specifications, certifications, Shop<br />

Drawings and other submittals prepared by such design professional.<br />

Submittal Procedures<br />

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Shop Drawings and other submittals related to the Work designed or certified by such professionals, if<br />

prepared by others, shall bear such professional's written approval when submitted to CM. The CM,<br />

Owner and A/E shall be entitled to rely upon the adequacy, accuracy, and completeness of the<br />

services, certifications or approvals performed by such design professionals, provided the CM, Owner<br />

and A/E have specified to the Contractor all performance and design criteria that such services must<br />

satisfy. In accordance with the above, CM and A/E will review, approve or take other appropriate action<br />

on such submittals only for the limited purpose of checking for conformance with information given and<br />

the design concept expressed in the Contract Documents. Contractor shall not be responsible for the<br />

adequacy of the performance or design criteria required by the Contact Documents.<br />

The CM shall review all Shop Drawings, Product Data, Samples and other submittals from the<br />

Contractors. The CM shall coordinate submittals with information contained in related documents and<br />

transmit to the A/E those which have been approved by the CM. The CM's actions will be taken with<br />

such reasonable promptness as to cause no unreasonable delay in the Work or in the activities of the<br />

Owner or Contractors.<br />

A/E will review and approve or take other appropriate action upon Contractor's submittals such as Shop<br />

Drawings, Product Data and Samples, but only for the limited purpose of checking for conformance with<br />

information given and the design concept expressed in the Contract Documents. The A/E's action will<br />

be taken with such reasonable promptness as to cause no unreasonable delay in the Work or in the<br />

activities of the Owner, Contractor or separate contractors, while allowing sufficient time in the A/E's<br />

professional judgment to permit adequate review by A/E or its consultants as applicable. Review of<br />

such submittals is not conducted for the purpose of determining the accuracy and completeness of<br />

other details such as dimensions and quantities, or for substantiating instructions for installation or<br />

performance of equipment or systems, all of which remain the responsibility of Contractor as required<br />

by the Contract Documents. The A/E's review of the Contractor's submittals shall not relieve Contractor<br />

of the obligations under Paragraphs 3.3, and 3.5 of the General Conditions of the Contract for<br />

Construction (AIA Doc A201-1997), and this Section 01 33 00 of the Specifications. The A/E's review<br />

shall not constitute approval of safety precautions or, of any construction means, methods, techniques,<br />

sequences or procedures. The A/E's approval of a specific item shall not indicate approval of an<br />

assembly of which the item is a component.<br />

NOTE: A/E will review a single submittal and one resubmittal. Should additional resubmittals be<br />

required due to Contractor's failure to prepare a resubmittal in accordance with previously reviewed<br />

submittals or should Contractor fail to perform the obligations of Subparagraphs 3.2.1 and 3.2.2 of the<br />

General Conditions of the Contract for Construction (AIA Doc A201-1997) in the preparation of a<br />

correct resubmittal, Contractor shall pay such costs and damages to Owner as would have been<br />

avoided if Contractor had performed such obligations.<br />

Submittal Requirements:<br />

Submit all Shop Drawings, Product Data, Samples, and similar submittals to CM.<br />

Submit electronically and six hard copies of all Shop Drawings, Product Data, and similar submittals.<br />

After positive review, two copies will be retained by the A/E and four copies will be returned to the<br />

Construction Manager for his printing and distribution.<br />

When samples are required, submit at least 5 samples of finishes and materials unless otherwise noted<br />

in respective product specification. After positive review, two samples will be retained by the A/E and<br />

the remaining sample(s) will be returned to the Construction Manager. One sample will be retained by<br />

the CM and two samples will be returned to the Contractor.<br />

Submittals shall include: Date and subsequent revision dates; names of Contractor, Subcontractor,<br />

Supplier, CM, A/E and manufacturer; project title and number; identification of product or material;<br />

relations to adjacent structure or materials; field dimensions, clearly indicated as such; identification of<br />

deviations from Contract Documents; and the Contractor's stamp, initialed or signed, certifying to<br />

approval of the prepared submittal, verification of field conditions and measurements, and compliance<br />

with Contract Documents.<br />

Submittal Procedures<br />

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Contractor shall not submit any shop drawing that is simply a tracing or other copy of any of the<br />

Contract Documents. Each Shop Drawing must be prepared by the Contractor, or a subcontractor or<br />

supplier of the Contractor. A/E may reject any Shop Drawing that is not in conformance with this<br />

provision, and no extension of the Contract Time shall be considered on account of such rejection.<br />

Corrections or changes indicated on Shop Drawings shall not be considered as extra work order. <strong>No</strong><br />

Shop Drawings shall be used in the Work of the <strong>Project</strong> unless it bears stamp of the A/E's "Positive"<br />

review.<br />

Do not revise previously approved submittals. Prominently indicate on all submittals any changes that<br />

have been made other than those requested by the A/E or its consulting Engineer. Also so indicate on<br />

the USR form.<br />

MATERIAL SAFETY DATA SHEETS<br />

Where required by Owner or governmental and/or regulatory agencies submit Material Safety Data<br />

Sheets (MSDS) with Product Data. Utilize OSHA Form OSHA-20 for any item or items provided during<br />

the performance of the Work which may have toxic, hazardous, or infectious substances as defined by<br />

the Federal Occupational, Safety and Health Standards entitled "Subpart Z -Toxic and Hazardous<br />

Substances, Section 1910.1000-." Submit two copies with each Product Data copy.<br />

PROGRESS REVISIONS TO CONSTRUCTION AND SUBMITTALS SCHEDULE<br />

Indicate progress of each activity to date of submission.<br />

Show changes occurring since previous submission of Schedule:<br />

Major changes in scope.<br />

Activities modified since previous submission.<br />

Revised projections of progress and completion.<br />

Other identifiable changes.<br />

Provide a narrative report as needed to define:<br />

Problem areas, anticipated delays, and the impact on the Schedule.<br />

Corrective action recommended, and its effect.<br />

The effect of changes on schedules of other Major Subcontractors.<br />

Be prepared to present changes and report at <strong>Project</strong> Meetings. See Section 01 31 19.<br />

Prepare copies and distribute to all Contractors, Subcontractors, Owner, and A/E.<br />

Instruct recipients to report promptly in writing, any problems anticipated by the projections shown in the<br />

Schedules.<br />

SCHEDULE OF VALUES<br />

Before the first Application for Payment, the Contractor shall submit to the CM a schedule of values of<br />

the various portions of the Work, including quantities if required by the CM aggregating the total<br />

Contract Sum, divided so as to facilitate payments to Subcontractors.<br />

Prepare a schedule of values in such form and supported by such substantiating data as the CM and<br />

Owner may require. Each item in the schedule of values shall include its proper share of overhead and<br />

profit. This schedule, when approved by the CM, shall be used only as a basis for the Contractor's<br />

Applications for Payment.<br />

PART 2 - PRODUCTS<br />

Submittal Procedures<br />

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PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Submittal Procedures<br />

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SECTION 01 41 00<br />

REGULATORY REQUIREMENTS<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Unless otherwise specifically directed by Construction Manager, each Contractor, Subcontractor and<br />

Sub-subcontractor shall comply with provisions of this Section as required for proper execution and<br />

completion of their Work or portions thereof.<br />

PROCEDURES<br />

Comply with and give notices required by laws, regulations and lawful orders of public authorities having<br />

jurisdiction applicable to performance of the Work. Also comply with and give notices required by<br />

Owner's and Contractors' insurance companies, local utilities and labor regulations relating to the<br />

performance of the Work, the protection of adjacent property, and the maintenance of passage ways,<br />

guard fences or other protective facilities.<br />

Procure all certificates of inspection, use, and occupancy, and all permits and licenses, pay all charges<br />

and fees and give all notices necessary and incidental to the due and lawful prosecution of the Work.<br />

Certificates of inspection, use and occupancy shall be delivered to the Owner upon completion of the<br />

Work in sufficient time for occupation of the <strong>Project</strong> in accordance with the approved schedule for the<br />

Work. The costs of such procurement, payment and delivery shall be included within the Base Bid.<br />

Exercise precaution at all times for the protection of persons (including employees) and property.<br />

Observe the safety provisions of applicable laws, building and construction codes. Refer to the Manual<br />

of Accident Prevention in Construction, published by the Associated General Contractors of America.<br />

It is not Contractor's responsibility to ascertain that the Contract Documents are in accordance with<br />

applicable laws, statutes, ordinances, building codes, and rules and regulations. However, if Contractor<br />

observes that portions of the Contract Documents are at variance therewith, Contractor shall promptly<br />

notify CM, A/E and Owner in writing, and necessary changes shall be accomplished by appropriate<br />

Modification.<br />

If Contractor performs Work knowing it to be contrary to laws, statutes, ordinances, building codes, and<br />

rules and regulations without such notice to A/E and Owner, Contractor shall assume full responsibility<br />

for such Work and shall bear the costs attributable to correction.<br />

Refer to various Sections of the Work for referenced codes, standards, tests, etc., applicable to the<br />

Work.<br />

TAXES<br />

Pay sales, consumer, use and similar taxes required by law, including but not limited to unemployment,<br />

FICA; state, Federal, and local municipality sales; excise and manufacturer's taxes for the Work<br />

provided by Contractor which are legally enacted when bids are received or negotiations concluded,<br />

whether or not yet effective or merely scheduled to go into effect.<br />

If the tax laws are subsequently amended by legislation during the life of the Contract, necessary<br />

changes shall be accomplished by appropriate Modification.<br />

PERMITS<br />

Permits, Fees, Licenses, and Inspections: Unless otherwise provided in the Contract Documents,<br />

Contractor designated by the CM shall secure and pay for the building permit and other permits and<br />

governmental and utility fees, licenses, inspections, and approvals necessary for proper execution and<br />

Regulatory Requirements<br />

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completion of the Work which are customarily secured after execution of the Contract and which are<br />

legally required when bids are received or negotiations concluded.<br />

Owner will obtain plan approvals and pay all fees required by the Wisconsin Department of Commerce<br />

- Safety & Buildings.<br />

EC shall obtain all permits and pay all fees required by local utilities for permanent electric service.<br />

HC shall obtain all permits and pay all fees required by local utilities for permanent gas service.<br />

Each Contractor and Subcontractor shall furnish Construction Manager with copies of all required<br />

permits and certificates of inspection applicable to its work.<br />

Construction Manager shall furnish A/E with copy of all required permits and certificates.<br />

The New <strong>Dunn</strong> <strong>County</strong> Health Care Center will be near the <strong>County</strong> Airport RW 09 approach.<br />

Contractors will be responsible to coordinate with the <strong>County</strong>, Airport and Bureau of Aeronautics<br />

regarding crane operation on this jobsite. Contractors are required to coordinate with Mr. Gary Dikkers<br />

(gary.dikkers@dot.state.wi.us) at the Bureau of Aeronautics and completing FAA From 7480 and obtain<br />

the necessary approvals or permits prior to scheduled work with use of cranes.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Regulatory Requirements<br />

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SECTION 01 45 29<br />

TESTING LABORATORY SERVICES<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

The Construction Manager will employ and pay for the services of an independent testing laboratory to<br />

perform specified services and testing.<br />

Testing Laboratory inspection, sampling and testing is required for, but not limited to, the following:<br />

Section 03 30 00: Cast-in-Place Concrete<br />

Section 05 12 00: Structural Steel Framing<br />

Section 05 40 00: Cold-Formed Steel Framing<br />

Section 31 20 00: Earth Moving<br />

Section 31 23 16: Excavation<br />

Section 31 23 16.13: Trenching<br />

Section 31 23 23: Fill<br />

Section 32 13 14: Concrete Paving<br />

RELATED REQUIREMENTS<br />

Conditions of the Contract: Inspections and testing required by laws, ordinances, rules, regulations,<br />

orders or approvals of public authorities.<br />

Related Requirements Specified in Other Sections:<br />

Division 22 and 23: Testing of Mechanical Systems<br />

Division 26: Testing of Electrical Systems<br />

QUALIFICATION OF LABORATORY<br />

Meet "Recommended Requirements of Independent Laboratory Qualification" published by American<br />

Council of Independent Laboratories.<br />

Meet basic requirements of ASTM E 329, "Standards of Recommended Practice for Inspection and<br />

Testing Agencies for Concrete and Steel as Used in Construction."<br />

Authorized to operate in State in which the <strong>Project</strong> is located.<br />

LABORATORY DUTIES<br />

Cooperate with A/E and Construction Manager; provide qualified personnel after due notice.<br />

Perform specified inspections, sampling and testing of materials and methods of construction:<br />

Comply with specified standards.<br />

Ascertain compliance of materials with requirements of Contract Documents.<br />

Promptly notify the A/E and Construction Manager of observed irregularities or deficiencies of work or<br />

products.<br />

Promptly submit written report of each test and inspection; one copy each to A/E, Consulting Engineer,<br />

Owner, and Construction Manager. Each report shall include:<br />

Date issued.<br />

<strong>Project</strong> Title and number.<br />

Testing laboratory name, address and telephone number.<br />

Name and signature of laboratory inspector.<br />

Testing Laboratory Services<br />

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Date and time of sampling or inspection.<br />

Record of temperature and weather conditions.<br />

Date of test.<br />

Identification of product and specification section.<br />

Location of sample or test in the <strong>Project</strong>.<br />

Type of inspection or test.<br />

Results of tests and compliance with Contract Documents.<br />

Interpretation of test results, when requested by CM, A/E or Consulting Engineer.<br />

Perform additional tests as required by CM, A/E or the Owner.<br />

LIMITATIONS OF AUTHORITY OF TESTING LABORATORY<br />

Laboratory is not authorized to:<br />

Release, revoke, alter, or enlarge on requirements of Contract Documents.<br />

Approve or accept any portions of the Work other than those portions of the Work scheduled for<br />

testing.<br />

Perform any duties of the Contractor.<br />

CONTRACTOR'S RESPONSIBILITIES<br />

Cooperate with laboratory personnel, provide access to Work and to manufacturer's operations.<br />

Secure and deliver to the laboratory, adequate quantities of representative samples of materials<br />

proposed to be used and which require testing. Submit concrete mix designs to CM and A/E for<br />

approval prior to pouring concrete.<br />

Provide to the laboratory the preliminary design mix proposed to be used for concrete, and other<br />

material mixes that require control by the testing laboratory.<br />

Furnish copies of Product test reports as required.<br />

Furnish incidental labor and facilities:<br />

To provide access to Work to be tested.<br />

To obtain and handle samples at the <strong>Project</strong> site or at the source of the product to be tested.<br />

To facilitate inspections and tests.<br />

For storage and curing of test samples.<br />

<strong>No</strong>tify laboratory sufficiently in advance of operations to allow for laboratory assignment of personnel<br />

and scheduling of tests.<br />

When tests or inspections cannot be performed after such notice, reimburse Owner for laboratory<br />

personnel and travel expenses incurred due to Contractor's negligence.<br />

Make arrangements with laboratory and pay for additional samples and tests required for Contractor's<br />

convenience.<br />

Employ and pay for the services of a separate, equally qualified independent testing laboratory to<br />

perform additional inspections, sampling and testing required when initial tests indicate work does not<br />

comply with Contract Documents.<br />

Temporarily halt the progress of the Work upon notification by the Owner or his designated<br />

representative that tested materials do not comply with Contract Documents.<br />

Remove and replace at no cost to the Owner, all defective materials discovered upon testing not to<br />

comply with Contract Documents.<br />

Testing Laboratory Services<br />

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SPECIFIC TEST, INSPECTIONS, AND METHODS REQUIRED<br />

Section 03 30 00: Cast-In-Place Concrete<br />

Secure samples of aggregates Contractor proposes to use and test for compliance with<br />

Specifications.<br />

Certify compliance with Specifications of cement proposed for use by the Contractor.<br />

Review and approve the Contractor's proposed concrete mix proportions for the required<br />

concrete strengths using materials Contractor proposes to use on the project. Incorporate<br />

specified admixtures and not less than amounts of cement specified.<br />

Perform appropriate laboratory tests, including compression tests of cylinders and slump test to<br />

substantiate mix designs.<br />

Inspect and test materials during concrete work to substantiate compliance with Specifications<br />

and mix requirements.<br />

Testing:<br />

Sample and test concrete in accordance with ASTM C 31, ASTM C 143, ASTM C 172, and ASTM C<br />

231.<br />

Perform slump tests in accord with ASTM C 143 from same concrete batch used for test cylinders and<br />

record results and comments on compression test reports.<br />

Perform compression tests in accordance with ASTM C 39.<br />

When air-entrained concrete is used, a minimum of one (1) air content test shall be performed in<br />

accordance with ASTM C 231 for each set of test cylinders taken.<br />

Identify all test cylinders with symbols to indicate location on the job where concrete test was made.<br />

Record on project record drawings.<br />

Strength tests shall be made for: each day's pour; each class of concrete; each change of supplies or<br />

sources; and for each 100 cubic yards of concrete or fraction thereof.<br />

One slump test shall be made for each set of test cylinders taken following the procedure in ASTM C<br />

143.<br />

Test Cylinders:<br />

All Concrete:<br />

Each test shall consist of a minimum of four cylinders.<br />

Make test cylinders in conformity with ASTM C 31.<br />

After 24 hours three cylinders to be carefully transported to the testing laboratory for moisture curing<br />

and one cylinder to be field cured.<br />

One laboratory cured and one field cured cylinder to be tested at 7 days and one laboratory cured<br />

cylinder to be tested at 28 days. Reserve one cylinder for further testing.<br />

The average of all strength tests representing each class of concrete, as well as the average of any<br />

three consecutive strength tests for each class of concrete, shall be equal to or greater than the<br />

specified strength.<br />

If the CM or A/E has reason to believe that cylinder strength tests are not representative of the strength<br />

of concrete in place, CM or A/E shall require drilled cores to be cut and tested at the Contractor’s<br />

Testing Laboratory Services<br />

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expense. Coring and testing shall be in accordance with ASTM C 42 Standard Method of Obtaining<br />

and Testing Drilled Cores and Sawed Beams of Concrete.<br />

Section 05 12 00: Structural Steel Framing<br />

Welding:<br />

Provide inspection of shop and field welding in accordance with Section 6 of AWS D1.1.<br />

Visually inspect all welds, perform appropriate non-destructive tests on apparent defective welds.<br />

Verify conformance with Specifications.<br />

<strong>No</strong>n-destructive testing shall be performed on 20 percent of the total length of all full penetration welds.<br />

If a sufficient number of welds are deficient, additional testing may be performed at the discretion of the<br />

testing lab, at no cost to Owner.<br />

Bolting:<br />

Visually inspect all connections for proper number, size and type of bolt.<br />

Test all bolted connections for compliance with “snug tight” requirements of AISC.<br />

Where slip critical (SC) type bolts or fully tensioned bolts are required, test 10 percent of bolts or<br />

minimum of one per connection for proper torque. If tightness in not adequate, Contractor shall<br />

retighten all bolts on connection.<br />

Section 05 54 00: Cold Formed Steel Framing<br />

As directed by CM or A/E, Owner’s testing agency may inspect the maintenance of a quality control<br />

program including spot checking weldments and welding procedures in accordance with AWS<br />

standards.<br />

Section 31 20 00: Soil Compaction Control<br />

Section 31 23 16: Excavation<br />

Section 31 23 16.13 Trenching<br />

Section 31 23 23: Fill<br />

Soils Engineer to be on site during excavation operation.<br />

Visually inspect, test, and certify that exposed undisturbed underlying soil is suitable for required footing<br />

bearing capacity and placement of fills.<br />

Maximum and minimum density of fill soil for compaction percentage of relative density and<br />

moisture density shall be determined in accordance with ASTM Designation D 1557.<br />

Number of tests as follows:<br />

Subgrade, Undisturbed and Demolition Surfaces: Visual inspection and probe; test if required.<br />

Interior Fills: One test per 2,500 sq. ft. for each two foot or less lift.<br />

Exterior Fills: One test per 2,500 sq. ft. for each two foot or less lift.<br />

Utility Trenches: One test per 50 lineal feet for each two foot or less lift.<br />

Section 32 13 13: Concrete Paving<br />

Test concrete paving in the manner specified above for all concrete (Section 03 30 00).<br />

Testing Laboratory Services<br />

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PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Testing Laboratory Services<br />

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SECTION 01 50 00<br />

TEMPORARY FACILITIES AND CONTROLS<br />

PART 1 - GENERAL<br />

GENERAL<br />

Work and requirements of this Section are the responsibility of all Contractors as required for their<br />

work, unless specifically assigned to a Contractor designated by the CM or indicated otherwise in the<br />

Contract Documents.<br />

REQUIREMENTS INCLUDED<br />

General protective controls.<br />

Cold weather protection.<br />

Temporary communications systems.<br />

Temporary first aid facilities.<br />

Temporary fire protection.<br />

Fire apparatus access.<br />

Construction aids.<br />

Temporary enclosures.<br />

Protection against exposures.<br />

Removal of aids and enclosures.<br />

Barriers.<br />

Guardrails and Barricades.<br />

Security.<br />

Site access and control.<br />

Advertising.<br />

Field offices.<br />

Construction sanitary facilities.<br />

Environmental controls.<br />

Debris control.<br />

Pollution control.<br />

Temporary utility costs.<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 51 13: Temporary Electricity and Lighting<br />

Section 01 51 23: Temporary Heating, Cooling, and Ventilating<br />

Section 01 51 36: Temporary Water and Sanitary Facilities<br />

Section 01 74 00: Cleaning and Waste Management<br />

Section 01 78 39: <strong>Project</strong> Record Documents<br />

DEFINITIONS<br />

Permanent Enclosure: Permanent or temporary roofing is complete, insulated, and weathertight;<br />

exterior walls are insulated and weathertight; and all openings are closed with permanent construction<br />

or substantial temporary closures.<br />

GENERAL PROTECTIVE CONTROLS<br />

<strong>No</strong>tify adjacent owners of corporate or private property if their property interferes with your Work so that<br />

arrangements for proper protection can be made.<br />

Use all means necessary to protect the following:<br />

Existing site improvements indicated to remain.<br />

Temporary Facilities and Controls<br />

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Equipment, materials, apparatus, fixtures, etc., incorporated in the Work or stored on the site,<br />

free from injury or damage.<br />

Temporary or permanent openings in the structure.<br />

Existing trees indicated to remain.<br />

Keep <strong>Project</strong> site accessible at all times. Remove snow, ice, and water as necessary for safety and<br />

execution of the Work.<br />

COLD WEATHER PROTECTION<br />

Progress of the Work shall not be unreasonably delayed due to cold weather. Heating and covering<br />

protection required to protect building and materials from damage due to freezing and precipitation<br />

during construction period prior to permanent enclosure of building, shall be classified as "cold weather<br />

protection".<br />

Construction Manager or Contractor designated by the CM shall provide and pay for fuel.<br />

Electrical power shall not be used as a source of heat for heating units.<br />

Portable Heating Units: The use of stoves, salamanders, tar pots, etc., is prohibited. Temporary<br />

heating devices shall be substantially constructed, in good operating conditions, not readily overturned,<br />

and restricted to the use of oil or gas as source to produce heat. Provide means of venting units as<br />

required.<br />

Provide proper maintenance and supervision of portable heaters when being used to provide temporary<br />

heat. At the end of each working day the heater units and associated hoses and controls shall be<br />

checked by supervisory personnel to assure proper operating condition. Do not permit heaters to be<br />

left operating unattended.<br />

TEMPORARY COMMUNICATIONS SYSTEMS<br />

Construction Manager or Contractor designated by the CM shall provide the following:<br />

At least one fixed telephone line.<br />

A telephone answering device.<br />

A facsimile machine with separate telephone line.<br />

Pay all costs for installation, usage, and removal.<br />

Use of communication systems is limited to CM, Contractors, Owner, and A/E; and any other parties at<br />

the discretion of Construction Manager. Emergency use is exempted from any limitation.<br />

Contractors and Subcontractors may provide their own communication systems as required to expedite<br />

their work.<br />

TEMPORARY FIRST AID FACILITIES<br />

Construction Manager or Contractor designated by the CM shall provide and maintain first-aid<br />

equipment for construction personnel, readily available for emergency use. Post in a conspicuous<br />

place the telephone numbers and addresses of local police and fire departments and nearest hospital.<br />

TEMPORARY FIRE PROTECTION<br />

Provide and maintain in working order during the entire construction period, suitable fire extinguishers<br />

and such other fire protective equipment and devices in sufficient quantity for the <strong>Project</strong> size,<br />

necessary for any class or type of fire. Provide non-freeze type such as A-B-C rated dry chemical<br />

extinguishers of not less than 10 lb. capacity each. In addition, any Contractor or Subcontractor who<br />

maintains an enclosed shed on the premises shall provide and maintain in an accessible location, one<br />

or more similar non-freezing type fire extinguishers in each shed.<br />

Temporary Facilities and Controls<br />

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FIRE APPARATUS ACCESS<br />

In accordance with Wisconsin Enrolled Commercial Building Code COMM 62.0500, required fire lanes<br />

shall be provided prior to the placement of combustible materials at the building site, or the construction<br />

of any portion of the building above the footing and foundation.<br />

CONSTRUCTION AIDS<br />

Consult with Construction Manager, review site conditions and factors which affect construction<br />

procedures and construction aids, including adjacent properties and public facilities which may be<br />

affected by execution of the Work.<br />

Provide and maintain construction aids and equipment required by construction personnel, and to<br />

facilitate execution of the Work, scaffolds, staging, ladders, stairs, ramps, runways, platforms, railings,<br />

hoists, cranes, chutes, and other such facilities and equipment. Refer to respective Sections for<br />

particular requirements for each trade.<br />

When permanent stair framing is in place, provide temporary treads, platforms, and railings, for use by<br />

all construction personnel.<br />

Relocate construction aids as required by progress of Work, by storage or work requirements, and to<br />

accommodate reasonable access to the Work.<br />

TEMPORARY ENCLOSURES<br />

General: Temporary enclosures include the following:<br />

1. Enclosing exterior building envelope openings in new construction prior to permanent<br />

enclosure.<br />

Materials:<br />

Metal stud wall and ceiling framing, minimum 20 gauge for load bearing and 25 gauge for<br />

non-load bearing. Frame 24 inches o.c.<br />

Sheathing: Exterior Walls: Ship-lapped 1/2-inch plywood, weather resistant.<br />

Interior Walls: 5/8-inch GWB.<br />

Floor: 1/2-inch plywood, painted with non-slip aggregate.<br />

Insulation: Fiberglass batt, full depth of void.<br />

Miscellaneous: Paint, tape, self-closing doors, builders hardware as required, suitable for use<br />

intended.<br />

Provide all non-combustible materials or fire-retardant treated wood materials throughout.<br />

Installation:<br />

Provide temporary weather-tight enclosures of openings in building envelope for protection of<br />

construction, in progress and completed, as necessary to provide acceptable working conditions,<br />

weather protection for materials, effective temporary heating, and to prevent entry of unauthorized<br />

persons.<br />

Provide temporary doors with self-closing builders type hardware.<br />

Provide temporary locks where required to prevent unauthorized entry.<br />

PROTECTION AGAINST EXPOSURES<br />

Construction Manager shall supervise construction operations to ensure that no part of the<br />

construction, completed or in progress, is subject to harmful, dangerous, damaging, or otherwise<br />

deleterious exposure during the construction period. Where applicable, such exposures include, but<br />

are not limited to, the following:<br />

1. Excessive static or dynamic loading.<br />

2. Excessively high or low temperatures.<br />

Temporary Facilities and Controls<br />

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3. Excessively high or low humidity.<br />

4. Water or ice.<br />

5. Chemicals and solvents.<br />

6. Soiling, staining, and corrosion.<br />

7. Mold, mildew, fungus or other harmful microorganisms.<br />

8. Rodent and insect infestation.<br />

9. Unusual wear or other misuse.<br />

10. Contact between incompatible materials.<br />

11. Unprotected storage.<br />

Repair or remove and replace construction damaged by such exposures promptly to prevent further<br />

damage.<br />

REMOVAL OF AIDS AND ENCLOSURES<br />

Completely remove temporary materials, equipment and services when construction needs can be met<br />

by use of permanent construction and upon completion of <strong>Project</strong>.<br />

Clean, repair damage caused by installation or by use of temporary facilities. Remove foundations and<br />

underground installations for construction aids. Grade areas of site affected by temporary installations<br />

to required elevations and slopes, and clean the areas.<br />

BARRIERS<br />

Furnish, install and maintain suitable barriers as required to prevent public entry, and to protect the<br />

<strong>Project</strong>, existing trees and plants from construction operations. Remove when no longer needed, or at<br />

completion of <strong>Project</strong>.<br />

Materials shall be new or used, suitable for the intended purpose, but must not violate requirements of<br />

applicable codes and standards.<br />

Prior to start of Work at the <strong>Project</strong> site, install perimeter enclosure fence with suitably locked access<br />

gates. Provide minimum 6-foot high portable chain link fence or approved equivalent. Enclose the<br />

area around buildings or portions of the site determined sufficient to prevent public from easily entering<br />

the site.<br />

Install facilities of a neat and reasonable uniform appearance, structurally adequate for required<br />

purposes.<br />

Maintain barriers during entire construction period.<br />

Relocate barriers as required by progress of construction.<br />

Completely remove barriers, including foundations, when construction has progressed to the point that<br />

they are no longer needed, and when approved by the Construction Manager and Owner.<br />

Clean and repair damage caused by installation, fill and grade areas of the site to required elevations<br />

and slopes, and clean the area.<br />

GUARDRAILS AND BARRICADES<br />

Provide, erect and maintain planking, barricades, guardrails, temporary walkways, etc., of sufficient size<br />

and strength necessary for protection of material storage, sidewalks, curbs, streets, drives, adjoining<br />

property and the building as well as to afford protection to the public and construction personnel at the<br />

job site.<br />

Temporary Facilities and Controls<br />

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SECURITY<br />

Watchmen will not be provided by the Owner. Provide such watchmen and take such precautionary<br />

measures as necessary to protect your interest.<br />

SITE ACCESS AND CONTROL<br />

Provide and maintain construction access as indicated on Drawings. Provide lockable construction<br />

gate across access road.<br />

Keep adjacent streets and parking areas free from all debris originating at the site, and comply with<br />

local ordinances relative to construction activity.<br />

ADVERTISING<br />

<strong>No</strong> individual advertising signs, plaques, or credits, temporary or permanent, will be permitted on the<br />

building or premises, except the name of the Contractor on his office or material shed.<br />

FIELD OFFICES<br />

Construction Manager shall provide and maintain a temporary field office for their use and the use of<br />

A/E and Owner. Provide of suitable size to accommodate a desk, 3-foot x 6-foot plan table, plan rack,<br />

2 chairs, one-4 drawer file and other required office equipment. Provide heat, AC (optional), and<br />

lighting and maintain weatherproof. If electrically heated and/or air conditioned provide separate meter<br />

and pay all costs for installation, consumption, and removal.<br />

Keep a complete set of all Contract Documents, State approved plans, approved shop drawings,<br />

change orders, and other modifications in office; see Section 01 78 39.<br />

CONSTRUCTION SANITARY FACILITIES<br />

Construction Manager or Contractor designated by the CM shall provide and maintain temporary toilets<br />

for the use of all construction personnel in sufficient number required for the force employed. The<br />

toilets shall comply with the requirements of regulatory agencies having jurisdiction and local<br />

regulations.<br />

Maintain the temporary toilets in a sanitary condition at all times, and supply toilet tissue.<br />

When construction has progressed sufficiently to utilize proposed toilet rooms within building, provide<br />

and maintain temporary toilet compartments for temporary toilet rooms. See Section 01 51 36. Provide<br />

with toilet tissue as above.<br />

ENVIRONMENTAL CONTROLS<br />

General:<br />

Provide and maintain methods, equipment, and temporary construction, as necessary to provide<br />

controls over environmental conditions at the construction site, and related areas under Contractor's<br />

control; remove physical evidence of temporary facilities at completion of Work.<br />

Erosion Control: Maintain erosion control measures provided by Earthwork Contractor for the duration<br />

of the project.<br />

Dust Control: Provide positive methods and apply dust control materials to minimize raising dust from<br />

construction operations, and provide positive means to prevent air-borne dust from dispersing into the<br />

atmosphere.<br />

Water Control: Provide drawing and obtain permit if required by local municipality.<br />

Temporary Facilities and Controls<br />

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Provide methods to control surface water to prevent damage to the <strong>Project</strong>, the site, or adjoining<br />

properties.<br />

Control fill, grading, and ditching to direct surface drainage away from excavations, pits, tunnels,<br />

and other construction areas; and to direct drainage to proper runoff.<br />

Provide, operate and maintain hydraulic equipment of adequate capacity to control surface and water.<br />

Dispose of drainage water in a manner to prevent flooding, erosion, or other damage to any portion of<br />

the site or to adjoining areas.<br />

DEBRIS CONTROL<br />

Maintain all areas of construction activity free of extraneous debris. See Section 01 74 00 - Cleaning<br />

and Waste Management.<br />

Initiate and maintain a specific program to prevent accumulation of debris at the <strong>Project</strong> site and along<br />

access roads and haul routes.<br />

Provide containers for deposit of debris.<br />

Prohibit overloading of containers to prevent spillages on access and haul routes.<br />

Provide periodic inspection of traffic areas to enforce requirements.<br />

Schedule periodic collection and disposal of debris as specified in Section 01 74 00. Provide additional<br />

collections and disposals of debris whenever the periodic schedule is inadequate to prevent<br />

accumulation.<br />

POLLUTION CONTROL<br />

Provide methods, means, and facilities required to prevent contamination of soil, water, or atmosphere<br />

by the discharge of noxious substances from construction operations.<br />

Provide equipment and personnel, perform emergency measures required to contain any spillages, and<br />

to remove contaminated materials or liquids.<br />

Take special measures to prevent harmful substances from entering public waters.<br />

Prevent disposal of wastes, effluents, chemicals, or other such substances adjacent to streams,<br />

or in sanitary or storm sewers.<br />

Provide systems for control of atmospheric pollutants.<br />

Prevent toxic concentrations of chemicals.<br />

Prevent harmful dispersal of pollutants into the atmosphere.<br />

All PCB materials and hazardous substances as defined in federal and state statutes, regulations, and<br />

orders, if any, shall be used, handled, stored, and disposed of in conformity with all state, federal, and<br />

local laws, regulations and orders. Submit data sheets on all hazardous substances prior to materials<br />

being delivered to Owner's property.<br />

TEMPORARY UTILITY COSTS<br />

Temporary Water: Usage costs paid by Construction Manager.<br />

Temporary Power: Electricity paid by Construction Manager.<br />

Temporary Heating: Fuel paid by Construction Manager.<br />

End of Section<br />

Temporary Facilities and Controls<br />

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SECTION 01 51 13<br />

TEMPORARY ELECTRICITY AND LIGHTING<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Electrical Contractor shall install, pay for and maintain temporary electric power service and temporary<br />

lighting for construction needs throughout the construction period, remove on completion of the Work.<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 50 00: Temporary Facilities and Controls<br />

Section 01 51 23: Temporary Heating, Cooling, and Ventilating<br />

Section 01 60 00: Product Requirements<br />

Section 01 77 00: Closeout Procedures<br />

Applicable Sections of Division 26 - Electrical<br />

SERVICE REQUIREMENTS<br />

Power centers for miscellaneous tools and equipment used in the <strong>Project</strong>:<br />

Weatherproof distribution box with minimum of four 20 amp, 120 volt, GFI grounded outlets.<br />

Locate so that power is available at any point of use with not more than 100 ft. power cords.<br />

Circuit breaker protection for each outlet.<br />

Capacity of Service:<br />

Provide electrical service for construction needs.<br />

Minimum - 200 amp, 120/208 volts, 3 phase, 4 wire, 60 hertz or equivalent.<br />

<strong>No</strong>tify power company when unusually heavy loads, such as for welding and other equipment with<br />

special power requirements, will be connected.<br />

Any trade requiring service of capacity or characteristics other than that specified shall provide<br />

and pay for the additional service.<br />

Power Source:<br />

Local Utility<br />

Location: Adjacent to site. Verify exact location with utility.<br />

LIGHTING REQUIREMENTS<br />

Provide temporary artificial lighting in enclosed areas and for all areas when natural light does not meet<br />

minimum requirements for:<br />

Construction work. For work areas: Uniform illumination of 20 foot candles.<br />

Security. Locate as directed by CM.<br />

Temporary offices, storage, shop and other construction buildings. Include temporary electrical<br />

for two CM trailers and six additional trade contractor trailers.<br />

Temporary Electricity and Lighting<br />

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Illumination shall in all areas, meet or exceed State Code requirements or other more stringent State,<br />

local, or Federal requirements.<br />

USE OF PERMANENT SYSTEM<br />

Prior to use of permanent system for construction purposes, obtain written permission of CM and<br />

Owner.<br />

The use of the permanent system shall not serve to waive compliance with any requirements of the<br />

Contract Documents specified elsewhere.<br />

Maintain permanent system as specified for temporary facilities.<br />

COST OF INSTALLATION AND OPERATION<br />

Pay fees and charges for permits and applications.<br />

Pay cost of installation, maintenance and removal of temporary services and restoration of any<br />

permanent facilities used.<br />

Electrical consumption paid by Construction Manager. (See Section 01 50 00).<br />

PART 2 - PRODUCTS<br />

MATERIALS AND EQUIPMENT<br />

General:<br />

Comply with applicable requirements specified in Section of Division 26 - Electrical Work.<br />

Materials may be new or used, but must be adequate for required usage, and must not violate<br />

requirements of applicable codes and standards.<br />

RECEPTACLES, FIXTURES, CONTROLS<br />

Standard products, meeting UL standards.<br />

PART 3 - EXECUTION<br />

GENERAL<br />

Install all service equipment in temporary weatherproof lockable enclosure.<br />

Comply with applicable requirements specified in Section of Division 26 - Electrical Work.<br />

Maintain system to provide continuous service.<br />

Modify and extend service as work progress requires.<br />

COORDINATION<br />

Coordinate location of power centers and lighting fixtures with Construction Manager and Major<br />

Contractors.<br />

INSTALLATION<br />

Locate fixtures to provide full illumination of required areas.<br />

Temporary Electricity and Lighting<br />

01 51 13-2


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Install distribution centers and power centers.<br />

Provide service and lighting to field offices of Construction Manager and Major Contractors.<br />

Make connections for temporary heating, ventilating and cooling equipment.<br />

Wire all safety devices specified for final operation of equipment. Verify proper operation of safety<br />

devices.<br />

OPERATION OF PERMANENT SYSTEMS<br />

Place operational areas of permanent electrical system in use sequentially as respective areas of<br />

<strong>Project</strong> are enclosed or as required to substantially complete designated portions of the <strong>Project</strong>.<br />

Prior to operation, verify that inspection has been made by proper authorities and installation has been<br />

approved for operation.<br />

REMOVAL<br />

Completely remove temporary materials and equipment:<br />

When construction and other needs can be met by use of permanent installation.<br />

At completion of <strong>Project</strong>.<br />

Restore permanent facilities used for temporary services to specified condition.<br />

Replace fixtures and other component parts that are damaged during the Work.<br />

End of Section<br />

Temporary Electricity and Lighting<br />

01 51 13-3


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SECTION 01 51 23<br />

TEMPORARY HEATING, COOLING, AND VENTILATING<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Heating Contractor shall furnish, install, and maintain temporary heating, ventilating, dehumidification<br />

and cooling systems as required to maintain specified environmental conditions in enclosed areas<br />

throughout the construction period. Remove when no longer required or upon completion of the<br />

<strong>Project</strong>. Provide temporary natural gas service and meter or provide permanent service.<br />

Electric resistance heating not permitted.<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 50 00: Temporary Facilities and Controls<br />

Section 01 51 13: Temporary Electricity and Lighting<br />

Section 01 60 00: Product Requirements<br />

Section 01 77 00: Closeout Procedures<br />

Applicable Sections of Division 23 - Heating Ventilating and Air Conditioning<br />

Section for each respective Product:<br />

Heating Requirements for Cold-Weather Installation and Protection of Materials.<br />

Ambient Temperatures and Humidities Required for Installation of Products.<br />

CONDITIONS REQUIRED<br />

See requirements of Products Specifications (Divisions 2 thru 33) for minimum temperatures to be<br />

maintained for the various trades. Unless otherwise specified, maintain a minimum inside temperature<br />

of 50 degrees F. in permanently enclosed portions of building for normal construction activities, and 65<br />

degrees F. for finishing activities and areas where finished Work has been installed.<br />

Provide and operate equipment required to control temperature and humidity, as necessary to facilitate<br />

progress of Work.<br />

Provide ventilating and cooling required to maintain adequate conditions:<br />

Ventilation Required:<br />

General: To prevent hazardous accumulations of dust, fumes, mists, vapors, or gasses in areas<br />

occupied during construction. Provide local exhaust ventilation to prevent harmful dispersal of<br />

hazardous substances into atmosphere of occupied areas. Dispose of exhaust materials in a<br />

manner that will not result in harmful exposure to persons. Ventilate storage spaces containing<br />

hazardous or volatile materials.<br />

Cooling Required:<br />

To control humidity, and to prevent condensation which would have an adverse affect on the<br />

products and finishes or which would affect application of materials. To cure installed materials<br />

and to protect installed construction from adverse effects of high humidity.<br />

TEMPORARY NATURAL GAS SERVICE<br />

Heating Contractor shall arrange for and provide connection to permanent gas service or provide<br />

temporary gas service. Take out in the name of the Construction Manager.<br />

Temporary Heating, Cooling, and Ventilating<br />

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USE OF PERMANENT SYSTEM<br />

Prior to use of permanent system, obtain written permission of CM and Owner, which will define:<br />

Conditions for use.<br />

Provisions relating to warranties on equipment.<br />

Also see Section 01 77 00.<br />

COSTS OF INSTALLATION AND OPERATION<br />

HC shall pay all costs of service, installation, operation, maintenance and removal of equipment. Costs<br />

of fuel and power consumed shall be paid by Construction Manager. (See Section 01 50 00).<br />

PART 2 - PRODUCTS<br />

MATERIALS<br />

Comply with Division 23: Sections applicable to HVAC Work.<br />

Materials may be new or used, but must be adequate for the purposes intended, and must not violate<br />

requirements of applicable codes and standards.<br />

EQUIPMENT<br />

Provide required facilities, including piping, wiring and controls as appropriate.<br />

Portable Heaters: Standard units, in compliance with applicable codes and regulations.<br />

PART 3 - EXECUTION<br />

GENERAL<br />

Comply with applicable Sections of Division 23 - Heating Ventilating and Air Conditioning.<br />

Modify and extend systems as work progress requires and as directed by Construction Manager.<br />

INSTALLATION<br />

Locate units to provide uniform distribution of heat and air movement.<br />

OPERATION OF PERMANENT EQUIPMENT<br />

Place operational zones of permanent HVAC system in use sequentially as respective areas of the<br />

<strong>Project</strong> become adequately enclosed for efficient operation.<br />

Prior to operation, verify that inspection has been made by proper authorities and installation has been<br />

approved for operation.<br />

Provide and maintain temporary filters for air handling units and for permanent ducts.<br />

Protect permanent radiation units, such as convectors for finned pipe.<br />

Provide operation and maintenance of systems.<br />

The use of the permanent system shall not serve to waive compliance with any requirements of the<br />

Contract Documents specified elsewhere.<br />

Temporary Heating, Cooling, and Ventilating<br />

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REMOVAL<br />

Completely remove temporary materials and equipment when use is no longer required.<br />

Restore permanent equipment used for temporary services to specified condition.<br />

Remove temporary filters and install new.<br />

End of Section<br />

Temporary Heating, Cooling, and Ventilating<br />

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SECTION 01 51 36<br />

TEMPORARY WATER AND SANITARY FACILITIES<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Plumbing Contractor shall provide and maintain temporary water service for construction and for<br />

sanitary needs throughout construction period, remove on completion of work.<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 50 00: Temporary Facilities and Controls<br />

Section 01 60 00: Product Requirements<br />

Section 01 77 00: Closeout Procedures<br />

Applicable Sections of Division 22 - Plumbing<br />

CONSTRUCTION WATER<br />

Provide adequate supply of water suitable for construction usage.<br />

Capacity of Service:<br />

Size water service to provide adequate volume for all anticipated construction uses, and to<br />

maintain minimum specified pressure when taps are in use.<br />

Water Source: Arrange with local utility for temporary water service.<br />

Maintain strict supervision of use of temporary water system:<br />

Protect against freezing, repair leaks.<br />

Use all means to conserve water at all times. Immediately report miss-use of water to the Owner.<br />

USE OF PERMANENT WATER SYSTEM<br />

Place operational zones of permanent systems in use sequentially as respective areas of <strong>Project</strong> are<br />

enclosed or as required to substantially complete designated portions of the <strong>Project</strong>.<br />

Prior to use of permanent system for construction purposes, obtain written permission of CM and<br />

Owner.<br />

Prior to use of system for drinking water:<br />

Disinfect piping.<br />

Obtain inspections and approval of governing authority.<br />

Extend system as necessary to comply with temporary water requirements.<br />

The use of the permanent system shall not serve to waive compliance with any requirements of the<br />

Contract Documents specified elsewhere.<br />

CONSTRUCTION SANITARY FACILITIES<br />

Portable Facilities:<br />

See Section 01 50 00 for sanitary facilities during initial stages of construction.<br />

Use of Permanent Facilities:<br />

Temporary Water and Sanitary Facilities<br />

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Permanent sanitary facilities may not be used by construction personnel. Temporary facilities must be<br />

used at all times during the duration of the project.<br />

Water and sewer usage costs paid by Construction Manager. (See Section 01 50 00).<br />

PART 2 - PRODUCTS<br />

GENERAL<br />

Comply with Division 22: Sections applicable to Plumbing Work.<br />

Materials may be new or used, but must be adequate for purpose intended, and must not create<br />

unsanitary conditions nor violate code requirements.<br />

TOILET FACILITIES<br />

Temporary flush toilets and lavatories.<br />

Temporary compartments provided by Contractor designated by the CM. (See Section 01 50 00).<br />

PART 3 - EXECUTION<br />

GENERAL<br />

Comply with applicable requirements specified in Division 22 - Plumbing.<br />

Maintain water system to provide continuous service.<br />

Modify and extend service as work progress requires.<br />

WATER SYSTEM INSTALLATION<br />

When necessary to maintain pressure, provide temporary pumps, tanks, and compressors.<br />

REMOVAL<br />

Water System:<br />

Completely remove temporary materials and equipment when construction needs can be met by use of<br />

permanent installation and upon completion of <strong>Project</strong>.<br />

Clean and repair damage caused by installation or use of temporary facilities.<br />

Restore permanent facilities used for temporary services to specified condition.<br />

Completely remove temporary materials and equipment at completion of <strong>Project</strong>.<br />

Clean and repair areas used for temporary purposes; replace damaged fixtures, surfaces, and<br />

accessories.<br />

End of Section<br />

Temporary Water and Sanitary Facilities<br />

01 51 36-2


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SECTION 01 58 00<br />

PROJECT IDENTIFICATION<br />

PART 1 - GENERAL<br />

DESCRIPTION<br />

Contractor designated by the CM shall provide <strong>Project</strong> Identification sign.<br />

<strong>No</strong> other signage permitted except Contractor's identification on storage sheds and trailers.<br />

PART 2 - PRODUCTS<br />

Provide project identification sign on minimum 4'-0" high by 8'-0" wide weather resistant rigid substrate.<br />

Sign will include an architectural colored rendering of the building as well as identification information<br />

for the Owner, Construction Manager, Architect, and Architect consultants.<br />

A/E will furnish an electronic document file to the Construction Manager for use by the sign company in<br />

the fabrication of the project identification sign.<br />

PART 3 - EXECUTION<br />

Erect sign on job site where indicated by Architect. Provide adequate bracing to maintain in erected<br />

position.<br />

Upon completion, remove from site.<br />

End of Section<br />

<strong>Project</strong> Identification<br />

01 58 00-1


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SECTION 01 60 00<br />

PRODUCT REQUIREMENTS<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

All labor and materials.<br />

Material and equipment incorporated into the Work:<br />

Conform to applicable specifications and standards.<br />

Comply with size, make, type and quality specified, or as specifically approved in writing by the<br />

A/E.<br />

Manufactured and fabricated Products:<br />

Design, fabricate and assemble in accord with the best engineering and shop practices.<br />

Manufacture like parts of duplicate units to standard sizes and gages, to be<br />

interchangeable.<br />

Two or more items of the same kind shall be identical, by the same manufacturer.<br />

Products shall be suitable for service conditions.<br />

Equipment capacities, sizes and dimensions shown or specified shall be adhered to unless<br />

variations are specifically approved in writing.<br />

Do not use material or equipment for any purpose other than that for which it is designed or is specified.<br />

RELATED REQUIREMENTS<br />

Conditions of the Contract.<br />

Section 01 11 00: Summary of Work<br />

Section 01 11 23: Owner Purchased Products<br />

Section 01 33 00: Submittal Procedures<br />

Section 01 51 13: Temporary Electricity and Lighting<br />

Section 01 51 23: Temporary Heating, Cooling, and Ventilating<br />

Section 01 51 36: Temporary Water and Sanitary Facilities<br />

Section 01 74 00: Cleaning and Waste Management<br />

Section 01 78 23: Operating and Maintenance Data<br />

LABOR AND MATERIALS<br />

Unless otherwise provided in the Contract Documents, provide and pay for labor, materials, equipment,<br />

tools, construction equipment and machinery, water, heat, utilities, transportation, and other facilities<br />

and services necessary for proper execution and completion of the Work, whether temporary or<br />

permanent and whether or not incorporated or to be incorporated in the Work.<br />

Enforce strict discipline and good order among your employees and other persons carrying out the<br />

Contract. Do not permit employment of unfit persons or persons not skilled in tasks assigned to them.<br />

ACCEPTABLE MANUFACTURERS<br />

In the Specifications there are listed acceptable manufacturers. They are listed because to the best of<br />

our knowledge and belief, they are capable of manufacturing the Product to the standards and<br />

requirements specified.<br />

The A/E will be the sole judge that the Product proposed by the contractor or manufacturer conforms to<br />

the standards and requirements specified.<br />

MANUFACTURER'S INSTRUCTIONS<br />

Product Requirements<br />

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When Contract Documents require that installation of Work shall comply with manufacturer's printed<br />

instructions, obtain and distribute copies of such instructions to parties involved in the installation,<br />

including two copies to the A/E.<br />

Maintain one set of complete instructions at the job site during installation and until completion.<br />

Handle, install, connect, clean, condition and adjust products in strict accord with such instructions, and<br />

in conformity with specified requirements.<br />

Should job conditions or specified requirements conflict with manufacturer's instructions, consult with<br />

A/E for further instructions.<br />

Do not proceed with Work without clear instructions.<br />

Perform Work in accord with manufacturer's instructions. Do not omit any preparatory step or<br />

installation procedure unless specifically modified or exempted by Contract Documents.<br />

TRANSPORTATION AND HANDLING<br />

Arrange deliveries of Products in accord with construction schedules, coordinate to avoid conflict with<br />

work and conditions at the site.<br />

Deliver Products in undamaged condition, in manufacturer's original containers or packaging, with<br />

identifying labels intact and legible.<br />

Immediately on delivery, inspect shipments to assure compliance with requirements of the Contract<br />

Documents and approved submittals, and that Products are properly protected and undamaged.<br />

Provide equipment and personnel to handle Products by methods to prevent soiling or damage to<br />

Products or packaging.<br />

Refer to Section 01 11 23 for transportation and handling of Owner Purchased Products.<br />

STORAGE AND PROTECTION<br />

Store products in accord with manufacturer's instructions, with seals and labels intact and legible.<br />

Store products subject to damage by the elements in weathertight enclosures.<br />

Maintain temperatures and humidity within the ranges required by manufacturer's instructions.<br />

Exterior Storage:<br />

Store fabricated Products above the ground, on blocking or skids, prevent soiling or staining. Cover<br />

products which are subject to deterioration with impervious sheet coverings, provide adequate<br />

ventilation to avoid condensation.<br />

Store loose granular materials in a well-drained area on solid surfaces to prevent mixing with foreign<br />

matter.<br />

Arrange storage in a manner to provide easy access for inspection. Make periodic inspections of<br />

stored Products to assure that Products are maintained under specified conditions, and free from<br />

damage or deterioration.<br />

Protection after Installation:<br />

Provide final protection and maintain conditions, including but not limited to environmental conditions,<br />

which ensure installed Work is without damage or deterioration at time of Substantial Completion.<br />

Remove when no longer needed.<br />

Product Requirements<br />

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Comply with manufacturers written instructions for temperature and relative humidity.<br />

Repair and restore damaged finished Work to its original condition. Repairing includes replacing<br />

defective parts, refinishing damaged surfaces, touching up with matching materials, and properly<br />

adjusting operating equipment.<br />

Refer to Section 01 11 23 for storage and protection of Owner Purchased Products.<br />

PRODUCT LABELS<br />

Identifying product labels not permitted on products exposed to view in finished areas.<br />

BIDDERS AND SUB-BIDDERS REQUEST FOR SUBSTITUTE PRODUCT PRIOR TO RECEIPT OF<br />

BIDS<br />

For Products specified by naming one or more Products or manufacturer's and "or approved equal" or<br />

"approved equivalent", submit to A/E a Substitution Request Form for substitutions prior to bidding for<br />

any Product or manufacturer not specifically named. Utilize Substitution Request Form at end of this<br />

Section.<br />

Request for substitutions from any party other than the Bidder will not be considered.<br />

CONTRACTOR'S AND SUBCONTRACTOR'S PRODUCT SELECTION OPTIONS<br />

For Products specified only by reference standard, select any product meeting that standard.<br />

For Products specified by naming only one Product and manufacturer, no substitute product will be<br />

considered.<br />

For Products specified by naming several Products or manufacturers select any one of the products or<br />

manufacturers named, which complies with the specifications. <strong>No</strong> substitute product will be<br />

considered.<br />

SUBSTITUTIONS AFTER AWARD OF CONTRACT<br />

The Contractor may make substitutions only with the consent of the Owner, after evaluation by the A/E<br />

and in accordance with a Change Order.<br />

The Contractor shall submit a Substitution Request Form for each product, supported with complete<br />

data, with drawings and samples as appropriate, including:<br />

Comparison of qualities of the proposed substitutions with that specified.<br />

Changes required in other elements of the Work because of the substitution.<br />

Effect on the construction schedule.<br />

Cost data comparing the proposed substitution with the Product specified.<br />

Any required license fees or royalties.<br />

Availability of maintenance service and source of replacement materials.<br />

Contractor's Representation:<br />

A request for a substitution constitutes a representation that Contractor:<br />

Has investigated the proposed Product and determined that it is equal to or superior in all<br />

respects to that specified.<br />

Will provide the same warranties or bonds for the substitution as for the Product specified.<br />

Will coordinate the installation of an accepted substitution into the Work, and make such other<br />

changes as may be required to make the work complete in all respects.<br />

Product Requirements<br />

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Waive all claims for additional costs, under his responsibility, which may subsequently become<br />

apparent.<br />

A/E will evaluate requests for substitutions with reasonable promptness and notify Owner in writing of<br />

the A/E’s recommendation. The Owner shall be the judge of the acceptability of the proposed<br />

substitution.<br />

PRODUCT LISTS<br />

Submit to A/E a complete list of major products proposed to be used, with the name of the<br />

manufacturer and the installation subcontractor.<br />

Should the Contractor fail to submit a complete list, the A/E will select from any product, system or<br />

material specified or will select a Product to meet a referenced standard.<br />

Comply with provisions of Section 01 11 23.<br />

CONSTRUCTION EQUIPMENT<br />

In addition to the requirements in labor and materials above, comply with the following:<br />

Provide and maintain hoses and connections for water required in construction.<br />

Provide electrical power extension cords and provide temporary lighting if required in addition to that<br />

provided in Section 01 51 13.<br />

Provide independent source of power or special circuits for large electrical motors (1/3 HP and up) and<br />

welding equipment. Do not use temporary service system.<br />

USE OF MATERIALS AND EQUIPMENT INCORPORATED IN THE WORK<br />

Obtain Owner's written permission to use completed portions of the Work prior to "Substantial<br />

Completion" of the whole work.<br />

Limit such use to essential facilities required to expedite completion of the <strong>Project</strong>.<br />

Restore facilities used for temporary service to specified condition.<br />

If use of permanent completed sanitary facilities is desired, limit use to two rooms (one for each sex).<br />

Elevators may be used for material handling subject to Construction Manager and Owner approval.<br />

Permanent electrical service shall not be used for motors larger than fractional HP, or for welding<br />

equipment.<br />

End of Section<br />

Substitution Request Form follows this Section.<br />

Product Requirements<br />

01 60 00-4


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SECTION 01 71 23<br />

FIELD ENGINEERING<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Contractor designated by the CM shall provide and pay for field engineering services required for<br />

building location:<br />

Land surveying services required to execute the Work, to include building location.<br />

RELATED REQUIREMENTS<br />

Conditions of the Contract<br />

PROCEDURES<br />

A property survey has been prepared for the Owner and has been bound with Contract Drawings.<br />

Surveys shall describe physical characteristics, legal limitations and utility locations for the site of the<br />

<strong>Project</strong>, and a legal description of the site. If information is incomplete, notify Owner to furnish<br />

additional information. Verify easement locations, front, side, and rear yard restrictions, if any; and<br />

property line locations. Verify control points, and establish bench marks.<br />

Verify locations of underground services, utilities, structures, etc., which may be encountered or<br />

affected by the Work.<br />

Protect control points prior to starting site work, and preserve all permanent reference points during<br />

construction.<br />

Make no changes or relocations without prior written notice to A/E. Report to A/E when any<br />

reference point is lost or destroyed or requires relocation because of necessary changes in<br />

grades or locations. Require land surveyor to replace <strong>Project</strong> control points which may be lost or<br />

destroyed and establish replacements based on original survey control.<br />

PROJECT SURVEY REQUIREMENTS<br />

If not already established, establish a minimum of two permanent bench marks on site, referenced to<br />

date, and established by survey control points. Record locations, with horizontal and vertical data, on<br />

<strong>Project</strong> Record Documents.<br />

Establish two grid lines and bench marks, locate and lay out, by instrumentation and similar appropriate<br />

means:<br />

From time to time, verify layouts by same methods.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Field Engineering<br />

01 71 23-1


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SECTION 01 73 29<br />

CUTTING AND PATCHING<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Unless provided elsewhere in the Contract Documents, all Contractors and Subcontractors shall be<br />

responsible for cutting, patching, or fitting of their own Work as required to make its several parts fit<br />

together, or to receive the Work of other Contractors and Subcontractors as shown or reasonably<br />

implied by the Drawings and Specifications to complete the Work or to:<br />

Uncover portions of the Work to provide for installation of ill-timed work.<br />

Remove and replace defective Work.<br />

Remove and replace work not conforming to requirements of Contract Documents.<br />

Remove samples of installed work as specified for testing.<br />

The Contractors shall not damage or endanger a portion of the Work or fully or partially completed<br />

construction of the Owner’s separate contractors or of other Contractors by cutting, patching or<br />

otherwise altering such construction, or by excavation. Contractors and Subcontractors shall not cut or<br />

otherwise alter such construction by the Owner, Owner’s separate contractor or of other Contractors<br />

except with written consent of the CM, Owner and such other Contractors; such consent shall not be<br />

unreasonably withheld. Contractors and Subcontractors shall not unreasonably withhold from the other<br />

Contractors, Owner or a separate contractor the Contractor's and Subcontractors consent to cutting or<br />

otherwise altering the Work.<br />

Contractor designated by the CM shall provide required openings larger than six (6) inches in diameter<br />

in structural work for other Contractors and Subcontractors, including structural support; provided that<br />

Contractor and Subcontractor has furnished sizes, locations, sleeves, etc., prior to execution of the<br />

Work.<br />

Definition: Structural work includes load bearing walls and partitions, wood trusses, suspended slabs,<br />

beams, masonry partitions, floors and roofs.<br />

Contractors and Subcontractors shall provide openings for installation of their work, unless specified or<br />

indicated on the Drawings otherwise. Openings in masonry or concrete work less than six (6) inches in<br />

diameter shall be cored by Contractor or Subcontractor. Coring not permitted in locations that will<br />

endanger the capacity of the structure.<br />

Protection:<br />

Do no torch cutting adjacent to or within occupied areas of the <strong>Project</strong> without prior approval of the CM,<br />

A/E and Owner. Upon approval, use all means necessary to protect the occupants, from hazards.<br />

PART 2 - PRODUCTS<br />

MATERIALS<br />

Comply with specifications and standards for each specific product involved.<br />

PART 3 - EXECUTION<br />

INSPECTION<br />

Cutting and Patching<br />

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Inspect existing conditions of <strong>Project</strong>, including elements subject to damage or to movement during<br />

cutting and patching.<br />

After uncovering Work, inspect conditions affecting installation of Products, or performance of Work.<br />

Report unsatisfactory or questionable conditions to the CM and A/E in writing; do not proceed with<br />

Work until CM and A/E has provided further instructions.<br />

PREPARATION<br />

Provide adequate temporary support as necessary to assure structural value or integrity of affected<br />

portion of Work.<br />

Provide devices and methods to protect other portions of <strong>Project</strong> from damage.<br />

Provide protection from elements for that portion of the <strong>Project</strong> that may be exposed by cutting and<br />

patching work, and maintain excavations free from water.<br />

PERFORMANCE<br />

Execute cutting and demolition by methods that will prevent damage to other work, and will provide<br />

proper surfaces to receive installation of repairs.<br />

Execute excavating and backfilling by methods that will prevent settlement or damage to other work,<br />

and will provide proper surfaces to receive installation of repairs.<br />

Employ original installer or fabricator to perform cutting and patching for:<br />

Weather-exposed or moisture-resistant elements.<br />

Sight-exposed finished surfaces.<br />

Execute fitting and adjustment of products to provide a finished installation to comply with specified<br />

products, functions, tolerances, and finishes.<br />

Restore work that has been cut or removed; install new products to provide completed Work in accord<br />

with requirements of Contract Documents.<br />

Fit work tightly to pipes, sleeves, ducts, conduit and other penetrations through surfaces. Firestop wall<br />

or floor fire separation penetrations with products specified in Section 07 84 00.<br />

Seal penetration perimeters in "sound insulated" partitions with acoustical sealant specified in Section<br />

09 29 00.<br />

Refinish entire surfaces as necessary to provide an even finish to match adjacent finishes:<br />

For continuous surfaces, refinish to nearest intersection.<br />

For an assembly, refinish entire unit.<br />

End of Section<br />

Cutting and Patching<br />

01 73 29-2


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SECTION 01 74 00<br />

CLEANING AND WASTE MANAGEMENT<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Each Contractor and Subcontractor shall comply with requirements specified in this Section.<br />

Throughout the construction period, maintain the buildings and site in a standard of cleanliness as<br />

described in this Section.<br />

If Contractor or Subcontractor fails to clean up as provided in the Contract Documents, the CM may do<br />

so with the Owner’s approval and the cost thereof shall be charged to Contractor or Subcontractor.<br />

It is the intent of CM to recycle as much of the construction waste as possible. To do this, we need to<br />

have participation from everyone onsite Contractor and Subcontractor. This includes all contractors,<br />

subcontractors and suppliers that are onsite. The following items can be recycled to reduce the waste<br />

brought to local landfill.<br />

Concrete, block, and brick can be broken up and used as fill on site, or used for road base or fill on<br />

sights nearby. Contractors responsible for creating the debris are responsible to haul within the site to<br />

the designated stockpiling area. The Excavation Contractor will be responsible to haul this material<br />

offsite to the nearest recycling company.<br />

Steel and metals can be recycled. The CM will provide a steel dumpster.<br />

Paper/cardboard can be recycled. The CM will provide Paper/cardboard dumpster. The cardboard will<br />

have to be broken down as it is loaded into the dumpster.<br />

Plastic can be recycled. The CM an extra container to house the plastic. This includes bottles, plastic<br />

banding, and the clear wrap from packaging.<br />

Wood can be recycled. The CM will provide a separate dumpster.<br />

Drywall can be recycled.<br />

RELATED WORK AND REQUIREMENTS<br />

In addition to standards described in this Section, comply with all requirements for cleaning-up as<br />

described in other Sections of these Specifications.<br />

Section 01 50 00: Temporary Facilities and Controls; debris control<br />

QUALITY ASSURANCE<br />

Inspection: Conduct daily inspection of your Work areas, and more often if necessary, to verify that<br />

requirements of cleanliness are being met.<br />

Codes and Standards: In addition to the standards described in this Section, comply with all pertinent<br />

requirements of governmental agencies having jurisdiction.<br />

PART 2 - PRODUCTS<br />

CLEANING MATERIALS AND EQUIPMENT<br />

Cleaning and Waste Management<br />

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Provide all required personnel, equipment, and materials needed to maintain the specified standard of<br />

cleanliness.<br />

COMPATIBILITY<br />

Use only the cleaning materials and equipment that are compatible with the surface being cleaned, as<br />

recommended by the manufacturer of the material or as approved by the A/E.<br />

PART 3 - EXECUTION<br />

PROGRESS CLEANING<br />

General:<br />

Retain all stored items in an orderly arrangement allowing maximum access, not impeding drainage or<br />

traffic, and providing the required protection of materials.<br />

Do not allow the accumulation of scrap, debris, waste materials, and other items not required for<br />

construction of Work.<br />

At least weekly, and more often if necessary to maintain a clean and safe work site, completely remove<br />

all scraps, debris, and waste material from the designated holding area on the job site. Provide<br />

adequate storage for all items awaiting removal from the job site, and observe all requirements for fire<br />

protection and protection of the ecology.<br />

<strong>Project</strong> Site:<br />

Daily, and more often if necessary, inspect the site and pick up all scrap, debris, and waste material.<br />

Remove all such items to the designated recycling area.<br />

Weekly, and more often if necessary, inspect all arrangements of materials stored on the site; restack,<br />

tidy, or otherwise service all arrangements to meet the requirements noted above: (Progress cleaning<br />

general).<br />

Maintain the site in a neat and orderly condition at all times.<br />

Building Work Areas:<br />

Weekly, and more often if necessary, inspect work areas and pick up all scrap, debris, and waste<br />

material; remove to designated recycling area.<br />

Weekly, and more often if necessary, sweep all work areas clean. "Clean", for the purpose of this<br />

subparagraph, shall be interpreted as meaning free from dust and other material capable of being<br />

removed by use of reasonable effort and handheld broom.<br />

As required, preparatory to installation of succeeding material, clean the structures or pertinent portions<br />

thereof to the degree of cleanliness recommended by the manufacturer of the succeeding material,<br />

using all equipment and materials required to achieve the required cleanliness.<br />

Following the installation of finish floor materials, clean finish floors daily (and more often if necessary)<br />

at all times while work is being performed in the space in which finish materials have been installed.<br />

"Clean", for the purpose of this subparagraph, shall be interpreted as meaning free from all foreign<br />

material which, in the opinion of the A/E, may be injurious to the finish floor material.<br />

FINAL CLEANING<br />

Construction Manager or Contractor designated by the CM shall be responsible for final cleaning.<br />

Cleaning and Waste Management<br />

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Definition: Except as otherwise specifically provided, "clean" (for the purpose of this Paragraph) shall<br />

be interpreted as meaning the level of cleanliness generally provided by skilled cleaners using<br />

commercial quality building maintenance equipment and materials.<br />

General:<br />

Prior to completion of the Work, remove from the job site all tools, surplus materials, equipment, scrap,<br />

debris, and waste. Conduct final progress cleaning as described in PROGRESS CLEANING above.<br />

<strong>Project</strong> Site:<br />

Unless otherwise specifically directed by the A/E broom clean all paved areas on the site and all public<br />

paved areas directly adjacent to the site. Completely remove all resultant debris.<br />

Building Work Areas:<br />

Exterior: Visually inspect all exterior surfaces and remove all traces of soil, waste material, smudges,<br />

and other foreign matter. Remove all traces of splashed materials from adjacent surfaces. If<br />

necessary to achieve a uniform degree of exterior cleanliness, hose down the exterior of the structure.<br />

In the event of stubborn stains not removable with water, the A/E may require light sandblasting or other<br />

cleaning at no additional cost to the Owner.<br />

Interior: Visually inspect all interior surfaces and remove all traces of soil, waste, material, smudges,<br />

and other foreign matter. Remove all traces of splashed materials from adjacent surfaces. Remove all<br />

paint droppings, spots, stains, and dirt from finished surfaces. Use only the specified cleaning<br />

materials and equipment.<br />

Glass: Clean all glass, all faces.<br />

Polished Surfaces: To all surfaces requiring the routine application of buffed polish, apply the polish<br />

recommended by the manufacturer of the material being polished.<br />

Timing: Schedule final cleaning as approved by the A/E to enable the Owner to accept a completely<br />

clean project.<br />

Miscellaneous Cleaning:<br />

Clean all fixtures and equipment of every description, concealed or exposed to view, interior and<br />

exterior.<br />

Remove all markings, labels, and stickers not intended or suitable for permanent identification.<br />

Use whatever means necessary to thoroughly clean all piping, ductwork, tanks, pumps, fans, motors,<br />

and all equipment of every description provided as part of your Contract.<br />

Clean, drain, and flush all piping systems, connected accessories and equipment.<br />

Clean and polish or otherwise leave visible all identification plates, devices, etc.<br />

End of Section<br />

Cleaning and Waste Management<br />

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SECTION 01 77 00<br />

CLOSEOUT PROCEDURES<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Substantial completion.<br />

Final completion.<br />

Reinspection fees.<br />

Closeout submittals.<br />

Adjustment of accounts.<br />

Application for final payment.<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 74 00: Cleaning and Waste Management<br />

Section 01 78 23: Operation and Maintenance Data<br />

Section 01 78 36: Warranties and Bonds<br />

Section 01 78 39: <strong>Project</strong> Record Documents<br />

Respective Sections of Specifications: Closeout submittals for work of the Section.<br />

SUBSTANTIAL COMPLETION<br />

Contractors shall substantially complete and put into service portions of the Work as contractually<br />

required and/or as designated by the Owner in order to facilitate completion of the <strong>Project</strong> as a whole.<br />

For warranty conditions, refer to Section 01 78 36.<br />

Maintenance of equipment or component parts of equipment so placed into service shall be the<br />

responsibility of the Contractor until Substantial Completion of the whole Work of the Contract.<br />

Proceed as follows when Contractor considers the Work (or designated portion thereof) Substantially<br />

Complete:<br />

Contractor and Construction Manager shall jointly prepare and submit written notice to the A/E<br />

with a comprehensive list of items to be completed or corrected.<br />

Within a reasonable time, the A/E assisted by the CM will make a review to determine status of<br />

completion.<br />

Should CM or A/E determine that Work is not substantially complete, the CM will promptly notify<br />

Contractor in writing, giving the reasons therefore.<br />

Contractor shall remedy deficiencies, and send a second written notice of substantial completion,<br />

and A/E assisted by the CM will make another review of the Work.<br />

When A/E determines that Work is substantially complete, he will prepare a Certificate of<br />

Substantial Completion in accordance with the General Conditions.<br />

FINAL COMPLETION<br />

A/E will consider Closeout Submittals within 10 days after date of Substantial Completion of the whole<br />

Work.<br />

When Contractor considers Work is complete, he shall submit written certification that:<br />

Closeout Procedures<br />

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1. Contract Documents have been reviewed.<br />

2. Work has been inspected for compliance with Contract Documents.<br />

3. Work has been completed in accordance with Contract Documents, and deficiencies<br />

listed with Certificates of Substantial Completion have been corrected.<br />

4. Equipment and systems have been tested in presence of Owner's representative and are<br />

operational.<br />

5. Work is complete and ready for final inspection.<br />

A/E will review to verify status of completion with reasonable promptness.<br />

Should A/E determine that Work is incomplete or defective, he will promptly notify CM in writing, listing<br />

incomplete or defective work.<br />

Contractor shall take immediate steps to remedy deficiencies and send a second written certification<br />

that Work is complete, and A/E will review the Work.<br />

REINSPECTION FEES<br />

Should A/E perform additional reviews due to failure of Work to comply with claims made by the<br />

Contractor, Owner will compensate A/E for such additional services, and have the option to deduct the<br />

amount of such compensation from final payment to the Contractor.<br />

CLOSEOUT SUBMITTALS<br />

Evidence of compliance with requirements of governing authorities:<br />

1. Certificate of Occupancy.<br />

2. Certificates of Inspection.<br />

<strong>Project</strong> Record Documents: In accordance with Section 01 78 39.<br />

Operation and Maintenance Data, Instructions to Owner's Personnel: In accordance with Section<br />

01 78 23.<br />

Warranties and Bonds: In accordance with Section 01 78 36.<br />

Keys and Keying Schedule: In accordance with Section 08 71 00.<br />

Evidence of Payment of Debts and Claims and Release of Liens: Utilize AIA Documents G706 and<br />

G706A.<br />

Consent of Surety to Final Payment: Utilize AIA Document G707.<br />

Certificates of Insurance for Products and Completed Operations: In accordance with Supplementary<br />

Conditions.<br />

APPLICATION FOR FINAL PAYMENT<br />

Submit Application for Final Payment in accordance with procedures and requirements in Conditions of<br />

the Contract.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

Closeout Procedures<br />

01 77 00-2


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<strong>No</strong>t Used.<br />

End of Section<br />

Closeout Procedures<br />

01 77 00-3


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SECTION 01 78 23<br />

OPERATION AND MAINTENANCE DATA<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Contractors are to submit product data and related information appropriate for Owner's maintenance<br />

and operation of Products furnished under Contract to the Construction Manager. Prepare operating<br />

and maintenance data as specified in this Section and as referenced in other pertinent Sections of the<br />

Specifications. Construction Manager shall compile the information and turnover to the Owner.<br />

Construction Manager shall ensure Contractors instruct Owner's personnel in maintenance of Products,<br />

and in operation of equipment and systems.<br />

Contractors shall also submit all information required electronically to the Construction Manager.<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 33 00: Submittal Procedures<br />

Section 01 77 00: Closeout Procedures<br />

Section 01 78 36: Warranties and Bonds<br />

Section 01 78 39: <strong>Project</strong> Record Documents<br />

QUALITY ASSURANCE<br />

Preparation of data shall be done by personnel:<br />

Trained and experienced in maintenance and operation of described products.<br />

Familiar with requirements of this Section.<br />

Skilled as technical writer to the extent required to communicate essential data.<br />

Skilled as drafters competent to prepare required drawings.<br />

FORM OF SUBMITTALS<br />

Prepare and arrange product data and related information in form of an Instructional Manual for use by<br />

Owner's personnel.<br />

Manual Format:<br />

Size: 8-1/2 inches x 11 inches.<br />

Paper: 20 pound minimum, white for typed pages.<br />

Text: Manufacturer's printed data, or neatly typewritten.<br />

Drawings: Provide reinforced punched binder tab, bind in with text. Fold larger drawings to size<br />

of text pages.<br />

Provide fly-leaf for each separate product, or each piece of operating equipment.<br />

Provide indexed tabs.<br />

Cover:<br />

Identify each volume with typed or printed title "MATERIALS AND FINISHES", or "EQUIPMENT<br />

AND SYSTEMS", as applicable. List:<br />

Title of <strong>Project</strong>.<br />

Identity of general subject matter covered in Manual.<br />

Binders:<br />

Commercial quality three-ring binders with durable and cleanable plastic covers.<br />

‘D’ Ring Size: 1-inch minimum, 2-inch maximum.<br />

When multiple binders are used, correlate the data into related consistent groupings.<br />

Operation and Maintenance Data<br />

01 78 23-1


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Content Format:<br />

Neatly typewritten table of contents for each volume arranged in CSI/CSC MASTERFORMAT<br />

2004 Edition Major Division order.<br />

Construction Manager, name of responsible principal, address and telephone number.<br />

List each product required to be included, indexed to content of the volume.<br />

List, with each product, name, address and telephone number of:<br />

Contractor, Subcontractor, installer or maintenance contractor, as appropriate, and identify<br />

area of responsibility of each.<br />

Local source of supply for parts and replacement.<br />

Identify each product by product name and other identifying symbols as set forth in Contract<br />

Documents.<br />

Product Data:<br />

Include only those sheets that are pertinent to the specific product.<br />

Annotate each sheet to:<br />

Clearly identify specific product or part installed.<br />

Clearly identify data applicable to installation.<br />

Delete references to inapplicable information.<br />

Drawings:<br />

Supplement product data with drawings as necessary to clearly illustrate:<br />

Relations of component parts of equipment to systems.<br />

Control and flow diagrams.<br />

Coordinate drawings with information in <strong>Project</strong> Record Documents to assure correct illustration<br />

of completed installation.<br />

Do not use <strong>Project</strong> Record Documents as maintenance Drawings.<br />

Written text, as required to supplement product data for the particular installation:<br />

Organize in consistent format under separate headings for different procedures.<br />

Provide logical sequence of instructions for each procedure.<br />

Copy of each warranty, bond, and service contract issued.<br />

Provide information sheet for Owner's personnel give:<br />

Proper procedures in event of failure.<br />

Instances that might affect validity of warranties or bonds.<br />

MANUAL FOR MATERIALS AND FINISHES<br />

Submit to A/E three copies of completed manual in final form.<br />

Content - For architectural products, applied materials, and finishes:<br />

Manufacturer's data, giving full information on products.<br />

Catalog number, size, composition.<br />

Color and texture designations.<br />

Information required for re-ordering special manufactured products.<br />

Instructions for care and maintenance.<br />

Manufacturer's recommendation for types of cleaning agents and methods.<br />

Cautions against cleaning agents and methods that are detrimental to product.<br />

Recommended schedule for cleaning and maintenance.<br />

Content - For moisture-protection and weather-exposed products:<br />

Manufacturer's data, giving full information on products.<br />

Applicable standards.<br />

Chemical composition.<br />

Detail of installation.<br />

Operation and Maintenance Data<br />

01 78 23-2


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Instructions for inspection, maintenance, and repair.<br />

Additional requirements for maintenance data: Respective sections for Specifications.<br />

Provide complete information for products specified in the Specifications listed under your Contract.<br />

MANUAL FOR EQUIPMENT AND SYSTEMS<br />

Submit to A/E three copies of completed manual in final form.<br />

Content - For each unit of equipment and system, as appropriate:<br />

Description of unit and component parts.<br />

Function, normal operating characteristics, and limiting conditions.<br />

Performance curves, engineering data and tests.<br />

Complete nomenclature and commercial number of replaceable parts.<br />

Operating procedures:<br />

Start-up, break-in, routine and normal operating instructions.<br />

Regulations, control, stopping, shut-down and emergency instructions.<br />

Summer and winter operating instructions.<br />

Special operation instructions.<br />

Maintenance Procedures:<br />

Routine operations.<br />

Guide to "trouble-shooting"<br />

Disassembly, repair and reassembly.<br />

Alignment, adjusting and checking.<br />

Servicing and lubrication schedule.<br />

List of lubrication required.<br />

Manufacturer's printed operating and maintenance instructions.<br />

Description of sequence of operation by control manufacturer.<br />

Original manufacturer's parts list, illustrations, assembly drawings, and diagrams required for<br />

maintenance.<br />

Predicted life of parts subject to wear.<br />

Items recommended to be stocked as spare parts.<br />

As-installed control diagrams by controls manufacturer.<br />

Each contractor's coordination drawings.<br />

As-installed color coded piping diagrams.<br />

Charts of valve tag numbers, with location and function of each valve.<br />

List of original manufacturer's spare parts, manufacturers current prices, and recommended<br />

quantities to be maintained in storage.<br />

Other data as required under pertinent Sections of the Specifications.<br />

Content - For each electric and electronic system, as appropriate:<br />

Description of system and component parts.<br />

Function, normal operating characteristics, and limiting conditions.<br />

Performance curves, engineering data and tests.<br />

Complete nomenclature and commercial number of replaceable parts.<br />

Circuit directories of panelboards.<br />

Electrical service.<br />

Controls.<br />

Communications.<br />

As-installed color coded wiring diagrams.<br />

Operating Procedures:<br />

Routine and normal operating instructions.<br />

Sequences required.<br />

Special operating instructions.<br />

Maintenance Procedures:<br />

Routine operations.<br />

Guide to "trouble-shooting".<br />

Disassembly, repair, and reassembly.<br />

Adjustment and checking.<br />

Operation and Maintenance Data<br />

01 78 23-3


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Manufacturer's printed operating and maintenance instructions. List of original manufacturer's spare<br />

parts, manufacturer's current prices, and recommended quantities to be maintained in storage. Other<br />

data as required under pertinent Sections of Specifications.<br />

Prepare and include additional data when the need for such data becomes apparent during instruction<br />

of Owner's personnel.<br />

Additional requirements for operating and maintenance data: Respective Sections for Specifications.<br />

Provide complete information for products specified in the Specifications listed under your Contract.<br />

SUBMITTAL SCHEDULE<br />

Submit to A/E two copies of preliminary draft of proposed formats and outlines of contents prior to start<br />

of Work.<br />

A/E will review draft and return one copy with comments.<br />

Submit to A/E one copy of completed data in final form 15 days prior to final inspection or acceptance.<br />

Copy will be returned after final inspection or acceptance, with comments.<br />

Submit specified number of copies of approved product data in final form 10 days after final inspection<br />

or acceptance.<br />

INSTRUCTION OF OWNER'S PERSONNEL<br />

Prior to final inspection or acceptance, fully instruct Owner's designated operating and maintenance<br />

personnel in operation, adjustment and maintenance of products, equipment and systems.<br />

Operating and maintenance manual shall constitute the basis of instruction.<br />

Review contents of manual with personnel in full detail to explain all aspects of operations and<br />

maintenance.<br />

Refer to respective Sections of Specifications for more specific instruction procedures and<br />

requirements.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Operation and Maintenance Data<br />

01 78 23-4


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SECTION 01 78 36<br />

WARRANTIES AND BONDS<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Construction Manager shall:<br />

Compile specified warranties and bonds.<br />

Compile specified service and maintenance contracts.<br />

Co-execute submittals when so specified.<br />

Review submittals to verify compliance with Contract Documents.<br />

Submit to A/E for review and transmittal to Owner.<br />

RELATED WORK AND REQUIREMENTS<br />

Instructions to Bidders: Bid Bonds will be required<br />

Conditions of the Contract:<br />

Performance Bond and Labor and Material Payment Bond will be required<br />

General Warranty of Construction<br />

Section 01 77 00: Closeout Procedures<br />

Section 01 78 23: Operation and Maintenance Data<br />

Each respective Section of the Specifications as listed below: Warranties and Bonds required for<br />

specific products, and duration.<br />

SUBMITTAL REQUIREMENTS<br />

Assemble warranties, bonds, and service and maintenance contracts, executed jointly or severally as<br />

specified by the Contractor, Subcontractor, Manufacturer, and Suppliers.<br />

Number of original signed copies required: Two each.<br />

Table of Contents: Neatly typed, in orderly sequence.<br />

Provide complete information for each item.<br />

1. Product or work items.<br />

2. Firm, with name of principal, address and telephone number.<br />

3. Scope.<br />

4. Date of beginning of warranty, bond, or service and maintenance contract.<br />

5. Duration of warranty, bond, or service maintenance contract.<br />

6. Provide information for Owner's personnel:<br />

Proper procedure in case of failure.<br />

Instances that might affect the validity of warranty or bond.<br />

7. Contractor, name of responsible principal, address, email address and telephone number.<br />

FORM OF SUBMITTALS<br />

Prepare in duplicate packets.<br />

Format:<br />

1. Digitally, and;<br />

2. Size 8-1/2 inches x 11 inches, punch sheets for standard 3 ring binder. Fold larger sheets to<br />

fit into binders.<br />

Warranties and Bonds<br />

01 78 36-1


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3. Cover: Identify each packet with typed or printed title "WARRANTIES AND BONDS".<br />

4. List:<br />

Title of <strong>Project</strong><br />

Name of Contractor<br />

Binders: Commercial quality, three-ring (‘D’ type), with durable and cleanable plastic covers.<br />

SUBMITTAL PROCEDURE<br />

For equipment or component parts of equipment, put into service with Owner's permission during<br />

progress of Work.<br />

1. Submit documents within 10 days after inspection and the established Substantial Completion<br />

date of that portion of the Work.<br />

Otherwise make submittals within 10 days after Date of Substantial Completion of the whole Work, and<br />

prior to final request for payment.<br />

For portions of the Work, where final acceptance is unreasonably delayed through no fault of the Owner<br />

beyond Date of Substantial Completion, provide updated submittal within 10 days after acceptance,<br />

listing date of final acceptance as start of warranty period.<br />

SUBMITTAL REQUIRED<br />

Submit warranties, bonds, service and maintenance contracts as specified in respective Sections of the<br />

Specifications.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

Warranties and Bonds<br />

01 78 36-2


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SECTION 01 78 39<br />

PROJECT RECORD DOCUMENTS<br />

PART 1 - GENERAL<br />

REQUIREMENTS INCLUDED<br />

Construction Manager shall maintain at the site for the Owner, one record copy of:<br />

1. Drawings, <strong>Project</strong> Manual, Addenda, and Architect’s Supplemental Instructions<br />

2. Required State approved Documents.<br />

3. Construction schedule.<br />

4. Change Orders and other modifications to the Contract.<br />

5. A/E field orders or written instructions.<br />

6. Approved Shop Drawings, product data and samples.<br />

7. Field test records.<br />

Contractors shall maintain at the site for review by the Construction Manager, as it relates to their work,<br />

one record copy of:<br />

1. Drawings, <strong>Project</strong> Manual, Addenda, and Architect’s Supplemental Instructions<br />

2. Updated record drawings documenting as-built conditions<br />

3. Change Orders and other modifications to the Contract.<br />

4. A/E field orders or written instructions.<br />

5. Approved Shop Drawings, product data and samples<br />

6. Field test and inspection reports<br />

RELATED WORK AND REQUIREMENTS<br />

Section 01 33 00: Submittal Procedures<br />

Section 01 45 29: Testing Laboratory Services<br />

MAINTENANCE OF DOCUMENTS AND SAMPLES<br />

Store documents and samples in CM's field office apart from documents used for construction.<br />

1. Provide files and racks for storage of documents.<br />

2. Provide locked cabinet or secure storage space for storage of samples.<br />

File documents and samples using CSI/CSC MASTERFORMAT 2004 Edition numbering system.<br />

Maintain documents in a clean, dry, legible condition, and in good order. Do not use record documents<br />

for construction purposes.<br />

Make documents and samples available at all times for inspection by Owner, A/E, and A/E's<br />

Consultants.<br />

MARKING DEVICES<br />

Provide felt tip marking pens for recording information in the color code designated by A/E.<br />

RECORDING<br />

Label each document "PROJECT RECORD" in neat, large printed letters.<br />

Record information concurrently with construction progress.<br />

1. Do not conceal any work until required information is recorded.<br />

Drawings; Legibly mark to record actual construction:<br />

1. Depths of various elements of foundation in relation to finish first floor datum.<br />

<strong>Project</strong> Record Documents<br />

01 78 39-1


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2. Horizontal and vertical locations of underground utilities and appurtenances, referenced to<br />

permanent surface improvements.<br />

3. Location of internal utilities and appurtenances concealed in the construction, referenced to<br />

visible and accessible features of the structure.<br />

4. Field changes of dimension and detail.<br />

5. Changes made by Field Order or Change Order.<br />

6. Details not on original Contract Drawings.<br />

Specifications and Addenda; Legibly mark each Section to record:<br />

1. Manufacturer, trade name, catalog number, and Supplier of each Product and item of equipment<br />

actually installed.<br />

2. Changes made by Field Order or by Change Order.<br />

Post Construction Schedule.<br />

SUBMITTALS<br />

At Contract Closeout, deliver Record Documents to A/E for the Owner.<br />

Accompany submittal with transmittal letter in duplicate, containing:<br />

1. Date.<br />

2. <strong>Project</strong> title and number.<br />

3. Construction Manager's name and address.<br />

4. Title and number of each Record Document.<br />

5. Signature of Construction Manager or his authorized representative.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

End of Section<br />

<strong>Project</strong> Record Documents<br />

01 78 39-2


SECTION 024000<br />

DEMOLITION AND STRUCTURE MOVING<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Saw cutting, removal and off-site disposal of pavement.<br />

B. Demolition and disposal of miscellaneous structures.<br />

C. Remove and salvage or disposal of miscellaneous structures.<br />

D. Removal, salvage and reinstallation of miscellaneous structures.<br />

E. Utility line removal or abandonment.<br />

1.2 RELATED SECTIONS<br />

A. General Conditions<br />

B. Supplementary Conditions<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1. Section 201 - Clearing and Grubbing<br />

2. Section 203 - Removing Old Culverts and Bridges<br />

3. Section 204 - Removing or Abandoning Miscellaneous Structures<br />

1.4 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

<strong>No</strong>t Used<br />

<strong>10731</strong> DEMOLITION AND STRUCTURE MOVING 024000-1


PART 3<br />

EXECUTION<br />

3.1 REMOVALS, ABANDONMENT, SALVAGING, AND REINSTALLATION<br />

A. Remove materials in accordance with WisDOT Section 204 except as modified<br />

or supplemented herein.<br />

1. Coordinate shutoff, capping, and continuation of utility services with the<br />

Engineer, Owner and Utility Company.<br />

2. All pipes, culverts, manholes, etc. designated for removal or which<br />

interfere with planned improvements shall be removed entirely, or if limits<br />

are designated on the plans, to such limits.<br />

3. Saw cut the edge of all pavements required to be removed. Wait to saw<br />

cut pavement until the new pavement is ready to be installed to prevent<br />

damage to the pavement's edge.<br />

4. When performing removals, the Contractor shall not disturb any material<br />

beyond required limits of work.<br />

5. Dispose of all materials off-site, unless otherwise noted, and in<br />

accordance with applicable authorities having jurisdiction. Materials shall<br />

not be buried on-site.<br />

6. Coordinate salvage and delivery with the Owner's Representatives.<br />

7. All disposals shall be performed in accordance with applicable authorities<br />

having jurisdiction.<br />

8. State regulations require that water service to the existing health care<br />

center can be shut down for a maximum of 4-hours. Water service to the<br />

existing health care center can only be shut down one time.<br />

9. Coordinate new water main installation and testing, connections to<br />

existing water mains, and removal of existing mains to ensure that the<br />

existing health care center is without water for no longer than 4-hours.<br />

3.2 SALVAGE AND REINSTALL<br />

A. Signs:<br />

1. In no case shall a traffic sign or street sign be removed or disturbed by<br />

Contractor without prior notification being given to Engineer and then only<br />

after satisfactory arrangements have been made for a temporary<br />

installation or its disposition.<br />

2. Remove and salvage all posts, A-frame angle brackets, stringers, nuts,<br />

bolts, and washers.<br />

<strong>10731</strong> DEMOLITION AND STRUCTURE MOVING 024000-2


3.4 PROTECTION<br />

3. Exercise reasonable care against damage to in-place signs during<br />

storage and installation.<br />

4. Remove signs damaged during construction and replace with new signs.<br />

A. Protecting adjacent structures and pavement from damage.<br />

3.5 CLEANING AND RESTORATION<br />

A. The Contractor shall be responsible for cleaning the construction area<br />

including all pavements and structures after completion of demolition work.<br />

B. Any damage to adjacent pavements or structures shall be repaired by the<br />

Contractor to the satisfaction of the Owner.<br />

END OF SECTION<br />

<strong>10731</strong> DEMOLITION AND STRUCTURE MOVING 024000-3


SECTION 04 72 00<br />

CAST STONE MASONRY<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Architectural cast stone.<br />

B. Units required are:<br />

1. Exterior wall units, including sills.<br />

2. Other items indicated on the drawings.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 04 05 11 - Masonry Mortaring and Grouting: Mortar for setting cast stone.<br />

B. Section 04 20 00 - Unit Masonry: Installation of cast stone in conjunction with masonry.<br />

C. Section 07 90 05 - Joint Sealers: Materials and execution methods for sealing soft joints in cast<br />

stone work.<br />

1.03 REFERENCE STANDARDS<br />

A. ACI 318 - Building Code Requirements for Structural Concrete and Commentary; American<br />

Concrete Institute International.<br />

B. ASTM A185/A185M - Standard Specification for Steel Welded Wire Reinforcement, Plain, for<br />

Concrete.<br />

C. ASTM A615/A615M - Standard Specification for Deformed and Plain Billet-Steel Bars for<br />

Concrete Reinforcement.<br />

D. ASTM C33 - Standard Specification for Concrete Aggregates.<br />

E. ASTM C150 - Standard Specification for Portland Cement.<br />

F. ASTM C270 - Standard Specification for Mortar for Unit Masonry.<br />

G. ASTM C494/C494M - Standard Specification for Chemical Admixtures for Concrete.<br />

H. ASTM C642 - Standard Test Method for Density, Absorption, and Voids in Hardened Concrete.<br />

I. ASTM C979 - Standard Specification for Pigments for Integrally Colored Concrete.<br />

J. ASTM C1364 - Standard Specification for Architectural Cast Stone.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Conduct a preinstallation meeting one week prior to the start of the<br />

work of this section.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Test results of cast stone components made previously by the manufacturer.<br />

C. Shop Drawings: To include the following:<br />

1. Piece numbers.<br />

2. Setting sequence, stone sizes and shapes.<br />

3. Joint locations and arrangement.<br />

4. Bonding details.<br />

5. Anchor and insert types and connections to supporting structure.<br />

6. Installation and anchoring methods.<br />

<strong>10731</strong> CAST STONE MASONRY 04 72 00-1


D. Mortar Color Selection Samples.<br />

E. Verification Samples: Pieces of actual cast stone components not less than 12 inches square,<br />

illustrating range of color and texture to be anticipated in components furnished for the project.<br />

F. Source Quality Control Test Reports.<br />

1.06 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A current producer member of the Cast Stone Institute with a<br />

minimum of 5 years of experience in producing cast stone of the types required for project and:<br />

1. Adequate plant capacity to furnish quality, sizes, and quantity of cast stone required<br />

without delaying progress of the work.<br />

2. Products previously produced by plant and exposed to weather that exhibit satisfactory<br />

appearance.<br />

B. Mock-Up: Provide full size cast stone components for installation in mock-up of exterior wall.<br />

1. Approved mock-up will become standard for appearance and workmanship.<br />

2. Mock-up may remain as part of the completed work.<br />

3. Remove mock-up not incorporated into the work and dispose of debris.<br />

C. Source Quality Control: Test compressive strength and absorption of specimens selected at<br />

random from plant production.<br />

1. Test in accordance with ASTM C642.<br />

2. Select specimens at rate of 3 per 500 cubic feet, with a minimum of 3 per production week.<br />

3. Submit reports of tests by independent testing agency, showing compliance with<br />

requirements.<br />

D. Installer Qualifications: Minimum of 5 years successful experience in handling and installing<br />

cast stone units on projects of comparable size and scope.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver cast stone components secured to shipping pallets and protected from damage and<br />

discoloration. Protect corners from damage.<br />

B. Number each piece individually to match shop drawings and schedule.<br />

C. Store cast stone components and installation materials in accordance with manufacturer's<br />

instructions.<br />

D. Store cast stone components on pallets with nonstaining, waterproof covers. Ventilate under<br />

covers to prevent condensation. Prevent contact with dirt.<br />

E. Protect cast stone components during handling and installation to prevent chipping, cracking, or<br />

other damage.<br />

F. Store mortar materials where contamination can be avoided.<br />

G. Schedule and coordinate production and delivery of cast stone components with unit masonry<br />

work to optimize on-site inventory and to avoid delaying the work.<br />

1.08 ENVIRONMENTAL REQUIREMENTS<br />

A. Cold and Hot Weather Requirements: Comply with requirements of ACI 530.1/ASCE 6/TMS 602<br />

or applicable building code, whichever is more stringent.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Architectural Cast Stone:<br />

1. Continental Cast Stone Manufacturing, Inc., Shawnee, Kansas.<br />

<strong>10731</strong> CAST STONE MASONRY 04 72 00-2


2. Custom Cast Stone Inc., Westfield, IN.<br />

3. Edwards Precast Concrete Company, Dubuque, Iowa.<br />

4. Any current producer member of the Cast Stone Institute.<br />

2.02 ARCHITECTURAL CAST STONE<br />

A. Cast Stone: Architectural concrete product manufactured to simulate appearance of natural<br />

limestone, complying with ASTM C1364.<br />

1. Compressive Strength: As specified in ASTM C1364; calculate strength of pieces to be<br />

field cut at 80 percent of uncut piece.<br />

2. Freeze-Thaw Resistance: Demonstrated by field experience.<br />

3. Surface Texture: Fine grained texture, with no bugholes, air voids, or other surface<br />

blemishes visible from distance of 20 feet.<br />

4. Color: Selected by Hoffman LLC from manufacturer's full range.<br />

5. Color Variation:<br />

a. Viewing Conditions: Compare in direct sunlight at 10 feet, between components of<br />

similar age, subjected to comparable weathering conditions.<br />

6. Maximum Variation: ASTM D 2244:<br />

a. Hue: 2 units.<br />

b. Lightness, Chroma and Hue Combined: 6 units.<br />

7. Remove cement film from exposed surfaces before packaging for shipment.<br />

B. Shapes: Provide shapes indicated on drawings.<br />

1. Unless otherwise indicated on drawings, provide:<br />

a. Wash or slope of 1:12 on exterior horizontal surfaces.<br />

b. Drips on projecting components, wherever possible.<br />

c. Raised fillets at back of sills and at ends to be built in.<br />

C. Reinforcement: Provide reinforcement as required to withstand handling and structural stresses;<br />

comply with ACI 318.<br />

2.03 MATERIALS<br />

A. Portland Cement: ASTM C150.<br />

1. For Units: Type I, white or gray as required to match Hoffman LLC 's sample.<br />

2. For Mortar: Type I or II.<br />

B. Coarse Aggregate: ASTM C33, except for gradation; granite, quartz, or limestone.<br />

C. Fine Aggregate: ASTM C33, except for gradation; natural or manufactured sands.<br />

D. Pigments: ASTM C979, inorganic iron oxides; do not use carbon black.<br />

E. Admixtures: ASTM C494/C494M.<br />

F. Air Entrainment: Comply with ASTM C 260. Wet-cast mixtures shall contain 6% (+/-) 1% air<br />

entrainment where surfaces are exposed to freeze-thaw conditions.<br />

G. Water: Potable.<br />

H. Reinforcing Bars: ASTM A615/A615M deformed bars, galvanized.<br />

I. Steel Welded Wire Reinforcement: ASTM A185/A185M, galvanized.<br />

J. Embedded Anchors, Dowels, and Inserts: Type 304 stainless steel, of type and size as required<br />

for conditions.<br />

K. Mortar: Portland cement-lime, as specified in Section 04 05 11.<br />

L. Sealant: As specified in Section 07 90 05.<br />

M. Cleaner: General-purpose cleaner designed for removing mortar and grout stains, efflorescence,<br />

and other construction stains from new masonry surfaces without discoloring or damaging<br />

<strong>10731</strong> CAST STONE MASONRY 04 72 00-3


masonry surfaces; approved for intended use by cast stone manufacturer and by cleaner<br />

manufacturer for use on cast stone and adjacent masonry materials.<br />

2.04 FABRICATION<br />

A. Factory Fabrication: Comply with Cast Stone Institute recommended fabricating practices.<br />

B. Tolerances: Comply with Cast Stone Institute recommendations and the following:<br />

1. Height and Width: Plus 1/16 inch; minus 1/8 inch.<br />

2. Length:<br />

a. Up to 2 feet, 0 inches: Plus 1/16 inch; minus 1/8 inch.<br />

b. From 2 feet, 0 inches to 5 feet 0 inches: Plus 1/8 inch; minus 1/8 inch.<br />

c. From 5 feet, 0 inches to 10 feet 0 inches: Plus 1/8 inch; minus 3/16 inch.<br />

C. Design Mix: Compressive strength of 6,500 psi at 28 days, maximum 6 percent absorption.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine construction to receive cast stone components. <strong>No</strong>tify Hoffman LLC if construction is<br />

not acceptable.<br />

B. Do not begin installation until unacceptable conditions have been corrected.<br />

3.02 INSTALLATION<br />

A. Install cast stone components in conjunction with masonry, complying with requirements of<br />

Section 04 20 00.<br />

B. Mechanically anchor cast stone units indicated; set remainder in mortar.<br />

C. Setting:<br />

1. Drench cast stone components with clear, running water immediately before installation.<br />

2. Set units in a full bed of mortar unless otherwise indicated.<br />

3. Fill vertical joints with mortar.<br />

4. Fill dowel holes and anchor slots completely with mortar or non-shrink grout.<br />

D. Joints: Make all joints 3/8 inch, except as otherwise detailed.<br />

1. Rake mortar joints 3/8 inch for sealant. Scrub face of each stone to remove excess mortar<br />

before it sets.<br />

2. Remove excess mortar from face of stone before pointing joints.<br />

E. Sealant Joints:<br />

1. Sealant Joints: Install sealants as specified in Section 07 90 05.<br />

2. Prime ends of Cast Stone components, insert properly sized foam backing rod, and install<br />

sealant using sealant gun.<br />

3.03 SETTTING TOLERANCES<br />

A. Variation from Plumb: <strong>No</strong>t more than 1/8 inch in 10 feet or 1/4 inch in 20 feet or more.<br />

B. Variation from Level: <strong>No</strong>t more than 1/8 inch in 10 feet or 1/4 inch in 20 feet, or 3/8 inch<br />

maximum.<br />

C. Variation in Joint Width: <strong>No</strong>t more than 1/8 inch in 36 inches or 1/4 of nominal joint width,<br />

whichever is less.<br />

D. Variation in Plane Between Adjacent Surfaces (Lipping): <strong>No</strong>t more than 1/16 inch difference<br />

between planes of adjacent units or adjacent surfaces indicated to be flush with units.<br />

E. Repairs: Repair chips and other surface damage noticeable when viewed in direct daylight at 20<br />

feet.<br />

<strong>10731</strong> CAST STONE MASONRY 04 72 00-4


1. Repair with matching touchup material provided by the manufacturer and in accordance<br />

with manufacturer's instructions.<br />

2. Repair methods and results subject to Hoffman LLC 's approval.<br />

3.04 FIELD QUALITY CONTROL<br />

A. Remove and replace work that does not meet the specified tolerances and appearance<br />

requirements.<br />

B. Any cast stone that is broken, chipped, stained, or otherwise damaged; work that does not<br />

match approved samples or mock-up; and any work containing defective joints shall be removed<br />

and replaced.<br />

3.05 CLEANING<br />

A. Clean completed exposed cast stone after mortar is thoroughly set and cured.<br />

1. Wet surfaces with water before applying cleaner.<br />

2. Apply cleaner to cast stone in accordance with manufacturer's instructions.<br />

3. Remove cleaner promptly by rinsing thoroughly with clear water.<br />

4. Do not use acidic cleaners.<br />

END OF SECTION<br />

<strong>10731</strong> CAST STONE MASONRY 04 72 00-5


SECTION 05 40 00<br />

COLD-FORMED METAL FRAMING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Exterior wall sheathing.<br />

B. Bridging, bracing, clips, accessories, fasteners and other materials.<br />

C. Sealants.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Wood blocking and miscellaneous framing.<br />

B. Section 07 21 00 - Thermal Insulation: Insulation within framing members.<br />

C. Section 07 90 05 - Joint Sealers.<br />

D. Section 09 21 16 - Gypsum Board Assemblies: Lightweight, non-load bearing metal stud<br />

framing.<br />

E. Section 09 21 16 - Gypsum Board Assemblies: Gypsum-based sheathing.<br />

1.03 REFERENCE STANDARDS<br />

A. AISI SG02-1 - <strong>No</strong>rth American Specification for the Design of Cold-Formed Steel Structural<br />

Members; American Iron and Steel Institute. (replaced SG-971)<br />

B. ASTM A153/A153M - Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel<br />

Hardware.<br />

C. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

D. ASTM C955 - Standard Specification for Load-Bearing (Transverse and Axial) Steel Studs,<br />

Runners (Tracks), and Bracing or Bridging for Screw Application of Gypsum Panel Products and<br />

Metal Plaster Bases.<br />

E. ASTM C1177/C1177M - Standard Specification for Glass Mat Gypsum Substrate for Use as<br />

Sheathing.<br />

F. AWS D1.1/D1.1M - Structural Welding Code - Steel; American Welding Society.<br />

G. AWS D1.3 - Structural Welding Code - Sheet Steel; American Welding Society.<br />

H. SSPC-Paint 20 - Zinc-Rich Primers (Type I, "Inorganic," and Type II, "Organic"); Society for<br />

Protective Coatings.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordinate with work of other sections that is to be installed in or adjacent to the metal framing<br />

system, including but not limited to structural anchors, cladding anchors, utilities, insulation, and<br />

firestopping.<br />

B. Preinstallation Meeting: Conduct a preinstallation meeting one week prior to the start of the<br />

work of this section.<br />

C. Review the following as a minimum:<br />

1. Status of shop drawings and submittals.<br />

2. <strong>Project</strong> schedule and sequence.<br />

3. Local, state, and federal safety regulations.<br />

<strong>10731</strong> COLD-FORMED METAL FRAMING 05 40 00-1


4. Attachment of studs to structural framing systems.<br />

5. Attachment of gypsum wall sheathing.<br />

6. Coordination with other trades.<br />

7. Installation requirements for specified materials.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on standard framing members; describe materials and finish,<br />

product criteria, limitations.<br />

C. Product Data: Provide manufacturer's data on factory-made framing connectors, showing<br />

compliance with requirements.<br />

D. Shop Drawings: Indicate component details, bearing, anchorage, loading, and welds, and<br />

accessories or items required of related work.<br />

1. Indicate framing component layout.<br />

2. Describe method for securing studs to tracks and for welded framing connections.<br />

3. Provide Design Engineer's stamp on shop drawings.<br />

4. Provide calculations for loadings and stresses for structural members, stamped by a<br />

Professional Structural Engineer.<br />

5. Details of vertical movement devices and connection to framing and structure.<br />

6. Methods of fastening framing members to each other and to adjacent materials and<br />

structure.<br />

7. Bearing and anchor points and anchor details.<br />

8. Accessory products required for complete installation.<br />

9. Prefabricated assemblies and special details.<br />

E. Manufacturer's Installation Instructions: Indicate special procedures, conditions requiring special<br />

attention.<br />

F. Mill Certificates for each type structural framing member, indicating the following information:<br />

1. Bare metal thickness of steel, measured to 1/1000 inch.<br />

2. Yield strength of steel.<br />

3. Tensile strength of steel.<br />

4. Total elongation of steel in 2 inch gage length.<br />

5. Chemical analysis of steel.<br />

6. Thickness of galvanized coating, measured to 1/1000 inch.<br />

G. Welder Certificates: Certify welders employed on the Work, verifying AWS qualification within<br />

the previous 12 months.<br />

1.06 QUALITY ASSURANCE<br />

A. Designer Qualifications: Design framing system under direct supervision of a Professional<br />

Engineer experienced in design of this Work and licensed in State in which project is located.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing the types of products<br />

specified in this section, and with minimum five years of documented experience.<br />

C. Installer Qualifications: Company specializing in performing the work of this section with<br />

minimum five years of experience.<br />

D. Code Requirements: Comply with pertinent codes and regulations of agencies having<br />

jurisdiction.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver materials in manufacturer's original, unopened, undamaged containers with identification<br />

labels intact.<br />

<strong>10731</strong> COLD-FORMED METAL FRAMING 05 40 00-2


B. Store materials protected from exposure to rain, snow or other harmful weather conditions, at<br />

temperature and humidity conditions.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Metal Framing, Connectors, and Accessories:<br />

1. Clark Steel Inc; www.clarksteel.com<br />

2. Dale Incor: www.daleincor.com<br />

3. Clarkwestern Dietrich Building Systems LLC: www.clarkdietrich.com.<br />

4. Marino\Ware: www.marinoware.com.<br />

5. Unimast, Inc: www.unimast.com.<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 FRAMING SYSTEM<br />

A. Provide primary and secondary framing members, bridging, bracing, plates, gussets, clips,<br />

fittings, reinforcement, and fastenings as required to provide a complete framing system.<br />

B. Design Criteria: Provide completed framing system having the following characteristics:<br />

1. Design: Calculate structural characteristics of cold-formed steel framing members<br />

according to AISI <strong>No</strong>rth American Specification for the Design of Cold-Formed Steel<br />

Structural Members.<br />

2. Structural Performance: Design, engineer, fabricate, and erect to withstand specified design<br />

loads for project conditions within required limits.<br />

3. Design Loads: As indicated on the drawings.<br />

4. Live load deflection meeting the following, unless otherwise indicated:<br />

a. Exterior Walls: Maximum horizontal deflection under wind load of 1/600 of span.<br />

b. Design non-axial loadbearing framing to accommodate not less than 1/2 in vertical<br />

deflection.<br />

5. Able to tolerate movement of components without damage, failure of joint seals, undue<br />

stress on fasteners, or other detrimental effects when subject to seasonal or cyclic<br />

day/night temperature ranges.<br />

6. Able to accommodate construction tolerances, deflection of building structural members,<br />

and clearances of intended openings.<br />

C. Deliver to site in largest practical sections.<br />

D. Behind masonry veneer, studs shall be minimum 16 gage and 16" o.c.<br />

2.03 FRAMING MATERIALS<br />

A. Studs and Track: ASTM C955; studs formed to channel, "C", or "Sigma" shape with punched<br />

web; U-shaped track in matching nominal width and compatible height.<br />

1. Gage and depth: As required to meet specified performance levels, and as indicated on<br />

drawings.<br />

a. 18 gage and lighter: Minimum yield strength 33,000 psi.<br />

b. 16 gage and heavier: Minimum yield strength 50,000 psi.<br />

2. Galvanized in accordance with ASTM A653/A653M G90/Z275 coating.<br />

3. Studs to be continuously formed from single sections. <strong>No</strong> welded studs are permitted.<br />

B. Furring: ASTM C 955; formed hat channel.<br />

1. Gage and depth: As required to meet specified performance levels, and as indicated on<br />

drawings.<br />

a. 20 gage and lighter: Minimum yield strength 26,000 psi.<br />

2. Galvanized in accordance with ASTM A 653/A 653M G90/Z275 coating.<br />

3. Studs to be continuously formed from single sections. <strong>No</strong> welded studs are permitted.<br />

<strong>10731</strong> COLD-FORMED METAL FRAMING 05 40 00-3


2.04 WALL SHEATHING<br />

A. Wall Sheathing: Glass mat faced gypsum; ASTM C 1177/C 1177M, water-resistant core, square<br />

long edges, 5/8 inch Type X fire-resistant.<br />

1. Manufacturers:<br />

a. Dens-Glass Gold as manufactured by Georgia Pacific.<br />

b. GlasRoc as manufactured by BPB America, Inc.<br />

2. Size: Minimum 4'x8' panels.<br />

3. Flame Spread: ASTM E 84; 0 maximum.<br />

4. Smoke Developed: ASTM E 84; 0 maximum.<br />

5. Warranty: Exposure to weather; 6 months, and manufacturing defects; 5 years.<br />

2.05 ACCESSORIES<br />

A. Bracing, Furring, Bridging: Formed sheet steel, thickness determined for conditions<br />

encountered; finish to match framing components.<br />

B. Plates, Gussets, Clips: Formed sheet steel, thickness determined for conditions encountered;<br />

finish to match framing components.<br />

C. Touch-Up Primer for Galvanized Surfaces: SSPC-Paint 20, Type I - Inorganic, complying with<br />

VOC limitations of authorities having jurisdiction.<br />

D. Air Infiltration Barrier: Woven polyolefin sheet, 0.005 inch thick, with a moisture vapor<br />

transmission rate of 70 grams/sq. meter per ASTM E 96, procedure A and a flame spread not<br />

exceeding 25 per ASTM E 84.<br />

1. Provide the following:<br />

a. Tyvek HouseWrap, DuPont Tyvek<br />

E. Sill Gasket on Top of Foundation Wall: 1/4 inch thick, track width, closed cell plastic foam from<br />

continuous rolls.<br />

F. Wall Sheathing Joint Sealant: ASTM C 920, Type S, Grade NS silicone sealant, compatible<br />

with sheathing.<br />

1. Dow Corning 795 Building Sealant.<br />

G. Grout: Commercial, non-shrink cement grout; apply to bearing surfaces to ensure full contact of<br />

bearing flanges or track webs on supporting concrete or masonry surfaces.<br />

2.06 FASTENERS<br />

A. Self-Drilling, Self-Tapping Screws, Bolts, Nuts and Washers: Hot dip galvanized per ASTM<br />

A153/A153M.<br />

1. Sheathing Screws: Type S or S-12, 1-1/4 inch long, #6 bugle head, self-tapping screws.<br />

B. Anchorage Devices: Power actuated.<br />

C. Welding: In conformance with AWS D1.1.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine supporting substrates and abutting structural framing for compliance with requirements,<br />

including installation tolerances and other conditions affecting performance of framing members.<br />

B. Verify that bearing surfaces and supporting structures are ready to receive the work.<br />

C. Verify that work by other trades is complete and accurate to the point where installation of the<br />

framing can begin.<br />

D. Verify that field measurements are as indicated in the drawings. <strong>No</strong>tify Hoffman LLC in writing of<br />

any deviation between the drawings and actual conditions prior to starting work.<br />

<strong>10731</strong> COLD-FORMED METAL FRAMING 05 40 00-4


E. Immediately notify Hoffman LLC of any discrepancies in the work, on the drawings or in the<br />

specification that will interfere with the work.<br />

F. Correct conditions detrimental to the timely and proper completion of the work.<br />

G. Do not proceed with installation until unsatisfactory conditions have been corrected.<br />

3.02 INSTALLATION - GENERAL<br />

A. Install components in accordance with requirements of Contract Documents, the manufacturer's<br />

instructions and recommendations, and approved shop drawings.<br />

B. Install framing to support design loads and to accommodate movement of the primary building<br />

structure and clearances of intended openings.<br />

C. Cut framing members by sawing or shearing; do not torch cut.<br />

1. Cut framing members square for attachment to perpendicular members.<br />

D. Field Welding: In accordance with AWS D1.3, and the following:<br />

1. Stud-to-track connections: 1/2 inch fillet weld, full length of inside flange dimension, inside<br />

each flange of stud onto track web, unless otherwise noted.<br />

2. All other connections: Flat, plug, butt, or seam.<br />

3. Minimum steel thickness for welded connections: 18 gage.<br />

E. Field Fastening: Use minimum 2 self-tapping metal screws per connection, unless otherwise<br />

indicated.<br />

F. Framing: Install components in accordance with manufacturer's instructions, shop drawings,<br />

and requirements of ASTM C 1007.<br />

1. Provide for erection stresses; provide temporary bracing as construction activities progress.<br />

2. Erect load bearing components in single piece full length; splicing of load bearing<br />

components is prohibited.<br />

3. Brace and reinforce load bearing assemblies as indicated or required for full design strength.<br />

G. Do not bridge building expansion joints and control joints with framing members; frame both<br />

sides of joints independently.<br />

H. Coordinate placement of insulation in multiple stud spaces made inaccessible after erection.<br />

I. Touch up damaged coating surfaces; use specified primer.<br />

3.03 EXTERIOR WALLS - NON-AXIALLY LOADED<br />

A. Install horizontal bridging, using the following:<br />

1. Cold-rolled steel channel, fastened to web of stud by a piece of angle of same thickness as<br />

the framing member.<br />

B. Space bridging as indicated but not less than 48 inches on center if no supporting calculations<br />

are provided.<br />

C. Structural Movement Isolation: Isolate wall framing from building structure to prevent transfer of<br />

vertical loads while providing lateral support, using one of the following methods attached to<br />

continuous angles or supplementary framing anchored to the building structure:<br />

1. Vertical slide clips.<br />

2. Deep leg slip track.<br />

3.04 WALL SHEATHING<br />

A. Install sheathing in accordance with ASTM C 1280 and manufacturer's written instructions.<br />

B. Wall Sheathing: Secure with long dimension perpendicular to wall studs, with ends over firm<br />

bearing and staggered, using self-tapping screws.<br />

<strong>10731</strong> COLD-FORMED METAL FRAMING 05 40 00-5


C. Secure gypsum wall sheathing with specified screws, at the following spacings:<br />

1. Panel Edges: 7 inches on center.<br />

2. Intermediate Supports: 7 inches on center.<br />

D. Apply fasteners so screw heads bear tightly against face of sheathing boards but do not cut into<br />

facing.<br />

E. Fit boards tightly against each other and around openings.<br />

F. Install solid metal blocking where end joints do not bear against framing sills or plates.<br />

3.05 JOINT AND PENETRATION TREATMENT<br />

A. Seal sheathing joints according to manufacturer's written recommendations for short term<br />

exposure.<br />

B. Seal all joints, penetrations, openings and cover all heads of fasteners with specified sealant.<br />

C. Trowel sealant flat so all joints, penetrations, openings and fasteners are completely covered.<br />

3.06 AIR INFILTRATION BARRIER<br />

A. Cover wall sheathing with air-infiltration barrier in compliance with manufacturer's printed<br />

directions.<br />

B. Apply air-infiltration barrier to cover window nailing flanges and upstanding flashing with 4-inch<br />

overlap.<br />

C. Weather lap edges and ends as recommended by manufacturer.<br />

D. Tape punctures and seams with tape acceptable to barrier manufacturer.<br />

3.07 CLEANUP<br />

A. Cleanup, remove from the site, and legally dispose of all materials related to work in this section.<br />

3.08 TOLERANCES<br />

A. Variation from Plumb: Maximum 1/8 inch in 10 feet.<br />

B. Variation from Level: Maximum 1/8 inch in 10 feet.<br />

C. Variation from True Plane: Maximum 1/8 inch in 10 feet.<br />

D. Maximum Variation from True Position: 1/4 inch.<br />

END OF SECTION<br />

<strong>10731</strong> COLD-FORMED METAL FRAMING 05 40 00-6


SECTION 05 50 00<br />

METAL FABRICATIONS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Shop fabricated steel items.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 03 30 00 - Cast-in-Place Concrete: Placement of metal fabrications in concrete.<br />

B. Section 04 20 00 - Unit Masonry: Placement of metal fabrications in masonry.<br />

C. Section 05 12 00: Structural steel column anchor bolts.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM A36/A36M - Standard Specification for Carbon Structural Steel.<br />

B. ASTM A53/A53M - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated,<br />

Welded and Seamless.<br />

C. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and<br />

Steel Products.<br />

D. ASTM A307 - Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile<br />

Strength.<br />

E. ASTM A325 - Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi<br />

Minimum Tensile Strength.<br />

F. ASTM A325M - Standard Specification for Structural Bolts, Steel, Heat Treated 830 MPa Tensile<br />

Strength (Metric).<br />

G. ASTM A500/A500M - Standard Specification for Cold-Formed Welded and Seamless Carbon<br />

Steel Structural Tubing in Rounds and Shapes.<br />

H. AWS A2.4 - Standard Symbols for Welding, Brazing, and <strong>No</strong>ndestructive Examination;<br />

American Welding Society.<br />

I. AWS D1.1/D1.1M - Structural Welding Code - Steel; American Welding Society.<br />

J. SSPC-Paint 20 - Zinc-Rich Primers (Type I, "Inorganic," and Type II, "Organic"); Society for<br />

Protective Coatings.<br />

K. SSPC-SP 6 - Commercial Blast; Society for Protective Coatings (Part of Steel Structures<br />

Painting Manual, Vol. Two).<br />

L. SSPC (PM2) - Painting Manual, Vol. 2, Systems and Specifications; Steel Structures Painting<br />

Council.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings: Indicate profiles, sizes, connection attachments, reinforcing, anchorage, size<br />

and type of fasteners, and accessories. Include erection drawings, elevations, and details<br />

where applicable.<br />

1. Indicate welded connections using standard AWS A2.4 welding symbols. Indicate net weld<br />

lengths.<br />

2. Submit manufacturer's data on primer.<br />

<strong>10731</strong> METAL FABRICATIONS 05 50 00-1


C. Welders' Certificates: Submit certification for welders employed on the project, verifying AWS<br />

qualification within the previous 12 months.<br />

1.05 QUALITY ASSURANCE<br />

A. Conform to local, state, and federal regulations for use of domestically produced materials when<br />

required.<br />

B. Fabricator Qualifications: Firm experienced in successfully producing metal fabrications similar<br />

to that shown on the drawings, with sufficient production capacity to produce required units<br />

without causing delay in the work.<br />

C. Qualify welding processes and welding operators in accordance with AWS D1.1 and D1.3.<br />

1.06 DELIVERY, STORAGE,AND HANDLING<br />

A. Deliver materials in original unopened packaging.<br />

B. Store materials in a protected area and in a manner to prevent damage.<br />

C. Do not install damaged materials. Remove damaged materials from site.<br />

1.07 PROJECT CONDITIONS<br />

A. Check actual locations of walls and other construction to which metal fabrications must fit, by<br />

accurate field measurements before fabrication; show recorded measurements on final shop<br />

drawings.<br />

B. Coordinate fabrication schedule with construction progress to avoid delay of work.<br />

C. Where field measurements cannot be made without delaying the work, guarantee dimensions<br />

and proceed with fabrication of products without field measurements. Coordinate construction<br />

to ensure that actual opening dimensions correspond to guaranteed dimensions. Allow for<br />

trimming and fitting.<br />

PART 2 PRODUCTS<br />

2.01 MATERIALS - STEEL<br />

A. Steel Sections: ASTM A36/A36M.<br />

B. Steel Tubing: ASTM A500, Grade B cold-formed structural tubing.<br />

C. Pipe: ASTM A53/A53M, Grade B Schedule 40, black finish.<br />

D. Bolts, Nuts, and Washers: ASTM A325 (ASTM A325M), Type 1.<br />

E. Welding Materials: AWS D1.1/D1.1M; type required for materials being welded.<br />

F. Shop and Touch-Up Primer: High solids, rust inhibitive, interior-exterior alkyd primer, 51%<br />

solids by volume, similar to Devguard 4160 as manufactured by ICI Devoe Coatings.<br />

G. Touch-Up Primer for Galvanized Surfaces: SSPC-Paint 20, Type I - Inorganic, complying with<br />

VOC limitations of authorities having jurisdiction.<br />

2.02 FABRICATION<br />

A. Fit and shop assemble items in largest practical sections, for delivery to site.<br />

B. Fabricate items with joints tightly fitted and secured.<br />

C. Continuously seal joined members by continuous welds.<br />

D. Grind exposed joints flush and smooth with adjacent finish surface. Make exposed joints butt<br />

tight, flush, and hairline. Ease exposed edges to small uniform radius.<br />

E. Exposed Mechanical Fastenings: Flush countersunk screws or bolts; unobtrusively located;<br />

<strong>10731</strong> METAL FABRICATIONS 05 50 00-2


A. Clean and strip primed steel items to bare metal where site welding is required.<br />

B. Supply setting templates to the appropriate entities for steel items required to be cast into<br />

concrete or embedded in masonry.<br />

3.03 INSTALLATION<br />

A. Install items plumb and level, accurately fitted, free from distortion or defects.<br />

B. Provide for erection loads, and for sufficient temporary bracing to maintain true alignment until<br />

completion of erection and installation of permanent attachments.<br />

C. Field weld components indicated on shop drawings.<br />

D. Perform field welding in accordance with AWS D1.1/D1.1M.<br />

E. Obtain approval prior to site cutting or making adjustments not scheduled.<br />

F. After erection, prime welds, abrasions, and surfaces not shop primed or galvanized, except<br />

surfaces to be in contact with concrete.<br />

3.04 TOLERANCES<br />

A. Maximum Variation From Plumb: 1/4 inch per story, non-cumulative.<br />

B. Maximum Offset From True Alignment: 1/4 inch.<br />

C. Maximum Out-of-Position: 1/4 inch.<br />

END OF SECTION<br />

<strong>10731</strong> METAL FABRICATIONS 05 50 00-4


SECTION 06 20 00<br />

FINISH CARPENTRY<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. All finish carpentry items keynoted 06 20 00.<br />

B. Wood door frames, glazed frames.<br />

C. Wood casings and moldings.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 41 00 - Architectural Wood Casework: Shop fabricated custom cabinet work.<br />

B. Section 08 14 16 - Flush Wood Doors.<br />

C. Section 08 14 33 - Stile and Rail Wood Doors.<br />

D. Section 08 52 00 - Wood Windows.<br />

E. Section 08 80 00 - Glazing:<br />

F. Section 09 90 00 - Painting and Coating: Painting and finishing of finish carpentry items.<br />

G. Section 12 35 30 - Residential Casework: Shop fabricated cabinet work.<br />

1.03 REFERENCE STANDARDS<br />

A. ANSI A208.1 - American National Standard for Particleboard.<br />

B. BHMA A156.9 - American National Standard for Cabinet Hardware; Builders Hardware<br />

Manufacturers Association (ANSI/BHMA A156.9).<br />

C. HPVA HP-1 - American National Standard for Hardwood and Decorative Plywood; Hardwood<br />

Plywood & Veneer Association.<br />

D. NEMA LD 3 - High-Pressure Decorative Laminates; National Electrical Manufacturers<br />

Association.<br />

E. NHLA G-101 - Rules for the Measurement & Inspection of Hardwood & Cypress; National<br />

Hardwood Lumber Association.<br />

F. PS 1 - Structural Plywood.<br />

G. PS 20 - American Softwood Lumber Standard; National Institute of Standards and Technology<br />

(Department of Commerce).<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordinate the work with plumbing rough-in, electrical rough-in, and installation of associated<br />

and adjacent components.<br />

B. Sequence installation to ensure utility connections are achieved in an orderly and expeditious<br />

manner.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements for submittal procedures.<br />

B. Product Data:<br />

1. Provide instructions for attachment hardware and finish hardware.<br />

C. Samples:<br />

<strong>10731</strong> FINISH CARPENTRY 06 20 00-1


1. Submit two samples of each type and species of wood trim 12 inch long, including finish.<br />

1.06 QUALITY ASSURANCE<br />

A. Grade materials in accordance with the following:<br />

1. Softwood Lumber: In accordance with rules certified by ALSC; www.alsc.org.<br />

2. Plywood: Certified by the American Plywood Association.<br />

3. Hardwood Lumber Grading: NHLA G-101.<br />

B. Fabricator Qualifications: Company specializing in fabricating the products specified in this<br />

section with minimum five years of documented experience.<br />

C. Fabricator: Company specializing in fabricating the products specified in this section with<br />

minimum three years of documented experience.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect work from moisture damage.<br />

B. Store millwork and components in a ventilated space, with a relative humidity range of 20% to<br />

40%.<br />

PART 2 PRODUCTS<br />

2.01 FINISH CARPENTRY ITEMS<br />

A. Quality Grade: Unless otherwise indicated provide products of quality specified by<br />

AWI//AWMAC/WI Architectural Woodwork Standards for Premium Grade.<br />

B. Unless otherwise indicated provide products of quality specified by AWI Architectural Woodwork<br />

Quality Standards Illustrated for Premium grade.<br />

2.02 WOOD-BASED COMPONENTS<br />

A. Wood fabricated from old growth timber is not permitted.<br />

2.03 MATERIALS - GENERAL<br />

A. Lumber Standards: Comply with DOC PS 20, for lumber.<br />

B. Softwood Plywood: Comply with DOC PS 1.<br />

1. Core: Veneer.<br />

2. Grade: A-B.<br />

3. Face Species: Douglas fir.<br />

C. Hardwood Plywood: Comply with HPVA HP-1.<br />

1. Core: Veneer.<br />

2. Grade: A-B.<br />

3. Face Species: Maple.<br />

2.04 INTERIOR STANDING AND RUNNING TRIM<br />

A. Hardwood Trim: Provide finished lumber and moldings that comply the following:<br />

1. Species and Cut: Rift-sawn, clear, kiln-dried red oak, selected for compatible grain and<br />

color.<br />

2. Texture: Surfaced smooth, sanded.<br />

2.05 FASTENINGS<br />

A. Nails, Screws, and Other Anchoring Devices: Type, size, material, and finish required for<br />

application.<br />

B. Galvanized Fasteners: Provide galvanized anchors and fasteners in areas of high interior<br />

humidity and exterior applications.<br />

<strong>10731</strong> FINISH CARPENTRY 06 20 00-2


2.06 ACCESSORIES<br />

A. Lumber for Shimming and Blocking: Softwood lumber species.<br />

B. Primer: Alkyd primer sealer.<br />

C. Wood Filler: Solvent base, tinted to match surface finish color.<br />

2.07 FABRICATION<br />

A. Shop assemble work for delivery to site, permitting passage through building openings.<br />

B. Shop prepare and identify components for book match grain matching during site erection.<br />

C. When necessary to cut and fit on site, provide materials with ample allowance for cutting.<br />

Provide trim for scribing and site cutting.<br />

D. Ease edges of lumber less than 1 inch in nominal thickness to 1/16 inch radius.<br />

E. Ease edges of lumber 1 inch or more in nominal thickness to 1/8 inch radius.<br />

2.08 FINISHING<br />

A. Sand work smooth and set exposed nails and screws.<br />

B. Apply wood filler in exposed nail and screw indentations.<br />

C. On items to receive transparent finishes, use wood filler that matches surrounding surfaces and<br />

is of type recommended for the applicable finish.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify adequacy of backing and support framing.<br />

B. Verify mechanical, electrical, and building items affecting work of this section are placed and<br />

ready to receive this work.<br />

C. Do not proceed with installations if unsatisfactory conditions exist. Start of work in this section<br />

indicates acceptance of substrate tolerances and conditions.<br />

3.02 PREPARATION<br />

A. Clean substrates of projections and substances detrimental to application.<br />

3.03 INSTALLATION - GENERAL<br />

A. Install work in accordance with AWI/AWMAC/WI Architectural Woodwork Standards<br />

requirements for grade indicated.<br />

B. Set and secure materials and components in place, plumb and level.<br />

C. Carefully scribe work abutting other components, with maximum gaps of 1/32 inch. Do not use<br />

additional overlay trim to conceal larger gaps.<br />

D. Do not use finish carpentry materials that are unsound, warped, improperly treated or finished,<br />

inadequately seasoned, or too small to fabricate with proper jointing arrangements.<br />

E. Countersink nails, fill surface flush, and sand where face nailing is required.<br />

F. Dowel plugs to be same species as required for components.<br />

G. Install hardware in accordance with manufacturer's instructions.<br />

3.04 INSTALLATION - STANDING AND RUNNING TRIM<br />

A. Install trim with a minimum number of joints as practical, using full length pieces from maximum<br />

<strong>10731</strong> FINISH CARPENTRY 06 20 00-3


lengths of lumber. Do not use pieces less than 24 inches long, except where necessary.<br />

B. Stagger joints in adjacent and related standing and running trim. Cope at returns and miter at<br />

corners to produce tight-fitting joints with full-surface contact across joint.<br />

C. Use scarf joints for end-to-end joints. Plane the backs of casings to provide uniform thickness<br />

across joints, if required.<br />

D. Install trim after gypsum board joint finishing operations are completed.<br />

E. Drill pilot holes in hardwood before fastening to prevent splitting. Fasten to prevent movement or<br />

warping.<br />

F. Match color and grain pattern across joints.<br />

3.05 PREPARATION FOR SITE FINISHING<br />

A. Set exposed fasteners. Apply wood filler in exposed fastener indentations. Sand work smooth.<br />

B. Site Finishing: See Section 09 90 00.<br />

C. Before installation, prime paint surfaces of items or assemblies to be in contact with<br />

cementitious materials.<br />

3.06 CLEANING<br />

A. Clean finish carpentry on exposed and semi-exposed surfaces. Touch up factory-applied<br />

finishes to restore damaged or soiled areas.<br />

3.07 PROTECTION<br />

A. Provide final protection and maintain conditions that ensure finish carpentry is without damage or<br />

deterioration at the time of Substantial Completion.<br />

3.08 TOLERANCES<br />

A. Maximum Variation from True Position: 1/16 inch.<br />

B. Maximum Offset from True Alignment with Abutting Materials: 1/32 inch.<br />

END OF SECTION<br />

<strong>10731</strong> FINISH CARPENTRY 06 20 00-4


SECTION 06 41 00<br />

ARCHITECTURAL WOOD CASEWORK<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Specially fabricated cabinet units.<br />

B. Cabinet hardware.<br />

C. Factory finishing.<br />

D. Preparation for installing utilities.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

B. Section 12 36 00 - Countertops.<br />

C. Section 06 20 00 - Finish Carpentry.<br />

D. Section 08 80 00 - Glazing: Glass for casework.<br />

1.03 DEFINITIONS<br />

A. Unit Body Open Interiors: Any storage unit surface without solid door or drawer fronts and units<br />

with glass sliding or glass framed doors.<br />

B. Unit Body Closed Interiors: Any storage unit surface behind solid door or drawer fronts.<br />

C. Unit Body Exposed Side: Any storage unit exterior side surface that is visible.<br />

D. Concealed Surfaces: Any surface not normally visible after installation.<br />

1.04 REFERENCE STANDARDS<br />

A. ANSI A135.4 - American National Standard for Basic Hardboard.<br />

B. AWI/AWMAC/WI (AWS) - Architectural Woodwork Standards.<br />

C. AWI P-200 - Architectural Woodwork Quality Standards; Architectural Woodwork Institute.<br />

D. BHMA A156.9 - American National Standard for Cabinet Hardware; Builders Hardware<br />

Manufacturers Association (ANSI/BHMA A156.9).<br />

E. GSA CID A-A-1936 - Adhesive, Contact, Neoprene Rubber; Federal Specifications and<br />

Standards.<br />

F. NEMA LD 3 - High-Pressure Decorative Laminates; National Electrical Manufacturers<br />

Association.<br />

G. PS 1 - Structural Plywood.<br />

H. PS 20 - American Softwood Lumber Standard; National Institute of Standards and Technology<br />

(Department of Commerce).<br />

1.05 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene a preinstallation meeting not less than one week before<br />

starting work of this section; require attendance by all affected installers.<br />

1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-1


B. Shop Drawings: Submit 5 sets of shop drawings for laminate clad casework and countertops<br />

showing layout, elevations, ends, cross-sections, service run spaces, and location of services.<br />

Show details and location of anchorages.<br />

1. Include layout of units with relation to surrounding walls, doors, windows, and other building<br />

components.<br />

2. Coordinate shop drawings with other work involved.<br />

C. Shop Drawings: Indicate materials, component profiles and elevations, assembly methods, joint<br />

details, fastening methods, accessory listings, hardware location and schedule of finishes.<br />

D. Product Data: Provide data for hardware accessories.<br />

E. Samples: Submit actual sample items of proposed pulls and hinges, demonstrating hardware<br />

design, quality, and finish.<br />

1.07 QUALITY ASSURANCE<br />

A. Perform work in accordance with quality.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum three years of documented experience.<br />

C. Installer Qualifications: Company specializing in performing the work of this section with a<br />

minimum of five years experience.<br />

1.08 MOCK-UP<br />

A. Provide mock-up of typical base cabinet and wall cabinet, including hardware.<br />

B. Locate where directed.<br />

C. Mock-up may remain as part of the Work.<br />

1.09 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect units from moisture damage.<br />

B. Deliver laminate clad casework and countertops only after wet operations in building are<br />

completed.<br />

C. Store completed laminate clad casework and countertops in a ventilated place, protected from<br />

the weather, with relative humidity range of 20% to 50%.<br />

D. Protect finished surfaces from soiling and damage during handling and installation. Keep<br />

covered with a protective covering.<br />

1.10 FIELD CONDITIONS<br />

A. During and after installation of custom cabinets, maintain temperature and humidity conditions<br />

in building spaces at same levels planned for occupancy.<br />

1.11 WARRANTY<br />

A. All materials and workmanship covered by work in this section shall carry a three (3) year<br />

warranty from date of substantial completion.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Hinges:<br />

1. Blum.<br />

2. Salice.<br />

B. Adjustable Cabinet Shelf Supports:<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-2


1. Bainbridge.<br />

C. Adjustable Wall-Mounted Shelf Supports:<br />

1. Knape and Vogt Mfg. Co.<br />

D. Locks:<br />

1. National Cabinet Lock.<br />

2. Timberline.<br />

E. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 CABINETS<br />

A. Quality Grade: Unless otherwise indicated provide products of quality specified by<br />

AWI//AWMAC/WI Architectural Woodwork Standards for Premium Grade.<br />

2.03 WOOD-BASED COMPONENTS<br />

A. Wood fabricated from old growth timber is not permitted.<br />

2.04 PANEL MATERIALS<br />

A. Particleboard: ANSI A208.1; standard, composed of wood chips, density, made with; of grade<br />

to suit application; sanded faces, located as follows:<br />

B. Hardboard: Pressed wood fiber with resin binder, grade, thick, smooth sides, located as follows:<br />

2.05 LAMINATE MATERIALS<br />

A. Manufacturers:<br />

1. Formica Corporation: www.formica.com.<br />

2. Panolam Industries International, Inc\Nevamar: www.nevamar.com.<br />

3. Wilsonart International, Inc: www.wilsonart.com.<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

B. High Pressure Decorative Laminate (HPDL): NEMA LD 3, types as recommended for specific<br />

applications.<br />

C. Provide specific types as scheduled.<br />

1. Horizontal Surfaces: HGS, 0.048 inch nominal thickness, through color, colors as<br />

scheduled, finish as scheduled.<br />

2. Vertical Surfaces: VGS, 0.028 inch nominal thickness, through color, colors as scheduled,<br />

finish as scheduled.<br />

3. Post-Formed Horizontal Surfaces: HGP, 0.039 inch nominal thickness, through color,<br />

colors as scheduled, finish as scheduled.<br />

4. Post-Formed Vertical Surfaces: VGP, 0.028 inch nominal thickness, through color, colors<br />

as scheduled, finish as scheduled.<br />

5. Cabinet Liner: CLS, 0.020 inch nominal thickness, through color, colors as scheduled,<br />

finish as scheduled.<br />

6. Laminate Backer: BKL, 0.020 inch nominal thickness, undecorated; for application to<br />

concealed backside of panels faced with high pressure decorative laminate.<br />

D. Plastic Edging:<br />

1. 3 mm PVC Banding: Machine applied with waterproof hot melt adhesive, edges machine<br />

profiled to 1/8" radius for safety.<br />

2. 2 mm PVC Banding: Machine applied with waterproof hot melt adhesive, edges machine<br />

profiled to 1/8" radius for safety.<br />

3. 1 mm PVC Banding: Machine applied with waterproof hot melt adhesive.<br />

4. Extruded PVC Plastic: Of design to hold and trim glass in framed doors.<br />

5. PVC Colors: Selected from Manufacturers standard and custom color range.<br />

2.06 ACCESSORIES<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-3


A. Adhesive: Type recommended by fabricator to suit application.<br />

B. Fasteners: Size and type to suit application.<br />

C. Countertop Supports: Brackets, legs and miscellaneous metal parts shall be furniture steel,<br />

welded, degreased, cleaned, treated and powder painted in color as selected.<br />

D. Rubber Bumpers: Provide resilient rubber bumpers on all doors and drawers to prevent<br />

laminate to laminate contact.<br />

E. Concealed Joint Fasteners: Threaded steel.<br />

F. Grommets: Standard plastic grommets for cut-outs, in color to match adjacent surface.<br />

G. Resins: <strong>No</strong> added urea-formaldehyde resins.<br />

2.07 HARDWARE<br />

A. Hinges: Blum, full overlay type with mounting plate for clip-on style hinge with 125 degree<br />

swing and self-closing. The number of hinges per door shall be as follows:<br />

1. Door Height 0"-36": 2 hinges per door.<br />

2. Door Height 37"-62": 3 hinges per door.<br />

3. Door Height 63"-80": 4 hinges per door.<br />

B. Adjustable Cabinet Shelf Supports:<br />

1. Injection molded polycarbonate, clear color to blend with selected interior finish, friction fit<br />

into cabinet end panels and vertical dividers, readily adjustable on 32mm centers.<br />

2. Each shelf support shall have two (2) integral support pins, 5mm diameter, to interface<br />

predrilled holes, and to prevent accidental rotation of support.<br />

3. The supports shall be automatically adaptable to 3/4 inch or 1 inch thick shelving and shall<br />

provide non-tip feature for shelving.<br />

4. Design supports that readily permit field fixing of shelf if desired.<br />

C. Drawer and Door Pulls: "U" shaped wire pull, bronze with satin finish, 4 inch centers.<br />

D. Cabinet Locks: Keyed cylinder, disc tumbler cylinder cam type for overlay cabinet construction,<br />

two keys per lock, master keyed, steel with chrome finish.<br />

1. Verify with Owner key schedule and cylinder designations.<br />

2. Key to be removable in locked and unlocked position.<br />

E. Catches: Magnetic.<br />

F. Drawer Slides:<br />

1. Type: Full extension.<br />

2. Static Load Capacity: Heavy Duty grade.<br />

3. Mounting: Side mounted.<br />

4. Stops: Integral type.<br />

5. Finish: Epoxy finish.<br />

6. Warranty: Life time warranty as offered by slide manufacturer.<br />

7. Pencil drawers shall be equipped with K.V. <strong>No</strong>. 8250 for under counter or support frame<br />

mounting.<br />

8. Features: Provide self closing/stay closed type.<br />

9. Manufacturers:<br />

a. Knape & Vogt Manufacturing Company; Product BS 430E: www.knapeandvogt.com.<br />

b. Substitutions: See Section 01 60 00 - Product Requirements.<br />

G. Heavy Duty Soft-Down Stay-Heavy Duty<br />

1. Heavy duty soft-down stay designed to securely latch a flap closed and hold it in the fully<br />

opened position.<br />

2. Downward-opening flap for use with butt hinge<br />

3. Made of plastic, & steel<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-4


4. Nickel finish<br />

5. Supplied with screws<br />

6. Designed to be used in pairs<br />

7. Torque calculation= door height x 1/2 x door weight<br />

8. Heavy duty for 216-260 lbs per inch/pair<br />

H. Concealed fasteners: Of type suitable for application at vanity valance.<br />

2.08 SITE FINISHING MATERIALS<br />

A. Stain, Shellac, Varnish and Finishing Materials: As specified in Section 09 90 00.<br />

2.09 FABRICATION - GENERAL<br />

A. Assembly: Shop assemble cabinets for delivery to site in units easily handled and to permit<br />

passage through building openings.<br />

B. Edging: Fit shelves, doors, and exposed edges with specified edging. Do not use more than<br />

one piece for any single length.<br />

C. Cap exposed plastic laminate finish edges with material of same finish and pattern.<br />

D. Fitting: When necessary to cut and fit on site, provide materials with ample allowance for<br />

cutting. Provide matching trim for scribing and site cutting.<br />

E. Plastic Laminate: Apply plastic laminate finish in full uninterrupted sheets consistent with<br />

manufactured sizes. Fit corners and joints hairline; secure with concealed fasteners. Slightly<br />

bevel arises. Locate counter butt joints minimum 2 feet from sink cut-outs.<br />

F. Apply laminate backing sheet to reverse side of plastic laminate finished surfaces.<br />

G. Provide cutouts for plumbing fixtures, inserts, outlet boxes, and fixtures and fittings. Verify<br />

locations of cutouts from on-site dimensions. Seal cut edges.<br />

2.10 FABRICATION - CABINETS<br />

A. General:<br />

1. Fabricate laminate clad casework to dimensions, profiles, and details shown.<br />

B. Cabinet Joinery:<br />

1. Tops and bottoms shall be joined to cabinet ends using a minimum of six (6) dowels at<br />

each joint for twenty-four (24) inch deep cabinets, and a minimum of four (4) dowels at<br />

each joint for twelve (12) inch deep cabinets.<br />

2. Dowels are to be industrial grade hardwood, laterally fluted, with chamfered ends and<br />

minimum diameter of ten (10) millimeters.<br />

3. Internal cabinet components such as fixed horizontals, rails and verticals are to be doweled<br />

in place.<br />

4. Dowels are to be securely glued and cabinets clamped under pressure during assembly to<br />

assure secure joints and cabinet squareness.<br />

C. Unit Door and Drawer Fronts:<br />

1. Match style specified for section 12 35 30 - Residential Casework.<br />

2. Fabricate using 3/4 inch thick particleboard.<br />

3. Laminate exposed surface with high pressure decorative laminate VGS.<br />

4. Laminate interior surfaces with cabinet liner CLS.<br />

5. All edges shall be finished with 3mm PVC.<br />

6. Double doors shall be used on all cabinets in excess of 24 inches in width.<br />

7. Clearance between doors and drawers shall be 1/8" maximum.<br />

D. Unit Body Open Interiors:<br />

1. Exposed Cabinet Sides:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-5


. Laminate both sides with high pressure decorative laminate VGS.<br />

c. The front edge shall be edge-banded with 1 mm PVC to match the door and drawer<br />

front edge color.<br />

2. Unexposed Cabinet Sides:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate the interior with high pressure decorative laminate VGS and balanced with<br />

high pressure backer BKL.<br />

c. The front edge shall be edge-banded with 1 mm PVC to match the door and drawer<br />

front edge color.<br />

3. Unit Top or Sub-Top:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate with high pressure decorative laminate VGS and balanced with high pressure<br />

backer BKL.<br />

c. Front edge with 1mm PVC to match the door and drawer front edge color.<br />

d. All sub-tops shall be full depth.<br />

4. Bottom of Base:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate the interior with high pressure decorative laminate VGS, and balanced with<br />

high pressure backer BKL.<br />

c. Front edge with 1 mm PVC to match the door and drawer front edge color.<br />

5. Fixed Intermediates: Meeting the following:<br />

a. Fixed intermediates shall be 3/4 inch thick particleboard.<br />

b. Laminate both sides with high pressure decorative laminate VGS.<br />

c. Front edge with 1 mm PVC to match the door and drawer front edge color.<br />

d. An intermediate will be provided on all units over 36 inches wide.<br />

6. Exposed Back on Fixed or Movable Cabinets:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate with VGS on the interior and exterior.<br />

7. Adjustable Shelves: Meeting the following:<br />

a. Fabricate from 3/4 inch thick particleboard up to 27 inches wide and 1 inch thick<br />

particleboard over 27 inches wide.<br />

b. Laminate both sides with high pressure decorative laminate VGS.<br />

c. Shelves shall be front edged only with 1 mm PVC to match the shelf color.<br />

E. Unit Body Closed Interiors:<br />

1. Exposed Cabinet Sides:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate the exterior with high pressure decorative laminate VGS.<br />

c. Balance with high pressure cabinet liner CLS.<br />

d. The front edge shall be edge-banded with 1 mm PVC to match the door and drawer<br />

front edge.<br />

2. Unexposed Cabinet Sides:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate both sides with CLS in neutral color.<br />

c. The front edge shall be edge-banded with 1 mm PVC to match the door and drawer<br />

front edge color.<br />

3. Unit Top or Sub top:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate both sides with CLS.<br />

c. Front edge with 1 mm PVC to match the door and drawer front edge color.<br />

d. Sink base units shall have a 3/4" front and rear stretcher in lieu of full sub top. Depth<br />

of stretcher varies with sink size and location.<br />

4. Bottom of Base and Wardrobe Units:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate both sides with CLS.<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-6


c. Front edge with 1 mm PVC to match the door and drawer front edge color.<br />

d. Sink cabinet bottoms shall be laminated both sides with CLS.<br />

5. Fixed Intermediates:<br />

a. Fabricate from 3/4 inch thick particleboard.<br />

b. Laminate both sides with CLS.<br />

c. Front edge with 1 mm PVC to match the door and drawer front edge color.<br />

d. Provide an intermediate on all units over 36 inches wide.<br />

6. Cabinet Unit Backs:<br />

a. Fabricate with 3/8 inch thick particleboard.<br />

b. Laminate with CLS on both sides in neutral color.<br />

c. Exposed back on cabinet shall be 3/4 inch thick particleboard laminated with CLS on<br />

the interior to match side color and VGS on the exterior.<br />

d. Cabinet backs shall be fully housed into sides, top and bottom and recessed 7/8 inch<br />

from cabinet rear.<br />

e. Attach cabinet backs with waterproof hot melt adhesive.<br />

7. Adjustable Shelves: Meeting the following:<br />

a. Fabricate from 3/4 inch thick particleboard up to 27 inches wide and 1 inch thick<br />

particleboard over 27 inches wide.<br />

b. Laminate both sides with high pressure decorative laminate VGS.<br />

c. Shelves shall be front edged only with 2 mm PVC to match the shelf color.<br />

F. Wall Unit Bottom:<br />

1. Open Interiors:<br />

a. Units with open interiors shall be fabricated from 3/4 inch thick particleboard for units<br />

up to 27" wide. Fabricate from 1 inch thick particleboard for units over 27" wide.<br />

b. Laminate with high pressure decorative laminate VGS on the inside.<br />

c. Laminate the outside with CLS, neutral color to match adjacent unit bottom.<br />

2. Closed Interiors:<br />

a. Units with closed interiors shall be fabricated from 3/4 inch thick particleboard for units<br />

up to 27" wide. Fabricate from 1 inch thick particleboard for units over 27" wide.<br />

b. Laminate both sides with CLS in neutral color.<br />

3. Front Edges: Edge-banded with 1 mm PVC to match the door and drawer front edge color.<br />

4. Exposed Bottom Edge: Edge band each cabinet side with 1 mm PVC.<br />

G. Wall and Tall Unit Tops:<br />

1. The top edge of all wall and tall unit end panels shall be factory edged with 1 mm PVC in<br />

neutral color.<br />

2. Raw edges at top of wall and tall end panels shall not be permitted.<br />

3. Top shall be laminated with CLS in neutral color to match interior.<br />

H. Drawers:<br />

1. Sides, Back and Sub-Front:<br />

a. Fabricate from 1/2 inch thick particleboard.<br />

b. Laminate with CLS in neutral color.<br />

c. Back and sub-front are to be butt jointed, glued with melamine glue, and pinned.<br />

2. Drawer bottoms shall be 3/8 inch thick particleboard, laminated with CLS both sides in<br />

neutral color.<br />

3. Drawer bottom shall be fully housed in back, sub front and sides, recessed 1/2 inch, and<br />

attached with waterproof hot melt adhesive.<br />

4. Reinforce drawer bottoms with intermediate spreaders.<br />

5. Paper storage drawers constructed the same as noted above with retaining hood at the rear<br />

of each drawer.<br />

6. Painted finish on drawer sides and/or bottom will not be permitted.<br />

I. Bases:<br />

1. Shall be of ladder type construction at front, back and sides with intermediates to form<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-7


2.11 FACTORY FINISHING<br />

secure and level top and side surfaces to attach units.<br />

A. Sand work smooth and set exposed nails and screws.<br />

B. For opaque finishes, apply wood filler in exposed nail and screw indentations and sand smooth.<br />

C. On items to receive transparent finishes, use wood filler matching or blending with surrounding<br />

surfaces and of types recommended for applied finishes.<br />

D. Finish work in accordance with AWI P-200 - Section 1500 System #1.<br />

E. Seal, stain and varnish exposed to view surfaces. Spray apply only.<br />

F. Seal stain and varnish internal exposed to view and semi-concealed surfaces. Brush apply only.<br />

G. Seal internal surfaces of cabinets with one coat of shellac. Brush apply only.<br />

H. Prime paint surfaces in contact with cementitious materials.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify adequacy of backing and support framing.<br />

B. Verify location and sizes of utility rough-in associated with work of this section.<br />

C. Do not proceed with installation if unsatisfactory conditions exist at project site and notify<br />

contractor in writing of conditions.<br />

3.02 PREPARATION<br />

A. Condition laminate clad casework to average prevailing humidity conditions in installation areas<br />

prior to installing.<br />

3.03 INSTALLATION - CABINETS<br />

A. Set and secure custom cabinets in place, assuring that they are rigid, plumb, and level.<br />

B. Use fixture attachments in concealed locations for wall mounted components.<br />

C. Use concealed joint fasteners to align and secure adjoining cabinet units.<br />

D. Carefully scribe casework abutting other components, with maximum gaps of 1/32 inch. Do not<br />

use additional overlay trim for this purpose.<br />

E. Secure cabinets to floor using appropriate angles and anchorages.<br />

F. Countersink anchorage devices at exposed locations. Conceal with solid wood plugs of species<br />

to match surrounding wood; finish flush with surrounding surfaces.<br />

3.04 ADJUSTING<br />

A. Adjust installed work.<br />

B. Adjust moving or operating parts to function smoothly and correctly.<br />

3.05 CLEANING<br />

A. Clean casework, counters, shelves, hardware, fittings, and fixtures.<br />

B. Protect installed work from subsequent construction operations.<br />

END OF SECTION<br />

<strong>10731</strong> ARCHITECTURAL WOOD CASEWORK 06 41 00-8


SECTION 06 42 16<br />

WOOD-VENEER PANELING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Custom wood veneer paneling.<br />

B. Solid wood panel trim.<br />

C. Site finishing.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

1.03 REFERENCE STANDARDS<br />

A. AWI/AWMAC/WI (AWS) - Architectural Woodwork Standards.<br />

B. AWI/AWMAC (QSI) - Architectural Woodwork Quality Standards Illustrated; Architectural<br />

Woodwork Institute and Architectural Woodwork Manufacturers Association of Canada.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene a preinstallation meeting not less than one week before<br />

starting work of this section; require attendance by all affected installers.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Samples: Submit two samples of finished plywood, 12 x 12 inch in size, illustrating wood grain<br />

and specified finish.<br />

C. Samples: Submit two samples of wood trim, 12 inch long.<br />

1.06 QUALITY ASSURANCE<br />

A. Paneling: In accordance with AWI P-200, Premium Grade.<br />

B. Fabricator Qualifications: Company specializing in fabricating the products specified in this<br />

section with minimum three years of documented experience.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect work from moisture damage.<br />

1.08 ENVIRONMENTAL REQUIREMENTS<br />

A. Do not install paneling when temperature or humidity conditions may have a detrimental affect<br />

on paneling.<br />

PART 2 PRODUCTS<br />

2.01 PANELING<br />

A. Quality Grade: Unless otherwise indicated provide products of quality specified by<br />

AWI//AWMAC/WI Architectural Woodwork Standards for Premium Grade.<br />

2.02 WOOD-BASED MATERIALS - GENERAL<br />

A. Wood fabricated from old growth timber is not permitted.<br />

2.03 LUMBER MATERIALS<br />

<strong>10731</strong> WOOD-VENEER PANELING 06 42 16-1


A. Hardwood Lumber: Graded in accordance with AWI/AWMAC Quality Standards Illustrated,<br />

Custom quality; maple species, rift sawn, maximum moisture content of 6 percent; with flat<br />

grain, of quality suitable for transparent finish.<br />

2.04 SHEET MATERIALS<br />

A. Hardwood Plywood: Graded in accordance with AWI/AWMAC Quality Standards Illustrated,<br />

Custom quality; veneer core, type of glue recommended for application; oak face species, rift<br />

sliced; of grain quality suitable for transparent finish.<br />

2.05 FASTENERS<br />

A. Fasteners: Of size and type to suit application; galvanized finish in concealed locations and<br />

galvanized finish in exposed locations.<br />

B. Concealed Joint Fasteners: Threaded steel.<br />

2.06 ACCESSORIES<br />

A. Wood Filler: Tinted to match surface finish color.<br />

2.07 FABRICATION<br />

A. Fabricate to AWI/AWMAC Quality Standards Illustrated Custom quality, of Flush design.<br />

B. Fabricate panels with book matching between adjacent leaves.<br />

C. Shop prepare and identify panels for grain matching during site erection.<br />

D. Prepare panels for delivery to site, permitting passage through building openings.<br />

E. Finish exposed edges of panels as specified by grade requirements.<br />

F. Fit exposed sheet material edges with 3/8 inch matching hardwood edging. Use one piece for<br />

full length only.<br />

G. Grain match adjacent sheets to book matching.<br />

H. When necessary to cut and fit on site, provide materials with ample allowance for cutting and<br />

scribing.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify adequacy of backing and support framing.<br />

B. Verify mechanical, electrical, and building items affecting work of this section are placed and<br />

ready to receive this work.<br />

3.02 INSTALLATION<br />

A. Install work in accordance with AWI/AWMAC/WI Architectural Woodwork Standards<br />

requirements for grade indicated.<br />

B. Do not begin installation until wood materials have been fully acclimated to interior conditions.<br />

C. Set and secure materials and components in place, plumb and level, using concealed fasteners<br />

wherever possible.<br />

D. Where necessary to cut and fit on site, scribe work abutting other components. Do not use<br />

additional overlay trim to conceal gaps.<br />

E. Coordinate the installation of firestopping behind paneling.<br />

3.03 PREPARATION FOR FIELD FINISHING<br />

<strong>10731</strong> WOOD-VENEER PANELING 06 42 16-2


A. Set exposed fasteners. Apply wood filler in exposed fastener indentations. Sand work smooth.<br />

B. Site Finishing: Refer to Section 09 90 00.<br />

3.04 TOLERANCES<br />

A. Maximum Variation from True Position: 1/16 inch.<br />

B. Maximum Offset from True Alignment with Abutting Materials: 1/32 inch.<br />

END OF SECTION<br />

<strong>10731</strong> WOOD-VENEER PANELING 06 42 16-3


SECTION 06 63 10<br />

VINYL POSTS AND RAILINGS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Railing system.<br />

B. Posts.<br />

C. Accessories.<br />

1.02 RELATED SECTIONS<br />

A. Section 06 10 00 - Rough Carpentry: Blocking within walls for wall-mounted items.<br />

1.03 REFERENCES<br />

A. ASTM A 500 - Standard Specification for Cold-Formed Welded and Seamless Carbon Steel<br />

Structural Tubing in Rounds and Shapes; 2001a.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including: installation<br />

procedures.<br />

C. Shop Drawings: Show layout, elevation views, dimensions, details of wall and floor supports.<br />

D. Selection Samples: Two complete sets of color chips representing manufacturer's full range of<br />

available colors and patterns.<br />

1.05 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

B. Store and dispose of solvent-based materials, and materials used with solvent-based materials,<br />

in accordance with requirements of local authorities having jurisdiction.<br />

1.06 PROJECT CONDITIONS<br />

A. Maintain environmental conditions (temperature, humidity and ventilation) within limits<br />

recommended by manufacturer for optimum results. Do not install products under<br />

environmental conditions outside manufacturer's absolute limits.<br />

1.07 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Provide manufacturer's standard 25 year warranty against defects in material and workmanship.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Pacific Columns, Inc.: www.pacificcolumns.com<br />

B. Railing Dynamics Inc.: www.rdirail.com<br />

C. Royal Outdoor Products: www.royalcrownltd.com<br />

D. Superior Column: www.superioraluminum.com<br />

E. Substitutions: See Section 01 60 00 - Product Requirements.<br />

<strong>10731</strong> VINYL POSTS AND RAILINGS 06 63 10-1


2.02 RAILING<br />

A. Railing: Extruded vinyl, pre-assembled structural railing system.<br />

1. Assembly to include installation kit.<br />

B. Top Railing: Extruded vinyl with aluminum core insert.<br />

1. Style: Standard.<br />

2. Color: White.<br />

C. Bottom Railing: Section lengths of 8 feet, extruded vinyl with aluminum core insert.<br />

1. Color: White.<br />

D. Balusters: Extruded vinyl, 36 inches high.<br />

2.03 POSTS<br />

A. Intermediate Posts: Polyethylene shell surrounding galvanized steel pipe and polyurethane<br />

foam filling; durable; low maintenance; complies with ASTM A 500.<br />

1. Pacific Columns: Interior - "Endura-Craft" square non-tapered paneled profile - <strong>Project</strong> 3<br />

2. Exterior - "Endura-Craft square non-tapered paneled profile (on brick base) - <strong>Project</strong> 3<br />

3. Exterior - "Endura-Stone" Plain with pedestal base (freestanding porch column) - <strong>Project</strong> 2<br />

& 3<br />

4. Royal Outdoor Products: Interior - 5" Colonial Vinyl Column (2-4 interior porch location) -<br />

<strong>Project</strong> 1<br />

2.04 ACCESSORY MATERIALS<br />

A. Provide necessary hardware and fasteners for a complete installation of railing.<br />

1. Provide support blocks per manufacturer's recommendations.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

C. Verify correct location of built-in framing, anchorage, and bracing.<br />

D. Field measure spaces where units are to be installed.<br />

3.02 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Install railing and post units level, plumb, and straight, securely and rigidly fastened, without<br />

visible evidence of cutting, drilling, or patching.<br />

C. Install units with minimal joints between components.<br />

3.03 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products at the direction of the Architect before the date of<br />

Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> VINYL POSTS AND RAILINGS 06 63 10-2


SECTION 06 65 00<br />

PLASTIC SIMULATED WOOD TRIM<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. PVC columns, brackets, louvers and accessories.<br />

1.02 RELATED SECTIONS<br />

A. Section 06 20 00 - Finish Carpentry.<br />

B. Section 09 90 00 - Painting and Coating.<br />

1.03 SUBMITTALS<br />

A. Submit under provisions of Section 01 30 00.<br />

B. Product Data: Submit manufacturer's product data including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods, including fastener types and nailing patterns.<br />

C. Samples: Submit verification samples for each profile specified, minimum 6 inches long,<br />

representing actual product and finish.<br />

D. Certification: Certify products meet or exceed specified requirements.<br />

1.04 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

B. Handle materials to prevent damage to product edges and corners.<br />

C. Coordinate work with other operations and installation of trim to avoid damage to installed<br />

materials.<br />

1.05 PROJECT CONDITIONS<br />

A. Maintain environmental conditions within limits recommended by manufacturer for optimum<br />

results.<br />

1. Comply with manufacturer's written installation guidelines to accommodate thermal<br />

expansion and contraction.<br />

1.06 WARRANTY<br />

A. Warranted to the original Owner under normal and proper use to be free of manufacturing<br />

defects for the lifetime of the installation including labor for the first two years after installation.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Fypon - www.accentbuildingproducts.com/cgi-bin/accent/fypon/pvc-column-wraps.html<br />

B. First Class Building Products - www.firstclassbp.com<br />

C. HB&G PERMAWrap Columns - www.hbgcolumns.com<br />

D. Melton Classics - www.meltonclassics.com<br />

E. Pacific Columns, Inc. - www.pacificcolumns.com<br />

F. Spectis moulders Inc. - www.spectis.com<br />

<strong>10731</strong> PLASTIC SIMULATED WOOD TRIM 06 65 00-1


G. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00.<br />

2.02 MATERIAL<br />

A. General: Free foam cellular PVC material produced from PVC resin with a small-cell<br />

microstructure and density of .55 grams/cm^3.<br />

B. Physical Properties:<br />

1. Density: 0.57 grams per cubic centimeter.<br />

2. Water Absorption: Less than or equal to 1 percent per ASTM D 570.<br />

3. Tensile Strength: 2256 psi per ASTM D 638.<br />

4. Tensile Modulus: 144,000 psi per ASTM D638.<br />

5. Flexural Strength: 3329 psi per ASTM D790<br />

6. Flexural Modulus: 144,219 psi per ASTM D 790.<br />

7. Nail Hold: 35 Lbf/in of penetration per ASTM D1761.<br />

8. Screw Hold: 680 Lbf/in of penetration per ASTM D1761.<br />

9. Coefficient of Linear Expansion: 3.2 x 10-5 in/in/degree F per ASTM D 696.<br />

10. Flame Spread Index: 25; self extinguishing; will not burn once active flame source is<br />

removed.<br />

C. Tolerances:<br />

1. Variation in Component Length: Minus 0.00 inches, plus 1.00 inch.<br />

2. Variation in Component Width: Plus or minus 1/32 inch.<br />

3. Variation in Component Thickness: Plus or minus 1/32 inch.<br />

4. Variation in Component Edge Cut: Plus or minus 2 degrees.<br />

5. Variation in Density: Minus 0 percent, plus 10 percent.<br />

2.03 PRODUCTS<br />

A. Architectural Closed Louvers:<br />

1. Profile: Per Plans.<br />

2.04 ADHESIVES AND FILLERS<br />

A. Adhesive:<br />

1. Approved Product: Cellular PVC adhesive/filler approved by manufacturer of trim<br />

components.<br />

a. Sandable and paintable.<br />

b. Work Time: Maximum of one hour.<br />

B. Sealants: Urethane, polyurethane or acrylic based sealants without silicone approved by<br />

manufacturer of trim components.<br />

C. Adhesive Caulk: Urethane or acrylic based, as approved by manufacturer.<br />

D. Filler: Provide exterior grade, flexible filler to fill nail holes and dents in PVC trimboard.<br />

1. Approved Product: Meeting the following properties.<br />

a. <strong>No</strong>n-structural.<br />

b. Cures within 24 hours.<br />

c. Sandable, paintable.<br />

d. Requires no primer.<br />

2.05 FASTENERS<br />

A. General: Fasteners shall have sufficient tensile strength in the shaft to resist bending during<br />

linear expansion and contraction.<br />

B. Type: Provide the following fasteners.<br />

1. Nails with smooth, thin shanks, blunt tips and full round heads (e.g.: wood siding nails, box<br />

nails) long enough to penetrate the substrate a minimum of 1-1/2 inches.<br />

2. Exterior grade, trim-head screws, minimum #7 gauge long enough to penetrate the<br />

<strong>10731</strong> PLASTIC SIMULATED WOOD TRIM 06 65 00-2


PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

substrate a minimum of 1-1/2 inches.<br />

a. Material: Hot dip galvanized.<br />

b. Material: Stainless steel.<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. Prior to installation, verify governing dimensions and condition of substrate.<br />

C. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory<br />

preparation before proceeding.<br />

3.02 PREPARATION<br />

A. Clean surfaces thoroughly prior to installation.<br />

B. Examine, clean, and repair as necessary any substrate conditions that would be detrimental to<br />

proper installation.<br />

C. Prepare surfaces using the methods recommended by manufactuer of trim components for<br />

achieving the best result for the substrate under the project conditions.<br />

3.03 INSTALLATION<br />

A. Install in accordance with manufacturer's written instructions.<br />

1. Comply with all terms necessary to maintain warranty coverage.<br />

2. Use trim details indicated on drawings.<br />

B. Cutting:<br />

1. Use conventional woodworking saws.<br />

2. Use carbide tipped blades designed to cut wood. Do not use fine-tooth metal-cutting<br />

blades.<br />

3. Avoid rough edges from cutting caused by: excessive friction, poor board support, worn<br />

saw blades or badly aligned tools.<br />

C. Drilling:<br />

1. Do not use bits made for rigid PVC.<br />

2. Avoid frictional build-up and remove shavings from the drill hole frequently as necessary.<br />

3. Drill with standard woodworking drill bits.<br />

D. Milling:<br />

1. Mill using standard milling machines used to mill lumber.<br />

2. Relief angle 20 to 30 degrees.<br />

3. Do not score material.<br />

4. Cutting speed to be optimized with the number of knives and feed rate.<br />

E. Routing:<br />

1. Rout using standard bits and the same tools used to rout lumber.<br />

2. Carbide tipped router bits are recommended.<br />

F. Edge Finishing:<br />

1. Edges can be finished sanding, grinding, or filling with traditional woodworking tools.<br />

G. Joints:<br />

1. Provide bevel or shiplapped joints for material subject to expansion and contraction. Do<br />

not use butt joints.<br />

2. Provide butt joints for corner units or T-joints, only.<br />

H. Heat Forming:<br />

1. Utilize convection air circulating oven, strip heater, or radiant heaters to heat material from<br />

<strong>10731</strong> PLASTIC SIMULATED WOOD TRIM 06 65 00-3


oth sides.<br />

2. Do not overheat material. Surface temperature shall not exceed 320 degrees F (160<br />

degree C) for more than 10 minutes.<br />

3. Secure pliable material around a template to obtain finished shape during cooling.<br />

4. Cool with natural air circulation, fans or compressed air.<br />

I. Thermal Expansion and Contraction:<br />

1. Expansion and contraction of trim material will occur with changes in temperature. Using<br />

the appropriate quantity of the proper fasteners along the entire length of component is<br />

essential to help minimize expansion and contraction.<br />

2. Follow manufacturer's guidelines for required gap width between trim pieces.<br />

J. Fastening:<br />

1. Fasteners shall be hand nailed, power nailed, or screwed.<br />

2. Pre-drill material when installing in low temperatures.<br />

3. Do not use ring shank nails.<br />

4. Fasteners should be long enough to penetrate a 1-1/2 inch (38 mm) solid wood substrate a<br />

minimum of 1-1/2 inch (38 mm).<br />

5. Staples, small brads and wire nails must not be used as fastening members.<br />

6. Fasten trim into a flat, solid wood substrate that is a minimum 1-1/2 inches (38 mm) thick.<br />

Do not fasten trim into hollow or uneven substrates.<br />

K. Fastener Schedule:<br />

1. Along Length of Board: Fasten at 16 inches on center, maximum.<br />

2. Within Width of Board: 4 inches on center, maximum.<br />

3. Distance from End of Each Board: <strong>No</strong>t more than 2 inches.<br />

L. Bonding:<br />

1. Follow adhesive manufacturer's guidelines.<br />

2. Glue joints shall be secured on each side of the joint to allow adequate bonding time.<br />

3. Surfaces to be glued should be clean and dry and in complete contact with each other.<br />

Smooth surfaces shall be sanded and cleaned prior to bonding.<br />

4. Use PVC adhesive when installing short runs of trim.<br />

M. Finishing:<br />

1. Correct dents and gouges before applying final coating.<br />

2. Provide paint materials and prepare surfaces as recommended by manufacturer. Paint as<br />

specified in Section 09 90 00.<br />

3. Clean material with a light detergent and warm water. Stubborn stains may be removed<br />

with denatured alcohol.<br />

3.04 PROTECTION<br />

A. Protect installed materials until completion of project.<br />

END OF SECTION<br />

<strong>10731</strong> PLASTIC SIMULATED WOOD TRIM 06 65 00-4


SECTION 06 82 05<br />

FIBERGLASS REINFORCED PLASTIC PANELS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Fiberglass reinforced polyester panel system for adhesive mounting.<br />

B. Moldings, adhesive, and joint sealants.<br />

1.02 REFERENCES<br />

A. ASTM D 256 - Standard Test Methods for Determining the Izod Pendulum Impact Resistance of<br />

Plastics.<br />

B. ASTM D 570 - Standard Test Method for Water Absorption of Plastics.<br />

C. ASTM D 638 - Standard Test Method for Tensile Properties of Plastics.<br />

D. ASTM D 696 - Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics<br />

Between -30 degrees C and 30 degrees C With a Vitreous Silica Dilatometer.<br />

E. ASTM D 790 - Standard Test Methods for Flexural Properties of Unreinforced and Reinforced<br />

Plastics and Electrical Insulating Materials.<br />

F. ASTM D 792 - Standard Test Methods for Density and Specific Gravity (Relative Density) of<br />

Plastics by Displacement.<br />

G. ASTM D 2583 - Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a<br />

Barcol Impressor.<br />

H. ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

1.03 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods.<br />

C. Selection Samples: For each finish specified, two complete sets of color chips representing<br />

manufacturer's full range of available colors and patterns.<br />

D. Maintenance Instructions.<br />

1.04 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

B. Store and dispose of solvent-based materials, and materials used with solvent-based materials,<br />

in accordance with requirements of local authorities having jurisdiction.<br />

1.05 PROJECT CONDITIONS<br />

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits<br />

recommended by manufacturer for optimum results. Do not install products under<br />

environmental conditions outside manufacturer's absolute limits.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

<strong>10731</strong> FIBERGLASS REINFORCED PLASTIC PANELS 06 82 05-1


A. Manufacturer: Marlite; www.marlite.com<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 APPLICATIONS<br />

A. Provide plastic panels at slop sinks. <br />

2.03 PANEL SYSTEM<br />

A. Plastic Panel System: Factory finished panels, trim, sealant, and accessories.<br />

B. Panels: Marlite FRP Panels; fiberglass reinforced polyester, USDA approved for incidental food<br />

contact.<br />

1. Surface Burning Characteristics: Flame spread index of 200 or less, smoke developed<br />

index of 450 or less, when tested in accordance with ASTM E 84 (Class C/III).<br />

2. Surface Texture: High-gloss, smooth.<br />

3. Color: White.<br />

4. Thickness: 3/32 inch, nominal.<br />

5. Width: 48 inches.<br />

6. Height: 96 inches.<br />

7. Flexural Strength: 17,000 psi, when tested in accordance with ASTM D 790.<br />

8. Flexural Modulus: 600,000 psi, when tested in accordance with ASTM D 790.<br />

9. Tensile Strength: 8,000 psi, when tested in accordance with ASTM D 638.<br />

10. Tensile Modulus: 9,430 psi, when tested in accordance with ASTM D 638.<br />

11. Barcol Hardness: 40, when tested in accordance with ASTM D 2583.<br />

12. Impact Resistance: 7 ft-lb/in, when tested in accordance with ASTM D 256, Izod method.<br />

13. Coefficient of Thermal Expansion: 0.0000157 in/in/degree F, measured in accordance with<br />

ASTM D 696.<br />

14. Water Absorption: 0.17 percent, when tested in accordance with ASTM D 570.<br />

15. Specific Gravity: 1.53, when tested in accordance with ASTM D 792.<br />

C. Panel Trim: Extruded PVC, in manufacturer's standard colors.<br />

1. Outside corners, inside corners, edge trim, and division molding.<br />

2. Base Molding: Design that simplifies installation and helps seal wall panel system, with<br />

factory made corners and splices.<br />

3. Borders: 4 inch wide decorative strips made of same material as panels.<br />

D. Sealant: Marlite Silicone Sealant; gunnable silicone rubber; clear.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

3.02 PREPARATION<br />

A. Take panels out of cartons and allow to acclimatize to room conditions for at least 48 hours prior<br />

to installation.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best<br />

result for the substrate under the project conditions.<br />

C. Clean surfaces thoroughly prior to installation.<br />

D. Protect existing surfaces from damage due to installation.<br />

3.03 INSTALLATION<br />

<strong>10731</strong> FIBERGLASS REINFORCED PLASTIC PANELS 06 82 05-2


A. Install in accordance with manufacturer's instructions.<br />

B. Use the adhesives recommended by the panel manufacturer unless prohibited by local<br />

regulations; obtain manufacturer's approval of alternative adhesives.<br />

C. Install continuous bead of silicone sealant in each joint and trim groove and between trim and<br />

adjacent construction, maintaining 1/8 inch expansion space.<br />

D. Avoid contamination of panel faces with adhesives, solvents, or cleaners; clean as necessary<br />

and replace if not possible to repair to original condition.<br />

E. Protect installed products until completion of project.<br />

F. Touch-up, repair or replace damaged products after Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> FIBERGLASS REINFORCED PLASTIC PANELS 06 82 05-3


SECTION 07 21 00<br />

THERMAL INSULATION<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Board insulation at perimeter foundation wall.<br />

B. Batt insulation and vapor retarder in exterior wall construction.<br />

C. Batt insulation for filling perimeter window and door shim spaces and crevices in exterior wall<br />

and roof.<br />

D. Visqueen vapor retarder.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 03 30 00 - Cast-In-Place Concrete.<br />

B. Section 05 40 00 - Cold-Formed Metal Framing: Board insulation as wall sheathing.<br />

C. Section 06 10 00 - Rough Carpentry: Supporting construction for batt insulation.<br />

D. Section 07 84 00 - Firestopping: Insulation as part of fire-rated through-penetration assemblies.<br />

E. Section 09 21 16 - Gypsum Board Assemblies: Acoustic insulation inside walls and partitions.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM C552 - Standard Specification for Cellular Glass Thermal Insulation.<br />

B. ASTM C578 - Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation.<br />

C. ASTM C665 - Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light<br />

Frame Construction and Manufactured Housing.<br />

D. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

E. ASTM E136 - Standard Test Method for Behavior of Materials in a Vertical Tube Furnace At 750<br />

Degrees C.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on product characteristics, performance criteria, and product<br />

limitations.<br />

C. Manufacturer's Installation Instructions: Include information on special environmental conditions<br />

required for installation and installation techniques.<br />

PART 2 PRODUCTS<br />

2.01 APPLICATIONS<br />

A. Insulation at Perimeter of Foundation: Type IV extruded polystyrene board.<br />

B. Insulation in Wood Framed Walls: Batt insulation with separate vapor retarder.<br />

C. Insulation in Wood Framed Ceiling Structure: Batt insulation with separate vapor retarder.<br />

2.02 FOAM BOARD INSULATION MATERIALS<br />

A. Extruded Polystyrene Board Insulation: Type as noted Extruded polystyrene board with cut cell<br />

surfaces; with the following characteristics:<br />

<strong>10731</strong> THERMAL INSULATION 07 21 00-1


1. Flame Spread Index: 75 or less, when tested in accordance with ASTM E84.<br />

2. Smoke Developed Index: 450 or less, when tested in accordance with ASTM E84.<br />

3. Board Size: 48 x 96 inch.<br />

4. Board Thickness: 2 inches or as scheduled.<br />

5. Board Edges: Square.<br />

6. Thermal Conductivity (k factor) at 25 degrees F: 0.18.<br />

7. Water Absorption, maximum: 0.3 percent, volume.<br />

8. Type IV Board:<br />

a. Compressive Resistance: 25 psi.<br />

9. Manufacturers:<br />

a. Dow Chemical Co: www.dow.com.<br />

b. Owens Corning Corp: www.owenscorning.com.<br />

10. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.03 BATT INSULATION MATERIALS<br />

A. Where batt insulation is indicated, either glass fiber or mineral fiber batt insulation may be used,<br />

at Contractor's option.<br />

B. Glass Fiber Batt Insulation: Flexible preformed batt or blanket, complying with ASTM C665;<br />

friction fit.<br />

1. Flame Spread Index: 25 or less, when tested in accordance with ASTM E84.<br />

2. Smoke Developed Index: 450 or less, when tested in accordance with ASTM E84.<br />

3. Combustibility: <strong>No</strong>n-combustible, when tested in accordance with ASTM E136.<br />

4. Formaldehyde Content: Zero.<br />

5. Thermal Resistance: R of 19.<br />

6. Facing: Unfaced.<br />

7. Manufacturers:<br />

a. Johns Manville Corporation: www.jm.com.<br />

8. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.04 ACCESSORIES<br />

A. Sheet Vapor Retarder: Clear polyethylene film for above grade application, 6 mil thick, with a<br />

maximum permeance rating of 0.06 perms.<br />

B. Tape: Polyethylene self-adhering type, 2 inch wide.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that substrate, adjacent materials, and insulation materials are dry and that substrates are<br />

ready to receive insulation.<br />

B. Verify substrate surfaces are flat, free of honeycomb, fins, or irregularities.<br />

3.02 BOARD INSTALLATION AT FOUNDATION PERIMETER<br />

A. Install boards horizontally on foundation perimeter.<br />

1. Install in running bond pattern.<br />

2. Butt edges and ends tightly to adjacent boards and to protrusions.<br />

B. Cut and fit insulation tightly to protrusions or interruptions to the insulation plane.<br />

3.03 BATT INSTALLATION<br />

A. Install insulation and vapor retarder in accordance with manufacturer's instructions.<br />

B. Install in exterior wall and roof spaces without gaps or voids. Do not compress insulation.<br />

C. Trim insulation neatly to fit spaces. Insulate miscellaneous gaps and voids.<br />

<strong>10731</strong> THERMAL INSULATION 07 21 00-2


D. Fit insulation tightly in cavities and tightly to exterior side of mechanical and electrical services<br />

within the plane of the insulation.<br />

E. At wood framing, place vapor retarder on warm side of insulation by stapling at 6 inches on<br />

center. Lap and seal sheet retarder joints over member face.<br />

F. Tape seal tears or cuts in vapor retarder.<br />

G. Extend vapor retarder tightly to full perimeter of adjacent window and door frames and other<br />

items interrupting the plane of the membrane. Tape seal in place.<br />

3.04 VAPOR RETARDER INSTALLATION<br />

A. At wood framing, place vapor retarder on warm side of insulation by stapling at 6 inches on<br />

center. Lap sheet retarder joints over member face.<br />

B. Seal vertical joints in vapor retarders over framing by lapping not less than 2 wall studs.<br />

C. Tape seal tears or cuts in vapor retarder.<br />

D. Extend vapor retarder tightly to full perimeter of adjacent window and door frames and other<br />

items penetrating the plane of the membrane.<br />

E. Seal joints caused by pipes, conduits, electrical boxes, and similar items penetrating vapor<br />

retarders with tape of type recommended by manufacturer to create an airtight seal between<br />

penetrating objects and vapor retarder.<br />

3.05 PROTECTION<br />

A. Do not permit installed insulation to be damaged prior to its concealment.<br />

3.06 CLEANING<br />

A. Remove loose insulation residue.<br />

B. Remove and legally dispose of all materials related to work of this section.<br />

END OF SECTION<br />

<strong>10731</strong> THERMAL INSULATION 07 21 00-3


SECTION 07 21 19<br />

FOAMED-IN-PLACE INSULATION<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Foamed-in-place insulation.<br />

1. In masonry cavity walls.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

1.03 RELATED SECTIONS<br />

A. Section 04 20 00 - Unit Masonry.<br />

1.04 REFERENCE STANDARDS<br />

A. ASTM C518 - Standard Test Method for Steady-State Thermal Transmission Properties by<br />

Means of the Heat Flow Meter Apparatus.<br />

B. ASTM D2842 - Standard Test Method for Water Absorption of Rigid Cellular Plastics.<br />

C. ASTM E96/E96M - Standard Test Methods for Water Vapor Transmission of Materials.<br />

D. ASTM E2178 - Standard Test Method for Air Permeance of Building Materials.<br />

1.05 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene one week prior to commencing work of this section.<br />

1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data on products to be installed.<br />

1. Application or installation instructions.<br />

2. Listing, classification, and approval certifications.<br />

3. Safety and handling instructions for storage, handling and use of the materials.<br />

C. Product Certification: SPI/SPDF accreditation test for materials.<br />

D. Manufacturer's Installation Instructions: Indicate special procedures, and perimeter conditions<br />

requiring special attention.<br />

E. Shop Drawings: Show materials and details of fabrication of sheet metal, accessories, or other<br />

fabricated items.<br />

F. Applicator's Field Quality Control Procedures: Written description of procedures to be utilized to<br />

insure proper preparation and installation of foam and coatings, detail work and follow-up<br />

inspection.<br />

G. Maintenance Data: Manufacturers' recommended protection, cleaning, and repair procedures,<br />

including recommended frequency of inspection.<br />

1.07 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing products of the type<br />

specified in this section, with not less than three years of documented experience.<br />

B. Applicator Qualifications: Company specializing in performing work of the type specified, with<br />

minimum three years of experience.<br />

<strong>10731</strong> FOAMED-IN-PLACE INSULATION 07 21 19-1


1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Provide materials packaged in the manufacturer's original, tightly sealed containers or unopened<br />

packages, clearly labelled with the manufacturer's name, product identification, safety<br />

information, and batch or lot numbers where appropriate. Where materials are covered by a<br />

referenced specification, the labels shall bear the specification number, type and class, as<br />

applicable.<br />

B. Store materials out of the weather and out of direct sunlight in locations where the temperatures<br />

are within the limits specified by the manufacturer.<br />

1.09 REGULATORY REQUIREMENTS<br />

A. Conform to applicable code for flame and smoke limitations.<br />

1.10 FIELD CONDITIONS<br />

A. Do not apply foam when temperature is below that specified by the manufacturer for ambient air<br />

and substrate.<br />

B. Do not apply foam when temperature is within 5 F of dew point.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Foamed-In-Place Insulation:<br />

1. BASF Polyurethane Foam Enterprises LLC: www.basf.us.<br />

2. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 MATERIALS<br />

A. Foamed-In-Place Insulation: Medium-density, rigid or semi-rigid, open or closed cell<br />

polyurethane foam; foamed on-site, using blowing agent of water or non-ozone-depleting gas.<br />

1. Aged Thermal Resistance (R-value): 5 (deg F hr sq ft)/Btu, minimum, when tested at 1<br />

inch thickness in accordance with ASTM C518 after aging for 180 days at 41 degrees F.<br />

2. Water Vapor Permeance: Vapor retarder; 1 perm, maximum, when tested at intended<br />

thickness in accordance with ASTM E96/E96M, dessicant method.<br />

3. Water Absorption: 1 percent by volume, maximum, when tested in accordance with ASTM<br />

D2842.<br />

4. Air Permeance: 0.004 cfm/sq ft, maximum, when tested at intended thickness in<br />

accordance with ASTM E2178 at 1.5 psf.<br />

5. Products:<br />

a. Tailored Chemical Products; Core Fill 500.<br />

b. Substitutions: See Section 01 60 00 - Product Requirements.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify work within construction spaces or crevices is complete prior to insulation application.<br />

B. Verify that surfaces are clean, dry, and free of matter that may inhibit insulation or overcoat<br />

adhesion.<br />

3.02 PREPARATION<br />

A. Mask and protect adjacent surfaces from over spray or dusting.<br />

B. Apply primer in accordance with manufacturer's instructions.<br />

C. Grout, tape, or calk all joint openings that exceed 1/4 inch in width.<br />

3.03 APPLICATION<br />

<strong>10731</strong> FOAMED-IN-PLACE INSULATION 07 21 19-2


A. Apply insulation in accordance with manufacturer's instructions.<br />

B. Fill all open cells and voids in hollow concrete masonry walls where noted on drawings.<br />

C. Patch holes with mortar and finish to match adjacent surfaces.<br />

D. Patch damaged areas.<br />

3.04 FIELD QUALITY CONTROL<br />

A. Field inspections and tests will be performed by an independent testing agency under provisions<br />

of Section 01 40 00.<br />

3.05 PROTECTION<br />

A. Do not permit subsequent construction work to disturb applied insulation.<br />

END OF SECTION<br />

<strong>10731</strong> FOAMED-IN-PLACE INSULATION 07 21 19-3


SECTION 07 21 26<br />

BLOWN INSULATION<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Ceiling: Loose insulation pneumatically placed.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

B. Section 07 21 00 - Thermal Insulation.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM C764 - Standard Specification for Mineral Fiber Loose-Fill Thermal Insulation.<br />

B. ASTM C1015 - Standard Practice for Installation of Cellulosic and Mineral Fiber Loose-Fill<br />

Thermal Insulation.<br />

1.04 SYSTEM DESCRIPTION<br />

A. Materials of This Section: Provide continuity of thermal barrier at building enclosure elements.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on product characteristics, performance criteria, limitations.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Blown Insulation:<br />

1. CertainTeed Corporation: www.certainteed.com.<br />

2. Johns Manville Corporation: www.jm.com.<br />

3. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 MATERIALS<br />

A. Loose Fill Insulation: ASTM C764, glass fiber type, bulk for pneumatic placement.<br />

1. Thermal Conductivity: 0.27 BTU in/(hr sq ft deg F).<br />

2. Total Thermal Resistance: 44 (deg F hr sq ft)/Btu.<br />

B. Ventilation Baffles: Formed plastic.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that substrate, adjacent materials, and insulation are dry and ready to receive insulation.<br />

B. Verify that light fixtures have thermal cut-out device to restrict over-heating in soffit or ceiling<br />

spaces.<br />

C. Verify spaces are unobstructed to allow placement of insulation.<br />

3.02 INSTALLATION<br />

A. Install insulation and ventilation baffle in accordance with ASTM C1015 and manufacturer's<br />

instructions.<br />

B. Place insulation pneumatically to completely fill joist and rafter spaces.<br />

<strong>10731</strong> BLOWN INSULATION 07 21 26-1


C. Place insulation against baffles. Do not impede natural attic ventilation to soffit.<br />

D. Place against and behind mechanical and electrical services within the plane of insulation.<br />

E. Completely fill intended spaces. Leave no gaps or voids.<br />

3.03 CLEANING<br />

A. Remove loose insulation residue.<br />

END OF SECTION<br />

<strong>10731</strong> BLOWN INSULATION 07 21 26-2


SECTION 07 31 13<br />

ASPHALT SHINGLES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Asphalt shingle roofing.<br />

B. Flexible sheet membranes for eave protection, underlayment, and valley protection.<br />

C. Associated metal flashings and accessories.<br />

D. Roof vents<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Roof sheathing.<br />

B. Section 07 62 00 - Sheet Metal Flashing and Trim: Edge and cap flashings.<br />

C. Section 07 71 23 - Manufactured Gutters and Downspouts.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM D1970 - Standard Specification for Self-Adhering Polymer Modified Bituminous Sheet<br />

Materials Used as Steep Roofing Underlayment for Ice Dam Protection.<br />

B. ASTM D3462 - Standard Specification for Asphalt Shingles Made From Glass Felt and Surfaced<br />

With Mineral Granules.<br />

C. ASTM D4586 - Standard Specification for Asphalt Roof Cement, Asbestos-Free.<br />

D. ASTM D4869 - Standard Specification for Asphalt-Saturated Organic Felt Underlayment Used in<br />

Steep Slope Roofing.<br />

E. NRCA MS104 - The NRCA Steep Roofing Manual; National Roofing Contractors Association.<br />

F. SMACNA (ASMM) - Architectural Sheet Metal Manual; Sheet Metal and Air Conditioning<br />

Contractors' National Association.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Conduct a preinstallation meeting one week prior to the start of the<br />

work of this section; require attendance by all affected installers.<br />

B. Review the following:<br />

1. Roofing schedule.<br />

2. Review methods and procedures related to roofing installation, including manufacturer's<br />

written instructions.<br />

3. Review loading limitations of decking during and after roofing.<br />

4. Review flashings, special roofing details, roof drainage, roof penetrations, equipment curbs,<br />

and condition of other construction that will affect roofing.<br />

5. Review governing regulations and requirements for safety, fall protection, and covering of<br />

roof openings.<br />

6. Review temporary protection requirements for roofing system during and after installation.<br />

Also review roof observation and repair procedures after roofing installation.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data indicating material characteristics.<br />

<strong>10731</strong> ASPHALT SHINGLES 07 31 13-1


C. Shop Drawings: For metal flashings, indicate specially configured metal flashings and<br />

installation details.<br />

D. Samples: Submit two samples of each shingle color indicating color range and finish<br />

texture/pattern.<br />

E. Manufacturer's Instructions: Indicate installation criteria and procedures.<br />

F. Maintenance Materials: Furnish the following for Owner's use in maintenance of project.<br />

1. See Section 01 60 00 - Product Requirements, for additional provisions.<br />

1.06 QUALITY ASSURANCE<br />

A. Perform Work in accordance with the recommendations of NRCA Steep Roofing Manual.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum five years of documented experience.<br />

C. Applicator Qualifications: Company specializing in performing the work of this section with<br />

minimum five years experience and approved by manufacturer.<br />

1.07 MOCK-UP<br />

A. Provide mock-up of 16 sq ft, including underlayment.<br />

B. Locate where directed.<br />

1.08 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements<br />

1. Manufacturer's Warranty: Furnish shingle manufacturer's 40 year material replacement<br />

warranty.<br />

PART 2 PRODUCTS<br />

2.01 SHINGLES<br />

A. Manufacturers:<br />

1. Elk; Product Prestique® Cool Color Series.<br />

B. Other acceptable Manufacturers:<br />

1. GAF Materials Corp.<br />

2. Owens Corning Corp: www.owenscorning.com.<br />

3. Certainteed Corporation.<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

C. Asphalt Shingles: Asphalt-coated glass felt, mineral granule surfaced, complying with ASTM<br />

D3462; Class A fire resistance.<br />

1. Weight: 250 lb/100 sq ft.<br />

2. Self-sealing type.<br />

3. Style: Laminated overlay.<br />

4. Basis of Design: Prestique High Definition as manufactured by Elk Corporation.<br />

5. Color: Elk Prestique Cool Color: Barkwood.<br />

2.02 SHEET MATERIALS<br />

A. Eave Protection Membrane: Self-adhering polymer-modified asphalt sheet complying with<br />

ASTM D1970; 40 mil total thickness; with strippable treated release paper and mineral granule<br />

top surface.<br />

1. Manufacturer's:<br />

a. Certainteed Corporation, Winterguard Waterproofing Shingle Underlayment.<br />

b. W.R. Grace, Ice and Water Shield.<br />

<strong>10731</strong> ASPHALT SHINGLES 07 31 13-2


B. Underlayment: Asphalt-saturated fiberglass felt underlayment, complying with ASTM D 4869 13<br />

lb/100 sq ft (Type II).<br />

2.03 ACCESSORIES<br />

A. Nails: Standard round wire shingle type, of hot-dipped zinc coated steel, 12 gage, 0.105 inch<br />

shank diameter, 3/8 inch head diameter, of sufficient length to penetrate through roof sheathing<br />

or 3/4 inch into roof sheathing or decking.<br />

B. Plastic Cement: ASTM D4586, asphalt roof cement.<br />

C. Ridge Vents: Molded plastic with wind baffle, weather filter, and vent openings that do not<br />

permit direct water or weather entry; flanged to receive shingles; Shinglevent II-12 manufactured<br />

by Air Vent Inc..<br />

D. Roof Louver; Equal to Famco (www.famcomfg.com) model number JV10CL. <strong>No</strong>minal 80 sq.<br />

inches of free vent area per louver. Factory painted, color to be selected.<br />

2.04 METAL FLASHINGS<br />

A. Metal Flashings: Provide sheet metal eave edge, gable edge, ridge, and wall flashing.<br />

1. Form flashings to profiles indicated on Drawings.<br />

2. Form sections square and accurate to profile, in maximum possible lengths, free from<br />

distortion or defects detrimental to appearance or performance.<br />

3. Hem exposed edges of flashings minimum 1/4 inch on underside.<br />

B. Sheet Metal: Prefinished aluminum, 0.024" thick; PVC coating, color as selected.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions prior to beginning work.<br />

B. Verify that deck is of sufficient thickness to accept fasteners.<br />

C. Verify that roof penetrations and plumbing stacks are in place and flashed to deck surface.<br />

D. Verify roof openings are correctly framed.<br />

E. Verify deck surfaces are dry, free of ridges, warps, or voids.<br />

3.02 PREPARATION<br />

A. At areas where eave protection membrane is to be adhered to substrate, cover knot holes with<br />

sheet metal.<br />

B. Broom clean deck surfaces before installing underlayment or eave protection.<br />

C. Install eave edge flashings tight with fascia boards. Weather lap joints 2 inches and seal with<br />

plastic cement. Secure flange with nails spaced 8 inches on center.<br />

3.03 INSTALLATION - EAVE PROTECTION MEMBRANE<br />

A. Install eave protection membrane from eave edge to minimum 2 ft up-slope beyond interior face<br />

of exterior wall.<br />

B. Install eave protection membrane in accordance with manufacturer's instructions.<br />

3.04 INSTALLATION - UNDERLAYMENT<br />

A. At Roof Slopes Less Than 4:12 : Install two layers of underlayment over entire roof area, with<br />

ends and edges weather lapped minimum 4 inches. Stagger end laps of each consecutive layer.<br />

B. At Roof Slopes Greater Than 4:12 : Install underlayment perpendicular to slope of roof, with<br />

ends and edges weather lapped minimum 4 inches. Stagger end laps of each consecutive<br />

<strong>10731</strong> ASPHALT SHINGLES 07 31 13-3


layer. Weather lap minimum 4 inches over eave protection.<br />

C. Secure felt to sheathing with staples as needed of sufficient length to maintain weathertight<br />

enclosure.<br />

D. Items projecting through or mounted on roof: Weather lap and seal watertight with plastic<br />

cement.<br />

3.05 INSTALLATION - VALLEY PROTECTION<br />

A. Install two plies of eave protection membrane, minimum 36" wide each, centered over valleys for<br />

a total width of 69" with a 3" lap.<br />

3.06 INSTALLATION - METAL FLASHING AND ACCESSORIES<br />

A. Install flashings in accordance with NRCA requirements.<br />

B. Weather lap joints minimum 2 inches and seal weather tight with plastic cement.<br />

C. Secure in place with nails at 8 inches on center. Conceal fastenings.<br />

D. Items <strong>Project</strong>ing Through or Mounted on Roofing: Flash and seal weather tight with plastic<br />

cement.<br />

E. At exposed valleys install one layer of sheet metal flashing, minimum 24 inches wide, centered<br />

over open valley with center splash diverter or rib. Weahther lap joints a minimum 8 inches.<br />

F. Strip in the flanges on either side of the metal valley with a 9 to 12 inch strip of self-adhering<br />

underlayment material.<br />

3.07 INSTALLATION - SHINGLES<br />

A. Install shingles in accordance with manufacturer's instructions.<br />

1. Fasten individual shingles using 2 nails per shingle, or as required by code, whichever is<br />

greater.<br />

2. Fasten strip shingles using 4 nails per strip, or as required by code, whichever is greater.<br />

B. Fasten shingles with specified nails at spacing and pattern recommended by shingle<br />

manufacturer. Do not use staples.<br />

C. Place shingles in straight coursing pattern with 5 inch weather exposure to produce double<br />

thickness over full roof area. Provide double course of shingles at eaves.<br />

D. <strong>Project</strong> first course of shingles 3/4 inch beyond fascia boards.<br />

E. Extend shingles 1/4 inch beyond face of gable edge fascia boards.<br />

F. Cap hips with individual shingles, maintaining 5 inch weather exposure. Place to avoid exposed<br />

nails.<br />

G. Coordinate installation of roof mounted components or work projecting through roof with weather<br />

tight placement of counterflashings.<br />

H. Complete installation to provide weather tight service.<br />

3.08 PROTECTION<br />

A. Do not permit traffic over finished roof surface.<br />

END OF SECTION<br />

<strong>10731</strong> ASPHALT SHINGLES 07 31 13-4


SECTION 07 31 30<br />

STONE COATED METAL ROOF SHINGLE<br />

PART 1 - GENERAL<br />

1.01 SECTUION ICLUDES<br />

A. Section Includes: Formed metal roofing panels with colored stone chip finish.<br />

1. Associated metal flashings.<br />

B. Related Sections:<br />

1. Division 6 Section “Rough Carpentry” for framing and sheathing.<br />

2. Division 7 Section "Sheet Metal Flashing and Trim" for metal flashing, gutters, and<br />

downspouts.<br />

3. Division 7 Section "Roof Accessories" for roof ventilators.<br />

4. Division 7 Section "Joint Sealants" for field-applied sealants.<br />

5. Division 9 Section “Painting” for painting of roof accessories.<br />

1.02 RELATED SECTIONS<br />

A. Section 06 10 00 - “Rough Carpentry” for framing and sheathing.<br />

B. Section 07 62 00 - "Sheet Metal Flashing and Trim" for metal flashing, gutters, and downspouts.<br />

C. Section 07 90 05 - "Joint Sealants" for field-applied sealants.<br />

D. Section 09 90 00 - “Painting”.<br />

1.03 SUBMITTALS<br />

A. Submit under provisions of Section 01 30 00.<br />

B. Product Data: Include construction details, material descriptions, dimensions of individual<br />

components and profiles, finishes, fasteners, accessories, and manufacturers written installation<br />

instructions.<br />

C. Shop Drawings: Include roof plans and elevations; sections at hips, ridges, gables, valleys, and<br />

eaves; and details of components, accessories, and attachments to other work.<br />

D. Samples for Initial Selection: Manufacturer's color charts and samples consisting of units or<br />

sections of units showing the full range of colors, textures, and patterns available for each type<br />

DECRA Shingle indicated.<br />

1.04 QUALITY ASSURANCE<br />

A. Regulatory Requirements:<br />

1. Conform to applicable building code for roof assembly fire hazard requirements.<br />

2. Conform to building code for minimum wind uplift resistance.<br />

1.05 REFERENCES<br />

A. Fire-Test-Response Characteristics: Provide DECRA Shingle with fire-test-response<br />

characteristics indicated, as determined per test method ASTM E108 - Test for Fire Resistance<br />

of Roof Covering Materials, for application and slopes indicated.<br />

1. Fire-Test Exposure: Class A.<br />

B. ASTM A792/A792M: Sheet Steel, Aluminum-Zinc Alloy Coated by the Hot Dip Process,<br />

Structural (physical) Quality.<br />

C. UL 1897 and UL 580: Wind Uplift Resistance of Roof Assemblies.<br />

D. ASTM C920: Specification for Elastomeric Joint Sealants.<br />

<strong>10731</strong> STONE COATED METAL ROOF SHINGLE 07 31 30-1


E. Impact Resistance: UL 2218, Class 4.<br />

F. Appraisal Certificates:<br />

1. International Code Council (ICC), Whittier California, Report <strong>No</strong>. ESR 1483.<br />

2. Underwriters Laboratories, Inc., <strong>No</strong>rthbrook, Illinois, USA File <strong>No</strong>. R14710.<br />

3. Canadian Construction Materials Center, Ottawa, Ontario, CCMC#13085-R.<br />

G. [Texas Department of Insurance Report RC-280 - Wind Resistance]<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Store and handle roofing materials to ensure dryness. Store in a dry, well-ventilated, weather<br />

tight place. Protect from corrosion, staining and traffic and wind damage. Store rolls of felt and<br />

other sheet materials on end on pallets or another raised surface.<br />

1.07 WARRANTY<br />

A. Manufacturing Warranty: Written, transferable, limited warranty provided by DECRA Roofing<br />

Systems, covering manufacturing defects/excessive granule loss. Refer to warranty for specifics.<br />

1. Warranty Period: 50 years from date of Substantial Completion.<br />

2. Wind Warranty: 120 mph winds, full warranty period.<br />

3. Hail Penetration: full warranty period.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURER<br />

A. DECRA Roofing Systems, Inc., 1230 Railroad Street, Corona, CA 92882 (951-272-8180),<br />

(951-272-4476 FAX); www.decra.com.<br />

2.02 MATERIALS<br />

A. Metal Shingle: DECRA Shingle formed interlocking panels resembling dimensional roofing<br />

shingles.<br />

1. Material: Rolled and pressure formed, Aluminum-Zinc Alloy Coated Steel with three vertical<br />

ribs forming three flat steps, each of which shall have raised and lowered pan sections.<br />

2. Finish: Ceramic coated colored stone chip finish.<br />

3. Thickness: 26 Gauge, .0179 inches.<br />

4. Size: 21” wide by 52” long.<br />

5. Exposure: 19-3/4” wide by 49” long.<br />

6. Weight: 125 pounds per square.<br />

7. Color: [Canyon Brown] [Fawn Grey] [Midnight Eclipse] [Vintage Slate] [Woodland Green].<br />

B. Flashing:<br />

1. Valley: DECRA Roofing Systems, Inc., Shingle Valley, Aluminum-Zinc Alloy coated Steel<br />

sheet 26 Gauge, . Pressure formed into a valley with a stone coated valley cap. Finish:<br />

Match upper exposed stone coated surface of the valley cap to the shingle material.<br />

2. Fascia Metal: DECRA Roofing Systems, Inc., Shingle Starter Clip w/ Drip Edge,<br />

Aluminum-Zinc Alloy Coated Steel sheet, 26 Gauge. Pressure formed to fit along the<br />

leading edge of roof panels at eave/fascia.<br />

3. Rake / Gable Channel: DECRA Roofing Systems, Inc., Shingle Rake/Gable Channel,<br />

Aluminum-Zinc Alloy Coated Steel sheet, 26 Gauge. Pressure formed to match roofing<br />

material, color, and finish to be applied along rakes and gables.<br />

4. Short Course Clip: DECRA Roofing Systems, Inc., Shingle Short Course Clip,<br />

Aluminum-Zinc Alloy Coated Steel sheet, 26 Gauge. Pressure formed for use with starting<br />

a short course or when Shingle Edge Clip w/ Drip Edge will not conform to existing<br />

eave/fascia.<br />

5. Pipe Jack Flashing: 26 Gauge, Galvanized or Aluminum-Zinc Alloy Coated Steel, clean,<br />

prime and paint to match roof material.<br />

6. Underpan: DECRA Roofing Systems, Inc., DECRA Shingle Underpan: Aluminum-Zinc Alloy<br />

<strong>10731</strong> STONE COATED METAL ROOF SHINGLE 07 31 30-2


Coated Steel sheet, 26 Gauge, pressure formed to counter flash roof penetrations matching<br />

Shingle material profile.<br />

C. Hip & Ridge: Shingle Hip & Ridge covers hips and ridges matching shingle material, color, and<br />

finish.<br />

1. Hips / Ridges: DECRA Roofing Systems, Inc., DECRA Shingle Hip & Ridge,<br />

Aluminum-Zinc Alloy Coated Steel sheet, 26 Gauge. Pressure formed to match roofing<br />

material, color, and finish to be applied along hips and ridges.<br />

2. Fasteners: Corrosion Resistant Screws: Minimum <strong>No</strong>. 8, of sufficient length to penetrate<br />

substrate 1/2 inch minimum, black or color coordinated to match the panels.<br />

2.03 ACCESSORIES<br />

A. Sheet Metal Materials: Aluminum-Zinc Alloy Coated Steel sheet: ASTM A 792/A 792M, Class<br />

AZ50 (AZ150) coating designation; minimum Grade 37 (Grade 255).<br />

B. Felt Underlayment: ASTM D 226, Type I, <strong>No</strong>.15 or ASTM D 226, Type II, <strong>No</strong>.30, non-perforated,<br />

asphalt-saturated organic felt.<br />

C. Perimeter Underlayment: ASTM D 1970; self-adhering, polymer-modified, bituminous sheet<br />

underlayment; 40 mils thick. Provide primer when recommended by underlayment manufacturer.<br />

D. Sealant: One-part elastomeric polyurethane, sealant as recommended in writing by panel<br />

manufacturer. Where sealant will be exposed, provide in color to match panels.<br />

1. Standard: ASTM C920-86.<br />

E. Fasteners: Corrosion resistant screws.<br />

1. Screws: Minimum <strong>No</strong>. 8, hex head, of sufficient length to penetrate substrate 1/2 inch<br />

minimum see manufacturer's instructions for fastening positions. Recommended length is<br />

1-1/2 inch long.<br />

PART 3 - EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine substrate and conditions for compliance with requirements for maximum moisture<br />

content, soundness of roof deck and other conditions affecting performance of DECRA metal<br />

roofing. Damaged, rotted or loose roofing materials shall be removed and the substrate corrected<br />

for re-roofing applications. Proceed with installation only after unsatisfactory conditions have<br />

been corrected.<br />

3.02 PREPARATION<br />

A. Clean substrate of any projections and substances detrimental to metal panel roofing. Cover<br />

knotholes or other minor voids in substrate with sheet metal flashing secured with roofing nails.<br />

B. Coordinate installation of metal shingles with roof deck, flashing and other adjoining work to<br />

ensure proper sequencing. Do not install roofing until vent stacks and other penetrations through<br />

roofing have been installed, are securely fastened and flashing is in place.<br />

3.03 INSTALLATION<br />

A. General: Comply with manufacturer's written instructions for products and applications indicated,<br />

unless more stringent requirements apply.<br />

B. Underlayment: Apply number of plies required by governing code, but at least one ply, with each<br />

ply overlapping the ply below at least 6 inches and ends lapped at least 18 inches.<br />

C. Perimeter Underlayment: Apply minimum 36 inches wide layer of perimeter underlayment along<br />

entire perimeter of surface to receive metal shingles, including at eaves, ridges, edges, hips,<br />

valley, skylights, dormers, and around projections through roof. Extend perimeter underlayment<br />

a minimum of 36 inches inside exterior wall line at edges.<br />

<strong>10731</strong> STONE COATED METAL ROOF SHINGLE 07 31 30-3


D. Valleys: Install in accordance with manufacturer's instructions with a minimum 6 inch overlap in<br />

direction of flow.<br />

E. Shingle Panels: Install DECRA Shingle, accessories, flashing, and hip & ridge level and plumb.<br />

Use fasteners per above specifications.<br />

1. Using the recommended offset, the first course of panels lock into the Shingle Starter Clip<br />

w/ Drip Edge.<br />

2. The second course of panels start at the rake edge, valley or hip with a panel that is 28<br />

inches in length, panel exposure is 25 inches, measured from the left side of the panel.<br />

3. Position the panel into the top clip of the panels on the course below. The center of each<br />

field panel will be placed directly above the overlap of the panels on the previous course.<br />

4. Make sure the top clips of each panel are flush. The maximum allowable gap should be<br />

3/16 inches.<br />

5. Once the panel is in position, firmly push (by hand or foot) on the panel in the area that<br />

overlaps the joint of the two panels below. This will help position the panel for fastener<br />

placement.<br />

6. After positioning the panel, firmly push (by hand or foot) on the left side of the panel until it<br />

is locked firmly into the clip-lock of the panel on the course below. Install a fastener in the<br />

upper left corner straight down through the panel.<br />

7. Firmly push (by hand or foot) on the right side of the panel and make sure it is locked into<br />

the previously installed panel. Install a fastener in the upper right portion of the panel.<br />

Placing this fastener at a slight upward angle (45°) will help draw the shingle panel into the<br />

proper locking position. Complete the installation with 2 additional fastners straight down<br />

into the panel.<br />

8. Fasten each panel with minimum [4] fasteners along top edge of panel.<br />

9. Cut and slot DECRA panels that will terminate at the Rake/Gable Channel or at the Valley<br />

in accordance with the manufacturer's instructions.<br />

F. Hip & Ridge: Install Shingle Hip & Ridge along hips, ridges and rakes as indicated on approved<br />

submittals and in accordance with manufacturers written instructions. Bend and fold exposed<br />

ends of hips ridges and neatly, cap with an end cap or a piece of similar material.<br />

3.04 CLEANING AND PROTECTION<br />

A. Damaged Units: Replace panels and other components of the work that have been dented,<br />

damaged or have deteriorated beyond successful repair by finish touchup with acrylic coating<br />

and stone chip granules.<br />

B. Cleaning: After completing installation, remove any debris from the roof.<br />

C. Foot Traffic: Avoid walking on side laps.<br />

END OF SECTION 07313<br />

<strong>10731</strong> STONE COATED METAL ROOF SHINGLE 07 31 30-4


SECTION 07 46 16<br />

ALUMINUM SOFFIT AND FASCIA<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Aluminum soffit and fascia.<br />

B. Aluminum break metal trim.<br />

C. Accessories.<br />

1.02 RELATED SECTIONS<br />

A. Section 06 10 00 - Rough Carpentry: Framing and Sheathing.<br />

B. Section 07 46 33 - Plastic Siding<br />

C. Section 07 90 05 - Joint Sealers.<br />

1.03 REFERENCES<br />

A. AAMA 1402 - Standard Specifications for Aluminum Siding, Soffit, and Fascia; American<br />

Architectural Manufacturers Association.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's standard printed product data and installation instructions for<br />

specified products.<br />

C. Selection Samples: Submit color chips of manufacturer's full range of colors.<br />

D. Maintenance Instructions: Printed instructions for maintaining aluminum products.<br />

1.05 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver products to project site in original packaging.<br />

B. Store siding and soffit products in original packaging, on flat surface under cover, stacked no<br />

more than 12 boxes high; do not store in location where temperatures may exceed 130 degrees<br />

F.<br />

1.06 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Manufacturer's standard limited lifetime, 50-year non-prorated warranty, transferable to new<br />

owner.<br />

PART 2 PRODUCTS<br />

2.01 MATERIALS<br />

A. Aluminum Soffit: 3105 aluminum sheet.<br />

1. Minimum Tensile Strength: 26,000 psi.<br />

2. Minimum Yield Strength: 22,000 psi.<br />

3. Conform to AAMA 1402.<br />

4. Joint Sealers: Specified in Section 07900.<br />

B. Pre-Finished Aluminum break metal: ASTM B 209 (ASTM B 209M); 0.040 inch thick; plain<br />

finish shop pre coated with modified silicone coating of color as selected. Color to match<br />

windows.<br />

<strong>10731</strong> ALUMINUM SOFFIT AND FASCIA 07 46 16-1


1. Modified Silicone Polyester Coating: Pigmented Organic Coating System, AAMA 2603;<br />

baked enamel finish system; color as scheduled.<br />

2.02 ALUMINUM SOFFIT AND TRIM<br />

A. Aluminum Soffit: Soffit; polyester finish.<br />

1. Product Description: Double V-groove profile, 16 inch exposure; nominal 12' piece length.<br />

2. Center vented.<br />

3. Thickness:<br />

a. Soffit and Accessories: 0.032 inch nominal.<br />

b. Fascia: 0.024 inch nominal.<br />

4. Color: As selected from manufacturer's full range of available colors. Color to match<br />

windows.<br />

B. Aluminum Soffit: Soffit; polyester finish.<br />

1. Product Description: Double V-groove profile, 16 inch exposure; nominal 12' piece length.<br />

2. Fully vented. Where indicated on plans.<br />

3. Thickness:<br />

a. Soffit and Accessories: 0.032 inch nominal.<br />

b. Fascia: 0.024 inch nominal.<br />

4. Color: As selected from manufacturer's full range of available colors.<br />

C. Soffit Trim: Supply trim items indicated or required for installation of soffit in accordance with<br />

manufacturer's printed instructions, including, but not limited to the following:<br />

1. Soffit J-Channel: 1-1/2 inch nailing leg, 1/2 inch channel width.<br />

2. Except for items specified otherwise and items available in one color and texture only,<br />

supply trim items of same color and texture as adjacent soffit.<br />

2.03 ACCESSORIES<br />

A. Accessory Components: Fascias of same material and finish as soffit.<br />

B. Fasteners: Aluminum nails, alloy 5056 or 6010, having minimum tensile strength 63,000 psi.<br />

C. Joint Sealers: Specified in Section 07 90 05.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine substrate conditions before beginning installation of siding; verify dimensions and<br />

acceptability of substrate.<br />

B. Do not proceed with installation until unacceptable conditions have been corrected.<br />

3.02 INSTALLATION - SOFFIT AND FASCIA<br />

A. Install in accordance with manufacturer's printed installation instructions.<br />

B. Attach products to substrate for weathertight installation; ensure that horizontal components are<br />

installed true to level, that vertical components are installed true to plumb.<br />

C. Coordinate installation of soffit components with electrical and mechanical trades.<br />

3.03 INSTALLATION TOLERANCES<br />

A. Maximum Variation From Plumb and Level: 1/4 inch per 10 feet.<br />

B. Maximum Offset From Joint Alignment: 1/16 inch.<br />

3.04 CLEANING<br />

A. Clean dirt from surface of installed products, using mild soap and water.<br />

<strong>10731</strong> ALUMINUM SOFFIT AND FASCIA 07 46 16-2


B. After completing installation, remove from project site excess materials and debris resulting from<br />

installation.<br />

END OF SECTION<br />

<strong>10731</strong> ALUMINUM SOFFIT AND FASCIA 07 46 16-3


SECTION 07 46 33<br />

PLASTIC SIDING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Vinyl siding and trim.<br />

B. Thermoplastic polyolefin shakes.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Siding substrate.<br />

B. Section 07 62 00 - Sheet Metal Flashing and Trim.<br />

C. Section 07 90 05 - Joint Sealers.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM D 1929 - Standard Test Method for Determing Ignition Temperature of Plastics.<br />

B. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

C. ASTM E 119 - Standard Test Methods for Fire Tests of Building Construction and Materials.<br />

D. VSI (INST) - Vinyl Siding Installation Manual; Vinyl Siding Institute, Society of the Plastics<br />

Industry.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. Fire Characteristics of PVC: Provide vinyl siding products that meet or exceed the following:<br />

1. Flame spread index of 20 or less, smoke developed index of 360 or less; when tested in<br />

accordance with ASTM E 84.<br />

2. Minimum self-ignition temperature of 824 degrees F, per ASTM D 1929.<br />

3. Effect on Fire Restistance of Wall Assembly: <strong>No</strong> reduction in endurance of 1 hour rated<br />

assembly, when tested in accordance with ASTM E 119.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods.<br />

C. Samples: Provide samples in colors specified, not less than 12 inches in length.<br />

D. Color Charts: Where colors are not specified, provide samples of manufacturer's entire color<br />

line for selection.<br />

1.06 QUALITY ASSURANCE<br />

A. Installer Qualifications: <strong>No</strong>t less than three years of experience with products specified.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

B. Store and dispose of solvent-based materials, and materials used with solvent-based materials,<br />

in accordance with requirements of local authorities having jurisdiction.<br />

1.08 WARRANTY<br />

<strong>10731</strong> PLASTIC SIDING 07 46 33-1


A. Provide manufacturer's standard lifetime limited warranty on siding products, transferable to new<br />

owners.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Alcoa Home Exteriors, Inc: www.alcoahomes.com.<br />

B. Ashland-Davis.<br />

C. CertainTeed Corporation: www.certainteed.com.<br />

D. Georgia-Pacific.<br />

E. Variform: www.variform.com<br />

F. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 MATERIALS<br />

A. Polyvinyl Chloride: Provide siding materials made of PVC compound with cell classification of<br />

13344, as defined by ASTM D 4216, meeting or exceeding the following properties:<br />

1. Impact strength: 2.20 ft-lbs per inch at test temperature of 73 degrees F, and 1.30 ft-lbs<br />

per inch at test temperature of 32 degrees F, per ASTM D 256.<br />

2. Tensile strength: 7,344 psi.<br />

3. Flexural modulus of elasticity in tension: 455,750 psi.<br />

4. Deflection temperature under load of 264 psi: 168 degrees F.<br />

5. Coefficient of expansion: 0.000034 in/in/degree F.<br />

6. Chemical resistance: Excellent.<br />

B. Vinyl Components: Provide products made of extruded polyvinyl chloride compound as<br />

specified in this section and manufactured to comply with requirements of ASTM D 3679.<br />

1. Provide elongated nailing slots on nailing flanges to allow for movement.<br />

2. Factory-notch ends of horizontal panels to form overlapping joints.<br />

3. Provide products that meet weathering requirements of ASTM D 3679 using methods<br />

outlined in ASTM D 1435.<br />

C. Horizontal Vinyl Siding:<br />

1. Profile: Clapboard, Double 5-Inch; 5 inches wide; 10 inch exposure.<br />

2. Thickness: 0.044 inch, minimum.<br />

3. Length: 12 feet, minimum.<br />

4. Nailing Hem: Single layer, with 1-1/8 inch long nail holes at maximum 18 inches on center.<br />

5. Finish: Woodgrain.<br />

6. Color: As selected by Hoffman LLC from manufacturers full range of available colors.<br />

7. Color: As selected from manufacturer's full range of available colors. Each building to have<br />

different color scheme.<br />

D. Shakes: Injection molded simulated cedar shingles made from thermoplastic polyolefin,<br />

complying with ASTM D3679 except for material composition.<br />

1. Thickness: 0.10 inch, minimum.<br />

2. Nailing Hem: Single layer, with 1-1/8 inch long nail holes at maximum 18 inches on center.<br />

3. Color: As selected from manufacturer's full range of available colors. Each building to have<br />

different color scheme.<br />

E. Accessories: Provide coordinating accessories made of same material as required for complete<br />

and proper installation whether or not specifically shown on the drawings.<br />

1. Color: Contrasting color, to be selected.<br />

2. Length:<br />

a. Corner Posts: 10 feet, minimum.<br />

b. Other Trim: 12.5 feet, minimum.<br />

<strong>10731</strong> PLASTIC SIDING 07 46 33-2


3. Profiles: Provide the following accessories:<br />

4. Starter Strip: Single-row nailing hem with elongated nailing holes 1-1/4 inches long at 18<br />

inches on center, with 1/4 inch base projection.<br />

5. J-Channel Trim: 3/8 inches.<br />

6. Corner Posts:<br />

a. Outside: Universal.<br />

b. Outside Corner Width: 4 inches].<br />

7. Window and Door Surround: 3-1/2 inches wide.<br />

8. Other Linear Trim: 3-1/2 inches wide unless otherwise indicated.<br />

9. Back Plate: Universal.<br />

10. Drip Cap.<br />

F. Fasteners: Aluminum nails, alloy 5056 or 6110, with minimum tensile strength of 63,000 pounds<br />

per square inch; length as required to penetrate framing at least 3/4 inch.<br />

G. Straight Flashing - Self-Adhering: Self-adhering straight flashing tape, butyl adhesive, textured<br />

polyethylene laminate barrier, 30 mil thickness, with 1 piece siliconized paper, width as required.<br />

1. Similar to StraightFlash as manufactured by DuPont.<br />

H. Joint Sealers: As specified in Section 07 90 05.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine substrate conditions before beginning installation; verify dimensions and acceptability<br />

of substrate.<br />

B. Do not proceed with installation until unacceptable conditions have been corrected.<br />

C. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

3.02 INSTALLATION<br />

A. Install siding, soffit, and trim in accordance with manufacturer's printed installation instructions<br />

and Vinyl Siding Institute's Installation Manual.<br />

B. Attach securely to framing, not sheathing, with horizontal components true to level and vertical<br />

components true to plumb, providing a weather resistant installation.<br />

C. Nailing: Drive nails straight, leaving 1/16 inch space between nail head and flange of panel.<br />

1. Nail horizontal panels by placing nail in center of slot.<br />

D. Install joint sealers between siding/soffit/trim and adjacent construction, using procedures<br />

specified in Section 07 90 05.<br />

E. Allow space between both ends of siding panels and trim for thermal movement.<br />

F. Overlap horizontal panel ends one-half the width of factory pre-cut notches.<br />

G. Joints in Horizontal Siding: Stagger lap joints in uniform pattern as successive courses of siding<br />

are installed.<br />

H. Clean dirt from surface of installed products, using mild soap and water.<br />

3.03 CLEANING<br />

A. At completion of work, remove debris caused by siding installation from project site.<br />

3.04 PROTECTION<br />

A. Protect installed products until completion of project.<br />

<strong>10731</strong> PLASTIC SIDING 07 46 33-3


B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> PLASTIC SIDING 07 46 33-4


SECTION 07 46 46<br />

FIBER CEMENT SIDING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Wood-fiber cement siding.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Siding substrate.<br />

B. Section 07 90 05 - Joint Sealers.<br />

C. Section 09 90 00 - Painting and Coating: Field painting.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM C1186 - Standard Specification for Flat Fiber Cement Sheets.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Manufacturer's requirements for related materials to be installed by others.<br />

2. Preparation instructions and recommendations.<br />

3. Storage and handling requirements and recommendations.<br />

4. Installation methods, including nail patterns.<br />

C. Maintenance Instructions: Periodic inspection recommendations and maintenance procedures.<br />

D. Warranty: Submit copy of manufacturer’s warranty, made out in Owner’s name, showing that it<br />

has been registered with manufacturer.<br />

1.05 QUALITY ASSURANCE<br />

A. Installer Qualifications: Company specializing in performing work of the type specified in this<br />

section with minimum 3 years of experience.<br />

1.06 PRE-INSTALLATION MEETING<br />

A. Convene one week before starting work of this section.<br />

B. Review the following:<br />

1. Siding installation schedule.<br />

2. Review methods and procedures related to siding and soffit installation, including<br />

manufacturer's written instructions.<br />

3. Review flashings, special details, penetrations, and condition of other construction that will<br />

affect siding.<br />

4. Review governing regulations and requirements for safety, fall protection, and scaffolding.<br />

5. Review temporary protection requirements for siding system during and after installation.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products under waterproof cover and elevated above grade, on a flat surface.<br />

PART 2 PRODUCTS<br />

2.01 SIDING<br />

A. Lap Siding: Individual horizontal boards made of cement and cellulose fiber formed under high<br />

pressure with integral surface texture, complying with ASTM C1186 Type A Grade II; with<br />

<strong>10731</strong> FIBER CEMENT SIDING 07 46 46-1


machined edges, for nail attachment.<br />

1. Style: Standard lap style.<br />

2. Texture: Simulated cedar grain.<br />

3. Length: 12 ft, nominal.<br />

4. Width (Height): 5-1/4 inches (exposed).<br />

5. Thickness: 5/16 inch, nominal.<br />

6. Color: As selected from manufacturer's standard range.<br />

7. Warranty: 50 year limited; transferable.<br />

8. Lap Siding Manufacturers:<br />

a. CertainTeed Corporation: www.certainteed.com.<br />

b. James Hardie Building Products, Inc: www.jameshardie.com.<br />

c. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 ACCESSORIES<br />

A. Furring Strips: Galvanized metal channels.<br />

B. Trim: Same material and texture as siding.<br />

C. Fasteners: Galvanized or corrosion resistant; length as required to penetrate minimum 1-1/4<br />

inch.<br />

D. Joint Sealer: As specified in Section 07 90 05.<br />

PART 3 EXECUTION<br />

3.01 PREPARATION<br />

A. Examine substrate and clean and repair as required to eliminate conditions that would be<br />

detrimental to proper installation.<br />

B. Do not begin until unacceptable conditions have been corrected.<br />

C. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

3.02 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions and recommendations.<br />

1. Read warranty and comply with all terms necessary to maintain warranty coverage.<br />

2. Use trim details indicated on drawings.<br />

3. Touch up all field cut edges before installing.<br />

4. Pre-drill nail holes if necessary to prevent breakage.<br />

B. Joints in Horizontal Siding: Avoid joints in lap siding except at corners; where joints are<br />

inevitable stagger joints between successive courses.<br />

C. Do not install siding less than 6 inches from surface of ground nor closer than 1 inch to roofs,<br />

patios, porches, and other surfaces where water may collect.<br />

D. After installation, seal all joints except lap joints of lap siding. Seal around all penetrations.<br />

Paint all exposed cut edges.<br />

3.03 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> FIBER CEMENT SIDING 07 46 46-2


SECTION 07 53 00<br />

ELASTOMERIC MEMBRANE ROOFING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Elastomeric roofing membrane, adhered conventional application.<br />

B. Insulation, flat and tapered.<br />

C. Base flashings.<br />

D. Roofing stack boots.<br />

E. Walkway pads.<br />

F. Related accessories.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Wood nailers and curbs.<br />

B. Section 07 62 00 - Sheet Metal Flashing and Trim: Counterflashings.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM D412 - Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers-<br />

Tension.<br />

B. ASTM D448 - Standard Classification for Sizes of Aggregate for Road and Bridge Construction.<br />

C. ASTM D570 - Standard Test Method for Water Absorption of Plastics.<br />

D. ASTM D624 - Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and<br />

Thermoplastic Elastomers.<br />

E. ASTM D746 - Standard Test Method for Brittleness Temperature of Plastics and Elastomers by<br />

Impact.<br />

F. ASTM D4637 - Standard Specification for EPDM Sheet Used in Single-Ply Roof Membrane.<br />

G. ASTM E96/E96M - Standard Test Methods for Water Vapor Transmission of Materials.<br />

H. FM P7825 - Approval Guide; Factory Mutual Research Corporation.<br />

I. FM DS 1-28 - Wind Design; Factory Mutual Research Corporation.<br />

J. NRCA ML104 - The NRCA Roofing and Waterproofing Manual; National Roofing Contractors<br />

Association.<br />

K. SPRI RP-4 - Wind Design Standard for Ballasted Single-Ply Roofing Systems; Single Ply<br />

Roofing Institute (ANSI/SPRI RP-4).<br />

L. UL (RMSD) - Roofing Materials and Systems Directory; Underwriters Laboratories Inc..<br />

M. UL (FRD) - Fire Resistance Directory; Underwriters Laboratories Inc..<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordinate with installation of associated counterflashings installed under other sections.<br />

B. Preinstallation Meeting: Convene a preinstallation meeting one week before starting work of this<br />

section.<br />

C. Attendees:<br />

<strong>10731</strong> ELASTOMERIC MEMBRANE ROOFING 07 53 00-1


1. Architect/Engineer.<br />

2. Owner.<br />

3. <strong>Project</strong> Superintendent.<br />

4. Roofing Manufacturer's representative.<br />

5. Roofing Contractor's Foreman and <strong>Project</strong> Manager.<br />

6. Independent Testing Agency (ITA).<br />

D. Review the following:<br />

1. Roofing schedule including where project will start and how the installation will proceed.<br />

2. Review methods and procedures related to roofing installation, including manufacturer's<br />

written instructions.<br />

3. Review loading limitations of decking during and after roofing.<br />

4. Review flashings, special roofing details, roof drainage, roof penetrations, equipment curbs,<br />

and condition of other construction that will affect roofing.<br />

5. Review governing regulations and requirements for safety, fall protection, and covering of<br />

roof openings.<br />

6. Review temporary protection requirements for roofing system during and after installation.<br />

7. Review roof observation and repair procedures after roofing installation.<br />

8. Review debris removal and cleanup procedures.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data indicating membrane materials, flashing materials, insulation, and<br />

surfacing.<br />

C. Shop Drawings: Indicate joint or termination detail conditions, conditions of interface with other<br />

materials, mechanical fastener layout, and paver layout.<br />

D. Samples of Aggregate: Submit one one lb. container of aggregate ballast.<br />

E. Samples of Pavers: Submit one.<br />

F. Manufacturer's Installation Instructions: Indicate membrane seaming precautions and perimeter<br />

conditions requiring special attention.<br />

G. Manufacturer's Field Reports: Indicate procedures followed, ambient temperatures, and<br />

supplementary instructions given.<br />

H. Maintenance Data: Submit a set of instructions detailing preventative maintenance and noting a<br />

list of harmful substances which may damage the roofing membrane.<br />

I. Warranty: Submit manufacturer warranty and ensure forms have been completed in Owner's<br />

name and registered with manufacturer.<br />

1.06 QUALITY ASSURANCE<br />

A. Perform work in accordance with NRCA Roofing and Waterproofing Manual and manufacturer's<br />

instructions.<br />

B. Classifications and Code Requirements:<br />

1. Roofing system used on metal decks shall meet the requirements of FM Approved<br />

Standard for Class I Insulated Steel Deck Roofs.<br />

2. <strong>No</strong>n-ballasted roofs shall be designed for a wind uplift pressures required by current codes<br />

and as calculated by ASCE-7.<br />

C. UL Listing: Class A Fire Hazard Classification.<br />

D. Qualifications:<br />

1. Manufacturer Qualifications: Company specializing in manufacturing the products specified<br />

in this section with minimum five years of documented experience.<br />

<strong>10731</strong> ELASTOMERIC MEMBRANE ROOFING 07 53 00-2


2. Applicator Qualifications: Company specializing in performing the work of this section with<br />

minimum five years experience and approved by manufacturer.<br />

3. Roofing components shall be provided from a single manufacturer source or approved by<br />

the manufacturer to assure compatibility and conformance to manufacturer's warranty<br />

conditions.<br />

4. Review methods and procedures related to roofing installation, including manufacturer's<br />

written instructions.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver products in manufacturer's original containers, dry, undamaged, with seals and labels<br />

intact.<br />

B. Store products in weather protected environment, clear of ground and moisture.<br />

C. Handle and store roofing materials and equipment in a manner to avoid permanent deflection or<br />

damage of decking.<br />

D. Flammable materials shall be stored in a cool, dry area away from sparks and open flames.<br />

Follow all precautions as outlined in manufacturer's Material Safety Data Sheets.<br />

E. Materials having been determined by the Architect to be damaged, shall be immediately<br />

removed from the construction site and replaced at no cost to Hoffman or the Owner.<br />

1.08 FIELD CONDITIONS<br />

A. Do not apply roofing membrane during unsuitable weather.<br />

B. Do not apply roofing membrane when ambient temperature is below 32 degrees F or above 90<br />

degrees F.<br />

C. Do not apply roofing membrane to damp or frozen deck surface or when precipitation is expected<br />

or occurring.<br />

D. Do not expose materials vulnerable to water or sun damage in quantities greater than can be<br />

weatherproofed the same day.<br />

E. Maintain continuous temporary protection to interior of building prior to and during installation of<br />

new roofing system.<br />

1.09 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective Work within a two year period after Date of Substantial Completion.<br />

C. Warranty for Full Replacement Value (no dollar limit or NDL) of completed installation signed<br />

by manufacturer warranting against water infiltration and defects of materials and workmanship<br />

for a period of 10 years. Warranty shall be complete for labor, materials, repair of defects, and<br />

other items necessary to obtain watertight roofing system for full specified time period.<br />

D. Warranty is not intended to cover products specified under Section 07 62 00.<br />

E. The warranty shall not deprive the Owner of other rights the Owner may have under other<br />

provisions of the Contract Documents and will be in addition to and run concurrent with other<br />

warranties made by the Contractor under the requirements of the Contract Documents.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. EPDM Membrane Manufacturer and Systems:<br />

1. Product: Sure-Seal EPDM as manufactured by Carlisle SynTec Incorporated:<br />

www.carlisle-syntec.com.<br />

<strong>10731</strong> ELASTOMERIC MEMBRANE ROOFING 07 53 00-3


2. Product: Rubberguard FR EPDM as manufactured by Firestone Building Products Co:<br />

www.firestonebpco.com.<br />

3. Product: JM EPDM FR as manufactured by Johns Manville Corporation: www.jm.com<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 ROOFING - UNBALLASTED APPLICATIONS<br />

A. Elastomeric Membrane Roofing: One ply membrane, fully adhered, over insulation.<br />

B. Roofing Assembly Requirements:<br />

1. Roof Covering External Fire-Resistance Classification: UL Class A.<br />

2. Factory Mutual Classification: Class I and windstorm resistance of I-60, in accordance with<br />

FM DS 1-28.<br />

C. Water Diverters and Crickets:<br />

1. Use tapered isocyanurate at minimum 1/2 inch per foot taper.<br />

2.03 MEMBRANE AND ASSOCIATED MATERIALS<br />

A. Membrane: Ethylene-propylene-diene-terpolymer (EPDM); non-reinforced; complying with<br />

minimum properties of ASTM D 4637.<br />

1. Thickness: 0.045 inch.<br />

2. Thickness: 0.060 inch.<br />

3. Sheet Width: 144 inch, minimum; factory-fabricate into largest sheets possible.<br />

4. Color: White.<br />

5. Tensile Strength: 1305 psi, measured in accordance with ASTM D412.<br />

6. Ultimate Elongation: 300 percent, measured in accordance with ASTM D412.<br />

7. Tear Strength: 150 lbf/in, measured in accordance with ASTM D624.<br />

8. Water Absorption: 4 percent increase in weight, maximum, measured in accordance with<br />

ASTM D570, 24 hour immersion.<br />

9. Water Vapor Permeability: 2.0 perm inch, measured in accordance with ASTM E96/E96M.<br />

10. Brittleness Temperature: -75 deg F., measured in accordance with ASTM D746.<br />

B. Seaming Materials: Three inch wide self-adhesive tape compatible with membrane.<br />

C. Flexible Flashing Material: Same material as membrane; conforming to the following:<br />

1. Thickness: 60 mil.<br />

2. Maximum Perm Rate: 2.0.<br />

3. Tensile Strength: 1,200 psi.<br />

4. Elasticity: 50 percent with full recovery without set.<br />

5. Color: Black.<br />

2.04 ACCESSORIES<br />

A. Stack Boots: Prefabricated flexible boot and collar for pipe stacks through membrane; same<br />

material as membrane.<br />

B. Termination Bar: 0.100" thick, 3003-H14, aluminum, pre-punched at 4" o.c. with slotted holes.<br />

C. Termination Bar Anchors: Use stainless steel Zamac Nailin manufactured by the Rawlplug Co.<br />

for anchoring SPM holding bars to concrete or masonry.<br />

D. Membrane Adhesive: A VOC compliant, solvent based contact bonding adhesive as<br />

recommended by membrane manufacturer.<br />

E. Thinners and Cleaners: As recommended by adhesive manufacturer, compatible with<br />

membrane.<br />

F. Roofing Nails: Galvanized, hot dipped type, size and configuration as required to suit<br />

application.<br />

G. Night Seal: Compatible with materials with which it is used, furnished by membrane<br />

<strong>10731</strong> ELASTOMERIC MEMBRANE ROOFING 07 53 00-4


manufacturer.<br />

H. Sealants: As recommended by membrane manufacturer.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that surfaces and site conditions are ready to receive work.<br />

B. Verify deck is supported and secure.<br />

C. Verify deck is clean and smooth, flat, free of depressions, waves, or projections, properly sloped<br />

and suitable for installation of roof system.<br />

D. Verify deck surfaces are dry and free of snow or ice.<br />

E. Verify that roof openings, curbs, and penetrations through roof are solidly set, and cant strips<br />

are in place.<br />

3.02 PREPARATION<br />

A. Wood Deck Preparation<br />

1. Verify flatness and tightness of joints of wood decking. Fill knot holes with latex filler.<br />

3.03 MEMBRANE INSTALLATION<br />

A. Cut sheets to maximum size possible to minimize seams.<br />

B. Roll out membrane, free from wrinkles or tears. Place sheet into place without stretching and<br />

allow to relax.<br />

C. Shingle joints on sloped substrate in direction of drainage.<br />

D. Install membrane as required to minimize wrinkles and bubbles.<br />

E. Fully Adhered Application: Apply adhesive to substrate at rate required by manufacturer . Fully<br />

embed membrane in adhesive except in areas directly over or within 3 inches of expansion<br />

joints. Fully adhere one roll before proceeding to adjacent rolls.<br />

F. Overlap edges and ends and seal seams by contact tape, minimum 3 inches. Seal permanently<br />

waterproof. Apply uniform bead of sealant to joint edge.<br />

G. Continue membrane up vertical surfaces minimum 8 inches above top of cant or edge strip<br />

unless otherwise noted. Fasten top of membrane with devices and at locations and frequency<br />

as recommended by manufacturer.<br />

3.04 FLASHING INSTALLATION<br />

A. Install flashings as indicated and recommended by manufacturer. Use longest pieces practical.<br />

B. At intersections with vertical surfaces:<br />

1. Extend membrane up a minimum of 8 inches onto vertical surfaces.<br />

2. Fully adhere flexible flashing over membrane and up to nailing strips.<br />

3. Secure flashing to nailing strips at 8 inches on center.<br />

C. At gravel stops, extend membrane under gravel stop and to the outside face of the wall.<br />

D. Around roof penetrations, seal flanges and flashings with factory prefabricated pipe seals or field<br />

fabricated pipe seals.<br />

E. Coordinate installation of roof drains and related flashings.<br />

3.05 SEALANT INSTALLATION<br />

A. Apply authorized sealant(s) at locations as required by manufacturer and per project<br />

<strong>10731</strong> ELASTOMERIC MEMBRANE ROOFING 07 53 00-5


equirements. Sealant(s) are to shed water.<br />

B. Use primer when recommended by manufacturer.<br />

3.06 TEMPORARY SEALS<br />

A. At the end of each working day or at the sign of rain, install temporary, 100% watertight seals<br />

where the completed new roofing adjoins the uncovered deck or existing roof surface.<br />

B. If water is allowed to enter beneath the newly completed roofing, the affected areas shall be<br />

removed and replaced at no additional expense.<br />

C. Prior to the commencement of work, cut out and remove all contaminated membrane, insulation,<br />

roof cement or sealant and properly dispose off site.<br />

3.07 FIELD QUALITY CONTROL<br />

A. See Section 01 40 00 - Quality Requirements, for general requirements for field quality control<br />

and inspection.<br />

B. Manufacturer's Field Services:<br />

1. <strong>No</strong>tify manufacturer in timely manner to arrange for manufacturer's technical<br />

representative's site visits to ensure proper installation, verify work is in accordance with<br />

manufacturer's requirements, and warranty requirements have been met.<br />

2. Manufacturer's Qualified Technical Representative: Monitor activities and advise applicator<br />

of proper installation procedures and precautions.<br />

3. Minimum Site Visits:<br />

a. Pre-Installation meeting.<br />

b. First week of roofing work on site including acceptance of substrate conditions.<br />

c. Monthly during roofing installation.<br />

d. Inspection and acceptance of completed roofing.<br />

4. Submit reports; include site observations, instructions, and monitoring activities.<br />

3.08 CLEANING<br />

A. Remove bituminous markings from finished surfaces.<br />

B. In areas where finished surfaces are soiled by work of this section, consult manufacturer of<br />

surfaces for cleaning advice and conform to their documented instructions.<br />

C. Repair or replace defaced or damaged finishes caused by work of this section.<br />

D. Remove all debris from roof and legally dispose of.<br />

3.09 PROTECTION<br />

A. Protect installed roofing and flashings from construction operations.<br />

B. Where traffic must continue over finished roof membrane, protect surfaces using durable<br />

materials.<br />

END OF SECTION<br />

<strong>10731</strong> ELASTOMERIC MEMBRANE ROOFING 07 53 00-6


SECTION 07 61 00<br />

SHEET METAL ROOFING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Sheet metal roofing, associated flashings, and underlayment.<br />

B. Counterflashings.<br />

C. Snow guards.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 05 12 00 - Structural Steel Framing: Steel framing.<br />

B. Section 05 31 00 - Steel Decking: Steel deck substrate.<br />

C. Section 06 10 00 - Rough Carpentry: Wood nailers.<br />

D. Section 07 62 00 - Sheet Metal Flashing and Trim.<br />

E. Section 07 90 05 - Joint Sealers: Sealants and Caulking.<br />

1.03 REFERENCE STANDARDS<br />

A. AAMA 2605 - Voluntary Specification, Performance Requirements and Test Procedures for<br />

Superior Performing Organic Coatings on Aluminum Extrusions and Panels.<br />

B. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

C. ASTM D4586 - Standard Specification for Asphalt Roof Cement, Asbestos-Free.<br />

D. SMACNA (ASMM) - Architectural Sheet Metal Manual; Sheet Metal and Air Conditioning<br />

Contractors' National Association.<br />

1.04 SYSTEM DESCRIPTION<br />

A. Finish Performance Requirements:<br />

1. Color change and fade resistance: <strong>No</strong> cracking, peeling, blistering, or loss of adhesion<br />

when tested in accordance with ASTM G 90; color change, after removal of surface<br />

deposits such as dirt or chalk, maximum 5 NBS units.<br />

2. Humidity resistance: <strong>No</strong> blistering, peeling, or loss of adhesion, after 1,000 hours testing in<br />

accordance with ASTM D 2247.<br />

1.05 SUBMITTALS<br />

A. Product Data: Manufacturer's descriptive literature for roof system, including each specified<br />

component.<br />

B. Shop Drawings:<br />

1. Indicate products/materials required for construction activities of this section not supplied<br />

by manufacturer of products of this section.<br />

2. Plans: Dimensioned drawings indicating the following:<br />

a. Indicate layout of panels and panel sizes, including custom-fabricated panels if<br />

required.<br />

b. Fastener types and locations.<br />

c. Locations and spacings for snow hooks, including installation recommendations and<br />

details.<br />

d. Locations of gutters, downspouts, and connections to roof drainage piping; indicate<br />

slopes for correct drainage.<br />

<strong>10731</strong> SHEET METAL ROOFING 07 61 00-1


e. Locations of trim and other sheet metal items.<br />

3. Details: Dimensioned drawings indicating the following:<br />

a. Profile of each type trim and other sheet metal item.<br />

b. Interface of roof panel system with adjacent construction.<br />

4. Selection Samples: Two sets of color chips representing manufacturer's full range of<br />

available colors and finishes.<br />

5. Verification Samples: Two samples, minimum size 6 inches square, of each selected color<br />

and finish, representing actual color and finish of products to be installed.<br />

6. Quality Assurance Submittals:<br />

a. Design Data: Structural design calculations, bearing seal and signature of<br />

professional structural engineer licensed to practice in State in which project is<br />

located.<br />

b. Test Reports: Certified reports documenting testing and compliance of roof panel<br />

system to specified wind uplift requirements.<br />

c. Certificates:<br />

1) Contractor 's certification that manufacturer of roof panel system meets specified<br />

qualifications.<br />

2) Manufacturer's certification that installer is approved.<br />

d. Manufacturer's Instructions: Printed installation instructions for each roof panel<br />

system component, including product storage requirements.<br />

7. Closeout Submittals: Warranty documents specified in WARRANTY Article of PART 1 of<br />

this section.<br />

C. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

1.06 QUALITY ASSURANCE<br />

A. Perform work in accordance with SMACNA Architectural Sheet Metal Manual requirements and<br />

standard details, except as otherwise noted.<br />

B. Underwriters Labratories (UL) wind uplift resistance classification: Roof assembly shall be<br />

classified as class UL 90 as defined by UL 580 Specifications.<br />

C. Field measurements will be taken prior to fabrication to assure symmetry.<br />

D. Installer Qualifications: Company specializing in performing sheet metal roof installations with<br />

minimum 10 years of experience.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Stack material to prevent twisting, bending, or abrasion, and to provide ventilation. Slope metal<br />

sheets to ensure drainage.<br />

B. Prevent contact with materials that could cause discoloration or staining.<br />

1.08 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Special Warranty:<br />

1. Contractor shall warrant roof panel system, as installed, to be in accord with the Contract<br />

Documents and free from leaks, faults, and defects in materials and installation for a period<br />

of three years.<br />

2. Have warranty countersigned by representative of roofing system manufacturer and<br />

installer of work of this section.<br />

C. Manufacturer's Warranty: Manufacturer's warranties against defects in products as follows:<br />

1. Failure of roof panel due to rupture, structural failure, or perforation: 20 years.<br />

2. Fluorocarbon paint finish: 25 years against blistering, peeling, cracking, flaking, checking,<br />

or chipping; 20 years against color change in excess of 5 NBS units when tested in<br />

<strong>10731</strong> SHEET METAL ROOFING 07 61 00-2


accordance with ASTM D 2244, or chalking rating less than 8 when tested in accordance<br />

with ASTM D 4214.<br />

3. Water leakage: 10 year installed system warranty against water leakage.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Metal Roofing:<br />

1. AEP Span: High Seam.<br />

2. Copper Sales, Inc. Una-Clad.<br />

3. Fabral.<br />

4. MBCI.<br />

5. Merchant and Evans, Inc.<br />

6. Petersen Aluminum Corporation.<br />

7. Pac-Clad<br />

8. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 MATERIALS<br />

A. Sheet Metal Roofing:<br />

1. Galvanized Steel Sheet: ASTM A653/A653M, with G90/Z275 zinc coating; 24 gage core<br />

steel.<br />

2.03 COMPONENTS<br />

A. Sheet Metal Roofing: Field formed panels fabricated on site using portable roll former.<br />

1. Profile: Standing seams at 16 inches on center with two minor stiffening beads, with<br />

installed sealant or gasket at seam, similar to Snap-Clad Panels manufactured by<br />

Pac-Clad.<br />

2. Seam Height: 1-3/4" inches<br />

3. Panel Seams: Continuous interlock.<br />

4. Panel Length: As indicated on drawings, fabricated in one continuous length.<br />

5. Texture: Smooth, dull matte specular gloss 25 to 35 percent at 60 degrees F.<br />

6. Color: To be selected by Architect from manufacturer's standard colors.<br />

7. Protective Film: Strippable vinyl film applied during panel fabrication and finishing.<br />

B. Installation Clips: Manufacturer's standard clips for concealed securement of panels.<br />

2.04 ACCESSORIES<br />

A. Fasteners: Galvanized steel, non-penetrating type, as required to achieve uplift rating., with soft<br />

neoprene washers.<br />

B. Primer: Zinc molybdate type.<br />

C. Protective Backing Paint: Zinc molybdate alkyd.<br />

D. Plastic Cement: ASTM D4586, Type I.<br />

E. Membrane Underlayment: Rubberized asphalt bonded to sheet polyethylene, 40 mil total<br />

thickness, with strippable treated release paper.<br />

F. Ice and Snow Hooks: As manufactured by Sno-Gem.<br />

G. Gaskets: Manufacturer's standard type suitable for use with system, permanently resilient;<br />

ultraviolet and ozone resistant.<br />

H. Sealants: Specified in Section 07900. Manufacturer's standard type suitable for use with<br />

installation of system; non-staining; color as selected.<br />

I. Field Touch-up Paint: As recommended by panel manufacturer.<br />

<strong>10731</strong> SHEET METAL ROOFING 07 61 00-3


2.05 FABRICATION<br />

A. Form sections true to shape, accurate in size, square, and free from distortion or defects.<br />

B. Fabricate cleats of same material as sheet, same gage as roofing sheet, minimum ____ inches<br />

wide, interlockable with sheet.<br />

C. Fabricate starter strips, interlockable with sheet.<br />

D. Form pieces in longest practical lengths.<br />

E. Hem exposed edges on underside 1/2 inch; miter and seam corners.<br />

F. Fabricate corners from one piece with minimum 18 inch long legs; seam for rigidity, seal with<br />

sealant.<br />

G. Fabricate vertical faces with bottom edge formed outward 1/4 inch and hemmed to form drip.<br />

H. Fabricate flashings to allow toe to extend 2 inches over roofing gravel. Return and brake edges.<br />

2.06 FACTORY FINISHING<br />

A. PVDF (Polyvinylidene Fluoride) Coating: Superior Performance Organic Finish, AAMA 2605;<br />

multiple coat, thermally cured fluoropolymer finish system; color as scheduled.<br />

B. Primer Coat: On coated sheets, finish concealed side of sheet with primer compatible with finish<br />

system as recommended by finish system manufacturer.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine surfaces to receive sheet metal roofing. <strong>No</strong>tify the Architect in writing of any<br />

deficiencies encountered.<br />

B. Inspect roof deck to verify deck is clean and smooth, free of depressions, waves, or projections,<br />

properly sloped to drains.<br />

C. Verify deck is dry and free of snow or ice. Verify joints in wood deck are solidly supported and<br />

fastened.<br />

D. Verify correct placement of wood nailers and insulation positioning between nailers.<br />

E. Verify roof openings, curbs, pipes, sleeves, ducts, or vents through roof are solidly set, reglets<br />

are in place, and nailing strips located.<br />

F. Verify roofing termination and base flashings are in place, sealed, and secure.<br />

G. Correct defective conditions before beginning work. Starting work shall constiture acceptance of<br />

such conditions.<br />

3.02 PREPARATION<br />

A. Obtain field measurements prior to completion of fabrication and roll forming.<br />

B. Install starter and edge strips, and cleats before starting installation.<br />

C. Back paint concealed metal surfaces and surfaces in contact with dissimilar metals with<br />

protective backing paint to a minimum dry film thickness of 15 mil.<br />

3.03 INSTALLATION - EAVE (ICE DAM) PROTECTION<br />

A. Apply eave protection sheet in accordance with manufacturer's instructions.<br />

B. Install membrane over sheathing or insulation below all sheet metal roofing.<br />

3.04 INSTALLATION - STANDING SEAM ROOFING<br />

<strong>10731</strong> SHEET METAL ROOFING 07 61 00-4


A. Lay sheets with long dimension perpendicular to eaves. Apply pans beginning at eaves.<br />

B. Lock cleats into seams and flatten.<br />

C. At eaves and gable ends, terminate roofing by hooking over edge strip.<br />

D. Finish standing seams 1-3/4 inch high on flat surfaces<br />

E. Fold lower ends of seams at eaves over at 45 degree angle.<br />

F. Terminate standing seams at ridge and hips by turning down with tapered fold.<br />

3.05 INSTALLATION - FLASHINGS<br />

A. Secure flashings in place using concealed fasteners. Use exposed fasteners only where<br />

permitted.<br />

B. Cleat and seam all joints.<br />

C. Apply plastic cement compound between metal flashings and felt flashings.<br />

D. Fit flashings tight in place. Make corners square, surfaces true and straight in planes, and lines<br />

accurate to profiles.<br />

E. Seal metal joints watertight.<br />

3.06 INSTALLATION-ICE AND SNOW HOOKS<br />

A. Contractor to install ice and snow hooks in pattern shown on approved shop drawings from<br />

manufacturer of snow hook. Minimum design should include two rows of hooks centered on<br />

each panel at ends.<br />

B. Install hooks at middle of each roof panel per manufacturer's specifications using adhesive or<br />

tape.<br />

C. Color to match roof panels.<br />

3.07 CLEANING<br />

A. Remove strippable coating from panels and trim, when provided, and perform dry wipe-down<br />

cleaning of panels as installed.<br />

B. Remove site cuttings from finish surfaces.<br />

C. Clean and wash prefinished surfaces with mild soap and water; rinse with clean water.<br />

D. Remove all debris from roof and legally dispose of.<br />

3.08 PROTECTION<br />

A. Do not permit traffic over unprotected roof surface.<br />

B. Replace products having damage other than minor finish scratches.<br />

C. Repair minor finish scratches in accordance with panel manufacturer's recommendations;<br />

replace panels that cannot be repaired so that no damage is visible from a distance of 5 feet.<br />

D. Hoffman LLC shall be sole judge of acceptability of repair to damaged finishes; replace products<br />

having rejected repairs.<br />

3.09 TOLERANCES<br />

A. Panel Width: , 6 inches +/- 1/8 inch.<br />

B. Seam Height: 1-3/4" inches +/- 1/8 inch.<br />

END OF SECTION<br />

<strong>10731</strong> SHEET METAL ROOFING 07 61 00-5


SECTION 07 62 00<br />

SHEET METAL FLASHING AND TRIM<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Fabricated sheet metal items, including flashings, counterflashings, and other items indicated in<br />

Schedule.<br />

B. Reglets and accessories.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 04 20 00 - Unit Masonry: Through-wall flashings in masonry.<br />

B. Section 06 10 00 - Rough Carpentry: Wood nailers for roofing.<br />

C. Section 07 31 13 - Asphalt Shingles: Flashings associated with shingle roofing.<br />

D. Section 07 53 00 - Elastomeric Membrane Roofing: Roofing system.<br />

E. Section 07 71 23 - Manufactured Gutters and Downspouts.<br />

F. Section 07 90 05 - Joint Sealers.<br />

1.03 REFERENCE STANDARDS<br />

A. AAMA 2605 - Voluntary Specification, Performance Requirements and Test Procedures for<br />

Superior Performing Organic Coatings on Aluminum Extrusions and Panels.<br />

B. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

C. ASTM D4586 - Standard Specification for Asphalt Roof Cement, Asbestos-Free.<br />

D. SMACNA (ASMM) - Architectural Sheet Metal Manual; Sheet Metal and Air Conditioning<br />

Contractors' National Association.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene one week before starting work of this section.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings: Include the following:<br />

1. Material profiles and jointing patterns.<br />

2. Jointing details, fastening methods and terminations.<br />

3. All installation details.<br />

4. Material gauges.<br />

C. Samples: Submit two samples 6 x 6 inch in size illustrating metal finish color and sheet metal<br />

gauge.<br />

1.06 QUALITY ASSURANCE<br />

A. Perform work in accordance with SMACNA Architectural Sheet Metal Manual requirements and<br />

standard details, except as otherwise indicated.<br />

B. Fabricate and install perimeter flashings and components in accordance with the most current<br />

edition of FM 1-49 Loss Prevention Data Sheet.<br />

C. Fabricator and Installer Qualifications: Company specializing in sheet metal work with 3 years of<br />

<strong>10731</strong> SHEET METAL FLASHING AND TRIM 07 62 00-1


documented experience.<br />

D. Field measurement shall be taken by the installer prior to fabrication.<br />

E. Do not begin fabrication of sheet metal components until shop drawings have been submitted<br />

and approved by Architect.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Stack material to prevent twisting, bending, and abrasion, and to provide ventilation. Slope<br />

metal sheets to ensure drainage.<br />

B. Prevent contact with materials that could cause discoloration or staining.<br />

C. Protect all materials and installations from damage by other trades.<br />

D. Coping, fascia or gravel stop with strippable film shall not be exposed to direct sunlight or<br />

extreme heat. All strippable film should be removed immediately after installation is complete.<br />

1.08 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective Work within a two year period after Date of Substantial Completion.<br />

C. Contractor shall warrant installed system to be free of leaks and free from defects in materials<br />

and workmanship for two years.<br />

D. Factory Finish: 20-year Warranty stating finish will be:<br />

1. Free of fading or color change in excess of 5 Delta E units; ASTM D 2244.<br />

2. Will not chalk in excess of numeral rating of 8 for colors and 6 for whites; ASTM D 4214.<br />

PART 2 PRODUCTS<br />

2.01 SHEET MATERIALS<br />

A. Pre-Finished Galvanized Steel: ASTM A653/A653M, with G90/Z275 zinc coating; minimum 0.02<br />

inch thick base metal, shop pre-coated with PVDF coating.<br />

1. PVDF (Polyvinylidene Fluoride) Coating: Superior Performance Organic Finish, AAMA<br />

2605; multiple coat, thermally cured fluoropolymer finish system.<br />

2. PVDF (Polyvinylidene Fluoride) Coating: Superior Performance Organic Finish, AAMA<br />

2605; multiple coat, thermally cured fluoropolymer finish system; color as selected from<br />

manufacturer's standard colors.<br />

3. Thickness: As scheduled, but not lighter than 24 gauge.<br />

4. Texture: Smooth finish.<br />

2.02 ACCESSORIES<br />

A. Fasteners: Galvanized steel, with soft neoprene washers where noted.<br />

B. Primer: Zinc chromate type.<br />

C. Protective Backing Paint: Zinc molybdate alkyd.<br />

D. Sealant: Type specified in Section 07 90 05.<br />

E. Plastic Cement: ASTM D4586, Type I.<br />

2.03 FABRICATION<br />

A. Shop fabricate components to maximum extent possible to minimize site fabrication.<br />

B. Fabricate to allow for adjustments in field for proper anchoring and joining.<br />

C. Form sections true to shape, accurate in size, square, and free from distortion or defects.<br />

<strong>10731</strong> SHEET METAL FLASHING AND TRIM 07 62 00-2


D. Fabricate cleats and starter strips interlockable with coping and counterflashing in accordance<br />

with SMACNA or NRCA recommendations.<br />

E. Form pieces in longest possible lengths.<br />

F. Hem exposed edges on underside 1/2 inch; miter and seam corners.<br />

G. Form material with flat lock seams, except where otherwise indicated. At moving joints, use<br />

sealed lapped, bayonet-type or interlocking hooked seams.<br />

H. Fabricate corners from one piece with minimum 18 inch long legs; seam for rigidity, seal with<br />

sealant.<br />

I. Fabricate vertical faces with bottom edge formed outward 3/4 inch and hemmed to form drip.<br />

J. Fabricate flashings to allow toe to extend 2 inches over roofing gravel. Return and brake edges.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify roof openings, curbs, pipes, sleeves, ducts, and vents through roof are solidly set, reglets<br />

in place, and nailing strips located.<br />

B. Verify roofing termination and base flashings are in place, sealed, and secure.<br />

3.02 PREPARATION<br />

A. Install starter and edge strips, and cleats before starting installation.<br />

B. Install surface mounted reglets true to lines and levels. Seal top of reglets with sealant.<br />

C. Back paint concealed metal surfaces with protective backing paint to a minimum dry film<br />

thickness of 15 mil.<br />

3.03 INSTALLATION<br />

A. Insert flashings into reglets to form tight fit. Secure in place with plastic wedges. Seal flashings<br />

into reglets with sealant.<br />

B. Conform to standards set forth in the SMACNA Architectural Sheet Metal Manuals.<br />

C. Coordinate installation of components of this section with installation of roofing membrane and<br />

base flashing.<br />

D. Fabricate and install continuous cleats at all flashings, copings, and fascias.<br />

E. Secure flashings in place using concealed fasteners. Use exposed fasteners only where<br />

permitted.<br />

F. Apply plastic cement compound between metal flashings and felt flashings.<br />

G. Fit flashings tight in place. Make corners square, surfaces true and straight in planes, and lines<br />

accurate to profiles.<br />

H. Seal metal joints watertight.<br />

I. Sheet metal joint covers shall be a minimum of 6 inches in width and set in two continuous<br />

beads of sealant.<br />

3.04 FIELD QUALITY CONTROL<br />

A. See Section 01 40 00 - Quality Requirements, for field inspection requirements.<br />

B. Inspection will involve surveillance of work during installation to ascertain compliance with<br />

specified requirements.<br />

<strong>10731</strong> SHEET METAL FLASHING AND TRIM 07 62 00-3


3.05 SCHEDULE<br />

A. Through-Wall Flashing in Masonry:<br />

1. Material: Prefinished galvanized steel.<br />

2. Thickness: 24 ga.<br />

B. Coping, Cap, Parapet, Sill and Ledge Flashings:<br />

1. Material: Prefinished galvanized steel.<br />

2. Thickness: 24 ga.<br />

C. Counterflashings at Roofing Terminations (over roofing base flashings):<br />

1. Material: Prefinished galvanized steel.<br />

2. Thickness: 24 ga.<br />

D. Counterflashings at Curb-Mounted Roof Items, including skylights and roof hatches:<br />

1. Material: Prefinished galvanized steel.<br />

2. Thickness: 24 ga.<br />

E. Roofing Penetration Flashings, for Pipes, Structural Steel, and Equipment Supports:<br />

1. Material: Prefinished galvanized steel.<br />

2. Thickness: 24 ga.<br />

F. Continuous Cleats:<br />

1. Material: Galvanized steel.<br />

2. Thickness: 22 ga.<br />

END OF SECTION<br />

<strong>10731</strong> SHEET METAL FLASHING AND TRIM 07 62 00-4


SECTION 07 71 23<br />

MANUFACTURED GUTTERS AND DOWNSPOUTS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Pre-finished aluminum gutters and downspouts.<br />

B. Precast concrete splash pads.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 33 41 11 - Site Storm Utility Drainage Piping: Connection of downspouts to storm<br />

sewer.<br />

1.03 REFERENCE STANDARDS<br />

A. AAMA 2604 - Voluntary Specification, Performance Requirements and Test Procedures for High<br />

Performance Organic Coatings on Aluminum Extrusions and Panels.<br />

B. ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate.<br />

C. ASTM B209M - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate<br />

[Metric].<br />

D. SMACNA (ASMM) - Architectural Sheet Metal Manual; Sheet Metal and Air Conditioning<br />

Contractors' National Association.<br />

1.04 DESIGN REQUIREMENTS<br />

A. Conform to SMACNA Architectural Sheet Metal Manual for sizing components for rainfall<br />

intensity determined by a storm occurrence of 1 in 5 years.<br />

B. Conform to applicable code for size and method of rain water discharge.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on prefabricated components.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Stack material to prevent twisting, bending, or abrasion, and to provide ventilation. Slope to<br />

drain.<br />

B. Prevent contact with materials that could cause discoloration, staining, or damage.<br />

PART 2 PRODUCTS<br />

2.01 MATERIALS<br />

A. Pre-Finished Aluminum Sheet: ASTM B209 (ASTM B209M); 0.032 inch thick.<br />

1. Finish: Plain, shop pre-coated with modified silicone coating.<br />

2. Color: As selected from manufacturer's standard colors.<br />

B. Protective Backing Paint: Zinc molybdate alkyd.<br />

2.02 COMPONENTS<br />

A. Gutters: Profile as indicated. 6"<br />

B. Downspouts: SMACNA Rectangular profile.<br />

C. Anchors and Supports: Profiled to suit gutters and downspouts.<br />

<strong>10731</strong> MANUFACTURED GUTTERS AND DOWNSPOUTS 07 71 23-1


1. Anchoring Devices: In accordance with CDA requirements.<br />

2. Gutter Supports: Brackets.<br />

3. Downspout Supports: Brackets.<br />

D. Fasteners: Aluminum, with soft neoprene washers.<br />

2.03 ACCESSORIES<br />

A. Splash Pads: Precast concrete type, size and profiles indicated; minimum 3000 psi at 28 days,<br />

with minimum 5 percent air entrainment.<br />

2.04 FABRICATION<br />

A. Form gutters and downspouts of profiles and size indicated.<br />

B. Fabricate with required connection pieces.<br />

C. Form sections square, true, and accurate in size, in maximum possible lengths, free of<br />

distortion or defects detrimental to appearance or performance. Allow for expansion at joints.<br />

D. Hem exposed edges of metal.<br />

E. Fabricate gutter and downspout accessories; seal watertight.<br />

2.05 FACTORY FINISHING<br />

A. Fluoropolymer Coating: High Performance Organic Finish, AAMA 2604; multiple coat, thermally<br />

cured fluoropolymer finish system; color as scheduled.<br />

B. Primer Coat: Finish concealed side of metal sheets with primer compatible with finish system,<br />

as recommended by finish system manufacturer.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify that surfaces are ready to receive work.<br />

3.02 PREPARATION<br />

A. Paint concealed metal surfaces and surfaces in contact with dissimilar metals with protective<br />

backing paint to a minimum dry film thickness of 15 mil.<br />

3.03 INSTALLATION<br />

A. Install gutters, downspouts, and accessories in accordance with manufacturer's instructions.<br />

B. Sheet Metal: Join lengths with formed seams sealed watertight. Flash and seal gutters to<br />

downspouts and accessories.<br />

C. Slope gutters 1/8 inch per foot.<br />

D. Connect downspouts to storm sewer system. Seal connection watertight.<br />

E. Set splash pads, specified in section 33 41 11 under downspouts.<br />

END OF SECTION<br />

<strong>10731</strong> MANUFACTURED GUTTERS AND DOWNSPOUTS 07 71 23-2


SECTION 07 81 23<br />

INTUMESCENT MASTIC FIREPROOFING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Thin-film intumescent fire-resistive coatings for exposed structural steel.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 05 12 00 - Structural Steel Framing.<br />

B. Section 09 90 00 - Painting and Coating: Field-applied paints matching intumescent fireproofing.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM D2240 - Standard Test Method for Rubber Property -- Durometer Hardness.<br />

B. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

C. ASTM E119 - Standard Test Methods for Fire Tests of Building Construction and Materials.<br />

D. SSPC-PA 2 - Measurement of Dry Coating Thickness with Magnetic Gages.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittals procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Performance characteristics and test results.<br />

2. Preparation instructions and recommendations.<br />

3. Storage and handling requirements and recommendations.<br />

4. Installation methods.<br />

C. Selection Samples: For decorative top coat, color chips representing manufacturer's full range of<br />

available colors and sheens.<br />

D. Test Reports: Published fire-resistive designs for structural elements of the types required for<br />

the project, indicating hourly ratings of each assembly.<br />

E. Certificates: Certify that intumescent fireproofing provided for this project meets or exceeds<br />

specified requirements in all respects.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company that specializes in manufacturing the type of products<br />

specified, with minimum of 10 years of documented experience.<br />

B. Installer Qualifications: Approved, certified, or supervised by manufacturer of intumescent<br />

fireproofing, with not less than 5 years of documented experience.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver materials in manufacturer’s original, unopened containers with identification labels and<br />

testing agency markings intact and legible.<br />

B. Store products in manufacturer's unopened packaging until ready for installation.<br />

1. Store at temperatures not less than 50 degrees F in dry, protected area.<br />

2. Protect from freezing, and do not store in direct sunlight.<br />

3. Dispose of any materials that have come into contact with contaminants of any kind prior<br />

to application.<br />

C. Dispose of solvent-based materials, and materials used with solvent-based materials, in<br />

<strong>10731</strong> INTUMESCENT MASTIC FIREPROOFING 07 81 23-1


accordance with requirements of local authorities having jurisdiction.<br />

1.07 FIELD CONDITIONS<br />

A. Protect areas of application from windblown dust and rain.<br />

B. Maintain environmental conditions (temperature, humidity, and ventilation) within limits<br />

recommended by manufacturer for optimum results. Do not install products under<br />

environmental conditions outside manufacturer's absolute limits.<br />

1. Provide temporary enclosures as required to control environmental conditions.<br />

2. Do not apply intumescent fireproofing when ambient temperatures are below 50 degrees F<br />

without specific approval from manufacturer.<br />

3. Maintain relative humidity between 40 and 60 percent in areas of application.<br />

4. Maintain ventilation in enclosed spaces during application and for not less than 72 hours<br />

afterward.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Intumescent Fireproofing:<br />

1. Albi Manufacturing Division of StanChem Inc: www.albi.com.<br />

2. Carboline Company; A/D Firefilm III: www.carboline.com.<br />

3. Isolatek International; CAFCO SprayFilm WB5 5 (interior): www.isolatek.com.<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 SYSTEM REQUIREMENTS<br />

A. Fireproofing: Provide intumescent thin-film fire-resistive coating systems tested by an<br />

independent testing agency in accordance with ASTM E119 and acceptable to authorities having<br />

jurisdiction.<br />

1. Provide assemblies listed by UL or FM.<br />

B. Structural Steel Columns: Fire resistance rating of 1 hour.<br />

2.03 MATERIALS<br />

A. Fire-Resistive Coating System: Thin film intumescent coating system for the fire protection of<br />

structural steel.<br />

1. Surface Burning Characteristics, when tested in accordance with ASTM E84:<br />

a. Flame Spread Index: 25, maximum.<br />

b. Smoke Developed Index: 50, maximum.<br />

2. For Interior Use:<br />

a. Use only water-based products.<br />

b. Hardness: 65, minimum, when tested in accordance with ASTM D2240, Type D<br />

durometer.<br />

B. Sealers and Primer: As required by tested and listed assemblies, and as recommended by<br />

fireproofing manufacturer to suit specific substrate conditions.<br />

C. Reinforcement: Glass fiber fabric matching type used in tested and listed assemblies.<br />

D. Labels: Red and white self-adhesive label.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Examine substrates to determine if they are in satisfactory condition to receive intumescent<br />

fireproofing. Verify that they are clean and free of oil, grease, incompatible primers, or other<br />

foreign substances capable of impairing bond to fireproofing system.<br />

B. Do not begin installation until substrates have been properly prepared. If substrate preparation is<br />

<strong>10731</strong> INTUMESCENT MASTIC FIREPROOFING 07 81 23-2


the responsibility of another installer, notify Hoffman LLC of unsatisfactory preparation before<br />

proceeding.<br />

3.02 PREPARATION<br />

A. Thoroughly clean surfaces to receive fireproofing.<br />

B. Repair substrates to remove surface imperfections that could affect uniformity of texture and<br />

thickness of fireproofing system. Remove minor projections and fill voids that could telegraph<br />

through the finished work.<br />

C. Cover or otherwise protect other work that might be damaged by fallout or overspray of<br />

fireproofing system. Provide temporary enclosures as necessary to confine operations and<br />

maintain required environmental conditions.<br />

3.03 INSTALLATION<br />

A. Comply with manufacturer's instructions for particular conditions of installation in each case.<br />

B. Apply manufacturer’s recommended primer to required coating thickness.<br />

C. Apply fireproofing to full thickness over entire area of each substrate to be protected. Apply<br />

coats at manufacturer’s recommended rate to achieve dry film thickness required for fire<br />

resistance ratings designated for each condition.<br />

D. Apply intumescent fireproofing by spraying to maximum extent possible. If necessary, complete<br />

coverage by roller application or other method acceptable to manufacturer.<br />

E. Achieve uniform finished appearance complying with approved samples.<br />

3.04 FIELD QUALITY CONTROL<br />

A. Perform field inspection and testing in accordance with Section 01 40 00.<br />

1. Arrange for testing of installed intumescent fireproofing by an independent testing<br />

laboratory using magnetic thickness gage, in accordance with SSPC-PA 2.<br />

2. Submit test reports promptly to Contractor and Hoffman LLC.<br />

B. Repair or replace fireproofing at locations where test results indicate fireproofing does not meet<br />

specified requirements.<br />

3.05 CLEANING<br />

A. Immediately after installation of fireproofing in each area, remove overspray and fallout from<br />

other surfaces and clean soiled areas.<br />

3.06 PROTECTION<br />

A. Protect installed intumescent fireproofing from damage due to subsequent construction<br />

activities, so fireproofing is without damage or deterioration at time of Substantial Completion.<br />

B. Touch-up, repair or replace damaged products before Date of Substantial Completion.<br />

3.07 IDENTIFICATION<br />

A. Identify through-penetration firestop systems with pressure-sensitive, self-adhesive, preprinted<br />

vinyl labels. Attach labels permanently to surfaces of penetrated construction on both sides of<br />

each firestop system installation where labels will be visible to anyone seeking to remove or<br />

damage intumescent mastic system. Include the following information on labels:<br />

1. The Words: "Warning - Intumescent Mastic Firestop System - Do <strong>No</strong>t Disturb. <strong>No</strong>tify<br />

Building Management of Any Damage.<br />

2. Contractor's name, address, and phone number.<br />

3. Mastic firestop system designation of applicable testing and inspecting agency.<br />

4. Date of installation.<br />

<strong>10731</strong> INTUMESCENT MASTIC FIREPROOFING 07 81 23-3


5. System manufacturer's name.<br />

6. Installer's Name.<br />

END OF SECTION<br />

<strong>10731</strong> INTUMESCENT MASTIC FIREPROOFING 07 81 23-4


SECTION 07 84 00<br />

FIRESTOPPING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Firestopping systems.<br />

B. Firestopping of all joints and penetrations in fire-resistance rated and smoke-resistant<br />

assemblies, whether indicated on drawings or not.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

B. Section 01 70 00 - Execution and Closeout Requirements: Cutting and patching.<br />

C. Section 03 30 00 - Cast-In-Place Concrete.<br />

D. Section 04 20 00 - Unit Masonry.<br />

E. Section 09 21 16 - Gypsum Board Assemblies: Gypsum wallboard fireproofing.<br />

F. Section 21 00 00 - Fire Suppression.<br />

G. Section 22 00 00 - Plumbing.<br />

H. Section 23 00 00 - Heating, Ventilating, and Air-Conditioning.<br />

I. Section 26 00 00 - Electrical.<br />

1.03 DEFINITIONS<br />

A. Firestopping: Material or combination of materials used to retain integrity of fire-rated<br />

construction by maintaining an effective barrier against the spread of flame, smoke, and hot<br />

gases through penetrations in, or construction joints between, fire rated wall and floor<br />

assemblies.<br />

1.04 REFERENCE STANDARDS<br />

A. ASTM E119 - Standard Test Methods for Fire Tests of Building Construction and Materials.<br />

B. ASTM E814 - Standard Test Method for Fire Tests of Through-Penetration Fire Stops.<br />

C. FM 4991 - Approval of Firestop Contractors; Factory Mutual Research Corporation.<br />

D. FM P7825 - Approval Guide; Factory Mutual Research Corporation.<br />

E. SCAQMD 1168 - South Coast Air Quality Management District Rule <strong>No</strong>.1168; www.aqmd.gov.<br />

F. UL (FRD) - Fire Resistance Directory; Underwriters Laboratories Inc..<br />

G. NFPA 101 - Life Safety Code.<br />

H. NFPA 70 - National Electrical Code.<br />

1.05 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordination: Coordinate the installation of firestopping with other trades and construction.<br />

B. Preinstallation Meeting: Conduct a preinstallation meeting one week prior to the start of the<br />

work of this section; require attendance by all affected installers.<br />

1. Review preparation and installation procedures and coordinating and scheduling required<br />

with related work.<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-1


1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Schedule of Firestopping: List each type of penetration, fire rating of the penetrated assembly,<br />

and firestopping test or design number.<br />

C. Product Data: Provide data on product characteristics, performance ratings, and limitations.<br />

D. Manufacturer's Installation Instructions: Indicate preparation and installation instructions.<br />

E. Manufacturer's Certificate: Certify that products meet or exceed specified requirements.<br />

F. Certificate from authority having jurisdiction indicating approval of materials used.<br />

G. Material Safety Data Sheets (MSDS): Submit MSDS for each firestop product.<br />

H. Shop Drawings: Show typical installation details for methods of installation. Indicate which<br />

firestop materials will be used where.<br />

I. Submit Manufacturer's engineering judgement identification number and drawing details when no<br />

qualified tested system is available for an application. Engineering judgement must include both<br />

project name and contractor's name who will install firestop system as described in document.<br />

1.07 QUALITY ASSURANCE<br />

A. Fire Testing: Provide firestopping assemblies of designs that provide the specified fire ratings<br />

when tested in accordance with ASTM E 814 and ASTM E 119.<br />

1. Listing in the current-year classification or certification books of UL or FM will be considered<br />

as constituting an acceptable test report.<br />

2. Submission of actual test reports is required for assemblies for which none of the above<br />

substantiation exists.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum five years documented experience.<br />

C. Installer Qualifications: Company specializing in performing the work of this section who is<br />

certified, licensed, or otherwise qualified by the firestopping manufacturer as having been<br />

provided the necessary training to install manufacturer's products per specified requirements and<br />

meeting at least one of the following qualifications:<br />

1. Approved by Factory Mutual Research under FM Standard 4991, Approval of Firestop<br />

Contractors.<br />

2. UL Approved Contractor.<br />

3. Manufacturer Accredited Fire Stop Specialty Contractor.<br />

4. Licensed by authority having jurisdiction.<br />

D. Single-Source Responsibility: Provide firestop systems for all conditions from a single<br />

manufacturer.<br />

E. Proposed firestop materials and methods shall conform to applicable governing codes having<br />

local jurisdiction.<br />

F. For those firestop applications that exist for which no qualified tested system is available<br />

through a manufacturer, an Engineering Judgement (EJ) derived from similar qualified tested<br />

system designs or other tests will be submitted to local authorities having jurisdiction for their<br />

review and approval prior to installation. Engineering judgement documents must follow<br />

requirements set forth by the International Firestop Council.<br />

1.08 MOCK-UP<br />

A. Install one firestopping assembly representative of each fire rating design required on project.<br />

1. Where one design may be used for different penetrating items or in different wall or floor<br />

constructions, install one assembly for each different combination.<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-2


2. Where firestopping is intended to fill a linear opening, install minimum of 1 linear ft.<br />

B. Obtain approval of authority having jurisdiction, Architect or Field Quality Manager before<br />

proceeding.<br />

C. If accepted, mock-up will represent minimum standard for the Work.<br />

D. If accepted, mock-up may remain as part of the Work. Remove and replace mock-ups not<br />

accepted.<br />

1.09 FIELD CONDITIONS<br />

A. Comply with firestopping manufacturer's recommendations for temperature and conditions during<br />

and after installation. Maintain minimum temperature before, during, and for 3 days after<br />

installation of materials.<br />

B. Provide firestopping products containing no detectable asbestos, as determined by the method<br />

specified in 40 CFR Par 763, Subpart F, Appendix A, Section 1, "Polarized Light Microscopy."<br />

C. Firestopping shall be free of PCB's, ethylene glycol and lead.<br />

D. Do not use any products containing solvents or that required hazardous waste disposal.<br />

E. During installation, provide masking and drop cloths to prevent firestopping materials from<br />

contaminating any adjacent surfaces.<br />

1.10 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver material in the manufacturer's original, unopened containers or packages with<br />

manufacturers name, product identification, lot numbers, UL-Labels, and mixing and installation<br />

instructions, as applicable.<br />

B. Store materials in the original, unopened containers or packages, and under conditions<br />

recommended by manufacturers.<br />

C. Do not use damaged or expired materials.<br />

D. All Firestop materials shall be installed prior to expiration of shelf life.<br />

1.11 COORDINATION<br />

A. Coordinate construction of openings and penetrating items to ensure that through-penetration<br />

firestop systems are installed according to specified requirements.<br />

B. Coordinate sizing of sleeves, openings, core-drilled holes or cut openings to accommodate<br />

through-penetration firestop systems.<br />

C. Schedule installation of firestopping after completion of penetrating item installation but prior to<br />

covering or concealing of openings.<br />

D. Do not cover up firestopping installations until Architect or Authorities Having Jurisdiction have<br />

examined each installation.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Manufacturers: Any listed manufacturer is acceptable provided that the proposed<br />

through-penetration fire stop system provided by the manufacturer is listed by Underwriters<br />

Laboratories or Approved by Factory Mutual.<br />

1. Hilti, Inc.<br />

2. 3M Fire Protection Products.<br />

3. Specified Technologies, Inc: www.stifirestop.com.<br />

4. Tremco.<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-3


5. Thermafiber, LLC<br />

6. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 FIRESTOPPING - GENERAL<br />

A. Fire Ratings: Use any system listed by UL or FM or that has F Rating equal to fire rating of<br />

penetrated assembly and minimum T Rating Equal to F Rating and that meets all other specified<br />

requirements.<br />

B. Provide firestopping composed of components that are compatible with each other, the<br />

substrates forming openings, and the items, if any, penetrating the firestopping under conditions<br />

of service and application, as demonstrated by the firestopping manufacturer based on testing<br />

and field experience.<br />

C. Provide components for each firestopping system that are needed to install fill material. Use<br />

only components specified by the firestopping manufacturer and approved by the qualified<br />

testing agency for the designated fire-resistance-rated systems.<br />

D. Firestopping Materials are either "cast-in-place" or "post installed". Provide cast-in-place<br />

firestop devices prior to concrete placement.<br />

2.03 MATERIALS<br />

A. Firestopping Sealants: Provide only products having lower volatile organic compound (VOC)<br />

content than required by South Coast Air Quality Management District Rule <strong>No</strong>.1168.<br />

B. Latex Based Intumescent Sealant: Single component, intumescent, latex formulation,<br />

conforming to the following:<br />

1. Surface Burning Characteristics: Maximum flame spread and smoke developed values of<br />

0 and 10, as determined per ASTM E 84.<br />

2. Formulation: <strong>No</strong>-sag, nonhalogen formula; fast drying, paintable.<br />

C. Acrylic Latex Based Endothermic Sealant: Single component, intumescent, latex formulation,<br />

conforming to the following:<br />

1. Surface Burning Characteristics: Maximum flame spread and smoke developed values of<br />

0 and 5, as determined per ASTM E 84.<br />

2. Formulation: High flow rate, no-sag formula, low shrinkage, paintable.<br />

D. Intumescent Wrap Strip: Single component, elastomeric sheet with foil one side, re-enterable,<br />

conforming to the following:<br />

1. Surface Burning Characteristics: Maximum flame spread and smoke developed values of<br />

17 and 190, as determined per ASTM E 84.<br />

E. Elastomeric Silicone Firestopping: Single component silicone elastomeric compound and<br />

compatible silicone sealant; conforming to the following:<br />

1. Material Description: <strong>No</strong>nslump for floor and wall openings, self-leveling for floor openings.<br />

2. Elongation: 15 to 31 percent.<br />

3. Durability and Longevity: Permanent.<br />

4. Color: Black, dark gray, or red.<br />

5. Manufacturers:<br />

a. 3M Fire Protection Products: www.3m.com/firestop.<br />

b. Hilti, Inc: www.us.hilti.com.<br />

c. Substitutions: See Section 01 60 00 - Product Requirements.<br />

F. Firestopping Spray: Water based, capable of drying to a tough elastomeric coating, paintable.<br />

1. Compression/Extension Recovery: +/- 25% of original joint width.<br />

2. Manufacturers:<br />

a. Hilti, Inc: www.us.hilti.com.<br />

G. Foam Firestoppping: Multiple component foam compound; foams in place when mixed,<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-4


conforming to the following:<br />

1. Cure Time: 1 - 5 minutes to form an elastic compression seal.<br />

2. Electrical Characteristics: <strong>No</strong> ampacity derating of cables.<br />

3. Durability and Longevity: Permanent.<br />

4. Manufacturers:<br />

a. 3M Fire Protection Products: www.3m.com/firestop.<br />

b. Hilti, Inc: www.us.hilti.com.<br />

c. Substitutions: See Section 01 60 00 - Product Requirements.<br />

H. Fiber Packing Material: Mineral wool fiber packing insulation; conforming to the following:<br />

1. Density: 4.0 lb/cu ft.<br />

2. Asbestos Content: <strong>No</strong>ne.<br />

3. Moisture Absorption:


2.04 ACCESSORIES<br />

A. Primer: Type recommended by firestopping manufacturer for specific substrate surfaces and<br />

suitable for required fire ratings.<br />

B. Dam Material: Where a dam material will be a permanent part of the installation, use dam<br />

material as required by the manufacturer or the tested assembly.<br />

C. Installation Accessories: Provide clips, straps, collars, fasteners, temporary stops or dams, and<br />

other devices required to position and retain materials in place.<br />

D. Labels: Red and white self-adhesive label.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify openings are ready to receive the work of this section.<br />

B. Examine the areas and conditions where firestops are to be installed and notify the Architect of<br />

conditions detrimental to the proper and timely completion of the work. Do not proceed with the<br />

work until unsatisfactory conditions have been corrected by the contractor.<br />

3.02 PREPARATION<br />

A. Clean substrate surfaces of dirt, dust, grease, oil, loose material, or other matter that could<br />

adversely affect bond of firestopping materials.<br />

B. Prime substrates where recommended by firestopping manufacturer using that manufacturer's<br />

recommended products and methods. Confine primers to areas of bond. Do not allow spillage<br />

and migration onto exposed surfaces.<br />

C. Remove incompatible materials that could adversely affect bond.<br />

D. Install backing materials to arrest liquid material leakage.<br />

E. Mask or temporary cover adjacent areas to prevent soiling by firestopping materials.<br />

3.03 COORDINATION<br />

A. Coordinate location and proper selection of cast-in-place Firestop Devices with trade responsible<br />

for the work. Ensure device is installed before placement of concrete.<br />

B. Responsible trades to provide adequate spacing of field run pipes to allow for installation of<br />

cast-in-place firestop devices without interferences.<br />

C. Coordinate with plumbing, mechanical, electrical and other trades to assure that all pipe,<br />

conduit, cable and other items that penetrate fire rated construction have been permanently<br />

installed prior to installation of Firestops.<br />

D. Schedule and sequence the work to assure that partitions and other construction is not erected<br />

prior to the installation of Firestops.<br />

3.04 INSTALLING THROUGH-PENETRATION FIRESTOPS<br />

A. Install materials in manner described in fire test report and in accordance with manufacturer's<br />

instructions, completely closing openings.<br />

B. Do not cover installed firestopping until inspected by authority having jurisdiction.<br />

C. Install labelling required by code.<br />

3.05 INSTALLING FIRE-RESISTIVE JOINT SEALANTS<br />

A. Install materials in manner described in fire test report and in accordance with manufacturer's<br />

instructions, completely closing openings.<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-6


B. Do not cover installed firestopping until inspected by authority having jurisdiction.<br />

C. Install joint fillers to provide support of sealants during application and at a position required to<br />

produce the cross-sectional shapes and depths of installed sealants relative to joint widths that<br />

allow optimum sealant movement capability and develop fire-resistance rating required.<br />

D. Install sealants using techniques that result in sealants directly contacting and fully wetting joint<br />

substrates, completely filling recesses provided for each joint.<br />

E. Tool nonsag sealants immediately after sealant application and prior to the time skinning or<br />

curing begins. Form smooth, uniform beads of configurations indicated or required to produce<br />

fire-resistance rating.<br />

3.06 INSTALLING PERIMETER FIRE BARRIER SYSTEMS<br />

A. Install fire barrier systems and other accessories in accordance with manufacturers written<br />

instructions.<br />

B. Install metal framing, curtain wall insulation, mechanical attachments, safing materials and<br />

firestop materials as applicable within the system design.<br />

3.07 FIELD QUALITY CONTROL<br />

A. Examine sealed penetration areas to ensure proper installation before concealing or enclosing<br />

areas.<br />

B. Keep areas of work accessible until inspection by applicable code authorities.<br />

C. Perform under this section patching and repairing of firestopping caused by cutting or<br />

penetrating of existing firestop systems already installed by other trades.<br />

3.08 IDENTIFICATION<br />

A. Identify through-penetration firestop systems with pressure-sensitive, self-adhesive, preprinted<br />

vinyl labels. Attach labels permanently to surfaces of penetrated construction on both sides of<br />

each firestop system installation where labels will be visible to anyone seeking to remove<br />

penetrating items or firestop systems. Include the following information on labels:<br />

1. The Words: "Warning - Through Penetration Firestop System - Do <strong>No</strong>t Disturb. <strong>No</strong>tify<br />

Building Management of Any Damage.<br />

2. Contractor's name, address, and phone number.<br />

3. Through-Penetration firestop system designation of applicable testing and inspecting<br />

agency.<br />

4. Date of installation.<br />

5. Through-Penetration firestop system manufacturer's name.<br />

6. Installer's Name.<br />

3.09 CLEANING<br />

A. Clean adjacent surfaces of firestopping materials.<br />

B. Remove equipment, materials and debris, leaving area in undamaged, clean condition.<br />

3.10 PROTECTION<br />

A. Protect adjacent surfaces from damage by material installation.<br />

B. Protect firestopping during and after curing period from contact with contaminating substances<br />

or from damage resulting from construction operations.<br />

C. Repair or replace any deteriorated or damaged firestopping as required to produce firestopping<br />

complying with specified requirements.<br />

3.11 SCHEDULE<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-7


A. For use with non-combustible items including steel pipe, copper pipe, rigid steel conduit and<br />

electrical metallic tubing (EMT), the following products are acceptable:<br />

1. Intumescent firestop sealant.<br />

2. Self-leveling firestop sealant.<br />

3. Fire foam.<br />

4. Flexible firestop sealant.<br />

5. Elastomeric firestop sealant.<br />

B. For use with sheet metal ducts, the following products are acceptable:<br />

1. Intumescent firestop sealant.<br />

2. Flexible firestop sealant.<br />

3. Elastomeric firestop sealant.<br />

C. For use with fire-rated construction joints and other gaps, the following products are acceptable:<br />

1. Spray firestopping.<br />

2. Self-leveling firestop sealant.<br />

3. Flexible firestop sealant.<br />

4. Elastomeric firestop sealant.<br />

D. For use with flutes of metal deck profile and gap between top of wall and precast or metal deck<br />

profile; as a backer for spray material, the following product is acceptable:<br />

1. Pre-formed or batt mineral wool.<br />

E. For use with combustible items (penetrants consumed by high heat and flame) including<br />

insulated metal pipe, PVC jacketed, flexible cable or cable bundles and plastic pipe, the<br />

following products are acceptable:<br />

1. Intumescent firestop sealant.<br />

F. For use with flexible cable or cable bundles, the following products are acceptable:<br />

1. Intumescent firestop sealant.<br />

2. Firestop putty.<br />

3. Fire foam.<br />

4. Flexible firestop sealant.<br />

5. Elastomeric firestop sealant.<br />

G. For use with flexible cable or cable bundles, non-curing, re-penetrable, the following products are<br />

acceptable:<br />

1. Firestop putty.<br />

H. For use with U.L. listed metallic and specified nonmetallic outlet boxes, the following products<br />

are acceptable:<br />

1. Firestop putty.<br />

I. For use with devices attached to assembly around combustible plastic pipe (closed and open<br />

piping systems), the following products are acceptable:<br />

1. Firestop collar.<br />

2. Firestop wrap strips.<br />

J. For use with complex penetrations made to accommodate cable trays, multiple steel and copper<br />

pipes, electrical busways in raceways, the following products are acceptable:<br />

1. Fire foam.<br />

2. Fire pillows.<br />

END OF SECTION<br />

<strong>10731</strong> FIRESTOPPING 07 84 00-8


SECTION 07 90 05<br />

JOINT SEALERS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Sealants and joint backing.<br />

B. Precompressed foam sealers.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

B. Section 04 20 00 - Unit Masonry<br />

C. Section 07 84 00 - Firestopping: Firestopping sealants.<br />

D. Section 08 80 00 - Glazing: Glazing sealants and accessories.<br />

E. Section 09 21 16 - Gypsum Board Assemblies: Acoustic sealant.<br />

F. Section 09 30 00 - Tiling: Sealant used as tile grout.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM C834 - Standard Specification for Latex Sealants.<br />

B. ASTM C919 - Standard Practice for Use of Sealants in Acoustical Applications.<br />

C. ASTM C920 - Standard Specification for Elastomeric Joint Sealants.<br />

D. ASTM C1193 - Standard Guide for Use of Joint Sealants.<br />

E. ASTM D1056 - Standard Specification for Flexible Cellular Materials--Sponge or Expanded<br />

Rubber.<br />

F. ASTM D1667 - Standard Specification for Flexible Cellular Materials--Poly(Vinyl Chloride) Foam<br />

(Closed-Cell).<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordinate the work with other sections referencing this section.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data indicating sealant chemical characteristics.<br />

C. Samples: Submit two samples, 3/8 x 4 inch in size illustrating sealant colors for selection.<br />

D. Manufacturer's Installation Instructions: Indicate special procedures, surface preparation, and<br />

perimeter conditions requiring special attention.<br />

1.06 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing the Products specified in<br />

this section with minimum five years documented experience.<br />

B. Applicator Qualifications: Company specializing in performing the work of this section with<br />

minimum 5 years experience.<br />

1.07 MOCK-UP<br />

A. Provide mock-up of sealant joints in conjunction with wall under provisions of Section 01 40 00.<br />

<strong>10731</strong> JOINT SEALERS 07 90 05-1


B. Construct mock-up with specified sealant types and with other components noted.<br />

C. Locate where directed by Architect.<br />

D. Mock-up may not remain as part of the Work.<br />

1.08 FIELD CONDITIONS<br />

A. Maintain temperature and humidity recommended by the sealant manufacturer during and after<br />

installation.<br />

1.09 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective work within a five year period after Date of Substantial Completion.<br />

C. Warranty: Include coverage for installed sealants and accessories which fail to achieve airtight<br />

seal, exhibit loss of adhesion or cohesion, or do not cure.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Silicone Sealants:<br />

1. Bostik Inc: www.bostik-us.com.<br />

2. Dow Corning Corp.<br />

3. Momentive Performance Materials, Inc (formerly GE Silicones): www.momentive.com.<br />

4. Pecora Corporation: www.pecora.com.<br />

5. BASF Construction Chemicals-Building Systems: www.chemrex.com.<br />

6. Tremco, Inc.<br />

7. Substitutions: See Section 01 60 00 - Product Requirements.<br />

B. Polyurethane Sealants:<br />

1. Bostik Inc: www.bostik-us.com.<br />

2. Pecora Corporation: www.pecora.com.<br />

3. BASF Construction Chemicals-Building Systems: www.chemrex.com.<br />

4. Sika.<br />

5. Tremco, Inc.<br />

6. Substitutions: See Section 01 60 00 - Product Requirements.<br />

C. Acrylic Sealants (ASTM C920):<br />

1. Tremco Global Sealants: www.tremcosealants.com.<br />

2. Substitutions: See Section 01 60 00 - Product Requirements.<br />

D. Butyl Sealants:<br />

1. Bostik Inc: www.bostik-us.com.<br />

2. Pecora Corporation: www.pecora.com.<br />

3. Tremco, Inc.<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

E. Acrylic Emulsion Latex Sealants:<br />

1. Bostik Inc: www.bostik-us.com.<br />

2. Pecora Corporation: www.pecora.com.<br />

3. BASF Construction Chemicals-Building Systems: www.chemrex.com.<br />

4. Tremco, Inc.<br />

5. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 SEALANTS<br />

A. Sealants and Primers - General: Provide products having volatile organic compound (VOC)<br />

content as specified in Section 01 61 16.<br />

<strong>10731</strong> JOINT SEALERS 07 90 05-2


B. General Purpose Exterior Sealant: Polyurethane; ASTM C920, Grade NS, Class 25, Uses M,<br />

G, and A; single, or multi- component.<br />

1. Color: Standard colors matching finished surfaces as selected by Architect.<br />

2. Applications: Use for:<br />

a. Control, expansion, and soft joints in masonry.<br />

b. Joints between concrete and other materials.<br />

c. Joints between metal frames and other materials.<br />

d. Other exterior joints for which no other sealant is indicated.<br />

C. Exterior Metal Lap Joint Sealant: Butyl or polyisobutylene, nondrying, nonskinning, noncuring.<br />

1. Applications: Use for:<br />

a. Concealed sealant bead in sheet metal work.<br />

b. Concealed sealant bead in siding overlaps.<br />

c. Color: As selected by Architect.<br />

D. General Purpose Interior Sealant: Acrylic emulsion latex; ASTM C834, Type OP, Grade NF<br />

single component, paintable.<br />

1. Color: NEMA LD 3, Style ________, Type ________, Grade ________, Class ________;<br />

by Architect.<br />

2. Applications: Use for:<br />

a. Interior wall and ceiling control joints.<br />

b. Joints between door and window frames and wall surfaces.<br />

c. Other interior joints for which no other type of sealant is indicated.<br />

E. Bathtub/Tile Sealant: White silicone; ASTM C920, Uses I, M and A; single component, mildew<br />

resistant.<br />

1. Applications: Use for:<br />

a. Joints between plumbing fixtures and floor and wall surfaces.<br />

b. Joints between kitchen and bath countertops and wall surfaces.<br />

F. Acoustical Sealant for Concealed Locations: Permanently tacky non-hardening butyl sealant.<br />

1. Applications: Use for concealed locations only:<br />

a. Sealant bead between top stud runner and structure and between bottom stud track<br />

and floor.<br />

G. Interior Floor Joint Sealant: Polyurethane, self-leveling; ASTM C920, Grade P, Class 25, Uses<br />

T, M and A; single component.<br />

1. Approved by manufacturer for wide joints up to 1-1/2 inches.<br />

2. Color: Colors as selected by Architect.<br />

3. Applications: Use for:<br />

a. Expansion joints in floors.<br />

H. Interior Floor Joint Filler: Semi-rigid, two-part epoxy, for joints up to 3/8 inches in width.<br />

1. Applications: Use for construction and control joints in exposed concrete slabs.<br />

2. Color: Colors as selected by Architect.<br />

3. Product: Similar to Euco 700 as manufactured by the Euclid Chemical Company.<br />

I. Concrete Paving Joint Sealant: Polyurethane, self-leveling; ASTM C920, Class 25, Uses T, I, M<br />

and A; single component.<br />

1. Color: Gray.<br />

2. Product: Similar to Sikaflex - 1 CSL manufactured by Sika.<br />

3. Applications:<br />

a. Joints in sidewalks and vehicular paving.<br />

2.03 ACCESSORIES<br />

A. Primer: <strong>No</strong>n-staining type, recommended by sealant manufacturer to suit application.<br />

B. Joint Cleaner: <strong>No</strong>n-corrosive and non-staining type, recommended by sealant manufacturer;<br />

<strong>10731</strong> JOINT SEALERS 07 90 05-3


compatible with joint forming materials.<br />

C. Joint Backing: Round foam rod compatible with sealant; ASTM D 1667, closed cell PVC;<br />

oversized 30 to 50 percent larger than joint width.<br />

D. Bond Breaker: Pressure sensitive tape recommended by sealant manufacturer to suit<br />

application.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that substrate surfaces are ready to receive work.<br />

B. Verify that joint backing and release tapes are compatible with sealant.<br />

3.02 PREPARATION<br />

A. Remove loose materials and foreign matter that could impair adhesion of sealant.<br />

B. Clean and prime joints in accordance with manufacturer's instructions.<br />

C. Perform preparation in accordance with manufacturer's instructions and ASTM C1193.<br />

D. Protect elements surrounding the work of this section from damage or disfigurement.<br />

3.03 INSTALLATION<br />

A. Perform work in accordance with sealant manufacturer's requirements for preparation of surfaces<br />

and material installation instructions.<br />

B. Perform installation in accordance with ASTM C1193.<br />

C. Perform acoustical sealant application work in accordance with ASTM C919.<br />

D. Measure joint dimensions and size joint backers to achieve width-to-depth ratio, neck<br />

dimension, and surface bond area as recommended by manufacturer.<br />

E. Install bond breaker where joint backing is not used.<br />

F. Install sealant free of air pockets, foreign embedded matter, ridges, and sags.<br />

G. Apply sealant within recommended application temperature ranges. Consult manufacturer when<br />

sealant cannot be applied within these temperature ranges.<br />

H. Tool joints concave.<br />

3.04 CLEANING<br />

A. Clean adjacent soiled surfaces.<br />

3.05 PROTECTION<br />

A. Protect sealants until cured.<br />

END OF SECTION<br />

<strong>10731</strong> JOINT SEALERS 07 90 05-4


SECTION 08 11 13<br />

HOLLOW METAL DOORS AND FRAMES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. <strong>No</strong>n-fire-rated steel doors and frames.<br />

B. Steel frames for wood doors.<br />

C. Fire-rated steel doors and frames.<br />

D. Thermally insulated steel doors.<br />

E. Steel glazing frames.<br />

F. Accessories, including glazing.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 04 05 11 - Masonry Mortaring and Grouting: Masonry grout fill for hollow metal frames.<br />

B. Section 04 20 00 - Unit Masonry.<br />

C. Section 06 10 00 - Rough Carpentry.<br />

D. Section 08 14 16 - Flush Wood Doors.<br />

E. Section 08 71 00 - Door Hardware.<br />

F. Section 08 80 00 - Glazing: Glass for doors and borrowed lites.<br />

G. Section 09 21 16 - Gypsum Board Assemblies.<br />

H. Section 09 90 00 - Painting and Coating: Field painting.<br />

1.03 REFERENCE STANDARDS<br />

A. ANSI/ICC A117.1 - American National Standard for Accessible and Usable Buildings and<br />

Facilities; International Code Council.<br />

B. ANSI A250.8 - SDI-100 Recommended Specifications for Standard Steel Doors and Frames.<br />

C. ANSI A250.10 - Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for<br />

Steel Doors and Frames.<br />

D. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

E. BHMA A156.115 - Hardware Preparation in Steel Doors and Steel Frames.<br />

F. NAAMM HMMA 840 - Guide Specifications for Installation and Storage of Hollow Metal Doors<br />

and Frames; The National Association of Architectural Metal Manufacturers.<br />

G. NAAMM HMMA 861 - Guide Specifications for Commercial Hollow Metal Doors and Frames;<br />

The National Association of Architectural Metal Manufacturers.<br />

H. NFPA 80 - Standard for Fire Doors and Other Opening Protectives.<br />

I. UL (BMD) - Building Materials Directory; Underwriters Laboratories Inc..<br />

J. UL 10C - Standard for Positive Pressure Fire Tests of Door Assemblies.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements for submittal procedures.<br />

<strong>10731</strong> HOLLOW METAL DOORS AND FRAMES 08 11 13-1


B. Product Data: Materials and details of design and construction, hardware locations,<br />

reinforcement type and locations, anchorage and fastening methods, and finishes.<br />

C. Shop Drawings: Details of each opening, showing elevations, glazing, frame profiles, and<br />

identifying location of different finishes, if any.<br />

D. Installation Instructions: Manufacturer's published instructions, including any special installation<br />

instructions relating to this project.<br />

E. Warranty: Submit manufacturer's warranty and ensure forms have been completed in Owner's<br />

name and registered with manufacturer's.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum three years documented experience.<br />

B. Hardware Coordination: Coordinate with hardware supplier for the proper placement and<br />

preparation for door hardware with door and frame fabrication. Secure necessary hardware<br />

templates and hardware information from hardware supplier.<br />

C. Maintain at the project site a copy of all reference standards dealing with installation.<br />

D. The hollow metal supplier must be a member in good standing of the Door and Hardware<br />

Institute (DHI), employing at least one Certified Door Consultant (CDC) currently participating in<br />

DHI's continuing education program (CEP). The supplier shall assemble and supply products in<br />

accordance with NAAMM standards, and complying with all fire labeling requirements of a third<br />

party certification agency.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Marking: Mark each item with appropriate heading and door number in accordance with drawings<br />

and approved shop drawings.<br />

B. Inspection: Accept doors and frames on site in manufacturer's packaging. Inspect for damage.<br />

Minor damages may be repaired provided that the refinished items are equal in all respects to<br />

new work and acceptable to Architect, otherwise, remove and replace damaged items.<br />

C. Store in accordance with NAAMM HMMA 840.<br />

1. Store doors at building site under cover on minimum 4-inch high wood blocking.<br />

2. Avoid use of non-vented plastic or canvas shelters which would create a humidity chamber.<br />

3. If cardboard wrapper on door becomes wet, remove carton immediately. Provide minimum<br />

1/4" spaces between stacked doors to promote air circulation.<br />

D. Protect with resilient packaging; avoid humidity build-up under coverings; prevent corrosion.<br />

1. Protect against damage in shipping.<br />

2. If wrapped in plastic, break plastic seals on site to permit ventilation.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Steel Doors and Frames:<br />

1. Assa Abloy Ceco or Curries: www.assaabloydss.com.<br />

2. Pioneer Industries, Inc.<br />

3. Windsor Republic Doors: www.republicdoor.com.<br />

4. Steelcraft: www.steelcraft.com.<br />

5. Amweld Building Products: www.amweld.com<br />

6. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 DOORS AND FRAMES<br />

A. Requirements for All Doors and Frames:<br />

<strong>10731</strong> HOLLOW METAL DOORS AND FRAMES 08 11 13-2


1. Accessibility: Comply with ANSI/ICC A117.1.<br />

2. Door Top Closures: Flush with top of faces and edges.<br />

3. Door Edge Profile: Beveled on both edges.<br />

4. Door Texture: Smooth faces.<br />

5. Glazed Lights: <strong>No</strong>n-removable stops on non-secure side; sizes and configurations as<br />

indicated on drawings.<br />

6. Hardware Preparation: In accordance with BHMA A156.115, with reinforcement welded in<br />

place, in addition to other requirements specified in door grade standard.<br />

7. Galvanizing Exterior doors and units in wet areas: All components hot-dipped zinc-iron<br />

alloy-coated (galvannealed), A40/ZF120.<br />

8. Finish: Factory primed, for field finishing.<br />

B. Combined Requirements: If a particular door and frame unit is indicated to comply with more<br />

than one type of requirement, comply with all the specified requirements for each type; for<br />

instance, an exterior door that is also indicated as being sound-rated must comply with the<br />

requirements specified for exterior doors and for sound-rated doors; where two requirements<br />

conflict, comply with the most stringent.<br />

2.03 STEEL DOORS<br />

A. Exterior Doors:<br />

1. Grade: ANSI A250.8 Level 3, physical performance Level A, Model 1, full flush.<br />

2. Core: Polystyrene foam.<br />

3. Galvanizing: All components hot-dipped zinc-iron alloy-coated (galvannealed) in<br />

accordance with ASTM A653/A653M, with A40/ZF120 coating.<br />

4. Weatherstripping: Separate, see Section 08 71 00.<br />

B. Interior Doors, <strong>No</strong>n-Fire-Rated:<br />

1. Grade: ANSI A250.8 Level 2, physical performance Level B, Model 1, full flush.<br />

2. Core: Cardboard honeycomb.<br />

3. Thickness: 1-3/4 inches.<br />

C. Interior Doors, Fire-Rated:<br />

1. Grade: ANSI A250.8 Level 2, physical performance Level B, Model 1, full flush.<br />

2. Fire Rating: As indicated on Door and Frame Schedule, tested in accordance with UL 10C<br />

("positive pressure").<br />

a. Provide units listed and labeled by UL.<br />

b. Attach fire rating label to each fire rated unit.<br />

3. Core: Manufacturer's standard.<br />

D. Embossed Wood Grain Metal Doors.<br />

E. 1. Match level and model for corresponding location as indicated above.<br />

2.04 STEEL FRAMES<br />

A. General:<br />

1. Comply with the requirements of grade specified for corresponding door, except:<br />

a. ANSI A250.8 Level 2 Doors: 16 gage frames.<br />

b. ANSI A250.8 Level 3 Doors: 14 gage frames.<br />

c. Frames for Wood Doors: Comply with frame requirements specified in ANSI A250.8<br />

for Level 2, 16 gage<br />

2. Finish: Same as for door.<br />

3. Provide mortar guard boxes for hardware cut-outs in frames to be installed in masonry or to<br />

be grouted.<br />

4. Frames in Masonry Walls: Size to suit masonry coursing with head member 4 inches high<br />

to fill opening without cutting masonry units.<br />

5. Frames Wider than 48 Inches: Reinforce with steel channel fitted tightly into frame head,<br />

flush with top.<br />

<strong>10731</strong> HOLLOW METAL DOORS AND FRAMES 08 11 13-3


B. Exterior Door Frames: Fully welded.<br />

1. Galvanizing: All components hot-dipped zinc-iron alloy-coated (galvannealed) in<br />

accordance with ASTM A653/A653M, with A40/ZF120 coating.<br />

2. Weatherstripping: Separate, see Section 08 71 00.<br />

C. Interior Door Frames, <strong>No</strong>n-Fire-Rated: Knock-down type.<br />

1. Drywall slip-on type at drywall partitions.<br />

D. Interior Door Frames, Fire-Rated: Knock-down type where allowed.<br />

1. Fire Rating: Same as door, labeled.<br />

2. Drywall slip-on type at drywall partitions.<br />

E. Mullions for Pairs of Doors: Fixed, except where removable is indicated, of profile similar to<br />

jambs.<br />

F. Frames for Interior Glazing or Borrowed Lights: Construction and face dimensions to match<br />

door frames, and as indicated on drawings.<br />

G. Transom Bars: Fixed, of profile same as jamb and head.<br />

2.05 ACCESSORY MATERIALS<br />

A. Glazing: As specified in Section 08 80 00.<br />

B. Removable Stops: Formed sheet steel, mitered corners; prepared for countersink style tamper<br />

proof screws.<br />

C. Astragals for Double Doors: Specified in Section 08 71 00.<br />

1. Fire-Rated Doors: Steel, shape as required to accomplish fire rating.<br />

D. Grout for Frames: Portland cement grout of maximum 4-inch slump for hand troweling; thinner<br />

pumpable grout is prohibited.<br />

E. Silencers: Resilient rubber, fitted into drilled hole; 3 on strike side of single door, 3 on center<br />

mullion of pairs, and 2 on head of pairs without center mullions.<br />

F. Temporary Frame Spreaders: Provide for all factory- or shop-assembled frames.<br />

2.06 FINISH MATERIALS<br />

A. Primer: Rust-inhibiting, complying with ANSI A250.10, door manufacturer's standard.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify that opening sizes and tolerances are acceptable.<br />

3.02 INSTALLATION<br />

A. Install in accordance with the requirements of the specified door grade standard and NAAMM<br />

HMMA 840.<br />

B. In addition, install fire rated units in accordance with NFPA 80.<br />

C. Coordinate frame anchor placement with wall construction.<br />

D. Grout frames in masonry construction, using hand trowel methods; brace frames so that<br />

pressure of grout before setting will not deform frames.<br />

E. Coordinate installation of hardware.<br />

F. Coordinate installation of glazing.<br />

<strong>10731</strong> HOLLOW METAL DOORS AND FRAMES 08 11 13-4


G. Coordinate installation of electrical connections to electrical hardware items.<br />

3.03 TOLERANCES<br />

A. Maximum Diagonal Distortion: 1/16 in measured with straight edge, corner to corner.<br />

3.04 ADJUSTING<br />

A. Adjust for smooth and balanced door movement.<br />

3.05 SCHEDULE<br />

A. Refer to Door and Frame Schedule on the drawings.<br />

END OF SECTION<br />

<strong>10731</strong> HOLLOW METAL DOORS AND FRAMES 08 11 13-5


PART 1<br />

1.01 SUMMARY<br />

GENERAL<br />

SECTION 08 11 17<br />

PRE-FINISHED STEEL DOOR FRAMES<br />

A. Section Includes: This Section specifies knocked down, site assembled, prefinished metal,<br />

non-fire rated and fire-rated frames for:<br />

1. Doors with wood trim.<br />

B. Related Requirements:<br />

1. Section 06 20 00 - Finish Carpentry.<br />

2. Section 08 71 00 - Door Hardware.<br />

1.02 REFERENCES<br />

A. Reference Standards:<br />

1. ASTM International (ASTM):<br />

a. ASTM A366 Standard Specification for Commercial Steel (CS) Sheet, Carbon (0.15<br />

Maximum Percent) Cold-Rolled.<br />

2. National Fire Protection Association (NFPA):<br />

a. NFPA 80 Standard for Fire Doors and Other Opening Protectives.<br />

b. NFPA 252 Standard Methods of Fire Tests of Door Assemblies.<br />

3. Underwriters Laboratories, Inc. (UL):<br />

a. UL 10C Positive Pressure Fire Tests of Door Assemblies.<br />

1.03 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements for submittal procedures.<br />

B. Product Data: Submit specified products as follows:<br />

1. Manufacturer's product data.<br />

2. Manufacturer's installation instructions.<br />

3. Catalog pages illustrating products to be incorporated into project.<br />

4. Material Safety Data Sheets (MSDS).<br />

C. Shop Drawings: Indicate information on shop drawings as follows:<br />

1. Frame elevations.<br />

2. Details of frame anchorage.<br />

3. Details of reinforcements.<br />

4. Rough opening requirements.<br />

5. Locations of hardware embosses.<br />

6. Finishes.<br />

7. Samples: Submit as follows:<br />

a. Frame samples illustrating each finish specified.<br />

1.04 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum three years documented experience.<br />

B. Hardware Coordination: Coordinate with hardware supplier for the proper placement and<br />

preparation for door hardware with door and frame fabrication. Secure necessary hardware<br />

templates and hardware information from the hardware supplier.<br />

C. Maintain at the project site a copy of all reference standards dealing with installation.<br />

1.05 DELIVERY, STORAGE & HANDLING<br />

A. Delivery and Acceptance Requirements:<br />

<strong>10731</strong> PRE-FINISHED STEEL DOOR FRAMES 08 11 17-1


1. Deliver material in accordance with in accordance with manufacturer's written instructions.<br />

2. Deliver materials in manufacturer's original packaging with identification labels intact and in<br />

sizes to suit project.<br />

3. Marking: Mark each item with appropriate heading and door number in accordance with<br />

drawings and approved shop drawings.<br />

4. Inspection: Accept frames on site in manufacturer's packaging. Inspect for damage.<br />

Minor damages may be repaired provided that the refinished items are equal in all respects<br />

to new work and acceptable to Architect, otherwise, remove and replace damaged items.<br />

B. Storage and Handling Requirements:<br />

1. Store materials protected from exposure to harmful weather conditions and at temperature<br />

conditions recommended by manufacturer.<br />

1.06 WARRANTY<br />

A. Manufacturer's Warranty: Submit for Owner's acceptance manufacturer's standard warranty<br />

document executed by authorized company official. Manufacturer's warranty is in addition to,<br />

and does not limit, other rights Owner may have under other Contract Documents.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURER:<br />

A. Timely Industries, 10241 <strong>No</strong>rris Avenue, Pacoima, CA 91331-2218; Telephone: 800-247-6242;<br />

Fax: 818-492-3530; E-mail: sales@timelyframes.com ;<br />

Website: www.timelyframes.com .<br />

1. Single Source Responsibility: Provide all frames from single manufacturer.<br />

2. Substitution Limitations:<br />

a. Substitutions: See Section 01 60 00 - Product Requirements<br />

2.02 FRAMES:<br />

A. Frame Material:<br />

1. Cold rolled steel to ASTM A366.<br />

B. Frame Throat Opening: As indicated on drawings.<br />

C. Size: As indicated on drawings.<br />

D. Frame Profile:<br />

1. “S” Series: Standard 0.9 mm (20 gauge) thick.<br />

2. "P" Series: 1.2 mm (18 gauge) thick; for pocket door trim only.<br />

E. Frame Casings:<br />

1. Wood casings provided by Section 06 20 00 - Finish Carpentry.<br />

F. Regulatory Requirements:<br />

1. Fire-rated Frame Construction: Conform to ASTM E152, NFPA 252 and 10C.<br />

2. Installed Frame Assembly: Conform to NFPA 80.<br />

G. Compatibility:<br />

1. Ensure components and materials are compatible with specified accessories and adjacent<br />

materials.<br />

H. Fabrication:<br />

1. Cut, notch and fabricate frames at manufacturer's facility.<br />

2. Provide minimum 14 gauge hinge reinforcement plate, tapped for machine screws supplied<br />

with hinges. Mechanically attach hinge plate to hinge emboss on frame.<br />

3. Casing Clips: Fabricate frames with factory applied, heat treated clips to prevent deflection<br />

in the clip upon application or removal of casing. Attachment clips may not be of same<br />

material as frame.<br />

<strong>10731</strong> PRE-FINISHED STEEL DOOR FRAMES 08 11 17-2


4. Provide notches and tabs or stops (or both) for positive alignment of frame parts at all<br />

corners.<br />

5. <strong>No</strong>tch mullions to provide tight joints.<br />

6. Provide manufacturer's standard mullion brackets for positive connection of frame and<br />

mullion parts.<br />

7. Prepare frames for ASA 4 7/8 inch (124 mm) strikes, where required. Provide minimum 1/4<br />

inch (6.35 mm) depth of threads in factory tapped screw holes.<br />

8. Provide corner alignment clips.<br />

I. Finishes:<br />

1. Steel, Colonial Steel and Galvanized Steel:<br />

a. Standard Color: Primer Electro Galvanized.<br />

2.03 ACCESSORIES<br />

A. Frame Reinforcements for Site Installation: Manufacturer's standard reinforcements for<br />

hardware as indicated in Section 08 71 00, Door Hardware.<br />

B. Adjustable strikes: Emboss frames for TA-1 strike for cylindrical lock. Provide TA-1 strike in<br />

finish compatible with hardware finish.<br />

C. Silencers: TA-5 vinyl, clear stick-on type.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verification of Conditions: Verify that conditions of substrates previously installed under other<br />

sections or contracts are acceptable for product installation in accordance with manufacturer's<br />

instructions prior to door frame installation.<br />

3.02 INSTALLATION<br />

A. Coordinate frame work with work of other trades for proper time and sequence to avoid<br />

construction delays.<br />

B. Install frame in accordance with manufacturer's instructions.<br />

C. Install frame plumb and level.<br />

D. Accurately fit, align, securely fasten and install free from distortion or defects.<br />

3.03 PROTECTION<br />

A. Protect installed product from damage during construction.<br />

B. Repair damage to adjacent materials caused by door frame installation.<br />

END OF SECTION<br />

<strong>10731</strong> PRE-FINISHED STEEL DOOR FRAMES 08 11 17-3


SECTION 08 14 16<br />

FLUSH WOOD DOORS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Flush wood doors; flush configuration; fire rated and non-rated.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 20 00 - Finish Carpentry.<br />

B. Section 08 11 13 - Hollow Metal Doors and Frames<br />

C. Section 08 11 17 - Pre- finished Steel Door Frames.<br />

D. Section 08 71 00 - Door Hardware.<br />

E. Section 08 80 00 - Glazing.<br />

F. Section 09 90 00 - Painting and Coating: Site finishing of doors.<br />

1.03 REFERENCE STANDARDS<br />

A. ANSI A135.4 - American National Standard for Basic Hardboard.<br />

B. ASTM E413 - Classification for Rating Sound Insulation.<br />

C. AWI P-200 - Architectural Woodwork Quality Standards; Architectural Woodwork Institute.<br />

D. ICC (IBC) - International Building Code.<br />

E. HPVA HP-1 - American National Standard for Hardwood and Decorative Plywood; Hardwood<br />

Plywood & Veneer Association.<br />

F. ITS (DIR) - Directory of Listed Products; Intertek Testing Services NA, Inc..<br />

G. NFPA 80 - Standard for Fire Doors and Other Opening Protectives.<br />

H. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection<br />

Association.<br />

I. UL (BMD) - Building Materials Directory; Underwriters Laboratories Inc..<br />

J. UL 10C - Standard for Positive PressureFiore Tests of Door Assemblies.<br />

K. WDMA I.S.1-A - Architectural Wood Flush Doors; Window and Door Manufacturers Association.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements for submittal procedures.<br />

B. Product Data: Indicate door core materials and construction; veneer species, type and<br />

characteristics, styles and edge banding.<br />

C. Specimen warranty.<br />

D. Shop Drawings: Illustrate door opening criteria, elevations, sizes, types, swings, undercuts<br />

required, special blocking for hardware, factory machining criteria, factory finishing criteria,<br />

identify cutouts for glazing and louvers.<br />

E. Selection samples: Submit samples of door veneer, 6 x 6 inch in size illustrating available wood<br />

grain, stain color, and sheen.<br />

F. Manufacturer's Installation Instructions: Indicate special installation instructions.<br />

<strong>10731</strong> FLUSH WOOD DOORS 08 14 16-1


G. Warranty, executed in Owner's name.<br />

1.05 QUALITY ASSURANCE<br />

A. Perform work in accordance with AWI Architectural Woodwork Quality Standards Illustrated,<br />

Section 1300, Premium Grade.<br />

B. Finish doors in accordance with AWI Quality Standards, Section 1500.<br />

C. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum ten years of documented experience.<br />

D. Obtain doors from a single manufacturer.<br />

E. The wood door supplier must be a member in good standing of the Door and Hardware Institute<br />

(DHI) employing at least one Certified Dooe Consultant (CDC) participating in DHI's continuing<br />

education program (CEP).<br />

1.06 REGULATORY REQUIREMENTS<br />

A. Fire Door Construction: Conform to NFPA 252.<br />

1. Listed and classified by UL as suitable for the purpose specified and indicated.<br />

B. Installed Fire Rated Door Assembly: Conform to NFPA 80 for fire rated class as scheduled.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Package, deliver and store doors in accordance with specified quality standard.<br />

B. Protect doors during transit, storage and handling to prevent damage, soiling and deterioration.<br />

Comply with recommendations of WDMA - NWWDA pamphlet "How to Store, Handle, Finish,<br />

Install, and Maintain Wood Doors", as well as manufacturer's instructions.<br />

C. Accept doors on site in manufacturer's packaging. Inspect for damage.<br />

D. Protect doors with resilient packaging sealed with heat shrunk plastic. Do not store in damp or<br />

wet areas; or in areas where sunlight might bleach veneer. Seal top and bottom edges with<br />

tinted sealer if stored more than one week. Break seal on site to permit ventilation.<br />

E. Identify each door with individual opening numbers which correlate with designation system used<br />

on shop drawings for doors, frames, and hardware, using temporary, removable markings.<br />

F. Do not deliver or install doors until conditions for temperature and relative humidity have been<br />

stabilized and will be maintained in storage and installation areas during remainder of<br />

construction period to comply with AWI quality standard including Section 100-S-3 "Moisture<br />

Content".<br />

1.08 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals for additional warranty requirements.<br />

B. Interior Doors: Provide manufacturer's warranty for the life of the installation.<br />

C. Include coverage for delamination of veneer, warping beyond specified installation tolerances,<br />

defective materials, and telegraphing core construction.<br />

D. Warranty shall include all doors provided by manufacturer for referenced project.<br />

E. Warranty shall include reinstallation labor which may be required due to repair or replacement of<br />

defective doors where defect was not apparent prior to hanging.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Wood Veneer Faced Doors:<br />

<strong>10731</strong> FLUSH WOOD DOORS 08 14 16-2


B. Wood Veneer Faced Doors:<br />

1. Algoma Hardwoods, Inc.<br />

2. Eggers Industries: www.eggersindustries.com.<br />

3. VT Industries.<br />

4. Marshfield DoorSystems, Inc: www.marshfielddoors.com.<br />

5. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 DOORS<br />

A. All Doors: See drawings for locations and additional requirements.<br />

1. Quality Level: Premium Grade, in accordance with AWI/AWMAC Architectural Woodwork<br />

Quality Standards Illustrated, Section 1300.<br />

2. Wood Veneer Faced Doors: 5-ply unless otherwise indicated.<br />

B. Interior Doors: 1-3/4 inches thick unless otherwise indicated; flush construction.<br />

1. Provide solid core doors at all locations except provide hollow core doors at Resident<br />

Bathrooms.<br />

2. Fire Rated Doors: Tested to ratings indicated on drawings in accordance with International<br />

Building Code ("positive pressure"); UL or WH (ITS) labeled without any visible seals when<br />

door is open.<br />

3. Wood veneer facing with factory transparent finish.<br />

2.03 DOOR AND PANEL CORES<br />

A. <strong>No</strong>n-Rated Solid Core and 20 Minute Rated Doors: Type particleboard core (PC), plies and<br />

faces as indicated above.<br />

B. Fire Rated Doors: Mineral core, Type FD, plies and faces as indicated above; with core blocking<br />

as required to provide adequate anchorage of hardware without through-bolting.<br />

C. Hollow Core Doors: Type Standard (SHC/FSHC); plies and faces as indicated above.<br />

2.04 DOOR FACINGS<br />

A. Wood Veneer Facing for Transparent Finish: Oak, veneer grade as specified by quality<br />

standard, plain sliced, book veneer match, center balance assembly match; unless otherwise<br />

indicated.<br />

1. Vertical Edges: Same species as face veneer.<br />

2. Pairs: Pair match each pair; set match single and pairs within 10 feet of each other when<br />

doors are closed.<br />

B. Facing Adhesive: Type I - waterproof.<br />

2.05 ACCESSORIES<br />

A. Glazing Stops: Wood with metal clips for rated doors, mitered corners; prepared for countersink<br />

style tamper proof screws.<br />

1. Wood, of same species as door veneer<br />

2.06 DOOR CONSTRUCTION<br />

A. Fabricate doors in accordance with door quality standard specified.<br />

B. Cores Constructed with stiles and rails:<br />

C. Fabricate fire rated doors in accordance with UL requirements. Attach fire rating label to door.<br />

D. Astragals for <strong>No</strong>n-Rated Double Doors: Steel, T shaped, overlapping and recessed at face edge.<br />

E. Astragals for Fire Rated Double Doors: Steel, T shaped, overlapping and recessed at face<br />

edge, specifically for double doors.<br />

F. Provide solid blocks at lock edge and top of door for closer for hardware reinforcement.<br />

<strong>10731</strong> FLUSH WOOD DOORS 08 14 16-3


1. Provide solid blocking for other throughbolted hardware.<br />

G. Vertical Exposed Edge of Stiles - Veneer Faces: Of same species as veneer facing. Minimum<br />

5/16" thick<br />

H. Fit door edge trim to edge of stiles after applying veneer facing.<br />

I. Bond edge banding to cores.<br />

J. Factory machine doors for hardware other than surface-mounted hardware, in accordance with<br />

hardware requirements and dimensions.<br />

K. Factory fit doors for frame opening dimensions identified on shop drawings, with edge<br />

clearances in accordance with specified quality standard.<br />

1. Exception: Doors to be field finished.<br />

L. Provide edge clearances in accordance with the quality standard specified.<br />

2.07 FACTORY FINISHING - WOOD VENEER DOORS<br />

A. Factory finish doors in accordance with approved sample.<br />

B. Seal door top edge with color sealer to match door facing.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify that opening sizes and tolerances are acceptable.<br />

C. Do not install doors in frame openings that are not plumb or are out-of-tolerance for size or<br />

alignment.<br />

3.02 INSTALLATION<br />

A. Install doors in accordance with manufacturer's instructions and specified quality standard.<br />

B. Install fire-rated doors in accordance with NFPA 80 requirements.<br />

C. Factory-Finished Doors: Do not field cut or trim; if fit or clearance is not correct, replace door.<br />

D. Adjust width of non-rated doors by cutting equally on both jamb edges.<br />

1. Trim fire-rated doors in strict compliance with fire rating limitations.<br />

E. Trim door height by cutting bottom edges to a maximum of 3/4 inch (19 mm).<br />

F. Trim fire door height at bottom edge only, in accordance with fire rating requirements.<br />

G. Use machine tools to cut or drill for hardware.<br />

H. Coordinate installation of doors with installation of frames and hardware.<br />

I. Coordinate installation of glazing.<br />

J. Install door louvers plumb and level.<br />

3.03 TOLERANCES<br />

A. Conform to specified quality standard for fit and clearance tolerances.<br />

B. Conform to specified quality standard for telegraphing, warp, and squareness.<br />

C. Maximum Diagonal Distortion (Warp): 1/8 inch measured with straight edge or taut string,<br />

corner to corner, over an imaginary 36 by 84 inches surface area.<br />

D. Maximum Vertical Distortion (Bow): 1/8 inch measured with straight edge or taut string, top to<br />

<strong>10731</strong> FLUSH WOOD DOORS 08 14 16-4


ottom, over an imaginary 36 by 84 inches surface area.<br />

E. Maximum Width Distortion (Cup): 1/8 inch measured with straight edge or taut string, edge to<br />

edge, over an imaginary 36 by 84 inches surface area.<br />

3.04 ADJUSTING<br />

A. Adjust doors for smooth and balanced door movement.<br />

B. Adjust closers for full closure.<br />

3.05 SCHEDULE - See Drawings<br />

END OF SECTION<br />

<strong>10731</strong> FLUSH WOOD DOORS 08 14 16-5


SECTION 08 14 33<br />

STILE AND RAIL WOOD DOORS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Wood doors, stile and rail design.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 20 00 - Finish Carpentry: Wood door frames.<br />

B. Section 08 11 13 - Hollow Metal Doors and Frames.<br />

C. Section 08 11 17 - Pre-Finished Steel Door Frames<br />

D. Section 08 71 00 - Door Hardware.<br />

1.03 REFERENCE STANDARDS<br />

A. AWI P-200 - Architectural Woodwork Quality Standards; Architectural Woodwork Institute.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements for submittal procedures.<br />

B. Product Data: Indicate stile and rail core materials and construction; veneer species, type and<br />

characteristics.<br />

C. Specimen warranty.<br />

D. Shop Drawings: Illustrate door opening criteria, elevations, sizes, types, swings, undercuts<br />

required, special beveling, factory machining criteria, factory finishing criteria, identify cutouts for<br />

glazing and louvers.<br />

E. Selection samples: Submit samples of door veneer, 6 x 6 inch in size illustrating available wood<br />

grain, stain color, and sheen<br />

F. Samples: Submit two samples of door construction, 12 x 12 inch in size cut from top corner of<br />

door.<br />

G. Manufacturer's Installation Instructions: Indicate special installation instructions.<br />

H. Warranty, executed in Owner's name.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing the Products specified in<br />

this section with minimum three years of documented experience.<br />

B. The wood door supplier must be a mamber in good standing of The Door and Hardware Insitute<br />

(DHI) employing at least one Certified Door Consultant (CDC) participating in DHI's contiuing<br />

education program (CEP).<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Package, deliver and store doors.<br />

B. Protect doors with resilient packaging sealed with heat shrunk plastic. Do not store in damp or<br />

wet areas; or in areas where sunlight might bleach veneer. Seal top and bottom edges with<br />

tinted sealer if stored more than one week. Break seal on site to permit ventilation.<br />

1.07 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals for additional warranty requirements.<br />

<strong>10731</strong> STILE AND RAIL WOOD DOORS 08 14 33-1


B. Include coverage for delamination of veneer, warping beyond specified installation tolerances,<br />

defective materials, and telegraphing core construction.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Stile and Rail Wood Doors:<br />

1. Eggers Industries: www.eggersindustries.com.<br />

2. Maiman Company: www.maiman.com.<br />

3. Algoma Hardwoods Inc.<br />

4. VTI Industries.<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 DOORS<br />

A. Quality Level: Premium Grade, in accordance with AWI/AWMAC/WI Architectural Woodwork<br />

Standards.<br />

B. Interior Doors: 1-3/4 inches thick unless otherwise indicated; solid lumber construction;<br />

mortised and tenoned joints.<br />

2.03 DOOR FACINGS<br />

A. Interior Doors: Wood veneer, oak species, plain sliced, with book matched grain, for transparent<br />

finish.<br />

B. Adhesive: Type I - waterproof.<br />

2.04 DOOR CONSTRUCTION<br />

A. Fabricate in accordance with AWI/AWMAC Quality Standards Illustrated, Section 1400,<br />

Premium grade.<br />

B. Astragals for Double Doors: Steel, veneer wrapped, overlapping and recessed at face edge,<br />

specifically for double doors.<br />

C. Vertical Exposed Edge of Stiles: Of same species as veneer facing.<br />

D. Fit door edge trim to edge of stiles after applying veneer facing.<br />

E. Factory machine doors for finish hardware in accordance with hardware requirements and<br />

dimensions. Do not machine for surface hardware.<br />

F. Factory fit doors for frame opening dimensions identified on shop drawings.<br />

2.05 FACTORY FINISHING<br />

A. Finish work in accordance with AWI/AWMAC/WI Architectural Woodwork Standards, Section 5 -<br />

Finishing for Grade specified and as follows:<br />

B. Factory finish doors in accordance with AWI Quality Standards Section 1500:<br />

1. Transparent Finish: Transparent catalyzed polyurethane, Custom quality, semi-gloss<br />

sheen.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify that opening sizes and tolerances are acceptable.<br />

C. Do not install doors in frame openings that are not plumb or are out of tolerance for size or<br />

alignment.<br />

<strong>10731</strong> STILE AND RAIL WOOD DOORS 08 14 33-2


3.02 INSTALLATION<br />

A. Install doors in accordance with manufacturer's instructions and AWI/AWMAC Quality Standards<br />

requirements.<br />

B. Trim door width by cutting equally on both jamb edges.<br />

C. Trim door height by cutting bottom edges to a maximum of 3/4 inch.<br />

D. Machine cut for hardware.<br />

E. Coordinate installation of doors with installation of frames and hardware.<br />

3.03 TOLERANCES<br />

A. Conform to specified quality standard for fit, clearance, and joinery tolerances.<br />

B. Maximum Diagonal Distortion (Warp): 1/8 inch measured with straight edge or taut string,<br />

corner to corner, over an imaginary 36 x 84 inch surface area.<br />

C. Maximum Vertical Distortion (Bow): 1/8 inch measured with straight edge or taut string, top to<br />

bottom, over an imaginary 36 x 84 inch surface area.<br />

D. Maximum Width Distortion (Cup): 1/8 inch measured with straight edge or taut string, edge to<br />

edge, over an imaginary 36 x 84 inch surface area.<br />

3.04 ADJUSTING<br />

A. Adjust doors for smooth and balanced door movement.<br />

B. Adjust closers for full closure.<br />

3.05 SCHEDULE - See Drawings<br />

END OF SECTION<br />

<strong>10731</strong> STILE AND RAIL WOOD DOORS 08 14 33-3


SECTION 08 31 00<br />

ACCESS DOORS AND PANELS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Access door and frame units, fire-rated, non-fire-rated, and exterior, in wall, and ceiling locations.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 04 20 00 - Unit Masonry: Openings in masonry.<br />

B. Section 08 71 00 - Door Hardware: Cylinders.<br />

C. Section 09 21 16 - Gypsum Board Assemblies: Openings in partitions.<br />

D. Section 09 90 00 - Painting and Coating: Field paint finish.<br />

E. Section 23 33 00 - Air Duct Accessories: Access doors in ductwork.<br />

1.03 REFERENCE STANDARDS<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide sizes, types, finishes, hardware, scheduled locations, and details of<br />

adjoining work.<br />

C. Shop Drawings: Indicate exact position of all access door units.<br />

D. Manufacturer's Installation Instructions: Indicate installation requirements.<br />

E. <strong>Project</strong> Record Documents: Record actual locations of all access units.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Access Doors:<br />

1. Milcor Inc.<br />

2. Babcock-Davis, Inc.<br />

3. JL Industries: www.jlindustries.com<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 ACCESS DOORS AND PANELS<br />

A. All Units: Factory fabricated, fully assembled units with corner joints welded, filled, and ground<br />

flush; square and without rack or warp; coordinate requirements with assemblies units are to be<br />

installed in. Prepare all units to receive mortise cylinder supplied by Section 08 71 00 - Door<br />

Hardware.<br />

B. Units in Fire Rated Assemblies: Fire rating equivalent to the fire rated assembly in which they<br />

are to be installed.<br />

C. Exterior panels: Weather-resistant flush access panel, 16 ga. frame, 2" thick insulated .040<br />

aluminum door, locking.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that rough openings are correctly sized and located.<br />

<strong>10731</strong> ACCESS DOORS AND PANELS 08 31 00-1


3.02 INSTALLATION<br />

A. Install units in accordance with manufacturer's instructions.<br />

B. Install frames plumb and level in openings. Secure rigidly in place.<br />

C. Position units to provide convenient access to the concealed work requiring access.<br />

END OF SECTION<br />

<strong>10731</strong> ACCESS DOORS AND PANELS 08 31 00-2


SECTION 08 36 13<br />

SECTIONAL DOORS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Overhead sectional doors, electrically operated.<br />

B. Operating hardware and supports.<br />

C. Electrical controls.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Rough wood framing for door opening.<br />

B. Section 07 90 05 - Joint Sealers: Perimeter sealant and backup materials.<br />

C. Section 08 71 00 - Door Hardware: Cylinders.<br />

D. Section 08 71 00 - Door Hardware: Lock cylinders.<br />

E. Section 26 05 34 - Conduit: Empty conduit from control units to door operator.<br />

F. Section 26 27 17 - Equipment Wiring.<br />

G. Section 26 10 00 - Electrical Distribution: Electrical service to disconnect located near door<br />

operator.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

B. ASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Doors,<br />

Skylights and Curtain Walls by Uniform Static Air Pressure Difference.<br />

C. DASMA 102 - American National Standard Specifications for Sectional Overhead Type Doors;<br />

Door & Access Systems Manufacturers' Association, International.<br />

D. NEMA MG 1 - Motors and Generators; National Electrical Manufacturers Association.<br />

E. NFPA 70 - National Electrical Code; National Fire Protection Association.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. Design and size components to withstand dead loads and positive and negative wind loads of<br />

design pressure of 20 lb/sq ft as measured in accordance with ASTM E 330.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings: Indicate Indicate opening dimensions and required tolerances, connection<br />

details, anchorage method and spacing, hardware locations, installation details and schedule.<br />

C. Product Data: Provide component construction and hardware.<br />

D. Manufacturer's Installation Instructions: Include any special procedures required by project<br />

conditions.<br />

E. Operation Data: Include normal operation, troubleshooting, and adjusting.<br />

F. Maintenance Data: Include data for motor and transmission, shaft and gearing, lubrication<br />

frequency, and spare part sources.<br />

<strong>10731</strong> SECTIONAL DOORS 08 36 13-1


G. Warranty: Submit manufacturer warranty and ensure forms have been completed in Owner's<br />

name and registered with manufacturer.<br />

1.06 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum three years of documented experience.<br />

B. Installer: Company specializing in performing the work of this section with minimum three years<br />

of experience.<br />

C. Conform to applicable code for motor and motor control requirements.<br />

D. Products Requiring Electrical Connection: Listed and classified by Underwriters Laboratories<br />

Inc., as suitable for the purpose specified.<br />

1.07 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals for warranty requirements.<br />

B. Correct defective Work within a two year period after Date of Substantial Completion.<br />

C. Warranty: Include coverage for electric motor and transmission.<br />

D. Provide two year manufacturer warranty for electric operating equipment.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Overhead Door Corporation.<br />

B. Other Acceptable Manufacturers:<br />

1. Ceco/Windsor Door.<br />

2. Raynor Garage Doors Company.<br />

3. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 STEEL DOOR COMPONENTS<br />

A. Steel Doors: Flush steel, insulated; standard lift operating style with track and hardware;<br />

complying with DASMA 102, Commercial application.<br />

1. Door <strong>No</strong>minal Thickness: 2 inches thick.<br />

2. Exterior Finish: Pre-finished with baked enamel of color as selected.<br />

3. Interior Finish: Pre-finished with baked enamel of color as selected.<br />

4. Glazed Lights: Full panel width, one row; set in place with resilient glazing channel.<br />

5. Operation: Electric.<br />

B. Door Panels: Flush steel construction; outer steel sheet of 0.058 inch thick, flat profile; inner<br />

steel sheet of 0.058 inch thick, flat profile; core reinforcement of 0.058 inch thick sheet steel roll<br />

formed to channel shape, rabbeted weather joints at meeting rails; insulated.<br />

C. Glazing: Type as specified for door orientation specified in Section 08 80 00.<br />

2.03 DOOR COMPONENTS<br />

A. Track: Rolled galvanized steel, 0.090 inch thick; 2 inch wide, continuous one piece per side;<br />

galvanized steel mounting brackets 1/4 inch thick.<br />

B. Hinge and Roller Assemblies: Heavy duty hinges and adjustable roller holders of galvanized<br />

steel; floating hardened steel bearing rollers, located at top and bottom of each panel, each side.<br />

C. Lift Mechanism: Torsion spring on cross head shaft, with braided galvanized steel lifting cables.<br />

1. For Manual Operation: Requiring maximum exertion of 25 lbs force to open.<br />

D. Sill Weatherstripping: Resilient hollow rubber strip, one piece; fitted to bottom of door panel, full<br />

<strong>10731</strong> SECTIONAL DOORS 08 36 13-2


length contact.<br />

E. Jamb Weatherstripping: Roll formed steel section full height of jamb, fitted with resilient<br />

weatherstripping, placed in moderate contact with door panels.<br />

F. Head Weatherstripping: EPDM rubber seal, one piece full length.<br />

G. Panel Joint Weatherstripping: Neoprene foam seal, one piece full length.<br />

H. Lock: Inside center mounted, adjustable keeper, spring activated latch bar with feature to retain<br />

in locked or retracted position; interior and exterior handle.<br />

2.04 MATERIALS<br />

A. Sheet Steel: Hot-dipped galvanized steel sheet, ASTM A653/A653M, with G60/Z180 coating,<br />

stucco embossed surface.<br />

B. Insulation: Rigid polyurethane, bonded to facing.<br />

1. Same thickness as core framing members.<br />

2.05 ELECTRICAL OPERATION<br />

A. Electrical Characteristics:<br />

1. 1/3 hp; manually operable in case of power failure, transit speed of 12 inches per second.<br />

2. Refer to Section 26 27 17 - Equipment Wiring: Electrical connections.<br />

B. Motor: Comply with requirements of Section 22 05 13.<br />

C. Wiring Terminations: Provide terminal lugs to match branch circuit conductor quantities, sizes,<br />

and materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70.<br />

D. Disconnect Switch: Factory mount disconnect switch in control panel.<br />

E. Electric Operator: Side mounted on cross head shaft, adjustable safety friction clutch; brake<br />

system actuated by independent voltage solenoid controlled by motor starter; enclosed gear<br />

driven limit switch; enclosed magnetic cross line reversing starter; mounting brackets and<br />

hardware.<br />

F. Safety Edge: At bottom of door panel, full width; electro-mechanical sensitized type, wired to<br />

stop door upon striking object; hollow neoprene covered to provide weatherstrip seal.<br />

G. Control Station: Standard three button (open-close-stop) momentary type control for each<br />

electric operator.<br />

1. 24 volt circuit.<br />

2. Surface mounted.<br />

3. Locate at inside door jamb.<br />

H. Radio Control Antenna Detector:<br />

I. Hand Held Transmitter: Digital control, resettable. Qty. of four (4) per door.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that wall openings are ready to receive work and opening dimensions and tolerances are<br />

within specified limits.<br />

B. Verify that electric power is available and of the correct characteristics.<br />

3.02 PREPARATION<br />

A. Prepare opening to permit correct installation of door unit to perimeter air and vapor barrier seal.<br />

B. Apply primer to wood frame.<br />

<strong>10731</strong> SECTIONAL DOORS 08 36 13-3


3.03 INSTALLATION<br />

A. Install door unit assembly in accordance with manufacturer's instructions.<br />

B. Anchor assembly to wall construction and building framing without distortion or stress.<br />

C. Securely brace door tracks suspended from structure. Secure tracks to structural members<br />

only.<br />

D. Fit and align door assembly including hardware.<br />

E. Coordinate installation of electrical service. Complete power and control wiring from disconnect<br />

to unit components.<br />

F. Coordinate installation of sealants and backing materials at frame perimeter as specified in<br />

Section 07 90 05.<br />

G. Install perimeter trim.<br />

3.04 TOLERANCES<br />

A. Maximum Variation from Plumb: 1/16 inch.<br />

B. Maximum Variation from Level: 1/16 inch.<br />

C. Longitudinal or Diagonal Warp: Plus or minus 1/8 inch from 10 ft straight edge.<br />

D. Maintain dimensional tolerances and alignment with adjacent work.<br />

3.05 ADJUSTING<br />

A. Adjust door assembly for smooth operation and full contact with weatherstripping.<br />

B. Have manufacturer's field representative present to confirm proper operation and identify<br />

adjustments to door assembly for specified operation.<br />

3.06 PROTECTION<br />

A. Protect installed products from damage during subsequent construction.<br />

B. Do not permit construction traffic through overhead door openings after adjustment and cleaning.<br />

END OF SECTION<br />

<strong>10731</strong> SECTIONAL DOORS 08 36 13-4


SECTION 08 42 29<br />

AUTOMATIC ENTRANCES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Automatic sliding doors, with frames.<br />

B. Actuators and safety devices.<br />

C. Handrails adjacent to doors.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 26 27 17 - Equipment Wiring.<br />

1.03 REFERENCE STANDARDS<br />

A. BHMA A156.10 - American National Standard for Power Operated Pedestrian Doors; Builders<br />

Hardware Manufacturers Association (ANSI/BHMA A156.10).<br />

B. BHMA A156.19 - American National Standard for Power Assist and Low Energy Power Operated<br />

Doors; Builders Hardware Manufacturers Association (ANSI/BHMA A156.19).<br />

C. NEMA MG 1 - Motors and Generators; National Electrical Manufacturers Association.<br />

D. NFPA 70 - National Electrical Code; National Fire Protection Association.<br />

E. UL (ECMD) - Electrical Construction Materials Directory; Underwriters Laboratories Inc..<br />

F. UL 325 - Standard for Door, Drapery, Gate, Louver, and Window Operators and Systems;<br />

Underwriters Laboratories Inc..<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings:<br />

1. Indicate layout and dimensions; head, jamb, and sill conditions; elevations; components,<br />

anchorage, recesses, materials, and finishes, electrical characteristics and connection<br />

requirements.<br />

2. Identify installation tolerances required, assembly conditions, routing of service lines and<br />

conduit, and locations of operating components and boxes.<br />

C. Product Data: Provide data on system components, sizes, features, and finishes.<br />

D. Manufacturer's Installation Instructions: Indicate special procedures, perimeter conditions<br />

requiring special attention, and manufacturer's hardware and component templates.<br />

E. <strong>Project</strong> Record Documents: Record actual locations of concealed equipment, services, and<br />

conduit.<br />

F. Maintenance Data: Include manufacturer's parts list and maintenance instructions for each type<br />

of hardware and operating component.<br />

G. Warranty: Submit manufacturer warranty and ensure that forms have been completed in<br />

Owner's name and registered with manufacturer.<br />

1.05 QUALITY ASSURANCE<br />

A. Products Requiring Electrical Connection: Listed and classified by Underwriters Laboratories<br />

Inc., as suitable for the purpose specified and indicated.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing products specified in this<br />

<strong>10731</strong> AUTOMATIC ENTRANCES 08 42 29-1


section, with not less than three years of documented experience.<br />

C. Installer Qualifications: Company specializing in performing the work of this section with<br />

minimum three years of experience.<br />

1.06 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective Work within a five year period after Date of Substantial Completion.<br />

C. Provide five year manufacturer warranty for motor and compressor and operating unit.<br />

PART 2 PRODUCTS<br />

2.01 AUTOMATIC ENTRANCE DOORS<br />

A. Automatic Sliding Door: Single leaf track-mounted, electric operation, extruded aluminum<br />

glazed door, with frame, and operator concealed overhead.<br />

1. Operation: Power open, spring close operation.<br />

2. Actuator(s): As indicated on drawings.<br />

3. "Outside" Side Actuator: Mat switch.<br />

4. "Inside" Side Actuator: Mat switch.<br />

5. Hold Open: Toggle switch at inside head of doors.<br />

6. Door and Frame Finish: Anodized, _____.<br />

2.02 DOOR OPERATORS<br />

A. Door Operators - General Requirements: Comply with BHMA A156.10, BHMA A156.19, and UL<br />

325, as applicable.<br />

1. Select equipment to accommodate light pedestrian traffic and weight of doors.<br />

2. Provide equipment capable of operating, holding open, and closing doors under positive and<br />

negative wind pressures calculated in accordance with applicable code.<br />

3. Operating Temperature Range: Minus 20 to plus 140 degrees F ambient.<br />

4. Provide operators that are fully adjustable for opening and closing speeds, checking<br />

speeds, and hold-open time.<br />

5. Sliding Door Operators: Provide for manual open, close, and break-away operation of door<br />

leaves in the event of power failure. Maximum Force for Break-Away Function: ____ lbf.<br />

6. Conform to applicable code for automatic release of control drive unit to permit manual<br />

opening of doors.<br />

7. Finish exposed components to match door and door hardware finish.<br />

2.03 ACTUATORS<br />

A. Exit; Mat Switch Actuator: Surface hermetically sealed molded vinyl, 1/4 inch thick with two<br />

plate contact sheet, low voltage operation.<br />

1. Size: as indicated on plans.<br />

2. Surface Mat: color as selected.<br />

B. Entry; Photo-Electric Actuator: Horizontal multiple ray device, with aluminum housing for light<br />

source and relay units.<br />

2.04 ELECTRICAL CHARACTERISTICS AND COMPONENTS<br />

A. Electrical Characteristics:<br />

B. Motors: NEMA MG 1.<br />

C. Wiring Terminations: Provide terminal lugs to match branch circuit conductor quantities, sizes,<br />

and materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70.<br />

D. Disconnect Switch: Factory mount disconnect switch in control panel.<br />

<strong>10731</strong> AUTOMATIC ENTRANCES 08 42 29-2


2.05 ACCESSORIES<br />

A. Steel Clips, Supports, and Steel Anchors: Galvanized to 1.25 oz/sq ft.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that surfaces are ready to receive work and dimensions are as indicated on shop drawings.<br />

B. Verify that electric power is available and is of the correct characteristics.<br />

3.02 INSTALLATION<br />

A. Install equipment in accordance with manufacturer's instructions.<br />

B. Provide for thermal expansion and contraction of door and frame units and live and dead loads<br />

that may be transmitted to operating equipment.<br />

C. Provide for dimensional distortion of components during operation.<br />

D. Coordinate installation of components with related and adjacent work; level and plumb.<br />

3.03 ADJUSTING<br />

A. Adjust door equipment for correct function and smooth operation.<br />

3.04 CLEANING<br />

A. Remove temporary protection, clean exposed surfaces.<br />

3.05 CLOSEOUT ACTIVITIES<br />

A. Demonstrate operation, operating components, adjustment features, and lubrication<br />

requirements.<br />

END OF SECTION<br />

<strong>10731</strong> AUTOMATIC ENTRANCES 08 42 29-3


SECTION 08 43 13<br />

ALUMINUM-FRAMED STOREFRONTS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Aluminum-framed storefront, with vision glass.<br />

B. Aluminum-framed screened enclosure, with door.<br />

C. Aluminum doors and frames.<br />

D. Weatherstripping.<br />

E. Perimeter sealant.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 05 50 00 - Metal Fabrications: Steel attachment devices.<br />

B. Section 07 25 00 - Weather Barriers: Perimeter air and vapor seal between glazing system and<br />

adjacent construction.<br />

C. Section 07 84 00 - Firestopping: Firestop at system junction with structure.<br />

D. Section 07 90 05 - Joint Sealers: Perimeter sealant and back-up materials.<br />

E. Section 08 42 29 - Automatic Entrances.<br />

F. Section 08 51 13 - Aluminum Windows:<br />

G. Section 08 71 00 - Door Hardware: Hardware items other than specified in this section.<br />

H. Section 08 80 00 - Glazing: Glass and glazing accessories.<br />

1.03 REFERENCE STANDARDS<br />

A. AAMA CW-10 - Care and Handling of Architectural Aluminum From Shop to Site; American<br />

Architectural Manufacturers Association.<br />

B. AAMA 501 - Methods of Test for Exterior Walls; American Architectural Manufacturers<br />

Association.<br />

C. AAMA 1503 - Voluntary Test Method for Thermal Transmittance and Condensation Resistance<br />

of Windows, Doors and Glazed Wall Sections; American Architectural Manufacturers<br />

Association.<br />

D. AAMA 2604 - Voluntary Specification, Performance Requirements and Test Procedures for High<br />

Performance Organic Coatings on Aluminum Extrusions and Panels.<br />

E. ASCE 7 - Minimum Design Loads for Buildings and Other Structures; American Society of Civil<br />

Engineers.<br />

F. ASTM A36/A36M - Standard Specification for Carbon Structural Steel.<br />

G. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and<br />

Steel Products.<br />

H. ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods,<br />

Wire, Profiles, and Tubes.<br />

I. ASTM B221M - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods,<br />

Wire, Profiles, and Tubes [Metric].<br />

J. ASTM E283 - Standard Test Method for Determining the Rate of Air Leakage Through Exterior<br />

<strong>10731</strong> ALUMINUM-FRAMED STOREFRONTS 08 43 13-1


Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen.<br />

K. ASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Doors,<br />

Skylights and Curtain Walls by Uniform Static Air Pressure Difference.<br />

L. ASTM E331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights,<br />

Doors, and Curtain Walls by Uniform Static Air Pressure Difference.<br />

M. ASTM E 1105 - Standard Test Method for Field Determination of Water Penetration of Installed<br />

Exterior Windows, Curtain Walls, and Doors by Uniform or Cyclic Static Air Pressure Difference.<br />

N. SSPC-Paint 20 - Zinc-Rich Primers (Type I, "Inorganic," and Type II, "Organic"); Society for<br />

Protective Coatings.<br />

O. SSPC-Paint 25 - Zinc Oxide, Alkyd, Linseed Oil Primer for Use Over Hand Cleaned Steel, Type<br />

I and Type II; Society for Protective Coatings.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordinate with installation of other components that comprise the exterior enclosure.<br />

B. Preinstallation Meeting: Conduct a preinstallation meeting one week before starting work of this<br />

section; require attendance by all affected installers.<br />

1.05 PERFORMANCE REQUIREMENTS<br />

A. Design and size components to withstand the following load requirements, as measured in<br />

accordance with ASTM E 330:<br />

1. Wind loads: Comply with requirements of ASCE 7.<br />

2. Deflection normal to the plane of the wall: Test pressures required to measure deflection of<br />

framing members normal to the plane of the wall shall be equivalent to the wind specified<br />

above. Deflection shall not exceed 1/175 of the clear span, when subjected to uniform load<br />

deflection test.<br />

3. Deflection parallel to the plane of the wall: Test pressures required to measure deflection of<br />

framing members parallel to the plane of the wall shall be equal to 1.5 times the wind<br />

pressures specified above. Deflection of any member carrying its full dead load shall not<br />

exceed an amount that will reduce the edge clearance between the member and the fixed<br />

panel, glass or other fixed member above to less than 1/8 inch. The clearance between the<br />

member and an operable door or window shall be at least 1/16 inch.<br />

B. Movement: Accommodate movement between storefront and perimeter framing and deflection of<br />

lintel, without damage to components or deterioration of seals.<br />

C. Thermal Resistance: Provide framing systems that have an overall U-value of not more than<br />

0.65 BTU/(hr. x sq. ft. x deg. F) at 15 mph exterior wind velocity when tested in accordance with<br />

AAMA1503.1.<br />

D. Air Infiltration: Limit air infiltration through assembly to 0.06 cu ft/min/sq ft of wall area,<br />

measured at a reference differential pressure across assembly of 1.57 psf as measured in<br />

accordance with ASTM E 283.<br />

E. Condensation Resistance Factor: CRF of not less than 45 when measured in accordance with<br />

AAMA 1503.1.<br />

F. Water Leakage: <strong>No</strong>ne, when measured in accordance with ASTM E 331 with a test pressure<br />

difference of 2.86 lbf/sq ft.<br />

G. System Internal Drainage: Drain to the exterior by means of a weep drainage network any water<br />

entering joints, condensation occurring in glazing channel, and migrating moisture occurring<br />

within system.<br />

H. Air and Vapor Seal: Maintain continuous air barrier and vapor retarder throughout assembly,<br />

<strong>10731</strong> ALUMINUM-FRAMED STOREFRONTS 08 43 13-2


primarily in line with inside pane of glass and heel bead of glazing compound.<br />

I. Expansion/Contraction: Provide for expansion and contraction within system components<br />

caused by cycling temperature range of 170 degrees F over a 12 hour period without causing<br />

detrimental effect to system components, anchorages, and other building elements.<br />

1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide component dimensions, describe components within assembly,<br />

anchorage and fasteners, glass and infill, internal drainage details.<br />

C. Shop Drawings: Indicate system dimensions, framed opening requirements and tolerances,<br />

affected related Work, expansion and contraction joint location and details, and field welding<br />

required.<br />

D. Samples: Submit one 24 inch x 24 inch sample illustrating framing, glass and glazing materials<br />

for each type specified.<br />

E. Manufacturer's Certificate: Certify that the products supplied meet or exceed the specified<br />

requirements.<br />

F. Warranty: Submit manufacturer warranty and ensure forms have been completed in Owner's<br />

name and registered with manufacturer.<br />

1.07 QUALITY ASSURANCE<br />

A. Designer Qualifications: Design structural support framing components under direct supervision<br />

of a Professional Structural Engineer experienced in design of this Work and licensed at State in<br />

which project is located.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing aluminum glazing systems<br />

with minimum five years of documented experience.<br />

C. Installer: Company specializing in performing the work of this section with minimum three years<br />

of experience.<br />

D. Source Limitations: Obtain each type of store front system from one source from a single<br />

manufacturer.<br />

1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Handle products of this section in accordance with AAMA CW-10.<br />

B. Protect finished aluminum surfaces with wrapping. Do not use adhesive papers or sprayed<br />

coatings that bond to aluminum when exposed to sunlight or weather.<br />

C. Store aluminum components in a clean dry location away from uncured masonry or concrete.<br />

Cover components with waterproof paper, tarpaulin or polyethylene sheeting in a manner to<br />

permit circulation of air.<br />

D. Stack framing components in a manner that will prevent bending and avoid significant or<br />

permanent damage.<br />

1.09 FIELD CONDITIONS<br />

A. Field Measurements: Check openings by accurate field measurement prior to fabrication. Show<br />

recorded measurements on shop drawings.<br />

B. Schedule: Coordinate fabrication schedule with construction progress to avoid delay of the<br />

Work.<br />

C. Do not install sealants when ambient temperature is less than 40 degrees F. Maintain this<br />

<strong>10731</strong> ALUMINUM-FRAMED STOREFRONTS 08 43 13-3


minimum temperature during and 48 hours after installation.<br />

1.10 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective Work within a one year period after Date of Substantial Completion.<br />

C. Provide five year manufacturer warranty against failure of glass seal on insulating glass units,<br />

including interpane dusting or misting. Include provision for replacement of failed units.<br />

D. Provide five year manufacturer warranty against excessive degradation of exterior finish. Include<br />

provision for replacement of units with excessive fading, chalking, or flaking.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Aluminum storefront system; Kawneer <strong>No</strong>rth America Model 451T.<br />

B. Other Acceptable Manufacturers:<br />

1. Curtainwall Systems.<br />

2. Efco.<br />

3. Special-Lite, Inc.<br />

4. Tubelite.<br />

5. United States Aluminum Corp: www.usalum.com.<br />

6. Oldcastle BuildingEnvelope: www.oldcastlebe.com.<br />

C. Aluminum screened enclosure system equal to 'Riviera Screen Room' by Styeline.<br />

www.styleline.biz.<br />

D. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 STOREFRONT<br />

A. Aluminum-Framed Storefront: Factory fabricated, factory finished aluminum framing members<br />

with infill, and related flashings, anchorage and attachment devices. Provide for flush glazing<br />

store front from the exterior on all sides without projecting stops. Shop fabricate and<br />

preassemble frame components where possible. Provide store front sections without exposed<br />

seams.<br />

1. Glazing Position: Front-set.<br />

2. Water Leakage Test Pressure Differential: ____ lbf/sq ft.<br />

3. Air Infiltration Test Pressure Differential: 1.57 psf.<br />

4. Finish: Class I color anodized, white.<br />

2.03 MATERIALS<br />

A. Extruded Aluminum: ASTM B221 (ASTM B221M).<br />

B. Structural Steel Sections: ASTM A36/A36M; galvanized in accordance with requirements of<br />

ASTM A123/A123M.<br />

C. Exposed Flashings: 0.032 inch thick aluminum sheet; finish to match framing members.<br />

D. Concealed Flashings: 0.018 inch thick stainless steel or 0.026 inch thick minimum extruded<br />

aluminum. Material shall be warranted by the manufacturer to be noncorrosive and compatible<br />

other components.<br />

E. Perimeter Sealant: Type specified in Section 07 90 05.<br />

F. Glass: As specified in Section 08 80 00.<br />

G. Concrete and Masonry Inserts: Cast iron, malleable iron, or hot-dip galvanized steel inserts<br />

complying with ASTM A 123.<br />

<strong>10731</strong> ALUMINUM-FRAMED STOREFRONTS 08 43 13-4


H. Glazing Accessories: As specified in Section 08 80 00.<br />

I. Compression Weatherstripping: Standard replaceable compressible weatherstripping gaskets<br />

of molded neoprene complying with ASTM D 2000 or molded PVC complying with ASTM D 2287.<br />

J. Sliding Weatherstripping: Standard replaceable weatherstripping of wool, polypropylene, or<br />

nylon woven pile, with nylon fabric or aluminum strip backing, complying with AAMA 701.2.<br />

K. Shop and Touch-Up Primer for Steel Components: SSPC-Paint 25, zinc oxide, alkyd, linseed<br />

oil primer.<br />

L. Touch-Up Primer for Galvanized Steel Surfaces: SSPC-Paint 20, zinc rich.<br />

M. Screened Enclosure Framing Members: Aluminum extrusions: 6063-T5 or 6063-T6 members<br />

complying with ASTM B 221 (ASTM B 221M). Dimensions: 1.75" wide by 1.75" depth, 1/8" wall<br />

thickness.<br />

1. Retainer shall be two piece polyurethane extruded vinyl frame. Back member with screen<br />

spline reciever concealed and trim snap cover with concealed fasteners.<br />

2. Fabricate framing with shear block corner joinery.<br />

3. Insect Screens: Woven aluminum mesh; 14/18 mesh size. Color gray.<br />

N. Screened Enclosure Door: Larson full lite screen door, Model 350-48, with bottom sweep and<br />

locking hardware. Color as selected from manufacturers standard colors.<br />

2.04 FINISHES<br />

A. High Performance Organic Finish: AAMA 605.2; multiple coats, thermally cured fluoropolymer<br />

system; color as scheduled.<br />

B. Touch-Up Materials: As recommended by coating manufacturer for field application.<br />

2.05 FABRICATION<br />

A. Fabricate components with minimum clearances and shim spacing around perimeter of<br />

assembly, yet enabling installation and dynamic movement of perimeter seal.<br />

B. Accurately fit and secure joints and corners. Make joints flush, hairline, and weatherproof.<br />

C. Prepare components to receive anchor devices. Fabricate anchors.<br />

D. Coat concealed metal surfaces that will be in contact with cementitious materials or dissimilar<br />

metals with bituminous paint.<br />

E. Arrange fasteners and attachments to conceal from view.<br />

F. Reinforce framing members for imposed loads.<br />

G. Finishing: Apply factory finish to all surfaces that will be exposed in completed assemblies.<br />

1. Touch-up surfaces cut during fabrication so that no natural aluminum is visible in<br />

completed assemblies, including joint edges.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify dimensions, tolerances, and method of attachment with other work.<br />

B. Verify that wall openings and adjoining air and vapor seal materials are ready to receive work of<br />

this section.<br />

3.02 INSTALLATION<br />

A. Install wall system in accordance with manufacturer's instructions.<br />

B. Attach to structure to permit sufficient adjustment to accommodate construction tolerances and<br />

<strong>10731</strong> ALUMINUM-FRAMED STOREFRONTS 08 43 13-5


other irregularities.<br />

C. Provide alignment attachments and shims to permanently fasten system to building structure.<br />

D. Align assembly plumb and level, free of warp or twist. Maintain assembly dimensional<br />

tolerances, aligning with adjacent work.<br />

E. Provide thermal isolation where components penetrate or disrupt building insulation.<br />

F. Install sill flashings. Turn up ends and edges; seal to adjacent work to form water tight dam.<br />

G. Where fasteners penetrate sill flashings, make watertight by seating and sealing fastener heads<br />

to sill flashing.<br />

H. Coordinate attachment and seal of perimeter air and vapor barrier materials.<br />

I. Pack fibrous insulation in shim spaces at perimeter of assembly to maintain continuity of<br />

thermal barrier.<br />

J. Set thresholds in a bed of sealant to provide for a weathertight construction.<br />

K. Install glass and infill panels in accordance with Section 08 80 00, using glazing method required<br />

to achieve performance criteria.<br />

L. Install perimeter sealant in accordance with Section 07 90 05.<br />

M. Touch-up minor damage to factory applied finish; replace components that cannot be<br />

satisfactorily repaired.<br />

3.03 TOLERANCES<br />

A. Maximum Variation from Plumb: 0.06 inches every 3 ft non-cumulative or 1/16 inches per 10 ft,<br />

whichever is less.<br />

B. Maximum Misalignment of Two Adjoining Members Abutting in Plane: 1/32 inch.<br />

3.04 FIELD QUALITY CONTROL<br />

A. See Section 01 40 00 - Quality Requirements, for independent testing and inspection<br />

requirements. Inspection will monitor quality of installation and glazing.<br />

3.05 CLEANING<br />

A. Remove protective material from pre-finished aluminum surfaces.<br />

B. Wash down surfaces with a solution of mild detergent in warm water, applied with soft, clean<br />

wiping cloths. Take care to remove dirt from corners. Wipe surfaces clean.<br />

C. Remove excess sealant by method acceptable to sealant manufacturer.<br />

END OF SECTION<br />

<strong>10731</strong> ALUMINUM-FRAMED STOREFRONTS 08 43 13-6


SECTION 08 51 13<br />

ALUMINUM WINDOWS<br />

PART 1 GENERAL<br />

1.01 SCOPE<br />

A. This specification section has USGBC LEED point ramifications. Contractor(s) will execute all<br />

work in full compliance to LEED requirements associated with this and related specification<br />

sections. The LEED project manual has been included as a part of the general and special<br />

requirements of this specification and applies to this and all other sections of the specification.<br />

Where discrepancies exist between specification references, the most stringent shall apply.<br />

1.02 SECTION INCLUDES<br />

A. Extruded aluminum windows with fixed sash, operating sash, and infill panels.<br />

B. Factory glazing.<br />

C. Operating hardware.<br />

D. Insect screens.<br />

1.03 RELATED REQUIREMENTS<br />

A. Section 05 50 00 - Metal Fabrications: Steel lintels.<br />

B. Section 06 10 00 - Rough Carpentry: Rough opening framing.<br />

C. Section 07 90 05 - Joint Sealers: Perimeter sealant and back-up materials.<br />

D. Section 08 43 13 - Aluminum-Framed Storefronts: Operable sash within framing system.<br />

E. Section 08 80 00 - Glazing.<br />

F. Section 08 44 13 - Glazed Aluminum Curtain Walls: Operable sash within framing system.<br />

1.04 REFERENCE STANDARDS<br />

A. AAMA/WDMA/CSA 101/I.S.2/A440 - Voluntary Specifications for Aluminum, Vinyl (PVC) and<br />

Wood Windows and Glass Doors; American Architectural Manufacturers Association.<br />

B. AAMA 611 - Voluntary Specification for Anodized Architectural Aluminum; American<br />

Architectural Manufacturers Association.<br />

C. AAMA CW-10 - Care and Handling of Architectural Aluminum From Shop to Site; American<br />

Architectural Manufacturers Association.<br />

D. ASCE 7 - Minimum Design Loads for Buildings and Other Structures; American Society of Civil<br />

Engineers.<br />

E. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and<br />

Steel Products.<br />

F. ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods,<br />

Wire, Profiles, and Tubes.<br />

G. ASTM B221M - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods,<br />

Wire, Profiles, and Tubes [Metric].<br />

H. ASTM E283 - Standard Test Method for Determining the Rate of Air Leakage Through Exterior<br />

Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen.<br />

I. ASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Doors,<br />

Skylights and Curtain Walls by Uniform Static Air Pressure Difference.<br />

<strong>10731</strong> ALUMINUM WINDOWS 08 51 13-1


J. ASTM E1105 - Standard Test Method for Field Determination of Water Penetration of Installed<br />

Exterior Windows, Skylights, Doors, and Curtain Walls, by Uniform or Cyclic Static Air Pressure<br />

Difference.<br />

K. SSPC-Paint 20 - Zinc-Rich Primers (Type I, "Inorganic," and Type II, "Organic"); Society for<br />

Protective Coatings.<br />

L. SSPC-Paint 25 - Zinc Oxide, Alkyd, Linseed Oil Primer for Use Over Hand Cleaned Steel, Type<br />

I and Type II; Society for Protective Coatings.<br />

M. Design and size windows to withstand the following load requirements, as measured in<br />

accordance with ASTM E 330:<br />

1. Wind loads: Comply with requirements of ASCE 7.<br />

1.05 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene one week before starting work of this section.<br />

1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide component dimensions, information on glass and glazing, internal<br />

drainage details, and descriptions of hardware and accessories.<br />

C. Shop Drawings: Indicate opening dimensions, elevations of different types, framed opening<br />

tolerances, method for achieving air and vapor barrier seal to adjacent construction, anchorage<br />

locations, and installation requirements.<br />

D. Manufacturer's Installation Instructions: Include complete preparation, installation, and cleaning<br />

requirements.<br />

E. Warranty: Submit manufacturer's warranty and ensure forms have been completed in Owner's<br />

name and registered with manufacturer's.<br />

1.07 QUALITY ASSURANCE<br />

A. Manufacturer and Installer Qualifications: Company specializing in fabrication of residential<br />

aluminum windows of types required, with not fewer than three years of experience.<br />

B. Provide aluminum window units from one source and produced by a single manufacturer.<br />

1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Comply with requirements of AAMA CW-10.<br />

B. Protect finished surfaces with wrapping paper or strippable coating during installation. Do not<br />

use adhesive papers or sprayed coatings that bond to substrate when exposed to sunlight or<br />

weather.<br />

1.09 FIELD CONDITIONS<br />

A. Do not install sealants when ambient temperature is less than 40 degrees F.<br />

B. Maintain this minimum temperature during and 24 hours after installation of sealants.<br />

1.10 PROJECT CONDITIONS<br />

A. Field Measurements: Check actual openings in field prior to fabrication. Proceed with<br />

fabrication without field measurements, and coordinate fabrication tolerances to ensure a proper<br />

fit of window units.<br />

1.11 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

<strong>10731</strong> ALUMINUM WINDOWS 08 51 13-2


B. Correct defective Work within a five year period after Date of Substantial Completion.<br />

C. Provide five year manufacturer warranty against failure of glass seal on insulating glass units,<br />

including interpane dusting or misting. Include provision for replacement of failed units.<br />

D. Provide five year manufacturer warranty against excessive degradation of exterior finish. Include<br />

provision for replacement of units with excessive fading, chalking, or flaking.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Basis of Design: Kawneer; Product 451T.<br />

B. Aluminum Windows:<br />

1. Curtainwall Systems; Product 4500T.<br />

2. Traco; Product TR-7850.<br />

3. Special-Lite; Product SL-450T.<br />

4. United States Aluminum Corporation; Product 1T451.<br />

5. Vistawall; Product HP-175<br />

6. EFCO; Product 403T<br />

7. Tubelite; Product VersaTherm.<br />

8. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 WINDOWS<br />

A. Windows: Tubular aluminum sections, factory fabricated, factory finished, thermally broken,<br />

vision glass, related flashings, anchorage and attachment devices.<br />

1. Frame Depth: _______________.<br />

2. Air Infiltration: Limit air infiltration through assembly to ____ cu ft/min/sq ft of wall area,<br />

measured at a specified differential pressure across assembly in accordance with ASTM<br />

E283.<br />

3. Water Infiltration Test Pressure Differential: pounds per square foot.<br />

B. Fixed, <strong>No</strong>n-Operable Type:<br />

1. Construction: Thermally broken.<br />

2. Glazing: Double; clear; low-e; tempered.<br />

3. Exterior Finish: Class I natural anodized.<br />

4. Interior Finish: Class I natural anodized.<br />

C. Outswinging Awning Type:<br />

1. Screens: Aluminum.<br />

2. Glazing: Double; clear; low-e; tempered.<br />

3. Exterior Finish: Class I natural anodized.<br />

2.03 COMPONENTS<br />

A. Frames: 2 inch wide x 4-1/2 inch deep profile; thermally broken with interior portion of frame<br />

insulated from exterior portion; flush glass stops of snap-on type.<br />

B. Reinforced Mullion: 2 inch profile of extruded aluminum with integral reinforcement of shaped<br />

steel structural section.<br />

C. Insect Screen Frame: Rolled aluminum frame of rectangular sections; fit with adjustable<br />

hardware; nominal size similar to operable glazed unit.<br />

D. Insect Screens: Woven aluminum mesh; 14/18 mesh size.<br />

E. Operable Sash Weatherstripping: Wool pile; permanently resilient, profiled to achieve effective<br />

weather seal.<br />

F. Fasteners: Stainless steel.<br />

<strong>10731</strong> ALUMINUM WINDOWS 08 51 13-3


G. Glass and Glazing Materials: As specified in Section 08 80 00.<br />

H. Sealant and Backing Materials: As specified in Section 07 90 05.<br />

2.04 MATERIALS<br />

A. Extruded Aluminum: ASTM B221 (ASTM B221M), 6063 alloy, T6 temper.<br />

B. Concealed Steel Items: Profiled to suit mullion sections; galvanized in accordance with ASTM<br />

A123/A123M.<br />

2.05 HARDWARE<br />

A. Sash lock: Lever handle with cam lock.<br />

B. <strong>Project</strong>ing Sash Arms: Cadmium plated steel, friction pivot joints with nylon bearings,<br />

removable pivot clips for cleaning.<br />

C. Limit Stops: Resilient rubber.<br />

2.06 FABRICATION<br />

A. Fabricate components with smallest possible clearances and shim spacing around perimeter of<br />

assembly that will enable window installation and dynamic movement of perimeter seal.<br />

B. Accurately fit and secure joints and corners. Make joints flush, hairline, and weatherproof.<br />

C. Prepare components to receive anchor devices.<br />

D. Arrange fasteners and attachments to ensure concealment from view.<br />

E. Prepare components with internal reinforcement for operating hardware.<br />

F. Provide steel internal reinforcement in mullions as required to meet loading requirements.<br />

G. Provide internal drainage of glazing spaces to exterior through weep holes.<br />

H. Assemble insect screen frames with mitered and reinforced corners. Secure wire mesh tautly in<br />

frame. Fit frame with four, spring loaded steel pin retainers.<br />

I. Double weatherstrip operable units.<br />

J. Factory glaze window units.<br />

2.07 FINISHES<br />

A. Class I Natural Anodized Finish: AAMA 611 AA-M12C22A41 Clear anodic coating not less than<br />

0.7 mils thick.<br />

B. Shop and Touch-Up Primer for Steel Components: SSPC-Paint 25, zinc oxide, alkyd, linseed<br />

oil primer.<br />

C. Touch-Up Primer for Galvanized Steel Surfaces: SSPC-Paint 20, zinc rich.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that wall openings and adjoining air and vapor seal materials are ready to receive<br />

aluminum windows.<br />

3.02 INSTALLATION<br />

A. Install windows in accordance with manufacturer's instructions.<br />

B. Install window assembly in accordance with AAMA/WDMA/CSA 101/I.S.2/A440.<br />

C. Attach window frame and shims to perimeter opening to accommodate construction tolerances<br />

<strong>10731</strong> ALUMINUM WINDOWS 08 51 13-4


and other irregularities.<br />

D. Align window plumb and level, free of warp or twist. Maintain dimensional tolerances and<br />

alignment with adjacent work.<br />

E. Install sill and sill end angles.<br />

F. Provide thermal isolation where components penetrate or disrupt building insulation. Pack<br />

fibrous insulation in shim spaces at perimeter of assembly to maintain continuity of thermal<br />

barrier.<br />

G. Coordinate attachment and seal of perimeter air barrier and vapor retarder materials.<br />

H. Install operating hardware not pre-installed by manufacturer.<br />

I. Install glass and infill panels in accordance with requirements specified in Section 08 80 00.<br />

J. Install perimeter sealant in accordance with requirements specified in Section 07 90 05.<br />

3.03 TOLERANCES<br />

A. Maximum Variation from Level or Plumb: 1/16 inches every 3 ft non-cumulative or 1/8 inches<br />

per 10 ft, whichever is less.<br />

3.04 FIELD QUALITY CONTROL<br />

A. Test installed windows for compliance with performance requirements for water penetration, in<br />

accordance with ASTM E1105 using uniform pressure and the same pressure difference as<br />

specified for laboratory testing.<br />

1. Test one window of each type, as directed by Hoffman LLC.<br />

2. If any window fails, test additional windows at Contractor's expense.<br />

B. Replace windows that have failed field testing and retest until performance is satisfactory.<br />

3.05 CLEANING<br />

A. Remove protective material from factory finished aluminum surfaces.<br />

B. Wash surfaces by method recommended and acceptable to sealant and window manufacturer;<br />

rinse and wipe surfaces clean.<br />

C. Remove excess sealant by moderate use of mineral spirits or other solvent acceptable to<br />

sealant and window manufacturer.<br />

END OF SECTION<br />

<strong>10731</strong> ALUMINUM WINDOWS 08 51 13-5


SECTION 08 52 00<br />

WOOD WINDOWS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Factory fabricated plastic clad wood windows and doors with fixed, and operating sash.<br />

B. Operating hardware.<br />

C. Perimeter sealant.<br />

D. Window flashings.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Rough opening framing.<br />

B. Section 07 25 00 - Weather Barriers: Perimeter air and vapor seal between window frame and<br />

adjacent construction.<br />

C. Section 07 90 05 - Joint Sealers: Perimeter sealant and back-up materials.<br />

D. Section 08 80 00 - Glazing.<br />

E. Section 09 90 00 - Painting and Coating: Site finishing wood surfaces.<br />

1.03 REFERENCE STANDARDS<br />

A. AAMA/WDMA/CSA 101/I.S.2/A440 - Voluntary Specifications for Aluminum, Vinyl (PVC) and<br />

Wood Windows and Glass Doors; American Architectural Manufacturers Association.<br />

B. ASCE 7 - Minimum Design Loads for Buildings and Other Structures; American Society of Civil<br />

Engineers.<br />

C. ASTM E283 - Standard Test Method for Determining the Rate of Air Leakage Through Exterior<br />

Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen.<br />

D. ASTM E331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights,<br />

Doors, and Curtain Walls by Uniform Static Air Pressure Difference.<br />

E. ASTM F588 - Standard Test Methods for Measuring the Forced Entry Resistance of Window<br />

Assemblies, Excluding Glazing Impact.<br />

F. WDMA I.S.4 - Water-Repellent Preservative <strong>No</strong>n-Pressure Treatment for Millwork; National<br />

Wood Window and Door Association.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. Design and size windows to withstand dead loads and positive and negative wind loads acting<br />

normal to plane of wall calculated in accordance with local code as measured in accordance with<br />

ASTM E 330.<br />

B. Deflection: Limit member deflection to flexure limit of glass with full recovery of glazing<br />

materials.<br />

C. Air Infiltration: Limit air leakage through assembly to of wall area, measured at a reference<br />

differential pressure across assembly of as measured in accordance with ASTM E 283.<br />

D. Water Leakage: <strong>No</strong>ne, when measured in accordance with ASTM E 331.<br />

E. Air and Vapor Seal: Maintain continuous air and vapor barrier throughout assembly, primarily in<br />

line with pane of glass inside and heel bead of glazing compound.<br />

<strong>10731</strong> WOOD WINDOWS 08 52 00-1


F. Forced Entry Resistance: Conform to ASTM F 588 requirements for performance level 10 for<br />

window type A.<br />

1.05 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene one week before starting work of this section.<br />

1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Show component dimensions, anchorage and fasteners, glass, and window<br />

flashings.<br />

C. Shop Drawings: Indicate opening dimensions, framed opening tolerances, and installation<br />

requirements. elevations of different types, operating hardware and standard details.<br />

D. Warranty: Submit manufacturer's warranty and ensure forms have been completed in Owner's<br />

name and registered with manufacturer's.<br />

E. Manufacturer's Certificate: Certify that products furnished meet or exceed specified<br />

requirements.<br />

1.07 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing commercial wood windows<br />

with minimum three years of documented experience.<br />

1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect factory finished surfaces with wrapping. Do not use adhesive papers or sprayed<br />

coatings that bond when exposed to sunlight or weather.<br />

1.09 FIELD CONDITIONS<br />

A. Do not install sealants when ambient temperature is less than 40 degrees F.<br />

B. Maintain this minimum temperature during and after installation of sealants.<br />

1.10 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective Work within a two year period after Date of Substantial Completion.<br />

C. Provide ten year manufacturer warranty for insulated glass units from seal failure, interpane<br />

dusting or misting, and replacement of same.<br />

D. Warranty: Include coverage for:<br />

1. Degradation of color finish.<br />

2. Delamination or separation of finish cladding from window member.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Anderson Windows Corp.<br />

B. Other Acceptable Manufacturers:<br />

1. Pella Corp: www.pella.com.<br />

2. Weather Shield Manufacturing, Inc: www.weathershield.com.<br />

3. Marvin Windows and Doors: www.marvin.com.<br />

C. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 WOOD WINDOWS<br />

<strong>10731</strong> WOOD WINDOWS 08 52 00-2


A. Windows: Wood frame and sash, factory fabricated and assembled.<br />

1. Performance Requirements: AAMA/NWWDA 101/I.S. 2-97 R15<br />

2. Exterior Finish: Unfinished, for transparent finish.<br />

3. Interior Finish: Same as exterior.<br />

4. Exterior Surfaces: Plastic clad, Color selected from standard colors.<br />

5. Interior Surfaces: Unfinished, for transparent finish specified in Section 09 90 00.<br />

6. Configuration: As indicated on drawings.<br />

7. Factory glazed; wet-dry glazing method.<br />

8. Frame and Sash Members: Mortise and tenon joints. Glue and steel pin joints to hairline<br />

fit, weather tight.<br />

9. Weather Stop Flange: Continuous at perimeter of unit.<br />

10. Clearances and Shim Spacing: Minimum required for installation and dynamic movement<br />

of perimeter seal.<br />

11. Internal Drainage of Glazing Spaces to Exterior: Weep holes.<br />

2.03 MATERIALS<br />

A. Wood: Clear pine, clear preservative treated in accordance with WDMA I.S.4 using treatment<br />

type suitable for transparent or opaque finish.<br />

B. Plastic Cladding: Extruded PVC, low sheen surface, factory fit to profile of wood members.<br />

C. Glass and Glazing Materials: As specified in Section 08 80 00.<br />

D. Sealant and Backing Materials: As specified in Section 07 90 05 .<br />

2.04 HARDWARE<br />

A. Double Hung Sash: Metal and nylon spiral friction slide cylinder, each sash, each jamb.<br />

B. Sash lock: Lever handle with cam lock.<br />

2.05 ACCESSORIES<br />

A. Fasteners: Galvanized or stainless steel.<br />

B. Insulating Foam Sealant: Low pressure, polyurethane window and door insulating foam sealant.<br />

C. Straight Flashing - Self-Adhering: Self-adhering straight flashing tape, butyl adhesive, textured<br />

polyethylene laminate barrier, 30 mil thickness, with 1 piece siliconized paper, width as required.<br />

1. Similar to StraightFlash as manufactured by DuPont.<br />

2.06 FABRICATION<br />

A. Fabricate frame and sash members with doweled joints. Glue joints to hairline fit, weather tight.<br />

B. Provide weather stop flange at entire perimeter of unit.<br />

C. Fabricate components with minimum clearances and shim spacing around perimeter of<br />

assembly, yet allowing installation and dynamic movement of perimeter seal.<br />

D. Arrange fasteners to be concealed from view.<br />

E. Provide internal drainage of glazing spaces to exterior through weep holes.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify wall openings and adjoining air and vapor seal materials are ready to receive work of this<br />

section.<br />

B. <strong>No</strong>tify Architect in writing of conditions that would adversely affect installation or subsequent<br />

use. Do not proceed with installation until unsatisfactory conditions are corrected.<br />

<strong>10731</strong> WOOD WINDOWS 08 52 00-3


3.02 INSTALLATION - WINDOWS<br />

A. Install in accordance with manufacturer's instructions and approved shop drawings.<br />

B. Attach frames and shims to perimeter opening to accommodate construction tolerances and<br />

other irregularities.<br />

C. Align windows and doors plumb and level, free of warp or twist. Maintain dimensional tolerances<br />

and alignment with adjacent work.<br />

D. Install sills and aprons.<br />

E. Set head and jamb flanges in continuous bead of sealant, as required by window manufacturer.<br />

F. Place interior seal around door perimeter to maintain continuity of building thermal and air barrier<br />

using insulating-foam sealant.<br />

G. Coordinate attachment and seal of perimeter air and vapor barrier materials.<br />

H. Install operating hardware.<br />

I. Install glass and infill panels in accordance with Section 08 80 00.<br />

J. Install perimeter sealant and backing materials in accordance with Section 07 90 05.<br />

3.03 INSTALLATION - FLASHING<br />

A. <strong>No</strong>n-Flanged Window:<br />

1. Position air barrier head flap across head flashing. Adhere using straight flashing over the<br />

45-degree seams.<br />

2. Tape top of window in accordance with manufacturer recommendations.<br />

B. Flanged Window:<br />

1. Apply 4 inch wide strips of straight flashing at jambs overlapping entire mounting flange.<br />

Extend jamb flashing 1 inch above top of rough opening and below bottom edge of sill<br />

flashing.<br />

2. Apply 4 inch wide strip of straight flashing as head flashing overlapping the mounting<br />

flange. Head flashing should extend beyond outside edges of both jamb flashings.<br />

3. Position air barrier head flap across head flashing. Adhere using straight flashing over the<br />

45-degree seams.<br />

4. Tape head flap in accordance with manufacturer recommendations.<br />

3.04 TOLERANCES<br />

A. Maximum Variation from Level or Plumb: 1/16 inches every 3 ft non-cumulative or 1/8 inches<br />

per 10 ft, whichever is less.<br />

3.05 ADJUSTING<br />

A. Adjust hardware for smooth operation and secure weathertight closure.<br />

3.06 CLEANING<br />

A. Remove protective material from factory finished surfaces.<br />

B. Wash surfaces by method recommended and acceptable to sealant and window manufacturer;<br />

rinse and wipe surfaces clean.<br />

C. Remove excess sealant by moderate use of mineral spirits or other solvent acceptable to<br />

sealant manufacturer.<br />

D. Remove labels and visible markings.<br />

3.07 PROTECTION<br />

<strong>10731</strong> WOOD WINDOWS 08 52 00-4


A. Protect installed doors to ensure that, except for normal weathering, doors will be without<br />

damage or deterioration at time of substantial completion.<br />

END OF SECTION<br />

<strong>10731</strong> WOOD WINDOWS 08 52 00-5


SECTION 08 53 13<br />

VINYL WINDOWS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Factory fabricated tubular extruded plastic windows with fixed and operating sash.<br />

B. Factory glazed including infill panels.<br />

C. Operating hardware.<br />

D. Insect screens.<br />

E. Perimeter insulation and sealant.<br />

F. Window flashings.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry.<br />

B. Section 07 90 05 - Joint Sealers: Perimeter sealant and back-up materials.<br />

C. Section 08 80 00 - Glazing.<br />

1.03 REFERENCE STANDARDS<br />

A. AAMA/WDMA/CSA 101/I.S.2/A440 - Voluntary Specifications for Aluminum, Vinyl (PVC) and<br />

Wood Windows and Glass Doors; American Architectural Manufacturers Association.<br />

B. ASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Doors,<br />

Skylights and Curtain Walls by Uniform Static Air Pressure Difference.<br />

C. ASTM F588 - Standard Test Methods for Measuring the Forced Entry Resistance of Window<br />

Assemblies, Excluding Glazing Impact.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. Performance Requirements: As specified in PART 2, with the following additional requirements:<br />

B. Forced Entry Resistance: Conform to ASTM F588 requirements for performance level 10.<br />

C. System Design: Design and size components to withstand dead and live loads caused by<br />

pressure and suction of wind acting normal to plane of window.<br />

1. Calculate design pressures in accordance with applicable code<br />

2. Measure performance of units by testing in accordance with ASTM E330, using test<br />

pressure equal to 1.5 times the design wind pressure and 10 second duration of maximum<br />

load.<br />

D. Deflection: Limit member deflection to 1/200 of the longer dimension with full recovery of glazing<br />

materials.<br />

E. Assembly: To accommodate, without damage to components or deterioration of seals,<br />

movement between window and perimeter framing, deflection of lintel.<br />

F. Vapor Seal: <strong>No</strong> vapor seal failure at interior static pressure of 1 inch, 72 degrees F, and 40<br />

percent relative humidity.<br />

G. System Internal Drainage: Drain water entering joints, condensation occurring in glazing<br />

channels, or migrating moisture occurring within system, to the exterior by a weep drainage<br />

network.<br />

H. Air and Vapor Seal: Maintain continuous air barrier and vapor retarder throughout assembly,<br />

<strong>10731</strong> VINYL WINDOWS 08 53 13-1


primarily in line with inside pane of glass and heel bead of glazing compound. Position thermal<br />

insulation on exterior surface of air barrier and vapor retarder.<br />

I. Thermal Movement: Design sections to permit movement caused by thermal expansion and<br />

contraction of plastic to suit glass, infill, and perimeter opening construction.<br />

1.05 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene one week week before starting work of this section.<br />

1.06 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide component dimensions, anchorage and fasteners, glass, internal<br />

drainage details.<br />

C. Shop Drawings: Indicate opening dimensions, framed opening tolerances, affected related work,<br />

installation requirements.<br />

D. Samples: Submit two sections, 24 x 24 inch in size, illustrating window frame section, mullion<br />

section, and screen and frame.<br />

E. Submit two samples of operating hardware.<br />

F. Manufacturer's Certificate: Certify that products of this section meet or exceed specified<br />

requirements.<br />

G. Warranty: Submit manufacturer warranty and ensure that forms have been completed in<br />

Owner's name and registered with manufacturer.<br />

1.07 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing products specified in this<br />

section, with not less than three years of documented experience.<br />

B. Installer Qualifications: Company specializing in performing the work of this section with<br />

minimum three years of experience.<br />

1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect finished surfaces with wrapping. Do not use adhesive papers or sprayed coatings that<br />

bond when exposed to sunlight or weather.<br />

B. Jig, brace, and box the window frame assemblies for transport to minimize flexing of members or<br />

joints.<br />

C. Do not use non-vented plastic or canvas shelters; provide 1/4 inch space between units to<br />

promote air circulation.<br />

1.09 FIELD CONDITIONS<br />

A. Do not install sealants when ambient temperature is less than 40 degrees F.<br />

B. Maintain this minimum temperature during and after installation of sealants.<br />

1.10 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Correct defective Work within a five year period after Date of Substantial Completion.<br />

C. Provide five year manufacturer warranty for insulated glass units from seal failure, interpane<br />

dusting or misting, and replacement of same. Include coverage for degradation of color finish.<br />

PART 2 PRODUCTS<br />

<strong>10731</strong> VINYL WINDOWS 08 53 13-2


2.01 MANUFACTURERS<br />

A. Tubular Plastic Windows:<br />

1. Alside, Inc: www.alside.com.<br />

2. Silver Line Building Products Corp: www.silverlinewindow.com.<br />

3. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 COMPONENTS<br />

A. Windows: Extruded, hollow, tubular, ultra-violet resistant polyvinyl chloride (PVC) with integral<br />

color; factory fabricated; with vision glass, related flashings, anchorage and attachment devices.<br />

1. Performance Requirements: AAMA/WDMA/CSA 101/I.S.2/A440 R15.<br />

2. Configuration: Fixed, non-operable and double hung sash.<br />

3. Color: White.<br />

B. Insect Screen Frame: Rolled aluminum frame of rectangular sections; fit with adjustable<br />

hardware; nominal size similar to operable glazed unit.<br />

C. Insect Screens: Woven aluminum mesh; 14/18 mesh size.<br />

1. Color: Black.<br />

D. Operable Sash Weather Stripping: Wool pile; permanently resilient, profiled to effect weather<br />

seal.<br />

E. Fasteners: Stainless steel.<br />

2.03 GLASS AND GLAZING MATERIALS<br />

A. Glass and Glazing Materials: As specified in Section 08 80 00 of Types described below:<br />

2.04 SEALANT MATERIALS<br />

A. Perimeter Sealant and Backing Materials: Type as specified in Section 07 90 05.<br />

2.05 HARDWARE<br />

A. Double Hung Sash: Metal and nylon spiral friction slide cylinder, each sash, each jamb.<br />

B. Sash lock: Lever handle with cam lock.<br />

2.06 ACCESSORIES<br />

A. Fasteners: Galvanized or stainless steel.<br />

B. Insulating Foam Sealant: Low pressure, polyurethane window and door insulating foam sealant.<br />

C. Straight Flashing - Self-Adhering: Self-adhering straight flashing tape, butyl adhesive, textured<br />

polyethylene laminate barrier, 30 mil thickness, with 1 piece siliconized paper, width as required.<br />

1. Similar to StraightFlash as manufactured by DuPont.<br />

2.07 FABRICATION<br />

A. Fabricate framing, mullions and sash members with fusion welded corners and joints, in a rigid<br />

jig. Supplement frame sections with internal reinforcement where required for structural rigidity.<br />

B. Form sills and stools in one piece. Slope sills for wash.<br />

C. Form snap-in glass stops, closure molds, weather stops, and flashings of extruded PVC for tight<br />

fit into window frame section.<br />

D. Form weather stop flange to perimeter of unit.<br />

E. Fabricate components with minimum clearances and shim spacing around perimeter of<br />

assembly, yet enabling installation and dynamic movement of perimeter seal.<br />

F. Arrange fasteners to be concealed from view.<br />

<strong>10731</strong> VINYL WINDOWS 08 53 13-3


G. Permit internal drainage weep holes and channels to migrate moisture to exterior. Provide<br />

internal drainage of glazing spaces to exterior through weep holes.<br />

H. Assemble insect screen frame, miter and reinforced frame corners. Fit mesh taut into frame and<br />

secure. Fit frame with four spring loaded steel pin retainers.<br />

I. Double weatherstrip operable units.<br />

J. Factory glaze window units.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Installer shall verify that project conditions are acceptable before beginning installation of<br />

products. Correct unacceptable conditions before proceeding with installation.<br />

B. Verify wall openings and adjoining air and vapor seal materials are ready to receive work of this<br />

Section.<br />

3.02 INSTALLATION - WINDOWS<br />

A. Install window units, window frames, glass and glazing, and hardware in accordance with<br />

manufacturers instructions.<br />

B. Attach window frame and shims to perimeter opening to accommodate construction tolerances<br />

and other irregularities.<br />

C. Align window plumb and level, free of warp or twist. Maintain dimensional tolerances and<br />

alignment with adjacent work.<br />

D. Provide thermal isolation where components penetrate or disrupt building insulation. Pack<br />

fibrous insulation in shim spaces at perimeter of assembly to maintain continuity of thermal<br />

barrier.<br />

E. Coordinate attachment and seal of perimeter air and vapor barrier materials.<br />

F. Install operating hardware.<br />

G. Install glass in accordance with Section 08 80 00, to glazing method required to achieve<br />

performance criteria.<br />

H. Install perimeter sealant and backing materials in accordance with Section 07 90 05.<br />

3.03 INSTALLATION - FLASHING<br />

A. <strong>No</strong>n-Flanged Window:<br />

1. Position air barrier head flap across head flashing. Adhere using straight flashing over the<br />

45-degree seams.<br />

2. Tape top of window in accordance with manufacturer recommendations.<br />

B. Flanged Window:<br />

1. Apply 4 inch wide strips of straight flashing at jambs overlapping entire mounting flange.<br />

Extend jamb flashing 1 inch above top of rough opening and below bottom edge of sill<br />

flashing.<br />

2. Apply 4 inch wide strip of straight flashing as head flashing overlapping the mounting<br />

flange. Head flashing should extend beyond outside edges of both jamb flashings.<br />

3. Position air barrier head flap across head flashing. Adhere using straight flashing over the<br />

45-degree seams.<br />

4. Tape head flap in accordance with manufacturer recommendations.<br />

3.04 TOLERANCES<br />

A. Maximum Variation from Level or Plumb: 0.06 inches every 3 ft non-cumulative or 0.5 inches<br />

<strong>10731</strong> VINYL WINDOWS 08 53 13-4


3.05 ADJUSTING<br />

per 100 ft, whichever is less.<br />

A. Adjust hardware for smooth operation and secure weathertight closure.<br />

3.06 CLEANING<br />

A. Remove protective material from pre-finished surfaces.<br />

B. Wash surfaces by method recommended and acceptable to sealant and window manufacturer;<br />

rinse and wipe surfaces clean.<br />

C. Remove excess sealant by moderate use of mineral spirits or other solvent acceptable to<br />

sealant manufacturer.<br />

END OF SECTION<br />

<strong>10731</strong> VINYL WINDOWS 08 53 13-5


SECTION 08 62 23<br />

TUBULAR SKYLIGHTS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Tubular skylights, consisting of skylight dome, reflective tube, and diffuser assembly;<br />

configuration as indicated on the drawings.<br />

B. Accessories.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 07 31 13 - Asphalt Shingles: Flashing-in of skylight base.<br />

B. Section 07 31 16 - Metal Shingles: Flashing-in of skylight base.<br />

C. Section 07 53 00 - Elastomeric Membrane Roofing: Flashing-in of skylight base.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate.<br />

B. ASTM B209M - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate<br />

[Metric].<br />

C. ASTM D635 - Standard Test Method for Rate of Burning and/or Extent and Time of Burning of<br />

Plastics in a Horizontal Position.<br />

D. ASTM D1929 - Standard Test Method for Determining Ignition Temperature of Plastics.<br />

E. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

F. ASTM E108 - Standard Test Methods for Fire Tests of Roof Coverings.<br />

G. ASTM E283 - Standard Test Method for Determining the Rate of Air Leakage Through Exterior<br />

Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen.<br />

H. ASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Doors,<br />

Skylights and Curtain Walls by Uniform Static Air Pressure Difference.<br />

I. ASTM E331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights,<br />

Doors, and Curtain Walls by Uniform Static Air Pressure Difference.<br />

J. UL 790 - Standard for Standard Test Methods for Fire Tests of Roof Coverings.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods.<br />

C. Shop Drawings.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Engaged in manufacture of tubular skylights for minimum of 10<br />

years.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

<strong>10731</strong> TUBULAR SKYLIGHTS 08 62 23-1


B. Store and dispose of solvent-based materials, and materials used with solvent-based materials,<br />

in accordance with requirements of local authorities having jurisdiction.<br />

1.07 FIELD CONDITIONS<br />

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits<br />

recommended by manufacturer for optimum results. Do not install products under<br />

environmental conditions outside manufacturer's absolute limits.<br />

1.08 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Skylights: Manufacturer's standard warranty for 10 years.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. DayLite, Natural Lighting Technologies: www.dayliteco.com.<br />

B. Solatube International, Inc: www.solatube.com.<br />

C. Tubular Skylight Inc: www.tubular-skylight.com.<br />

D. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 TUBULAR SKYLIGHTS<br />

A. Tubular Skylights: Transparent roof-mounted skylight dome and curb, reflective tube, and<br />

ceiling level diffuser assembly, transferring sunlight to interior spaces.<br />

1. All components made and assembled by one manufacturer.<br />

2. Design to withstand the following loads without breakage or permanent damage to any<br />

parts, when tested in accordance with ASTM E330:<br />

a. Positive and negative wind load of 10 psf.<br />

b. <strong>No</strong> permanent deflection in excess of 0.2 percent of span.<br />

c. Live load of 100 psf on dome with safety factor of 3.<br />

3. Air Infiltration: Maximum 0.10 cfm per foot of crack length at 6.24 psf pressure differential<br />

when tested in accordance with ASTM E283.<br />

4. Water Resistance: <strong>No</strong> uncontrolled water leakage at 6.24 psf pressure differential with<br />

water rate of 5 gallons/h/sf, when tested in accordance with ASTM E331; design to ensure<br />

that water will not accumulate inside assembly.<br />

5. Thermal Movement: Fabricate to allow for thermal movement resulting from temperature<br />

differential from minus 30 to 180 degrees F.<br />

6. Flammability: <strong>No</strong>n-metal parts complying with the following:<br />

a. Roof-Top Components: Class B when tested in accordance with ASTM E108 or UL<br />

790.<br />

b. Self-Ignition Temperature: Greater than 650 degrees F, when tested in accordance<br />

with ASTM D1929.<br />

c. Smoke Developed Index: Maximum of 450, when tested in accordance with ASTM<br />

E84; or maximum rating of 75, when tested in accordance with ASTM D2843.<br />

d. Combustibility - Light Transmitting Parts: Burning extent of 1 inch or less (ICC Class<br />

CC-1), when tested in accordance with ASTM D635 in the thickness intended for use.<br />

e. Combustibility - <strong>No</strong>n-Light Transmitting Parts: Minimum 2.5 inches/min (ICC Class<br />

CC-2), when tested in accordance with ASTM D635.<br />

B. Roof Assemblies: Transparent, UV and impact resistant dome with flashing base supporting<br />

dome and top of tube.<br />

1. Glazing: Polycarbonate plastic, 0.125 inch minimum thickness.<br />

2. Dome Ring: Attached to top of base section; 0.090 inch nominal thickness injection molded<br />

high impact ABS; to prevent thermal bridging between base flashing and tubing and<br />

<strong>10731</strong> TUBULAR SKYLIGHTS 08 62 23-2


channel condensed moisture out of tubing; weather seal of medium density pile weather<br />

stripping.<br />

C. Reflective Tube: ASTM B209 (ASTM B209M) aluminum sheet, thickness between 0.015 inch<br />

and 0.020 inch.<br />

D. Diffuser Assemblies: Supporting light transmitting surface at bottom termination of tube, with<br />

compression seal to minimize condensation and bug or dirt infiltration.<br />

1. Ceiling Ring: Edge trim for ceiling opening; injection molded high impact ABS.<br />

2. Diffuser Trim: Edge and attachment trim for diffuser lens; injection molded high impact ABS.<br />

3. Lens: Flush frosted lens.<br />

4. Lens Material: Polycarbonate plastic<br />

5. Visible Light Transmission: Minimum 90 percent.<br />

6. Seal: Closed cell EPDM foam rubber<br />

2.03 ACCESSORIES<br />

A. Fasteners: Same material as metals being fastened, non-magnetic steel, non-corrosive metal of<br />

type recommended by manufacturer, or injection molded nylon.<br />

B. Joint Sealant: As specified in Section 07 90 05..<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

3.02 PREPARATION<br />

A. Clean surfaces thoroughly prior to installation.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best<br />

result for the substrate under the project conditions.<br />

3.03 INSTALLATION<br />

3.04 .<br />

A. Install in accordance with manufacturer's printed instructions.<br />

B. Seal joints exposed to weather using procedures specified in Section 07 90 05.<br />

C. Conduct field test for water tightness; conduct water test in presence of Hoffman LLC. Correct<br />

defective work and re-test until satisfactory.<br />

3.05 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> TUBULAR SKYLIGHTS 08 62 23-3


SECTION 08 71 00<br />

DOOR HARDWARE<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Hardware for wood, hollow steel, and aluminum doors.<br />

B. Hardware for fire-rated doors.<br />

C. Electrically operated and controlled hardware.<br />

D. Lock cylinders for doors for which hardware is specified in other sections.<br />

E. Thresholds.<br />

F. Weatherstripping, seals and door gaskets.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 62 00 - Finish Carpentry: Wood door frames.<br />

B. Section 07 90 05 - Joint Sealers.<br />

C. Section 08 11 13 - Hollow Metal Doors and Frames.<br />

D. Section 08 14 16 - Flush Wood Doors.<br />

E. Section 08 14 33 - Stile and Rail Wood Doors.<br />

F. Section 08 36 13 - Sectional Doors: Hardware for same, except cylinders; installation of<br />

cylinders.<br />

G. Section 08 43 13 - Aluminum-Framed Storefronts: except cylinders; installation of cylinders.<br />

H. Section 23 10 00 - Electrical: Power supply to electric hardware devices.<br />

I. Section 28 31 05 - Fire Alarm System Equipment: Electrical connection to release magnetic<br />

holders.<br />

1.03 REFERENCE STANDARDS<br />

A. ANSI/ICC A117.1 - American National Standard for Accessible and Usable Buildings and<br />

Facilities; International Code Council.<br />

B. BHMA A156.1 - American National Standard for Butts and Hinges; Builders Hardware<br />

Manufacturers Association, Inc. (ANSI/BHMA A156.1).<br />

C. BHMA A156.2 - American National Standard for Bored and Preassembled Locks & Latches;<br />

Builders Hardware Manufacturers Association (ANSI/BHMA A156.2).<br />

D. BHMA A156.3 - American National Standard for Exit Devices; Builders Hardware Manufacturers<br />

Association (ANSI/BHMA A156.3).<br />

E. BHMA A156.4 - American National Standard for Door Controls - Closers; Builders Hardware<br />

Manufacturers Association, Inc. (ANSI/BHMA A156.4).<br />

F. BHMA A156.5 - American National Standard for Auxiliary Locks & Associated Products;<br />

Builders Hardware Manufacturers Association (ANSI/BHMA A156.5).<br />

G. BHMA A156.6 - American National Standard for Architectural Door Trim; Builders Hardware<br />

Manufacturers Association (ANSI/BHMA A156.6).<br />

H. BHMA A156.7 - American National Standard for Template Hinge Dimensions; Builders Hardware<br />

Manufacturers Association (ANSI/BHMA A156.7).<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-1


I. BHMA A156.8 - American National Standard for Door Controls - Overhead Stops and Holders;<br />

Builders Hardware Manufacturers Association, Inc. (ANSI/BHMA A156.8).<br />

J. BHMA A156.14 - American National Standard for Sliding & Folding Door Hardware; Builders<br />

Hardware Manufacturers Association (ANSI/BHMA A156.14).<br />

K. BHMA A156.15 - American National Standard for Release Devices - Closer Holder,<br />

Electromagnetic and Electromechanical; Builders Hardware Manufacturers Association<br />

(ANSI/BHMA A156.15).<br />

L. BHMA A156.16 - American National Standard for Auxiliary Hardware; Builders Hardware<br />

Manufacturers Association (ANSI/BHMA A156.16).<br />

M. BHMA A156.17 - American National Standard for Self Closing Hinges & Pivots; Builders<br />

Hardware Manufacturers Association, Inc. (ANSI/BHMA A156.17).<br />

N. BHMA A156.18 - American National Standard for Materials and Finishes; Builders Hardware<br />

Manufacturers Association, Inc. (ANSI/BHMA A156.18).<br />

O. BHMA A156.21 - American National Standard for Thresholds; Builders Hardware Manufacturers<br />

Association (ANSI/BHMA A156.21).<br />

P. BHMA A156.23 - American National Standard for Electromagnetic Locks; Builders Hardware<br />

Manufacturers Association, Inc. (ANSI/BHMA A156.23).<br />

Q. BHMA A156.24 - American National Standard for Delayed Egress Locks; Builders Hardware<br />

Manufacturers Association (ANSI/BHMA A156.24).<br />

R. DHI (LOCS) - Recommended Locations for Architectural Hardware for Standard Steel Doors and<br />

Frames; Door and Hardware Institute.<br />

S. DHI WDHS.3 - Recommended Locations for Architectural Hardware for Flush Wood Doors; Door<br />

and Hardware Institute.<br />

T. NFPA 80 - Standard for Fire Doors and Other Opening Protectives.<br />

U. NFPA 101 - Code for Safety to Life from Fire in Buildings and Structures; National Fire<br />

Protection Association.<br />

V. UBC Std 7-2, Part II - Test Standard for Smoke- and Draft-control Assemblies; International<br />

Conference of Building Officials.<br />

W. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection<br />

Association.<br />

X. UL (BMD) - Building Materials Directory; Underwriters Laboratories Inc..<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordinate the manufacture, fabrication, and installation of products onto which door hardware<br />

will be installed.<br />

B. Furnish templates for door and frame preparation to manufacturers and fabricators of products<br />

requiring internal reinforcement for door hardware.<br />

C. Convey Owner's keying requirements to manufacturers.<br />

D. Preinstallation Meeting: Convene a preinstallation meeting one week prior to commencing work<br />

of this section; require attendance by all affected installers.<br />

E. Sequence installation to ensure utility connections are achieved in an orderly and expeditious<br />

manner.<br />

1.05 SUBMITTALS<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-2


A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings:<br />

1. Indicate locations and mounting heights of each type of hardware, vertical schedules,<br />

catalog cuts, electrical characteristics and connection requirements, and point to point<br />

custom wiring diagrams.<br />

2. Submit manufacturer's parts lists and templates.<br />

C. Manufacturer's Installation Instructions: Indicate special procedures, perimeter conditions<br />

requiring special attention.<br />

D. <strong>Project</strong> Record Documents:<br />

1. Record actual locations of concealed equipment, services, and conduit.<br />

2. Record actual locations of installed cylinders and their master key code.<br />

3. Key biting schedule.<br />

E. Maintenance Data: Include data on operating hardware, lubrication requirements, and inspection<br />

procedures related to preventative maintenance.<br />

F. Hardware Schedules shall be kept currentwith all changes to the project. If changes occur,<br />

project hardware schedules shall be maintained to reflect the changes as they are approved.<br />

Omitted items shall be deleted from openings, added and replaced items shall be included.<br />

Installation submittals shall be kept currentas changes occur. Upon request, a complete<br />

updated hardware schedule shall be provided to the contractor. Supplemental submittals that<br />

include only the changed openings wil not be acceptable.<br />

G. Prior to final payment, provide a record copy of hardware schedules, including all revisions and<br />

updates. All openings will be listed to reflect the final installed configuration only.<br />

H. Keys: Deliver with identifying tags to Owner by security shipment direct from hardware supplier.<br />

I. Warranty: Submit manufacturer's warranty and ensure that forms have been completed in<br />

Owner's name and registered with manufacturer.<br />

J. Maintenance Materials and Tools: Furnish the following for Owner's use in maintenance of<br />

project.<br />

1. See Section 01 60 00 - Product Requirements, for additional provisions.<br />

2. Extra Lock Cylinders: One for each master keyed group.<br />

3. Tools: One set of all special wrenches or tools applicable to each different or special<br />

hardware component, whether supplied by the hardware component manufacturer or not.<br />

1.06 QUALITY ASSURANCE<br />

A. Perform work in accordance with the following requirements:<br />

1. NFPA 101.<br />

2. NFPA 80.<br />

3. NFPA 252.<br />

B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in<br />

this section with minimum three years of documented experience.<br />

C. Hardware Supplier Qualifications: The hardware supplier must be a corporate member, in good<br />

standing, of The Door and Hardware Institute (DHI) employing at least one Architectural<br />

Hardware Consultant (AHC) who is currently participating in DHI's continuing education program<br />

(CEP)..<br />

D. Fire-Rated Door Asemblies: Where fire-rated door assemblies are indicated, provide door<br />

hardware rated for use in assemblies complying with NFPA 80that are listed and labeled by a<br />

qualified testing agency for fire protection ratings indicated, based on testing at positive<br />

pressureaccording to NFPA 252 or UL 10C, unless otherwise indicated. Provide positive latching<br />

and self closing , reguardless if specified in sets.<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-3


E. Items of hardware not definitely specified but neccessary for completion of the workshall be<br />

provided. Such items shall be of type and quality suitable to the service required and compatible<br />

to the adjacent hardware. Where size and shape of members is such as to prvent the use of<br />

types specified, hardware shall be furnished of suitable types having as nearly as practical the<br />

same operationand quality as the type specified.Sizes shall be adequate for the service required.<br />

F. Include such nuances as strike type, strike lip length, raised barrel hinges, mounting brackets,<br />

blade stop spacers, and coordination between conflicting products. All doors shall be provided<br />

with a stop.<br />

G.<br />

1.07 REGULATORY REQUIREMENTS<br />

A. Conform to applicable code for requirements applicable to fire rated doors and frames.<br />

B. All Hardware on Fire-Rated Doors: Listed and classified by UL as suitable for the purpose<br />

specified and indicated.<br />

C. Products Requiring Electrical Connection: Listed and classified by UL as suitable for the<br />

purpose specified and indicated.<br />

1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Package hardware items individually; label and identify each package with door opening code to<br />

match hardware schedule.<br />

1.09 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Provide ten year warranty for door closers.<br />

C. Provide three year warranty for door locks and latches.<br />

1.10 PERSONNEL INSTRUCTION<br />

A. Upon completion of installation, instruct owner's designated personnel in the proper operation<br />

and maintenance of all operating hardware. Train owner's personnel in procedures to follow in<br />

identifying sources of operational failures or malfunctions.<br />

1. Coordinate date and time of instruction with construction manager.<br />

2. Instruction to include recommended maintenance intervals and procedures on all hardware<br />

with moving parts.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Substitutions: See Section 01 60 00 - Product Requirements. Locksets and cylinders to be<br />

"Best Lock", voluntary alternates will be accepted. All others hardware can be bid as specified<br />

"or equal".<br />

2.02 DOOR HARDWARE - GENERAL<br />

A. Provide all hardware specified or required to make doors fully functional, compliant with<br />

applicable codes, and secure to the extent indicated.<br />

B. Provide all items of a single type of the same model by the same manufacturer.<br />

C. Provide products that comply with the following:<br />

1. Applicable provisions of federal, state, and local codes.<br />

2. Fire-Rated Doors: NFPA 80.<br />

3. All Hardware on Fire-Rated Doors: Listed and classified by UL as suitable for the purpose<br />

specified and indicated.<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-4


2.03 HINGES<br />

4. Hardware for Smoke and Draft Control Doors (Indicated as "S" on Drawings): Provide<br />

hardware that enables door assembly to comply with air leakage requirements of the<br />

applicable code.<br />

A. Hinges:<br />

B. Hinges: Provide hinges on every swinging door.<br />

1. Provide five-knuckle full mortise butt hinges unless otherwise indicated.<br />

2. Provide ball-bearing hinges at all doors having closers.<br />

3. Provide hinges in the quantities indicated.<br />

4. Provide non-removable pins on exterior outswinging doors.<br />

5. Where electrified hardware is mounted in door leaf, provide power transfer hinges.<br />

2.04 LOCKS AND LATCHES<br />

A. Locks: Provide a lock for every door, unless specifically indicated as not requiring locking.<br />

1. Hardware Sets indicate locking functions required for each door.<br />

2. If no hardware set is indicated for a swinging door provide an office lockset.<br />

3. Trim: Provide lever handle or pull trim on outside of all locks unless specifically stated to<br />

have no outside trim.<br />

4. Lock Cylinders: Provide key access on outside of all locks unless specifically stated to<br />

have no locking or no outside trim.<br />

B. Lock Cylinders: Manufacturer’s standard tumbler type, six-pin standard core.<br />

1. Provide cams and/or tailpieces as required for locking devices required.<br />

C. Keying: Grand master keyed.<br />

D. Latches: Provide a latch for every door that is not required to lock, unless specifically indicated<br />

"push/pull" or "not required to latch".<br />

2.05 GENERAL REQUIREMENTS FOR DOOR HARDWARE PRODUCTS<br />

A. Provide products that comply with the following:<br />

1. Applicable provisions of Federal, State, and local codes.<br />

2. ANSI/ICC A117.1, American National Standard for Accessible and Usable Buildings and<br />

Facilities.<br />

3. Applicable provisions of NFPA 101, Life Safety Code.<br />

4. Fire-Rated Doors: NFPA 80.<br />

5. All Hardware on Fire-Rated Doors: Listed and classified by UL as suitable for the purpose<br />

specified and indicated.<br />

6. Hardware for Smoke and Draft Control Doors (Indicated as "S" on Drawings): Provide<br />

hardware that enables door assembly to comply with air leakage requirements of the<br />

applicable code.<br />

7. Products Requiring Electrical Connection: Listed and classified by UL as suitable for the<br />

purpose specified and indicated.<br />

B. Finishes: Identified in Finishes paragraph.<br />

2.06 CYLINDERS<br />

A. Best interchangable core cylinders keyed per owners requirements.<br />

B. Construct lock cylinder parts and keys from brass or bronze; stainless steel or nickel silver.<br />

C. Furnish rim or mortise cylinders as required for access panels, special interior doors, and roll-up<br />

doors.<br />

2.07 KEYING<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-5


A. Door Locks: Comply with owner's instructions for keying. Verify all lock functions and keying<br />

with owner's representative.<br />

1. Include construction keying for each lock cylinder.<br />

2. Unless otherwise indicated, provide individual change key for each lock that is not<br />

designated to be keyed alike with a group of related locks.<br />

3. Provide new master keying system.<br />

B. Keys:<br />

1. Supply keys in the following quantities:<br />

a. 5 master keys.<br />

b. 5 grand master keys.<br />

c. 5 construction keys.<br />

d. 2 control keys.<br />

e. 3 change keys for each lock.<br />

2. Permanently inscribe each key with manufacturer's key symbol lock number and notation:<br />

DO NOT DUPLICATE.<br />

3. Tag keys with room designation consisting of door number and name of room which door<br />

enters into, as given in Room Finish Schedule, unless otherwise directed by Architect.<br />

4. Keying to be done by lock manufacturer at factory and permanent keying records kept.<br />

5. Provide keys of nickel silver only.<br />

2.08 KEY CABINET<br />

A. Cabinet Construction: Sheet steel construction, piano hinged door with cam type lock master<br />

keyed to building system.<br />

B. Cabinet Size: Size for project keys plus 10 percent growth.<br />

C. Hooks for 200 keys.<br />

D. Horizontal metal strips for key hook labelling with clear plastic strip cover over labels.<br />

E. Finish: Baked enamel, color as selected.<br />

2.09 FINISHES<br />

A. In general, finish shall be satin Chrome 626; materials shall be as follows:<br />

1. Locks and latches; 626.<br />

2. Dead locks; 626.<br />

3. Exit devices; 630.<br />

4. Push, Pulls; 630.<br />

5. Kick plates; 630.<br />

6. Door Closers: Powder coat to match.<br />

7. Door Butts: <strong>No</strong>nferrous for exterior, toilet, bath, locker, and other wet areas; 630. Ferrous<br />

for other doors; 652.<br />

8. Door Stops and Holders: 626.<br />

9. Miscellaneous Items: 626/630 as shown in sets.<br />

2.10 LOCK, LATCHES, AND BOLTS<br />

A. Strikes: Manufacturer's standard wrought box strike with curved lip to protect frame; finish to<br />

match hardware set.<br />

1. Recess type top strike for bolts locking into head frames.<br />

2. Dust-proof strikes for foot bolts except where threshold provides non-recessed bolt strike.<br />

B. Lock Throws: Provide the following:<br />

1. 1/2 inch minimum throw for bored and preassembled lock types.<br />

2. 5/8 inch minimum throw for pairs of doors.<br />

3. 1 inch minimum throw for dead bolts.<br />

4. Comply with UL requirements for rated assemblies.<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-6


C. Cylindrical Locks and Latch Sets; Trim Style:<br />

1. Best Access Systems: 14D style lever.<br />

D. Provide rabbeted front on lock/latch units and bolts where door stiles are rabbeted.<br />

E. Acceptable Manufacturers: Best locks, a Stanley Security Solutions Company. <strong>No</strong> Substitutions<br />

2.11 BUTT HINGES<br />

A. Ball bearing, non-rising loose pin, flat button tip, unless otherwise specified.<br />

B. Provide three butts per door (four for dutch doors and for door 7-6 up to 10-0 high).<br />

C. Butt Size Requirements:<br />

1. Interior doors up to 37 inches wide: 4-1/2 x 4-1/2.<br />

2. Interior doors over 37 inches wide: 5 x 4-1/2.<br />

3. Exterior doors: 5 x 4-1/2.<br />

4. 2" thick doors: 5 x 5.<br />

D. Door butt legend: (unless noted otherwise in Schedule):<br />

1. Exterior doors: BB1199 NRP.<br />

2. Interior Doors up to 37 inches wide: BB1279.<br />

3. Interior doors 37 inches wide and over: BB1168.<br />

E. Furnish UL approved butts on labeled doors.<br />

F. Acceptable Manufacturers:<br />

1. Hager Companies<br />

2. Stanley Commercial Hardware.<br />

3. Mckinney Hardware, an ASSA Abloy Company.<br />

2.12 STOPS AND BUMPERS<br />

A. Wall Stops: Rockwood 409 as indicated.<br />

B. Coordination: Verify that wall stop locations have proper blocking in partition at wall attachment<br />

location.<br />

C. Roller Type: Provide roller bumper 272W or273W as required where two door swings interfere<br />

with each other.<br />

D. Application: Use wood screws for attachment into wood blocking behind wall finish.<br />

2.13 PUSH/PULL UNITS AND PLATES<br />

A. Exposed Fasteners: Provide manufacturer's standard exposed fasteners for installations, thru<br />

bolted only for matched pairs.<br />

B. Plates: Provide 16 gauge (0.050 inch) plates, with beveled sides and countersunk screw holes<br />

at intervals of not over 6 inches on all four sides. Provide stainless steel oval head screws.<br />

C. Plate Legend: Provide Push / Pull plates and Pull bars in the following sizes:<br />

1. Push Plates: 4" x 16".<br />

2. Pull Plates: 4" x 16".<br />

3. Pull Bars: 3/4" diameter on 8" centers.<br />

D. Provide concealed fasteners and back-to-back mountings at all bar-type pushes and pulls.<br />

E. Factory drill all push and pull plates as required for locks and cylinders.<br />

2.14 CLOSURES AND DOOR CONTROL DEVICES<br />

A. Unit Size: Unless otherwise indicated, comply with the manufacturer's recommendations for<br />

size of door control unit depending on the size of the door, exposure to weather, and anticipated<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-7


frequency of use:<br />

1. Where parallel arms are indicated for closers, provide closer unit one size larger than<br />

recommended for use with standard arms.<br />

B. Door Closers with Hold opens: Provide units to the following:<br />

1. Designed to hold door in open position under normal usage when door is moved to 87<br />

degrees open.<br />

2. Hold open to release without undue effort to close door.<br />

C. Combination Door Closers and Holders: Provide units to the following:<br />

1. Designed to hold door in open position when door is moved to engage contact.<br />

2. Hold open to release without undue effort to close door and to release and close door<br />

automatically under fire conditions.<br />

3. Provide an integral electromagnetic holder mechanism designed for use with UL listed fire<br />

detectors, provided with normally closed switching contacts.<br />

D. Adjustments: Provide key adjusting device on closers; provide six adjusting keys to owner.<br />

E. Mounting: Mount to provide maximum door swing opening permitted by building construction<br />

and equipment. <strong>No</strong>te on submittal schedule the maximum swing per location for other trades<br />

involved in reinforcement and installation.<br />

F. Exterior Doors: Provide the following:<br />

1. Closers of full rack and pinion construction, including two speed closing adjustment,<br />

adjustable hydraulic backcheck, and fully adjustable spring power plus reversible shoe<br />

feature. Of type and function listed in the Hardware Schedule.<br />

2. ALL WEATHER type fluid not subject to normal temperature changes.<br />

3. Solid forged-type parallel arms.<br />

G. Interior Vestibule Doors: Same as exterior doors.<br />

H. Uniformity: Provide all door closers similar in design and appearance to those listed in<br />

Hardware Schedule and, of one manufacturer. Furnish special arms and applications as<br />

indicated in Hardware Schedule, as indicated by structural considerations, and as required by<br />

local code requirements.<br />

I. Labeling: Provide UL approved door closers at labeled fire doors. Provide thru-bolts to mineral<br />

core doors.<br />

J. Multiple Units: Provide each door leaf with closers, unless noted otherwise.<br />

K. Acceptable Manufacturers:<br />

1. Stanley Closers, a Stanley Security Solutions Company. <strong>No</strong> substitutions.<br />

2.15 DOOR TRIM UNITS<br />

A. Fasteners: Provide manufacturer's standard exposed fasteners for door trim units consisting of<br />

either machine screws or self-tapping screws.<br />

B. Fabricate edge trim of stainless steel to fit door thickness in standard lengths or to match height<br />

of protection plates.<br />

C. Plate Legend: Provide kick, mop, and armor plates in the following sizes:<br />

1. Kick Plate Height: 10".<br />

2. Mop Plate Height: 6".<br />

3. Armor Plate Height: 36".<br />

D. Fabricate protection plates not more than 1-1/2 inches less than door width on hinge side, not<br />

more than 1/2 inch less than door width on pull side, and by height indicated.<br />

E. Factory notch all plates and edge trim as required for use with hinges, locks, and other door<br />

hardware.<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-8


2.16 WEATHER STRIPPING AND SEALS<br />

A. General: Provide continuous weatherstripping on exterior doors; and smoke, light or sound<br />

seals on interior doors where indicated or scheduled. Provide non-corrosive fasteners for<br />

exterior applications and elsewhere as indicated.<br />

B. Replaceable Seal Strips: Provide units where resilient or flexible seal strip are easily<br />

replaceable and readily available from stocks maintained by the owner.<br />

C. Weatherstripping at Heads and Jambs: Provide bumper-type, resilient insert and metal retainer<br />

strips, surface applied, unless shown as mortised or semi-mortised, and of the following metal,<br />

finish, and resilient bumper material, unless otherwise scheduled:<br />

1. Extruded aluminum with color anodized finish, 0.062 inch minimum thickness main walls<br />

and flanges.<br />

2. Brush pile insert of polypropylene or nylon woven pile and aluminum strip backing<br />

complying with AAMA 701.2.<br />

D. Weatherstripping at Door Bottoms: Provide threshold consisting of contact-type resilient insert<br />

and metal housing of design and size shown and of metal, finish, and resilient seal strip<br />

matching jambs and head weatherstripping.<br />

E. Weatherstrip Legend:<br />

1. Jamb Seal: 160.<br />

2. Sweep: 200N.<br />

3. Rain Drip: 16AD.<br />

4. Automatic door bottom: NGP 423N<br />

5. Sound and smoke seal: 5050<br />

2.17 THRESHOLDS<br />

A. Provide standard 5 inch deep x 1/2 inch high metal threshold unit of type, size, and profile as<br />

shown or scheduled.<br />

B. Set thresholds in continuous beads of sealant to weatherproof. Seal joints at mullions and/or<br />

jambs.<br />

C. Cope threshold around mullions as required.<br />

2.18 DOOR SILENCERS<br />

A. Provide 3 for single door; 2 for each leaf of double doors.<br />

2.19 EXIT DEVICES<br />

A. Strikes: Manufacturer's standard strike for device type; finish to match hardware set.<br />

1. Recess type top strike for vertical rods locking into head frames.<br />

2. Dust-proof strikes for bottom vertical rods except where threshold provides non-recessed<br />

bolt strike.<br />

B. Provide function as noted in hardware groups and specified in "locks, latches and bolts".<br />

C. Additional requirements:<br />

1. Vandal resistant breakaway lever.<br />

D. Trim Style:<br />

1. Provide lever to match lockset lever style.<br />

E. Provide thru-bolts where required for proper application to wood doors. Function as noted in<br />

hardware group schedule.<br />

F. Coordinate wiring and interfacing of all electrical exit devices including alarm kit and electronic<br />

latch retraction with other trades. Provide system wiring diagrams where required for proper<br />

installation of systems.<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-9


G. Acceptable Manufacturers:<br />

1. Precision Exit Devices, a Stanley Security Solutions Company. <strong>No</strong> substitutions.<br />

2.20 MISCELLANEOUS<br />

A. Sealant: As specified in Section 07 90 05.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that doors and frames are ready to receive work; labeled, fire-rated doors and frames are<br />

present and properly installed, and dimensions are as indicated on shop drawings.<br />

B. Verify that electric power is available to power operated devices and of the correct<br />

characteristics.<br />

3.02 INSTALLATION<br />

A. Install hardware in accordance with manufacturer's instructions and applicable codes.<br />

B. Use templates provided by hardware item manufacturer.<br />

C. Install hardware on fire-rated doors and frames in accordance with code and NFPA 80.<br />

D. Mounting heights for hardware from finished floor to center line of hardware item:<br />

1. Locksets: 40-5/16 inch.<br />

2. Push/Pulls: 42 inch.<br />

3. Dead Locks: 47 inch.<br />

4. Exit Devices: 40-5/16 inch.<br />

3.03 HARDWARE GROUPS<br />

A. General: Schedule of hardware included at the end of this section shall be considered as a<br />

guide only. Hardware supplier is responsible to furnish required hardware, including UL listed<br />

hardware required to meet door and frame manufacturer's labeling requirements for labeled<br />

doors.<br />

B. Conflicts: Doors indicated by number on drawings but not included in the hardware schedule<br />

shall be provided with hardware appropriate for that location, function, size, and labelling as<br />

indicated on drawings.<br />

C. Items of hardware not definitely specified herein but necessary for completion of the work shall<br />

be provided. Such items shall be of type and quality suitable to the service required and<br />

comparable to the adjacent hardware. Where size and shape of members is such as to prevent<br />

the use of types specified, hardware shall be furnished of suitable types having as nearly as<br />

practical the same operation and quality as the type specified. Sizes shall be adequate for the<br />

service required. Include such nuances as strike type, strike lip, raised barrel hinges, mounting<br />

brackets, fasteners, shims, and coordination between conflicting products. All doors shall be<br />

provided with a stop.<br />

3.04 FIELD QUALITY CONTROL<br />

A. Field inspection and testing will be performed under provisions of Section 01 40 00.<br />

3.05 ADJUSTING<br />

A. Adjust work under provisions of Section 01 70 00.<br />

B. Adjust hardware for smooth operation.<br />

3.06 PROTECTION<br />

A. Protect finished Work under provisions of Section 01 70 00.<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-10


B. Do not permit adjacent work to damage hardware or finish.<br />

3.07 SCHEDULE<br />

END OF SECTION<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00-11


SECTION 08 71 00<br />

DOOR HARDWARE<br />

Manufacturer Abbreviations:<br />

HAG – Hager Company<br />

BES – Best; a Stanley Security Solutions Company<br />

STA – Stanley; a Stanley Security Solutions Company<br />

PHI – Precision; a Stanley Security Solutions Company<br />

ROC – Rockwood Manufacturing; an ASSA Abloy Company<br />

NGP – National Guard Products, Inc.<br />

GLY – Glynn Johnson; an Ingersoll Rand Company<br />

ACC – Accurate Lock and Hardware Company<br />

SEC – Securitron; an ASSA Abloy Company<br />

GE – General Electric<br />

Hardware Finishes:<br />

626 (US26D) – satin chrome<br />

630 (US32D) – satin stainless steel<br />

652 (US26D) – satin chrome<br />

689 – aluminum painted<br />

C – charcoal<br />

CLR / AL – clear anodized<br />

MIL – aluminum mill finish<br />

WHT – white<br />

SET 01<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PRIVACY LOCK 73KC L x 14D 626 BES<br />

1 EA CLOSER D-4550 689 STA<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 02<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 03<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA CLOSER D-4550 S 689 STA<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 04<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 12


SECTION 08 71 00<br />

DOOR HARDWARE<br />

1 EA CLOSER D-4550 689 STA<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

SET 05<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA OVERHEAD STOP 410 630 GLY<br />

SET 06<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PASSAGE LATCH 73KC N x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 07<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 SET POCKET TRACK SET PDC150N-00-48 AL STA<br />

2 EA PULLS 111 630 ROC<br />

* PULLS TO BE MOUNTED BACK-TO-BACK. DOOR WILL BE HELD OUT OF POCKET AT<br />

LEAST 4”.<br />

SET 08<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 SET POCKET TRACK SET PDC150N-00-36 AL STA<br />

2 EA FLUSH CUP PULL 860 630 ROC<br />

1 EA EDGE PULL 880 626 ROC<br />

* PULLS TO BE MOUNTED BACK-TO-BACK.<br />

SET 09<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA SEAL 5050 C NGP<br />

SET 10<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA EXIT DEVICE 2103 630 PHI<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA PULL BF158 630 ROC<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 13


SECTION 08 71 00<br />

DOOR HARDWARE<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

2 EA KEYPAD BY SECTION 27 52 23<br />

1 EA DOOR POS. SWITCH BY SECTION 27 52 23<br />

* INTERIOR KEYPAD WITH INTEGRAL SOUNDER, EXTERIOR KEYPAD, CENTRAL POWER<br />

SUPPLY AND DOOR POSITION SWITCH PROVIDED UNDER SECTION 27 52 23.<br />

* DOORS IN UNIT 14 ARE TO HAVE WANDER GUARD SYSTEM IN ADDITION TO THE<br />

MATERIAL SPECIFIED ABOVE. THIS INCLUDES A DELAYED EGRESS MAGNETIC LOCK<br />

AND POWER SUPPLY FURNISHED UNDER SECTION 27 52 23.<br />

SET 11<br />

Qty. Product Description Part Number Finish Manufacturer<br />

2 EA CONTINUOUS HINGE 780-224HD x UL-STUD CLR HAG<br />

2 EA EXIT DEVICE FL 2201 630 PHI<br />

2 EA CLOSER D-4550 689 STA<br />

2 EA WALL STOP 409 630 ROC<br />

4 EA ARMOR PLATE 36” x 1” LDW x UL 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

2 EA MAGNETIC LOCK BY SECTION 27 52 23<br />

2 EA DOOR POS. SWITCH BY SECTION 27 52 23<br />

2 EA KEYPAD BY SECTION 27 52 23<br />

* DELAYED EGRESS MAGNETIC LOCK, POWER SUPPLY, DOOR POSITION SWITCH AND<br />

KEYPAD TO BE PROVIDED AS PART OF WANDER GUARD SYSTEM IN SECTION 27 52 23.<br />

SET 12<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA DUMMY TOUCHBAR 671DR-4 630 PHI<br />

1 EA PULL BF158 630 ROC<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

SET 13<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

SET 14<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 15<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 14


SECTION 08 71 00<br />

DOOR HARDWARE<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA SEAL 5050 C NGP<br />

SET 16<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA OFFICE LOCK 73KC AB x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

SET 17<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA OFFICE LOCK 73KC AB x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

SET 18<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PASSAGE LATCH 73KC N x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

SET 19<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA CLOSER D-4550 689 STA<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 20<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA EXIT DEVICE FL 2203 x 4903 630 PHI<br />

1 EA EXIT DEVICE FL 2201 630 PHI<br />

1 EA CYLINDER AS REQUIRED 630 BES<br />

2 EA CLOSER D-4550 S 689 STA<br />

2 EA KICK PLATE 10” x 1” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

1 SET ASTRAGAL 125N (SET) AL NGP<br />

SET 21<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA CLOSER D-4550 x DROP PLATE 689 STA<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 15


SECTION 08 71 00<br />

DOOR HARDWARE<br />

1 EA SEAL 5050 C NGP<br />

SET 22<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA CLOSER D-4550 689 STA<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 23<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 SET FLUSH BOLT 1842 / 1942 630 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA CLOSER D-4550 x DROP PLATE 689 STA<br />

1 EA COORDINATOR 1600-SERIES PC ROC<br />

2 EA OVERHEAD STOP 410 630 GLY<br />

2 EA KICK PLATE 10” x 1” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

1 SET ASTRAGAL 125N (SET) AL NGP<br />

SET 24<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

* REMAINING HARDWARE BY DOOR SUPPLIER<br />

SET 25<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA STOREROOM LOCK 93K D x 14D 626 BES<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

SET 26<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 SET FLUSH BOLT 1842 / 1942 630 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

1 EA CLOSER D-4550 689 STA<br />

1 EA CLOSER D-4550 x DROP PLATE 689 STA<br />

1 EA COORDINATOR 1600-SERIES PC ROC<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA WALL STOP 409 630 ROC<br />

2 EA KICK PLATE 10” x 1” LDW 630 ROC<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 16


SECTION 08 71 00<br />

DOOR HARDWARE<br />

1 EA SEAL 5050 C NGP<br />

1 SET ASTRAGAL 125N (SET) AL NGP<br />

SET 27<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

SET 28<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA CLOSER D-4550 H x DROP PLATE 689 STA<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA ARMOR PLATE 36” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 29<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA CLOSER D-4550 x DROP PLATE 689 STA<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 30<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

SET 31<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA OFFICE LOCK 73KC AB x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 32<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 33<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 17


SECTION 08 71 00<br />

DOOR HARDWARE<br />

SET 34<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA SEAL 5050 C NGP<br />

SET 35<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PASSAGE LATCH 73KC N x 14D 626 BES<br />

1 EA CLOSER D-4550 689 STA<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 36<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA OFFICE LOCK 73KC AB x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA SEAL 5050 C NGP<br />

SET 37<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PRIVACY LOCK 73KC L x 14D 626 BES<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

SET 38<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA WALL STOP 409 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

1 SET ASTRAGAL 125N (SET) AL NGP<br />

SET 39<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

1 SET FLUSH BOLT 1842 / 1942 630 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA CLOSER D-4550 689 STA<br />

1 EA COORDINATOR 1600-SERIES PC ROC<br />

2 EA WALL STOP 409 630 ROC<br />

2 EA KICK PLATE 10” x 1” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

1 SET ASTRAGAL 125N (SET) AL NGP<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 18


SECTION 08 71 00<br />

DOOR HARDWARE<br />

SET 40<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA WALL STOP 409 630 ROC<br />

SET 41<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA EXIT DEVICE 2103 630 PHI<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA PULL BF158 630 ROC<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

SET 42<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

2 EA EXIT DEVICE FL 2208 x 4908 630 PHI<br />

2 EA CYLINDER AS REQUIRED 626 BES<br />

2 EA CLOSER D-4550 689 STA<br />

2 EA WALL STOP 409 630 ROC<br />

2 EA KICK PLATE 10” x 1” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

1 EA ASTRAGAL 125N (SET) AL NGP<br />

SET 43<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 555 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

SET 44<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PASSAGE LATCH 73KC N x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

SET 45<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA OVERHEAD STOP 410 630 GLY<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 19


SECTION 08 71 00<br />

DOOR HARDWARE<br />

SET 46<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA WALL STOP 409 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

1 EA ASTRAGAL 125N (SET) AL NGP<br />

SET 47<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PRIVACY LOCK 73KC L x 14D 626 BES<br />

1 EA WALL STOP 409 630 ROC<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

SET 48<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA PUSH/PULL BF15847 630 ROC<br />

1 EA AUTO. OPERATOR BY SECTION 08 71 14<br />

2 EA ACTUATOR BY SECTION 08 71 14<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA MAGNETIC LOCK BY SECTION 27 52 23<br />

1 EA DOOR POS. SWITCH BY SECTION 27 52 23<br />

1 EA KEYPAD BY SECTION 27 52 23<br />

* DELAYED EGRESS MAGNETIC LOCK, POWER SUPPLY, DOOR POSITION SWITCH AND<br />

KEYPAD TO BE PROVIDED AS PART OF WANDER GUARD SYSTEM IN SECTION 27 52 23.<br />

* AUTOMATIC OPERATOR TO HAVE AN INTERLOCK COMPONENT WHEREBY THE<br />

OPERATOR IS DISABLED WHEN THE WANDER GUARD SYSTEM IS ACTIVATED.<br />

SET 49<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA COMM. LOCK 93K S x 14D 626 BES<br />

1 EA CLOSER D-4550 x DROP PLATE 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

SET 50<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 SET POCKET TRACK SET PDC150N-00-36 AL STA<br />

1 EA POCKET LOCK SD SET S – 2002-3 626 ACC<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

SET 51<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA PUSH/PULL BF15847 630 ROC<br />

1 EA AUTO. OPERATOR BY SECTION 08 71 14<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 20


SECTION 08 71 00<br />

DOOR HARDWARE<br />

2 EA ACTUATOR BY SECTION 08 71 14<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

SET 52<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA EXIT DEVICE 2108 x 4908 630 PHI<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

2 EA KEYPAD BY SECTION 27 52 23<br />

1 EA DOOR POS. SWITCH BY SECTION 27 52 23<br />

* INTERIOR KEYPAD WITH INTEGRAL SOUNDER, EXTERIOR KEYPAD, CENTRAL POWER<br />

SUPPLY AND DOOR POSITION SWITCH PROVIDED UNDER SECTION 27 52 23.<br />

SET 53<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA EXIT DEVICE 2108 x 4908 630 PHI<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

SET 54<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-224HD CLR HAG<br />

1 EA EXIT DEVICE 2108 x 4908 630 PHI<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA CLOSER D-4550 EDA 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA WEATHERSTRIP 160S AL NGP<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

1 EA MAGNETIC LOCK BY SECTION 27 52 23<br />

1 EA DOOR POS. SWITCH BY SECTION 27 52 23<br />

1 EA KEYPAD BY SECTION 27 52 23<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 21


SECTION 08 71 00<br />

DOOR HARDWARE<br />

* DELAYED EGRESS MAGNETIC LOCK, POWER SUPPLY (FOR MAGNETIC LOCK), DOOR<br />

POSITION SWITCH AND KEYPAD TO BE PROVIDED AS PART OF WANDER GUARD<br />

SYSTEM IN SECTION 27 52 23.<br />

SET 55<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA PRIVACY LOCK 73KC L x 14D 626 BES<br />

1 EA CLOSER D-4550 S 689 STA<br />

1 EA KICK PLATE 10” x 2” LDW 630 ROC<br />

1 EA SEAL 5050 C NGP<br />

SET 56<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA STOREROOM LOCK 73KC D x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA OVERHEAD STOP 410 630 GLY<br />

1 EA SEAL 5050 C NGP<br />

1 SET ASTRAGAL 125N (SET) AL NGP<br />

SET 57<br />

Qty. Product Description Part Number Finish Manufacturer<br />

EA HINGES AS SPECIFIED 652 HAG<br />

1 EA CLASSROOM LOCK 73KC R x 14D 626 BES<br />

2 EA FLUSH BOLT 557 626 ROC<br />

1 EA DUST STRIKE 570 626 ROC<br />

2 EA OVERHEAD STOP 410 630 GLY<br />

SET 58<br />

Qty. Product Description Part Number Finish Manufacturer<br />

* ALL HARDWARE BY DOOR SUPPLIER<br />

SET AL1<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-112HD x EPT PREP CLR HAG<br />

1 EA POWER TRANSFER CEPT-10 630 SEC<br />

1 EA EXIT DEVICE ELR CD 2403 630 PHI<br />

2 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA PULL BF158 630 ROC<br />

1 EA POWER SUPPLY ELR151 GRY PHI<br />

1 EA AUTO. OPERATOR BY SECTION 08 71 14<br />

2 EA ACTUATOR BY SECTION 08 71 14<br />

1 EA KEY SWITCH 653-04-L2 630 SCH<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA DOOR POS. SWITCH 1076 WHT GE<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 AL NGP<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 22


SECTION 08 71 00<br />

DOOR HARDWARE<br />

* SEALS BY DOOR SUPPLIER<br />

* KEY SWITCH DEACTIVATES OUTSIDE ACTUATOR<br />

SET AL2<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-112HD x EPT PREP CLR HAG<br />

1 EA POWER TRANSFER CEPT-10 630 SEC<br />

1 EA EXIT DEVICE ELR CD 2403 630 PHI<br />

2 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA PULL BF158 630 ROC<br />

1 EA POWER SUPPLY ELR151 GRY PHI<br />

1 EA AUTO. OPERATOR BY SECTION 08 71 14<br />

2 EA ACTUATOR BY SECTION 08 71 14<br />

1 EA KEY SWITCH 653-04-L2 630 SCH<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 AL NGP<br />

1 EA MAGNETIC LOCK BY SECTION 27 52 23<br />

1 EA DOOR POS. SWITCH BY SECTION 27 52 23<br />

1 EA KEYPAD BY SECTION 27 52 23<br />

* DELAYED EGRESS MAGNETIC LOCK, POWER SUPPLY (FOR MAGNETIC LOCK), DOOR<br />

POSITION SWITCH AND KEYPAD TO BE PROVIDED AS PART OF WANDER GUARD<br />

SYSTEM IN SECTION 27 52 23.<br />

* AUTOMATIC OPERATOR TO HAVE AN INTERLOCK COMPONENT WHEREBY THE<br />

OPERATOR IS DISABLED WHEN THE WANDER GUARD SYSTEM IS ACTIVATED.<br />

* SEALS BY DOOR SUPPLIER<br />

* KEY SWITCH DEACTIVATES OUTSIDE ACTUATOR<br />

SET AL3<br />

Qty. Product Description Part Number Finish Manufacturer<br />

1 EA CONTINUOUS HINGE 780-112HD CLR HAG<br />

1 EA PUSH/PULL UNIT BF15847 630 ROC<br />

1 EA DEADLATCH 4900 628 ADA<br />

1 EA PADDLE 4591 628 ADA<br />

1 EA CYLINDER AS REQUIRED 626 BES<br />

1 EA CLOSER D-4550 EDA x DP x BSS 689 STA<br />

1 EA OVERHEAD STOP 100 630 GLY<br />

1 EA SWEEP 200N AL NGP<br />

1 EA THRESHOLD 425 MIL NGP<br />

* SEALS BY DOOR SUPPLIER<br />

END OF SECTION<br />

<strong>10731</strong> DOOR HARDWARE 08 71 00 - 23


SECTION 08 71 14<br />

LOW-ENERGY DOOR OPERATORS<br />

PART 1 GENERAL<br />

1.01 SCOPE<br />

1.02 SECTION INCLUDES<br />

A. Electro-mechanical low energy powered door operators, opening force not exceeding 8.5 lb-force.<br />

1.03 RELATED SECTIONS<br />

A. Section 08410 - Metal-Framed Storefronts: Aluminum doors and frames.<br />

B. Section 08710 - Door Hardware: Closers<br />

C. Division 26 Electrical: 115 VAC, single-phase, 15 amp fused circuit to door headers, two 24<br />

VAC Class II wires between door headers and remote activation devices, 1/2 inch (12 mm)<br />

conduit and electrical boxes at activators.<br />

1.04 REFERENCES<br />

A. BHMA A156.19 - American National Standard for Power Assist and Low Energy Power Operated<br />

Doors; Builders Hardware Manufacturers Association (ANSI/BHMA A156.19).<br />

B. UL 325 - Standard for Door, Drapery, Gate, Louver, and Window Operators and Systems;<br />

Underwriters Laboratories Inc.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's catalog data, detail sheets, and specifications.<br />

C. Shop Drawings: Prepared specifically for this project; show dimensions of operators and<br />

interface with other products.<br />

D. Operating and Maintenance Data: Operating and maintenance instructions, parts lists, and<br />

wiring diagrams.<br />

E. Warranty: Submit manufacturer warranty and ensure that forms have been completed in Owner's<br />

name and registered with manufacturer.<br />

1.06 QUALITY ASSURANCE<br />

A. Installer Qualifications: Factory-trained, with minimum 3 years of experience.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Acceptable manufacturer:<br />

1. Dor-O-Matic<br />

2. Stanley Magic-Access; www.stanleyworks.com<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

C. Provide all door operators from a single manufacturer.<br />

2.02 OPERATORS<br />

A. Operators: Comply with BHMA A156.19 and UL 325.<br />

1. Operation: Push button, push plate, switch actuator, manual or field programmable<br />

manual/electric power assisted Push-N-Go opening with power boost closing and holding.<br />

<strong>10731</strong> LOW-ENERGY DOOR OPERATORS 08 71 14-1


2. Close and center door against stop after each cycle, and hold against drafts, winds, and<br />

stack pressure.<br />

3. Make door safely stop and reverse if an object is encountered in the opening or closing<br />

cycle.<br />

4. Manual opening force: 8.5 lb-force maximum.<br />

5. Closing force: 5 lb-force.<br />

6. Factory-set door hold-open voltage.<br />

7. Manual "On-Off-Hold Open" switch.<br />

8. Fail safe: In event of power failure, make door operate manually with controlled spring<br />

close as though equipped with a manual door closer, without damage to operator<br />

components.<br />

9. Provide adjustment by microprocessor control for opening speed, back check, hold open,<br />

from 5 to 30 seconds, closing speed, opening force (torque limiting), and acceleration<br />

during opening and recycling, for soft start.<br />

B. Equipment: Completely electro-mechanical; comply with BHMA A156.19 and UL 325.<br />

1. Control box and motor/gear box: Contained in aluminum housing; precision-machined<br />

gears and bearing seats and all-weather lubricant, mounted on vibration isolators.<br />

2. Gears: Manufactured by operator manufacturer specifically for operators.<br />

3. Motor: DC permanent magnet motor with shielded ball bearings. Stop motor when door<br />

stops or is fully open and when break-away is operated.<br />

4. Door operating arm: Forged steel, attached at natural pivot point of door; do not use slide<br />

block in top of door.<br />

5. "On-Off-Hold Open" switch: Three-position toggle or rocker type.<br />

6. Control circuits for actuators and safeties: Low voltage, NEC Class II.<br />

7. Service conditions: Satisfactory operation between minus 30 degrees F and 160 degrees F.<br />

8. Power supply required: 115 VAC.<br />

9. Microprocessor control: 115 VAC. Do not use microswitches. Mount control in snap-in<br />

type control box.<br />

C. Enclosure: Extruded aluminum header color to match door hardware, concealing all operating<br />

parts except arms and manual control switches.<br />

1. Provide bottom loading header for access to controls and removable components without<br />

removal of door or operator.<br />

2. <strong>No</strong> exposed fasteners.<br />

3. Finish of Exposed Headers: Anodized aluminum.<br />

4. Color: To match door.<br />

2.03 ACTIVATORS<br />

A. Jamb-Mounted Push Button Switch: <strong>No</strong>. 1211-900; two required per opening.<br />

B. Push Plate: Formed metal plate, satin finish; approximately 5 inches square with depressed<br />

marking; two required per opening.<br />

1. Material: Stainless steel.<br />

2. Marking: Handicapped symbol, filled blue.<br />

2.04 MARKINGS<br />

A. Decals: Visible from either side, instructing the user as to the operation and function of the door.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that door openings and doors are properly installed and ready for installation of door<br />

operators.<br />

B. Verify that electrical service is available, properly located, and of proper type.<br />

<strong>10731</strong> LOW-ENERGY DOOR OPERATORS 08 71 14-2


3.02 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions; comply with BHMA A156.19.<br />

B. Verify that electrical connections are made correctly and with dedicated grounding.<br />

3.03 ADJUST AND CLEAN<br />

A. Adjust door operators for proper operation, without binding or scraping and without excessive<br />

noise.<br />

END OF SECTION<br />

<strong>10731</strong> LOW-ENERGY DOOR OPERATORS 08 71 14-3


SECTION 08 80 00<br />

GLAZING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Glass.<br />

B. Glazing compounds and accessories.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 07 25 00 - Weather Barriers.<br />

B. Section 07 90 05 - Joint Sealers: Sealant and back-up material.<br />

C. Section 08 11 13 - Hollow Metal Doors and Frames: Glazed doors and borrowed lites.<br />

D. Section 08 36 13 - Sectional Doors.<br />

E. Section 08 43 13 - Aluminum-Framed Storefronts.<br />

F. Section 08 52 00 - Wood Windows and Doors: Glazed windows.<br />

1.03 REFERENCE STANDARDS<br />

A. 16 CFR 1201 - Safety Standard for Architectural Glazing Materials.<br />

B. ANSI Z97.1 - American National Standard for Safety Glazing Materials Used in Buildings, Safety<br />

Performance Specifications and Methods of Test.<br />

C. ASTM C 669 - Standard Specification for Glazing Compounds for Back Bedding and Face<br />

Glazing of Metal Sash.<br />

D. ASTM C864 - Standard Specification for Dense Elastomeric Compression Seal Gaskets, Setting<br />

Blocks, and Spacers.<br />

E. ASTM C920 - Standard Specification for Elastomeric Joint Sealants.<br />

F. ASTM C1036 - Standard Specification for Flat Glass.<br />

G. ASTM C1048 - Standard Specification for Heat-Treated Flat Glass--Kind HS, Kind FT Coated<br />

and Uncoated Glass.<br />

H. ASTM C1193 - Standard Guide for Use of Joint Sealants.<br />

I. ASTM E 773 - Standard Test Methods for Seal Durability of Sealed Insulating Glass Units.<br />

J. ASTM E 774 - Standard Specification for Sealed Insulating Glass Units.<br />

K. ASTM E1300 - Standard Practice for Determining Load Resistance of Glass in Buildings.<br />

L. ASTM E2190 - Standard Specification for Insulating Glass Unit Performance and Evaluation.<br />

M. GANA (GM) - GANA Glazing Manual; Glass Association of <strong>No</strong>rth America.<br />

N. GANA (SM) - FGMA Sealant Manual; Glass Association of <strong>No</strong>rth America.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene a preinstallation meeting one week before starting work of this<br />

section; require attendance by all affected installers.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

<strong>10731</strong> GLAZING 08 80 00-1


B. Product Data on Glass Types: Provide structural, physical and environmental characteristics,<br />

size limitations, special handling or installation requirements.<br />

C. Product Data on Glazing Compounds: Provide chemical, functional, and environmental<br />

characteristics, limitations, special application requirements. Identify available colors.<br />

D. Samples: Submit two samples, 12x12 inch of glass units, showing coloration and components.<br />

E. Maintenance Materials: Furnish the following for Owner's use in maintenance of project.<br />

1. See Section 01 60 00 - Product Requirements, for additional provisions.<br />

2. Extra Insulating Glass Units: One of each glass size and each glass type.<br />

F. Warranty: Submit manufacturer warranty and ensure that forms have been completed in Owner's<br />

name and registered with manufacturer.<br />

1.06 QUALITY ASSURANCE<br />

A. Perform Work in accordance with GANA Glazing Manual and FGMA Sealant Manual for glazing<br />

installation methods.<br />

1. Safety Glass: Products complying with ANSI Z97.1 and testing requirements of 16 CFR<br />

Part 1201 for Category II materials.<br />

2. Fire-Resistive Glazing Products for Door Assemblies: Products identical to those tested<br />

according to ASTM E 152, labeled and listed by UL.<br />

3. Fire-Resistive Glazing Products for Window Assemblies: Products identical to those<br />

tested according to ASTM E 163, labeled and listed by UL.<br />

B. Installer Qualifications: Company specializing in performing the work of this section with<br />

minimum five years documented experience.<br />

C. Single-Source Responsibility: Obtain glass and glazing products from one source for each type<br />

of product specified.<br />

1.07 DELIVERY, STORAGE, AND PROTECTION<br />

A. Protect glazing materials in accordance with manufacturer's requirements and as needed to<br />

prevent damage to glass and glazing materials from condensation, sun exposure, temperature<br />

changes, or other causes.<br />

1.08 FIELD CONDITIONS<br />

A. Environmental Conditions: Do not proceed with glazing when ambient and substrate<br />

temperature conditions are outside the limits permitted by glazing materials manufacturer or<br />

when glazing channel substrates are wet from rain, frost, condensation, or other causes.<br />

B. Do not install glazing when ambient temperature is less than 50 degrees F.<br />

C. Maintain minimum ambient temperature before, during and 24 hours after installation of glazing<br />

compounds.<br />

1.09 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Sealed Insulating Glass Units: Provide a ten (10) year warranty to include coverage for seal<br />

failure, interpane dusting or misting, including replacement of failed units.<br />

C. Laminated Glass: Provide a ten (10) year warranty to include coverage for delamination,<br />

including replacement of failed units.<br />

PART 2 PRODUCTS<br />

2.01 GLAZING TYPES<br />

A. Type IG-1 - Sealed Insulating Glass Units: Vision glazing.<br />

<strong>10731</strong> GLAZING 08 80 00-2


1. Application(s): Units for typical view glazing and all non-shaded clerestory except north<br />

facing.<br />

2. Outboard Lite: Annealed float glass, 1/4 inch thick, minimum.<br />

a. Tint: Gray.<br />

3. Inboard Lite: Fully tempered float glass, 1/4 inch thick, minimum.<br />

a. Tint: Clear.<br />

b. Coating: Low-E type, on #3 surface.<br />

4. Total Thickness: 1 inch.<br />

5. Total Visible Light Transmittance: 18-25 percent, maximum.<br />

6. Total Solar Heat Gain Coefficient: 0.26 percent, maximum.<br />

7. Winter U Value: Less than 0.36 at center glass.<br />

8. Glazing Method: Gasket glazing.<br />

B. Type IG-2 - Sealed Insulating Glass Units: Vision glazing.<br />

1. Application(s): Units for north facing clerestory and shaded clerestory.<br />

2. Outboard Lite: Annealed float glass, 1/4 inch thick, minimum.<br />

a. Tint: Clear.<br />

b. Coating: Low-E type, on #2 surface.<br />

3. Inboard Lite: Fully tempered float glass, 1/4 inch thick, minimum.<br />

a. Tint: Clear.<br />

4. Total Thickness: 1 inch.<br />

5. Total Visible Light Transmittance: 35-40 percent, maximum.<br />

6. Total Solar Heat Gain Coefficient: 0.34 percent, maximum.<br />

7. Winter U Value: Less than 0.36 at center glass.<br />

8. Glazing Method: Gasket glazing.<br />

C. Type IG-7 - Sealed Insulating Glass Units: Safety glazing:<br />

1. Applications: Provide this type of glazing in the following locations:<br />

a. Glazed lites in exterior doors.<br />

b. Glazed sidelights and panels next to doors.<br />

c. Other locations required by applicable federal, state, and local codes and regulations.<br />

d. Other locations indicated on the drawings.<br />

2. Type: Same as other vision glazing except use fully tempered float glass for both outboard<br />

and inboard lites.<br />

D. Type S-1 - Single Vision Glazing:<br />

1. Applications: All interior glazing unless otherwise indicated.<br />

2. Type: Annealed float glass.<br />

3. Tint: Clear.<br />

4. Thickness: 1/4 inch.<br />

E. Type S-2 - Fire-Rated Safety Glazing:<br />

1. Applications: Provide this type of glazing in the following locations:<br />

a. Glazed lites in fire doors.<br />

b. Fire windows.<br />

c. Sidelights, borrow lites, and other glazed openings in partitions indicated as having an<br />

hourly fire rating.<br />

d. Other locations indicated on the drawings.<br />

2. Fire Rating: As indicated on the drawings.<br />

3. Type: Glass-ceramic safety glazing.<br />

4. Thickness: 1/4 inch.<br />

5. Glazing Method: As required for fire rating.<br />

F. Type S-3 - Single Safety Glazing: <strong>No</strong>n-fire-rated.<br />

1. Applications: Provide this type of glazing in the following locations:<br />

a. Glazed lites in doors, except fire doors.<br />

b. Sliding glass doors.<br />

<strong>10731</strong> GLAZING 08 80 00-3


c. Glazed sidelights to doors, except in fire-rated walls and partitions.<br />

d. Other locations required by applicable federal, state, and local codes and regulations.<br />

e. Other locations indicated on the drawings.<br />

2. Type: Fully tempered float glass as specified.<br />

3. Tint: Clear.<br />

4. Thickness: 1/4 inch.<br />

G. Type S-1 - Glass Shelves:<br />

1. Application: Locations indicated on the drawings.<br />

2. Type: Fully tempered float glass with ground edges and corners.<br />

3. Thickness: 1/4 inch.<br />

2.02 EXTERIOR GLAZING ASSEMBLIES<br />

A. Structural Design Criteria: Select type and thickness to withstand dead loads and wind loads<br />

acting normal to plane of glass at design pressures calculated in accordance with ________<br />

code.<br />

1. Use the procedure specified in ASTM E1300 to determine glass type and thickness.<br />

2. Limit glass deflection to 1/200 or flexure limit of glass, whichever is less, with full recovery<br />

of glazing materials.<br />

3. Thicknesses listed are minimum.<br />

B. Air and Vapor Seals: Provide completed assemblies that maintain continuity of building<br />

enclosure vapor retarder and air barrier:<br />

1. In conjunction with vapor retarder and joint sealer materials described in other sections.<br />

2. To utilize the inner pane of multiple pane sealed units for the continuity of the air barrier<br />

and vapor retarder seal.<br />

3. To maintain a continuous air barrier and vapor retarder throughout the glazed assembly<br />

from glass pane to heel bead of glazing sealant.<br />

C. Provide glazing systems that are produced, fabricated, and installed to withstand normal thermal<br />

movement, wind loading, and impact (where applicable), without failure including loss or glass<br />

breakage attributable to the following:<br />

1. Defective manufacture, fabrication, and/or installation.<br />

2. Failure of sealants or gaskets to remain watertight and airtight.<br />

3. Deterioration in glazing materials and other defects in construction.<br />

D. Tinted and heat-absorbing glass thicknesses for each tint indicated shall be the same<br />

throughout the project.<br />

E. Minimum glass thicknesses of lites, whether composed of annealed or heat treated glass, shall<br />

be selected so that the worst-case probability of failure does not exceed the following:<br />

1. 8 lites per 1000 for lites set vertically or not over 15 degrees off vertical and under wind<br />

action. Determine minimum thickness of monolithic annealed glass according to ASTM E<br />

1300. For other than monolithic annealed glass, determine thickness according to glass<br />

manufacturer's standard method of analysis including applying adjustment factors to ASTM<br />

E 1300 based on type of glass.<br />

F. <strong>No</strong>rmal thermal movement results from the following maximum change (range) in ambient and<br />

surface temperatures acting on glass-framing members and glazing components. Base<br />

engineering calculations on materials' actual surface temperatures due to both solar heat gain<br />

and night time heat loss.<br />

1. Temperature change (range): 120 deg F, ambient; 180 deg F, material surfaces.<br />

2.03 GLASS MATERIALS<br />

A. Float Glass Manufacturers:<br />

1. AGC Flat Glass <strong>No</strong>rth America, Inc: www.afgglass.com.<br />

2. Guardian Industries Corp: www.sunguardglass.com.<br />

<strong>10731</strong> GLAZING 08 80 00-4


3. Pilkington <strong>No</strong>rth America Inc: www.pilkington.com/na.<br />

4. PPG Industries, Inc: www.ppgglazing.com.<br />

5. Viracon, Inc.<br />

6. Substitutions: Refer to Section 01 60 00 - Product Requirements.<br />

B. Float Glass: All glazing is to be float glass unless otherwise indicated.<br />

1. Annealed Type: ASTM C1036, Type I, transparent flat, Class 1 clear, Quality Q3 (glazing<br />

select).<br />

2. Heat-Strengthened and Fully Tempered Types: ASTM C1048.<br />

3. Tinted Types: Color and performance characteristics as indicated.<br />

4. Thicknesses: As indicated; for exterior glazing comply with specified requirements for wind<br />

load design regardless of specified thickness.<br />

C. Glass-Ceramic Safety Glazing: UL- or WH-listed as fire-protection-rated glazing and complying<br />

with 16 CFR 1201 test requirements for Category II without the use of a surface-applied film.<br />

2.04 SEALED INSULATING GLASS UNITS<br />

A. Manufacturers:<br />

1. Any of the manufacturers specified for float glass.<br />

2. Substitutions: Refer to Section 01 60 00 - Product Requirements.<br />

B. Sealed Insulating Glass Units: Types as indicated.<br />

1. Durability: Certified by an independent testing agency to comply with ASTM E2190.<br />

2. Edge Spacers: Aluminum, bent and soldered corners.<br />

3. Edge Seal: Glass to elastomer with supplementary silicone sealant.<br />

4. Purge interpane space with dry hermetic air.<br />

C. Insulated Glass Units for typical view glazing and all non-shaded clerestory except north<br />

facing.: Double pane with glass to elastomer edge seal.<br />

1. Outer pane of 1/4" glass, inner pane of 1/4" tempered glass.<br />

2. Place low E coating on <strong>No</strong>.2 surface within the unit.<br />

3. Durability: Certified by an independent testing agency to comply with ASTM E 2190.<br />

4. Purge interpane space with dry hermetic air.<br />

5. Total unit thickness of 1 inch.<br />

6. light transmittance at center glass of 18-25 percent, solar heat gain coefficient of less than<br />

0.26.<br />

7. Winter U value at center glass of less than 0.36<br />

D. Insulated Glass Units for lighter view glass and doors if desired: Double pane with glass to<br />

elastomer edge seal.<br />

1. Outer pane of 1/4" glass, inner pane of 1/4" tempered glass.<br />

2. Place low E coating on <strong>No</strong>.2 surface within the unit.<br />

3. Comply with ASTM E 774 and E 773, Class CBA.<br />

4. Purge interpane space with dry hermetic air.<br />

5. Total unit thickness of 1 inch.<br />

6. light transmittance at center glass of 25-34 percent, solar heat gain coefficient of less than<br />

0.32.<br />

7. Winter U value at center glass of less than 0.36.<br />

E. Insulated Glass Units for residential living units: Double pane with glass to elastomer edge seal.<br />

1. Outer pane of 2mm or greater than 1/4" glass, inner pane of 2mm or greater than 1/4" glass.<br />

2. Place low E coating on [ <strong>No</strong>.2 or <strong>No</strong>.3] surface within the unit.<br />

3. Purge interpane space with dry hermetic air.<br />

4. Total unit thickness of 5/8 to 1 inch.<br />

5. light transmittance at center glass of 30-50 percent, solar heat gain coefficient less than or<br />

equal to 0.45. For large or extensive areas of east and west facing windows visual light<br />

transmittance at center glass less than or equal to 30-40 percent, solar heat gain coefficient<br />

<strong>10731</strong> GLAZING 08 80 00-5


less than 0.40.<br />

6. Winter U value at center glass of less than 0.36.<br />

2.05 GLAZING COMPOUNDS<br />

A. Manufacturers:<br />

1. Dow Corning Corp.<br />

2. Pecora Corporation: www.pecora.com.<br />

3. Substitutions: Refer to Section 01 60 00 - Product Requirements.<br />

B. Butyl Sealant: Single component; Shore A hardness of 10 to 20; black color; non-skinning.<br />

C. Acrylic Sealant: Single component, solvent curing, non-bleeding; cured Shore A hardness of 15<br />

to 25; color as selected.<br />

D. Silicone Sealant: Single component; chemical curing; capable of water immersion without loss<br />

of properties; non-bleeding, non-staining; cured Shore A hardness of 15 to 25; color as selected.<br />

2.06 GLAZING ACCESSORIES<br />

A. Manufacturers:<br />

1. <strong>No</strong>rton Performance Plastics Corp.<br />

2. Pecora Corp.<br />

3. Tremco, Inc.<br />

4. Substitutions: Refer to Section 01 60 00 - Product Requirements.<br />

B. Setting Blocks: Neoprene, 80 to 90 Shore A durometer hardness, ASTM C864 Option I.<br />

Length of 0.1 inch for each square foot of glazing or minimum 4 inch x width of glazing rabbet<br />

space minus 1/16 inch x height to suit glazing method and pane weight and area.<br />

C. Edge Blocks: Neoprene of hardness required to limit glass lateral movement (side walking).<br />

D. Spacer Shims: Neoprene, 50 to 60 Shore A durometer hardness, ASTM C 864 Option I.<br />

Minimum 3 inch long x one half the height of the glazing stop x thickness to suit application, self<br />

adhesive on one face.<br />

E. Glazing Tape: Closed cell polyvinyl chloride foam, coiled on release paper over adhesive on two<br />

sides, maximum water absorption by volume of 2 percent, designed for compression of 25<br />

percent to effect an air barrier and vapor retarder seal.<br />

F. Glazing Gaskets: Resilient silicone extruded shape to suit glazing channel retaining slot; ASTM<br />

C864 Option I; black color.<br />

G. Glazing Clips: Manufacturer's standard type.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that openings for glazing are correctly sized and within tolerance.<br />

B. Verify that surfaces of glazing channels or recesses are clean, free of obstructions that may<br />

impede moisture movement, weeps are clear, and ready to receive glazing.<br />

3.02 PREPARATION<br />

A. Clean contact surfaces with solvent and wipe dry.<br />

B. Seal porous glazing channels or recesses with substrate compatible primer or sealer.<br />

C. Prime surfaces scheduled to receive sealant.<br />

D. Install sealants in accordance with ASTM C1193 and FGMA Sealant Manual.<br />

E. Install sealant in accordance with manufacturer's instructions.<br />

<strong>10731</strong> GLAZING 08 80 00-6


3.03 INSTALLATION - EXTERIOR/INTERIOR DRY METHOD (GASKET GLAZING)<br />

A. Place setting blocks at 1/4 points with edge block no more than 6 inches from corners.<br />

B. Rest glazing on setting blocks and push against fixed stop with sufficient pressure on gasket to<br />

attain full contact.<br />

C. Install removable stops without displacing glazing gasket; exert pressure for full continuous<br />

contact.<br />

3.04 INSTALLATION - EXTERIOR DRY METHOD (TAPE AND GASKET SPLINE GLAZING)<br />

A. Cut glazing spline to length; install on glazing pane. Seal corners by butting tape and sealing<br />

junctions with butyl sealant.<br />

B. Place setting blocks at 1/4 points with edge block no more than 6 inches from corners.<br />

C. Rest glazing on setting blocks and push against fixed stop with sufficient pressure to attain full<br />

contact.<br />

D. Install removable stops without displacing glazing spline. Exert pressure for full continuous<br />

contact.<br />

E. Trim protruding tape edge.<br />

3.05 MANUFACTURER'S FIELD SERVICES<br />

A. Glass and Glazing product manufacturers to provide field surveillance of the installation of their<br />

products.<br />

B. Monitor and report installation procedures and unacceptable conditions.<br />

3.06 CLEANING<br />

A. Remove glazing materials from finish surfaces.<br />

B. Remove labels after Work is complete.<br />

C. Clean glass and adjacent surfaces.<br />

3.07 PROTECTION<br />

A. After installation, mark pane with an 'X' by using removable plastic tape and held away from<br />

glass; do not mark heat absorbing or reflective glass units. Do not apply markers to glass<br />

surface.<br />

B. Protect glass from contact with contaminating substances resulting from construction operations<br />

including weld splatter. If contaminating substances do come into contact with glass, remove<br />

them immediately as recommended by glass manufacturer.<br />

C. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at<br />

frequent intervals during construction, but not less than once a month, for build-up of dirt, alkali<br />

deposits, or stains and remove as recommended by glass manufacturer.<br />

D. Remove and replace glass that is broken, chipped, cracked, abraded, or damaged in any way,<br />

including natural causes, accidents and vandalism, during the construction period.<br />

END OF SECTION<br />

<strong>10731</strong> GLAZING 08 80 00-7


SECTION 08 83 00<br />

MIRRORS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Glass mirrors.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 10 28 00 - Toilet, Bath, and Laundry Accessories: Metal-framed mirrors.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM C1036 - Standard Specification for Flat Glass.<br />

B. ASTM C1193 - Standard Guide for Use of Joint Sealants.<br />

C. GANA (GM) - GANA Glazing Manual; Glass Association of <strong>No</strong>rth America.<br />

D. GANA (SM) - FGMA Sealant Manual; Glass Association of <strong>No</strong>rth America.<br />

E. GANA (TIPS) - Mirrors Handle with Extreme Care: Tips For the Professional on the Care and<br />

Handling of Mirrors; National Association of Mirror Manufacturers<br />

(http://www.mirrorlink.org/members/technical.htm).<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data on Mirror Types: Provide structural, physical and environmental characteristics,<br />

size limitations, special handling or installation requirements.<br />

C. Warranty: Submit manufacturer warranty and ensure that forms have been completed in<br />

Owner's name and registered with manufacturer.<br />

1.05 QUALITY ASSURANCE<br />

A. Perform Work in accordance with GANA Glazing Manual for glazing installation methods.<br />

B. Provide products obtained from one source for each type of mirror indicated.<br />

C. Fabricate, store, transport, receive, install, and clean mirrors in accordance with<br />

recommendations of GANA (TIPS) "Mirrors Handle with Extreme Care: Tips For the Professional<br />

on the Care and Handling of Mirrors."<br />

1.06 FIELD CONDITIONS<br />

A. Do not install mirrors when ambient temperature is less than 50 degrees F.<br />

B. Maintain minimum ambient temperature before, during and 24 hours after installation of glazing<br />

compounds.<br />

1.07 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Provide five year manufacturer warranty for reflective coating on mirrors and replacement of<br />

same.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Mirrors:<br />

<strong>10731</strong> MIRRORS 08 83 00-1


2.02 MATERIALS<br />

1. Binswanger Mirror/ACI Distribution: www.binswangerglass.com.<br />

2. Carolina Mirror Co.<br />

3. Lenoir Mirror Co: www.lenoirmirror.com.<br />

4. Messer Industries.<br />

5. Virginia Mirror Company., Inc.<br />

6. Substitutions: See Section 01 60 00 - Product Requirements.<br />

A. Mirror Glass - General: Select materials and/or provide supports as required to limit mirrored<br />

glass deflection to 1/200 or flexure limit of glass with full recovery of glazing materials,<br />

whichever is less.<br />

B. Mirror Glass: ASTM C1036, Type 1 transparent flat, Class 1 clear, Quality Q1 (mirror select);<br />

silvering, protective coating and physical characteristics complying with ASTM C1503; 6.0 mm<br />

minimum thick.<br />

1. Beveled edge.<br />

2. Size as indicated on drawings.<br />

2.03 GLAZING ACCESSORIES<br />

A. Glazing Clips: Manufacturer's standard type.<br />

B. Mirror Attachment Accessories: Stainless steel clips.<br />

C. Mirror Adhesive: Chemically compatible with mirror coating and wall substrate.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that openings for mirrored glazing are correctly sized and within tolerance.<br />

B. Verify that surfaces of glazing channels or recesses are clean, free of obstructions, and ready to<br />

receive mirrors.<br />

3.02 PREPARATION<br />

A. Clean contact surfaces with solvent and wipe dry.<br />

B. Seal porous glazing channels or recesses with substrate compatible primer or sealer. Prime<br />

surfaces scheduled to receive sealant.<br />

C. Perform installation in accordance with ASTM C1193 for solvent release sealants. Install<br />

sealant in accordance with manufacturer's instructions.<br />

3.03 INSTALLATION - GENERAL<br />

A. Install mirrors in accordance with GANA recommendations.<br />

B. Set mirrors plumb and level, free of optical distortion.<br />

C. Set mirrors with edge clearance free of surrounding construction including countertops or<br />

backsplashes.<br />

3.04 CLEANING<br />

A. Remove wet glazing materials from finish surfaces.<br />

B. Remove labels after work is complete.<br />

C. Clean mirrors and adjacent surfaces.<br />

3.05 PROTECTION<br />

A. After installation, mark pane with an 'X' by using removable plastic tape or paste.<br />

<strong>10731</strong> MIRRORS 08 83 00-2


B. Protect mirrored glass from breakage and contaminating substances resulting from construction<br />

operations.<br />

C. Wash glass by methods recommended in NAMM document and by manufacturer. Use water or<br />

glass cleaners free of deleterious substances capable of damaging mirror.<br />

END OF SECTION<br />

<strong>10731</strong> MIRRORS 08 83 00-3


SECTION 09 21 16<br />

GYPSUM BOARD ASSEMBLIES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Performance criteria for gypsum board assemblies.<br />

B. Metal channel ceiling framing.<br />

C. Acoustic insulation.<br />

D. Cementitious backing board.<br />

E. Gypsum wallboard.<br />

F. Joint treatment and accessories.<br />

G. Textured finish system.<br />

H. Acoustic sealant.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Concealed wood blocking for support of wall mounted<br />

components.<br />

B. Section 07 21 00 - Thermal Insulation: Insulation.<br />

C. Section 07 84 00 - Firestopping: Firestopping and fire-rated joint sealants.<br />

D. Section 07 90 05 - Joint Sealers: Acoustic sealant.<br />

1.03 REFERENCE STANDARDS<br />

A. ANSI A108.11 - American National Standard for Interior Installation of Cementitious Backer Units.<br />

B. ANSI A118.9 - American National Standard Specifications for Test Methods and Specifications<br />

for Cementitious Backer Units.<br />

C. ASTM C475/C475M - Standard Specification for Joint Compound and Joint Tape for Finishing<br />

Gypsum Board.<br />

D. ASTM C514 - Standard Specification for Nails for the Application of Gypsum Board.<br />

E. ASTM C557 - Standard Specification for Adhesives for Fastening Gypsum Wallboard to Wood<br />

Framing.<br />

F. ASTM C754 - Standard Specification for Installation of Steel Framing Members to Receive<br />

Screw-Attached Gypsum Panel Products.<br />

G. ASTM C840 - Standard Specification for Application and Finishing of Gypsum Board.<br />

H. ASTM C954 - Standard Specification for Steel Drill Screws for the Application of Gypsum Panel<br />

Products or Metal Plaster Bases to Steel Studs From 0.033 in. (0.84 mm) to 0.112 in. (2.84 mm)<br />

in Thickness.<br />

I. ASTM C1002 - Standard Specification for Steel Self-Piercing Tapping Screws for the Application<br />

of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs.<br />

J. ASTM C1047 - Standard Specification for Accessories for Gypsum Wallboard and Gypsum<br />

Veneer Base.<br />

K. ASTM C1325 - Standard Specification for <strong>No</strong>n-Asbestos Fiber-Mat Reinforced Cement Substrate<br />

Sheets.<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-1


L. ASTM C1396/C1396M - Standard Specification for Gypsum Board.<br />

M. ASTM D3273 - Standard Test Method for Resistance to Growth of Mold on the Surface of<br />

Interior Coatings in an Environmental Chamber.<br />

N. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

O. ASTM E90 - Standard Test Method for Laboratory Measurement of Airborne Sound<br />

Transmission Loss of Building Partitions and Elements.<br />

P. ASTM E413 - Classification for Rating Sound Insulation.<br />

Q. GA-216 - Application and Finishing of Gypsum Board; Gypsum Association.<br />

R. GA-600 - Fire Resistance Design Manual; Gypsum Association.<br />

S. UL (FRD) - Fire Resistance Directory; Underwriters Laboratories Inc..<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordination: Coordinate the installation of openings with size, location and installation of<br />

service utilities.<br />

B. Preinstallation Meeting: Conduct a preinstallation meeting one week prior to the start of the<br />

work of this section; require attendance by all affected installers.<br />

C. Sequencing: Ensure that utility connections are achieved in an orderly and expeditious manner.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data and Sample: Provide data and sample on metal framing, gypsum board,<br />

accessories, acoustical products, acoustical products, accessories, and joint finishing system.<br />

C. Product Data: Provide manufacturer's data on partition head to structure connectors, showing<br />

compliance with requirements.<br />

D. Samples: Submit five samples of gypsum board finished with proposed texture application, 12<br />

by 12 inches in size, illustrating finish color and texture.<br />

1.06 QUALITY ASSURANCE<br />

A. Installer Qualifications: Company specializing in performing gypsum board application and<br />

finishing, with minimum three years of documented experience.<br />

B. Single-Source Responsibility: Obtain finishing products from same manufacturer of gypsum<br />

board or panel products, or from a manufacturer acceptable to gypsum board manufacturer.<br />

1.07 DELIVERY, STORAGE, AND PROTECTION<br />

A. Deliver materials in original packages, containers, or bundles bearing the brand name and<br />

product identification of manufacturer.<br />

B. Store materials inside under cover and keep dry. Neatly stack gypsum panels flat to prevent<br />

sagging off the ground of slab.<br />

C. Stack gypsum board were directed by Hoffman representative. Space stacks across floor. Do<br />

not exceed live load capacity of floor system.<br />

D. Handle gypsum board to prevent damage to edges, ends, and surfaces. Do not bend or<br />

otherwise damage metal corner beads and trim.<br />

1.08 PROJECT CONDITIONS<br />

A. Do not install or finish gypsum board unless environmental conditions comply with ASTM C 840<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-2


or with gypsum board manufacturer's recommendations.<br />

B. Ventilate spaces as required for drying joint and finish materials. Avoid drafts to prevent<br />

finishing materials from drying too rapidly.<br />

PART 2 PRODUCTS<br />

2.01 GYPSUM BOARD ASSEMBLIES<br />

A. Provide completed assemblies complying with ASTM C840 and GA-216.<br />

B. Interior Partitions: Provide completed assemblies with the following characteristics:<br />

1. Acoustic Attenuation: STC of 45-49 calculated in accordance with ASTM E413, based on<br />

tests conducted in accordance with ASTM E90.<br />

C. Fire Rated Assemblies: Provide completed assemblies complying with applicable code.<br />

2.02 METAL FRAMING MATERIALS<br />

A. Manufacturers - Metal Framing, Connectors, and Accessories:<br />

1. Clarkwestern Dietrich Building Systems LLC: www.clarkdietrich.com.<br />

2. Dietrich Metal Framing: www.dietrichindustries.com.<br />

3. Marino\Ware: www.marinoware.com.<br />

4. Unimast Inc.<br />

5. Substitutions: See Section 01 60 00 - Product Requirements.<br />

B. Ceiling Hangers: Type and size as specified in ASTM C754 for spacing required.<br />

2.03 BOARD MATERIALS<br />

A. Manufacturers - Gypsum-Based Board:<br />

1. CertainTeed Corporation: www.certainteed.com.<br />

2. National Gypsum Company: www.nationalgypsum.com.<br />

3. USG Corporation: www.usg.com.<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

B. Gypsum Wallboard: Paper-faced gypsum panels as defined in ASTM C1396/C1396M; sizes to<br />

minimize joints in place; ends square cut.<br />

1. Application: Use for vertical surfaces and ceilings, unless otherwise indicated.<br />

2. Mold Resistance: Score of 10, when tested in accordance with ASTM D3273.<br />

a. Mold-resistant board is required whenever board is being installed before the building<br />

is enclosed and conditioned.<br />

3. At Assemblies Indicated with Fire-Rating: Use type required by indicated tested assembly;<br />

if no tested assembly is indicated, use Type X board, UL or WH listed.<br />

4. Thickness:<br />

a. Vertical Surfaces: 1/2 inch.<br />

b. Ceilings: 5/8 inch.<br />

5. Mold-Resistant Paper-Faced Products:<br />

a. CertainTeed Corporation; ProRoc Brand Moisture & Mold Resistant Gypsum Board.<br />

b. National Gypsum Company; Gold Bond Brand XP Gypsum Board.<br />

c. National Gypsum Company; Gold Bond Hi-Abuse Brand XP Wallboard.<br />

d. USG Corporation; Sheetrock Brand Mold Tough Gypsum Panels.<br />

e. Substitutions: See Section 01 60 00 - Product Requirements.<br />

C. Backing Board For Wet Areas:<br />

1. Application: Surfaces behind tile in wet areas including tub and shower surrounds and<br />

shower ceilings.<br />

2. Mold Resistance: Score of 10, when tested in accordance with ASTM D3273.<br />

3. ANSI Cement-Based Board: <strong>No</strong>n-gypsum-based; aggregated Portland cement panels with<br />

glass fiber mesh embedded in front and back surfaces complying with ANSI A118.9 or<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-3


ASTM C1325.<br />

a. Thickness: 5/8 inch.<br />

b. Products:<br />

1) Custom Building Products; Wonderboard.<br />

2) National Gypsum Company; PermaBase Brand Cement Board.<br />

3) USG Corporation; Durock Brand Cement Board.<br />

4) Substitutions: See Section 01 60 00 - Product Requirements.<br />

D. Ceiling Board: Special sag-resistant gypsum ceiling board as defined in ASTM C1396/C1396M;<br />

sizes to minimize joints in place; ends square cut.<br />

1. Application: Ceilings, unless otherwise indicated.<br />

2. Thickness: 5/8 inch.<br />

3. Edges: Tapered.<br />

4. Products:<br />

a. American Gypsum; Interior Ceiling Board.<br />

b. CertainTeed Corporation; ProRoc Interior Ceiling.<br />

c. Georgia-Pacific Gypsum LLC; ToughRock CD Ceiling Board.<br />

d. Lafarge <strong>No</strong>rth America Inc; Sagcheck.<br />

e. National Gypsum Company; High Strength Brand Ceiling Board.<br />

f. Pacific Coast Building Products, Inc; PABCO Ceiling Board.<br />

g. Temple-Inland Inc; Span24 Ceiling Board.<br />

h. USG Corporation; Sheetrock Brand Sag-Resistant Interior Gypsum Ceiling Board.<br />

i. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.04 ACCESSORIES<br />

A. Acoustic Insulation - Interior Fire Rated Partition Walls: Mineral fiber blanket thermal insulation,<br />

preformed, friction fit, unfaced rock wool, similar to Thermafiber Sound Attenuation Fire Blanket<br />

(SAFB) as manufactured by Thermafiber, Inc.<br />

1. Density: 2.5 pcf (nominal).<br />

B. Acoustic Insulation - Interior Partition Walls: Mineral fiber blanket thermal insulation, preformed,<br />

friction fit, unfaced rock wool, similar to Thermafiber FS 15 as manufactured by Thermafiber, Inc.<br />

1. Density: 3.0 pcf (nominal).<br />

C. Acoustical Sealant: Butyl or acrylic sealant; ASTM C 920, Grade NS, Class 12-1/2, Uses M<br />

and A; single component, solvent release curing, non-skinning.<br />

1. Applications: Use for concealed locations only:<br />

a. Sealant bead between top stud runner and structure and between bottom stud track<br />

and floor.<br />

D. Finishing Accessories: ASTM C1047, galvanized steel or rolled zinc, unless otherwise indicated.<br />

1. Types: As detailed or required for finished appearance.<br />

2. Special Shapes: In addition to conventional cornerbead and control joints, provide U-bead<br />

at exposed panel edges.<br />

3. Manufacturers - Finishing Accessories:<br />

a. Same manufacturer as framing materials.<br />

b. Substitutions: See Section 01 60 00 - Product Requirements.<br />

E. Trim Accessories: Paper faced metal bead and trim unless otherwise noted.<br />

1. Corner Beads: Paper faced, similar to B1 series by USG.<br />

2. Corner Reinforcement: Galvanized steel, similar to Dur-A-Bead manufactured by USG.<br />

3. Control Joint: Bent zinc sheet formed with V shaped slot, covered with plastic tape, with<br />

perforated flanges and complying with ASTM C 1047.<br />

a. Width as required or detailed.<br />

F. Trim: ASTM C 840; Bead type Bead type(s) as detailed.<br />

G. Joint Materials: ASTM C475 and as recommended by gypsum board manufacturer for project<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-4


conditions.<br />

1. Tape: 2 inch wide, creased paper tape for joints and corners.<br />

2. Ready-mixed vinyl-based joint compound.<br />

3. Powder-type vinyl-based joint compound.<br />

H. High Build Drywall Surfacer: Vinyl acrylic latex-based coating for spray application, designed to<br />

take the place of skim coating and separate paint primer in achieving Level 5 finish.<br />

I. Textured Finish Materials: Latex-based compound; Unaggregated texture coating.<br />

J. Screws for Attachment to Steel Members Less Than 0.03 inch In Thickness, to Wood Members,<br />

and to Gypsum Board: ASTM C1002; self-piercing tapping type; cadmium-plated for exterior<br />

locations.<br />

K. Screws for Attachment to Steel Members From 0.033 to 0.112 Inch in Thickness: ASTM C954;<br />

steel drill screws for application of gypsum board to loadbearing steel studs.<br />

L. Nails for Attachment to Wood Members: ASTM C514.<br />

M. Hanger Wire: 8 gauge, galvanized wire.<br />

N. Tie Wire: 18 gauge, galvanized wire.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verification of Conditions:<br />

1. Prepared spaces are sized and located in accordance with drawings.<br />

2. Framing, reinforcement, and anchoring devices are correct type and are located in<br />

accordance with shop drawings.<br />

B. Installer's Examination:<br />

1. Examine conditions under which installation is to be performed; submit written notification if<br />

such conditions are unacceptable.<br />

2. Installation activities before unacceptable conditions have been corrected is prohibited.<br />

3. Installation indicates installer's acceptance of conditions.<br />

3.02 FRAMING INSTALLATION<br />

A. Metal Framing: Install in accordance with ASTM C754 and manufacturer's instructions.<br />

B. Suspended Ceilings and Soffits: Space framing and furring members as indicated.<br />

C. Door Openings: Reinforce openings as required for weight of doors or operable panels, using<br />

not less than double studs at jambs.<br />

1. At all doors openings, install two studs at each jamb, unless otherwise noted. One stud<br />

each side shall be minimum 20 gauge.<br />

2. For heavy doors 200 to 300 lbs and up to 48 inches in width, install two 20 gauge studs<br />

each side of opening.<br />

3. Design framing for door more than 48 inches wide, double doors, and extra heavy doors to<br />

meet loading conditions.<br />

4. Extend jamb studs through suspended ceilings and attach to underside of overhead<br />

structure.<br />

D. Other Framed Openings: Frame openings other than door openings the same as required for<br />

door openings, unless otherwise indicated. Install framing below sills of openings to match<br />

framing required above door heads.<br />

E. Standard Wall Furring: Install at masonry walls scheduled to receive gypsum board, not more<br />

than 4 inches from floor and ceiling lines and abutting walls. Secure in place on alternate<br />

channel flanges at maximum 24 inches on center.<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-5


1. Orientation: Horizontal.<br />

2. Spacing: At 24 inches on center, unless otherwise noted.<br />

F. Acoustic Furring: Install resilient channels at maximum 24 inches on center. Locate joints over<br />

framing members.<br />

G. Furring for Fire Ratings: Install as required for fire resistance ratings indicated and to GA-600<br />

requirements.<br />

3.03 ACOUSTIC ACCESSORIES INSTALLATION<br />

A. Acoustic Insulation: Place tightly within spaces, around cut openings, behind and around<br />

electrical and mechanical items within partitions, and tight to items passing through partitions.<br />

B. Acoustic Sealant: Install in accordance with manufacturer's instructions.<br />

1. Place one bead continuously on substrate before installation of perimeter framing members.<br />

2. Place continuous bead at perimeter of each layer of gypsum board.<br />

3. In non-fire-rated construction, seal around all penetrations by conduit, pipe, ducts, and<br />

rough-in boxes.<br />

3.04 BOARD INSTALLATION<br />

A. Comply with ASTM C 840. Install to minimize butt end joints, especially in highly visible<br />

locations.<br />

B. Single-Layer <strong>No</strong>n-Rated: Install gypsum board in most economical direction, with ends and<br />

edges occurring over firm bearing.<br />

C. Single-Layer Fire-Rated: Install gypsum board vertically, with edges and ends occurring over<br />

firm bearing.<br />

D. Fire-Rated Construction: Install gypsum board in strict compliance with requirements of<br />

assembly listing.<br />

E. Cementitious Backing Board: Install over steel framing members where indicated, in<br />

accordance with ANSI A108.11 and manufacturer's instructions.<br />

F. Installation on Metal Framing: Use screws for attachment of all gypsum board except face layer<br />

of non-rated double-layer assemblies, which may be installed by means of adhesive lamination.<br />

G. Installation on Wood Framing: For rated assemblies, comply with requirements of listing<br />

authority. For non-rated assemblies, install as follows:<br />

1. Single-Layer Applications: Screw attachment.<br />

H. Moisture Protection: Treat cut edges and holes in moisture resistant gypsum board and exterior<br />

gypsum soffit board with sealant.<br />

3.05 INSTALLATION OF TRIM AND ACCESSORIES<br />

A. Control Joints: Place control joints where noted on drawings or as follows:<br />

1. Where partitions, furring, or column fireproofing abuts a structural element or dissimilar wall<br />

or ceiling (except floors).<br />

2. Ceiling or soffit abuts a structural element, dissimilar wall or partition, or other vertical<br />

penetration.<br />

3. <strong>No</strong>t more than 30 feet for walls and partitions.<br />

4. <strong>No</strong>t more than 50 feet in either direction for ceilings with perimeter relief, 30 feet without<br />

relief.<br />

5. At locations of control joints that occur in the building.<br />

6. Wings of "L", "U", and "T" shaped ceilings areas that are common or joined.<br />

7. Construction changes within the plane of a partition or ceiling.<br />

B. Corner Beads: Install at external corners, using longest practical lengths.<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-6


C. Edge Trim: Install at locations where gypsum board abuts dissimilar materials and as indicated.<br />

3.06 JOINT TREATMENT<br />

A. Paper Faced Gypsum Board: Use paper joint tape, bedded with ready-mixed vinyl-based joint<br />

compound and finished with ready-mixed vinyl-based joint compound.<br />

B. Finish gypsum board in accordance with levels defined in ASTM C840, as follows:<br />

1. Level 4: Walls and ceilings to receive flat or eggshell paint finish or wall coverings, unless<br />

otherwise indicated.<br />

2. Level 4: Walls to receive light textured wall finish.<br />

3. Level 5: Walls and ceilings to receive semi-gloss or gloss paint finish and other areas<br />

specifically indicated.<br />

4. Level 1: Wall and fire rated wall areas above finished ceilings, whether or not accessible in<br />

the completed construction, unless a higher level of finish is needed.<br />

5. Level 0: Temporary partitions and surfaces indicated to be finished in later stage of project.<br />

C. Tape, fill, and sand exposed joints, edges, and corners to produce smooth surface ready to<br />

receive finishes.<br />

1. Feather coats of joint compound so that camber is maximum 1/32 inch.<br />

D. Where Level 5 finish is indicated, spray apply high build drywall surfacer over entire surface after<br />

joints have been properly treated; achieve a flat and tool mark-free finish.<br />

E. Tape and finish wallboard for a minimum of 6" above finish ceiling elevation.<br />

F. Apply joint tape over gypsum board joints except those with trim or accessories having<br />

concealed face flanges not requiring taping to prevent cracks from occuring..<br />

G. Fill and finish joints and corners of cementitious backing board as recommended by<br />

manufacturer.<br />

3.07 TEXTURE FINISH<br />

A. Apply finish texture coating by means of spraying apparatus in accordance with manufacturer's<br />

instructions and to match approved sample. Provide Spatter Knock-down for wall and ceiling as<br />

indicated on drawings.<br />

B. Prevent texture finishes from coming into contact with surfaces not scheduled to receive texture<br />

finishes. Cover with visqueen or other masking agents as required.<br />

C. Finish shall extend a minimum of 6" above finish ceiling elevation.<br />

D. Immediately remove finish materials from surfaces note scheduled to receive finish to prevent<br />

damage.<br />

3.08 CLEANUP<br />

A. Cleanup, remove from the site, and legally dispose of all materials related to work in this section.<br />

3.09 TOLERANCES<br />

A. Maximum Variation of Finished Gypsum Board Surface from True Flatness: 1/8 inch in 10 feet<br />

in any direction.<br />

END OF SECTION<br />

<strong>10731</strong> GYPSUM BOARD ASSEMBLIES 09 21 16-7


SECTION 09 30 00<br />

PART 1 - GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Tile for Floor & Wall applications<br />

B. Tile Adhesives & Grout<br />

C. Ceramic Accessories<br />

TILING<br />

1.02 REFERENCES<br />

A. ANSI A108 Series/AII8 Series/A136.1 American National Standard Specifications for the<br />

Installation of Ceramic Tile<br />

B. TCA (HB) – Handbook for Ceramic Tile Installation; Tile Council of America, Inc.<br />

C. Floor Tiles: Static coefficient of friction not less than 0.6 for level surfaces, per<br />

ASTM C 1028.<br />

1.03 EXTRA MATERIALS<br />

A. Provide 15 sq. ft. of each size and color of tile specified.<br />

1.04 SUBMITTALS<br />

A. Product Data<br />

B. Samples.<br />

1. Full Size Tile and Trim Samples<br />

2. Grout Color Samples<br />

3. Sealant Color Samples<br />

C. Maintenance Data: Include procedures, recommended maintenance materials, and<br />

suggested schedule for cleaning<br />

1.05 ENVIRONMENTAL REQUIREMENTS<br />

A. Use low VOC adhesives, grouts, and setting materials as recommended by the product<br />

manufacturers and as required to meet LEED criteria for Indoor Environmental Quality Credit<br />

low emitting materials; adhesives and sealants.<br />

B. Maintain ambient and substrate temperature of 50 degrees F (10 degrees C) during tiling and<br />

for a minimum of 7 days after completion.<br />

1.06 QUALITY ASSURANCE<br />

A. Installer shall have a minimum of five (5) years commercial tile installation experience<br />

1.07 DELIVERY, STORAGE, & HANDLING<br />

A. Deliver and store products in manufacturer's unopened packaging until ready for installation<br />

B. Protect setting materials from freezing or overheating in accordance with manufacturer's<br />

instructions<br />

<strong>10731</strong> TILING 09 30 00 - 1


C. Store tile and setting materials on elevated platforms, under cover and in a dry location and<br />

protect from contamination, dampness, freezing or overheating.<br />

PART 2 - PRODUCTS<br />

2.01 CERAMIC TILE<br />

A. Ceramic tile that complies with standard grade requirements in ANSI A137.1, "Specifications<br />

for Ceramic Tile."<br />

B. FLOOR TILE: PORCELAIN TILE<br />

1. Products: PT1/PTB1<br />

a. American Olean; Unglazed Mosaics<br />

2. Facial Dimensions:<br />

a. PT1 - 2" x 2"<br />

3. Thickness: 1/4 inches.<br />

4. Color: As selected.<br />

5. Trim/Base PTB1: MT6; 3 rows built-up 2x2 base, same as floor tile<br />

C. FLOOR TILE: PORCELAIN TILE<br />

1. Products: PT2/PTB2/WT1/WT2<br />

a. Crossville: Vista Americana<br />

2. Facial Dimensions:<br />

a. PT2 - 12" x 12" (11 3/4" x 11 3/4" actual)<br />

b. Accent Tile - 2"x2" mosaic tile, sheet mounted<br />

3. Thickness: 3/8 inches.<br />

4. Color: As selected.<br />

5. Trim/Base PTB2: 6" x 12" Cove Base & 4" x 12" Bullnose<br />

D. FLOOR TILE: PORCELAIN TILE<br />

1. Products: PT3<br />

a. TBD, Similar to PT2<br />

2. Facial Dimensions:<br />

a. PT3 - 12" x 12"<br />

3. Thickness: 3/8 inches.<br />

4. Color: As selected.<br />

E. FLOOR TILE: QUARRY TILE<br />

1. Products: QT/QTB<br />

a. Dal: Quarry Tile<br />

2. Facial Dimensions: 6" x 6"<br />

3. Thickness: 1/2"<br />

4. Color: As Selected<br />

<strong>10731</strong> TILING 09 30 00 - 2


5. Trim/Base: 5" x 6" Cove Base<br />

F. WALL TILE: PORCELAIN TILE<br />

1. Products: WT3, WT4<br />

a. Crossville: Palais<br />

2. Facial Dimensions: 12" x 12" (11 3/4" x 11 3/4" actual)<br />

3. Thickness: 3/8"<br />

4. Color: As selected.<br />

5. Trim: 4" x 12" Bullnose<br />

6. Accent Tile: Chair rail - 1 3/4" x 7 13/16" & Decorative Inserts - 4" x 4"<br />

2.02 INSTALLATION MATERIALS<br />

A. Setting and Grouting Materials: Comply with material standards in ANSI's "Specifications for<br />

the Installation of Ceramic Tile" that apply to materials and methods indicated.<br />

B. Products shall comply with LEED criteria for Indoor Environmental Quality Credit 4.1 low<br />

emitting materials; adhesives and sealants and shall not exceed 65 g/l VOC Limit<br />

a. Submit Material Safety Data Sheets for any products not specifically listed in this<br />

specification for approval.<br />

1. Thin-Set Mortar Type: Portland cement<br />

a. Approved Products:<br />

1) Mapei Ultraflex 2 Professional Grade Polymer-Modified Mortar<br />

2) Mapei Ultracontact Premium Full Contact Tile Mortar<br />

3) TEC Full Flex Latex Modified Thin Set Mortar<br />

2. Grout Type: Standard cementitious grout (sanded and unsanded) is to be used throughout<br />

per ANSI 118.6 with the exception of grout for commercial kitchen quarry tile which shall be;<br />

Water-cleanable epoxy for kitchen quarry tile per ANSI 118.3.<br />

a. Approved Products:<br />

1) Cementitious Grout - Hydroment Ceramic Tile Grout (sanded) & Hydroment<br />

Dry Tile Grout (unsanded)<br />

2) Epoxy Grout - Bostik EzPoxy Mortar & Grout<br />

3. Grout Color: As selected<br />

C. Setting-Bed Accessories: ANSI A108.1A.<br />

D. Cementitious Backer Units: Complying with ANSI A118.9, of thickness indicated.<br />

E. Waterproofing Membranes for Thin-Set Installations: ANSI A118.10<br />

F. Tub & Shower Locations: Contractor is to caulk all perimeter edges and seal around<br />

bathtubs and shower enclosures with Tub & Tile Caulk in colors coordinating with adjacent<br />

wall, tile, and grout colors.<br />

1. Approved Products: Bostik CeramaSeal Tub & Tile Caulk<br />

G. Grout Sealer: Contractor is to Seal all standard cementitious grout joints with grout sealant<br />

1. Approved Products: Aqua Mix Sealer's Choice Gold<br />

<strong>10731</strong> TILING 09 30 00 - 3


H. Silicone Caulk: Contracter is to seal all drains and plumbing penetrations with pure silicone<br />

caulk.<br />

1. Approved Products: Bostik Pure Silicone Caulk<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Comply with tile installation standards in ANSI's "Specifications for the Installation of Ceramic<br />

Tile" that apply to materials and methods indicated.<br />

B. Comply with TCA's "Handbook for Ceramic Tile Installation."<br />

C. Floor Tile Installation Methods:<br />

1. Over Concrete Subfloors: Install in accordance with TCA Handbook method F112,<br />

cement mortar bed bonded to concrete slab & F113, thin-set mortar bonded to concrete<br />

slab.<br />

2. Over Wood Subfloors: Install in accordance with TCA Handbook method F142, organic<br />

adhesive over wood subfloor.<br />

D. Wall Tile Installation Methods:<br />

1. Over Gypsum Board on Wood or Metal Studs: Install in accordance with TCA Handbook<br />

method W243, thin set with dry set or latex-portland cement bond coat, unless otherwise<br />

indicated.<br />

2. Over Cementitious Backer Units: Install in accordance with TCA Handbook Method<br />

W223, organic adhesive.<br />

E. At showers, tubs, and where indicated, provide cementitious backer units and treat joints to<br />

comply with ANSI A108.11.<br />

F. Lay tile in grid pattern, unless otherwise indicated. Align joints where adjoining tiles on floor,<br />

base, walls, and trim are the same size.<br />

G. Perform cutting and drilling of tile without marring visible surfaces. Carefully grind cut edges<br />

of tile abutting trim, finish, or built-in items for straight aligned joints. Fit tile closely to<br />

electrical outlets, piping, fixtures, and other penetrations so plates, collars, or covers overlap<br />

tile.<br />

H. Level existing substrate surfaces to acceptable flatness tolerances.<br />

I. Place tile joints uniform in width, subject to variance in tolerance allowed in tile size. Keep<br />

joints as narrow as possible with the larger tile sizes. Make joints watertight, without voids,<br />

cracks, excess mortar, or excess grout.<br />

J. Form internal angles coved, and external angles bullnosed.<br />

K. Keep expansion joints free of adhesive or grout. Apply sealant to joints.<br />

L. Allow tile to set for a minimum of 48 hours prior to grouting.<br />

M. Apply sealant to junction of tile and dissimilar materials and junction of dissimilar planes.<br />

N. Clean tile and grout surfaces and leave finished tile work clean and free of chipped, broken,<br />

unbonded, or otherwise defective tile work.<br />

O. Do not permit traffic over finished floor surface for 7 days after installation.<br />

END OF SECTION<br />

<strong>10731</strong> TILING 09 30 00 - 4


SECTION 09 51 00<br />

ACOUSTICAL CEILINGS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Suspended metal grid ceiling system.<br />

B. Acoustical units.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions.<br />

B. Section 07 90 05 - Joint Sealers: Acoustical sealant.<br />

C. Section 28 31 00 - Fire Detection and Alarm: Fire alarm components in ceiling system.<br />

D. Section 21 13 00 - Fire-Suppression Sprinkler Systems: Sprinkler heads in ceiling system.<br />

E. Section 23 37 00 - Air Outlets and Inlets: Air diffusion devices in ceiling.<br />

F. Section 26 51 00 - Interior Lighting: Light fixtures in ceiling system.<br />

G. Section 27 51 17 - Public Address Systems: Speakers in ceiling system.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM C635 - Standard Specification for the Manufacture, Performance, and Testing of Metal<br />

Suspension Systems for Acoustical Tile and Lay-in Panel Ceilings.<br />

B. ASTM C636/C636M - Standard Practice for Installation of Metal Ceiling Suspension Systems for<br />

Acoustical Tile and Lay-in Panels.<br />

C. ASTM E1264 - Standard Classification for Acoustical Ceiling Products.<br />

D. UL (FRD) - Fire Resistance Directory; Underwriters Laboratories Inc..<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Sequence work to ensure acoustical ceilings are not installed until building is enclosed, sufficient<br />

heat is provided, dust generating activities have terminated, and overhead work is completed,<br />

tested, and approved.<br />

B. Do not install acoustical units until after interior wet work is dry.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings: Indicate grid layout and related dimensioning and junctions with other ceiling<br />

finishes.<br />

C. Product Data: Provide data on suspension system components and acoustical units.<br />

D. Samples: Submit two full size samples illustrating material and finish of acoustical units.<br />

E. Samples: Submit two samples each, 24 inches long, of suspension system main runner, cross<br />

runner, and perimeter molding.<br />

F. Manufacturer's Installation Instructions: Indicate special procedures.<br />

G. Maintenance Materials: Furnish the following for Owner's use in maintenance of project.<br />

1. See Section 01 60 00 - Product Requirements, for additional provisions.<br />

2. Extra Acoustical Units: Quantity equal to 5 percent of total installed.<br />

<strong>10731</strong> ACOUSTICAL CEILINGS 09 51 00-1


1.06 QUALITY ASSURANCE<br />

A. Single-Source Responsibility: Provide acoustical panel units and grid components by a single<br />

manufacturer.<br />

B. Suspension System Manufacturer Qualifications: Company specializing in manufacturing the<br />

products specified in this section with minimum three years documented experience.<br />

C. Acoustical Unit Manufacturer Qualifications: Company specializing in manufacturing the<br />

products specified in this section with minimum three years documented experience.<br />

D. Coordination of Work: Coordinate acoustical ceiling work with installers of related work<br />

including, but not limited to building insulation, gypsum board, light fixtures, mechanical<br />

systems, electrical systems, and fire protection systems.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver acoustical ceiling units to project site in original, unopened packages and store them in a<br />

fully enclosed space where they will be protected against damage from moisture, direct sunlight,<br />

surface contamination, and other causes.<br />

B. Before installing acoustical ceiling units, permit them to reach room temperature and a stabilized<br />

moisture content.<br />

C. Handle acoustical ceiling units carefully to avoid chipping edges or damaged units in any way.<br />

1.08 FIELD CONDITIONS<br />

A. Maintain uniform temperature of minimum 60 degrees F, and maximum humidity of 40 percent<br />

prior to, during, and after acoustical unit installation.<br />

PART 2 PRODUCTS<br />

2.01 ACOUSTICAL UNITS<br />

A. Manufacturers:<br />

1. Armstrong World Industries, Inc.<br />

2. Celotex Corp.<br />

3. USG Interiors, Inc.<br />

4. Substitutions: See Section 01 60 00 - Product Requirements.<br />

B. Acoustical Units - General: ASTM E1264, Class A.<br />

C. Acoustical Panels Type AT1: ASTM E 1264 Type III, Painted mineral fiber, conforming to the<br />

following:<br />

1. Size: 24 x 24 inches.<br />

2. Thickness: 3/4 inches.<br />

3. Composition: Water felted.<br />

4. Light Reflectance: 86 percent, determined as specified in ASTM E1264.<br />

5. NRC Range: 0.70 to 0.75, determined as specified in ASTM E1264.<br />

6. Sag Resistance: Provide 10 year warranty.<br />

7. STC Range: 35 to 39.<br />

8. Edge: Beveled.<br />

9. Surface Color: White.<br />

10. Surface Pattern: <strong>No</strong>n-directional fissured.<br />

11. Product: Cirrus Tegular by Armstrong World Industries, Inc.<br />

12. Suspension System: Exposed grid, 9/16 inches.<br />

D. Acoustical Panels Type AT2: ASTM E1264 Type IV,Vinyl faced gypsum, conforming to the<br />

following:<br />

1. Size: 24 x 24 inches.<br />

2. Thickness: 1/2 inches.<br />

<strong>10731</strong> ACOUSTICAL CEILINGS 09 51 00-2


3. Edge: Square.<br />

4. Surface Color: White.<br />

5. Surface Pattern: Embossed stipple pattern.<br />

6. Product: Sheetrock, ClimaPlus by USG Interiors, Inc.<br />

7. Suspension System: Exposed grid Type DX, 15/16".<br />

E. Acoustical Panels Type AT3: ASTM E 1264 Type III, Painted mineral fiber, conforming to the<br />

following:<br />

1. Size: 24 x 24 inches.<br />

2. Thickness: 5/8 inches.<br />

3. Composition: Water felted.<br />

4. Light Reflectance: 83 percent, determined as specified in ASTM E 1264.<br />

5. NRC Range: 0.50 to 0.55, determined as specified in ASTM E 1264.<br />

6. Sag Resistance: Provide 10 year warranty.<br />

7. STC Range: 30 to 34.<br />

8. Edge: Square.<br />

9. Surface Color: White.<br />

10. Surface Pattern: <strong>No</strong>n-directional fissured.<br />

11. Product: Dune by Armstrong World Industries, Inc.<br />

12. Suspension System: Exposed grid, 15/16 inches.<br />

2.02 SUSPENSION SYSTEM<br />

A. Manufacturers:<br />

1. Armstrong World Industries, Inc: www.armstrong.com.<br />

2. CertainTeed Corporation: www.certainteed.com.<br />

3. Chicago Metallic Corporation: www.chicagometallic.com.<br />

4. USG: www.usg.com.<br />

5. Substitutions: See Section 01 60 00 - Product Requirements.<br />

B. Suspension Systems - General: ASTM C635; die cut and interlocking components, with<br />

stabilizer bars, clips, splices, perimeter moldings, and hold down clips as required.<br />

C. Interior Exposed Steel Suspension System: Formed galvanized steel, commercial quality cold<br />

rolled; Intermediate-duty.<br />

1. Profile: Tee; 9/16 inch and 15/16 inch wide face.<br />

2. Construction: Double web.<br />

3. Finish: White painted.<br />

2.03 ACCESSORIES<br />

A. Support Channels and Hangers: Galvanized steel; size and type to suit application, seismic<br />

requirements, and ceiling system flatness requirement specified.<br />

B. Perimeter Moldings: Same material and finish as grid or the ceiling system specified.<br />

1. At Exposed Grid: Provide L-shaped molding for mounting at same elevation as face of grid.<br />

C. Touch-up Paint: Type and color to match acoustical and grid units.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify that layout of hangers will not interfere with other work.<br />

C. Do not proceed with installation until all wet work such as concrete, terrazzo, plastering and<br />

painting has been completed and thoroughly dried out, unless expressly permitted by<br />

manufacturer's printed recommendation.<br />

<strong>10731</strong> ACOUSTICAL CEILINGS 09 51 00-3


3.02 INSTALLATION - SUSPENSION SYSTEM<br />

A. Install suspension system in accordance with ASTM C636/C636M, ASTM E580/E580M, and<br />

manufacturer's instructions and as supplemented in this section.<br />

B. Rigidly secure system, including integral mechanical and electrical components, for maximum<br />

deflection of 1:360.<br />

C. Locate system on room axis according to reflected plan, with a minimum 2" tile width at edges.<br />

D. Install after major above-ceiling work is complete. Coordinate the location of hangers with other<br />

work.<br />

E. Hang suspension system independent of walls, columns, ducts, pipes and conduit. Where<br />

carrying members are spliced, avoid visible displacement of face plane of adjacent members.<br />

F. Where ducts or other equipment prevent the regular spacing of hangers, reinforce the nearest<br />

affected hangers and related carrying channels to span the extra distance.<br />

G. Do not support components on main runners or cross runners if weight causes total dead load to<br />

exceed deflection capability.<br />

H. Support fixture loads using supplementary hangers located within 6 inches of each corner, or<br />

support components independently.<br />

I. Do not eccentrically load system or induce rotation of runners.<br />

J. Perimeter Molding: Install at intersection of ceiling and vertical surfaces and at junctions with<br />

other interruptions.<br />

1. Use longest practical lengths.<br />

2. Overlap and rivet corners.<br />

3.03 INSTALLATION - ACOUSTICAL UNITS<br />

A. Install acoustical units in accordance with manufacturer's instructions.<br />

B. Fit acoustical units in place, free from damaged edges or other defects detrimental to<br />

appearance and function.<br />

C. Fit border trim neatly against abutting surfaces.<br />

D. Install units after above-ceiling work is complete.<br />

E. Install acoustical units level, in uniform plane, and free from twist, warp, and dents.<br />

F. Cutting Acoustical Units:<br />

1. Cut to fit irregular grid and perimeter edge trim.<br />

2. Make field cut edges of same profile as factory edges.<br />

3. Double cut and field paint exposed reveal edges.<br />

G. Where round obstructions occur, provide preformed closures to match perimeter molding.<br />

H. Install hold-down clips on panels within 20 ft of an exterior door.<br />

3.04 TOLERANCES<br />

A. Maximum Variation from Flat and Level Surface: 1/8 inch in 10 feet.<br />

B. Maximum Variation from Plumb of Grid Members Caused by Eccentric Loads: 2 degrees.<br />

3.05 CLEAN UP<br />

A. Remove cut-offs and carton waste to dumpster or as designated. Leave rooms clean.<br />

B. Replace damaged and broken panels.<br />

<strong>10731</strong> ACOUSTICAL CEILINGS 09 51 00-4


C. Clean exposed surfaces of acoustical ceilings, including trim, edge mouldings, and suspension<br />

members. Comply with manufacturer's instructions for cleaning and touch up of minor finish<br />

damage. Remove and replace work that cannot be successfully cleaned and repaired to<br />

permananently eliminate evidence of damage.<br />

D. Deliver extra stock to Owner at close-out.<br />

END OF SECTION<br />

<strong>10731</strong> ACOUSTICAL CEILINGS 09 51 00-5


SECTION 09 65 00<br />

RESILIENT FLOORING<br />

PART 1 - GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Resilient sheet flooring<br />

B. Resilient Base<br />

C. Installation accessories<br />

1.02 REFERENCES<br />

A. ASTM C 1028 - Standard Test Method for Determining the Static Coefficient of Friction of<br />

Ceramic Tile and Other Like Surfaces by the Horizontal Dynamometer Pull-Meter Method<br />

B. ASTM D 2859 - Standard Test Method for Ignition Characteristics of Finished Textile Floor<br />

Covering Materials.<br />

C. ASTM D 3884 - Standard Guide for Abrasion Resistance of Textile Fabrics (Rotary Platform,<br />

Double-Head Method), Abrasion Wheels- H18 with 1000grams load.<br />

D. ASTM E 492 - Standard Test Method for Laboratory Measurement of Impact Sound<br />

Transmission Through Floor-Ceiling Assemblies Using the Tapping Machine.<br />

E. ASTM E 662 - Standard Test Method for Specific Optical Density of Smoke Generated by Solid<br />

Materials.<br />

F. ASTM E 648 - Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using<br />

a Radiant Heat Energy Source.<br />

G. ASTM E 989 - Standard Classification for Determination of Impact Insulation Class (IIC).<br />

H. ASTM F 137 - Standard Test Method for Flexibility of Resilient Flooring Materials with Cylindrical<br />

Mandrel Apparatus.<br />

I. ASTM F 386 - Standard Test Method for Thickness of Resilient Flooring Materials Having Flat<br />

Surfaces.<br />

J. ASTM F 925 - Standard Test Method for Resistance to Chemicals of Resilient Flooring.<br />

K. ASTM F 970 - Standard Test Method for Static Load Limit.<br />

L. ASTM F 1514 - Standard Test Method for Measuring Heat Stability of Resilient Flooring by Color<br />

Change.<br />

M. ASTM F 1515 - Standard Test Method for Measuring Light Stability of Resilient Flooring by Col<br />

or Change.<br />

N. ASTM F 1700 - Standard Specification for Solid Vinyl Floor Tile.<br />

O. ASTM F 1869 - Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete<br />

Subfloor Using Anhydrous Calcium Chloride.<br />

P. ASTM F 1914 - Standard Test Methods for Short-Term Indentation and Residual Indentation of<br />

Resilient Floor Covering.<br />

Q. ASTM F 2055 - Standard Test Method for Size and Squareness of Resilient Floor Tile by Dial<br />

Gage Method.<br />

R. ASTM F 2170 - Standard Test Method for Determining Relative Humidity in Concrete Floor<br />

Slabs Using in situ Probes.<br />

S. ASTM F 2199 - Standard Test Method for Determining Dimensional Stability of Resilient Floor<br />

Tile after Exposure to Heat.<br />

1.03 PERFORMANCE REQUIREMENTS<br />

A. Fire Test Response: Resilient tile has critical radiant flux classification of Class I, not less than<br />

0.45 W/sq. cm per ASTM E 648.<br />

<strong>10731</strong> RESILIENT FLOORING 09 65 00 - 1


1.04 SUBMITTALS<br />

A. Product Samples.<br />

B. Maintenance Data: Include maintenance procedures, recommended maintenance materials,<br />

and suggested schedule for cleaning and finishing.<br />

C. Extra Materials: Deliver to Owner at least 100 sq. feet, in roll form and in full roll width, for each<br />

type and color of sheet vinyl floor covering installed.<br />

D. Extra Materials: Deliver to Owner at least 50 linear feet, of each type and color of resilient wall<br />

base installed.<br />

1.05 QUALITY ASSURANCE<br />

A. Installer shall have a minimum of five (5) years commercial resilient flooring installation<br />

experience<br />

1.06 DELIVERY, STORAGE, & HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

B. Flooring material and adhesive shall be acclimated to the installation area for a minimum of 48<br />

hours prior to installation.<br />

C. Store cartons of tile products flat and squarely on top of one another, not on edge.<br />

D. Protect all materials from damage.<br />

PART 2 - PRODUCTS<br />

2.01 SHEET VINYL FLOOR COVERING SV1 - SV5<br />

A. Products:<br />

1. Teknoflor Wood Grain Collection & Forestscapes as selected<br />

2. Toli Mature<br />

B. Color and Pattern: As selected<br />

C. Sheet Vinyl Floor Covering With Backing: ASTM F 1303, Type I, Grade 1.<br />

1. Overall Thickness: 2.3mm<br />

2. Backing Class: Class B.<br />

D. Wearing Surface: Embossed.<br />

E. Sheet Width: 6 ' wide<br />

F. Seaming Method: Heat welded.<br />

G. Adhesive: Use Epoxy Type Adhesive Appropriate for use with Hospital Beds and as<br />

Recommended by Manufacturer in all Resident Rooms & Nurse's Stations. Standard adhesive<br />

as recommended by Flooring Manufacturer can be used in all other areas.<br />

<strong>10731</strong> RESILIENT FLOORING 09 65 00 - 2


2.02 ALT BID VINYL FLOOR COVERING SV1 - SV5<br />

A. Products:<br />

1. Mannington: Nature's Paths Luxury Vinyl Plank<br />

B. Color and Pattern: As selected<br />

C. Vinyl Plank per ASTM F-1700, Class 3, Type B<br />

1. Overall Thickness: .100"<br />

D. Wearing Surface: Embossed.<br />

E. Size: 3" x 36" Plank<br />

F. Adhesive: Use Epoxy Type Adhesive Appropriate for use with Hospital Beds and as<br />

Recommended by Manufacturer at all Resident Rooms & Nurses Stations. Standard<br />

adhesive as recommended by Flooring Manufacturer can be used in all other areas.<br />

2.03 SHEET VINYL FLOOR COVERING SV6<br />

A. Products:<br />

1. Mannington: Assurance II<br />

B. Color and Pattern: As selected<br />

C. Unbacked Sheet Vinyl Floor Covering: ASTM F 1913, .080” thick.<br />

D. Wearing Surface: Embossed.<br />

E. Sheet Width: 6 feet.<br />

F. Seaming Method: Heat welded.<br />

2.04 SOLID DECORATIVE VINYL TILE VT1<br />

A. Products:<br />

1. Amtico; Stone<br />

2. Centiva; Event<br />

B. Color and Pattern: As Selected<br />

C. ASTM F 1700, Class III, Printed Film Vinyl Tile, Type B, Embossed Surface.<br />

D. Thickness: 2.5mm<br />

E. Size: 12 by 12 inches.<br />

2.05 VINYL COMPOSITE TILE VCT1<br />

A. Products:<br />

1. Mannington: Essentials<br />

B. Color and Pattern: As selected<br />

C. Vinyl Composition Tile Floor Covering: ASTM F-1066, Class 2<br />

1. Overall Thickness: 1/8”<br />

D. Size: 12”x12”<br />

<strong>10731</strong> RESILIENT FLOORING 09 65 00 - 3


2.06 DECORATIVE WALL BASE RB1 - RB5<br />

A. Products:<br />

1. Johnsonite; Millwork Wall Art - Traditional Cove Base<br />

B. Color: As selected.<br />

C. ASTM F 1861, Type TP (thermoplastic).<br />

D. Style: #WA-XX<br />

E. Thickness: .125"<br />

F. Height: 4"<br />

G. Lengths: Cut lengths 8 feet long.<br />

H. Outside Corners: field miter.<br />

I. Inside Corners: field formed.<br />

2.07 STANDARD WALL BASE RB6, RB7<br />

A. Products:<br />

1. Johnsonite; Standard Rubber Cove Base<br />

B. Color: As selected.<br />

C. ASTM F 1861, Type TS (thermoset rubber).<br />

D. Group (Manufacturing Method): I (solid).<br />

E. Style: Cove (with top-set toe).<br />

F. Minimum Thickness: 0.125 inch.<br />

G. Height: 4 inches.<br />

H. Lengths: Cut lengths 48 inches long.<br />

I. Outside Corners: premolded.<br />

J. Inside Corners: field formed.<br />

2.08 RESILIENT ACCESSORY<br />

A. Products:<br />

1. Johnsonite<br />

B. Color: As Selected.<br />

C. Description:<br />

1. SSR-XX-B Reducer at resilient to floor transitions<br />

2. CTA-XX-H Wheeled Traffic Transition at 1/4" carpet to resilient flooring transitions<br />

3. CTA-XX-J Wheeled Traffic Transition at 1/4" carpet to floor transitions<br />

4. CTA-XX-H For Porcelain Tile to Resilient Transitions<br />

5. SCC-XX-A Cove Cap for Coved Sheet Vinyl Base<br />

D. Material: Vinyl.<br />

<strong>10731</strong> RESILIENT FLOORING 09 65 00 - 4


2.09 INSTALLATION ACCESSORIES<br />

A. Trowel-able Leveling and Patching Compounds: Latex-modified, portland cement- or blended<br />

hydraulic cement-based formulation provided or approved by flooring manufacturer for<br />

applications indicated.<br />

B. Adhesives: For Wood Sheet Vinyl & Plank Products (SV1-SV5) Flooring adhesive is to be<br />

epoxy type as recommended by flooring manufacturer and suitable for use under hospital beds<br />

in all resident rooms and nurse stations. For all other resilient flooring locations, use Solvent<br />

Free, Low VOC, Water-resistant type recommended by manufacturer to suit sheet vinyl floor<br />

covering and substrate conditions indicated.<br />

C. Heat-Welding Bead: Solid-strand product of floor covering manufacturer.<br />

1. Color: Match floor covering.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Prepare concrete substrates according to ASTM F 710. Verify that substrates are dry and free<br />

of curing compounds, sealers, and hardeners.<br />

B. Maintain uniformity of sheet vinyl floor covering direction, and match edges for color shading at<br />

seams.<br />

C. Minimize number of seams; place seams in inconspicuous and low-traffic areas, at least 6<br />

inches away from parallel joints in substrates.<br />

D. Install in accordance with manufacturer’s instructions.<br />

E. Fit joints tightly and make vertical<br />

F. Miter internal corners. At external corners, use premolded units (except for wall art base which<br />

will all have to be mitered).<br />

G. Install base on solid backing. Bond tightly to wall and floor surfaces.<br />

H. Adhesively install resilient wall base and accessories.<br />

I. Install wall base in maximum lengths possible. Maintain minimum dimension of 18” between<br />

joints. Apply to walls, columns, pilasters, casework, and other permanent fixtures in rooms or<br />

areas where base is required.<br />

J. Scribe and fit to door frames and other interruptions.<br />

K. Install reducer strips at edges of floor coverings that would otherwise be exposed.<br />

L. Where floor finishes are different on opposite sides of doors, terminate flooring under centerline<br />

of door.<br />

M. Remove excess adhesive from floor and wall surfaces without damage.<br />

N. Clean and seal resilient flooring products in accordance with manufacturer’s instructions.<br />

O. Prohibit traffic on resilient flooring for 48 hours after installation.<br />

3.02 CLEANING<br />

A. Wipe off any adhesive on floor as installation proceeds. Wait 48 hours before applying the<br />

cleaning and maintenance products.<br />

B. Clean, seal, and wax resilient flooring products in accordance with manufacturer's instructions.<br />

<strong>10731</strong> RESILIENT FLOORING 09 65 00 - 5


3.03 PROTECTION<br />

A. Protect traffic on resilient flooring for 48 hours after installation<br />

END OF SECTION<br />

<strong>10731</strong> RESILIENT FLOORING 09 65 00 - 6


SECTION 09 68 00<br />

CARPETING<br />

PART 1 - GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Carpet, direct glued.<br />

B. Carpet Tile, direct glued<br />

C. Walk-Off Carpet<br />

D. Accessories<br />

1.02 REFERENCE STANDARDS<br />

A. ASTM D 2859 Standard Test for Ignition Characteristics of Finished Textile Floor Covering<br />

Materials.<br />

B. ASTM E 648 – Standard Test Method for Critical Radiant Flux of Floor Covering Systems Using<br />

a Radiant Heat Energy Source.<br />

C. CRI 104 Standard for Installation of Commercial Textile Floor Covering Materials; Carpet and<br />

Rug Institute.<br />

D. NFPA 253 – Standard Method of Text for Critical Radiant Flux of Floor Covering Systems Using<br />

a Radiant Heat Energy Source; National Fire Protection Association.<br />

1.03 SUBMITTALS<br />

A. Product Data: Provide data on specified products<br />

1. Maintenance Data: Include maintenance procedures, recommended maintenance<br />

materials, and suggested schedule for cleaning.<br />

2. Provide Flame Spread Certificates.<br />

B. Product Samples<br />

1.04 ENVIRONMENTAL REQUIREMENTS<br />

A. Use low VOC adhesives as recommended by the product manufacturers.<br />

B. Comply with CRI 104, Section 6.1, "Site Conditions; Temperature and Humidity."<br />

1.05 EXTRA MATERIALS<br />

A. Extra Materials: Deliver to Owner full-width carpet equal to 5 percent of each type and color<br />

carpet installed, packaged with protective covering for storage.<br />

PART 2 - PRODUCTS<br />

2.01 CARPET CPT1 & CPT3<br />

A. Products:<br />

1. Tandus; Watercourse 44044, Color: As Selected<br />

B. Fiber Content: Dynex SD Nylon<br />

<strong>10731</strong> CARPETING 09 68 00 - 1


C. Dye Method: Solution Dye<br />

D. Backing System: LifeLong acrylic polymeric backing<br />

E. Size: 12' width<br />

F. Gauge: 1/10"<br />

G. Pattern Repeat: 12" wide x N/A long<br />

H. Rep: Aimee Jackson (816) 678-8605<br />

2.02 CARPET CPT2, CPT4, & CPT5<br />

A. Products:<br />

1. Tandus; Coastal 44045, Color: As Selected<br />

B. Fiber Content: Dynex SD Nylon<br />

C. Dye Method: Solution Dyed<br />

D. Backing System: LifeLong acrylic polymeric backing<br />

E. Width: 12’-0”<br />

F. Gauge: 1/10”<br />

G. Pattern Repeat: 12”W x 2'-0" L<br />

H. Rep: Aimee Jackson (816) 678-8605<br />

2.03 WALK-OFF CARPET TILE WF1<br />

A. Products:<br />

1. Lee's; Step Up DD763, Color: As Selected<br />

B. Size: 24" x 24" Modular Tile, Install Quarter Turned<br />

C. Fiber Content: Fortis Type 6,6 Nylon with Nylon 6,6 scraper yarn<br />

D. Dye Method: Yarn Dyed<br />

E. Yarn Weight: 38 oz./sq. yd.<br />

F. Gauge: 5/32<br />

G. Backing: Fiberglass Reinforced Thermoplastic Composite<br />

2.04 ACCESSORIES<br />

A. Sub-Floor Filler: Type recommended by carpet manufacturer<br />

B. Adhesives: Low VOC, Compatible with materials being adhered and as recommended by<br />

carpet manufacturer<br />

C. Seam Adhesive: Low VOC, & as Recommended by manufacturer<br />

D. Contact Adhesive: Low VOC, & as Recommended by manufacturer; releasable type.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Comply with CRI 104, Section 8, "Direct Glue-Down.", & Section 10, "Attached Cushion."<br />

<strong>10731</strong> CARPETING 09 68 00 - 2


B. Verify that concrete sub-floor surfaces are ready for carpet installation by testing for moisture<br />

emission rate and alkalinity; obtain instructions if test results are not within limits recommended<br />

by carpet manufacturer and adhesive materials manufacturer.<br />

C. Remove sub-floor ridges and bumps. Apply trowel and float filler to achieve smooth, flat, hard<br />

surface. Prohibit traffic until filler is cured.<br />

D. Install in accordance with manufacturer recommended methods and adhesives.<br />

E. Maintain uniformity of carpet direction and lay of pile. At doorways, center seams under door in<br />

closed position. Bind or seal cut edges as recommended by carpet manufacturer.<br />

F. Install pattern parallel to walls and borders.<br />

G. Locate seams in areas of least traffic, out of areas of pivoting traffic, and parallel to main traffic.<br />

H. Double cut carpet seams, with accurate pattern match. Make cuts straight, true, and unfrayed.<br />

I. Clean and vacuum carpet surfaces.<br />

3.02 CLEANING<br />

A. Remove excess adhesives from floor and wall surfaces without damage<br />

B. Clean and Vacuum carpet surfaces<br />

END OF SECTION<br />

<strong>10731</strong> CARPETING 09 68 00 - 3


SECTION 09 91 00 – PAINTING<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Surface Preparation.<br />

B. Field application of interior paints, stains, varnishes, and other coatings.<br />

1.2 REFERENCES<br />

A. ASTM D 16 – Standard Terminology for Paint, Coatings, Materials, and Applications.<br />

B. ASTM D 4442 – Standard Test Methods for Direct Moisture Content Measurement of<br />

Wood and Wood-Base Materials<br />

1.3 SECTION REQUIREMENTS<br />

A. Summary: Paint exposed surfaces, new and existing, unless otherwise indicated.<br />

1. Paint the back side of access panels.<br />

2. Color-code mechanical piping in accessible ceiling spaces.<br />

3. Do not paint prefinished items, items with an integral finish, operating parts, and<br />

labels, unless otherwise indicated.<br />

B. Submittals: Product Data and Samples.<br />

C. Mockups: Full-coat finish Sample of each type of coating, color, and substrate, applied<br />

where directed.<br />

D. Obtain block fillers and primers for each coating system from same manufacturer as<br />

finish coats.<br />

E. Extra Materials: Deliver to Owner 1 gal. of each color and type of finish coat paint used<br />

on <strong>Project</strong>, in containers, properly labeled and sealed. Include manufacturer’s name,<br />

type, and color of paint on container labels.<br />

F. Conform to applicable code for flame and smoke rating requirements for products and<br />

finishes.<br />

<strong>10731</strong> PAINTING 09 91 00 - 1


1.4 ENVIRONMENTAL REQUIREMENTS<br />

A. Products supplied as part of the work in this section shall be V.O.C. compliant with<br />

local, state, and federal regulations.<br />

B. Products supplied as part of the work in this section shall meet requirements for LEED<br />

Indoor Enviromental Quality, Credit 4.2 Low Emitting Materials, Paints and Coatings<br />

PART 2 - PRODUCTS<br />

2.1 PAINT<br />

A. Products:<br />

1. Manufacturer: Sherwin Williams or Equal<br />

2. Colors: As selected.<br />

B. Material Compatibility: Provide materials that are compatible with one another and with<br />

substrates.<br />

C. Material Quality: Manufacturer's best-quality paint material of coating types specified<br />

that are formulated and recommended by manufacturer for application indicated.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

A. Remove hardware, lighting fixtures and similar items that are not to be painted. Mask<br />

items that cannot be removed. Reinstall items in each area after painting is complete.<br />

B. Clean and prepare all surfaces in an area before beginning painting in that area.<br />

Schedule painting so cleaning operations will not damage newly painted surfaces.<br />

3.2 APPLICATION<br />

A. Apply coatings by brush, roller, spray or other applicators according to coating<br />

manufacturer’s written instructions.<br />

1. Spray paint door frames. Use brushes only where the use of other applicators is<br />

not practical.<br />

2. Use rollers or spray wall, then back roll for finish coat on interior walls and<br />

ceilings.<br />

B. Pigmented (Opaque) Finishes: Completely cover surfaces to provide a smooth,<br />

opaque surface of uniform appearance. Provide a finish free of cloudiness, spotting,<br />

holidays, laps, brush marks, runs, sags, ropiness, or other surface imperfections.<br />

<strong>10731</strong> PAINTING 09 91 00 - 2


C. Transparent (Clear) Finishes: Use multiple coats to produce a glass-smooth surface<br />

film of even luster. Provide a finish free of laps, runs, cloudiness, color irregularity,<br />

brush marks, orange peel, nail holes, or other surface imperfections.<br />

D. Painted woodwork should be cleaned and de-glossed prior to receiving paint.<br />

E. Marks: Seal with shellac marks which may bleed through surface finishes.<br />

F. Impervious Surfaces: Remove mildew by scrubbing with solution of tetra-sodium<br />

phosphate and bleach. Rinse with clean water and allow surface to dry.<br />

G. Gypsum Board Surfaces: Fill minor defects with filler compound. Spot prime defects<br />

after repair.<br />

H. Interior Wood Items to receive stained finish: Wipe off dust and grit prior to sealing,<br />

seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes and cracks<br />

after sealer has dried; sand lightly between coats.<br />

I. Fill nail holes on all trim components, including grilles for glass lites in doors and<br />

windows.<br />

J. Where adjacent sealant is to be painted, do not apply finish coats until sealant is<br />

applied.<br />

K. Do not apply finishes to surfaces that are not dry. Allow applied coats to dry before<br />

next coat is applied.<br />

L. Remove unfinished louvers, grilles, covers, and access panels on mechanical and<br />

electrical components and paint separately.<br />

M. Paint interior surfaces of air ducts, and convector and baseboard heating cabinets that<br />

are visible through grilles and louvers with one coat of flat black paint to visible<br />

surfaces.<br />

N. Paint dampers exposed behind louvers, grilles, and convector and baseboard cabinets<br />

to match face panels.<br />

O. Paint all insulated and exposed pipes occurring in finished areas to match background<br />

surfaces, unless otherwise indicated.<br />

P. Collect waste material which may constitute a fire hazard, place in closed metal<br />

containers, and remove daily from site.<br />

<strong>10731</strong> PAINTING 09 91 00 - 3


3.3 PAINT APPLICATION SCHEDULE<br />

A. Gypsum Board/Plaster Walls:<br />

1. Eggshell Latex:<br />

a. 1st coat Sherwin Williams ProMar 200 0 VOC primer, min. 1.6 mils DFT,<br />

min. VOC 0 g/l.<br />

b. 2 nd coat Sherwin Williams ProMar 200 0 VOC, eggshell finish, min. 1.7 mils<br />

DFT per coat, min. VOC 0 g/l.<br />

c. 3rd coat Sherwin Williams ProMar 200 0 VOC 200, eggshell finish, min.<br />

1.7 mils DFT per coat, min.<br />

2. Eg-Shel Epoxy:<br />

a. 1st coat Sherwin Williams ProMar 200 0 VOC primer100% acrylic primer,<br />

min. 1.2 mils DFT, min. VOC 0 g/l.<br />

b. 2 nd coat pre-catalyzed water based epoxy, Sherwin Williams K-45 series,<br />

eg-shel finish, 2.5 – 3.0 mils DFT per coat, min. VOC 141 g/l.<br />

c. 3rd coat pre-catalyzed water based epoxy, Sherwin Williams K-45 series,<br />

eg-shel finish, 2.5 – 3.0 mils DFT per coat, min.<br />

B. Concrete Masonry Unit Walls:<br />

1. Eggshell Latex:<br />

a. 1st coat over block filler <strong>No</strong>t Required<br />

b. 2 nd coat over block filler Sherwin Williams ProMar 200 0 VOC, eggshell<br />

finish, min. 1.7 mils DFT per coat, min. VOC 0 g/l.<br />

c. 3rd coat over block filler Sherwin Williams ProMar 200 0 VOC, eggshell<br />

finish, min. 1.7 mils DFT per coat.<br />

2. Eg-Shel Epoxy:<br />

a. 1st coat over block filler <strong>No</strong>t Required<br />

b. 2 nd coat pre-catalyzed water based epoxy, Sherwin Williams K-45 series,<br />

eg-shel finish, 2.5 – 3.0 mils DFT per coat, min.VOC 141 g/l.<br />

c. 3rd coat pre-catalyzed water based epoxy, Sherwin Williams K-45 series,<br />

eg-shel finish, 2.5 – 3.0 mils DFT per coat, min.<br />

C. Gypsum Board/Plaster Ceilings:<br />

1. Flat Latex:<br />

a. 1st coat Sherwin Williams Harmony ProMar 200 0 VOC, min. 1.4 mils DFT,<br />

min. VOC 0 g/l.<br />

b. 2 nd coat Sherwin Williams ProMar 200 0 VOC, flat finish, min. 1.2 mils DFT<br />

per coat, VOC 0 g/l.<br />

c. 3rd coat Sherwin Williams ProMar 200 0 VOC, flat finish, min. 1.2 mils DFT<br />

per coat, min.<br />

2. Eg-Shel Epoxy:<br />

a. 1st coat Sherwin Williams ProMar 200 0 VOC primer100% acrylic primer,<br />

min. 1.2 mils DFT, min. 28% volume solids.<br />

b. 2 nd coat pre-catalyzed water based epoxy, Sherwin Williams K-45 series,<br />

eg-shel finish, 2.5 – 3.0 mils DFT per coat, VOC 141 g/l.<br />

<strong>10731</strong> PAINTING 09 91 00 - 4


c. 3rd coat pre-catalyzed water based epoxy, Sherwin Williams K-45 series,<br />

eg-shel finish, 2.5 – 3.0 mils DFT per coat, min.<br />

D. Stained Woodwork:<br />

1. Satin Finish:<br />

a. 1 st Coat: V.O.C. compliant wiping stain Minwax 250 VOC 250 g/l.<br />

b. 2 nd Coat: Sherwin Williams waterbourne wood classics A68 series<br />

Polyurethane satin varnish, minimum 1.7 mils DFT per coat, VOC 309 g/l.<br />

c. 3 rd Coat: Sherwin Williams waterbourne wood classics A68 series<br />

Polyurethane satin varnish, minimum 1.7 mils DFT per coat.<br />

E. Ferrous Metal:<br />

1. Semi Gloss Acrylic:<br />

a. 1 st Coat: Sherwin Williams Pro-Cryl Universal Metal Primer B66-310<br />

Series under 100 g/l VOC<br />

b. 2 nd Coat: Sherwin Williams Pro Classic Waterbourne Acrylic, Semi-gloss<br />

finish B31 144 g/l VOC<br />

c. 3rd Coat: Sherwin Williams Pro Classic Waterbourne Acrylic, Semi-gloss<br />

finish B31 144 g/l VOC<br />

F. Exterior Ferrous Metal:<br />

1. Semi Gloss Acrylic:<br />

a. 1 st Coat: Sherwin Williams Pro-Cryl Universal Metal Primer B66-310<br />

Series under 100 g/l VOC<br />

b. 2 nd Coat: Sherwin Williams Pro Industrial 0 VOC Acrylic, Semi-gloss finish<br />

B31 144 g/l VOC<br />

c. 3rd Coat: Sherwin Williams Pro Industrial 0 VOC Acrylic, Semi-gloss finish<br />

B31 144 g/l VOC<br />

END OF SECTION 09 91 00<br />

<strong>10731</strong> PAINTING 09 91 00 - 5


SECTION 101453<br />

TRAFFIC SIGNAGE AND PAVEMENT MARKINGS<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Traffic Signs<br />

B. Pavement Markings<br />

1.2 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

B. Wisconsin Manual on Uniform Traffic Control Devices (MUTCD) – latest edition.<br />

1.3 SUBMITTALS<br />

A. Shall conform to Submittal Procedures.<br />

B. Submit color scaled drawings of each sign face and specifications of finish.<br />

C. Submit product information and testing per WisDOT Section 646.2.<br />

1.4 QUALITY ASSURANCE AND STORAGE<br />

A. The Contractor is responsible for damage or vandalism to signage unit entire<br />

project is completed and Owner takes over the site.<br />

B. Signage shall be provided by a Manufacturer regularly engaged in work of this<br />

type, magnitude, and scope for am minimum of 5 years.<br />

C. Signage shall be designed for appropriate wind loading. Wind load calculations<br />

shall be submitted to the Engineer for review.<br />

D. Signage shall conform to all local ordinances.<br />

1.5 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

<strong>10731</strong> TRAFFIC SIGNAGE AND PAVEMENT MARKINGS 101453-1


PART 2<br />

MATERIALS<br />

2.1 TRAFFIC SIGNAGE<br />

A. This work shall consist of furnishing and installing sign panels and posts in<br />

accordance with the applicable provisions of WisDOT Specifications.<br />

B. The Contractor shall furnish and install the signs listed on the drawings.<br />

C. Each sign shall be in accordance with the latest State Standard Signs Manual<br />

and with the State Manual on Uniform Traffic Control Devices.<br />

D. All signs shall be "high intensity" grade reflective sheeting.<br />

E. Each sign panel shall be installed at the location directed by the Engineer. The<br />

approximate location of each sign is shown on the plan sheets.<br />

F. Signs shall be mounted on flanged channel sign posts and shall be a minimum of<br />

2.75 pounds per foot.<br />

G. All flanged channel posts, round steel sign poles and mounting hardware shall be<br />

primed and painted or the galvanized coating etched with an approved<br />

compound designed for that purpose and painted.<br />

2.2 PAVEMENT MARKINGS<br />

A. Pavement markings shall be paint and conform to WisDOT Section 646.2.<br />

2.3 EQUIPMENT<br />

A. All pavement marking equipment shall conform to the applicable requirements of<br />

WisDOT Section 646.3.2.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. Install signs in accordance with manufacturer’s instructions and the drawings.<br />

Ensure the installation is proper so as to avoid warps, buckles, distortions,<br />

opening up of joints or overstressing of welds and fasteners.<br />

B. Install signs in accordance with WisDOT Section 653 – Signing.<br />

C. Install pavement markings in accordance with WisDOT Section 646.3 and<br />

WisDOT Section 647.3.<br />

D. Protect fresh paint. Remove and replace all markings that are damaged.<br />

<strong>10731</strong> TRAFFIC SIGNAGE AND PAVEMENT MARKINGS 101453-2


3.2 CLEANING<br />

A. At the completion of the project, clean all exposed surfaces in accordance with<br />

manufacturer’s recommendations.<br />

END OF SECTION<br />

<strong>10731</strong> TRAFFIC SIGNAGE AND PAVEMENT MARKINGS 101453-3


SECTION 10 21 13.13<br />

METAL TOILET COMPARTMENTS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Metal toilet compartments, floor-mounted, overhead braced.<br />

B. Compartment door hardware.<br />

C. Urinal screens, wall-mounted.<br />

D. Installation hardware.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Blocking and supports.<br />

B. Section 10 28 00 - Toilet, Bath, and Laundry Accessories.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

B. ASTM A666 - Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel<br />

Sheet, Strip, Plate, and Flat Bar.<br />

C. FS RR-P-1352 - Partitions, Toilet, Complete; Federal Specifications and Standard 1989.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Coordination: Coordinate the work with placement of support framing and anchors in walls and<br />

ceilings.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings:<br />

1. Dimensioned plans, indicating layout of toilet compartments.<br />

2. Dimensioned elevations indicating heights of doors, pilasters, separation partitions, and<br />

other components; indicate locations and sizes of openings in compartment separation<br />

partitions for toilet and bath accessories to be installed in partition; indicate floor and ceiling<br />

clearances.<br />

3. Details indicating anchoring components and methods for project conditions; indicate<br />

components required for installation, but not supplied by toilet compartment manufacturer.<br />

C. Product Data: Provide data on panel construction, hardware, and accessories.<br />

D. Manufacturer's Installation Instructions: Indicate special procedures.<br />

1.06 DELIVERY, STORAGE AND HANDLING<br />

A. Store compartment components in unopened cartons in vertical position until installation, with<br />

adequate support to ensure flatness and to prevent damage to prefinished surfaces.<br />

1.07 ENVIRONMENTAL REQUIREMENTS<br />

A. Do not deliver materials or begin construction activities of this section until building is enclosed,<br />

with complete protection from outside weather, and building temperature maintained at a<br />

minimum of 60 degrees F.<br />

PART 2 PRODUCTS<br />

<strong>10731</strong> METAL TOILET COMPARTMENTS 10 21 13.13-1


2.01 MANUFACTURERS<br />

A. Metal Toilet Compartments:<br />

1. Accurate Partitions Corp: www.accuratepartitions.com.<br />

2. American Sanitary Partition Corporation.<br />

3. Global Steel Products Corp: www.globalpartitions.com.<br />

4. Metpar.<br />

5. Substitutions: Section 01 60 00 - Product Requirements.<br />

2.02 MATERIALS<br />

A. Steel Sheet: Hot-dipped galvanized steel sheet, ASTM A653/A653M, with G90/Z275 coating.<br />

2.03 COMPONENTS<br />

A. Toilet Compartments: Powder coated steel, floor-mounted unbraced.<br />

B. Toilet Compartments: FS RR-P-1352; Powder coated steel, floor-mounted headrail-braced.<br />

C. Doors, Panels, and Pilasters: Sheet steel faces, pressure bonded to sound deadening core,<br />

formed and closed edges; corners made with corner clips or mitered, welded, and ground<br />

smooth.<br />

1. Panel Faces: 22 gage.<br />

2. Pilaster Faces: 20 gage.<br />

3. Internal Reinforcement: Provide in areas of attached hardware and fittings. Mark locations<br />

of reinforcement for partition mounted washroom accessories.<br />

D. Door and Panel Dimensions:<br />

1. Thickness: 1 inch.<br />

E. Core: Kraft honeycomb, impregnated with water-resistant resins.<br />

F. Pilasters: 1-1/4 inch thick, of sizes required to suit compartment width and spacing.<br />

G. Urinal Screens: Wall mounted with two panel brackets, and floor-to-ceiling vertical upright<br />

consisting of pilaster anchored to floor and ceiling.<br />

2.04 ACCESSORIES<br />

A. Pilaster Shoes: Formed ASTM A 666, Type 304 stainless steel with <strong>No</strong>. 4 finish, 3 inch high,<br />

concealing floor fastenings.<br />

1. Provide adjustment for floor variations with screw jack through steel saddles integral with<br />

pilaster.<br />

B. Head Rails: Hollow anodized aluminum tube, 1 x 1-5/8 inch size, with anti-grip strips and cast<br />

socket wall brackets.<br />

C. Brackets: Polished chrome-plated non-ferrous cast metal.<br />

D. Attachments, Screws, and Bolts: Stainless steel, tamper proof type.<br />

1. For attaching panels and pilasters to brackets: Through-bolts and nuts; tamper proof.<br />

E. Hardware: Polished chrome plated non-ferrous cast metal:<br />

1. Pivot hinges, gravity type, adjustable for door close positioning; two per door.<br />

2. Thumb turn or sliding door latch with exterior emergency access feature.<br />

3. Door strike and keeper with rubber bumper; mounted on pilaster in alignment with door<br />

latch.<br />

4. Coat hook with rubber bumper; one per compartment, mounted on door.<br />

5. Provide door pull for outswinging doors.<br />

2.05 FINISHING<br />

A. Powder Coated Steel Compartments: Clean, degrease, and neutralize. Follow immediately with<br />

<strong>10731</strong> METAL TOILET COMPARTMENTS 10 21 13.13-2


a phosphatizing treatment, prime coat and two finish coats powder coat enamel.<br />

B. Color: Single color as selected.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify that field measurements are as indicated.<br />

C. Verify correct spacing of and between plumbing fixtures.<br />

D. Verify correct location of built-in framing, anchorage, and bracing.<br />

E. Installer's Examination:<br />

1. Installer is to examine conditions under which construction activities of this section are to<br />

be performed, then submit written notification if such conditions are unacceptable.<br />

2. Transmit two copies of installer's report to Hoffman LLC within 24 hours of receipt.<br />

3. Beginning construction activities of this section before unacceptable conditions have been<br />

corrected is prohibited.<br />

4. Beginning construction activities of this section indicates installer's acceptance of<br />

conditions.<br />

3.02 INSTALLATION<br />

A. Install partitions secure, rigid, plumb, and level in accordance with manufacturer's instructions.<br />

B. Maintain 3/8 to 1/2 inch space between wall and panels and between wall and end pilasters.<br />

C. Attach panel brackets securely to walls using anchor devices.<br />

D. Attach panels and pilasters to brackets. Locate head rail joints at pilaster center lines.<br />

E. Replace damaged or scratched materials with new materials.<br />

3.03 TOLERANCES<br />

A. Maximum Variation From True Position: 1/4 inch.<br />

B. Maximum Variation From Plumb: 1/8 inch.<br />

3.04 ADJUSTING<br />

A. Adjust and align hardware to uniform clearance at vertical edge of doors, not exceeding 3/16<br />

inch.<br />

B. Adjust hinges to position doors in partial opening position when unlatched. Return out swinging<br />

doors to closed position.<br />

C. Adjust adjacent components for consistency of line or plane.<br />

3.05 PROTECTION OF INSTALLED PRODUCTS<br />

A. Prevent damage to product finishes by subsequent construction activities.<br />

B. Repair damaged finishes; replace components having damaged finish if repair is not possible.<br />

C. Remove factory protective coverings and clean finish surfaces in accordance with manufacturer's<br />

instructions before final inspection.<br />

END OF SECTION<br />

<strong>10731</strong> METAL TOILET COMPARTMENTS 10 21 13.13-3


SECTION 10 21 23<br />

CUBICLES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Surface mounted overhead metal curtain track and guides.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 09 51 00 - Acoustical Ceilings: Suspended ceiling system to support track.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

B. NFPA 701 - Standard Methods of Fire Tests for Flame Propagation of Textiles and Films;<br />

National Fire Protection Association.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data for curtain fabric characteristics.<br />

C. Shop Drawings: Indicate a reflected ceiling plan view of curtain track, hangers and suspension<br />

points, attachment details, schedule of curtain sizes.<br />

D. Manufacturer's Installation Instructions: Indicate special procedures, perimeter conditions<br />

requiring special attention.<br />

E. Maintenance Data: Include recommended cleaning methods and materials and stain removal<br />

methods.<br />

1.05 DELIVERY, STORAGE, AND HANDLING<br />

A. Accept curtain materials on site and inspect for damage.<br />

B. Store curtain materials on site and deliver to Owner for installation when requested.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Cubicle Curtains:<br />

1. C/S General Cubicle: www.c-sgroup.com/cubicle-track-curtains.<br />

2. Imperial Fastener Co., Inc: www.imperialfastener.com.<br />

3. Salsbury Industries.<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 TRACKS AND TRACK COMPONENTS<br />

A. Track: Extruded aluminum sections; one piece per cubicle track run; I-beam profile.<br />

B. Track End Stop, Tees, Y's, and Switches: To fit track section.<br />

C. Curtain Carriers: Nylon slider to accurately fit track; designed to eliminate bind when curtain is<br />

pulled; fitted to curtain to prevent accidental curtain removal; 4 carriers per foot of track length.<br />

D. Wand: Aluminum hollow section, attached to lead carrier, for pull-to-close action.<br />

2.03 CURTAINS<br />

A. All Curtain Materials:<br />

<strong>10731</strong> CUBICLES 10 21 23-1


B. Curtain: Close weave cotton; anti-bacterial, self deodorizing, sanitized, and preshrunk.<br />

C. Curtain: Standard color as selected by Architect.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that surfaces and supports above ceiling are ready to receive work of this Section.<br />

B. Verify that field measurements are as indicated.<br />

3.02 INSTALLATION<br />

A. Install curtain track to be secure, rigid, and true to ceiling line.<br />

B. Install end cap and stop device.<br />

C. Secure track to ceiling system.<br />

D. Install curtains on carriers ensuring smooth operation.<br />

END OF SECTION<br />

<strong>10731</strong> CUBICLES 10 21 23-2


SECTION 10 26 00 - WALL AND CORNER GUARDS<br />

PART 1 - GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Corner Guards<br />

B. Hand Rails<br />

1.02 REFERENCE STANDARDS<br />

A. Americans with Disabilities Act (ADA) - Accessibility Guidelines for Buildings and<br />

Facilities.<br />

B. ANSI A117.1 - Specifications for Making Buildings and Facilities Accessible To and<br />

Usable by Physically Handicapped People.<br />

1.03 SUBMITTALS<br />

A. Submittals: Product Data and material Samples.<br />

1. Indicate physical dimensions, features, wall mounting brackets with mounted<br />

measurements, anchorage details, and rough-in measurements.<br />

2. Submit one section illustrating color and finish.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. Provide impact-resistant finishes with flame-spread and smoke-developed indexes of<br />

25 or less and 450 or less, respectively, when tested according to ASTM E 84.<br />

B. Provide components with a minimum impact resistance of 30.2 ft-lbf/in. of width when<br />

tested according to ASTM D 256, Test Method A.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Manufacturer's:<br />

1. In Pro Corporation<br />

2. C/S Acrovyn<br />

B. Extruded Plastic: Textured, chemical- and stain-resistant, high-impact-resistant, PVC<br />

or acrylic-modified vinyl plastic; thickness as indicated; with a minimum impact<br />

resistance of 30.2 ft-lbf/in. of width when tested according to ASTM D 256, Test<br />

Method A.<br />

<strong>10731</strong> IMPACT-RESISTANT WALL PROTECTION 10 26 00


C. Aluminum Extrusions: ASTM B 221, Alloy 6063-T5.<br />

D. Adhesive: Low V.O.C. type recommended by manufacturer for use with material on<br />

the substrate indicated.<br />

2.02 COMPONENTS - HANDRAIL<br />

A. Handrail with continuous, 0.080-inch thick, extruded vinyl snap-on cover and 0.080-<br />

inch thick, continuous extruded-aluminum retainer.<br />

1. Products:<br />

a. IPC : #800W Series<br />

b. C/S Acrovyn: #HRB-4CN with faux wood finish<br />

2. Size and Profile: 5 1/2" Ht.<br />

3. Color: As selected.<br />

4. Returns, Inside Corners, Outside Corners, & Brackets shall be made of injection<br />

molded thermoplastics<br />

5. Fasteners: All mounting system accessories appropriate for substrates indicated<br />

on the drawings shall be provided.<br />

2.03 COMPONENTS - CORNERGUARD, SURFACE MOUNTED<br />

A. Wall Protection System Surface Mounted Corner guard with continuous, 0.080-inch<br />

thick, extruded-aluminum retainer and 0.080-inch thick, extruded-plastic cover.<br />

1. Products:<br />

a. IPC: #G150 Series<br />

b. C/S Acrovyn: #SM-20N<br />

2. Size and Profile: 3” x 3” x 3’ Ht.<br />

3. Colors: As selected.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Install components level, plumb, and true to line without distortions, secured rigidly in<br />

position with wall framing members.<br />

B. Install corner guards at all outside corners as indicated.<br />

<strong>10731</strong> IMPACT-RESISTANT WALL PROTECTION 10 26 00


C. Install handrail at height indicated on the drawings.<br />

D. Coordinate the work with wall or partition sections for installation of concealed blocking<br />

or anchor devices.<br />

E. Install rails in maximum practical lengths, with minimum single-piece length 12 inches;<br />

form hairline splice joints.<br />

F. Position corner guard above base.<br />

G. Install corner guard in single-piece length for each location.<br />

H. Coordinate installation of frame and cover.<br />

I. At completion of the installation, clean surfaces in accordance with the manufacturer's<br />

clean-up and maintenance instructions.<br />

END OF SECTION<br />

<strong>10731</strong> IMPACT-RESISTANT WALL PROTECTION 10 26 00


SECTION 10 28 00<br />

TOILET, BATH, AND LAUNDRY ACCESSORIES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Accessories for toilet rooms, showers, and utility rooms.<br />

B. Grab bars.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00: Placement of reinforcement for backing plate reinforcement.<br />

B. Section 08 83 00 - Mirrors: Other mirrors.<br />

C. Section 10 21 13.13 - Metal Toilet Compartments.<br />

1.03 REFERENCE STANDARDS<br />

A. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and<br />

Steel Products.<br />

B. ASTM A269 - Standard Specification for Seamless and Welded Austenitic Stainless Steel<br />

Tubing for General Service.<br />

C. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

D. ASTM A666 - Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel<br />

Sheet, Strip, Plate, and Flat Bar.<br />

E. ASTM B456 - Standard Specification for Electrodeposited Coatings of Copper Plus Nickel Plus<br />

Chromium and Nickel Plus Chromium.<br />

F. ASTM C1036 - Standard Specification for Flat Glass.<br />

G. GSA CID A-A-3002 - Mirrors, Glass; U.S. General Services Administration.<br />

H. FS DD-M-411 - Mirrors, Glass; Federal Specifications and Standards; Revision C, 1990.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on accessories describing size, finish, details of function,<br />

attachment methods.<br />

C. Manufacturer's Installation Instructions: Indicate special procedures and conditions requiring<br />

special attention.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Toilet Accessories:<br />

1. American Specialties, Inc: www.americanspecialties.com.<br />

2. Bobrick Washroom Equipment, Inc.<br />

3. Bradley Corporation: www.bradleycorp.com.<br />

4. GAMCO.<br />

B. Substitutions: Section 01 60 00 - Product Requirements.<br />

C. All items of each type to be made by the same manufacturer.<br />

<strong>10731</strong> TOILET, BATH, AND LAUNDRY ACCESSORIES 10 28 00-1


2.02 MATERIALS<br />

A. Accessories - General: Shop assembled, free of dents and scratches and packaged complete<br />

with anchors and fittings, steel anchor plates, adapters, and anchor components for installation.<br />

1. Grind welded joints smooth.<br />

2. Fabricate units made of metal sheet of seamless sheets, with flat surfaces.<br />

B. Keys: Provide 6 keys for each accessory to Owner; master key all lockable accessories.<br />

C. Stainless Steel Sheet: ASTM A666, Type 304.<br />

D. Stainless Steel Tubing: ASTM A269, Type 304 or 316.<br />

E. Galvanized Sheet Steel: Hot-dipped galvanized steel sheet, ASTM A653/A653M, with<br />

G60/Z180 coating.<br />

F. Mirror Glass: Float glass, ASTM C1036 Type I, Class 1, Quality Q2, with silvering, protective<br />

and physical characteristics complying with ASTM C1503.<br />

G. Adhesive: Two component epoxy type, waterproof.<br />

H. Fasteners, Screws, and Bolts: Hot dip galvanized, tamper-proof, security type.<br />

I. Expansion Shields: Fiber, lead, or rubber as recommended by accessory manufacturer for<br />

component and substrate.<br />

2.03 FINISHES<br />

A. Stainless Steel: <strong>No</strong>. 4 satin brushed finish, unless otherwise noted.<br />

B. Baked Enamel: Pretreat to clean condition, apply one coat primer and minimum two coats<br />

epoxy baked enamel.<br />

C. Galvanizing for Items Other than Sheet: Comply with ASTM A123/A123M; galvanize ferrous<br />

metal and fastening devices.<br />

D. Back paint components where contact is made with building finishes to prevent electrolysis.<br />

2.04 TOILET ROOM ACCESSORIES<br />

A. See Accessories Schedule on Drawings for items to be provided.<br />

B. Mirrors: Stainless steel framed, 6 mm thick float glass mirror.<br />

C. Grab Bars: Stainless steel, 1-1/4 inches outside diameter, minimum 0.05 inch wall thickness,<br />

nonslip grasping surface finish, concealed flange mounting; 1-1/2 inches clearance between wall<br />

and inside of grab bar.<br />

1. Length and configuration: As indicated on drawings.<br />

2.05 SHOWER AND TUB ACCESSORIES<br />

A. Folding Shower Seat: Wall-mounted recessed; welded tubular seat frame, structural support<br />

members, hinges and mechanical fasteners of Type 304 stainless steel, L-shaped, right and left<br />

hand seat.<br />

1. Size: ADA compliant.<br />

2.06 UTILITY ROOM ACCESSORIES<br />

A. Mop and Broom Holder: 0.05 inch thick stainless steel, Type 304, hat-shaped channel.<br />

1. Holders: 3 spring-loaded rubber cam holders.<br />

2. Length: Manufacturer's standard length for number of holders.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

<strong>10731</strong> TOILET, BATH, AND LAUNDRY ACCESSORIES 10 28 00-2


A. Verify existing conditions before starting work.<br />

B. Verify exact location of accessories for installation.<br />

C. Verify that field measurements are as indicated on drawings.<br />

D. See Section 06100 for installation of blocking, reinforcing plates, and concealed anchors in walls.<br />

3.02 PREPARATION<br />

A. Deliver inserts and rough-in frames to site for timely installation.<br />

B. Provide templates and rough-in measurements as required.<br />

3.03 INSTALLATION<br />

A. Install accessories in accordance with manufacturers' instructions.<br />

B. Install plumb and level, securely and rigidly anchored to substrate.<br />

C. Mounting Heights and Locations: As required by accessibility regulations and as indicated on<br />

drawings<br />

1. Bottom of Mirrors: Reference drawings.<br />

END OF SECTION<br />

<strong>10731</strong> TOILET, BATH, AND LAUNDRY ACCESSORIES 10 28 00-3


SECTION 10 31 00<br />

MANUFACTURED FIREPLACES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Manufactured steel box fireplace.<br />

B. Accessories, including Remote control and wall switch.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rouigh Carpentry: Framed opening for fire box.<br />

B. Section 26 27 17 - Equipment Wiring.<br />

1.03 REFERENCE STANDARDS<br />

A. UL 127 - Standard for Factory-Built Fireplaces; Underwriters Laboratories Inc..<br />

1.04 SYSTEM DESCRIPTION<br />

A. Built-in electric firebox.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide fire box cabinet dimensions, clearances required from adjacent dissimilar<br />

construction, applicable regulatory agency approvals, electrical characteristics of fan.<br />

C. Shop Drawings: Indicate fire box rough opening dimensions, components and trim.<br />

D. Manufacturer's Instructions: Indicate installation procedures and component installation<br />

sequence, clearances and tolerances from adjacent construction.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Manufactured Fireplaces: At Living, Dining locations<br />

1. Simplifyre See Through Electric Fireplace; Product 28".<br />

2. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 COMPONENTS<br />

A. Fire Box: Formed insulated steel cabinet, triangular corner shaped interior, configured to<br />

include, perimeter trim.<br />

1. See plan for locations.<br />

B. Exposed Cladding: Prepainted steel.<br />

C. Fire Box Closure: Clear tempered glass doors in black steel frame, butt hinged, friction catch.<br />

2.03 ACCESSORIES<br />

A. Fasteners and Anchors: Galvanized steel type.<br />

2.04 FACTORY FINISHING<br />

A. Exposed to View Surfaces: Baked enamel; standard color as selected.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

<strong>10731</strong> MANUFACTURED FIREPLACES 10 31 00-1


A. Verify that prepared openings are ready to receive work and opening dimensions are as<br />

indicated on drawings.<br />

B. Verify that proper power supply and fuel source are available.<br />

3.02 INSTALLATION<br />

A. Install unit assembly in accordance with manufacturer's instructions and UL requirements.<br />

B. Install chimney plumb through prepared openings using fire stop spacers.<br />

C. Secure chimney in opening framing with appropriate fasteners.<br />

D. Carefully cut holes for fan wall switch and grilles.<br />

E. Install roof flashings to ensure moisture is shed from chimney flue.<br />

END OF SECTION<br />

<strong>10731</strong> MANUFACTURED FIREPLACES 10 31 00-2


SECTION 10 44 00<br />

FIRE PROTECTION SPECIALTIES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Fire extinguishers.<br />

B. Fire extinguisher cabinets, rated where required.<br />

C. Accessories.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Wood blocking product and execution requirements.<br />

1.03 REFERENCE STANDARDS<br />

A. NFPA 10 - Standard for Portable Fire Extinguishers.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide extinguisher operational features, color and finish, and anchorage details.<br />

C. Manufacturer's Installation Instructions: Indicate special criteria and wall opening coordination<br />

requirements.<br />

D. Manufacturer's Certificate: Certify that products meet or exceed specified requirements.<br />

E. Maintenance Data: Include test, refill or recharge schedules and re-certification requirements.<br />

1.05 FIELD CONDITIONS<br />

A. Do not install extinguishers when ambient temperature may cause freezing of extinguisher<br />

ingredients.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Fire Extinguisher Cabinets and Accessories:<br />

1. Ansul Fire Protection.<br />

2. JL Industries, Inc: www.jlindustries.com.<br />

3. Larsen's Manufacturing Co: www.larsensmfg.com.<br />

4. Potter-Roemer: www.potterroemer.com.<br />

5. Walter Kidde, Division of Kidde, Inc..<br />

6. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 FIRE EXTINGUISHERS<br />

A. Fire Extinguishers - General: Comply with product requirements of NFPA 10 and applicable<br />

codes, whichever is more stringent.<br />

B. Multi-Purpose Dry Chemical Type: Stainless steel tank, with pressure gage.<br />

1. Class B:C.<br />

2. Size 10.<br />

3. UL rating: 4A-60B:C<br />

4. Finish: Baked enamel, color as selected.<br />

C. Foam Type Fire Extinguishers: Stainless steel tank, with pressure gage.<br />

1. Class: A:B.<br />

<strong>10731</strong> FIRE PROTECTION SPECIALTIES 10 44 00-1


2. Finish: Baked enamel, color as selected.<br />

3. Temperature range: 40 degrees F to 120 degrees F.<br />

2.03 FIRE EXTINGUISHER CABINETS<br />

A. Metal: Formed primed steel sheet; 0.036 inch thick base metal.<br />

B. Cabinet Configuration: Semi-recessed type.<br />

1. Sized to accommodate accessories.<br />

2. Trim: Rolled Edge 2 1/2" <strong>Project</strong>ion<br />

C. Door: Manufacturer's standard thickness, reinforced for flatness and rigidity; latch. Hinge doors<br />

for 180 degree opening with continuous piano hinge. Provide roller type catch.<br />

D. Door Glazing: Glass, clear, 1/8 inch thick tempered. Set in resilient channel gasket glazing.<br />

E. Cabinet Mounting Hardware: Appropriate to cabinet. Pre-drill for anchors.<br />

F. Weld, fill, and grind components smooth.<br />

G. Finish of Cabinet Exterior Trim and Door: Baked enamel, color as selected.<br />

2.04 ACCESSORIES<br />

A. Extinguisher Brackets: Formed steel, galvanized and enamel finished.<br />

B. Graphic Identification: Silk Screen or Thermal Die Cut.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify existing conditions before starting work.<br />

B. Verify rough openings for cabinet are correctly sized and located.<br />

3.02 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Install cabinets plumb and level in wall openings, 30 inches from finished floor to inside bottom<br />

of cabinet.<br />

C. Secure rigidly in place.<br />

D. Place extinguishers and accessories in cabinets, or on wall brackets as indicated on plans.<br />

3.03 SCHEDULES<br />

A. See Plans for locations<br />

END OF SECTION<br />

<strong>10731</strong> FIRE PROTECTION SPECIALTIES 10 44 00-2


SECTION 10 51 00<br />

LOCKERS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Locker units with hinged doors.<br />

B. Metal bases.<br />

1.02 REFERENCE STANDARDS<br />

A. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or<br />

Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.<br />

1.03 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on locker types, sizes and accessories.<br />

C. Shop Drawings: Layout and dimensions of metal lockers and benches. Indicate relationship to<br />

adjoining surfaces. Show locker elevations and details, fillers, trim, base, sloping tops, and<br />

accessories. Include locker numbering sequence. Indicate installation and anchorage<br />

requirements.<br />

D. Maintenance Instructions: Instructions for cleaning lockers and for adjusting, repairing, and<br />

replacing locker doors and latching mechanisms.<br />

E. Manufacturer's Installation Instructions: Indicate component installation assembly.<br />

1.04 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect locker finish and adjacent surfaces from damage.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Lockers:<br />

1. Art Metal Products: www.artmetalproducts.com.<br />

2. Penco Products, Inc: www.pencoproducts.com.<br />

3. Republic Storage Systems Co: www.republicstorage.com.<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 MATERIALS<br />

A. Sheet Steel: ASTM A 653/A 653M SS Grade 50 (340), G90/Z275 coating, stretcher leveled,<br />

free of buckling, scale, and surface imperfections; to the following minimum thicknesses:<br />

1. Body and Shelf: 24 gage, 0.024 inch tops, shelves, backs and vertical dividers.<br />

2. Door Outer Face: 14 gage .0747 inch (..<br />

3. Door Inner Face: 20 gage, 0.036 inch with welded vertical 18 ga. stiffener attached to hinge<br />

side and inside face of door as well as top and bottom return bends.<br />

4. Door Frame: 14 gage, 0.0747 inch with steel vertical channel welded to 16 ga. horizontal<br />

channel members. Provide rubber bumpers.<br />

5. Hinges: Steel, full-loop, 13 gage, 5- or 7-knuckle tight pin, 2 inches high minimum. Weld<br />

to inside of frame and secure to door with not fewer than 2 factory-installed fasteners that<br />

are completely concealed and tamperproof when door is closed.<br />

6. Stainless Steel Recessed Pan: 1-1/8 inch deep handle to completely recess a padlock or<br />

built-in lock. Provide full width stainless handle with heavy duty pull.<br />

<strong>10731</strong> LOCKERS 10 51 00-1


7. Latch: Single point, 12 gage with pry resistant lug. Provide zinc plated hardware.<br />

8. Base: 20 gage, 0.036 inch.<br />

9. Trim: 20 gage, 0.036 inch.<br />

2.03 ACCESSORIES<br />

A. Accessories For Each Locker: Three single prong wall hooks, hat shelf and rubber bumper.<br />

2.04 FABRICATION - SCHEDULE<br />

A. Locker Unit - Type L1:<br />

1. Size:<br />

a. Width: 12 inches.<br />

b. Depth: 15 inches.<br />

c. Height: 60 inches.<br />

2. Configuration: two tier.<br />

3. Mounting: Surface mounted.<br />

4. Base: Metal base.<br />

a. Base Height: 4 inch.<br />

5. Locking: Equipped for padlock hasps.<br />

6. Ventilation Method: Door louvers.<br />

7. Class: Quiet.<br />

2.05 FABRICATION - GENERAL<br />

A. Locker Body: Formed and flanged; with steel stiffener ribs; bolted.<br />

B. Frames: Formed channel shape, bolted, welded to body, resilient gaskets and latching for quiet<br />

operation.<br />

C. Doors: Hollow double pan, sandwich construction with acoustic insulation fill, 1-3/16 inch thick;<br />

welded construction, channel reinforced top and bottom with intermediate stiffener ribs, grind and<br />

finish edges smooth.<br />

D. Hinges: Two for doors under 42 inches high; three for doors over 42 inches high; rivet securely<br />

to locker body and door.<br />

E. Locking device supplied by Owner.<br />

F. Number Plates: Provide oval shaped aluminum plates. Form numbers 1/2 inch high of block<br />

font style with ADA designation, in contrasting color.<br />

G. Provide ventilation openings at top and bottom of each locker.<br />

H. Form recess for operating handle and locking device.<br />

I. Finish edges smooth without burrs.<br />

J. Fabricate sloped metal tops in addition to the flat top, 16 gage ends, and closure pieces.<br />

K. Provide end panels and 18 gage filler strips.<br />

2.06 FINISHING<br />

A. Surface Preparation: Solvent-clean surfaces complying with SSPC-SP 1 to remove dirt, oil,<br />

grease, and other contaminants that could impair paint bond. Remove mill scale and rust, if<br />

present, from uncoated steel complying with SSPC-SP 5 (White Metal Blast Cleaning) or SSPC<br />

SP 8 (Pickling), and phosphatized.<br />

B. Baked-Enamel Finish: Immediately after cleaning and pretreating, apply manufacturer's<br />

standard baked-enamel finish consisting of a thermosetting topcoat. Comply with paint<br />

manufacturer's instructions for application and baking to achieve a minimum dry film thickness<br />

of 1.1 mils (0.028 mm) on doors, frames, and legs, and 0.7 mil (0.018 mm) elsewhere.<br />

<strong>10731</strong> LOCKERS 10 51 00-2


C. Paint locker units as selected from standard colors.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that prepared bases are in correct position and configuration.<br />

B. Verify bases and embedded anchors are properly sized.<br />

3.02 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Install lockers plumb and square.<br />

C. Place and secure on prepared base.<br />

D. Secure lockers with anchor devices to suit substrate materials. Minimum Pullout Force: 100 lb.<br />

E. Bolt adjoining locker units together to provide rigid installation.<br />

F. Install end panels, filler panels, and sloped tops.<br />

G. Install accessories.<br />

H. Replace components that do not operate smoothly.<br />

3.03 CLEANING<br />

A. Clean locker interiors and exterior surfaces.<br />

END OF SECTION<br />

<strong>10731</strong> LOCKERS 10 51 00-3


SECTION 10 56 17<br />

WALL MOUNTED STANDARDS AND SHELVING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Shelf standards, brackets, and accessories.<br />

B. Closet rods for mounting on brackets.<br />

C. Shelves.<br />

D. See drawings for locations and configurations.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 10 00 - Rough Carpentry: Wood blocking in walls for attachment of standards.<br />

1.03 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used.<br />

C. Selection Samples: For each finish product specified, two complete sets of color chips<br />

representing manufacturer's full range of available colors and patterns.<br />

D. Maintenance Materials: Furnish the following for Owner's use in maintenance of project.<br />

1. See Section 01 60 00 - Product Requirements, for additional provisions.<br />

2. Extra Brackets: Ten of each size of standard straight bracket.<br />

1.04 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products under cover and elevated above grade.<br />

B. Store products in manufacturer's unopened packaging until ready for installation.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Shelf Standards and Brackets:<br />

1. Knape & Vogt Manufacturing Company: www.knapeandvogt.com.<br />

2.02 MATERIALS<br />

A. Standard Duty Shelf Standards: Single-slotted channel standards for brackets adjustable in 1<br />

inch increments along entire length of standard, drilled and countersunk for screws.<br />

1. Acceptable Product: KV 80.<br />

2. Load Capacity: Recommended by manufacturer for loading of 120 to 320 pounds per pair<br />

of standards.<br />

3. Face Width: 5/8 inch.<br />

4. Lengths: As indicated on drawings.<br />

5. Finish: Powder-coated, color as selected from manufacturers full line.<br />

6. Brackets: 16 gage 0.06 inch steel, reinforced, locking into slots; size to suit shelves; same<br />

finish as standards unless not available.<br />

7. Bracket Quantity: Provide one bracket for each 12 inches of standard length.<br />

B. Closet Rods: Steel tubing for wall mounting in flange fittings.<br />

1. Length: As required for application, up to 12 feet.<br />

2. Provide mounting fittings to suit application.<br />

C. Wire Shelving: Factory-assembled coated wire mesh shelf assemblies for wall-mounting, with<br />

<strong>10731</strong> WALL MOUNTED STANDARDS AND SHELVING 10 56 17-1


all components and connections required to produce a rigid structure that is free of buckling and<br />

warping. For use in resident closets where custom shelving not used: See plans for locations,<br />

EG Guest Room closets.<br />

1. Construction: Cold-drawn steel wire with average tensile strength of 100,000 psi<br />

resistance welded into uniform mesh units, square, rigid, flat, and free of dents or other<br />

distortions, with wires trimmed smooth.<br />

2. Coating: PVC or epoxy, applied after fabrication, covering all surfaces.<br />

3. PVC Coating: 9 to 11 mils thick.<br />

4. Epoxy Coating: <strong>No</strong>n-toxic epoxy-polyester powder coating baked-on finish, 3 to 5 mils thick.<br />

5. Standard Mesh Shelves: Cross deck wires spaced at 1 inch.<br />

D. Laminate Faced Shelves: Particleboard or medium density fiberboard covered with high<br />

pressure decorative laminate on both sides. For use in storage rooms, janitor closets and as<br />

indicated on plans.<br />

1. Edge Finish: Matching laminate, all four edges.<br />

2. Substrate Thickness: 3/4 inch, nominal.<br />

3. Length: As indicated on drawings.<br />

4. Laminate: NEMA LD 3 Type HGL.<br />

5. Laminate Color and Pattern: To be selected later.<br />

E. Fasteners: Screws as recommended by manufacturer for intended application or as otherwise<br />

required by project conditions.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

3.02 PREPARATION<br />

A. Clean surfaces thoroughly prior to installation.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best<br />

result for the substrate under the project conditions.<br />

3.03 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Mount standards to solid backing capable of supporting intended loads.<br />

C. Install brackets, shelving, and accessories.<br />

3.04 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> WALL MOUNTED STANDARDS AND SHELVING 10 56 17-2


SECTION 10 75 00<br />

FLAGPOLES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Aluminum Flagpoles.<br />

B. Concrete foundation base.<br />

C. Flagpole light adn adaptor truck assembly (Magniflood "Bayville" style luminaire).<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 31 23 23 - Fill: Sand for foundation sleeve.<br />

B. Section 32 13 13 - Concrete Paving: Concrete base and foundation construction.<br />

C. Section 26 27 17 - Equipment Wiring: Electrical characteristics and wiring connections.<br />

1.03 REFERENCE STANDARDS<br />

A. AASHTO M 36 - Standard Specification for Corrugated Steel Pipe, Metallic-Coated, for Sewers<br />

and Drains; American Association of State Highway and Transportation Officials.<br />

B. ASTM B241/B241M - Standard Specification for Aluminum and Aluminum-Alloy Seamless Pipe<br />

and Seamless Extruded Tube.<br />

C. NFPA 70 - National Electrical Code; National Fire Protection Association.<br />

1.04 PERFORMANCE REQUIREMENTS<br />

A. Flagpole With Flag Flying: Resistant without permanent deformation to 90 miles/hr wind<br />

velocity; nonsafety design factor of 2.5.<br />

1.05 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Provide data on pole, accessories, and configurations.<br />

C. Shop Drawings: Indicate detailed dimensions, base details, anchor requirements, and imposed<br />

loads.<br />

D. Operation Data: Provide operating data for the controller.<br />

E. Maintenance Data: Provide lubrication and periodic maintenance requirement schedules and<br />

requirements.<br />

1.06 QUALITY ASSURANCE<br />

A. Designer Qualifications: Design flagpole foundation under direct supervision of a Professional<br />

Structural Engineer experienced in design of this Work and licensed State in which project is<br />

located.<br />

B. Products Requiring Electrical Connection: Listed and classified by Underwriters Laboratories<br />

Inc., as suitable for the purpose specified and indicated.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Spiral wrap flagpole with protective covering and pack in protective shipping tubes or containers.<br />

B. Protect flagpole and accessories from damage or moisture.<br />

PART 2 PRODUCTS<br />

<strong>10731</strong> FLAGPOLES 10 75 00-1


2.01 MANUFACTURERS<br />

A. Flagpoles:<br />

1. American Flagpole: www.americanflagpole.com.<br />

2. Concord Industries, Inc: www.concordindustries.com.<br />

3. Magniflood Inc. (Lithgow Agency, 715-256-0313, lithgowagency@sbcglobal.com)<br />

4. Pole-Tech Co., Inc: www.poletech.com.<br />

B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 FLAGPOLES<br />

A. Flagpoles: Aluminum.<br />

1. Design: Straight shaft.<br />

2. Mounting: Ground mounted type.<br />

3. Outside Butt Diameter: 6 inches.<br />

4. Outside Tip Diameter: 3-1/2 inches.<br />

5. <strong>No</strong>minal Wall Thickness: 0.188 inches.<br />

6. <strong>No</strong>minal Height: 30 ft; measured from nominal ground elevation.<br />

7. Mounting: Ground mounted type.<br />

8. Design: Cone tapered.<br />

9. Halyard: Interior type.<br />

B. Performance Requirements:<br />

1. Flagpole With Flag Flying: Resistant without permanent deformation to ____ miles/hr wind<br />

velocity; non-resonant, safety design factor of 2.5.<br />

2. Flagpole Without Flag: Resistant without permanent deformation to ____ miles/hr wind<br />

velocity; non-resonant, safety design factor of 2.5.<br />

3. Halyard: Exterior using Magniflood twin pulley halyard adaptor.<br />

2.03 POLE MATERIALS<br />

A. Aluminum: ASTM B 241/B 241M, 6063 alloy, T6 temper.<br />

2.04 ACCESSORIES<br />

A. Finial Ball: Stainless steel, 6 inch diameter.<br />

B. Truck Assembly: Cast aluminum; revolving, stainless steel ball bearings, non-fouling, Part <strong>No</strong>.<br />

MF-2764-03.<br />

C. Cleats: 9 inch size, aluminum with galvanized steel fastenings, two per halyard.<br />

D. Halyard: 5/16 inch diameter polypropylene, braided, white.<br />

E. Pole Top Light: Magniflood; Bayville Flaglighter L4M-175PS-L, Voltage 120V-277V<br />

F. Concrete: Concrete as specified in Section 32 13 13.<br />

2.05 MOUNTING COMPONENTS<br />

A. Ground Sleeve: AASHTO M 36M, corrugated 16 gage steel, galvanized, minimum depth of 60<br />

inches, with a steel base plate whose square dimension is at least the internal diameter of the<br />

sleeve plus 4" with steel centering wedges. A setting plate 6" square shall be securely welded<br />

to the ground spike at least 6" below the base plate. The ground spike shall be 3/4" diameter,<br />

not less than 18" long.<br />

2.06 FINISHING<br />

A. Metal Surfaces in Contact With Concrete: Asphaltic paint.<br />

B. Aluminum: Satin brushed finish.<br />

<strong>10731</strong> FLAGPOLES 10 75 00-2


C. Finial: Spun finish.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that concrete foundation is ready to receive work and dimensions are as indicated on<br />

shop drawings.<br />

3.02 PREPARATION<br />

A. Coat metal sleeve surfaces below grade and surfaces in contact with dissimilar materials with<br />

asphaltic paint.<br />

3.03 INSTALLATION<br />

A. Install flagpole, base assembly, and fittings in accordance with manufacturer's instructions.<br />

B. Electrically ground flagpole installation.<br />

C. Place concrete foundation per design and requirements of manufacturer.<br />

D. Fill foundation tube sleeve with sand specified in Section 31 23 23 and compact.<br />

E. Install foundation plate and centering wedges for flagpoles base set in concrete base and fasten.<br />

3.04 TOLERANCES<br />

A. Maximum Variation From Plumb: 1 inch.<br />

3.05 ADJUSTING<br />

A. Adjust operating devices so that halyard and flag function smoothly.<br />

END OF SECTION<br />

<strong>10731</strong> FLAGPOLES 10 75 00-3


SECTION 11 40 00<br />

FOOD SERVICE EQUIPMENT<br />

PART 1 – GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. This Section includes equipment for foodservice facilities indicated on the Drawings.<br />

1.2 ABBREVIATIONS<br />

ADA<br />

AGA<br />

ASME<br />

ASHRAE<br />

CFSP<br />

CM<br />

EC<br />

FEC<br />

GC<br />

HACCP<br />

HVAC<br />

ID<br />

MC<br />

NFPA<br />

NSF<br />

OD<br />

OSHA<br />

PC<br />

UL<br />

Americans with Disabilities Act<br />

American Gas Association<br />

American Society of Mechanical Engineers<br />

American Society of Heating, Refrigeration and Air Conditioning Engineers<br />

Certified Food Service Professional<br />

Construction Manager<br />

Electrical Contractor<br />

Food Service Equipment Contractor<br />

General Contractor<br />

Hazard Analysis and Critical Control Point<br />

Heating, Ventilating and Air Conditioning Contractor<br />

Inside Diameter<br />

Mechanical Contractor<br />

National Fire Protection Association<br />

National Sanitation Foundation<br />

Outside Diameter<br />

Occupational Safety & Health Administration<br />

Plumbing Contractor<br />

Underwriters Laboratories<br />

1.3 RELATED WORK BY OTHERS<br />

A. Construction Manager (CM) / General Contractor (GC)<br />

1. Provide transit level recesses for walk-in cooler/ freezer floors and other depressions.<br />

Provide finished flooring material and base inside and outside of walk-in coolers and<br />

freezers. Refer to Food Service Plans for details.<br />

2. Provide concrete pads or floors for walk-in cooler(s)/ freezer(s) and/ or compressor(s) to be<br />

installed outside.<br />

3. Furnish and install all flashing necessary to tie in walk-in cooler(s)/ freezer(s) to building.<br />

4. Install floor trough(s) and drip pan(s) when furnished by FEC. Refer to Food Service Plans<br />

for details.<br />

5. Furnish and install all necessary wall backing of size, type and locations as indicated on<br />

Food Service Plans.<br />

6. Furnish and install necessary concrete pad(s) or roof curb(s) and associated penetrations<br />

for refrigeration equipment.<br />

B. Plumbing Contractor (PC)<br />

1. Provide rough-in and final connections of all services per local code requirements.<br />

2. Flush all lines of foreign debris before connecting fixtures.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 1


3. Provide all water supply lines, drain lines, drain fittings, floor drains, shut-off valves, traps<br />

and tailpieces.<br />

4. Provide all reduced pressure devices, pressure reducing valves and backflow prevention<br />

devices except where included with equipment or furnished by FEC as part of item specs.<br />

Also refer to Food Service Equipment Schedule.<br />

5. Provide all grease traps; coordinate water usage data with FEC. <strong>No</strong>te local codes may<br />

require grease (trap) interceptor for pot/ utensil wash sinks, dishmachines or drains for other<br />

grease producing food service equipment. Flush inset or exterior grease traps are<br />

recommended for all food service applications.<br />

6. Install all faucets, pre rinse spray units, hose reel units, lever drains, vacuum breakers,<br />

check valves, flow control valves, water inlets, traps, filters, strainers, PRV valves, T/P<br />

gauges as furnished by FEC.<br />

7. Make connections between sections of modular equipment such as range batteries, utility<br />

distribution systems, chef’s tables, and exhaust hoods.<br />

8. Provide condensate line piping for walk in cooler and freezer units. <strong>No</strong>te walk-in cooler<br />

condensate lines shall not pass through walk-in freezer compartments. Condensate line<br />

piping shall be trapped outside the cold room and installed per prevailing codes. PC shall<br />

use 1” copper tubing for condensate lines.<br />

9. Provide sleeves for refrigerant piping and condensate piping wherever it passes through the<br />

walk in cooler or freezer wall, floor or ceiling. Pack sleeve with fiberglass and perma-gum<br />

after installation. Sleeves through floor shall project min. 3” above the finished floor.<br />

Sleeves through the walls shall be flush with walls.<br />

10. Provide all conduit for beverage lines per local code requirements.<br />

C. Electrical Contractor<br />

1. Provide rough-in and final connections of all services per local code requirements.<br />

2. Provide all outlets, receptacles, conduit, contactors, controllers, disconnects, switches,<br />

starters, etc., unless furnished as standard with the equipment or specifically included with<br />

the equipment in the itemized specifications.<br />

3. Install electrical devices furnished with food service equipment. FEC must indicate such<br />

devices on electrical rough-in plans.<br />

4. Make electrical connections between sections of modular equipment such as utility<br />

distribution systems; exhaust hoods, refrigeration systems, walk-in cooler and freezer units<br />

or chef’s tables.<br />

5. Where required by local codes, furnish and install shunt trips and/ or contactors with 120<br />

Volt coils with contact ratings matching the electrical cooking appliance. EC to wire from the<br />

micro switch relay on the fire control system head to the shunt trips/ contactors.<br />

6. Walk-in cooler and freezer refrigeration systems:<br />

a. Wire from cooler and freezer compressor time clocks to respective evaporator coils.<br />

<strong>No</strong>te unless otherwise specified, time clocks shall be furnished for cooler and freezer<br />

units.<br />

b. Wire to door assembly junction box, light(s), heated air vents, condensate drain line<br />

heaters (walk in freezer heat tape shall be applied under insulation) and audio/ visual<br />

alarms.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 2


c. Mount and connect all light fixtures furnished with walk in cooler(s)/ freezer(s).<br />

7. Wet areas such as sinks, disposers, or dishwashers shall be wired with Sealtite Type EF<br />

conduit or equal, through water proof boxes.<br />

D. Mechanical Contractor (MC)<br />

1. Provide rough-in and final connections of all mechanical services.<br />

2. Provide fans, ducts, dampers, starters, roof curbs, roof penetrations and sealing of<br />

penetrations, etc., necessary for operation of grease extracting hoods and condensate<br />

hoods.<br />

3. Provide looped gas supply lines, gas pressure reducing and regulating valves for pressure<br />

above 14” W.C.<br />

4. FEC to provide gas fire/ fuel shut-off solenoid valve(s) as part of hood fire suppression<br />

system to MC for installation.<br />

5. Install all gas valves, gas hoses and gas pressure regulators furnished by FEC and<br />

indicated on Food Service Equipment Schedule.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: Engage an experienced installer to perform work of this Section who has<br />

specialized in installing food service equipment, who has completed installations similar in design<br />

and extent to that indicated for this <strong>Project</strong>, and who has a record of successful in-service<br />

performance.<br />

B. FEC shall comply with all federal, state and local laws and regulations governing health, safety,<br />

fire, mechanical and electrical requirements within the applicable jurisdiction.<br />

C. When the Construction Documents call for higher standards or larger sizes than the regulations,<br />

the Construction Documents shall govern. When the regulations require higher standards or<br />

larger sizes than the Construction Documents, the regulations shall govern. Rulings and<br />

interpretations of the enforcing agencies shall be considered part of the regulations. <strong>No</strong> additional<br />

amounts shall be paid for compliance.<br />

D. When the requirements of the drawings exceed the written specifications, the drawings shall<br />

govern and vice versa.<br />

E. If because of jurisdictional trade agreements or other conditions, any work specified in the<br />

Construction Documents must be completed by others, sublet such work only to those who are<br />

qualified to do such work or make other arrangements at the expense of the FEC, subject to<br />

approval by the Architect.<br />

1.5 APPLICABLE CODES & STANDARDS<br />

A. Except as otherwise indicated, each item of equipment shall comply with the latest current edition<br />

of the following standards as applicable to the manufacturer, fabrication, and installation of the<br />

work in this section. Comply with all Federal, State and Municipal regulations and notifications,<br />

which bear on the execution of this work. Call to the attention of the Owner in writing any design<br />

conflict with the requirements of the Americans with Disabilities Act (ADA) during the Bid Process<br />

so resolution can be effected prior to the Contract Award.<br />

1. NSF Standards: Comply with applicable National Sanitation Foundation Standards and<br />

criteria and provide NSF “Seal of Approval” on each manufactured item and on major items<br />

of custom-fabricated work.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 3


1.6 SUBMITTALS<br />

2. UL/ ETL/ CSA Standards: For electrical components and assemblies, provide either UL/<br />

ETL/ CSA listed products or, where no listing service is available, provide a complete index<br />

of the components used as selected from the UL/ ETL/ CSA “Recognized Component<br />

Index”. For fire extinguishing systems comply with UL 300.<br />

3. ANSI Standards: Comply with applicable ANSI standards for electrical-powered and gasburning<br />

equipment; for piping to compressed-gas cylinders; and for plumbing fitting,<br />

including vacuum breaker and air gaps, to prevent siphonage in water piping.<br />

4. AGA/ CGA: All gas fired equipment shall be AGA/ CGA approved, equipped to operate on<br />

type of gas available at the job site, and shall contain 100% automatic safety shut-off<br />

devices.<br />

5. NFPA Standards: Comply with NFPA Bulletin 96 for exhaust systems; with NFPA Bulletins<br />

13, 17, 17A and 96 for fire extinguishing systems; and with NFPA 54, National Fuel Gas<br />

Code and NFPA 70, National Electric Code.<br />

6. ASME Code: Comply with ASME boiler code requirements for steam-generating and steamheated<br />

equipment; provide ASME inspection, stamps, and certification of registration with<br />

National Board.<br />

7. SMACNA Guidelines: Where applicable provide seismic restraints for food service<br />

equipment to comply with the Sheet Metal and Air Conditioning Contractors National<br />

Association’s (SMACNA) “Kitchen Equipment Fabrication Guidelines”, appendix 1,<br />

“Guidelines for Seismic Restraints of Kitchen Equipment”, unless otherwise indicated.<br />

8. ASHRAE: Provide mechanical refrigeration systems complying with the American Society of<br />

Heating, Refrigeration and Air Conditioning Engineers ASHRAE 15, “Safety Code for<br />

Mechanical Refrigeration”.<br />

A. Submit food service equipment plan, rough-in plans, shop drawings and six specification<br />

brochure booklets within 30 days of award of contract or as required by Architect. Submit two<br />

Xerox or blue line prints and one sepia or transparent reproducible of each page to Food Service<br />

Consultant for review. Corrected documents will be returned to FEC for revision if necessary.<br />

B. When drawings are approved, FEC shall submit assembled sets of plans as required by<br />

Architect.<br />

C. When specification brochure booklets are approved submit assembled copies in quantity<br />

required by Architect. Each page is to be numbered and sequenced corresponding to the<br />

itemized specifications. Brochures are to include accessories and components used with each<br />

item.<br />

D. Provide fully dimensioned rough-in plans at ¼” = 1’-0” scale showing all required services<br />

including; electrical, plumbing, mechanical and any related special conditions.<br />

1. Plans are to indicate location, elevation, sized and type of water supplies, drains, gas lines,<br />

floor drains, site drains, electrical supplies, outlets, switches, ducts locations, exhaust and<br />

supply CFM and static pressure, etc. Include on each page a legend of commonly used<br />

symbols and abbreviations.<br />

2. Special conditions shall include, but not be limited to, curbs, bases, recesses, sleeves,<br />

refrigeration lines, concealed wall backing, pass through openings, trenches, etc.<br />

3. FEC may not use rough-in plans prepared by the Food Service Consultant for submittal with<br />

the required Construction Documents without permission from the Food Service Consultant.<br />

When such plans are re-used for Construction Documents it shall be the responsibility of<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 4


FEC to verify all dimensions as well as electrical, plumbing and mechanical rough-ins and<br />

prevailing codes as they relate to the project.<br />

E. Submit shop drawings showing plans, elevations and details for all fabricated items drawn at<br />

minimum ¾” scale.<br />

F. After all drawings and buy out brochures have been approved and received by Owner &<br />

Architect, fabrication may begin. Approvals shall not relive FEC of the responsibility for<br />

conformance with the construction documents unless written approval is obtained from the<br />

Owner & Architect. Also, approvals shall not relieve FEC from conformance to state and local<br />

health code requirements.<br />

PART 2 – PRODUCTS<br />

2.1 GENERAL<br />

A. Except as may be specified otherwise under individual item specification in “Equipment List” or<br />

“Equipment Schedule”, all items of standard manufactured equipment furnished shall be<br />

complete in accordance with manufacturer’s standard specifications for specific unit or model<br />

called for, including finishes, components, attachments, appurtenances, etc.<br />

B. Qualified Custom Stainless Fabricators include:<br />

1. Institutional Equipment Inc.<br />

704 Veterans Parkway, Unit B<br />

Bolingbrook, IL 60440<br />

(630) 771-0990 ph.<br />

2. Nationwide Fabrication Inc.<br />

10923 Leroy Dr<br />

<strong>No</strong>rthglenn, CO 80233<br />

(303) 853-0107 ph.<br />

3. Nichols Custom Stainless Manufacturing<br />

8500 NE Underground Drive<br />

Pillar 107<br />

Kansas City, MO 64161<br />

(816) 413-0616 ph.<br />

4. Eagle Group<br />

100 Industrial Blvd.<br />

Clayton, DE 19938<br />

(800) 441-8440 ph.<br />

5. Select Stainless<br />

11145 Monroe Rd.<br />

Matthews, NC 28105<br />

(704) 841-1090<br />

2.2 FABRICATION OF METALWORK<br />

A. Sanitation Standards<br />

1. All equipment shall be produced in accordance with the National Sanitation Foundation (NSF)<br />

Standard 2 and bear the NSF seal.<br />

B. Materials & Workmanship<br />

1. All material shall be new, of prime quality and without flaws. The completed products shall be<br />

delivered to the owner in an undamaged condition.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 5


2. Stainless Steel shall conform to American Society for Testing and Materials (ASTM)<br />

specification, Type 304, hardest workable temper, polished to a #4 satin finish on exterior and<br />

rolled finish on interior. Working surfaces, including welds, shall be smooth, free of warps,<br />

buckles, cracks, pits and scratches.<br />

3. Steel other than stainless steel, where specified to body enclosures shall be prime grade,<br />

with steel sheet bonderized and zinc coated.<br />

4. Grain shall run in the same direction on all horizontal and all vertical surfaces; where table or<br />

sink tops join at right angles, terminate the finish in a mitered edge; polish grain consistent in<br />

direction throughout the length of the backsplash and sink compartment.<br />

5. Sound Deadening - underside of all stainless steel top for tables, counters, sinks, dish tables<br />

with angle or channel framework shall be coated with 1/8” thick water proof mastic material,<br />

non-asphalt base and NSF approved.<br />

6. Reinforce metal at locations of hardware, anchorages and accessory attachments; wherever<br />

metal is less than 14 gauge or requires mortised application. Conceal reinforcements to the<br />

greatest extent possible. Weld in place on concealed faces.<br />

7. Welding and Soldering<br />

a. Materials 18 gauge or heavier shall be welded.<br />

b. Seams and joints shall be welded and soldered in field unless otherwise indicated in item<br />

specifications.<br />

c. Welds must be ground smooth and polished to match original finish.<br />

d. Where galvanizing has been burned off, the weld shall be cleaned and touched up with<br />

high-grade aluminum paint.<br />

8. Provide removable panels for access to mechanical and electrical service connections, which<br />

are concealed behind or within food service equipment, but only where access is not<br />

possible.<br />

9. Provide closures where ends of fixtures, back splashes, shelves, etc. are open. Fill by forming<br />

the metal or welding sections if necessary to close off entire opening flush to walls or<br />

adjoining fixtures.<br />

10. Reinforce work surfaces 30 inches on center (vertical and horizontal), with galvanizing or<br />

stainless steel concealed structural members. Reinforce members which are not selfreinforced,<br />

by formed edges.<br />

11. Metal tops shall be one-piece welded construction, including field joints. Secure to a full<br />

perimeter channel frame and fasten top with stud bolts or tack welds.<br />

12. Field Joints - for any field joints required because of size of fixture; butt joint, reinforce on<br />

underside with angles of same material, bolt together with non-corrosive bolts and nuts, field<br />

weld, grind and polish.<br />

C. Metal and Gauges<br />

1. Fabricate the following components in stainless steel from the gauge of metal as indicated:<br />

a. Table and counter tops 14 gauge<br />

b. Sinks and drainboards 14 gauge<br />

c. Shelves 16 gauge<br />

d. Front drawer and door panels 18 gauge (double pan type)<br />

e. Single pan doors and drawer fronts 16 gauge<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 6


f. Enclosed base cabinets 18 gauge<br />

g. Enclosed wall cabinets 18 gauge<br />

h. Exhaust Hoods and Ventilators 18 gauge<br />

i. Pan-type inserts and trays 16 gauge<br />

j. Removable covers and panels 18 gauge<br />

k. Skirts and enclosure panels 18 gauge<br />

l. Closure and trim strips over 4” wide 18 gauge<br />

m. Hardware reinforcement 12 gauge<br />

n. Gusset plates 10 gauge<br />

D. Pipe Bases<br />

1. Construct pipe bases of 1 5/8” diameter, 16 gauge stainless steel tubing. Fit legs with<br />

polished stainless steel adjustable bullet feet to provide adjustment of approximately 1-1/2”,<br />

without exposed threads.<br />

2. Space legs to provide ample support for tops, precluding any possibility of bucking or sagging<br />

and in no case more than 6’-0” centers.<br />

E. Legs and Crossrails<br />

F. Shelves<br />

1. Legs and crossrails shall be 1 5/8” diameter stainless steel tubing. All intersections of<br />

rails and legs shall be welded and finished smooth. Bolts, screws or tack welds shall not<br />

be acceptable.<br />

2. Leg sockets shall be 2” outside diameter (OD) stainless steel with set screw to secure<br />

the leg to the socket. They shall be welded to 14 gauge transverse top support<br />

channels.<br />

1. Construct solid shelves under pipe base tables of 16 gauge stainless steel, with 1 ½” turned<br />

down and under edges on exposed sides, and 2” turn up against walls or equipment. Fully<br />

weld to legs.<br />

2. In fixtures with enclosed bases, turn up shelves on back and sides with ¼” minimum radius<br />

and feather slightly to ensure a tight fit to enclosure panels.<br />

G. Sinks and Drainboards<br />

1. All sinks and drainboards shall be constructed of 14 gauge stainless steel, unless otherwise<br />

specified, with all joints welded, ground and polished so no evidence of welding appears.<br />

2. All vertical and horizontal corners shall be rounded to a ¾” radius with intersections meeting<br />

in spherical sections. Multiple compartment sinks shall be divided with double wall partitions<br />

having fully rounded corners. All corners of drainboards shall be rounded on inside to ¾”<br />

radius. All back and end splashes shall be rounded on inside to ¾” radius. Front corners of<br />

rolled rim shall be fully rounded on outside roll and be concentric with inside of roll.<br />

3. Front face of multiple sinks shall be one continuous piece with no overlapping joints or open<br />

spaces between compartments.<br />

4. Drainboards shall be pitched 1/8” x 12” toward sink compartments. Sinks and drainboards<br />

shall have 10” high back splashes and end splashes where appropriate. Back splashes shall<br />

be level and continuous and not follow pitch of drainboards.<br />

5. Bottom of each compartment shall pitch to drain and be fitted with a cast brass 2” lever<br />

operated waste outlet, provided with a stainless steel strainer plate. Set lever waste into<br />

stamped recess in sink bottom to facilitate drainage.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 7


6. All sinks shall be 14” deep unless otherwise specified on drawings or in item specifications.<br />

H. Sinks set into Work Table or Work Counter<br />

1. Sinks shall be constructed of 14 gauge stainless steel, unless otherwise specified, with all<br />

joints welded, ground and polished so no evidence of welding appears.<br />

2. Bottom of sink compartment shall have vertical and horizontal corners rounded to ¾” radius<br />

and pitch to drain with size and type as indicated on plan and item specifications.<br />

I. Dishtables<br />

1. Top reinforcement and support shall consist of 14 gauge stainless steel transverse leg<br />

support channels and 14 gauge stainless steel longitudinal reinforcing channel. Also refer to<br />

2.2 Section B for reinforcement detail.<br />

2. Where tables enter dishmachines or pot washing machines provide turn down into machine<br />

as recommended by manufacturer and a flange at both the front and back splash forming a<br />

water tight joint across bottom on up both sides to top edge of dishtable.<br />

3. Provide sound deadening as directed in 2.2 Section B for underside of dishtables.<br />

4. Follow construction details as directed in 2.2 Section G.<br />

J. Work Tables<br />

1. Top reinforcement and support shall consist of 14 gauge galvanized transverse leg support<br />

channels and 14 gauge galvanized longitudinal reinforcing channel. Also refer to 2.2 Section<br />

B for reinforcement detail.<br />

2. Where stainless steel tops are specified furnish 14 gauge polished stainless steel, finished in<br />

a #4 satin finish with all exposed edges rounded with no burrs. Tops shall be turned down 1<br />

½” and under ½” in channel shape on all exposed sides unless otherwise specified.<br />

3. Where tables are located at building walls, they shall have minimum 6” high by 1” returned at<br />

90 degrees to wall and turned down 1” at 90 degrees with all exposed ends closed ground<br />

and polished smooth. Provide heavy-duty “Z” clips for securing to building walls.<br />

4. Provide sound deadening as directed in 2.2 Section B for underside of worktables.<br />

K. Wood Table Tops<br />

1. Where wood table tops are specified, top shall be 1 ¾” thick, sectional, hard rock, kiln dried<br />

maple construction. Top shall have 5” by 1” thick coved maple riser on back and ends unless<br />

otherwise indicated on plan or item specifications. Top shall be fully NSF approved.<br />

2. Top shall be mounted on 14 gauge channels as indicated in 2.2 Section J.<br />

L. Cabinet Base Construction<br />

1. All cabinet type bases shall be of 16 gauge stainless steel, single wall, pan type, one piece<br />

welded construction with no visible joints or screw attachments showing. Entire unit to be<br />

braced with 14 gauge channels as indicated in 2.2 Section J.<br />

M. Hinged Doors<br />

1. Hinged doors for cabinet base counters shall be constructed of 18 gauge stainless steel front<br />

with 20 gauge stainless steel pan shaped backs, with all corners welded, ground and<br />

polished.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 8


2. Unless otherwise specified all pull handles shall be Component Hardware, recessed door<br />

pull, full grip type, Model <strong>No</strong>. P63-1012 or approved equal.<br />

3. All doors to be furnished with chrome plated heavy duty type cylinder lock by Component<br />

Hardware or approved equal.<br />

4. All doors shall be provided with NSF approved stainless steel heavy duty lift off type hinges<br />

and Cabinet Catch, Friction Type with spring action nylon rollers by Component Hardware,<br />

Model <strong>No</strong>. M21-2580 or approved equal.<br />

N. Drawer Assemblies<br />

1. Drawer assemblies shall consist of removable drawer body mounted in a ball bearing slide<br />

assembly with fully enclosed housing.<br />

2. Slide assembly shall consist of one pair of 200 pound stainless steel roller bearing extension<br />

slides, with side and back enclosure panels, front spacer angle, two drawer carrier angles,<br />

secured to slides and stainless front.<br />

3. Drawer bodies for general storage shall be 20” x 20” x 5” deep with 18 gauge stainless steel<br />

or Royalite containers.<br />

O. Over Shelves and Wall Shelves<br />

1. Shelves shall be constructed of 16 gauge stainless steel with working sides turned down 1 ½”<br />

and ½” under in channel shape with resulting corners welded, ground and polished.<br />

2. Back of Wall Shelves shall be turned up 1 ½” and coved. When 1 ½” turn up is specified at<br />

Back & Ends, Front edge of End splash shall be rounded and finished smooth.<br />

3. Slant rack shelves used for dish racks shall have rolled front edge and 6” turn up at rear.<br />

4. Brackets shall be 14 gauge stainless steel and be spaced to support shelf with its intended<br />

contents.<br />

P. Wall Cabinets<br />

1. Wall cabinets shall be of length and depth as shown on plans or indicated in item<br />

specifications. Cabinets to be 28” high, unless otherwise specified with sloped, dust proof<br />

tops. Exterior bottoms shall be of flush type construction.<br />

2. Cabinet shall be constructed of 18 gauge stainless steel, all welded construction. Cabinet<br />

interiors shall be fabricated with fixed bottom and intermediate shelf unless otherwise<br />

specified.<br />

3. Where specified doors shall be double wall construction with chrome plated pulls.<br />

2.3 FABRICATION OF MILLWORK & CASE WORK<br />

A. Counter Body shall be constructed of ¾” birch or fir. Particleboard may not be substituted for<br />

plywood panels. All plywood to be glued with water resistant resin glue.<br />

B. Plastic laminate finish of interior shall be standard grade laminate white in color unless otherwise<br />

specified. All interior surfaces including underside of top shall be standard grade laminate<br />

finished. Exterior plastic laminate finish shall be standard grade laminate as specified by<br />

architect or owner. All exterior surfaces shall be plastic laminate finished including those units<br />

that may have backs or ends against the wall. Plastic laminate to be applied with minimum<br />

quantity seams based on use of largest sheet size available from manufacturer.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 9


C. Where large openings are required in counter body, such as for floor drains or beverage tubing,<br />

fabricator shall provide stainless steel trim covers to conceal exposed plywood edge of counter<br />

base.<br />

D. Where seam is exposed provide with 1 ½” wide x ½” thick plastic laminate trim strip. Trim shall<br />

be of height of counter base. Additional strips shall be provided so as to allow symmetrical<br />

appearance on counter front even if not required to cover seam.<br />

E. Doors shall be constructed of birch, fir or particle board with plastic laminate finish on all<br />

surfaces. Provide chrome-faced locks all keyed alike. Provide Blum Mfg. concealed door<br />

hinges unless otherwise specified. Where specified provide slotted doors to allow for equipment<br />

ventilation. Each door shall have seven routed slots in door face ½” wide and painted to match<br />

laminate color front. Provide chrome wire pulls unless otherwise specified.<br />

F. Where specified in lieu of toe base, furnish 6” high NSF approved stainless steel legs with<br />

adjustable bullet feet. Spacing shall be maximum 48” on center. Provide stainless steel backing<br />

plates in counter base.<br />

G. Where specified with stainless steel legs and adjustable feet, furnish toe base which shall be<br />

removable ¾” thick birch or fir. Finish all surfaces with plastic laminate including front, back and<br />

all edges. Provide in maximum lengths to accommodate all counters. End returns on exposed<br />

counter sides shall be attached to front toe kick section to allow for one piece removal.<br />

2.4 REFRIGERATION REQUIREMENTS<br />

A. Refrigeration systems shall be installed by a knowledgeable, skilled and licensed refrigeration<br />

contractor, who shall perform the work according to ASHARE standards and the conditions of the<br />

contract documents. System shall be installed, charged, started, tested and fully operational.<br />

B. Condensing units shall be securely mounted with adequate clearance for service. Condensing<br />

units located outside the building shall be installed on a curb or pad provided by the CM/ GC with<br />

refrigeration lines extending through a roof pitch pocket or wall sleeve provided by the CM/ GC.<br />

All refrigeration lines in the pitch pocket or sleeve to be sealed by the CM/ GC. Coordinate size<br />

of curb or pad with CM/ GC.<br />

C. All systems shall be designed for thermostatic expansion valves and pressure switches shall<br />

operate on specified refrigerant.<br />

D. Refrigeration lines shall conform to ASHARE or National Board of Fire Underwriters standards,<br />

whichever is greater. Piping shall be type “L” copper, cut with a tube cutter and sized. Use<br />

braising rod of no less than 15% silver. Fittings shall be wrought copper.<br />

E. Piping shall be fitted with hangers at no more than 10 foot intervals horizontally and 6 foot<br />

intervals vertically. Provide an oil trap at the base of vertical risers in suction lines.<br />

F. Insulate walk-in cooler/ freezer suction lines and freezer condensate lines with ¾” Armaflex. Walk<br />

in cooler condensate lines shall not pass through walk in freezer compartments. Walk in freezer<br />

heat tape shall be applied under the insulation.<br />

G. Thermometers shall be installed on the exterior of each walk in cooler/ freezer near the door.<br />

Refrigeration contractor shall calibrate thermometers after three days of operation. Extend<br />

sensor capillaries away from the door and secure to the walls.<br />

H. Furnish all specified lights in walk in cooler(s)/ freezer(s) for mounting and connection by EC.<br />

Provide bulbs suitable for the specified ambient temperature. Fluorescent light fixtures shall be<br />

surface mounted, NSF Listed, and UL Listed, suitable for wet and low temperature areas.<br />

I. Clean, dehydrate and evacuate the system. Check the system for leaks over a 24 hour period at<br />

a vacuum of 5000 or less microns with no appreciable pressure drop. Liquid lines shall be<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 10


pressurized according to prevailing refrigeration codes for 24 hours with a maximum decrease of<br />

3 PSI.<br />

J. 2009 EISA Compliance Conditions - For Walk In Units installed after Jan. 1, 2009 Walk In<br />

Manufacturers shall include options/ accessories necessary to comply with HR6 – The Energy<br />

Independence and Security Act. These include increased R-Value insulation, new lighting and<br />

door hinging requirements, EC motors in evaporators and new requirements for glass doors or<br />

windows (if applicable).<br />

PART 3 – EXCECUTION<br />

3.1 SUPERVISION<br />

A. FEC shall have a competent supervisor present at all times during progress of the Contractors<br />

work.<br />

B. Verify the site conditions prior to installation and notify the Architect and/ or CM/ GC. in writing, of<br />

unsatisfactory conditions for proper installation of food service equipment.<br />

C. Verify wall, column, door, window and ceiling locations and dimensions prior to approval of shop<br />

drawings. Fabrication and setting in place of custom equipment should not proceed until<br />

dimensions and conditions have been coordinated with fabrication details.<br />

D. Verify that wall backing has been provided and is correct for wall supported equipment.<br />

Coordinate location for wall backing with CM/ GC. as required prior to installation of equipment.<br />

E. Verify that ventilation ducts are of the correct characteristics and in the required locations as<br />

indicated on food service plans.<br />

F. Verify that all utilities are available, of the correct characteristics and in the proper locations for<br />

final hook up of the equipment.<br />

3.2 ASSEMBLY AND SETTING IN PLACE<br />

A. Coordinate sequential setting in place and assembly of all equipment to ensure all utility<br />

connections are achieved.<br />

B. Coordinate work and cooperate with other trades working at site toward the orderly progress of<br />

the project.<br />

C. Keep premises free from accumulation of waste material and rubbish on a daily basis. Provide<br />

and maintain coverings or other appropriate protection for finished surfaces and other parts of<br />

equipment subject to damage during installation.<br />

D. All food service equipment shall be assembled and set in place in accordance with<br />

manufacturers instructions.<br />

E. Set non mobile items securely in place, leveled and adjusted to the correct height. Anchor to<br />

finished floor and/ or wall where indicated and where required for sustained operation and use<br />

without shifting or dislocation. Conceal anchorages wherever possible.<br />

F. Complete field assembly joints by welding, bolting and gasketing, or similar methods as<br />

specified. Grind welds smooth and polish.<br />

G. Provide closure plates and strips where required as per health code requirements.<br />

H. Provide access holes and/or ferrules on equipment for piping, drains, electrical outlets, conduits,<br />

etc., as required to coordinate installation of kitchen and Food Service equipment work of the<br />

other contractors on project.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 11


I. Provide sealants, Dow Corning 732 RTV or equal clear silicone around equipment to make joints<br />

air tight, water proof, vermin proof and sanitary per health code requirements. Wipe excess out of<br />

joint to fillet radius.<br />

J. Repair of all damage to premises as result of this installation, and removal of all debris left by<br />

those engaged in installation.<br />

3.3 CLEANING<br />

A. Upon completion of installation in food service areas, remove protective coverings on equipment.<br />

B. Collect any warranty cards and operation & maintenance manuals attached to or inside of<br />

equipment and submit to CM/ GC as described in Section III, 3.5.<br />

C. Have all Food Service equipment fixtures broom cleaned and ready for operation when building<br />

is turned over to owner. All sanitizing of equipment shall be completed by owner unless otherwise<br />

indicated.<br />

3.4 ADJUSTMENT, TESTING AND TRAINING<br />

A. Test and adjust equipment, controls and safety devices to ensure proper working order and<br />

conditions.<br />

B. Repair or replace equipment which is found to be defective.<br />

C. When cleaning, testing and adjusting have been completed, arrange for demonstration times at<br />

Owner’s convenience, but during normal working hours. Demonstrations shall be done by<br />

competent, trained personnel, thoroughly familiar with the operation, techniques of usage,<br />

capacities and maintenance of the equipment.<br />

3.5 OPERATION AND MAINTENANCE MANUALS<br />

A. Prior to demonstration of food service equipment the FEC shall submit three (3) set of Operation<br />

and Maintenance manuals to CM/ GC or Architect for approval. Manuals shall be in hard cover<br />

three ring binders and shall include replacement parts lists and a type written index sheet listing<br />

name, addresses and phone numbers of all authorized service agencies for appropriate<br />

equipment.<br />

3.6 GUARANTEE<br />

A. Equipment, parts and labor under this contract shall be guaranteed for a period of one (1)<br />

calendar year from date of final invoice.<br />

B. Condensing units shall be further warranted on a prorated basis for an additional four- (4) years,<br />

exclusive of labor. Refrigeration warranties shall include replacement of refrigerant caused by a<br />

fault or leak in the system.<br />

PART 4 – ITEM SPECIFICATIONS<br />

Instructions to bidders:<br />

• Food Service Equipment Contractor shall furnish itemized bid form at specified due date.<br />

• Food Service Equipment Contractor to include cost to receive, deliver, uncrate and set in place all<br />

new food service equipment specified for final hook-ups by others.<br />

• Food Service Equipment Contractor shall be responsible for removal of all delivery packing material/<br />

trash from site unless otherwise indicated by Owner & General Contractor.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 12


• Food Service Equipment Contractor shall utilize authorized Custom Stainless Fabricators as indicated<br />

in General Specification Section 2.2. All other fabricators must be submitted for approval prior to bid<br />

due date.<br />

• Food Service Equipment Contractor shall be responsible for relocating Owners existing equipment to<br />

new facility unless otherwise instructed.<br />

MAIN PRODUCTION KITCHEN – ITEMS 1 - 116<br />

Item # 1<br />

Item # 2<br />

DUNNAGE RACKS – EXISTING - RELOCATE<br />

DRY STORAGE SHELVING – EXISTING - RELOCATE<br />

Item # 3<br />

WALK IN FREEZER<br />

Quantity One (1)<br />

Manufacturer Leer or equal Kolpak or Thermalrite<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. OA Dim: 22’-1 ½” x 20’-2 ½” x 9’-3” High Cooler & Freezer Assembly with partition wall as shown<br />

on plans.<br />

2. Panel Construction:<br />

a. Interior Finish - 26 Ga. Stucco Embossed Aluminum with pre-painted white ceilings.<br />

b. Exterior Finish - 26 Ga. Stucco Embossed Aluminum.<br />

3. Floor: Floorless box secured with 1 ½” vinyl screed. GC to provide insulation and topping as<br />

shown on plans. Coordinate all shop drawings to match details. GC to provide finished flooring in<br />

all cooler and freezer floor areas. FEC to provide and coordinate installation of channel and<br />

insulated wall panels with GC.<br />

4. Entrance Door: (2) 36” X 78” high doors to be hinged as per plans. Furnish strip curtains for door<br />

assembly. Provide view port window in cooler and freezer door section.<br />

5. Entry Door and door panel accessories:<br />

a. Magnetic gasket, posi-seal door closure and latch, condensation and frost proof locks with<br />

inside safety release. Door jamb to be made of F.R.P. plastic to form a thermal break.<br />

b. An insulated low wattage heater covered by magnetically attracted st/st shall be fitted on to<br />

jamb to prevent frost build up.<br />

c. A solid state digital thermometer shall be included with each door section.<br />

d. Heavy Duty locking door latch handle with a keyed cylinder lock. All door locks to be keyed<br />

alike.<br />

e. Door handles shall be capable of being locked with a pad lock.<br />

f. Cooler & Freezer Doors to include Viewport Window.<br />

g. 36” high aluminum diamond-tread kick-plates on door interior and exterior of cooler & freezer<br />

door.<br />

6. Lighting:<br />

a. Door sections shall include an incandescent vapor proof light.<br />

b. Cooler & Freezer to include additional fluorescent light fixtures, min. 10 foot candles of light,<br />

in quantities as shown on Electrical Rough-In Plans. FEC shall include light bulbs for all<br />

fixtures.<br />

7. A/V Alarm System: Furnish Modularm #75 Temperature Alarm System for Cooler and Freezer<br />

Units. These alarm systems will be installed in the door panels for each respective unit. Alarms<br />

shall have contacts for connecting to building central alarm system.<br />

8. Trim:<br />

a. Trim the box to walls at exposed vertical junctures with walls and at space between the top of<br />

the box and finished ceiling using matching stucco embossed aluminum at front of box.<br />

9. Custom - Remote Refrigeration System to include:<br />

a. Remote Cooler Compressor – Compressor to be located outdoors on roof above kitchen -<br />

verify exact location with Architect. (1) Walk-In Cooler compressor @ 208V/ 1 ph. 2 hp. air<br />

cooled, hermetic unit with R-404A Refrigerant.<br />

b. Cooler Evaporator Blower Coil – Cooler blower coil @ 120V. / 1 ph.<br />

c. Remote Freezer Compressor – Compressor to be located outdoors on roof above kitchen -<br />

verify exact location with Architect. (1) Walk-In Freezer compressor @ 208V/ 3 ph. 4 hp. air<br />

cooled, hermetic unit with R-404 Refrigerant.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 13


d. Cooler Evaporator Blower Coil – Cooler blower coil @ 208V. / 1 ph.<br />

10. System Specialties and installation:<br />

a. Factory installed receiver, sight glass, liquid line filter, drier, dual pressure controls,<br />

headmaster valves, defrost time clock, contractors.<br />

b. Time Clocks for Coolers to be time initiated and time terminated.<br />

c. Time Clocks for Freezers to be time initiated and temperature terminated.<br />

d. Heat Tape: Food Service Equipment Contractor shall furnish and run heat tape & insulation<br />

for freezer drain line application for final hook ups by Electrical Contractor.<br />

11. Refrigeration Piping:<br />

a. Copper tubing, to be ACR grade copper, sized to maintain a maximum pressure drop of 2 PSI<br />

in suction line. Suction line insulation to be ¾” wall for cooler application, 1” wall for freezer<br />

application and insulated from evaporator to suction service valve. All suction risers to be<br />

trapped.<br />

12. Related Work by others:<br />

a. Where applicable, all roof/ floor and wall penetrations and sealing of penetrations for<br />

refrigeration and drain lines by others<br />

b. Where applicable, all roof curbs by others.<br />

c. All electrical inter-wiring by electrical contractor. This work includes; hardwiring each<br />

compressor to its respective blower coil(s), inter-wiring of lights and door heater, inter-wiring<br />

of thermostat and solenoid, inter-wiring of blower coil and time clock, providing receptacle for<br />

drain line heater.<br />

d. Cooler and Freezer drain lines to be run by plumbing contractor. Trap drains outside of box.<br />

Refer to Plumbing Rough In Plan for additional information.<br />

13. 2009 EISA Compliance Conditions<br />

a. For Walk In Units installed after Jan. 1, 2009 Walk In Manufacturers shall include options/<br />

accessories necessary to comply with HR6 – The Energy Independence and Security Act.<br />

These include increased R-Value insulation, new lighting and door hinging requirements, EC<br />

motors in evaporators and new requirements for glass doors or windows (if applicable).<br />

Item # 4<br />

WALK-IN SHELVING – EXISTING & NEW<br />

Quantity One (1)<br />

Manufacturer Focus or equal Eagle<br />

Model<br />

Epoxy Coated<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Relocate owner’s existing walk in shelving. In addition furnish new units as listed below.<br />

2. Sixteen (16) Focus Foodservice Model FF2460G Shelf, Wire, 24"W x 60"L, green epoxy coated<br />

finish<br />

3. Sixteen (16) Focus Foodservice Model FG074G Post, 74"H, stationary, green epoxy coated with<br />

SaniGard<br />

Item # 5 & 6<br />

SPARE NO.<br />

Item # 7<br />

WALK IN COOLER – REFER TO ITEM 3 SPECIFICATION<br />

Item # 8<br />

WALK-IN SHELVING<br />

Quantity One (1)<br />

Manufacturer Focus or equal Eagle<br />

Model<br />

Epoxy Coated<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Relocate owner’s existing walk in shelving. In addition furnish new units as listed below.<br />

2. Twelve (12) Focus Foodservice Model FF2460G Shelf, Wire, 24"W x 60"L, green epoxy coated<br />

finish<br />

3. Twelve (12) Focus Foodservice Model FG074G Post, 74"H, stationary, green epoxy coated with<br />

SaniGard<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 14


Item # 9<br />

Item # 10<br />

Item # 11 & 12<br />

Item # 13<br />

UTILITY CARTS – EXISTING - RELOCATE<br />

MILK CREATE DOLLIES – EXISTING - RELOCATE<br />

SPARE NO.<br />

DRY STORAGE SHELVING – EXISTING - RELOCATE<br />

Item # 14<br />

CART, FOOD TRANSPORT<br />

Quantity Nine (9)<br />

Manufacturer Cambro<br />

Model<br />

UPC1600131<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Nine (9) Model UPC1600131 Ultra Camcart® Food Pan Carrier, front loading, one-piece double<br />

wall poly shell, foam insulation, holds 1/2 long & full size pans, approximately cap. 120 qt.,<br />

molded-in handles, nylon latch, air-tight gasket, vent cap, 6" casters, dark brown, NSF<br />

Item # 15<br />

Item # 16<br />

HEATED TRANSPORT CART – EXISTING - RELOCATE<br />

HEATED PLATE DISPENER – EXISTING – RELOCATE<br />

Item # 17<br />

REFRIGERATED COUNTER, SANDWICH TOP<br />

Quantity One (1)<br />

Manufacturer True Food Service Equipment<br />

Model<br />

TSSU-60-10<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model TSSU-60-10 Sandwich/Salad Unit, (10) 1/6 size (4"D) poly pans, stainless steel insulated<br />

cover, 11-3/4"D cutting board, stainless steel top/front/sides, aluminum back, (2) full doors, (4)<br />

shelves, white aluminum interior with 300 stainless steel floor, 5" castors, 1/3 hp, 115v/60/1-ph,<br />

7.8 amps, 7' cord, NEMA 5-15P, cUL, NSF, CE, MADE IN USA<br />

2. Self-contained refrigeration standard<br />

3. Warranty - 5 year compressor.<br />

4. 5" Castors, standard<br />

Item # 18 & 19<br />

SPARE NO.<br />

Item # 20<br />

FOOD PREP TABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Food Prep Table w/ Sink, OA Dim: 10’-0”x30”x36” high. 14 ga. 304 S/S flat top, S/S cabinet base<br />

construction with finished back and sides. S/S bottom and adjustable intermediate shelves. 6” legs<br />

with adjustable flanged feet. Furnish two Component Hardware 120V. flush mount outlets on right<br />

end for refrigerated prep table unit and heated plate dispenser.<br />

2. T & S Brass Model B-0221 Deck Mixing Faucet, with swing nozzle, 12" swing nozzle, 8" centers<br />

on deck faucet with 1/2" IPS eccentric flanged female inlets, lever handles<br />

3. T & S Brass Model B-3952 Twist Waste Valve, 3-1/2" sink opening, 2" drain outlet.<br />

Item # 21<br />

OVERSHELF ASSEMBLY<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Table mounted Overshelf Assembly, OA Dim: 10’-0” x 12”, 16 ga. St/St construction, Secure to<br />

item 20, Food Prep Table w/ Sinks as per plans. (2) Component Hardware #R58-1010 120V. / 1<br />

ph cast aluminum outlets, single faced. Mount to underside of overshelf as per plans.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 15


Item # 22<br />

DOUBLE STACK CONVECTION OVEN – EXISTING – RELOCATE<br />

Quantity One (1)<br />

Manufacturer Blodgett<br />

Model<br />

EF111<br />

Relocate Owner’s existing oven and provide the following.<br />

1. Furnish new door hardware and provide start up for Owner’s existing convection oven as part of<br />

relocation to new facility.<br />

Item # 23<br />

FRYER, FLOOR MODEL, GAS, FULL POT<br />

Quantity One (1)<br />

Manufacturer Pitco Frialator<br />

Model<br />

SG14S<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model SG14S Solstice Fryer, gas, heavy duty floor model, 40-50 lb. oil capacity, millivolt control,<br />

s/s tank, front & sides, 110,000 BTU<br />

2. Natural gas<br />

3. Model B3901504 Casters, 9" adjustable (set of 4) non-lock rear & lock front casters<br />

4. Model P6072145 Basket, (2) oblong/twin size, 13-1/2" x 6-1/2" x 5-1/2" deep, long handle, regular<br />

mesh.<br />

5. One (1) Dormont Manufacturing Model 1675KITS48 Safety System Moveable Gas Connector Kit,<br />

3/4" inside dia., 48" long, covered with stainless steel braid, coated with blue antimicrobial PVC, 1<br />

SnapFast QD, 1 SwivelMAX, 1 full port valve, 1 elbow, coiled restraining cable with hardware,<br />

limited lifetime warranty<br />

Item # 24 – 26<br />

SPARE NO.<br />

Item # 27<br />

GRIDDLE, COUNTER UNIT, GAS<br />

Quantity One (1)<br />

Manufacturer Vulcan<br />

Model<br />

48RRG<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model 48RRG Heavy Duty Gas Griddle, 110,000 BTU, 48"W x 24"D x 3/4" thick composite plate<br />

with stainless steel cooking surface, solid state thermostat every 12", electronic spark ignition &<br />

pilot protection, wire knob guards, countertop, low profile, stainless steel front, sides, front top<br />

ledge, front grease trough, grease can, heavy gauge 4" back & tapered side splashes, 4"<br />

adjustable legs, CSA, NSF, EnergyStar®<br />

2. Natural gas.<br />

3. 120v/60/1ph, with cord w/NEMA 5-15P<br />

4. Model STAND/C-48 Equipment Stand, 49"W x 24"H, with marine edge, undershelf, stainless<br />

steel, 5" casters<br />

5. One (1) Dormont Manufacturing Model 1675KITS48 Safety System Moveable Gas Connector Kit,<br />

3/4" inside dia., 48" long, covered with stainless steel braid, coated with blue antimicrobial PVC, 1<br />

SnapFast QD, 1 SwivelMAX, 1 full port valve, 1 elbow, coiled restraining cable with hardware,<br />

limited lifetime warranty<br />

Item # 28<br />

CHARBROILER, GAS, COUNTER MODEL<br />

Quantity One (1)<br />

Manufacturer Vulcan<br />

Model<br />

VACB36<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model VACB36 Charbroiler, 108,000 BTU, 36-1/8"W, countertop, (6) cast iron 18,000 BTU<br />

burners with standing pilots and cast iron radiants, manual gas valve controls, stainless steel<br />

front, sides, top trim, backsplash & grease trough, cast iron top grates, 4" adjustable legs, CSA,<br />

NSF<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 16


2. Natural gas, specify elevation if over 2,000 ft.<br />

3. Model STAND/C-36 Equipment Stand, 37"W x 24"H, with marine edge, undershelf, stainless<br />

steel, 5" casters<br />

4. One (1) Dormont Manufacturing Model 1675KITS48 Safety System Moveable Gas Connector Kit,<br />

3/4" inside dia., 48" long,covered with stainless steel braid, coated with blue antimicrobial PVC, 1<br />

SnapFast QD, 1 SwivelMAX, 1 full port valve, 1 elbow, coiled restraining cable with hardware,<br />

limited lifetime warranty<br />

Item # 29<br />

RANGE, 36" RESTAURANT, GAS<br />

Quantity One (1)<br />

Manufacturer Vulcan<br />

Model<br />

36S-6B<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model 36S-6B Endurance Restaurant Range, 36", gas, (6) 30,000 BTU burners with lift-off<br />

burner heads, 27" deep standard oven base, s/s front, sides, backriser & lift-off high shelf, fully<br />

mig welded chassis, 6" adjustable legs, 215,000 BTU, CSA, NSF<br />

2. Natural gas<br />

3. Model CASTERS RR4 Casters (set of 4)<br />

4. One (1) Dormont Manufacturing Model 1675KITS48 Safety System Moveable Gas Connector Kit,<br />

3/4" inside dia., 48" long, covered with stainless steel braid, coated with blue antimicrobial PVC, 1<br />

SnapFast QD, 1 SwivelMAX, 1 full port valve, 1 elbow, coiled restraining cable with hardware,<br />

limited lifetime warranty<br />

Item # 30<br />

EXHAUST HOOD WITH FRONT MAKE UP AIR PLENUM<br />

Quantity One (1)<br />

Manufacturer Captive-Aire<br />

Model:<br />

6030-ND-2-PSP-F<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. OA Dim: 19’-0”” x 5’-0” x 24” high (Plus 12” fire suppression cabinet on left end), exhaust only,<br />

canopy type, to be complete with UL Classified baffle type filters, duct collar, plenum, concealed<br />

collection trough, and hanger brackets. Exhaust Only Hood shall be UL listed, NSF approved, in<br />

compliance with NFPA Pamphlet <strong>No</strong>. 96, BOCA, ICBO (Uniform Mechanical Code) and SBCCI.<br />

2. Hood to be fabricated in two 9’-6” long sections with a front perforated supply plenum.<br />

3 One (1) EMSplus21_BACNET Modulating Energy Management System With Smart Controls for 2<br />

Exhaust Fans and One Supply Fan. Includes VFDs, Duct Temperature Sensors in all risers, 1<br />

Room Temperature sensor. Configurable through Touch Screen Interface. BACNET<br />

Communication. INVERTER DUTY THREE PHASE MOTORS REQUIRED! Includes 4 EMS Duct<br />

Thermostats. <strong>No</strong>te Control Panel to be wall mounted – verify exact location. One control panel for<br />

two cooking line hoods – items 30 & 39.<br />

4 Wall Fire Clearance – Provide a completely enclosed 3” air barrier between back of ventilator and<br />

wall. Insulation by others.<br />

5 Construction – hood shall be constructed of a min. 18 ga. #430 series S/S where exposed. All<br />

external seams and joints to be welded and liquid tight; all exposed welds to be ground and<br />

polished.<br />

6 One (1) Set Captrate Solo Filters - S/S filters to be UL classified and in sufficient numbers and<br />

sizes to ensure optimum performance. Filter housing to terminate in a pitched, full-length grease<br />

trough, which drains into a removable ½ pint grease cup.<br />

7 LED tube light fixtures, T8, warm white color 3300K, UL listed, pre-wired to J-box at top of hood<br />

for field connection.<br />

8 Closure Panels: furnish and install S/S closure panels (matching hood finish) from top of hood to<br />

finished ceiling at front and ends.<br />

9 <strong>No</strong>te: verify hood mounting height to conform to local codes and to ensure all cooking equipment<br />

fits properly.<br />

10 Provide (1) lot 430 20 Ga. #4 finish s/s paneling to run along the full length of cooking line. The<br />

paneling shall extend from the top of the flooring base material to the bottom edge of the hood.<br />

Joints between the panels shall be covered with Component Hardware Model J64-1450 strips.<br />

Exposed edges of the panels shall be ground and polished smooth. Attach the exposed edges<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 17


with s/s flat head screws. Seal the panels with clear silicone. All panels shall be securely attached<br />

with a generous amount of clear silicone on the full perimeter of each panel (blind caulking) and<br />

on the rear surfaces in order to achieve a tight, flat, bonding of the panels to the walls. Also<br />

include S/S end caps.<br />

Item # 31<br />

FIRE SUPPRESSION SYSTEM<br />

Quantity One (1)<br />

Manufacturer Ansul<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. UL 300 Wet Chemical System for protection of cooking equipment, exhaust ducts and plenum.<br />

2. Provide remote pull located in path of egress – verify exact location.<br />

3. FEC shall furnish gas shut off valve to PC for installation. Verify size required.<br />

4. EC to provide shunt trip relays for all electrical connections<br />

Item # 32 & 33<br />

SPARE NO.<br />

Item # 34<br />

SINK, HAND<br />

Quantity Five (5)<br />

Manufacturer Eagle Group<br />

Model<br />

HSA-10-SPEC (<strong>No</strong> Faucet)<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Five (5) Model HSA-10-F Hand Sink, wall model, 14-3/4" x 18-7/8" with 7-1/2" backsplash,<br />

stainless steel construction, basket drain, deep-drawn seamless design-positive drain, NSF<br />

2. Five (5) Model 606396 Side Mount Wall Brackets, one pair<br />

3. Five (5) Model -LRS Left and right side splashes<br />

4. Five (5) T & S Brass Model EC-3101 Electronic Faucet, wall mount, rigid gooseneck with vandal<br />

resistant aerator aerator, AC/DC control module, mixing tee<br />

Item # 35<br />

Item # 36 & 37<br />

WASTE CONTAINERS – BY OWNER<br />

SPARE NO.<br />

Item # 38<br />

FIRE SUPPRESSION SYSTEM<br />

Quantity One (1)<br />

Manufacturer Ansul<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. UL 300 Wet Chemical System for protection of cooking equipment, exhaust ducts and plenum.<br />

2. Provide remote pull located in path of egress – verify exact location.<br />

3. FEC shall furnish gas shut off valve to PC for installation. Verify size required.<br />

4. EC to provide shunt trip relays for all electrical connections<br />

Item # 39<br />

EXHAUST HOOD<br />

Quantity One (1)<br />

Manufacturer Captive-Aire<br />

Model:<br />

6030-ND-2-PSP-F<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. OA Dim: 19’-0”” x 5’-0” x 24” high (Plus 12” fire suppression cabinet on right end), exhaust only,<br />

canopy type, to be complete with UL Classified baffle type filters, duct collar, plenum, concealed<br />

collection trough, and hanger brackets. Exhaust Only Hood shall be UL listed, NSF approved, in<br />

compliance with NFPA Pamphlet <strong>No</strong>. 96, BOCA, ICBO (Uniform Mechanical Code) and SBCCI.<br />

2. Hood to be fabricated in two 9’-6” long sections with a front perforated supply plenum.<br />

3 One (1) EMSplus21_BACNET Modulating Energy Management System With Smart Controls for 2<br />

Exhaust Fans and One Supply Fan. Includes VFDs, Duct Temperature Sensors in all risers, 1<br />

Room Temperature sensor. Configurable through Touch Screen Interface. BACNET<br />

Communication. INVERTER DUTY THREE PHASE MOTORS REQUIRED! Includes 4 EMS Duct<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 18


Thermostats. <strong>No</strong>te Control Panel to be wall mounted – verify exact location. One control panel for<br />

two cooking line hoods – items 30 & 39.<br />

4 Wall Fire Clearance – Provide a completely enclosed 3” air barrier between back of ventilator and<br />

wall. Insulation by others.<br />

5 Construction – hood shall be constructed of a min. 18 ga. #430 series S/S where exposed. All<br />

external seams and joints to be welded and liquid tight; all exposed welds to be ground and<br />

polished.<br />

6 One (1) Set Captrate Solo Filters - S/S filters to be UL classified and in sufficient numbers and<br />

sizes to ensure optimum performance. Filter housing to terminate in a pitched, full-length grease<br />

trough, which drains into a removable ½ pint grease cup.<br />

7 LED tube light fixtures, T8, warm white color 3300K, UL listed, pre-wired to J-box at top of hood<br />

for field connection.<br />

8 Closure Panels: furnish and install S/S closure panels (matching hood finish) from top of hood to<br />

finished ceiling at front and ends.<br />

9 <strong>No</strong>te: verify hood mounting height to conform to local codes and to ensure all cooking equipment<br />

fits properly.<br />

10 Provide (1) lot 430 20 Ga. #4 finish s/s paneling to run along the full length of cooking line. The<br />

paneling shall extend from the top of the flooring base material to the bottom edge of the hood.<br />

Joints between the panels shall be covered with Component Hardware Model J64-1450 strips.<br />

Exposed edges of the panels shall be ground and polished smooth. Attach the exposed edges<br />

with s/s flat head screws. Seal the panels with clear silicone. All panels shall be securely attached<br />

with a generous amount of clear silicone on the full perimeter of each panel (blind caulking) and<br />

on the rear surfaces in order to achieve a tight, flat, bonding of the panels to the walls. Also<br />

include S/S end caps.<br />

Item # 40<br />

COOK & HOLD OVEN – EXISTING – RELOCATE<br />

Item # 41<br />

COMBI OVEN, GAS, FULL SIZE (DOUBLE STACK)<br />

Quantity Two (2)<br />

Manufacturer Alto-Shaam Inc.<br />

Model<br />

7-14ESG/CT<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Two (2) Model 7-14ESG/CT CombiTherm® Oven, gas, countertop, boiler-free, CombiTouch<br />

graphic based controls for steam, convection, combi & retherm, programmable menu, probe,<br />

multi-shelf timer, 6 browning levels, CombiClean® automatic cleaning, HACCP, capacity (14) 12"<br />

x 20" full-size pans or (7) full-size sheet pans, door hinged right, adjustable legs, 91,000 BTU,<br />

EcoSmart®<br />

2. Two (2) 12 month extended warranty to begin at end of std. warranty & continue for 12 additional<br />

months<br />

3. Two (2) Natural Gas Fired<br />

4. Two (2) 120v/60/1, 5.3amps, .61kW, NEMA 5-20P, (20 MCA) standard<br />

5. Mechanical start-up check<br />

6. One (1) Stacking Kit<br />

7. One (1) Combi Smoke includes sample bag of wood chips. Combi Smoke feature for one oven<br />

only.<br />

8. One (1) Model FI-23014 CombiGuard 10 Triple-Guard Water Filtration System, temperature<br />

range 35°F to 100°F, 3/4" NPT, 125 psi maximum pressure (includes 1 filter cartridge), for 6.10,<br />

10.10, 7.14 and 10.18 units<br />

9. One (1) FI-28728 Filter Cartridge replacement, CG20<br />

9. Two (2) Dormont Manufacturing Model 1675KITS48 Safety System Moveable Gas Connector Kit,<br />

3/4" inside dia., 48" long, covered with stainless steel braid, coated with blue antimicrobial PVC, 1<br />

SnapFast QD, 1 SwivelMAX, 1 full port valve, 1 elbow, coiled restraining cable with hardware,<br />

limited lifetime warranty<br />

Item # 42<br />

FLOOR TROUGH<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

ASFT-1836-SG<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 19


Furnish and set in place per manufacturer's standard specifications.<br />

1. Model ASFT-1836-SG Floor Trough, 18" x 36", subway-style stainless steel grating, 6" deep<br />

14/304 stainless steel all-welded drain pan with anti-splash design, accommodates up to a 4"<br />

diameter pipe, includes s/s removable perforated basket<br />

Item # 43<br />

KETTLE, ELECTRIC, TABLE TOP<br />

Quantity One (1)<br />

Manufacturer Groen<br />

Model<br />

TDB-40<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model TDB-40 Kettle, electric, table top, 40-quart capacity, 2/3 jacket, 304 s/s liner, hand tilt,<br />

support console on right, s/s construction<br />

2. 208v/60/3-ph, 10.8kw, 30.0 amps, std.<br />

3. Model 005186 Kettle Lip Strainer, for 40 & 48 quart table top kettles<br />

4. Model 139806 Cover and Holder, for 40 & 48 quart table top kettle<br />

5. Model TS/9-124700 (TS/9-2) Support Stand, for TDB or TDBC, 20, 24, 40 or 48 quart electric<br />

kettles bullet feet, open base, stainless steel, 28" x 28" x 18" high<br />

6. Model 019652 Faucet, double pantry with swing spout (T&S B-201 or equal)<br />

Item # 44 & 45<br />

SPARE NO.<br />

Item # 46<br />

FLOOR TROUGH<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

ASFT-1836-SG<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model ASFT-1836-SG Floor Trough, 18" x 36", subway-style stainless steel gratin, 6" deep 14/304<br />

stainless steel all-welded drain pan with anti-splash design, accommodates up to a 4" diameter<br />

pipe, includes s/s removable perforated basket<br />

Item # 47<br />

KETTLE, STATIONARY, GAS<br />

Quantity One (1)<br />

Manufacturer Groen<br />

Model<br />

AH/1E-40<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model AH/1E-40 Kettle, gas, 40-gallon capacity, 2/3 jacket, 316 s/s liner, s/s insulated body, 2"<br />

TDO, 1/4" perforated strainer, #51 counterbalanced actuator cover, faucet bracket, bullet feet, 30<br />

PSI, 100,000BTU<br />

2. Natural gas<br />

3. 115v/60/1-ph, 5.0 amps, std.<br />

4. 3" Tangent draw-off in lieu of standard 2" draw-off (TDO)<br />

5. Model 107123 Brush Set, 3", includes kettle brush, drain valve brush, and paddle, for table top &<br />

floor model kettles<br />

6. Etch marks, 5 gallon increments<br />

7. Model 019652 Faucet, double pantry with swing spout (T&S B-201 or equal)<br />

Item # 48<br />

FLOOR TROUGH<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

ASFT-1836-SG<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model ASFT-1836-SG Floor Trough, 18" x 36", subway-style stainless steel grating, 6" deep<br />

14/304 stainless steel all-welded drain pan with anti-splash design, accommodates up to a 4"<br />

diameter pipe, includes s/s removable perforated basket<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 20


Item # 49<br />

Item # 50 & 51<br />

TILTING BRASING PAN – EXISTING - RELOCATE<br />

SPARE NO.<br />

Item # 52<br />

FOOD PREP TABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Food Prep Table w/ Sink, OA Dim: 10’-0” x 60” x 34” high. 14 ga. 304 St/St top with 6” high back<br />

splash/ plumbing chase as per plan. Open base construction with St/St legs, adjustable flanged<br />

feet and fixed undershelf except below sinks. (2) 16” x 20” x 12” deep sink basins as per plan. (2)<br />

20” x 20” x 5” deep NSF Utility Drawers. <strong>No</strong>te – item 52 table and item 62 are to be assembled<br />

together – refer to drawings for additional information.<br />

2. T & S Brass Model B-0231 Sink Mixing Faucet, with 12" swing nozzle, wall mounted, 8" centers<br />

on sink faucet with 1/2" IPS eccentric flanged female inlets, lever handles<br />

3. T & S Brass Model B-3952 Twist Waste Valve, 3-1/2" sink opening, 2" drain outlet<br />

Item # 53<br />

MICROWAVE OVEN – EXISTING - RELOCATE<br />

Item # 54<br />

FOOD PREP TABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Food Prep Table w/ Sink, OA Dim: 8’-0” x 60” x 34” high. 14 ga. 304 St/St top with 6” high back<br />

splash/ chase as per plan. Open base construction with St/St legs, adjustable flanged feet and<br />

fixed undershelf. Two (2) 20” x 20” x 5” deep NSF Utility Drawers. <strong>No</strong>te – item 54 table and item<br />

57 are to be assembled together – refer to drawings for additional information.<br />

Item # 55<br />

BLENDER – EXISTING - RELOCATE<br />

Item # 56<br />

OVERSHELF ASSEMBLY<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Table Mounted Overshelf Assembly, OA Dim: 8’-0” x 18”, 16 ga. St/St construction, Secure to<br />

items 54 & 57 Food Prep Table as per plans. (3) Component Hardware #R58-1020 120V. / 1 ph<br />

cast aluminum outlets, double faced. Mount to underside of overshelf as per plans.<br />

Item # 57<br />

FOOD PREP TABLE – REFER TO ITEM 54 SPECIFICATION<br />

Item # 58<br />

ICE CREAM MACHINE WITH STAND<br />

Quantity One (1)<br />

Manufacturer Lello<br />

Model 5040<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Lello Commercial Batch Fiume Ice Cream Maker 5040. 115V. 1 ph. 560 W. 17" H x 16.5" D x<br />

24.5" W.<br />

2. One (1) Custom stainless fabricated equipment stand, OA Dim: 30”x30”x34” high, 14 ga. St/St flat<br />

top, open base construction with bottom undershelf. One set 6” high total lock type casters.<br />

Item # 59<br />

Item # 60<br />

SPARE NO.<br />

BLENDER – EXISTING - RELOCATE<br />

Item # 61<br />

OVERSHELF ASSEMBLY<br />

Quantity One (1)<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 21


Manufacturer<br />

Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Table Mounted Overshelf Assembly, OA Dim: 10’-0” x 18”, 16 ga. St/St construction, Secure to<br />

items 52 & 62 Food Prep Table as per plans. Two (2) Component Hardware #R58-1020 120V. / 1<br />

ph cast aluminum outlets, double faced. One (1) Component Hardware #R58-1010 120V. / 1 ph<br />

cast aluminum outlets, single faced – for microwave oven. Mount to underside of overshelf as per<br />

plans.<br />

Item # 62<br />

Item # 63<br />

Item # 64 & 65<br />

Item # 66<br />

FOOD PREP TABLE – REFER TO ITEM 52 SPECIFICATION<br />

PAN RACKS – EXISTING - RELOCATE<br />

SPARE NO.<br />

FOOD PROCESSOR – EXISTING - REOCATE<br />

Item # 67<br />

DISPOSER<br />

Quantity One (1)<br />

Manufacturer Salvajor<br />

Model<br />

150-SA-6-MRSS<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model 150-SA-6-MRSS Disposer, with 6-1/2" sink assembly, 1-1/2 Hp motor, start/stop push<br />

button manual reversing MRSS control, includes fixed nozzle, vacuum breaker, solenoid valve,<br />

sink stopper and flow control, heat treated aluminum alloy housing<br />

2. 208v/60hz/3-ph, 6.2 amps<br />

3. T & S Brass Model B-0455 Vacuum Breaker Unit, 1/2" IPS piping, slip flanges for mounting on 45º<br />

surface, 6" between piping<br />

Item # 68<br />

FOOD PREP TABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Food Prep Table w/ Sinks. OA Dim: 10’-0” x 30” x 34” high. 14 ga. 304 St/St top with 6” high back<br />

splash. Open base construction with St/St legs, adjustable flanged feet and rear cross bracing.<br />

Partial fixed undershelf except below sinks. (2) 20” x 20” x 12” deep sink basins as per plan. One<br />

(1) Disposer control bracket. , One (1) NSF 20”x20”x5” deep utility drawer. Also refer to<br />

foodservice elevation drawings.<br />

2. T & S Brass Model B-0231 Sink Mixing Faucet, with 12" swing nozzle, wall mounted, 8" centers<br />

on sink faucet with 1/2" IPS eccentric flanged female inlets, lever handles<br />

3. T & S Brass Model B-3952 Twist Waste Valve, 3-1/2" sink opening, 2" drain outlet.<br />

Item # 69<br />

OVERSHELF, WALL-MOUNTED<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

WS1296-16/4<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model WS1296-16/4 Shelf, Wall-Mounted, 16 gauge 430 stainless steel, 12"W x 8 feet long<br />

Item # 70<br />

Item # 71 & 72<br />

Item # 73<br />

Item # 74<br />

UTILITY CARTS – EXISTING - RELCATE<br />

SPARE NO.<br />

EQUIPMENT STAND – EXISTING - RELOCATE<br />

FOOD CUTTER – EXISTING - RELOCATE<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 22


Item # 75<br />

Item # 76<br />

Item # 77<br />

Item # 78 & 79<br />

EQUIPMENT STAND – EXISTING - RELOCATE<br />

SLICER – EXISTING - RELOCATE<br />

EYE WASH STATION – BY PLUMBER<br />

SPARE NO.<br />

Item # 80<br />

PREP SINK – EXISTING - RELOCATE<br />

Quantity One (1)<br />

Relocate Owner’s existing and furnish the following new accessories:<br />

1. One (1) T & S Brass Model B-0231 Sink Mixing Faucet, with 12" swing nozzle, wall mounted, 8"<br />

centers on sink faucet with 1/2" IPS eccentric flanged female inlets, lever handles<br />

2. One (1) T & S Brass Model B-3952 Twist Waste Valve, 3-1/2" sink opening, 2" drain outlet<br />

Item # 82<br />

INGREDIENT BINS – EXISTING - RELOCATE<br />

Item # 83<br />

OVERSHELF, WALL-MOUNTED<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

WS1272-16/4<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model WS1272-16/4 Shelf, Wall-Mounted, 16 gauge 430 stainless steel, 12"W x 6 feet long<br />

Item # 84<br />

60 QT. MIXER – EXISTING - RELOCATE<br />

Item # 85<br />

MOBILE WORKTABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Mobile worktable, OA Dim: 8’-0” x 30”, 14 ga. 304 S/S flat top, open base construction with s/s<br />

fixed undershelf, Two (2) 20”x20”x5” deep NSF utility drawers as per plan. (1) Set of six,, Colson<br />

#22-5167-35-9 Total Lock type casters or approved equal.<br />

Item # 86 & 87<br />

Item # 88<br />

Item # 89<br />

SPARE NO.<br />

STORAGE SHELVING – EXISTING - RELOCATE<br />

REACH IN REFRIGERATOR – EXISTING - RELOCATE<br />

Item # 90<br />

FREEZER, REACH-IN<br />

Quantity One (1)<br />

Manufacturer Traulsen<br />

Model G1201-<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model G1201- Dealer's Choice Freezer, Reach-in, One-Section, self-contained refrigeration<br />

w/Microprocessor control, s/s front & full height door (hinging to be determined), anodized<br />

aluminum sides & interior, (3) epoxy coated shelves (factory installed), 6" high casters, UL & NSF<br />

listed<br />

2. 115v/60/1ph, 9.5 amps, NEMA 5-15P, standard<br />

3. 1 yr service/labor & 5 yr compressor warranty, standard<br />

Item # 91<br />

ICE MAKER, CUBE-STYLE<br />

Quantity One (1)<br />

Manufacturer Hoshizaki<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 23


Model<br />

KML-451MAH<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model KML-451MAH Ice Maker, Cube-Style, air-cooled, self-contained condenser, approximately<br />

401-lb capacity per 24 hours, stainless steel finish, crescent cube style, R-404A refrigerant,<br />

115v/60/1-ph, 10.3 amps, ENERGY<br />

STAR® qualified<br />

2. 3-Year parts & labor on entire machine<br />

3. 5-Year parts & labor on evaporator<br />

4. 5-Year parts on compressor & air-cooled condenser<br />

5. Model B-500SF Ice Bin, top-hinged front-opening door, approximately 360-lb ice storage capacity,<br />

for top-mounted ice maker, stainless steel exterior, painted legs included, protected w/H-GUARD<br />

Plus Antimicrobial Agent<br />

6. 2-Year parts & labor for bin<br />

7. Model 9320-21H Water Filter Assembly, HC-H Filter with H-GUARD Plus Antimicrobial Agent,<br />

Class 1 T & O, coarse filtration, for single<br />

Item # 92 & 93<br />

SPARE NO.<br />

Item # 94<br />

CART WASH ASSEMBLY<br />

Quantity One (1)<br />

Manufacturer Ecolab<br />

Model J-6<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Cart Wash Assembly, J-6 (Part Number 9284-1121) Complete, Cart Wash Assembly to include<br />

Mikro Spray power washer with 5/8” hoses.<br />

Item # 95<br />

FLOOR TROUGH<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

ASFT-1260-SG<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model ASFT-1260-SG Floor Trough, 12" x 60", subway-style stainless steel grating, 6" deep<br />

14/304 stainless steel all-welded drain pan with anti-splash design, accommodates up to a 4"<br />

diameter pipe, includes s/s removable perforated basket<br />

Item # 96<br />

WASTE CONTAINERS – BY OWNER<br />

Item # 97<br />

RACK SHELF UNIT<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model 606642<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model 606642 Rack Shelves, 21" x 42", slanted, drip tube on right side, stainless steel<br />

Item # 98<br />

DISPOSER<br />

Quantity One (1)<br />

Manufacturer Salvajor<br />

Model<br />

200-SA-6-MRSS<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model 200-SA-6-MRSS Disposer, with 6-1/2" sink assembly, 2 Hp motor, start/stop push<br />

button manual reversing MRSS control, includes fixed nozzle, vacuum breaker, solenoid valve,<br />

sink stopper and flow control, heat treated aluminum alloy housing<br />

2. 208v/60hz/3-ph, 6.6 amps<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 24


3. T & S Brass Model B-0455 Vacuum Breaker Unit, 1/2" IPS piping, slip flanges for mounting on 45º<br />

surface, 6" between piping<br />

4. T & S Brass Model B-0131-B Prerinse Unit, 8" O.C. wall mounted faucet, union coupling<br />

connections, 1/2" IPS female eccentric flanged inlets, gooseneck reaches 12" over sink at top,<br />

26" riser, B-0107 spray valve, B-0020-H flexible stainless steel hose, 6" wall bracket<br />

5. T & S Brass Model B-0156 Add-on Faucet, for Prerinse units, 12" nozzle, includes 3" nipple, for<br />

Prerinse units<br />

Item # 99<br />

SOILED DISHTABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless general specifications.<br />

1. Soiled Dishtable w/ Scrap Sink, OA Dim: 8'-0" x 30", 14 ga. 304 s/s top with 10" high back and left<br />

end splash, open base construction with s/s legs, adjustable flanged feet and cross bracing. One<br />

(1) 20”x20”x8” deep scrap sink with removable rack glides as per plan. One (1) s/s disposer<br />

mounting bracket. Punch holes for faucets and vacuum breaker.<br />

Item # 100 & 101<br />

SPARE NO.<br />

Item # 102<br />

CONDENSATE HOOD<br />

Quantity One (1)<br />

Manufacturer Captive-Aire<br />

Model<br />

4830VHB-G<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model 4830VHB-G Condensate Hood, 4'-6" x 4'-0" x 24" high, full perimeter gutter, 304 s/s<br />

construction, 12" dia. exhaust riser, closer panels as required.<br />

Item # 103<br />

DISHWASHER, DOOR HOOD TYPE<br />

Quantity One (1)<br />

Manufacturer Meiko<br />

Model DV 80.2T<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model DV 80.2T Dishwasher, door type, high temperature w/built-in booster, higher hood w/27"<br />

clearance, approximately 54 racks/hour. capacity, corner or straight-thru, fully automatic<br />

operation, Auto-Safe wash/rinse temperature control, Soft Start fine china & glassware protection<br />

system, stainless steel construction, pumped drain & rinse, 2 hp wash pump<br />

2. 208-230v/60/3 ph, 42.7/48.2 amps.<br />

3. Internal detergent & rinse additive dispensing system<br />

Item # 104<br />

CLEAN DISHTABLE<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless specifications and the following.<br />

1. Clean Dishtable, OA dim: 5'-6" x 30", 14 ga. 304 s/s top with 10" high splash, open base<br />

construction with s/s legs, adjustable flanged feet and partial undershelf.<br />

Item # 105<br />

OVERSHELF, WALL-MOUNTED<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

WS1236-16/4<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model WS1236-16/4 Shelf, Wall-Mounted, 16 gauge 430 stainless steel, 12"W x 3 feet long<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 25


Item # 106 & 107<br />

SPARE NO.<br />

Item # 108<br />

OVERSHELF, WALL-MOUNTED<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

Model<br />

WS12108-16/4<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Model WS12108-16/4 Shelf, Wall-Mounted, 16 gauge 430 stainless steel, 12"W x 9 feet long<br />

Item # 109<br />

3-COMPARTMENT SINK<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless specifications and the following.<br />

1. 3-Compartment Pot & Pan Sink, OA Dim: 11’-6" x 33", 14 ga. 304 S/S top with 1 1/2" rolled rim<br />

edge and 10" high backsplash. (3) 28" x 20" x 12" deep sink basins, (1) 36" soiled drain board<br />

and (1) 24” clean drain board. S/S legs, adjustable flanged feet and cross bracing. Punch holes as<br />

required for Hatco Sink Heater – item 110.<br />

2. Two (2) T & S Brass Model B-0231 Sink Mixing Faucet, with 12" swing nozzle, wall mounted, 8"<br />

centers on sink faucet with 1/2" IPS eccentric flanged female inlets, lever handles<br />

3. Three (3) T & S Brass Model B-3952 Twist Waste Valve, 3-1/2" sink opening, 2" drain outlet<br />

Item # 110<br />

SINK HEATER, ELECTRIC<br />

Quantity One (1)<br />

Manufacturer Hatco<br />

Model<br />

3CS-9<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model 3CS-9 Sink Heater, Electric, undersink design, electric operation, stainless steel front, for<br />

over 21" square sink area, 9kw, 3-ph delta<br />

2. 208v/50/60/1-ph, 43.0 amps<br />

Item # 111<br />

Item # 112 & 113<br />

Item # 114<br />

Item # 115<br />

Item # 116<br />

STORAGE SHELVING – EXISTING - RELOCATE<br />

SPARE NO.<br />

STORAGE SHELVING – EXISTING - RELOCATE<br />

STORAGE SHELVING – EXISTING - RELOCATE<br />

STORAGE SHELVING - EXISTING - RELOCATE<br />

BISTRO EQUIPMENT – ITEMS 121 – 133<br />

Item # 121 BACK SERVICE COUNTER<br />

Quantity One (1)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 specifications and the following.<br />

1. Back Service Counter. OA Dim: 11’-6” x 32” as per plan. Solid surface top with cut-outs as<br />

required for drop in sink at right end. Millwork cabinet base construction clad with plastic laminate<br />

panels. Hinged doors and openings for under counter equipment as per plans.<br />

2. Refer to foodservice plan, elevations and details for additional spec information.<br />

3. Refer to Architectural plans for solid surface material and laminate selection.<br />

Item # 122 DROP-IN SINK<br />

Quantity One (1)<br />

Manufacturer Eagle Group<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 26


Model SR10-14-9.5-1 (<strong>No</strong> Faucet)<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model SR10-14-9.5-1 Sink Bowl, Drop-In, 1 compartment, 14"W x 10"L x 9-1/2"D, heavy gauge<br />

stainless steel, 3-1/2" drain hole, basket drain, mounting hardware, NSF<br />

2. Faucet hole punched on 4" centers, standard<br />

3. Delete faucet<br />

4. Model 300789 P-Trap, nickel-plated<br />

5. One (1) T & S Brass Model B-0325 Mixing Faucet, deck mount, with swivel gooseneck, 11-3/4"H -<br />

deck to top of gooseneck, 7-1/2" tip of nozzle to deck, lever handles, 4" center with 1/2" IPS<br />

eccentric flanged female inlets<br />

6. Two (2) T & S Brass Model B-WH4 Wrist Action Handle<br />

Item # 123<br />

COFFEE MAKER – BY OTHERS<br />

Item # 124<br />

REFRIGERATOR, UNDERCOUNTER, REACH-IN<br />

Quantity One (1)<br />

Manufacturer True Food Service Equipment<br />

Model<br />

TUC-48<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model TUC-48 Under counter Refrigerator, 33-38° F, (4) shelves, s/s top & sides, white aluminum<br />

interior with 300 stainless steel floor, (2) s/s doors, 5" castors, front breathing, 1/5 HP, 115v/60/1-<br />

ph, 5.0 amps, NEMA 5-15P, MADE IN USA<br />

2. Self-contained refrigeration standard<br />

3. Warranty - 5 year compressor (self-contained only)<br />

4. Doors hinged as per plan.<br />

5. 3" Castors, set of 4, in lieu of 5" castors<br />

Item # 125<br />

TOASTER, POP-UP<br />

Quantity One (1)<br />

Manufacturer Hatco<br />

Model<br />

TPT-120<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model TPT-120 Pop-Up Toaster, (4) 1-1/2" wide self centering slots, individual progressive color<br />

controls, removable crumb tray, stainless steel construction.<br />

2. 120v/60/1-ph, 1800w, 15.0 amps, 6' cord w/NEMA 5-15P<br />

Item # 126<br />

FOOD WARMER COOKER RETHERMALIZER, COUNTERTOP<br />

Quantity One (1)<br />

Manufacturer Wells<br />

Model<br />

HW/SMP<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model HW/SMP Cook 'N Hold Warmer, countertop, electric, one 12" x 20" pan opening, for wet<br />

operation, thermostatic controls, stainless steel construction, with 4" legs<br />

2. Model 20969 120v/60/1-ph, 1800w, 15.0 amps, NEMA 5-15P<br />

3. Model 20176 Adapter Top, to convert 12" x 20" square corner warmer to hold (2) 7 qt insets<br />

4. Model 20587 Round Inset, 7 quart, with lid, fits 8-1/2" opening<br />

Item # 127<br />

TURBO CHEF OVEN – EXISTING - RELOCATE<br />

Item # 128<br />

FREEZER, UNDERCOUNTER, REACH-IN – EXISTING - RELOCATE<br />

Quantity One (1)<br />

Manufacturer Beverage Air<br />

Model<br />

UCF27<br />

Relocate owner’s existing equipment and provide the following new accessories:<br />

1. One (1) set low profile casters for owner’s existing Beverage Air under counter freezer. Unit to fit<br />

below back service counter.<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 27


Item # 129<br />

Item # 130<br />

Item # 131<br />

Item # 132<br />

SPARE NO.<br />

HEATED HOLDING CABINET – EXISTING - RELOCATE<br />

POINT OF SALE COUNTER – EXISTING - RELOCATE<br />

POINT OF SALE REGISTER – EXISTING - RELOCATE<br />

Item # 133<br />

SERVICE/SELF-SERVICE AMBIENT/REFRIG. MERCHANDISER<br />

Quantity One (1)<br />

Manufacturer Structural Concepts<br />

Model<br />

C3Z3667<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Model C3Z3667 Oasis® Service/Self-Service Ambient/Refrigerated Merchandiser, 36"L, upper:<br />

non-refrigerated, straight front, (1) glass shelf with light & sliding rear doors; lower: self-service<br />

refrigerated base with Breeze refrigeration system, shelf, top & shelf light, black interior & trim,<br />

laminated end panels<br />

2. NOTE: 43" minimum entry door clearance required (w/out shipping skid)<br />

3. 5 yr. compressor warranty, standard<br />

4. 120v/60/1ph, 15.82 amps, cord w/NEMA 5-20P<br />

5. NOTE: Compressor air intake from rear and out front panel, front panel cannot be blocked<br />

6. NOTE: Units are supplied w/levelers extended 1-1/4" and MUST be adjusted during installation to<br />

ensure unit is level for operation<br />

7. Verify exterior finish – laminate with Architect.<br />

HOUSEHOLD KITCHENS (9 REQUIRED) – ITEMS 201 – 228<br />

Item # 201<br />

WASTE CONTAINERS – BY OWNER<br />

Item # 202<br />

SINK, HAND<br />

Quantity Nine (9)<br />

Manufacturer Eagle Group<br />

Model<br />

HSAND-10-F-SPEC<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model HSAND-10-F Hand Sink, wall model, 19-5/8" x 12" x 14-1/4", 18/304 stainless<br />

steel construction, no faucet, deep-drawn seamless design-positive drain, NSF<br />

2. Nine (9) Model 607560 Skirt Assembly (for HSANT-FS)<br />

3. Nine (9) Model -LS Left side splashes for hand sink<br />

4. Nine (9) T & S Brass Model EC-3100 Electronic Faucet, deck mount, rigid gooseneck with vandal<br />

resistant aerator, AC/DC control module, mixing tee<br />

Item # 203<br />

DISPOSER<br />

Quantity Nine (9)<br />

Manufacturer Salvajor<br />

Model<br />

100-SA-3-MRSS<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model 100-SA-3-MRSS Disposer, with 3-1/2" sink assembly, 1 Hp motor, start/stop push<br />

button manual reversing MRSS control, includes fixed nozzle, vacuum breaker, solenoid valve,<br />

sink stopper and flow control, heat treated aluminum alloy housing<br />

2. Nine (9) 208v/60hz/3-ph, 4.9 amps<br />

3. Nine (9) T & S Brass Model B-0455 Vacuum Breaker Unit, 1/2" IPS piping, slip flanges for<br />

mounting on 45º surface, 6" between piping<br />

4. Nine (9) T & S Brass Model B-0131-B Prerinse Unit, 8" O.C. wall mounted faucet, union coupling<br />

connections, 1/2" IPS female eccentric flanged inlets, gooseneck reaches 12" over sink at top, 26"<br />

riser, B-0107 spray valve, B-0020-H flexible stainless steel hose, 6" wall bracket<br />

5. Nine (9) T & S Brass Model B-0156 Add-on Faucet, for Prerinse units, 12" nozzle, includes 3"<br />

nipple, for Prerinse units<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 28


Item # 204<br />

DISHTABLE W/ SCRAP SINK<br />

Quantity Nine (9)<br />

Manufacturer Custom Fabricated<br />

Furnish and set in place per 11400 custom stainless specifications and the following:<br />

1. Custom fabricated Dishtable w/ Scrap Sink - OA Dim: 5’-3” x 30” x 36” high, 14 ga. 304 St/St top<br />

with 1 ½” rolled edge and 10” high back splash, (1) 20” x 20” x 8” deep scrap sink with removable<br />

rack glides, St/St open base construction St/St legs, adjustable flanged feet and cross bracing,<br />

Pre cut holes for pre rinse spray and vacuum breaker. One (1) S/S disposer mounting bracket.<br />

Item # 205<br />

SPARE NO.<br />

Item # 206<br />

DISHWASHER, UNDERCOUNTER<br />

Quantity Nine (9)<br />

Manufacturer Meiko<br />

Model FV 40.2<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model FV 40.2 Undercounter Dishwasher, high temperature w/built-in booster, fully<br />

automatic operation, approximately 37 racks/hour capacity, 0.66 gals./rack, Auto-Safe wash/rinse<br />

temperature control, Soft Start fine china & glassware protection system, double wall stainless<br />

steel construction, pumped drain & rinse, 3/4 hp wash pump, standard liquid detergent and rinse<br />

aid pumps, ENERGY STAR®<br />

2. Nine (9) 208-230v/60/3 ph, 32.1/34.9 amps, std.<br />

3. Nine (9) Power cord kit<br />

4. Nine (9) Internal detergent & rinse additive dispensing system<br />

Item # 207<br />

RACK SHELVES<br />

Quantity Nine (9)<br />

Manufacturer Eagle Group<br />

Model 605380<br />

Furnish and set in place per manufacturer's standard specifications.<br />

1. Nine (9) Model 605380 Sorting Shelf, 21" x 21", slanted, wall mount, drip tube on left side,<br />

stainless steel<br />

Item # 208<br />

REFRIGERATOR, REACH-IN<br />

Quantity Nine (9)<br />

Manufacturer Traulsen<br />

Model<br />

G10011<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model G10011 Dealer's Choice Refrigerator, Reach-in, One-Section, self-contained<br />

refrigeration w/Microprocessor control, s/s front & full height door (hinged left), anodized aluminum<br />

sides & interior, (3) epoxy coated shelves (factory installed), 6" high casters, UL & NSF listed<br />

2. Nine (9) 115v/60/1ph, 7.0 amps, NEMA 5-15P<br />

3. Nine (9) 5 yr compressor warranty<br />

Item # 209<br />

BUS CART<br />

Quantity Nine (9)<br />

Manufacturer Lakeside Manufacturing<br />

Model 610<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model 610 Bussing Cart, enclosed back and sides, 3 shelf, shelf size 15-1/2" x 24",<br />

stainless steel angle frame w/push handle, 300 lb. capacity<br />

2. Nine (9) Group 1 vinyl finish:<br />

3. Nine (9) Group 1 vinyl finish: Walnut<br />

4. Nine (9) Casters, 3-1/2" swivel<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 29


Item # 210<br />

SHELVING, WIRE<br />

Quantity Seventy-Two (72)<br />

Manufacturer Focus Foodservice or equal Eagle<br />

Model<br />

Chrome Plated<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Seventy-Two (72) Model FF1860C Shelf, Wire, 18"W x 60"L, chromate finish<br />

2. Thirty-Six (36) Model FF1842C Shelf, Wire, 18"W x 42"L, chromate finish<br />

3. One Hundred Eight (108) Model FG074C Post, 74"H, stationary, chromate finish<br />

4. <strong>No</strong>te each pantry shall have two 18x60 units each with four posts and four shelves. And one<br />

18x42 unit each with four posts and four shelves. Also refer to plans.<br />

Item # 211<br />

Item # 212<br />

Item # 213<br />

Item # 214<br />

Item # 215<br />

Item # 216<br />

Item # 217<br />

Item # 218<br />

SPARE NO.<br />

BACK SERVICE COUNTER – BY OTHERS<br />

WALL CABINETS – BY OTHERS<br />

RESIDENTIAL REFRIGERATOR – FREEZER – BY OWNER<br />

BACK SERVICE COUNTER – BY OTHERS<br />

WALL CABINETS – BY OTHERS<br />

RESIDENTIAL MICROWAVE OVEN – BY OWNER<br />

COFFEE MAKER – BY OWNER<br />

Item # 219<br />

ICE MAKER WITH BIN, CUBE-STYLE<br />

Quantity Nine (9)<br />

Manufacturer Hoshizaki<br />

Model<br />

AM-50BAE<br />

Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model AM-50BAE Ice Maker With Bin, Cube-Style, air-cooled, self-contained condenser,<br />

approximately 55-lb production/24 hours, Top Hat style full cube, 22 lb. storage bin capacity,<br />

115v/60/1-ph, 3.4 amps<br />

2. Nine (9) 2-Year parts & labor on entire machine<br />

3. Nine (9) Model 9320-21H Water Filter Assembly, HC-H Filter with H-GUARD Plus Antimicrobial<br />

Agent, Class 1 T & O, coarse filtration, for single<br />

Item # 220<br />

Item # 221 & 222<br />

Item # 223<br />

Item # 224<br />

Item # 225<br />

Item # 226<br />

Item # 227<br />

DROP IN SINK – BY PLUMBER<br />

SPARE NO.<br />

ISLAND SERVICE COUNTER – BY OTHERS<br />

DROP IN SINK – BY PLUMBER<br />

RESIDENTIAL ISLAND HOOD – BY OWNER<br />

RESIDENTIAL RANGE - CONVECTION OVEN – BY OWNER<br />

TOASTER – BY OWNER<br />

Item # 228<br />

DROP-IN HOT FOOD WELL UNIT, ELECTRIC<br />

Quantity Nine (9)<br />

Manufacturer Atlas Metal<br />

Model<br />

WIH-3<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 30


Furnish and set in place per manufacturer's standard specifications and the following:<br />

1. Nine (9) Model WIH-3 Hot Food Drop-In Well Unit, electric, individual pan design, wet or dry type,<br />

three-pan size for 12" x 20" pans, control panel with individual thermostatic controls, s/s top &<br />

wells, galvanized outer liner, with fiberglass insulation<br />

2. Nine (9) NOTE: Drains are optional<br />

3. Nine (9) 208v/60/1-ph, 3.0kw, 1000w elements<br />

4. Nine (9) Model DM-3 Individual Drain, for each well with manifold to single valve, for drop-in units<br />

5. Nine (9) Model AF Automatic Water Fill<br />

6. Nine (9) NOTE: DM-3 must be added when AF is selected<br />

END OF SECTION<br />

<strong>10731</strong> FOOD SERVICE EQUIPMENT 11 40 00 - 31


SECTION 12 35 30<br />

RESIDENTIAL CASEWORK<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Kitchen type cabinets.<br />

B. Vanity cabinets.<br />

C. Casework hardware.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 20 00 - Finish carpentry.<br />

B. Section 11 31 00 - Residential Appliances.<br />

C. Section 12 36 00 - Countertops.<br />

1.03 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Shop Drawings: Indicate casework locations, large scale plans, elevations, clearances required,<br />

rough-in and anchor placement dimensions and tolerances, and include layout of units with<br />

relation to surrounding walls, doors, windows, and other building components..<br />

C. Samples:<br />

1. Wood-veneered plywood panels (cabinet cases) with transparent finish, 8-inches by<br />

10-inches, for each species.<br />

2. Solid wood (drawer and door front) with transparent finish, 50 square inches, for each<br />

species.<br />

3. Exposed hardware, for each type of item.<br />

4. One full-size, 16-inches wide, finished base casework complete with hardware, doors, and<br />

drawers but without countertop. [Sample will be returned to Contractor for use on <strong>Project</strong>.]<br />

1.04 QUALITY ASSURANCE<br />

A. Products: Complying with KCMA A161.1.<br />

B. Manufacturer: Company specializing in manufacturing the type of products specified in this<br />

section, with minimum five years of documented experience.<br />

1.05 WARRANTY<br />

A. Special Warranty: Manufacturer's standard form, without monetary limitation, in which<br />

manufacturer agrees to repair or replace components of casework that fail in materials or<br />

workmanship within 1 year from Substantial Completion.<br />

B. Warranty shall not deprive Owner of other rights Owner may have under other provisions of<br />

Contract Documents and will be in addition to, and run concurrent with, other warranties made by<br />

Contractor under requirements of Contract Documents.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Residential Casework:<br />

1. Merillat Cabinets, style, 'Pemberton II', stain color to be selected.<br />

2. KitchenCraft<br />

3. Kraftmaid Cabinetry, Inc: www.kraftmaid.com.<br />

<strong>10731</strong> RESIDENTIAL CASEWORK 12 35 30-1


B. Substitutions: See Section 01 60 00 - Product Requirements.<br />

2.02 COMPONENTS<br />

A. Cabinet Construction: Softwood lumber framing and particle board, tempered hardboard gables.<br />

B. Adhesives: Do not use adhesives that contain urea formaldehyde.<br />

C. Hardwood Lumber: Kiln-dried to 7 percent moisture content, used for exposed materials. Select<br />

materials for compatible color and grain. Do not use two adjacent exposed surfaces that are<br />

noticeably dissimilar in color, grain, figure, or natural character markings. Use clear hardwood<br />

lumber of species indicated, free of defects.<br />

D. The term "plywood" in the subparagraph below refers to a wood-based panel with veneers<br />

applied to both faces; the core may be made up of veneers or glued-up lumber. Low-emitting<br />

materials are required for LEED, while the product specified below prohibits use of added urea<br />

formaldehyde.<br />

E. Hardwood Plywood: HPVA HP-1, made with bonding adhesive containing no added urea<br />

formaldehyde (NAF). Hardwood plywood with Grade A face veneer of species matching<br />

hardwood lumber,<br />

2.03 HARDWARE<br />

A. Hardware: Manufacturer's standard.<br />

1. Hinges: Concealed European-style self-closing clip-on hinges, minimum 107 degree<br />

opening, six-way adjustable.<br />

2. Drawer Guides: Epoxy-coated-metal, self-closing drawer guides; designed to prevent<br />

rebound when drawers are closed; with nylon-tired, ball-bearing rollers, 100-lb. capacity and<br />

full extension.<br />

B. Cabinet Locks: Lock with 4 pin cylinder and 2 keys per lock.<br />

2.04 FABRICATION<br />

A. Shop assemble casework for delivery to site in units easily handled and to permit passage<br />

through building openings.<br />

B. Fabricate corners and joints without gaps or inaccessible spaces or areas where dirt or moisture<br />

could accumulate.<br />

2.05 FINISHES<br />

A. Exposed To View Surfaces: Stain, seal, and varnish of color as selected.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify adequacy of support framing.<br />

3.02 INSTALLATION<br />

A. Install casework, components and accessories in accordance with manufacturer's instructions.<br />

B. Set casework items plumb and square, securely anchored to building structure.<br />

3.03 ADJUSTING<br />

A. Adjust doors, drawers, hardware, fixtures, and other moving or operating parts to function<br />

smoothly.<br />

3.04 CLEANING<br />

A. Clean casework, countertops, shelves, and hardware.<br />

<strong>10731</strong> RESIDENTIAL CASEWORK 12 35 30-2


3.05 PROTECTION<br />

A. Do not permit finished casework to be exposed to continued construction activity.<br />

END OF SECTION<br />

<strong>10731</strong> RESIDENTIAL CASEWORK 12 35 30-3


SECTION 12 36 00<br />

COUNTERTOPS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Countertops for architectural cabinetwork.<br />

B. Countertops for manufactured casework.<br />

C. Wall-hung counters and vanity tops.<br />

D. Sinks molded into countertops.<br />

E. Grommets.<br />

F. Sills.<br />

G. Support Brackets.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 06 41 00 - Architectural Wood Casework.<br />

B. Section 12 35 30 - Residential Casework.<br />

C. Section 22 40 00 - Plumbing Fixtures: Sinks.<br />

1.03 REFERENCE STANDARDS<br />

A. ANSI A208.1 - American National Standard for Particleboard.<br />

B. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.<br />

C. AWI/AWMAC (QSI) - Quality Standard Illustrated; Architectural Woodwork Institute and<br />

Architectural Woodwork Manufacturers Association of Canada.<br />

D. ISSFA-2 - Classification and Standards for Solid Surfacing Material; International Solid Surface<br />

Fabricators Association.<br />

E. NEMA LD 3 - High-Pressure Decorative Laminates.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Specimen warranty.<br />

C. Shop Drawings: Complete details of materials and installation; combine with shop drawings of<br />

cabinets and casework specified in other sections.<br />

D. Selection Samples: For each finish product specified, color chips representing manufacturer's<br />

full range of available colors and patterns.<br />

E. Test Reports: Chemical resistance testing, showing compliance with specified requirements.<br />

F. Installation Instructions: Manufacturer's installation instructions and recommendations.<br />

G. Maintenance Data: Manufacturer's instructions and recommendations for maintenance and<br />

repair of countertop surfaces.<br />

1.05 QUALITY ASSURANCE<br />

<strong>10731</strong> COUNTERTOPS 12 36 00-1


A. Fabricator Qualifications: Same fabricator as for cabinets on which tops are to be installed.<br />

B. Installer Qualifications: Fabricator.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in manufacturer's unopened packaging until ready for installation.<br />

B. Store and dispose of solvent-based materials, and materials used with solvent-based materials,<br />

in accordance with requirements of local authorities having jurisdiction.<br />

1.07 FIELD CONDITIONS<br />

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits<br />

recommended by manufacturer for optimum results. Do not install products under<br />

environmental conditions outside manufacturer's absolute limits.<br />

PART 2 PRODUCTS<br />

2.01 COUNTERTOP ASSEMBLIES<br />

A. Plastic Laminate Countertops: High pressure decorative laminate sheet bonded to substrate.<br />

1. Laminate Sheet, Unless Otherwise Indicated: NEMA LD 3 Grade HGP, for postforming,<br />

0.039 inch nominal thickness.<br />

a. Surface Burning Characteristics: Flame spread 25, maximum; smoke developed 450,<br />

maximum; when tested in accordance with ASTM E84.<br />

b. NSF approved for food contact.<br />

c. Wear Resistance: In addition to specified grade, comply with NEMA LD 3 High Wear<br />

Grade requirements for wear resistance.<br />

d. Laminate Core Color: Same as decorative surface.<br />

e. Finish: Matte or suede, gloss rating of 5 to 20.<br />

f. Surface Color and Pattern: To be selected from manufacturer's full line.<br />

g. Manufacturers:<br />

1) Formica Corporation: www.formica.com.<br />

2) Panolam Industries International, Inc\Nevamar: www.nevamar.com.<br />

3) Wilsonart International, Inc: www.wilsonart.com.<br />

4) Substitutions: See Section 01 60 00 - Product Requirements.<br />

2. Exposed Edge Treatment: Postformed laminate; front edge substrate built up to minimum<br />

1-1/4 inch thick with raised radiused edge, integral coved backsplash with radiused top<br />

edge.<br />

3. Back and End Splashes: Same material, same construction.<br />

4. Fabricate in accordance with AWI/AWMAC Quality Standards Illustrated Premium Grade.<br />

B. Solid Surfacing Countertops: Solid surfacing sheet or plastic resin casting self-supporting over<br />

structural members. With integral bowls.<br />

1. Flat Sheet Thickness: 3/4 inch, minimum.<br />

2. Solid Surfacing Sheet and Plastic Resin Castings: Complying with ISSFA-2 and NEMA LD<br />

3; acrylic or polyester resin, mineral filler, and pigments; homogenous, non-porous and<br />

capable of being worked and repaired using standard woodworking tools; no surface<br />

coating; color and pattern consistent throughout thickness.<br />

a. Surface Burning Characteristics: Flame spread 25, maximum; smoke developed 450,<br />

maximum; when tested in accordance with ASTM E84.<br />

b. NSF approved for food contact.<br />

c. Finish on Exposed Surfaces: Matte, gloss rating of 5 to 20.<br />

d. Color and Pattern: To be selected from manufacturer's full line.<br />

e. Manufacturers:<br />

1) Dupont: www.corian.com.<br />

2) Formica Corporation: www.formica.com.<br />

3) Wilsonart International, Inc: www.wilsonart.com.<br />

<strong>10731</strong> COUNTERTOPS 12 36 00-2


4) Meganite: http://meganite.com<br />

5) Substitutions: See Section 01 60 00 - Product Requirements.<br />

3. Other Components Thickness: 1/2 inch, minimum.<br />

4. Exposed Edge Treatment: Built up to minimum 1-1/4 inch thick; edge profile as indicated<br />

on drawings.<br />

5. Back and End Splashes: Same sheet material, square top; minimum 4 inches high.<br />

6. Skirts: As indicated on drawings.<br />

C. Window Sills:<br />

1. Solid Surface material as specified about.<br />

D. Support Brackets:<br />

1. As indicated on plans<br />

2. Countertop Supports: Brackets, legs and miscellaneous metal parts shall be furniture<br />

steel, welded, degreased, cleaned, treated and powder painted in color as selected.<br />

3. Solid surface overhange support: COUNTERBalance IslandBracket Overhang Support<br />

24" Long, 2 Piece T-Bar Construction, Rounded Corners, Laser Cut 7GA HRPO Steel with<br />

Black Powder Coat Finish.<br />

4. Other profiles and dimensions as indicated.<br />

5. Mechanically fasten to base cabinets (where applicable) and to countertop.<br />

6. Mechanically fasten to wall at stud locations (where applicable) and to countertop.<br />

2.02 ACCESSORY MATERIALS<br />

A. Wood-Based Components:<br />

1. Wood fabricated from old growth timber is not permitted.<br />

B. Particleboard for Supporting Substrate: ANSI A208.1 Grade 2-M-2, 45 pcf minimum density;<br />

minimum 3/4 inch thick; join lengths using metal splines.<br />

C. Adhesives: Chemical resistant waterproof adhesive as recommended by manufacturer of<br />

materials being joined.<br />

D. Grommets: PVC 3" dia., color as selected.<br />

E. Joint Sealant: Mildew-resistant silicone sealant, white.<br />

2.03 FABRICATION<br />

A. Fabricate tops and splashes in the largest sections practicable, with top surface of joints flush.<br />

1. Join lengths of tops using best method recommended by manufacturer.<br />

2. Fabricate to overhang fronts and ends of cabinets 1 inch except where top butts against<br />

cabinet or wall.<br />

3. Prepare all cutouts accurately to size; replace tops having improperly dimensioned or<br />

unnecessary cutouts or fixture holes.<br />

B. Provide back/end splash wherever counter edge abuts vertical surface unless otherwise<br />

indicated.<br />

1. Secure to countertop with concealed fasteners and with contact surfaces set in waterproof<br />

glue.<br />

2. Height: 4 inches, unless otherwise indicated.<br />

C. Solid Surfacing: Fabricate tops up to 144 inches long in one piece; join pieces with adhesive<br />

sealant in accordance with manufacturer's recommendations and instructions.<br />

D. Wall-Mounted Counters: Provide skirts, aprons, brackets, and braces as indicated on drawings,<br />

finished to match.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

<strong>10731</strong> COUNTERTOPS 12 36 00-3


A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

C. Verify that wall surfaces have been finished and mechanical and electrical services and outlets<br />

are installed in proper locations.<br />

3.02 PREPARATION<br />

A. Clean surfaces thoroughly prior to installation.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best<br />

result for the substrate under the project conditions.<br />

3.03 INSTALLATION<br />

A. Securely attach countertops to cabinets using concealed fasteners. Make flat surfaces level;<br />

shim where required.<br />

B. Attach plastic laminate countertops using screws with minimum penetration into substrate board<br />

of 5/8 inch.<br />

C. Attach wood countertops using screws with minimum penetration into substrate board of 5/8<br />

inch.<br />

D. Seal joint between back/end splashes and vertical surfaces.<br />

3.04 CLEANING<br />

A. Clean countertops surfaces thoroughly.<br />

3.05 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> COUNTERTOPS 12 36 00-4


SECTION 21 00 00<br />

FIRE PROTECTION INDEX<br />

SECTION 21 05 00 - GENERAL FIRE PROTECTION REQUIREMENTS<br />

SECTION 21 05 10 - FIRE PROTECTION PIPING<br />

SECTION 21 13 13 - WET-PIPE SPRINKLER SYSTEM<br />

SECTION 21 13 16 - DRY-PIPE SPRINKLER SYSTEM<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 00 00 - 1


SECTION 21 05 00<br />

GENERAL FIRE PROTECTION REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. Applicable provisions of Division 01 – General Conditions shall govern work under this<br />

section.<br />

B. The scope of work Includes, but is not limited to the engineering, fabrication, installation,<br />

testing, and certification of a wet pipe sprinkler system and a dry pipe sprinkler system as<br />

outlined on the drawings and in the specifications.<br />

C. It is the intent of this specification to completely protect the entire building with automatic<br />

sprinklers per the most recent edition of NFPA 13 and NFPA 13R.<br />

1.2 RELATED WORK<br />

A. Applicable provisions of Division 1 – General Conditions shall govern work under this<br />

section.<br />

B. Section 21 05 10 – Fire Protection Piping<br />

C. Section 21 13 13 – Wet-Pipe Sprinkler Systems<br />

1.3 ABBREVIATIONS<br />

A. The following abbreviations are used throughout all mechanical work sections.<br />

1. AHJ ..... Auth Having Jurisdiction<br />

2. amp ..... ampere<br />

3. bhp ..... brake horsepower<br />

4. Btu ...... British Thermal Unit<br />

5. c to c .... center to center<br />

6. cfm ...... cubic ft. per minute<br />

7. hr ......... hour<br />

8. ID ......... inside diameter<br />

9. in. or " .. inch<br />

10. ips ........ iron pipe size<br />

11. kw ........ kilowatt<br />

12. lb.......... pound<br />

13. max ..... maximum<br />

14. min ...... minimum<br />

15. OD ....... outside diameter<br />

16. deg ...... degree (angle)<br />

17. F .......... degree Fahrenheit<br />

18. fpm ...... feet per minute<br />

19. gal........ gallon<br />

20. ft. ......... foot<br />

21. gph ...... gallons per hour<br />

22. gpm ..... gallons per minute<br />

23. hp ........ horsepower<br />

24. wwp ..... water working press.<br />

25. os & y .. outside screw & yoke<br />

26. oz ......... ounce<br />

27. rpm ...... revolutions per minute<br />

28. psi ........ pounds per square inch<br />

29. sec ....... second<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 00 -1


1.4 REFERENCES<br />

30. std ....... standard<br />

31. temp .... temperature<br />

32. piv ........ post indicator valve<br />

A. References to standards, codes or specifications shall mean the latest edition of such<br />

publication adopted and published at date of invitation to submit proposals, unless noted<br />

otherwise.<br />

B. References to technical societies, trade organizations and governmental agencies is<br />

made in accordance with the following abbreviations:<br />

1. ANSI American National Standards Institute<br />

2. ASME American Society of Mechanical Engineers<br />

3. ASTM American Society for Testing Materials<br />

4. BOCA Building Officials and Code Administrators<br />

5. CS Commercial Standard<br />

6. NBS National Bureau of Standards<br />

7. AWS American Welding Society<br />

8. MSS Manufacturer's Society For Standardization of the Valve & Fitting Industry<br />

9. NFPA National Fire Protection Association<br />

10. OSHA Occupational Safety & Health Administration<br />

11. PFI Pipe Fabrication Institute<br />

1.5 DEFINITIONS<br />

A. The following are definitions of terms and expressions used in mechanical work Sections:<br />

1. Provide - means furnish and install in place.<br />

2. Herein - means contents of a particular section where this term appears.<br />

3. Indicated - means indicated on contract drawings.<br />

4. Section - denotes "trade section" or basic unit of work.<br />

5. Division - denotes a group of related sections. All Mechanical Work falls into<br />

Division 15.<br />

6. Concealed - means any pipe, duct, conduit or accessories hidden from sight as in<br />

trenches, chases, furred spaces, pipe shafts or hung ceilings.<br />

7. Exposed - means they are "not concealed" as defined herein above.<br />

8. Piping - includes in addition to pipe, fittings, valves, hangers and accessories.<br />

1.6 QUALITY ASSURANCE<br />

1.7 CODES<br />

A. All products and materials used shall be new, undamaged, clean, and in good condition.<br />

B. Materials and equipment shall be of the make, type, size, and quality specified. See<br />

Instructions for Bidders for bidding procedure.<br />

C. Where equipment or accessories are used which differ in arrangement, configuration,<br />

dimensions, ratings, or engineering parameters from those indicated on the contract<br />

documents, the contractor is responsible for all costs involved in integrating the<br />

equipment or accessories into the system and for obtaining the intended performance<br />

from the system into which these items are placed.<br />

A. Comply with the requirements of the International Building Code, NFPA Standards, the<br />

Authority Having Jurisdiction, and the Local Fire Chief or Marshal regarding design,<br />

materials, and installation. Where codes conflict, the most stringent shall apply.<br />

1.8 CERTIFICATES AND INSPECTIONS<br />

A. Obtain and pay for all required inspections. Deliver originals of these certificates to the<br />

Division’s construction representative. Include copies of the certificates in the Operation<br />

and Maintenance Manuals.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 00 -2


1.9 RELATED WORK OF OTHER TRADES<br />

A. The following tabulation of items of work are not all inclusive but are set forth to establish<br />

a pattern to be maintained should items occur which are not specifically covered in the<br />

various divisions of the work.<br />

1. Painting of fire lines shall be provided by Fire Protection Contractor.<br />

2. Incoming water service and required drains for system drainage shall be provided<br />

by Plumbing Contractor and Site Utility Contractor.<br />

3. Wiring of detectors and system shall be provided by Electrical Contractor.<br />

1.10 HOLES AND SLEEVES<br />

A. See cutting and patching requirements in Division 1.<br />

1.11 SLEEVES AND OPENINGS<br />

A. Sealing and firestopping of sleeves/openings between piping, etc. and the sleeve or<br />

structural opening shall be the responsibility of the contractor whose work penetrates the<br />

opening. The contractor responsible shall hire individuals skilled in such work to do the<br />

sealing and fireproofing. These individuals hired shall normally and routinely be employed<br />

in the sealing and fireproofing occupation.<br />

1.12 OPERATING TEST<br />

A. General:<br />

1. Equipment shall be complete with all components connected before making tests.<br />

2. Make adjustments, repairs, and alterations, as required to meet specified test<br />

results. Correct defects disclosed by tests or inspection; replace defective parts<br />

when directed.<br />

3. In replacing defective parts use only new materials; in case of pipe, replace with<br />

same length as defective piece.<br />

4. Caulking of screwed joints or peening of welds will not be permitted.<br />

1.13 SUBMITTALS<br />

A. Submit shop drawings as outlined below in a quantity as required in Division 1 –<br />

Submittals. Sprinkler pipe plans shall show all hydraulic reference points, piping layouts,<br />

pipe materials, pipe sizing, hanger locations and types, and sprinkler head manufacturer<br />

and model. These plans shall be coordinated with other trades, and be coordinated with<br />

the established ceiling grid.<br />

1. Hydraulic calculations<br />

2. Sprinkler pipe plans<br />

3. Sprinkler heads<br />

4. Pipe and fittings<br />

5. Pipe labels<br />

6. Sprinkler head cabinet<br />

7. All valves<br />

8. Air compressor<br />

9. Siamese connection<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 00 -3<br />

10. Pipe Supports<br />

11. Backflow preventor<br />

12. Water flow alarm<br />

13. Pumps and controllers<br />

14. Flow switches<br />

15. Alarm bells<br />

16. Gauges<br />

17. Test header<br />

18. Maintenance manuals<br />

B. Submittal shall be in portfolio form and each item shall indicate its intended use, or be<br />

referenced to Contract Documents. If more than one model number appears on the<br />

same sheet, the one specified shall be conspicuously highlighted and checked.<br />

C. Contractor shall submit to all AHJ’s, including but not limited to Owners Insurance<br />

Representative and all State Fire and Local Fire Inspectors and Chiefs. Upon approval by<br />

the AHJ’s, this Contractor shall provide a copy of the approval letter (s) and approved<br />

plans to the Architect and the Owner.<br />

1.14 OPERATION AND MAINTENANCE MANUALS<br />

A. Maintenance manuals shall be prepared covering the Fire Protection systems.


B. These manuals shall include the following information:<br />

1. Name and address and telephone number of installing Contractor and<br />

Subcontractors.<br />

2. Description of systems.<br />

3. Copies of all test reports.<br />

4. Certificates of inspection by regulatory agencies.<br />

5. Valve identification charts.<br />

6. All equipment cut sheets and manufacturers maintenance data.<br />

7. General operating instructions.<br />

8. Manufacturer’s wiring diagrams for electrically powered equipment.<br />

9. Warranties.<br />

10. Maintenance Instruction: These shall include manufacturer's maintenance for all<br />

equipment and one copy of NFPA 25 - Inspection, testing, and maintenance of<br />

water based fire protection systems. These shall also include maintenance<br />

instructions for the clean agent system.<br />

11. Name, address and phone number of vendor supplying the equipment.<br />

12. Record as-built drawings.<br />

a) All deviations in installation from the shop drawings shall be noted on<br />

record drawings. Special attention shall be given to underground<br />

installation. Indicate accurately all piping runs using dimensions from<br />

adjacent building columns.<br />

C. Submit manuals in the quantity and format as specified in Division 1.<br />

1.15 TRAINING OF OWNER PERSONNEL<br />

A. Instruct Owner’s personnel in the proper operation, maintenance, and testing of systems<br />

and equipment provided as part of this project. Using the Operation and Maintenance<br />

Manual and record drawings during this instruction. Demonstrate testing, startup, and<br />

shutdown procedures for all equipment.<br />

1.16 RECORD DRAWINGS<br />

A. See Division 1 for requirements.<br />

B. Two (2) complete sets of mechanical drawings with one (1) complete set of hydraulic<br />

calculations shall be provided as record drawings.<br />

C. Record drawings shall be submitted to and approved by all AHJ’s and submitted to<br />

Architect with maintenance manuals prior to final payment request.<br />

1.17 CAD FILES<br />

A. CAD files may be made available to the Contractor by requesting from the architect.<br />

PART 2 - PRODUCTS<br />

2.1 IDENTIFICATION<br />

A. Pipe:<br />

1. Identify equipment and piping as set forth below. All piping shall be color-coded<br />

using legend markers and directional arrows after piping has been covered (if<br />

specifications call for insulation) and after piping has been painted.<br />

2. Use pressure sensitive pipe markers with arrows as manufactured by Seton<br />

Name Plate Corp., Craftsmark, Panduit, W. H. Brady or equal.<br />

3. Install markers as recommended by the manufacturer.<br />

4. All identification shall conform to ANSI A13.1-1981<br />

a) Sprinkler - Fire Red<br />

b) Sprinkler - Drain Red - Yellow<br />

B. Valves:<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 00 -4


1. Provide 18 gauge steel on aluminum sign on each valve labeling purpose of the<br />

valve. Sign shall be permanently attached to the valve.<br />

2. Provide Seton Name Plate Company Style 250 BL brass valve tags, 1-1/2"<br />

diameter, 1/2" numbers, 1/4" letters, with size <strong>No</strong>. 6 nickel-plated bead chains for<br />

fastening to each valve stem as required.<br />

3. Identify valves with consecutive numbers on tags as required by Owner.<br />

4. Abbreviations are as follows:<br />

a) Automatic Sprinklers - SPKLRS<br />

C. Risers: On each riser provide hydraulic calculation sign indicating location of system,<br />

name of system, design basis, and system demand.<br />

D. Each Contractor shall furnish Seton Name Plate Company A-11 P valve identification<br />

charts in a satin-finish self-closing aluminum frame, size 9-1/2" x 12".<br />

1. Contractor shall complete chart showing contractor's name and address, name of<br />

system, number, location, and purpose of each valve tagged.<br />

2. Mount enclosed chart in mechanical room by risers or as directed by Architect.<br />

3. Provide two (2) copies of charts and place in Maintenance Manual. Applicable<br />

provisions of Division 1 – General Conditions shall govern work under this<br />

section.<br />

2.2 ELECTRICAL REQUIREMENTS AND PROVISIONS<br />

A. For each piece of electrically operated equipment, provide motors, starters, disconnects<br />

and all necessary control devices as specified in General Electrical Requirements. If<br />

starters and disconnects are called out in motor control centers, then the starters and<br />

disconnects are provided as work of Electrical Contractor.<br />

PART 3 - EXECUTION<br />

3.1 EQUIPMENT ACCESS<br />

A. Install all piping and accessories to permit access to equipment for maintenance.<br />

Coordinate the exact location of wall and ceiling access panels with the Construction<br />

Manager, making sure that access is available for all equipment and specialties.<br />

3.2 COORDINATION<br />

A. Coordinate all work with other contractors prior to installation. Any work that is not<br />

coordinated and that interferes with other contractor’s work shall be removed or relocated<br />

at the installing contractor’s expense.<br />

3.3 IDENTIFICATION<br />

A. Identify interior piping mains not less than once every 25 feet, no less than once in each<br />

room, adjacent to each access door or panel, and on both sides of the partition where<br />

exposed piping passes through walls or floors. Place flow directional arrows at each pipe<br />

identification location.<br />

B. Identify valves with signs per NFPA rulings.<br />

3.4 SEALING AND FIRESTOPPING<br />

A. Install approved product in accordance with the manufacturer’s instructions where a pipe<br />

penetrates a fire/smoke rated surface. When pipe is insulated, use a product that<br />

maintains the integrity of the insulation and vapor barrier.<br />

B. Where firestop mortar is used to infill large fire-rated floor openings that could be required<br />

to support weight, provide permanent structural forming. Firestop mortar alone is not<br />

adequate to support substantial weight.<br />

3.5 EQUIPMENT, INSTALLATION AND PROTECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 00 -5


A. Erect equipment in neat professional manner, align, level and adjust for satisfactory<br />

operation; install for easy maintenance, inspection, operation, and replacement. Minor<br />

deviation from indicated arrangements may be made as approved.<br />

B. Mechanical equipment shall operate without objectionable noise or vibration. Piping shall<br />

be provided with flexible couplings to prevent noises or vibration transmission.<br />

C. Provide for care and protection of work and equipment until installation is complete and<br />

accepted by Architect.<br />

D. Provide valves as required for construction phasing requirements or for minimizing the<br />

shutdown time of existing services.<br />

3.6 CLEANING & FLUSHING<br />

A. Sprinkler Piping Flushing: Prior to connecting sprinkler risers for flushing, flush water<br />

feed mains, lead-in connections and control portions of sprinkler piping. After fire<br />

sprinkler-piping installation has been completed and before piping is placed in service,<br />

flush entire sprinkler system, as required to remove foreign substances, under pressure<br />

as specified in ANSI/NFPA 13. Continue flushing until water is clear, and check to ensure<br />

that debris has not clogged sprinkler.<br />

B. Hydrostatic Testing: After flushing system, test fire sprinkler piping hydrostatically, for a<br />

period of two (2) hours, at not less than 200 psi. Check system for leakage of joints.<br />

Measure hydrostatic pressure at low point of each system or zone being tested.<br />

C. Document all flushing and testing actions. Provide documentation to Architect and<br />

Owner.<br />

D. After all tests are made and the installed work found satisfactory, go over work to clean all<br />

equipment, piping, conduit and leave all in a clean and complete working condition.<br />

Remove from site all debris that accumulate during installation of the work.<br />

E. All equipment specified with factory applied finish shall be wiped clean. If painted surface<br />

is scuffed or marred, touch up with paint approved for this service.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 00 -6


SECTION 21 05 10<br />

FIRE PROTECTION PIPING<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED<br />

A. Pipe, fittings, hangers, valves, and connections for Fire Protection Systems.<br />

1.2 RELATED WORK<br />

A. Applicable provisions of Division 01—General Conditions shall govern work under this<br />

section.<br />

B. Section 21 05 00 - General Fire Protection Requirements.<br />

C. Section 21 13 13 – Wet-Pipe Sprinkler Systems.<br />

D. Section 21 13 16 – Dry-Pipe Sprinkler Systems.<br />

1.3 QUALITY ASSURANCE<br />

A. All sprinkler work shall conform to NFPA 13 and NFPA 13R.<br />

B. All welding materials and procedures shall conform to ASME Code.<br />

C. Piping shall bear the name or the trademark of the manufacturer, type, metal or alloy<br />

designation number, temper, size, and name of supplier.<br />

D. Valves shall bear the UL and FM label or marking. Provide manufacturer's name and<br />

pressure rating marked on valve body.<br />

E. Use only new material, free of defects, rust, and scale, and meeting the latest version of<br />

ASTM specifications.<br />

F. All piping systems and valves shall be constructed for the highest system pressures and<br />

temperatures, but shall not be less than 175 psig.<br />

1.4 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 21 05 00.<br />

B. Submittals shall indicate ANSI/ASTM specification number of the proposed pipe as well<br />

as its type and grade Sufficient information shall also be provided to indicate the type and<br />

rating of fittings for each service.<br />

1.5 WELDER QUALIFICATIONS<br />

A. Before any welding is begun, each Contractor shall submit Photostats of qualification<br />

tests of welders they will use on this project.<br />

1.6 HANGERS<br />

A. Provide all supporting devices as required for the installation of mechanical equipment<br />

and materials. All supports and installation procedures shall conform to the latest<br />

requirements of the ANSI code for building piping and NFPA 13.<br />

B. Do not hang any mechanical item directly from a metal deck or run piping so it rests on<br />

the bottom chord of any truss or joist.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -1


C. Fasteners depending on soft lead for holding power or requiring explosive powder<br />

actuation will not be accepted.<br />

D. Support apparatus and material under all conditions of operation to prevent excess<br />

stress, and to allow for proper expansion and contraction.<br />

PART 2 - PRODUCTS<br />

2.1 ABOVE GROUND PIPING<br />

A. Black steel pipe welded and seamless, Type F, Grade A, ASTM A53; black welded and<br />

seamless steel pipe for fire protection use, Type F, ASTM A795; electric resistance<br />

welded steel pipe, Grade A, ASTM A135; UL listed with rated working pressure of 300 psi<br />

and UL Corrosion Resistance Rating (CRR) of 1.00, minimum.<br />

1. Finish: Hot dipped zinc coated (galvanized) finish on piping and fittings shall be<br />

used in dry sprinkler or combined pipe systems, preaction systems, piping<br />

exposed to weather, and piping exposed to corrosive environments where<br />

indicated. Thread or groove hot dipped zinc coated pipe ends for fitting<br />

connections. Indoor dry standpipe systems supplied by a Fire Department<br />

connection only may be black steel piping and fittings.<br />

B. Copper tube meeting ASTM B75 or ASTM B88 and approved for Fire Sprinkler<br />

application.<br />

C. All piping to water motor-operated devices shall be galvanized or brass or other corrosionresistant<br />

material, not less than ¾” in size, with a strainer.<br />

D. Piping shall conform to NFPA requirements for sprinkler piping and be approved for<br />

occupancy listing by UL or FM.<br />

E. FlexHead flexible piping connections are allowed up to 6’ lengths, 304 stainless steel<br />

braided. Provide with galvanized steel ceiling bracket. Maunfacturer: FlexHead Industries,<br />

Inc.<br />

2.2 PIPE FITTINGS<br />

A. All fittings must be suitable for pressures to 175 psi, and comply with NFPA 13.<br />

B. Fittings shall be manufactured for pipe material selected and recommended by the pipe<br />

manufacturer.<br />

2.3 UNIONS, FLANGES, AND COUPLINGS<br />

A. Unions: Class 150 malleable iron for threaded ferrous piping.<br />

B. Dielectric Unions - Manufactured by Watts Regulator:<br />

1. Threaded iron to copper - <strong>No</strong>. 3001 Series (Female) to 2”.<br />

2. Threaded iron to copper - <strong>No</strong>. 3005 Series (Male) to 3/4”.<br />

3. Flanges iron to copper - <strong>No</strong>. 3100 Series to 4”.<br />

4. Use at junction of all dissimilar piping. All gasket material shall be GA to 150° F.,<br />

GB above 150° F.<br />

C. Flanges: Class 150 forged steel slip-on flanges for ferrous piping.<br />

D. Mechanical Grooved Couplings: Malleable iron housing clamps to engage and lock,<br />

designed to permit some angular deflection, contraction, and expansion; "C" shaped<br />

composition sealing gasket, steel bolts, nuts, and washers; galvanized couplings for<br />

galvanized pipe.<br />

2.4 GATE VALVES<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -2


A. Outside screw and yoke shall be iron body, bronze mounted, double disc, parallel seat,<br />

U.L./FM approved gate valve, as manufactured by Mueller Co., Central Sprinkler Corp. or<br />

an approved equal.<br />

2.5 BUTTERFLY VALVES<br />

A. Butterfly valves shall be slow-close UL/FM approved butterfly valve with built-in<br />

supervision and tamper switch, as manufactured by Milwaukee Valve, Central Sprinkler<br />

Corporation or approved equal.<br />

2.6 CHECK VALVES<br />

A. Check valve shall be iron body, bronze mounted, full opening, UL/FM approved check<br />

valve as manufactured by Central Sprinkler Corp., Mueller Co. or an approved equal.<br />

2.7 HANGERS<br />

A. Component of hanger assembly shall be UL listed or FM approved per NFPA 13.<br />

Acceptable manufacturers include B-Line, Grinnell, Pate, Piping Technology, or approved<br />

equal.<br />

B. All hanger assemblies shall be sized per NFPA 13.<br />

C. Hangers shall be of a type approved for use with the pipe or tube involved. Sprinkler<br />

piping should be supported by approved clevis type adjustable hangers for 3" size and<br />

larger and strap type hangers for 2-1/2" and smaller.<br />

D. Approved C-type hangers are acceptable for use on steel beams when provided with a<br />

cup-pointed setscrew with locknut.<br />

E. For trapeze hangers, the minimum size of steel angle or pipe span between purlins or<br />

joists shall be as shown in NFPA Pam. <strong>No</strong>. 13.<br />

F. Top beam clamps shall be used in lieu of C-clamps when hanging 3" and larger pipe from<br />

top chord of joist to provide even distribution of weight over both angles of the top chord.<br />

2.8 SLEEVES<br />

A. Sleeves for pipes through non-fire rated floors: Form with 18 gauge galvanized steel.<br />

Sleeves shall extend a minimum of 1” above finished floor.<br />

B. Sleeves for pipes through non-fire rated walls and potentially wet floors: Form with steel<br />

pipe. Coordinate with structural drawings.<br />

2.9 BACKFLOW PREVENTOR<br />

A. Furnish backflow preventor as scheduled on drawings to Plumbing Contractor for<br />

installation. Coordinate placement and orientation of backflow preventor with Plumbing<br />

Contractor.<br />

B. Verify backflow preventor installation is acceptable prior to connecting Fire Protection<br />

System to piping.<br />

C. If a reducer is required prior to backflow preventor, this Contractor shall furnish this to the<br />

Plumbing Contractor.<br />

PART 3 - EXECUTION<br />

3.1 GENERAL PRESSURE PIPING SPECIFICATION<br />

A. The following piping practice shall be followed in installing all steel piping.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -3


B. Full length of pipe shall be used wherever possible; short lengths of pipe with couplings<br />

will not be permitted.<br />

C. All pipe shall be cut to exact measurements and shall be installed without forcing or<br />

springing so as not to cause excess stress in valves or equipment.<br />

D. All branch connections shall be made into top of mains unless otherwise noted on<br />

drawings.<br />

E. All changes in direction shall be made by using pipe and fittings or by shop fabricated pipe<br />

bends. Field pipe bends are prohibited.<br />

F. Unions, flanges or mechanical couplings shall be installed in all pipe connections to<br />

equipment, control valves, controllers and wherever necessary to facilitate the dismantling<br />

of piping and removal of other items requiring maintenance.<br />

G. All piping shall be neatly arranged, straight, run parallel, and at right angles to walls and<br />

shall be assembled so the entire system can be drained.<br />

H. Install pipe anchors and expansion bends or swing connections where required.<br />

I. Installed piping shall not interfere with the operation or accessibility of doors or windows,<br />

shall not encroach on aisle passageways and equipment, and shall not interfere with the<br />

servicing or maintenance of any equipment.<br />

3.2 GENERAL PRESSURE PIPING JOINT SPECIFICATION<br />

A. Screwed:<br />

1. Cut pipe to length using pipe cutting machine.<br />

2. Ream inside for removal of burrs formed by cutting.<br />

3. Remove cuttings and foreign materials and apply a Teflon tape to male threads.<br />

4. Care shall be exercised in using pipe wrenches to tighten joints to prevent<br />

unnecessary tool marks.<br />

B. Mechanical Groove:<br />

1. Couplings and fittings shall conform to ASTM A536.<br />

2. All mechanical grooved pipe material including gaskets, couplings, fittings, and<br />

flange adapter to be from the same manufacturer.<br />

3. Gaskets shall be EPDM, ASTM D2000.<br />

C. Welded Fusion by Arc or Oxyacetylene Method:<br />

1. Pipe with wall thickness 3/16” and over shall be manufactured with beveled ends<br />

for welding.<br />

2. Prepare joints for welding by machine unless ends are factory beveled for fittings.<br />

3. Clean edges and surfaces.<br />

4. Tack weld joints in two or more places to maintain alignment. Provide sufficient<br />

separation in butt joints for weld metal.<br />

5. Welding shall be continuous around joint when possible. Welding puddle shall<br />

take up entire width of vee as it is carried around joint.<br />

6. Backhand or forehand technique may be used.<br />

7. Welds shall be thoroughly fused to joint edges and shall be reinforced a minimum<br />

of 10% at the center of the weld with no point on the surface or edge of weld<br />

below that of the pipe.<br />

8. All slag or flux remaining on any bead of welding shall be removed before laying<br />

down the next successive bead.<br />

9. Remove by clipping or grinding any cracks or blowholes on surface of weld.<br />

10. Use Oxyacetylene welding for piping 1-1/2” and less in diameter; electric arc for<br />

all other sizes.<br />

11. Contractor shall state in their proposal if they are not able to fabricate by welding.<br />

Welded work shall be in accordance with the American National Standard<br />

Institute Code for pressure piping, ANSI B31.1 and in accordance with<br />

procedures of the SAME or National Certified Pipe Welding Bureau.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -4


3.3 ABOVE GROUND PIPING INSTALLATION<br />

A. Threaded Pipe Joint: Cut threads clean, remove burrs, ream ends to full inside bore, and<br />

apply pipe joint compound to male threads. Apply red lead on any exposed threads after<br />

joint has been pulled up tight.<br />

B. Mechanical Grooved Pipe Joints: Apply lubricant, slide gasket over pipe end, joint pipe<br />

and/or fitting, mate the two coupling sections, insert bolts and tighten nuts uniformly.<br />

C. Screwed fittings or mechanical grooved pipe fittings shall be used except where noted<br />

otherwise. Use specified pipe cut to length and threaded or grooved.<br />

D. All piping shall be installed per NFPA 13.<br />

E. Joint compound shall be applied to the threads of the pipe, not in the fitting. Other types<br />

of joints must be made or installed in accordance with the requirements of the listing<br />

thereof by a nationally recognized testing and inspection agency.<br />

F. Brazed joints for the connection of pipe or tube and fittings may be used subject to the<br />

following restriction: Installations in other than unoccupied buildings of non-combustible<br />

construction the method of making the joints shall not employ any torch or flame<br />

(induction heating is an acceptable method).<br />

G. Sections of branch lines, cross mains, feed mains, or risers may be shop welded if done<br />

in accordance with NFPA Pam. <strong>No</strong>. 13 and accepted by the authority having jurisdiction<br />

over the project.<br />

H. The connection between the system piping and underground piping should be made with<br />

a properly strapped cast iron flange piece.<br />

I. Where copper or steel piping is embedded in masonry or concrete, provide protective<br />

sleeve covering of elastomeric pipe insulation.<br />

3.4 DRAINAGE FACILITIES<br />

A. All sprinkler pipe and fittings shall be so installed that the system may be thoroughly<br />

drained. Where possible, all piping should be arranged to drain to the main drain valve.<br />

Trapped piping shall be drained by an auxiliary drain.<br />

B. Pipe shall be straightened before installation to prevent pockets that would interfere with<br />

proper drainage.<br />

C. Install piping so that system can be drained. Where possible, slope to main drain valve.<br />

Slope dry pipe and preaction systems subject to freezing at a minimum of ¼”/10’ on<br />

mains and ½”/10’ on branches. Where piping not susceptible to freezing cannot be fully<br />

drained, install nipple and cap for drainage of less than 5 gallons or ball valve with hose<br />

thread outlet and cap for drainage over 5 gallons. Pipe main drain valve to hub drain<br />

provided by the plumbing contractor.<br />

D. Drain sizes shall be per NFPA 13.<br />

E. All sectional control valves shall have a drain valve of suitable size so located as to drain<br />

that portion of the system controlled by the cut-off valve. Test valves may be used as the<br />

main drain valves.<br />

3.5 TESTING FACILITIES<br />

A. Test pipes not less than 1" diameter shall be provided to permit flowing tests to be made<br />

to ascertain whether water supplies and connections are in order. Such test pipes should<br />

be not less than the sizes specified in NFPA Pam. <strong>No</strong>. 13 and equipped with a shutoff<br />

valve.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -5


B. At or near each test pipe a pressure gauge shall be installed with a connection not smaller<br />

than 1/4" made to the main pipe. This gauge connection shall be equipped with a shut-off<br />

valve and with provision for draining. A plugged outlet 1/4" in size should be located<br />

between each valve and gauge, for the purpose of installing the inspector's gauge.<br />

C. Pressure gauges shall be of approved type maximum limit not less than twice the normal<br />

working pressure at the point installed.<br />

3.6 HANGERS & PIPE SUPPORTS<br />

A. Location of hangers shall conform to NFPA Pam. <strong>No</strong>. 13, except that no mains, parallel to<br />

joists shall be supported from a single joist. Mains parallel to joists shall be supported<br />

from a trapeze hanger and positioned equally between two joists. The trapeze hangers<br />

shall be positioned to load the joists at the panel points only.<br />

B. Install sway bracing as outlined and indicated in NFPA Pam. <strong>No</strong>. 13.<br />

C. Tops of risers shall be secured against movement in any direction. Lateral bracing shall<br />

withstand a force equal to 50% of the weight of piping and fittings.<br />

D. Do not hang loads from metal or wood deck or joist bridging. Hang loads only from joists,<br />

beams, girders, concrete slabs, or precast plank.<br />

E. Do not drill holes through any structural member without first receiving written<br />

authorization from the Structural Engineer.<br />

F. Use anchors rated to carry the loads supported from them. Comply with the<br />

manufacturer’s recommendations for installation, including reduced load ratings for close<br />

spacing and edge distances. Use special anchors for loads subject to dynamic vibratory<br />

or fatigue loadings.<br />

G. Hang mechanical or piping loads from the joist top chord panel points or from auxiliary<br />

members furnished by the Contractor hanging the loads. Where concentrated loads or<br />

auxiliary members are not located at a joist panel point, the contractor hanging the<br />

concentrated load shall install additional joist web reinforcement, as directed by Architect.<br />

H. For loads exceeding that listed above, spread out piping runs to unloaded joists or<br />

support directly from the girder.<br />

3.7 SLEEVES<br />

A. Piping is not allowed to run through beams, columns, or footings, unless provisions for<br />

such installation are provided on structural drawings.<br />

B. Do not place openings or penetrations within the area below a beam bearing described by<br />

a line sloping downward at a 45-degree angle from the bottom edges of the bearing plate.<br />

C. Piping passing through a wall shall be sleeved or cored and a soft joint provided. This<br />

may require sheet metal collars on each side of the wall. If the pipe is hung from the<br />

structure before it passes through the wall, allow for 1 ½” vertical movement in a<br />

conventional building and 3” in a pre-engineered building.<br />

3.8 TESTS AND FLUSHING<br />

A. All piping inside of buildings should be tested hydrostatically.<br />

B. An operating test should be made of the system when completed, and all defects<br />

remedied.<br />

C. The flushing operations should be continued for a sufficient time to insure thorough<br />

cleaning.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -6


END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 05 10 -7


SECTION 21 13 13<br />

WET-PIPE SPRINKLER SYSTEM<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED<br />

A. Design and installation of a wet-pipe sprinkler system.<br />

1.2 RELATED WORK<br />

A. Applicable provisions of Division 01 – General Conditions shall govern work under this<br />

section.<br />

B. Section 21 05 00 - General Fire Protection Requirements.<br />

C. Section 21 05 10 - Fire Protection Piping.<br />

D. Division 26 – Electrical for fire alarm controls and wiring related to work of this section.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Install a wet pipe sprinkler system to provide coverage for the entire building.<br />

1.4 QUALITY ASSURANCE<br />

A. Design and installation shall conform to NFPA 13 and NFPA 13R.<br />

B. All equipment shall bear the UL and FM marking.<br />

C. Fire protection system components shall be rated for a minimum operating pressure of<br />

175 psig.<br />

1.5 SHOP DRAWINGS AND APPROVALS<br />

A. This Contractor, conforming to Architect’s layout, which has tentative approval, shall<br />

prepare shop drawings of the entire automatic sprinkler system. Contractor shall submit<br />

drawings and calculations for approval to show compatibility with other building<br />

components.<br />

B. Submit shop drawings and product data under provisions of Section 21 05 00.<br />

C. <strong>No</strong> work shall commence until all approvals have been granted.<br />

D. Shop drawings shall include all accessories listed in this section pertaining to this project<br />

as well as the plans and calculations.<br />

1.6 OPERATION AND MAINTENANCE DATA<br />

A. Submit manufacturer's operation and maintenance data under provisions of Section 21 05<br />

00.<br />

B. Include written maintenance data on components of system, servicing requirements, and<br />

Record Drawings.<br />

1.7 CONTRACT TERMINATION REQUIREMENTS<br />

A. After sprinkler installation is finished, the Operation and Maintenance Manuals must be<br />

approved prior to final payment request.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 13 13 - 1


1.8 TESTS<br />

A. Complete all hydrostatic tests along with any test required by NFPA or by the authority<br />

having jurisdiction over the project.<br />

B. Test all alarms installed as a part of this contract to insure proper operation.<br />

C. Submit test result in triplicate to Architect.<br />

1.9 IDENTIFICATION<br />

A. Conform to requirements set forth in Section 21 05 00. Any deviations from these<br />

specifications must conform to prior agreement with Architect's representative.<br />

1.10 ELECTRICAL COORDINATION<br />

A. All relays, wire, conduit, pushbuttons, pilot lights, and other devices required for the<br />

control of motors or electrical equipment are furnished by the Electrical Contractor, except<br />

as specifically noted elsewhere in this division of the specifications.<br />

B. Electrical drawings and/or specifications show number and horsepower rating of all<br />

motors furnished by this contractor. Should any change in size, horsepower rating, or<br />

means of control be made to any motor or other electrical equipment after contracts are<br />

awarded, Contractor is to immediately notify the Electrical Contractor of this change and<br />

pay any costs due to this change.<br />

C. Electrical Contractor shall provide all power and control wiring.<br />

D. Furnish wiring diagrams to the Electrical Contractor for all equipment and devices<br />

indicated to be wired by Electrical Contractor.<br />

PART 2 - PRODUCTS<br />

2.1 PIPING<br />

A. See Section 21 05 10 for piping specifications.<br />

2.2 SPRINKLER HEADS<br />

A. Sprinkler heads shall be as specified on drawings. Acceptable manufacturers include<br />

Central, Viking, Star, Reliable, or approved equal.<br />

B. Sprinkler heads submitted other than as scheduled on drawings should have same<br />

aesthetic and working characteristics as noted on schedule.<br />

2.3 FIRE DEPARTMENT CONNECTION<br />

A. Provide a flush type siamese pumper connection. Pumper connection shall be Potter<br />

Roemer 5022, 2 ½” x 2 ½” x 4” marked “Automatic Sprinklers” or approved equal. Verify<br />

compatibility with the local fire department.<br />

B. Install pumper connections in accordance with NFPA Pam. <strong>No</strong>. 13, with check valve and<br />

automatic drip.<br />

2.4 BACKFLOW PREVENTOR FULL FLOW TEST CONNECTION<br />

A. Provide a flush type outlet test connection similar to Potter Roemer Model 5862-2-6.<br />

Connection shall be marked “BFP Flow Test Conn.” Outlet shall be sized to be capable of<br />

flow entire system demand plus a reasonable safety factor.<br />

2.5 VALVE CONTROL<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 13 13 - 2


A. Elkhart Brass Company #164 valve control for use with standard N.R.S. gate valve.<br />

Provide a #480 tee handle in fire hose cabinet to operate valve.<br />

B. <strong>No</strong>te: Gate valve should include a ball drip to drain hydrant pipe.<br />

2.6 SPRINKLER ALARMS<br />

A. Sprinkler alarms shall be provided in accordance with NFPA Pam. <strong>No</strong>. 13 using the<br />

following equipment:<br />

1. Alarm Check Valve: Alarm check valve with retard chamber, water motor gong,<br />

gauges, test valves, etc., as manufactured by The Viking Corporation or<br />

approved equal.<br />

2. Waterflow Alarm Indicator: Potter Electric Model VSR-F to fit riser with adjustable<br />

pneumatic retard to 90 second delay; dust proof and tamper proof housing;<br />

saddle casting for direct connection to riser piping; with inductive rating of 15.0<br />

amps, 125/250 VAC.<br />

3. Alarm Signal: Viking electric bell a minimum of 8" diameter installed in area of<br />

the riser. Electrical Contractor shall install wiring between waterflow alarm<br />

indicator and alarm signal. Bell shall have a rating of 120 volts A.C.<br />

4. Tamper Switch:<br />

a) Potter Electric Model PCVS or approved equal single pole double throw<br />

(SPDT) tamper switch operated by the OPEN/SHUT target indicator of a<br />

PIV gate valve or the operating mechanism of the butterfly valve. Unit<br />

shall be corrosion resistant. Switch shall have rating of 120 volts A.C.<br />

b) Potter Electric Model OSYSU or approved equal single pole double throw<br />

(SPDT) tamper switch operated by an OS&Y valve. Unit shall be<br />

corrosion resistant. Switch shall have rating of 120 volts A.C.<br />

2.7 FIRE ALARM SYSTEM<br />

A. <strong>No</strong> fire alarm system, other than each riser alarm, will be included in this contract. Any<br />

supervisory system will be by Electrical Contractor.<br />

2.8 SPARE HEADS AND CABINETS<br />

A. Provide spare sprinkler heads per table below of each type and rating installed in a metal<br />

cabinet equipped with hinged cover, wall mounted. One sprinkler wrench of each type<br />

used shall also be provided. Mount cabinet on wall near main riser.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

Quantity of Sprinklers Installed<br />

Minimum Number of Spare Heads<br />

< 300 Sprinklers 6<br />

300 - 1000 Sprinklers 12<br />

1000 > Sprinklers 24<br />

A. Contractor shall give full cooperation to other trades and provide any information<br />

necessary to permit work of all trades to be installed satisfactorily with the least possible<br />

interference or delay.<br />

B. Where work of the Contractor will be installed in close proximity to work of other trades,<br />

the Contractor shall assist in working out space conditions to make a satisfactory<br />

adjustment.<br />

C. If the Contractor installs their work before coordinating it with other trades or so as to<br />

cause interference with work of other trades, the Contractor shall make necessary<br />

changes in their work to correct the condition without extra charge.<br />

3.2 INSTALLATION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 13 13 - 3


A. Locate Fire Department connection with sufficient clearance from walls, obstructions, or<br />

adjacent siamese connectors to allow full swing of fire department wrench handle.<br />

B. Locate outside alarm gong on building wall.<br />

C. Place pipe runs to minimize obstruction to other work.<br />

D. Place piping in concealed spaces above finished ceilings.<br />

E. Fire Protection Contractor shall coordinate their work with other trades.<br />

F. System drains, inspector test connections, etc., must drain either to the outside of the<br />

building or to the building’s waste pipe system per the Plumbing Code.<br />

G. Locate sprinkler heads as indicated on plans maintaining minimum clearances from<br />

obstructions, ceilings, and walls. Install sprinkler heads level in locations not subject to<br />

spray pattern interference. Provide fire sprinkler head installations below ductwork,<br />

soffits, etc.<br />

H. Provide a valved pressure gauge in main fire protection riser and at the top of each piping<br />

riser.<br />

I. Properly align piping before installing valves. Do not support weight of piping system on<br />

valve ends. Mount valves in locations that allow access for operation, servicing, and<br />

replacement. Install all valves with the stem in the upright or horizontal position. Valves<br />

installed with the stems down will not be accepted. Provide a riser shutoff valve and a<br />

capped hose thread drain valve at the bottom of each riser. Provide capped hose thread<br />

drain valves to allow draining of each portion of piping.<br />

J. Fire Department and Backflow Preventor Test Connection shall be mounted on wall.<br />

Support from structure independent of piping. Locate 18” to 36” above grade. Fill wall<br />

penetration with insulation and caulk exterior and interior face of wall opening weather<br />

tight.<br />

3.3 CLEANING<br />

A. Flush entire piping system of foreign matter per Section 21 05 00.<br />

3.4 HYDROSTATIC TESTS<br />

A. Hydrostatically test the entire system per Section 21 05 00.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 21 13 13 - 4


SECTION 21 13 16<br />

DRY-PIPE SPRINKLER SYSTEM<br />

PART 1 - GENERAL<br />

1.1 WORK INCLUDED<br />

A. Design and installation of dry pipe sprinkler system.<br />

1.2 RELATED WORK<br />

A. Section 21 05 00 - General Fire Protection Requirements.<br />

B. Section 21 05 10 - Fire Protection Piping.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Install a dry pipe sprinkler system to provide coverage for areas indicated on Contract<br />

Documents.<br />

1.4 QUALITY ASSURANCE<br />

A. Design and installation to conform to NFPA 13 and NFPA 13R.<br />

B. All equipment must bear the UL an FM markings<br />

1.5 SHOP DRAWINGS & APPROVALS<br />

A. Shop drawings of the entire automatic sprinkler system shall be prepared by this<br />

Contractor, conforming to Architect's layout, which has tentative approval. The Contractor<br />

shall submit drawings and calculations for approval to show compatibility with other<br />

building components.<br />

B. Submit shop drawings and product data under provisions of Section 21 05 00.<br />

C. <strong>No</strong> work shall commerce until all approvals have been granted.<br />

D. Shop drawings shall include all accessories listed in this Section pertaining to this project<br />

as well as the plans and calculations.<br />

1.6 OPERATION AND MAINTENANCE DATA<br />

A. Submit manufacturer's operation and maintenance data under provisions of Section<br />

15300A.<br />

B. Include written maintenance data on components of system, servicing requirements and<br />

record drawings.<br />

1.7 CONTRACT TERMINATION REQUIREMENTS<br />

A. After sprinkler installation is finished, the Operation and Maintenance Manuals must be<br />

approved prior to final payment request.<br />

1.8 TESTS<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units<br />

21 13 16-1


A. Complete all hydrostatic test indicated along with any test required by NFPA or by the<br />

authority having jurisdiction over the project.<br />

B. Test all alarms installed as a part of this contract to insure proper operation.<br />

C. Submit test results in triplicate to Architect.<br />

1.9 IDENTIFICATION<br />

A. Conform to requirements set forth in Section 21 05 10. Any deviations from these<br />

specifications must conform to prior agreement with Architect's Representative.<br />

B. Record Drawings: See Section 21 05 10. All deviations in installation from the shop<br />

drawings shall be noted on record drawings. Special attention shall be given to<br />

underground installation. Indicate accurately all piping runs using dimensions from<br />

adjacent building columns.<br />

PART 2 - PRODUCTS<br />

2.1 PIPING<br />

A. See Section 21 05 10 for piping specifications.<br />

2.2 SPRINKLER HEADS<br />

A. Sprinkler heads shall be as specified on drawings. Additional manufacturers that may be<br />

acceptable include Viking, Star, and Reliable.<br />

B. Sprinkler heads submitted other than as scheduled on drawings shall have same<br />

aesthetic and working characteristics as noted on schedule.<br />

2.3 SPRINKLER ALARMS<br />

A. Sprinkler alarms shall be provided in accordance with NFPA Pam. <strong>No</strong>. 13 using the<br />

following equipment.<br />

1. Dry Pipe Valve: Provide dry pipe valve and trim. Trim package shall include<br />

necessary valves, gauges, fittings and nipples to provide an air supply<br />

connection, priming water connection drain connections, alarm connection,<br />

accelerator connections and alarm test bypass. Dry pipe valve and trim shall be<br />

from the same manufacturer, Central Sprinkler Corporation or approved equal.<br />

2. Water Motor Alarm: Provide water motor gong mounted to the exterior of building<br />

at location indicated on documents. Gong shall be Central Sprinkler Model F-1<br />

with red enamel finish, or approved equal.<br />

3. Waterflow Alarm Indicator: Provide waterflow switch on dry pipe alarm valve per<br />

valve manufacturer recommendations. Switch shall be Potter Model WFSB.<br />

2.4 AIR MAINTENANCE<br />

A. Provide automatic heavy-duty air compressor and air receiver tank. Connect to dry pipe<br />

valve per manufacturer recommendations. Compressor shall be sized per NFPA 13. Air<br />

receiver tank shall maintain a pressure of 10 to 15 psi above air pressure demand of dry<br />

system.<br />

B. Provide automatic air pressure maintenance device between dry pipe valve and air<br />

compressor. Provide low-pressure switch Potter Model PS40A on system side of air shut-<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units<br />

21 13 16-2


off and check valve. Air maintenance device shall be Central Sprinkler Model D-1, or<br />

approved equal.<br />

2.5 DRY PIPE VALVE ACCELERATOR<br />

A. Provide accelerator and trim with anti-flooding device for dry pipe valve. Accelerator shall<br />

be manufactured by same manufacturer of dry pipe valve. Central Sprinkler Model A or<br />

approved equal.<br />

2.6 SPRINKLER ALARM SYSTEM<br />

A. <strong>No</strong> sprinkler alarm system, other than each riser alarm, will be included in this contract.<br />

Any supervisory system will be by Owner.<br />

2.7 SPARE HEADS AND CABINETS<br />

A. Provide spare sprinkler heads per table below of each type and rating installed in a metal<br />

cabinet equipped with hinged cover, wall mounted. One sprinkler wrench of each type<br />

used shall also be provided. Mount cabinet on wall near main riser.<br />

PART 3 - EXECUTION<br />

3.1 PREPARATION<br />

Quantity of Sprinklers Installed<br />

Minimum Number of Spare Heads<br />

< 300 Sprinklers 6<br />

300 - 1000 Sprinklers 12<br />

1000 > Sprinklers 24<br />

A. Coordinate all work in this Section with all other trades.<br />

3.2 INSTALLATION<br />

A. Locate outside alarm gong on building wall.<br />

B. Place piping in concealed spaces above finished ceilings.<br />

C. Fire Protection contractor shall coordinate the work with other trades.<br />

3.3 CLEANING<br />

A. Flush entire piping system of foreign matter.<br />

3.4 HYDROSTATIC TESTS<br />

A. Test Pressure: All systems including yard piping shall be tested hydrostatically at not less<br />

than 200 pounds per square inch pressure for two hours or at 50 pounds per square inch<br />

in excess of the maximum static pressure when the maximum static pressure is in excess<br />

of 150 pounds.<br />

B. Measurement of Leakage: The amount of leakage in underground piping should be<br />

measured at the specified test pressure by pumping from a calibrated container.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units<br />

21 13 16-3


SECTION 22 00 00<br />

PLUMBING INDEX<br />

SECTION 22 05 00 - GENERAL PLUMBING REQUIREMENTS<br />

SECTION 22 05 03 - PIPE AND PIPE FITTINGS<br />

SECTION 22 05 23 - VALVES<br />

SECTION 22 05 29 - SUPPORTS AND ANCHORS<br />

SECTION 22 07 00 - PLUMBING INSULATION<br />

SECTION 22 10 00 - PIPING SPECIALTIES<br />

SECTION 22 10 01 - PLUMBING SPECIALTIES<br />

SECTION 22 30 00 - PLUMBING EQUIPMENT<br />

SECTION 22 40 00 - PLUMBING FIXTURES<br />

<strong>Dunn</strong> <strong>County</strong> - Housing Units 22 00 00 - 1


SECTION 22 05 00<br />

BASIC PLUMBING REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 govern work under this section.<br />

A. This section includes information common to two or more technical plumbing specification<br />

sections or items that are of a general nature, not conveniently fitting into other technical<br />

sections.<br />

1.03 STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as<br />

follows:<br />

ABMA<br />

ACPA<br />

AGA<br />

AMCA<br />

ANSI<br />

ARI<br />

ASME<br />

ASPE<br />

ASSE<br />

ASTM<br />

AWWA<br />

AWS<br />

CISPI<br />

CGA<br />

CS<br />

EPA<br />

FS<br />

GAMA<br />

IAPMO<br />

IEEE<br />

ISA<br />

MCA<br />

MICA<br />

MSS<br />

NBS<br />

NEC<br />

NEMA<br />

NFPA<br />

NSF<br />

PDI<br />

SMACNA<br />

American Boiler Manufacturers Association<br />

American Concrete Pipe Association<br />

American Gas Association<br />

Air Movement and Control Association<br />

American National Standards Institute<br />

Air Conditioning and Refrigeration Institute<br />

American Society of Mechanical Engineers<br />

American Society of Plumbing Engineers<br />

American Society of Sanitary Engineering<br />

American Society for Testing and Materials<br />

American Water Works Association<br />

American Welding Society<br />

Cast Iron Soil Pipe Institute<br />

Compressed Gas Association<br />

Commercial Standards, Products Standards Sections, Office of Eng.<br />

Standards Service, NBS<br />

Environmental Protection Agency<br />

Federal Specifications, Superintendent of Documents, U.S. Government<br />

Printing Office<br />

Gas Appliance Manufacturers Association<br />

International Association of Plumbing & Mechanical Officials<br />

Institute of Electrical and Electronics Engineers<br />

Instrument Society of America<br />

Mechanical Contractors Association<br />

Midwest Insulation Contractors Association<br />

Manufacturer's Standardization Society of the Valve & Fitting Industry, Inc.<br />

National Bureau of Standards<br />

National Electric Code<br />

National Electrical Manufacturers Association<br />

National Fire Protection Association<br />

National Sanitation Foundation<br />

Plumbing and Drainage Institute<br />

Sheet Metal and Air Conditioning Contractors' National Association. Inc.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 1


STI<br />

UL<br />

Steel Tank Institute<br />

Underwriters Laboratories Inc.<br />

1.04 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

B. All products and materials used are to be new, undamaged, clean and in good condition.<br />

C. Where equipment or accessories are used which differ in arrangement, configuration,<br />

dimensions, ratings, or engineering parameters from those indicated on the contract<br />

documents, the contractor is responsible for all costs involved in integrating the<br />

equipment or accessories into the system and for obtaining the intended performance<br />

from the system into which these items are placed.<br />

1.05 PROTECTION OF FINISHED SURFACES<br />

A. Refer to Division 01, General Requirements, Protection of Finished Surfaces.<br />

1.06 SLEEVES AND OPENINGS<br />

A. Refer to Division 01, General Requirements, Sleeves and Openings.<br />

1.07 SEALING AND FIRESTOPPING<br />

A. Sealing and firestopping of sleeves/openings between piping, etc. and the sleeve or<br />

structural opening shall be the responsibility of the contractor whose work penetrates the<br />

opening. The contractor responsible shall hire individuals skilled in such work to do the<br />

sealing and fireproofing. These individuals hired shall normally and routinely be employed<br />

in the sealing and fireproofing occupation.<br />

1.08 OFF SITE STORAGE<br />

1.09 CODES<br />

A. Prior approval by the A/E will be needed. The contractor shall submit Storage Agreement<br />

Form for consideration of off site materials storage. Generally, sleeves, pipe/pipe fittings<br />

and similar rough-in material will not be accepted for off site storage. <strong>No</strong> material will be<br />

accepted for off site storage unless shop drawings for the material have been approved.<br />

A. Comply with requirements of State Codes, including local and health department codes.<br />

1.10 CERTIFICATES AND INSPECTIONS<br />

A. Refer also to Division 00, General Conditions, Permits, Regulations, Utilities and Taxes.<br />

B. Obtain and pay for all required State installation inspections except those provided by the<br />

Architect/Engineer in accordance with State and Local authorities. Deliver originals of<br />

these certificates to the Owner's <strong>Project</strong> Representative. Include copies of the certificates<br />

in the Operating and Maintenance Instructions.<br />

1.11 SUBMITTALS<br />

A. Refer to Division 01, General Conditions, Submittals.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 2


B. <strong>No</strong>t more than two weeks after award of contract but before any shop drawings are<br />

submitted, contractor to submit the following plumbing system data sheet. List piping<br />

material type for each piping service on the project, ASTM number, schedule or pressure<br />

class, joint type, manufacturer and model number where appropriate. List valves and<br />

specialties for each piping service, fixture and equipment with manufacturer and model<br />

number. The approved plumbing system data sheet(s) will be made available at the job<br />

site for their use on this project.<br />

Plumbing System Data Sheet<br />

Item Pipe Service/Sizes Manufacturer/Model <strong>No</strong>. Remarks<br />

Pipe<br />

Fittings<br />

Unions<br />

Valves:<br />

Ball<br />

Butterfly<br />

Balancing<br />

Check<br />

Other<br />

Pipe Specialties:<br />

Thermometers<br />

Pres Gauges<br />

Strainers<br />

Building Penetrations<br />

Hangers & Supports<br />

Insulation<br />

Plbg. Specialties:<br />

Floor/Roof Drains<br />

Cleanouts<br />

Water Hammer Arrestors<br />

Backflow Preventers<br />

Wall Hydrants<br />

Hose Bibbs<br />

Trap Primers<br />

Hydrants<br />

Wash Machine Boxes<br />

Plbg. Fixtures<br />

Plbg. Equipment<br />

C. Shop drawing submittals are to be bound, labeled, contain the project manual cover page<br />

and a material index list page showing item designation, manufacturer and additional<br />

items supplied with the installation. Submit for all equipment and systems as indicated in<br />

the respective specification sections, marking each submittal with that specification<br />

section number. Mark general catalog sheets and drawings to indicate specific items<br />

being submitted and proper identification of equipment by name and/or number, as<br />

indicated in the contract documents. Include wiring diagrams of electrically powered<br />

equipment.<br />

D. Submit sufficient quantities of data sheets and shop drawings to allow the following<br />

distribution:<br />

1. Operating and Maintenance Manuals 2 copies<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 3


2. Architect 1 copy<br />

3. Engineer 1 copy<br />

1.12 OPERATING AND MAINTENANCE INSTRUCTIONS<br />

A. Refer to Division 01, General Requirements, Operating and Maintenance Instructions.<br />

B. Assemble material in three-ring or post binders, using an index at the front of each<br />

volume and tabs for each system or type of equipment. In addition to the data indicated in<br />

the General Requirements, include the following information:<br />

1. Copies of all approved shop drawings.<br />

2. Manufacturer's wiring diagrams for electrically powered equipment<br />

3. Records of tests performed to certify compliance with system requirements<br />

4. Certificates of inspection by regulatory agencies<br />

5. Parts lists for fixtures, equipment, valves and specialties.<br />

6. Manufacturer’s installation, operation and maintenance recommendations for<br />

fixtures, equipment, valves and specialties.<br />

7. Valve schedules<br />

8. Lubrication instructions, including list/frequency of lubrication<br />

9. Warranties<br />

10. Additional information as indicated in the technical specification sections<br />

1.13 TRAINING OF OWNER PERSONNEL<br />

A. Instruct user agency personnel in the proper operation and maintenance of systems and<br />

equipment provided as part of this project. Include not less than 2 hours of instruction,<br />

using the Operating and Maintenance manuals during this instruction. Demonstrate<br />

startup, operation and shutdown procedures for all equipment. All training to be during<br />

normal working hours. Videotape all instructions and provide Owner with copy.<br />

1.14 RECORD DRAWINGS<br />

A. Refer to Division 01, General Requirements, Record Drawings.<br />

PART 2 - PRODUCTS<br />

2.01 ACCESS PANELS AND DOORS<br />

A. Lay-In Ceilings: Removable lay-in ceiling tiles in 2 x 2 foot or 2 x 4 foot configuration<br />

provided under Section 09500 are sufficient; no additional access provisions are required<br />

unless specifically indicated.<br />

B. Plaster Walls and Ceilings: 16 gauge frame with not less than a 20 gauge hinged door<br />

panel, prime coated steel for general applications, stainless steel for use in toilets,<br />

showers, and similar wet areas, concealed hinges, screwdriver operated cam latch for<br />

general applications, key lock for use in public or secured areas, UL listed for use in fire<br />

rated partitions if required by the application. Use the largest size access opening<br />

possible, consistent with the space and the item needing service; minimum size is 12" by<br />

12".<br />

2.02 IDENTIFICATION<br />

A. Stencils: <strong>No</strong>t less than 1-inch high letters/numbers for marking pipe and equipment.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 4


B. Engraved Name Plates: White letters on a black background, 1/16-inch thick plastic<br />

laminate, beveled edges, screw mounting, Setonply Style 2060 by Seton Name Plate<br />

Company or Emedolite Style EIP by EMED Co., or equal by W. H. Brady.<br />

C. Snap-Around Pipe Markers: One-piece, preformed, vinyl construction, snap-around or<br />

strap-around pipe markers with applicable labeling and flow direction arrows, ¾" min. size<br />

for lettering. Provide nylon ties on each end of pipe markers equal to Seton Setmark.<br />

D. Valve Tags: Round brass tags with ½inch numbers, ¼-inch system identification<br />

abbreviation, 1¼-inch minimum diameter, with brass jack chains, brass "S" hooks or one<br />

piece nylon ties around the valve stem, available from EMED Co., Seton Name Plate<br />

Company, or W. H. Brady.<br />

E. Underground Warning Tape: Detectable underground warning tape, 5.0 mil overall<br />

thickness, 6" width, .0035" thick aluminum foil core with polyethylene jacket bonded to<br />

both sides. Color code tape and print caution along with name of buried service in bold<br />

letters on face of tape. Thor Enterprises Magnatec or equal by Carlton, MSI Marking<br />

Services, Seton.<br />

2.03 SEALING AND FIRESTOPPING<br />

A. Fire and/or Smoke Rated Penetrations:<br />

1. Manufacturers:<br />

a. 3M<br />

b. Hilti<br />

c. Rectorseal<br />

d. STI/SpecSeal<br />

e. Tremco, or approved equal.<br />

2. All firestopping systems shall be provided by the same manufacturer.<br />

3. Fire stop systems shall be UL listed or tested by an independent testing<br />

laboratory approved by the Department of Commerce.<br />

4. Submittals: Contractor shall submit product data for each firestop system.<br />

Submittals shall include product characteristics, performance and limitation<br />

criteria, test data, MSDS sheets, installation details and procedures for each<br />

method of installation applicable to this project. For non-standard conditions<br />

where no UL tested system exists, submit manufacturer's drawings for UL system<br />

with known performance for which an engineering judgment can be based upon.<br />

5. Use a product that has a rating not less than the rating of the wall or floor being<br />

penetrated. Reference architectural drawings for identification of fire and/or<br />

smoke rated walls and floors.<br />

6. Use firestop putty, caulk sealant, intumescent wrapstrips, intumescent firestop<br />

collars, firestop blocks, firestop mortar or a combination of these products to<br />

provide a UL listed system for each application required for this project. Provide<br />

mineral wool backing where specified in manufacturer's application detail.<br />

B. <strong>No</strong>n-Rated Penetrations:<br />

1. In exterior wall openings below grade, use a modular mechanical type seal<br />

consisting of interlocking synthetic rubber links shaped to continuously fill the<br />

annular space between the uninsulated pipe and the cored opening or a waterstop<br />

type wall sleeve. The operating bolts of the mechanical type seal shall be<br />

accessible from the interior of the building.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 5


PART 3 - EXECUTION<br />

3.01 CONCRETE WORK<br />

2. At pipe penetrations of interior partitions, floors and exterior walls, use urethane<br />

caulk in annular space between pipe insulation and sleeve.<br />

A. Cast-in-place concrete within the building will be performed by the Division 03 Contractor<br />

unless otherwise noted. Provide all layout drawings, anchor bolts, metal shapes, and/or<br />

templates required to be cast into concrete or used to form concrete for support or<br />

installation of plumbing piping, fixtures, specialties and equipment. Coordinate locations of<br />

equipment, pipe penetrations in wet areas, etc. with the Division 03 Contractor.<br />

3.02 CUTTING AND PATCHING<br />

A. Refer to Division 01, General Requirements, Cutting and Patching.<br />

B. Plumbing related cast-in-place concrete on the exterior of the building to be provided by<br />

this Contractor in conformance with requirements of 03. This includes piping thrust<br />

restraints, pipe supports, hydrant supports, manholes, catch basins, grease traps, septic<br />

tanks, distribution boxes, valve pits, meter pits, cleanout cover pads, yard hydrant pads,<br />

etc.<br />

3.03 BUILDING ACCESS<br />

A. Arrange for the necessary openings in the building to allow for admittance or removal of<br />

all apparatus. When the building access was not previously arranged and must be<br />

provided by this contractor, restore any opening to its original condition after the<br />

apparatus has been brought into the building.<br />

3.04 EQUIPMENT ACCESS<br />

A. Install all piping, conduit, and accessories to permit access to equipment for maintenance.<br />

Coordinate the exact location of wall and ceiling access panels and doors with the<br />

Construction Manager, making sure that access is available for all equipment and<br />

specialties. Where access is required in plaster walls or ceilings, furnish the access doors<br />

to the Drywall Contractor.<br />

3.05 COORDINATION<br />

A. Coordinate all work with other contractors prior to installation. Any work that is not<br />

coordinated and that interferes with other contractor's work shall be removed or relocated<br />

at the installing contractor's expense.<br />

B. Verify that all devices are compatible for the type of construction and surfaces on which<br />

they will be used.<br />

3.06 IDENTIFICATION<br />

A. Identify equipment in mechanical equipment rooms by stenciling equipment number and<br />

service with one coat of black enamel against a light background or white enamel against<br />

a dark background. Use a primer where necessary for proper paint adhesion.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 6


B. Where stenciling is not appropriate for equipment identification, engraved name plates<br />

may be used.<br />

C. Identify interior piping not less than once every 30 feet, not less than once in each room,<br />

adjacent to each access door or panel, and on both side of the partition where accessible<br />

piping passes through walls or floors. Place flow directional arrows at each pipe<br />

identification location. Use one coat of black enamel against a light background or white<br />

enamel against a dark background.<br />

D. Identify all exterior buried piping for entire length with underground warning tape except<br />

for sewer piping which is routed in straight lines between manholes or cleanouts. Place<br />

tape 6"-12" below finished grade along entire length of pipe. Extend tape to surface at<br />

building entrances, meters, hydrants and valves.<br />

E. Identify valves with brass tags bearing a system identification and a valve sequence<br />

number. Valve tags are not required at a terminal device unless the valves are greater<br />

than ten feet from the device, located in another room or not visible from device. Provide<br />

a typewritten valve schedule and pipe identification schedule indicating the valve number<br />

and the equipment or areas supplied by each valve and the symbols used for pipe<br />

identification; locate schedules in mechanical room and in each Operating and<br />

Maintenance manual. Schedule in mechanical room to be framed under clear plastic.<br />

3.07 LUBRICATION<br />

A. Lubricate all bearings with lubricant as recommended by the manufacturer before the<br />

equipment is operated for any reason. Once the equipment has been run, maintain<br />

lubrication in accordance with the manufacturer's instructions until the work is accepted<br />

by the Owner. Maintain a log of all lubricants used and frequency of lubrication; include<br />

this information in the Operating and Maintenance Manuals at the completion of the<br />

project.<br />

3.08 SLEEVES<br />

A. Provide galvanized sheet metal sleeves for pipe penetrations through interior and exterior<br />

walls to provide a backing for sealant or firestopping. Patch wall around sleeve to match<br />

adjacent wall construction and finish. Grout area around sleeve in masonry construction.<br />

In finished spaces where pipe penetration through wall is exposed to view, sheet metal<br />

sleeve shall be installed flush with face of wall. In existing poured concrete walls where<br />

penetration is core drilled, pipe sleeve is not required.<br />

B. Pipe sleeves in new poured concrete construction shall be schedule 40 steel pipe, cast in<br />

place.<br />

C. In all piping floor penetrations, fire rated and non-fire rated, top of sleeve shall extend ¾-<br />

inch above the adjacent finished floor. In existing floor penetrations, core drill sleeve<br />

opening large enough to insert schedule 40 sleeve and grout area around sleeve with<br />

hydraulic setting, non-shrink grout. If the pipe penetrating the sleeve is supported by a<br />

pipe clamp resting on the sleeve, weld a collar or struts to the sleeve that will transfer<br />

weight to existing floor structure.<br />

3.09 SEALING AND FIRESTOPPING<br />

A. Fire and/or Smoke Rated Penetrations:<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 7


1. Install approved product in accordance with the manufacturer's instructions where<br />

a pipe penetrates a fire/smoke rated surface. When pipe is insulated, use a<br />

product which maintains the integrity of the insulation and vapor barrier.<br />

2. Where firestop mortar is used to infill large fire-rated floor openings that could be<br />

required to support weight, provide permanent structural forming. Firestop mortar<br />

alone is not adequate to support substantial weight.<br />

B. <strong>No</strong>n-Rated Partitions:<br />

1. In exterior wall openings below grade, assemble rubber links of mechanical seal<br />

to the proper size for the pipe and tighten in place, in accordance with<br />

manufacturer's instructions.<br />

2. At all interior partitions and exterior walls, pipe penetrations are required to be<br />

sealed. Apply sealant to both sides of the penetration in such a manner that the<br />

annular space between the pipe sleeve or cored opening and the pipe or<br />

insulation is completely blocked.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 00 - 8


SECTION 22 05 03<br />

PIPE AND PIPE FITTINGS<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 govern work under this section.<br />

A. This section contains specifications for plumbing pipe and pipe fittings for this project.<br />

1.03 REFERENCE STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as<br />

follows:<br />

ANSI B16.3 Malleable Iron Threaded Fittings<br />

ANSI B16.22 Wrought Copper and Wrought Copper Alloy Solder Joint Pressure<br />

Fittings<br />

ANSI B16.29 Wrought Copper and Wrought Copper Alloy Solder Joint Drainage<br />

Fittings - DWV<br />

ASTM A74 Cast Iron Soil Pipe and Fittings<br />

ASTM A888 Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain,<br />

Waste, and Vent Piping Applications<br />

ASTM B32 Solder Metal<br />

ASTM B88 Seamless Copper Water Tube<br />

ASTM B280 Seamless Copper Tube for Air Conditioning and Refrigeration Field<br />

Service<br />

ASTM B306 Copper Drainage Tube (DWV)<br />

ASTM B813 Liquid and Paste Fluxes for Soldering Applications of Copper and Copper<br />

Alloy Tube<br />

ASTM C564 Rubber Gaskets for Cast Iron Soil Pipe and Fittings<br />

ASTM D1785 Poly Vinyl Chloride (PVC) Plastic Pipe<br />

ASTM D2466 Poly Vinyl Chloride (PVC) Plastic Pipe Fittings, Schedule 40<br />

ASTM D2564 Solvent Cements for Poly Vinyl Chloride (PVC) Plastic Pipe and Fittings<br />

ASTM D2657 Heat Fusion Joining of Polyolefin Pipe and Fittings<br />

ASTM D2665 Poly Vinyl Chloride (PVC) Plastic Drain, Waste and Vent Pipe and<br />

Fittings<br />

ASTM D2729 Poly Vinyl Chloride (PVC) Sewer Pipe and Fittings<br />

ASTM D2774 Recommended Practice for Underground Installation of Thermoplastic<br />

Pressure Piping<br />

ASTM D2855 Making Solvent Cemented Joints with Poly Vinyl Chloride (PVC) Pipe and<br />

Fittings<br />

ASTM D3034 Type PSM Poly Vinyl Chloride (PVC) Sewer Pipe and Fittings<br />

ASTM D3139 Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals<br />

ASTM D3212 Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric<br />

Seals<br />

ASTM D3311 Drain, Waste and Vent (DWV) Plastic Fitting Patterns<br />

ASTM F656 Primers for Use in Solvent Cement Joints of Poly Vinyl Chloride (PVC)<br />

Plastic Pipe and Fittings<br />

AWWA C104 Cement Mortar Lining for Ductile Iron Pipe and Fittings for Water<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 1


AWWA C105<br />

AWWA C110<br />

AWWA C111<br />

AWWA C151<br />

AWWA C153<br />

AWWA C600<br />

AWWA C651<br />

CISPI 310<br />

NFPA 54<br />

Polyethylene Encasement for Ductile Iron Piping for Water<br />

Ductile Iron and Gray Iron Fittings, 3 In. Through 48 In., for Water and<br />

Other Liquids<br />

Rubber Gasket Joints for Ductile Iron and Gray Iron Pressure Pipe and<br />

Fittings<br />

Ductile Iron Pipe, Centrifugally Cast in Metal Molds or Sand-Lined Molds<br />

for Water or Other Liquids<br />

Ductile Iron Compact Fittings, 3 In. Through 48 In., for Water and Other<br />

Liquids<br />

Installation of Ductile Iron Water Mains and Their Appurtenances<br />

Disinfecting Water Mains<br />

Couplings For Use In Connection With Hubless Cast Iron Soil Pipe And<br />

Fittings For Sanitary And Storm Drain, Waste And Vent Piping<br />

Applications<br />

National Fuel Gas Code<br />

1.04 SHOP DRAWINGS<br />

A. Schedule from the contractor indicating the ASTM, AWWA or CISPI specification number<br />

of the pipe being proposed along with its type and grade if known at the time of submittal,<br />

and sufficient information to indicate the type and rating of fittings for each service.<br />

B. Statement from manufacturer on his letterhead that pipe furnished meets the ASTM,<br />

AWWA or CISPI specification contained in this section.<br />

1.05 QUALITY ASSURANCE<br />

A. Order all copper, cast iron, steel, and PVC pipe with each length marked with the name or<br />

trademark of the manufacturer and type of pipe; with each shipping unit marked with the<br />

purchase order number, metal or alloy designation, temper, size, and name of supplier.<br />

B. Any installed material not meeting the specification requirements must be replaced with<br />

material that meets these specifications without additional cost to the State.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Promptly inspect shipments to insure that the material is undamaged and complies with<br />

specifications.<br />

B. Cover pipe to prevent corrosion or deterioration while allowing sufficient ventilation to<br />

avoid condensation. Do not store materials directly on grade. Protect pipe, tube, and<br />

fitting ends so they are not damaged. Where end caps are provided or specified, take<br />

precautions so the caps remain in place. Protect fittings, flanges, and unions by storage<br />

inside or by durable, waterproof, above ground packaging.<br />

C. Offsite storage agreements will not relieve the contractor from using proper storage<br />

techniques.<br />

D. Storage and protection methods must allow inspection to verify products.<br />

1.07 DESIGN CRITERIA<br />

A. Use only new material, free of defects, rust and scale, and meeting the latest revision of<br />

ASTM, AWWA or CISPI specifications as listed in this specification.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 2


B. Construct all piping for the highest pressures and temperatures in the respective system.<br />

C. <strong>No</strong>n-metallic piping will be acceptable only for the services indicated. It will not be<br />

acceptable in ventilation plenum spaces, including plenum ceilings.<br />

D. Where weld fittings or mechanical grooved fittings are used, use only long radius elbows<br />

having a centerline radius of 1.5 pipe diameters.<br />

E. Where ASTM A53 type F pipe is specified, Grade A type E or S, or grade B type E or S<br />

may be substituted at Contractor's option. Where the grade or type is not specified,<br />

Contractor may choose from those commercially available.<br />

F. Where ASTM B88, type L H (drawn) temper copper tubing is specified, ASTM B88, type K<br />

H (drawn) temper copper tubing may be substituted at Contractor's option.<br />

1.08 WELDER QUALIFICATIONS<br />

A. Welding procedures, welders, and welding operators for all building service piping to be in<br />

accordance with certified welding procedures of the National Certified Pipe Welding<br />

Bureau and Section 927.5 of ASME B31.9 Building Services Piping or AWS 10.9<br />

Qualification of Welding Procedures and Welders for Piping and Tubing. Before any<br />

metallic welding is performed, Contractor to submit his Standard Welding Procedure<br />

Specification together with the Procedure Qualification Record as required by Section<br />

927.6 of ASME B31.9 Building Services Piping.<br />

B. Before any polyethylene fusion welding is performed, Contractor to submit certification<br />

that the welders to be used on this project have successfully demonstrated proper<br />

welding procedures in accordance with the Code of Federal Regulations, Title 49, Part<br />

192, Section 192.285.<br />

C. The Architect or Engineer reserves the right to test the work of any welder employed on<br />

the project, at the State's expense. If the work of the welder is found to be unsatisfactory,<br />

the welder shall be prevented from doing further welding on the project and all defective<br />

welds replaced.<br />

PART 2 - PRODUCTS<br />

2.01 DOMESTIC WATER<br />

A. Above Ground:<br />

1. Type L copper water tube, H (drawn) temper, ASTM B88; wrought copper<br />

pressure fittings, ANSI B16.22; lead free (


1. Ductile iron pipe, mechanical or push on joint, thickness Class 52, AWWA C151;<br />

with standard thickness cement mortar lining, AWWA C104; ductile iron or gray<br />

iron mechanical joint cement mortar lined fittings, Class 250, AWWA C110;<br />

ductile iron mechanical joint compact fittings, Class 350, AWWA C153; rubber<br />

gasket joints with non-toxic gasket lubricant, AWWA C111. Provide 8 mil tube or<br />

sheet polyethylene encasement of iron pipe and pipe fittings, AWWA C105.<br />

D. Hydrant Leads: Ductile iron pipe, restrained mechanical joint, thickness Class 52, AWWA<br />

C151; with standard thickness cement mortar lining, AWWA C104; ductile iron or gray<br />

iron restrained mechanical joint cement mortar lined fittings, Class 250, AWWA C110;<br />

ductile iron restrained mechanical joint compact fittings, Class 350, AWWA C153; rubber<br />

gasket joints with non-toxic gasket lubricant, AWWA C111. Provide 8 mil tube or sheet<br />

polyethylene encasement of iron pipe and pipe fittings, AWWA C105.<br />

E. Thrust Restraints: 2500 psi concrete; retainer glands; restrained joint fittings; steel rods,<br />

ASTM A575; steel clamps and straps, ASTM A506; steel bolts, ASTM A307; malleable<br />

iron rod couplings, ASTM A197; cast iron washers, ASTM A307; bitumastic anti-corrosion<br />

coating.<br />

2.02 SANITARY WASTE AND VENT<br />

A. Interior Above Ground:<br />

1. Hubless cast iron soil pipe and fittings, ASTM A888; with no-hub couplings, CISPI<br />

310.<br />

2. Type M copper water tube, H (drawn) temper, ASTM B88; with cast copper<br />

drainage fittings (DWV), ANSI B16.23; wrought copper drainage fittings (DWV),<br />

ANSI B16.29; lead free (


1. Hubless cast iron soil pipe and fittings, ASTM A888; with no-hub couplings, CISPI<br />

310.<br />

2. Type M copper water tube, H (drawn) temper, ASTM B88; with cast copper<br />

drainage fittings (DWV), ANSI B16.23; wrought copper drainage fittings (DWV),<br />

ANSI B16.29; lead free (


fittings with 10 mil polyethylene tape, ANSI A21.5, double layer, half-lapped. Minimum<br />

dielectric strength exceeding 12 KV. Use a compatible primer below polymer film or<br />

polyethylene tape.<br />

2.05 DIELECTRIC UNIONS AND FLANGES<br />

A. Watts Regulator Company, Lochinvar, Wilkins or EPCO Sales, Inc., dielectric unions 2"<br />

and smaller; dielectric flanges 2" and larger; with iron female pipe thread to copper solder<br />

joint or brass female pipe thread end connections, non-asbestos gaskets, having a<br />

pressure rating of not less than 175 psig at 180 degrees.<br />

2.06 UNIONS AND FLANGES<br />

A. Unions, flanges and gasket materials to have a pressure rating of not less than 150 psig<br />

at 180 degrees.<br />

B. 2" and Smaller Steel: ASTM A197/ANSI B16.3 malleable iron unions with brass seats.<br />

Use black malleable iron on black steel piping and galvanized malleable iron on<br />

galvanized steel piping. Use unions of a pressure class equal or higher than that specified<br />

for the fittings of the respective piping service but not less than 250 psi.<br />

C. 2" and Smaller Copper: ANSI B16.18 cast bronze union coupling or ANSI B15.24 Class<br />

150 cast bronze flanges.<br />

D. 2½" and Larger Steel: ASTM 181 or A105, grade 1 hot forged steel flanges of threaded,<br />

welding neck, or slip-on pattern and of a pressure class compatible with that specified for<br />

valves, piping specialties and fittings of the respective piping service. Flanges smaller<br />

than 2 ½” may be used as needed for connecting to equipment and piping specialties.<br />

Use raised face flanges ANSI B16.5 for mating with other raised face flanges on<br />

equipment with flat ring or full face gaskets. Use ANSI B16.1 flat face flanges with full<br />

face gaskets for mating with other flat face flanges on equipment. Gasket material to be<br />

non-asbestos and suitable for pressures and temperatures of the piping system.<br />

E. 2½" and Larger Copper: ANSI B15.24 Class 150 cast bronze flanges with full face<br />

gaskets.<br />

2.07 MECHANICAL GROOVED PIPE CONNECTIONS<br />

A. Mechanical grooved pipe couplings and fittings, ASTM F1476, as manufactured by<br />

Victaulic, ITT Grinnell or Gustin-Bacon may be used with cut groove galvanized steel<br />

pipe, cut groove ductile iron pipe or roll groove copper pipe where noted. Mechanical<br />

grooved components and assemblies to be rated for minimum 250 psi working pressure.<br />

B. All mechanical grooved pipe material including gaskets, couplings, fittings and flange<br />

adapters to be from the same manufacturer.<br />

C. Couplings to be malleable iron, ASTM A47, or ductile iron ASTM A536 with painted finish.<br />

Reducing couplings are not acceptable.<br />

D. Fittings used on galvanized steel pipe to be malleable iron, ASTM A47, or ductile iron<br />

A536, with galvanized finish, ASTM A153. Fittings used on ductile iron pipe to be cement<br />

mortar lined ductile iron with coal tar coating, ASTM A536; conforming to requirements of<br />

AWWA C110/C153 and AWWA C606. Fittings used on copper pipe to be copper.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 6


E. Gaskets to be EPDM, ASTM D2000. Gaskets for hot water systems and dry pipe systems<br />

to be flush seal design. Heat treated carbon steel oval neck track bolts and nuts, ASTM<br />

A183, with zinc electroplated finish ASTM B633.<br />

F. Flange adapters to be ductile iron, ASTM A536; except at lug type butterfly valves where<br />

standard threaded flanges shall be used.<br />

G. Credit for the inherent flexibility of mechanical grooved pipe connections when used for<br />

expansion joints or flexible connectors may be allowed upon specific application by the<br />

Contractor. Three flexible couplings at first three connection points both upstream and<br />

downstream of pumps may be used in lieu of flexible connectors. Request for expansion<br />

joints shall be made in writing and shall include service, location, line size, proposed<br />

application and supporting calculations for the intended service.<br />

PART 3 - EXECUTION<br />

3.01 GENERAL<br />

A. Install pipe and fittings in accordance with reference standards, manufacturers<br />

recommendations and recognized industry practices.<br />

3.02 PREPARATION<br />

A. Cut pipe ends square. Ream ends of piping to remove burrs. Clean scale and dirt from<br />

interior and exterior of each section of pipe and fitting prior to assembly.<br />

3.03 ERECTION<br />

A. Install all piping parallel to building walls and ceilings and at heights which do not obstruct<br />

any portion of a window, doorway, stairway, or passageway. Where interferences develop<br />

in the field, offset or reroute piping as required to clear such interferences. Coordinate<br />

locations of plumbing piping with piping, ductwork, conduit and equipment of other trades<br />

to allow sufficient clearances. In all cases, consult drawings for exact location of pipe<br />

spaces, ceiling heights, door and window openings, or other architectural details before<br />

installing piping.<br />

B. Where copper or steel piping is embedded in masonry or concrete, provide protective<br />

sleeve covering of elastomeric pipe insulation.<br />

C. Install underground warning tape 6"-12" below finished grade above all exterior below<br />

ground piping. Where existing underground warning tape is encountered, repair and<br />

replace.<br />

D. Maintain piping in clean condition internally during construction.<br />

E. Provide clearance for installation of insulation, access to valves and piping specialties.<br />

F. Provide anchors, expansion joints, swing joints and/or expansion loops so that piping may<br />

expand and contract without damage to itself, equipment, or building.<br />

G. Do not route piping through transformer vaults or above transformers, panelboards, or<br />

switchboards, including the required service space for this equipment, unless the piping is<br />

serving this equipment<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 7


H. Install all valves and piping specialties, including items furnished by others, as specified<br />

and/or detailed. Provide access to valves and specialties for maintenance. Make<br />

connections to all equipment, fixtures and systems installed by others where same<br />

requires the piping services indicated in this section.<br />

3.04 COPPER PIPE JOINTS<br />

A. Remove all slivers and burrs remaining from the cutting operation by reaming and filing<br />

both pipe surfaces. Clean fitting and tube with metal brush, emery cloth or sandpaper.<br />

Remove residue from the cleaning operation, apply flux and assemble joint to socket<br />

stop. Apply flame to fitting until solder melts when placed at joint. Remove flame and feed<br />

solder into joint until full penetration of cup and ring of solder appears. Wipe excess<br />

solder and flux from joint.<br />

3.05 WELDED PIPE JOINTS<br />

A. Make all welded joints by fusion welding in accordance with ASME Codes, ANSI B31, and<br />

State Codes where applicable. "Weldolets" and "Threadolets" may be used for branch<br />

takeoffs up to one-half (½) the diameter of the main.<br />

3.06 THREADED PIPE JOINTS<br />

A. Use a thread lubricant or teflon tape when making joints; no hard setting pipe thread<br />

cement or caulking will be allowed.<br />

3.07 PROPRESS PIPE FITTINGS<br />

A. Copper and copper alloy fitting shall conform with NSF 61 and ASME B16.18 or ASME<br />

B16.22. Sealing elements for press fitting shall be EPDM. Install per manufacturers<br />

recommendations.<br />

3.08 SOLVENT WELDED PIPE JOINTS<br />

A. Install in accordance with ASTM D2855 "Making Solvent Cemented Joints With PVC Pipe<br />

and Fittings". Saw cut piping square and smooth. Tube cutters may be used if they are<br />

fitted with wheels designed for use with PVC/CPVC pipe that do not leave a raised bead<br />

on pipe exterior. Support and restrain pipe during cutting to prevent nicks and scratches.<br />

Bevel ends 10-15 degrees and deburr interior. Remove dust, drips, moisture, grease and<br />

other superfluous materials from pipe interior and exterior. Check dry fit of pipe and<br />

fittings. Reject materials which are out of round or do not fit within close tolerance. Use<br />

heavy body solvent cement for large diameter fittings.<br />

B. Maintain pipe, fittings, primer and cement between 40 and 100 degrees during application<br />

and curing. Apply primer and solvent using separate daubers (3" and smaller piping only)<br />

or clean natural bristle brushes about ½ the size of the pipe diameter. Apply primer to the<br />

fitting socket and pipe surface with a scrubbing motion. Check for penetration and reapply<br />

as needed to dissolve surface to a depth of 4-5 thousandths. Apply solvent cement to the<br />

fitting socket and pipe in an amount greater than needed to fill any gap. While both<br />

surfaces are wet, insert pipe into socket fitting with a quarter turn to the bottom of the<br />

socket. Solvent cement application and insertion must be completed in less than 1<br />

minute. Minimum of 2 installers is required on piping 4" and larger. Hold joint for 30<br />

seconds or until set. Reference manufacturers recommendations for initial set time before<br />

handling and for full curing time before pressure testing.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 8


3.09 MECHANICAL HUBLESS PIPE CONNECTIONS<br />

A. Place the gasket on the end of one pipe or fitting and the clamp assembly on the end of<br />

the other pipe or fitting. Firmly seat the pipe or fitting ends against the integrally molded<br />

shoulder inside the neoprene gasket. Slide the clamp assembly into position over the<br />

gasket. Tighten fasteners to manufacturers recommended torque.<br />

3.10 MECHANICAL JOINT PIPE CONNECTIONS<br />

A. Comply with AWWA C600/C605 installation requirements. Clean pipe end and socket.<br />

Clean and lubricate pipe end, socket and gasket with soapy water or gasket lubricant.<br />

Place gland and gasket, properly oriented, on pipe end. Insert pipe end fully into socket<br />

and press gasket evenly into recess keeping joint straight. Press gland evenly against<br />

gasket, insert bolts and hand tighten nuts. Make joint deflection prior to tightening bolts.<br />

Evenly tighten bolts in sequence to recommended torque.<br />

3.11 PUSH-ON GASKETED PIPE CONNECTIONS<br />

A. Clean pipe end, bell, gasket seat and gasket of dirt or debris. Coat end of pipe and gasket<br />

with gasket lubricant. Insure pipe is supported off the ground so lubricant does not pick up<br />

dirt. Push spigot end into gasket bell with levered pipe joining tool recommended by pipe<br />

manufacturer. Large diameter exterior mains may be joined by pushing end of pipe<br />

section with backhoe against wood blocking over pipe end. Insert to fully seated position<br />

or to reference mark on pipe.<br />

3.12 MECHANICAL GROOVED PIPE CONNECTIONS<br />

A. Use pipe factory grooved in accordance with the coupling manufacturer's specifications or<br />

field grooved pipe in accordance with the same specifications using specially designed<br />

tools specially designed for the application. Lubricate pipe and coupling gasket, align pipe,<br />

and secure joint in accordance with the coupling manufacturer's specifications.<br />

3.13 DOMESTIC WATER<br />

A. Maintain piping system in clean condition during installation. Remove dirt and debris from<br />

assembly of piping as work progresses. Cap open pipe ends where left unattended or<br />

subject to contamination.<br />

B. Install exterior water piping below predicted frost level in accordance with State<br />

recognized historic data, but in no case less than 6' bury depth to top of pipe. Maintain<br />

minimum of 8' horizontal distance between 2½" and larger water piping and sanitary<br />

sewer piping. Maintain minimum of 30" horizontal and 12" vertical distance, water on top,<br />

between 2" and smaller water piping and sanitary sewer piping. Where water piping<br />

crosses a sanitary sewer, provide minimum 18" vertical clearance and waterproof PVC<br />

water pipe sleeve (reference sanitary sewer materials) sealed at both ends for distance of<br />

10' from sewer in both directions.<br />

C. Provide thrust restraints for 3" and larger exterior water piping joints, hydrants, caps,<br />

plugs, fittings and bends of 22½ degrees or more. Pour concrete thrust blocks against<br />

compacted or undisturbed soil. Where soil bearing capacity is less than 2000 psf or<br />

adjacent construction may affect soil bearing capacity, use both concrete thrust blocks<br />

and strapped/rodded restraints or restrained joints. Field apply continuous anti-corrosion<br />

coating to strapped and rodded restraint components. Protect mechanical joints, nuts and<br />

bolts from concrete cover.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 9


D. Install interior water piping with drain valves where indicated and at low points of system<br />

to allow complete drainage. Install shutoff valves where indicated and at the base of risers<br />

to allow isolation of portions of system for repair. Do not install water piping within exterior<br />

walls.<br />

E. Prior to use, isolate and fill system with potable water. Allow to stand 24 hours. Flush<br />

each outlet proceeding from the service entrance to the furthest outlet for minimum of 1<br />

minute and until water appears clear. Fill system with a solution of water and chlorine<br />

containing at least 50 parts per million of chlorine and allow to stand for 24 hours.<br />

Alternately a solution containing at least 200 parts per million of chlorine may be used and<br />

allowed to stand for 3 hours. Flush system with potable water until chlorine concentration<br />

is no higher than source water level.<br />

F. Wait 24 hours after final flushing. Take samples of water for lab testing. The number and<br />

location of samples shall be representative of the system size and configuration and are<br />

subject to approval by Engineer. Test shall show the absence of coliform bacteria. If test<br />

fails, repeat disinfection and testing procedures until no coliform bacteria are detected.<br />

Submit test report indicating date and time of test along with test results.<br />

3.14 SANITARY WASTE AND VENT<br />

A. Verify invert elevations and building elevations prior to installation. Install exterior piping<br />

pitched to drain at indicated elevations and slope. Install interior piping pitched to drain at<br />

minimum slope of ¼" per foot where possible and in no case less than ⅛" per foot for<br />

piping 3" and larger.<br />

B. Install exterior piping below predicted frost level and not less than 5' bury depth to top of<br />

pipe wherever possible. Where piping is located above predicted frost level, provide frost<br />

protection in accordance with State Code.<br />

C. Flush piping inlets (floor drains, hub drains, mop basins, fixtures, etc.) with high flow of<br />

water at completion of project to demonstrate full flow capacity. Remove blockages and<br />

make necessary repairs where flow is found to be impeded.<br />

3.15 STORM AND CLEARWATER WASTE<br />

A. Verify invert elevations and building elevations prior to installation. Install exterior piping<br />

pitched to drain at indicated elevations and slope. Install interior piping pitched to drain at<br />

minimum slope of ⅛" per foot where possible and in no case less than 1/16" per foot for<br />

piping 3" and larger.<br />

B. Install exterior piping below predicted frost level and not less than 5' bury depth to top of<br />

pipe wherever possible. Where piping is located above predicted frost level, provide frost<br />

protection in accordance with COMM 82.30(11)(c).<br />

3.16 NATURAL AND LP GAS<br />

A. Entire gas piping installation shall be in accordance with the latest requirements of the<br />

AGA, NFPA 54 – National Fuel Gas Code, State, and Local Codes.<br />

B. Permissible Assemblies for Welding Piping Systems:<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 10


1. The following specification covers permissible assemblies for welded pipe lines<br />

for all services operating at 160 psig or less.<br />

2. Mitered tees will not be permitted in welded lines. Connections shall be made with<br />

welding tees. The use of lines provided they are installed in prefabricated<br />

assemblies and the pipe interior is cleaned of slag. Field installation of weldolets<br />

will be permitted in lines 5” and larger if the installation is cleaned inside after<br />

welding.<br />

3. The use of mitered elbows in welded lines will not be permitted. Welding elbows<br />

shall be used for bends.<br />

4. Mitered reducers will not be permitted in welded lines.<br />

5. The pipe ends in tees, laterals, and reducers shall be carefully prepared to<br />

provide for proper weld penetration.<br />

6. Steel and iron piping, 2-1/2” in size and larger, shall have joints welded, except<br />

joints obviously intended to be connected by means of bolted flanges. End to end<br />

joints of the same size pipe sizes 3/4”through 1” may be butt welded provided that<br />

an internal welding ring is used.<br />

7. Do not install gas piping below a building or its foundation.<br />

8. Gas piping shall be installed with plugged drip pockets at low points.<br />

9. Valves, gas cocks, and unions shall be installed on inlet pipe to equipment<br />

including safety valves where required or noted to be installed.<br />

10. Connect gas piping to gas meter provided by local gas company.<br />

11. All gas piping in inaccessible areas and piping 2 ½” and larger shall have welded<br />

joints. Provide pre-weld type fittings. Paint welded areas with primer.<br />

12. Pitch horizontal piping down 1 inch in 60 feet in the direction of flow. Install full<br />

size dirt leg at the bottom of each vertical run and at each appliance. When<br />

installing mains and branches, cap gas tight each tee or pipe end which will not<br />

be immediately extended. All branch connections to the main shall be from the<br />

top of the main.<br />

13. Prime coat and apply rust resistant finish enamel coat to all gas piping exposed to<br />

weather. Paint gas piping to blend in with adjacent wall or roof color. Color is<br />

subject to approval by architect.<br />

14. Install all underground pipe in accordance with Manufacturer's recommendations<br />

and local gas utility company regulations and specifications.<br />

15. Polyethylene pipe installers shall be properly trained and certified in procedure for<br />

joining polyethylene pipe.<br />

16. Provide 24 inch minimum steel pipe between vertical rise of riser and end of<br />

polyethylene line if anode-less riser is not used. Use plastic-to-steel transition or<br />

compression fitting between end of polyethylene line and steel meter riser.<br />

Provide cathodic protection for steel riser or use anode-less riser.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 11


17. Place tracer wire along side of polyethylene pipe from meter to point where pipe<br />

rises inside building.<br />

18. Place 4 inches of sand around gas line buried underground.<br />

19. Gas piping shall be installed with swing joints to relieve thrust on the pipe at point<br />

where it pierces building wall. The annular space between the pipe and sleeve,<br />

where pipe pierces building walls, shall be grouted airtight with an elastomeric<br />

compound.<br />

20. Gas Pressure Regulator: Provide and install as required, regulators sized per<br />

loads of equipment being served. Regulators shall be of diaphragm, spring<br />

operation type with cast iron body, aluminum diaphragm case and vent valve with<br />

which are equipped with leak limiter venting may be used in lieu of the<br />

atmosphere venting type. Regulators by Maxitrol, Equimeter, Rockford or Fisher<br />

are acceptable. See schedule on drawings.<br />

3.17 DIELECTRIC UNIONS AND FLANGES<br />

A. Install dielectric unions or flanges at each point where a copper-to-steel pipe connection is<br />

required in domestic water systems.<br />

3.18 UNIONS AND FLANGES<br />

A. Install a union or flange at each connection to each piece of equipment and at other items<br />

which may require removal for maintenance, repair, or replacement. Where a valve is<br />

located at a piece of equipment, locate the flange or union connection on the equipment<br />

side of the valve. Concealed unions or flanges are not acceptable.<br />

3.19 PIPING SYSTEM LEAK TESTS<br />

A. Isolate or remove components from system which are not rated for test pressure. Perform<br />

final testing for medical and lab gas with all system components in place. Test piping in<br />

sections or entire system as required by sequence of construction. Do not insulate or<br />

conceal pipe until it has been successfully tested.<br />

B. If required for the additional pressure load under test, provide temporary restraints at<br />

fittings or expansion joints. Backfill underground water mains prior to testing with the<br />

exception of thrust restrained valves which may be exposed to isolate potential leaks.<br />

C. For hydrostatic tests, use clean water and remove all air from the piping being tested by<br />

means of air vents or loosening of flanges/unions. Measure and record test pressure at<br />

the high point in the system.<br />

D. For air or nitrogen tests, gradually increase the pressure to not more than one half of the<br />

test pressure; then increase the pressure in steps of approximately one-tenth of the test<br />

pressure until the required test pressure is reached. Examine all joints and connections<br />

with a soap bubble solution or equivalent method. System will not be approved until it can<br />

be demonstrated that there is no measurable loss of test pressure during the test period.<br />

E. Inspect system for leaks. Where leaks occur, repair the area with new materials and<br />

repeat the test; caulking will not be acceptable.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 12


F. Entire test must be witnessed by the Owner’s representative. All pressure tests are to be<br />

documented on forms provided to the contractor. Form to include the following<br />

information:<br />

Test Initial Test Final Test<br />

System Medium Pressure Duration Pressure Duration<br />

*Below Ground Domestic Water Water N/A 200 psig 2 hr<br />

Above Ground Domestic Water Water N/A 100 psig 8 hr<br />

Above Ground <strong>No</strong>n-potable Water Water N/A 100 psig 8 hr<br />

Below Ground <strong>No</strong>n potable Water Water N/A 100 psig 8 hr<br />

Sanitary Waste and Vent Water N/A 10' water 2 hr<br />

Storm and Clearwater Waste Water N/A 10’ water 2 hr<br />

Natural and LP Gas Air N/A 100 psig 24 hr<br />

* Leakage on exterior mains 3" and larger may not exceed leakage calculated as follows:<br />

GPH Allowable Leakage = (Feet of Pipe) (Inches Dia. of Pipe) (Test Pressure) .5 133,200<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 03 - 13


SECTION 22 05 23<br />

VALVES<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 govern work under this section.<br />

A. This section includes valve specifications for all Plumbing systems except where<br />

indicated under Related Work.<br />

1.03 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

1.04 SUBMITTALS<br />

A. Schedule of all valves indicating type of service, dimensions, materials of construction,<br />

and pressure/temperature ratings for all valves to be used on the project. Temperature<br />

ratings specified are for continuous operation.<br />

1.05 DESIGN CRITERIA<br />

A. ANSI Z21.22 - Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply<br />

Systems.<br />

B. Where valve types (ball, butterfly, etc.) are specified for individual plumbing services (i.e.<br />

domestic water, gas, etc.), each valve type shall be of the same manufacturer unless prior<br />

written approval is obtained from the Owner.<br />

C. Valves to be line size unless specifically noted otherwise.<br />

PART 2 - PRODUCTS<br />

2.01 WATER SYSTEM VALVES<br />

A. All water system valves to be rated at not less than 125 water working pressure at 240<br />

degrees F unless noted otherwise.<br />

B. Ball Valves: 3" and smaller: Two or three piece bronze body; sweat ends, chrome plated<br />

bronze ball; glass filled teflon seat; teflon packing and threaded packing nut; blowoutproof<br />

stem; 600 psig WOG. Provide valve stem extensions for valves installed in piping<br />

with vapor barrier type insulation. Apollo 70-200, Grinnell 3700, Hammond 8511,<br />

Milwaukee BA250, Nibco S580-70, Watts B-6001.<br />

C. Butterfly valves:<br />

1. 2½" and larger: Cast or ductile iron body; stainless steel shaft; bronze, copper or<br />

teflon bushings; EPDM resilient seat; EPDM seals; bronze, aluminum-bronze,<br />

EPDM encapsulated ductile iron or stainless steel disc. 200 psig WOG through<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 23 - 1


12", 150 psig WOG through 24". Valve assembly to be bubble tight to 175 psig<br />

with no downstream flange/pipe attached. Use tapped lug type valves with stud<br />

bolts or cap screws, or grooved end connection valves, permitting removal of<br />

downstream piping while using the valve for system shutoff. Centerline LT series,<br />

DeZurik 632, Grinnell Series 8000, Hammond 6200 Series, Milwaukee M or C<br />

Series, Nibco LD2000/LC2860, Victaulic 300/608/700/709, Watts BF-03.<br />

2. Provide 10 position locking lever handle actuators for valves 6" and smaller.<br />

Provide worm gear operators with external position indication for valves 8" and<br />

larger.<br />

D. Swing check valves:<br />

1. 3" and smaller: Bronze body, sweat ends, Y-pattern, regrindable bronze seat,<br />

renewable bronze disc, Class 125, suitable for installation in a horizontal or<br />

vertical line with flow upward. Crane 1342, Grinnell 3300SJ, Hammond IB941,<br />

Nibco S413B, Watts CVYS.<br />

2. 4" and larger: Cast iron body, flanged ends, bronze trim, bolted cap, renewable<br />

bronze seat and disc, Class 125, non-asbestos gasket, suitable for installation in<br />

a horizontal or vertical line with flow upward. Crane 373, Grinnell 6300A,<br />

Hammond IR1124, Milwaukee F2974, Nibco F918B, Watts Series 411.<br />

E. Spring loaded check valves:<br />

1. 2" and smaller: Bronze body, sweat or threaded ends, bronze trim, stainless steel<br />

spring, stainless steel center guide pin, Class 125, teflon seat unless only bronze<br />

available. ConBraCo 61 series, Grinnell 3600SJ, Mueller 203BP, Nibco S480Y,<br />

Val-Matic S1400 series.<br />

2. 2½" and larger: Cast or ductile iron body, wafer or globe type, bronze trim, bronze<br />

or EPDM seat, stainless steel spring, stainless steel stem if stem is required,<br />

Class 125. APCO 300 or 600 series, Centerline CLC with full body option,<br />

Hammond IR9354, Milwaukee 1800 series, Mueller Steam 101AP or 105AP,<br />

Nibco W910 or F910, Val-Matic 1400 or 1800 or 8000 series.<br />

F. Stop & Waste Valves: 1” and smaller, Bronze body, sweat or threaded ends, 400 psi<br />

WOG, stainless steel ball and stem, full port ball valve, with threaded drain cap, Watts B-<br />

6300/6301 SS series. Apollo, Grinnell, Hammond, Milwaukee or Nibco manufacturer.<br />

G. Balance valves: 2" and smaller: Two or three piece bronze body ball valve, sweat or<br />

threaded ends, chrome plated brass ball, glass filled teflon seat, threaded packing nut,<br />

with adjustable memory stop position indicator and extended handle stem, suitable for<br />

400 psig water working pressure at 240 degrees F. Watts CSM-61-M1 Apollo, Grinnell,<br />

Hammond, Milwaukee Or Nibco manufacturer.<br />

H. Drain Valves: ¾-inch ball valve with integral threaded hose adapter, sweat or threaded<br />

inlet connections, with threaded cap and chain on hose threads, Watts B-6000-CC/B-<br />

6001-CC series.<br />

2.05 NATURAL GAS SYSTEMS<br />

A. Shut-Off Valves:<br />

1. 4" and smaller: Ball or eccentric plug valve, bronze or cast iron body, 2" and<br />

under threaded ends, 2½" and over flanged ends, chrome plated bronze ball,<br />

bronze or nickel plated cast iron plug, TFE or Hycar seats and seals, lever<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 23 - 2


handle, 175 psi W.O.G., U.L listed for use as natural gas shut-off. Apollo 80-100,<br />

DeZurik 425.<br />

B. Exterior Below Grade Shut-Off Valves: Plug or ball valve, body of same polyethylene type<br />

as piping system, pipe stub ends, high strength plastic stem and operating nut, position<br />

indicator, polyethylene plug or polypropylene ball, Buna-N seats and double stem seals,<br />

rated for 96 psi natural gas service (150 psi non-lethal service).<br />

C. Gas Pressure Regulators: 2" and smaller: Cast iron body, aluminum spring and<br />

diaphragm, Nitrile diaphragm, threaded ends, 150 psi W.O.G., -20 degrees F to 150<br />

degrees F.<br />

2.06 SPECIALTY VALVES AND VALVE ACCESSORIES<br />

A. Gauge Valves: Use ¼" ball valves. Needle valves and gauge cocks will not be accepted.<br />

B. Safety Relief Valves: Bronze body, temperature and pressure actuated, stainless steel<br />

stem and spring, thermostat with non-metallic coating, test lever, suitable for 125 psig<br />

water working pressure at 240 degrees F, sized for full BTUH input and operating<br />

pressure of equipment, with valve capacity on metal label. For equipment less than or<br />

equal to 200,000 BTUH input, provide AGA, UL or ASME listed and labeled valve. Provide<br />

ASME listed and labeled valve for larger equipment. Bell & Gossett, A. W. Cash,<br />

Conbraco, Watts, Wilkins. Temperature and pressure relief valve shall be sized per AGA<br />

rating for BTUH input, Re: COMM 82.40(5)(d).<br />

PART 3 - EXECUTION<br />

3.01 GENERAL<br />

A. Properly align piping before installation of valves. Install and test valves in strict<br />

accordance with valve manufacturer's installation recommendations. Do not support<br />

weight of piping system on valve ends.<br />

B. Mount valves in locations which allow access for operation, servicing and replacement.<br />

C. Install all valves with the stem in the upright or horizontal position. If possible, install<br />

butterfly valves with the stem in the horizontal position. Valves installed with the stems<br />

down will not be accepted.<br />

D. Prior to flushing of piping systems, place all valves in the full-open position.<br />

3.02 SHUT-OFF VALVES<br />

A. Install shut-off valves at each piece of equipment, at each branch take-off from mains for<br />

isolation or repair and elsewhere as indicated.<br />

3.03 BALANCING VALVES<br />

A. Install where indicated on the drawings and details for balancing of pumped systems.<br />

B. Upon project completion, adjust each valve and set position stop. Balance system to<br />

minimum flow in return piping branches needed to maintain even supply water<br />

temperature throughout building.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 23 - 3


3.04 DRAIN VALVES<br />

A. Provide drain valves for complete drainage of all systems. Locations of drain valves<br />

include low points of piping systems, downstream of riser isolation valves, equipment<br />

locations specified or detailed, other locations required for drainage of systems and<br />

elsewhere as indicated.<br />

3.05 SPRING LOADED CHECK VALVES<br />

A. Install a spring loaded check valve in each circulating pump discharge line and elsewhere<br />

as indicated.<br />

3.06 SWING CHECK VALVES<br />

A. Install swing check valves in recirculation branch lines and elsewhere as indicated.<br />

3.07 SAFETY RELIEF VALVES<br />

A. Install relief valves on all pressure vessels and elsewhere as indicated. Inlet and outlet<br />

piping connecting to valves must be the same size as valve connections or larger. Pipe<br />

discharge to drain where indicated or to floor.<br />

3.08 GAS PRESSURE REGULATORS<br />

A. When the gas pressure regulator is equipped with a vent connection, run a connection<br />

size vent to outside air in accordance with codes. Use a larger size vent when required by<br />

the manufacturer's installation instructions.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 23 - 4


SECTION 22 05 29<br />

SUPPORTS AND ANCHORS<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 shall govern work under this section.<br />

A. This section includes specifications for supports of all plumbing equipment and materials<br />

as well as piping system anchors.<br />

1.03 REFERENCE STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as<br />

follows:<br />

MSS SP-58<br />

MSS SP-69<br />

Pipe Hangers and Supports - Materials, Design and Manufacture<br />

Pipe Hangers and Supports - Selection and Application<br />

1.04 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

1.05 DESCRIPTION<br />

A. Provide all supporting devices as required for the installation of mechanical equipment<br />

and materials. All supports and installation procedures are to conform to the latest<br />

requirements of the ANSI Code for building piping.<br />

B. Do not hang any mechanical item directly from a metal deck or run piping so its rests on<br />

the bottom chord of any truss or joist.<br />

C. Fasteners depending on soft lead for holding power or requiring powder actuation will not<br />

be accepted.<br />

D. Support apparatus and material under all conditions of operation, variations in installed<br />

and operating weight of equipment and piping, to prevent excess stress, and allow for<br />

proper expansion and contraction.<br />

E. Protect insulation at all hanger points; see Related Work above.<br />

1.06 SHOP DRAWINGS<br />

A. Schedule of all hanger and support devices indicating attachment methods and type of<br />

device for each pipe size and type of service.<br />

1.07 DESIGN CRITERIA<br />

A. Materials and application of pipe hangers and supports shall be in accordance with MSS<br />

Standard Practice SP-58 and SP-69 unless noted otherwise.<br />

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B. Piping connected to pumps, compressors, or other rotating or reciprocating equipment is<br />

to have vibration isolation supports for a distance of one hundred pipe diameters or three<br />

supports away from the equipment, whichever is greater. Standard pipe<br />

hangers/supports as specified in this section are required beyond the 100 pipe<br />

diameter/3 support distance.<br />

PART 2 - PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. Manufacturers:<br />

1. B-Line<br />

2. Grinnell<br />

3. Pate<br />

4. Piping Technology<br />

5. Roof Products & Systems or approved equal<br />

2.02 STRUCTURAL SUPPORTS<br />

A. Provide all supporting steel required for the installation of mechanical equipment and<br />

materials, including angles, channels, beams, etc. to suspended or floor supported tanks<br />

and equipment. All of this steel may not be specifically indicated on the drawings.<br />

2.03 PIPE HANGERS AND SUPPORTS<br />

A. Hangers for Pipe Sizes ½" Through 2":<br />

1. Carbon steel, adjustable swivel ring. B-Line B3170NF, Grinnell 69 or 70.<br />

2. Carbon steel, adjustable clevis, standard. B-Line B3100, Grinnell 260.<br />

B. Hangers for Pipe Sizes 2" and Larger:<br />

1. Carbon steel, adjustable clevis, standard. B-Line B3100, Grinnell 260.<br />

C. Multiple or Trapeze Hangers:<br />

1. Steel channels with welded spacers and hanger rods.<br />

D. Wall Support:<br />

1. Carbon steel welded bracket with hanger. B-Line 3068 Series, Grinnell 194<br />

Series.<br />

2. Perforated, epoxy painted finish, 16-12 gauge, min., steel channels securely<br />

anchored to wall structure, with interlocking, split-type, bolt secured, galvanized<br />

pipe/tubing clamps. B-Line type S channel with B-2000 series clamps, Grinnell<br />

type PS 200 H with PS 1200 clamps. When copper piping is being supported,<br />

provide flexible elastomeric/ thermoplastic isolation cushion material to<br />

completely encircle the piping and avoid contact with the channel or clamp, equal<br />

to B-Line B1999 Vibra Cushion or provide manufacturers clamp and cushion<br />

assemblies, B-Line BVT series, Grinnell PS 1400 series.<br />

E. Floor Support:<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 29 - 2


1. Carbon steel pipe saddle, stand and bolted floor flange. B-Line B3088T/B3093.<br />

F. Copper Pipe Supports:<br />

2.04 PIPE HANGER RODS<br />

1. All supports, fasteners, clamps, etc. directly connected to copper piping shall be<br />

copper plated or polyvinylchloride coated. Where steel channels are used,<br />

provide isolation collar between supports/clamps/fasteners and copper piping.<br />

A. Steel Hanger Rods:<br />

2.05 BEAM CLAMPS<br />

1. Threaded both ends, threaded one end, or continuous threaded, complete with<br />

adjusting and lock nuts.<br />

2. Size rods for individual hangers and trapeze support as indicated in the following<br />

schedule.<br />

3. Total weight of equipment, including valves, fittings, pipe, pipe content, and<br />

insulation, are not to exceed the limits indicated.<br />

Maximum Load (Lbs.) Rod Diameter<br />

(650°F Maximum Temp.) (inches)<br />

610 ⅜<br />

1130 ½<br />

1810 ⅝<br />

2710 ¾<br />

3770 ⅞<br />

4960 1<br />

8000 1¼<br />

A. MSS SP-69 Types 19 & 23 malleable black iron clamp for attachment to beam flange to<br />

0.62-inches thick with a retaining ring and threaded rod of ⅜, ½, and ⅝-inch diameter.<br />

Furnish with a hardened steel cup point set screw. B-Line B3036L/B3034, Grinnell 86/92.<br />

B. MSS SP-69 Type 28 or Type 29 forged steel jaw type clamp with a tie rod to lock clamp<br />

in place, suitable for rod sizes to 1½-inch diameter. B-Line B3054, Grinnell 228.<br />

2.06 ANCHORS<br />

A. Use welding steel shapes, plates, and bars to secure piping to the structure.<br />

2.10 ROOF MOUNTED PIPE ROLLER SUPPORT<br />

A. Minimum height of support to be 14" above roof deck.<br />

B. Constructed of not less than 18 gauge galvanized steel reinforced so it is structurally<br />

capable of supporting the intended load with no penetrations through the curb flashing,<br />

inside and outside corner sections that are mitered and continuously welded, filled with 3<br />

pound density insulation, integral deck mounting flange, nominal two-inch wood nailer,<br />

galvanized steel counterflashing with attached galvanized steel channel track for securing<br />

pipe roller and roller support. Do not use built-in metal base flashings or cants.<br />

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2.11 CORROSIVE ATMOSPHERE COATINGS<br />

A. Factory coat supports and anchors used in corrosive atmospheres with hot dip<br />

galvanizing after fabrication, ASTM A123, 1.5 ounces/square foot of surface each side.<br />

Mechanical galvanize threaded products, ASTM B695 Class 50, 2.0 mil coating. Field<br />

cuts and damaged finishes to be field covered with zinc rich paint of comparable<br />

thickness to factory coating.<br />

B. Corrosive atmospheres include the following locations:<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

1. Exterior locations<br />

2. Food service/kitchen areas<br />

3. Walk-in coolers/freezers<br />

A. Size, apply and install supports and anchors in compliance with manufacturers<br />

recommendations.<br />

B. Install supports to provide for free expansion of the piping system. Support all piping from<br />

the structure using concrete inserts, beam clamps, ceiling plates, wall brackets, or floor<br />

stands. Fasten ceiling plates and wall brackets securely to the structure and test to<br />

demonstrate the adequacy of the fastening.<br />

C. Coordinate hanger and support installation to properly group piping of all trades.<br />

D. Where piping can be conveniently grouped to allow the use of trapeze type supports, use<br />

standard structural shapes or continuous insert channels for the supporting steel. Where<br />

continuous insert channels are used, pipe supporting devices made specifically for use<br />

with the channels may be substituted for the specified supporting devices provided that<br />

similar types are used and all data is submitted for prior approval.<br />

E. Size and install hangers and supports, except for riser clamps, for installation on the<br />

exterior of piping insulation. Where a vapor barrier is not required, hangers may be<br />

installed either on the exterior of pipe insulation or directly on piping.<br />

F. Perform welding in accordance with standards of the American Welding Society.<br />

3.02 HANGER AND SUPPORT SPACING<br />

A. Install hangers to provide minimum ½-inch space between finished covering and adjacent<br />

work.<br />

B. Place a hanger within 12-inches of each horizontal elbow, valve, strainer, or similar piping<br />

specialty item.<br />

C. Use hangers with 1½-inch minimum vertical adjustment.<br />

D. Where several pipes can be installed in parallel and at the same elevation, provide<br />

multiple or trapeze hangers.<br />

E. Support riser piping independently of connected horizontal piping.<br />

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F. Adjust hangers to obtain the slope specified in the piping section of these specifications.<br />

G. Space hangers for pipe as follows:<br />

Pipe Material Pipe Size Max. Horiz. Spacing Max. Vert. Spacing<br />

Cast Iron 2" and larger 5'-0" 15'-0"<br />

Copper ½" through ¾" 5'-0" 10'-0"<br />

Copper 1" through 1¼" 6'-0" 10'-0"<br />

Copper 1½" through 2½" 8'-0" 10'-0"<br />

Copper 3” 10’-0” 10’-0”<br />

Copper 4” and larger 12’-0” 10’-0”<br />

Ductile Iron All 10’-0” 00’-0”<br />

Steel ½” through 1¼” 7’-0” 15’-0”<br />

Steel 1½” through 6” 10’-0” 15’-0”<br />

Steel 8” through 12” 14’-0” 20’-0”<br />

Steel 14” and over 20’-0” 20’-0”<br />

Plastic Drain and Vent 4'-0" 10'-0"<br />

3.03 ANCHORS<br />

A. Install where indicated on the drawings and details. Where not specifically indicated,<br />

install anchors at ends of principal pipe runs and at intermediate points in pipe runs<br />

between expansion loops. Make provisions for preset of anchors as required to<br />

accommodate both expansion and contraction of piping.<br />

3.04 ROOF MOUNTED PIPE ROLLER SUPPORT<br />

A. Secure bottom of support flat on roof deck. Apply two coats of zinc rich paint to cut edges<br />

of all galvanized steel elements. Flashing and counter flashing by the Roofing Contractor.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 05 29 - 5


SECTION 22 07 00<br />

PLUMBING INSULATION<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 govern work under this section.<br />

A. This section includes insulation specifications for plumbing piping and equipment.<br />

1.03 REFERENCE STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as follows:<br />

ASTM B209 Aluminum and Aluminum Alloy Sheet and Plate<br />

ASTM C165 Test Method for Compressive Properties of Thermal Insulations<br />

ASTM C177 Heat Flux and Thermal Transmission Properties<br />

ASTM C195 Mineral Fiber Thermal Insulation Cement<br />

ASTM C240 Cellular Glass Insulation Block<br />

ASTM C302 Density of Preformed Pipe Insulation<br />

ASTM C303 Density of Preformed Block Insulation<br />

ASTM C449 Mineral Fiber Hydraulic Setting Thermal Insulation Cement<br />

ASTM C518 Heat Flux and Thermal Transmission Properties<br />

ASTM C534 Preformed Flexible Elastomeric Thermal Insulation<br />

ASTM C547 Mineral Fiber Preformed Pipe Insulation<br />

ASTM C552 Cellular Glass Block and Pipe Thermal Insulation<br />

ASTM C591 Preformed Rigid Cellular Polyurethane Thermal Insulation<br />

ASTM C612 Mineral Fiber Block and Board Thermal Insulation<br />

ASTM C921 Properties of Jacketing Materials for Thermal Insulation<br />

ASTM C1136 Flexible Low Permeance Vapor Retarders for Thermal Insulation<br />

ASTM E84 Surface Burning Characteristics of Building Materials<br />

MICA National Commercial & Industrial Insulation Standards<br />

NFPA 225 Surface Burning Characteristics of Building Materials<br />

UL 723 Surface Burning Characteristics of Building Materials<br />

1.04 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

B. Label all insulating products delivered to the construction site with the manufacturer's<br />

name and description of materials.<br />

1.05 DESCRIPTION<br />

A. Furnish and install all insulating materials and accessories as specified or as required for<br />

a complete installation. The following types of insulation are specified in this section:<br />

1. Pipe Insulation<br />

2. Equipment Insulation<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 07 00 - 1


B. Install all insulation in accordance with the latest edition of MICA (Midwest Insulation<br />

Contractors Association) Standard and manufacturer's installation instructions.<br />

Exceptions to these standards will only be accepted where specifically modified in these<br />

specifications, or where prior written approval has been obtained from the Engineer.<br />

1.06 DEFINITIONS<br />

A. Concealed: shafts, furred spaces, space above finished ceilings, utility tunnels and crawl<br />

spaces. All other areas, including walk-through tunnels, shall be considered as exposed.<br />

1.07 SHOP DRAWINGS<br />

A. Submit a schedule of all insulating materials to be used on the project, including<br />

adhesives, fastening methods, fitting materials along with material safety data sheets and<br />

intended use of each material. Include manufacturer's technical data sheets indicating<br />

density, thermal characteristics, jacket type, and manufacturer's installation instructions.<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Materials or accessories containing asbestos will not be accepted.<br />

B. Use composite insulation systems (insulation, jackets, sealants, mastics, and adhesives)<br />

that have a flame spread rating of 25 or less and smoke developed rating of 50 or less,<br />

with the following exceptions:<br />

1. Insulation which is not located in an air plenum may have a flame spread rating<br />

not over 25 and a smoke developed rating no higher than 150.<br />

2.02 INSULATION AND JACKETS<br />

A. Manufacturers:<br />

1. Certainteed Manson<br />

2. Childers<br />

3. Dow<br />

4. Extol<br />

5. Halstead<br />

6. H.B. Fuller<br />

7. Imcoa<br />

8. Knauf<br />

9. Owens-Corning<br />

10. Pittsburgh Corning<br />

11. Schuller or approved equal<br />

B. Insulating materials shall be fire retardant, moisture and mildew resistant, and vermin<br />

proof. Insulation shall be suitable to receive jackets, adhesives and coatings as indicated.<br />

C. Rigid Fiberglass Insulation:<br />

1. Minimum nominal density of 3 lbs. per cu. ft., and thermal conductivity of not<br />

more than 0.23 at 75 degrees F, minimum compressive strength of 25 PSF at<br />

10% deformation, rated for service to 450 degrees F.<br />

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2. White kraft reinforced foil vapor barrier all service jacket, factory applied to<br />

insulation with a self-sealing pressure sensitive adhesive lap, maximum<br />

permeance of .02 perms and minimum beach puncture resistance of 50 units.<br />

D. Elastomeric Insulation:<br />

1. Flexible closed cell, minimum nominal density of 5.5 lbs. per cu. ft., thermal<br />

conductivity of not more than 0.27 at 75 degrees F, minimum compressive<br />

strength of 4.5 psi at 25% deformation, maximum water vapor transmission of<br />

0.17 perm-inch, maximum water absorption of 6% by weight, rated for service<br />

range of -20 degrees F to 220 degrees F on piping and 180 degrees F where<br />

adhered to equipment.<br />

E. Phenolic Insulation:<br />

1. Rigid closed cell, minimum nominal density of 2.2 lbs. per cu. ft., thermal<br />

conductivity of not more than 0.13 at 75 degrees F, minimum compressive<br />

strength of 31 psi parallel and 18 psi perpendicular, maximum water vapor<br />

transmission 0.117 perm-inch, maximum water absorption of .5% by volume,<br />

rated for service range of -290 degrees F to 250 degrees F.<br />

2. Kraft reinforced foil vapor barrier laminate all service jacket, factory applied to<br />

insulation with a self-sealing pressure sensitive adhesive lap, maximum<br />

permeance of .02 perms and minimum beach puncture resistance of 50 units.<br />

F. Fireproofing Insulation:<br />

1. Mineral fiber with nominal density of 8 lbs. per cu. ft., flame spread index of 15,<br />

fuel contribution index of 0, and smoke developed index of 0, thermal conductivity<br />

of not more than 0.23 at 75 degrees F.<br />

2. Jacket material shall be the same as jacket for adjacent insulation.<br />

G. PVC Fitting Covers And Jackets:<br />

1. White PVC film, gloss finish one side, semi-gloss other side, FS LP-535D,<br />

Composition A, Type II, Grade GU.<br />

H. Metal Jackets:<br />

1. .016-inch thick aluminum or .010-inch thick stainless steel with safety edge.<br />

2.03 INSULATION INSERTS AND PIPE SHIELDS<br />

A. Manufacturers:<br />

1. B-Line<br />

2. Pipe Shields<br />

3. Value Engineered Products<br />

B. Construct inserts with calcium silicate, minimum 140 psi compressive strength. Piping 12”<br />

and larger, supplement with high density 600 psi structural calcium silicate insert. Provide<br />

galvanized steel shield. Insert and shield to be minimum 180 degree coverage on bottom<br />

of supported piping and full 360 degree coverage on clamped piping. On roller mounted<br />

piping and piping designed to slide on support, provide additional load distribution steel<br />

plate.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 07 00 - 3


C. Where contractor proposes shop/site fabricated inserts and shields, submit schedule of<br />

materials, thicknesses, gauges and lengths for each pipe size to demonstrate equivalency<br />

to pre-engineered pre-manufactured product described above. On low temperature<br />

systems, extruded polystyrene may be substituted for calcium silicate provided insert and<br />

shield length and gauge are increased to compensate for lower insulation compressive<br />

strength.<br />

D. Precompressed 20# density molded fiberglass blocks, Hamfab or equal, of same<br />

thickness as adjacent insulation may be substituted for calcium silicate inserts with one<br />

1”x 6” block for piping through 2½” and three 1” x 6” blocks for piping through 4”. Submit<br />

shield schedule to demonstrate equivalency to pre-engineered/pre-manufactured product<br />

described above.<br />

E. Wood blocks will not be accepted.<br />

2.04 ACCESSORIES<br />

A. All products shall be compatible with surfaces and materials on which they are applied,<br />

and be suitable for use at operating temperatures of the systems to which they are<br />

applied.<br />

B. Adhesives, sealants, and protective finishes shall be as recommended by insulation<br />

manufacturer for applications specified.<br />

C. Insulation bands to be ¾-inch wide, constructed of aluminum or stainless steel. Minimum<br />

thickness to be .015-inch for aluminum and .010-inch for stainless steel.<br />

D. Tack fasteners to be stainless steel ring grooved shank tacks.<br />

E. Staples to be clinch style.<br />

F. Insulating cement to be ANSI/ASTM C195, hydraulic setting mineral wool.<br />

G. Finishing cement to be ASTM C449.<br />

H. Fibrous glass or canvas fabric reinforcing shall have a minimum untreated weight of 6<br />

oz./sq. yd.<br />

I. Bedding compounds to be non-shrinking and permanently flexible.<br />

J. Vapor barrier coatings to be non-flammable, fire resistant, polymeric resin.<br />

K. Fungicidal water base coating (Foster 40-20 or equal) to be compatible with vapor barrier<br />

coating.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Install insulation, jackets and accessories in accordance with manufacturers instructions<br />

and under ambient temperatures and conditions recommended by manufacturer.<br />

Surfaces to be insulated must be clean and dry.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 07 00 - 4


B. Do not insulate systems or equipment which are specified to be pressure tested or<br />

inspected, until testing, inspection and any necessary repairs have been successfully<br />

completed.<br />

C. Install insulation with smooth and even surfaces. Poorly fitted joints or use of filler in voids<br />

will not be accepted. Cover and seal exposed fiberglass insulation when insulation is<br />

terminated, no raw fiberglass insulation is allowed. Provide neat and coated terminations<br />

at all nameplates, uninsulated fittings, or at other locations where insulation terminates.<br />

Install with longitudinal joints facing wall or ceiling.<br />

D. Seal off raw ends of insulation and butt joints with vapor barrier mastic at intervals of not<br />

more than 20 feet of piping requiring a vapor barrier.<br />

E. Install fabric reinforcing without wrinkles. Overlap seams a minimum of 2-inches.<br />

F. Use full-length material (as delivered from manufacturer) wherever possible. Scrap<br />

piecing of insulation or pieces cut undersize and stretched to fit will not be accepted.<br />

G. Insulation shall be continuous through sleeves and openings. Vapor barriers shall be<br />

maintained continuous through all penetrations.<br />

H. Provide a complete vapor barrier for insulation on the following systems:<br />

1. Cold water<br />

2. Storm Water<br />

3. Equipment with a surface temperature below 65 degree F.<br />

3.02 PIPING, VALVE, AND FITTING INSULATION<br />

A. General:<br />

1. Install insulation with butt joints and longitudinal seams closed tightly. Provide<br />

minimum 2” lap on jacket seams and 2” tape on butt joints, firmly cemented with<br />

lap adhesive. Additionally secure with staples along seams and butt joints. Coat<br />

staples with vapor barrier mastic on systems requiring vapor barrier.<br />

2. Water supply piping insulation shall be continuous throughout the building and<br />

installed adjacent to and within building walls to a point directly behind the fixture<br />

that is being supplied.<br />

3. Install insulation continuous through pipe hangers and supports with hangers and<br />

supports on the exterior of insulation. Where a vapor barrier is not required,<br />

hangers and supports may be attached directly to piping with insulation<br />

completely covering hanger or support and jacket sealed at support rod<br />

penetration. Where riser clamps are required to be attached directly to piping<br />

requiring vapor barrier, extend insulation and vapor barrier jacketing/coating<br />

around riser clamp.<br />

B. Insulation Inserts and Pipe Shields: Provide insulation inserts and pipe shields at all<br />

hanger and support locations. Inserts may be omitted on ¾” and smaller copper piping<br />

provided 12” long 22 gauge pipe shields are used.<br />

C. Fittings and Valves: Fittings, valves, unions, flanges, couplings and specialties may be<br />

insulated with factory molded or built up insulation of the same thickness as adjoining<br />

insulation. Cover insulation with fabric reinforcing and mastic or where temperatures do<br />

not exceed 150 degrees, PVC fitting covers. Secure PVC fitting covers with tack fasteners<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 07 00 - 5


and 1½” band of mastic over ends, throat, seams or penetrations. On systems requiring<br />

vapor barrier, use vapor barrier mastic.<br />

D. Elastomeric and Polyolefin: Where practical, slip insulation on piping during pipe<br />

installation when pipe ends are open. Miter cut fittings allowing sufficient length to prevent<br />

stretching. Completely seal seams and joints for vapor tight installation. For elastomeric<br />

insulation, apply full bed of adhesive to both surfaces. For polyolefin, seal factory preglued<br />

seams with roller and field seams and joints with full bed of hot melt polyolefin glue to<br />

both surfaces.<br />

E. Pipe Insulation Schedule:<br />

1. Provide insulation on new and existing remodeled piping as indicated in the<br />

following schedule:<br />

Service<br />

Insulation<br />

Types 1” and 1¼” 2½” 5” 8” and<br />

Smaller to 2” to 4” to 6” larger<br />

Hot Water Supply Rigid Fiberglass 1” 1” 1” 1.5” 1.5”<br />

Hot Water Circulating Rigid Fiberglass 1” 1” 1”<br />

Cold Water Rigid Fiberglass 0.5” 0.5” 1” 1” 1”<br />

<strong>No</strong>n-Pot. Cold Water Rigid Fiberglass* 0.5” 0.5” 1” 1” 1”<br />

Horiz. Storm & Roof Rigid Fiberglass 0.5” 0.5” 0.5” 0.5” 0.5”<br />

Drain Bodies<br />

*=Elastomeric and Phenolic types are acceptable<br />

2. The following piping and fittings are not to be insulated:<br />

a. Chrome plated exposed supplies and stops (except where specifically<br />

noted).<br />

b. Water hammer arrestors.<br />

c. Piping unions and flanges for systems not requiring a vapor barrier.<br />

3.03 EQUIPMENT INSULATION<br />

A. Do not insulate over equipment access manholes, fittings, nameplates or ASME stamps.<br />

Bevel and seal insulation at these locations.<br />

B. Elastomeric/Polyolefin: Apply full cover coat of adhesive to surface to be insulated,<br />

insulation and edge butt joints. Place insulation with edge joints firmly butted pressing to<br />

surface for full adhesion. Seal seams and joints vapor tight.<br />

C. Equipment Insulation Schedule: Provide equipment insulation as follows:<br />

Equipment Insulation Type Thickness Remarks<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 07 00 - 6


Water Meter Elastomeric ½” Sheet type, fabricated for ease of<br />

removal and replacement when<br />

service is required.<br />

Water Softener Elastomeric ½" Sheet type, fabricated for ease of<br />

removal and replacement when<br />

service is required.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 07 00 - 7


SECTION 22 10 00<br />

PIPING SPECIALTIES<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 govern work under this section.<br />

A. This section contains specifications for plumbing piping specialties for all piping systems.<br />

1.03 REFERENCE STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as<br />

follows:<br />

ASTM B650<br />

Electrodeposited Engineering Chromium Coatings on Ferrous Substrates<br />

1.04 SHOP DRAWINGS<br />

A. Required for all items in this section. Include materials of construction, dimensional data,<br />

ratings/capacities/ranges, approvals, test data, pressure drop data where appropriate,<br />

and identification as referenced in this section and/or on the drawings.<br />

1.06 DESIGN CRITERIA<br />

A. All piping specialties are to be rated for the highest pressures and temperatures in the<br />

respective system in accordance with ANSI B31, but not less than 125 psig unless<br />

specifically indicated otherwise.<br />

PART 2 - PRODUCTS<br />

2.01 THERMOMETERS<br />

A. Manufacturers:<br />

1. Ashcroft<br />

2. Marsh<br />

3. Taylor<br />

4. H. O. Trerice<br />

5. U. S. Gauge<br />

6. Weiss<br />

7. Weksler<br />

B. Stem Type: Cast aluminum case, nine-inch scale, clear acrylic window. adjustable angle<br />

brass stem with stem of sufficient length so the end of the stem is near the middle of a<br />

pipe without reducing the thickness of any insulation, red indicating fluid, black lettering<br />

against a white background, with scale ranges as follows:<br />

Service<br />

Hot Water<br />

Scale Range, °F 30 - 180<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 00 - 1


Increment, °F 2<br />

2.02 THERMOMETER SOCKETS<br />

A. Brass with threaded connections suitable for thermometer stems and temperature control<br />

sensing elements in pipeline. Furnish with extension necks for insulated piping systems.<br />

2.03 TEST WELLS<br />

A. Similar to thermometer sockets except with a brass cap that threads into the inside of the<br />

test well to prevent dirt from accumulating. Secure cap to body with a short chain. Furnish<br />

with extension necks, where appropriate, to accommodate the pipeline insulation.<br />

2.04 TEST PLUGS<br />

A. Brass threaded pressure and temperature test plug with neoprene self-closing valve,<br />

valve retainer, brass threaded cap, rated for 150 psi and 0-200 degrees F.<br />

2.05 PRESSURE GAUGES<br />

A. Manufacturers:<br />

1. Ametek/U. S. Gauge Division<br />

2. Ashcroft<br />

3. Marsh<br />

4. Taylor<br />

5. H. O. Trerice<br />

6. Weiss<br />

7. Weksler<br />

B. Cast aluminum case of not less than 4.5-inches in diameter, double strength glass<br />

window, black lettering on a white background, phosphor bronze bourdon tube with<br />

bronze bushings, recalibration from the front of the dial, 99% accuracy over the middle<br />

half of the scale, 98.5% accuracy over the remainder of the scale, with scale range as<br />

follows:<br />

Service Hot Water Cold Water Compressed Air<br />

Scale Range, psig 0-100 0-100 0-200<br />

Increment, psig 1 1 2<br />

C. Pressure Snubbers: Bronze construction, 300 psig working pressure, 1/4" size.<br />

D. Gauge Valves: Use ball valves as specified in Section 15100 - Valves.<br />

2.06 STRAINERS<br />

A. Manufacturers:<br />

1. Armstrong<br />

2. Illinois<br />

3. Keckley<br />

4. Metraflex<br />

5. Mueller Steam<br />

6. Sarco<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 00 - 2


7. Watts<br />

B. Y type; cast bronze body, ASTM B62; 20 mesh stainless steel screens; bolted or threaded<br />

screen retainer tapped for a blowoff valve; sweat, threaded or flanged body rated at not<br />

less than 150 psi WOG.<br />

C. Y type; cast iron body, ASTM A126; 20 mesh stainless steel screens; bolted or threaded<br />

screen retainer tapped for a blowoff valve; threaded or flanged ends; rated at not less<br />

than 150 psi WOG.<br />

PART 3 - EXECUTION<br />

3.01 THERMOMETERS<br />

A. Stem Type: Install in piping systems as indicated on the drawings and/or details using a<br />

separable socket in each location.<br />

3.02 THERMOMETER SOCKETS<br />

A. Install at each point where a thermometer or temperature control sensing element is<br />

located in a pipeline.<br />

3.03 TEST WELLS<br />

A. Install in piping systems wherever provisions are needed for inserting a thermometer at a<br />

later date.<br />

3.04 TEST PLUGS<br />

A. Install in piping systems wherever provisions are needed for short-term measurement of<br />

pressure or temperature.<br />

3.05 PRESSURE GAUGES<br />

A. Install in locations where indicated on the drawings and/or details, with scale range<br />

appropriate to the system operating pressures.<br />

B. Pressure Snubbers: Install in gauge piping for all gauges used on water services.<br />

C. Gauge Valves: Install at each gauge location as close to the main as possible and at each<br />

location where a gauge tapping is indicated.<br />

3.06 STRAINERS<br />

A. Install all strainers where indicated allowing sufficient space for the screens to be<br />

removed. Install a ball valve in the tapped screen retainer.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 00 - 3


SECTION 22 10 01<br />

PLUMBING SPECIALTIES<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 shall govern work under this section.<br />

A. This section includes specifications for floor drains, roof drains, cleanouts, backflow<br />

preventers, water hammer arrestors and other miscellaneous plumbing specialties.<br />

1.03 REFERENCE STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as<br />

follows:<br />

ANSI A112.21.1<br />

Floor Drains.<br />

ANSI A112.21.2<br />

Roof Drains<br />

ANSI A112.26.1/PDI WH-201 Water Hammer Arrestors.<br />

ASSE 1001<br />

Pipe Applied Atmospheric Type Vacuum Breakers.<br />

ASSE 1010<br />

Water Hammer Arrestors.<br />

ASSE 1011<br />

Hose Connection Vacuum Breakers.<br />

ASSE 1012<br />

Backflow Preventers with Intermediate Atmospheric Vent.<br />

ASSE 1013<br />

Reduced Pressure Principle Backflow Preventers.<br />

ASSE 1019<br />

Wall Hydrants, Frost Proof Automatic Draining, Anti-<br />

Backflow Type.<br />

1.04 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

B. Plumbing products requiring approval by the State of Wisconsin Dept. of Commerce must<br />

be approved or have pending approval at the time of shop drawing submission.<br />

1.05 SHOP DRAWINGS<br />

A. Include data concerning dimensions, capacities, materials of construction, ratings,<br />

certifications, weights, manufacturer's installation requirements, manufacturer's<br />

performance limitations, and appropriate identification.<br />

PART 2 - PRODUCTS<br />

2.01 FLOOR DRAINS<br />

A. Manufacturer:<br />

1. Josam<br />

2. Smith<br />

3. Wade<br />

4. Zurn<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 01 - 1


B. FD-1: 3" min. enameled cast iron two piece body with double drainage flange, weep<br />

holes, reversible clamping adjustable collar, adjustable 6” dia. polished nickel-bronze<br />

strainer with threaded collar, bottom outlet.<br />

C. FD-2: 4" min. enameled heavy duty cast iron two piece body with double drainage flange,<br />

weep holes, internal trap with bronze cleanout plug, heavy duty 12x12 square coated cast<br />

iron grate strainer, with sediment bucket, side outlet.<br />

2.02 HUB DRAINS<br />

A. HD-1: 4” hub section up 2” min. above floor level, with full-sized deep seal P-trap.<br />

2.03 ROOF DRAINS<br />

A. Manufacturer:<br />

1. Josam<br />

2. Smith<br />

3. Wade<br />

4. Zurn<br />

B. RD-1: 4" min. bottom outlet roof drain, enameled cast iron body with flashing collar and<br />

gravel stop, cast iron dome strainer, adjustable extension, underdeck clamp, 15”<br />

diameter.<br />

2.04 CLEANOUTS<br />

A. Manufacturer:<br />

1. Josam<br />

2. Smith<br />

3. Wade<br />

4. Zurn<br />

B. Interior Concrete Floor Areas: Enameled cast iron body with round or square adjustable<br />

scoriated polished nickel bronze cover, tapered threaded PVC closure plug.<br />

C. Interior Ceramic Tile Floor Areas: Enameled cast iron body with square adjustable<br />

scoriated nickel bronze cover, tapered threaded PVC closure plug.<br />

D. Interior Vinyl Tile Floor Areas: Enameled cast iron body with round adjustable scoriated<br />

nickel bronze cover, tapered threaded PVC closure plug.<br />

E. Interior Carpeted Floor Areas: Enameled cast iron body with round adjustable scoriated<br />

nickel bronze cover and secured carpet marker, tapered threaded PVC closure plug.<br />

F. Interior Finished Wall Areas: Line type cleanout tee with tapered threaded PVC cleanout<br />

plug, round polished stainless steel access cover secured with machine screw.<br />

G. Interior Exposed Vertical Stacks: Line type cleanout tee with tapered threaded PVC<br />

closure plug.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 01 - 2


H. Interior Horizontal Lines: Cast iron hub with tapped ferrule and tapered threaded ABS or<br />

PVC closure plug, or no-hub coupling and blind plug.<br />

I. Exterior Paved Areas: Cast iron hub or plug with tapered threaded ABS or PVC closure<br />

plug, cast iron frost sleeve and cover set in 24" square by 4" min. thick reinforced<br />

concrete pad top or surrounding pavement, crowned for drainage.<br />

J. Exterior Unpaved Areas: Cast iron hub or plug with tapered threaded ABS or PVC closure<br />

plug, cast iron or PVC frost sleeve and cover set in 24” square by 4” min. thick reinforced<br />

concrete pad top.<br />

2.06 WATER HAMMER ARRESTORS<br />

A. Manufacturer:<br />

1. PPP Industries<br />

2. Sioux Chief<br />

3. Watts<br />

B. ANSI A112.26.1, ASSE 1010; sized in accordance with PDI WH-201, precharged piston<br />

type constructed of hard drawn Type K copper, threaded brass adapter, brass piston with<br />

o-ring seals, FDA approved silicone lubricant, suitable for operation in temperature range<br />

35 to 150 degrees F, maximum 250 psig working pressure, 1500 psig surge pressure.<br />

Watts series 15.<br />

2.07 MIXING VALVES<br />

A. Manufacturer:<br />

1. Lawler<br />

B. MV-1: ASSE 1017 and CSA B125.3 approved; high-low thermostatic mixing valve, one<br />

piece single body valve with liquid filled thermostat, stainless steel piston and liner. Valve<br />

shall come equipped with union end stop and check inlets with removable stainless steel<br />

strainers. Valve alarm per state code.<br />

C. MV-2: ASSE 1016 approved; point of use mechanical mixing valve, bronze body valve<br />

and integral back flow checks. Mixing valve shall have compression fittings and a means<br />

to adjust the outlet temperature.<br />

2.08 BACKFLOW PREVENTERS<br />

A. Manufacturers:<br />

1. Beeco<br />

2. Cla-Val<br />

3. Conbraco<br />

4. Febco<br />

5. Watts<br />

6. Wilkins<br />

B. Hose Connection Vacuum Breakers: ASSE 1011, brass or bronze construction, EPDM<br />

diaphragm and seat, rated for 125 psig and 180°F.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 01 - 3


C. Dual Check With Atmospheric Vent For CO 2 POST MIX Vending Machines: 3/8”,<br />

stainless steel body and parts, dual check with third ball check outlet, rated for 150 psig<br />

and 140°F.<br />

D. Intermediate Atmospheric Vented Backflow Preventers: ASSE 1012, same size as pipe,<br />

with intermediate atmospheric vent between independent check valves, bronze body with<br />

union ends, stainless steel springs, rated for 175 psig and 210°F.<br />

E. Reduced Pressure ZONE Backflow Preventers: ASSE 1013 reduced pressure zone<br />

backflow assembly complete with inlet strainer, inlet and outlet ball or butterfly isolation<br />

valves. Constructed of bronze or epoxy coated cast iron body with bronze and plastic<br />

internal parts, stainless steel springs, non-threaded vent outlet, 4 test cocks, rated for 175<br />

psig and 210°F, with air gap apparatus on drain.<br />

2.09 WALL HYDRANTS<br />

A. Manufacturer:<br />

1. Josam<br />

2. Smith<br />

3. Wade<br />

4. Woodford<br />

5. Zurn<br />

B. WH-1: Freezeproof automatic draining wall hydrant with exposed chrome plated bronze<br />

wall plate, ¾" inlet, ¾" hose thread ASSE 1019-93 backflow preventer outlet, copper or<br />

bronze casing, loose key operator.<br />

2.10 SAFING<br />

A. Manufacturers:<br />

1. <strong>No</strong>ble<br />

2. Oatey<br />

B. Chlorinated polyethylene sheeting, 40 mils thick, ASTM D4068, with CPE solvent; or 3<br />

lb./sq.ft. sheet lead.<br />

2.11 VENT FLASHINGS<br />

A. Manufacturers:<br />

1. Semco<br />

2. Oatey<br />

B. Galvanized with elastomeric collar: one piece construction, 24 gauge steel.<br />

C. Single Ply Membrane Roofs: Flashing boot of material compatible with roofing membrane<br />

with base flange for adhering to membrane and stainless steel drawband for securing to<br />

vent pipe.<br />

2.12 WASHING MACHINE WALL BOXES<br />

A. Manufacturers:<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 01 - 4


1. Guy Gray<br />

2. Oatey.<br />

B. Fire-rated plastic or epoxy coated steel recessed wall box with face flange, overflow lip,<br />

fastening tabs, ½" hot and cold bronze washing machine angle shutoff valves rated for<br />

125 psi and 180 degrees F, long shank valve fittings for replacement of valves within box,<br />

2" drain outlet fitting.<br />

2.13 ICE MAKER WALL BOXES<br />

C. Manufacturers:<br />

3. Guy Gray<br />

4. Oatey.<br />

D. Plastic or epoxy coated steel recessed wall box with face flange, overflow lip, fastening<br />

tabs, ½" cold bronze shutoff valves rated for 125 psi with 6’ stainless steel braided hose.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Coordinate location and setting of plumbing specialties with adjacent construction. Install<br />

in accordance with manufacturers recommendations.<br />

B. Set floor drains, roof drains and cleanouts level and plumb adjusted to finished floor<br />

elevation, roof elevation or finished wall location. Locate where serviceable. Allow<br />

minimum of 18" clearance around cleanouts for rodding. Lubricate threaded cleanout<br />

plugs with graphite and oil, teflon tape or waterproof grease. Provide deep seal traps on<br />

floor drains.<br />

C. Install water hammer arrestors where indicated and at quick closing valve installations.<br />

D. Install backflow preventers in accordance with Wis. Dept. of Commerce requirements<br />

maintaining minimum clearance distances for servicing and testing. Provide indirect waste<br />

piping with air gap installation from relief opening to above hub drain or floor drain.<br />

E. Where backflow preventers requiring Dept. of Commerce registration are installed,<br />

provide initial registration, testing and report filing required by Dept. of Commerce. List the<br />

name and address of the building that the backflow preventer installations occur in.<br />

F. Mount wall hydrants recessed in exterior wall construction with valve plug extended<br />

beyond interior side of building insulation. Slope to drain to exterior. Install so discharge is<br />

18” min. above finished grade. Set wall box in grout or caulk and fill exterior wall<br />

penetration with insulation. .<br />

G. Flash vent penetrations through roof. Turn down top of lead flashings into vent pipe.<br />

Tighten drawband of membrane boot to vent pipe. Adhere base flashing to deck or<br />

membrane. Provide waterproof patch around penetration on existing roofs.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 01 - 5


H. Install washing machine boxes in wall construction, secured to structure, directly behind<br />

proposed washing machine location. Provide water hammer arrestors in supply piping.<br />

Mount box a min. of 36” above floor.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 10 01 - 6


SECTION 22 30 00<br />

PLUMBING EQUIPMENT<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 shall govern work under this section.<br />

A. This section includes specifications for water heaters, water softeners, pumps and other<br />

equipment used for plumbing applications.<br />

1.03 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

B. Plumbing products requiring approval by the State Department must be approved or have<br />

pending approval at the time of shop drawing submission.<br />

1.04 SHOP DRAWINGS<br />

A. Include data concerning dimensions, capacities, materials of construction, ratings,<br />

certifications, weights, pump curves with net positive suction head requirements,<br />

manufacturer's installation requirements, manufacturer's performance limitations, and<br />

appropriate identification.<br />

PART 2 - PRODUCTS<br />

2.01 HIGH EFFICIENCY COMMERCIAL GAS FIRED WATER HEATER<br />

A. Manufacturers:<br />

1. State<br />

2. A.O. Smith<br />

3. Lochinvar<br />

B. Type: Gas fired sealed combustion commercial water heater, minimum 96% thermal<br />

efficiency. Design to be AGA certified with 3 year warranty.<br />

C. Heat Exchanger: Copper construction tubes, copper, copper-nickel or glass lined cast iron<br />

headers rated for 150 psi operating pressure complete with temperature and pressure<br />

relief valve.<br />

D. Burner: Stainless steel construction with main gas pressure regulator.<br />

E. Controls: 120 volt, 1 phase, 60 Hz controls consisting of junction box, 24 volt transformer,<br />

intermittent spark or hot surface ignition with low gas pressure switch, high and low air<br />

pressure switches, water flow switch, low water cutoff. Operating and diagnostic panel to<br />

include water temperature gauges, adjustable high limit, adjustable thermostat with<br />

adjustable differential, operating and warning lights.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 30 00 - 1


F. Vent: AL29-4C or 316L stainless steel with intake, outlet and wall penetration fittings.<br />

2.02 WATER SOFTENERS<br />

A. Manufacturers:<br />

1. Brauch<br />

2. Bruner<br />

3. Capital<br />

4. Hellenbrand<br />

5. Lakeside Water Treatment<br />

B. Tanks: Fiberglass reinforced mineral tank constructed of molded high density<br />

polyethylene inner shell reinforced by exterior fiberglass winding and epoxy resin. NSF<br />

approved and rated for 150 psig. Mount slotted or lateral hub PVC distributor in tank with<br />

underbedding gravel.<br />

C. Mineral: High capacity ion exchange mineral, FDA approved, Sybron/Ionac, Rohm &<br />

Haas, Resintech or Puralite. Uniform beads rated for removal of 30,000 grains of<br />

hardness as calcium carbonate when regenerated with 15 lbs. of salt. Design for<br />

minimum 50% resin bed freeboard.<br />

D. Valve: Top mount brass valve with motor drive, hydraulically balanced piston, seal and<br />

spacers, adjustable brine flow control, backwash flow control, adjustable capacity and<br />

regeneration settings. Provide bypass ball valve arrangement.<br />

E. Controls: Factory wired and tested controls with transformer and labeled terminal block<br />

for twin alternating consisting of the following:<br />

1. Electronic Meter and 480 Microprocessor with LED Display for Delayed<br />

Regeneration.<br />

F. Brine Tank: High density polyethylene brine tank with high salt platform, PVC brine<br />

measuring and float valve, PVC injector. Contractor to provide initial salt fill.<br />

G. Ratings: Maximum 10 MG/L hardness leakage, 110°F maximum operating temperature,<br />

30-100 psig operating pressure, 120/60/1 electrical.<br />

2.03 WATER FILTER SYSTEM<br />

H. Manufacturers:<br />

1. Hellenbrand<br />

I. Tank: Fiberglass reinforced mineral tank constructed of molded high density polyethylene<br />

inner shell reinforced by exterior fiberglass winding and epoxy resin. NSF approved and<br />

rated for 150 psig.<br />

J. Media: Anthracite, Filter Sand, Garnet and Support Bed.<br />

K. Multi-Media Filter.<br />

2.04 INTERIOR GREASE INTERCEPTER<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 30 00 - 2


A. Manufacturer:<br />

1. Schier<br />

B. Seamless, rotationally-molded high density polyethylene intercepter with minimum 3/8”<br />

uniform wall thickness. Intercepter shall be furnished for below grade installation.<br />

Intercepter shall be built in accordance with ASME A112.14.3 (type C), with internal flow<br />

control, built-in test caps, and three-outlet options. Intercepter capacity shall be at least<br />

three times its rated flow. Cover shall be gasketed and constructed of high density<br />

polyethylene with minimum 500 lb load capacity.<br />

2.05 EXTERIOR GREASE INTERCEPTER<br />

C. Manufacturer:<br />

2. Schier<br />

D. Concrete grease intercepter with inlet and outlet baffle, tank capacity and loading design<br />

per plans.<br />

2.06 IN-LINE CENTRIFUGAL PUMPS<br />

A. Manufacturer:<br />

1. Bell and Gossett<br />

2. ITT<br />

3. Grundfos<br />

4. Taco<br />

5. Armstrong<br />

B. Type: Horizontal single stage oil lubricated in-line pumps, 125 psig maximum working<br />

pressure at operating temperature of 225°F. continuous. The manufacturer shall certify all<br />

pump ratings. All pumps to operate without excessive noise or vibration.<br />

C. Casing: Bronze or stainless steel; flanged suction and discharge connection.<br />

D. Impeller: Brass or bronze, keyed to the shaft, single suction enclosed type, hydraulically<br />

and dynamically balanced.<br />

E. Bearings: Oil lubricated bronze sleeve or ball bearings.<br />

F. Shaft: Stainless steel or carbon steel with stainless steel or bronze sleeve, integral thrust<br />

collar.<br />

G. Seal: Mechanical type, carbon rotating against a stationary ceramic seat, 225°F maximum<br />

continuous operating temperature.<br />

H. Drive: Flexible coupling.<br />

I. Motor: Provide pump with open dripproof motor with built-in thermal overload protection<br />

sized for non-overloading over the entire pump curve. Furnish each pump and motor with<br />

a nameplate giving the manufacturer's name, serial number of pump, capacity in GPM<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 30 00 - 3


and head in feet at design condition, horsepower, voltage, frequency, speed and full load<br />

current.<br />

J. Provide with Aquastat.<br />

2.07 EXPANSION TANKS<br />

A. Manufacturer:<br />

1. Amtrol<br />

2. Bell and Gossett<br />

3. Wessels<br />

4. Armstrong<br />

B. Vertical steel precharged hydro-pneumatic expansion tank, 125 psi ASME labeled<br />

construction, complete with replaceable flexible butyl rubber bladder, system connection<br />

fitting, Schrader type air charge fitting, steel base ring stand, factory prime and enamel<br />

painted exterior finish, ASME relief valve. Materials exposed to water to be NSF or FDA<br />

approved for potable water service.<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

A. Install plumbing equipment where indicated in accordance with manufacturer's<br />

recommendations. Coordinate equipment location with piping, ductwork, conduit and<br />

equipment of other trades to allow sufficient clearances. Locate equipment and arrange<br />

plumbing piping to provide access space for servicing all components.<br />

B. Set commercial water heaters and commercial water softeners on concrete housekeeping<br />

pads. Adjust and level equipment.<br />

C. Connect equipment to water and drain piping using unions or flanges and isolation valves.<br />

D. Pipe temperature and pressure relief valves to floor drain or floor as indicated.<br />

E. Startup and test equipment adjusting operating and safety controls for proper operation.<br />

F. Cycle softeners and adjust for specified exchange rate, regeneration time, consumption,<br />

backflow rate, etc. Provide initial salt fill of brine tank.<br />

G. Lubricate pumps before startup. Adjust pumps for rated flow. Clean and blowdown<br />

strainers after 8 hours of operation.<br />

H. Adjust compression tank precharge to scheduled minimum operating pressure prior to<br />

connecting to system.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 30 00 - 4


SECTION 22 40 00<br />

PLUMBING FIXTURES<br />

PART 1 - GENERAL<br />

1.01 GENERAL<br />

1.02 SCOPE<br />

A. Applicable provisions of Division 00 shall govern work under this section.<br />

A. This section includes specifications for plumbing fixtures, faucets and trim.<br />

1.03 REFERENCE STANDARDS<br />

A. Abbreviations of standards organizations referenced in this and other sections are as<br />

follows:<br />

ANSI A112.6.1M-88 Supports for Off-the Floor Plumbing Fixtures for Public Use.<br />

ANSI A112.18.1-94 Finished and Rough Brass Plumbing Fixture Fittings.<br />

ANSI A112.19.2M-82 Vitreous China Plumbing Fixtures.<br />

ANSI A112.19.5-79 (R1990) Trim for Water Closet Bowls, Tanks and Urinals.<br />

ARI-1010-94<br />

Drinking Fountains and Self-Contained Mechanically Refrigerate<br />

Drinking Water Coolers.<br />

ASSE 1011-93 Hose Connection Vacuum Breakers.<br />

ASSE 1014-90 Handheld Showers.<br />

1.04 QUALITY ASSURANCE<br />

A. Refer to Division 00, General Conditions, Equals and Substitutions.<br />

B. Plumbing products requiring approval by the State Department must be approved or have<br />

pending approval at the time of shop drawing submission.<br />

1.05 SHOP DRAWINGS<br />

A. Include data concerning sizes, utility sizes, rough in-dimensions, capacities, materials of<br />

construction, ratings, weights, trim, finishes, manufacturer's installation requirements,<br />

manufacturer's performance limitations, and appropriate identification.<br />

PART 2 - PRODUCTS<br />

2.01 PLUMBING FIXTURES<br />

A. Manufacturers: Fixture descriptions establish fixture type, quality, materials, features and<br />

size. Products of the following manufacturers determined to be equal by the<br />

Architect/Engineer will be accepted.<br />

1. Water Closets, Urinals and Lavatories - American Standard, Crane, Kohler.<br />

2. Water Closet Seats - Bemis, Olsonite, Kohler.<br />

3. Faucets - Chicago Faucet, Kohler, Speakman, Symmons, T&S Brass, Zurn.<br />

4. Drains - Chicago Faucet, Engineered Brass Co., Kohler, McGuire.<br />

5. Stops and Supplies - Chicago Faucet Co., T&S Brass, McGuire.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 40 00 - 1


6. Flush Valves - Coyne & Delany, Sloan, Zurn.<br />

7. Traps - Kohler, McGuire, Dearborn, Engineered Brass Co. (17 gauge Min.)<br />

8. Carriers and Supports - Josam, Smith, Wade, Watts Drainage, Zurn.<br />

9. Sinks - American Standard, Elkay, Just, Kohler.<br />

10. Laundry Trays - Fiat, Mustee.<br />

11. Mop Basins - Fiat, Mustee, Stern-Williams.<br />

12. Showers - Leonard, Powers, Speakman, Symmons, Kohler.<br />

13. Bathtubs - American Standard, Crane, Kohler.<br />

14. Molded Tub and Shower Units - Aker, Aqua Glass, Fiat, Kohler, Lasco.<br />

15. Drinking Fountains - Elkay, Halsey Taylor, Haws, Filtrine, Oasis, Sunroc.<br />

16. Electric Water Coolers - Elkay, Halsey Taylor, Haws, Filtrine, Oasis, Sunroc.<br />

B. Water Closets:<br />

C. Urinals<br />

1. WC-1 - Floor mount bottom outlet white vitreous china siphon jet close coupled<br />

tank type water closet with elongated bowl, 2¼" passageway, 16½" barrier free<br />

height, insulating tank liner and 1.6 gallon flush. ADA compliable.<br />

1. U-1 - Wall mount white vitreous china washout urinal with ¾" top inlet spud, 2"<br />

outlet, removable strainer and 0.5 gallon flush. Manual flush valve, ADA<br />

compliant.<br />

D. Flushing Rim Sink:<br />

1. FR-1 – Floor mounted siphon jet vitreous china bowl with stainless steel rim<br />

guards, 1-1/2” top spud, china bolt caps. Exposed chrome flush valve with<br />

bedpan washer assembly, diaphram type oscillating handle, escutcheon, integral<br />

screwdriver stop and vacuum breaker. Wall mount faucet with Watts 8A vacuum<br />

breaker.<br />

E. Lavatories<br />

1. L-1 - Self-rimming counter mount white vitreous china lavatory with 4" on center<br />

faucet openings. ADA approved. Gooseneck faucet with wristblade handles.<br />

ASSE 1016 mixing valve at each fixture.<br />

2. L-2 - Wall mount white vitreous china lavatory with 4" on center faucet openings.<br />

ADA approved. Gooseneck faucet with wristblade handles. ASSE 1016 mixing<br />

valve at each fixture.<br />

F. Sinks<br />

1. S-1 & S-2- Counter mounted 18 ga type 302 stainless steel single compartment<br />

sink with 3 faucet openings 4" on center. Gooseneck faucet with wristblade<br />

handles. ASSE 1016 mixing valve at each fixture.<br />

2. KS-1 - Counter mounted 18 ga. type 302 stainless steel double compartment sink<br />

with 3 faucet openings 4" on center. Single lever faucet with sidespray. ASSE<br />

1016 mixing valve at fixture.<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 40 00 - 2


3. KS-2 - Counter mounted 18 ga. type 302 stainless steel single compartment sink<br />

with 3 faucet openings 4" on center. Single lever faucet with sidespray. ASSE<br />

1016 mixing valve at fixture.<br />

4. SS-1 – Belvedere shampoo sink, enameled bowl, vacuum breaker, whiz sprayer,<br />

neckrest, backflow preventer and hair trap. ASSE 1016 mixing valve at fixture.<br />

G. Laundry Trays<br />

1. LT-1 – Molded polyester resin and stone counter-mount single compartment<br />

laundry tray. Gooseneck faucet with wristblade handles. ASSE 1016 mixing valve<br />

at fixture.<br />

2. LT-2 - Floor mounted molded polyester resin and stone double compartment<br />

laundry tray with wall bracket and painted steel legs, with waste outlet.<br />

Gooseneck faucet with wristblade handles. ASSE 1016 mixing valve at fixture.<br />

H. Mop Sink<br />

1. MS-1 and MS-2 - Floor mounted molded polyester resin and stone mop basin,<br />

24" x 24" x 10" H, with 3" drain, stainless steel strainer and vinyl bumper guards.<br />

Wall mount faucet with pail hook and bracing. Watts 8A vacuum breaker.<br />

I. Showers<br />

1. SH-1 - Pressure balanced shower valve with ceramic valving, check stops,<br />

adjustable temperature limit stop and volume control, Lever handle operated.<br />

With lever operated diverter valve, stationary shower head and hand-held<br />

adjustable head with 44" slide bar, 72" hose, in-line vacuum breaker and supply<br />

elbow . ADA compliable. 3” floor drain.<br />

2. TS-1 - One piece acrylic molded tub and shower unit, non-slip floor finish, grab<br />

bar and pop-up drain. Pressure balanced shower valve with ceramic valving,<br />

check stops, adjustable temperature limit stop and volume control, Lever handle<br />

operated. With lever operated diverter valve, stationary shower head and handheld<br />

adjustable head with 44" slide bar, 72" hose, in-line vacuum breaker and<br />

supply elbow . ADA compliant.<br />

J. Electric Water Coolers<br />

PART 3 - EXECUTION<br />

3.01 INSTALLATION<br />

1. EWC-1 - Dual level, wall mounted, barrier free and standard height, stainless<br />

steel finish water cooler/drink fountain station with front pushbar operators. Single<br />

recessed steel mounting box with refrigeration system and stainless steel<br />

removable front grille for access. Rated for 8.0 GPH at 80 degree inlet water at<br />

90 degree ambient temperature and 50 degree outlet water. 1/5 HP compressor,<br />

380 watt, 120/60/1. Mount so upper unit spout is at 40" above floor.<br />

A. Install plumbing fixtures in accordance with manufacturers instructions. Set level and<br />

plumb. Secure in place to counters, floors and walls providing solid bearing and secure<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 40 00 - 3


mounting. Bolt fixture carriers to floor and wall. Secure rough-in fixture piping to prevent<br />

movement of exposed piping.<br />

B. Install each fixture with trap easily removable for servicing and cleaning. Install fixture<br />

stops in readily accessible location for servicing.<br />

C. Install barrier free fixtures in compliance with COMM 52, 69 and Federal ADA<br />

Accessibility Guidelines. Install barrier free lavatory traps parallel and adjacent to wall and<br />

supplies and stops elevated to 27" above floor to avoid contact by wheelchair users.<br />

D. Provide unions at water connections to drinking fountains and electric water coolers.<br />

E. Each fixture shall have a stop valve installation to control the fixture. Stop valves shall be<br />

heavy duty type with brass stems and screwed or sweat inlet connections. Compression<br />

type inlets are not acceptable.<br />

F. Cover pipe penetrations with escutcheons. Exposed traps, stops, piping and escutcheons<br />

to be chrome plated brass, same items in concealed locations may be of rough brass<br />

finish.<br />

G. Set floor mounted water closets, floor mounted service sinks; counter mounted lavs and<br />

sinks; lav and sink faucets and drains with full setting bed of flexible non-staining<br />

plumber's putty. Cover exposed water closet bolts with bolt covers.<br />

H. Set mop basins to floor and wall with grout or silicone sealant.<br />

I. Seal openings between walls, floors and fixtures with mildew-resistant silicone sealant<br />

same color as fixture.<br />

J. Test fixtures to demonstrate proper operation. Replace malfunctioning units or<br />

components. Adjust valves for intended water flow rate to fixtures without splashing, noise<br />

or overflow. Adjust shower valve temperature limit stops to 110 degree maximum outlet<br />

temperature.<br />

K. Protect fixtures during construction. At completion clean plumbing fixtures and trim using<br />

manufacturer's recommended cleaning methods and materials.<br />

L. Foodservice Equipment: Provide rough-in piping, traps, tailpieces, indirect waste lines and<br />

make final and necessary connections for foodservice equipment. Install faucets, spray<br />

units, drains, lever drains, vacuum breakers, solenoid valves, check valves, flow control<br />

valves, water inlet fittings, filters, strainers, pressure reducing valves and gas valves<br />

furnished by foodservice equipment contractor. Provide condensate drain piping from<br />

cooler and freezer evaporators. Make all final and necessary plumbing connections.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> – Housing Units 22 40 00 - 4


MECHANICAL TABLE OF CONTENTS<br />

DIVISION 23 - MECHANICAL:<br />

SECTION 23 00 00<br />

SECTION 23 05 00<br />

SECTION 23 05 03<br />

SECTION 23 05 14<br />

SECTION 23 05 15<br />

SECTION 23 05 23<br />

SECTION 23 05 29<br />

SECTION 23 05 48<br />

SECTION 23 05 93<br />

SECTION 23 07 00<br />

SECTION 23 07 01<br />

SECTION 23 09 00<br />

SECTION 23 20 00<br />

SECTION 23 31 00<br />

SECTION 23 33 00<br />

SECTION 23 34 13<br />

SECTION 23 37 00<br />

SECTION 23 52 34<br />

SECTION 23 72 00<br />

SECTION 23 81 07<br />

SECTION 23 81 43<br />

SECTION 23 82 00<br />

SECTION 23 84 15<br />

MECHANICAL INDEX<br />

GENERAL HVAC REQUIREMENTS<br />

PIPING AND FITTINGS<br />

VARIABLE FREQUENCY DRIVE<br />

PIPING SPECIALTIES<br />

VALVES<br />

SUPPORTS AND ANCHORS<br />

VIBRATION ISOLATION<br />

TESTING, ADJUSTING AND BALANCING<br />

DUCTWORK INSULATION<br />

HVAC PIPING INSULATION<br />

TEMPERATURE CONTROL<br />

HVAC PUMPS<br />

DUCTWORK<br />

DUCTWORK ACCESSORIES<br />

POWER ROOF VENTILATORS<br />

AIR OUTLETS AND INLETS<br />

BOILERS<br />

ENERGY RECOVERY UNITS<br />

ROOFTOP HEATING, COOLING AND MAKE-UP AIR UNIT (GAS-FIRED)<br />

HEAT PUMP UNITS<br />

TERMINAL HEAT TRANSFER UNITS<br />

HUMIDIFIERS<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 00 00 - 1


SECTION 23 05 00<br />

GENERAL HVAC REQUIREMENTS<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. Furnish and install a complete building HVAC system as per drawings and enclosed<br />

specifications. Provide a competent supervisor, foreman, etc. to expedite all phases of<br />

the HVAC <strong>Project</strong>. HVAC Contractor shall be responsible for all demolition, cutting,<br />

patching, coring, sealing, fire caulking and finishing necessary for execution of the HVAC<br />

work as shown on the MH drawings and included in the specification. HVAC Contractor<br />

must refer to general project specifications and Section 01 10 00 for all additional project<br />

requirements and coordination issues.<br />

B. Requirements specified herein shall govern applicable portions of all mechanical work<br />

sections, whether so stated therein or not. Where items specified in mechanical work<br />

sections conflict with requirements in this specification, the former shall govern.<br />

C. Job site to be seen to ascertain existing field conditions. Failure to visit the job site does<br />

not limit the contractual responsibility of any aspect of the HVAC project.<br />

D. Items To Include:<br />

1. Scope<br />

2. Abbreviations<br />

3. References<br />

4. Definitions<br />

5. Quality Assurance<br />

6. Shop Drawings, Wiring Diagrams and Descriptive Data<br />

7. Substitution of Equipment and Materials<br />

8. Related work of Mechanical Trades<br />

9. Electrical Requirements and Provisions<br />

10. Coordination<br />

11. Temporary Services<br />

12. Codes, Permits and Fees<br />

13. Transportation, Storage and Protection of Equipment and Materials<br />

14. Materials and Equipment Installation<br />

15. Sleeves, and Openings<br />

16. Flashing<br />

17. Sealing and Fire stopping<br />

18. Cutting and Patching, Holes and Sleeves<br />

19. Equipment Access<br />

20. General Pressure Piping Specification<br />

21. Painting<br />

22. Inspection and Tests<br />

23. Cleaning and Flushing<br />

24. Operating Test<br />

25. Operation and Maintenance Manuals<br />

26. Record Drawings<br />

27. Identification<br />

28. Testing and Balancing<br />

29. HVAC System Commissioning<br />

1.2 ABBREVIATIONS<br />

A. The following abbreviations are used throughout all mechanical work sections.<br />

amp ampere<br />

bhp brake horsepower<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 1


Btu British Thermal Unit<br />

c to c center to center or on center<br />

cfm cubic feet per minute<br />

deg degree (angle)<br />

F degree Fahrenheit<br />

fpm feet per minute<br />

ft. foot<br />

gal gallon<br />

gph gallons per hour<br />

gpm gallons per minute<br />

hp horsepower<br />

hr hour<br />

in. or " inch<br />

ID inside diameter<br />

ips iron pipe size<br />

kw kilowatt<br />

max maximum<br />

min minimum<br />

oz ounce<br />

OD outside diameter<br />

os & y outside screw & yoke<br />

lb. pound<br />

psi pounds per square inch<br />

rpm revolutions per minute<br />

sec second<br />

std standard<br />

sp static pressure<br />

temp temperature<br />

wwp water working pressure<br />

1.3 REFERENCES<br />

A. References to standards, codes or specifications shall mean the latest edition of such<br />

publication adopted and published at date of invitation to submit proposals.<br />

B. References to technical societies, trade organizations and governmental agencies are<br />

made in accordance with the following abbreviations.<br />

1. AFI Air Filter Institute<br />

2. AGA American Gas Association, Inc.<br />

3. ANSI American National Standards Institute<br />

4. ASHRAE Amer. Society of Heating, Refrigeration & Air Conditioning<br />

Engineers<br />

5. ASME American Society of Mechanical Engineers<br />

6. AMCA Air Moving & Conditioning Association, Inc.<br />

7. ASTM American Society for Testing Materials<br />

8. AWWA American Water Works Association<br />

9. BOCA Building Officials and Code Administrators<br />

10. CS Commercial Standard<br />

11. FM Factory Mutual<br />

12. IBR Institute of Boiler & Radiator Manufacturers<br />

13. IRI Industrial Risk Insured<br />

14. ISOW Insurance Services of Wisconsin<br />

15. NAFM National Association of Fan Manufacturers<br />

16. NFPA National Fire Protection Association<br />

17. NBS National Bureau of Standards<br />

18. PDI Plumbing and Drainage Institute<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 2


1.4 DEFINITIONS<br />

19. SBI Steel Boiler Institute<br />

20. SMACNA Sheet Metal and Air Conditioning Contractors Nat’l Assoc. Inc.<br />

21. UL Underwriter's Laboratories, Inc.<br />

The following are definitions of terms and expressions used in mechanical work Sections.<br />

A. Provide means furnish and install in place.<br />

B. Herein means contents of a particular section where this term appears.<br />

C. Indicated means indicated on contract drawings.<br />

D. Section denotes "trade section" or basic unit of work.<br />

E. Division denotes a group of related sections. All Mechanical Work falls into Div. 23.<br />

F. Concealed means any pipe, duct, conduit or accessories hidden from sight as in<br />

trenches, chases, furred spaces, pipe shafts or hung ceilings.<br />

G. Exposed means they are "not concealed" as defined herein above.<br />

H. Piping includes in addition to pipe, fittings, valves, hangers and accessories.<br />

1.5 QUALITY ASSURANCE<br />

A. Comply with manufacturer’s instructions in full detail, including each step in sequence.<br />

Should instructions conflict with contract documents, request clarification from<br />

Architect/Engineer before proceeding.<br />

B. Where equipment or accessories are used which differ in arrangement, configuration,<br />

dimensions, ratings, or engineering parameters from those indicated in the contract<br />

documents, the contractor is responsible for all costs involved in integrating the<br />

equipment or accessories into the system and for obtaining the performance from the<br />

system into which these items are placed. This may include changes found necessary<br />

during the testing, adjusting and balancing phase of the project.<br />

1.6 SHOP DRAWINGS, WIRING DIAGRAMS AND DESCRIPTIVE DATA<br />

A. Submit shop drawings, wiring diagrams and descriptive data on all equipment, apparatus,<br />

fixtures and specialties to be provided. Manufacturer shall prepare these drawings or his<br />

franchised dealer for this specific installation unless equipment is stock design then<br />

standard shop drawing may be submitted. Drawings shall show all physical sizes and<br />

required services, installation instructions, description of operation including<br />

recommended testing and adjusting procedures shall be included.<br />

1.7 SUBSTITUTION OF EQUIPMENT AND MATERIALS<br />

A. Assume all responsibility for any and all changes made to the HVAC system due to<br />

substitutions. Manufacturers listed first in the Specifications were used in preparing the<br />

drawings. Other Manufacturers listed are considered substitutions, but may be submitted<br />

for approval as potentially equal to the initial manufacturer identified. Manufacturers not<br />

listed in the Specification will not be considered "As Equal" to the design equipment or<br />

material.<br />

B. <strong>No</strong>tify all Contractors of substitutions made prior to their involvement with the substitution<br />

installation. Provide all modifications to ductwork and other Construction necessary due<br />

to substitutions. Equipment must be accessible for servicing filters, bearings, motors,<br />

belts, etc.<br />

1.8 RELATED WORK OF MECHANICAL TRADES<br />

The following tabulation of items of work is not all inclusive but is set forth to establish a pattern to<br />

be maintained should items occur which are not specifically covered in the various divisions of the<br />

work.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 3


A. Plumbing - Any equipment provided by other trades requiring water, compressed air or<br />

drainage piping thereto shall have these services provided by that other Trade. Provide a<br />

gate valve or stop valve and union at point of connection to such equipment. Provide<br />

traps and vents or open sight drains to satisfy drainage requirements of equipment.<br />

B. Heating - Any equipment provided by other trades requiring hot water, or condensate<br />

thereto shall have these services provide by that other Trade.<br />

1. If regulators or mechanical devices for control of services are necessary,<br />

Contractor supplying equipment for installation by this Contractor shall furnish<br />

these items.<br />

2. Gas piping shall be completed by the heating contractor. Contractor whose<br />

scope of work includes gas piping will serve all equipment requiring gas. Special<br />

valves, pressure-regulators, etc., if required, will be provided with equipment.<br />

C. Ventilating and Air Conditioning - Provide sheet metal vents or ducts on any equipment<br />

furnished by other trades making final connection thereto using flexible connectors in<br />

case of ductwork only. Install pre-heat and/or re-heat coils furnished by others. Install<br />

temperature control dampers.<br />

D. Refrigeration - Provide piping to cooling coils.<br />

E. Temperature Controls - Any equipment provided by other trades requiring temperature<br />

control work shall be provided by this Contractor unless specifically exempted in<br />

specifications. Provide schematic diagrams as specified and include pneumatic or<br />

electrical work necessary to connect all components to function as a complete system.<br />

The Temperature Controls Contractor shall wire control wiring specified in Temperature<br />

Control Section.<br />

1.9 ELECTRICAL REQUIREMENTS AND PROVISIONS<br />

A. For electrically operated equipment provide all motors. Starters, controllers, and<br />

disconnects which are an integral part of unit equipment shall be provided with that<br />

equipment. Starters, controllers and disconnects which are not included as part of the<br />

equipment shall be provided as a separate item as part of the electrical work of Division<br />

26, unless otherwise indicated. All control devices and sensors associated with the<br />

electrically operated equipment shall be provided as part of the work of Division 23,<br />

unless otherwise indicated.<br />

1.10 COORDINATION<br />

A. Verify that all devices are compatible for the surfaces on which they will be used. This<br />

includes, but is not limited to, diffusers, registers, grilles and recessed or semi-recessed<br />

heating and/or cooling terminal units installed in/on architectural surfaces.<br />

B. Coordinate all work with other contractors prior to installation. Any installed work that is<br />

not coordinated and that interferes with other contractor’s work shall be removed or<br />

relocated at the installing contractor’s expense.<br />

1.11 TEMPORARY SERVICES<br />

A. Whenever temporary services are required to maintain operation of equipment, it is<br />

understood that the Contractors responsible for final connections to permanent services<br />

shall do this temporary work. All temporary material shall be removed after it has served<br />

its use. See Special Conditions for temporary services required during construction of<br />

project.<br />

1.12 CODES, PERMITS AND FEES<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 4


A. All Mechanical work shall conform with all Federal, State and Local Codes and<br />

regulations. If codes or regulations conflict, the most stringent shall apply. Permits and<br />

inspection fees are to be secured in fulfilling the requirements of these Specifications.<br />

1.13 TRANSPORTATION, STORAGE AND PROTECTION OF EQUIPMENT AND MATERIALS<br />

A. Transport and handle equipment by methods to avoid damage. Promptly inspect<br />

shipments to assure that equipment complies with requirements, quantities are correct<br />

and equipment is undamaged.<br />

B. Cover equipment and materials to eliminate rust and corrosion while allowing sufficient<br />

ventilation to avoid condensation. Do not store materials directly on grade. Protect pipe,<br />

tube and fitting ends to avoid damage.<br />

C. Provide access for inspection of all stored equipment. Periodically inspect to assure<br />

equipment is undamaged and are maintained under required conditions.<br />

D. Offsite storage agreements will not relieve contractor from using proper storage<br />

techniques.<br />

1.14 MATERIALS AND EQUIPMENT INSTALLATION<br />

A. Materials and equipment shall be new and of the make, type, size and quality specified.<br />

See Instructions for Bidders for bidding procedure.<br />

B. Erect equipment in neat workmanlike manner, align, level and adjust for satisfactory<br />

operation; install for easy maintenance, inspection, operation, and replacement. Minor<br />

deviation from indicated arrangements may be made as approved.<br />

C. Mechanical equipment shall operate without objectionable noise or vibration. Ductwork<br />

and piping shall be provided with flexible couplings to prevent noises or vibration<br />

transmission.<br />

1.15 SLEEVES, AND OPENINGS<br />

A. Pipe Sleeves:<br />

1. Provide galvanized sheet metal sleeves for pipe penetrations through interior<br />

walls to provide a backing for sealant or firestopping.<br />

2. Provide schedule 40 steel pipe for pipe penetrations through exterior walls, nonrated<br />

beams, footings and potentially wet applications to provide backing for<br />

sealant and firestopping.<br />

3. Sleeves for piping in new poured concrete construction shall be schedule 40 steel<br />

pipe, cast in place.<br />

4. In all piping floor penetrations, fire rated and non-fire rated, top of sleeve shall<br />

extend 1” above the adjacent floor. Caulk sleeves full depth and provide floor<br />

plate.<br />

a) Sleeves in non-rated floor penetrations shall be 18 gauge galvanized<br />

steel.<br />

b) Sleeves in rated floor penetrations shall be UL listed prefabricated sleeve<br />

including seals.<br />

c) If the pipe penetrating the sleeve is supported be a pipe clamp resting on<br />

the sleeve, weld a collar or struts to the sleeve to transfer weight to floor<br />

structure.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 5


5. In finished spaces where pipe penetration through wall is exposed, provide<br />

chrome plated steel escutcheons installed flush with face of penetrated surface.<br />

6. Size sleeves large enough to allow for expansion and contraction. Provide for<br />

continuous insulation wrapping.<br />

B. Duct Sleeves:<br />

1. Duct sleeves are not required in non-rated floors or partitions.<br />

2. Provide sleeve required for fire dampers in fire-rated partitions and floors. Install<br />

sleeve per manufacturer’s recommendation.<br />

C. Openings:<br />

1. Any opening over 12” in width penetrating masonry or concrete construction<br />

requires additional structural support. Mechanical contractor shall be responsible<br />

for creating and sealing all openings.<br />

1.16 FLASHING<br />

A. Provide flexible flashing and metal counterflashing where piping and ductwork penetrate<br />

weather or waterproofed walls, floors and roofs.<br />

B. Flash pipes projecting 3” minimum above finished roof surface with lead worked one inch<br />

minimum into hub, 8” minimum clear on sides with 24x24 sheet size. For pipes through<br />

outside walls, turn back into wall and caulk, metal counterflash and seal.<br />

C. Provide welded curbs for mechanical roof installation 12” minimum high above roofing<br />

surface. Flexible sheet flash and counterflash with sheetmetal; seal watertight.<br />

D. Metal Flashing: 26-gauge galvanized steel.<br />

E. Lead Flashing: 5 lbs./sq. ft. sheet lead for waterproofing; one lb./sq. ft (5 kg/sq. m) sheet<br />

lead for soundproofing.<br />

F. Flexible Flashing: 47 mil thick sheet butyl; compatible with roofing.<br />

G. Caps: Steel, 22-gauge minimum; 16-gauge at fire resistant elements.<br />

1.17 SEALING AND FIRESTOPPING<br />

A. Sealing and Fire stopping of sleeves/openings between ductwork, piping, etc. and the<br />

sleeve, structural or partition opening shall be the responsibility of the contractor whose<br />

work penetrates the opening. The contractor responsible shall hire individuals skilled in<br />

such work to do the sealing and fireproofing. Coordinate with Hoffman, LLC for fire<br />

caulking products and requirements.<br />

B. FIRE AND/OR SMOKE RATED PENETRATIONS:<br />

1. Provide material and perform work in compliance with the following:<br />

a) Wisconsin Administrative Code<br />

b) Provide materials tested and listed by Underwriters Laboratories.<br />

c) Provide materials which have been tested in accordance with ASTM<br />

E814-88: Standard Test Method for Fire Tests of Through-Penetration<br />

Firestops.<br />

d) Materials shall have been tested to provide fire rating at least equal to<br />

that of the construction being penetrated and shall comply with the T-<br />

ratings as required by applicable building code.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 6


2. Contractor shall submit product data for each firestop system in accordance with<br />

Div 07 section 07 84 00 – Firestopping.<br />

3. Contractor shall use firestop putty, caulk sealant, intumescent wrapstrips,<br />

intumescent firestop collars, firestop mortar or a combination of these products to<br />

provide a UL listed system for each application required for this project. Provide<br />

mineral wool backing where specified in manufacturer’s application detail. Use<br />

product that has a rating not less then the rating of the wall or floor being<br />

penetrated.<br />

4. Install approved product in accordance with the manufacturer’s instructions where<br />

the pipes and ductwork penetrate a fire/smoke rated surface. When pipe or<br />

ductwork is insulated, use a product which maintains the integrity of the insulation<br />

and vapor barrier.<br />

C. NON-RATED PENETRATIONS<br />

1. Pipe Penetrations Through Below Grade Walls: In exterior wall openings below<br />

grade, use a modular mechanical type seal consisting of interlocking synthetic<br />

rubber links shaped to continuously fill the annular space between the uninsulated<br />

pipe and the wall sleeve.<br />

2. Pipe Penetrations: At pipe penetrations of non-rated interior partitions, floors and<br />

exterior walls above grade, use urethane caulk in annular space between pipe<br />

and insulation and sleeve.<br />

3. Duct Penetrations: Annular space between duct (with or without insulation) and<br />

the non-rated partition or floor opening shall not be larger than 2”. Where existing<br />

openings have and annular space larger than 2”, the space shall be patched to<br />

match existing construction to within 2” around the duct. Coordinate with the<br />

General Contractor for this work.<br />

4. Where shown or specified, pack annular space with fiberglass batt insulation or<br />

mineral wool insulation. Provide sheet metal escutcheon around duct on both<br />

sides of partition or floor to cover annular space.<br />

5. In finished spaces where duct penetrations are exposed, pack annular space with<br />

fiberglass batt insulation or mineral wool insulation. Patch annular space to<br />

match adjacent construction for a finished appearance. Coordinate with<br />

Hoffman, LLC for this work.<br />

1.18 CUTTING AND PATCHING, HOLES AND SLEEVES<br />

A. It shall be the responsibility of the HVAC Contractor to cut, core and patch all openings<br />

where required for installing the mechanical work. All dimensions must be verified with<br />

equipment shop drawings.<br />

B. All required core drilling of holes in floors or walls necessary to install piping and conduit is<br />

the responsibility of the HVAC Contractor. All core drilled holes must be drilled carefully<br />

as to avoid spalling, and unnecessary damage or weakening of structural members.<br />

Avoid chopping or breaking out.<br />

1.19 EQUIPMENT ACCESS<br />

A. Install all piping, conduit, ductwork, and accessories to permit access to equipment for<br />

maintenance and service.<br />

1.20 GENERAL PRESSURE PIPING SPECIFICATION<br />

The following piping practice shall be followed in installing all steel or copper piping:<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 7


A. Full length of pipe shall be used wherever possible; short lengths of pipe with couplings<br />

will not be permitted.<br />

B. All pipes shall be cut to exact measurements and shall be installed without forcing or<br />

springing so as not to cause excess stress in valves or equipment.<br />

C. All piping shall slope a minimum of 1" in 50'-0" in the direction of flow unless otherwise<br />

noted on drawings.<br />

D. All branch connections shall be made into top of mains unless otherwise noted on<br />

drawings.<br />

E. All changes in direction shall be made by using pipe and fittings or by shop fabricated pipe<br />

bends. Field pipe bends are prohibited.<br />

F. Unions shall be installed in all pipe connections to equipment, control valves, controllers,<br />

steam traps, and wherever necessary to facilitate the dismantling of piping and removal of<br />

other items requiring maintenance.<br />

G. Exposed piping shall be neatly arranged, straight, run parallel, and at right angles to walls<br />

and shall be so graded that the entire system can be drained. Drain valves shall be<br />

installed at low points of piping.<br />

H. Install pipe anchors and expansion bends or swing connections where so indicated on<br />

drawings.<br />

I. Installed piping shall not interfere with the operation or accessibility of doors or windows,<br />

shall not encroach on aisle passageways and equipment, and shall not interfere with the<br />

servicing or maintenance of any equipment.<br />

J. When pipe size is reduced, reducing fittings are required. <strong>No</strong> bushings shall be used.<br />

1.21 PAINTING<br />

A. Structural iron HVAC equipment supports and piping exposed to the outdoors shall be<br />

given one coat of Rustoleum or equivalent rust-free type paint. Galvanized supports are<br />

not paint required.<br />

1.22 INSPECTION AND TESTS<br />

A. See Section 23 05 03 – Pipe and Fittings<br />

B. Testing and Balancing:<br />

1. Provide the services of a qualified independent firm engaged in the business of<br />

air balance to adjust and balance ventilating systems as specified in Division 23.<br />

C. Refrigeration:<br />

1. Test refrigeration equipment under 100% load conditions, artificial if necessary,<br />

before Owner operates equipment, as specified in Division 23.<br />

1.23 OPERATION AND MAINTENANCE MANUALS<br />

A. Maintenance manuals shall be prepared covering the HVAC systems of the building,<br />

including refrigeration and temperature controls.<br />

B. Submit manuals in the quantity and format as specified in Division 01 Section Contract<br />

Closeout.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 8


C. These manuals shall include the following information:<br />

1. Name and address and telephone number of installing <strong>Project</strong> Manager and<br />

Subcontractors.<br />

2. Description of Systems<br />

3. Test results and reports<br />

a) Installation checks on fans and related equipment<br />

b) Air balance<br />

c) Results of all pressure tests with witness signature, data made, etc<br />

d) Water treatment test results, including tests for absence of bacteria in<br />

domestic water system<br />

e) Valve identification charts<br />

4. General Operating Instructions: Instructions shall include locations of equipment<br />

or controls, which will require periodic adjustment.<br />

5. Maintenance Instruction: These shall include manufacturer's maintenance for all<br />

equipment.<br />

D. The above information including equipment shop drawings, fixture cuts, etc. shall be<br />

placed in three ring loose-leaf hard cover binders with section tabs labeled with project<br />

name and contents. Submit to Architect prior to final billing.<br />

1.24 RECORD DRAWINGS<br />

A. Prepare and submit to Architect/Engineer a complete layout of piping and duct systems<br />

as actually installed showing location, size changes, and elevations for permanent record<br />

drawings. Drawings must be provided in AutoCad .dwg format for reproduction along with<br />

(1) hard copy.<br />

1.25 IDENTIFICATION<br />

A. General:<br />

B. Pipe:<br />

1. Do not label equipment such as cabinet heaters, convectors, radiation, ceiling<br />

fans or any other equipment in occupied spaces.<br />

1. All piping shall be color-coded using legend markers and directional arrows after<br />

piping has been covered (if specifications call for insulation) and after piping has<br />

been painted.<br />

2. Use Setmark System pipe markers with arrows as manufactured by Seton Name<br />

Plate Corp. Pipe stencils are not acceptable.<br />

3. Install markers as recommended by the manufacturer.<br />

4. Locate pipe identification as follows:<br />

a) Within 1’-6” of each valve<br />

b) Within 3’-0” of each 90° elbow<br />

c) Within 3’-0” of piping connection to equipment<br />

d) Within 3’-0” of where pipe enters shafts and penetrates floor and outside<br />

walls.<br />

e) Maximum 20’-0” intervals along all piping (exposed and concealed). <strong>No</strong>t<br />

less than one label shall be installed per room.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 9


f) Within 1’-6” of any access door or panel<br />

g) At all tees within 3’-0” of both mains and branch piping.<br />

h) Where new piping meets existing piping, place one additional label on<br />

existing piping as specified in items ‘a’ through ‘f’.<br />

i) On remodeling projects, contractor shall include in bid, one extra (case or<br />

roll) of all ordered system colors and/or bands to turn over to owner.<br />

j) Stenciling of piping is not acceptable.<br />

C. Valves:<br />

1. After piping work is complete and pipe insulation is finished, tag valves on all<br />

piping. Valve tags are not required at a terminal device unless the valves are<br />

greater than ten feet from the device or located in another room not visible from<br />

the terminal unit. Indentify valves with consecutive numbers on tags.<br />

2. Provide Seton Name Plate Company Style M4506 brass valve tags, 1-1/2"<br />

diameter, black filled characters, 1/2" numbers, 1/4" letters, with size <strong>No</strong>. 6 nickelplated<br />

bead chains for fastening to each valve stem as required.<br />

3. Abbreviations are as follows:<br />

a) Ventilating VNTG<br />

b) Plumbing PLBG<br />

c) Heating HTG<br />

d) Refrigeration REF<br />

4. Furnish Seton Name Plate Company 37411 valve identification charts in a satinfinish<br />

self-closing aluminum frame, size 9-1/2" x 12".<br />

5. Complete chart showing contractor's name and address, name of system,<br />

number, location, and purpose of each valve tagged.<br />

6. Mount enclosed chart in Mechanical Room or Boiler Room, or as directed by the<br />

owner.<br />

7. Provide two (2) copies of charts and place in Maintenance Manual.<br />

D. Exterior Mounted Equipment:<br />

1. Identify exterior mounted mechanical equipment by stenciling equipment number<br />

with black enamel against a light background or white enamel against a dark<br />

background. Use a primer where necessary for proper paint adhesion.<br />

2. Whenever possible, paint equipment number so it is visible from point of roof<br />

access.<br />

E. Interior mounted equipment:<br />

1. Provide Seton Seatonflex Style M1771 Name Plate for all equipment such as air<br />

handling equipment, pumps, package air conditioners, starters, and disconnects.<br />

Plates shall bear name of equipment as noted in drawings and specifications i.e.,<br />

Supply Fan #1. Plates shall be 2-1/2" x 3/4" multi-layered acrylic, white<br />

characters with a black background.<br />

F. Submit a list of plates for Architect's approval before ordering.<br />

1.26 TESTING, ADJUSTING AND BALANCING<br />

A. See requirements in Section 23 05 93 – Testing, Adjusting and Balancing<br />

B. Include the complete cost of air and hydronic system testing and balancing in the Bid.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 10


C. T & B procedures, methods and instrumentation shall be in strict accordance with the<br />

established standards of the National Environmental Balancing Bureau (NEBB) or the<br />

Associated Air Balance Council (AABC).<br />

D. Provide the services of a qualified independent NEBB or AABC certified firm engaged in<br />

the business of air balance to adjust and balance ventilating systems as specified in<br />

Division 23.<br />

E. Mechanical Contractor shall assume the responsibility for the following:<br />

1. Purchase and installation of any replacement component of equipment drive<br />

assemblies as directed by the Test and Balance Contractor.<br />

2. Filter replacement and installation.<br />

3. Adjustment of isolation devices.<br />

4. Equipment conformity to sound level requirements.<br />

5. Purchase and replacement of motor starter heater elements, as directed.<br />

6. Removal, cleaning or replacement of hydronic system strainers.<br />

7. Draining, filling and venting of hydronic systems.<br />

8. Proper adjustment and calibration of temperature control instruments and<br />

devices.<br />

9. Water treatment if specified, system cleaning and general equipment<br />

housekeeping.<br />

10. Leak testing of ductwork and piping.<br />

11. Installation of volume dampers where shown, or where required as directed by<br />

the Test and Balance Contractor.<br />

12. Instruction to owner on system operation.<br />

13. Furnishing of ladders and or scaffolding as directed by the Test and Balance<br />

Contractor.<br />

14. Furnish the Test and Balance Contractor with one set of “As-built” drawings and<br />

one complete set of certified shop drawings at least two weeks prior to<br />

commencement of work.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 00 - 11


SECTION 23 05 03<br />

PIPING AND FITTINGS<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Heating and Indoor Geothermal Water Piping<br />

B. Vents and Relief Valves<br />

C. Unions and Flanges<br />

1.3 RELATED WORK<br />

A. Section 23 05 29 - Supports and Anchors<br />

B. Section 23 07 01 - Piping Insulation<br />

C. Section 23 05 15 - Piping Specialties<br />

1.4 REFERENCES<br />

A. ANSI/ASME - Boiler and Pressure Vessel Code<br />

B. ANSI/ASME Sec 9 - Welding and Brazing Qualifications<br />

C. ANSI/ASME B16.23 - Cast Copper Alloy Solder Joint Drainage Fittings - DWV<br />

D. ANSI/ASME B16.29 - Wrought Copper and Wrought Copper Alloy Solder Joint Drainage<br />

Fittings - DWV<br />

E. ANSI B31.1 - Code for power piping (over 125 psig)<br />

F. ANSI/ASME B31.9 - Building Services Piping<br />

G. ANSI/AWS A5.8 - Brazing Filler Metal<br />

H. ANSI Z49.1 - Safety in Welding and Cutting<br />

I. ASTM A53 - Pipe, Steel, Black and Hot-Dipped Zinc Coated, Welded and Seamless<br />

J. ASTM A120 - Pipe, Steel, Black and Hot-Dipped Zinc Coated (Galvanized), Welded and<br />

Seamless, for Ordinary Uses<br />

K. ASTM A234 - Pipe Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and<br />

Elevated Temperatures<br />

L. ASTM B32 - Solder Metal<br />

M. ASTM B88 - Seamless Copper Water Tube<br />

N. AWS D1.1 - Structural Welding Code<br />

1.5 QUALITY ASSURANCE<br />

A. Welder Qualifications:<br />

1. Welding procedures, welders, and welding operators for all building service piping<br />

and steam piping less than or equal to 15 psig to be in accordance with certified<br />

welding procedures of the National Certified Pipe Welding Bureau.<br />

2. Welding procedures, welders, and welding operators for all steam system piping<br />

at service pressures above 15 psig to be qualified complying with the provisions<br />

of the latest revision of ANSI/ASME B31.1 Power Piping or Section IX of the<br />

ASME Boiler and Pressure Vessel Code for boiler external piping.<br />

3. Before any metallic welding is performed, Contractor to submit his/her Standard<br />

Welding Procedure Specification together with the Procedure Qualification<br />

Record as required by Section IX of the ASME Boiler and Pressure Vessel Code<br />

and/or the National Certified Pipe Welding Bureau.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 03 - 1


1.6 SUBMITTALS<br />

4. Before any polyethylene fusion welding is performed, Contractor to submit<br />

certification that the welders to be used on this project have successfully<br />

demonstrated proper welding procedures in accordance with the Code of Federal<br />

Regulations, Title 49, Part 192, Section 192.285.<br />

5. The Architect/Engineer reserves the right to test the work of any welder employed<br />

on the project, at the Contractor’s expense. If the work of the welder is found to<br />

be unsatisfactory, the welder shall be prevented from doing further welding on the<br />

project.<br />

6. <strong>No</strong>te: In addition to requirements described above, contractor shall submit the<br />

following information to architect/engineer for review:<br />

a) Provide a project summary listing contractors’ standard welding<br />

procedure specification.<br />

b) List all welders scheduled to work on the project.<br />

c) List all pipe sizes to be welded.<br />

d) Provide continuity record of each welder for every six month interval after<br />

passing the qualification test.<br />

A. Submit product data under provisions of Section 23 05 00.<br />

B. Include data on pipe materials, pipe fittings, and accessories.<br />

PART 2 – PRODUCTS<br />

2.1 HEATING AND GEOTHERMAL PIPING WATER PIPNG<br />

A. 2” and smaller: ASTM A53, type F, standard weight (schedule 40) black steel pipe with<br />

ASTM A126/ANSI B16.4, Class 125, standard weight cast iron threaded fittings or ASTM<br />

B88 seamless, type L, hard temper copper tube with ANSI B16.22 wrought copper solderjoint<br />

fittings. Install brass ball valve at junction of dissimilar piping.<br />

B. 2 ½” and larger: ASTM A53, standard weight (schedule 40) black steel pipe with ASTM<br />

A234 grade WPB/ANSI B16.9 standard weight, seamless, carbon steel weld fittings.<br />

C. Contractor may use ASTM B88 seamless, type L, hard temper copper tube with ANSI<br />

B16.22 wrought copper solder-joint fittings in lieu of steel pipe for pipe sizes 2” and<br />

smaller. For pipe sizes 2 ½” and larger, contractor may use grooved pipe and matching<br />

fittings as manufactured by Victaulic or equal. Grooved fittings and pipe must be installed<br />

in strict accordance with manufacturers requirements and recommendations.<br />

2.2 VENTS AND RELIEF VALVES<br />

A. Use pipe and pipe fittings as specified for the systems to which the relief valve or vent is<br />

connected.<br />

2.3 COOLING COIL CONDENSATE<br />

A. ASTM B88, type L, hard temper copper tubing with ASTM B145/ANSI B16.23 cast red<br />

bronze or ASTM B75/ANSI B16.29 wrought solder type drainage fittings.<br />

2.4 UNIONS AND FLANGES<br />

A. 2” and smaller: ASTM A197/ANSI B16.3 malleable iron unions with brass seats. Use<br />

black iron on black steel piping. Use unions of a pressure class equal or higher than that<br />

specified for the fittings of the respective piping service but not less than 250 psi.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 03 - 2


B. 2 ½” and larger: ASTM 181 or A105, grade 1 hot forged steel flanges of threaded,<br />

welding neck, or slip-on pattern and of a pressure class compatible with that specified for<br />

valves, piping specialties and fittings of the respective piping service. Flanges smaller<br />

than 2 ½” may be used as needed for connecting to equipment and piping specialties.<br />

Use raised face flanges ANSI B16.5 for mating with other raised face flanges on<br />

equipment with flat ring or full face gaskets. Use ANSI B16.1 flat face flanges with full<br />

face gaskets for mating with other flat face flanges on equipment. Gasket material to be<br />

non-asbestos and suitable for pressures and temperatures of the piping system.<br />

PART 3 – EXECUTION<br />

3.1 PREPARATION<br />

A. Ream pipe and tube ends. Remove burrs. Bevel plain end ferrous pipe.<br />

B. Remove scale and dirt on inside and outside before assembly.<br />

C. Prepare piping connections to equipment with flanges or unions.<br />

D. After completion, fill, clean, and treat systems.<br />

3.2 INSTALLATION<br />

A. General:<br />

1. Install all piping plumb and parallel to building walls and ceilings and at heights<br />

which do not obstruct any portion of windows, doorways, stairways, or passage<br />

ways. Where interferences develop in the field, offset or reroute piping as<br />

required to clear such interferences<br />

2. Group piping whenever practical at common elevations.<br />

3. Install piping to allow for expansion and contraction without stressing pipe, joints,<br />

or connected equipment.<br />

4. Provide clearance for installation of insulation, and access to valves and fittings.<br />

5. Do not route piping through transformer vaults, or above transformers, panel<br />

boards, or switchboards including the required service space for this equipment,<br />

unless the piping is serving this equipment.<br />

6. Do not route piping through elevator equipment rooms unless piping is serving<br />

equipment in this room.<br />

7. Provide access where valves and fittings are not exposed. Coordinate size and<br />

location of access doors.<br />

8. Slope piping and arrange systems to drain at low points. Use eccentric reducers<br />

to maintain bottom of pipe level.<br />

9. Install unions downstream of valves and at equipment or apparatus connections.<br />

10. Install air traps, vents, and drains on all water mains and terminal units where<br />

shown and as required. Air vents shall be located at all high points and at those<br />

points at which there is a possibility of collecting air. Air vents shall be vent cocks<br />

and must be extended with 1/8" copper tubing for easy access.<br />

11. Welding is required on all black piping 2 ½” and larger except where the<br />

contractor may opt to use grooved pipe and fittings as allowed.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 03 - 3


12. Copper piping may be used for heating water service in lieu of Schedule 40 Black<br />

on piping 2” and smaller. Install brass ball valve at junction of dissimilar piping.<br />

B. Welded Pipe Joints:<br />

1. Make all welded joints by fusion welding in accordance with ASME Codes, ANSI<br />

B31, and State Codes where applicable.<br />

C. Threaded Pipe Joints:<br />

1. Use a thread lubricant or Teflon tape on threaded pipe joints; no hard setting pipe<br />

thread cements or caulking is allowed.<br />

D. Copper Pipe Joints:<br />

1. Remove all slivers and burrs remaining from the cutting operation by reaming and<br />

filing both pipe surfaces. Clean all fittings and tube with emery cloth or<br />

sandpaper. Remove residue from the cleaning operation, apply flux and<br />

assemble joints. Use 95-5 solder or brazing to secure joint as specified for the<br />

specific piping service.<br />

E. Hot Water System Piping<br />

1. Main branches and run outs to terminal equipment may be made at the side of<br />

mains only where shown on drawings.<br />

2. Use a minimum of two elbows in branch line to a piece of terminal equipment to<br />

provide flexibility for expansion and contraction of the piping system.<br />

3. Use eccentric fittings for changes in horizontal pipe sizes with the fittings installed<br />

for proper condensate drainage. Concentric fittings may be used for changes in<br />

vertical pipe sizes.<br />

F. Vents and relief valves<br />

1. Install vent and relief valve discharge lines as indicated n the drawings, as<br />

detailed, and as specified for each specific valve or piping system.<br />

G. Unions and Flanges<br />

1. Install unions and flanges as required at each automatic control valve and at each<br />

piping specialty or piece of equipment which may require removal for<br />

maintenance, repair, or replacement. Where a valve is located at a piece of<br />

equipment, locate the flange or union connection on the equipment side of the<br />

valve.<br />

H. Leak Testing<br />

1. Verify that the piping system being tested is fully connected to all components<br />

and that all equipment is properly installed, wired and ready for operation. If<br />

required for additional pressure load under test, provide temporary restraints at<br />

expansion joints or isolate them during test.<br />

2. Do not insulate piping systems until system has been properly tested and<br />

repaired. If leaks are found, repair area with new materials and repeat test.<br />

Caulking of leaks is not acceptable.<br />

3. For hydrostatic testing, use clean water and remove all air from the system being<br />

tested.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 03 - 4


4. For air tests, gradually increase pressure to not more than one half of test<br />

pressure and increase pressure in steps of approximately one tenth of the test<br />

pressure until test pressure is reached.<br />

5. Heating water piping: Subject to hydrostatic pressure of 100 psig. Maintain test<br />

pressure for 8 hours.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 03 - 5


SECTION 23 05 14<br />

VARIABLE FREQUENCY DRIVE<br />

PART 1 – GENERAL<br />

1.1 REQUIREMENTS INCLUDED<br />

A. The Contractor shall furnish and install variable frequency drives serving the energy<br />

recovery ventilator units and pumps where indicated on equipment schedules.<br />

B. Power wiring connecting to the variable frequency drives and related motors shall be work<br />

of Division 26.<br />

1.2 RELATED REQUIREMENTS<br />

A. Section 23 05 00 – General HVAC Requirements<br />

B. Section 23 09 00 – Temperature Controls<br />

C. Section 26 00 10 – General Electrical Requirements<br />

1.3 REFERENCES<br />

A. National Electrical Code (NEC)<br />

B. Institute of Electrical and Electronics Engineers (IEEE)<br />

C. Federal Communications Commission (FCC)<br />

D. Underwriters’ Laboratories (UL)<br />

1.4 SUBMITTALS<br />

A. The Contractor shall furnish shop drawing, materials, specifications, performance and<br />

descriptive data, electrical wiring diagrams and proof of certifications for the variable<br />

frequency drive and all accessories as specified in this section.<br />

PART 2 – PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS<br />

A. Square D<br />

B. Danfoss / Graham<br />

C. Rockwell Automation<br />

D. A.B.B.<br />

F. Saftronics<br />

2.2 EQUIPMENT<br />

A. Adjustable Speed Drive:<br />

1. The variable frequency drive shall be a microprocessor based, fully transistorized<br />

with a three-phase full wave diode bridge input and a Sine-coded Pulse Width<br />

Modulated (PWM) output. The drive shall have an allowable frequency<br />

fluctuation of +/- 5% and an allowable voltage fluctuation of +/- 10%.<br />

2. The VFD shall convert three-phase, 60 Hz power to adjustable voltage and<br />

frequency, three phase power for stepless motor speed control from 10% to<br />

100% of the motor’s 60 Hz speed.<br />

3. The VFD shall include a converter and an inverter section. The converter shall<br />

convert fixed frequency and voltage AC utility power to DC voltage. The VFD<br />

shall include input line reactors.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 14 - 1


4. The inverter section of the VFD shall invert the DC voltage into a quality output<br />

waveform, with adjustable voltage and frequency for stepless motor speed<br />

control. The VFD shall maintain a constant V/Hz ratio.<br />

5. The drive shall be complete with main fusing, contactor bypass, motor overload<br />

relay, and a door-interlocked, lockable drive/off/line/test transfer switch, all<br />

located in a NEMA 1 enclosure with hinged and key-latched access door. The<br />

entire assembly shall be UL-listed and mounted on a structural channel type floor<br />

stand which shall be supplied by the drive manufacturer. The stand shall be<br />

attached to the wall and bolted to the floor.<br />

6. The VFD and options shall be tested to ANSI/UL Standard 508. The complete<br />

drive, including all specified options, shall be listed by UL.<br />

7. Power line noise shall be limited to a voltage distortion factor and line notch depth<br />

as defined in IEEE Standard 519-1992, Guide for Harmonic Control and Reactive<br />

Compensation of Static Power Converters. The total voltage distortion shall not<br />

exceed 5%.<br />

8. The VFD shall not emit radiated RFI in excess of the limitations set forth in the<br />

FCC Rules and Regulations, Part 15 for Class A computing devices. The VFD<br />

shall carry a FCC compliance label. PWM type drives shall include RFI filters.<br />

9. Motor noise as a result of the VFD shall be limited to three dB over across the line<br />

operation, measured at 3’ from the motor’s centerline.<br />

10. The VFD’s full load amp rating shall meet or exceed NEC Table 430-150.<br />

B. The VFD shall, as a minimum have the following features:<br />

1. Operational codes shall be spelled out in English words.<br />

2. A minimum generation of 8,000 pulses per swine at all frequencies to minimize<br />

noise and low speed cogging.<br />

3. The efficiency shall be minimum 95% throughout the load range.<br />

4. Solid state ground fault protection to protect both motor and drive at all<br />

frequencies.<br />

5. Trip point shall be adjustable from 40% to 100% of drive amperage rating.<br />

6. Driver operations shall be switch selectable and include as a minimum the<br />

following functions:<br />

a) Acceleration/deceleration selector switch set for time range (2 to 300<br />

seconds).<br />

b) Hand-Off-Auto.<br />

c) Electronic thermal overload protection.<br />

d) The drive shall provide the following operational features:<br />

d) Automatic speed holding if control signal is lost.<br />

e) Automatic voltage reduction with load reduction.<br />

f) Speed search transfer.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 14 - 2


g) Adjustable current limit threshold.<br />

h) Multiple restart upon fault trip.<br />

i) Minimum 40.1 frequency control range.<br />

j) Minimum 0.2 second power loss ride-through without drive trip or loss of<br />

programming.<br />

7. The following fault conditions shall cause the drive to trip and shall be indicated<br />

by LED indicators on the panel front:<br />

a) Overvoltage<br />

b) High line<br />

c) Phase loss<br />

d) Bus overvoltage<br />

e) Overcurrent<br />

f) Ground fault<br />

g) Overload<br />

h) Overtemperature<br />

i) External fault<br />

j) Output open<br />

8. The drive shall attempt to restart a minimum of five times with a ten-second<br />

pause between attempts after tripping. A dry contact shall close after the fifth<br />

unsuccessful restart.<br />

9. Provide the unit with a digital operator interface with the following features:<br />

a) The keypad display interface shall offer the modification of AC Drive<br />

adjustments via a touch keypad. All electrical values, configuration<br />

parameters, I/O assignments, application and activity function access,<br />

faults, local control, adjustment storage, self-test and diagnostics shall be<br />

in plain English. There will be a standard selection of four (4) additional<br />

languages built-in to the operating software as standard.<br />

b) The display will be a high resolution, LCD back-lit screen capable of<br />

displaying graphics such as bar graphs as well as six lines of 21<br />

alphanumeric characters.<br />

c) The keypad display shall consist of programmable function keys that<br />

allow both operating commands and programming options to be preset<br />

by the operator. A hardware selector switch shall allow the terminal<br />

keypad to be locked out from unauthorized personnel.<br />

d) Hand-Off-Auto test switch.<br />

10. Start-up service shall be provided by a factory certified service technician. The<br />

start-up service shall include checking for verification of proper operation and<br />

installation of all features of the drive and a written start-up report submitted to the<br />

Engineer. The service shall also include instruction of the (UCDMC) personnel in<br />

operation of the drive.<br />

11. The VFD shall be warranted by the manufacturer for a period of 36 months. The<br />

warranty shall include all costs incurred by the manufacturer to provide factory<br />

authorized on-site service.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 14 - 3


SECTION 23 05 15<br />

PIPING SPECIALTIES<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Thermometers<br />

B. Pressure Gauges<br />

C. Expansion Loops<br />

D. Strainers<br />

E. Air Vents<br />

1.3 RELATED WORK<br />

A. Section 23 05 29 - Supports and Anchors<br />

B. Section 23 07 01 - Piping Insulation<br />

C. Section 23 05 03 – Pipe and Fittings<br />

D. Section 23 05 23 – Valves<br />

1.4 REFERENCES<br />

A. ANSI/ASME - Boiler and Pressure Vessel Code<br />

B. ANSI B31.1 Code for power piping over 150 psig<br />

C. ANSI/ASME B31.9 - Building Services Piping<br />

1.5 QUALITY ASSURANCE<br />

A. For each product specified, provide components by same manufacturer throughout.<br />

1.6 SUBMITTALS<br />

A. Submit product data under provisions of Section 23 05 00.<br />

B. Include component sizes, rough-in requirements, service sizes, and finishes.<br />

1.7 DESIGN CRITERIA<br />

A. All piping specialties are to be rated for the highest pressures and temperatures in the<br />

respective system in accordance with ANSI B31, but not less than 125 psig unless<br />

specifically indicated otherwise.<br />

PART 2 – PRODUCTS<br />

2.1 THERMOMETERS<br />

A. Stem type, 9” scale, cast aluminum case, clear acrylic window, adjustable aluminum stem<br />

with sufficient length so end of stem is near the middle of the pipe without reducing the<br />

thickness of any insulation, red indicating fluid, black lettering against a white background.<br />

Provide separable socket or extension neck if installed in an insulated line.<br />

1. Scale ranges to be as follows:<br />

a) Hot Water Heating 30° to 240° F.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 15 - 1


2.2 PRESSURE GAUGES<br />

2. Manufacturers: Trerice model A005 thru A008 or approved equal<br />

A. Cast aluminum case of not less than 4.5 inches in diameter, double strength clear glass<br />

window, black lettering on a white background, phosphor bronze bourdon tube, silver<br />

brazed to forged brass socket, stainless steel rotary type movement. ASME B40.1,<br />

Grade 2A – 0.5% of scale accuracy.<br />

B. All pressure gauges shall be graduated to twice the normal working pressure of the fluid<br />

in the system.<br />

C. Manufacturers: Trerice series 500X or approved equal<br />

2.3 EXPANSION LOOPS<br />

A. Provide expansion loops as indicated on drawings.<br />

2.4 STRAINERS<br />

A. Water systems<br />

2.5 AIR VENTS<br />

1. Pipe sizes 4” and under: Y Type, cast iron body, stainless steel screens, bolted<br />

or threaded screen retainer tapped for a blow-off valve, threaded body in sizes<br />

through 2” and rated at not less than 175 psi WOG. Flanged body for sizes over<br />

2” and rated at not less than 125 psi WOG at 240° F. Screen to be 20 mesh for<br />

lines sizes 2” and less, and 0.125” perforations for line sizes 2 ½” through 4”.<br />

A. Manual Key Type Vents: Bronze body with nonferrous internal parts, screwdriver<br />

operated, designed to relieve air from the system when vent is opened, rated at not less<br />

than 125 psig at 220° F.<br />

1. Bell and Gossett Model 4V; Eaton/Dole Model 9, 9B, or 14A.<br />

B. Manual Air Vents: Provide 1/4” ball valves for manual venting of air handling unit coils<br />

and where indicated elsewhere on drawings and details.<br />

C. Automatic Air Vents: Cast iron body with nonferrous internal parts, designed to vent air<br />

automatically with float principle without allowing air to enter the system, rated at not less<br />

than 125 psig at 220° F.<br />

1. Amtrol/Thrush Model 720, Bell and Gossett Model 107A, Watson McDaniel Model<br />

830. Provide at Rolairtrol separators only.<br />

2.6 FLOW SENSING DEVICE<br />

A. For water flow sensing devices 2” and smaller, use balance valves as specified in Section<br />

23 05 23 – Valves<br />

B. Provide Dieterich Standard/Annubar or Preso Pitot tube flow sensors where shown on the<br />

drawings.<br />

C. Multi-port averaging type flow sensor designed to sense the velocity of a fluid flowing in a<br />

pipe and produce a pressure output that is proportional to the fluid velocity. Sensor to<br />

consist of a Type 316 stainless steel probe with a diamond or elliptical shape of sufficient<br />

length to sense flow completely across the pipe section and to accommodate the<br />

insulation specified for the pipeline; brass body gate, needle, or ball instrument<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 15 - 2


connection valves with appropriate fitting for connection to a meter; single forged steel<br />

weld type installation fitting for pipe sizes through 6”, double forged steel weld type<br />

installation fittings for use on opposite ends of the sensor for larger pipe sizes if<br />

recommended by the manufacturer for the application; accurate within 2% of the actual<br />

flow with a turndown ratio of 10:1 or better; permanently stamped nameplate attached to<br />

the sensor indicating the flow/differential pressure characteristics of the sensor; suitable<br />

for use on systems to 150 psig at 250° F.<br />

D. Include one differential pressure meter kit that includes a 6” diameter gauge having an<br />

accuracy of 3% of full scale or better and suitable for the differential pressures of the<br />

valves supplied for this project, color coded hoses not less than 10’ in length with brass<br />

connectors suitable for connection to the low and high pressure connections on the<br />

balance valves, instrument valving so meter can be vented and drained, pressure and<br />

temperature rating at least equal to that of the valves. Provide meter and all accessories<br />

in a durable case with carrying handle.<br />

PART 3 – EXECUTION<br />

3.1 GENERAL<br />

A. Install specialties in accordance with manufacturer’s instructions to permit intended<br />

performance.<br />

3.2 THERMOMETERS<br />

A. Install in piping systems as indicated on the drawings.<br />

B. Install thermometer sockets at each point where a thermometer or temperature control<br />

sensing element is located in a pipe.<br />

3.3 PRESSURE GAUGES<br />

A. Install in locations where indicated on drawings, including any gauge piping, with scale<br />

range appropriate to the system operating temperatures.<br />

B. Provide pressure snubbers on water systems, coil siphons and steam systems, and<br />

gauge valves at gauge locations as close to the main as possible and at each location<br />

where a gauge tapping is indicated.<br />

3.4 EXPANSION LOOPS<br />

A. Install where indicated on drawings including required anchors and guides.<br />

3.5 STRAINERS<br />

A. Water Systems: Install ball valve or drain valve in the tapped screen retainer. Valve to be<br />

the same size as the tapping.<br />

3.6 AIR VENTS<br />

A. Manual Key Type Air Vents: Install at all high points where air may collect and not be<br />

carried by the system fluid. Use a soft Type L copper "pigtail" so the vent can be<br />

positioned for venting and collecting any water that might escape.<br />

B. Manual Ball Valve Air Vents: Install on air handling coils and where indicated elsewhere<br />

as shown on drawings and details.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 15 - 3


C. Automatic Air Vents: Install on the top of air separators on systems using bladder type<br />

expansion tanks. Install at other locations as indicated on the drawings or details. All<br />

locations to have a ball valve installed upstream of the vent for maintenance purposes.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 15 - 4


SECTION 23 05 23<br />

VALVES<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Water system valves<br />

B. Specialty valves and valve accessories<br />

1.3 RELATED WORK<br />

A. Section 23 05 29 - Supports and Anchors<br />

B. Section 23 07 01 - Piping Insulation<br />

C. Section 23 05 15 - Piping Specialties<br />

1.4 REFERENCES<br />

A. ANSI/ASME - Boiler and Pressure Vessel Code<br />

B. ANSI/ASME Sec 9 - Welding and Brazing Qualifications<br />

C. ANSI/ASME B16.23 - Cast Copper Alloy Solder Joint Drainage Fittings - DWV<br />

D. ANSI/ASME B16.29 - Wrought Copper and Wrought Copper Alloy Solder Joint Drainage<br />

Fittings - DWV<br />

E. ANSI/ASME B31.9 - Building Services Piping<br />

F. ANSI/AWS A5.8 - Brazing Filler Metal<br />

G. ASTM A53 - Pipe, Steel, Black and Hot-Dipped Zinc Coated, Welded and Seamless<br />

H. ASTM A120 - Pipe, Steel, Black and Hot-Dipped Zinc Coated (Galvanized), Welded and<br />

Seamless, for Ordinary Uses<br />

I. ASTM A234 - Pipe Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and<br />

Elevated Temperatures<br />

J. ASTM B32 - Solder Metal<br />

K. ASTM B88 - Seamless Copper Water Tube<br />

1.5 QUALITY ASSURANCE<br />

A. Manufacturer's name and pressure rating marked on valve body.<br />

B. Welder Qualifications:<br />

1. Welding procedures, welders, and welding operators for all building service piping<br />

and steam piping less than or equal to 15 psig to be in accordance with certified<br />

welding procedures of the National Certified Pipe Welding Bureau.<br />

2. Welding procedures, welders, and welding operators for all steam system piping<br />

at service pressures above 15 psig to be qualified complying with the provisions<br />

of the latest revision of ANSI/ASME B31.1 Power Piping or Section IX of the<br />

ASME Boiler and Pressure Vessel Code for boiler external piping.<br />

3. Before any metallic welding is performed, Contractor to submit his/her Standard<br />

Welding Procedure Specification together with the Procedure Qualification<br />

Record as required by Section IX of the ASME Boiler and Pressure Vessel Code<br />

and/or the National Certified Pipe Welding Bureau.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 23 - 1


1.6 SUBMITTALS<br />

4. Before any polyethylene fusion welding is performed, Contractor to submit<br />

certification that the welders to be used on this project have successfully<br />

demonstrated proper welding procedures in accordance with the Code of Federal<br />

Regulations, Title 49, Part 192, Section 192.285.<br />

5. The Architect/Engineer reserves the right to test the work of any welder employed<br />

on the project, at the Contractor’s expense. If the work of the welder is found to<br />

be unsatisfactory, the welder shall be prevented from doing further welding on the<br />

project.<br />

6. <strong>No</strong>te: In addition to requirements described above, contractor shall submit the<br />

following information to architect/engineer for review:<br />

a) Provide a project summary listing contractor’s standard welding<br />

procedure specification.<br />

b) List all welders scheduled to work on the project.<br />

c) List all pipe sizes to be welded.<br />

d) Provide continuity record of each welder for every six month interval after<br />

passing the qualification test.<br />

A. Submit product data under provisions of Section 23 05 00.<br />

B. Contractor shall submit a schedule of all valves indicating type of service, dimensions,<br />

materials of construction, and pressure/temperature ratings for all valves to used on<br />

project.<br />

C. Contractors desiring to use any valve other than those specified must submit a listing of<br />

specified valve numbers with corresponding number of substituted manufacturer. This list<br />

must be approved prior to valve installation.<br />

PART 2 – PRODUCTS<br />

2.1 WATER SYSTEM VALVES<br />

A. Ball Valves<br />

1. 2” and smaller: Two piece bronze body; threaded or soldered ends, as<br />

appropriate to the pipe material; stainless steel or hard chrome plated<br />

brass/bronze ball; full port; glass or carbon filled Teflon seat; threaded packing<br />

gland follower; blowout-proof stem; 600 psig WOG. Provide valve stem<br />

extensions if needed for valves installed in insulated piping.<br />

2. 2 ½” and larger: Use butterfly valves, ball valves will not be accepted in pipes<br />

sizes over 2”.<br />

3. Nibco model T-585/S-585 or Milwaukee model BA425/BA455<br />

B. Butterfly Valves<br />

1. 2” and smaller: Use ball valves, butterfly valves will not be accepted in pipe sizes<br />

under 2 ½”<br />

2. 2 ½” and larger: Drilled and tapped lug style cast iron body; stainless steel shaft;<br />

Teflon, nylatron, or acetal bearings; EPDM resilient seat. Disk to be aluminumbronze.<br />

Valve assembly to be bubble tight to 175 psig with no downstream<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 23 - 2


flange/pipe attached. Provide valve stem extension so valve operators clear<br />

insulation when installed on insulated piping. Use lug type valves for all<br />

applications, permitting removal of downstream piping while using the valve for<br />

system shutoff.<br />

3. Provide ten-position lever actuators for valves 6” and smaller. Provide worm gear<br />

operators for valves 8” and larger.<br />

4. Where butterfly valves are indicated or specified to be installed at the location of a<br />

flow sensing device, provide the butterfly valves with a memory stop.<br />

5. Nibco LD series or Milwaukee CL series<br />

C. Check Valves<br />

1. 2” and smaller: <strong>No</strong>n-slam silent check valve. Bronze body, stainless steel stem<br />

and spring and Teflon seat and disc. All suitable for 250 psi SWP.<br />

a) Nibco model T-480/S-480 or Milwaukee<br />

2. 2 ½” and larger: <strong>No</strong>n-slam wafer type silent check valve Iron body, renewable<br />

bronze seat and disc and stainless steel spring. Suitable for 250 psi WOG and<br />

125 SWP.<br />

D. Triple Duty Valves<br />

a) Nibco model W-960 or Milwaukee model 1400<br />

1. 1 ½” and smaller: Straight pattern, heavy duty cast iron body with NPT<br />

connections. 175 psi operating pressure, non-slam check valve with bronze seat,<br />

replaceable bronze disc with EPDM seat insert, brass stem and stainless steel<br />

spring, and calibrated adjustment permitting flow regulation.<br />

a) Bell & Gosset or Taco<br />

2. 2” and larger: Straight or angled patter, heavy duty flanged cast iron body with<br />

bolt on bonnet for 175 psi operating pressure, non-slam check valve with bronze<br />

seat, replaceable bronze disc with bronze seat insert, brass stem (stainless steel<br />

for 14” valves) and stainless steel spring, and calibrated adjustment permitting<br />

flow regulation.<br />

E. Balance Valves<br />

a) Bell & Gosset or Taco<br />

1. Balancing valves to be calibrated ball valve type units with locking indicator dial<br />

and insulated housing/cover.<br />

2. Manufacturers: Bell & Gosset circuit setters or approved equal.<br />

3. Minimum Ratings: Devices with sweat or NPT connections: 400 PSIG at 250° F.<br />

Devices with flanged connections: 400 PSIG at 250° F.<br />

4. Provide a portable readout meter kit by the manufacturer of the balancing<br />

devices. The meter shall be permanently mounted in a durable case complete<br />

with two 10’ color coded hoses with shut-off valves at the end that connects to the<br />

balance valve so that water does not drain out between readings.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 23 - 3


F. Drain Valves<br />

1. ¾”: Two piece bronze body, screwed connections, lever operated handle and<br />

stop, chrome plated bronze ball, reinforced Teflon seats and Teflon packing.<br />

Suitable for 600 psi WOG and 150 psi SWP. Fitted with hose thread adapter and<br />

cap.<br />

2. Nibco model T-587-70 or Milwaukee model BA-425<br />

G. Gauge Valves<br />

1. ¼”: Bronze body, union bonnet, Teflon seal, renewable seat and disc, packing<br />

gland and handwheel. Suitable for 300 psi WOG and 150 psi SWP.<br />

2. Nibco model t-235Y or Milwaukee model 590<br />

2.2 SPECIALTY VALVES AND VALVE ACCESSORIES<br />

A. Gauge Valves<br />

PART 3 – EXECUTION<br />

3.1 GENERAL<br />

1. Use ½” needle valves of brass, bronze, or steel construction, 500 psig at not less<br />

than 300° F.<br />

A. Properly align piping before installation of valves in an upright position; operators installed<br />

below the valves will not be accepted.<br />

B. Install valves in strict accordance with valve manufacturer's installation recommendations.<br />

Do not support weight of piping system on valve ends.<br />

C. Install all temperature control valves.<br />

D. Install all valves with the stem in the upright position. Valves may be installed with the<br />

stem in the horizontal position only where space limitations do not allow installation in an<br />

upright position or where large valves are provided with chain wheel operators. Where<br />

valves 2-1/2" and larger are located more than 12'-0" above mechanical room floors,<br />

install valve with stem in the horizontal position and provide a chain wheel operator.<br />

Valves installed with the stems down, will not be accepted.<br />

E. Provide access where valves and fittings are not exposed. Coordinate size and location<br />

of access doors with General Contractor.<br />

F. Install unions downstream of valves and at equipment or apparatus connections.<br />

G. Install brass male adapters each side of valves in copper piped systems. Sweat solder<br />

adapters to pipe.<br />

H. Prior to flushing of piping systems, place all valves in the full-open position.<br />

3.2 SHUT-OFF VALVES<br />

A. Install shut-off valves at all equipment, at each branch take-off from mains, and at each<br />

automatic valve for isolation or repair.<br />

B. Water system: Butterfly valves installed at the location of flow sensing devices are to<br />

have a memory stop.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 23 - 4


3.3 BALANCING VALVES<br />

A. Provide balancing valves for all major equipment, individual terminal equipment, each<br />

major branch take-off, where indicated on drawings, and as required for complete<br />

balancing of system.<br />

3.4 DRAIN VALVES<br />

A. Provide drain valves for complete drainage of systems. Locations of drain valves include<br />

low points of piping systems, equipment locations as specified or detailed, at main shutoff<br />

valves, including reheat coils, and other locations required for drainage of systems.<br />

Pipe to nearest drain.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 23 - 5


SECTION 23 05 29<br />

SUPPORTS AND ANCHORS<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Pipe, duct, and equipment hangers, supports, and associated anchors<br />

B. Equipment bases and supports<br />

1.3 WORK FURNISHED BUT INSTALLED UNDER OTHER SECTIONS<br />

A. Furnish hanger and support inserts to General Contractor for placement into formwork.<br />

1.4 RELATED WORK<br />

A. Section 23 05 48 – Vibration Isolation<br />

B. Section 23 07 01 – HVAC Piping Insulation<br />

C. Section 23 05 03 – Piping and Fittings<br />

1.5 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Indicate hanger and support framing and attachment methods.<br />

PART 2 – PRODUCTS<br />

2.1 PIPE HANGERS AND SUPPORTS<br />

A. MANUFACTURERS<br />

1. Grinnell<br />

2. B-Line<br />

3. Mason<br />

4. Michigan Hanger<br />

5. Unistrut<br />

B. Hangers for Pipe Sizes 1/2” to 1-1/2”: Carbon steel, adjustable swivel, split ring.<br />

C. Hangers for Pipe Sizes 2” to 4”: Carbon steel, adjustable, clevis.<br />

D. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods.<br />

E. Wall Support for Pipe Sizes to 3” (76 mm): Cast iron hook.<br />

F. Wall Support for Pipe Sizes 4” and Over: Welded steel bracket and wrought steel clamp.<br />

G. Vertical Support: Steel riser clamp.<br />

H. Floor Support for Pipe Sizes to 4” and All Cold Pipe Sizes: Cast iron adjustable pipe<br />

saddle, locknut nipple, floor flange, and concrete pier or steel support.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 29 - 1


I. Copper Pipe Support: Carbon steel ring, adjustable, copper plated.<br />

J. Shield for Insulated Piping 2” and Smaller: 18 gauge galvanized steel shield over<br />

insulation in 180 degree segments, minimum 12” long at pipe support.<br />

K. Shield for Insulated Piping 2-1/2” and Larger: Pipe covering protective saddles.<br />

L. Shields for Insulated Cold Water Piping 2-1/2” and Larger: Hard block non-conducting<br />

saddles in 90 degree segments, 12” minimum length, and block thickness same as<br />

insulation thickness.<br />

M. Shields for Vertical Copper Pipe Risers: Sheet lead.<br />

2.2 HANGER RODS<br />

A. Steel Hanger Rods: Threaded both ends, threaded one end, or continuous threaded.<br />

B. Size rods for individual hangers and trapeze support as indicated below:<br />

PART 3 Rod Diameter<br />

Max. Load (Lbs.)<br />

2.1 BEAM CLAMPS<br />

610 3 / 8”<br />

1130 1 / 2”<br />

1810 5 / 8”<br />

2710 3 / 4”<br />

3770 7 / 8”<br />

4960 1”<br />

8000 1-1 / 4”<br />

Total weight of equipment, including valves, fittings, pipe, pipe content and insulation are<br />

not to exceed the limits indicated. Provide rods complete with adjusting and lock nuts.<br />

A. Malleable black iron clamp for attachment to beam flange to 0.62” thick with a retaining<br />

ring and threaded rod of 3/8”, 1/2”, and 5/8” diameter. Furnish with a hardened steel cup<br />

point set screw.<br />

2.2 INSERTS<br />

A. Inserts: Malleable iron case of steel shell and expander plug for threaded connection with<br />

lateral adjustment, top slot for reinforcing rods, lugs for attaching to forms; size inserts to<br />

suit threaded hanger rods.<br />

2.3 ANCHORS<br />

A. Use welding steel shapes, plates and bars to secure piping to structure.<br />

2.4 FABRICATION<br />

2.5 FINISH<br />

A. Design hangers without disengagement of supported pipe.<br />

B. Provide copper plated hangers and supports for copper piping.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 29 - 2


A. Prime coat exposed steel hangers and supports. Hangers and supports located in crawl<br />

spaces, pipe shafts, and suspended ceiling spaces are not considered exposed.<br />

2.6 CONCRETE EQUIPMENT PADS<br />

A. Provided by Mechanical Contractor.<br />

2.7 EQUIPMENT STANDS<br />

A. Use contractor fabricated stand consisting of structural steel members supported by pipe<br />

supports. All steel exposed to the weather to galvanized, painted or stainless steel.<br />

2.8 EQUIPMENT CURBS, EQUIPMENT RAILS AND PIPE CURB ASSEMBLIES<br />

A. Manufacturers<br />

1. Pate<br />

2. Roof Products<br />

3. ThyCurb<br />

4. Vent Products<br />

5. Custom Curb<br />

6. Equipment manufacturer’s curbs constructed to match their equipment is<br />

acceptable if curb is approved by the National Roofing Contractors Association.<br />

B. Roof curbs shall be constructed of not less than 18 gauge galvanized steel reinforced so it<br />

is structurally capable of supporting the intended load with no penetrations through the<br />

curb flashing, inside and outside corner sections that are mitered and continuously<br />

welded, lined minimum 1 ½” thick, 3 lb. density insulation, integral deck mounting flange,<br />

nominal 2” wood nailer, and galvanized steel counter flashing. Roof curbs to be internally<br />

reinforced. Curb heights shall be as indicated on drawings. Top of roof curbs shall be<br />

level, with pitch built into curb when deck slopes ¼” of an inch per foot or greater.<br />

C. Roof mounted equipment rails shall be constructed of not less than 18 gauge galvanized<br />

steel reinforced so it is structurally capable of supporting the intended load, with welded<br />

corners, fully mitered cant with continuously welded seams. Rails shall be internally<br />

reinforced and have 2x4 or 2x6 wood nailer and galvanized steel counter flashing. Rail<br />

heights shall be minimum 8” above roof deck or as indicated on drawings. Rail length<br />

shall span a minimum of two roof joists or added structural support as indicated on<br />

drawings and shall not cantilever more than 12” Support shall be level at the top with<br />

pitch built-in when deck slopes 1/4 “ per foot or greater.<br />

D. Pipe curb assemblies shall be constructed of not less than 18 gauge galvanized steel<br />

reinforced so it is structurally capable of supporting the intended load, inside and outside<br />

corner sections that are mitered and continuously welded, lined with a minimum 1 ½”<br />

thick, 3 lb. density insulation, integral deck mounting flange, nominal 2” thick wood nailer,<br />

laminated acrylic clad thermoplastic cover with graduated step boots to accommodate<br />

size and quantity of pipes, fasten screws for cover, and stainless steel clamps for<br />

securing boots around piping. Curb heights shall be as indicated on drawings. Top of roof<br />

curbs shall be level, with pitch built into curb when deck slopes ¼” of an inch per foot or<br />

greater.<br />

E. Roof curbs, equipment rails, and pipe curb assemblies mounted on standing seam metal<br />

roofing systems shall be by the roof manufacturer unless indicated otherwise on<br />

drawings.<br />

PART 4 – EXECUTION<br />

3.1 INSERTS<br />

A. Provide inserts to General Contractor for placement in concrete formwork.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 29 - 3


B. Provide inserts for suspending hangers from reinforced concrete slabs and sides of<br />

reinforced concrete beams.<br />

C. Provide hooked rod to concrete reinforcement section for inserts carrying pipe over 4”.<br />

3.2 PIPE HANGERS SUPPORTS, AND ANCHORS:<br />

A. Support horizontal piping as follows:<br />

PIPE SIZE MAX. HANGER SPACING HANGER DIAMETER<br />

1/2” to 1-1/4” 6'-6" 3/8"<br />

1-1/2” to 2” 10'-0" 3/8"<br />

2-1/2” to 3” 10'-0" 1/2"<br />

4” to 6” 10'-0" 5/8"<br />

8” to 12” 14'-0" 7/8"<br />

14” and Over 20'-0" 1"<br />

Nat. Gas Pipe (1/2”) 6’-0” 3/8”<br />

Nat. Gas Pipe (3/4”) 8’-0” 3/8”<br />

Nat. Gas Pipe (1” and over) 10’-0” 3/8”<br />

PVC (All Sizes) 6'-0" 3/8"<br />

Copper Pipe<br />

(1/2" to 1-1/4") 5’-0” 3/8"<br />

Copper Pipe<br />

(1-1/2" & Over) 10'-0" 1/2"<br />

B. Install hangers to provide minimum 1/2” space between finished covering and adjacent<br />

work.<br />

C. Use hangers with 1-1/2” minimum vertical adjustment.<br />

D. Support vertical piping with clamps secured to the piping and resting on the building<br />

structure at each floor. Piping 5” or greater, of lengths exceeding 30 feet, shall be<br />

additionally supported on base elbows secured to the building structure, with flexible<br />

supporting hangers provided at the top of riser to allow for expansion and contraction.<br />

E. Where several pipes can be installed in parallel and at same elevation, provide multiple or<br />

trapeze hangers.<br />

F. Support riser piping independently of connected horizontal piping.<br />

G. Do not hang piping directly from a metal deck or run piping so it rests on the bottom cord<br />

of any truss or joist.<br />

H. Install hangers and supports to provide for free expansion of the pipe system. Support all<br />

piping from the structure using concrete inserts, beam clamps, ceiling plates, wall<br />

brackets or floor stands. Fasten ceiling plates and wall brackets securely to the structure.<br />

I. Install anchors where indicated on drawings. Where not specifically indicated, install<br />

anchors at ends of principal pipe runs and at intermediate points in pipe runs between<br />

expansion loops.<br />

J. Support natural gas piping across roof with 6x6x12 redwood or cedar block laid<br />

perpendicular to piping, 6” minimum to 12” maximum height above roof. Attach piping to<br />

blocks with Elcen Fig. 43 or equal, hold down pipe clamps with galvanized screws. Install<br />

wearing pads under all wood blocks.<br />

3.3 EQUIPMENT BASES AND SUPPORTS<br />

A. Provide templates, anchor bolts, and accessories for mounting and anchoring equipment.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 29 - 4


B. Construct support of steel members. Brace and fasten with flanges bolted to structure.<br />

C. Provide rigid anchors for pipes after vibration isolation components are installed.<br />

D. Do not hang equipment directly from a metal deck.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 29 - 5


SECTION 23 05 48<br />

VIBRATION ISOLATION<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 REFERENCES<br />

A. ASHRAE - Guide to Average <strong>No</strong>ise Criteria Curves<br />

1.3 QUALITY ASSURANCE<br />

A. Maintain ASHRAE criteria for average noise criteria curves for all equipment at full load<br />

condition.<br />

1.4 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Indicate vibration isolator locations, with static and dynamic load on each, on shop<br />

drawings and described on product data.<br />

C. Submit manufacturer's installation instructions under provisions of Section 23 05 00.<br />

1.5 CERTIFICATES<br />

A. Submit manufacturer's certificate under provisions of Section 23 05 00 that isolators are<br />

properly installed and properly adjusted to meet or exceed specified requirements.<br />

1.6 DESCRIPTION<br />

A. Isolate all motor driven mechanical equipment from the building structure and from the<br />

systems which they serve to prevent equipment vibrations from being transmitted to the<br />

structure. Consider equipment weight distribution to provide uniform isolator deflections.<br />

PART 2 – PRODUCTS<br />

2.1 MATERIALS<br />

A. Use materials that will retain their isolation characteristics for the life of the equipment<br />

served. Use industrial grade neoprene for elastomeric materials.<br />

B. All isolators shall be treated to resist corrosion. For isolation devices exposed to the<br />

weather or used in high humidity areas, hot dip galvanize steel parts, apply neoprene<br />

coating on all steel parts, or use stainless steel parts; include limit stops to resist wind.<br />

C. Use isolators with a ratio of lateral to vertical stiffness not less than 1.0 or greater than<br />

2.0.<br />

2.2 VIBRATION ISOLATORS<br />

A. Acceptable Manufacturers<br />

1. Mason Industries<br />

2. Krueger Manufacturing<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 48 - 1


3. Peabody<br />

4. Tech Products<br />

B. Type A: Neoprene Pad<br />

1. Neoprene waffle pad, 40 durometer with 16 gauge shims between layers<br />

2. Mason Type W, WM or WMW<br />

C. Type B: Neoprene Pad<br />

1. Double deflection neoprene mount having a minimum static deflection of 0.35<br />

inches. Cover all metal surfaces with neoprene to resist corrosion. Include<br />

friction pads on both top and bottom surfaces so mounts need not be bolted to<br />

the floor, but include bolt holes for those areas where bolting is required. For<br />

equipment such as close coupled pumps, include steel rails for use between the<br />

isolator and the equipment to accommodate equipment overhang.<br />

2. Mason Type ND or DNR<br />

D. Type C: Unhoused Spring with Neoprene<br />

1. Combination freestanding, unhoused spring and neoprene with rib molded<br />

antifriction base. Include leveling bolts for securing to the equipment. Springs to<br />

be laterally stable under load and selected so they have an additional travel to<br />

solid equal to 50% of the rated deflection. Use height saving brackets when<br />

appropriate to the application.<br />

2. Mason Type SLF<br />

E. Type D: Restrained spring with neoprene<br />

1. Combination spring and neoprene with rib molded base similar to type C, but with<br />

a housing that includes vertical limit stops to prevent spring extension when<br />

weight is removed such that the installed and operating heights are the same.<br />

Maintain a minimum clearance of ½” around restraining bolts, and between the<br />

housing and the spring, so as not to interfere with the spring action. Design<br />

isolator so limit stops are out of contact during normal operation. Use height<br />

saving brackets when appropriate to the application.<br />

2. Mason type SLR<br />

F. Type E: Spring Hanger with neoprene<br />

1. Vibration hanger with steel spring and 0.3” deflection neoprene element in series.<br />

Use neoprene element molded with a rod isolation bushing that passes through<br />

the hanger box. Select spring diameters and size hanger box lower holes large<br />

enough to permit the hanger rod to swing through a 30 degree arc before<br />

contacting the hole and short circuiting the spring. Select springs so they have a<br />

minimum additional travel to solid equal to 50% of the rated deflection.<br />

2. Mason type 30N<br />

G. Type F: Precompressed spring hanger with neoprene<br />

1. Vibration hanger similar to type E but precompressed to the rated deflection to<br />

keep the piping or equipment at a fixed elevation during installation. Hanger shall<br />

have release mechanism to free the spring after the installation is complete and<br />

the hanger is subjected to full load.<br />

2. Mason type PC30N<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 48 - 2


H. Type H: Horizontal Thrust Restraint<br />

1. Spring element in series with a neoprene pad<br />

2. Thrust restraints to be used when air thrust exceeds 10% of equipment weight.<br />

3. Mason type WB<br />

2.3 FLEXIBLE PIPING CONNECTIONS<br />

A. Acceptable Manufacturers<br />

1. Mason, Flexonics, or Metraflex<br />

B. Suitable for pressure, temperature and fluid involved.<br />

C. Minimum pressure rating shall be 125 psig at the design temperature of the fluid.<br />

D. Use minimum 12” length or length required to absorb ¾” lateral movement, whichever is<br />

greater.<br />

PART 3 – EXECUTION<br />

3.1 PERFORMANCE<br />

A. Select vibration devices as indicated below or to provide not less than 95% isolation<br />

efficiency, whichever is greater.<br />

Equipment Type<br />

-----------------------Floor span or Column Spacing ---------------------<br />

On Grade Up to 20 Feet 20 to 30 feet 40+ Feet<br />

Type<br />

Min.<br />

Defl.<br />

In.<br />

Type<br />

Min.<br />

Defl.<br />

In.<br />

Type<br />

Min.<br />

Defl.<br />

In.<br />

Type<br />

Min.<br />

Defl.<br />

In.<br />

Boilers - - - - A 0.10 D 0.75 D 1.50<br />

3.2 INSTALLATION<br />

A. Provide flexible piping connections for all piping to rotating or reciprocating equipment<br />

mounted on vibration isolators. Flexible pipe connections are not required on any type of<br />

gas piping or with inline pumps.<br />

B. Any piping connected to a coil which is in an assembly mounted on vibration isolators is to<br />

have flexible piping connections and piping vibration hangers. Piping connected to a coil<br />

which is in an assembly where the fan is separately isolated by means of vibration<br />

isolators and/or duct flexible connections does not require flexible piping connectors or<br />

piping vibration hangers.<br />

C. Install vibration isolation devices to motor driven equipment in accordance with the<br />

manufacturer’s installation instructions.<br />

D. Do not allow installation practices to short circuit or bind any isolation device.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 48 - 3


SECTION 23 05 93<br />

TESTING, ADJUSTING AND BALANCING<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

Division 01 – General Conditions and all other parts of the Contract Documents applicable<br />

to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Testing, adjusting and balancing of air and water side of heating, ventilating and air<br />

conditioning systems. Testing , adjusting and balancing of geothermal loop filed pumps<br />

and branch circuits.<br />

1.3 REFERENCE STANDARDS<br />

A. Wisconsin Administrative Code – Chapter Comm 64.53<br />

B. AABC – National Standards for Testing and Balancing Heating, Ventilating, and Air<br />

Conditioning Systems<br />

C. NEBB – Procedural Standards for Testing, Adjusting and Balancing or Environmental<br />

Systems<br />

D. ASHRAE Handbook, 1999 HVAC Applications, Chapter 36, Testing, Adjusting and<br />

Balancing<br />

1.4 DESCRIPTION<br />

A. Provide total mechanical systems testing, adjusting, and balancing. Requirements<br />

include the balance of air and water distribution, adjustment of new and or existing<br />

systems to provide design quantities indicated on drawings, electrical measurement and<br />

verification of performance of all equipment, all in accordance with standards published by<br />

AABC or NEBB and in accordance with Wisconsin Administrative Code – Chapter Comm<br />

64.53.<br />

B. Test, adjust, and balance all air and hydronic systems so that each room, piece of<br />

equipment or terminal device is using quantities indicated on the drawings and in the<br />

specifications.<br />

C. Accomplish testing, adjusting and balancing work in a timely manner with completion of<br />

work in the time stated in the Instruction to Bidders and in accordance with the completion<br />

schedule established for this project.<br />

1.5 SUBMITTALS<br />

A. Submit (4) sets of testing, adjusting and balancing reports bearing the seal and signature<br />

of the NEBB or AABC Certified Test and Balance Supervisor to Architect’s office. The<br />

reports to be certified proof that the systems have been tested, adjusted and balanced in<br />

accordance with the referenced standards; are an accurate representation of how the<br />

systems have been installed and are operating; and are an accurate record of all final<br />

quantities measured to establish normal operating values of the systems.<br />

B. Provide the following information, forms and data:<br />

1. General Information: Inside cover sheet identifying Test and Balance Contractor,<br />

Mechanical Contractor, and <strong>Project</strong> Name. Include addresses, contact names<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 93 - 1


and telephone numbers. Also include a certification sheet containing the seal and<br />

signature of the Test and Balance Supervisor.<br />

2. Provide full air system and hydronic system test results.<br />

3. Summary: Provide summary sheet describing mechanical system deficiencies.<br />

Describe objectionable noise or drafts found during testing, adjusting and<br />

balancing. Provide recommendation for correcting unsatisfactory performances<br />

and indicate whether modifications required are within the scope of the contract,<br />

are design related or installation related. List instrumentation used during testing,<br />

adjusting and balancing procedures.<br />

4. Forms: Provide appropriate standard NEBB or AABC forms for each respective<br />

item and system. Fill out forms completely. Where information cannot be<br />

obtained or is not applicable, indicate same.<br />

C. PRODUCTS<br />

1. Provide all required instrumentation to obtain proper measurements. Application<br />

of instruments and accuracy of instruments and measurements to be in<br />

accordance with the requirements of NEBB or AABC Standards and Instrument<br />

manufacturer’s specifications.<br />

1.6 GENERAL PROCEDURES<br />

A. Test and Balance contractor shall be responsible for obtaining any applicable construction<br />

addendums, construction bulletins, applicable change orders and approved shop<br />

drawings pertaining to this work.<br />

B. Check all filters for cleanliness, dampers and valves for correct positioning, equipment for<br />

proper rotation and belt tension, temperature controls for completion of installation and<br />

hydronic systems for proper charge and purging of air.<br />

C. Do not proceed until systems are fully operational with all components necessary for<br />

complete testing, adjusting and balancing. Installing contractors are required to provide<br />

personnel to check and verify system completion, readiness for balancing and assist<br />

Testing and Balancing Contractor in providing specified system performance.<br />

D. In areas containing ceilings, remove ceiling tile to accomplish testing and balancing work;<br />

replace all tile when work is complete and provide new tile to any tile damaged by this<br />

procedure.<br />

E. Cut insulation, ductwork and piping for installation of test probes to the minimum extent<br />

necessary for adequate performance of procedures. Patch using materials identical to<br />

those removed, maintaining vapor barrier integrity and pressure rating of systems.<br />

F. Contact the temperature control contractor for assistance in operation and adjustment of<br />

controls. Cycle controls and verify operation and set points. Include in report description<br />

of temperature control operation and deficiencies found.<br />

G. Permanently mark equipment settings, including damper and valve positions, control<br />

settings, and similar devices allowing settings to be restored. Set and lock all memory<br />

stops.<br />

H. Leave systems in proper working order, replacing belt guards, closing access doors and<br />

electric boxes, and restoring temperature controls to normal operating settings.<br />

1.7 TESTING, ADJUSTING AND BALANCING PROCEDURES<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 93 - 2


A. Air System Balancing:<br />

1. Identify each mechanical fan system by tag and location.<br />

2. Identify each terminal device by tag and as to location and fan system<br />

3. In air systems employing filters, blank off sufficient filter area to simulate a<br />

pressure drop that is midway between that of a clean filter and that of a dirty filter.<br />

4. Measure, adjust and record fan speed to design requirements.<br />

5. Measure and record motor full load amperage and calculated BHP.<br />

6. Measure and record static air pressure conditions across fans, coils and filters.<br />

7. Measure, adjust and record all main supply air ducts, return air ducts and zones<br />

to proper design airflows.<br />

8. Measure and record all air temperatures; supply air, return air, mixed air, and<br />

outside air including dry and wet bulb temperatures.<br />

9. Adjust outside air, return air and relief air dampers for design conditions at both<br />

the minimum and maximum settings and record both sets of data.<br />

10. Balance variable air volume systems at full cooling flow rate, minimum flow rate,<br />

and heating flow rate; record all data.<br />

11. Balance all modulating dampers at extreme conditions and record both sets of<br />

data.<br />

12. Adjust grilles, diffusers and registers to achieve proper air distribution patterns<br />

and uniform space temperatures free from objectionable noise and drafts with the<br />

capabilities of the installed system.<br />

13. Provide fan and motor drive sheave adjustments necessary to obtain design<br />

performance. Include in scope of services cost of new sheaves and belts if it<br />

becomes necessary to attain design performance.<br />

14. Adjust fan drives, dampers, terminals and controls to maintain pressure<br />

relationships in areas or rooms designed to maintain positive, negative or neutral<br />

air pressures with respect to adjacent spaces, as indicated by the design air<br />

quantities.<br />

15. The Contractor shall include in the bid the cost of new sheaves and belts if it<br />

becomes necessary to change the drives during balancing of system.<br />

16. Final air system measurements to be within the following range of specified cfm:<br />

a) Fans 0% to +10%<br />

b) Supply grilles, registers, diffusers 0% to +5%<br />

c) Return/exhaust grilles 0% to -5%<br />

d) Room pressurization air -5% to +5%<br />

NOTE: Airside of system must be balanced completely before starting water balance.<br />

B. Water System Balancing:<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 93 - 3


1. Preparation of System:<br />

1.8 QUALITY ASSURANCE<br />

a) Open all valves to full flow position.<br />

b) Remove and clean all strainers.<br />

c) Make sure system water is clean and treated.<br />

d) Check pump rotation.<br />

e) Check expansion tanks.<br />

f) Check air vents and vent system completely.<br />

g) Set all temperature controls to call for full cooling.<br />

h) Check operation of automatic bypass valves.<br />

i) Coordinate with geothermal contractor for locations of branch circuit<br />

balancing valves (in outdoor, below grade vaults). Three branch circuits<br />

for each of the three geothermal loop fields.<br />

2. Test and balance procedure:<br />

a) Identify all pumps, heat pump units, and coils as to tag and location as<br />

well as all geothermal main loop umps and balance valves and all<br />

outdoor underground vault branch circuit balancing valves. Coordinate<br />

exact location and quantity of branch loop circuit balancing valves with<br />

geothermal contractor.<br />

b) Set all pumps to design GPM rates.<br />

c) Provide pump curves with actual operating point indicated.<br />

d) Adjust flow of water through boilers and chillers.<br />

e) Check entering and leaving water temperatures and pressure drop<br />

through boilers and chiller. Reset to correct design temperatures.<br />

f) Measure and record GPM, RPM, BHP of all pumps.<br />

g) Measure and record entering and leaving water and air temperatures of<br />

all coils, entering and leaving air temperatures of all reheat coils with<br />

individual room thermostats on a call for full heating and pressure drops<br />

at all units.<br />

h) All coils with three way valves shall be adjusted so that pressure drop<br />

across bypass valve equals coil pressure drop at full flow.<br />

A. All work performed under this Section shall be under the direction of the supervisor who is<br />

designated and qualified under the certification requirements of NEBB and/or AABC.<br />

B. Coordinate system balancing requirements with Section 23 09 23, 23 09 00 and Division<br />

26.<br />

C. Acceptable Contractors:<br />

1. Balco Balancing, Inc.<br />

2. NEW TAB of GREEN BAY, INC.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 05 93 - 4


SECTION 23 07 00<br />

DUCTWORK INSULATION<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Materials<br />

1.3 RELATED WORK<br />

A. Section 23 05 00 - Supports and Anchors<br />

B. Section 23 31 00 - Ductwork<br />

1.4 REFERENCES<br />

A. ANSI/ASTM C553 - Mineral Fiber Blanket and Felt Insulation<br />

B. ANSI/ASTM C612 - Mineral Fiber Block and Board Thermal Insulation<br />

C. ASTM E84 - Surface Burning Characteristics of Building Materials<br />

D. NFPA 255 - Surface Burning Characteristics of Building Materials<br />

E. UL 723 - Surface Burning Characteristics of Building Materials<br />

1.5 QUALITY ASSURANCE<br />

A. Applicator: Company specializing in ductwork insulation application with three years<br />

minimum experience.<br />

B. Materials: UL listed; flame spread/fuel contributed/smoke developed rating in accordance<br />

with NFPA 255, max. flamespread rating of 25, max. smoke developed rating of 50.<br />

1.6 SUBMITTALS<br />

A. Submit product data under provisions of Section 23 05 00.<br />

B. Include product description, list of materials and thickness for each service, and locations.<br />

C. Submit manufacturer's installation instructions under provisions of Section 23 05 00.<br />

PART 2 – PRODUCTS<br />

2.1 MATERIALS – For all types, verify density required to meet minimum R-values as required in 3.3<br />

Schedule – provide alternate density or thickness as required to meet minimum R-value. All duct<br />

insulation must be in strict accordance with applicable state codes.<br />

A. Type A: Flexible glass fiber; ANSI/ASTM C612; commercial grade; 1.0 lb./cu. ft. density;<br />

'k' value of 0.29 at 75° F mean temperature, 0.002” foil scrim facing.<br />

B. Type B: Rigid glass fiber; ANSI/ASTM C612, Class 1; 3.0 lb./cu. ft. density; 'k' value of<br />

0.24 at 75° F mean temperature, 0.002” foil scrim facing.<br />

C. Type C: Rigid glass fiber; ANSI/ASTM C612, Class 1; 'k' value of 0.24 at 75° F and in<br />

addition apply heavy brush coat of Benjamin Foster 30-36 Sealfas. Imbed glass cloth and<br />

while still wet apply brush coat of Benjamin Foster 30-36 Sealfas over glass cloth.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 00 - 1


D. Type D: Interior Duct Lining (Low Velocity):<br />

1. Internal duct liner shall not be used on the project..<br />

E. Type E: Rigid Closed Cell Poly-Isocyanurate 2.05 lb./cu. ft. density; ‘k’ value of 0.19 at<br />

75° F mean temperature; 24 lb./sq. in. compressive strength, wrapped with 28 gauge<br />

aluminum jacket. Seal and caulk all seams with a silicone sealant.<br />

F. Adhesives: Waterproof, fire-retardant type.<br />

G. Impala Anchors: Galvanized steel, 12 gauge, and self-adhesive pad.<br />

H. Joint Tape: Glass fiber cloth, open mesh.<br />

I. Tie Wire: Annealed steel, 16 gauge.<br />

PART 3 – EXECUTION<br />

3.1 PREPARATION<br />

A. Install materials after ductwork has been tested and approved.<br />

B. Clean surfaces for adhesives.<br />

3.2 INSTALLATION<br />

A. Install materials in strict accordance with manufacturer's instructions.<br />

NOTE: Contractor shall verify with manufacturer the proper initial 'Heat-Up' method for<br />

curing of binders in high temperature insulation.<br />

B. Provide insulation with vapor barrier when air conveyed may be below ambient<br />

temperature.<br />

C. Exterior Insulation (Type A or Type B) Application:<br />

1. Secure insulation with vapor barrier with wires and seal jacket joints with vapor<br />

barrier adhesive or tape to match jacket. Apply glass fabric jacket between coats<br />

of weather barrier mastic, providing a smooth outside finish.<br />

2. Secure insulation without vapor barrier with staples, tape, or wires.<br />

3. Install without sag on underside of ductwork. Use adhesive or mechanical<br />

fasteners where necessary to prevent sagging. Seal vapor barrier penetrations<br />

by mechanical fasteners with vapor barrier adhesive. Stop and point insulation<br />

around access doors and damper operators to allow operation without disturbing<br />

wrapping.<br />

D. Continue insulation with vapor barrier through penetrations.<br />

3.3 SCHEDULE<br />

DUCTWORK TYPE TYPE THICKNESS FINISH<br />

Exhaust Ductwork within 20 ft. of<br />

exterior opening.<br />

A 2” FSK<br />

Outside Air Ductwork within 20 ft. of A 2” FSK<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 00 - 2


exterior opening.<br />

Ducts in attic space<br />

A<br />

2” (Min. R-8)<br />

FSK<br />

Mixed Air Ductwork<br />

A<br />

1 ½”<br />

FSK<br />

Equipment Casings<br />

Factory Insulated<br />

Return,Exhaust, OA - Concealed A 1” (Min. R-4) - -<br />

Supply Ductwork - Concealed A 1 ½” - -<br />

Supply Ductwork - Exposed<br />

<strong>No</strong>t Insulated unless located in non-ambient conditions<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 00 - 3


SECTION 23 07 01<br />

HVAC PIPING INSULATION<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

and all other parts of the Contract Documents applicable to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Materials<br />

B. Insulation<br />

C. Jackets<br />

D. Insulation Inserts and Pipe Shields<br />

E. Fittings<br />

F. Flanges and Valves<br />

G. Vapor Barrier<br />

H. Accessories<br />

1.3 RELATED WORK<br />

A. Section 23 05 00 – General HVAC Requirements<br />

B. Section 23 05 29 – Supports and Anchors<br />

C. Section 23 05 03 – Pipe and fittings<br />

D. Section 23 05 23 – Valves<br />

1.4 REFERENCES<br />

A. ANSI/ASTM C195 - Mineral Fiber Thermal Insulation Cement<br />

B. ANSI/ASTM C547 - Mineral Fiber Preformed Pipe Insulation<br />

C. ANSI/ASTM C552 - Cellular Glass Block and Pipe Thermal Insulation<br />

D. ASTM C449 - Mineral Fiber Hydraulic-setting Thermal Insulating and Finishing Cement<br />

E. NFPA 255 - Surface Burning Characteristics of Building Materials<br />

1.5 QUALITY ASSURANCE<br />

A. Applicator: Company specializing in piping insulation application with three (3) years’<br />

minimum experience.<br />

1.6 SUBMITTALS<br />

A. Submit product data under provisions of Section 23 05 00.<br />

B. Include product description, list of materials and thickness for each service, and locations.<br />

C. Submit manufacturer's installation instructions under provisions of Section 23 05 00.<br />

PART 2 – PRODUCTS<br />

2.1 MATERIALS<br />

A. Materials or accessories containing asbestos are not acceptable for use on this project.<br />

B. Flame spread/fuel contributed/smoke developed rating in accordance with NFPA 255,<br />

max. flame spread rating of 25, max. smoke developed rating of 50.<br />

2.2 INSULATION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 01 - 1


A. Acceptable Manufacturers: Armstrong, Owens-Corning, Certainteed, Manville or Knauf<br />

B. Materials shall be fire retardant, moisture and mildew resistant, and vermin proof.<br />

Insulation shall be suitable to receive jackets, adhesives and coatings as indicated.<br />

C. Type A: Glass fiber insulation; ANSI/ASTM C547 'k' value of 0.24 at 75° F mean<br />

temperature, noncombustible. Insulation shall have an all service jacket with self-sealing<br />

lap.<br />

D. Type B: Flexible closed-cell elastromeric thermal insulation, black in color, AP Armaflex<br />

25/50 rated as tested by ASTM E 84. Insulation shall have a 'k' factor of 0.27 at 75° F<br />

mean temperature.<br />

E. Type CI: Block and pipe covering insulation<br />

1. Hydrous calcium silicate, ASTM C533, Type I, suitable for temperatures to 1,200<br />

deg. F. Material to be visually coded or marked to indicate it is asbestos free.<br />

Thermal conductivity shall not be more than 0.44 at 300° F., with dry density 12.5<br />

lbs. per cu. ft. minimum.<br />

2. Provide jacket of 6 oz. per sq. yd. fiberglass cloth embedded in two (2) coats of<br />

weatherproof mastic.<br />

F. Type CII:<br />

1. Hydrous calcium silicate, ASTM C533, Type II, suitable for temperatures to 1,800<br />

deg. F. Material to be visually coded or marked to indicate it is asbestos free.<br />

Thermal conductivity shall not be more than 0.44 at 300° F., with dry density 12.5<br />

lbs. per cu. ft. minimum.<br />

2. Provide jacket of 6 oz. per sq. yd. fiberglass cloth embedded in two (2) coats of<br />

weatherproof mastic.<br />

G. Type D: Expansion joint insulation<br />

2.3 JACKETS<br />

1. Ceramic wool, 1” thick, 6 lb. density, thermal conductivity shall not be more than<br />

0.50 at 400° F. mean temperature.<br />

2. The jacket shall be silicone coated fiberglass cloth of 15 oz. per sq. yd. with a 4<br />

harness satin weave and 0.069 Kevlar thread. Fabric shall meet the<br />

requirements of MIL-Y-1140H.<br />

A. Interior Applications:<br />

1. Piping Vapor Barrier Jackets: Kraft reinforced foil vapor barrier with self-sealing<br />

adhesive joints.<br />

2. Fitting PVC Jackets: One piece, pre-molded type, Zeston pre-molded Hi-Lo<br />

temperature PVC insulation fitting.<br />

B. Exterior Applications<br />

1. Provide .016” thick aluminum or .010 inch thick stainless steel with safety edge<br />

on all piping exposed to the weather.<br />

2.4 INSULATION INSERTS AND PIPE SHIELDS<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 01 - 2


A. Provide insulation inserts and pipe shields at all hanger and support locations. Inserts<br />

may be omitted on 2” piping or smaller provided 12” long 22 ga. pipe shields are used.<br />

B. Construct inserts with calcium silicate, minimum 140 psi compressive strength. Piping<br />

12” or larger, supplement with high density 600 psi structural calcium silicate inserts.<br />

Provide galvanized steel shields. Insert and shield to be minimum 180 degree coverage<br />

on bottom supported piping and full 360 degree coverage on clamped piping. On roller<br />

mounted piping and piping designed to slide on support, provide additional load<br />

distribution steel plate.<br />

C. Shop fabricated inserts and shields may be used provided contractor submits schedule of<br />

materials, thicknesses, gauges and length for each pipe size to demonstrate equivalency<br />

to pre-engineered/pre-manufactured products described above.<br />

D. Wood blocks will not be accepted.<br />

2.5 FITTINGS<br />

A. All fittings shall be insulated with molded or pre-fabricated type insulation. Insulation for<br />

fittings shall be of same type materials and equal in thickness to the adjacent pipe<br />

insulation. Provide jackets of same type materials as adjacent pipe insulation.<br />

B. Fittings should be carefully fitted and firmly wired in place. Wire must be looped as many<br />

times as necessary to make the installation secure.<br />

C. Insulating cement shall be used to point up the insulation and to fill voids and cracks.<br />

2.6 FLANGES AND VALVES<br />

A. All flanges and valves shall be insulated in all hot water, steam and anti-sweat<br />

applications. Insulation shall be same as specified for fitting insulation. Insulation on<br />

flanges shall extend at least 2” over adjacent pipe insulation. Valve bodies shall be<br />

insulated up to the packing gland. The insulation shall not interfere with the adjustment or<br />

removal or packing glands and shall be sealed to valve body with sealer.<br />

2.7 Vapor Barrier<br />

A. All piping, fittings, flanges and valves in anti-sweat applications must have a vapor barrier<br />

seal. A coat of vapor barrier mastic shall be applied with inforcing cloth tightly stretched<br />

over the insulation and thoroughly embedded in the wet coating. Joints shall overlap a<br />

minimum of 2”. Total dry thickness of both coats of mastic shall not be less then 1/16”<br />

thickness. The finish coat of mastic shall fully cover the membrane fabric so there are no<br />

voids.<br />

B. Any molding of finished insulation within the first year after acceptance will warrant<br />

rejection. Contractor shall bear all costs to replace affected insulation.<br />

2.8 ACCESSORIES<br />

A. All products shall be compatible with surfaces and materials on which they are applied,<br />

and shall be suitable of use at operating temperatures of the systems to which they are<br />

applied.<br />

B. Adhesives, sealants and protective finishes shall be as recommended by insulation<br />

manufacturer for applications specified.<br />

C. Tack fasteners to be stainless steel ring grooved shank tacks.<br />

D. Staples to be clinch style.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 01 - 3


E. Insulating cement to be ANSI/ASTM C449, hydraulic setting mineral wool.<br />

F. Finishing cement to be ASTM C449<br />

G. Fibrous glass or canvas fabric reinforcing shall have a minimum untreated weight of 6<br />

oz./sq. yd.<br />

H. Bedding compounds to be non-shrinking and permanently flexible.<br />

I. Vapor barrier coatings to be non-flammable, fire resistant.<br />

PART 3 – EXECUTION<br />

3.1 PREPARATION<br />

A. Install materials after piping has been tested and approved.<br />

3.2 INSTALLATION<br />

A. Install insulation, jackets and accessories in accordance with manufacturers’ instructions<br />

and under ambient temperatures and conditions recommended by the manufacturer.<br />

Surfaces to be insulated must be clean and dry prior to installation of insulation.<br />

B. Continue insulation with vapor barrier through penetrations.<br />

C. Do not insulate over equipment nameplates.<br />

D. Install insulation continuous through pipe hangers and supports with hangers and<br />

supports on the exterior of insulation. Where riser clamps are required to be attached<br />

directly to piping requiring vapor barrier, extend insulation and vapor barrier<br />

jacketing/coating around riser clamp.<br />

E. Install insulation with butt joints and longitudal seams closed tightly. Provide minimum 2”<br />

lap on jacket seams and 2” tape on butt joints, firmly cemented with lap adhesive.<br />

Additionally secure with staples along seams and butt joints. Coat all staples with vapor<br />

barrier mastic on systems requiring vapor barrier.<br />

F. Do not insulate systems or equipment which are specified to be pressure tested or<br />

inspected, until testing, inspecting and necessary repairs have been successfully<br />

completed.<br />

G. Install insulation with smooth even surfaces. Provide neatly beveled and coated<br />

terminations at all nameplates, uninsulated fittings, or at other locations where insulation<br />

terminates.<br />

H. All AP Armaflex insulation butt joints and seams are to be sealed with Armstrong 520<br />

adhesive. Both surfaces to be joined shall be coated with adhesive.<br />

I. On outdoor applications, a weather-resistant protective finish shall be applied.<br />

J. Neatly finish insulation at supports, protrusions, and interruptions.<br />

K. Jackets:<br />

1. Indoor, Concealed Applications: Insulated pipes conveying fluids above ambient<br />

temperature shall have white all-service jackets, with or without vapor barrier,<br />

factory-applied or field-applied. PVC jackets may be used.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 01 - 4


2. Indoor, Concealed Applications: Insulated dual-temperature pipes or pipes<br />

conveying fluids below ambient temperature shall have vapor barrier jackets,<br />

factory-applied or field-applied. PVC jackets may be used.<br />

3. Indoor, Exposed Applications: For pipe exposed in mechanical equipment rooms<br />

or in finished spaces, insulate as for concealed applications. Finish with white allservice<br />

jacket; size for finish painting. PVC jackets may be used.<br />

3.3 INSULATION SCHEDULE<br />

Piping Type Pipe Size (inches)<br />

Insulation<br />

Thickness<br />

(inches)<br />

Heating Water Supply and Return A ½” and larger 1 ½”<br />

Heating Water Supply and Return Branch<br />

Piping run in wall cavity<br />

B ½” thru 1 ¼” 1”<br />

Refrigerant Suction B 1” and smaller 1”<br />

1 ¼” and larger 1 ½”<br />

Boiler Feed Water A 1” and larger 1 ½”<br />

Boiler Blow Down CI 1” and larger 1”<br />

Air Separator (Hot Water) A - - 1 ½”<br />

Expansion Joints D - - 1”<br />

1. The following piping and fittings are not to be insulated:<br />

a) Hot water piping inside finned tube radiation, convectors or cabinet unit<br />

heaters<br />

b) Piping unions for systems not requiring a vapor barrier.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 07 01 - 5


SECTION 23 09 00<br />

TEMPERATURE CONTROLS<br />

PART 1 – GENERAL<br />

1.1 WORK INCLUDED<br />

A. Complete system of automatic controls<br />

B. Control devices, components, wiring and material<br />

C. Instructions for Owners<br />

1.2 RELATED WORK<br />

A. Section 23 20 00 - HVAC Pumps<br />

B. Section 23 52 23 - Boilers<br />

C. Section 23 82 00 - Terminal Heat Transfer Units<br />

D. Section 23 34 13 - Power Ventilators<br />

E. Section 23 33 00 - Ductwork Accessories<br />

F. Section 23 36 00 - Air Terminal Units<br />

1.3 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Provide complete operating data, system drawings, wiring diagrams, and written detailed<br />

operational description of sequences, and description and engineering data on each<br />

control system component. Include sizing as requested.<br />

C. At completion of work, submit report of checkout of automatic control system.<br />

PART 2 – PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS<br />

A. Delta Controls<br />

B. Siemens Controls<br />

C. Trane Controls<br />

2.2 SYSTEM REQUIREMENTS<br />

A. Temperature Controls Contractor shall be a sub-contractor to the HVAC Contractor.<br />

HVAC Contractor shall be responsible for all temperature controls and equipment<br />

operating sequences and shall include all costs for same in his bid. The base bid system<br />

shall include a portion of electric controls with stand alone thermostats as indicated on the<br />

drawings and as described in the sequence of operation. The remainder of the system<br />

shall be a local DDC controls system without provisions for network interfaces or external<br />

communication of any kind. The DDC portion of the system to be provided with local<br />

controls panels in each building mechanical room complete with required controllers and<br />

a graphical user interface (GUI) for purpose of setting, revising and monitoring of<br />

setpoints and status.<br />

B. Provide control systems consisting of thermostats, control valves, operators, indicating<br />

devices, interface equipment, and other apparatus required to operate mechanical system<br />

and to perform functions specified.<br />

C. Provide materials and fieldwork necessary to connect control components factory<br />

supplied as part of equipment controlled, unless specified otherwise. Generally, self-<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 09 00 - 1


contained valves, filter gauges, and similar instruments, are not to be installed under this<br />

Section.<br />

D. Unless specified otherwise, provide fully proportional components.<br />

E. All work shall be installed by mechanics directly employed by this manufacturer who shall<br />

be responsible for the proper installation and operation of the control equipment.<br />

2.3 WIRING<br />

A. All low voltage wire shall be plenum rated thermostat wire clipped neatly in place and run<br />

concealed. All line voltage wiring to be run concealed in thin wall conduit. Line voltage<br />

and low voltage in conduit wiring must comply with the electrical specifications. The<br />

Control Contractor shall install all electric wiring required for the control system.<br />

B. Division 16 shall make only a single power connection at each control panel. All required<br />

control devices and all interlocks between units shall be provided by the Control<br />

Contractor. A complete list of requirements must be obtained from the unit manufacturer.<br />

2.4 VALVES<br />

A. All control valves shall be constructed with cast-brass bodies and stainless steel stems.<br />

All valves 2-1/2" and over are to be the flange type, valves 2" and smaller can be either<br />

screwed or union connections as required. All valves for this control system shall be<br />

suitable for the medium being controlled.<br />

B. Where valves are operated in sequence with other valves or dampers, they are to be<br />

equipped with pilot positioners with adjustable ranges for both throttling range and starting<br />

point. All control valves shall be furnished by the automatic temperature control<br />

subcontractor but shall be installed by the Heating, Ventilating and Air Conditioning<br />

Contractor.<br />

C. Water valves shall be sized for a pressure drop equal to the coil they serve but not to<br />

exceed 3 psi. Valves shall have replaceable seats and discs.<br />

2.5 GAUGES<br />

A. Provide and install air pressure gauges where required, to indicate at all times the position<br />

of the equipment to be controlled. The gauges shall be furnished in each line connection<br />

for all duct and insertion thermostats. The gauge faces shall be marked with the range of<br />

the units being controlled.<br />

2.6 THERMOSTATS AND CONTROLLERS<br />

A. Capillary temperature transmitters shall be one-pipe instruments with external restrictions<br />

incorporating pneumatic feedback and a proportional relationship between the measured<br />

temperature and transmitted signal.<br />

B. Liquid filled capillaries shall be supplied with bulb type elements for measuring liquids and<br />

averaging type elements for measuring airflow. Airflow averaging type elements shall be<br />

long enough to be strung across the entire air stream in order to obtain an average air<br />

flow temperature.<br />

C. Pressure transmitters shall be one pipe instrument with external restrictions incorporating<br />

pneumatic feedback and a proportional relationship between the measured pressure and<br />

transmitted signal.<br />

D. All room thermostats shall be of the two-pipe, non-bleed or "relay" type design. They shall<br />

be fully proportional with adjustable throttling range and tamper-proof locking settings.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 09 00 - 2


Thermostats shall be single or dual temperature, direct acting or reverse acting as<br />

detailed in the sequence of operations. Thermostats shall have Fahrenheit scale and set<br />

point indication.<br />

1. For checkout and observation purposes either quick-connect test plug for<br />

checking branch pressure (accessible by removal of the thermostat cover) or<br />

permanently mounted pressure gauges at each control device supplied by the<br />

thermostat branch signal.<br />

2. Covers shall be metal or high impact plastic satisfactory for institutional use.<br />

3. Provide opaque plastic sun shields where thermostats are mounted directly in<br />

sunrays.<br />

4. Furnish the required number of thermostats and locate as directed by Architect.<br />

Relocate any thermostat, without cost to the Owner, if conflict with other<br />

equipment or room finish occurs.<br />

E. Pressure and temperature indicators in 2-1/2" and 3-1/2" sizes shall provide continuous<br />

visual indication of the pressure or temperature of its associated transmitter. The<br />

indicator shall have a re-calibration screw on the face of the dial and the range shall be<br />

sized to incorporate only the span of the temperature being measured. Ranges shall be<br />

as necessary for required services.<br />

F. Local Control Panels:<br />

1. To be totally enclosed, made of extruded aluminum alloy with fluted surfaces. All<br />

corners shall be securely riveted and supported on an internal angle bracket. The<br />

cabinet face panel and the inside sub- panel shall be removable from the cabinet<br />

for each in mounting of equipment. The face panel and sub-panel shall be made<br />

of aluminum bounded on both sides with a marine plywood core. A piano type<br />

hinge shall run the entire length of the cabinet to support the door.<br />

2. Provide a key locking latch on the door for security purposes.<br />

3. Each panel shall have all instruments and indicators clearly identified by means of<br />

removable bakelite engraved name plates.<br />

4. Where electrical equipment shall be mounted in the control panel, it shall be UL<br />

approved.<br />

5. All controls inside of panels are to be tagged with plastic tape to match control<br />

drawings identification numbers.<br />

2.7 SEQUENCE OF CONTROL<br />

A. General: Facility is mostly a 24 hour facility – outside air and supply fan operations to be<br />

continuous, except where indicated for spaces that are business type use and infrequent<br />

nursing facility use – such spaces shall have motorized dampers in outside air and<br />

exhaust duct branches that will close when spaces are allowed to be unoccupied. VFD<br />

controls of energy recovery ventilator exhaust and outside air fans shall modulate<br />

respective fans speeds accordingly.<br />

B. Equipment controls shall be as scheduled with setpoints and temperatures being<br />

adjustable for tuning and as described below in the sequences of operation:<br />

1. Water Source Water-to-Air heat pumps:<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 09 00 - 3


2. Electric Cabinet Heaters:<br />

3. Electric Wall Heaters:<br />

4. Electric Radiant Ceiling Panels:<br />

5. Electric Wall Heaters:<br />

6. Residential Range Hoods:<br />

7. Energy Recovery Ventilators:<br />

8. Electric Steam Humidifiers:<br />

9. Boiler pumps:<br />

10. Boilers:<br />

11. Water Source Water-to-Water Heat Pumps:<br />

12. Residential Neighborhood Low Temperature Circulating Pumps:<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 09 00 - 4


13. Core Building Low Temperature Loop Circulating Pumps:<br />

14. Dual Arm Main Loop Pumps:<br />

15. Dual Arm Geothermal Loop Field Pumps:<br />

16. MAU-1:<br />

17. Kitchen equipment (Roof exhaust fans, hoods and MAU-1):<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Check and verify location of thermostats and other exposed control sensors with plans<br />

and room details before installation. Locate thermostats 48” above floor or in accordance<br />

with ADA height requirements.<br />

B. At completion of the control system installation, the Temperature Control Contractor shall<br />

provide a minimum of two (2) 4-hour instruction periods for operating personnel. The<br />

Control Contractor shall provide an audio video taped presentation of the HVAC system’s<br />

start-up, operation and maintenance procedure training with Owner’s maintenance<br />

personnel.<br />

C. The Temperature Control Contractor shall provide the services of a Temperature Control<br />

Technician to be on the job site and work with the Air Balancing Contractor to start and<br />

set-up the building HVAC system. This service shall include, but not be limited to,<br />

adjusting air quantities and control of air handling units, VFD speeds and sensor<br />

setpoints, fan interlocks, damper positions, boiler sequencing, pump and fan operation.<br />

After the HVAC system has been commissioned, the Temperature Control Contractor<br />

shall submit to the Engineer, an itemized list of all HVAC equipment and devices that<br />

have been adjusted in accordance with the Temperature Control Specification. This<br />

HVAC Building Commissioning Certification shall state that the HVAC system has been<br />

installed and is in compliance with the intent of the design parameters of the HVAC<br />

Specification.<br />

D. Provide for complete service of controls system, including callbacks, for one (1) year<br />

running concurrent with connection period.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 09 00 - 5


SECTION 23 20 00<br />

HVAC PUMPS<br />

PART 1 – GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

Division 01 – General Conditions and all other parts of the Contract Documents applicable<br />

to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Base-mounted Centrifugal Pumps<br />

B. In-line Centrifugal Pumps<br />

C. Condensate Pumps<br />

1.3 RELATED WORK<br />

A. Section 23 05 03 - Piping and Fittings<br />

B. Section 23 05 13 - Motors<br />

C. Section 23 05 15 - Piping Specialties<br />

D. Section 23 05 23 - Valves<br />

E. Section 23 05 29 - Supports and Anchors<br />

F. Section 23 05 48 - Vibration Isolation<br />

1.4 REFERENCES<br />

A. ANSI/UL 778 - Motor Operated Water Pumps<br />

1.5 QUALITY ASSURANCE<br />

A. Manufacturer: Company specializing in manufacture, assembly, and field performance of<br />

pumps with minimum five years experience.<br />

B. Alignment: Base mounted pumps shall be aligned by qualified millwright and alignment<br />

certified.<br />

1.6 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Submit certified pump curves showing performance characteristics with pump and system<br />

operating point plotted. Include NPSH curve when applicable.<br />

C. Submit manufacturer's installation instructions under provisions of Section 23 05 00.<br />

1.7 OPERATION AND MAINTENANCE DATA<br />

A. Submit operation and maintenance data under provisions of Section 23 05 00.<br />

B. Include installation instructions, assembly views, lubrication instructions and replacement<br />

parts list.<br />

PART 2 – PRODUCTS<br />

2.1 GENERAL REQUIREMENTS<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 20 00 - 1


A. Pump sizes, capacities, pressures and operating characteristics shall be as scheduled.<br />

Pumps shall be suitable for operating temperatures of the system.<br />

B. Provide all pumps with motors, impellers, drive assemblies, bearings, coupling guard, and<br />

other accessories as specified. All rotating parts are to be statically and dynamically<br />

balanced. Provide flanged connections an all pumps unless specified otherwise. Service<br />

of base mounted pumps shall not require breaking piping connections or removal of<br />

motor.<br />

C. Ensure pumps operate at specified system fluid temperatures without vapor binding and<br />

cavitation, are non-overloading in parallel or individual operation, and operate within 25%<br />

of midpoint of published maximum efficiency curve.<br />

D. Provide pump with a motor sized for non-overloading over the entire pump curve. Motor<br />

rpm shall be as scheduled.<br />

E. Furnish all pumps and pump motors with a nameplate, including the manufacturer’s<br />

name, serial number of pump, capacity in GPM, head in feet at design condition,<br />

horsepower, voltage, frequency, speed and full load current.<br />

F. Test all pumps to operate without excessive noise or vibration<br />

G. After completion of balancing, provide replacement of impellers, or trim impellers to<br />

provide specified flow at actual pumping head, as installed.<br />

H. Provide on spare seal and casing gasket for each pump to the owner.<br />

I. Test all pumps, clean and paint before shipment. Manufacturer shall certify all pump<br />

ratings.<br />

2.2 BASE MOUNTED CENTRIFUGAL PUMPS<br />

A. Type: Horizontal shaft, single stage, end suction, split casing, 174 psig working pressure<br />

at operating temperature of 225° F. continuous, 250° F. intermittent.<br />

B. Casings: Cast iron with suction and discharge gauge ports, renewable bronze wear rings,<br />

vent and drain plugs, flanged suction and discharge connections.<br />

C. Impeller: Bronze, hydraulically and dynamically balanced, keyed and locked to pump<br />

shaft, and protected by replaceable bronze shaft sleeve.<br />

D. Bearings: Oil or grease lubricated ball or roller bearings.<br />

E. Shaft: Alloy steel with copper, bronze or stainless steel shaft sleeve.<br />

F. Seal: Carbon rotating against a stationary ceramic seat, 225° F. maximum continuous<br />

operating temperature.<br />

G. Drive: Flexible spacer type coupling or coupling with extended hub to allow for pump<br />

service. Provide guard for shaft/coupling assembly.<br />

H. Baseplate: Cast iron or fabricated steel with integral drain rim.<br />

I. Manufacturers: Bell and Gossett Series 1510 or Taco Series FE<br />

2.3 INLINE CENTRIFUGAL PUMPS<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 20 00 - 2


A. Type: Single stage, direct connected, resiliently mounted motor for in-line mounting, oil<br />

lubricated, 175 psig max working pressure at operating temperature of 225° F continuous,<br />

250° F. intermittent.<br />

B. Casing: Cast iron, flanged suction and discharge connection with taps for vent, drain and<br />

suction and discharge gauges.<br />

C. Impeller: Brass or bronze, keyed to the shaft, single suction enclosed type, hydraulically<br />

and dynamically balanced.<br />

D. Bearings: Two, oil lubricated bronze sleeves or ball bearings capable of being greased.<br />

E. Shaft: Stainless steel or carbon steel with stainless steel or bronze sleeve, integral thrust<br />

collar.<br />

F. Seal: Mechanical type, carbon rotating against a stationary ceramic seat, 225° F<br />

maximum continuous operating temperature.<br />

G. Drive: Flexible coupling.<br />

H. Manufacturers: Bell and Gossett Series 80 or Taco series VI<br />

2.4 CONDENSATE PUMPS<br />

A. Units shall be [simplex], [duplex], [base], [basin] mounted as scheduled.<br />

B. Base mounted pumps shall be centrifugal type, bronze fitted with cast iron casing,<br />

stainless or carbon steel shaft, mechanical seals, close-coupled with the pump motor.<br />

C. Vertical basin mounted pumps shall have cast iron casing, oilless sleeve bearings below<br />

floor level, bronze impeller, stainless steel shaft and bronze wearing rings. Provide vapor<br />

tight seals where shaft and float rod pass through receiver coverplate.<br />

D. Receivers for floor-mounted units shall be cast iron of 3/16” galvanized steel, with taps or<br />

openings for pump suction, condensate inlet, vent drain, float assembly, thermometer,<br />

and gauge glass.<br />

E. Receivers for vertical basin mounted pumps shall be constructed of cast iron. Provide<br />

receiver cover with taps or openings for condensate inlet, discharge, vent, overflow, and<br />

float assembly. Steel cover plate on duplex units shall permit removal of one pump<br />

assembly while maintaining operation of the second pump.<br />

F. Provide simplex units with UL listed NEMA 1 control panel with combination magnetic<br />

starter, fusible disconnect and overload protection. Control panels shall be internally<br />

wired at the factory and shipped separate from receiver/pump units. Furnish complete<br />

wiring diagrams with units.<br />

G. Provide duplex units with UL listed NEMA 1 control panel with combination magnetic<br />

starters, fusible disconnect switches, fusible disconnects, and float operated mechanical<br />

alternator. Control panels shall be internally wired at factory and shipped separate from<br />

receiver/pump units. Furnish complete wiring diagrams with units.<br />

H. On duplex units, float operated mechanical alternator and level control shall start second<br />

pump if one pump cannot handle the load.<br />

I. Both pumps shall be automatically operated if one pump cannot handle the load.<br />

J. Where duplex pumps are indicated, capacity scheduled is with one pump operating.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 20 00 - 3


K. Provide three phase overload protection for three phase motors. Single phase motors to<br />

have built in overload protection.<br />

L. Manufacturers: Aurora, Peerless, Sterling or Hoffman<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install pumps in strict accordance with manufacturer's instructions. Access/service space<br />

around pumps shall not be less than minimum space recommended by pump<br />

manufacturer.<br />

B. Provide pressure gauge piped and valved for measuring both suction and discharge<br />

pressure of differential pressure, complete with shutoff ball valves.<br />

C. Decrease from line size with suction diffusers (where specified), long radius reducing<br />

elbows or concentric reducers in vertical piping, and eccentric reducers for horizontal<br />

piping. Install eccentric reducers with top of the pipe level.<br />

D. Support piping adjacent to pump such that no weight is carried on pump casings.<br />

E. Provide line sized shut-off valve and strainer on pump suction.<br />

F. Lubricate pumps before start-up.<br />

G. Basemounted Pumps:<br />

1. Set base mounted pumps on concrete bases or concrete inertia base when<br />

specified, level and bolt down prior to grouting. Fill entire base with non-shrinking<br />

grout when required by manufacturer’s installation instructions.<br />

2. Align all flexible coupled base-mounted pumps in accordance with manufacturer’s<br />

instructions.<br />

3. Provide supports for elbows on pump suction and discharge piping 4” and larger.<br />

4. Provide air vent and drain valve on horizontal pump casings.<br />

5. Provide drains for bases and seals, piped to floor drain.<br />

H. Condensate Pumps<br />

1. Mount base-mounted pump/receiver units on concrete equipment pad.<br />

2. Mount control panel to wall or unistrut to maintain code required clearance.<br />

Division 16 shall wire panel to pump motor and combination float switch and<br />

alternator.<br />

3. Provide balance valves and pressure gauges on discharge piping from pumps.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 20 00 - 4


23 21 14 GROUND LOOP HEAT EXCHANGER SYSTEM<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements, Division<br />

01 – General Conditions and all other parts of the Contract Documents applicable to this Section<br />

of Work.<br />

B. This section includes the requirements for installing the ground loop heat exchanger system<br />

including all excavation, trenching, drilling, casing, pumping, backfilling, testing, purging and all<br />

other work to be performed by the Geothermal Contractor to provide a fully functioning system.<br />

The Geothermal Contractor is also responsible for routing the exterior piping mains into the<br />

mechanical room to enable connection by the Mechanical Contractor to the interior piping system.<br />

C. The ground heat exchanger consists of polyethylene heat fusion-joined piping formed into vertical<br />

loops. The loops are connected using prefabricated headers and prefabricated U-bend<br />

assemblies.<br />

D. There are three geothermal fields, one for each building. The geothermal field for Building 1, the<br />

center building, will have 3 circuits of 15 vertical loops (total of 45 vertical loops). The geothermal<br />

field for Building 2, the west building, will have 3 circuits of 11 vertical loops (total of 33 vertical<br />

loops). The geothermal field for Building 3, the east building, will have 3 circuits of 11 vertical<br />

loops (total of 33 vertical loops).<br />

E. All circuits are routed to the header pit vault as indicated on the drawings. Supply and return<br />

mains are routed from the vault to the building as indicated on the drawings.<br />

1.02 RELATED WORK<br />

A. Earthwork Specifications<br />

B. Mechanical Specifications<br />

1.03 REFERENCES<br />

A. IGSHPA 1997 Closed Loop / Geothermal Heat Pump Systems Design and Installation Standards<br />

B. IGSHPA 1991 Grouting Procedures for Geothermal Heat Pump Systems<br />

C. ASHRAE 1995 Commercial / Institutional Ground Source Heat Pump Engineering Manual<br />

D. National Ground Water Association’s Guidelines for the Construction of Vertical Boreholes for<br />

Closed Loop Heat Pump Systems<br />

1.04 SUBMITTALS<br />

A. Submit all shop drawings, product data and all other documentation required in accordance with<br />

this specification section and as required by the General Conditions sections of these<br />

specification documents.<br />

B. The Contractor shall not fabricate materials or order equipment until corresponding submittals<br />

have been approved.<br />

C. Shop Drawings and Product Data: Before geothermal heat exchanger construction begins, the<br />

Contractor must submit shop drawings to the Design Engineer. <strong>No</strong> substitutions will be allowed<br />

without authorization from the Design Engineer.<br />

1. The shop drawings shall include all applicable installer qualifications, installer certifications,<br />

labor warranties, part warranties, approved copy of Wisconsin’s Department of Natural<br />

Resources (WI DNR) closed loop well application, manufacturer’s materials specifications,<br />

material safety data sheets for all pipes, pipe fittings, U-bend assemblies, header pit vault,<br />

grout, valves, thermometers, gauges, PT ports, warning tape, locating wire, locating wire<br />

access box, survey markers, heat transfer fluid, sand/bedding material, and testing and<br />

flushing procedures.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 1


2. Provide evidence of WI DNR approval certification for the heat transfer fluid to be used in the<br />

system.<br />

3. The Geothermal Contractor shall also submit documentation showing that appropriate local<br />

unit of government has been contacted. The Geothermal Contractor and the local unit of<br />

government shall identify the locations of any municipal well systems in the area and<br />

determine if the borefield is within a wellhead protection plan area.<br />

4. Geothermal Contractor to also notify Federal Aviation Administration (FAA) of geothermal<br />

installation and obtain all necessary FAA permits for the installation of the geothermal field<br />

prior to installation. Geothermal Contractor to meet all FAA requirements during installation.<br />

Proof of coordination with FAA to be provided with the shop drawing submittals.<br />

D. Qualification Data:<br />

1. The Geothermal Contractor shall provide the names and addresses of 3 similar projects that<br />

each person working on the project has experience within the last 5 years.<br />

2. The Geothermal Contractor shall use only certified well contractors registered in the state of<br />

Wisconsin and in accordance with Wisconsin DNR regulations.<br />

3. Submit a copy of the Geothermal Contractor personnel’s certification for polyethylene pipe<br />

fusion techniques from IGSHPA or similar approved authority.<br />

E. Warranty:<br />

1. The Geothermal contractor shall provide a 100% parts and labor warranty for the functional<br />

integrity of the outside piping system for a period of 5 years. Provide a copy of all warranties<br />

related to the geothermal system as required per the specifications.<br />

2. Provide a 50 year extended warranty on piping materials, including fittings, both inside and<br />

outside the header pit vault.<br />

F. Submit the test results of grout mixture samples for the geothermal borefield per the specification<br />

sections below. Report shall indicate date sample was taken, date lab received sample, date of<br />

test, and certification of results.<br />

G. Submit test records for the geothermal piping system prepared during pressure/leak testing,<br />

indicating date of test, identification of piping system tested, test media, test pressure, and<br />

certification of results.<br />

H. Submit the test results of sand bedding material used to backfill trenches. Report shall indicate<br />

date sample was taken, date lab received sample, date of test, and certification of results.<br />

1.05 AS-BUILT DRAWINGS<br />

A. A clean, full size contract site plan shall be used by the geothermal contractor to indicate field<br />

changes. All field changes are to be incorporated on the red-lined drawings (pipe routing, bore<br />

locations, dimensions, sizes, header pit vault location, notes, etc.). All changes must be shown<br />

clearly.<br />

B. The scaled site plan shall show the location and sizes of all the horizontal and vertical piping<br />

measured from a permanent fixture such as the corner of a building or fire hydrant. Include GPS<br />

coordinates of each corner of the bore field. Also include GPS coordinates for each vertical<br />

borehole. For each vertical bore identified on the drawings, include information on depth, size,<br />

and bore reference number. Bore locations shall be individually surveyed after drilling is<br />

complete, but prior to horizontal trenching.<br />

C. Provide GPS coordinates of each corner of the bore field.<br />

D. The geothermal contractor shall submit the completed red-lined drawings to the design engineer<br />

for review. Hard copy originals must be provided by the contractor. Electronic versions (.dwg,<br />

.pdf) may be accepted in addition to the hard copy originals.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 2


E. If the submitted red-lined drawings are found to be incomplete or inaccurate by the design<br />

engineer, the drawings shall be returned to the geothermal contractor for corrections and<br />

resubmittal.<br />

1.06 QUALITY ASSURANCE<br />

A. Geothermal Contractor shall have a minimum of 5 years experience of installing vertical ground<br />

heat exchangers for ground-coupled heat pumps.<br />

B. The supervisor overseeing the geothermal work shall have been regularly employed by a<br />

company performing geothermal work for a minimum of 5 years.<br />

C. The supervisor overseeing the geothermal work and any other person(s) performing the thermal<br />

fusion shall be certified by a recognized certification agency and shall have field experience in<br />

forming thermally fused joints. These persons must also have completed a polyethylene heat<br />

fusion class in which each participant had performed a heat fusion procedure under the direct<br />

supervision of an IGSHPA accredited heat fusion technician or as part of an IGSHPA approved<br />

manufacturing certification program. Certified technicians must attend a re-training school<br />

annually.<br />

D. The ground loop heat exchange system shall be installed in accordance with the rules and<br />

regulations for all federal, state, and local regulatory authorities. The Geothermal Contractor will<br />

be responsible for obtaining all necessary permits to perform the work, including but not limited<br />

to, any drilling permits required by the WI DNR.<br />

1.07 SEQUENCING AND SCHEDULING<br />

A. A Pre-Drilling Geothermal Construction Meeting to occur on site before any work commences.<br />

The required attendees of the Pre-Drilling Meeting include the Geothermal Design Engineer, the<br />

Geothermal Contractor, and the General Contractor. Additional attendees may attend but are not<br />

required, including; a WI DNR representative, the Local Municipal Engineer, the Owner’s<br />

Representative, the Site/Civil Engineer, the Site/Civil Contractor, the Mechanical Contractor,<br />

and/or the Architect.<br />

B. Provide written notification of proposed date and time of all tests as required in this specification<br />

to the Architect/Engineer at least 2 days before starting these tests.<br />

C. All cleaning and testing work must be performed in the presence of the Architect/Engineer or<br />

agreed site representative.<br />

D. Remove all gauges, controls, caps, and accessories that are not designed to withstand test<br />

pressures during testing. Replace after all testing is complete.<br />

1.08 WATER, SILT AND SOIL CONTAINMENT AND REMOVAL<br />

A. The Geothermal Contractor shall be responsible for containing and removing all run-offs created<br />

by the vertical bore drilling and piping installation.<br />

B. The Geothermal Contractor shall meet all required city, county, and state erosion control<br />

requirements. The Geothermal Contractor shall obtain a site erosion control plan and shall make<br />

all his personnel working on the project aware of the details of the plan. All elements of the plan<br />

shall be strictly adhered to unless written permission for exceptions is provided by the site Civil<br />

Engineer.<br />

C. Prior to starting all work, the Geothermal Contractor shall furnish and install a temporary<br />

construction fence around the area of the bore field.<br />

1.09 DISPOSAL OF EXISTING MATERIALS<br />

A. All excess excavated material shall be removed from the site, including but not limited to, drilling<br />

spoils, asphalt and other surface materials.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 3


1.10 EXISTING FORMATION RESULTS<br />

A. A formation and thermal conductivity test was performed on January 16-18, 2012 by GO Loop of<br />

Randolph, WI at a GPS location of N 44° 53' 18.7" (latitude), W 91° 53' 26.6" (longitude). The drill<br />

results are as follows:<br />

1. Formation:<br />

a. 0’–38’ – Sand/Gravel<br />

b. 38’–58’ – Yellow Caving Sandstone<br />

c. 58’–75’ – Blue Shale<br />

d. 75’–240’ – Hard Firm Yellow Sandstone<br />

e. 240’–285’ – Hard Firm White Sandstone<br />

f. 285’–300’ – Hard Firm Green Sandstone<br />

2. Drilling <strong>No</strong>tes: Air rotary drilling used during test bore installation. Mud rotary drilling may be<br />

used at the discretion of the driller.<br />

3. Fracture <strong>No</strong>tes: <strong>No</strong> major fractions noted during drilling.<br />

4. Temporary Casing <strong>No</strong>tes: Temporary casing was installed to 40’ below grade.<br />

5. Grouting <strong>No</strong>tes: Typical amount of grouting used during installation. A little settling due to air<br />

rotary, would not expect any loss if mud rotary was used.<br />

6. Estimated Minimum Formation Thermal Conductivity = 1.61 Btu/hr-ft-°F<br />

7. Estimated Minimum Formation Thermal Diffusivity = 1.02 ft²/day<br />

8. Estimated Minimum Undisturbed Soil Temperature = 49.5°F<br />

B. The Geothermal Contractor is to review Wisconsin DNR well logs recorded in the immediate area<br />

of the bore-field to get a firm understanding of drilling conditions. <strong>No</strong> allowances will be made for<br />

additional cost requests due to ground conditions that have not been identified in the formation<br />

test or on Wisconsin DNR well logs. Test bore information is to be used as a guide only.<br />

C. The Geothermal Contractor shall contact the appropriate local unit of government and request<br />

locations of any municipal well systems in the area, and determine if the borefield is within a<br />

wellhead protection plan area.<br />

D. The Geothermal Contractor shall, if practical, integrate the test bore(s) into the geothermal field.<br />

If the bore(s) are used, a credit shall be provided to the Owner based on the cost to install [[xx]]<br />

bore(s). The base bid shall not include the re-use of these bores<br />

PART 2 - PRODUCTS<br />

2.01 MATERIALS<br />

A. Ground Loop Heat Exchanger Piping and Fittings:<br />

1. Pipe and pipe fittings shall be as manufactured by Centennial Plastics LLC, Vanguard<br />

Plastics Co., Charter Plastics, Inc., CPCHEM Performance Pipe or McElroy Manufacturing<br />

Co.<br />

2. Pipe to comply with IGSHPA Standard I.C.3 for polyethylene with a minimum cell<br />

classification of PE345434C per ASTM D3350. Pipe shall be marked with the manufacturer’s<br />

name and product name, nominal size, ASTM dimensional standard, PPI material<br />

classification, cell classification, sequential footage and manufacturer’s data code. Print line<br />

shall repeat every two feet.<br />

3. A 50-year warranty must be provided by the pipe manufacturer.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 4


4. Fittings shall be compatible with the pipe material or from the same material as the pipes.<br />

Each fitting shall be identified with the manufacturer’s name, nominal size, pressure rating,<br />

relevant ASTM standard and date of manufacturer.<br />

5. Joints shall be thermally fused or mechanically joined per IGSHPA standards. <strong>No</strong> joints in<br />

vertical tubing other than factory installed U-bend with anti-buoyancy port.<br />

6. The piping and fittings shall be packaged, handled and stored in accordance with the<br />

approved manufacturer’s general guidance and recommendations.<br />

2.02 MODULAR WALL SEALS FOR PIPING<br />

A. Mechanical seals similar to Link Seal by Pipeline Seal and Insulator, Inc. or approved equal.<br />

2.03 PIPE SLEEVES<br />

A. Pre-manufactured wall sleeves similar to Century by Pipeline Seal and Insulator, Inc. or approved<br />

equal.<br />

2.04 THERMAL GROUT<br />

A. High-solids, thermally enhanced bentonite grout similar to Thermal Grout Lite manufactured by<br />

Black Hill Bentonite LLC or approved equal.<br />

B. The thermal grout shall have the following properties:<br />

1. Thermal Conductivity of at least 1.0 Btu/hr.ft F<br />

2. Permeability less than 6.9 x 10E-8 cm/sec<br />

3. Percentage of Solids at 65%<br />

4. Grout Weight of 13.3 lb/gal<br />

5. Linear Shrinkage Potential of 40-11%<br />

6. Unit Yield of 17-34.7 gal/unit<br />

C. Grouting materials shall be pre-manufactured and packaged prior to delivery to the job site.<br />

D. Engineer will obtain grout samples for testing to confirm conductivity. See the related grouting<br />

section below.<br />

2.05 VALVES AND FITTINGS AT POINT OF ENTRY TO BUILDING<br />

A. Isolating valves at point of entry to building to be butterfly valves constructed of lug type/level with<br />

cast or ductile iron body, aluminum bronze disc, EPDM seat, 416 stainless steel stem, rated at<br />

200 psi.<br />

B. Globe style balancing valves to be provided on return circuits. Valves to have cast or ductile iron<br />

body, aluminum bronze disc, EPDM seat, 416 stainless steel stem, rated 200 psi.<br />

C. Purge valves at point of entry to building to be butterfly valves constructed of lug type/level with<br />

cast or ductile iron body, aluminum bronze disc, EPDM seat, 416 stainless steel stem, rated at<br />

200 psi.<br />

D. All pipe and pipe fittings coming to the building shall be high-density polyethylene (HDPE) and<br />

shall comply with the requirements of this specification section.<br />

E. Flange locating holes or tapered holes shall be as per ANSI 125/150.<br />

F. Wrench / lever operated valves shall be available in sizes ½” through 10”.<br />

G. Valves shall have a position indicator.<br />

H. Valves shall be suitable for use at temperatures of 0 F to 140º F, and shall be suitable for<br />

pressures and vacuums compatible with the piping.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 5


2.06 PRESSURE/TEMPERATURE PORT<br />

A. Pressure/temperature ports shall be brass and have a dual seal core of <strong>No</strong>rdel, rated to 350°F for<br />

water and shall be capable of zero leakage from vacuum to 1,000 psig. Plug shall be capable of<br />

receiving a 1/8” pressure or temperature probe.<br />

2.07 THERMOMETERS<br />

A. Furnish industrial type thermometers with separable sockets and provide extension necks on<br />

thermometrs and sockets for piping with 2” or thicker insulation.<br />

B. Pipeline mounted thermometers – 9” scale cast aluminum case and frame, clear acrylic plastic<br />

window front, permanently stabilized glass tube with non-mercury oil-based indicating fluid, black<br />

etched figures and graduations, adjustable angle stem, and compatible with brass construction<br />

sockets.<br />

C. Range of thermometer shall be at least 0°F to 100°F with 1°F increment.<br />

2.08 PRESSURE GAUGES<br />

A. Furnish gauges with a minimum face diameter of 4-1/2”, with cast aluminum case with black finish<br />

and black finish case ring, glass or acrylic plastic window, white background and black figures on<br />

dial face, bronze bushing movement, and ¼”NPT forged brass socket.<br />

B. Range of pressure gauge shall be at least 0 psig to 100 psig with 1 psig increment.<br />

2.09 HEADER PIT VAULT<br />

A. The HDPE structure shall be a HDPE profile wall cylinder with a nominal ID of at least 72” as<br />

manufactured by ISCO Industries, Forrer Supply, or approved equal.<br />

B. HDPE Material – The internal HDPE piping material supplied under this specification shall be high<br />

density, high molecular weight as supplied by ISCO Industries, Forrer Supply, or approved equal.<br />

The HDPE material shall conform to ASTM D 3350-07 with minimum cell classification values of<br />

345464C.<br />

C. The end-cap thickness shall be no less than 1-1/2” and of the same material as the structural<br />

cylinder. The inlets and outlets shall be extrusion welded on the outside of the structure using<br />

good welding practice. All external connections to structure shall be butt fusion welded or<br />

electrofusion welded. Flanged connections will not be allowed.<br />

D. Structures shall be factory tested with a 1 psi Air Test for no less than 30 minutes, with no leaks.<br />

The Piping system shall be hydrostatically tested to 90 psi with water for no less than 30 minutes,<br />

with no leaks (no more than 4 psi reduction in pressure). Data showing the structure to be leakfree<br />

to be provided to the Engineer as part of the submittals. The owner or Engineer may request<br />

to observe the test.<br />

E. The interior walls of the vault shall be painted yellow.<br />

F. Entry Way<br />

1. Man-way<br />

a. The man-way shall be constructed of the same material as specified for the cylinder wall.<br />

b. The man-way shall be attached by means of extrusion welding to outside wall of the<br />

structure.<br />

c. The minimum ID of the man-way cylinder shall be no less than 28”.<br />

G. Ladder<br />

1. The entry ladder shall conform to current OSHA guidelines.<br />

2. Ladders constructed from HDPE Pipe shall not be allowed.<br />

3. The first rung of the entry ladder shall be no less than 2” from bottom of man-way.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 6


H. Top of the man-way shall be built to the requirements of the drawings. Flanged tops or man ways<br />

are required. A reinforced concrete pad around the HDPE man-way will be required when HDPE<br />

structures are used in traffic areas. A traffic rated frame and cover will be required along with 12”<br />

minimum cover above the top of the HDPE structure. A professional engineer shall approve the<br />

design of the concrete pad, and all calculations shall be included in the submittal. Zinc plated<br />

carbon steel nuts to be spot welded to a cylindrical metal plate. Metal plate to be fastened to the<br />

underside of the flanged manway entrance.<br />

I. Anti-buoyancy calculations are to be provided as part of the submittal package, specifying the<br />

amount of concrete needed, if applicable, at the ends of the structure to anchor the HDPE Vault.<br />

J. Valves<br />

1. Provide isolation shut-off valves on supply lines of all circuits and provide balancing valves on<br />

the return lines of all circuits. Provide all other valves as noted on the drawings.<br />

2. All valves suitable for buried service applications.<br />

3. Body shall be Cast Iron, Wafer or Lug Style.<br />

4. Disc shall be aluminum bronze with 416 stainless steel stem.<br />

5. Flange locating holes or tapered holes shall be as per ANSI 125/150.<br />

6. Elastomeric sealing members of valves shall be made of EPDM or Buna-N material selected<br />

for use in water service.<br />

7. Wrench / lever operated valves shall be available in sizes ½” through 10”. Gear operated<br />

valves shall be available in sizes 10” and above.<br />

8. Valves shall have a position indicator.<br />

9. Valves shall be suitable for use at temperatures of 0 F to 140º F, and shall be suitable for<br />

pressures and vacuums compatible with the piping.<br />

10. Purge Valves shall be quarter-turn type ball valves. The valves shall provide positive stops at<br />

the full-open and full closed positions.<br />

K. Pressure Temperature (P/T) Test Ports<br />

1. Test ports shall be suitable for use in geothermal applications. Test ports shall be located per<br />

project drawing. At a minimum, (1) Test port shall be located on the Return main piping, and<br />

(1) Test port on each of the Circuit piping with flow coming from the bore field.<br />

2. Test ports shall be capable of receiving a thermometer probe with a minimum diameter of<br />

1/16” and a maximum diameter of 1/8”.<br />

3. The test ports shall be capable of allowing the injection/extraction of liquids through an<br />

inducement probe not to exceed 1/8” in diameter.<br />

4. The test ports outer body shall be of all brass construction including a 9/16” knurled cap with<br />

a plastic retainer.<br />

5. Test ports shall have a dual seal core design of <strong>No</strong>rdel allowing sealing of the system before<br />

complete removal of any probe, good up to 350º F for water.<br />

6. Core membrane shall be of a design that maintains proper alignment for increase ease when<br />

inserting probes.<br />

7. Test ports shall be rated zero leakage from full vacuum to 1000 PSIG.<br />

L. All geothermal piping interior to the vault shall be factory insulated with 1” Rubatex R-180-FS<br />

insulation or approved equal.<br />

M. Provide labeling with directional arrows on header pipes and individual loops on outside of<br />

insulation as required in the mechanical specifications. Provide labeling of circuits with circuit<br />

number.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 7


N. Valves shall be accompanied with a valve identification tag as required in the mechanical<br />

specifications.<br />

2.10 WARNING TAPE<br />

A. Provide warning tape above all underground piping.<br />

B. Warning tape shall be of the type specifically manufactured for marking and locating underground<br />

utilities. The tape shall be directly installed 36” above the pipe as shown in the drawings or at a<br />

depth that allows for detection by an appropriate metal detector as recommended by the tape<br />

manufacturer. The tape shall be acid- and alkali-resistant polyethylene film, 6 inches wide with<br />

minimum thickness of 5.0 mils and shall have a minimum strength of 4200 psi lengthwise with an<br />

elongation factor of 80 percent. Tape shall be brightly colored and shall bear a continuous<br />

printed inscription describing the geothermal piping buried below. Tape shall have a solid metal<br />

core to enable detection. The metallic core shall be encased in a protective jacket or provided<br />

with other means to protect it from corrosion.<br />

2.11 LOCATING WIRE<br />

A. In addition to the warning tape, provide either a #10 braided locating wire or soft annealed copper<br />

conductor suitable for operations at 600 volts as specified in the National Electric Code,<br />

manufactured for the purpose of locating buried water pipes.<br />

B. Insulation material shall be heat and moisture resistant polyvinyl chloride (PVC), over which<br />

abrasion, moisture, gasoline, and oil resistant nylon (polyamide) or UL-Listed equal jacket is<br />

applied. Insulation print shall be factory applied to the insulation surface to repeat at a minimum<br />

interval of every foot.<br />

C. All locating wire to be terminated in a location so as to be easily accessible by locating contractor.<br />

Wire terminations shall be located where exterior geothermal piping enters building. Additional<br />

wire terminations exterior to the building may be required per the manufacturer. Locating wire<br />

access points shall in general be no more than five-hundred (500) feet.<br />

D. Locations of wire access points are to be reviewed by Engineer or Engineer’s site representative.<br />

Each locating wire access point to be installed with an approved locating wire access box above<br />

grade. Access box to have lockable capability.<br />

E. The locating wire shall be installed above all horizontal piping in the circuit trenches around the<br />

edge of the bore field. The locating wire shall also be installed above the main geothermal supply<br />

and return pipes from the building to the geothermal vault.<br />

F. The locating wire shall further be installed 12” below final grade around the perimeter of the bore<br />

field so that all vertical bores and horizontal piping is enclosed within the locating wire.<br />

2.12 SURVEY MARKERS<br />

A. Permanent, corrosion-resistant, flat disc type survey markers shall be provided at the corners of<br />

the bore field. The survey markers shall be capable of being installed in flexible pavement,<br />

bituminous treated surfaces, and/or turf areas within the right-of-way for preserving permanent<br />

survey markers.<br />

B. The survey cap shall have a diameter of at least 2” and may be compromised of aluminum, brass,<br />

or plastic specifically designed for surveying applications.<br />

C. The face of the survey cap shall be identified in a manner that describes the geothermal borefield<br />

buried below.<br />

D. All survey marekers shall be placed ¼” below the final surface.<br />

2.13 HEAT TRANSFER SYSTEM FLUID<br />

A. The inhibitor-based heat transfer fluid must be the same as specified in the mechanical<br />

specification.<br />

B. The heat transfer fluid shall be a dyed translucent mixture.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 8


C. The propylene glycol based fluid must be mixed to a concentration of 25% by volume and only<br />

de-ionized water may be used for dilution of the fluid.<br />

D. The fluid must be approved by the WI DNR for the application of ground-coupled closed-loop<br />

geothermal heat exchange systems.<br />

PART 3 - EXECUTION<br />

3.01 GENERAL<br />

A. All excavation, trenching, drilling, casing, pumping, backfilling, testing, purging and all other work<br />

specified shall be performed by the Geothermal Contractor.<br />

B. The vertical boreholes shall be drilled at a minimum spacing according to construction drawings<br />

(15 feet in one direction, 15 feet in the other). In case of wet holes, bores are to be held open by<br />

appropriate casing so that the pipe can be adequately inserted. Loops must be installed from a<br />

mechanical device specifically designed for this application so as to prevent contact with the<br />

ground. The Geothermal Contractor may locate the vertical boreholes in locations other than<br />

shown on the drawings to avoid conflicts with other utilities or trades provided prior to approval<br />

has been obtained from the Architect/Engineer.<br />

C. The Geothermal Contractor is to perform the first two boreholes under supervision of the<br />

Engineer and/or Engineer’s site representative. The locations of these boreholes are to be<br />

determined by the Engineer. After the drilling and grouting is installed, the Contractor shall<br />

provide a report outlining the methodology for drilling and grouting of each hole and provide a<br />

detailed plan of how they intend to execute the project. See also additional submittal<br />

requirements above.<br />

D. Install piping in accordance with manufacturer’s written instructions. The pipe and fittings must<br />

be joined using the butt, socket, electrofusion or fusion process. <strong>No</strong> other method is acceptable.<br />

The vertical loop take off tee fittings may be made using tees or the saddle fusion process on<br />

header piping 1-1/4” and above. Exercise extreme caution to completely remove the cut-out of<br />

saddle tees. Bell reductions shall be used at all pipe reductions to eliminate trapped air.<br />

E. Use reducing socket tees when fabricating socket type reducing headers. Consult with<br />

manufacturer for available fittings and fabrication headers.<br />

F. The connection at the borehole seal shall be made with fusion elbows. Elbows must be lower<br />

than all remaining piping on the system to remove air at the elbow.<br />

G. Avoid sharp bends in piping. Consult pipe manufacturer for minimum bend radius.<br />

H. The piping should be supported before and after backfilling with a suitable means of support to<br />

prevent undue stresses on the pipe and pipe fittings.<br />

1. For supply and return piping in the main trench, the pipes shall be separated by at least 36”<br />

clear at all locations. Refer also to details on drawing GO.2.<br />

2. For supply and return piping in the circuit trench, the pipes shall be separated by at least 24”<br />

clear at all locations. Refer also to details on drawing GO.2.<br />

3. When routing groups of all return piping or all supply piping in the trenches maintain at least<br />

6” between each return pipe or each supply pipe. Refer also to details on drawing GO.2.<br />

I. Floor penetrations through slab-on-grade to use a pre-manufactured sleeve and sealant device<br />

and be located as shown in the drawings. Prior to placement of sleeve, verify with Structural<br />

Engineer that location will not affect structural integrity.<br />

J. All pipe and pipe fittings interior to the building shall be insulated in accordance with the specified<br />

insulation requirements.<br />

K. All pipe to be properly supported according to the mechanical specifications.<br />

L. All thermometers and pressure gauges shall be installed in a location readable by a person<br />

standing on the floor.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 9


M. Protection of Existing Utilities: Identify and protect the existing or newly installed utilities shown<br />

on the drawings, or the locations of which are known prior to excavation, from damage during<br />

excavation and backfilling of trenches. If damaged, repair them at no expense to the owner. All<br />

repairs shall be performed under the supervision of the utility concerned.<br />

N. A minimum distance of 2’ vertical separation must be maintained for all instances where<br />

geothermal work crosses an underground utility. Only one lateral main geothermal trench to be<br />

unexcavated at any given time.<br />

3.02 EXCAVATION<br />

A. Perform all excavation work in accordance with OSHA and all other applicable regulations.<br />

B. Coordinate with the site landscaping contractor the area of geothermal bore field to be stripped of<br />

topsoil or aggregate material for temporary storage and replaced when work is complete.<br />

C. Provide all shoring and sheeting that is required to protect the excavation and to safeguard<br />

employees in accordance with OSHA. Widen excavation to provide space occupied by shoring<br />

and sheeting.<br />

D. Do not allow water to accumulate in excavation. Prevent surface water and subsurface water<br />

from flowing into excavations.<br />

E. During excavation, deposit material suitable for backfill in an orderly manner at a sufficient<br />

distance from the excavation banks to avoid over-loading and to prevent slides or cave-ins.<br />

Dispose of material unsuitable for backfill as directed by the Architect/Engineers site<br />

representative.<br />

F. Grade as necessary to prevent surface water from flowing into the trenches or other excavations,<br />

and remove any water accumulating therein by pumping or by other acceptable method.<br />

G. Excavate true-to-line to an elevation of at least 2 feet above the top pipe to provide a clear space<br />

on either side of pipe to facilitate bedding.<br />

H. Where the bottom of trench is found to be unstable or to include ashes, cinders, refuse, vegetable<br />

or organic matter, or large pieces of inorganic material, which in the judgment of the<br />

Architect/Engineers site representative should be removed, excavate and remove such material<br />

to a minimum depth of 12 inches below the pipe.<br />

I. Backfill the trench with approved bedding material and compact to provide uniform and<br />

continuous bearing for the pipe.<br />

3.03 INSTALLATION<br />

A. Opened ends of all pipes shall be sealed to prevent entry of contaminants until final connections<br />

are made.<br />

B. Every vertical bore loop piping installation shall be filled with water and pressure tested after<br />

grouting is finished. Air pressure testing is not permitted. Pressure testing is not required prior to<br />

installing the vertical loop pipes, but is recommended.<br />

1. The water pressure test shall not begin until 24 hours has passed since the final grouting of<br />

the bore has been completed.<br />

2. Test pressure shall be 90 psi and must be maintained for 4 hours without pressure falling<br />

more than 4 psi.<br />

C. Prior to backfilling, each circuit shall be filled with water and pressure tested at 90 psi and must<br />

be maintained for 4 hours without pressure falling more than 4 psi.<br />

D. Following backfilling, the entire exterior system shall be filled with water and pressure tested at 90<br />

psi and must be maintained for 4 hours without pressure falling more than 4 psi.<br />

E. The ground loop heat exchanger system will be further tested during the start-up and acceptance<br />

procedure of the complete system (interior and exterior). Each contractor shall be responsible for<br />

testing the piping that was installed under their contract as delineated on the drawings. All testing<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 10


work is to be coordinated with the Mechanical Contractor and also witnessed by the<br />

Architect/Engineer or the Engineer’s site representative.<br />

F. Results of all tests shall be supplied to the Architect/Engineer upon completion of the project. All<br />

final tests shall be witnessed by and report signed by the Engineer’s site representative.<br />

G. Provide a minimum of 2 working days advance notice prior to any pressure testing.<br />

H. Repair leaks found when testing by cutting the damages section and replacing it with an<br />

approved socket or butt-fused piece. System shall then be tested as per above.<br />

I. The ground loop heat exchanger shall be balanced to achieve the required flow rates at the<br />

balancing valves installed on each circuit. Each 15 bore circuit (3 circuits total) is to be balanced<br />

for a maximum flow of 60 gpm (180 gpm total). Each 11 bore circuit (6 circuits total) is to be<br />

balanced for a maximum flow of 50 gpm (150 gpm per field). Geothermal contractor to<br />

coordinate with mechanical contractor and controls contractor to allow for interior pumping<br />

system and control valving to be temporarily set to provide maximum flow rate to bore field during<br />

balancing. Balancer shall permenantly mark the initial settings on the balancing valves.<br />

J. Vertical boreholes shall be grouted in adherence with all state and local requirements. See the<br />

other thermal grouting sections for more information.<br />

K. Use temporary casings to support unstable soils.<br />

L. <strong>No</strong>tify Engineer immediately of unexpected subsurface conditions.<br />

M. During piping installation, the Engineer or Engineer’s agreed representative has the option to test<br />

the depth of up to ten holes or 10% of the holes (whichever is greater) at random. If the length is<br />

as specified, the piping may be tested and covered. If shorter than the length specified, the heat<br />

exchanger field or the individual heat exchanger shall be increased as specified. In addition, all<br />

heat exchanger holes must be uncovered and have their lengths verified along with vertical and<br />

horizontal tolerances verified. At the Engineer’s option, the heat exchanger field will be required<br />

to be increased to the specified lengths or replaced.<br />

N. All required safety precautions for vault installation are the responsibility of the contractor.<br />

O. The HDPE vault structure shall be installed on a stable base consisting of 12” of Class I, graded<br />

or crushed stone materials, compacted to 95% standard proctor density per ASTM F1759.<br />

P. Backfill shall extend at least 3.5 feet beyond the edge of the structure for the full height of the<br />

structure and extend laterally to undisturbed soils. Compaction shall be to 95% proctor density.<br />

Q. The HDPE vault shall be sufficiently cleaned of all debris prior to substantial completion.<br />

Geothermal Contractor to use bleach or similar solution to disinfect vault and all interior<br />

components. Vault to be dehumidified to remove moisture prior to substantial completion. Vault<br />

gasket to be cleaned in a similar fashion and installed per manufacturer’s recommendations. At<br />

the Engineer’s discretion, the HDPE vault will be field air tested at 1 psi for a period of 30 minutes<br />

to ensure leak free installation<br />

3.04 GROUTING<br />

A. The drilled vertical bores shall be grouted in accordance with IGSHPA standards and applicable<br />

WI DNR regulations.<br />

B. The thermal grouting material shall be mixed according to manufacturer’s written instructions.<br />

C. The Geothermal Contractor shall monitor the grouting operation to ensure grout is properly mixed<br />

and the viscosity is adequately maintained for pumping.<br />

D. If problems with the grout are observed, notify Engineer before proceeding further.<br />

E. Contractor to provide up to 3 grout mixture samples to the Engineer at different random intervals<br />

during construction. Intervals will be determined by the Engineer. These samples will be<br />

forwarded by the Contractor to an approved grout testing authority to determine thermal<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 11


conductivity. All costs associated with this testing, including container costs, shipping, etc., shall<br />

be borne by this Contractor.<br />

F. Contractor will allow the Engineer, or Engineer’s representative, to take additional grout mixture<br />

samples at the Engineer’s discretion.<br />

G. Grouting shall immediately follow the drilling and installation of the vertical heat exchanger piping.<br />

<strong>No</strong> more than four boreholes shall be un-grouted at any one time and no borehole shall remain<br />

un-grouted for more than 24 hours. The Engineer shall be notified immediately if exceptions to<br />

these requirements are felt necessary.<br />

H. The Geothermal contractor will employ an approved method of grouting to ensure that there are<br />

no air voids forming as a result of the bentonite placing.<br />

I. The grout shall be mixed by a paddle type mixing device or by manufactured portable grouting<br />

unit specifically designed for the vertical ground heat exchanger industry. Jet-mixing and<br />

recirculation are not allowed.<br />

J. The Geothermal Contractor shall maintain a ready supply of spare grout pipes, hoses and fittings<br />

on the site.<br />

K. Grout material shall be pressure pumped through a 1”, 1-1/4” or 1-1/2” inside diameter tremie<br />

pipe and placed in the bore column from the bottom to top. Completed grouted surfaces shall be<br />

placed at ground level to ensure complete fill of the bore column. A positive displacement pump<br />

shall be used for placing the grout in the borehole. Minimum pump suction and discharge lines<br />

shall be 3 inches and 1-1/2” respectively.<br />

L. Drilling fluids shall be confined to the site and disposed of in accordance with the local<br />

environmental regulations.<br />

M. Since some setting may occur after the placement of the grout material, the Geothermal<br />

Contractor shall monitor each borehole and continue adding grout as required for a period of no<br />

less than 30 minutes and no longer than 6 hours.<br />

3.05 FLUSHING AND PURGING<br />

A. Perform the flushing and purging of the exterior geothermal piping up to the point of entry into the<br />

building. The piping interior to the building will be flushed and purged by the Mechanical<br />

Contractor in accordance with the Mechanical Piping specifications.<br />

B. Engineer or agreed-to-Engineer’s representative to witness flushing and purging process. <strong>No</strong>tify<br />

the Architect/Engineer 2 days prior to flushing and purging operation.<br />

C. Flush all lines as required per the mechanical specifications to remove dirt and contaminants<br />

within the piping system with potable water. If no requirements are specified, contractor to flush<br />

lines using a 25 micron filter until filter is clean. Flush lines in both directions to remove dirt and<br />

contaminants and any possible obstructions. Contractor shall not use a cleaning agent to flush<br />

the lines.<br />

D. Purge air from system, or sections of system, by maintaining a minimum of 2 feet per second<br />

through all pipes. Purge until no air bubbles are observed leaving the system.<br />

E. Perform the flushing and purging of the exterior geothermal piping with the piping interior to the<br />

building isolated from the ground heat exchanger using shut-off valves.<br />

F. After purging has been completed on the full system, the Geothermal Contractor will add the<br />

required amount of propylene glycol to the system for the portion of the system exterior to the<br />

building. The Geothermal Contractor shall coordinate all filling with the Mechanical Contractor to<br />

ensure that the propylene glycol solution concentration shall contain only those inhibitors that are<br />

approved by the Wisconsin DNR.<br />

3.06 BACKFILL<br />

A. Do not backfill trenches until all required inspections are made and tests are performed.<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 12


B. Backfill horizontal trenches with earth or similar material to replace all material excavated during<br />

construction. Broken concrete or other sharps shall not be used as backfill material.<br />

C. When piping is routed under a paved surface the Geothermal Contractor shall use structural fill as<br />

required in the earthwork specifications.<br />

D. <strong>No</strong> backfilling shall take place in freezing weather and no backfill shall be made with frozen<br />

material.<br />

E. Reopen any trenches improperly backfilled, or where settlement occurs, to the depth req uired<br />

for proper compaction, refill and compact accordingly.<br />

F. The bedding material for the pipes shall be a granular fill that includes clean sands with little or no<br />

fines.<br />

G. Bedding material shall be free of ice, clay, organic matter or other objectionable material, and<br />

shall conform to the following standards or approved equal:<br />

1. Gradation per ASTM C136 (Sieve Size – Percent by Weight Passing Sieve):<br />

a. 3/8” – 100<br />

b. #4 – 90-100<br />

c. #50 – 10-40<br />

d. #100 – 3-20<br />

e. #200 – 0-15<br />

2. Sand Equivalent per ASTM D2419: 25 minimum.<br />

3. Plasticity Index per ASTM D4318: <strong>No</strong>n Plastic.<br />

4. Moisture - Density per ASTM D1557: Maximum +2% of optimum, Minimum -5% of optimum.<br />

5. Sand meeting the requirements of “Bedding Sand”, as defined in the most current<br />

Wisconsin’s Standard Specifications for Sewer and Water Construction, is also acceptable.<br />

H. Any pipe sand bedding material retained on a #4 sieve, shall not contain angular material as<br />

described in ASTM D2488. Pipe sand bedding material which contains subangular, subrounded<br />

or rounded material and conforms to the standards above is acceptable.<br />

I. Deposit bedding material around the pipe in 6 inch layers and thoroughly compact to 95% density<br />

per ASTM D1557. Perform backfilling on both sides of the pipe. For the remainder of the trench,<br />

deposit suitable backfill material in layers not exceeding 6 inches in loose depth and thoroughly<br />

compact each layer. Surface condition to be level and appropriate for final grading and planting<br />

by the landscaping contractor. Geothermal Contractor to coordinate with landscaping contractor<br />

prior to and regularly during installation of all geothermal.<br />

J. Adjust the moisture content of the backfill material if required for proper compaction.<br />

End Section 23 21 14<br />

<strong>10731</strong> GROUND LOOP HEAT EXCHANGER SYSTEM 23 21 14 - 13


SECTION 23 31 00<br />

DUCTWORK<br />

PART 1 – GENERAL<br />

1.1 WORK INCLUDED<br />

A. Metal ductwork<br />

B. Flexible ductwork<br />

C. Duct cleaning<br />

D. Duct leak testing<br />

1.2 RELATED WORK<br />

A. Section 23 05 29 - Supports and Anchors: Sleeve<br />

B. Section 23 07 00 - Duct Insulation<br />

C. Section 23 33 00 - Ductwork Accessories<br />

D. Section 23 37 00 - Air inlets and Outlets<br />

E. Section 23 05 93 - Testing and Balancing<br />

1.3 REFERENCES<br />

A. ASHRAE – HVAC Systems and Equipment Handbook; Chapter 16 – Duct Construction<br />

B. ASTM A 90 - Weight of Coating on Zinc-Coated (Galvanized) Iron or Steel Articles<br />

C. ASTM A167 – Specification for Stainless and Heat-Resisting Chromium-Nickel Steel<br />

Plate, Sheet and Strip<br />

D. ASTM A 366 – Steel, Sheet, Carbon, Cold Rolled, and Commercial Quality<br />

E. ASTM A 525 - General Requirements for Steel Sheet, Zinc-Coated (Galvanized) by the<br />

Hot-Dip Process<br />

F. ASTM A 527 - Steel Sheet, Zinc-Coated (Galvanized) by Hot-Dip Process, Lock Forming<br />

Quality<br />

G. ASTM B209 - Aluminum and Aluminum Alloy Sheet and Plate<br />

H. NBS PS15-69 – Standard for Construction and Testing for Products Intended for use in<br />

Aggressive Chemical Environments<br />

I. NFPA 90A - Installation of Air Conditioning and Ventilating Systems<br />

J. NFPA 96 – Ventilation Control and Fire Protection of Commercial Cooking Operations<br />

K. SMACNA – HVAC Air Duct Leakage Test Manual<br />

L. SMACNA – HVAC Duct Construction Standards – Metal and Flexible<br />

M. SMACNA – Thermoplastic Duct (PVC) Construction Manual<br />

N. UL 181 – Factory Made Air ducts and Connectors.<br />

1.4 SUBMITTALS<br />

A. Submit under provisions of Section 01 30 00.<br />

B. Shop Drawings and Product Data:<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 31 00 - 1


PART 2 – PRODUCTS<br />

2.1 MATERIALS<br />

1. Indicate types of flexible ductwork to be used. Include data sheets and<br />

installation instructions.<br />

2. Provide manufacturer’s data sheets for factory-fabricated ductwork and fittings.<br />

Include information on materials of construction, wall thickness, fitting<br />

construction, pressure class, joint construction, sealing, and assembly and<br />

installation instructions.<br />

3. Provide manufacturer’s data sheets for proprietary duct connection system<br />

components. Include information on flange construction, duct wall gauge<br />

requirements, fastening hardware, gasketing, fittings, and assembly and<br />

installation instructions.<br />

A. Galvanized Steel Ductwork: ASTM A525 and ASTM A527 galvanized steel sheet, lockforming<br />

quality, having G90 zinc coating of 1.25 oz./sf. Total for two (2) sides in<br />

conformance with ASTM A90.<br />

B. Aluminum Ducts: ASTM B209; aluminum sheet, alloy 3003-H14. Aluminum connectors<br />

and Bar Stock; Alloy 6061-T6 or of equivalent strength.<br />

C. Flexible Ductwork:<br />

1. Return or Exhaust Applications:<br />

a) UL 181, Class 1 air duct material constructed of impregnated/coated<br />

woven fiberglass cover permanently bonded to a coated spring wire helix<br />

or flat steel bands.<br />

b) Pressure Rating: 16” WG positive and 2.0” WG negative.<br />

c) Temperature Range: 0° F to 200° F continuous.<br />

d) Manufacturer: Thermaflex S-TL or approved equal.<br />

2. Low Pressure Supply Air Applications (Downstream of VAV Units):<br />

a) UL 181, Class 1 air duct material constructed of a vinyl or polymeric inner<br />

duct permanently bonded to a coated spring wire helix or flat steel bands.<br />

b) Insulation: 1” thick, 1 lb. Density, flexible glass fiber insulation, enclosed<br />

by a seamless, fiberglass reinforced, aluminized vapor barrier jacket.<br />

Insulation K value of 0.23 or less at 75° F.<br />

c) Pressure Rating: 10” WG positive and 1.0” WG negative.<br />

d) Temperature Range: 0° F to 200° F continuous.<br />

e) Manufacturer: Thermaflex M-KE or approved equal.<br />

D. Fasteners: Rivets, bolts, or sheet metal screws.<br />

E. Sealant: <strong>No</strong>n-hardening, water resistant, fire resistive, compatible with mating materials;<br />

liquid used alone, with tape, or with heavy mastic.<br />

F. Ductwork Support Materials:<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 31 00 - 2


1. Hot-dipped galvanized fasteners, anchors, hanger rods, straps, trim and angles<br />

shall be used to support ductwork.<br />

2. Hanger Rod: ASTM A36; threaded both ends, threaded one end, or continuously<br />

threaded.<br />

3. Support stainless steel ductwork with matching stainless steel support materials.<br />

4. Support aluminum ductwork with aluminum support materials or with materials<br />

electrolytically isolated from the ductwork.<br />

2.2 DUCTWORK FABRICATION<br />

A. Fabricate and support in accordance with SMACNA HVAC Duct Construction Standards –<br />

Metal and Flexible, and as indicated. Provide duct material, gauges, reinforcing, and<br />

sealing for operating pressures indicated. Exposed galvanized metal ductwork shall be<br />

constructed of paintable sheet metal.<br />

B. Construct T's, bends, and elbows with radius of not less than 1-1/2 times width of duct on<br />

centerline. Where not possible and where rectangular elbows are used, provide [air foil]<br />

turning vanes. Where acoustical lining is indicated, provide turning vanes of perforated<br />

metal with glass fiber insulation.<br />

C. Increase duct sizes gradually, not exceeding 15 degrees divergence wherever possible;<br />

maximum 30 degrees divergence upstream of equipment and 45 degrees convergence<br />

downstream.<br />

D. Fabricate continuously welded round and oval duct fittings two (2) gauges heavier than<br />

duct gauges indicated in SMACNA Standard. Joints shall be minimum 4” cemented slip<br />

joint, continuous welded, or spot-welded and sealed. Prime coat welded joints.<br />

E. Provide standard 45-degree lateral wye or 90 degree conical tee fittings at branch<br />

connections to round duct mains. Provide 45-degree entry or conical fittings at branch<br />

connections to rectangular duct mains.<br />

2.3 TRANSVERSE JOINT DUCT CONNECTION SYSTEMS<br />

A. Rectangular, round, or oval ductwork systems using proprietary slid-on flanges as<br />

manufactured by Ductmate may be used at Contractor’s option. Rectangular ductwork<br />

with side dimensions of 24” or larger shall be joined with a Ductmate System.<br />

B. Transverse joints shall be constructed per SMACNA, non-proprietary, T-22 reinforcement<br />

standards, Type “J” rigidity class. System includes 20 gauge roll formed slid-on flange<br />

with integral sealant, gasketing, cleats, and corner clips.<br />

C. Rectangular transverse joint duct connection systems utilizing proprietary formed on<br />

flanges (formed from the ends of the duct walls) may be used at Contractor’s option on<br />

rectangular ductwork with side dimensions of 23” or smaller. Formed on flange joints<br />

shall be limited to ductwork systems constructed for 2” maximum static pressure (positive<br />

or negative).<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install and seal ductwork in accordance with SMACNA HVAC Duct Construction<br />

standards – Metal and Flexible.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 31 00 - 3


B. Fibrous glass ductwork may "not" be substituted for internally or externally insulated or<br />

uninsulated low pressure sheet metal ductwork.<br />

C. Do not install duct sealant when temperature is less than those recommended by sealant<br />

manufacturers. Maintain temperatures during and after installation of duct sealant.<br />

D. Verify dimensions at the site, making field measurements and drawings necessary for<br />

fabrication and erection. Check plans showing work of other trades and consult with<br />

Architect/Engineer to resolve interferences.<br />

E. Seal ductwork joints, seams and duct wall penetrations, of systems located external to<br />

conditioned spaces, in accordance with SMACNA seal class recommended for pressure<br />

class indicated.<br />

F. All ductwork serving general exhaust systems shall be sealed with Sure-Bond <strong>No</strong>. 188<br />

Clear Silicone.<br />

G. Construct and install ductwork to NFPA 90A standards.<br />

H. Duct sizes indicated on the drawings are inside clear dimensions.<br />

I. <strong>No</strong> variation of duct configuration or sizes permitted except by prior approval of<br />

Architect/Engineer. Size round ducts installed in place of rectangular ducts in accordance<br />

with ASHRAE table of equivalent rectangular and round ducts.<br />

J. Provide frames constructed of angles or channels for coils, filters, dampers or other<br />

devices to be installed in the duct systems. Make all connections to such equipment,<br />

including equipment furnished by others. Install sheet metal close-off fabrications to<br />

prevent air bypass around channel mounted equipment. Fasten close-off sheets to<br />

interior plenum or casing wall and equipment support channels.<br />

K. Set plenum or casing doors 6” to 12” above floor. Arrange door swing so that fan static<br />

pressure holds door in closed position.<br />

L. Provide supplementary auxiliary steel members required to support ductwork. Attach to<br />

building structure. Attach steel members by or clamping.<br />

M. Install all motor operated dampers and connect to or install all duct-mounted equipment<br />

furnished by other trades.<br />

N. Branch ductwork shall be provided for all air outlets and inlets and shall be constructed<br />

with sufficient length to contain the grille plus any damper, in fully open position, without<br />

obstructing main duct air flow.<br />

O. Round or oval ductwork exposed in occupied finished areas shall be free from dents and<br />

scratches, and duct sealant applied shall have a smooth, finished appearance.<br />

P. Provide openings in ductwork where required to accommodate thermometers and<br />

controllers. Provide pitot tube openings where required for testing of systems, complete<br />

with metal can with spring device or screw to ensure against air leakage. Where<br />

openings are provided in insulated ductwork, install insulation material inside a metal ring.<br />

Q. Where ductwork penetrates interior partitions, floors, and exterior walls, pack the annular<br />

space with insulation and conceal the space between opening and duct or duct insulation<br />

with sheet metal flanges of same gauge as duct. Where ducts pass through fire-rated<br />

floors, walls or partitions, provide fire stopping between duct and opening.<br />

R. Ductwork connecting to louvers shall pitch toward the louver and drain outside the<br />

building. Solder or seal duct seams near the louvers to form watertight joints.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 31 00 - 4


S. Blank off all unused portions of louvers with 1-1/2” rigid insulation. Provide galvanized<br />

sheet metal backing on both sides of insulation. Paint sheet metal backing visible through<br />

the louver matte black.<br />

T. Locate ducts with sufficient space around equipment to allow normal operating and<br />

maintenance activities.<br />

U. Do not install ductwork through dedicated electrical or elevator equipment rooms or<br />

spaces unless the ductwork is serving the room or space.<br />

V. Pitch exhaust ductwork serving high moisture areas or moisture generating equipment to<br />

drain back to the exhaust grille or equipment served.<br />

W. Use double nuts and lock washers on threaded rod supports.<br />

X. Connect terminal units to supply ductwork directly with rigid spiral ductwork.<br />

Y. Connect diffusers to ductwork with 5’ maximum length of flexible duct.<br />

Z. Connect flexible ducts to metal ducts with stainless steel draw bands and per ductwork<br />

manufacturers written instructions.<br />

AA.<br />

During construction provide temporary closures of metal or taped polyethylene on open<br />

ductwork to prevent construction dust from entering ductwork system.<br />

3.2 CLEANING<br />

A. During construction provide temporary closures of metal or taped polyethylene on open<br />

ductwork to prevent construction dust from entering ductwork system.<br />

3.3 LEAK TESTING<br />

A. Test all ductwork indicated in accordance with test methods defined in the SMACNA<br />

HVAC Air Duct Leakage Test Manual. Do not insulate ductwork until it has been<br />

successfully tested. Test pressure shall be equal to the duct pressure class. Repair and<br />

reseal leaking ductwork or fittings and retest.<br />

B. Test the following duct systems (maximum allowable leakage rate):<br />

1. Supply air upstream of VAV units (1% of system air quantity).<br />

2. Constant volume supply (5% of system air quantity).<br />

C. Submit a signed report to the Owner’s representative indicating test apparatus used,<br />

leakage test results, and remedial work done to bring duct systems into compliance with<br />

specified leakage rates.<br />

3.4 DUCTWORK APPLICATION SCHEDULE<br />

AIR SYSTEM MATERIAL PRESSURE CLASS<br />

Constant Volume Supply Galvanized Steel, Aluminum 4.0”<br />

Supply Downstream of VAV Units Galvanized Steel, Aluminum 2.0”<br />

Supply Upstream of VAV Units Galvanized Steel 4.0”<br />

Return and Relief Galvanized Steel, Aluminum 4.0”<br />

General Exhaust Galvanized Steel, Aluminum 2.0”<br />

Shower or Dishwasher Exhaust Aluminum 2.0”<br />

Combustion Air Galvanized Steel, Aluminum 2.0”<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 31 00 - 5


SECTION 23 33 00<br />

DUCTWORK ACCESSORIES<br />

PART 1 – GENERAL<br />

1.1 WORK INCLUDED<br />

A. Volume control dampers.<br />

B. Curtain fire dampers.<br />

C. Combination fire/smoke dampers.<br />

D. Smoke dampers.<br />

E. Backdraft dampers.<br />

F. Automatic control dampers.<br />

G. Air turning devices.<br />

H. Flexible duct connections.<br />

I. Duct access doors.<br />

J. Duct test holes.<br />

K. Acoustic flexible duct.<br />

L. Access panels.<br />

1.2 RELATED WORK<br />

A. Section 23 31 00 - Ductwork.<br />

B. Section 23 37 00 - Air outlets and inlets.<br />

C. Section 23 09 00 – Temperature Controls.<br />

D. Section 23 05 93 - Testing and Balancing.<br />

1.3 REFERENCES<br />

A. AMCA 503-93 - Fire, Ceiling and Smoke Dampers Application Manual.<br />

B. NFPA 90A - Installation of Air Conditioning and Ventilating Systems.<br />

C. NFPA 92A - Smoke Control Systems.<br />

D. SMACNA - HVAC Duct Construction Standards – Metal and Flexible.<br />

E. UL 33 - Heat Responsive Links for Fire-Protection Service.<br />

F. UL 181 - Factory Made Air Ducts and Air Connectors.<br />

G. UL214 - Tests for Flame Propagation of Fabrics and Films.<br />

H. UL 555 - Fire Dampers an Ruskin d Ceiling Dampers.<br />

I. UL 555C - Ceiling Radiation Dampers<br />

J. UL 555S - Smoke Dampers.<br />

1.4 SUBMITTALS<br />

A. Submit under provisions of Section 23 05 00:<br />

PART 2 – PRODUCTS<br />

1. Product Data and Shop Drawings: Indicate pertinent dimensions, general<br />

construction, component connections and details, anchorage methods, hardware<br />

location, and installation details.<br />

2. Installation Instructions: Provide manufacturer’s installation instructions. Provide<br />

UL listed installation instructions for all fire dampers and smoke dampers.<br />

2.1 VOLUME CONTROL DAMPERS FOR ACCESSIBLE CEILING<br />

A. Acceptable Manufacturers:, Greenheck, Ruskin, Cesco, and Air Balance.<br />

B. Provide manual balancing dampers in accordance with SMACNA Duct Construction<br />

Standards except where the following requirements are more stringent.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 1


C. Provide single bladed dampers for damper sizes less than 36” wide by 12” high. Frames<br />

for single bladed dampers shall be galvanized steel minimum 20 gauge.<br />

D. Provide opposed blade dampers with maximum blade size of 48” wide by 6” high.<br />

Frames for multi-blade dampers shall meet or exceed SMACNA thickness requirements<br />

and shall have blade linkage concealed in the jamb.<br />

E. Damper blades shall meet or exceed SMACNA thickness requirements and shall be<br />

reinforced.<br />

F. Except in round balancing dampers, 12” diameter and under, provide oil impregnated end<br />

bearings.<br />

G. Provide vinyl end bearings in all round dampers 12” diameter and under.<br />

H. Provide manual locking, indicating hand quadrant. On dampers wider than 30”, provide a<br />

hand quadrant at each end. On insulated ducts mount hand quadrant on a formed<br />

standoff bracket.<br />

2.2 VOLUME CONTROL DAMPERS FOR UN-ACCESSIBLE CEILING.<br />

A. Acceptable Manufacturer: Young Regulator.<br />

B. Provide manual balancing dampers in accordance with SMACNA Duct Construction<br />

Standards except where the following requirements are more stringent.<br />

C. Provide round duct dampers constructed of heavy duty galvanized steel spiral frame.<br />

D. Damper blades shall be “V” style 20 gauge galvanized steel blade secured with ½”<br />

diameter steel shaft and Teflon bushings that require no lubrication.<br />

E. Include all necessary hardware to ensure compatibility with Bowden remote cable control<br />

system.<br />

F. Provide damper controller and cable to allow damper operation from occupied space.<br />

Cable to consist of Bowden cable .054” stainless steel control wire encapsulated in 1/16”<br />

flexible galvanized spiral sheath.<br />

G. Control kit shall include 2-5/8” diameter die cast aluminum housing with 3” diameter zinc<br />

plated cover, 14 gauge steel rack and pinion gear drive. Cover is to be painted to match<br />

ceiling.<br />

2.3 CURTAIN FIRE DAMPERS<br />

A. Acceptable Manufacturers: Greenheck, Ruskin, Air Balance, and Prefco.<br />

B. Provide dampers that meet the requirements of NFPA 90A and are tested and listed in<br />

accordance with UL 555.<br />

C. Dampers shall have a UL 555 fire rating of 1.5 hours when penetrating fire rated<br />

construction with a fire resistance rating less than 3 hours. When a duct penetrates fire<br />

rated construction with a fire resistance rating of 3 hours or more, provide a damper with<br />

a UL 555 fire rating of 3 hours.<br />

D. Fire dampers shall be dynamic rated for closure under airflow in horizontal and vertical<br />

installations as indicated on the drawings. Dampers shall be rated for closure under<br />

maximum plan airflow and 8” w.g. maximum differential pressure across the closed<br />

dampers.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 2


E. Dampers shall be curtain type with galvanized steel interlocking blades. Closure springs<br />

and closure latches shall be stainless steel.<br />

F. For dampers 12” high and smaller, provide blades out of air stream (Type B), otherwise<br />

provide dampers with blades in air stream (Type A).<br />

G. Dampers shall be manufactured with integral roll formed, 16” long, 20 gauge sleeve.<br />

H. Fusible links shall separate at 165° F 212° F.<br />

2.4 COMBINATION FIRE / SMOKE DAMPERS<br />

A. Acceptable Manufacturers: Greenheck, Ruskin, Air Balance, and Prefco.<br />

B. Provide dampers that meet the requirements of NFPA 90A and are tested and listed in<br />

accordance with UL 555.<br />

C. Dampers shall have a UL 555 fire rating of 1.5 hours when penetrating fire rated<br />

construction with a fire resistance rating less than 3 hours. When a duct penetrates fire<br />

rated construction with a fire resistance rating of 3 hours or more, provide a damper with<br />

a UL 555 fire rating of 3 hours. Dampers shall be of low leakage design qualified to UL<br />

555S Leakage Class I.<br />

D. Each damper shall be supplied with a properly sized UL listed actuator provided by the<br />

damper manufacturer. Actuator must be either factory mounted or in a field mounting kit.<br />

Coordinate actuator manufacturer with the Temperature Controls Contractor. Actuators<br />

must be specifically listed for use with each specific damper size by UL 555 and UL 555S.<br />

E. Damper blades shall be minimum 16 gauge galvanized steel with three (3) longitudinal<br />

vee type grooves for reinforcement. Blade linkages shall be concealed in the frame of the<br />

damper. Blade and bearings shall be stainless steel.<br />

F. Blade edge seals shall be silicone rubber and have a flame spread rating less than 25<br />

and a smoke developed rating less than 50. Seals shall provide a tighter seal against<br />

leakage as pressure across the damper increase.<br />

G. Damper frame shall be 16 gauge galvanized steel formed into a hat channel with<br />

reinforced corners. A low profile head and sill must be incorporated on all dampers less<br />

than 17” high. Jamb seals shall be stainless steel compression type.<br />

H. Fusible links shall separate at 165° F 212° F.<br />

2.5 SMOKE DAMPERS<br />

A. Acceptable Manufacturers: Greenheck, Ruskin, Cesco, and Air Balance.<br />

B. Provide dampers that the requirements of NFPA 92A and are tested and tested in<br />

accordance with UL 555S.<br />

C. Dampers shall be of low leakage design qualified to UL 555S Leakage Class I.<br />

D. Each damper shall be supplied with a properly sized UL listed actuator provided by the<br />

damper manufacturer. Actuator must be either factory mounted or in a field mounting kit.<br />

Coordinate actuator manufacturer with the Temperature Controls Contractor. Actuators<br />

must be specifically listed for use with each specific damper size by UL 555S. Smoke<br />

dampers that are to be used as control dampers must have an actuator that is rated with<br />

the damper for 100,000 cycles of operation.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 3


E. Damper blades shall be minimum 16 gauge galvanized steel with three (3) longitudinal<br />

vee type grooves for reinforcement. Blade linkages shall be concealed in the frame of the<br />

damper. Blade and bearings shall be stainless steel.<br />

F. Blade edge seals shall be silicone rubber and have a flame spread rating less than 25<br />

and a smoke developed rating less than 50. Seals shall provide a tighter seal against<br />

leakage as pressure across the damper increases.<br />

G. Damper frame shall be 16 gauge galvanized steel formed into a hat channel with<br />

reinforced corners. A low profile head and sill must be incorporated on all dampers less<br />

than 17” high. Jamb seals shall be stainless steel compression type.<br />

2.6 BACKDRAFT DAMPERS.<br />

A. Acceptable manufacturer: Greenheck, Cesco, and Ruskin.<br />

B. Provide gravity counterbalanced backdraft dampers; size as indicated on the drawings.<br />

C. Damper blades shall be 6063T5 extruded aluminum, .050” wall thickness, with extruded<br />

vinyl blade seals. Blade linkages shall be aluminum. Blade end bearings shall be nylon.<br />

D. Damper frame shall be 6063T5 extruded aluminum.<br />

2.7 AUTOMATIC CONTROL DAMPERS<br />

A. Acceptable Manufacturers: Greenheck, Air Balance, Cesco, and Ruskin.<br />

B. Provide opposed blade control damper of the 100% shut-off type. Maximum leakage at a<br />

differential pressure of 4” w.g. across the damper shall be 10 CFM per square foot of<br />

damper area.<br />

C. Damper blades shall be minimum 16 gauge galvanized steel with three (3) longitudinal<br />

vee type grooves for reinforcement. Blade linkages shall be concealed in the frame of the<br />

damper. Blade end bearings shall be oil-impregnated bronze [stainless steel].<br />

D. Blade edge seals shall be silicone rubber and have a flame spread rating less than 25<br />

and a smoke developed rating less than 50. Seals shall provide a tighter seal against<br />

leakage as pressure across the damper increases.<br />

E. Damper frame shall be 16 gauge galvanized steel formed into a hat channel with<br />

reinforced corners. A low profile head and sill must incorporated on all dampers less than<br />

17” high. Jamb seals shall be stainless steel compression type.<br />

F. Damper actuator will be by the Temperature Control Contractor.<br />

2.8 AIR TURNING DEVICES<br />

A. Acceptable Manufacturers: Aero Dyne, Anemostat, and Hart & Cooley.<br />

B. Shop fabricated turning vanes are not acceptable.<br />

C. Use only steel or aluminum airfoil type vanes and construct in accordance with SMACNA<br />

Fig. 2-3 and Fig. 2-4.<br />

D. Construct vanes for short radius elbows and elbows where one dimension changes in the<br />

turn in accordance with SMACNA Fig. 2-5 and Fig. 2-6.<br />

2.9 FLEXIBLE DUCT CONNECTIONS<br />

A. Acceptable Manufacturers: Ventfabrics or an approved equal.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 4


B. Provide connections that are fire retardant, UL214 listed, and meet all requirements of<br />

NFPA 90A.<br />

C. Connection shall be constructed of a glass fiber fabric with a 3” minimum width. This<br />

fabric shall be manufacturer supplied connected airtight to two 3” minimum width metal<br />

edging strips.<br />

D. Flexible connections installed in interior non-corrosive applications shall be double coated<br />

with Neoprene (polychloroprene) and shall be suitable for temperatures ranging from –10°<br />

F to 200° F. Fabric shall have a nominal weight of 30 oz. per square yard.<br />

E. Flexible connections installed in exterior non-corrosive applications shall be double<br />

coated with DuPont Hypalon (chlorosulfurated polyethylene) and shall be suitable for<br />

temperatures ranging from –10° F to 275° F. Fabric shall have a nominal weight of 26 oz.<br />

per square yard.<br />

F. Flexible connections installed in interior or interior or exterior corrosive environments shall<br />

be coated with DuPont Teflon and shall be suitable for temperatures ranging from –20° F<br />

to 500° F. Fabric shall have a nominal weight of 14 oz. per square yard. Do not use<br />

flexible connections on kitchen exhaust systems.<br />

2.10 DUCT ACCESS DOORS<br />

A. Provide access doors constructed in accordance with SMACNA HVAC Duct Construction<br />

Standards Figs. 2-12 and 2-13 except where the following is more restrictive.<br />

B. Construction of doors shall be suitable for the pressure class of the duct in which they are<br />

to be installed. Materials of construction to be identical to adjacent ductwork. All access<br />

doors shall be sealed with a material that has a flame spread rating less than 25 and a<br />

smoke developed rating less than 50.<br />

C. Provide minimum 1” thick insulated doors when installed in insulated ductwork. Insulation<br />

shall be completely covered with door metal.<br />

D. Access doors smaller than 12” square may be secured with cam sash locks. Access<br />

doors larger than 12” square must be provided with continuous piano hinge and two (2)<br />

cam sash locks for sizes up to 24” x 36”. Provide additional dual acting handles for larger<br />

sizes.<br />

E. Shop fabricated access doors and doors constructed with sheet metal screw fasteners<br />

are not acceptable.<br />

2.11 DUCT TEST HOLES<br />

A. Cut or drill temporary test holes in ducts as required. Cap with neat patches, neoprene<br />

plugs, threaded plugs, or threaded or twist-on metal caps.<br />

B. Permanent test holes shall be factory fabricated, air tight flanged fittings with screw cap.<br />

Provide extended neck fittings to clear insulation.<br />

2.12 ACOUSTIC FLEXIBLE DUCT<br />

A. Acceptable Manufacturers: Clevaflex Type DB and Thermaflex Type MK-E.<br />

B. Provide factory fabricated UL 181 Class I flexible duct with a flame spread rating of 25 or<br />

less and a smoke developed rating of 5o or less.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 5


C. Provide ductwork with a minimum 1” fiberglass insulation blanket with a minimum density<br />

of ¾ lb. per cubic foot and a vapor barrier jacket of polyethylene or metalized reinforced<br />

film laminate. Maximum vapor transmission rating or vapor barrier jacked to be 0.1 perm.<br />

D. Ductwork shall be capable of maintaining a round shape without sagging or drooping.<br />

2.13 ACCESS PANELS<br />

A. Acceptable Manufacturers: Milcor and Cesco.<br />

B. Provide 24” x 24” access panels where indicated with extruded aluminum frame, .060”<br />

thick, suitable for the adjacent wall or ceiling construction.<br />

C. Access door shall be galvanized bonderized steel panel. Panel shall be locked with a key<br />

lock closure to prevent tampering.<br />

D. Provide fire rated panels, listed by UL, in all masonry shafts or walls requiring fire rated<br />

enclosures.<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install accessories in accordance with manufacturer's instructions.<br />

B. All dampers shall be installed square and free from racking. Check to insure unrestricted<br />

range of motion with no binding.<br />

C. Provide balancing dampers in low pressure supply, return, and exhaust ductwork at points<br />

where branches are taken from larger ducts as required for air balancing. Provide splitter<br />

dampers only where indicated.<br />

D. Provide balancing dampers on medium and high pressure systems where indicated.<br />

E. Provide fire dampers at locations indicated on the drawings and where ducts and outlets<br />

pass through fire rated construction as required by code. Install dampers per the<br />

manufacturer’s specific UL listed installation instructions using the required sleeves,<br />

perimeter mounting angles and breakaway connections. Contractor may substitute<br />

manufacturer’s picture frame mounting angles in lieu of shop fabricated angles.<br />

F. Provide spare fusible links to demonstrate re-setting of fire dampers to authorities having<br />

jurisdiction and Owner’s representative.<br />

G. Provide combination fire and smoke dampers at locations indicated on the drawings and<br />

where ducts pass through fire and smoke rated construction, as required by code. Install<br />

dampers per the manufacturers specific UL listed installation instructions using the<br />

required sleeves, perimeter mounting angles, and break-away connections.<br />

H. Provide backdraft dampers on exhaust fans or exhaust ducts nearest to outside and<br />

where indicated. Adjust counter balance weights to provide proper operation.<br />

I. Provide ductwork flexible connections immediately adjacent to fans and motorized<br />

equipment in ductwork. Connect to sheet metal ductwork as directed by the<br />

manufacturer. Seal connections to SMACNA Leakage Class C.<br />

J. Provide ductwork access doors for inspection and cleaning before and after filters, coils,<br />

fans, automatic dampers, fire dampers, and elsewhere as indicated. Provide largest<br />

square access panel possible in ductwork, but provide a minimum 8” x 8” size for hand<br />

access, 18” x 18” size for shoulder access, and other sizes as indicated.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 6


K. Provide duct test holes where indicated on the drawings and where required for testing<br />

and balancing purposes.<br />

L. Provide access panels to proper Contractors for their accurate installation prior to the<br />

start of construction.<br />

M. Seal all openings made in the ductwork to accommodate the installation of any accessory<br />

to SMACNA Leakage Class C. Verify that the sealants used have a flame spread rating<br />

of 25 or less and a smoke developed rating of 50 or less when tested in accordance with<br />

UL 214.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 33 00 - 7


SECTION 23 34 13<br />

POWER VENTILATORS<br />

PART 1 – GENERAL<br />

1.1 WORK INCLUDED<br />

A. Roof exhausters<br />

1.2 RELATED WORK<br />

A. Section 23 05 13 - Motors<br />

B. Section 23 09 00 - Temperature Controls<br />

C. Section 23 31 00 - Ductwork<br />

D. Section 23 33 00 - Duct Accessories: Automatic control dampers, backdraft dampers<br />

1.3 REFERENCES<br />

A. AMCA 99 - Standards Handbook<br />

B. AMCA 210 - Laboratory Methods of Testing Fans for Rating Purposes<br />

C. AMCA 300 - Test Code for Sound Rating Air Moving Devices<br />

D. AMCA 301 - Method of Publishing Sound Ratings for Air Moving Devices<br />

E. SMACNA - Low Pressure Duct Construction Standard<br />

1.4 QUALITY ASSURANCE<br />

A. Performance Ratings: Conform to AMCA 210 and bear the AMCA Certified Rating Seal.<br />

B. Sound Ratings: AMCA 301, tested to AMCA 300, and bear AMCA Certified Sound Rating<br />

Seal.<br />

C. Fabrication: Conform to AMCA 99.<br />

1.5 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Provide product data on roof exhausters.<br />

C. Provide fan curves with specified operating point clearly plotted.<br />

D. Submit sound power levels for both fan inlet and outlet at rated capacity.<br />

E. Submit manufacturer's installation instructions under provisions of Section 23 05 00.<br />

PART 2 – PRODUCTS<br />

2.1 POWER ROOF VENTILATORS<br />

A. Furnish and install centrifugal roof ventilator of sizes, types and capacities as indicated on<br />

Plans. All power roof ventilators shall be for kitchen use. Where indicated to be for<br />

grease exhaust hood use, fans shall be provided with all necessary labeling and<br />

construction for removal of smoke and grease laden vapors. Where fan is indicated to be<br />

for dishwasher hood use, provide fan capable of removal of heat and moisture associated<br />

with dishwasher exhaust hood use.<br />

B. Acceptable Manufacturers:<br />

1. Captive Aire<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 34 13 - 1


PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Secure roof exhausters with lag screws to roof curb.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 34 13 - 2


SECTION 23 37 00<br />

AIR OUTLETS AND INLETS<br />

PART 1 – GENERAL<br />

1.1 Scope<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

Division 01 - General Conditions and all other parts of the Contract Documents applicable<br />

to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Grilles and Diffusers<br />

B. Wall Louvers<br />

C. Intake, Exhaust and Relief Hoods<br />

1.3 REFERENCES<br />

A. ANSI/NFPA 90A - Installation of Air Conditioning and Ventilating Systems<br />

B. ASHRAE 70 - Method of Testing for Rating the Air Flow Performance of Outlets and Inlets<br />

C. SMACNA - Low Pressure Duct Construction Standard<br />

1.4 SUBMITTALS<br />

A. Submit product data under provisions of Section 23 05 00.<br />

B. Provide product data for items required for this project.<br />

C. Submit schedule of outlets and inlets indicating type, size, location, application, and noise<br />

level.<br />

D. Review requirements of outlets and inlets as to size, finish, and type of mounting prior to<br />

submitting product data and schedules of outlets and inlets.<br />

PART 2 – PRODUCTS<br />

2.1 Grilles and Diffusers<br />

A. Acceptable Manufacturers<br />

1. Titus<br />

2. Price<br />

3. MetalAire<br />

4. Tuttle and Bailey<br />

B. Louvered Face Ceiling Diffusers<br />

Engineer <strong>No</strong>te: (delete when editing spec) The following is based on Titus Model TDC)<br />

1. Square or rectangular louvered face ceiling diffusers shall consist of an outer<br />

frame assembly with an integral square or rectangular inlet. A transition piece<br />

shall facilitate attachment of a round duct.<br />

2. An inner core assembly consisting of fixed deflection louvers shall be available in<br />

1, 2, 3, or 4-way horizontal discharge patterns. Diffuser shall be constructed of<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 1


22 gauge steel or aluminum. Refer to schedule on drawings for material<br />

construction type.<br />

3. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

4. Provide T-bar mounting panel for lay-in mounting requirements. Provide surface<br />

mount border for applicable surface mounting requirements when required.<br />

5. In special space restricted circumstances and only with Engineers approval, a<br />

heavy gauge damper, mounted in the diffuser core may be used. Damper must<br />

be operable from the face of the diffuser.<br />

6. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

C. FIXED DEFLECTION PLENUM SLOT DIFFUSERS<br />

Engineer <strong>No</strong>te: (delete when editing spec) The following is based on Titus Model T-Slot-In)<br />

1. Fixed deflection Plenum Slot Diffusers shall be of the sizes and mounting type as<br />

shown on the drawings and schedule.<br />

2. Slot diffusers shall have a ¾” slot width and shall be available with [__] parallel<br />

slots. The discharge deflectors shall be fixed in 1-way or 2-way blow directions.<br />

3. Units shall be constructed of 24 gauge steel and shall have a plenum height of 9”.<br />

The plenum shall be factory insulated with [external] [internal] insulation.<br />

4. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

5. The plenum shall be drawn from the plenum wall to eliminate leakage. Provide a<br />

minimum of 1” inlet for duct connections.<br />

6. Provide cross notch for T-bar installation when required. Provide additional<br />

mounting t-bars and filler clips to allow installation on non-standard ceiling grids<br />

when required.<br />

7. Provide factory furnished plaster frames when required.<br />

8. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

D. Adjustable Modulinear Plenum Slot Diffusers<br />

Engineer <strong>No</strong>te: (Delete when editing spec) The following is based on Titus Model TBDI-30 which<br />

is for T-bar ceiling mounting. For surface mounting use Titus Model ML. Edit as required<br />

for Model ML.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 2


1. Adjustable Modulinear Plenum Slot Diffusers shall be of the size and mounting<br />

type shown on the drawings and schedule.<br />

2. Diffusers shall be of length, number of slots and widths as indicated on drawings.<br />

3. Units shall be constructed of 24 gauge steel and shall have a plenum height of<br />

11”. The plenum shall be factory insulated with [internal] [external] insulation.<br />

4. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

5. The plenum shall be drawn from the plenum wall to eliminate leakage. Provide a<br />

minimum of 1 1/8” inlet for duct connections.<br />

6. Provide unit with [2] [3] [4] slots with a slot width of [1/2”] [1/4”] [1”]. Factory<br />

mounted T-bars shall be provided for ceiling compatibility as required.<br />

7. Each slot shall be provided with a two-element pattern controller capable of not<br />

only 180° air pattern, but also air volume control for final balancing. All<br />

adjustments shall be accessible from the face of the diffuser. The pattern<br />

controllers shall have a center divider with two independently adjustable pattern<br />

controller in each slot. Installing contractor shall consult with Engineer for<br />

configuration of pattern controllers to provide desired air flow pattern.<br />

8. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

E. SIDEWALL MOUNTED SUPPLY GRILLES<br />

Engineer <strong>No</strong>te: (delete when editing spec) The following is based on Titus Model 300RS<br />

1. Sidewall mounted supply grilles shall be size and mounting type shown on the<br />

drawings and schedule.<br />

2. Grilles shall have double-deflection blades and shall be parallel to the short<br />

dimension of the grille.<br />

3. Construction shall be of [steel] [aluminum] [stainless steel] with a 1 ¼” wide<br />

border on all sides. Screw holes shall be countersunk for neat appearance.<br />

4. Deflection blades shall be contoured to a specifically designed and tested crosssection<br />

to meet published performance data. Blades shall be spaced on ¾”<br />

centers. Blades shall be of same material as the grille. Blades shall have friction<br />

pivots on both sides to allow individual blade adjustment without loosening or<br />

rattling. Plastic blade pivots are not acceptable.<br />

5. When specified on the drawings, the opposed blade volume damper shall be<br />

constructed of heavy gauge material that is the same material as the grille<br />

construction. The damper must be operable from the face of the grille.<br />

6. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 3


7. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

F. SIDEWALL MOUNTED SUPPLY GRILLES – AIRFOIL TYPE BLADES<br />

Engineer <strong>No</strong>te: (delete when editing spec) The following is based on Titus Model 122RS – 2”<br />

spacing or Model 132RS – 3” spacing<br />

1. Sidewall mounted supply grilles shall be size and mounting type shown on the<br />

drawings and schedule.<br />

2. Grilles shall have double-deflection blades and shall be parallel to the short<br />

dimension of the grille.<br />

3. Construction shall be of [steel] [aluminum] [stainless steel] with a 1 ¼” wide<br />

border on all sides. Screw holes shall be countersunk for neat appearance.<br />

4. Deflection blades shall be constructed of heavy-duty material to match grille<br />

construction and shall be contoured to a specifically designed and tested airfoil<br />

cross-section to meet published performance data. Hollow blades are not<br />

acceptable. Blades shall be spaced on [2”] [3”] centers. Blades shall extend<br />

completely through the side frame on each side to ensure stability. Blades shall<br />

be individually adjustable without loosening or rattling and shall be securely held<br />

in place with tension wire.<br />

5. When specified on the drawings, the opposed blade volume damper shall be<br />

constructed of heavy gauge material that is the same material as the grille<br />

construction. The damper must be operable from the face of the grille.<br />

6. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

7. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

G. EGGCRATE GRILLES<br />

Engineer note: (delete when editing spec) The following is based on Titus Model 50F<br />

1. Egg crate grilles shall be size and mounting type shown on drawings and<br />

schedule.<br />

2. Grilles shall have a minimum free area of 90%.<br />

3. Outer border construction shall be of extruded aluminum with a min. thickness of<br />

0.040” and shall have countersunk screw holes for a neat appearance. Grid<br />

shall be aluminum construction and shall have a grid spacing of ½” x ½” x ½”.<br />

Provide lay-in panel where required.<br />

4. When specified on the drawings, the opposed blade volume damper shall be<br />

constructed of heavy gauge material that is the same material as the grille<br />

construction. The damper must be operable from the face of the grille.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 4


5. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

6. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

H. SIDEWALL RETURN OR EXHAUST GRILLES<br />

Engineer note: (delete when editing spec) The following is based on Titus Model 350 - ¾” blade<br />

spacing or Model 355 – ½” blade spacing<br />

1. Sidewall return or exhaust grilles shall be size and mounting type shown on<br />

drawings and schedule.<br />

2. Grilles shall have fixed deflection blades and shall be parallel to the [long] [short]<br />

dimension of the grille.<br />

3. Construction shall be of [steel] [aluminum] [stainless steel] with a 1 ¼” wide<br />

border on all sides. Screw holes shall be countersunk for neat appearance.<br />

4. Deflection blades shall be contoured to a specifically designed and tested crosssection<br />

to meet published performance data. Blades shall be spaced on [3/4”]<br />

[1/2”] centers. Blades shall be of same material as the grille. Blades shall be<br />

firmly held in place by mullions from behind the grille and fixed to the grille by<br />

welding in place. Blade deflection shall be [0°] [38°]<br />

5. When specified on the drawings, the opposed blade volume damper shall be<br />

constructed of heavy gauge material that is the same material as the grille<br />

construction. The damper must be operable from the face of the grille.<br />

6. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250 hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

7. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

I. HEAVY DUTY BAR RETURN OR EXHAUST GRILLE<br />

Engineer note: (delete when editing spec) The following is based on Titus Model 33R - 0°<br />

deflection or Model 30R – 38° deflection.<br />

1. Heavy duty bar return or exhaust grilles shall be size and mounting type shown on<br />

drawings and schedule.<br />

2. Grilles shall have fixed deflection blades and shall be parallel to the [long] [short]<br />

dimension of the grille.<br />

3. Construction shall be of 16 gauge steel with a 1 ¼” wide border on all sides.<br />

Screw holes shall be countersunk for neat appearance.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 5


4. Deflection blades shall be constructed of 14 gauge steel, reinforced by<br />

perpendicular, steel support bars spaced on max. 6” centers. Blades shall be<br />

spaced on [3/8”] [1/2”] centers. Blades shall be of same material as the grille.<br />

Blade deflection shall be [0°] [38°]<br />

5. When specified on the drawings, the opposed blade volume damper shall be<br />

constructed of heavy gauge material that is the same material as the grille<br />

construction. The damper must be operable from the face of the grille.<br />

6. Unless specified otherwise, finishes shall be #26 white. Finish shall be an anodic<br />

acrylic paint, baked at 315° F. The finish must pass a 250-hour ASTM-870 water<br />

immersion test. The finish must also pas the ASTM D-2794 Reverse Impact<br />

Cracking Test with a 50 inch pound force applied.<br />

7. The manufacturer shall submit published performance data for the diffuser at the<br />

conditions specified and scheduled. The manufacturer shall submit published NC<br />

values at the conditions specified and scheduled. The diffuser shall be tested in<br />

accordance with ANSI/ASHRAE Standard 70-1991.<br />

J. HEPA FILTER CEILING DIFFUSERS<br />

Engineer <strong>No</strong>te: (delete when editing spec.) The following is based on CRI Model SAM 24<br />

Microsound CRF.<br />

1. HEPA filter ceiling diffusers shall be of size and mounting type shown on the<br />

drawings and schedule.<br />

2. Construction shall be 20 gauge steel, two piece assembly consisting of a plenum<br />

and filter housing. The assembly shall have a white powder coated finish.<br />

3. Prefilter shall be pleated type rated at 30% ASHRAE efficiency. The prefilter shall<br />

be provided with a side load frame with [10”][12”] duct collar.<br />

4. Final filter shall be HEPA, 99.99% efficient at 0.3 micron or larger. HEPA Filters<br />

shall be scan tested at the factory, and leak tested in accordance with IES-RP-<br />

CC001.3.<br />

5. Blower shall be direct drive, forward curved, and with thermal overload protection.<br />

6. Each fan/filter module shall be equipped with a solid state variable speed control<br />

with RFI suppression, a safety switch, and a 2” x 4” junction box mounted to the<br />

prefilter frame.<br />

7. Provide diffuser with anodized aluminum diamond perforated grille which is<br />

hinged to open. Removal of the HEPA filter shall be from room side without<br />

removing the complete unit from the ceiling.<br />

8. The unit shall be tested by an independent testing company. The highest noise<br />

level shall not exceed 50 dba when tested at 90 FPM.<br />

2.2 WALL LOUVERS<br />

OR<br />

Engineers <strong>No</strong>te: (delete when editing spec) Louvers can be provided by the General Contractor<br />

under the architectural specifications or by the HVAC Contractor; coordinate with the<br />

architectural specifications and drawings and edit this section and the execution section<br />

accordingly.<br />

A. Louvers are specified in Section 10210 - Wall Louvers<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 6


B. Acceptable Manufacturers<br />

1. American Warming and Ventilating, Series LE-31<br />

2. Vent Products, Model 2850<br />

3. Ruskin<br />

4. Greenheck<br />

C. Furnish louvers as shown on the plans. General Contractor shall install louvers.<br />

Coordinate with General Contractor for sizes and locations of louvers<br />

D. All louvers shall bear the AMCA certified ratings seal for both air performance and water<br />

penetration, having a free area no less than 58% bases on a 48” x 48” section, a water<br />

penetration equal to or less than 0.01 oz. per sq. ft. at 1250 feet per minute, and an intake<br />

pressure drop equal to or less than 0.21 in. wg. at 1250 feet per minute.<br />

E. Louvers shall be extruded aluminum alloy not less than .081” thick, 6063-T5 frame.<br />

Blades shall be .081” thick 6063-T5 extruded aluminum alloy. Blades shall be 35° fixed,<br />

drainable type. Frame shall have drain spout to which blade gutters will drain.<br />

F. Provide ½” removable expanded aluminum bird screen, located on interior.<br />

G. Louver finish shall be [anodized] [Kynar 500 ®] in a [standard] [custom] color to be<br />

selected by the Architect. Furnish sufficient paint in the same color as the louver to paint<br />

the outer surface of panel over unused portions of louvers.<br />

2.3 INTAKE, EXHAUST AND RELIEF HOODS<br />

A. Acceptable Manufacturers<br />

1. Greenheck<br />

2. Cook<br />

3. JenncoFan<br />

B. Gravity roof hoods shall be constructed of heavy gauge [galvanized steel] [aluminum].<br />

Hoods shall be constructed of precision formed, arched panels with interlocking seams.<br />

Hoods shall be constructed in accordance with SMACNA Low Pressure Duct Construction<br />

Standards.<br />

C. Bases shall be constructed so that the curb is a min. of 8” larger than the throat size.<br />

D. Base height shall be [standard 5”] [12”].<br />

E. Hood support members shall be constructed of same materials as hood and fastened so<br />

that the hood can be removed from the base.<br />

F. Provide roof hoods with bird screens constructed of ½” material same as hood<br />

construction. Screen shall be mounted horizontally across the intake/discharge area of<br />

the hood.<br />

G. Make hood outlet area minimum of twice throat area<br />

H. Provide hoods with baked enamel finish; color to be selected by the Architect.<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install items in accordance with manufacturers' instructions.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 7


B. Check location of outlets and inlets and make necessary adjustments in position to<br />

conform with architectural features, symmetry, and lighting arrangement.<br />

C. Install diffusers to ductwork with airtight connection.<br />

D. Paint ductwork visible behind air outlets and inlets matte black.<br />

E. Install roof hoods in location indicated on drawings. Coordinate roof openings location<br />

and size with the General Contractor.<br />

F. Furnish louvers for the General Contractor for mounting in exterior walls. Connect<br />

ductwork to the louver, sealing all connections air and watertight.<br />

G. Provide bird screen on inside of active louver area where non is provided with louver.<br />

Where louvers are equipped with bird screen, remove screen at all locations where duct<br />

connections are not made<br />

H. Install insulated metal panel on unused portion of louver. Panels must be sealed weather<br />

tight to louver assembly with flashing as required for proper drainage to outside of<br />

building. Paint outside surface of panel to match louver prior to installation. Where<br />

ductwork is visible through louver when viewed from outside the building, paint inside of<br />

duct to match louver color.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 37 00 - 8


SECTION 23 52 34<br />

HIGH EFFICIENCY BOILERS<br />

PART 1 - GENERAL<br />

1.1 SCOPE<br />

A. All work in this section is subject to the provisions of the General HVAC Requirements,<br />

Division 01 – General Conditions and all other parts of the Contract Documents applicable<br />

to this Section of Work.<br />

1.2 WORK INCLUDED<br />

A. Boiler<br />

B. Controls and boiler trim<br />

C. Hot water connections<br />

D. Fuel burning system and connection<br />

1.3 RELATED WORK<br />

A. Section 23 05 03 – Piping and Fittings<br />

B. Section 23 05 15 – Piping Specialties<br />

C. Section 23 09 00 – Temperature Controls<br />

1.4 REFERENCES<br />

A. AGA - Directory of Certified Appliances and Accessories<br />

B. ANSI/AGA Z21.13 - Gas-Fired Low-Pressure Steam and Hot Water Boilers<br />

C. ANSI/AGA Z223.1 - National Fuel Gas Code<br />

D. ANSI/ASME SEC1 - Boiler and Pressure Vessels Code - Rules for Construction of Power<br />

Boilers<br />

E. ANSI/ASME SEC4 - Boiler and Pressure Vessels Code - Rules for Construction of<br />

Heating Boilers<br />

F. ANSI/ASME SEC8D - Boilers and Pressure Vessels Code - Rules for Construction of<br />

Pressure Vessels<br />

G. ANSI/NFPA 70 - National Electrical Code<br />

H. HI (Hydronics Institute) - Testing and Rating Standard for Cast Iron and Steel Heating<br />

Boilers<br />

1.5 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Submit data indicating general layout, assembly, components, controls, safety controls,<br />

wiring diagrams, and service connection location and sizes.<br />

C. Wiring diagram shall be a composite drawing showing burner controls, operating controls,<br />

safety controls, and terminal locations for building temperature controls wiring.<br />

1.6 OPERATION AND MAINTENANCE DATA<br />

A. Submit operation and maintenance data under provisions of Section 23 05 00.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 52 34 - 1


B. Include manufacturer's descriptive literature, operating instructions, cleaning procedures,<br />

replacement parts list, and maintenance and repair data.<br />

1.7 REGULATORY REQUIREMENTS<br />

A. Conform to ANSI/ASME SEC1 SEC4 and SEC8D and ANSI/AGA Z21.13 Code ANSI/UL<br />

726 for construction of boilers.<br />

B. Units: AGA certified. UL labeled.<br />

C. Conform to applicable ANSI/NFPA 70 code for internal wiring of factory wired equipment.<br />

1.8 WARRANTY<br />

A. Provide standard manufacturer's warranty.<br />

B. Warranty: Include coverage of entire package.<br />

1.9 EXTRA MATERIALS<br />

A. Submit maintenance materials under provisions of Section 23 05 00.<br />

PART 2 – PRODUCTS<br />

2.1 BOILER MANUFACTURERS:<br />

A. IBC<br />

2.2 BOILER<br />

A. Furnish natural gas fired high efficiency boilers of sizes, types and capacities as<br />

scheduled.<br />

2.3 SOURCE QUALITY CONTROL<br />

A. Provide factory tests to check construction, controls, and start-up operation of unit.<br />

B. Provide authorized boiler inspection prior to shipment and submit copy of inspection<br />

report to Engineer.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Provide vent piping from boiler fuel train to the outdoors in accordance with the<br />

requirements of the National Fuel Gas Code and local codes. In addition, where boiler<br />

fuel train includes a normally open vent valve, vent separately from other devices which<br />

require venting.<br />

C. Provide for connection to electrical service. Refer to Section 26 05 03.<br />

D. Natural gas piping and supply by Plumbing Contractor.<br />

E. Pipe relief valves to nearest floor drain.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 52 34 - 2


3.2 SERVICES<br />

A. Boiler Manufacturer shall provide services of a field representative for the purpose of<br />

starting the unit and instructing operation personnel. Service shall not exceed one day.<br />

B. Submit a written report to the Engineer with the following information.<br />

1. Fuel input (BTU/hr.) to boiler<br />

2. Flue gas temperature<br />

3. Percent Co 2 in flue gas<br />

4. Boiler efficiency (100% load)<br />

5. Low water cut-off check<br />

6. Electrical safety controls check<br />

7. Pilot interruption safety check<br />

C. Contractor shall provide one (1) year free service for the boiler. Submit a letter to the<br />

Engineer from boiler manufacturer or authorized service agency stating contract for<br />

service is in force.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 52 34 - 3


SECTION 23 72 00<br />

ENERGY RECOVERY UNITS<br />

PART 1 - GENERAL<br />

1.1 RELATED DOCUMENTS<br />

A. Drawings and general provisions of Contract, including General and Supplementary<br />

Conditions and other Division-01 Specification Sections, apply to this Section.<br />

1.2 RELATED SECTIONS<br />

A. Section 23 07 00 - Ductwork Insulation<br />

B. Section 23 31 00 - Ductwork<br />

C. Section 23 33 00 - Ductwork Accessories<br />

D. Section 23 37 00 - Air Inlets & Outlets<br />

1.3 SUBMITTALS<br />

A. Submit shop drawings under provisions of General Conditions.<br />

B. Submit shop drawings indicating assembly, required clearances, and location and size of<br />

field connections.<br />

C. Product Data: Provide rated capacities, weights, accessories, electrical nameplate data,<br />

and wiring diagrams.<br />

D. Manufacturer's Installation Instructions: Indicate rigging, assembly and installation<br />

instructions.<br />

1.4 OPERATION AND MAINTENANCE DATA<br />

A. Submit operation data under provisions of General Conditions.<br />

B. Include manufacturer's descriptive literature, operating instructions, installation<br />

instructions, maintenance and repair data, and parts listing.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Energy Recovery Ventilator (ERV) shall be a packaged unit as manufactured by<br />

RenewAire and shall transfer both heat and humidity using static plate core<br />

technology.<br />

2.2 Energy Recovery Modules<br />

A. The energy recovery cores used in these products shall be third party Certified by<br />

AHRI under its Standard 1060 for Energy Recovery Ventilators. AHRI published<br />

certifications shall confirm manufacture’s published performance for airflow, static<br />

pressure, temperature and total effectiveness, purge air (OACF) and exhaust air<br />

leakage (EATR). Products that are not currently AHRI Certified will not be<br />

accepted.<br />

B. Manufacturer shall be able to provide evidence of independent testing of the core<br />

by Underwriters Laboratory (UL), verifying a maximum flame spread index (FSI)<br />

of 25 and a maximum smoke developed index (SDI) of 50 thereby meeting NFPA<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 72 00 - 1


90A and NFPA 90B requirements for materials in a compartment handling air<br />

intended for circulation through a duct system. The method of test shall be UL<br />

Standard 723.<br />

C. Unit shall be Listed under UL 1812 Standard for Ducted Air to Air Heat<br />

Exchangers. Some exceptions to UL Listing may apply.<br />

D. The ERV core shall be warranted to be free of manufacturing defects and to<br />

retain its functional characteristics, under circumstances of normal use, for a<br />

period of ten years from the date of purchase. The balance-of-unit shall be<br />

warranted to be free of manufacturing defects and to retain its functional<br />

characteristics, under circumstances of normal use, for a period of two years<br />

from the date of purchase.<br />

E. The ERV shall be capable of transferring both sensible and latent energy<br />

between airstreams. Latent energy transfer shall be accomplished by direct water<br />

vapor transfer from one airstream to the other, without exposing transfer media in<br />

succeeding cycles directly to the exhaust air and then to the fresh air.<br />

F. The ERV core shall perform without condensing or frosting under normal<br />

operating conditions (defined as outside temperatures above -10°F and inside<br />

relative humidity below 40%). Occasional more extreme conditions shall not<br />

affect the usual function, performance or durability of the core. <strong>No</strong> condensate<br />

drains will be allowed.<br />

G. The ERV core shall perform without condensing or frosting under normal<br />

operating conditions (defined as outside temperatures above -10°F and inside<br />

relative humidity below 40%). Occasional more extreme conditions shall not<br />

affect the usual function, performance or durability of the core. <strong>No</strong> condensate<br />

drains will be allowed.<br />

H. Water vapor transfer shall be through molecular transport by hydroscopic resin<br />

and shall not be accomplished by “porous plate” mechanisms. Exhaust and fresh<br />

airstreams shall travel at all times in separate passages, and airstreams shall not<br />

mix.<br />

I. Airflow through the ERV core shall be laminar over the products entire operating<br />

airflow range, avoiding deposition of particulates on the interior of the energy<br />

exchange plate material.<br />

J. The energy recovery component shall be of fixed-plate cross-flow construction,<br />

with no moving parts.<br />

K. <strong>No</strong> condensate drain pans or drains shall be allowed and unit shall be capable of<br />

operating in both winter and summer conditions without generating condensate.<br />

L. The unit case shall be constructed of G90 galvanized, 20-gauge steel, with<br />

lapped corners and zinc plated screw fasteners.<br />

M. Access doors shall provide easy access to blowers, ERV cores, and filters. Doors<br />

shall have an airtight compression seal using closed cell foam gaskets. Pressure<br />

taps, with captive plugs, shall be provided allowing cross-core pressure<br />

measurement allowing for accurate airflow measurement.<br />

N. Case walls and doors shall be insulated with 1 inch, 4 pound density, foil/scrim<br />

faced, high-density fiberglass board insulation, providing a cleanable surface and<br />

eliminating the possibility of exposing the fresh air to glass fibers, and with<br />

minimum R-value of 4.3 (hr·ft2·°F/BTU).<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 72 00 - 2


O. The ERV cores shall be protected by a MERV-8 rated, 2” nominal, pleated,<br />

disposable filter in both airstreams.<br />

P. Unit shall have single-point power connection and a single-point 24 VAC<br />

contactor control connection.<br />

Q. Blower motors shall be Premium Efficiency, EISA compliant for energy efficiency.<br />

The blower motors shall be totally enclosed (TEFC).<br />

R. Blowers shall be quiet running, forward curve type and be belt drive. Belt drive<br />

motors shall be provided with adjustable pulleys and motor mounts allowing for<br />

blower speed adjustment, proper motor shaft orientation and proper belt<br />

tensioning.<br />

1. The unit electrical box shall include a factory installed, non-fused disconnect<br />

switch and a 24 VAC, Class II transformer/relay package.<br />

A. The ERV shall be provided “inverter-ready” allowing for applications of inverters supplied<br />

and installed by others.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that proper power supply is available for units.<br />

3.2 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Locate and orient unit to provide the shortest and most straight duct connections.<br />

Provide service clearances as indicated on the plans. Locate units distant from sound<br />

critical occupancies.<br />

C. Provide a structurally suitable support for the base of any wall mounted or hung units.<br />

D. Provide rubber or spring type isolators appropriately sized for corner weights of the<br />

specific unit.<br />

E. Provide flexible duct connections at unit duct flanges<br />

F. All ductwork shall be designed, constructed, supported and sealed in accordance with<br />

SMACNA HVAC Duct Construction Standards and pressure classifications.<br />

G. At a minimum all duct runs to the outdoors shall be thermally insulated at levels<br />

appropriate to the local climate. A continuous vapor barrier shall also be provided on<br />

warm surface of the insulation.<br />

H. Test and Balancing may not begin until 100% of the installation is complete and fully<br />

functional.<br />

3.3 WARRANTY<br />

A. Five (5) years from date of startup of unit.<br />

3.4 SEE PLANS FOR EQUIPMENT SCHEDULE OF CAPACITIES<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 72 00 - 3


PART 1 – GENERAL<br />

1.1 WORK INCLUDED<br />

SECTION 23 81 07<br />

ROOFTOP HEATING, COOLING AND MAKE-UP AIR UNIT (GAS FIRED)<br />

A. Packaged rooftop heating, cooling and make-up air unit<br />

B. Controls<br />

1.2 RELATED WORK<br />

A. Section 23 09 00 - Temperature Controls<br />

B. Section 23 31 00 - Ductwork<br />

C. Section 23 33 00 - Ductwork Accessories<br />

1.3 REFERENCES<br />

A. ARI 210 - Standard for Unitary Air-Conditioning Equipment<br />

1.4 QUALITY ASSURANCE<br />

A. Conform to requirements of UL, E.T.L., A.G.A. Certified, and applicable codes.<br />

1.5 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00 showing<br />

dimensions, connections, arrangement, accessories, and controls.<br />

B. Submit manufacturer's installation instructions under provisions of Section 23 05 00.<br />

1.6 OPERATION AND MAINTENANCE DATA<br />

A. Submit manufacturer's descriptive literature, operating instructions, and maintenance and<br />

repair data under provisions of Section 23 05 00.<br />

1.7 WARRANTY<br />

A. Provide manufacturer's standard warranty on complete unit under provisions of Section<br />

23 05 00.<br />

PART 2 – PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS<br />

2.2 TYPE<br />

A. Reznor<br />

B. Substitutions: See Section 01 60 00 for requirements<br />

A. Furnish and install a packaged, roof-mounted gas fired heating, electric cooling, 100%<br />

outside air make-up air unit of size and capacity noted on the drawings. Capacity and<br />

energy efficiencies shall not be less than scheduled. Total unit weight shall not exceed<br />

the weight scheduled. The unit shall be indirect natural gas-fired type provided with a<br />

power-vented gas furnace. Provide 5 psig inlet to 12” w.c. gas pressure regulator.<br />

B. Cabinet shall be constructed of galvanized steel with minimum gauge thickness of:<br />

Bases - 16 gauge; corner posts and tops - 18 gauge; access panels - 20 gauge. The<br />

interior of the evaporator air side is to be insulated with 1” thick fiberglass insulation. A<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 81 07 - 1


closed cell neoprene liner is to be installed on the underside of the base pan for noise<br />

reduction and weather seal to the roof curb. The unit shall be mounted on a factory<br />

provided full perimeter insulated roof curb. Provide motorized outside air damper and<br />

weatherproof in-take hood with birdscreen. All exterior parts shall be zinc-phosphate<br />

coated and sealed with chromic rinse. Entire unit shall have a baked-on rust resistant<br />

finish minimum 1 mil. thick. All exterior hardware including nuts, bolts, screws and<br />

washers shall be stainless steel type 304. The entire unit shall be factory assembled and<br />

wired and thoroughly leak and safety tested.<br />

C. The refrigerant system shall include the compressor with crank case heater, air-cooled<br />

condenser coil, evaporator coil, thermal expansion valve, filter-dried, sight glass moisture<br />

indicator, suction line accumulator and refrigerant pressure service valves. The<br />

evaporator and condenser coils are to be copper tuber-aluminum plate fin. The<br />

manufacturer shall warrant the refrigerant compressor for five (5) years from date of<br />

installation.<br />

D. Furnace shall be indirect gas fired heating. 80% efficient. Unit shall be equipped for use<br />

with natural gas and include an integral power vent system and spark ignition. Gas<br />

control system shall be electronic modulation (option AG8) with factory mounted duct<br />

thermostat.<br />

E. The heat exchanger and burners shall be constructed of 409 stainless steel.<br />

F. The direct drive condenser fans shall be designed for vertical air discharge (with guards)<br />

and are to be driven by sealed ball bearing fan motors. The 100% outside air evaporator<br />

supply blower shall be a forward curved type DIDW mounted on a solid steel shaft<br />

supported in sealed ball bearings designed to obtain specified air delivery and static<br />

pressure. Both the blower and housing are to be galvanized steel. Blower drive shall be<br />

belt type with adjustable pulley.<br />

G. Filters shall be 1” metal mesh cleanable type filters and are to be mounted behind the<br />

outside air intake panel.<br />

H. The condensate drain pan shall be constructed from G-90 steel and overcoated with an<br />

asphalt based mastic. The bottom shall be insulated with 1” fiberglass insulation. The<br />

drain pan shall be furnished with drain fittings exposed to the exterior of the cabinet.<br />

I. Controls shall be factory configured for the design application with both the required<br />

hardware, operating parameters, default setpoints, control transformer, and all required<br />

safety and limit controls meeting E.T.L. and A.G.A. certification. Control panel shall be<br />

factory mounted o the unit and shall be prewired to the unit sensors and actuators.<br />

J. Unit shall be complete with the following factory installed options: Hot gas reheat, nonfused<br />

disconnect and power through curb sleeve.<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install units as shown on the drawings with duct and gas connections. Provide complete<br />

installation in accordance with manufacturers’ recommendations.<br />

B. The Mechanical Contractor shall receive, unload, inspect unit for hidden damages, and<br />

store with proper protection.<br />

C. The Mechanical Contractor shall install the rooftop unit on the pre-fab curb and installed<br />

by the General Contractor. Unit shall be installed watertight to prevent any water leaks<br />

around the units. Units shall be mounted level on curb base.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 81 07 - 2


D. The Mechanical Contractor shall check, test, and start-up the heating cycle and cooling<br />

cycle of each rooftop unit.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 81 07 - 3


SECTION 23 81 43<br />

HEAT PUMP UNITS<br />

PART 1 – GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Water-to-Air Units<br />

B. Water-to-Water Units<br />

1.2 RELATED SECTIONS<br />

A. Section 23 05 13 – Motors<br />

B. Section 23 07 01 – HVAC Piping Insulation<br />

C. Section 23 09 00 – Temperature Controls<br />

1.3 REFERENCES<br />

A. ANSI/ASME – Boilers and Pressure Vessels Code<br />

B. ANSI/NEMA 250 – Enclosures for Electrical Equipment (1000 volts maximum)<br />

C. ANSI/NFPA 90A – Installation of Air Conditioning and Ventilation Systems<br />

D. ASHRAE 52 – Air Cleaning Device used in General Ventilation for Removing Particulate Matter<br />

E. FS TT-C-490 – Cleaning Method and Pretreatment of Ferrous Surfaces for Organic<br />

Coatings<br />

F. UL – Underwriters Laboratories<br />

1.4 REGULATORY REQUIREMENTS<br />

A. Conform to ANSI/NFPA 90A for the installation of heat pump units.<br />

1.5 SUBMITTALS<br />

A. Submit shop drawings and product data under provisions of Section 23 05 00.<br />

B. Submit shop drawings and product data for manufactured products and assemblies<br />

required for this project.<br />

C. Indicate condensate, water, drain, electrical and refrigeration rough-in connections on<br />

shop drawings or product data.<br />

D. Submit manufacturer’s installation instructions under provisions of Section 23 05 00.<br />

1.6 OPERATION AND MAINTENANCE DATA<br />

A. Submit operation and maintenance data under provisions of Section 23 05 00.<br />

B. Include manufacturer’s descriptive literature, operating instructions, installation<br />

instructions and maintenance and repair data.<br />

1.7 WARRANTY<br />

A. Provide 1 year manufacturer’s warranty under provisions of Section 23 05 00.<br />

1.8 EXTRA MATERIALS<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 81 43 - 1


A. Provide 2 sets of filters for the water-to-air heat pump units.<br />

PART 2 – PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. ClimateMaster or equal as provided on an equal basis only.<br />

2.2 HEAT PUMP UNITS<br />

A. Furnish and install heat pump units of sizes, types and capacities as shown on the plans.<br />

Air conditioning units shall be U.L. approved and carry the U.L. label.<br />

B. Units shall include the optional extra-quiet construction package. Access panels shall be<br />

provided for access to electric components and to blower motor. Unit must be<br />

serviceable from one side, rear and bottom only. The unit manufacturer shall provide a<br />

flexible braided stainless steel hose kit with each unit for connection to the loop piping.<br />

This package shall include shut-off ball valves and all necessary fittings.<br />

C. Unit shall include all contactors, relays, control transformers, etc., and shall be provided<br />

for both control and power connections.<br />

2.3 PERFORMANCE<br />

A. See Schedule<br />

PART 3 – EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify that proper power supply is available.<br />

3.2 INSTALLATION<br />

A. Install unit in accordance with manufacturer’s instructions.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 81 43 - 2


SECTION 23 82 00<br />

TERMINAL HEAT TRANSFER UNITS<br />

PART 1 – GENERAL<br />

1.1 WORK INCLUDES<br />

A. Electric Cabinet Unit Heaters<br />

B. Booster Coils<br />

C. Fin Tube Radiation<br />

D. Electric Wall Heaters<br />

1.2 RELATED WORK<br />

A. Section 23 05 13 - Motors<br />

B. Section 23 09 00 - Temperature Controls<br />

C. Section 23 21 13 - Hydronic Piping<br />

1.3 SUBMITTALS<br />

A. Submit shop drawings, product data and samples under provisions of Section 23 05 00.<br />

PART 2 – PRODUCTS<br />

2.1 CABINET UNIT HEATERS<br />

A. Furnish and install cabinet unit heaters of the size, capacity and arrangement shown on<br />

the plans.<br />

B. Acceptable Manufacturers: Q-Mark or equal.<br />

2.2 DUCT TYPE BOOSTER COILS<br />

A. Provide preheat and reheat coils as manufactured by USA Coil and Air and listed on<br />

schedule. Coils using hot water shall be provided with supply and return on same end.<br />

HVAC Contractor shall install coils within duct work.<br />

B. Coils shall be installed in strict accordance with manufacturer instructions. Provide piping<br />

specialties on heating media supply and return per detail on drawings.<br />

C. Coils or ductwork on each side of coils shall be securely fastened to the building structure<br />

so that the weight of the reheat coil piping is not transferred to the ductwork.<br />

D. Acceptable Manufacturers: USA Coil and Air or equal.<br />

2.3 FIN TUBE RADIATION<br />

A. Furnish and install finned tube radiation where shown on the plans. Size and type shall<br />

be as specified. Elements shall be of copper/aluminum construction and ratings shall be<br />

I.B.R. approved.<br />

B. Support all radiation on slide cradle hangers.<br />

C. Provide all accessories, including trim strips, corners, telescoping fill in sections, and<br />

joiners to finish complete.<br />

D. Install in accordance with manufacturer's instructions.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 82 00 - 1


E. Enclosures shall be 14-gauge and shall be reinforced. Enclosure shall have factory<br />

applied baked enamel finish of color selected by Architect from standard colors (minimum<br />

of 6). Enclosures shall not be installed until the room painting has been finished.<br />

F. Enclosures shall be supported at top with a continuous mounting channel with multiple<br />

bends for rigidity.<br />

G. Provide access doors in cabinets at each end for access to balancing, isolation and<br />

control valves.<br />

H. Acceptable Manufacturers: Sterling, Vulcan.<br />

2.4 ELECTRIC WALL HEATERS<br />

A. Assembly: UL listed and labeled.<br />

B. Heating Elements: Use corrosion resistant heating elements, designed for even<br />

distribution of air across the heating element, and installed to prevent noise of expansion<br />

and contraction.<br />

C. Provide units with necessary overheat protection, reset devices and contactors.<br />

D. Fan powered units must be provided with integral thermostat and controls to maintain fan<br />

operation until residual heat in the heating elements has been dissipated. The fans and<br />

motors shall be balanced and mounted for vibration free operation.<br />

E. Construct cabinets of 18 gauge steel, furnished exposed cabinets with a baked enamel<br />

finish in one of the manufacturer's standard color.<br />

F. Acceptable Manufacturers: Qmark, Berko, Markel or approved substitute.<br />

PART 3 – EXECUTION<br />

3.1 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Install cabinet unit heaters and convectors as indicated. Coordinate to assure correct<br />

recess size for recessed units.<br />

C. Electrical Contractor shall furnish power to the unit as indicated on the plans.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 82 00 - 2


SECTION 23 84 15<br />

HUMIDIFIERS<br />

PART 1 – GENERAL<br />

1.1 WORK INCLUDED<br />

A. Self-contained, electronically controlled steam generating humidifiers. Humidistat and<br />

controls connections<br />

1.2 RELATED WORK<br />

A. Section 23 09 00 – Temperature Controls<br />

1.3 QUALITY ASSURANCE<br />

A. Units shall be product of manufacturer, regularly engaged in production of such units<br />

issuing complete catalog data on such products, and providing local service personnel.<br />

PART 2 – PRODUCTS<br />

2.1 ACCEPTABLE MANUFACTURERS<br />

A. Neptronic<br />

2.2 PERFORMANCE<br />

A. Electric Humidifiers shall be for use on 208 volts, 60 hz, 3 phase power. The humidifiers<br />

shall be UL listed and CSA certified.<br />

B. Steam shall be generated from tap water in a factory sealed cylinder containing<br />

electrodes. Cylinders shall not require setting of electrode spacing, cleaning or<br />

maintenance and shall be of the disposable type.<br />

C. The humidifiers shall include an automatic drain cycle controlled electronically to<br />

maximize energy efficiency. Drain cycle shall adapt to variations in water conditions and<br />

not require manual setting.<br />

D. Humidifiers shall include overcurrent protection as an integral function of the solid-state<br />

circuit board. In the event of overcurrent, the humidifier shall signal that a fault condition<br />

exists by flashing an abnormal light. Overcurrent protection shall be resettable by<br />

operating the drain switch. Replaceable type fuses are not acceptable.<br />

E. Humidifiers shall include a door interlock safety switch to disconnect power to the steam<br />

cylinders when cabinet door is opened.<br />

F. Steam distribution system and dispersion tubes shall be as shown on drawings and as<br />

scheduled.<br />

G. The system shall include flexible hose and insulated rigid copper pipe to connect the<br />

steam cylinders to the steam distributor pipes. The provided hose shall only be used in<br />

small sections as couplings to rigid piping. A separate condensate return line shall return<br />

condensate to the humidifier for reuse to minimize energy consumption.<br />

H. The humidifier cabinets shall be constructed a minimum of 18 gauge galvanized steel<br />

protected by enamel finish for corrosion resistance. The cabinet door shall be hinged and<br />

provided with a lock and key. A steam output meter calibrated in pounds of steam per<br />

hour, indicator lights and on-off-drain switch shall be accessible with the cabinet door<br />

closed.<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 84 15 - 1


I. The humidifiers shall be controlled by a humidistat which operating through the solid state<br />

circuit board opens a contactor to immediately disconnect power to the steam cylinder<br />

when the humidistat is satisfied. Humidifiers shall incorporate terminals for connection of<br />

humidistat, air flow switch and high limit humidistat.<br />

1. Provide the following controls:<br />

a) High limit duct mounted humidistat<br />

b) Paddle type air flow switch<br />

c) Duct mounted humidistat, proportional control<br />

J. The fill water line shall include a strainer to remove sediment from incoming water and a<br />

flow regulating control to automatically compensate for water pressures from 20-120 psi.<br />

K. Humidifiers shall include an abnormal operation light, which shall signal whenever the<br />

output of the unit is less than 50% of the desired rate. The light shall be visible with the<br />

cabinet door closed.<br />

L. The humidifiers electronic circuit shall include automatic controls to compensate for<br />

varying water conditions without changing cylinders or electrode spacing. The control<br />

shall activate the fill and drain solenoid valves to automatically maximize efficiency.<br />

M. The humidifiers shall include a high water probe to prevent overfilling and loss of water.<br />

Abnormal light shall signal if high water level reduces output to less than 50% of the<br />

desired level.<br />

N. The fill solenoid valve shall open whenever the drain solenoid valve is activated to prevent<br />

discharge of boiling water into drainage system. Abnormal light shall indicate that switch<br />

is in drain position.<br />

END OF SECTION<br />

<strong>Dunn</strong> <strong>County</strong> Housing Units 23 84 15 - 2


ELECTRICAL TABLE OF CONTENTS<br />

DIVISIONS 26, 27, & 28 - ELECTRICAL:<br />

SECTION 26 00 00<br />

SECTION 26 00 10<br />

SECTION 26 00 20<br />

SECTION 26 05 00<br />

SECTION 26 05 03<br />

SECTION 26 05 19<br />

SECTION 26 05 33<br />

SECTION 26 09 23<br />

SECTION 26 13 44<br />

SECTION 26 24 16<br />

SECTION 26 27 15<br />

SECTION 26 27 26<br />

SECTION 26 28 19<br />

SECTION 26 50 00<br />

SECTION 28 31 00<br />

ELECTRICAL INDEX<br />

GENERAL ELECTRICAL REQUIREMENTS<br />

TEMPORARY SERVICE<br />

BASIC ELECTRICAL MATERIALS AND METHODS<br />

WIRING CONNECTIONS<br />

BUILDING WIRE AND CABLE<br />

RACEWAY AND BOXES<br />

OCCUPANCY SENSORS<br />

COMMUNICATIONS DISTRIBUTION<br />

PANELBOARDS<br />

ELECTRICAL UTILITY SERVICES<br />

WIRING DEVICES<br />

ENCLOSED SWITCHES<br />

LUMINAIRES<br />

FIRE ALARM SYSTEM<br />

10-034 26 00 00 - 1


SECTION 26 00 10<br />

GENERAL ELECTRICAL REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

1.2 SCOPE<br />

A. Basic electrical requirements specifically applicable to all Division 26 Sections, in addition<br />

to Division 1 - General Requirements. All sections shall conform to this section whether<br />

stated in the individual sections or not.<br />

A. All work included in this division of the work shall incorporate all the requirements and<br />

conditions set forth in other divisions and sections of the specifications, and associated<br />

drawings wherever applicable to the electrical work.<br />

B. The intent and object of these specifications and drawings is to include a complete wiring<br />

system from service entrance to each and every load indicated or specified, including<br />

connecting all electrical devices and/or equipment furnished by the owner or other<br />

contractors.<br />

1.3 GENERAL REQUIREMENTS<br />

A. The work covered by this division of the specification includes the furnishing of all labor,<br />

materials, tools, transportation, permits, certificates, temporary protection and storage<br />

required to complete the electrical work.<br />

B. These specifications apply specifically to the Electrical Contractor unless specifically<br />

noted otherwise.<br />

C. The contractor shall read the entire specification including "<strong>No</strong>tice to Contractors",<br />

"Information for Bidders" and the "General and Special Conditions" and the "Contract<br />

Form", all of which contain provisions equally applicable to the successful bidder and their<br />

subcontractors. The contractor shall also thoroughly examine all the project plans and<br />

the proposed construction site as they will be required to do all of the work belonging to<br />

this branch of the work whether or not specifically mentioned herein or shown on the<br />

electrical plans.<br />

D. It shall be the Electrical contractor’s responsibility to notify other contractors to arrange<br />

clearances and access openings for all large electrical equipment.<br />

E. The successful bidder will not be allowed any extra compensation when a site<br />

investigation or review of the entire set of plans or specifications would have revealed the<br />

work in question.<br />

F. It shall be understood that the act of submitting a bid by the contractor carries with it the<br />

agreement to all items and conditions referred or indicated or implied on the drawings and<br />

the specifications and no consideration will be granted for any alleged misunderstanding<br />

of materials to be furnished for work to be done.<br />

G. Electrical equipment delivered to the job site sectionalized for shipping purposes shall be<br />

assembled according to manufacturer's instructions.<br />

H. The Electrical contractor shall be responsible for unloading, placing into storage if<br />

necessary, removal from storage and setting in place all equipment and material required<br />

10-034 26 00 10-1


for completion of the electrical installation. Responsibility for protection of electrical<br />

materials/equipment is solely the Electrical Contractor’s.<br />

I. Contractor shall be responsible for any installation alternatives required to avoid<br />

interference with other systems or work under other divisions of these specifications.<br />

contractor shall thoroughly review the documents of related trades to meet this requirement.<br />

J. Where material substitutions have been accepted by the Engineer/Architect and it is later<br />

found that material substitutions alter the design or space requirements indicated on the<br />

plans or in the specifications, the Electrical Contractor shall be responsible for the cost<br />

involved to revise both the design and construction including the cost of all other trades<br />

involved.<br />

K. The electrical contractor, in order to submit a bid, shall have a licensed master electrician<br />

supervising the bidding, so that the bid will reflect any required changes to meet code.<br />

L. All questions during bidding are to be faxed. The question form shall reference the<br />

question in sufficient detail to be answered without discussion. The fax shall list the<br />

project name, date and time of fax, phone and fax number of person sending the fax,<br />

company sending the fax with address including zip code, and the name of the person<br />

sending the fax.<br />

M. Questions answered over the phone must have a follow up fax to be binding to the<br />

engineer/owner.<br />

N. Many times, the electrical drawings are produced from electronic files and we will not<br />

become aware of any issues regarding print quality in a timely manner. If the electrician<br />

received drawings that are unclear due to print quality, or any other reason, or if the<br />

electrician has any questions regarding the intent of the drawings, the electrician must<br />

contact the engineer for a clarification. <strong>No</strong> additional compensation shall be sought by the<br />

electrician due to uncertainty of the intent of the drawings when no request was made for<br />

a clarification.<br />

1.4 DRAWINGS & SPECIFICATIONS<br />

A. All work called for in these specifications, or shown on the drawings, or that which is<br />

necessary for complete and proper execution of the work is required and shall be performed<br />

as though it were specifically outlined or described.<br />

B. Any conflict between drawings and specifications, or the electrical drawings and the<br />

mechanical and/or architectural drawings, or between the electrical specifications and the<br />

mechanical and/or general specifications shall be deemed to have been estimated the<br />

more expensive way of doing the work, unless the contractor asks and receives a<br />

decision in writing as to which shall govern, prior to submitting the bid.<br />

C. The drawings which constitute a part of the contract are diagrammatic in nature and<br />

indicate the general arrangement of circuits and outlets, location of switches, panelboards<br />

and other work, but 100% accuracy is not guaranteed and field verification of all locations<br />

and dimensions is directed.<br />

D. Find all dimensions required for laying-out and installing the work. Any information<br />

involving accurate measurements of the building shall be taken from the architectural and<br />

structural drawings, or at the building.<br />

E. Generally, outlets shall be located as required for proper installation of equipment or to<br />

meet Code requirements. Locations of equipment required to be wired shall be coordinated<br />

with contractors of other trades. The contractor shall consult the engineer/ architect<br />

10-034 26 00 10-2


and refer to all details, sections, elevations and equipment plans and the plans of other<br />

trades for exact location.<br />

F. The engineer/architect reserves the right to make reasonable changes in the location of<br />

outlets, apparatus, or equipment up to the time of roughing-in. Such changes as directed<br />

shall be made by the contractor without additional compensation.<br />

G. Double check the drawings for typographical errors. Compare schedules to code<br />

requirements. Compare the information shown on the drawings and in the specifications<br />

of other trades to those shown on the electrical drawings. When there is a conflict,<br />

contact the engineer for a written clarification or submit a bid based on the greater<br />

amount of work.<br />

1.5 CLEANUP & PAINTING<br />

A. The Electrical contractor shall periodically remove from the site all debris and rubbish<br />

accumulating as a result of the electrical installation. Upon completion of the project,<br />

shall dispose of all debris and rubbish and shall:<br />

1. Leave electrical equipment rooms broom clean.<br />

2. Clean interior of all panel cabinets, pull boxes, and other equipment enclosures.<br />

3. Wash and wipe clean all lighting fixtures, lamps and other electrical equipment<br />

which may have become soiled during the installation.<br />

4. Repair any installations where paint overspray has affected electrical equipment.<br />

B. If during the installation, the finish of any electrical equipment has deteriorated or has<br />

been damaged, the Electrical contractor shall restore its condition and appearance to the<br />

satisfaction of the owner.<br />

1.6 FINAL TESTS & DEMONSTRATIONS<br />

A. Provide 4 hours of instruction to owner’s representative on all electrical systems.<br />

Selection of the system to be determined by owner.<br />

B. Test all electrical work and all equipment installed by contractor, to ensure its proper and<br />

safe operation in accordance with the true intent of the drawings and specifications.<br />

Check all interlocking and automatic control sequences, and test the operation of all<br />

safety and protective devices. Rectify all defects, cooperate in this work with the Power<br />

Company, supplier's representatives and all other persons as directed by the owner or<br />

their representatives, in order to achieve the proper and intended operation of all equipment.<br />

C. Test and adjust operating voltages, at each system level before energizing branch circuit.<br />

Transformer taps must be adjusted to obtain as near as possible nominal system<br />

voltage. Where transformer is under utility jurisdiction, obtain services of utility to correct<br />

voltage. The contractor shall be responsible for replacement of all devices and equipment<br />

damaged due to failure to comply with this requirement.<br />

D. Balance the load among feeder conductors at each panelboard, switchboard or<br />

substation and shall reconnect loads as may be necessary to obtain a reasonable<br />

balance of load on each phase. Electrical unbalance shall not exceed 10%.<br />

E. Provide all instruments and equipment necessary to perform required tests.<br />

F. All checks and tests shall be permanently recorded and turned over to the engineer in a<br />

typed format prior to engineer/architect’s final review. The tests shall include:<br />

1. System Grounding.<br />

2. Phase balancing on distribution equipment.<br />

3. Typed circuit directory for each panel.<br />

10-034 26 00 10-3


G. Upon request demonstrate proper operation of all electrical systems and equipment in the<br />

presence of the engineer/architect.<br />

H. Operate each motor and associated equipment, as nearly as possible, under normal<br />

operating conditions for length of time sufficient to demonstrate correct alignment,<br />

temperature rise, speed and satisfactory operation. Load motors to full capacity or as<br />

near as possible.<br />

I. Operate switches, circuit breakers and control devices to verify correct and satisfactory<br />

operation.<br />

J. Perform all required manufacturer's factory tests of individual items.<br />

K. The contractor shall check and test all transformers, power panels, feeders, power and<br />

control cables and connections, and motors to assure correct phase sequence and<br />

rotation. Phase sequence shall be A-B-C as follows:<br />

1. Top to bottom, left to right, and front to rear, when facing protective or disconnecting<br />

mechanism.<br />

L. After wires and cables are in place and connected to devices and equipment, the system<br />

shall be tested for short circuits, improper grounds and other faults. If fault condition is<br />

present, the trouble shall be rectified, then re-tested.<br />

M. Phase conductors, if shorted, grounded or at fault, shall be removed, replaced and then<br />

re-tested.<br />

N. A voltage test shall be made at the last outlet on each circuit. If drop in potential exceeds<br />

2%, the contractor shall correct the condition by locating the ground or high resistance<br />

splice or connection and re-test.<br />

O. Upon completion of the electrical work, place the entire installation in operation, test for<br />

proper function, and show systems and equipment to be free of defects<br />

P. Engineer will conduct such tests as may be required to any part of the equipment to<br />

determine if it is installed in accordance with specifications. Contractor shall extend to the<br />

engineer all facilities to this end and shall furnish skilled or unskilled help required. All test<br />

results shall be given to the engineer promptly upon completion of a test.<br />

Q. Provide assistance to the various equipment manufacturers'field engineers, as required<br />

in the testing and adjusting of the electrical power and control equipment. Cooperation of<br />

the contractor must be such that a minimum of time is required for equipment testing.<br />

R. Any faults or failures in the work performed by this contractor or in materials or equipment<br />

furnished by this contractor shall be corrected or replaced promptly by this contractor at<br />

their own expense. Any faults in materials or equipment furnished by the contractor,<br />

which are the result of careless, incompetent or improper handling or installation by this<br />

contractor, shall be corrected or replaced promptly by this contractor at their own<br />

expense.<br />

S. All tests shall be made at the contractor’s expense and certification of the tests shall be<br />

submitted to the engineer.<br />

T. Wire & Cable Testing (600 Volts)<br />

1. The 600 volt insulated wires and cables shall be factory tested prior to shipment<br />

in accordance with ICEA Standards for the insulation specified.<br />

10-034 26 00 10-4


1.7 GUARANTEES<br />

A. Contractor shall leave the entire electrical system in good working order and shall at their<br />

expense repair, rebuild, remodel and make good and acceptable all defective labor and<br />

materials that may develop within one (1) year after substantial completion and final<br />

acceptance of the work .<br />

1.8 RECORD DOCUMENTS<br />

A. Scope<br />

1. It is the intent of this section that all wiring systems included in the project be fully<br />

documented. This includes all electrical devices and equipment furnished by the<br />

Electrical contractor, other contractors, or the owner. Such documentation shall<br />

consist of "record drawings ". These shall be provided to the engineer/architect<br />

prior to final acceptance.<br />

B. Record Drawings<br />

1. Two sets of Record drawings shall consist of marked-up plans and shall contain<br />

the following information:<br />

a. Conduit number, 2½-inch conduits and larger.<br />

b. Conduit routing, 2½-inch conduits and larger.<br />

c. Conduit routing, of any size, in or below slab<br />

d. Routing of voice and data wiring<br />

e. Routing of fire alarm conduits<br />

f. Routing of all conduits and wiring in conduits below grade (site).<br />

g. Location of:<br />

1) Pull boxes and junction boxes, 12” x 12” and larger.<br />

2) Equipment enclosures.<br />

3) Light switches and receptacles.<br />

4) Grounding electrode<br />

5) Any revisions to any equipment/devices shown on the drawings<br />

6) Information as specified elsewhere in this division.<br />

2. Prior to final review, the contractor shall submit one (1) complete, clear, concise,<br />

and clean set of marked-up prints, which shall also reflect changes in actual<br />

construction from the construction documents. This set will be sent to the<br />

engineer for the engineer to review prior to the final punchlist. This set will be<br />

used for the final punchlist and will be kept by the engineer.<br />

3. Prior to final payment, the contractor shall submit one (1) complete, clear,<br />

concise, and clean set of marked-up prints, which shall also reflect revisions<br />

resulting from engineer/architect final review.<br />

1.9 WIRE AND CABLE JACKET RATING<br />

A. All wire and cables which are not run in conduit shall be plenum rated unless specifically<br />

noted and accepted (must be written) as part of the contract that the wiring does not need<br />

to be plenum rated. This includes, but is not limited to: low voltage switching system<br />

wiring, occupancy sensor wiring, fire alarm system wire and cable (which is not routed in<br />

conduit), phone and data wiring, low voltage switching wiring, controls wiring, access<br />

control wiring, and the following wiring systems when provided by the electrical contractor:<br />

low voltage control and interlock wiring and temperature control wiring.<br />

1.10 MOTOR WIRING & WIRING FOR OTHER TRADES<br />

A. The Electrical contractor shall check the drawings and specifications of all other divisions<br />

of work, such as Heating, Ventilating, Air Conditioning, Plumbing, Mechanical Equipment,<br />

etc., for equipment and work which must be included in order to provide a complete<br />

electrical installation.<br />

10-034 26 00 10-5


B. Prior to energizing any equipment, whether installed by them or not, the contractor shall<br />

first make a thorough inspection of it, and remove all packing, braces and shipping<br />

supports, and thoroughly blow out all dirt and debris with compressed air.<br />

C. The contractor shall extend all applicable circuits from the source of supply to the<br />

associated motor starter and from the motor starter to the motor terminal box, including all<br />

necessary and required intermediate connections.<br />

D. Final connections at motors shall be made with flexible metal conduit.<br />

E. All motor control wiring less than 120 volts associated with heating, ventilating, air<br />

conditioning, plumbing and mechanical equipment shall be considered "low voltage wiring"<br />

and shall be done by others, unless noted otherwise on plans or in specifications.<br />

The Electrical contractor shall extend and supply power to the primary circuit of associated<br />

low voltage control transformers and shall be responsible for all low voltage wiring<br />

associated with building service motors, such as door operators, alarm, instrumentation,<br />

etc. Wiring shall be in full compliance with the plans and specifications established under<br />

architectural, heating, ventilating and mechanical equipment divisions of the project.<br />

F. All motor control wiring 120 volts and greater shall be considered "line voltage wiring" and<br />

shall be furnished, installed, wired and connected by the Electrical contractor.<br />

G. It shall be the responsibility of the Electrical contractor to obtain manufacturer's wiring<br />

diagrams of all electrical equipment furnished by other contractors and shall not proceed<br />

to wire the equipment without this information.<br />

H. The Electrical contractor shall check all drawings and specifications to determine the<br />

requirements for motor disconnect switches. Whether or not specifically indicated on the<br />

drawings or in the specifications, the Electrical contractor shall be responsible for<br />

furnishing motor disconnect switches to conform with Code requirements.<br />

I. Thermostats/Temperature Sensors: Conduit and boxes for these mechanical systems<br />

shall be provided and installed by the electrical contractor.<br />

1.11 ALTERNATES<br />

A. Alternates quoted on Bid Forms will be reviewed and accepted or rejected at the owner’s<br />

option. Accepted alternates will be identified in owner-contractor Agreement.<br />

B. Coordinate related work and modify surrounding work as required.<br />

C. Schedule of Alternates: Refer to drawings and Division 1.<br />

1.12 SHOP DRAWING SUBMITTALS<br />

A. Submit under provisions of Division 1 and the specific sections of Division 26.<br />

B. Submit shop drawings and product data grouped to include complete submittals of related<br />

systems, products and accessories in a single submittal.<br />

C. Submitted shop drawings shall be in brochure form complete with an index sheet covering<br />

all items included, with specific models indicated.<br />

D. Review of manufacturer's drawings constitutes acceptance of general design only and will<br />

not release the contractor from fulfilling the terms and intent of the plans and specifications.<br />

10-034 26 00 10-6


E. Prior to submitting shop drawings to the engineer, check the requirements of each<br />

section, verify that the equipment meets the requirements of other trades, including<br />

clearances and electrical load needs.<br />

F. Prior to submitting shop drawings, contractor shall review and stamp them approved, with<br />

date indicated. Shop drawings will not be reviewed by the engineer without this stamp.<br />

G. In addition to the quantity of drawings required by other divisions, provide one additional<br />

copy for the engineer.<br />

1.13 REGULATORY REQUIREMENTS<br />

A. All work under this division shall conform to the latest edition of the following codes and<br />

regulatory requirements.<br />

1. ANSI/NFPA 70 - National Electrical Code.<br />

2. ANSI/NFPA 101 - Life Safety Code.<br />

3. ANSI C2 - National Electrical Safety Code.<br />

4. "Safety Standards for Electrical Systems" as contained in the Code of Federal<br />

Regulations Title 29, Part 1910, Subpart S-Electrical.<br />

5. Applicable State electrical codes.<br />

6. Applicable Local Electrical Code.<br />

7. Applicable State and Local Building Codes.<br />

B. The Electrical contractor shall not assume that any drawing or specification forming a part<br />

of the contract documents authorizes the violation of any Code, regulation or standard.<br />

Where conflicts arise, it shall be deemed that the contractor has estimated the cost of all<br />

work to be completed in accord with the prevailing Code.<br />

C. The Electrical contractor shall be licensed to perform electrical work in the municipality in<br />

which the project is located.<br />

D. The contractor shall obtain all necessary permits for electrical work and shall pay all<br />

required fees and sales or use tax as applicable to this branch of work.<br />

E. Upon completion of the work, the contractor shall deliver to the owner without cost all<br />

required certificates of inspection and approval.<br />

1.14 PROJECT/SITE CONDITIONS<br />

A. Install work in locations shown on drawings, unless prevented by project conditions.<br />

B. Prepare drawings showing proposed rearrangement of work to meet project conditions,<br />

including changes to work specified in other sections. Obtain permission of<br />

Architect/Engineer before proceeding.<br />

1.15 SEQUENCING & SCHEDULING<br />

A. Construct work in sequence under provisions of Division 1 if project is constructed in<br />

sequences (construction phases). Electrical contractor shall be responsible for all<br />

temporary electrical required (ie: feeders, panels, branch circuits etc) to maintain existing<br />

building areas in operation during construction and/or to maintain new areas of<br />

construction in operation before the final completion of the project if the construction<br />

schedule deems this necessary.<br />

10-034 26 00 10-7


PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Manufacturers shall have a minimum five (5) years continuous experience in the<br />

manufacture of products specified under this Division.<br />

B. Where materials, equipment, apparatus, or other products are specified by manufacturer,<br />

brand name, type or catalog number, such designation is to establish standards of<br />

desired quality and style and shall be the basis of the bid.<br />

C. Where "Acceptable Manufacturers" are listed, the list is for general acceptance only.<br />

Actual product used must still conform to plans and specifications and be of equivalent<br />

quality and grade as the specified manufacturer, brand name, type or catalog number, if<br />

so specified.<br />

2.2 LISTING OR LABELING<br />

A. Materials and equipment of the types for which there are National Board of Fire<br />

Underwriters (UL) listings and label service, shall be so labeled and shall be used by the<br />

contractor.<br />

B. Listed or labeled equipment shall be used or installed in accordance with any instructions<br />

included in the listing or labeling.<br />

2.3 MATERIALS USED<br />

A. All materials used for the electrical installation shall be new and unused, except as<br />

otherwise specifically noted, and shall be uniform in type and manufacture for the entire<br />

electrical installation.<br />

B. All materials shall be suitable for the conditions and duties imposed upon them in service<br />

and shall be the latest standard catalog products of reputable manufacturers.<br />

2.4 SUBSTITUTIONS<br />

A. Substitutions of products referenced in the plans and specifications is acceptable, with the<br />

following policy:<br />

1. Catalog cut sheets are to be faxed to the Engineer/Architect no later than six (6)<br />

working days prior to bid due date.<br />

2. The cut sheets will be preliminary reviewed for quality and general conformance<br />

to the plans and specifications.<br />

3. Approved substitutions will be listed in an addendum.<br />

B. Approval of substitution does not relieve contractor of the submittal requirements as found<br />

in these specifications.<br />

C. Review each section for additional requirements.<br />

PART 3 - EXECUTION<br />

<strong>No</strong>t Used.<br />

END OF SECTION<br />

10-034 26 00 10-8


SECTION 26 00 20<br />

TEMPORARY ELECTRICAL SERVICE<br />

PART 1 - GENERAL<br />

1.1 SCOPE OF WORK<br />

A. Applicable provisions of Division 1 shall govern work in this section.<br />

B. The Electrical Contractor shall make all necessary arrangements for installation of a 200<br />

amp, 120/240 volt, single-phase, temporary service to each of the three buildings at the<br />

job site. Provide 120 volt outlets and lighting, where required, for all trades to execute<br />

their work. Any other power required by other trades shall be the responsibility of that<br />

trade requiring such power. All temporary power shall be in accordance with OSHA<br />

standards.<br />

C. The Electrical Contractor shall make all arrangements with the local utility company for<br />

metered electrical service, pay for the installation of all temporary service to utility point of<br />

termination and upon completion of project, pay for removal of temporary service.<br />

D. The Electrical Contractor shall provide meter base and wiring to point of utility termination,<br />

provide main fused service switch, and fused or breaker distribution panels(s). The<br />

Electrical trade shall also provide, at no cost to others, all lamps, wiring, switches, sockets<br />

and similar equipment required for temporary system until substantial completion. Upon<br />

completion of the project, the Electrical Trade shall remove the temporary system.<br />

PART 2 - PRODUCTS<br />

<strong>No</strong>t Used.<br />

PART 3 -EXECUTION<br />

3.1 INSTALLATION<br />

A. Installation of temporary service shall be coordinated with the utility company, as well as<br />

other trades for this location.<br />

B. It shall be the Electrical Contractor's responsibility to verify and coordinate provisions for<br />

temporary power with the owner and other contractor. Avoid obstructing corridors and<br />

other areas as much as practical. All temporary wiring shall be installed in a manner so<br />

as not to create any hazardous situations in the facility.<br />

C. The temporary system shall consist of temporary lighting sufficient to enable all trades to<br />

complete their work and to enable the Engineer/Architect and its On-Site Representative<br />

to check all work as it is being done in each and every room of the building. Illumination<br />

in all areas shall meet or exceed State Code Requirements. Provide at least one (1)<br />

outlet for each 400 square feet of floor space, 120 volt single-phase. Circuits shall be 20<br />

amp single pole.<br />

D. In accordance with the latest issue of the National Electric Code (NEC), all temporary<br />

electrical circuits for construction purposes shall be equipped with combination ground<br />

fault interrupter and circuit breakers meeting the requirements of Underwriters Laboratories<br />

(UL) for Class A, Group 1 devices. The ground fault interrupter portion shall be solid<br />

state type, insulated and isolated from the breaker mechanism. A test button shall be<br />

provided for checking the device. The breaker mechanism shall provide overload and<br />

short circuit protection and shall be operated by a toggle switch with overcenter switching<br />

mechanism so that contact cannot be held closed.<br />

10-034 26 00 20-1


E. The Electrical Contractor shall make arrangements for temporary power for construction<br />

purposes when the service change-over occurs (via generator or power company<br />

pigtails).<br />

F. The temporary lighting system shall be sufficient to enable all trades to safely complete<br />

their work and to enable the Architect/Engineer to check all work as it is being done.<br />

Illumination shall be 5 foot-candles minimum in all areas and, in addition, shall meet or<br />

exceed the requirements of 29 CFR 1926.56 Illumination (OSHA regulations).<br />

G. If a Contractor contemplates the use of equipment that requires a different voltage or<br />

greater capacity than that specified, then that Contractor must arrange with Utility for this<br />

additional service and pay for installation of the service and the necessary additional<br />

switches and wiring required.<br />

H. Any Trade that has a temporary office shall provide and pay for installation of temporary<br />

service for lighting of such temporary office.<br />

I. All Trades shall furnish their extension cords and lamps other than those furnished for<br />

general lighting.<br />

J. All Trades and other separate Contractors shall be allowed to use the service provided for<br />

general lighting and fractional horsepower hand tools at no cost.<br />

K. After Substantial Completion of the permanent electrical system and building wiring,<br />

permanent receptacles may be used during finishing work. Permanent wiring for lighting<br />

fixtures, switches, and receptacles shall be installed only after all masonry and plastering<br />

has been completed, but this wiring shall not be used for motors larger than fractional HP<br />

or for welding equipment. Circuits for larger motors and welding equipment may be<br />

provided with special circuits to mains of electrical panels at the expense of those trades<br />

requiring them.<br />

3.2 ENERGY CHARGES<br />

A. The owner shall pay for the cost of power consumed from the temporary service when the<br />

project is a remodel/new addition. The Electrical Contractor shall pay for the cost of<br />

power consumed from the temporary service when the building is all new construction.<br />

See General Conditions, Division 1, of the general construction specifications for further<br />

information.<br />

END OF SECTION<br />

10-034 26 00 20-2


SECTION 26 05 00<br />

COMMON WORK RESULTS FOR ELECTRICAL<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes grounding electrodes and conductors; equipment grounding conductors;<br />

bonding methods and materials; conduit and equipment supports; anchors and fasteners;<br />

nameplates and labels; wire markers; raceway markers; and underground warning tape.<br />

B. Section includes sealing and fireproofing of sleeves/openings between conduits, cable<br />

trays, wireways, troughs, cable bus, busduct, etc. and the structural or partition opening<br />

shall be the responsibility of the contractor whose work penetrates the opening. The<br />

contractor responsible shall hire individuals skilled in such work to do the sealing and<br />

fireproofing. These individuals hired shall normally and routinely be employed in the<br />

sealing and fireproofing occupation.<br />

C. The electrical specifications are not stand alone. The remainder of the specifications<br />

must be reviewed for additional work. Connection to door hardware, HVAC systems, and<br />

other miscellaneous systems is a part of the electrical contract. Review the entire<br />

specifications for your scope of work.<br />

1.2 REFERENCES<br />

A. NECA (National Electrical Contractors Association) - Standard of Installation.<br />

B. NETA ATS (International Electrical Testing Association) - Acceptance Testing<br />

Specifications for Electrical Power Distribution Equipment and Systems.<br />

C. NFPA 99 (National Fire Protection Association) - Health Care Facilities.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Grounding systems use the following elements as grounding electrodes:<br />

1. Metal underground water pipe.<br />

2. Metal frame of the building.<br />

3. Concrete-encased electrode.<br />

4. Metal underground gas piping system.<br />

5. Rod electrode.<br />

B. Electrical products are anchored and fastened to building elements and finishes as<br />

follows:<br />

1. Concrete Structural Elements: Use precast inserts, expansion anchors, and<br />

preset inserts.<br />

2. Steel Structural Elements: Use beam clamps.<br />

3. Concrete Surfaces: Use self-drilling anchors and expansion anchors.<br />

4. Hollow Masonry, Plaster, and Gypsum Board Partitions: Use toggle bolts and<br />

hollow wall fasteners.<br />

5. Solid Masonry Walls: Use expansion anchors and preset inserts.<br />

6. Sheet Metal: Use sheet metal screws.<br />

7. Wood Elements: Use wood screws.<br />

C. Electrical components are identified as follows:<br />

1. Nameplate for each electrical distribution and control equipment enclosure.<br />

2. Label for identification of individual receptacles, control device stations, clocks,<br />

fire alarm equipment, speakers, and phone/data devices.<br />

3. Wire marker for each conductor at panelboard gutters, pull boxes, outlet and<br />

junction boxes and each load connection.<br />

10-034 26 05 00 - 1


4. Raceway marker for each raceway longer than 6 feet (2 M)<br />

5. Underground warning tape along length of each underground raceway or cable.<br />

1.4 DESIGN REQUIREMENTS<br />

A. Select materials, sizes, and types of anchors, fasteners, and supports to carry the loads<br />

of equipment and raceway, including weight of wire and cable in raceway.<br />

1.5 PERFORMANCE REQUIREMENTS<br />

A. Grounding System Resistance: 5 ohms.<br />

1.6 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Product Data: Submit grounding electrodes and connections; for fastening components;<br />

and nameplates, labels, and markers.<br />

C. Samples: Submit two nameplates, illustrating materials and engraving quality.<br />

D. Test Reports: Indicate overall resistance to ground and resistance of each electrode.<br />

E. Manufacturer's Installation Instructions: Submit for active electrodes.<br />

1.7 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations of components and grounding<br />

electrodes<br />

1.8 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience, and with service facilities within 100<br />

miles of project.<br />

1.9 FIELD MEASUREMENTS<br />

A. Verify field measurements prior to fabrication.<br />

PART 2 -PRODUCTS<br />

2.1 ROD ELECTRODES<br />

A. Material: Copper.<br />

B. Diameter: 3/4" (19 mm)<br />

C. Length: 10 feet (3000 mm)<br />

2.2 MECHANICAL CONNECTORS<br />

A. Description: Bronze connectors, suitable for grounding and bonding applications, in<br />

configurations required for particular installation.<br />

2.3 EXOTHERMIC CONNECTIONS<br />

10-034 26 05 00 - 2


2.4 WIRE<br />

A. Product Description: Exothermic materials, accessories, and tools for preparing and<br />

making permanent field connections between grounding system components.<br />

A. Material: Stranded copper.<br />

B. Foundation Electrodes: 2/0 AWG.<br />

C. Grounding Electrode Conductor.<br />

2.5 ANCHORS AND FASTENERS<br />

A. Materials and Finishes: Corrosion resistant.<br />

2.6 FORMED STEEL CHANNEL<br />

A. Description: Galvanized or Painted steel.<br />

2.7 NAMEPLATES AND LABELS<br />

A. Panelboard Nameplates: Engraved three-layer laminated plastic. For general distribution<br />

panels, branch circuit panels and main panels, use white letters on black background.<br />

For all distribution and branch circuit panels powered by an emergency generator, use<br />

white letters on red background.<br />

B. Information to be included on all panel nameplates (main panel, distribution panels, and<br />

branch circuit panels):<br />

1. Panel name.<br />

2. Quantity, size and type of conductors feeding panelboard (ie: 4#3/0 THHN, 1#6G)<br />

3. Size of conduit feeding panel.<br />

C. Letter Size:<br />

1. 1/8-inch (3 mm) letters for identifying individual equipment and loads.<br />

2. 1/4-inch (3 mm)letters for identifying grouped equipment and loads.<br />

D. Labels: Embossed adhesive tape, with 3/16-inch (5 mm) white letters on black<br />

background.<br />

2.8 WIRE MARKERS<br />

A. Description: Cloth tape type wire markers.<br />

B. Legend:<br />

1. Power and Lighting Circuits: Branch circuit or feeder number indicated.<br />

2.9 CONDUIT MARKERS<br />

A. Description: Split-tube type.<br />

B. Color:<br />

1. 208 Volt System: Black lettering on white background.<br />

2. Fire Alarm System: Red lettering on white background.<br />

3. Telephone System: Blue lettering on white background.<br />

4. Data System: Blue lettering on white background.<br />

C. Legend:<br />

1. 208 Volt System: 208 VOLTS.<br />

10-034 26 05 00 - 3


2. Fire Alarm System: FIRE ALARM.<br />

3. Telephone System: TELEPHONE.<br />

4. Data System: DATA.<br />

2.10 UNDERGROUND WARNING TAPE<br />

A. Description: 4-inch (100 mm) wide plastic tape, detectable type, colored yellow with<br />

suitable warning legend describing buried electrical lines.<br />

2.11 SEALING AND FIREPROOFING<br />

A. Fire and/or Smoke rated Surfaces:<br />

1. 3M CP 25N/S or CP25S/L caulk, 3M FS 195 wrap/strip with restricting collar, 3M<br />

CS 195 composite sheet, Pipe Shields Inc. series F fire barrier kits, Proset<br />

systems fire rated floor and wall penetrations, Insta-Foam Products Insta-Fire<br />

seal Firestop Foam, Dow Corning Fire Stop System, or an approved equal.<br />

2. All products must be UL listed or tested by an independent testing laboratory.<br />

Use a product that has a rating not less than the rating of the wall or floor being<br />

penetrated.<br />

3. Provide fire stopping for ceiling openings to meet the ceiling fire rating, as a<br />

system.<br />

B. <strong>No</strong>n-Rated Surfaces:<br />

1. Use stamped steel, chrome plated, hinged, split ring escutcheons or floor/ceiling<br />

plates for covering openings in occupied areas where conduit is exposed.<br />

2. In exterior wall openings below grade, use a modular mechanical type seal<br />

consisting of interlocking synthetic rubber links shaped to continuously fill the<br />

annular space between the conduit and the cored opening or a water-stop type<br />

wall sleeve.<br />

3. At interior wall or floor openings use Tremco Dymonic, Sika Corp. Sikaflex la,<br />

Sonneborn Sonolastic NPI, or Mameco Vilken 116 urethane caulk or approved<br />

equal to effect the seal.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Verify final backfill and compaction has been completed before driving rod electrodes.<br />

C. Verify that abandoned wiring and equipment serve only abandoned facilities.<br />

3.2 INSTALLATION<br />

A. Grounding and Bonding Installation:<br />

1. Install additional rod electrodes as required to achieve specified resistance to<br />

ground.<br />

2. Provide grounding electrode conductor and connect to reinforcing steel in<br />

foundation footing. Bond steel together.<br />

3. Provide bonding to meet Regulatory Requirements.<br />

4. Bond together metal siding not attached to grounded structure; bond to ground.<br />

5. Equipment Grounding Conductor: Provide separate, insulated conductor within<br />

each feeder and branch circuit raceway. Terminate each end on suitable lug,<br />

bus, or bushing.<br />

6. Locate and install anchors, fasteners, and supports in accordance with NECA<br />

"Standard of Installation".<br />

7. Do not fasten supports to pipes, ducts, mechanical equipment, or conduit.<br />

8. Do not use spring steel clips and clamps.<br />

10-034 26 05 00 - 4


9. Do not use powder-actuated anchors.<br />

B. Supports:<br />

1. Fabricate supports from structural steel or formed steel members. Rigidly weld<br />

members or use hexagon-head bolts to present neat appearance with adequate<br />

strength and rigidity. Use spring lock washers under all nuts.<br />

2. Install surface-mounted cabinets and panelboards with minimum of four anchors.<br />

3. In wet and damp locations use steel channel supports to stand cabinets and<br />

panelboards 1 inch (25 mm) off wall.<br />

4. Use sheet metal channel to bridge studs above and below cabinets and<br />

panelboards recessed in hollow partitions.<br />

C. Identification Components:<br />

1. Degrease and clean surfaces to receive nameplates and labels.<br />

2. Install nameplate and label parallel to equipment lines.<br />

3. Secure nameplate to equipment front using adhesive.<br />

4. Secure nameplate to inside surface of door on panelboard that is recessed in<br />

finished locations.<br />

5. Conduit Marker Spacing: 20 feet (6 m) on center.<br />

6. Identify underground conduits using one underground warning tape per trench at<br />

3 inches (75 mm) below finished grade.<br />

D. Raceway Painting: Identify conduit using field painting under provisions of Division 9.<br />

1. Paint colored band on each conduit longer than 6 feet (2000 mm).<br />

E. Paint bands 20 feet on center.<br />

1. Color:<br />

a) 208 Volt System: Yellow.<br />

b) Fire Alarm System: Red.<br />

c) Telephone/Data System: Green.<br />

F. Fire Rated Surface:<br />

1. When the opening is through a fire rated wall, floor, ceiling or roof the opening<br />

must be sealed by installing a steel sleeve, minimum 12 gauge., through the<br />

opening and extending beyond a minimum of 1 inch. Further, the sleeve shall be<br />

large enough to allow a minimum of a 1 inch void between the sleeve and the<br />

item of penetration. The void shall be packed with an approved backing material<br />

and the ends of the sleeve sealed with a minimum of 1 inch of a listed fireresistive<br />

silicone compound to a depth required to meet the fire rating of the<br />

structure penetrated.<br />

2. When installing electrical equipment in a rated ceiling, wall, or floor assembly,<br />

provide fire stopping to meet the requirements of the assembly.<br />

3. Install approved product in accordance with the manufacturer’s instructions where<br />

a pipe (i.e. cable tray, bus, cable bus, conduit, wireway, trough, etc.) penetrates a<br />

fire rated surface.<br />

G. <strong>No</strong>n-Rated Surfaces:<br />

1. When the opening is through a non-fire rated wall, floor, ceiling or roof the<br />

opening must be sealed using an approve type of material.<br />

2. Use galvanized sheet metal sleeves in hollow wall penetrations to provide a<br />

backing for the sealant. Grout area around sleeve in masonry construction.<br />

3. Install escutcheons or floor/ceiling plates where pipe, penetrates non-fire rated<br />

surfaces in occupied spaces. Occupied spaces for this paragraph include only<br />

those rooms with finished ceilings and the penetration occurs below the ceiling.<br />

4. In exterior wall openings below grade, assemble rubber links of mechanical seal<br />

to the proper size for the pipe and tighten in place, in accordance with the<br />

manufacturer’s instructions.<br />

5. At interior partitions, pipe penetrations are required to be sealed for all clean<br />

rooms, laboratories, most hospital spaces, computer rooms, tele/data/com rooms<br />

and similar spaces where the room pressure or odor transmission must be<br />

10-034 26 05 00 - 5


3.3 FIELD QUALITY CONTROL<br />

controlled. Apply sealant to both sides of the penetration in such a manner that<br />

the annular space between the pipe sleeve and the pipe is completely filled.<br />

A. Division 1 - Quality Requirements: Testing and inspection services; Division 1 - Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

B. Inspect and test in accordance with NETA ATS, except Section 4.<br />

C. Grounding and Bonding: Perform inspections and tests listed in NETA ATS, Section 7.13.<br />

END OF SECTION<br />

10-034 26 05 00 - 6


SECTION 26 05 03<br />

WIRING CONNECTIONS<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes electrical connections to equipment.<br />

1.2 REFERENCES<br />

A. NEMA WD 1 (National Electrical Protection Association) - General Purpose Wiring Devices.<br />

B. NEMA WD 6 (National Electrical Protection Association) - Wiring Devices - Dimensional<br />

Requirements.<br />

1.3 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Product Data: Submit wiring device manufacturer’s catalog information showing dimensions,<br />

configurations, and construction.<br />

C. Manufacturer's installation instructions.<br />

1.4 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Submittal procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations, sizes, and configurations of equipment<br />

connections.<br />

1.5 COORDINATION<br />

A. Division 1- Administrative Requirements: Coordination and project conditions.<br />

B. Obtain and review shop drawings, product data, manufacturer’s wiring diagrams, and<br />

manufacturer's instructions for equipment furnished under other sections.<br />

C. Determine connection locations and requirements.<br />

D. Sequence rough-in of electrical connections to coordinate with installation of equipment.<br />

E. Sequence electrical connections to coordinate with start-up of equipment.<br />

PART 2 -PRODUCTS<br />

2.1 CORD AND PLUGS<br />

A. Attachment Plug Construction: Verify with trade providing equipment.<br />

B. Configuration: NEMA WD 6; match receptacle configuration at outlet provided for equipment.<br />

C. Cord Construction: Verify with trade providing equipment. If no specific requirement is<br />

expressed by trade providing equipment, then use Type SO (Extra hard usage) multi-conductor<br />

flexible cord with identified equipment grounding conductor, suitable for use in damp locations.<br />

10-034 26 05 03 - 1


D. Size: Suitable for connected load of equipment, length of cord, and rating of branch circuit<br />

overcurrent protection.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1- Administrative Requirements: Coordination and project conditions.<br />

B. Verify equipment is ready for electrical connection, wiring, and energization.<br />

C. Verify equipment served, voltage, configuration, load and all other electrical requirements<br />

needed to activate the equipment. Review the shop drawings of other trades to meet this<br />

requirement prior to purchase/rough-in.<br />

3.2 INSTALLATION<br />

A. Make electrical connections to all equipment, whether shown on plans or not. It is the<br />

contractor’s responsibility to coordinate with all trades involved in project.<br />

B. Make conduit connections to equipment using flexible conduit. Use liquidtight flexible conduit<br />

with watertight connectors in damp or wet locations.<br />

C. Connect heat producing equipment using wire and cable with insulation suitable for<br />

temperatures encountered.<br />

D. Provide receptacle outlet to accommodate connection with attachment plug.<br />

E. Provide cord and cap where field-supplied attachment plug is required.<br />

F. Install suitable strain-relief clamps and fittings for cord connections at outlet boxes and<br />

equipment connection boxes.<br />

G. Install disconnect switches, controllers, control stations, and control devices to complete<br />

equipment wiring requirements.<br />

H. Install terminal block jumpers to complete equipment wiring requirements.<br />

I. Install interconnecting conduit and wiring between devices and equipment to complete<br />

equipment wiring requirements.<br />

3.3 ADJUSTING<br />

A. Division 1- Execution Requirements: Testing, adjusting, and balancing.<br />

B. Cooperate with utilization equipment installers and field service personnel during checkout and<br />

starting of equipment to allow testing and balancing and other startup operations. Provide<br />

personnel to operate electrical system and checkout wiring connection components and<br />

configurations.<br />

3.4 EQUIPMENT CONNECTION SCHEDULE<br />

A. See plans for list known at time of design.<br />

END OF SECTION<br />

10-034 26 05 03 - 2


SECTION 26 05 19<br />

BUILDING WIRE AND CABLE<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes building wire and cable; service entrance cable; metal clad cable; and<br />

wiring connectors and connections.<br />

1.2 REFERENCES<br />

A. NECA (National Electrical Contractors Association) - Standard of Installation.<br />

B. NETA ATS (International Electrical Testing Association) - Acceptance Testing<br />

Specifications for Electrical Power Distribution Equipment and Systems.<br />

1.3 WIRING METHODS AND PRODUCT REQUIREMENTS<br />

A. Product Requirements: Use products as indicated and as follows:<br />

1. Use solid conductor for feeders and branch circuits 10 AWG and smaller.<br />

2. Use stranded conductors for control circuits.<br />

3. Use conductor not smaller than 12 AWG for power and lighting circuits.<br />

4. Use conductor not smaller than 16 AWG for control circuits.<br />

5. Use minimum 10 AWG conductors for 20 ampere, 120 volt branch circuits longer<br />

than 75 feet.<br />

6. Do not share neutrals or grounds on circuits serving computers, electronic<br />

ballasts, or any other equipment producing harmonic distortion.<br />

B. Wiring Methods: Use wiring methods indicated and as follows:<br />

1. Concealed Dry Interior Locations: Use only building wire, Type THHN/THWN<br />

insulation, in raceway. MC cable permitted.<br />

2. Exposed Dry Interior Locations: Use only building wire, Type THHN/THWN<br />

insulation, in raceway. MC cable permitted.<br />

3. Exam, Patient Care and other medical Areas: Use only building wire, type<br />

THHN/THWN insulation, in metallic raceway with additional redundant ground.<br />

MC cable with redundant ground permitted. <strong>No</strong>te: Patient Care area shall, at a<br />

minimum, encompass the entire room that contains the patient bed or<br />

medical/exam table/area, and including any bathroom within that space.<br />

4. Above Accessible Ceilings: Use only building wire, Type THHN/THWN insulation,<br />

in raceway. MC cable permitted.<br />

5. Wet or Damp Interior Locations: Use only building wire, Type THHN/THWN<br />

insulation, in raceway.<br />

6. Exterior Locations: Use only building wire, Type THHN/THWN insulation, in<br />

raceway.<br />

7. Underground Locations: Use only building wire, Type THHN/THWN insulation, in<br />

raceway.<br />

8. Service entrance conductors: Use only building wire, Type THHN/THWN<br />

insulation, in raceway.<br />

C. Conductor sizes are based on copper. Aluminum conductors are not allowed.<br />

1.4 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Provide manufacturer’s specification sheets for each size wire used.<br />

10-034 26 05 19 - 1


1.5 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Closeout procedures.<br />

1.6 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience.<br />

1.7 FIELD MEASUREMENTS<br />

A. Verify field measurements are as indicated.<br />

1.8 COORDINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Where wire and cable destination is indicated and routing is not shown, determine exact<br />

routing and lengths required.<br />

C. Wire and cable routing indicated is approximate unless dimensioned. Include wire and<br />

cable lengths within 20ft of length shown.<br />

PART 2 -PRODUCTS<br />

2.1 BUILDING WIRE<br />

A. Manufacturers:<br />

1. Rome Cable Co.<br />

2. General Cable Co.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Single conductor insulated wire.<br />

C. Conductor: Copper.<br />

D. Insulation Voltage Rating: 600 volts.<br />

E. Insulation: NFPA 70; Type THHN/THWN insulation for feeders and branch circuits.<br />

2.2 METAL CLAD CABLE<br />

A. Manufacturers:<br />

1. Rome Cable Co.<br />

2. General Cable Co.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Conductor: Copper.<br />

C. Insulation Voltage Rating: 600 volts.<br />

D. Insulation Temperature Rating: 90 degrees C.<br />

E. Insulation Material: Thermoplastic.<br />

F. Armor Material: Aluminum or steel.<br />

G. Armor Design: Interlocked metal tape.<br />

10-034 26 05 19 - 2


H. Jacket: Where required.<br />

2.3 WIRING CONNECTORS<br />

A. Split Bolt Connectors:<br />

1. Thomas & Betts<br />

2. Substitutions: Under provisions of Division 1.<br />

B. Solderless Pressure Connectors:<br />

1. Thomas & Betts<br />

2. Substitutions: Under provisions of Division 1.<br />

C. Spring Wire Connectors:<br />

1. Thomas & Betts<br />

2. Substitutions: Under provisions of Division 1.<br />

D. Compression Connectors:<br />

1. Thomas & Betts<br />

2. Substitutions: Under provisions of Division 1.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Verify that interior of building has been protected from weather.<br />

C. Verify that mechanical work likely to damage wire and cable has been completed.<br />

D. Verify that raceway installation is complete and supported.<br />

E. Verify all equipment served to be sure of its ampacity requirements prior to roughin/purchase.<br />

3.2 PREPARATION<br />

A. Completely and thoroughly swab raceway before installing wire.<br />

3.3 INSTALLATION<br />

A. Route wire and cable as required to meet <strong>Project</strong> conditions.<br />

B. Install wire and cable in accordance with the NECA "Standard of Installation."<br />

C. Neatly train and lace wiring inside boxes, equipment, and panelboards.<br />

D. Identify and color code wire and cable under provisions of Section 26 05 00. Identify each<br />

conductor with its circuit number or other designation indicated.<br />

E. Special Techniques--Building Wire in Raceway:<br />

1. Pull all conductors into raceway at same time.<br />

2. Use suitable wire pulling lubricant for building wire 4 AWG and larger.<br />

F. Special Techniques--Wiring Connections:<br />

1. Clean conductor surfaces before installing lugs and connectors.<br />

2. Make splices, taps, and terminations to carry full ampacity of conductors with no<br />

perceptible temperature rise.<br />

10-034 26 05 19 - 3


3.4 WIRE COLOR<br />

3. Tape uninsulated conductors and connectors with electrical tape to 150 percent<br />

of insulation rating of conductor.<br />

4. Use split bolt connectors for copper conductor splices and taps, 6 AWG and<br />

larger.<br />

5. Use solderless pressure connectors with insulating covers for copper conductor<br />

splices and taps, 8 AWG and smaller.<br />

6. Use insulated spring wire connectors with plastic caps for copper conductor<br />

splices and taps, 10 AWG and smaller.<br />

7. Use solid conductor for feeders and branch circuits 10 AWG and smaller.<br />

8. Stranded conductors may be used for branch circuits 10 AWG and smaller.<br />

However, if stranded conductors are in lieu of solid, then fork terminals shall be<br />

crimped on for all device terminations. Bare stranded conductors shall not be<br />

placed directly under the screws.<br />

A. General<br />

1. For wire sizes 10 AWG and smaller - wire shall be colored as indicated below.<br />

2. For wire sizes 8 AWG and larger - identify wire with colored tape at all terminals,<br />

splices and boxes. Colors to be as indicated below.<br />

3. Use black and red for single phase circuits at 120/240 volts, use black, red, and<br />

blue for circuits at 120/208 volts single or three phase.<br />

B. Neutral Conductors: White. Where there are two or more neutrals in one conduit, each<br />

shall be individually identified with the proper circuit. Each computer, electronic ballasted,<br />

or other harmonic producing circuit must have a separate neutral.<br />

C. Branch Circuit Conductors: Three or four wire home runs shall have each phase uniquely<br />

color coded.<br />

D. Feeder Circuit Conductors: Each phase shall be uniquely color coded.<br />

E. Ground Conductors: Green for 6 AWG and smaller. For 4 AWG and larger, identify with<br />

green tape at both ends and all visible points included in all junction boxes.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and inspection services; Division 1 - Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

B. Inspect and test in accordance with NETA ATS, except Section 4.<br />

C. Perform inspections and tests listed in NETA ATS, Section 7.3.1.<br />

END OF SECTION<br />

10-034 26 05 19 - 4


SECTION 26 05 33<br />

RACEWAY AND BOXES FOR ELECTRICAL SYSTEMS<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes conduit and tubing, wireways, outlet boxes, and pull and junction boxes.<br />

1.2 REFERENCES<br />

A. ANSI C80.1 - Rigid Steel Conduit, Zinc Coated.<br />

B. ANSI C80.3 - Electrical Metallic Tubing, Zinc Coated.<br />

C. ANSI C80.5 - Rigid Aluminum Conduit.<br />

D. NECA (National Electrical Contractor’s Association) - "Standard of Installation"<br />

E. NEMA FB 1 (National Electrical Manufacturers Association) - Fittings, Cast Metal Boxes,<br />

and Conduit Bodies for Conduit and Cable Assemblies.<br />

F. NEMA OS 1 (National Electrical Manufacturers Association) - Sheet-steel Outlet Boxes,<br />

Device Boxes, Covers, and Box Supports.<br />

G. NEMA OS 2 (National Electrical Manufacturers Association) - <strong>No</strong>nmetallic Outlet Boxes,<br />

Device Boxes, Covers and Box Supports.<br />

H. NEMA TC 2 (National Electrical Manufacturers Association) - Electrical Plastic Tubing<br />

(EPT) and Conduit (EPC-40 and EPC-80).<br />

I. NEMA TC 3 (National Electrical Manufacturers Association) - PVC Fittings for Use with<br />

Rigid PVC Conduit and Tubing.<br />

J. NEMA 250 (National Electrical Manufacturers Association) - Enclosures for Electrical<br />

Equipment (1000 Volts Maximum).<br />

1.3 SYSTEM DESCRIPTION<br />

A. Raceway and boxes located as shown on Drawings, and at other locations where<br />

required for splices, taps, wire pulling, equipment connections, and compliance with<br />

regulatory requirements. Raceway and boxes are shown in approximate locations unless<br />

dimensioned. Provide raceway as required to complete wiring system.<br />

B. Underground More than 5 feet outside Foundation Wall: Use schedule 40 nonmetallic<br />

conduit. Use cast metal or non-metallic boxes, per drawings.<br />

C. Underground Within 5 feet from Foundation Wall: Use rigid steel conduit. Use cast metal<br />

or nonmetallic boxes.<br />

D. In or Under Slab on Grade: Use schedule 40 nonmetallic conduit.<br />

E. Outdoor Locations, Above Grade: Use rigid galvanized steel. Use cast metal outlet, pull,<br />

and junction boxes.<br />

F. In Slab Above Grade: Use schedule 40 nonmetallic conduit.<br />

10-034 26 05 33 - 1


G. Wet and Damp Locations: Use schedule 40 nonmetallic conduit where concealed, use<br />

rigid galvanized steel where exposed. Use cast metal or nonmetallic outlet, junction, and<br />

pull boxes. Use flush mounting outlet box in finished areas.<br />

H. Concealed Dry Locations: Use electrical metallic tubing. Use sheet-metal boxes. Use<br />

flush mounting outlet box in finished areas. Use hinged enclosure for large pullboxes.<br />

I. Exposed Dry Locations: Use electrical metallic tubing. Use sheet-metal boxes. Use<br />

flush mounting outlet box in finished areas. Use hinged enclosure for large pullboxes.<br />

1.4 DESIGN REQUIREMENTS<br />

A. Minimum Raceway Size: 1/2 inch unless otherwise specified.<br />

1.5 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Product Data: Submit for the following Products:<br />

1. Flexible metal conduit.<br />

2. Liquidtight flexible metal conduit.<br />

3. <strong>No</strong>nmetallic conduit.<br />

4. Raceway fittings.<br />

5. Conduit bodies.<br />

6. Wireway.<br />

7. Pull and junction boxes.<br />

8. Handholes.<br />

C. Manufacturer's Installation Instructions: Submit application conditions and limitations of<br />

use stipulated by Product testing agency specified under Regulatory Requirements.<br />

Include instructions for storage, handling, protection, examination, preparation, and<br />

installation of Product.<br />

1.6 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents:<br />

1. Record actual routing of conduits larger than 2 inch trade size.<br />

2. Record actual locations and mounting heights of outlet, pull, and junction boxes.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Division 1 - Product Requirements: Product storage and handling requirements.<br />

B. Protect conduit from corrosion and entrance of debris by storing above grade. Provide<br />

appropriate covering.<br />

C. Protect PVC conduit from sunlight.<br />

1.8 COORDINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Coordinate mounting heights, orientation and locations of outlets mounted above<br />

counters, benches, and backsplashes.<br />

10-034 26 05 33 - 2


PART 2 -PRODUCTS<br />

2.1 METAL CONDUIT<br />

A. Manufacturers:<br />

1. Carlon Electrical Products<br />

2. Thomas & Betts Corp.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Rigid Steel Conduit: ANSI C80.1.<br />

C. Rigid Aluminum Conduit: ANSI C80.5.<br />

D. Intermediate Metal Conduit (IMC): Rigid steel.<br />

E. Fittings and Conduit Bodies: NEMA FB 1; material to match conduit.<br />

2.2 FLEXIBLE METAL CONDUIT<br />

A. Manufacturers:<br />

1. Carlon Electrical Products<br />

2. Thomas & Betts Corp.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Interlocked steel construction.<br />

C. Fittings: NEMA FB 1.<br />

2.3 LIQUIDTIGHT FLEXIBLE METAL CONDUIT<br />

A. Manufacturers:<br />

1. Carlon Electrical Products<br />

2. Thomas & Betts Corp.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Interlocked steel construction with PVC jacket.<br />

C. Fittings: NEMA FB 1.<br />

2.4 ELECTRICAL METALLIC TUBING (EMT)<br />

A. Manufacturers:<br />

1. Carlon Electrical Products<br />

2. Thomas & Betts Corp.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Product Description: ANSI C80.3; galvanized tubing.<br />

C. Fittings and Conduit Bodies: NEMA FB 1; steel set screw type.<br />

2.5 NONMETALLIC CONDUIT<br />

A. Manufacturers:<br />

1. Carlon Electrical Products<br />

2. Thomas & Betts Corp.<br />

3. Substitutions: Under provisions of Division 1.<br />

B. Product Description: NEMA TC 2; Schedule 40 PVC.<br />

10-034 26 05 33 - 3


C. Fittings and Conduit Bodies: NEMA TC 3.<br />

2.6 OUTLET BOXES<br />

A. Manufacturers:<br />

1. Carlon Electrical Products.<br />

2. Hubbell Wiring Devices.<br />

3. Steel City.<br />

4. Substitutions: Under provisions of Division 1.<br />

B. Sheet Metal Outlet Boxes: NEMA OS 1, galvanized steel.<br />

1. Luminaire and Equipment Supporting Boxes: Rated for weight of equipment<br />

supported; include 1/2 inch male fixture studs where required.<br />

2. Concrete Ceiling Boxes: Concrete type.<br />

C. <strong>No</strong>nmetallic Outlet Boxes: NEMA OS 2.<br />

D. Cast Boxes: NEMA FB 1, Type FD, aluminum. Provide gasketed cover by box<br />

manufacturer. Provide threaded hubs.<br />

E. Wall Plates for Finished Areas: As specified in Section 26 27 26.<br />

F. Wall Plates for Unfinished Areas: As specified in Section 26 27 26.<br />

2.7 PULL AND JUNCTION BOXES<br />

A. Manufacturers:<br />

1. Carlon Electrical Products.<br />

2. Hubbell Wiring Devices.<br />

3. Steel City.<br />

4. Substitutions: Under provisions of Division 1.<br />

B. Sheet Metal Boxes: NEMA OS 1, galvanized steel.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Verify outlet locations and routing and termination locations of raceway prior to rough-in.<br />

C. Verify the relevant mounting heights, conflicts with building elements, size required by<br />

other trades, and any special connection conditions.<br />

3.2 INSTALLATION<br />

A. Voice, data, television, and all other low voltage wiring must be installed in rigid raceway<br />

when concealed or penetrating in fire rated walls. Flexible conduit is not permitted.<br />

Coordinate with I.T. drawings for locations of conduits.<br />

B. Where spare conduits and boxes are shown, the conduits must be rigid when concealed<br />

in walls when it’s for a device requiring power. Flexible conduit is permitted when it’s<br />

shown on the I.T. drawings for future low voltage installation. Install raceway and boxes<br />

in accordance with NECA "Standard of Installation.”<br />

C. When the installation of MC cable is allowed in Section 26 05 19, MC cable shall be used<br />

only for final connections from j-boxes installed on a hard piped conduit distribution<br />

10-034 26 05 33 - 4


system down to the final device j-box. MC cable shall not be used for main conduit<br />

distribution runs and shall be used for branch circuit conductors rated 20A or less.<br />

D. Ground and bond raceway and boxes under provisions of Section 26 05 00.<br />

E. Fasten raceway and box supports to structure and finishes under provisions of Section 26<br />

05 00.<br />

F. Identify raceway and boxes under provisions of Section 26 05 00.<br />

G. Arrange raceway and boxes to maintain headroom and present neat appearance.<br />

3.3 INSTALLATION-RACEWAY<br />

A. Raceway routing that is shown is in approximate locations unless dimensioned. Route as<br />

required to complete wiring system.<br />

B. Install conduit.<br />

C. Arrange raceway supports to prevent misalignment during wiring installation.<br />

D. Support raceway using coated steel or malleable iron straps, lay-in adjustable hangers,<br />

clevis hangers, and split hangers.<br />

E. Group related raceway; support using conduit rack. Construct rack using steel channel<br />

specified in Section 26 05 00; provide space on each for 25 percent additional raceways.<br />

F. Do not support raceway with wire or perforated pipe straps. Remove wire used for<br />

temporary supports.<br />

G. Do not attach raceway to ceiling support wires or other piping systems.<br />

H. Construct wireway supports from steel channel specified in Section 26 05 00.<br />

I. Route exposed raceway parallel and perpendicular to walls.<br />

J. Route raceway installed above accessible ceilings parallel and perpendicular to walls.<br />

K. Route conduit in and under slab from point-to-point.<br />

L. Maximum Size Conduit in Slab Above Grade: 3/4 inch. Do not cross conduits in slab<br />

larger than 1/2-inch trade size (DN 13).<br />

M. Maintain adequate clearance between raceway and piping.<br />

N. Maintain 12 inch clearance between raceway and surfaces with temperatures exceeding<br />

104 degrees F.<br />

O. Cut conduit square using saw or pipe-cutter; de-burr cut ends.<br />

P. Bring conduit to shoulder of fittings; fasten securely.<br />

Q. Join nonmetallic conduit using cement as recommended by manufacturer. Wipe<br />

nonmetallic conduit dry and clean before joining. Apply full even coat of cement to entire<br />

area inserted in fitting. Allow joint to cure for 20 minutes, minimum.<br />

R. Use conduit hubs or sealing locknuts to fasten conduit to sheet metal boxes in damp and<br />

wet locations and to cast boxes.<br />

10-034 26 05 33 - 5


S. Install no more than equivalent of three 90 degree bends between boxes. Use conduit<br />

bodies to make sharp changes in direction, as around beams. Use hydraulic one-shot<br />

bender to fabricate or factory elbows for bends in metal conduit larger than 2 inch in size.<br />

T. Avoid moisture traps; provide junction box with drain fitting at low points in conduit<br />

system.<br />

U. Provide suitable fittings to accommodate expansion and deflection where raceway<br />

crosses seismic, control and expansion joints.<br />

V. Provide suitable pull string or cord in each empty raceway except sleeves and nipples.<br />

W. Use suitable caps to protect installed conduit against entrance of dirt and moisture.<br />

X. Surface Raceway: Use flat-head screws, clips, and straps to fasten raceway channel to<br />

surfaces; mount plumb and level. Use suitable insulating bushings and inserts at<br />

connections to outlets and corner fittings.<br />

Y. Close ends and unused openings in wireway.<br />

3.4 INSTALLATION-BOXES<br />

A. Set wall mounted boxes at elevations to accommodate mounting heights indicated or<br />

specified in Section 26 27 26 or on plans. Carefully review the drawings and<br />

specifications of other trades for conflicts.<br />

B. Adjust box location up to 2 feet prior to rough-in if required to accommodate intended<br />

purpose.<br />

C. Orient boxes to accommodate wiring devices oriented as specified in Section 26 27 26.<br />

D. Install pull boxes and junction boxes above accessible ceilings and in unfinished areas<br />

only.<br />

E. Inaccessible Ceiling Areas: Install outlet and junction boxes no more than 6 inches from<br />

ceiling access panel or from removable recessed luminaire.<br />

F. Locate flush mount box in masonry wall as to require cutting of masonry unit corner only.<br />

Coordinate masonry cutting to achieve neat opening.<br />

G. Do not install flush mount box back-to-back in walls; provide minimum 6 inches<br />

separation. Provide minimum 24 inches separation in acoustic rated walls.<br />

H. Install boxes with a minimum of 24” horizontal separation when installed on both sides of<br />

a rated wall or partition, and in the same stud space. Where this requirement cannot be<br />

met, provide fire stopping on the boxes. Under no circumstances are the boxes to have a<br />

projected area that overlaps.<br />

I. Secure flush mount box to interior wall and partition studs. Accurately position to allow for<br />

surface finish thickness.<br />

J. Use stamped steel bridges to fasten flush mounting outlet box between studs.<br />

K. Install flush mounting box without damaging wall insulation or reducing its effectiveness.<br />

L. Use adjustable steel channel fasteners for hung ceiling outlet box.<br />

10-034 26 05 33 - 6


M. Do not fasten boxes to ceiling support wires or other piping systems.<br />

N. Support boxes independently of conduit.<br />

O. Use gang box where more than one device is mounted together. Do not use sectional<br />

box.<br />

P. Use gang box with plaster ring for single device outlets.<br />

3.5 INTERFACE WITH OTHER PRODUCTS<br />

A. Install conduit to preserve fire resistance rating of partitions and other elements, using<br />

materials and methods under the provisions of Division 1.<br />

B. Route conduit through roof openings for piping and ductwork or through suitable roof jack<br />

with pitch pocket. Coordinate location with roofing installation specified under Division 1.<br />

C. Locate outlet boxes to allow luminaires positioned as shown on reflected ceiling plan.<br />

D. Align adjacent wall mounted outlet boxes for switches, thermostats, and similar devices.<br />

3.6 ADJUSTING<br />

A. Division 1 - Execution Requirements: Testing, adjusting, and balancing.<br />

B. Adjust flush-mounting outlets to make front flush with finished wall material.<br />

C. Install knockout closures in unused openings in boxes.<br />

3.7 CLEANING<br />

A. Division 1 - Execution Requirements: Final cleaning.<br />

B. Clean interior of boxes to remove dust, debris, and other material.<br />

C. Clean exposed surfaces and restore finish.<br />

END OF SECTION<br />

10-034 26 05 33 - 7


26 09 23<br />

OCCUPANCY SENSORS<br />

PART 1 -GENERAL<br />

1.1 SCOPE<br />

A. Contractor’s work to include all labor, materials, tools, appliances, control hardware,<br />

sensor, wire, junction boxes and equipment necessary for and incidental to the delivery,<br />

installation and furnishing of a completely operational occupancy sensor lighting control<br />

system, as described herein.<br />

1.2 SUBMITTAL<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Manufacturer shall demonstrate conformance to this specification by supplying the<br />

necessary documents, performance data and wiring diagrams. Any deviations from this<br />

specification must be clearly stated by letter and submitted.<br />

C. Submit standard catalog literature which includes performance specifications indicating<br />

compliance to the specification.<br />

1.3 QUALIFICATIONS<br />

A. Products supplied shall be from a manufacturer that has been continuously involved in<br />

the manufacturing of occupancy sensors for a minimum of five (5) years.<br />

B. All components shall be U.L. listed, offer a five (5) year warranty and meet all state and<br />

local applicable code requirements.<br />

1.4 SYSTEM DESCRIPTION<br />

A. The objective of this section is to ensure the proper installation of the occupancy sensor<br />

based lighting control system so that lighting is turned off automatically after a reasonable<br />

time delay when a room or area vacated by the last person to occupy the room or area.<br />

B. Contractor shall warrant all equipment furnished in accordance to this specification to be<br />

undamaged, free of defects in materials and workmanship, and in conformance with the<br />

specification. The supplier’s obligation shall include repair or replacement, and testing<br />

without charge to the owner, all or any parts of equipment which are found to be<br />

damaged, defective or non-conforming and returned to the supplier. The warranty shall<br />

commence upon the owner’s acceptance of the project. Warranty on labor shall be for a<br />

minimum period of one (1) year.<br />

PART 2 -PRODUCTS<br />

2.1 OCCUPANCY SENSORS<br />

A. All products shall be Watt Stopper product numbers as scheduled on the drawings.<br />

B. Dual Technology sensors shall be corner mounted to avoid detection outside the<br />

controlled area when doors are left open.<br />

10-034 26 09 23 - 1


C. All sensors shall be capable of operating normally with electronic ballasts, PL lamp<br />

systems and rated motor loads.<br />

D. Coverage of sensors shall remain constant after sensitivity control has been set. <strong>No</strong><br />

automatic reduction shall occur in coverage due to the cycling of air conditioner or<br />

heating fans.<br />

E. In the event of failure, a bypass manual override shall be provided on each sensor.<br />

When bypass is utilized, lighting shall remain on constantly or control shall divert to a wall<br />

switch until sensor is replaced. This control shall be recessed to prevent tampering.<br />

F. Ultrasonic operating frequency shall be crystal controlled to within plus or minus 0.005%<br />

tolerance to assure reliable performance and eliminate sensor cross-talk.<br />

G. All sensors shall provide a method of indication to verify that motion is being detected<br />

during testing and that the unit is working.<br />

H. Each power pack shall have a set of auxiliary contacts for interface with HVAC control<br />

systems.<br />

2.2 CONTROL WIRING<br />

A. Control wiring between sensors and controls units shall be Class II, 18-24 AWG,<br />

stranded U.L. Classified, PVC insulated or TEFLON jacketed cable suitable for use in<br />

plenums, where applicable. Control wiring need not be in conduit.<br />

PART 3 -EXECUTION<br />

3.1 INSTALLATION<br />

A. It shall be the contractor’s responsibility to locate and aim sensors in the correct location<br />

required for complete and proper volumetric coverage within the range of coverage(s) of<br />

controlled areas per the manufacturer’s recommendations. Rooms shall have ninety (90)<br />

to one hundred (100) percent coverage to completely cover the controlled area to<br />

accommodate all occupancy habits of single or multiple occupants at any location within<br />

the room(s). The locations and quantities of sensors shown on the drawings are<br />

diagrammatic and indicate only the rooms which are to be provided with sensors. The<br />

contractor shall provide additional sensors if required to properly and completely cover<br />

the respective room.<br />

B. Proper judgment must be exercised in executing the installation so as to ensure the best<br />

possible installation in the available space and to overcome local difficulties due to space<br />

limitations or interference of structural components. The contractor shall also provide, at<br />

the owner’s facility, the training necessary to familiarize the owner’s personnel with the<br />

operation, use, adjustment, and problem solving diagnosis of the occupancy sensing<br />

devices and systems.<br />

C. Verify that the equipment being served by the sensors is compatible with the device prior<br />

to installation or purchase.<br />

D. Provide 10 feet of extra low voltage cable, coiled above ceiling at each sensor.<br />

END OF SECTION<br />

10-034 26 09 23 - 2


SECTION 26 13 44<br />

COMMUNICATIONS DISTRIBUTION<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes arrangement with Telecommunications Utility Company for telecommunication service<br />

and provision of supporting equipment to prepare building for information technology<br />

telecommunications contractor.<br />

1.2 REFERENCES<br />

A. EIA/TIA 568 (Electronic Industries Association/Telecommunications Industries Association) -<br />

Commercial Building Telecommunication Wiring Standard.<br />

B. EIA/TIA 569 (Electronic Industries Association/Telecommunications Industries Association)-<br />

Commercial Building Standard for Telecommunications Pathways and Spaces.<br />

C. NETA ATS (International Electrical Testing Association) - Acceptance Testing Specifications for<br />

Electrical Power Distribution Equipment and Systems.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Service entrance from Telecommunications Utility Company.<br />

B. Service Entrance Pathway: Empty raceway from point of Telephone Utility connection at property line<br />

to building service terminal backboard.<br />

C. Entrance Wiring: By Utility Company.<br />

D. Backbone Wiring: By IT contractor.<br />

E. Horizontal Wiring: By IT contractor.<br />

1.4 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

1.5 CLOSEOUT SUBMITTALS<br />

A. Division 1- Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations and sizes of pathways and outlets.<br />

1.6 COORDINATION<br />

A. Coordinate with the IT installation contractor and the IT drawings. Conduits and sleeves and electrical<br />

systems required on the IT drawings is the responsibility of the electrical contractor.<br />

B. Contact the utility company as to any charges related to the service installation. Bill any charges<br />

directly to the owner.<br />

C. The utility charges for service installation will be paid by the Owner and are not a part of this contract.<br />

10-034 27 13 44 - 1


PART 2 -PRODUCTS<br />

2.1 TELEPHONE TERMINATION BACKBOARDS<br />

A. Material: Fire retardant Plywood.<br />

B. Size: 4 x 8 feet, 3/4 inch thick.<br />

2.2 RACEWAYS<br />

2.3 BOXES<br />

A. Electrical metallic tubing, ¾” size, unless otherwise indicated on the IT drawings.<br />

B. 4” square with raised cover flush-mounted in walls, unless otherwise indicated.<br />

2.4 OUTLET CONNECTORS<br />

B. By IT contractor.<br />

2.5 CABLING<br />

A. By IT contractor.<br />

2.6 FACEPLATES<br />

A. By IT contractor.<br />

PART 3 -EXECUTION<br />

3.1 INSTALLATION<br />

A. Install pathways in accordance with EIA/TIA 569.<br />

B. Finish paint termination backboards with durable white enamel under the provisions of Division 1 prior<br />

to installation of telephone equipment.<br />

C. Install termination backboards plumb, and attach securely to building wall at each corner.<br />

D. Install polyethylene pulling string in each empty telephone conduit over 10 feet in length or containing a<br />

bend.<br />

E. Provide engraved plastic nameplates under the provisions of Section 26 05 00. Mark all backboards<br />

with the legend "TELEPHONE."<br />

F. Ground and bond pathways, cable shields, and equipment under the provisions of Section 26 05 00.<br />

Grounding is under the electrical contract, not the owner’s telecommunications contractor’s contract.<br />

Provide Ground Bar, per telecommunications contractor’s requirements, at the main distribution frame.<br />

Route a ground from the bar to the main service ground, sized by the telecommunications contractor.<br />

G. Provide service conduit from building telecommunications backboard to property line, using 4" Sch. 40<br />

PVC or as directed by the Telephone Utility Company.<br />

3.2 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and inspection services; Division 1- Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

END OF SECTION<br />

10-034 27 13 44 - 2


26 24 16<br />

PANELBOARDS<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes main distribution and branch circuit panelboards.<br />

1.2 REFERENCES<br />

A. NECA (National Electrical Contractors Association) -Standard of Installation<br />

B. NEMA AB 1 (National Electrical Manufacturers Association) - Molded Case Circuit<br />

Breakers.<br />

C. NEMA KS 1 (National Electrical Manufacturers Association) - Enclosed and<br />

Miscellaneous Distribution Equipment Switches (600 Volts Maximum).<br />

D. NEMA PB 1 (National Electrical Manufacturers Association) - Panelboards.<br />

E. NEMA PB 1.1 (National Electrical Manufacturers Association) - Instructions for Safe<br />

Installation, Operation and Maintenance of Panelboards Rated 600 Volts or Less.<br />

F. NETA ATS (International Electrical Testing Association) - Acceptance Testing<br />

Specifications for Electrical Power Distribution Equipment and Systems<br />

1.3 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Shop Drawings: Indicate outline and support point dimensions, voltage, main bus<br />

ampacity, integrated short circuit ampere rating, circuit breaker arrangement and sizes.<br />

C. Product Data: Submit catalog data showing specified features of standard products.<br />

1.4 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Closeout Submittals: Requirements for submittals.<br />

B. <strong>Project</strong> Record Documents: Record actual locations of panelboards and record actual<br />

circuiting arrangements.<br />

C. Operation and Maintenance Data: Submit spare parts listing; source and current prices of<br />

replacement parts and supplies; and recommended maintenance procedures and<br />

intervals.<br />

1.5 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience.<br />

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1.6 MAINTENANCE MATERIALS<br />

A. Division 1 - Execution Requirements; Division 1 - Operation and Maintenance Data:<br />

Requirements for maintenance products.<br />

B. Provide two of each panelboard key.<br />

PART 2 -PRODUCTS<br />

2.1 MAIN AND DISTRIBUTION PANELBOARDS<br />

A. Manufacturers:<br />

1. Square-D<br />

2. Cutler-Hammer<br />

B. Product Description: NEMA PB 1, circuit breaker type panelboard.<br />

C. Panelboard Bus: Copper current carrying components, ratings as indicated. Provide<br />

copper ground bus in each panelboard.<br />

D. Minimum integrated short circuit rating: 22,000 amperes rms symmetrical for 240 or 208<br />

volt distribution panelboards; 42,000 amperes rms symmetrical for main distribution<br />

panelboards, or as indicated on drawings. Provide series rated breakers to series rate<br />

downstream equipment to 10kAIC, assuming no distance. Breakers in panels serving<br />

downstream equipment must be rated for the equipment served.<br />

E. Molded Case Circuit Breakers: NEMA AB 1, circuit breakers with integral thermal and<br />

instantaneous magnetic trip in each pole. Provide circuit breakers UL listed as Type<br />

HACR for air conditioning equipment branch circuits.<br />

F. Circuit Breaker Accessories: Trip units and auxiliary switches as indicated.<br />

G. Enclosure: NEMA PB 1, Type 1.<br />

H. Cabinet Front: Surface type, hinge mounted, finished in manufacturer's standard gray<br />

enamel.<br />

2.2 BRANCH CIRCUIT PANELBOARDS<br />

A. Manufacturers:<br />

1. Square-D<br />

2. Cutler-Hammer<br />

B. Product Description: NEMA PB1, circuit breaker type, lighting and appliance branch circuit<br />

panelboard.<br />

C. Panelboard Bus: Copper, current carrying components, ratings as indicated. Provide<br />

copper ground bus in each panelboard; provide insulated ground bus where scheduled.<br />

D. For non-linear load applications subject to harmonics provide 200% rated, plated copper,<br />

solid neutral.<br />

E. Minimum Integrated Short Circuit Rating: 10,000 amperes rms symmetrical for 240 volt<br />

panelboards, or as indicated on drawings.<br />

10-034 26 24 16 - 2


F. Molded Case Circuit Breakers: NEMA AB 1, bolt-on type thermal magnetic trip circuit<br />

breakers, with common trip handle for all poles, listed as Type SWD for lighting circuits,<br />

Type HACR for air conditioning equipment circuits, Class A ground fault interrupter circuit<br />

breakers where scheduled. Do not use tandem circuit breakers.<br />

G. Enclosure: NEMA PB 1, Type 1.<br />

H. Cabinet Box: <strong>No</strong>minal 6 inches deep, 20 inches wide.<br />

I. Cabinet Front: Flush or Surface (as indicated on drawings) cabinet front with hinge cover,<br />

concealed hinge, metal directory frame, and flush lock all keyed alike. Finish in<br />

manufacturer's standard gray enamel.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify type of load with panelboard being used. All panelboards serving isolated ground<br />

receptacles shall have a 200% rated neutral (see above). Do not purchase panelboards,<br />

breakers, or rough in feeders without verifying the loads that the panelboard is serving.<br />

3.2 INSTALLATION<br />

A. Install panelboards in accordance with NEMA PB 1.1 and the NECA "Standard of<br />

Installation."<br />

B. Install panelboards plumb. Install recessed panelboards flush with wall finishes.<br />

C. Coordinate with the concrete contractor for the installation of a 4” concrete housekeeping<br />

pad under all main and distribution panelboards that are floor mounted.<br />

D. Height: 6 feet to top of panelboard; install panelboards taller than 6 feet with bottom no<br />

more than 4 inches above floor.<br />

E. Provide filler plates for unused spaces in panelboards.<br />

F. Provide typed circuit directory for each branch circuit panelboard. Revise directory to<br />

reflect circuiting changes required to balance phase loads.<br />

G. Provide engraved plastic nameplates under the provisions of Section 26 05 00.<br />

H. Provide spare conduits out of each recessed panelboard to an accessible location above<br />

ceiling. Minimum spare conduits: 5 empty 1 inch. Identify each as SPARE.<br />

I. Ground and bond panelboard enclosure according to Section 26 05 00. Connect<br />

equipment ground bars of panels as required by NEC Article 250.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and Inspection Services; Division 1 - Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

B. Inspect and test in accordance with NETA ATS, except Section 4.<br />

C. Perform circuit breaker inspections and tests listed in NETA ATS, Section 7.6.<br />

10-034 26 24 16 - 3


D. Perform switch inspections and tests listed in NETA ATS, Section 7.5.<br />

E. Perform controller inspections and tests listed in NETA ATS, Section 7.16.1.<br />

3.4 ADJUSTING<br />

A. Division 1 - Execution Requirements; Division 1 - Starting and Adjusting: Requirements<br />

for starting and adjusting.<br />

B. Measure steady state load currents at each panelboard feeder; rearrange circuits in the<br />

panelboard to balance the phase loads to within 20 percent of each other. Maintain<br />

proper phasing for multi-wire branch circuits.<br />

END OF SECTION<br />

10-034 26 24 16 - 4


SECTION 26 27 15<br />

ELECTRICAL UTILITY SERVICES<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes arrangement with Utility Company for permanent electric service;<br />

service provisions; and utility metering equipment.<br />

1.2 REFERENCES<br />

A. Review utility rule book on installation of new services and metering.<br />

B. Coordinate with utility representative for all work. The utility representative is the authority<br />

on equipment to be installed. This specification is a summary of conversations with this<br />

representative and can be revised by that representative. Any revisions, however, require<br />

owner knowledge and acceptance.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Electrical System Characteristics: 120/208 Volts, 3 phase, 4 wire, 60 hertz.<br />

B. Service Entrance: Underground.<br />

C. Underground Service Provisions: Underground service entrance to building service<br />

entrance equipment.<br />

1. Utility Raceway Connection: At Utility Company's pad-mounted transformer.<br />

2. Utility Service-Entrance Conductor Connection: At. Metering/CT equipment.<br />

1.4 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Submit Utility-Company-prepared drawings.<br />

1.5 QUALITY ASSURANCE<br />

A. Perform Work in accordance with Utility Company written requirements.<br />

B. Maintain one copy of each document on site.<br />

1.6 FIELD MEASUREMENTS<br />

A. Verify field measurements are as on Utility Company drawings.<br />

1.7 COORDINATION<br />

A. Coordinate with utility company, the relocation of any overhead or underground lines<br />

interfering with the construction. Where power lines are to be relocated, bill utility costs, if<br />

any, directly to the Owner.<br />

B. The utility charges for service installation will be paid by the Owner and are not a part of<br />

this contract.<br />

10-034 26 27 15 - 1


PART 2 -PRODUCTS<br />

2.1 UTILITY METERS<br />

A. Meters will be furnished by Utility Company.<br />

2.2 UTILITY METER BASE<br />

A. Product Description: Provide meter base per utility requirements.<br />

2.3 METERING CURRENT TRANSFORMER CABINET<br />

A. Product Description: Provide current transformer cabinet per utility requirements.<br />

2.4 TRANSFORMER PAD<br />

A. Product Description: cast-in-place concrete transformer pad with cable pit sized per utility<br />

requirements.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Verify that service equipment is ready to be connected and energized.<br />

3.2 INSTALLATION<br />

A. Install service entrance conduits to building service entrance equipment. Connect service<br />

lateral conductors to service entrance conductors.<br />

B. Provide cast-in-place concrete pad for Utility Company transformer, under the provisions<br />

of Division 1.<br />

END OF SECTION<br />

10-034 26 27 15 - 2


SECTION 26 27 26<br />

WIRING DEVICES<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes wall switches; wall dimmers; receptacles; and device plates and<br />

decorative box covers.<br />

1.2 REFERENCES<br />

A. NECA (National Electrical Contractors Association) - Standard of Installation.<br />

B. NEMA WD 1 (National Electrical Manufacturers Association) - General Requirements for<br />

Wiring Devices.<br />

C. NEMA WD 6 (National Electrical Manufacturers Association) - Wiring Device --<br />

Dimensional Requirements.<br />

1.3 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Product Data: Submit manufacturer's catalog information showing dimensions, colors,<br />

and configurations.<br />

C. Samples: Submit two samples of each wiring device and wall plate illustrating materials,<br />

construction, color, and finish.<br />

D. Device color will be selected by the architect/owner during this review phase.<br />

1.4 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience.<br />

1.5 EXTRA MATERIALS<br />

A. Division 1 - Execution Requirements: Spare parts and maintenance products.<br />

B. Supply two of each style, size, and finish wall plate.<br />

PART 2 -PRODUCTS<br />

2.1 WALL SWITCHES<br />

A. Manufacturers:<br />

1. Pass & Seymour Model 20AC1<br />

2. Hubbell Model 1221<br />

3. Bryant Model 4901<br />

4. Cooper Model 2221<br />

5. Leviton Model 1221-2<br />

6. Substitutions: Under Provisions of Division 1.<br />

B. Provide 2 pole, 3-way, 4-way, pilot lighted, keyed, momentary, etc. to match the<br />

manufacturer series as indicated above.<br />

10-034 26 27 26-1


C. Description: NEMA WD 1, Specification grade, AC only heavy duty snap switch meeting<br />

UL Federal Specification, WS-896.<br />

D. Body and Handle: Plastic with toggle handle.<br />

E. Indicator Light: Separate pilot strap; color lens.<br />

F. Locator Light: Lighted handle type switch; color handle.<br />

G. Ratings:<br />

1. Voltage: 120 or 277 volts, AC as indicated on drawings.<br />

2. Current: 20 amperes.<br />

H. Color of devices and plates will be selected by the architect/owner during the shop<br />

drawing submittal.<br />

2.2 WALL DIMMERS<br />

A. Manufacturers:<br />

1. Pass & Seymour<br />

2. Hubbell<br />

3. Leviton<br />

4. Substitutions: Under Provisions of Division 1.<br />

B. Product Description: NEMA WD 1; Semiconductor dimmer for incandescent lamps,<br />

Type as required for load served.<br />

C. Body and Handle: Plastic with linear slide.<br />

D. Voltage: 120 volts.<br />

E. Power Rating: Match load shown on drawings; 600 watts minimum.<br />

F. Power Rating: As indicated in schedule.<br />

G. Accessory Wall Switch: Match dimmer appearance.<br />

H. Color of devices and plates will be selected by the architect/owner during the shop<br />

drawing submittal.<br />

2.3 RECEPTACLES<br />

A. Manufacturers:<br />

1. Pass & Seymour Model 5362A<br />

2. Hubbell Model 5362<br />

3. Cooper Model 5362<br />

4. Leviton Model 5362<br />

5. Substitutions: Permitted Under Provisions of Division 1.<br />

B. Product Description: NEMA WD 1, Heavy-duty general use receptacle meeting UL<br />

Federal Specification, WC-596.<br />

C. Device Body: Plastic, unless noted otherwise on drawings.<br />

D. Configuration: NEMA WD 6, type as specified and indicated.<br />

E. Convenience Receptacle: 20A, 120V, with ground.<br />

10-034 26 27 26-2


F. Hospital Grade Receptacle: 20A, 120V, with ground in areas required by code.<br />

G. .050” solid brass mounting strip with non riveted, integral one piece grounding system.<br />

H. TAMPER RESISTANT Receptacle: Leviton 16262-SGI, or equal. Plastic inserts are not<br />

acceptable.<br />

I. Color of devices and plates will be selected by the architect/owner during the shop<br />

drawing submittal.<br />

2.4 GFI RECEPTACLES<br />

A. Manufacturers:<br />

1. Bryant Model GFR53FT<br />

2. Cooper Model XGF20<br />

3. Leviton Model 8899<br />

4. Substitutions: Permitted Under Provisions of Division 1.<br />

B. GFI Receptacle: Convenience receptacle with integral ground fault circuit interrupter to<br />

meet UL 943 Class A, 2003 revised standards.<br />

C. Product Description: NEMA WD 1, Heavy-duty general use receptacle meeting UL<br />

Federal Specification, WC-596.<br />

D. Device Body: Plastic, unless noted otherwise on drawings.<br />

E. Configuration: NEMA WD 6, type as specified and indicated.<br />

F. Convenience Receptacle: 20A, 120V, with ground.<br />

G. Hospital Grade Receptacle: 20A, 120V, with ground in areas required by code.<br />

H. Color of devices and plates will be selected by the architect/owner during the shop<br />

drawing submittal.<br />

2.5 WALL PLATES<br />

A. Manufacturers:<br />

1. Match device served.<br />

2. Substitutions: <strong>No</strong>t permitted.<br />

B. Decorative Cover Plate: Nylon.<br />

C. Jumbo Cover Plate: Nylon.<br />

D. Weatherproof Cover Plate: Stainless steel plate with hinged and gasketed device cover.<br />

Weatherproof rating to remain when in use.<br />

E. Color of devices and plates will be selected by the architect/owner during the shop<br />

drawing submittal.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Verify that outlet boxes are installed at proper height.<br />

10-034 26 27 26-3


C. Verify that wall openings are neatly cut and will be completely covered by wall plates.<br />

D. Verify that branch circuit wiring installation is completed, tested, and ready for connection<br />

to wiring devices.<br />

E. Verify that the device is compatible with the load being served prior to installation or<br />

purchase.<br />

3.2 PREPARATION<br />

A. Clean debris from outlet boxes.<br />

3.3 INSTALLATION<br />

A. Install in accordance with NECA "Standard of Installation."<br />

B. Install devices plumb and level.<br />

C. Install switches with OFF position down.<br />

D. Install wall dimmers to achieve full rating specified and indicated after derating for ganging<br />

as instructed by manufacturer.<br />

E. Do not share neutral conductor on load side of dimmers.<br />

F. Install receptacles with grounding pole on top.<br />

G. Connect wiring device grounding terminal to outlet box with bonding jumper and branch<br />

circuit equipment grounding conductor.<br />

H. Install decorative plates on switch, receptacle, and blank outlets in finished areas.<br />

I. Connect wiring devices by wrapping solid conductor around screw terminal. Stranded<br />

conductor may be used for branch circuits 10 AWG and smaller. However, if stranded<br />

conductors are used in lieu of solid, then fork terminals shall be crimped on for all device<br />

terminations. Bare stranded conductors shall not be placed directly under the device<br />

screws.<br />

J. Use jumbo size plates for outlets installed in masonry walls.<br />

K. Install galvanized steel plates on outlet boxes and junction boxes in unfinished areas,<br />

above accessible ceilings, and on surface mounted outlets.<br />

3.4 INTERFACE WITH OTHER PRODUCTS<br />

A. Coordinate locations of outlet boxes provided under Section 26 05 33 to obtain mounting<br />

heights specified and indicated on drawings.<br />

B. Install wall switch 44 inches above finished floor.<br />

C. Install convenience receptacle 18 inches above finished floor.<br />

D. Install convenience receptacle 4 inches above counter or back splash of counter.<br />

E. Install dimmer 44 inches above finished floor.<br />

10-034 26 27 26-4


3.5 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and inspection services; Division 1 - Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

B. Inspect each wiring device for defects.<br />

C. Operate each wall switch with circuit energized and verify proper operation.<br />

D. Verify that each receptacle device is energized.<br />

E. Test each receptacle device for proper polarity.<br />

F. Test each GFI receptacle device for proper operation.<br />

3.6 ADJUSTING<br />

A. Division 1 - Execution Requirements: Testing, adjusting, and balancing.<br />

B. Adjust devices and wall plates to be flush and level.<br />

3.7 CLEANING<br />

A. Division 1 - Execution Requirements: Final cleaning.<br />

B. Clean exposed surfaces to remove splatters and restore finish.<br />

END OF SECTION<br />

10-034 26 27 26-5


SECTION 26 28 19<br />

ENCLOSED SWITCHES<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes fusible and nonfusible switches.<br />

1.2 REFERENCES<br />

A. NECA (National Electrical Contractors Association) -Standard of Installation.<br />

B. NEMA FU1 (National Electrical Contractors Association).- Low Voltage Cartridge Fuses.<br />

C. NEMA KS 1 (National Electrical Contractors Association)- Enclosed and Miscellaneous<br />

Distribution Equipment Switches (600 Volts Maximum).<br />

D. NETA ATS (International Electrical Testing Association) - Acceptance Testing<br />

Specifications for Electrical Power Distribution Equipment and Systems (International<br />

Electrical Testing Association).<br />

1.3 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Product Data: Submit switch ratings and enclosure dimensions.<br />

1.4 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations of enclosed switches and ratings of<br />

installed fuses.<br />

1.5 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience.<br />

PART 2 -PRODUCTS<br />

2.1 FUSIBLE SWITCH ASSEMBLIES<br />

A. Manufacturers:<br />

1. Square-D<br />

2. Cutler-Hammer<br />

B. Product Description: NEMA KS 1, Type HD (Heavy Duty) with externally operable handle<br />

interlocked to prevent opening front cover with switch in ON position, enclosed load<br />

interrupter knife switch. Handle lockable in OFF position.<br />

C. Fuse clips: Designed to accommodate NEMA FU1, Class R fuses.<br />

10-034 26 28 19 - 1


D. Enclosure: NEMA KS 1, as required to meet conditions. Fabricate enclosure from steel<br />

finished with manufacturer's standard gray enamel. In environments where corrosion is a<br />

concern (such as kitchens), use stainless steel.<br />

1. Interior Dry Locations: Type 1.<br />

2. Exterior Locations: Type 3R.<br />

3. Industrial Locations: Type 4X.<br />

4. Food Service – Kitchens: Type 4X.<br />

E. Service Entrance: Switches identified for use as service equipment are to be labeled for<br />

this application. Provide solid neutral assembly and equipment ground bar.<br />

F. Switches shall have all copper current carrying parts.<br />

2.2 NONFUSIBLE SWITCH ASSEMBLIES<br />

A. Manufacturers:<br />

1. Square-D<br />

2. Cutler-Hammer<br />

B. Product Description: NEMA KS 1, Type HD (Heavy Duty) with externally operable handle<br />

interlocked to prevent opening front cover with switch in ON position, enclosed load<br />

interrupter knife switch. Handle lockable in OFF position.<br />

C. Enclosure: NEMA KS 1, as required to meet conditions. Fabricate enclosure from steel<br />

finished with manufacturer's standard gray enamel. In environments where corrosion is a<br />

concern (such as kitchens), use stainless steel.<br />

1. Interior Dry Locations: Type 1.<br />

2. Exterior Locations: Type 3R.<br />

3. Industrial Locations: Type 4X.<br />

4. Food Service – Kitchens: Type 4X.<br />

D. Switches shall have all copper current carrying parts.<br />

2.3 SWITCH RATINGS<br />

A. Switch Rating: Horsepower rated for AC and/or DC as required by the equipment being<br />

supplied by the switch. Verify with the trade supplying the equipment, in all cases.<br />

B. Short Circuit Current Rating: UL listed for 10,000 rms symmetrical amperes when used<br />

with or protected by Class H or K fuses (30-600 ampere); 200,000 rms symmetrical<br />

amperes when used with or protected by Class R or Class J fuses (30-600 ampere<br />

switches employing appropriate fuse rejection schemes); 200,000 rms symmetrical<br />

amperes when used with or protected by Class L fuses (800-1200 ampere).<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Carefully review the shop drawings of all other trades to determine if the disconnect is<br />

included with their equipment. Provide a suitable disconnect for the load served based on<br />

the shop drawings. Do not purchase/install switches without first verifying the exact<br />

requirement.<br />

10-034 26 28 19 - 2


3.2 INSTALLATION<br />

A. Install in accordance with NECA "Standard of Installation."<br />

B. Install enclosed switches plumb. Provide supports in accordance with Section 26 05 00.<br />

C. Height: 5 ft to operating handle.<br />

D. Locate and install engraved plastic nameplates under the provisions of Section 26 05 00.<br />

E. Apply adhesive tag on inside door of each fused switch indicating NEMA fuse class and<br />

size installed.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and Inspection Services; Division 1 - Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

B. Inspect and test in accordance with NETA ATS, except Section 4.<br />

C. Perform inspections and tests listed in NETA ATS, Section 7.5.<br />

END OF SECTION<br />

10-034 26 28 19 - 3


SECTION 26 32 13<br />

ENGINE GENERATORS<br />

PART 1<br />

GENERAL<br />

1.1 SUMMARY<br />

A. Section includes engine generator set, heat exchanger, exhaust silencer and fittings,<br />

transfer switches, fuel fittings, remote control panel, remote emergency stop station, load<br />

bank, battery, and charger.<br />

1.2 REFERENCES<br />

A. NEMA AB 1 (National Electrical Manufacturers Association) - Molded Case Circuit<br />

Breakers.<br />

B. NEMA ICS 10 (National Electrical Manufacturers Association) - Industrial Control and<br />

Systems: AC Transfer Switch Equipment.<br />

C. NEMA MG 1 (National Electrical Manufacturers Association) - Motors and Generators.<br />

D. NEMA 250 (National Electrical Manufacturers Association) - Enclosures for Electrical<br />

Equipment (1000 Volts Maximum.)<br />

E. NETA ATS (International Electrical Testing Association)- Acceptance Testing<br />

Specifications for Electrical Power Distribution Equipment and Systems.<br />

F. NFPA 30 (National Fire Protection Association) - Flammable and Combustible Liquids<br />

Code.<br />

G. NFPA 99 (National Fire Protection Association) - Health Care Facilities.<br />

H. NFPA 110 (National Fire Protection Association) - Emergency and Standby Power<br />

Systems.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Description: Engine generator assembly and accessories to provide source of power in<br />

accordance with NFPA 110, and conforming to NFPA 99.<br />

B. Capacity: As indicated in this section, continuous rating using specified engine cooling<br />

scheme.<br />

1.4 SUBMITTALS<br />

A. Division 1 - Submittal Procedures: Submittal procedures.<br />

B. Shop Drawings: Indicate electrical characteristics and connection requirements. Show<br />

plan and elevation views with overall and interconnection point dimensions, fuel<br />

consumption rate curves at various loads, ventilation and combustion air requirements,<br />

electrical diagrams including schematic and interconnection diagrams.<br />

C. Product Data: Submit data showing dimensions, weights, ratings, interconnection points,<br />

and internal wiring diagrams for engine, generator, control panel, transfer switches,<br />

10-034 26 32 13 - 1


emote emergency stop station, battery, battery rack, battery charger, exhaust silencer<br />

and vibration isolators.<br />

D. Test Reports: Indicate results of performance testing.<br />

E. Manufacturer's Field Reports: Indicate inspections, findings, and recommendations.<br />

1.5 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Closeout procedures.<br />

B. Operation and Maintenance Data: Submit instructions and service manuals for normal<br />

operation, routine maintenance, oil sampling and analysis for engine wear, and<br />

emergency maintenance procedures.<br />

1.6 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience and with service facilities within<br />

100miles of project.<br />

B. Supplier: Authorized distributor of specified manufacturer with minimum three years<br />

documented experience.<br />

1.7 WARRANTY<br />

A. Division 1 - Execution Requirements: Product warranties and product bonds.<br />

B. Provide five year manufacturer warranty.<br />

1.8 MAINTENANCE SERVICE<br />

A. Division 1 - Execution Requirements: Maintenance service.<br />

B. Provide service and maintenance of engine generator and transfer switches for one year<br />

from Date of Substantial Completion.<br />

1.9 MAINTENANCE MATERIALS<br />

A. Division 1 - Execution Requirements: Spare parts and maintenance products.<br />

B. Supply one set of tools required for preventative maintenance of the engine generator<br />

system. Package tools in adequately sized metal tool box.<br />

C. Supply two of each fuel, oil and air filter element.<br />

PART 2<br />

PRODUCTS<br />

2.1 ENGINE<br />

A. Manufacturers:<br />

1. Onan<br />

2. Kohler<br />

3. Caterpillar<br />

4. Generac Industrial Products Division<br />

5. Substitutions: <strong>No</strong>t Permitted.<br />

10-034 26 32 13 - 2


B. Product Description: Four-stroke cycle or two-stroke cycle, internal combustion engine.<br />

C. Rating: Sufficient to operate under 10 percent overload for one hour.<br />

D. Fuel System: Natural gas.<br />

E. Safety Devices: Engine shutdown on high water temperature, low oil pressure,<br />

overspeed, and engine overcrank. Limits as selected by manufacturer.<br />

F. Engine Starting: DC starting system with positive engagement, number and voltage of<br />

starter motors in accordance with manufacturer's instructions. Include remote starting<br />

control circuit, with MANUAL-OFF-REMOTE selector switch on engine-generator control<br />

panel.<br />

G. Engine Jacket Heater: Thermal circulation type water heater with integral thermostatic<br />

control, sized to maintain engine jacket water at 90 degrees F, and suitable for operation<br />

on 120 volts AC.<br />

H. Engine Mounted Radiator: Radiator using glycol coolant, with blower type fan, sized to<br />

maintain safe engine temperature in ambient temperature of 110 degrees F.<br />

I. Engine Accessories: Fuel filter, lube oil filter, intake air filter, lube oil cooler, fuel transfer<br />

pump, fuel priming pump, gear-driven water pump. Include fuel pressure gage, water<br />

temperature gage, and lube oil pressure gage on engine/generator control panel.<br />

J. Mounting: Provide unit with suitable spring-type vibration isolators and mount on<br />

structural steel base.<br />

2.2 GENERATOR<br />

A. Manufacturers:<br />

1. Onan.<br />

2. Kohler<br />

3. Caterpillar<br />

4. Generac Industrial Products Division<br />

5. Substitutions: <strong>No</strong>t permitted.<br />

B. Product Description: NEMA MG1, three phase, reconnectable brushless synchronous<br />

generator with brushless exciter.<br />

C. Rating: 250 and 350kW, at 0.8 power factor, 208Y/120 volts, 60 Hz.<br />

D. Insulation Class: F.<br />

E. Temperature Rise: 130 degrees C Standby.<br />

F. Enclosure: NEMA MG1, open drip proof.<br />

G. Voltage Regulation: Include generator-mounted volts per hertz exciter-regulator to match<br />

engine and generator characteristics, with voltage regulation plus or minus 1 percent from<br />

no load to full load. Include manual controls to adjust voltage droop, voltage level (plus or<br />

minus 5 percent) and voltage gain.<br />

10-034 26 32 13 - 3


2.3 GOVERNOR<br />

A. Product Description: Governor sized to maintain engine speed within 0.5 percent, steady<br />

state, and 5 percent, no load to full load, with recovery to steady state within 2 seconds<br />

following sudden load changes. Equip governor with means for manual operation and<br />

adjustment.<br />

2.4 AUTOMATIC TRANSFER SWITCH (TWO REQUIRED PER GENERATOR)<br />

A. Product Description: NEMA ICS 10, automatic transfer switch.<br />

B. Configuration: Electrically operated, mechanically held transfer switch.<br />

C. Interrupting Capacity: 125 percent of continuous rating.<br />

D. Withstand Current Rating: 42k rms symmetrical amperes, when used with molded case<br />

circuit breaker.<br />

E. Control Features and Functions:<br />

1. Indicating Lights: Mount in cover of enclosure to indicate NORMAL SOURCE<br />

AVAILABLE, ALTERNATE SOURCE AVAILABLE, switch position.<br />

2. Test Switch: Mount in cover of enclosure to simulate failure of normal source.<br />

3. Return to <strong>No</strong>rmal Switch: Mount in cover of enclosure to initiate manual transfer<br />

from alternate source to normal source.<br />

4. Transfer Switch Auxiliary Contacts: 1 normally open; 1 normally closed.<br />

5. <strong>No</strong>rmal Source Monitor: Monitor each line of normal source voltage and<br />

frequency; initiate transfer when voltage drops below 85 percent or frequency<br />

varies more than 3 percent Hertz from rated nominal value.<br />

6. Alternate Source Monitor: Monitor alternate source voltage and frequency; inhibit<br />

transfer when voltage is below 85 percent or frequency varies more than 3<br />

percent Hertz from rated nominal value.<br />

7. In-Phase Monitor: Inhibit transfer until source and load are within one electrical<br />

degrees.<br />

8. Switched Neutral: <strong>No</strong>n-Overlapping contacts.<br />

F. Automatic Sequence of Operation:<br />

1. Initiate Time Delay to Start Alternate Source Engine Generator: Upon initiation by<br />

normal source monitor.<br />

2. Time Delay To Start Alternate Source Engine Generator: 0 to 5 seconds,<br />

adjustable.<br />

3. Initiate Transfer Load to Alternate Source: Upon initiation by normal source<br />

monitor and permission by alternate source monitor.<br />

4. Time Delay Before Transfer to Alternate Power Source: 0 to 5 seconds,<br />

adjustable.<br />

5. Initiate Retransfer Load to <strong>No</strong>rmal Source: Upon permission by normal source<br />

monitor.<br />

6. Time Delay Before Transfer to <strong>No</strong>rmal Power: 0 to 15 minutes, adjustable;<br />

bypass time delay in event of alternate source failure.<br />

G. Time Delay Before Engine Shut Down: 0 to 30 minutes, adjustable, of unloaded<br />

operation.<br />

H. Engine Exerciser: Start engine every 30 days; run for 30 minutes before shutting down.<br />

Bypass exerciser control if normal source fails during exercising period.<br />

10-034 26 32 13 - 4


I. Alternate System Exerciser: Transfer load to alternate source during engine exercising<br />

period.<br />

J. Enclosure:<br />

1. Enclosure: ICS 10, Type 1.<br />

2. Finish: Manufacturer's standard gray enamel.<br />

2.5 ACCESSORIES<br />

A. Exhaust Silencer: Critical grade type silencer, with muffler companion flanges and flexible<br />

stainless steel exhaust fitting, sized in accordance with engine manufacturer's<br />

instructions.<br />

B. Batteries: Heavy duty, diesel starting type lead-acid storage batteries, 170 ampere-hours<br />

minimum capacity. Match battery voltage to starting system. Include necessary cables<br />

and clamps.<br />

C. Battery Tray: Treated for electrolyte resistance, constructed to contain spillage.<br />

D. Battery Charger: Current limiting type designed to float at 2.17 volts per cell and equalize<br />

at 2.33 volts per cell. Include overload protection, full wave rectifier, DC voltmeter and<br />

ammeter, and 120 volts AC fused input. Provide wall-mounted enclosure to meet NEMA<br />

250, Type 1 requirements.<br />

E. Line Circuit Breakers: NEMA AB 1, molded case circuit breaker on generator output with<br />

integral thermal and instantaneous magnetic trip in each pole. Include battery-voltage<br />

operated shunt trip, connected to open circuit breaker on engine failure. Unit mount in<br />

enclosure to meet NEMA 250, Type 1 requirements in quantities and sized per the<br />

electrical drawings.<br />

F. Engine-Generator Control Panel: NEMA 250, Type 1 generator-mounted control panel<br />

enclosure with engine and generator controls and indicators. Include provision for<br />

padlock and the following equipment and features:<br />

1. Frequency Meter: 45-65 Hz. range.<br />

2. AC Output Voltmeter: 2 percent accuracy, with phase selector switch.<br />

3. AC Output Ammeter: 2 percent accuracy, with phase selector switch.<br />

4. Output voltage adjustment.<br />

5. Push-to-test indicator lamps, one each for low oil pressure, high water<br />

temperature, overspeed, and overcrank.<br />

6. Engine start/stop selector switch.<br />

7. Engine running time meter.<br />

8. Oil pressure gage.<br />

9. Water temperature gage.<br />

10. Auxiliary Relay: 3PDT, operates when engine runs, with contact terminals<br />

prewired to terminal strip.<br />

11. Additional visual indicators and alarms as required by NFPA 110.<br />

12. Remote Alarm Contacts: Pre-wire SPDT contacts to terminal strip for remote<br />

alarm functions required by NFPA 110.<br />

G. Remote Annunciator Panel: Surface or Flush mounted panel (verify with architect and<br />

owner) with painted finish, white color. Provide alarm horn, and indicators and alarms as<br />

follows (required to meet NFPA 110):<br />

1. High battery voltage (alarm).<br />

2. Low battery voltage (alarm).<br />

10-034 26 32 13 - 5


3. Low fuel (alarm).<br />

4. System ready.<br />

5. Anticipatory-high water temperature.<br />

6. Anticipatory-low oil pressure.<br />

7. Low coolant temperature.<br />

8. Switch in off position (alarm).<br />

9. Overcrank (alarm).<br />

10. Emergency stop (alarm).<br />

11. High water temperature (alarm).<br />

12. Overspeed (alarm).<br />

13. Low oil pressure (alarm).<br />

14. Line power available.<br />

15. Generator power available.<br />

16. Lamp test and horn silence switch.<br />

H. Weather-protective Enclosure: Reinforced steel housing allowing access to control panel<br />

and service points, with lockable doors and panels. Include fixed louvers, battery rack,<br />

and silencer.<br />

I. Load Banks: Complete load bank for pacing resistive load on generator and mounted to<br />

the generator. 208 volts 3 phase 75kw for 250kw generator, and 100KW for 350kw<br />

generator. Complete with transfer switches, disconnect, controller, ventilation fans and<br />

enclosure as required. Provide circuit breaker as shown on plans or as directed by<br />

manufacturer for powering the load bank.<br />

2.6 SOURCE QUALITY CONTROL<br />

A. Provide shop inspection and testing of completed assembly.<br />

B. Make completed engine-generator assembly available for inspection at manufacturer’s<br />

factory prior to packaging for shipment. <strong>No</strong>tify Owner at least seven days before<br />

inspection is allowed.<br />

C. Allow witnessing of factory inspections and tests at manufacturer’s test facility. <strong>No</strong>tify<br />

Owner at least seven days before inspections and tests are scheduled.<br />

PART 3<br />

EXECUTION<br />

3.1 INSTALLATION<br />

A. Provide engraved plastic nameplates under the provisions of Section 26 05 00.<br />

B. Ground and bond generator and other electrical system components under the provisions<br />

of Section 26 05 00.<br />

C. Provide necessary conduits and circuits for power and control to the generator. Verify<br />

requirement with the generator manufacturer. If panel space is not available, advise the<br />

engineer.<br />

3.2 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and inspection services and Division 1 -<br />

Execution Requirements: Testing, adjusting, and balancing].<br />

B. Inspect and test in accordance with NETA ATS, except Section 4.<br />

10-034 26 32 13 - 6


C. Perform inspections and tests listed in NETA ATS, Section 7.22.<br />

3.3 MANUFACTURER'S FIELD SERVICES<br />

A. Division 1 - Quality Requirements: Manufacturer’s field services.<br />

B. Prepare and start up engine-generator assembly.<br />

3.4 ADJUSTING<br />

A. Division 1 - Execution Requirements: Testing, adjusting, and balancing.<br />

B. Adjust generator output voltage and engine speed to meet specified ratings.<br />

3.5 CLEANING<br />

A. Division 1 - Execution Requirements: Final cleaning.<br />

B. Clean engine and generator surfaces. Replace oil and fuel filters.<br />

3.6 DEMONSTRATION AND TRAINING<br />

A. Provide 8 hours of instruction each for two persons, to be conducted at project site with<br />

manufacturer's representative.<br />

B. Describe loads connected to emergency and standby system and restrictions for future<br />

load additions.<br />

C. Simulate power outage by interrupting normal source, and demonstrate that system<br />

operates to provide emergency and standby power.<br />

END OF SECTION<br />

10-034 26 32 13 - 7


SECTION 26 50 00<br />

LUMINAIRES<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes luminaires, lamps, ballasts, and accessories.<br />

1.2 REFERENCES<br />

A. ANSI C82.1 - Ballasts for Fluorescent Lamps - Specifications.<br />

B. ANSI C82.4 - Ballasts for High-Intensity Discharge and Low Pressure Sodium Lamps<br />

(Multiple Supply Type).<br />

1.3 SUBMITTALS<br />

A. Section 26 00 10 – Shop Drawing Requirements.<br />

B. Shop Drawings: Indicate dimensions and components for each luminaire that is not a<br />

standard product of the manufacturer.<br />

C. Product Data: Submit dimensions, ratings, and performance data.<br />

D. Samples: Submit two color chips 3 x 3 inch in size illustrating luminaire finish color where<br />

indicated in luminaire schedule.<br />

1.4 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience.<br />

1.5 FIELD MEASUREMENTS<br />

A. Verify field measurements prior to fabrication.<br />

1.6 MAINTENANCE MATERIALS<br />

A. Division 1 - Execution Requirements: Spare parts and maintenance products.<br />

B. Provide two of each plastic lens type.<br />

C. <strong>Project</strong>s with less than 100 total light fixtures, provide:<br />

1. Two replacement lamps for each lamp type installed.<br />

2. Two of each electronically ballast type ballast, and one of each HID type ballast.<br />

D. <strong>Project</strong>s with greater than 100 total light fixtures, provide:<br />

1. Six replacement lamps for each lamp type installed.<br />

2. Ten of each electronically ballast type ballast, and two of each HID type ballast.<br />

1.7 SUBSTITUTIONS<br />

A. Substitutions are permitted as voluntary alternates. Base bid must reflect the specified<br />

equipment. If substitutions are made without the architect’s/engineer’s written approval,<br />

shop drawings will not be reviewed without proper compensation. Submit a $500 retainer<br />

along with the shop drawings. The shop drawings will then be reviewed at a billable rate<br />

of $85.00 per hour until the complete retainer is expended. A refund of the unused<br />

portion of the shop drawing approval payment may be requested by the electrical<br />

10-034 26 50 00 - 1


contractor at the end of the project. If the entire $500 amount is not used, a refund will be<br />

provided for the unused portion.<br />

B. A product must go through the following process before being approved as a substitution:<br />

1. A list of substitutions shall be provided to the owner as an attachment to the bid<br />

form. Submit along with the list of substitutions catalog cut sheets, photometric<br />

reports, and a point by point of each space showing the footcandle levels<br />

achieved with the substitute fixture, and the amount saved by using each fixture<br />

type.<br />

2. The list will be reviewed by the owner and the engineer to determine whether the<br />

fixtures meet the project needs. A $500 retainer will be submitted with the list of<br />

voluntary alternates to cover this meeting. If the owner and engineer agree that<br />

this meeting is not required, then the $500 will be returned to the contractor.<br />

3. The retainer is for evaluation of the alternate. The retainer is to be used to cover<br />

the time spent in this evaluation. The fee will be collected based on time spent in<br />

evaluation, not on whether the alternate is accepted. All unused portions will be<br />

returned to the contractor with an invoice marked “paid” by the engineer,<br />

architect, and/or owner.<br />

C. When a substitute product is submitted, the time requirement to review the shop drawings<br />

is approximately one month. Make sure the project schedule can absorb the additional<br />

time.<br />

D. Along with any substitution, include the base bid fixture cutsheet for the owner’s and<br />

architect’s reference. State on the cut sheet that the fixture is “included for reference and<br />

represents the base bid fixture specification”.<br />

PART 2 -PRODUCTS<br />

2.1 INTERIOR LUMINAIRES<br />

A. Product Description: Complete interior luminaire assemblies, with features, options, and<br />

accessories as scheduled.<br />

B. Refer to Division 1 - Product Requirements for product options.<br />

2.2 EXTERIOR LUMINAIRES<br />

A. Product Description: Complete exterior luminaire assemblies, with features, options, and<br />

accessories as scheduled.<br />

B. Provide the following accessories:<br />

1. Handhole.<br />

2. Anchor bolts.<br />

3. Anchor bolt covers.<br />

2.3 EMERGENCY LIGHTS AND EXIT SIGNS<br />

A. Product Description: Self-contained incandescent emergency lighting unit.<br />

B. Battery: Voltage as scheduled, nickel-cadmium type, with 1.5 hour capacity.<br />

C. Battery Charger: Dual-rate type, with sufficient capacity to recharge discharged battery to<br />

full charge within twelve hours.<br />

D. Lamps: As scheduled with unit.<br />

E. Remote Fixtures: As scheduled.<br />

F. Housing: White Plastic.<br />

10-034 26 50 00 - 2


G. Indicators: Lamps to indicate AC ON and RECHARGING.<br />

H. TEST switch: Transfers unit from external power supply to integral battery supply.<br />

I. Electrical Connection: Conduit connection.<br />

J. Input Voltage: 120 or 277 volts, to match general ambient lighting where installed.<br />

2.4 EXIT SIGNS<br />

A. Manufacturers:<br />

1. As scheduled.<br />

2. Substitutions: Under provisions of Section 26 50 00.<br />

B. Product Description: Exit sign fixture suitable for use as emergency lighting unit.<br />

C. Housing: As scheduled.<br />

D. Face: As scheduled.<br />

E. Directional Arrows: As indicated with Universal type for field adjustment.<br />

F. Mounting: Universal, for field selection.<br />

G. Battery: 6 volt, nickel-cadmium type, with 1.5 hour capacity.<br />

H. Battery Charger: Dual-rate type, with sufficient capacity to recharge discharged battery to<br />

full charge within twelve hours.<br />

I. Lamps: LED.<br />

J. Input Voltage: 120 or 277 volts, to match adjacent ambient lighting where installed.<br />

2.5 FLUORESCENT BALLASTS<br />

A. Manufacturers:<br />

1. Magnetech<br />

2. Osram/Sylvania<br />

3. Substitutions: <strong>No</strong>t Permitted.<br />

B. Product Description: Rapid start electronic ballast less than 20% THD, suitable for lamps<br />

specified, with voltage to match luminaire voltage. Ballasts for similar fixtures shall come<br />

from the same batch to allow for greatest consistency in installation. The manufacturer<br />

shall provide a quality control statement assuring that the ballasts are in proper working<br />

order.<br />

2.6 FLUORESCENT LAMP EMERGENCY POWER SUPPLY<br />

A. Manufacturers:<br />

1. Bodine<br />

2. Substitutions: Under provisions of Section 26 50 00.<br />

B. Product Description: Emergency battery power supply suitable for installation in ballast<br />

compartment of fluorescent luminaire.<br />

C. Lamp Ratings: One or two 32W T8 lamps providing 3000 lumens, minimum for 2 lamp<br />

luminaires and three 32W T8 lamps providing 3000 lumens for 3 lamp luminaires. Bodine<br />

B30 and B33, respectively. For compact fluorescent lamps, use B84CG (1250 lumens)<br />

emergency ballast.<br />

10-034 26 50 00 - 3


D. Battery: Sealed Nickel-Cadmium type, rated for 10 year life.<br />

E. Include TEST switch and AC ON indicator light, installed to be operable and visible from<br />

the outside of an assembled luminaire.<br />

2.7 HIGH INTENSITY DISCHARGE (HID) BALLASTS<br />

A. Manufacturers:<br />

1. Magnetech<br />

2. Osram/Sylvania<br />

3. Substitutions: <strong>No</strong>t Permitted.<br />

B. Product Description: ANSI C82.4, metal halide and high pressure sodium lamp ballast,<br />

suitable for lamp specified, with voltage to match luminaire voltage. Ballasts for similar<br />

fixtures shall come from the same batch to allow for greatest consistency in installation.<br />

The manufacturer shall provide a quality control statement assuring that the ballasts are<br />

in proper working order.<br />

C. For remote ballasts, carefully adhere to the manufacturer’s recommendations on distance<br />

limitations.<br />

2.8 FLUORESCENT DIMMING BALLASTS AND CONTROLS<br />

A. Manufacturers:<br />

1. Advance Mark VII or<br />

2. Ballast selected by dimming system or fixture manufacturer as suitable for<br />

system or fixture. Ballast shall not hum and shall contain the warranty as listed in<br />

Part 3 – Execution.<br />

3. Substitutions: <strong>No</strong>t Permitted.<br />

B. Product Description: Electrical assembly of control unit and ballast to provide smooth<br />

dimming of fluorescent lamps.<br />

C. Control Unit: Linear slide type, volts. Refer to drawings for lower wattage units.<br />

D. Ballast: Selected by dimming system manufacturer as suitable for operation with control<br />

unit and suitable for lamp type and quantity specified for luminaire. Ballasts for similar<br />

fixtures shall come from the same batch to allow for greatest consistency in installation.<br />

The manufacturer shall provide a quality control statement assuring that the ballasts are<br />

in proper working order.<br />

2.9 INCANDESCENT LAMPS<br />

A. Manufacturers:<br />

1. Sylvania<br />

2. Phillips<br />

3. Substitutions: Division 1 - Product Requirements.<br />

B. Lamps of the same type will be from the same batch to provide maximum consistency in<br />

color output.<br />

2.10 FLUORESCENT LAMPS<br />

A. Manufacturers:<br />

1. Sylvania<br />

2. Phillips<br />

3. Substitutions: Division 1 - Product Requirements.<br />

10-034 26 50 00 - 4


B. Lamps of the same type will be from the same batch to provide maximum consistency in<br />

color output.<br />

2.11 HID LAMPS<br />

A. Manufacturers:<br />

1. Sylvania<br />

2. Phillips<br />

3. Substitutions: Division 1 - Product Requirements.<br />

B. All HID lamps are to have a burn in period of 150 hours prior to installation. All lamps not<br />

within 2% of listed Chromaticity (or Lamp Color, measured in degree Kelvins) or CRI are<br />

to be replaced from another batch to assure proper color.<br />

C. Metal Halide Lamps: Indoor lamps shall be coated, with a chromaticity range of 3300K to<br />

3700K and a CRI of 70 to 75. Outdoor lamps shall be coated or clear, with a chromaticity<br />

range of 3700K to 4200K and a CRI of 65 to 70.<br />

D. Lamps of the same type will be from the same batch to provide maximum consistency in<br />

color output.<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrate and supporting grids for luminaries.<br />

B. Examine each luminaire to determine suitability for lamps specified.<br />

C. Examine excavation and concrete foundation for lighting poles.<br />

D. Examine lamps, ballasts and light output after installation. If the fixture is not operating<br />

properly, or if the lamp color is not normal, then investigate the lamp and ballast batch<br />

with the manufacturer. Provide new lamps and ballasts as required to obtain optimum<br />

performance as determined by the engineer/architect.<br />

E. Lamps provided with fixtures shall be “burned in” at time of delivery to the project site with<br />

the above requirements met.<br />

F. Verify foundations are ready to receive site lighting fixtures.<br />

G. Verify that the fixtures specified will fit in the areas where they are to be installed prior to<br />

purchase/rough-in.<br />

3.2 INSTALLATION<br />

A. Install suspended luminaires using aircraft cable. Provide cable length required to<br />

suspend luminaire at indicated height.<br />

B. Support luminaires independent of ceiling framing.<br />

C. Locate recessed ceiling luminaires as indicated on reflected ceiling plan.<br />

D. Install surface mounted luminaires plumb and adjust to align with building lines and with<br />

each other. Secure to prevent movement.<br />

E. Install recessed luminaires to permit removal from below.<br />

F. Install recessed luminaires using accessories and fire-stopping materials to meet<br />

regulatory requirements for fire rating<br />

10-034 26 50 00 - 5


G. When non-IC rated fixtures are installed in an IC application, the surrounding area shall<br />

be boxed out such that the insulation does not come in contact with the fixture.<br />

H. When recessed fixtures penetrate the building envelope between conditioned and nonconditioned<br />

spaces, the penetration shall be properly sealed to eliminate air movement<br />

from a conditioned space to a non-conditioned space.<br />

I. Install grid clips to secure recessed luminaires to ceiling grid.<br />

J. Install wall-mounted luminaires at height as indicated. If no height is indicated, contact<br />

engineer and request information.<br />

K. Install accessories furnished with each luminaire.<br />

L. Connect luminaires to branch circuit outlets provided under Section 26 05 33 using<br />

flexible conduit.<br />

M. Make wiring connections to branch circuit using building wire with insulation suitable for<br />

temperature conditions within luminaire.<br />

N. Install specified lamps in each luminaire.<br />

O. Ground and bond interior luminaires with branch circuit grounding conductor under the<br />

provisions of Section 26 05 00.<br />

P. Provide concrete bases for lighting poles at locations indicated, under the provisions of<br />

Division 1.<br />

Q. Install poles plumb. Provide double nuts to adjust plumb. Grout around each base.<br />

R. Install lamps in each luminaire.<br />

S. Bond and ground luminaries, metal accessories and metal poles under the provisions of<br />

Section 26 05 00. Provide supplementary grounding electrode at each pole.<br />

T. Install suspended exit signs using pendants supported from swivel hangers. Provide<br />

pendant length required to suspend sign at indicated height.<br />

U. Install wall-mounted emergency lighting units and exit signs at 6” below ceiling.<br />

V. Install accessories furnished with each emergency lighting unit and exit sign.<br />

W. Connect emergency lighting units and exit signs to branch circuit outlets provided under<br />

Section 26 05 33 as indicated.<br />

X. Make wiring connections to branch circuit using building wire with insulation suitable for<br />

temperature conditions within unit.<br />

Y. Ground and bond emergency lighting units and exit signs under the provisions of Section<br />

26 05 00.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and inspection services; Division 1 - Starting<br />

and Adjusting: Testing, adjusting, and balancing.<br />

B. Operate each luminaire after installation and connection. Inspect for proper connection<br />

and operation.<br />

10-034 26 50 00 - 6


3.4 ADJUSTING<br />

A. Division 1 - Execution Requirements: Testing, adjusting, and balancing.<br />

B. Aim and adjust luminaires as indicated. Upon completion, demonstrate operation of<br />

aimed luminaires to owner and adjust as directed by owner’s representative.<br />

C. Adjust exit sign arrows as indicated or as directed by the authority having jurisdiction.<br />

3.5 CLEANING<br />

A. Division 1 - Execution Requirements: Final cleaning.<br />

B. Remove dirt and debris from enclosures.<br />

C. Clean photometric control surfaces as recommended by manufacturer.<br />

D. Clean finishes and touch up damage.<br />

3.6 PROTECTION OF FINISHED WORK<br />

A. Division 1 - Execution Requirements: Protecting finished work.<br />

B. Relamp luminaires that have failed lamps, or lamps that do not meet the chromaticity<br />

requirements, at Substantial Completion.<br />

C. Replace all ballasts that are not operating correctly at end of project. Continue to replace<br />

ballasts that are not operating correctly for a period of two (2) years, with no additional<br />

cost to owner for labor or materials.<br />

END OF SECTION<br />

10-034 26 50 00 - 7


SECTION 27 05 11<br />

REQUIREMENTS FOR COMMUNICATIONS INSTALLATION<br />

PART 1 - GENERAL<br />

1.01 DESCRIPTION<br />

A. This Section, Requirements for Communications Installations, applies to all sections of<br />

Division 27.<br />

B. Furnish and install communications cabling, systems, equipment, and accessories in<br />

accordance with the specifications and drawings.<br />

1.02 MINIMUM REQUIREMENTS<br />

A. References to industry and trade association standards and codes are minimum installation<br />

requirement standards.<br />

B. Drawings and other specification sections shall govern in those instances where<br />

requirements are greater than those specified in the above standards.<br />

1.03 QUALIFICATIONS (PRODUCTS AND SERVICES)<br />

A. Manufacturers Qualifications: The manufacturer shall regularly and presently produce, as<br />

one of the manufacturer's principal products, the equipment and material specified for this<br />

project, and shall have manufactured the item for at least three years.<br />

B. Service Qualifications: There shall be a permanent service organization maintained or<br />

trained by the manufacturer which will render satisfactory service to this installation within<br />

eight hours of receipt of notification that service is needed. Submit name and address of<br />

service organizations.<br />

1.04 INITIAL COORDINATION MEETING<br />

A. Prior to beginning work, schedule an initial coordination meeting with the Owner’s IT<br />

Department.<br />

B. At this meeting review the following:<br />

1. Your understanding of rack layout and utilization.<br />

2. Your understanding of identification requirements.<br />

3. Contact information for Western Wisconsin Telephone, Aufderworld Corporation, the<br />

Owner’s IT staff. Identify your own staff and provide email and cell phone information.<br />

4. Scheduling of removal of existing TV system components.<br />

5. Your understanding of the Owner’s requirements for labeling, color coding,<br />

termination style, etc.<br />

1.05 EQUIPMENT PROTECTION<br />

A. Equipment and materials shall be protected during shipment and storage against physical<br />

damage, dirt, moisture, cold and rain:<br />

1. During installation, enclosures, equipment, controls, controllers, circuit protective<br />

devices, and other like items, shall be protected against entry of foreign matter; and<br />

be vacuum cleaned both inside and outside before testing and operating and<br />

repainting if required.<br />

2. Damaged equipment shall be placed in first class operating condition or be returned to<br />

the source of supply for repair or replacement.<br />

3. Damaged paint on equipment and materials shall be refinished with the same quality<br />

REQUIREMENTS FOR COMMUNICATIONS INSTALLATION<br />

27 05 11-1


1.06 WORK PERFORMANCE<br />

SECTION 27 05 11<br />

REQUIREMENTS FOR COMMUNICATIONS INSTALLATION<br />

of paint and workmanship as used by the manufacturer so repaired areas are not<br />

obvious.<br />

A. Job site safety and worker safety is the responsibility of the contractor.<br />

B. Coordinate location of equipment and pathways with other trades to minimize interferences.<br />

See the GENERAL CONDITIONS.<br />

1.07 EQUIPMENT INSTALLATION AND REQUIREMENTS<br />

A. Equipment location shall be as close as practical to locations shown on the drawings.<br />

B. Inaccessible Equipment:<br />

1. Where the Contractor has installed equipment not conveniently accessible for<br />

operation and maintenance, the equipment shall be removed and reinstalled as<br />

directed at no additional cost.<br />

1.08 EQUIPMENT IDENTIFICATION<br />

A. Install an identification sign which clearly indicates information required for use and<br />

maintenance of equipment.<br />

B. Nameplates shall be laminated black phenolic resin with a white core with engraved<br />

lettering, a minimum of 6 mm (1/4 inch) high. Secure nameplates with screws. Nameplates<br />

that are furnished by manufacturer as a standard catalog item, or where other method of<br />

identification is herein specified, are exceptions.<br />

1.09 SUBMITTALS<br />

A. Delivery, storage, or installation of equipment or material which has not had prior approval<br />

will not be permitted at the job site.<br />

B. All submittals shall include adequate descriptive literature, catalog cuts, shop drawings, and<br />

other data necessary for the Government to ascertain that the proposed equipment and<br />

materials comply with specification requirements. Catalog cuts submitted for approval shall<br />

be legible and clearly identify equipment being submitted.<br />

C. Submittals for individual systems and equipment assemblies which consist of more than one<br />

item or component shall be made for the system or assembly as a whole. Partial submittals<br />

will not be considered for approval.<br />

D. The submittals shall include the following:<br />

E. Information that confirms compliance with contract requirements. Include the manufacturer's<br />

name, model or catalog numbers, catalog information, technical data sheets, shop drawings,<br />

pictures, nameplate data and test reports as required.<br />

F. Elementary and interconnection wiring diagrams for communication and signal systems,<br />

control system and equipment assemblies. All terminal points and wiring shall be identified<br />

on wiring diagrams.<br />

G. Parts list which shall include those replacement parts recommended by the equipment<br />

manufacturer, quantity of parts, current price and availability of each part.<br />

H. Manuals:<br />

1. Maintenance and Operation Manuals: Submit as required for systems and equipment<br />

specified in the technical sections. Furnish four copies, bound in hardback binders,<br />

(manufacturer's standard binders) or an approved equivalent. Furnish one complete<br />

REQUIREMENTS FOR COMMUNICATIONS INSTALLATION<br />

27 05 11-2


1.10 TRAINING<br />

SECTION 27 05 11<br />

REQUIREMENTS FOR COMMUNICATIONS INSTALLATION<br />

manual as specified in the technical section but in no case later than prior to<br />

performance of systems or equipment test, and furnish the remaining manuals prior to<br />

contract completion.<br />

A. Training shall be provided for the particular equipment or system as required in each<br />

associated specification.<br />

B. A training schedule shall be developed and submitted by the contractor and approved by the<br />

Construction Manager at least 30 days prior to the planned training.<br />

END OF SECTION<br />

REQUIREMENTS FOR COMMUNICATIONS INSTALLATION<br />

27 05 11-3


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. Section Includes: Equipment, materials, labor, and services to provide telephone and data<br />

distribution system including, but not limited to:<br />

1. Raceway, boxes, and cable tray<br />

2. Telephone and data cabling terminations<br />

3. Telecommunications outlets<br />

4. Terminal blocks<br />

5. Equipment racks and cabinets<br />

6. System testing<br />

7. Documentation and submissions<br />

B. Provide all equipment, materials, labor, and services, not specifically mentioned or shown,<br />

which may be necessary to complete or perfect all parts of the installation. Ensure that they<br />

are in compliance with requirements stated or reasonably inferred by the contract documents.<br />

C. Existing Systems<br />

D. Work not included:<br />

1. The following work will be done by the Owner:<br />

a. Off-site services.<br />

b. Providing data concentrators, hubs, servers, computers, and other active<br />

devices.<br />

c. Providing telephones, including weatherproof housings for exterior phones.<br />

2. The following work will be done by DIV 26:<br />

a. Provide conduit stubs and boxes for TV, nurse call and perimeter alarm,<br />

voice/data, and resident phones.<br />

b. Providing conduits between buildings and to exterior.<br />

c. Providing line voltage connections to equipment requiring them.<br />

d. Providing ground buses, cables and lugs.<br />

1.02 REFERENCES<br />

A. Design, manufacture, test, and install telecommunications cabling networks per<br />

manufacturer’s requirements and in accordance with NFPA-70 (National Electrical Code®),<br />

state codes, local codes, requirements of authorities having jurisdiction, and particularly the<br />

following standards:<br />

1. ANSI/NECA/BICSI-568 -- Standard for Installing Commercial Building<br />

Telecommunications Cabling<br />

2. ANSI/TIA/EIA Standards<br />

a. ANSI/TIA/EIA-568-B.1 -- Commercial Building Telecommunications Cabling<br />

Standard, Part 1: General Requirements<br />

b. ANSI/TIA/EIA-568-B.2 -- Commercial Building Telecommunications Cabling<br />

Standard, Part 2: Balanced Twisted Pair Cabling Components<br />

c. ANSI/TIA/EIA-568-B.3 -- Optical Fiber Cabling Components Standard<br />

d. ANSI/TIA/EIA-569-A -- Commercial Building Standard for Telecommunications<br />

Pathways and Spaces<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-1


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

e. ANSI/TIA/EIA-606(A) -- The Administration Standard for the<br />

Telecommunications Infrastructure of Commercial Buildings<br />

f. ANSI/TIA/EIA-607(A) -- Commercial Building Grounding and Bonding<br />

Requirements for Telecommunications<br />

g. ANSI/TIA/EIA-526-7 -- Measurement of Optical Power Loss of Installed Single-<br />

Mode Fiber Cable Plant<br />

h. ANSI/TIA/EIA-526-14A -- Measurement of Optical Power Loss of Installed<br />

Multimode Fiber Cable Plant<br />

i. ANSI/TIA/EIA-758(A) -- Customer-Owned Outside Plant Telecommunications<br />

Cabling Standard<br />

B. Install cabling in accordance with the most recent edition of BICSI® publications:<br />

1. BICSI -- Telecommunications Distribution Methods Manual<br />

2. BICSI -- Cabling Installation Manual<br />

3. BICSI -- LAN Design Manual<br />

4. BICSI – Customer-Owned Outside Plant Design Manual<br />

C. Federal, state, and local codes, rules, regulations, and ordinances governing the work, are as<br />

fully part of the specifications as if herein repeated or hereto attached. If the contractor should<br />

note items in the drawings or the specifications, construction of which would be code<br />

violations, promptly call them to the attention of the owner's representative in writing. Where<br />

the requirements of other sections of the specifications are more stringent than applicable<br />

codes, rules, regulations, and ordinances, the specifications shall apply.<br />

1.03 PERMITS, FEES, AND CERTIFICATES OF APPROVAL<br />

A. Obtain all permits necessary for work under this contract.<br />

B. As prerequisite to final acceptance, supply to the owner certificates of inspection from an<br />

inspection agency acceptable to the owner and approved by local municipality and utility<br />

company serving the project.<br />

1.04 SYSTEM DESCRIPTION<br />

A. A telecommunications cabling system consists of telecommunications outlets in each<br />

workstation, wall telephones in common and mechanical areas, telecommunications rooms<br />

(TRs) located in each building, and the equipment room (ER) located in the Large Core. Rate<br />

demarcation point (RDP) is located in the Large Core.<br />

B. The typical work area consists of a single-gang plate with three standards compliant work<br />

area outlets.<br />

1. All three work area outlets consist of four-pair data Category 5e cables, installed from<br />

work area outlet to the TR. Terminate all cables on wall /rack mounted modular patch<br />

panels located in the appropriate TR.<br />

2. One outlet blank to cover unused opening (for future use).<br />

C. Horizontal copper backbone cabling consists of multiple pair unshielded twisted-pair installed<br />

from the main cross-connect (MC) to the horizontal cross-connect (HC) and/or from the MC to<br />

the intermediate cross-connect (IC) to the HC. This backbone will be utilized for resident<br />

voice telecommunications service.<br />

D. Horizontal fiber backbone cabling will be provided under separate contract by Western<br />

Wisconsin Telephone Company.<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-2


1.05 SUBMITTALS<br />

SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

A. Submit to the engineer/designer shop drawings, product data (including cut sheets and<br />

catalog information), and samples required by the contract documents. Submit shop<br />

drawings, product data, and samples with such promptness and in such sequence as to<br />

cause no delay in the work or in the activities of separate contractors. The engineer/designer<br />

will indicate approval of shop drawings, product data, and samples submitted to the engineer<br />

by stamping such submittals "APPROVED" with a stamp. Submitted shop drawings shall be<br />

initialed or signed by the contractor, showing the date and the contractor's legitimate firm<br />

name.<br />

1. By submitting shop drawings, product data, and samples, the contractor represents<br />

that he or she has carefully reviewed and verified materials, quantities, field<br />

measurements, and field construction criteria related thereto. It also represents that<br />

the contractor has checked, coordinated, and verified that information contained within<br />

shop drawings, product data, and samples conform to the requirements of the work<br />

and of the contract documents. The engineer/designer remains responsible for the<br />

design concept expressed in the contract documents as defined herein.<br />

2. The engineer’s/designer’s approval of shop drawings, product data, and samples<br />

submitted by the contractor shall not relieve the contractor of responsibility for<br />

deviations from requirements of the contract documents, unless the contractor has<br />

specifically informed the engineer/designer in writing of such deviation at time of<br />

submittal, and the engineer/designer has given written approval of the specific<br />

deviation. The contractor shall continue to be responsible for deviations from<br />

requirements of the contract documents not specifically noted by the contractor in<br />

writing, and specifically approved by the engineer in writing.<br />

3. The engineer’s/designer’s approval of shop drawings, product data, and samples shall<br />

not relieve the contractor of responsibility for errors or omissions in such shop<br />

drawings, product data, and samples.<br />

4. The engineer’s/designer’s review and approval, or other appropriate action upon shop<br />

drawings, product data, and samples, is for the limited purpose of checking for<br />

conformance with information given and design concept expressed in the contract<br />

documents. The engineer’s/designer’s review of such submittals is not conducted for<br />

the purpose of determining accuracy and completeness of other details such as<br />

dimensions and quantities, or for substantiating instructions for installation or<br />

performance of equipment or systems, all of which remain the responsibility of the<br />

contractor as required by the contract documents. The review shall not constitute<br />

approval of safety precautions or of construction means, methods, techniques,<br />

sequences, or procedures. The engineer’s/designer’s approval of a specific item shall<br />

not indicate approval of an assembly of which the item is a component.<br />

B. Perform no portion of the work requiring submittal and review of shop drawings, product data,<br />

or samples, until the engineer/designer has approved the respective submittal. Such work<br />

shall be in accordance with approved submittals.<br />

C. Submit shop drawings, product data, and samples as a complete set within thirty (30) days of<br />

award of contract.<br />

1. For initial submission and for resubmission required for approval, submit four (4)<br />

copies of each item. The engineer/designer will only return two copies. Make<br />

reproductions as required for your use and distribution to subcontractors.<br />

2. Illegible submittals will not be checked by the engineer.<br />

D. General: Submit the following:<br />

1. Bill of materials, noting long lead time items<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-3


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

2. <strong>Project</strong> schedule including all major work components that materially affect any other<br />

work on the project<br />

E. Shop drawings: Submit the following:<br />

1. Backbone (riser) diagrams.<br />

2. System block diagram, indicating interconnection between system components and<br />

subsystems.<br />

3. Interface requirements, including connector types and pin-outs, to external systems<br />

and systems or components not supplied by the contractor.<br />

4. Fabrication drawings for custom-built equipment.<br />

F. Product Data -- Provide catalog cut sheets and information for the following:<br />

1. Wire and cable<br />

2. Outlets, jacks, faceplates, and connectors<br />

3. All metallic and nonmetallic raceways, including surface raceways, outlet boxes, and<br />

fittings<br />

4. Terminal blocks and patch panels<br />

5. Enclosures, racks, and equipment housings<br />

6. Over-voltage protectors<br />

7. Splice housings<br />

G. <strong>Project</strong> record drawings:<br />

1. Submit project record drawings at conclusion of the project and include:<br />

a. Approved shop drawings<br />

b. Plan drawings indicating locations and identification of work area outlets,<br />

nodes, telecommunications rooms (TRs), and backbone (riser) cable runs<br />

c. Telecommunications rooms (TRs) and equipment room (ER and/or MC)<br />

termination detail sheets.<br />

d. Cross-connect schedules including entrance point, main cross-connects,<br />

intermediate cross-connects, and horizontal cross-connects.<br />

e. Labeling and administration documentation.<br />

f. Warranty documents for equipment.<br />

g. Copper certification test result printouts and diskettes.<br />

1.06 QUALITY ASSURANCE<br />

A. The following manufacturer’s cabling systems are approved for the work of this section:<br />

1. Hubbell, Ortronics, Panduit or other approved equal.<br />

2. Berk-Tek<br />

3. Belden<br />

4. Mohawk<br />

5. Commscope<br />

6. Superior Essex<br />

7. Optical Cable Corporation<br />

B. The contractor shall be a certified installer.<br />

C. The contractor shall have worked satisfactorily for a minimum of five (5) years on systems of<br />

this type and size.<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-4


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

D. Equipment and materials of the type for which there are independent standard testing<br />

requirements, listings, and labels, shall be listed and labeled by the independent testing<br />

laboratory.<br />

E. Where equipment and materials have industry certification, labels, or standards (i.e., NEMA -<br />

National Electrical Manufacturers Association), this equipment shall be labeled as certified or<br />

complying with standards.<br />

F. Material and equipment shall be new, and conform to grade, quality, and standards specified.<br />

Equipment and materials of the same type shall be a product of the same manufacturer<br />

throughout.<br />

G. Subcontractors shall assume all rights and obligations toward the contractor that the<br />

contractor assumes toward the owner and engineer/designer.<br />

1.07 WARRANTY<br />

A. Unconditionally guarantee in writing the materials, equipment, and workmanship for a period<br />

of not less than fifteen (15) years from date of acceptance by the owner. The owner shall<br />

deem acceptance as beneficial use.<br />

B. Transfer manufacturer's warranties to the owner in addition to the General System Guarantee.<br />

Submit these warranties on each item in list form with shop drawings. Detail specific parts<br />

within equipment that are subject to separate conditional warranty. Warranty proprietary<br />

equipment and systems involved in this contract during the guarantee period. Final payment<br />

shall not relieve you of these obligations.<br />

1.08 DELIVERY, STORAGE, AND HANDLING<br />

A. Protect equipment during transit, storage, and handling to prevent damage, theft, soiling, and<br />

misalignment. Coordinate with the owner for secure storage of equipment and materials. Do<br />

not store equipment where conditions fall outside manufacturer's recommendations for<br />

environmental conditions. Do not install damaged equipment; remove from site and replace<br />

damaged equipment with new equipment.<br />

1.09 SEQUENCE AND SCHEDULING<br />

A. Submit schedule for installation of equipment and cabling. Indicate delivery, installation, and<br />

testing for conformance to specific job completion dates. As a minimum, dates are to be<br />

provided for bid award, installation start date, completion of station cabling, completion of riser<br />

cabling, completion of testing and labeling, cutover, completion of the final punch list, start of<br />

demolition, owner acceptance, and demolition completion.<br />

1.10 USE OF THE SITE<br />

A. Use of the site shall be at the owner's direction in matters in which the owner deems it<br />

necessary to place restriction.<br />

B. Access to building wherein the work is performed shall be as directed by the owner.<br />

C. The owner will occupy the premises during the entire period of construction for conducting his<br />

or her normal business operations. Cooperate with the owner to minimize conflict and to<br />

facilitate the owner's operations.<br />

D. Proceed with the work without interfering with ordinary use of streets, aisles, passages, exits,<br />

and operations of the owner.<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-5


PART 2 - PRODUCTS<br />

SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

2.01 MANUFACTURERS<br />

A. See article 1.06A.<br />

2.02 FABRICATION<br />

A. Fabricate custom-made equipment with careful consideration given to aesthetic, technical,<br />

and functional aspects of equipment and its installation.<br />

2.03 SUITABILITY<br />

A. Provide products that are suitable for intended use, including, but not limited to environmental,<br />

regulatory, and electrical.<br />

2.04 BACKBONE CABLE<br />

A. VOICE/DATA TELECOMMUNICATIONS SERVICE BACKBONE CABLE<br />

1. Solid copper, 24 AWG, 100 W balanced twisted-pair (UTP) backbone cable, in sizes<br />

as indicated on the drawings, with mechanical and transmission performance<br />

specifications that meet or exceed ANSI/TIA/EIA-568-B.2<br />

a. Listed Type CMR.<br />

B. Multimode and single mode optical fiber will be provided under separate contract by Western<br />

Wisconsin Telephone Company.<br />

2.05 STATION CABLE<br />

A. VOICE TELECOMMUNICATIONS STATION CABLE<br />

1. Solid copper, 24 AWG, 100 W balanced twisted-pair (UTP) Category 5e cables with<br />

four individually twisted-pairs, which meet or exceed the mechanical and transmission<br />

performance specifications in ANSI/TIA/EIA-568-B.2 up to 100 MHz.<br />

a. Listed Type CMR.<br />

b. Cable jacket to be blue.<br />

B. DATA STATION CABLE<br />

1. Solid copper, 24 AWG, 100 W balanced twisted-pair (UTP) Category 5e cables with<br />

four individually twisted-pairs, which meet or exceed the mechanical and transmission<br />

performance specifications in ANSI/TIA/EIA-568-B.2 up to 100 MHz.<br />

a. Listed Type CMR.<br />

b. Cable jacket to be blue.<br />

C. WIRELESS ACCESS POINT CABLE<br />

1. Solid copper, 24 AWG, 100 W balanced twisted-pair (UTP) Category 5e cables with<br />

four individually twisted-pairs, which meet or exceed the mechanical and transmission<br />

performance specifications in ANSI/TIA/EIA-568-B.2 up to 100 MHz.<br />

a. Listed Type CMR.<br />

b. Cable jacket to be GRAY.<br />

2.06 UNDERGROUND TELECOMMUNICATIONS CABLE (COPPER)<br />

A. Solid copper, 24 AWG 100 W balanced twisted-pair, gel-filled duct cable, in sizes as indicated<br />

on the drawings, which meet or exceed the mechanical and transmission performance<br />

specifications listed in ANSI/TIA/EIA-568-B.2 and ANSI/TIA/EIA-758(A).<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-6


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

2.07 WORK AREA OUTLETS<br />

A. VOICE/DATA – COPPER WORK AREA OUTLETS<br />

1. Single-gang mounting plate with four (4) openings containing the following devices:<br />

a. One Voice Outlet - 8-pin modular, category 5e, unkeyed, ivory, pinned to either<br />

T568 (A or B) standards.<br />

b. Two Data Outlets - 8-pin modular, category 5e, unkeyed, black, pinned to either<br />

T568 (A or B) standards.<br />

c. One dust cover.<br />

B. WALL VOICE OUTLETS<br />

1. Single-gang stainless steel faceplate with six-conductor jack and wall telephone<br />

mounting lugs.<br />

C. DATA ONLY WORK AREA OUTLET<br />

1. Single-gang faceplate with 8-pin modular, category 5e, unkeyed, black data jack,<br />

pinned to either T568 A standards.<br />

2.08 TERMINATION BLOCKS<br />

A. Product(s) as approved by the engineer/designer: Wiring blocks are to be in following<br />

configurations:<br />

1. List dimensional configurations<br />

2. ER – List pairs connectorized for PBX portion of ER and pairs field terminated for<br />

backbone and CO portion of ER<br />

B. Provide wiring troughs between ER frame sections.<br />

2.09 PATCH PANELS<br />

A. 19 in. rack mountable, 48 and 24-port 8-pin modular to insulation displacement connector<br />

(IDC) meeting Category 5e performance standards, and pinned to T568A standards. Typical<br />

examples of IDC connections are the 110, BIX, and Krone.<br />

2.10 RACK MOUNTED OPTICAL FIBER TERMINATION PANEL<br />

A. Allow room in rack for termination panel furnished by Western Wisconsin Telephone<br />

Company.<br />

2.11 SPLICE TRAYS<br />

A. Allow room in rack for splice trays furnished by Western Wisconsin Telephone Company.<br />

2.12 OPEN FRAME EQUIPMENT RACK<br />

A. Open frame, 19 in. equipment rack, 7 foot 6 in. overall height with flange base, mounting rails<br />

drilled front and back and tapped to EIA standards, and a front-rack mountable 10 outlet<br />

multiple outlet electrical strip<br />

B. The 19 in. equipment rack shall have the following minimum requirements:<br />

1. 77 in. (44 rack spaces) of panel space<br />

2. Welded frame construction<br />

3. Adjustable front and back equipment mounting rails drilled and tapped to EIA<br />

standards<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-7


4. 10 position electrical outlet strip<br />

2.13 LISTED BUILDING ENTRANCE PROTECTORS<br />

SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

A. Building entrance terminal utilizing a two (2) foot fuse link between the outside cable plant<br />

splice and the protector module with IDC type input and output terminals, capacity per<br />

drawings, equipped with 230 volt solid state protector modules. Provide sufficient protector<br />

modules to completely populate all building entrance terminals.<br />

2.14 CABLE TRAY<br />

A. Furnish all labor, material, supports and services to install a complete cable tray system as<br />

shown and or indicated on the drawings. The cable tray system is defined to include, but not<br />

limited to sections of wire basket type, cable tray, bends, tees, elbows, drop-outs, supports<br />

and all other related accessories necessary for a complete installation.<br />

B. Cable tray to be Cablofil EZ Tray, Wiremold Fieldmate basket or approved equivalent.<br />

C. Description: Continuous, rigid, welded steel wire mesh cable management system.<br />

D. Material: Carbon steel wire ASTM A 510 Grade 1008.<br />

E. Finish: ASTM A 123, hot dipped galvanized after fabrication.<br />

F. Inside Width: 18”<br />

G. Inside Depth: 4 inches.<br />

H. Mesh: 2 inches by 4 inches.<br />

I. Wire diameter 0.177 inches.<br />

J. Provide manufacturer's standard clamps, hangers, brackets, splice plates, reducer plates,<br />

blind ends, barrier strips, connectors, and grounding straps.<br />

K. Provide two barrier strips in each run of tray to create these segments:<br />

1. Voice/data cabling, including fiber optic backbone.<br />

2. Nurse call cabling.<br />

3. Other low-voltage cabling.<br />

L. WARNING SIGNS<br />

1. Engraved Nameplates: ½ inch high black letters on yellow laminated plastic<br />

nameplate, engraved with the following wording: WARNING! DO NOT USE CABLE<br />

TRAY AS WALKWAY, LADDER, OR SUPPORT. USE ONLY AS MECHANICAL<br />

SUPPORT FOR CABLES AND TUBING!<br />

2.15 SPARES<br />

A. Furnish the following spare equipment and parts:<br />

1. Terminal block connectors, if required<br />

2. Test set cords, if required<br />

3. Install one test cord set in each telecommunications closet<br />

4. Five (5) percent of base bid quantity of each type of jack shall be provided<br />

5. Five (5) percent of base bid quantity of each type of outlet<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-8


PART 3 - EXECUTION<br />

SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

3.01 PRE-INSTALLATION SITE SURVEY<br />

A. Prior to start of systems installation, meet at the project site with the owner's representative<br />

and representatives of trades performing related work to coordinate efforts. Review areas of<br />

potential interference and resolve conflicts before proceeding with the work. Facilitation with<br />

the General Contractor will be necessary to plan the crucial scheduled completions of the<br />

equipment room and telecommunications closets.<br />

B. Examine areas and conditions under which the system is to be installed. Do not proceed with<br />

the work until satisfactory conditions have been achieved.<br />

3.02 HANDLING AND PROTECTION OF EQUIPMENT AND MATERIALS<br />

A. Be responsible for safekeeping of your own and your subcontractors' property, such as<br />

equipment and materials, on the job site. The owner assumes no responsibility for protection<br />

of above named property against fire, theft, and environmental conditions.<br />

3.03 PROTECTION OF OWNER'S FACILITIES<br />

A. Effectively protect the owner's facilities, equipment, and materials from dust, dirt, and damage<br />

during construction.<br />

B. Remove protection at completion of the work.<br />

3.04 INSTALLATION<br />

A. Receive, check, unload, handle, store, and adequately protect equipment and materials to be<br />

installed as part of the contract. Store in areas as directed by the owner's representative.<br />

Include delivery, unloading, setting in place, fastening to walls, floors, ceilings, or other<br />

structures where required, interconnecting wiring of system components, equipment<br />

alignment and adjustment, and other related work whether or not expressly defined herein.<br />

B. Install materials and equipment in accordance with applicable standards, codes,<br />

requirements, and recommendations of national, state, and local authorities having<br />

jurisdiction, and National Electrical Code® (NEC) and with manufacturer's printed<br />

instructions.<br />

C. Adhere to manufacturer's published specifications for pulling tension, minimum bend radii, and<br />

sidewall pressure when installing cables.<br />

1. Where manufacturer does not provide bending radii information, minimum-bending<br />

radius shall be 15 times cable diameter. Arrange and mount equipment and materials<br />

in a manner acceptable to the engineer and the owner.<br />

D. Penetrations through floor and fire-rated walls shall utilize intermediate metallic conduit (IMC)<br />

or galvanized rigid conduit (GRC) sleeves and shall be firestopped after installation and<br />

testing, utilizing a firestopping assembly approved for that application.<br />

E. Install station cabling to the nearest telecommunications room (TR), unless otherwise noted.<br />

F. Installation shall conform to the following basic guidelines:<br />

1. Use of approved wire, cable, and wiring devices<br />

2. Neat and uncluttered wire termination<br />

G. Attach cables to permanent structure with suitable attachments at intervals of 48 to 60 inches.<br />

Support cables installed above removable ceilings.<br />

H. Install adequate support structures for 10 foot of service slack at each TR.<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-9


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

I. Support riser cables every three (3) floors and at top of run with cable grips.<br />

1. Limit number of four-pair data riser cables per grip to fifty (50)<br />

J. Install cables in one continuous piece. Splices shall not be allowed except as indicated on the<br />

drawings or noted below:<br />

K. Provide overvoltage protection on both ends of cabling exposed to lightning or accidental<br />

contact with power conductors.<br />

3.05 GROUNDING<br />

A. Grounding shall conform to ANSI/TIA/EIA 607(A) - Commercial Building Grounding and<br />

Bonding Requirements for Telecommunications, National Electrical Code®,<br />

ANSI/NECA/BICSI-568 and manufacturer's grounding requirements as minimum.<br />

B. Bond and ground equipment racks, housings, messenger cables, and raceways.<br />

C. Connect cabinets, racks, and frames to single-point ground which is connected to building<br />

ground system via #6 AWG green insulated copper grounding conductor.<br />

3.06 LABELING<br />

A. Labeling shall conform to ANSI/TIA/EIA-606(A) standards. In addition, provide the following:<br />

1. Label each outlet with permanent self-adhesive label with minimum 3/16 in. high<br />

characters.<br />

2. Label each cable with permanent self-adhesive label with minimum, 1/8 in. high<br />

characters, in the following locations:<br />

a. Inside receptacle box at the work area.<br />

b. Behind the communication closet patch panel or punch block.<br />

c. Use labels on face of data patch panels. Provide facility assignment records in<br />

a protective cover at each telecommunications closet location that is specific to<br />

the facilities terminated therein.<br />

d. Use color-coded labels for each termination field that conforms to<br />

ANSI/TIA/EIA-606(A) standard color codes for termination blocks.<br />

e. Mount termination blocks on color-coded backboards.<br />

f. Labels shall be machine-printed. Hand-lettered labels shall not be acceptable.<br />

g. Label cables, outlets, patch panels, and punch blocks with room number in<br />

which outlet is located, followed by a single letter suffix to indicate particular<br />

outlet within room, i.e., S2107A, S2107B. Indicate riser cables by an R then<br />

pair or cable number.<br />

h. Mark up floor plans showing outlet locations, type, and cable marking of cables.<br />

Turn these drawings over to the owner two (2) weeks prior to move in to allow<br />

the owner's personnel to connect and test owner-provided equipment in a<br />

timely fashion.<br />

i. Three (3) sets of as-built drawing shall be delivered to the owner within four (4)<br />

weeks of acceptance of project by the owner. A set of as-built drawings shall<br />

be provided to the owner in magnetic media form (3.5” floppy disks) and<br />

utilizing CAD software that is acceptable to the owner. The magnetic media<br />

shall be delivered to the owner within six (6) weeks of acceptance of project by<br />

owner.<br />

3.07 TESTING<br />

A. Testing shall conform to ANSI/TIA/EIA-568-B.1 standard. Testing shall be accomplished<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-10


using level IIe or higher field testers.<br />

SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

B. Test each pair and shield of each cable for opens, shorts, grounds, and pair reversal. Correct<br />

grounded, and reversed pairs. Examine open and shorted pairs to determine if problem is<br />

caused by improper termination. If termination is proper, tag bad pairs at both ends and note<br />

on termination sheets.<br />

1. Perform testing of copper cables with tester meeting ANSI/TIA/EIA-568-B.1<br />

requirements.<br />

2. If copper backbone cable contains more than one (1) percent bad pairs, remove and<br />

replace entire cable.<br />

3. If horizontal cable contains bad conductors or shield, remove and replace cable.<br />

C. Testing of fiber optic cable will be by Western Wisconsin Telephone.<br />

D. Where any portion of system does not meet the specifications, correct deviation and repeat<br />

applicable testing at no additional cost to the owner.<br />

E. Testing of the Transmission Performance of station cables (Category 5e) shall include the<br />

following:<br />

1. Length<br />

2. Attenuation<br />

3. Pair to Pair NEXT Loss (new limits)<br />

4. PSNEXT Loss<br />

5. Pair to Pair ELFEXT Loss (Equal Level Far End Cross-talk)<br />

6. PSEFEXT Loss<br />

7. Propagation Delay<br />

8. Delay Skew<br />

9. Return Loss<br />

F. Cables shall be tested to the maximum frequency defined by the standards covering that<br />

performance category. Transmission Performance Testing shall be performed using a test<br />

instrument designed for testing to the specified frequencies. Test records shall verify "PASS"<br />

on each cable and display the specified parameters - comparing test values with standards<br />

based "templates" integral to the unit.<br />

G. Category 5e testing shall be per ANSI/TIA/EIA 568B.1Permanent Link test configurations and<br />

ANSI/TIA/EIA 568B.1 Category 5e.<br />

H. Category 6 testing shall be per ANSI/TIA/EIA 568B.2 Permanent Link test configurations and<br />

ANSI/TIA/EIA 568B.2 Category 6.<br />

I. The maximum length of station cable shall not exceed 90 meters which allows 10 meters for<br />

equipment and patch cables. Worst case performance at 20°C, based on a Horizontal Cable<br />

length of 90 meters and Equipment Cord length of 4 meters, shall be as follows:<br />

Category 5e Test Parameters:<br />

Category 5e Cable<br />

Permanent Link Test<br />

TIA/EIA 568B.1 TIA/EIA 568B.1 TIA/EIA 568B.1 TIA/EIA 568B.1<br />

Insertion Loss Next Pair to Pair PSNEXT ELFEXT<br />

TIA/EIA 568B.1<br />

PSELFEXT<br />

TIA/EIA 568B.1<br />

Return Loss<br />

Frequency Attenuation Coupling Worst Case Worst Pair to Loss Worst Pair<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-11


SECTION 27 10 00<br />

TELECOMMUNICATIONS CABLING<br />

Loss Pair Loss<br />

Mhz Max. dB dB DB dB dB dB<br />

1.00 2.1 >60.0 >57.0 58.6 55.6 19.0<br />

4.00 3.9 54.8 51.8 46.6 43.6 19.0<br />

8.00 5.5 50.0 47.0 40.6 37.5 19.0<br />

10.00 6.2 48.5 45.5 38.6 35.6 19.0<br />

16.00<br />

20.00<br />

7.9<br />

8.9<br />

45.2<br />

43.7<br />

42.2<br />

40.7<br />

34.5<br />

32.6<br />

31.5<br />

29.6<br />

19.0<br />

19.0<br />

25.00 10.0 42.1 39.1 30.7 27.7 18.0<br />

31.25<br />

62.50<br />

11.2<br />

16.2<br />

40.5<br />

35.7<br />

37.5<br />

32.7<br />

28.7<br />

22.7<br />

25.7<br />

19.7<br />

17.1<br />

14.1<br />

100.00 21.0 32.3 29.3 18.6 15.6 12.0<br />

J. Propagation Delay<br />

1. The maximum propagation delay determined in accordance with the TIA/EIA –568B.1<br />

for a Permanent Link configuration shall be less than 498-ns measured at 10MHz.<br />

(<strong>No</strong>te: In determining the permanent link propagation delay, the propagation delay<br />

contribution of connecting hardware is assumed to not exceed 2.5 ns from 1 MHz to<br />

100MHz).<br />

K. Delay Skew<br />

1. The difference in propagation delay between the fastest and slowest pair in a cable<br />

shall not exceed the parameters below. Delay skew shall be measured in accordance<br />

with annex D of ANSI/TIA/EIA-568-B.2.<br />

2. Category 5e 44ns between 1 MHz and 100MHz<br />

L. In order to establish testing baselines, cable samples of known length and of the cable type<br />

and lot installed shall be tested. The cable may be terminated with an 8-position Category 5e<br />

Modular plug (8-pin) to facilitate testing. Net Propagation Velocity (NPV) and nominal<br />

attenuation values shall be calculated based on this test and be utilized during the testing of<br />

the installed cable plant. This requirement can be waived if NPV data is available from the<br />

cable manufacturer for the exact cable type under test.<br />

M. In the event results of the tests are not satisfactory, the Contractor shall make adjustments,<br />

replacement and changes as are necessary, and shall then repeat the test or tests which<br />

disclosed faulty or defective material, equipment or installation method, and shall make<br />

additional tests as the Engineer deems necessary at no additional expense to the project or<br />

user agency.<br />

3.08 FIELD QUALITY CONTROL<br />

A. Employ job superintendent or project manager during the course of the installation to provide<br />

coordination of work of this specification and of other trades, and provide technical information<br />

when requested by other trades.<br />

B. Installation personnel shall meet manufacturer’s training and education requirements for<br />

implementation of extended warranty program.<br />

END OF SECTION<br />

TELECOMMUNICATIONS CABLING<br />

27 10 00-12


SECTION 27 41 00<br />

TV DISTRIBUTION SYSTEM<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. All requirements of Division 1 govern work under this Section.<br />

B. Furnish and install a complete and operable RF distribution system extending DirecTV to all<br />

residents. Provide sleeves to facilitate the installation.<br />

C. The Aufderworld Corporation installed the SMATV distribution system in the present <strong>Dunn</strong><br />

<strong>County</strong> Nursing Home and services it now. Retain them to assist with the removal and<br />

reinstallation of the existing system components in the new nursing home. Contact Bob<br />

Hanson at 763.233.7730 or bhanson@aufderworld.com.<br />

1.02 SYSTEM FUNCTIONS<br />

A. The system shall provide for reception of color TV transmission (at every outlet) equal to or<br />

superior to that obtainable on a single standard receiver connected directly to the system<br />

antennas. Feed shall be obtained from DirecTV satellite source. Distribute the (39)<br />

channels distributed in the current facility.<br />

B. System shall distribute announcements to resident and public area televisions programmed<br />

by the Owner via an existing Magic Box.<br />

C. System shall distribute programming from an existing DVD player.<br />

D. System shall broadcast services originating in the Main Chapel in the Large Core and the<br />

two other chapels in the Small Cores.<br />

1.03 GENERAL PROVISIONS<br />

A. The Contractor shall maintain a fully equipped service organization capable of furnishing<br />

adequate inspection and service, including replacement parts.<br />

B. Any new components of the system installed by the successful bidder shall be warranted by<br />

the successful bidder for a period of one (1) year from date of acceptance to meet all<br />

performance requirements outlined herein. <strong>No</strong> charges shall be made by the installer for<br />

any labor, equipment or transportation during this period to maintain functions.<br />

C. The Contractor's submission shall contain engineering drawings of the system with<br />

specification sheets covering all component parts of the system.<br />

D. After completion of the work under this contract, the Contractor shall furnish one complete<br />

set or operating instructions including circuit diagrams and other information necessary for<br />

proper operation and maintenance of system components.<br />

E. One complete set of as-built drawings shall include all pertinent signal levels throughout the<br />

system as they were at the system acceptance date.<br />

F. All basic electronic equipment shall be listed by Underwriters Laboratories, Inc. and shall be<br />

products from manufacturers of established reputation and experience.<br />

G. The Contractor shall furnish all necessary equipment, labor, and installation materials,<br />

whether specified or not, to provide a complete system.<br />

H. The following work is to be performed by this contractor:<br />

1. Relocate existing dish to roof of Large Core. Electrical Contractor will provide sleeves<br />

through roof.<br />

2. Relocate existing head end rack to Large Core IT room.<br />

TV DISTRIBUTION SYSTEM<br />

27 41 00-1


SECTION 27 41 00<br />

TV DISTRIBUTION SYSTEM<br />

3. Provide cable from dish to the SMATV head-end.<br />

4. Provide cables from head end to Small Cores and thence to outlets.<br />

5. Install splitters and amplifiers as required, reusing those removed from the existing<br />

nursing home.<br />

6. Coordinate with the Electrical Contractor. Provide all required work not covered as<br />

part of the Electrical Contract.<br />

I. Manufacturer and model numbers are given throughout these specifications with the<br />

intention of establishing a standard of quality and operation.<br />

PART 2 - PRODUCTS<br />

2.01 GENERAL<br />

A. All equipment shall be new.<br />

1. Jerrold and/or Blonder-Tongue distribution equipment shall be considered as meeting<br />

these specifications.<br />

2.02 SYSTEM SPECIFICATIONS<br />

A. All outlets in the system shall provide a minimum level of +3 dBmV and a maximum level of<br />

+12dBmV.<br />

2.03 AMPLIFIERS<br />

A. The amplifier shall be a broadband amplifier capable of passing frequencies between 49-860<br />

MHz.<br />

B. Provide associated filters and converters to accomplish System Specifications.<br />

C. Amplifier shall be of the Blonder-Tongue BIDA System or equivalent.<br />

2.04 DISTRIBUTION EQUIPMENT<br />

A. Tapoffs (Flush Mounted):<br />

1. Wall-type tapoffs shall be provided at each location shown on the plans.<br />

2. The tapoff isolation network shall be of the backmatched-type design, using high<br />

quality torroid ferrite transformer circuits to allow for ghost-free ETV origination.<br />

B. Signal Splitters:<br />

1. Signal splitters shall be provided in the system as required. Splitters shall have a<br />

frequency response over the entire wideband from 2 MHZ to 2150 MHZ and be<br />

DirecTV SWiM compatible.<br />

2. Splitters shall be DirecTV Model SPLITX-Z or approved equal.<br />

C. Cable:<br />

1. The cable used shall be low loss type coaxial cable. Center conductor shall be a<br />

minimum of 18 GA. solid copper. The dielectric material shall be of a cellular<br />

polyethylene material. The cable shall be double shielded by both aluminum braid.<br />

Each reel of cable used in the system shall be sweep tested by manufacturer.<br />

Attenuation shall not exceed the following:<br />

a. .57 dB/100 ft. at 7 MHZ<br />

b. 1.6 dB/100 ft. at 54 MHZ<br />

c. 3.2 dB/100 ft. at 216 MHZ<br />

d. 4.5 dB/100 ft. at 470 MHZ<br />

TV DISTRIBUTION SYSTEM<br />

27 41 00-2


SECTION 27 41 00<br />

TV DISTRIBUTION SYSTEM<br />

e. 6.6 dB/100 ft. at 890 MHZ<br />

2. Cable shall be run in continuous lengths except for terminations and no splices shall<br />

be permitted in any conduit run. Cables shall be installed to avoid sharp bends or<br />

physical distortion. All cables terminating at amplifiers or splitters shall be tagged as<br />

to function and destination.<br />

3. Cable shall be Belden Model 9114. Cables may be run concealed without conduit<br />

above accessible ceilings, in concealed conduit or wiremold elsewhere.<br />

D. Connectors shall be Perfect 10 part number PV6UE or approved equal.<br />

2.05 CHAPEL ORIGINATION EQUIPMENT<br />

A. Modulator:<br />

1. Modulator shall be AWC model PDI CMC or approved equivalent.<br />

B. Multiplexers:<br />

1. A sub-channel multiplexer shall be provided at the head-end to separate returning<br />

origination signals and at each sub-channel modulator as a frequency selective<br />

splitter for the local TB receiver to prevent overload.<br />

2. Sub-channel multiplexers shall be Blonder-Tongue Model MAVM.<br />

C. Miscellaneous:<br />

1. (1) Honeywell fixed camera with lens, power supply and mount<br />

2. (1) RDL high gain microphone pre amplifier with power supply<br />

3. (1) Handheld microphone with desk stand and 50’ microphone cable<br />

4. (1) Aufderworld (AWC) saw filtered micro modulator<br />

5. (1) Lot assembly, test, and training<br />

D. Intent is to enable origination of programming from each chapel with broadcasting to resident<br />

rooms over designated internal channel.<br />

2.06 OMISSION<br />

A. As it is not practical to enumerate in these specifications all details of fittings and accessory<br />

equipment required for proper operation of the system herein described, it is understood that<br />

they will be supplied by the contractor without extra compensation.<br />

2.07 SYSTEM PROOF OF PERFORMANCE<br />

A. Upon completion of the system installation, it shall be the responsibility of the contractor to<br />

perform the necessary adjustments and balancing of all signals and amplifier level controls<br />

to insure proper system operation.<br />

B. The system shall be physically inspected by an authorized representative of the customer to<br />

assure that all equipment is installed in a neat and workmanlike manner as called for by the<br />

plans and specifications.<br />

2.08 HEAD-END TESTS<br />

A. System balance test shall employ a Jerrold Model 727 Field Strength Meter or approved<br />

equivalent. Measurements shall be made at the combined output of the head-end system.<br />

The level of each channel's picture and sound carrier shall be measured and recorded.<br />

B. All levels shall be within +3 dB from design levels specified. In no case shall the levels<br />

measured exceed the maximum output rating for the head-end amplifier(s) employed.<br />

C. Using a field strength meter, measure the signal level at the last outlet on each feeder line<br />

TV DISTRIBUTION SYSTEM<br />

27 41 00-3


PART 3 - EXECUTION<br />

SECTION 27 41 00<br />

TV DISTRIBUTION SYSTEM<br />

and other randomly selected outlets. The signal level on each channel shall not read less<br />

than 3 dBmV, nor more than 12 dBmV.<br />

3.01 INSTALLATION PRACTICES<br />

A. All equipment shall be installed in a neat and workmanlike manner and to the satisfaction of<br />

an authorized representative.<br />

B. Cable shall be adequately supported, and connectors specifically designed for the type cable<br />

in use shall be installed.<br />

C. Amplifier input cables shall not be bundled with output cables. Physical separation between<br />

input and output cables shall be maintained as much as possible.<br />

D. All equipment except in-line pads shall be suitably mounted in cabinets or other solid<br />

support. Equipment suspended by its coaxial connection is not acceptable.<br />

END OF SECTION<br />

TV DISTRIBUTION SYSTEM<br />

27 41 00-4


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS/WORK<br />

A. All requirements of Division 1 govern work under this Section.<br />

B. <strong>No</strong>te that the Wireless Emergency Call provisions of this Section are under Alternate Bid.<br />

C. For Base Bid Emergency Call requirements, see Section 27 52 24 which describes a hardwired<br />

system.<br />

D. Perimeter Alarm/Wander Monitoring provisions of this Section are Base Bid. <strong>No</strong>te that<br />

monitoring of certain doors changes from “local only” to “local and via pagers” under<br />

Alternate Bid.<br />

E. Provide a complete operating system listed under UL 1069, Edition 7.<br />

1.02 SUMMARY<br />

A. The system shall offer the residents a means of summoning a caregiver when they need<br />

assistance. The wireless call system shall create an open environment of care while<br />

assuring staff that residents who need help are assisted. The system collects emergency call<br />

information and displays information on computers, quick look displays, and pagers. The<br />

wireless call system shall allow residents to call for assistance simply by pressing a button<br />

on a pendant or by pulling a string on the pull cord. Alarms must be reset at the device<br />

location monitored area to assure staff attention.<br />

B. Provide a complete and fully operational Wandering Management System (WMS). The<br />

purpose of the WMS is to create an open environment of care while assuring staff that<br />

residents who wander the area are secure. The system monitors doors with options<br />

configured to accommodate specific needs. The anti-tailgate feature prevents a wanderer<br />

from following a visitor or staff member through an authorized exit. Alarms must be reset at<br />

the monitored area to assure staff attention.<br />

C. The system is to provide coverage for throughout all locations where initiating devices are<br />

shown.<br />

1.03 BASIC SYSTEM FUNCTIONS – EMERGENCY CALL<br />

A. Install one wireless pull cord between the toilet and shower in each resident unit bathroom<br />

and tub room. Recess the pullcord back box in the wall allowing the cover plate to be<br />

mounted flush on the wall. The signal transmitted when the pullcord is pulled is recognized<br />

by the emergency call system and is associated with a specific location in the building.<br />

B. The emergency call messages are transmitted to the staff via alphanumeric pagers and<br />

quick look displays. Provide (11) pagers. Provide quick look displays per the drawings.<br />

C. Each alarm will be continuously transmitted to the staff pagers until the staff manually resets<br />

the alarming device. Resetting the alarming device shall also transmit a message to the<br />

staff pagers.<br />

D. Each alarm will be continuously transmitted to the quick look displays until the staff manually<br />

resets the alarming device. Resetting the alarming device shall also clear the alarm<br />

message off of the Quick Look Display.<br />

E. The staff can transmit additional messages across the pagers using the system computer.<br />

F. Additional wireless devices (pull cords, call buttons, etc.) can be added in the future as<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-1


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

needed without new wiring. The transmitter is ordered, secured in place and the system<br />

computer is updated with the new information.<br />

G. Each of the wireless pull cord and pushbutton alarm transmitters shall be battery powered.<br />

The system computer shall monitor the batteries and alert the staff when replacement of<br />

batteries is required.<br />

H. Provide routers to increase the range and signal strength of the Quick Response<br />

Transmitters by re-broadcasting their wireless signals back to the Quick Response Serial<br />

Receiver at the computer location. Provide sufficient routers for complete coverage. Those<br />

shown on the drawings are the minimum.<br />

I. The Perimeter Security System alarm messages shall be broadcast across the staff pagers.<br />

J. The system computer shall be operating WINDOWS XP or higher.<br />

K. A secondary Quick Response workstation shall be available consisting of a client computer<br />

unit that shall allow a secondary nurse station to view alarms on the main PC system. A<br />

user at the secondary workstation can interact with the system just like a user at the main<br />

Server PC. The system shall allow up to a total of 9 client computers.<br />

L. See the drawings for specific equipment locations.<br />

M. This Contractor shall provide all equipment required for perimeter alarm system including<br />

control devices, conduit and cabling, and programming necessary to create Wandering<br />

Management system alarms.<br />

N. Provide complete system design, materials, labor, and all equipment for a complete Wireless<br />

Call System for the facility.<br />

O. Electrical Contractor shall provide all necessary 120V power connections to system security<br />

devices, power supplies, control equipment, CPUs, and system accessories.<br />

1.04 BASIC SYSTEM FUNCTIONS – WANDERING MANAGEMENT<br />

A. The system is to provide coverage for doors as indicated on the floor plans.<br />

B. See the riser diagram and floor plans for specific equipment locations.<br />

C. This Contractor shall provide all equipment required for security system including control<br />

devices, conduit and cabling, interfacing into the access control system and programming<br />

necessary to create Wandering Management system alarms.<br />

D. Provide complete system design, materials, labor, and all equipment for a complete<br />

Wandering Management System for the facility.<br />

E. System shall utilize a water-resistant, wireless radio transmitter that can be attached to a<br />

resident’s wrist or ankle for monitoring purposes. Provide (40).<br />

F. If the system determines that a potential elopement is possible the system alarm shall be<br />

sounded. The system shall activate magnetic door locks and other security hardware.<br />

G. System shall utilize wired antennas and receivers located near points of exit for detection of<br />

the transmitter.<br />

H. System shall utilize magnetic locks for door lockdown at perimeter doors of coverage area.<br />

I. Contractor shall meet with facility staff members and shall provide services for all necessary<br />

design for complete coverage of area.<br />

J. The system shall be capable of activating magnetic door locks and transmitting alarms to<br />

staff pagers and Quick-Look stations.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-2


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

K. Contractor shall provide all interface required to the system from the fire alarm system such<br />

that all locks shall be disabled under a fire alarm condition.<br />

L. Electrical Contractor shall provide all necessary 120V power connections to system security<br />

devices, power supplies, control equipment, CPUs, and system accessories.<br />

M. Delayed egress magnetic locks provided for security area shall be compliant with NFPA<br />

101and applicable Wisconsin State Building Code.<br />

1.05 BASIC SYSTEM FUNCTIONS – PERIMETER DOORS WITHOUT WANDERING MANAGEMENT<br />

A. The system is to provide coverage for additional doors as indicated on the floor plans.<br />

These doors shall alarm when opened if not bypassed by interior or exterior keypads.<br />

B. Under Base Bid, the alarm shall be local and audible-only.<br />

C. Under Alternate Bid for enhanced nurse call, the alarm shall be local AND remote via<br />

pagers.<br />

D. <strong>No</strong>te that certain units are designated on the drawings to be inactive between 9PM and<br />

6AM. Provide an internal programmable clock to lock these out. When locked out, these<br />

keypads will be unable to bypass the associated door alarms.<br />

E. Devices shall be powered from a central power supply.<br />

F. See the riser diagram and floor plans for specific equipment locations.<br />

G. This Contractor shall provide all equipment required for security system including control<br />

devices, conduit and cabling, interfacing into the access control system and programming.<br />

H. Provide complete system design, materials, labor, and all equipment for a complete system.<br />

1.06 SUBMITTALS<br />

A. Submit manufacturer's product data, including installation instructions, and individual<br />

system component specifications.<br />

B. Ratings and performance data.<br />

C. Operating and maintenance data.<br />

D. Submit manufacturer’s training program, including training aids and training duration.<br />

E. Submit non-warranty service costs, including trip charge, response time, hourly rate, per<br />

diem expense and itemized major system component price list.<br />

F. Product Data: Submit catalog data showing electrical characteristics and connection<br />

requirements for each component. Include quantities of each component. Provide system<br />

riser diagram to show wiring requirements.<br />

1.07 CLOSEOUT SUBMITTALS<br />

A. Section 01700 - Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations of emergency call system outlets,<br />

routers, receiver and head end equipment.<br />

C. Operation and Maintenance Data: Submit instructions for adjusting, operating, and<br />

extending the system, and repair procedures and spare parts documentation.<br />

D. Maintenance Contract: Submit maintenance contract for the system. Service is provided by<br />

emergency call system supplier/installer as part of a maintenance contract on a time and<br />

material basis. Service shall be available by modem or on site, as required.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-3


PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

A. Code Alert® as manufactured by RF Technologies, Inc., Brookfield, WI (262) 790-1771.<br />

B. Roam Alert – by Stanley Senior Technologies.<br />

C. Secure Care – by Secure Care Products.<br />

2.02 EQUIPMENT – EMERGENCY CALL<br />

A. The wireless call system specified herein shall have an alarm and reporting capabilities.<br />

B. All manufactured products to comprise the wireless call system shall be manufactured within<br />

the U.S.A.<br />

C. Products listed herein shall consist of, but are not limited, to Transmitters, Routers, a system<br />

device network with associated devices and cabling, a server computer operating Quick<br />

Response® Wireless Call Software capable of outputting alarm event information to the<br />

access control system, and client computers capable of receiving and transmitting data from<br />

other locations at the facility.<br />

D. Acceptable Manufacturers must have been established in the business for a minimum of ten<br />

years and completed five previous projects of similar installations.<br />

E. Acceptable Manufacturers shall provide On Call technical support 24/7.<br />

F. Acceptable Manufacturers shall provide references of previous installations, which have<br />

been in place for three years.<br />

2.03 EQUIPMENT – PERIMETER ALARM<br />

A. The wandering resident system specified herein shall have an alarm and delayed egress<br />

capabilities.<br />

B. All manufactured products to comprise the wandering resident system shall be manufactured<br />

within the U.S.A.<br />

C. All manufactured products shall meet with all required federal requirements.<br />

D. D. All manufactured products shall be UL294 Listed.<br />

E. Products listed herein shall consist of, but are not limited to, adult transmitters (worn on the<br />

resident’s ankle or wrist), Exit Alarm Control Units (located at each exit location to provide<br />

local alarm, means of alarm reset, exit status, authorized escort of monitored residents<br />

without alarm, and electro-magnetic lock controller), Antenna/Receivers (two for each exit<br />

location), Single Zone Staff Alert Panels (providing audible indication of events in the<br />

departments), a system device network with associated devices and cabling, a server<br />

computer operating Wandering Management Software capable of outputting alarm event<br />

information to the access control system, client computers capable of receiving and<br />

transmitting data from other locations at the facility, and Central Power Supplies.<br />

2.04 BASIC SYSTEM OPERATION<br />

A. EMERGENCY PULL CORDS<br />

1. Plastic off-white waterproof cover plate and large red switch, red pull cord, twoposition<br />

switch – maintained. Wireless transmitter installed on switch contacts with<br />

battery. Battery shall be replaced in field without the replacement of the entire<br />

transmitter. The transmitter uses a 3V lithium battery that will last 4-5 years<br />

depending on use.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-4


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

2. The Emergency Pull cord shall be Code Alert part numbers:<br />

a. Quick Response Pull cord Station (SURFACE) 1000-7147K<br />

b. Quick Response Pull cord Station (FLUSH) 1000-7147<br />

B. KEYPADS<br />

1. Certain doors are monitored and will alarm if the proper code is not keyed in. Under<br />

Base Bid, the alarm will be local only. Under the Alternate Bid for Enhanced Nurse<br />

Call, the alarm will be local and also will appear on staff pagers and Quick Look<br />

displays.<br />

2. Where called for on the drawings, certain of these doors are to be able to be<br />

accessed by the keypad only before 9PM and after 6AM. These times shall be as<br />

programmed by the system. Other doors will be able to be accessed at any time.<br />

2.05 PAGERS<br />

A. Alphanumeric pagers shall display the system messages. The pager will beep or vibrate to<br />

alert staff of alarms and resets of Quick Response wireless devices. In addition, it will display<br />

alarms and resets of wireless devices on an alphanumeric display. Staff member must<br />

manually delete messages from pagers.<br />

B. Personal carrying case and a belt clip shall be furnished with each pager to allow them to be<br />

carried hands-free and easily accessed.<br />

C. Pagers shall be capable of utilizing alternate frequencies if the preset frequency encounters<br />

interference.<br />

D. The pagers shall be Code Alert part number 1000-5214K<br />

2.06 PAGING TRANSMITTER BASE<br />

A. 2 watt rating. A higher rated transmitter or external antenna shall be furnished if the 2-watt<br />

model is not capable of reaching all areas of all the buildings.<br />

B. The Paging System shall be a frequency of 457.575MHz .The transmitter shall be capable of<br />

utilizing alternate frequencies if the preset frequency encounters interference.<br />

C. The system shall include an interface paging transmitter base with the emergency call<br />

system computer and “Back-up Console”. The Paging System shall initiate a page when a<br />

Quick Response alarm, reset, or missing event is received.<br />

D. The paging transmitter shall be Code Alert part number: 1000-5055K<br />

2.07 WIRELESS EMERGENCY CALL SYSTEM COMPUTER (SERVER PC)<br />

A. The computer shall contain the program for the emergency call system. The program shall<br />

be self-monitoring. A separate hardware “Back-up Console” shall be provided that notifies<br />

the staff if the computer is turned off, the operating system locks up, or the emergency call<br />

system program is closed.<br />

B. The computer shall monitor the messages that are received from the individual alarm<br />

transmitters and send the associated alarm message to the selected notification device as<br />

well as display the message on the computer display.<br />

C. Each of the individual alarm transmitters check-in to the system and are supervised for<br />

proper operation and battery life by the computer. If a transmitter does not check-in within a<br />

specified period of time, a message shall be transmitted to the selected notification device<br />

and also is displayed on the computer screen. If a transmitter has a low battery, a message<br />

is sent to the computer and displayed in a report. The Back-up Interface also transmits this<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-5


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

information in the case of computer failure.<br />

D. The computer shall have the capability to send custom messages across the pagers.<br />

E. The system supplier/installer shall be able to monitor and modify the system program via a<br />

modem or VPN network connection to the computer.<br />

F. An uninterruptible power supply (UPS) shall be provided with the computer to protect it<br />

against power outages and power transients.<br />

G. The computer shall be an All-In-One design with integrated 17” LCD Monitor, stereo<br />

speakers, and CD-ROM. The operating system shall be WINDOWS XP or higher.<br />

H. The software system shall have the ability to record and archive the history of all active<br />

transmitters on hard disk. In lieu of software a paper trail shall be generated. Such an<br />

archive shall include transmitter identification, alarm status, location and reset information.<br />

I. The software shall have the ability to require users to enter unique, personal passwords in<br />

order to perform system actions including: moving residents to ancillary departments,<br />

discharging residents from the system, clearing alarms and changing system settings. An<br />

optional card reader unit may be used to eliminate redundant keystrokes.<br />

J. The software shall support the use of a “touch-screen” monitor to minimize the use of a<br />

traditional keyboard and mouse. The software shall be designed with large easy-to-touch<br />

on-screen buttons as well as a pop-up virtual keyboard for data entry.<br />

K. The wireless emergency call system computer shall be Code Alert part number 9450-5021.<br />

L. In addition to the emergency call system computer, the vendor shall provide part numbers<br />

for the Back Up Console, the Uninterruptible Power Supply, the Quick Response Serial<br />

Receiver, the Software, the appropriate Software Licenses, and the Paging Base.<br />

2.08 WANDERING MANAGEMENT SERVER PC<br />

A. A computer and software program (server PC) shall display all alarms on screen. The<br />

facility’s floor plan will be incorporated to notate alarm location and a pop-up box shall<br />

provide: resident’s name, transmitter number, group/floor and room number as well as space<br />

to include pertinent information such as medical condition, dietary information, photograph,<br />

etc. A box may be selected if the resident is known to be a wanderer risk.<br />

B. The main system shall not be dependent upon computer use to constitute a fully working<br />

system.<br />

C. The software shall have the ability to require users to enter unique, personal passwords in<br />

order to perform system actions including: moving residents to ancillary departments,<br />

discharging residents from the system, clearing alarms and changing system settings.<br />

D. An optional card reader unit may be used to eliminate redundant keystrokes.<br />

E. The software shall support the use of a “touch-screen” monitor to minimize the use of a<br />

traditional keyboard and mouse. The software shall be designed with large easy-to-touch<br />

on-screen buttons as well as a pop-up virtual keyboard for data entry.<br />

F. The software system shall have the ability to record and archive the history of all active<br />

transmitters on hard disk. In lieu of software a paper trail shall be generated. Such an<br />

archive shall include transmitter identification, alarm status, location and reset information.<br />

G. The System shall support modular expansion, be easily moved, supportable by facility<br />

personnel with the assistance of an 800# hotline. Training sessions can be purchased from<br />

RF Technologies, Inc. These sessions will cover the basic functions within the system<br />

(admitting residents, resetting devices, etc.). Sessions will cover 1st, 2nd, and 3rd shifts.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-6


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

H. The System shall generate an alarm whenever a transmitter signal enters the alarm area of<br />

an open door. It shall identify the specific transmitter number and the door location. Passive<br />

infrared sensors or door contacts connected to the door Management antennae assure that<br />

alarms are only generated when a transmitter enters the area while a door is open or the<br />

sensor is activated.<br />

I. The System shall also have the ability to generate alarms under the following conditions:<br />

1. An authorized exit has occurred but the resident has not returned to the facility within<br />

a certain time period<br />

2. An authorized exit has occurred and a second resident tries to “piggyback” through<br />

the protected exit<br />

J. The server PC shall be of an All-In-One compact design that is extra slim to save desk<br />

space. To ensure reliable long-term operation, the entire computer shall be located on<br />

desktop or mounted to a wall with a VESA mounting bracket – <strong>No</strong> PC tower on the floor<br />

where dust and dirt can damage it. It shall be a modern silver color that brings a Hi-Tech<br />

look to security station and hides dirt. To reduce the number of connections and separate<br />

devices, the All-In-One PC shall have an integrated 17” TFT LCD Touch Screen Display is<br />

equivalent in viewable area to a 19” CRT and integrated stereo sound speakers in the unit.<br />

2.09 INTEGRATED EVENT NOTIFICATION<br />

A. A separate PC-based system that allows multiple, disparate systems to be displayed on a<br />

single wireless communication device. Alerts and event activities from low-voltage systems<br />

such as Code Alert wandering management, Quick Response Emergency call and Fire<br />

Alarm systems can be routed to wireless paging, nurse call, telephone, PDAs, cellular<br />

service providers, e-mail and receiving systems including SpectraLink, Cisco, and Avaya<br />

creating an environment of "anytime, anywhere" communications.<br />

B. Once a resident call is placed, the patient request or alarm is sent from the resident room to<br />

the nurse call system, which then interprets the data to determine who should receive the<br />

information. Once identified, the information is then routed from the Nurse Call Gateway to<br />

triage the data and then instantly route the alarm or event to the appropriate device.<br />

Room/Bed Number and Priority Level are displayed on the mobile device, detailing resident<br />

information for the caregiver. The nurse can then choose to accept or escalate the call, or<br />

with the touch of a button, automatically connect to the Patient Station. Call types, custom<br />

pages, staff requests and other information can be sent as well.<br />

C. The system shall first route unanswered calls to nurse’s stations and associated pagers in<br />

adjacent neighborhoods. If still unanswered after a selected period, the call shall be routed<br />

to off-site administrator pagers.<br />

D. Events such as facility alarms from Access Control systems and Fire Alarm systems can<br />

automatically be sent to supervisors or others to immediately notify them of emergencies.<br />

E. In addition to the computer, the vendor shall provide part numbers for the Software, the<br />

appropriate Software Licenses, and any cabling or interconnection devices necessary to<br />

interconnect to the other building and notification systems.<br />

F. The Integrated Event <strong>No</strong>tification system shall be Code Alert part number:<br />

Middleware Nurse Call Gateway Package 1000-7750<br />

2.10 STANDARD QUICK LOOK DISPLAY<br />

A. The Standard Quick Look Display shall include the Quick Look Interface with a built-in<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-7


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

audible alarm, a mounting base, an 8" freestanding post for use on countertops and ceilings,<br />

and a 4" wall-mount bracket.<br />

B. The display shall be easy to install and ensures staff are informed of all alarm events in a<br />

timely fashion.<br />

C. The display shall be installed in the facility corridors in a manner that allows staff to readily<br />

notice alarms that occur.<br />

D. The display shall have a swivel rotation of 330 degrees and a title adjustment that reclines to<br />

a maximum of 90 degrees.<br />

E. Vacuum fluorescent (Aqua), 2 lines, and 20 characters per line.<br />

F. The case dimensions shall be 3.6" x 11" x 1.8", the display dimensions shall be 8 ¾"L x 1<br />

¼"H.<br />

G. The display shall consist of 2 lines of up to 20 characters. Longer lines shall scroll or split at<br />

a separation between words.<br />

H. Multiple alarm messages that appear on the display shall toggle back and forth so that all<br />

messages are shown in a rotation cycle. When one alarm is reset, the display will continue<br />

to show and cycle the remaining alarm messages.<br />

I. The Quick Look Display Interface (QLI) is used to receive the alarm messages from the<br />

Server computer. It translates the messages into the data protocol used by the display,<br />

provides an audible alarm sound via a buzzer as well as relay contacts to support additional<br />

alarm notification. The QLI case dimensions shall be 6.7”W x 1.3”D x 3.25”H. The display<br />

shall have 2 Form C Relays to support additional buzzers, strobes or CCTV activation.<br />

J. The display shall have 5 volume levels (full, high, medium, low, and off).<br />

K. The QLI requires 14-18 V DC or AC power. The Central Power Supply shall power the<br />

display.<br />

L. When used in a wired configuration, a CAT5e cable needs to run from the QLI to the server<br />

computer or Serial Terminal Server.<br />

M. The Display(s) shall be Code Alert part number:<br />

N. Code Alert Standard Quick Look Display & QLI 9450-0420K<br />

2.11 WIRELESS EMERGENCY CALL SYSTEM SAMPLE MESSAGES<br />

A. Message transmitted when a bathroom pull cord is pulled:<br />

1. Alarm, Patient Name/Transmitter #<br />

2. Phone Number, Bathroom<br />

3. Building, Locator Name<br />

B. Message transmitted when a bedroom pull cord is pulled:<br />

1. Alarm, Patient Name/Transmitter #<br />

2. Phone Number, Pull cord<br />

3. Building, Locator Name<br />

C. Message transmitted when a public pull cord is reset:<br />

1. Location /Transmitter #<br />

2. Phone Number, Transmitter Type<br />

3. Building, Locator Number<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-8


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

D. Message transmitted when a transmitter is in low battery:<br />

1. Low Batt<br />

2. Transmitter #<br />

E. Message that is transmitted when a serial receiver is disconnected:<br />

1. Inactive Check<br />

2. Conn. Or Reset Comp.<br />

2.12 ROUTERS<br />

A. Provide Routers to increase the range and signal strength of the Quick Response<br />

Transmitters by re-broadcasting their wireless signals to the Gateway.<br />

B. The Router shall be a 2.4 GHz Direct Sequence Spread Spectrum receiver/transmitter and<br />

shall operate in a 2.405 – 2.475 GHz frequency range with a transmit power of +14dBm.<br />

C. The Router shall be weatherproof.<br />

D. The Router shall be powered by the Central Power Supply.<br />

E. The Router shall include a 3.7 VDC lithium ion rechargeable battery back-up.<br />

F. The Router shall send a supervisory message to the Central Display Unit to indicate<br />

functionality status.<br />

G. Routers shall employ mesh networking to extend coverage and increase reliability<br />

H. Routers shall be compliant with IEEE 802.15.4 and Zigbee protocol.<br />

I. The Router shall be dimensions: 4.5”H x 2.7”W x 0.56”D.<br />

2.13 CODE ALERT WANDERING MANAGEMENT SYSTEM EXIT ALARM CONTROL UNIT<br />

A. The Exit Alarm Control Unit shall receive data from the system Receive Antenna’s and issue<br />

audible alarms if the door is opened.<br />

B. The Exit Alarm Control Unit shall have a keypad that is used to reset alarms and bypass the<br />

Exit Alarm Control Unit.<br />

C. The Exit Alarm Control Unit shall be capable of triggering CodeLock electromagnetic door<br />

locks to secure the monitored door when a transmitter is within the detection zone.<br />

D. The Exit Alarm Control Unit shall be capable of operating as a Delayed Egress device that<br />

can utilize a trigger mechanism to determine when an exit door that is equipped with an<br />

Electro-magnetic lock is having an unauthorized egress attempt. The exit alarm control unit<br />

shall comply with NFPA-101 Life Safety Code (Model 60/70/80) or ICC/BOCA National<br />

Building Codes (Model 81).<br />

E. The Exit Alarm Control Unit shall be capable of triggering an alarm at an optional Staff Alert<br />

Panel and/or an announcement at an optional CA316 Voice Alarm or computer(s).<br />

F. Three LED indicators shall be located on the Exit Alarm Control Unit. They shall be: a red<br />

LED to indicate power to the system; a yellow LED to indicate that the exit alarm control unit<br />

has received a signal from the receivers; and a green LED which shall be lit when the unit’s<br />

status is in the bypass mode.<br />

G. The Exit Alarm Control Unit shall have an “anti-tailgate” feature; the bypass interval shall end<br />

when the door closes to prevent a monitored person from following the bypass exit.<br />

H. The exit alarm control unit shall have a steel faceplate that is capable of being surface or<br />

flush mounted.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-9


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

I. The Exit Alarm Control Unit shall be UL294 listed as an Access Control System.<br />

J. The Exit Alarm Control Unit shall provide the capability of changing bypass codes by<br />

reprogramming through its keypad.<br />

K. The Exit Alarm Control Unit shall communicate to a server PC via an RS-485 communication<br />

method over standard Category 5 UTP cabling. This communication shall be two-way and<br />

allow for supervision of the controller, notification of resident transports and automatic<br />

locking down of the doors.<br />

2.14 CODE ALERT WANDERING MANAGEMENT SYSTEM 66KHZ OR 262K RECEIVER ANTENNA<br />

A. The Code Alert Wandering Management Systems include an Exit Alarm Control Unit, (2)<br />

Receive Antennas, two normally closed reed switches, 94V-O PVC raceway and ABS<br />

fittings, and wire.<br />

B. Each opening up to 8’ requires (2) Receive Antennas, one on each side of the opening, as<br />

instructed in the Installation Manual. The Receive Antennas receive the RF signal from the<br />

Wandering Management Transmitter, and indicate to the Exit Alarm Control Unit when there<br />

is a transmitter is in the area.<br />

C. The Model 60/70/80 Exit Alarm Control Unit shall monitor the detection zone around the<br />

doorway, hallway or stairwell where it is mounted.<br />

D. The Receiver shall receive the radio frequency signal sent by the Transmitters and send the<br />

signal to the Exit Alarm Control Unit.<br />

E. The Receiver shall have a LED located inside the enclosure, which will pulse when a<br />

Transmitter is in the monitored zone. The LED is visible through a clear lens on the cover.<br />

F. The Receiver shall be encased in flame resistant material.<br />

G. The Receiver shall receive signals at 262 kHz. The receiver shall be able to be switched<br />

over (in the field by the installer) to the 66kHz frequency.<br />

H. The Receiver shall be powered via the Exit Alarm Control Unit.<br />

I. The Receive Antenna shall be dimensions 12.2” L x 1.77” W x 1.3” D.<br />

J. Code Alert DuoLink Receive Antenna: 9450-0165K<br />

2.15 CODE ALERT MODEL 80 WANDERING MANAGEMENT SYSTEM ADULT TRANSMITTER<br />

A. Provide 2-year Transmitters.<br />

B. Other than cosmetic, the Transmitter shall not be damaged or malfunction after a drop onto<br />

a tiled, concrete floor from a height of five (5) feet.<br />

C. The Transmitter shall be easily cleaned using a soft-bristle brush with mild disinfectant soap<br />

in compliance with facility’s disease control protocol.<br />

D. The Transmitter shall emit a radio frequency signal that is recognized by the system<br />

receivers.<br />

E. The Transmitter shall be worn on either the wrist or the ankle.<br />

F. The Transmitter shall have a single use band that is replaceable.<br />

G. The Transmitter shall have smooth, rounded edges and no moving parts that could pinch the<br />

resident or cause dermal abrasions.<br />

H. The Transmitter shall be attached to the resident using a single-use, disposable, reinforced<br />

nylon band material that does not contain latex. The band shall have two pairs of one-time<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-10


metal closures.<br />

SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

I. The Transmitter shall be water-resistant.<br />

J. The Transmitter shall be powered with a 3.5 V Lithium battery and have a 1 or 2 year battery<br />

life.<br />

K. The Transmitter shall operate at 66kHz or 262kHz.<br />

L. The server computer as a three-digit identification number shall recognize the Transmitter,<br />

which is an indication of the Transmitter number that is at the zone’s location.<br />

M. The dimensions for this transmitter are: 2”w x 1.5”h x 5/8”d.<br />

N. The Transmitter shall be Code Alert part numbers.<br />

1. CA9120/Model 80 2 Year 262kHz Transmitter with ID: 9000-0124<br />

2. CA9120/Model 80 2 Year 66kHz Transmitter with ID: 9000-0114<br />

3. Gray Bands (Package of 10): 3000-0217K<br />

4. Navy Bands (Package of 10): 3000-0213K<br />

2.16 CODE ALERT WANDERING MANAGEMENT SYSTEM TRANSMITTER TESTER FOR MODEL<br />

60, 70 AND 80 SYSTEMS<br />

A. The Transmitter Tester shall be used to verify proper operation of system Transmitters.<br />

B. The Transmitter Tester shall have a pushbutton that is depressed when testing the<br />

Transmitter.<br />

C. When tested, if the Transmitter is functioning properly, the green LED will blink and a tone<br />

will sound once per second. The Transmitter tester shall be compatible with the Model 60,<br />

70, and 80 transmitters at both the 66KHz and 262KHZ frequencies.<br />

D. One 9 V battery will power the Transmitter Tester.<br />

E. The Transmitter Tester shall be Code Alert part number: 9000-1000<br />

2.17 15V, 9A CENTRAL POWER SUPPLY<br />

A. Upon activation of the fire alarm, the Central Power Supply shall deactivate all Code Alert<br />

magnetic CodeLocks while continuing to power the Wandering Management System.<br />

B. The Central Power Supply shall be a Class II UL Listed as a Releasing Device (49XM) and<br />

shall meet NFPA Standard 72 Fire-Protective Signaling Service requirements.<br />

C. The Central Power Supply shall be housed in a Steel Cabinet w/locking door and keyed<br />

power on/off switch.<br />

D. The Central Power Supply enclosure shall be painted to prevent corrosion and shall be gray<br />

in color.<br />

E. The Central Power Supply dimensions shall be 6"w x 16"h x 16"d (15cm x 41cm x 41cm).<br />

F. The Central Power Supply shall weigh 30 lbs. (14kg).<br />

G. The Central Power Supply shall have conduit knockouts on all 4 sides to permit conduit<br />

connection for hardwiring of the AC power.<br />

H. The Central Power Supply shall have over current protection from both AC Input and DC<br />

Output with fuses: 3.5A, 250V (AC) and 15A, 32V (DC).<br />

I. The power requirements of the Central Power Supply are Input: 120V AC, 3 Amp Max<br />

Single-Phase Power and Output: 15V DC, 9 Amp.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-11


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

J. The Central Power Supply shall be Code Alert’s part numbers: 9450-0555<br />

K. Provide quantity of Central Power Supplies as required.<br />

PART 3 - EXECUTION<br />

3.01 GENERAL<br />

A. All equipment shall be installed specifically in accordance with equipment manufacturer’s<br />

recommendations.<br />

B. Where cabling is not run in conduit above dropped ceilings and may penetrate rated smoke<br />

or firewalls, furnish and install approved empty conduit sleeve and bushings. Conduit and<br />

rated wall penetrations shall be sealed with approved fire resistant caulking or sealant.<br />

3.02 TRAINING OF PERSONNEL<br />

A. Training sessions can be purchased from RF Technologies, Inc. These sessions will cover<br />

the basic functions within the system (admitting residents, resetting devices, etc.). Sessions<br />

will cover 1st, 2nd, and 3rd shifts.<br />

3.03 INSTALLATION<br />

A. Wiring shall be installed in accordance with Article 3.04 FREE AIR CABLING.<br />

B. Install Wireless Emergency Call System in accordance with manufacturer's instructions.<br />

C. Install system at locations as required. Modification of devices to provide complete system<br />

coverage area shall be provided at no cost to Owner.<br />

D. Connect system to a grounded, 120 VAC Uninterruptible Power Supply (UPS).<br />

E. Electrical Contractor will provide outlet for UPS system from emergency power system.<br />

F. Determine proper location of all system equipment.<br />

G. A pre-installation meeting will be held with the installers for the wiring, security systems<br />

equipment, telephone systems equipment and emergency call system equipment prior to<br />

any of the work for these systems commencing. The system/supplier/installer will arrange<br />

the meeting and the Owner’s construction representative shall be invited to attend this<br />

meeting.<br />

H. The Electrical Contractor shall furnish and install the deep (2-1/2” - 22 Cubic Inches) single<br />

gang plastic back boxes (or a install 4" square, plastic, 20 cubic inch extra deep, flush back<br />

boxes with single gang plaster ring) for the pull cords in the resident unit bathrooms,<br />

common area toilet rooms and elsewhere. The back boxes shall be installed 48” above<br />

finished floor. The system supplier/installer shall install the wireless pull cords in these back<br />

boxes. Where required by fire rating, Electrical Contractor will provide putty pads or other<br />

acceptable means of maintaining fire rating.<br />

I. The system supplier/installer shall install the wireless pull cords and surface mounted back<br />

boxes adjacent to the beds prior to the building’s opening. If the location of the bed is not yet<br />

known, the Pull cord shall be tested and then left on the kitchen counter in the apartment<br />

and installed by the building maintenance person after the first resident moves into the<br />

apartment.<br />

J. The Division 27 Contractor shall install an analog telephone line where designated on the<br />

drawings. The computer shall be connected to one of the direct modem/fax lines in this<br />

office to allow remote diagnostics and program modifications. The modem/fax line may be<br />

shared with other equipment.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-12


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

K. The Division 27 Contractor shall install category 5e UTP cable run from the local server PC<br />

to the client PC location. The cable shall be installed and terminated per TIA/EIA T568-A<br />

standards for CAT5e. This cabling may consist of two cable runs that are cross-connected<br />

to each other in the telecommunications closet. The cable is sending Ethernet and should<br />

go through a switch or hub.<br />

L. The Division 26 contractor shall provide an 110V, 20A, convenience duplex outlet at the<br />

Quick Response computer location, at the High Visibility display location(s) and at the<br />

Remote client PC location. This outlet shall be connected to a dedicated 120v emergency<br />

circuit.<br />

M. Code Alert system routers are surface mounted above the drop ceiling in the hallways. If<br />

drop ceiling does not exist at the location, provide access panels at that location. Minimum<br />

size: 12” x 12”.<br />

3.04 FREE AIR WIRING<br />

A. All wiring shall be run “free-air”, in conduit or in surface raceway. "Free-air" wiring is allowed<br />

where it can be completely concealed. If wiring cannot be concealed, it shall be installed in<br />

wire mold in finished areas and in conduit in unfinished areas.<br />

B. Where installed “free-air”, comply with the following:<br />

1. Cable shall run at right angles and be kept clear of other trades work.<br />

2. Cables shall be supported according to code utilizing bridle rings anchored to ceiling<br />

concrete, piping supports or structural steel beams. Rings shall be designed to<br />

maintain cables bend to larger than the minimum bend radius (typically 4 x cable<br />

diameter).<br />

3. Supports shall be spaced at a maximum 4-foot interval unless limited by building<br />

construction. If cable "sag" at mid-span exceeds 12-inches, another support shall be<br />

used.<br />

4. Cable shall never be laid directly on the ceiling grid.<br />

5. Cables shall not be attached to or supported by, existing cabling, plumbing or steam<br />

piping, ductwork, ceiling supports or electrical or communications conduit.<br />

6. A coil of 2 feet in each cable shall be placed in the ceiling at each “free-air” wired<br />

device. These "service loops" shall be secured at the last cable support before the<br />

cable reaches the device and shall be coiled from 100% to 200% of the cable<br />

recommended minimum bend radius.<br />

7. Devices wired with conduit shall be provided with an 8-inch wire tail at each device<br />

box.<br />

8. To reduce or eliminate EMI, the following minimum separation distances from ≤480V<br />

Power lines shall be adhered to:<br />

a. Twelve (12) inches from power lines of


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

should remain where excess length of the cable tie has been cut.<br />

11. All vertical cable extensions to fire alarm devices located below the finished ceiling<br />

shall be in conduit.<br />

C. Contractor shall furnish all required installation tools to facilitate cable pulling without<br />

damage to the cable jacket. Such equipment is to include, but not limited to, sheaves,<br />

winches, cable reels, cable reel jacks, duct entrance tunnels, pulling tension gauge and<br />

similar devices. All equipment shall be of substantial construction to allow steady progress<br />

once pulling has begun. Makeshift devices, which may move or wear in a manner to pose a<br />

hazard to the cable, shall not be used.<br />

D. All cable shall be pulled by hand unless installation conditions require mechanical<br />

assistance. Where mechanical assistance is used, care shall be taken to insure that the<br />

maximum tensile load for the cable as defined by the manufacturer is not exceeded. This<br />

may be in the form of continuous monitoring of pulling tension, use of a “break-away” or<br />

other approved method.<br />

3.05 FIELD QUALITY CONTROL<br />

A. Test after installation is complete to verify system is properly installed and operating.<br />

3.06 ADJUSTING<br />

A. Adjust system as required to perform properly.<br />

3.07 DEMONSTRATION<br />

A. Provide a minimum of 8 hours of on-site training by manufacturer or manufacturer’s<br />

representative, in three separate sessions<br />

B. In addition provide a standard in-service manual and in-service DVD to familiarize new staff<br />

members with the basic operation of the Code Alert system to aid in new employee<br />

orientation.<br />

C. Demonstrate system to Owner’s personnel.<br />

D. Train Owner’s personnel in proper operation and maintenance.<br />

E. Supply to the facility a minimum of one (1) complete user manual, which shall provide for the<br />

proper use, maintenance, and operation of the system by staff members after the initial<br />

training period.<br />

END OF SECTION<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-14


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. All requirements of Conditions of Contract and Division 1 govern work under this Section.<br />

B. This hard wired Emergency Call system is under Base Bid.<br />

1.02 GENERAL<br />

A. Provide a new Cornell Nurse Call System throughout this project.<br />

B. Underwriters Laboratories, Inc.:<br />

1. UL 1069 Hospital Signaling and Nurse Call Equipment, Edition 7.<br />

C. National Fire Protection Association (NFPA):<br />

1. NFPA 70 National Electrical Code.<br />

1.03 SYSTEM DESCRIPTION<br />

A. Performance Requirements:<br />

1. Provide nurse call equipment, which has been manufactured and installed to maintain<br />

performance criteria started by manufacturer without defects, damage or failure.<br />

1.04 SUBMITTALS<br />

A. General:<br />

1. Submit listed submittals in accordance with conditions of the Contract and Division 1<br />

Submittal Procedures Section.<br />

B. Product Data:<br />

1. Submit product data, including manufacturer’s product sheet, for specified products.<br />

C. Shop Drawings:<br />

1. Submit shop drawings showing layout, profiles and product components, including<br />

anchorage and accessories. Include cabling diagrams, wiring diagrams, station<br />

installation details, and equipment cabinet details.<br />

D. Quality Assurance Submittals:<br />

1. Submit the following:<br />

2. Test Reports:<br />

a. Certified test reports showing compliance with specified performance<br />

characteristics.<br />

3. Manufacturer’s Instructions:<br />

a. Manufacturer’s installation instructions.<br />

E. Closeout Submittals: Submit the following:<br />

1. Operation and Maintenance Data:<br />

a. Operation and maintenance data for installed products in accordance with<br />

Division 1 Closeout Submittals (Maintenance Data and Operation Data:<br />

Section. Include methods for maintaining installed products and precautions<br />

against cleaning materials and methods detrimental to finishes and<br />

performance. Include troubleshooting guide, wiring terminal identification and<br />

equipment parts list.<br />

2. Warranty:<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-1


1.05 QUALITY ASSURANCE<br />

SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

a. Warranty documents specified herein.<br />

A. Installer Qualifications:<br />

1. Installer experienced in performing work of this section who has specialized in<br />

installation of work similar to that required for this project.<br />

B. Pre-installation Meetings:<br />

1. Conduct pre-installation meeting to verify project requirements, substrate conditions,<br />

manufacturer’s installation instructions, and manufacturer’s warranty requirements.<br />

Comply with division 1 <strong>Project</strong> Management and Coordination (<strong>Project</strong> Meetings)<br />

Section.<br />

1.06 DELIVERY, STORAGE & HANDLING<br />

A. General:<br />

1. Comply with Division 1 Product Requirements Sections.<br />

B. Ordering:<br />

1. Comply with manufacturer’s ordering instructions and lead-time requirements to avoid<br />

construction delays.<br />

C. Delivery:<br />

1. Deliver materials in manufacturer’s original, unopened, undamaged containers with<br />

identification labels intact.<br />

D. Storage and Protection:<br />

1. Store materials protected from exposure to harmful weather conditions and at<br />

temperature and humidity conditions recommended by manufacturer.<br />

1.07 WARRANTY<br />

A. <strong>Project</strong> Warranty:<br />

1. Refer to Conditions of the Contract for project warranty provisions.<br />

B. Manufacturer’s Warranty:<br />

1. Submit, for Owner’s acceptance, manufacturer’s standard warranty document<br />

executed by authorized company official. Manufacturer’s warranty is in addition to,<br />

and not a limitation of, other rights Owner may have under Contract Documents.<br />

a. Warranty Period:<br />

i. 1 year commencing on the Date of Substantial Completion.<br />

1.08 OWNER’S INSTRUCTION<br />

A. Instruct the Owner’s personnel in operation and maintenance of installed units. Provide<br />

manufacturer’s installation, operation, and maintenance instructions for installed units.<br />

PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

A. Cornell.<br />

B. Jeron.<br />

C. Tektone.<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-2


D. Or other approved.<br />

SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

2.02 EQUIPMENT<br />

A. Nurse Call Master shall be a Cornell A4060-AT-SE flush wall mounted enclosure. LED as<br />

required shall be mounted on an anodized aluminum faceplate. A hi-low tone switch, LED<br />

power indicator, and lamp test switch shall be provided.<br />

B. The control module shall be a Cornell NC-102A for up to three call status capabilities. The<br />

module shall provide a steady voltage for operation of signal lamps during normal calls, a<br />

flashing voltage during emergency calls and a pulsing voltage for priority calls. Audible<br />

tones shall be sounded at all duty stations and at the annunciator panel whenever a call is<br />

placed. Priority calls take precedence over emergency calls and emergency calls take<br />

precedence over normal calls. The module shall derive its operating voltage from the<br />

Cornell P-5243 Power Supply.<br />

C. Power supply shall be a Cornell P-5243.<br />

D. Corridor dome lamps shall be Cornell L102 dual lamp.<br />

E. Toilet Stations shall be Cornell E-104 with nylon pull-for-help cords.<br />

F. Bedside Stations shall be as follows:<br />

1. One Bed Station – Cornell Blll<br />

G. Staff Duty Station shall be a Cornell D-lll<br />

H. Push for Help Emergency Station to be a Cornell E101<br />

PART 3 - EXECUTION<br />

3.01 MANUFACTURER’S INSTRUCTIONS<br />

A. Compliance:<br />

1. Comply with manufacturer’s product data, including product technical bulletins,<br />

product catalog installation instructions, and product carton instructions for installation.<br />

3.02 EXAMINATION<br />

A. Site Verification of Conditions:<br />

1. Verify substrate conditions, which have been previously installed under other sections,<br />

are acceptable for product installation in accordance with manufacturer’s instructions.<br />

3.03 INSTALLATION<br />

A. Nurse Call Equipment Installation:<br />

1. Wiring Method:<br />

a. Install wiring in raceway as recommended by manufacturer.<br />

2. Separation of Wires:<br />

a. Provide separation as recommended by equipment manufacturer.<br />

3. Splices, Taps and Terminations:<br />

a. Make splices, taps and terminations on numbered terminal strips in junction,<br />

pull and outlet boxes, terminal cabinets and equipment enclosures.<br />

4. Identification of Conductors and Cables:<br />

a. Retain color-coding of conductors, and apply wire and cable marking tape to<br />

designated wires an cables so all media are identified in coordination with<br />

system wiring diagrams. Label stations, controls and indications using<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-3


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

approved consistent nomenclature.<br />

B. Grounding:<br />

1. Ground cable shields and equipment to eliminate shock hazard.<br />

a. Signal Ground Terminal:<br />

i. Locate at main equipment cabinet. Isolate from power system and<br />

equipment grounding except at connection to main building ground bus.<br />

b. Grounding Provisions:<br />

i. Comply with requirements in Division 16 Electrical, Grounding Section.<br />

3.04 FIELD QUALITY REQUIREMENTS<br />

A. Site Tests (Post Installation Testing):<br />

1. Comply with the Following:<br />

a. Schedule Tests:<br />

i. Schedule tests a minimum of 7 days in advance of performance of tests.<br />

b. Report:<br />

i. Submit a written record of test results.<br />

c. Operational Test:<br />

i. Perform an operational system test to verify compliance of system with<br />

these specifications. Perform tests that include originating station-tostation<br />

and all-call messages and pages at each nurse call station.<br />

Verify proper routing, volume levels, and freedom from noise and<br />

distortion.<br />

d. Retesting:<br />

i. Rectify deficiencies indicated by tests and completely retest work<br />

affected by such deficiencies. Verify by the system test that the total<br />

system meets these specifications and complies with applicable<br />

standards. Report Results in writing.<br />

B. Inspection:<br />

1. Verify that units and controls are labeled and interconnecting wires and terminals are<br />

identified in accordance with NFPA and UL 1069 requirements.<br />

C. Manufacturer’s Field Services:<br />

1. Upon Owner’s request, provide manufacturer’s field service consisting of product us4e<br />

recommendations and periodic site visits for inspection of product installation in<br />

accordance with manufacturer’s instructions.<br />

3.05 CLEANING<br />

A. Repair or replace damaged installed products. Clean installed products in accordance with<br />

manufacturer’s instructions prior to Owner’s acceptance. Remove construction debris from<br />

project site and legally dispose of debris.<br />

3.06 PROTECTION<br />

A. <strong>Project</strong> installed product and finish surfaces from damage during construction.<br />

3.07 FREE AIR WIRING<br />

A. All wiring shall be run “free-air”, in conduit or in surface raceway. "Free-air" wiring is allowed<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-4


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

where it can be completely concealed. If wiring cannot be concealed, it shall be installed in<br />

wire mold in finished areas and in conduit in unfinished areas.<br />

B. Where installed “free-air”, comply with the following:<br />

1. Cable shall run at right angles and be kept clear of other trades work.<br />

2. Cables shall be supported according to code utilizing bridle rings anchored to ceiling<br />

concrete, piping supports or structural steel beams. Rings shall be designed to<br />

maintain cables bend to larger than the minimum bend radius (typically 4 x cable<br />

diameter).<br />

3. Supports shall be spaced at a maximum 4-foot interval unless limited by building<br />

construction. If cable "sag" at mid-span exceeds 12-inches, another support shall be<br />

used.<br />

4. Cable shall never be laid directly on the ceiling grid.<br />

5. Cables shall not be attached to or supported by, existing cabling, plumbing or steam<br />

piping, ductwork, ceiling supports or electrical or communications conduit.<br />

6. A coil of 2 feet in each cable shall be placed in the ceiling at each “free-air” wired<br />

device. These "service loops" shall be secured at the last cable support before the<br />

cable reaches the device and shall be coiled from 100% to 200% of the cable<br />

recommended minimum bend radius.<br />

7. Devices wired with conduit shall be provided with an 8-inch wire tail at each device<br />

box.<br />

8. To reduce or eliminate EMI, the following minimum separation distances from ≤480V<br />

Power lines shall be adhered to:<br />

a. Twelve (12) inches from power lines of


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

D. All cable shall be pulled by hand unless installation conditions require mechanical<br />

assistance. Where mechanical assistance is used, care shall be taken to insure that the<br />

maximum tensile load for the cable as defined by the manufacturer is not exceeded. This<br />

may be in the form of continuous monitoring of pulling tension, use of a “break-away” or<br />

other approved method.<br />

END OF SECTION<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-6


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

PART 1 - GENERAL<br />

1.01 RELATED DOCUMENTS/WORK<br />

A. All requirements of Division 1 govern work under this Section.<br />

B. <strong>No</strong>te that the Wireless Emergency Call provisions of this Section are under Alternate Bid.<br />

C. For Base Bid Emergency Call requirements, see Section 27 52 24 which describes a hardwired<br />

system.<br />

D. Perimeter Alarm/Wander Monitoring provisions of this Section are Base Bid. <strong>No</strong>te that<br />

monitoring of certain doors changes from “local only” to “local and via pagers” under<br />

Alternate Bid.<br />

E. Provide a complete operating system listed under UL 1069, Edition 7.<br />

1.02 SUMMARY<br />

A. The system shall offer the residents a means of summoning a caregiver when they need<br />

assistance. The wireless call system shall create an open environment of care while<br />

assuring staff that residents who need help are assisted. The system collects emergency call<br />

information and displays information on computers, quick look displays, and pagers. The<br />

wireless call system shall allow residents to call for assistance simply by pressing a button<br />

on a pendant or by pulling a string on the pull cord. Alarms must be reset at the device<br />

location monitored area to assure staff attention.<br />

B. Provide a complete and fully operational Wandering Management System (WMS). The<br />

purpose of the WMS is to create an open environment of care while assuring staff that<br />

residents who wander the area are secure. The system monitors doors with options<br />

configured to accommodate specific needs. The anti-tailgate feature prevents a wanderer<br />

from following a visitor or staff member through an authorized exit. Alarms must be reset at<br />

the monitored area to assure staff attention.<br />

C. The system is to provide coverage for throughout all locations where initiating devices are<br />

shown.<br />

1.03 BASIC SYSTEM FUNCTIONS – EMERGENCY CALL<br />

A. Install one wireless pull cord between the toilet and shower in each resident unit bathroom<br />

and tub room. Recess the pullcord back box in the wall allowing the cover plate to be<br />

mounted flush on the wall. The signal transmitted when the pullcord is pulled is recognized<br />

by the emergency call system and is associated with a specific location in the building.<br />

B. The emergency call messages are transmitted to the staff via alphanumeric pagers and<br />

quick look displays. Provide (11) pagers. Provide quick look displays per the drawings.<br />

C. Each alarm will be continuously transmitted to the staff pagers until the staff manually resets<br />

the alarming device. Resetting the alarming device shall also transmit a message to the<br />

staff pagers.<br />

D. Each alarm will be continuously transmitted to the quick look displays until the staff manually<br />

resets the alarming device. Resetting the alarming device shall also clear the alarm<br />

message off of the Quick Look Display.<br />

E. The staff can transmit additional messages across the pagers using the system computer.<br />

F. Additional wireless devices (pull cords, call buttons, etc.) can be added in the future as<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-1


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

needed without new wiring. The transmitter is ordered, secured in place and the system<br />

computer is updated with the new information.<br />

G. Each of the wireless pull cord and pushbutton alarm transmitters shall be battery powered.<br />

The system computer shall monitor the batteries and alert the staff when replacement of<br />

batteries is required.<br />

H. Provide routers to increase the range and signal strength of the Quick Response<br />

Transmitters by re-broadcasting their wireless signals back to the Quick Response Serial<br />

Receiver at the computer location. Provide sufficient routers for complete coverage. Those<br />

shown on the drawings are the minimum.<br />

I. The Perimeter Security System alarm messages shall be broadcast across the staff pagers.<br />

J. The system computer shall be operating WINDOWS XP or higher.<br />

K. A secondary Quick Response workstation shall be available consisting of a client computer<br />

unit that shall allow a secondary nurse station to view alarms on the main PC system. A<br />

user at the secondary workstation can interact with the system just like a user at the main<br />

Server PC. The system shall allow up to a total of 9 client computers.<br />

L. See the drawings for specific equipment locations.<br />

M. This Contractor shall provide all equipment required for perimeter alarm system including<br />

control devices, conduit and cabling, and programming necessary to create Wandering<br />

Management system alarms.<br />

N. Provide complete system design, materials, labor, and all equipment for a complete Wireless<br />

Call System for the facility.<br />

O. Electrical Contractor shall provide all necessary 120V power connections to system security<br />

devices, power supplies, control equipment, CPUs, and system accessories.<br />

1.04 BASIC SYSTEM FUNCTIONS – WANDERING MANAGEMENT<br />

A. The system is to provide coverage for doors as indicated on the floor plans.<br />

B. See the riser diagram and floor plans for specific equipment locations.<br />

C. This Contractor shall provide all equipment required for security system including control<br />

devices, conduit and cabling, interfacing into the access control system and programming<br />

necessary to create Wandering Management system alarms.<br />

D. Provide complete system design, materials, labor, and all equipment for a complete<br />

Wandering Management System for the facility.<br />

E. System shall utilize a water-resistant, wireless radio transmitter that can be attached to a<br />

resident’s wrist or ankle for monitoring purposes. Provide (40).<br />

F. If the system determines that a potential elopement is possible the system alarm shall be<br />

sounded. The system shall activate magnetic door locks and other security hardware.<br />

G. System shall utilize wired antennas and receivers located near points of exit for detection of<br />

the transmitter.<br />

H. System shall utilize magnetic locks for door lockdown at perimeter doors of coverage area.<br />

I. Contractor shall meet with facility staff members and shall provide services for all necessary<br />

design for complete coverage of area.<br />

J. The system shall be capable of activating magnetic door locks and transmitting alarms to<br />

staff pagers and Quick-Look stations.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-2


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

K. Contractor shall provide all interface required to the system from the fire alarm system such<br />

that all locks shall be disabled under a fire alarm condition.<br />

L. Electrical Contractor shall provide all necessary 120V power connections to system security<br />

devices, power supplies, control equipment, CPUs, and system accessories.<br />

M. Delayed egress magnetic locks provided for security area shall be compliant with NFPA<br />

101and applicable Wisconsin State Building Code.<br />

1.05 BASIC SYSTEM FUNCTIONS – PERIMETER DOORS WITHOUT WANDERING MANAGEMENT<br />

A. The system is to provide coverage for additional doors as indicated on the floor plans.<br />

These doors shall alarm when opened if not bypassed by interior or exterior keypads.<br />

B. Under Base Bid, the alarm shall be local and audible-only.<br />

C. Under Alternate Bid for enhanced nurse call, the alarm shall be local AND remote via<br />

pagers.<br />

D. <strong>No</strong>te that certain units are designated on the drawings to be inactive between 9PM and<br />

6AM. Provide an internal programmable clock to lock these out. When locked out, these<br />

keypads will be unable to bypass the associated door alarms.<br />

E. Devices shall be powered from a central power supply.<br />

F. See the riser diagram and floor plans for specific equipment locations.<br />

G. This Contractor shall provide all equipment required for security system including control<br />

devices, conduit and cabling, interfacing into the access control system and programming.<br />

H. Provide complete system design, materials, labor, and all equipment for a complete system.<br />

1.06 SUBMITTALS<br />

A. Submit manufacturer's product data, including installation instructions, and individual<br />

system component specifications.<br />

B. Ratings and performance data.<br />

C. Operating and maintenance data.<br />

D. Submit manufacturer’s training program, including training aids and training duration.<br />

E. Submit non-warranty service costs, including trip charge, response time, hourly rate, per<br />

diem expense and itemized major system component price list.<br />

F. Product Data: Submit catalog data showing electrical characteristics and connection<br />

requirements for each component. Include quantities of each component. Provide system<br />

riser diagram to show wiring requirements.<br />

1.07 CLOSEOUT SUBMITTALS<br />

A. Section 01700 - Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations of emergency call system outlets,<br />

routers, receiver and head end equipment.<br />

C. Operation and Maintenance Data: Submit instructions for adjusting, operating, and<br />

extending the system, and repair procedures and spare parts documentation.<br />

D. Maintenance Contract: Submit maintenance contract for the system. Service is provided by<br />

emergency call system supplier/installer as part of a maintenance contract on a time and<br />

material basis. Service shall be available by modem or on site, as required.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-3


PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

A. Code Alert® as manufactured by RF Technologies, Inc., Brookfield, WI (262) 790-1771.<br />

B. Roam Alert – by Stanley Senior Technologies.<br />

C. Secure Care – by Secure Care Products.<br />

2.02 EQUIPMENT – EMERGENCY CALL<br />

A. The wireless call system specified herein shall have an alarm and reporting capabilities.<br />

B. All manufactured products to comprise the wireless call system shall be manufactured within<br />

the U.S.A.<br />

C. Products listed herein shall consist of, but are not limited, to Transmitters, Routers, a system<br />

device network with associated devices and cabling, a server computer operating Quick<br />

Response® Wireless Call Software capable of outputting alarm event information to the<br />

access control system, and client computers capable of receiving and transmitting data from<br />

other locations at the facility.<br />

D. Acceptable Manufacturers must have been established in the business for a minimum of ten<br />

years and completed five previous projects of similar installations.<br />

E. Acceptable Manufacturers shall provide On Call technical support 24/7.<br />

F. Acceptable Manufacturers shall provide references of previous installations, which have<br />

been in place for three years.<br />

2.03 EQUIPMENT – PERIMETER ALARM<br />

A. The wandering resident system specified herein shall have an alarm and delayed egress<br />

capabilities.<br />

B. All manufactured products to comprise the wandering resident system shall be manufactured<br />

within the U.S.A.<br />

C. All manufactured products shall meet with all required federal requirements.<br />

D. D. All manufactured products shall be UL294 Listed.<br />

E. Products listed herein shall consist of, but are not limited to, adult transmitters (worn on the<br />

resident’s ankle or wrist), Exit Alarm Control Units (located at each exit location to provide<br />

local alarm, means of alarm reset, exit status, authorized escort of monitored residents<br />

without alarm, and electro-magnetic lock controller), Antenna/Receivers (two for each exit<br />

location), Single Zone Staff Alert Panels (providing audible indication of events in the<br />

departments), a system device network with associated devices and cabling, a server<br />

computer operating Wandering Management Software capable of outputting alarm event<br />

information to the access control system, client computers capable of receiving and<br />

transmitting data from other locations at the facility, and Central Power Supplies.<br />

2.04 BASIC SYSTEM OPERATION<br />

A. EMERGENCY PULL CORDS<br />

1. Plastic off-white waterproof cover plate and large red switch, red pull cord, twoposition<br />

switch – maintained. Wireless transmitter installed on switch contacts with<br />

battery. Battery shall be replaced in field without the replacement of the entire<br />

transmitter. The transmitter uses a 3V lithium battery that will last 4-5 years<br />

depending on use.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-4


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

2. The Emergency Pull cord shall be Code Alert part numbers:<br />

a. Quick Response Pull cord Station (SURFACE) 1000-7147K<br />

b. Quick Response Pull cord Station (FLUSH) 1000-7147<br />

B. KEYPADS<br />

1. Certain doors are monitored and will alarm if the proper code is not keyed in. Under<br />

Base Bid, the alarm will be local only. Under the Alternate Bid for Enhanced Nurse<br />

Call, the alarm will be local and also will appear on staff pagers and Quick Look<br />

displays.<br />

2. Where called for on the drawings, certain of these doors are to be able to be<br />

accessed by the keypad only before 9PM and after 6AM. These times shall be as<br />

programmed by the system. Other doors will be able to be accessed at any time.<br />

2.05 PAGERS<br />

A. Alphanumeric pagers shall display the system messages. The pager will beep or vibrate to<br />

alert staff of alarms and resets of Quick Response wireless devices. In addition, it will display<br />

alarms and resets of wireless devices on an alphanumeric display. Staff member must<br />

manually delete messages from pagers.<br />

B. Personal carrying case and a belt clip shall be furnished with each pager to allow them to be<br />

carried hands-free and easily accessed.<br />

C. Pagers shall be capable of utilizing alternate frequencies if the preset frequency encounters<br />

interference.<br />

D. The pagers shall be Code Alert part number 1000-5214K<br />

2.06 PAGING TRANSMITTER BASE<br />

A. 2 watt rating. A higher rated transmitter or external antenna shall be furnished if the 2-watt<br />

model is not capable of reaching all areas of all the buildings.<br />

B. The Paging System shall be a frequency of 457.575MHz .The transmitter shall be capable of<br />

utilizing alternate frequencies if the preset frequency encounters interference.<br />

C. The system shall include an interface paging transmitter base with the emergency call<br />

system computer and “Back-up Console”. The Paging System shall initiate a page when a<br />

Quick Response alarm, reset, or missing event is received.<br />

D. The paging transmitter shall be Code Alert part number: 1000-5055K<br />

2.07 WIRELESS EMERGENCY CALL SYSTEM COMPUTER (SERVER PC)<br />

A. The computer shall contain the program for the emergency call system. The program shall<br />

be self-monitoring. A separate hardware “Back-up Console” shall be provided that notifies<br />

the staff if the computer is turned off, the operating system locks up, or the emergency call<br />

system program is closed.<br />

B. The computer shall monitor the messages that are received from the individual alarm<br />

transmitters and send the associated alarm message to the selected notification device as<br />

well as display the message on the computer display.<br />

C. Each of the individual alarm transmitters check-in to the system and are supervised for<br />

proper operation and battery life by the computer. If a transmitter does not check-in within a<br />

specified period of time, a message shall be transmitted to the selected notification device<br />

and also is displayed on the computer screen. If a transmitter has a low battery, a message<br />

is sent to the computer and displayed in a report. The Back-up Interface also transmits this<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-5


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

information in the case of computer failure.<br />

D. The computer shall have the capability to send custom messages across the pagers.<br />

E. The system supplier/installer shall be able to monitor and modify the system program via a<br />

modem or VPN network connection to the computer.<br />

F. An uninterruptible power supply (UPS) shall be provided with the computer to protect it<br />

against power outages and power transients.<br />

G. The computer shall be an All-In-One design with integrated 17” LCD Monitor, stereo<br />

speakers, and CD-ROM. The operating system shall be WINDOWS XP or higher.<br />

H. The software system shall have the ability to record and archive the history of all active<br />

transmitters on hard disk. In lieu of software a paper trail shall be generated. Such an<br />

archive shall include transmitter identification, alarm status, location and reset information.<br />

I. The software shall have the ability to require users to enter unique, personal passwords in<br />

order to perform system actions including: moving residents to ancillary departments,<br />

discharging residents from the system, clearing alarms and changing system settings. An<br />

optional card reader unit may be used to eliminate redundant keystrokes.<br />

J. The software shall support the use of a “touch-screen” monitor to minimize the use of a<br />

traditional keyboard and mouse. The software shall be designed with large easy-to-touch<br />

on-screen buttons as well as a pop-up virtual keyboard for data entry.<br />

K. The wireless emergency call system computer shall be Code Alert part number 9450-5021.<br />

L. In addition to the emergency call system computer, the vendor shall provide part numbers<br />

for the Back Up Console, the Uninterruptible Power Supply, the Quick Response Serial<br />

Receiver, the Software, the appropriate Software Licenses, and the Paging Base.<br />

2.08 WANDERING MANAGEMENT SERVER PC<br />

A. A computer and software program (server PC) shall display all alarms on screen. The<br />

facility’s floor plan will be incorporated to notate alarm location and a pop-up box shall<br />

provide: resident’s name, transmitter number, group/floor and room number as well as space<br />

to include pertinent information such as medical condition, dietary information, photograph,<br />

etc. A box may be selected if the resident is known to be a wanderer risk.<br />

B. The main system shall not be dependent upon computer use to constitute a fully working<br />

system.<br />

C. The software shall have the ability to require users to enter unique, personal passwords in<br />

order to perform system actions including: moving residents to ancillary departments,<br />

discharging residents from the system, clearing alarms and changing system settings.<br />

D. An optional card reader unit may be used to eliminate redundant keystrokes.<br />

E. The software shall support the use of a “touch-screen” monitor to minimize the use of a<br />

traditional keyboard and mouse. The software shall be designed with large easy-to-touch<br />

on-screen buttons as well as a pop-up virtual keyboard for data entry.<br />

F. The software system shall have the ability to record and archive the history of all active<br />

transmitters on hard disk. In lieu of software a paper trail shall be generated. Such an<br />

archive shall include transmitter identification, alarm status, location and reset information.<br />

G. The System shall support modular expansion, be easily moved, supportable by facility<br />

personnel with the assistance of an 800# hotline. Training sessions can be purchased from<br />

RF Technologies, Inc. These sessions will cover the basic functions within the system<br />

(admitting residents, resetting devices, etc.). Sessions will cover 1st, 2nd, and 3rd shifts.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-6


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

H. The System shall generate an alarm whenever a transmitter signal enters the alarm area of<br />

an open door. It shall identify the specific transmitter number and the door location. Passive<br />

infrared sensors or door contacts connected to the door Management antennae assure that<br />

alarms are only generated when a transmitter enters the area while a door is open or the<br />

sensor is activated.<br />

I. The System shall also have the ability to generate alarms under the following conditions:<br />

1. An authorized exit has occurred but the resident has not returned to the facility within<br />

a certain time period<br />

2. An authorized exit has occurred and a second resident tries to “piggyback” through<br />

the protected exit<br />

J. The server PC shall be of an All-In-One compact design that is extra slim to save desk<br />

space. To ensure reliable long-term operation, the entire computer shall be located on<br />

desktop or mounted to a wall with a VESA mounting bracket – <strong>No</strong> PC tower on the floor<br />

where dust and dirt can damage it. It shall be a modern silver color that brings a Hi-Tech<br />

look to security station and hides dirt. To reduce the number of connections and separate<br />

devices, the All-In-One PC shall have an integrated 17” TFT LCD Touch Screen Display is<br />

equivalent in viewable area to a 19” CRT and integrated stereo sound speakers in the unit.<br />

2.09 INTEGRATED EVENT NOTIFICATION<br />

A. A separate PC-based system that allows multiple, disparate systems to be displayed on a<br />

single wireless communication device. Alerts and event activities from low-voltage systems<br />

such as Code Alert wandering management, Quick Response Emergency call and Fire<br />

Alarm systems can be routed to wireless paging, nurse call, telephone, PDAs, cellular<br />

service providers, e-mail and receiving systems including SpectraLink, Cisco, and Avaya<br />

creating an environment of "anytime, anywhere" communications.<br />

B. Once a resident call is placed, the patient request or alarm is sent from the resident room to<br />

the nurse call system, which then interprets the data to determine who should receive the<br />

information. Once identified, the information is then routed from the Nurse Call Gateway to<br />

triage the data and then instantly route the alarm or event to the appropriate device.<br />

Room/Bed Number and Priority Level are displayed on the mobile device, detailing resident<br />

information for the caregiver. The nurse can then choose to accept or escalate the call, or<br />

with the touch of a button, automatically connect to the Patient Station. Call types, custom<br />

pages, staff requests and other information can be sent as well.<br />

C. The system shall first route unanswered calls to nurse’s stations and associated pagers in<br />

adjacent neighborhoods. If still unanswered after a selected period, the call shall be routed<br />

to off-site administrator pagers.<br />

D. Events such as facility alarms from Access Control systems and Fire Alarm systems can<br />

automatically be sent to supervisors or others to immediately notify them of emergencies.<br />

E. In addition to the computer, the vendor shall provide part numbers for the Software, the<br />

appropriate Software Licenses, and any cabling or interconnection devices necessary to<br />

interconnect to the other building and notification systems.<br />

F. The Integrated Event <strong>No</strong>tification system shall be Code Alert part number:<br />

Middleware Nurse Call Gateway Package 1000-7750<br />

2.10 STANDARD QUICK LOOK DISPLAY<br />

A. The Standard Quick Look Display shall include the Quick Look Interface with a built-in<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-7


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

audible alarm, a mounting base, an 8" freestanding post for use on countertops and ceilings,<br />

and a 4" wall-mount bracket.<br />

B. The display shall be easy to install and ensures staff are informed of all alarm events in a<br />

timely fashion.<br />

C. The display shall be installed in the facility corridors in a manner that allows staff to readily<br />

notice alarms that occur.<br />

D. The display shall have a swivel rotation of 330 degrees and a title adjustment that reclines to<br />

a maximum of 90 degrees.<br />

E. Vacuum fluorescent (Aqua), 2 lines, and 20 characters per line.<br />

F. The case dimensions shall be 3.6" x 11" x 1.8", the display dimensions shall be 8 ¾"L x 1<br />

¼"H.<br />

G. The display shall consist of 2 lines of up to 20 characters. Longer lines shall scroll or split at<br />

a separation between words.<br />

H. Multiple alarm messages that appear on the display shall toggle back and forth so that all<br />

messages are shown in a rotation cycle. When one alarm is reset, the display will continue<br />

to show and cycle the remaining alarm messages.<br />

I. The Quick Look Display Interface (QLI) is used to receive the alarm messages from the<br />

Server computer. It translates the messages into the data protocol used by the display,<br />

provides an audible alarm sound via a buzzer as well as relay contacts to support additional<br />

alarm notification. The QLI case dimensions shall be 6.7”W x 1.3”D x 3.25”H. The display<br />

shall have 2 Form C Relays to support additional buzzers, strobes or CCTV activation.<br />

J. The display shall have 5 volume levels (full, high, medium, low, and off).<br />

K. The QLI requires 14-18 V DC or AC power. The Central Power Supply shall power the<br />

display.<br />

L. When used in a wired configuration, a CAT5e cable needs to run from the QLI to the server<br />

computer or Serial Terminal Server.<br />

M. The Display(s) shall be Code Alert part number:<br />

N. Code Alert Standard Quick Look Display & QLI 9450-0420K<br />

2.11 WIRELESS EMERGENCY CALL SYSTEM SAMPLE MESSAGES<br />

A. Message transmitted when a bathroom pull cord is pulled:<br />

1. Alarm, Patient Name/Transmitter #<br />

2. Phone Number, Bathroom<br />

3. Building, Locator Name<br />

B. Message transmitted when a bedroom pull cord is pulled:<br />

1. Alarm, Patient Name/Transmitter #<br />

2. Phone Number, Pull cord<br />

3. Building, Locator Name<br />

C. Message transmitted when a public pull cord is reset:<br />

1. Location /Transmitter #<br />

2. Phone Number, Transmitter Type<br />

3. Building, Locator Number<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-8


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

D. Message transmitted when a transmitter is in low battery:<br />

1. Low Batt<br />

2. Transmitter #<br />

E. Message that is transmitted when a serial receiver is disconnected:<br />

1. Inactive Check<br />

2. Conn. Or Reset Comp.<br />

2.12 ROUTERS<br />

A. Provide Routers to increase the range and signal strength of the Quick Response<br />

Transmitters by re-broadcasting their wireless signals to the Gateway.<br />

B. The Router shall be a 2.4 GHz Direct Sequence Spread Spectrum receiver/transmitter and<br />

shall operate in a 2.405 – 2.475 GHz frequency range with a transmit power of +14dBm.<br />

C. The Router shall be weatherproof.<br />

D. The Router shall be powered by the Central Power Supply.<br />

E. The Router shall include a 3.7 VDC lithium ion rechargeable battery back-up.<br />

F. The Router shall send a supervisory message to the Central Display Unit to indicate<br />

functionality status.<br />

G. Routers shall employ mesh networking to extend coverage and increase reliability<br />

H. Routers shall be compliant with IEEE 802.15.4 and Zigbee protocol.<br />

I. The Router shall be dimensions: 4.5”H x 2.7”W x 0.56”D.<br />

2.13 CODE ALERT WANDERING MANAGEMENT SYSTEM EXIT ALARM CONTROL UNIT<br />

A. The Exit Alarm Control Unit shall receive data from the system Receive Antenna’s and issue<br />

audible alarms if the door is opened.<br />

B. The Exit Alarm Control Unit shall have a keypad that is used to reset alarms and bypass the<br />

Exit Alarm Control Unit.<br />

C. The Exit Alarm Control Unit shall be capable of triggering CodeLock electromagnetic door<br />

locks to secure the monitored door when a transmitter is within the detection zone.<br />

D. The Exit Alarm Control Unit shall be capable of operating as a Delayed Egress device that<br />

can utilize a trigger mechanism to determine when an exit door that is equipped with an<br />

Electro-magnetic lock is having an unauthorized egress attempt. The exit alarm control unit<br />

shall comply with NFPA-101 Life Safety Code (Model 60/70/80) or ICC/BOCA National<br />

Building Codes (Model 81).<br />

E. The Exit Alarm Control Unit shall be capable of triggering an alarm at an optional Staff Alert<br />

Panel and/or an announcement at an optional CA316 Voice Alarm or computer(s).<br />

F. Three LED indicators shall be located on the Exit Alarm Control Unit. They shall be: a red<br />

LED to indicate power to the system; a yellow LED to indicate that the exit alarm control unit<br />

has received a signal from the receivers; and a green LED which shall be lit when the unit’s<br />

status is in the bypass mode.<br />

G. The Exit Alarm Control Unit shall have an “anti-tailgate” feature; the bypass interval shall end<br />

when the door closes to prevent a monitored person from following the bypass exit.<br />

H. The exit alarm control unit shall have a steel faceplate that is capable of being surface or<br />

flush mounted.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-9


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

I. The Exit Alarm Control Unit shall be UL294 listed as an Access Control System.<br />

J. The Exit Alarm Control Unit shall provide the capability of changing bypass codes by<br />

reprogramming through its keypad.<br />

K. The Exit Alarm Control Unit shall communicate to a server PC via an RS-485 communication<br />

method over standard Category 5 UTP cabling. This communication shall be two-way and<br />

allow for supervision of the controller, notification of resident transports and automatic<br />

locking down of the doors.<br />

2.14 CODE ALERT WANDERING MANAGEMENT SYSTEM 66KHZ OR 262K RECEIVER ANTENNA<br />

A. The Code Alert Wandering Management Systems include an Exit Alarm Control Unit, (2)<br />

Receive Antennas, two normally closed reed switches, 94V-O PVC raceway and ABS<br />

fittings, and wire.<br />

B. Each opening up to 8’ requires (2) Receive Antennas, one on each side of the opening, as<br />

instructed in the Installation Manual. The Receive Antennas receive the RF signal from the<br />

Wandering Management Transmitter, and indicate to the Exit Alarm Control Unit when there<br />

is a transmitter is in the area.<br />

C. The Model 60/70/80 Exit Alarm Control Unit shall monitor the detection zone around the<br />

doorway, hallway or stairwell where it is mounted.<br />

D. The Receiver shall receive the radio frequency signal sent by the Transmitters and send the<br />

signal to the Exit Alarm Control Unit.<br />

E. The Receiver shall have a LED located inside the enclosure, which will pulse when a<br />

Transmitter is in the monitored zone. The LED is visible through a clear lens on the cover.<br />

F. The Receiver shall be encased in flame resistant material.<br />

G. The Receiver shall receive signals at 262 kHz. The receiver shall be able to be switched<br />

over (in the field by the installer) to the 66kHz frequency.<br />

H. The Receiver shall be powered via the Exit Alarm Control Unit.<br />

I. The Receive Antenna shall be dimensions 12.2” L x 1.77” W x 1.3” D.<br />

J. Code Alert DuoLink Receive Antenna: 9450-0165K<br />

2.15 CODE ALERT MODEL 80 WANDERING MANAGEMENT SYSTEM ADULT TRANSMITTER<br />

A. Provide 2-year Transmitters.<br />

B. Other than cosmetic, the Transmitter shall not be damaged or malfunction after a drop onto<br />

a tiled, concrete floor from a height of five (5) feet.<br />

C. The Transmitter shall be easily cleaned using a soft-bristle brush with mild disinfectant soap<br />

in compliance with facility’s disease control protocol.<br />

D. The Transmitter shall emit a radio frequency signal that is recognized by the system<br />

receivers.<br />

E. The Transmitter shall be worn on either the wrist or the ankle.<br />

F. The Transmitter shall have a single use band that is replaceable.<br />

G. The Transmitter shall have smooth, rounded edges and no moving parts that could pinch the<br />

resident or cause dermal abrasions.<br />

H. The Transmitter shall be attached to the resident using a single-use, disposable, reinforced<br />

nylon band material that does not contain latex. The band shall have two pairs of one-time<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-10


metal closures.<br />

SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

I. The Transmitter shall be water-resistant.<br />

J. The Transmitter shall be powered with a 3.5 V Lithium battery and have a 1 or 2 year battery<br />

life.<br />

K. The Transmitter shall operate at 66kHz or 262kHz.<br />

L. The server computer as a three-digit identification number shall recognize the Transmitter,<br />

which is an indication of the Transmitter number that is at the zone’s location.<br />

M. The dimensions for this transmitter are: 2”w x 1.5”h x 5/8”d.<br />

N. The Transmitter shall be Code Alert part numbers.<br />

1. CA9120/Model 80 2 Year 262kHz Transmitter with ID: 9000-0124<br />

2. CA9120/Model 80 2 Year 66kHz Transmitter with ID: 9000-0114<br />

3. Gray Bands (Package of 10): 3000-0217K<br />

4. Navy Bands (Package of 10): 3000-0213K<br />

2.16 CODE ALERT WANDERING MANAGEMENT SYSTEM TRANSMITTER TESTER FOR MODEL<br />

60, 70 AND 80 SYSTEMS<br />

A. The Transmitter Tester shall be used to verify proper operation of system Transmitters.<br />

B. The Transmitter Tester shall have a pushbutton that is depressed when testing the<br />

Transmitter.<br />

C. When tested, if the Transmitter is functioning properly, the green LED will blink and a tone<br />

will sound once per second. The Transmitter tester shall be compatible with the Model 60,<br />

70, and 80 transmitters at both the 66KHz and 262KHZ frequencies.<br />

D. One 9 V battery will power the Transmitter Tester.<br />

E. The Transmitter Tester shall be Code Alert part number: 9000-1000<br />

2.17 15V, 9A CENTRAL POWER SUPPLY<br />

A. Upon activation of the fire alarm, the Central Power Supply shall deactivate all Code Alert<br />

magnetic CodeLocks while continuing to power the Wandering Management System.<br />

B. The Central Power Supply shall be a Class II UL Listed as a Releasing Device (49XM) and<br />

shall meet NFPA Standard 72 Fire-Protective Signaling Service requirements.<br />

C. The Central Power Supply shall be housed in a Steel Cabinet w/locking door and keyed<br />

power on/off switch.<br />

D. The Central Power Supply enclosure shall be painted to prevent corrosion and shall be gray<br />

in color.<br />

E. The Central Power Supply dimensions shall be 6"w x 16"h x 16"d (15cm x 41cm x 41cm).<br />

F. The Central Power Supply shall weigh 30 lbs. (14kg).<br />

G. The Central Power Supply shall have conduit knockouts on all 4 sides to permit conduit<br />

connection for hardwiring of the AC power.<br />

H. The Central Power Supply shall have over current protection from both AC Input and DC<br />

Output with fuses: 3.5A, 250V (AC) and 15A, 32V (DC).<br />

I. The power requirements of the Central Power Supply are Input: 120V AC, 3 Amp Max<br />

Single-Phase Power and Output: 15V DC, 9 Amp.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-11


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

J. The Central Power Supply shall be Code Alert’s part numbers: 9450-0555<br />

K. Provide quantity of Central Power Supplies as required.<br />

PART 3 - EXECUTION<br />

3.01 GENERAL<br />

A. All equipment shall be installed specifically in accordance with equipment manufacturer’s<br />

recommendations.<br />

B. Where cabling is not run in conduit above dropped ceilings and may penetrate rated smoke<br />

or firewalls, furnish and install approved empty conduit sleeve and bushings. Conduit and<br />

rated wall penetrations shall be sealed with approved fire resistant caulking or sealant.<br />

3.02 TRAINING OF PERSONNEL<br />

A. Training sessions can be purchased from RF Technologies, Inc. These sessions will cover<br />

the basic functions within the system (admitting residents, resetting devices, etc.). Sessions<br />

will cover 1st, 2nd, and 3rd shifts.<br />

3.03 INSTALLATION<br />

A. Wiring shall be installed in accordance with Article 3.04 FREE AIR CABLING.<br />

B. Install Wireless Emergency Call System in accordance with manufacturer's instructions.<br />

C. Install system at locations as required. Modification of devices to provide complete system<br />

coverage area shall be provided at no cost to Owner.<br />

D. Connect system to a grounded, 120 VAC Uninterruptible Power Supply (UPS).<br />

E. Electrical Contractor will provide outlet for UPS system from emergency power system.<br />

F. Determine proper location of all system equipment.<br />

G. A pre-installation meeting will be held with the installers for the wiring, security systems<br />

equipment, telephone systems equipment and emergency call system equipment prior to<br />

any of the work for these systems commencing. The system/supplier/installer will arrange<br />

the meeting and the Owner’s construction representative shall be invited to attend this<br />

meeting.<br />

H. The Electrical Contractor shall furnish and install the deep (2-1/2” - 22 Cubic Inches) single<br />

gang plastic back boxes (or a install 4" square, plastic, 20 cubic inch extra deep, flush back<br />

boxes with single gang plaster ring) for the pull cords in the resident unit bathrooms,<br />

common area toilet rooms and elsewhere. The back boxes shall be installed 48” above<br />

finished floor. The system supplier/installer shall install the wireless pull cords in these back<br />

boxes. Where required by fire rating, Electrical Contractor will provide putty pads or other<br />

acceptable means of maintaining fire rating.<br />

I. The system supplier/installer shall install the wireless pull cords and surface mounted back<br />

boxes adjacent to the beds prior to the building’s opening. If the location of the bed is not yet<br />

known, the Pull cord shall be tested and then left on the kitchen counter in the apartment<br />

and installed by the building maintenance person after the first resident moves into the<br />

apartment.<br />

J. The Division 27 Contractor shall install an analog telephone line where designated on the<br />

drawings. The computer shall be connected to one of the direct modem/fax lines in this<br />

office to allow remote diagnostics and program modifications. The modem/fax line may be<br />

shared with other equipment.<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-12


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

K. The Division 27 Contractor shall install category 5e UTP cable run from the local server PC<br />

to the client PC location. The cable shall be installed and terminated per TIA/EIA T568-A<br />

standards for CAT5e. This cabling may consist of two cable runs that are cross-connected<br />

to each other in the telecommunications closet. The cable is sending Ethernet and should<br />

go through a switch or hub.<br />

L. The Division 26 contractor shall provide an 110V, 20A, convenience duplex outlet at the<br />

Quick Response computer location, at the High Visibility display location(s) and at the<br />

Remote client PC location. This outlet shall be connected to a dedicated 120v emergency<br />

circuit.<br />

M. Code Alert system routers are surface mounted above the drop ceiling in the hallways. If<br />

drop ceiling does not exist at the location, provide access panels at that location. Minimum<br />

size: 12” x 12”.<br />

3.04 FREE AIR WIRING<br />

A. All wiring shall be run “free-air”, in conduit or in surface raceway. "Free-air" wiring is allowed<br />

where it can be completely concealed. If wiring cannot be concealed, it shall be installed in<br />

wire mold in finished areas and in conduit in unfinished areas.<br />

B. Where installed “free-air”, comply with the following:<br />

1. Cable shall run at right angles and be kept clear of other trades work.<br />

2. Cables shall be supported according to code utilizing bridle rings anchored to ceiling<br />

concrete, piping supports or structural steel beams. Rings shall be designed to<br />

maintain cables bend to larger than the minimum bend radius (typically 4 x cable<br />

diameter).<br />

3. Supports shall be spaced at a maximum 4-foot interval unless limited by building<br />

construction. If cable "sag" at mid-span exceeds 12-inches, another support shall be<br />

used.<br />

4. Cable shall never be laid directly on the ceiling grid.<br />

5. Cables shall not be attached to or supported by, existing cabling, plumbing or steam<br />

piping, ductwork, ceiling supports or electrical or communications conduit.<br />

6. A coil of 2 feet in each cable shall be placed in the ceiling at each “free-air” wired<br />

device. These "service loops" shall be secured at the last cable support before the<br />

cable reaches the device and shall be coiled from 100% to 200% of the cable<br />

recommended minimum bend radius.<br />

7. Devices wired with conduit shall be provided with an 8-inch wire tail at each device<br />

box.<br />

8. To reduce or eliminate EMI, the following minimum separation distances from ≤480V<br />

Power lines shall be adhered to:<br />

a. Twelve (12) inches from power lines of


SECTION 27 52 23<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

should remain where excess length of the cable tie has been cut.<br />

11. All vertical cable extensions to fire alarm devices located below the finished ceiling<br />

shall be in conduit.<br />

C. Contractor shall furnish all required installation tools to facilitate cable pulling without<br />

damage to the cable jacket. Such equipment is to include, but not limited to, sheaves,<br />

winches, cable reels, cable reel jacks, duct entrance tunnels, pulling tension gauge and<br />

similar devices. All equipment shall be of substantial construction to allow steady progress<br />

once pulling has begun. Makeshift devices, which may move or wear in a manner to pose a<br />

hazard to the cable, shall not be used.<br />

D. All cable shall be pulled by hand unless installation conditions require mechanical<br />

assistance. Where mechanical assistance is used, care shall be taken to insure that the<br />

maximum tensile load for the cable as defined by the manufacturer is not exceeded. This<br />

may be in the form of continuous monitoring of pulling tension, use of a “break-away” or<br />

other approved method.<br />

3.05 FIELD QUALITY CONTROL<br />

A. Test after installation is complete to verify system is properly installed and operating.<br />

3.06 ADJUSTING<br />

A. Adjust system as required to perform properly.<br />

3.07 DEMONSTRATION<br />

A. Provide a minimum of 8 hours of on-site training by manufacturer or manufacturer’s<br />

representative, in three separate sessions<br />

B. In addition provide a standard in-service manual and in-service DVD to familiarize new staff<br />

members with the basic operation of the Code Alert system to aid in new employee<br />

orientation.<br />

C. Demonstrate system to Owner’s personnel.<br />

D. Train Owner’s personnel in proper operation and maintenance.<br />

E. Supply to the facility a minimum of one (1) complete user manual, which shall provide for the<br />

proper use, maintenance, and operation of the system by staff members after the initial<br />

training period.<br />

END OF SECTION<br />

EMERGENCY CALL AND PERIMETER ALARM SYSTEM<br />

27 52 23-14


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

PART 1 - GENERAL<br />

1.01 SCOPE<br />

A. All requirements of Conditions of Contract and Division 1 govern work under this Section.<br />

B. This hard wired Emergency Call system is under Base Bid.<br />

1.02 GENERAL<br />

A. Provide a new Cornell Nurse Call System throughout this project.<br />

B. Underwriters Laboratories, Inc.:<br />

1. UL 1069 Hospital Signaling and Nurse Call Equipment, Edition 7.<br />

C. National Fire Protection Association (NFPA):<br />

1. NFPA 70 National Electrical Code.<br />

1.03 SYSTEM DESCRIPTION<br />

A. Performance Requirements:<br />

1. Provide nurse call equipment, which has been manufactured and installed to maintain<br />

performance criteria started by manufacturer without defects, damage or failure.<br />

1.04 SUBMITTALS<br />

A. General:<br />

1. Submit listed submittals in accordance with conditions of the Contract and Division 1<br />

Submittal Procedures Section.<br />

B. Product Data:<br />

1. Submit product data, including manufacturer’s product sheet, for specified products.<br />

C. Shop Drawings:<br />

1. Submit shop drawings showing layout, profiles and product components, including<br />

anchorage and accessories. Include cabling diagrams, wiring diagrams, station<br />

installation details, and equipment cabinet details.<br />

D. Quality Assurance Submittals:<br />

1. Submit the following:<br />

2. Test Reports:<br />

a. Certified test reports showing compliance with specified performance<br />

characteristics.<br />

3. Manufacturer’s Instructions:<br />

a. Manufacturer’s installation instructions.<br />

E. Closeout Submittals: Submit the following:<br />

1. Operation and Maintenance Data:<br />

a. Operation and maintenance data for installed products in accordance with<br />

Division 1 Closeout Submittals (Maintenance Data and Operation Data:<br />

Section. Include methods for maintaining installed products and precautions<br />

against cleaning materials and methods detrimental to finishes and<br />

performance. Include troubleshooting guide, wiring terminal identification and<br />

equipment parts list.<br />

2. Warranty:<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-1


1.05 QUALITY ASSURANCE<br />

SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

a. Warranty documents specified herein.<br />

A. Installer Qualifications:<br />

1. Installer experienced in performing work of this section who has specialized in<br />

installation of work similar to that required for this project.<br />

B. Pre-installation Meetings:<br />

1. Conduct pre-installation meeting to verify project requirements, substrate conditions,<br />

manufacturer’s installation instructions, and manufacturer’s warranty requirements.<br />

Comply with division 1 <strong>Project</strong> Management and Coordination (<strong>Project</strong> Meetings)<br />

Section.<br />

1.06 DELIVERY, STORAGE & HANDLING<br />

A. General:<br />

1. Comply with Division 1 Product Requirements Sections.<br />

B. Ordering:<br />

1. Comply with manufacturer’s ordering instructions and lead-time requirements to avoid<br />

construction delays.<br />

C. Delivery:<br />

1. Deliver materials in manufacturer’s original, unopened, undamaged containers with<br />

identification labels intact.<br />

D. Storage and Protection:<br />

1. Store materials protected from exposure to harmful weather conditions and at<br />

temperature and humidity conditions recommended by manufacturer.<br />

1.07 WARRANTY<br />

A. <strong>Project</strong> Warranty:<br />

1. Refer to Conditions of the Contract for project warranty provisions.<br />

B. Manufacturer’s Warranty:<br />

1. Submit, for Owner’s acceptance, manufacturer’s standard warranty document<br />

executed by authorized company official. Manufacturer’s warranty is in addition to,<br />

and not a limitation of, other rights Owner may have under Contract Documents.<br />

a. Warranty Period:<br />

i. 1 year commencing on the Date of Substantial Completion.<br />

1.08 OWNER’S INSTRUCTION<br />

A. Instruct the Owner’s personnel in operation and maintenance of installed units. Provide<br />

manufacturer’s installation, operation, and maintenance instructions for installed units.<br />

PART 2 - PRODUCTS<br />

2.01 ACCEPTABLE MANUFACTURERS<br />

A. Cornell.<br />

B. Jeron.<br />

C. Tektone.<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-2


D. Or other approved.<br />

SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

2.02 EQUIPMENT<br />

A. Nurse Call Master shall be a Cornell A4060-AT-SE flush wall mounted enclosure. LED as<br />

required shall be mounted on an anodized aluminum faceplate. A hi-low tone switch, LED<br />

power indicator, and lamp test switch shall be provided.<br />

B. The control module shall be a Cornell NC-102A for up to three call status capabilities. The<br />

module shall provide a steady voltage for operation of signal lamps during normal calls, a<br />

flashing voltage during emergency calls and a pulsing voltage for priority calls. Audible<br />

tones shall be sounded at all duty stations and at the annunciator panel whenever a call is<br />

placed. Priority calls take precedence over emergency calls and emergency calls take<br />

precedence over normal calls. The module shall derive its operating voltage from the<br />

Cornell P-5243 Power Supply.<br />

C. Power supply shall be a Cornell P-5243.<br />

D. Corridor dome lamps shall be Cornell L102 dual lamp.<br />

E. Toilet Stations shall be Cornell E-104 with nylon pull-for-help cords.<br />

F. Bedside Stations shall be as follows:<br />

1. One Bed Station – Cornell Blll<br />

G. Staff Duty Station shall be a Cornell D-lll<br />

H. Push for Help Emergency Station to be a Cornell E101<br />

PART 3 - EXECUTION<br />

3.01 MANUFACTURER’S INSTRUCTIONS<br />

A. Compliance:<br />

1. Comply with manufacturer’s product data, including product technical bulletins,<br />

product catalog installation instructions, and product carton instructions for installation.<br />

3.02 EXAMINATION<br />

A. Site Verification of Conditions:<br />

1. Verify substrate conditions, which have been previously installed under other sections,<br />

are acceptable for product installation in accordance with manufacturer’s instructions.<br />

3.03 INSTALLATION<br />

A. Nurse Call Equipment Installation:<br />

1. Wiring Method:<br />

a. Install wiring in raceway as recommended by manufacturer.<br />

2. Separation of Wires:<br />

a. Provide separation as recommended by equipment manufacturer.<br />

3. Splices, Taps and Terminations:<br />

a. Make splices, taps and terminations on numbered terminal strips in junction,<br />

pull and outlet boxes, terminal cabinets and equipment enclosures.<br />

4. Identification of Conductors and Cables:<br />

a. Retain color-coding of conductors, and apply wire and cable marking tape to<br />

designated wires an cables so all media are identified in coordination with<br />

system wiring diagrams. Label stations, controls and indications using<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-3


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

approved consistent nomenclature.<br />

B. Grounding:<br />

1. Ground cable shields and equipment to eliminate shock hazard.<br />

a. Signal Ground Terminal:<br />

i. Locate at main equipment cabinet. Isolate from power system and<br />

equipment grounding except at connection to main building ground bus.<br />

b. Grounding Provisions:<br />

i. Comply with requirements in Division 16 Electrical, Grounding Section.<br />

3.04 FIELD QUALITY REQUIREMENTS<br />

A. Site Tests (Post Installation Testing):<br />

1. Comply with the Following:<br />

a. Schedule Tests:<br />

i. Schedule tests a minimum of 7 days in advance of performance of tests.<br />

b. Report:<br />

i. Submit a written record of test results.<br />

c. Operational Test:<br />

i. Perform an operational system test to verify compliance of system with<br />

these specifications. Perform tests that include originating station-tostation<br />

and all-call messages and pages at each nurse call station.<br />

Verify proper routing, volume levels, and freedom from noise and<br />

distortion.<br />

d. Retesting:<br />

i. Rectify deficiencies indicated by tests and completely retest work<br />

affected by such deficiencies. Verify by the system test that the total<br />

system meets these specifications and complies with applicable<br />

standards. Report Results in writing.<br />

B. Inspection:<br />

1. Verify that units and controls are labeled and interconnecting wires and terminals are<br />

identified in accordance with NFPA and UL 1069 requirements.<br />

C. Manufacturer’s Field Services:<br />

1. Upon Owner’s request, provide manufacturer’s field service consisting of product us4e<br />

recommendations and periodic site visits for inspection of product installation in<br />

accordance with manufacturer’s instructions.<br />

3.05 CLEANING<br />

A. Repair or replace damaged installed products. Clean installed products in accordance with<br />

manufacturer’s instructions prior to Owner’s acceptance. Remove construction debris from<br />

project site and legally dispose of debris.<br />

3.06 PROTECTION<br />

A. <strong>Project</strong> installed product and finish surfaces from damage during construction.<br />

3.07 FREE AIR WIRING<br />

A. All wiring shall be run “free-air”, in conduit or in surface raceway. "Free-air" wiring is allowed<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-4


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

where it can be completely concealed. If wiring cannot be concealed, it shall be installed in<br />

wire mold in finished areas and in conduit in unfinished areas.<br />

B. Where installed “free-air”, comply with the following:<br />

1. Cable shall run at right angles and be kept clear of other trades work.<br />

2. Cables shall be supported according to code utilizing bridle rings anchored to ceiling<br />

concrete, piping supports or structural steel beams. Rings shall be designed to<br />

maintain cables bend to larger than the minimum bend radius (typically 4 x cable<br />

diameter).<br />

3. Supports shall be spaced at a maximum 4-foot interval unless limited by building<br />

construction. If cable "sag" at mid-span exceeds 12-inches, another support shall be<br />

used.<br />

4. Cable shall never be laid directly on the ceiling grid.<br />

5. Cables shall not be attached to or supported by, existing cabling, plumbing or steam<br />

piping, ductwork, ceiling supports or electrical or communications conduit.<br />

6. A coil of 2 feet in each cable shall be placed in the ceiling at each “free-air” wired<br />

device. These "service loops" shall be secured at the last cable support before the<br />

cable reaches the device and shall be coiled from 100% to 200% of the cable<br />

recommended minimum bend radius.<br />

7. Devices wired with conduit shall be provided with an 8-inch wire tail at each device<br />

box.<br />

8. To reduce or eliminate EMI, the following minimum separation distances from ≤480V<br />

Power lines shall be adhered to:<br />

a. Twelve (12) inches from power lines of


SECTION 27 52 24<br />

EMERGENCY CALL SYSTEM<br />

D. All cable shall be pulled by hand unless installation conditions require mechanical<br />

assistance. Where mechanical assistance is used, care shall be taken to insure that the<br />

maximum tensile load for the cable as defined by the manufacturer is not exceeded. This<br />

may be in the form of continuous monitoring of pulling tension, use of a “break-away” or<br />

other approved method.<br />

END OF SECTION<br />

EMERGENCY CALL SYSTEM<br />

27 52 24-6


SECTION 28 31 00<br />

FIRE ALARM<br />

PART 1 -GENERAL<br />

1.1 SUMMARY<br />

A. Section includes fire alarm control panels, manual fire alarm stations, automatic smoke<br />

and heat detectors, fire and smoke dampers, fire alarm signaling appliances, and auxiliary<br />

fire alarm equipment and power and signal wire and cable.<br />

B. The supplier, or contractor with a successful bid, shall be responsible for preparing the<br />

AHJ (Authority Having Jurisdiction) submittals and submitting them to the state and any<br />

local agencies as detailed in the Submittal portion of this section.<br />

C. Related Sections (review entire specification for related work):<br />

1. Door Hardware: Door closers, electric locks, electric releases.<br />

2. Building Automation and Control.<br />

3. Wet-Pipe Fire Suppression Sprinklers: Flow detection and alarm devices.<br />

4. Dry-Pipe Fire Suppression Sprinklers: Flow detection and alarm devices.<br />

5. Deluge Fire Suppression Sprinklers: Flow detection and alarm devices.<br />

6. Standpipes and Hoses: Flow detection and alarm devices.<br />

7. Duct Accessories: Fire and smoke dampers.<br />

8. Building Wire and Cable.<br />

1.2 REFERENCES<br />

A. NFPA 72 (National Fire Protection Association) - Installation, Maintenance, and Use of<br />

Protective Signaling Systems.<br />

B. NFPA 72E (National Fire Protection Association) - Automatic Fire Detectors.<br />

C. NFPA 72G (National Fire Protection Association) - <strong>No</strong>tification Appliances for Protective<br />

Signaling Systems.<br />

D. NFPA 72H (National Fire Protection Association) - Guide for Test Procedures for<br />

Protective Signaling Systems.<br />

1.3 SYSTEM DESCRIPTION<br />

A. Fire Alarm System: NFPA 72, automatic local fire alarm system with connections to<br />

municipal system.<br />

B. Alarm Sequence of Operation: Actuation of initiating device causes the following system<br />

operations:<br />

1. Local fire alarm signaling devices sound and display with steady time signal.<br />

2. <strong>No</strong>n-coded signal transmits to municipal connection via parallel phone line.<br />

3. Location of alarm device indicates on fire alarm control panel and on remote<br />

annunciator panel.<br />

4. Signal transmits by address to building smoke removal system.<br />

5. Signal transmits to building elevator control panel, initiating return to main floor or<br />

alternate floor and lockout for fire service.<br />

6. Signal transmits to building mechanical controls, shutting down fans and<br />

operating dampers.<br />

7. Signal transmits to close fire and smoke dampers.<br />

8. Signal transmits by zone to release door hold-open devices.<br />

9. Signal releases magnetic door hold opens.<br />

10. Signal releases electric door locks.<br />

10-034 28 31 00 - 1


C. Drill Sequence of Operation: Manual drill function causes alarm mode sequence of<br />

operation.<br />

D. Trouble Sequence of Operation: System or circuit trouble causes the following system<br />

operations:<br />

1. Visual and audible trouble alarm indicates by device location at fire alarm control<br />

panel.<br />

2. Visual and audible trouble alarm indicates at remote annunciator panel.<br />

3. Trouble signal transmits to municipal connection.<br />

E. Zoning: Addressable system, each device has unique address.<br />

1.4 SUBMITTALS<br />

A. Division 1 - Submittal Procedures: Submittal procedures.<br />

B. Shop Drawings: Indicate system wiring diagram showing each device and wiring<br />

connection; indicate annunciator layout, and design calculations.<br />

C. Product Data: Submit catalog data showing electrical characteristics and connection<br />

requirements.<br />

D. Test Reports: Indicate procedures and results for specified field testing and inspection.<br />

E. The supplier, or contractor with a successful bid, shall be responsible for preparing the<br />

AHJ (Authority Having Jurisdiction) state and local submittals in accordance with NFPA<br />

72 and the State of Wisconsin requirements. Submittal of these documents to the State of<br />

Wisconsin for their approval and any local agencies is the responsibility of the supplier or<br />

contractor. Any costs associated with the submittals is the responsibility of the agency<br />

submitting the plans for approval. Upon request, the engineer will provide the successful<br />

contractor with CAD floor plans (Autocad 2008) for their use in preparing the submittals.<br />

The submittals must include all of the information required for the state review, including<br />

but not limited to:<br />

1. Wiring Diagrams.<br />

2. Voltage Drop Calculations.<br />

3. Battery Calculations.<br />

4. Sequence of Operations.<br />

F. Manufacturer's Field Reports: Indicate activities on site, adverse findings, and<br />

recommendations.<br />

1.5 CLOSEOUT SUBMITTALS<br />

A. Division 1 - Execution Requirements: Closeout procedures.<br />

B. <strong>Project</strong> Record Documents: Record actual locations of fire alarm equipment.<br />

C. Operation and Maintenance Data: Submit manufacturer’s standard operating and<br />

maintenance instructions.<br />

1.6 QUALIFICATIONS<br />

A. Manufacturer: Company specializing in manufacturing products specified in this section<br />

with minimum three years documented experience, and with service facilities within 100<br />

miles of project.<br />

B. Installer: Certified fire alarm installer with service facilities within 100 miles of <strong>Project</strong>.<br />

10-034 28 31 00 - 2


C. Design fire alarm under direct supervision of a professional engineer experienced in<br />

design of this Work and licensed at the place where the <strong>Project</strong> is located.<br />

1.7 MAINTENANCE SERVICE<br />

A. Division 1 - Execution Requirements: Maintenance service.<br />

B. Provide service and maintenance of fire alarm equipment for one year from Date of<br />

Substantial Completion.<br />

1.8 MAINTENANCE MATERIALS<br />

A. Division 1 - Execution Requirements: Spare parts and maintenance products.<br />

1.9 EXTRA MATERIALS<br />

A. Division 1 - Execution Requirements: Spare parts and maintenance products.<br />

B. Supply three of each type of automatic smoke detector without base.<br />

PART 2 -PRODUCTS<br />

2.1 CONTROL PANEL<br />

A. Manufacturers:<br />

1. Simplex Model 4010<br />

2. Edwards Model EST-QS1-1G-1<br />

3. Radionics Model D9124<br />

4. <strong>No</strong>tifier Model NFS-640<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Modular fire alarm control panel with surface wall-mounted<br />

enclosure.<br />

C. Power supply: Adequate to serve control panel modules, remote detectors, remote<br />

annunciators, smoke dampers, relays, and alarm signaling devices. Include batteryoperated<br />

emergency power supply with capacity for operating system in standby mode for<br />

24 hours followed by alarm mode for 10 minutes.<br />

D. System Supervision: Component or power supply failure places system in trouble mode.<br />

E. Initiating Device Circuits: Supervised module with alarm and trouble indication;<br />

occurrence of single ground or open condition places circuit in trouble mode but does not<br />

disable that circuit from initiating an alarm.<br />

F. Indicating Appliance Circuits: Supervised steady time signal module, sufficient for signal<br />

devices connected to system; occurrence of single ground or open condition places circuit<br />

in trouble mode but does not disable that circuit from signaling an alarm.<br />

G. Municipal Trip Circuit: Output connections for connection to parallel telephone circuit.<br />

Include municipal trip DISCONNECT switch.<br />

H. Auxiliary Relays: Sufficient SPDT auxiliary relay contacts for each detection address to<br />

provide accessory functions specified.<br />

2.2 MANUAL FIRE ALARM STATIONS<br />

A. Manufacturers:<br />

1. Simplex Model 2099<br />

2. Edwards Model EST-SIGA-270<br />

10-034 28 31 00 - 3


3. Radionics Model D462<br />

4. <strong>No</strong>tifier Model NOT-BG12LX<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Manual single-action station with break-glass rod.<br />

C. Mounting: Semi-Flush.<br />

D. Type: <strong>No</strong>n-coded.<br />

E. Backbox: Manufacturer's standard.<br />

2.3 STANDARD 135 DEGREE FIXED SPOT HEAT DETECTOR<br />

A. Manufacturers:<br />

1. Simplex Model 4098-9732<br />

2. Edwards Model EST-SIGA-HFS<br />

3. Radionics Model D254<br />

4. <strong>No</strong>tifier Model FST-751<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Dual contact, fixed temperature, spot heat detector.<br />

C. Temperature Rating: 135 degrees F.<br />

D. Provide suitable base per manufacturer’s recommendations.<br />

2.4 CEILING PHOTOELECTRONIC SMOKE DETECTOR<br />

A. Manufacturers:<br />

1. Simplex Model 4098-9701<br />

2. Edwards Model EST-SIGA-PS<br />

3. Radionics Model D282<br />

4. <strong>No</strong>tifier Model FSP-751<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: NFPA 72E, photoelectric type ceiling smoke detector with the<br />

following features:<br />

1. Adjustable sensitivity.<br />

2. Plug-in base.<br />

3. Auxiliary relay contact.<br />

4. Visual indication of detector actuation.<br />

C. Mounting: 4 inch outlet box.<br />

D. Furnish two-wire detector with common power supply and signal circuits.<br />

E. Furnish four-wire detector with separate power supply and signal circuits for door hold<br />

open and other applications requiring 4 wire detectors.<br />

F. Smoke detectors at elevator landings, machine rooms, and shafts shall be dual contact<br />

type.<br />

G. Provide suitable base per manufacturer’s recommendations.<br />

2.5 DUCT-MOUNTED SMOKE DETECTOR<br />

A. Manufacturers:<br />

1. Simplex Model 4098-9714<br />

2. Edwards Model EST-SIGA-DH<br />

10-034 28 31 00 - 4


3. Radionics Model D300<br />

4. <strong>No</strong>tifier Model FSD-751RP<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: NFPA 72E, photoelectric type with the following features:<br />

1. Auxiliary spdt relay contact.<br />

2. Key-operated normal-reset-test switch.<br />

3. Duct sampling tubes extending width of duct.<br />

4. Visual indication of detector actuation.<br />

5. Duct-mounted housing.<br />

C. Furnish two-wire detector with common power supply.<br />

2.6 EXTERIOR ALARM BELLS<br />

A. Manufacturers:<br />

1. Simplex Model<br />

2. Radionics Model D443<br />

3. <strong>No</strong>tifier Model<br />

4. Substitutions: Under provisions of Division 1.<br />

B. Product Description: NFPA 72G, vibrating, electric bell with the following features:<br />

1. Operating mechanism behind dome.<br />

2. Integral strobe lamp and flasher with red lettered "FIRE" on white lens.<br />

3. Size: 10 inch (250 mm).<br />

4. Sound Rating: 92 dB at 10 feet (3 M).<br />

5. Painted with high gloss red enamel.<br />

6. Weatherproof back box<br />

7. Steel dome with aluminum base.<br />

2.7 SIGNALLING DEVICES<br />

A. Manufacturers:<br />

1. Simplex Model 4904 (Strobe), 4903 (Horn/Strobe)<br />

2. Edwards Model EST-G1-V (Strobe), EST-G1-HOV (Horn/Strobe)<br />

3. Radionics Model D446A (Strobe), D455A (Horn/Strobe)<br />

4. <strong>No</strong>tifier Model RSS-24MCW-FR(Strobe),<br />

ET70-24MCW-FR(Speaker/Strobe)<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Horn/Strobe Combination<br />

1. Description: Audio and visual signaling flush mounted device.<br />

2. Sound Rating: 87 dB at 10-feet.<br />

3. Red housing, xenon strobe in clear glass enclosure to yield 100 candela,<br />

minimum. Glass enclosure shall have the word “FIRE” in red lettering to meet<br />

ADA requirements.<br />

4. Mounting: Mount to center-line the lower 8-inches below ceiling, or 80-inches<br />

above finished floor or surface mounted to ceiling system or building structure.<br />

C. Strobe Only<br />

1. Description: Visual signaling flush mounted device.<br />

2. Red housing, xenon strobe in clear glass enclosure to yield 100 candela,<br />

minimum. Glass enclosure shall have the word “FIRE” in red lettering to meet<br />

ADA requirements.<br />

3. Mounting: Mount to center-line the lower 8-inches below ceiling, or 80-inches<br />

above finished floor or surface mounted to ceiling system or building structure.<br />

4. Lower candella may be used in areas per manufacturer’s recommendations and<br />

if acceptable to the authority having jurisdiction.<br />

2.8 REMOTE ANNUNCIATOR<br />

10-034 28 31 00 - 5


A. Manufacturers:<br />

1. Simplex Model 4606-9101<br />

2. Edwards Model EST-GS1-CPU-1<br />

3. Radionics Model D1256<br />

4. <strong>No</strong>tifier Model LCD-80<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Supervised remote annunciator including audible and visual<br />

indication, via LCD readout, of fire alarm by device address and location, and audible and<br />

visual indication of system trouble.<br />

C. Mounting: Factory mounted in flush wall-mounted enclosure.<br />

2.9 DOOR RELEASE<br />

A. Manufacturers:<br />

1. Simplex Model 2088<br />

2. Edwards Model EST-1504-AQ<br />

3. Radionics Model<br />

4. <strong>No</strong>tifier Model FM-996<br />

5. Substitutions: Under provisions of Division 1.<br />

B. Product Description: Magnetic door holder with integral diodes to reduce buzzing.<br />

C. Coil voltage: 24 VDC<br />

2.10 WIRE AND CABLE<br />

A. Product Description: Refer to manufacturer’s requirements.<br />

B. Plenum Cable: All cable shall be installed in conduit. Fire alarm wiring in exposed areas<br />

shall be run in a listed raceway. It is acceptable to route fire alarm wiring in free space in<br />

non exposed areas if: 1) this is acceptable to the authority having jurisdiction, 2) the<br />

proper cabling/wiring is used that is listed to be installed not within a raceway with the<br />

correct plenum/non-plenum jacket rating for the installation environment.<br />

C. Fire alarm circuit conductors have insulation color or code as follows:<br />

1. Power Branch Circuit Conductors: Black, red, white.<br />

2. Initiating Device Circuit: Black, red.<br />

3. Detector Power Supply: Violet, brown.<br />

4. Signal Device Circuit: Black, red.<br />

5. Door Release: Blue, White<br />

PART 3 -EXECUTION<br />

3.1 EXAMINATION<br />

A. Division 1 - Administrative Requirements: Coordination and project conditions.<br />

B. Verify products and systems receiving devices are ready for installation.<br />

3.2 INSTALLATION<br />

A. Install manual station with operating handle 4 feet above floor.<br />

B. Install audible and visual signal devices 80 inches above finished floor, or 8” below ceiling,<br />

whichever is lower.<br />

10-034 28 31 00 - 6


C. Install 14 AWG minimum size conductors for fire alarm detection and 12 AWG minimum<br />

size conductors for signal circuit conductors in conduit.<br />

D. Mount end-of-line device box with last device or separate box adjacent to last device in<br />

circuit.<br />

E. Mount outlet box for electric door holder to withstand 80 pounds pulling force.<br />

F. Connect conduit and wire to door release devices, sprinkler flow switches, sprinkler valve<br />

tamper switches, fire suppression system control panels, and duct smoke detectors.<br />

G. Wire all fire and smoke dampers indicated on HVAC drawings.<br />

H. Automatic Detector Installation: Conform to NFPA 72E.<br />

I. Provide engraved plastic nameplates under the provisions of Section 26 05 00.<br />

J. Ground and bond fire alarm equipment and circuits under the provisions of Section 26 05<br />

00.<br />

3.3 FIELD QUALITY CONTROL<br />

A. Division 1 - Quality Requirements: Testing and inspection services; Division 1 - Execution<br />

Requirements: Testing, adjusting, and balancing.<br />

B. Test in accordance with NFPA 72H and local fire department requirements.<br />

3.4 MANUFACTURER'S FIELD SERVICES<br />

A. Division 1 - Quality Requirements: Manufacturer’s field services.<br />

B. Include services of certified technician to supervise installation, adjustments, final<br />

connections, and system testing.<br />

3.5 DEMONSTRATION AND TRAINING<br />

A. Provide 8 hours of instruction each for two persons, to be conducted at project site with<br />

manufacturer's representative.<br />

END OF SECTION<br />

10-034 28 31 00 - 7


SECTION 311000<br />

SITE CLEARING<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Clearing and Grubbing<br />

B. Topsoil stripping and stockpiling<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 - Earth Moving<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1. Section 201 - Clearing and Grubbing<br />

2. Section 213 - Finishing Roadway<br />

3. Section 625 - Topsoil and Salvaged Topsoil<br />

1.4 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

<strong>No</strong>t Used<br />

PART 3<br />

EXECUTION<br />

3.1 CLEARING AND GRUBBING<br />

A. Perform clearing and grubbing in accordance to WisDOT Section 201.3 except<br />

as modified or supplemented herein.<br />

1. Protect existing trees and other vegetation outside the clearing limits or<br />

indicated to remain in place. All damaged trees shall be trimmed and<br />

repaired.<br />

<strong>10731</strong> SITE CLEARING 311000-1


2. The Contractor shall not remove any trees which are designated to be<br />

saved or which are not required to be removed to perform the work.<br />

3. All roots, stumps, and other vegetation shall be removed to a point at<br />

least 12 inches below original ground elevation in fill areas, and to at least<br />

12 inches below sub-grade elevation in cut areas.<br />

4. Trees which are left in place, but which overhand the street shall be<br />

trimmed as directed by the Engineer.<br />

5. Dispose of all materials off-site, unless otherwise noted, and in<br />

accordance with applicable authorities having jurisdiction. Do burn or<br />

bury this material on-site. If disposal is permitted on the site, disposal<br />

shall be by burial in such a manner to eliminate possible settlements.<br />

3.2 SALVAGING TOPSOIL<br />

A. Strip all topsoil from areas to be affected by the proposed excavations. Stockpile<br />

a sufficient quantity of topsoil for turf establishment. The remaining topsoil, if<br />

any, shall be stockpiled in a location selected by the Owner for future use by<br />

<strong>County</strong>. Stockpile will be on-site or adjacent to the site.<br />

END OF SECTION<br />

<strong>10731</strong> SITE CLEARING 311000-2


SECTION 312000<br />

EARTH MOVING<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Rough, fine and finish grading<br />

B. Subgrade preparation<br />

C. Excavation<br />

D. Dewatering<br />

E. Backfill and compaction<br />

F. Trenching and backfilling<br />

G. Embankments<br />

1.2 RELATED SECTIONS<br />

A. Section 311000 - Site Clearing<br />

B. Section 312500 - Erosion and Sediment Control<br />

C. Section 321123 - Aggregate Base Courses<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1. Section 205 - Roadway and Drainage Excavation<br />

2. Section 206 - Excavation for Structures<br />

3. Section 207 - Embankment<br />

4. Section 208 - Borrow<br />

5. Section 209 - Granular Backfill<br />

6. Section 210 - Structural Backfill<br />

7. Section 211 - Preparing the Foundation<br />

8. Section 213 - Finishing Roadway<br />

<strong>10731</strong> EARTH MOVING 312000-1


1.4 SUBMITTALS<br />

A. Shall conform to the General Conditions.<br />

B. Submit gradation test and sample for borrow material.<br />

C. Submit gradation test for sand base when specified.<br />

1.5 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

2.1 GRANULAR BACKFILL<br />

A. Granular backfill shall be in accordance with WisDOT Section 209 except as<br />

modified or supplemented herein.<br />

1. Areas below the water table, the gradation of the granular backfill shall<br />

not have more than 5% of material passing the #200 sieve.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. The contractor shall be responsible for utility notification to locate and mark<br />

utilities prior to starting construction.<br />

B. Site excavation and foundation requirements shall conform to the applicable<br />

section of the Geotechnical Exploration Report.<br />

C. Items in this section shall include all excavating, grading, backfilling, compacting,<br />

borrow, subgrade preparation, foundation preparation, dewatering, trucking,<br />

respreading and finishing of topsoil, disposal of all excess material and all other<br />

related work necessary to complete the project.<br />

3.2 CONSTRUCTION<br />

A. Excavation shall be in accordance to WisDOT Sections 205.3 and 208.3.<br />

B. Embankment construction shall be in accordance to WisDOT Sections 207.3<br />

except as modified or supplemented herein.<br />

1. The grades shown on the plans are finished grades; the Contractor shall<br />

grade to sub-grade elevations allowing for topsoil, pavements and other<br />

construction.<br />

<strong>10731</strong> EARTH MOVING 312000-2


2. All embankments shall be compacted to a minimum of 95% of the<br />

Standard Proctor Density, or the minimum densities established in the<br />

Geotechnical Exploration Report, whichever is greater. The Contractor<br />

shall schedule this grading and turf establishment work to coordinate with<br />

the work of others and to minimize wind and water erosion.<br />

3. Rocks or other material used in the construction of embankments shall<br />

not be any larger than 6 inches in the greatest diameter except with the<br />

Engineer's approval.<br />

4. The hydraulic method of placing fills shall not be permitted.<br />

C. Foundation preparation shall be in accordance to WisDOT Section 211 except as<br />

modified or supplemented herein.<br />

1. The foundation shall be graded to the required grade and cross section<br />

and compacted to the required density and stability. The "required<br />

stability" is such that when the foundation is test rolled by a simulated 9<br />

ton axle, no rutting or displacement of material occurs.<br />

2. The preparation of foundation shall meet the following tolerances:<br />

D. EXCESS MATERIAL<br />

a. Sub-grade below aggregate base course: +0.05 feet<br />

- 0.10 feet<br />

b. Sub-grade below pavement courses: +0.05 feet<br />

- 0.05 feet<br />

c. See Section 02730 for base aggregate tolerances<br />

1. All excess excavated material shall be stockpiled in a location identified<br />

by the Owner for future use by the <strong>County</strong>. Stockpile location will be onsite<br />

or adjacent to the site.<br />

END OF SECTION<br />

<strong>10731</strong> EARTH MOVING 312000-3


SECTION 312500<br />

EROSION AND SEDIMENT CONTROL<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Erosion control systems including mats and blankets, ditch checks, silt and<br />

sediment fences, construction entrance, and other erosion control devices.<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 – Earth Moving<br />

B<br />

Section 329200 – Turfs and Grasses<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1.4 SUBMITTALS<br />

1. Section 628 - Erosion Control<br />

A. Shall conform to the General Conditions.<br />

B. Certification and Sampling:<br />

1. Furnish a manufacturer’s certification stating that the materials supplied<br />

conforms to the requirements of this Section. The certification shall<br />

include or have attached typical results of tests for the specified<br />

properties, representative of the materials supplied.<br />

1.5 QUALITY ASSURANCE<br />

A. The Contractor shall comply with the requirements of the stormwater and all<br />

other permits required for this project.<br />

B. Contractor shall indemnify the Owner and Engineer of fines or assessments<br />

resulting from the Contractor’s failure to comply with regulatory agency erosion<br />

control requirements.<br />

1.6 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

<strong>10731</strong> EROSION AND SEDIMENT CONTROL 312500-1


PART 2<br />

MATERIALS<br />

2.1 SILT FENCE<br />

A. Machine Sliced Silt Fence:<br />

2.2 EROSION MAT<br />

1. Material shall be listed on the current WisDOT Product Acceptability List<br />

(PAL).<br />

2. Geotextile Fabric: Shall conform to WisDOT Section 628.2.6. The<br />

supporting fence for reinforced silt fence shall be strong enough to support<br />

trapped sediment or ponded water at the full height of the fence.<br />

3. Posts: 2-inch by 2-inch wood. 48-inch minimum length with 24-inch<br />

minimum embedment and 6-foot maximum spacing.<br />

A. Material shall be listed on the current WisDOT Product Acceptability List (PAL).<br />

B. Material shall conform to WisDOT Section 628.2.2. The class and type of<br />

matting is identified on the drawings. If the class and type of mat is not identified<br />

on the drawings then the material shall be Class 1, Type B.<br />

C. Wire staples. The length and placement of the wire staples shall be as specified<br />

by the manufacturer for each type of mat and its application for optimum<br />

performance.<br />

2.3 BALE CHECKS<br />

A. Bales shall meet the requirements of WisDOT Section 628.2.4.<br />

B. Stakes shall meet the requirements of WisDOT Section 628.2.5.<br />

2.4 INLET PROTECTION<br />

A. Material shall be listed on the current WisDOT Product Acceptability List (PAL).<br />

B. Material shall conform to WisDOT Section 628.2.12 - Inlet Protection.<br />

2.5 TEMPORARY CONSTRUCTION ENTRANCE<br />

A. Rock Construction Entrance:<br />

1. Three (3) inch size (minimum) washed river rock.<br />

2. Geotextile: Conform to WisDOT Section 645, Type SAS.<br />

<strong>10731</strong> EROSION AND SEDIMENT CONTROL 312500-2


PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. Silt fence, and rock entrance shall be installed prior to starting construction. All<br />

other systems shall be installed as soon as the phases of work are completed to<br />

minimize the potential for erosion.<br />

B. Install all erosion control systems per manufactured recommendations.<br />

C. Silt fence shall be placed around all material stockpiles and other areas of<br />

disturbance as necessary to prevent sediment transport.<br />

D. The Contractor is responsible for maintaining all systems throughout the duration<br />

of the project and warranty period. The Contractor is responsible for removing<br />

silt fence and other temporary erosion control systems when other means of<br />

permanent erosion control, such as turf and other vegetation, become effective<br />

or until this responsibility has been assumed in writing by the Owner.<br />

E. A copy of the erosion control plan shall be made available upon request for<br />

inspection by State and local authorities.<br />

F. Items shall include providing, delivering, assembling, placing, excavating,<br />

backfilling, anchoring, preparation of soil, repairing and reseeding damaged<br />

areas, providing and applying water, maintenance throughout project duration,<br />

removal of systems at the end of the project’s warranty period or earlier as<br />

approved by the Engineer or Owner and disposal of materials.<br />

3.2 INSTALLATION AND MAINTAINANCE<br />

A. Silt Fence: Install silt fence as recommended by the manufacturer and as<br />

detailed on the drawings. Install, inspect and maintain silt fence as required per<br />

authorities having local jurisdiction and WisDOT Section 628.3.4.<br />

All silt fences shall be inspected immediately after each rainfall and at least daily<br />

during continuous rain events. All problems or deficiencies shall be repaired or<br />

corrected immediately. Once the soil deposits have reached approximately 1/2<br />

the height of the silt fence the soil shall be removed.<br />

B. Erosion Mat: Install erosion mat as recommended by the manufacturer and as<br />

detailed on the drawings. The pattern of the wire staples shall be as<br />

recommended by the manufacturer for type and application of matting. Install,<br />

inspect and maintain erosion mat as required in WisDOT Section 628.3.2.<br />

C. Rock Entrance: Install rock entrance where shown and as detailed on the<br />

drawings.<br />

D. Bale Checks: Install bale checks where shown and as detailed on the drawings.<br />

Install, inspect and maintain silt fence as required in WisDOT Section 628.3.3.<br />

<strong>10731</strong> EROSION AND SEDIMENT CONTROL 312500-3


E. Inlet Protection: Install inlet protection as recommended by the manufacturer<br />

and as detailed on the drawings. Install, inspect and maintain inlet protection as<br />

required in WisDOT Section 628.3.13.<br />

3.3 MAINTENANCE<br />

A. Conform to WisDOT Section 628.3.4.2, and as follows:<br />

1. Contractor is responsible for inspection, maintenance, and repair of any<br />

washouts or accumulations of sediment that occur as a result of the<br />

grading or construction. Restoration consists of grade repair, turf reestablishment,<br />

and street sweeping of mud and debris tracked from the<br />

<strong>Project</strong> Site.<br />

2. Inspection of all erosion control items will take place immediately after<br />

each runoff event and at least daily during prolonged rainfall. Any<br />

required repairs shall be made immediately.<br />

3. Upon final acceptance of the <strong>Project</strong> and establishment of permanent<br />

erosion control measures, the Contractor shall remove all temporary<br />

erosion control measures.<br />

4. Temporary mulching and temporary seeding/mulching may need to be reestablished<br />

several times throughout the duration of the work.<br />

5. Maintain temporary construction entrances to prevent mud or sediment<br />

from leaving the construction <strong>Project</strong> Site:<br />

a. Replace gravel material when surface voids are visible.<br />

b. After each rainfall, inspect any structure used to trap sediment and<br />

clean it out as necessary.<br />

c. Immediately remove all objectionable materials spilled, washed, or<br />

tracked onto public roadways. Remove all sediment deposited on<br />

paved roadways within 24 hours.<br />

B. Sediment Removal: Conform to WisDOT Section 628 and Special Provision<br />

S-25:<br />

1. If an erosion control device has been reduced in capacity by 30 percent<br />

or more, the Contractor shall restore such devices to their original<br />

condition.<br />

END OF SECTION<br />

<strong>10731</strong> EROSION AND SEDIMENT CONTROL 312500-4


SECTION 313700<br />

RIP RAP<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Riprap<br />

1.2 RELATED SECTIONS<br />

D. Section 312000 – Earth Moving<br />

E. Section 312500 – Erosion and Sediment Control<br />

F. Section 329200 – Turfs and Grasses<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1.4 SUBMITTALS<br />

1. Section 205 - Roadway and Drainage Excavation<br />

2. Section 606 - RipRap<br />

3. Section 645 - Geotextile Fabrics<br />

A. Shall conform to the General Conditions.<br />

1.5 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

2.1 GEOTEXTILE FABRICS<br />

A. Geotextile fabric shall conform to the requirements in WisDOT Section 645.<br />

B. Type HR (Heavy Riprap): Shall conform to the requirements of WisDOT Section<br />

645.2.7.<br />

<strong>10731</strong> RIPRAP 313700-1


2.2 RIPRAP<br />

A. Material shall conform to the requirements in WisDOT Section 606.<br />

B. The size of riprap shall be as noted on the plans or on the bid proposal.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. The contractor shall be responsible for utility notification to locate and mark<br />

utilities prior to starting construction.<br />

3.2 GEOTEXTILE FABRICS<br />

A. Install according to the requirements of WisDOT Section 645.3.<br />

3.3 RIPRAP<br />

A. Install according to the requirements of WisDOT Section 606.3.<br />

END OF SECTION<br />

<strong>10731</strong> RIPRAP 313700-2


SECTION 321123<br />

AGGREGATE BASE COURSES<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Aggregate materials used for pavement or slab base course and drainage<br />

applications.<br />

1.2 RELATED SECTIONS<br />

A. Section 312500 – Earth Moving<br />

B. Section 321200 – Flexible Paving<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1.4 SUBMITTALS<br />

1. Section 301 - General Requirements for Base Aggregates<br />

2. Section 305 - Dense Graded Base<br />

A. Shall conform to the General Conditions.<br />

B. Submit one gradation test per 2000 tons of material placed or fraction thereof.<br />

1.5 QUALITY ASSURANCE<br />

A. For Dense Graded Base, provide aggregates conforming to WisDOT Section<br />

301.2 except as modified herein. Aggregates shall be crushed stone or crushed<br />

gravel. Mixing of aggregate types will not be accepted.<br />

1.6 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

<strong>10731</strong> AGGREGATE BASE COURSES 321123-1


PART 2<br />

PRODUCTS<br />

2.1 BASE AGGREGATE:<br />

A. Shall conform to WisDOT Section 305, 1 1/4-inch base except 3-inch base will<br />

not be allowed below the upper 4-inches.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. Prior to placing base aggregates, verify that subgrade have been prepared<br />

according to the specifications, have passed the specified roll test and has been<br />

checked for line and grade.<br />

3.2 PLACEMENT<br />

A. Construct base in accordance with WisDOT Section 301.3.4 except as specified<br />

herein.<br />

B. Mix aggregate uniformly to maintain proper gradation.<br />

C. Spread and compact each layer to the required cross section and density prior to<br />

placing the succeeding layer.<br />

D. Compact each layer of aggregate base to 100% Standard Proctor Density. The<br />

contractor shall add water as necessary to achieve compaction.<br />

E. The contractor shall apply water to control dust and to prevent the separation of<br />

aggregates throughout the duration of the project or until the pavement has been<br />

placed.<br />

F. Deposit only the amount of aggregate which is intended to be spread and<br />

compacted during the same day.<br />

G. Finished base surface shall be within 0.04 feet of plan elevation.<br />

END OF SECTION<br />

<strong>10731</strong> AGGREGATE BASE COURSES 321123-2


SECTION 321200<br />

FLEXIBLE PAVING<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Plant mixed asphalt pavement for upper and lower layers, patching and<br />

overlays.<br />

B. Tack Coat<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 – Earth Moving<br />

B. Section 321123 – Aggregate Base Course<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1.4 SUBMITTALS<br />

1. Section 450 - General Requirements for Asphaltic Pavements<br />

2. Section 455 - Asphaltic Materials<br />

3. Section 460 - Hot Mix Asphalt Pavements<br />

4. Section 465 - Asphaltic Surface<br />

A. Shall conform to the General Conditions.<br />

B. Submit asphalt mix design at least fourteen days (14) days prior to paving.<br />

1.5 QUALITY ASSURANCE<br />

A. Comply with WisDOT Sections 450, 455, 460, and 465 except as modified<br />

herein.<br />

B. The proposed asphalt mix design shall be approved for use on WisDOT projects<br />

within the last two years.<br />

<strong>10731</strong> FLEXIBLE PAVING 321200-1


1.6 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

B. The testing requirements of the Quality Management Program do not apply to<br />

this project.<br />

PART 2<br />

PRODUCTS<br />

2.1 HOT MIX ASPHALT<br />

A. Asphaltic Material: Shall conform to WisDOT Section 455 and WisDOT's<br />

"Combined State Binder Group Certification Method of Acceptance for Asphalt<br />

Binders". The asphaltic material shall be PG58-28.<br />

B. Aggregate: The aggregate gradation range shall be in accordance with WisDOT<br />

Section 460.2.2.<br />

1. Lower Layer: <strong>No</strong>minal Size 12.5 mm (when less than 2.25 inch layer).<br />

2. Upper Layer: <strong>No</strong>minal Size 12.5 mm<br />

3. Pathway Reconstruction: <strong>No</strong>minal Size 12.5 mm<br />

C. Mix Design: The mix design shall be in accordance to WisDOT Section 460.2.7.<br />

2.2 TACK COAT<br />

1. Lower Layer: Type E-1<br />

2. Upper Layer: Type E-1<br />

3. Pathway Reconstruction: Type E-1<br />

A. Shall conform to WisDOT Section 455.2.5.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. The testing requirements of the Quality Management Program as specified in<br />

WisDOT Section 460.2.8 do not apply to this project.<br />

B. The contractor shall review the proposed placement for the upper layer or wear<br />

course with the Engineer prior to placement. The review shall include at<br />

minimum seams, compaction, and hauling routes.<br />

C. Provide adequate traffic control at no additional cost to the contract.<br />

D. Provide the Engineer with a 48-hour notice prior to all paving operations.<br />

E. Where new pavements meet existing pavements, the edges of the existing<br />

pavements shall be saw cut or milled straight.<br />

<strong>10731</strong> FLEXIBLE PAVING 321200-2


3.2 PLACEMENT<br />

A. Adjust structures prior to placement of upper layer or surface course as specified<br />

in Section 312000 – Earth Moving.<br />

B. Prepare aggregate base course according to Section 321123 – Aggregate Base<br />

Courses.<br />

C. Prepare Hot-Mix Asphalt Pavement as specified in WisDOT Section 450.<br />

D. Equipment shall conform to WisDOT Section 450.<br />

E. Deliver and place Hot-Mix Asphalt Pavement as specified in applicable Sections<br />

of WisDOT Sections 450, 455, 460 and 465 and at thickness shown on the<br />

drawings. Temperature delivered to the site shall be within 20 F of that<br />

recommended by the manufacturer as specified in WisDOT Section 450.3.2.3.<br />

F. The surface of the pavement shall conform to WisDOT Section 450.3.2.9 except<br />

that maximum allowable variation from a 10 foot straightedge shall be 3/16 inch.<br />

G. The Contractor shall take special measures to prevent damage to edges of<br />

concrete curbs and gutters during paving and rolling operations. Damage to<br />

such will result in the removal and replacement of such damaged facilities<br />

without compensation.<br />

I. Prior to the placement of the upper layer or wear course the lower layer or base<br />

course shall be cleaned with a power pick up broom.<br />

J. Apply tack coat according to WisDOT Section 455.3 except that the rate of<br />

application shall be 0.05 gallons per square yard and the tack coat shall be<br />

applied to edges of adjacent pavement.<br />

END OF SECTION<br />

<strong>10731</strong> FLEXIBLE PAVING 321200-3


SECTION 32 13 13<br />

CONCRETE PAVING<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Concrete pavement.<br />

B. Cast-in-place exterior equipment pads.<br />

C. Cast-in-place cleanout frost sleeve pads.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 31 22 00 - Grading: Preparation of site for paving and base.<br />

B. Section 31 23 23 - Fill: Compacted subbase for paving.<br />

C. Section 03 20 00 - Concrete Reinforcing.<br />

D. Section 07 90 05 - Joint Sealers: Sealant for joints.<br />

1.03 REFERENCE STANDARDS<br />

A. ACI 211.1 - Standard Practice for Selecting Proportions for <strong>No</strong>rmal, Heavyweight, and Mass<br />

Concrete; American Concrete Institute International.<br />

B. ACI 301 - Specifications for Structural Concrete for Buildings; American Concrete Institute<br />

International.<br />

C. ACI 304R - Guide for Measuring, Mixing, Transporting, and Placing Concrete; American<br />

Concrete Institute International.<br />

D. ACI 305R - Hot Weather Concreting; American Concrete Institute International.<br />

E. ACI 306R - Cold Weather Concreting; American Concrete Institute International.<br />

F. ASTM A615/A615M - Standard Specification for Deformed and Plain Billet-Steel Bars for<br />

Concrete Reinforcement.<br />

G. ASTM C33 - Standard Specification for Concrete Aggregates.<br />

H. ASTM C39/C39M - Standard Test Method for Compressive Strength of Cylindrical Concrete<br />

Specimens.<br />

I. ASTM C94/C94M - Standard Specification for Ready-Mixed Concrete.<br />

J. ASTM C150 - Standard Specification for Portland Cement.<br />

K. ASTM C173/C173M - Standard Test Method for Air Content of Freshly Mixed Concrete by the<br />

Volumetric Method.<br />

L. ASTM C260 - Standard Specification for Air-Entraining Admixtures for Concrete.<br />

M. ASTM C494/C494M - Standard Specification for Chemical Admixtures for Concrete.<br />

N. ASTM C618 - Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for<br />

Use in Concrete.<br />

1.04 ADMINISTRATIVE REQUIREMENTS<br />

A. Preinstallation Meeting: Convene one week before starting work in this section.<br />

1.05 SUBMITTALS<br />

<strong>10731</strong> CONCRETE PAVING 32 13 13-1


A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Concrete Mix Design: Submit proposed mix designs for each class of concrete a minimum of 7<br />

days prior to the start of work in this section.<br />

C. Product Data: Provide data on joint filler, admixtures, and curing compound.<br />

D. For work in public right-of-way comply with authority having jurisdiction.<br />

PART 2 PRODUCTS<br />

2.01 PAVING ASSEMBLIES<br />

A. Comply with applicable requirements of ACI 301.<br />

2.02 FORM MATERIALS<br />

A. Form Materials: Conform to ACI 301.<br />

2.03 REINFORCEMENT<br />

A. Reinforcing Steel: ASTM A 615/A 615M Grade 60 (420); deformed billet steel bars; unfinished.<br />

2.04 CONCRETE MATERIALS<br />

A. Cement: ASTM C150 <strong>No</strong>rmal - Type I portland type, grey color.<br />

B. Fine and Coarse Mix Aggregates: ASTM C33.<br />

C. Fly Ash: ASTM C618, Class C or F.<br />

D. Calcined Pozzolan: ASTM C618, Class N.<br />

E. Water: Clean, and not detrimental to concrete.<br />

F. Air Entrainment Admixture: ASTM C260.<br />

G. Chemical Admixtures: ASTM C494/C494M, Type A - Water Reducing, Type C - Accelerating,<br />

and Type G - Water Reducing, High Range and Retarding.<br />

1. Do not use chemicals that will result in soluble chloride ions in excess of 0.1 percent by<br />

weight of cement.<br />

2.05 ACCESSORIES<br />

A. Expansion Joint: ASTM D 1751 type; 1/2 inch thick.<br />

2.06 CONCRETE MIX DESIGN<br />

A. Proportioning <strong>No</strong>rmal Weight Concrete: Comply with ACI 211.1 recommendations.<br />

B. Concrete Strength: Establish required average strength for each type of concrete on the basis<br />

of field experience or trial mixtures, as specified in ACI 301.<br />

1. For trial mixtures method, employ independent testing agency acceptable to Hoffman LLC<br />

for preparing and reporting proposed mix designs.<br />

C. Admixtures: Add acceptable admixtures as recommended in ACI 211.1 and at rates<br />

recommended by manufacturer.<br />

D. Concrete Properties:<br />

1. Compressive Strength, per ASTM C 39 at 28 days: 4000 psi, (reference only).<br />

2. Fly Ash Content: Maximum 10 percent of cementitious materials by weight.<br />

3. Water-Cement Ratio: Maximum 0.45 by weight.<br />

4. Total Air Content: 6 percent (+/- 1 %), per ASTM C 173.<br />

5. Slump: 2 - 4 inches (+/- 1/2").<br />

6. Maximum Aggregate Size: 3/4 inch.<br />

<strong>10731</strong> CONCRETE PAVING 32 13 13-2


2.07 MIXING<br />

A. Transit Mixers: Comply with ASTM C94/C94M.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify compacted subgrade is acceptable and ready to support paving and imposed loads.<br />

B. Verify gradients and elevations of base are correct.<br />

3.02 SUBBASE<br />

A. See Section 31 23 23 - Fill for construction of base course for work of this Section.<br />

3.03 PREPARATION<br />

A. Moisten base to minimize absorption of water from fresh concrete.<br />

B. Coat surfaces of manhole frames with oil to prevent bond with concrete pavement.<br />

C. <strong>No</strong>tify Hoffman LLC minimum 24 hours prior to commencement of concreting operations.<br />

3.04 FORMING<br />

A. Place and secure forms to correct location, dimension, profile, and gradient.<br />

B. Assemble formwork to permit easy stripping and dismantling without damaging concrete.<br />

C. Place joint filler vertical in position, in straight lines. Secure to formwork during concrete<br />

placement.<br />

3.05 REINFORCEMENT<br />

A. Place reinforcement at midheight of slabs-on-grade, unless noted otherwise.<br />

B. Interrupt reinforcement at expansion joints.<br />

3.06 COLD AND HOT WEATHER CONCRETING<br />

A. Follow recommendations of ACI 305R when concreting during hot weather.<br />

B. Follow recommendations of ACI 306R when concreting during cold weather.<br />

C. Do not place concrete when base surface temperature is less than 40 degrees F, or surface is<br />

wet or frozen.<br />

3.07 PLACING CONCRETE<br />

A. Place concrete in accordance with ACI 304R.<br />

B. Ensure reinforcement, inserts, embedded parts, and formed joints are not disturbed during<br />

concrete placement.<br />

C. Place concrete continuously over the full width of the panel and between predetermined<br />

construction joints. Do not break or interrupt successive pours such that cold joints occur.<br />

D. Remove snow, ice, and frost from subbase surface and reinforcing prior to placing concrete. Do<br />

not place concrete on surfaces that are frozen.<br />

3.08 JOINTS<br />

A. Place 3/8 inch wide expansion joints at 45 foot intervals and to separate paving from vertical<br />

surfaces and other components.<br />

1. Form joints with joint filler extending from bottom of pavement to within 1/8 inch of finished<br />

surface.<br />

<strong>10731</strong> CONCRETE PAVING 32 13 13-3


2. Secure to resist movement by wet concrete.<br />

B. Provide keyed joints at construction joints.<br />

C. Saw cut contraction joints 3/16 inch wide within 24 hours after finishing. Cut 1/5 into depth of<br />

slab or maximum 1-1/4 inches. Space joints to the following:<br />

1. Sidewalks: 5'-0" on center.<br />

2. Curbs: 15'-0" on center and at tangent points of curves.<br />

3. Gutters: 15'-0" on center and at tangent points of curves.<br />

4. Pavement: 15'-0" on center, unless otherwise shown on plans.<br />

D. For curved sidewalks and curbs, joints shall be cut perpendicular to perimeter edges.<br />

3.09 FINISHING<br />

A. Pavement: Light broom, texture perpendicular to pavement direction.<br />

B. Sidewalks: Light broom, trowel radius joint edges to 1/4 inch.<br />

C. Curbs and Gutters: Light broom, texture parallel to pavement direction.<br />

D. Inclined Vehicular Aprons: Medium texture, broomed perpendicular to slope.<br />

E. Place curing compound on exposed concrete surfaces immediately after finishing. Apply in<br />

accordance with manufacturer's instructions.<br />

F. Imprinting of concrete with stamp identifying installing contractor is prohibited unless required for<br />

work in public right-of-way.<br />

3.10 JOINT SEALING<br />

A. See Section 07 90 05 for joint sealer requirements.<br />

3.11 TOLERANCES<br />

A. Maximum Variation of Surface Flatness: 1/4 inch in 10 ft.<br />

B. Maximum Variation From True Position: 1/4 inch.<br />

3.12 FIELD QUALITY CONTROL<br />

A. An independent testing agency will perform field quality control tests as specified:<br />

1. Provide free access to concrete operations at project site and cooperate with appointed<br />

firm.<br />

2. Submit proposed mix design of each class of concrete to inspection and testing firm for<br />

review prior to commencement of concrete operations.<br />

3. Tests of concrete and concrete materials may be performed at any time to ensure<br />

conformance with specified requirements.<br />

B. Compressive Strength Tests: ASTM C39/C39M. For each test, mold and cure four concrete<br />

test cylinders. Obtain test samples for every 50 cu yd or less of each class of concrete placed.<br />

1. Take one additional test cylinder during cold weather concreting, cured on job site under<br />

same conditions as concrete it represents.<br />

C. Maintain records of placed concrete items. Record date, location of pour, quantity, air<br />

temperature, and test samples taken.<br />

3.13 PROTECTION<br />

A. Immediately after placement, protect pavement from premature drying, excessive hot or cold<br />

temperatures, and mechanical injury.<br />

B. Do not permit pedestrian or vehicular traffic over pavement for 7 days minimum after finishing.<br />

3.14 DEFECTIVE CONCRETE<br />

<strong>10731</strong> CONCRETE PAVING 32 13 13-4


A. The following concrete will be deemed to be defective, and must be removed promptly from the<br />

project, unless repair is approved in writing by the Engineer:<br />

1. Concrete that is not formed as indicated, is not true to intended alignment, is not plumb or<br />

level where so intended, is not true to intended grades and levels, or does not conform to<br />

the strength requirements of these specifications.<br />

2. Concrete that has voids or honeycombing that have been resurfaced or filled without the<br />

approval of the Engineer.<br />

3. Concrete that contains sawdust, shavings, wood, or embedded debris.<br />

4. Surface appearance defects resulting from curing or spalling.<br />

END OF SECTION<br />

<strong>10731</strong> CONCRETE PAVING 32 13 13-5


SECTION 321314<br />

CONCRETE SIDEWALKS AND APRONS<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Cast-in-place concrete sidewalks, aprons, pedestrian ramps.<br />

B. Reinforcement<br />

C. Formwork<br />

D. Detectable Warning System for Pedestrian Ramps.<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 - Earth Moving<br />

B<br />

Section 321123 - Aggregate Base Courses<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1. Section 602 – Concrete Sidewalks, Loading Zones, Safety Islands, and<br />

Steps.<br />

B. ACI 301 - Specifications for Structural Concrete for Buildings<br />

C. ACI 305 - Hot Weather Concreting<br />

D. ACI 306 - Cold Weather Concreting<br />

E. ACI 309 - Recommended Practices for Consolidation of Concrete<br />

E. ACI 347 - Recommended Practice for Concrete Formwork<br />

1.4 SUBMITTALS<br />

A. Shall conform to the General Conditions.<br />

B. Submit concrete mix designs a minimum of fourteen (14) days prior to the<br />

placement of the concrete.<br />

C. Submit concrete test results as soon as results are known.<br />

<strong>10731</strong> CONCRETE SIDEWALKS AND APRONS 321314-1


1.5 QUALITY ASSURANCE<br />

A. The contractor shall hire an independent testing laboratory to test the concrete<br />

for air, slump and to cast test cylinders to verify conformance with the mix design.<br />

All costs for testing shall be paid by the Contractor. One test required for each<br />

parameter per 75 cubic yards of concrete or portion thereof. Three (3) copies of<br />

the results shall be submitted to the Engineer.<br />

B. All testing shall conform to the following standards:<br />

1. Mix Design: ACI 301<br />

2. Aggregates: ASTM C33<br />

3. Strength Test: ASTM C31 and C39<br />

4. Slump Test: ASTM C143<br />

5. Air Test: ASTM C231<br />

1.6 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

2.1 CONCRETE<br />

A. Concrete shall be produced by a Ready Mix Plant approved by the Engineer.<br />

Concrete shall conform to the requirement of ASTM C94 - Standard<br />

Specifications for Ready Mix Concrete.<br />

B. Concrete shall be in accordance with WisDOT Section 602 except as modified or<br />

supplemented herein.<br />

1. Concrete for sidewalks shall have a minimum 28 day strength of 4000 psi.<br />

2. Entrained air content 6% +/- 1.5%<br />

C. Sidewalk shall be 4 inches in thickness.<br />

D. Material Requirements<br />

1. Cement: Shall conform to ASTM C150, Type 1. All<br />

cement shall be supplied from a single<br />

source.<br />

2. Aggregates: Shall conform to ASTM C33<br />

3. Water: Shall be clean, potable water.<br />

4. Admixtures:<br />

<strong>10731</strong> CONCRETE SIDEWALKS AND APRONS 321314-2


a. Air Entrainment: Shall conform to ASTM C260<br />

b. Water Reducing Agent: Shall conform to ASTM C494, Type A<br />

c. Fly Ash: Shall conform to ASTM C618 class C or F.<br />

2.2 REINFORCEMENT AND FORMWORK<br />

A. Formwork shall conform to ACI 347 - Recommended Practice for Concrete<br />

Formwork.<br />

B. Reinforcement shall be tagged and conform to ASTM A615 Grade 60.<br />

Installation shall conform to ACI 315.<br />

C. Tire wire: Shall be 16 gauge black annealed wire or heavier.<br />

D. Forms shall be clean prior to concrete placement.<br />

2.3 RELATED GENERAL MATERIALS<br />

A. Polyethylene Sheeting: Shall conform to ASTM C171.<br />

B. Finishing Compound: WisDOT approved white pigmented curing compound.<br />

C. Expansion Joint: Bituminous fiber type conforming to ASTM D1751.<br />

D. Joint Sealant: Two part - self leveling, polyurethane sealant. Sololastic SL2 by<br />

Sonneborn Building Products or approved equal.<br />

2.4 DETECTABLE WARNING SYSTEM FOR PEDESTRIAN RAMPS<br />

A. Neenah detectable warning plate or approved equal.<br />

PART 3<br />

EXECUTION<br />

3.1 FORMWORK<br />

A. Provide all formwork. Modify forms as necessary to provide all required<br />

openings.<br />

B. Tolerances:<br />

1. Thickness of slabs: +/- 1/4"<br />

2. Specified grade, level +/- 3/16" over 10' with a maximum of 1/2"<br />

and plumb<br />

over entire length or height.<br />

C. Adequately stake and brace forms to hold forms to true line and grade.<br />

D. Remove forms as soon as concrete has hardened if not supporting the weight of<br />

the concrete but not less than 24 hours after placement.<br />

<strong>10731</strong> CONCRETE SIDEWALKS AND APRONS 321314-3


3.2 REINFORCEMENT<br />

A. Reinforcement shall be installed with a minimum of 2" of cover. Adequately<br />

support reinforcement with concrete blocks or wire/plastic chairs. Splices shall<br />

be installed with minimum lapping distances shown on the plans and bars wired<br />

tightly together.<br />

B. Tolerances: +/- 1/4"<br />

3.3 CONCRETE WORK<br />

A. Concrete Placement: shall conform to ACI 309 - Consolidation, ACI 306 - Cold<br />

Weather Placement, ACI 307 - Hot Weather Placement.<br />

B. Finishing: Apply float finish and broom finish to exterior slabs. Edge or<br />

chamfered the edge of all concrete that is adjacent an expansion or construction<br />

joint.<br />

C. Install expansion and control joints where shown on plans and according to<br />

WisDOT Section 602.3.2.5 except as modified or supplemented herein.<br />

1. Control joints shall be hand tooled and not saw cut.<br />

2. At minimum expansion joints shall be installed at the following locations:<br />

a. Every 100 linear feet of sidewalk<br />

b. Where sidewalk or apron meets curb and gutter or other rigid<br />

pavement.<br />

3. Seal top of expansion joints.<br />

D. Curing: Cure concrete with impervious coating in accordance with WisDOT<br />

Section 415.3.12 except as modified or supplemented herein.<br />

3.4 CLEANING<br />

1. Impervious coating shall be applied in multiple direction to assure<br />

adequate coverage.<br />

A. Remove all debris from the site when work is complete.<br />

END OF SECTION<br />

<strong>10731</strong> CONCRETE SIDEWALKS AND APRONS 321314-4


SECTION 321600<br />

CURBS AND GUTTERS<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Cast-in-place concrete curbs and gutters<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 - Earth Moving<br />

B. Section 321123 – Aggregate Base Course<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1. Section 601 – Concrete Curb and Gutter<br />

B. ACI 301 - Specifications for Structural Concrete for Buildings<br />

C. ACI 305 - Hot Weather Concreting<br />

D. ACI 306 - Cold Weather Concreting<br />

E. ACI 309 - Recommended Practices for Consolidation of Concrete<br />

F. ACI 347 - Recommended Practice for Concrete Formwork<br />

1.4 SUBMITTALS<br />

A. Shall conform to the General Conditions.<br />

B. Submit concrete mix designs a minimum of fourteen (14) days prior to the<br />

placement of the concrete.<br />

C. Submit concrete test results as soon as results are known.<br />

1.5 QUALITY ASSURANCE<br />

A. The contractor shall hire an independent testing laboratory to test the concrete<br />

for air, slump and to cast test cylinders to verify conformance with the mix design.<br />

All costs for testing shall be paid by the Contractor. One test required for each<br />

<strong>10731</strong> CURBS AND GUTTERS 321600-1


parameter per 75 cubic yards of concrete or portion thereof. Three (3) copies of<br />

the results shall be submitted to the Engineer.<br />

B. All testing shall conform to the following standards:<br />

1. Mix Design: ACI 301<br />

2. Aggregates: ASTM C33<br />

3. Strength Test: ASTM C31 and C39<br />

4. Slump Test: ASTM C143<br />

5. Air Test: ASTM C231<br />

1.6 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

2.1 CONCRETE<br />

A. Concrete shall be produced by a Ready Mix Plant approved by the<br />

Engineer. Concrete shall conform to the requirement of ASTM C94 - Standard<br />

Specifications for Ready Mix Concrete.<br />

B. Concrete shall be in accordance with WisDOT Section 601 except as modified or<br />

supplemented herein.<br />

1. Concrete for sidewalks shall have a minimum 28 day strength of 4000 psi.<br />

2. Entrained air content 6% +/- 1.5%<br />

C. Material Requirements<br />

1. Cement: Shall conform to ASTM C150, Type 1. All<br />

cement shall be supplied from a single<br />

source.<br />

2. Aggregates: Shall conform to ASTM C33<br />

3. Water: Shall be clean, potable water.<br />

4. Admixtures:<br />

a. Air Entrainment: Shall conform to ASTM C260<br />

b. Water Reducing Agent: Shall conform to ASTM C494, Type A<br />

c. Fly Ash: Shall conform to ASTM C618 class C or F.<br />

<strong>10731</strong> CURBS AND GUTTERS 321600-2


2.2 REINFORCEMENT AND FORMWORK<br />

A. Formwork shall conform to ACI 347 - Recommended Practice for Concrete<br />

Formwork.<br />

B. Reinforcement shall be tagged and conform to ASTM A615 Grade 60.<br />

Installation shall conform to ACI 315.<br />

C. Tie wire: Shall be 16 gauge black annealed wire or heavier.<br />

D. Forms shall be clean prior to concrete placement.<br />

2.3 RELATED GENERAL MATERIALS<br />

A. Polyethylene Sheeting: Shall conform to ASTM C171.<br />

B. Finishing Compound: WisDOT approved white pigmented curing compound.<br />

C. Expansion Joint: Bituminous fiber type conforming to ASTM D1751.<br />

D. Joint Sealant: Two part - self leveling, polyurethane sealant. Sololastic SL2 by<br />

Sonneborn Building Products or approved equal.<br />

PART 3<br />

EXECUTION<br />

3.1 FORMWORK<br />

A. Provide all formwork. Modify forms as necessary to provide all required<br />

openings.<br />

B. Tolerances:<br />

1. Thickness of slabs: +/- 1/4"<br />

2. Specified grade, level +/- 1/4" over 10' with a maximum of 1/2"<br />

and plumb<br />

over entire length or height.<br />

C. Remove forms as soon as concrete has hardened if not supporting the weight of<br />

the concrete but not less than 24 hours after placement.<br />

3.2 REINFORCEMENT<br />

A. Reinforcement shall be installed with a minimum of 2" of cover. Adequately<br />

support reinforcement with concrete blocks or wire/plastic chairs. Splices shall<br />

be installed with minimum lapping distances shown on the plans and bars wired<br />

tightly together.<br />

B. Tolerances: +/- 1/4"<br />

<strong>10731</strong> CURBS AND GUTTERS 321600-3


3.3 CONCRETE WORK<br />

A. Cast-in-place concrete curb or curb and gutter shall be constructed in<br />

accordance with the plans and Wis/DOT Section 601 except as modified herein.<br />

B. Joints: Transverse expansion joints, filled with 1/2 inch preformed joint material,<br />

shall be placed at the ends of all curved sections; at the ends of the curved<br />

portions of entrance and street returns, 3 feet on each side of all catch basins<br />

and at 200 foot intervals on all straight sections. Control joints shall be tooled in<br />

curb at 10 foot intervals.<br />

C. Finishing: Apply float finish and broom finish. Broom finish to be applied<br />

perpendicular to flow line. Edge or chamfered the edge of all concrete that is<br />

adjacent an expansion or construction joint.<br />

D. Curing: Cure concrete with impervious coating in accordance with WisDOT<br />

Section 415.3.12 except as modified or supplemented herein.<br />

1. Impervious coating shall be applied in multiple direction to assure<br />

adequate coverage.<br />

E. Unacceptable work shall be removed and be replaced with acceptable work as<br />

ordered by the Engineer.<br />

3.4 PROTECTION<br />

A. Contractor shall protect curb and gutter until backfilling of curb and paving of<br />

street is complete.<br />

3.5 CLEANING<br />

B. Remove all debris from the site when work is complete.<br />

END OF SECTION<br />

<strong>10731</strong> CURBS AND GUTTERS 321600-4


SECTION 32 17 23.13<br />

PAINTED PAVEMENT MARKINGS<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Parking lot markings, including parking bays, crosswalks, arrows, and handicapped symbols.<br />

B. Roadway lane markings and crosswalk markings.<br />

C. "<strong>No</strong> Parking" curb painting.<br />

D. Preparation of pavement surfaces for pavement marking.<br />

1.02 RELATED REQUIREMENTS<br />

A. Section 32 12 16 - Asphalt Paving.<br />

B. Section 32 13 13 - Concrete Paving.<br />

1.03 REFERENCE STANDARDS<br />

A. MPI (APL) - Master Painters Institute Approved Products List; Master Painters and Decorators<br />

Association.<br />

B. FHWA MUTCD - Manual on Uniform Traffic Control Devices for Streets and Highways; U.S.<br />

Department of Transportation, Federal Highway Administration; http://mutcd.fhwa.dot.gov.<br />

1.04 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods.<br />

C. Certificates: Submit for each batch of paint stating compliance with specified requirements.<br />

D. Colors: Submit a sample chart for line paint colors.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Company specializing in manufacturing products specified in this<br />

section, with not less than three years of documented experience.<br />

B. Installer Qualifications: Company specializing in performing the work of this section with<br />

minimum five years of experience.<br />

1.06 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver paint in containers of at least 5 gallons accompanied by batch certificate.<br />

B. Store products in manufacturer's unopened packaging until ready for installation.<br />

C. Store and dispose of solvent-based materials, and materials used with solvent-based materials,<br />

in accordance with requirements of local authorities having jurisdiction.<br />

1.07 FIELD CONDITIONS<br />

A. Do not install products under environmental conditions outside manufacturer's absolute limits.<br />

PART 2 PRODUCTS<br />

2.01 MATERIALS<br />

<strong>10731</strong> PAINTED PAVEMENT MARKINGS 32 17 23.13-1


A. Line and Zone Marking Paint: MPI <strong>No</strong>. 97 Latex Traffic Marking Paint; color(s) as indicated.<br />

1. Roadway Markings: As required by authorities having jurisdiction.<br />

2. Parking Lots: Yellow.<br />

3. Handicapped Symbols: Yellow.<br />

B. Temporary Marking Tape: Preformed, reflective, pressure sensitive adhesive tape in color(s)<br />

required; Contractor is responsible for selection of material of sufficient durability as to perform<br />

satisfactorily during period for which its use is required.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Hoffman LLC of<br />

unsatisfactory preparation before proceeding.<br />

3.02 PREPARATION<br />

A. Allow new pavement surfaces to cure for a period of not less than 14 days before application of<br />

marking materials.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best<br />

result for the substrate under the project conditions.<br />

C. Clean surfaces thoroughly prior to installation.<br />

1. Remove dust, dirt, and other granular surface deposits by sweeping, blowing with<br />

compressed air, rinsing with water, or a combination of these methods.<br />

2. Completely remove rubber deposits, existing paint markings, and other coatings adhering<br />

to the pavement, by scraping, wire brushing, sandblasting, mechanical abrasion, or<br />

approved chemicals.<br />

D. Where oil or grease are present, scrub affected areas with several applications of trisodium<br />

phosphate solution or other approved detergent or degreaser, and rinse thoroughly after each<br />

application; after cleaning, seal oil-soaked areas with cut shellac to prevent bleeding through the<br />

new paint.<br />

E. Establish survey control points to determine locations and dimensions of markings; provide<br />

templates to control paint application by type and color at necessary intervals.<br />

F. Temporary Pavement Markings: When required or directed by Hoffman LLC, apply temporary<br />

markings of the color(s), width(s) and length(s) as indicated or directed.<br />

1. After temporary marking has served its purpose, remove temporary marking by carefully<br />

controlled sandblasting, approved grinding equipment, or other approved method so that<br />

surface to which the marking was applied will not be damaged.<br />

2. At Contractor's option, temporary marking tape may used in lieu of temporary painted<br />

marking; remove unsatisfactory tape and replace with painted markings at no additional<br />

cost to Owner.<br />

3.03 INSTALLATION<br />

A. Begin pavement marking as soon as practicable after surface has been cleaned and dried.<br />

B. Do not apply paint if temperature of surface to be painted or the atmosphere is less than 50<br />

degrees F or more than 95 degrees F.<br />

C. Apply in accordance with manufacturer's instructions using an experienced technician that is<br />

thoroughly familiar with equipment, materials, and marking layouts.<br />

D. Comply with FHWA MUTCD manual (http://mutcd.fhwa.dot.gov) for details not shown.<br />

E. Apply markings in locations determined by measurement from survey control points; preserve<br />

<strong>10731</strong> PAINTED PAVEMENT MARKINGS 32 17 23.13-2


control points until after markings have been accepted.<br />

F. Apply uniformly painted markings of color(s), lengths, and widths as indicated on the drawings<br />

true, sharp edges and ends.<br />

1. Apply paint in one coat only.<br />

2. Wet Film Thickness: 0.015 inch, minimum.<br />

3. Width Tolerance: Plus or minus 1/8 inch.<br />

G. Roadway Traffic Lanes: Use suitable mobile mechanical equipment that provides constant<br />

agitation of paint and travels at controlled speeds.<br />

1. Conduct operations in such a manner that necessary traffic can move without hindrance.<br />

2. Place warning signs at the beginning of the wet line, and at points well in advance of the<br />

marking equipment for alerting approaching traffic from both directions. Place small flags or<br />

other similarly effective small objects near freshly applied markings at frequent intervals to<br />

reduce crossing by traffic.<br />

3. If paint does not dry within expected time, discontinue paint operations until cause of slow<br />

drying is determined and corrected.<br />

4. Skip Markings: Synchronize one or more paint "guns" to automatically begin and cut off<br />

paint flow; make length of intervals as indicated.<br />

5. Use hand application by pneumatic spray for application of paint in areas where a mobile<br />

paint applicator cannot be used.<br />

H. Parking Lots: Apply parking space lines, entrance and exit arrows, painted curbs, and other<br />

markings indicated on drawings.<br />

1. Mark the International Handicapped Symbol at indicated parking spaces.<br />

2. Hand application by pneumatic spray is acceptable.<br />

I. Symbols: Use a suitable template that will provide a pavement marking with true, sharp edges<br />

and ends, of the design and size indicated.<br />

3.04 DRYING, PROTECTION, AND REPLACEMENT<br />

A. Protect newly painted markings so that paint is not picked up by tires, smeared, or tracked.<br />

B. Provide barricades, warning signs, and flags as necessary to prevent traffic crossing newly<br />

painted markings.<br />

C. Allow paint to dry at least the minimum time specified by the applicable paint standard and not<br />

less than that recommended by the manufacturer.<br />

D. Remove and replace markings that are applied at less than minimum material rates; deviate<br />

from true alignment; exceed length and width tolerances; or show light spots, smears, or other<br />

deficiencies or irregularities.<br />

E. Remove markings in manner to avoid damage to the surface to which the marking was applied,<br />

using carefully controlled sand blasting, approved grinding equipment, or other approved method.<br />

F. Replace removed markings at no additional cost to Owner.<br />

END OF SECTION<br />

<strong>10731</strong> PAINTED PAVEMENT MARKINGS 32 17 23.13-3


SECTION 32 17 26<br />

TACTILE WARNING SURFACES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Cast-In-Place detectable/tactile warning surface tiles.<br />

1.02 RELATED SECTIONS<br />

A. Section 03 30 00 - Cast-In-Place Concrete.<br />

1.03 REFERENCES<br />

A. ASTM B 117 - Standard Practice for Operating Salt Spray (Fog) Apparatus.<br />

B. ASTM C 153 - Specification for Zinc-Coating (Hot-Dip) on Iron and Steel Hardware.<br />

C. ASTM C 501 - Standard Test Method for Relative Resistance to Wear of Unglazed Ceramic Tile<br />

by the Taber Abrader.<br />

D. ASTM C 554 - Standard Test Method for Crazing Resistance of Fired Glazed Whitewares by<br />

Autoclave Treatment.<br />

E. ASTM C 1028 - Standard Test Method for Determining the Static Coefficient of Friction of<br />

Ceramic Tile and Other Like Surfaces by the Horizontal Dynamometer Pull-Meter Method.<br />

F. ASTM D 543 - Standard Practices for Evaluating the Resistance of Plastics to Chemical<br />

Reagents.<br />

G. ASTM D 1037 - Standard Test Methods for Evaluating Properties of Wood-Base Fiber and<br />

Particle Panel Materials.<br />

H. ASTM D 2486 - Standard Test Method for Scrub Resistance of Wall Paints.<br />

I. ASTM D 5420 - Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by<br />

Means of a Striker Impacted by a Falling Weight (Gardner Impact).<br />

J. ASTM F 2296 - Standard Practice for Determining the Adhesion of Lamination Films to Prints<br />

Utilizing Mechanical Stress: Four Different Test Methods Score/Tape, Cross Hatch, X-Cut, and<br />

Crease-Folding.<br />

K. ASTM G 155 - Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of<br />

<strong>No</strong>n-Metallic Materials.<br />

L. FS SS-T-308b - Federal Specification for Ceramic Tile, Floor, Wall, and Trim Units.<br />

M. AASHTO - Standard Specifications for Highways and Bridges.<br />

N. Americans with Disabilities Act (ADA) - Title III Regulations, 28 CFR Part 36 ADA STANDARDS<br />

FOR ACCESSIBLE DESIGN, Appendix A, Section 4.29.2 DETECTABLE WARNINGS ON<br />

WALKING SURFACES.<br />

1.04 DESIGN / PERFORMANCE REQUIREMENTS<br />

A. Americans with Disabilities Act (ADA): Cast In Place Detectable/Tactile Warning Surface Tiles<br />

shall comply with the detectable warnings on walking surfaces section of the Americans with<br />

Disabilities Act (Title III Regulations, 28 CFR Part 36 ADA STANDARDS FOR ACCESSIBLE<br />

DESIGN, Appendix A, Section 4.29.2 DETECTABLE WARNINGS ON WALKING SURFACES).<br />

1.05 SUBMITTALS<br />

A. Submit under provisions of Section 01 30 00.<br />

<strong>10731</strong> TACTILE WARNING SURFACES 32 17 26-1


B. Product Data: Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods.<br />

C. Shop Drawings: Show fabrication details, composite structural system, tile surface profile, sound<br />

on cane contact amplification feature, plans of tile placement including joints, and material to be<br />

used as well as outlining installation materials and procedure.<br />

D. Selection Samples: For each finish product specified, two complete sets of color chips<br />

representing manufacturer's full range of available colors and patterns.<br />

E. Verification Samples: For each finish product specified, two samples, minimum size 6 inches<br />

square, representing actual product, color, and patterns.<br />

F. Manufacturer's Certificates: Certify products meet or exceed specified requirements.<br />

G. Maintenance Instructions: Submit manufacturer's specified installation and maintenance<br />

practices for each type of Detectable Warning Surface Tile and accessory required.<br />

1.06 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: Manufacturer with a minimum of 3 years experience in the<br />

manufacture of Cast In Place Detectable/Tactile Warning Surface Tiles.<br />

B. Installer Qualifications: Installer certified in writing by Cast In Place Detectable/Tactile Warning<br />

Surface Tile manufacturer as qualified for performing installation, and who has successfully<br />

completed installations similar in material, design, and extent to that indicated for <strong>Project</strong>.<br />

C. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application<br />

workmanship.<br />

1. Finish areas designated by Architect.<br />

2. Do not proceed with remaining work until workmanship, color, and sheen are approved by<br />

Architect.<br />

3. Refinish mock-up area as required to produce acceptable work.<br />

1.07 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products undercover in manufacturer's unopened packaging until ready for installation.<br />

1.08 SEQUENCING<br />

A. Ensure that locating templates and other information required for installation of products of this<br />

section are furnished to affected trades in time to prevent interruption of construction progress.<br />

B. Ensure that products of this section are supplied to affected trades in time to prevent<br />

interruption of construction progress.<br />

1.09 PROJECT CONDITIONS<br />

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits<br />

recommended by manufacturer for optimum results. Do not install products under<br />

environmental conditions outside manufacturer's absolute limits.<br />

1.10 WARRANTY<br />

A. Detectable/Tactile Warning Surface Tiles shall be guaranteed in writing for a period of 5 years<br />

(minimum) from date of substantial completion. The guarantee includes defective work,<br />

breakage, deformation, fading and loosening of tiles.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

<strong>10731</strong> TACTILE WARNING SURFACES 32 17 26-2


2.02 Advantage Tactile Systems; Buffalo, NY<br />

A. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00.<br />

2.03 MATERIALS<br />

A. Stainless Steel Detectable/Tactile Warning Surface Tiles shall have an integral non-slip surface<br />

stamped into the stainless steel plate on the top of the domes and in the field surface between<br />

the domes. It shall have an ultra violet stabilized coating. The tile shall incorporate an in-line<br />

pattern of truncated domes measuring nominal 0.2 inch height, 0.9 inch base diameter, and 0.45<br />

inch top diameter, spaced center-to-center 2.4" as measured on a diagonal and 1.7" as<br />

measured side by side. For wheelchair and high heel shoe safety the field area shall consist of<br />

an integral non-slip surface (within the stainless steel plate) that measure 0.03 inch above the<br />

adjacent surface.<br />

1. Type:<br />

a. Cast In Place Detectable/Tactile Warning Surface Tiles.<br />

2. Dimensions: Length and Width, nominal size as follows:<br />

a. 24 by 60 inches (610 by 1524 mm).<br />

3. Color:<br />

a. Verify with Hoffman prior to installation<br />

4. Performance Standards: Comply with the following.<br />

a. Slip Resistance of Tile when tested by ASTM C 1028 the combined Wet and Dry<br />

Static Co-Efficients of Friction not to be less than 0.80 on top of domes and field area.<br />

b. Chemical Stain Resistance of Tile when tested by ASTM D 543 to withstand without<br />

discoloration or staining - saturated calcium chloride, red enamel spray paint, red<br />

lipstick, red wax crayon, black liquid ink, chewing gum, mustard, ketchup, urine,<br />

coffee, diesel fuel, asphalt, tobacco juice, hydraulic oil and motor oil.<br />

c. Abrasive Wear of Tile when tested by BYK - Gardener Tester ASTM D 2486 with<br />

reciprocating linear motion of 37 plus or minus cycles per minute over a 10 inches of<br />

travel. The abrasive medium, a 40 grit <strong>No</strong>rton Metallite sand paper, to be fixed and<br />

leveled to a holder. The combined mass of sled, weight and wood block is to be 3.2<br />

lb. Average wear depth shall not exceed 0.010 inch after 1,000 abrasion cycles when<br />

measured on the top surface of the dome representing the average of three<br />

measurement locations per sample.<br />

d. Abrasive Wear of Tile when tested by Taber Tester ASTM C 501 and Federal<br />

Specifications SS-T-308b with H22 coarse Calibrade Wheels with each testing coupon<br />

weighed to the nearest 0.01 gram. Average wear index shall be a minimum of 480<br />

after 1,000 abrasion cycles with ASTM C 501 parameters and 210 with SS-T-308b<br />

parameters when measured on the top surface of the dome representing the average<br />

of four sample measurements.<br />

e. Gardner Impact to Geometry "GE" of the standard when tested by ASTM D 5420 to<br />

have a mean failure energy expressed as a function of specimen thickness of not less<br />

than 550 in. lbf/in. A failure is noted when a crack is visible in coating or a 3 mm<br />

depression on domes for coated tile.<br />

f. Accelerated Weathering of Tile when tested by ASTM G 155 for 3,000 hours shall<br />

exhibit the following result - E


PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

ASTM F 2296 not to show any failure of coating delaminating from metal panel.<br />

k. Crazing resistance by thermal shock with breaches in coating by ASTM C 554 no<br />

failure up to 450 degrees Fahrenheit<br />

l. AASHTO HB-17 single wheel HS20-44 loading "Standard Specifications for Highways<br />

and Bridges". The Cast In Place Tile shall be mounted on a concrete platform then<br />

subjected to the specified maximum load of 10,400 lbs., corresponding to an 8,000 lb<br />

individual wheel load and a 30 percent impact factor. The tile shall exhibit no visible<br />

damage at the maximum load of 10,400 lbs.<br />

A. Do not begin installation until substrates have been properly prepared.<br />

B. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory<br />

preparation before proceeding.<br />

3.02 PREPARATION<br />

A. Clean surfaces thoroughly prior to installation.<br />

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best<br />

result for the substrate under the project conditions.<br />

3.03 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Cast-In-Place Installation:<br />

1. Physical characteristics of the concrete shall be consistent with Section 03 30 00 while<br />

maintaining a slump range of 3 - 4 to permit solid placement of the Cast In Place<br />

Detectable/Tactile Warning Surface Tile system.<br />

2. Factory-installed plastic protective sheeting must remain in place during the entire<br />

installation process to prevent the splashing of concrete onto the finished surface of the tile.<br />

3. It is imperative that the installation technique eliminates any air voids under the tile. Holes<br />

in the tile perimeter allow air to escape during the installation process. Concrete will flow<br />

through the large holes in each embedment flange on the underside of the tile and will lock<br />

the tile solidly into the cured concrete.<br />

4. Concrete shall be placed and finished true and smooth to the required dimensions and<br />

slope prior to the tile placement. Immediately after finishing concrete, the electronic level<br />

should be used to check that the required slope is achieved. The tile shall be placed true<br />

and square to the curb edge in accordance with the Drawings.<br />

5. The Cast In Place Detectable/Tactile Warning Surface Tiles shall be tamped (or vibrated)<br />

into the fresh concrete to ensure that the field level of the tile is flush to the adjacent<br />

concrete surface. The embedment process should not be accomplished by stepping on the<br />

tile as this may cause uneven setting which can result in air voids under the tile surface.<br />

The tile field level (base of truncated dome) should be flush to adjacent surfaces to permit<br />

proper water drainage and eliminate tripping hazards between adjacent finishes.<br />

6. In cold weather climates it is recommended that the Cast In Place Detectable/Tactile<br />

Warning Surface Tiles be set deeper such that the top of domes are level to the adjacent<br />

concrete on the top and sides of ramp and that the base of domes to allow water drainage.<br />

This installation will reduce the possibility of damage due to snow clearing operations.<br />

7. Immediately after placement, the tile elevation shall be checked to adjacent concrete.<br />

Ensure that the field surface of the tile is flush with the surrounding concrete and back of<br />

curb so that no ponding is possible on the tile at the back side of curb.<br />

8. While concrete is workable, a 3/8 inch radius edging tool shall be used to create a finished<br />

edge of concrete, then a steel trowel shall be used to finish the concrete around the tile's<br />

perimeter, flush to the field level of the tile.<br />

<strong>10731</strong> TACTILE WARNING SURFACES 32 17 26-4


9. During and after the tile installation and the concrete curing stage, it is imperative that there<br />

is no walking, leaning or external forces placed on the tile that may rock the tile causing a<br />

void between the underside of tile and concrete.<br />

10. Following tile placement, review installation tolerances to contract drawings and adjust tile<br />

before the concrete sets. Two suitable weights of 25 lb each may be required to be placed<br />

on each tile as necessary to ensure solid contact of the underside of tile to concrete.<br />

11. Following the concrete curing stage, protective plastic wrap is to be removed from the tile<br />

surface by cutting the plastic with a sharp knife, tight to the concrete/tile interface. If<br />

concrete bled under the plastic, a soft brush shall be used to clean the residue without<br />

damage to the tile surface.<br />

3.04 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Protect tiles against damage from rolling loads following installation by covering with plywood or<br />

hardwood.<br />

C. Clean Tactile Tiles not more than four days prior to date scheduled for inspection intended to<br />

establish date of substantial completion in each area of project. Clean Tactile Tile by method<br />

specified by Tactile Tile manufacturer.<br />

D. Comply with manufacturers maintenance manual for cleaning and maintaining tile surface and it<br />

is recommended to perform annual inspections for safety and tile integrity.<br />

E. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> TACTILE WARNING SURFACES 32 17 26-5


SECTION 32 31 23<br />

PLASTIC FENCES AND GATES<br />

PART 1 GENERAL<br />

1.01 SECTION INCLUDES<br />

A. PVC privacy fences.<br />

1.02 REFERENCES<br />

A. ASTM D 1784 - Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated<br />

Poly(vinyl Chloride) (CPVC) Compounds.<br />

1.03 SUBMITTALS<br />

A. Submit under provisions of Section 01 30 00.<br />

B. Manufacturer's data sheets on each product to be used, including:<br />

1. Preparation instructions and recommendations.<br />

2. Storage and handling requirements and recommendations.<br />

3. Installation methods.<br />

C. Shop Drawings: Complete details of entire fence layout, showing member sizes and part<br />

identification, fasteners, anchors, and fittings.<br />

1.04 DELIVERY, STORAGE, AND HANDLING<br />

A. Store products in clean, dry location away from vehicular traffic.<br />

1.05 WARRANTY<br />

A. Provide manufacturer's lifetime warranty to original consumer purchaser against failure of fencing<br />

due to manufacturing defects that cause corrosion, blistering, peeling, flaking, rusting, abnormal<br />

weathering, and discoloration under normal use.<br />

PART 2 PRODUCTS<br />

2.01 MANUFACTURERS<br />

A. DIYVinyl Products: www.diyvinylproducts.com.<br />

B. Colonial Post and Fence: www.colonialpostandfence.com<br />

C. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00.<br />

D. Provide all fence components from the same manufacturer.<br />

2.02 PRODUCTS<br />

A. Fence: Prefabricated fence components manufactured of hollow extrusions (see plans).<br />

1. PVC: Rigid polyvinyl chloride (PVC) specially formulated for outdoor applications;<br />

compound conforming to ASTM D 1784 Classification 12333 or higher.<br />

2. Layout: As indicated on the drawings.<br />

3. Connections: Fence manufacturer's standard concealed fasteners and fittings, providing<br />

flush, smooth, rigid, hairline joints.<br />

4. Exposed Ends of Hollow Members: Closed with prefabricated end fittings.<br />

5. Color: White; integral solid color throughout extrusions.<br />

B. Fence Members - Privacy Fence:<br />

1. Height: 84 inches.<br />

2. Configuration: Panels between bottom two rails and lattice between top two rails.<br />

3. Posts: 5 inches square, with 0.15 inch nominal wall thickness and preformed holes for<br />

<strong>10731</strong> PLASTIC FENCES AND GATES 32 31 23-1


ails; spaced at 72 inches on center.<br />

4. Rails: 5-1/2 inches high by 1-1/2 inches thick, by 6 feet long; 0.09 inch nominal wall<br />

thickness.<br />

5. Picket Panel: 13-7/8 inches wide interlocking panels.<br />

a. Spacing Between Pickets: <strong>No</strong>ne (solid).<br />

6. Post Length: As required to allow setting of post into the ground with approximately 6<br />

inches between bottom of rail and ground.<br />

C. Post Caps: Standard; snap lock style.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Do not begin installation until grades have been properly prepared.<br />

B. Where fences are to be installed between fixed building elements, field measure openings prior<br />

to fabrication.<br />

3.02 INSTALLATION<br />

A. Install in accordance with manufacturer's instructions.<br />

B. Install fence posts plumb, set directly in holes in the ground.<br />

C. Install fence rails level and securely fastened.<br />

3.03 PROTECTION<br />

A. Protect installed products until completion of project.<br />

B. Touch-up, repair or replace damaged products before Substantial Completion.<br />

END OF SECTION<br />

<strong>10731</strong> PLASTIC FENCES AND GATES 32 31 23-2


SECTION 329200<br />

TURF AND GRASSES<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Soil preparation<br />

B. Topsoil placement and grading<br />

C. Seeding<br />

D. Mulching<br />

E. Fertilizer<br />

1.2 RELATED SECTIONS<br />

A. Section 311000 - Site Clearing<br />

B. Section 312000 - Earth Moving<br />

C. Section 312500 - Erosion and Sediment Control<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1.4 SUBMITTALS<br />

1. Section 627 - Mulching<br />

2. Section 629 - Fertilizer and Agricultural Limestone<br />

3. Section 630 - Seeding<br />

A. Shall conform to the General Conditions.<br />

B. Planting plan for native plantings. See requirements in Part 2.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver grass seed and fertilizer in sealed containers protecting it from heat,<br />

moisture, rodents and damage from other causes. Seed and fertilizer in<br />

damaged packages will not be accepted. Each container of seed shall be<br />

<strong>10731</strong> TURF AND GRASSES 329200-1


labeled including seed mix, year of production, net weight, date of packaging,<br />

and location of packaging. Each container of fertilizer shall include analysis of<br />

the contents showing minimum percentages of total nitrogen, available<br />

phosphoric acid, and soluble potash. Information shall also include weight and<br />

name of manufacturer.<br />

1.6 QUALITY ASSURANCE<br />

A. Comply with all regulatory requirements for fertilizer composition and application.<br />

1.7 WARRANTY<br />

A. Reseed and remulch all bare spots according to this Section for initial seeding<br />

and mulching. Maintain these areas until written acceptance by the Owner.<br />

1.8 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

B. Payment shall also include maintenance, repair or replacement of materials<br />

throughout project duration and project's warranty period.<br />

PART 2<br />

MATERIALS<br />

2.1 TOPSOIL<br />

A. Salvaged Topsoil: Shall conform to WisDOT Section 625.2(2) except as<br />

modified herein. Topsoil shall be free of rocks, debris, wood, roots, lumps and<br />

other deleterious material.<br />

B. Topsoil: Shall conform to WisDOT Section 625.2(1) except as modified herein.<br />

Topsoil shall be free of rocks, debris, wood, roots, lumps and other deleterious<br />

material. Topsoil materials shall be weed free.<br />

2.2 FERTILIZER<br />

A. Unless otherwise specified fertilizer shall conform to the following minimum<br />

requirements as specified for Type B fertilizer in WisDOT Section 629.2.1.3<br />

Nitrogen, not less than 16%<br />

Phosphoric Acid, not less than 6%<br />

Potash, not less than 24%<br />

Total nitrogen, phosphoric acid, and potash shall equal not less than 50%.<br />

B. Fertilizer in planting areas shall be an organic low phosphorus (5-3-2) slow<br />

releasing as recommended by the plant supplier.<br />

<strong>10731</strong> TURF AND GRASSES 329200-2


2.2 SEED<br />

A. Use seed within one year of the test date appearing on the label.<br />

B. Provide seed mixture conforming to WisDOT Section 630.2.1.5.1.1.1.<br />

C. Seed Mixtures:<br />

2.3 MULCH<br />

1. Seed mixture for maintained lawns shall conform to WisDOT Mixture 40<br />

2. Seed mixture for ponding areas shall conform to WisDOT Mixture 75<br />

3. Seed mixture for all other areas shall conform to WisDOT Mixture 20.<br />

A. Mulch shall be straw, wheat or oats free of noxious weeds straw material. Hay<br />

shall not be used on this project.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. The contractor shall furnish and apply all water required to maintain the seeded<br />

and sodded areas throughout the duration of the project.<br />

B. Keep pavements clean and protect existing landscaping.<br />

C. Provide the Engineer with bags and tags for seed and fertilizer used on the<br />

project.<br />

3.2 SOIL PREPERATION<br />

A. Prepare soil by fine grading the surface to eliminate uneven and low spots.<br />

Maintain line, levels, profiles, and contours. Loosen seed bed by lightly tilling and<br />

raking.<br />

B. Remove all stones or rocks larger than 1 inch in size from the topsoil. For areas<br />

that will be maintained or landscaped, remove all stones or rocks larger than ½<br />

inch in size. In areas to receive seed, place topsoil flush with top of pavement.<br />

In areas to receive sod, place topsoil 1 1/2 inch below adjacent pavement.<br />

3.3 TOPSOIL PLACEMENT<br />

A. Place topsoil at the minimum compacted thickness shown on the plans. If<br />

thickness is not stated on plans, topsoil shall be placed at a minimum compacted<br />

thickness of 6".<br />

B. Fine grade topsoil surface and eliminate uneven and low spots and abrupt<br />

changes in grade. Maintain line, levels, profiles, and contours. In areas to<br />

<strong>10731</strong> TURF AND GRASSES 329200-3


eceive seed, place topsoil flush with top of pavement. In areas to receive sod,<br />

place topsoil 1 1/2 inch below adjacent pavement.<br />

C. Remove all stones or rocks larger than 1 inch in size from the topsoil. For areas<br />

that will be maintained or landscaped, remove all stones or rocks larger than 1/2<br />

inch in size.<br />

3.4 FERTILIZER APPLICATION<br />

A. Apply fertilizer at a rate of 7 pounds per 1000 square feet and as specified in<br />

Section WisDOT Section 629.3.1.1.<br />

B. Fertilizer for plantings shall be applied at a rate recommended by the plant<br />

supplier.<br />

3.5 SEEDING<br />

A. All areas disturbed by the work, except those areas which are to be covered by<br />

pavement shall be seeded.<br />

B. Seeding rates to conform to WisDOT Section 630.3.3.5.1.<br />

3.6 MULCH<br />

A. Place the mulch according to the general conditions of WisDOT Section 627.3.1<br />

and the anchoring conditions of WisDOT Section 627.3.2.3 except as modified or<br />

supplemented herein.<br />

3.7 WATERING<br />

1. Mulch shall be weed free. Hay mulch shall not be used the project.<br />

A. The contractor is responsible for all watering required for growth through the<br />

warranty period.<br />

3.8 EXCESS MATERIAL<br />

A. All excess topsoil shall be removed from the site unless otherwise stated. If an<br />

area has been designated for stockpiling excess material, the site shall prepared<br />

by stripping and stockpiling the existing topsoil prior to stockpiling material. The<br />

stockpiled material shall be graded to blend in with the surrounding terrain and to<br />

the Owner's satisfaction unless otherwise stated.<br />

END OF SECTION<br />

<strong>10731</strong> TURF AND GRASSES 329200-4


SECTION 32 93 00<br />

PLANTS<br />

PART 1 GENERAL<br />

1.01 SCOPE<br />

1.02 SECTION INCLUDES<br />

A. Preparation of subsoil.<br />

B. Topsoil bedding.<br />

C. New trees, plants, and ground cover.<br />

D. Mulch and Fertilizer.<br />

1.03 RELATED REQUIREMENTS<br />

A. Section 31 22 00 - Grading: Topsoil material.<br />

1.04 PRICE AND PAYMENT PROCEDURES<br />

A. Unit Prices:<br />

1. See Section 01 22 00 - Unit Prices, for additional unit price requirements.<br />

2. Provide unit pricing for plants and materials as noted on landscape plan.<br />

1.05 DEFINITIONS<br />

A. Weeds: Include Dandelion, Jimsonweed, Quackgrass, Horsetail, Morning Glory, Rush Grass,<br />

Mustard, Lambsquarter, Chickweed, Cress, Crabgrass, Canadian Thistle, Nutgrass, Poison Oak,<br />

Blackberry, Tansy Ragwort, Bermuda Grass, Johnson Grass, Poison Ivy, Nut Sedge, Nimble<br />

Will, Bindweed, Bent Grass, Wild Garlic, Perennial Sorrel, and Brome Grass.<br />

B. Plants: Living trees, plants, and ground cover specified in this Section, and described in ANSI<br />

Z60.1.<br />

1.06 REFERENCE STANDARDS<br />

A. ANSI/ANLA Z60.1 - American Standard for Nursery Stock.<br />

B. NAA (STDS) - Pruning Standards for Shade Trees; National Arborist Association.<br />

1.07 SUBMITTALS<br />

A. See Section 01 30 00 - Administrative Requirements, for submittal procedures.<br />

B. Maintenance Data: Include cutting and trimming method.<br />

C. Submit list of plant life sources.<br />

1.08 QUALITY ASSURANCE<br />

A. Nursery Qualifications: Company specializing in growing and cultivating the plants with five<br />

years documented experience.<br />

1.09 REGULATORY REQUIREMENTS<br />

A. Comply with regulatory agencies for fertilizer and herbicide composition.<br />

B. Provide certificate of compliance from authority having jurisdiction indicating approval of plants,<br />

fertilizer mixture.<br />

C. Plant Materials: Certified by state department of agriculture; free of disease or hazardous<br />

insects.<br />

<strong>10731</strong> PLANTS 32 93 00-1


1.10 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver fertilizer in waterproof bags showing weight, chemical analysis, and name of<br />

manufacturer.<br />

B. Protect and maintain plant life until planted.<br />

C. Deliver plant life materials immediately prior to placement. Keep plants moist.<br />

1.11 FIELD CONDITIONS<br />

A. Do not install plant life when ambient temperatures may drop below 35 degrees F or rise above<br />

90 degrees F.<br />

B. Do not install plant life when wind velocity exceeds 30 mph.<br />

1.12 WARRANTY<br />

A. See Section 01 78 00 - Closeout Submittals, for additional warranty requirements.<br />

B. Provide one year warranty.<br />

C. Warranty: Include coverage for one continuous growing season; replace dead or unhealthy<br />

plants. Plants damaged as a result of vandalism, animals, and/or poor maintenance practices<br />

will not be included in the warranty.<br />

D. Replacements: Plants of same size and species as specified, planted in the next growing<br />

season, with a new warranty commencing on date of replacement.<br />

PART 2 PRODUCTS<br />

2.01 PLANTS<br />

A. Plants: Species and size identified in plant schedule, grown in climatic conditions similar to<br />

those in locality of the work.<br />

B. Trees, Plants, and Ground Cover: Species and size identifiable in plant schedule, grown in<br />

climatic conditions similar to those in locality of the Work.<br />

2.02 SOIL AMENDMENT MATERIALS<br />

A. Fertilizer: Containing fifty percent of the elements derived from organic sources; of proportion<br />

necessary to eliminate any deficiencies of topsoil, as indicated in analysis..<br />

B. Peat Moss: Shredded, loose, sphagnum moss; free of lumps, roots, inorganic material or acidic<br />

materials; minimum of 85 percent organic material measured by oven dry weight, pH range of 4<br />

to 5; moisture content of 30 percent.<br />

C. Bone Meal: Raw, finely ground, commercial grade, minimum of 3 percent nitrogen and 20<br />

percent phosphorous.<br />

D. Lime: Ground limestone, dolomite type, minimum 95 percent carbonates.<br />

E. Water: Clean, fresh, and free of substances or matter that could inhibit vigorous growth of<br />

plants.<br />

2.03 MULCH MATERIALS<br />

A. Mulching Material: Oat or wheat straw, free from weeds, foreign matter detrimental to plant life,<br />

and dry. Hay or chopped cornstalks are not acceptable.<br />

B. Stone Mulch: Gravel for landscape beds to be naturally rounded and washed, graduation from<br />

1" to 1-1/2" maximum, Mississippi Pebble.<br />

C. Bark Mulch: Mulch for tree rings to be shredded hardwood free of fines and non-processed<br />

materials.<br />

<strong>10731</strong> PLANTS 32 93 00-2


2.04 ACCESSORIES<br />

A. Wrapping Materials: Burlap.<br />

B. Stakes: Softwood lumber, pointed end.<br />

C. Cable, Wire, Eye Bolts and Turnbuckles: <strong>No</strong>n-corrosive, of sufficient strength to withstand wind<br />

pressure and resulting movement of plant life.<br />

D. Plant Protectors: Rubber sleeves over cable to protect plant stems, trunks, and branches.<br />

E. Wrapping: Waterproof fabric.<br />

2.05 SOURCE QUALITY CONTROL<br />

A. Provide analysis of topsoil; comply with requirements of Section 01 40 00.<br />

B. Testing is not required if recent tests are available for imported topsoil. Submit these test<br />

results to the testing laboratory for approval. Indicate, by test results, information necessary to<br />

determine suitability.<br />

PART 3 EXECUTION<br />

3.01 EXAMINATION<br />

A. Verify that prepared subsoil and planters are ready to receive work.<br />

B. Saturate soil with water to test drainage.<br />

C. Verify that required underground utilities are available, in proper location, and ready for use.<br />

3.02 PREPARATION OF SUBSOIL<br />

A. Prepare subsoil to eliminate uneven areas. Maintain profiles and contours. Make changes in<br />

grade gradual. Blend slopes into level areas.<br />

B. Remove foreign materials, weeds and undesirable plants and their roots. Remove contaminated<br />

subsoil.<br />

C. Scarify subsoil to a depth of 4 inches where plants are to be placed. Repeat cultivation in areas<br />

where equipment, used for hauling and spreading topsoil, has compacted subsoil.<br />

D. Dig pits and beds 6 inches larger than plant root system.<br />

3.03 PLACING TOPSOIL<br />

A. Spread topsoil to a minimum depth of 4 inches over area to be planted. Rake smooth.<br />

B. Place topsoil during dry weather and on dry unfrozen subgrade.<br />

C. Remove vegetable matter and foreign non-organic material from topsoil while spreading.<br />

D. Grade topsoil to eliminate rough, low or soft areas, and to ensure positive drainage.<br />

E. Install topsoil into pits and beds intended for plant root balls, to a minimum thickness of 6 inches.<br />

3.04 FERTILIZING<br />

A. Apply fertilizer in accordance with manufacturer's instructions.<br />

B. Apply after initial raking of topsoil.<br />

C. Mix thoroughly into upper 2 inches of topsoil.<br />

D. Lightly water to aid the dissipation of fertilizer.<br />

3.05 PLANTING<br />

<strong>10731</strong> PLANTS 32 93 00-3


A. Place plants for best appearance for review and final orientation by Hoffman LLC.<br />

B. Set plants vertical.<br />

C. Remove non-biodegradable root containers.<br />

D. Set plants in pits or beds, partly filled with prepared plant mix, at a minimum depth of 6 inches<br />

under each plant. Remove burlap, ropes, and wires, from the root ball.<br />

E. Place bare root plant materials so roots lie in a natural position. Backfill soil mixture in 6 inch<br />

layers. Maintain plant life in vertical position.<br />

F. Saturate soil with water when the pit or bed is half full of topsoil and again when full.<br />

3.06 PLANT RELOCATION AND RE-PLANTING<br />

A. Relocate plants as indicated by Hoffman LLC.<br />

B. Replant plants in pits or beds, partly filled with prepared topsoil mixture, at a minimum depth of 6<br />

inches under each plant. Remove burlap, ropes, and wires, from the root ball.<br />

C. Place bare root plant materials so roots lie in a natural position. Backfill soil mixture in 6 inch<br />

layers. Maintain plant materials in vertical position.<br />

D. Saturate soil with water when the pit or bed is half full of topsoil and again when full.<br />

3.07 INSTALLATION OF ACCESSORIES<br />

A. Wrap deciduous shade and flowering tree trunks and place tree protectors.<br />

3.08 PLANT SUPPORT<br />

A. Brace plants vertically with plant protector wrapped guy wires and stakes to the following:<br />

1. Tree Caliper: 1 inch; Tree Support Method: 1 stake with one tie<br />

2. Tree Caliper: 1 to 2 inches; Tree Support Method: 2 stakes with two ties<br />

3. Tree Caliper: 2 to 4 inches; Tree Support Method: 3 guy wires with eye bolts and turn<br />

buckles<br />

3.09 FIELD QUALITY CONTROL<br />

A. Perform field inspection and testing in accordance with Section 01 40 00.<br />

B. Plants will be rejected if a ball of earth surrounding roots has been disturbed or damaged prior to<br />

or during planting.<br />

C. When landscape work is completed, including maintenance, Owner or Hoffman LLC will, upon<br />

request, make and inspection to determine acceptability.<br />

3.10 CLEANUP AND PROTECTION<br />

A. During work of this section, keep pavements clean and work area in an orderly condition.<br />

B. Protect landscaping and materials from damage due to landscape operations, operations by<br />

other contractors, trades, and person(s) who trespass onto the site.<br />

3.11 MAINTENANCE<br />

A. See Section 01 70 00 - Execution Requirements, for additional requirements relating to<br />

maintenance service.<br />

B. Maintain plant life immediately after placement and until plants are well established and exhibit a<br />

vigorous growing condition. Continue maintenance until termination of warranty period.<br />

C. Cultivate and weed plant beds and tree pits.<br />

<strong>10731</strong> PLANTS 32 93 00-4


END OF SECTION<br />

<strong>10731</strong> PLANTS 32 93 00-5


SECTION 330400<br />

TRENCHING FOR SITE UTILITIES<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Trenching, excavating, backfilling and compacting for utilities outside the<br />

building.<br />

B. Includes: Staking, line and grade, traffic control, bracing, shoring, sheeting,<br />

bedding,<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 - Earth Moving<br />

B. Section 331000 - Water Utilities<br />

C. Section 333000 - Sanitary Sewerage Utilities<br />

D. Section 334000 - Storm Drainage Utilities<br />

1.3 REFERENCES<br />

A. American Water Works Association (AWWA), most recent edition<br />

B. American National Standards Institute (ANSI), most recent edition<br />

C. American Society for Testing and Materials (ASTM), most recent edition<br />

1.4 SUBMITTALS<br />

A. Shall conform to the General Conditions.<br />

B. Compaction test reports<br />

C. Gradation of improved bedding and backfill material.<br />

1.5 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-1


PART 2<br />

MATERIALS<br />

<strong>No</strong>t Used<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. The contractor shall be responsible for utility notification to locate and mark<br />

utilities prior to starting construction. The accuracy of underground utilities as<br />

shown on the plans can not be guaranteed.<br />

B. Inspect existing utilities structures prior to starting construction.<br />

C. <strong>No</strong> trees shall be removed without having first been marked by the Owner of his<br />

designated representative. The Contractor shall be held liable for any trees<br />

removed without such markings.<br />

D. Underground utilities shall be installed so that trenches do not cut through root<br />

systems of any existing trees to remain or be protected.<br />

3.2 CONSTRUCTION STAKING, LINE AND GRADE<br />

A. All work under these specifications shall be constructed in accordance with lines<br />

and grades as shown on the plans and as established by the Engineer. These<br />

lines and grades may be modified by the Engineer as provided in the Contract.<br />

B. The Contractor shall furnish, at his own expense, such materials and render such<br />

assistance as may be required for setting lines and grade stakes, batter boards,<br />

templates, patterns, platforms, reference points, or other marks or points of line<br />

or grade. Contractor shall provide all construction staking.<br />

C. The Contractor shall, at his own expense, correct any mistakes that may be<br />

caused by their unauthorized disturbance or removal of reference points. The<br />

Engineer may require that work be suspended at any time when, for any reason,<br />

such marks cannot be properly followed.<br />

D. <strong>No</strong> additional compensation shall be allowed the Contractor for any claims of<br />

crews being held up because of lack of line and grade stakes.<br />

3.3 TRAFFIC CONTROL<br />

A. When traffic cannot be diverted, the Contractor shall provide for use of the street<br />

at all times.<br />

B. The Contractor shall construct and maintain temporary bridges, crossings, and<br />

detours, complete with flagmen, wherever necessary to expedite the work or to<br />

maintain traffic. Temporary bridges or crossings shall be of ample size to safely<br />

carry the load which may come upon them.<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-2


C. The Contractor shall provide and maintain lighted warning signs and warning<br />

barricades at each end of the construction operation, and adjacent to and along<br />

side thereof at points where deemed necessary.<br />

D. The cost of all labor, material, tools and equipment for traffic control systems and<br />

to maintain traffic through the job site shall be borne by the Contractor, and no<br />

separate or additional payment will be made therefore.<br />

3.4 EXCAVATION AND PREPARATION OF TRENCH<br />

A. Strip topsoil within the trench excavation limits. Stockpile nearby for respreading.<br />

B. The trench shall be dug to the alignment and depth shown on the plans and only<br />

so far in advance of construction as the Engineer shall permit, but not to exceed<br />

100 feet. The sides of the trench shall be sloped and/or braced and the trench<br />

drained so that workmen can work safely and efficiently. It is essential that<br />

discharge pumps be laid to natural drainage channels or to drain sewers.<br />

C. Trench widths at the top of the excavation may vary depending upon the depth of<br />

trench and the nature of the material encountered; however, the maximum<br />

allowable width of trench at the level of the top of pipe in place shall be the<br />

minimum width necessary for placement of the pipe.<br />

D. When the trench bottom is discovered to be soft such that it may be unable to<br />

adequately support the pipe or appurtenant structures, the Engineer shall be<br />

notified. The Engineer will then determine if the trench bottom is able to<br />

adequately support the planned facilities.<br />

E. When the bottom at sub-grade is soft and in the opinion of the Engineer cannot<br />

support the pipe, a further depth and/or width shall be excavated and refilled to<br />

pipe foundation grade, or the pipe shall be placed on piling, or other approved<br />

means shall be adopted as directed by the Engineer to assure a firm foundation<br />

for the pipe.<br />

F. In areas that are determined by the Engineer to have an unstable trench bottom,<br />

and where crushed rock or binder rock is required as bedding, the Engineer will<br />

instruct the Contractor as to the depth of crushed or binder rock to be used under<br />

the pipe. In these areas, the Contractor shall bed under the pipe as directed by<br />

the Engineer and/or as shown on the "Crushed Rock Bedding Details" shown on<br />

the plans. The crushed or binder rock used in this type of construction shall be<br />

paid for at the contract unit price. When the ditch conditions change from an<br />

unsuitable trench bottom to a suitable trench bottom, the Contractor shall<br />

immediately notify the Engineer and, if the Engineer determines that the trench<br />

bottom is suitable, then the Contractor shall continue laying pipe under the<br />

specified conditions for a suitable trench bottom.<br />

G. Dewater the ground as necessary to excavate the trench and install the pipe. All<br />

pipe and structures shall be laid in a dry condition prior to backfill. Maintain<br />

groundwater level a minimum of 1 foot below the pipe invert. Measure the rate of<br />

flow from dewatering pumps at the beginning of the dewatering operation(s) and<br />

once per week thereafter. Keep a daily log of hours pumped.<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-3


H. If the Engineer orders the Contractor to install pipe on piling that work shall be<br />

done in accordance with the special provisions, or if no such special provisions<br />

exist, as extra work.<br />

I. Ledge rock, boulders, and large stones shall be removed to provide clearance of<br />

at least 6 inches below outside pipe barrel and a clear width of at least 12 inches<br />

on each side of and above the pipe shall be provided; however, the clearance on<br />

the side of the pipe shall be adequate to provide for proper compaction of the<br />

pipe bedding as required in these specifications.<br />

J. The space between the bottom of the trench and rock and the bottom of the pipe<br />

shall be backfilled with suitable material thoroughly tamped.<br />

K. All excavated material shall be piled in a manner that will not endanger the work<br />

and that will avoid obstructing sidewalks and driveways as much as practical.<br />

L. Gutters shall be kept clear or other satisfactory provisions made for street<br />

drainage at all times.<br />

3.5 SHEETING AND BRACING<br />

A. The Contractor, to prevent the disturbing or settlement of adjacent road surfaces,<br />

foundations, structures, trees or other utilities, shall furnish and place all sheeting<br />

and bracing necessary for good working conditions to prevent damage and delay<br />

to the work. The Contractor shall be responsible for the strength and sufficiency<br />

of all sheeting and bracing.<br />

B. Bracing shall be so arranged as to provide ample working space and so as not to<br />

interfere with the work and so as not to place any strain on the structures being<br />

constructed until such structures are of ample strength to withstand such strain.<br />

All sheeting and bracing, unless otherwise specified or ordered to be left in place<br />

by the Engineer, shall be removed from the work.<br />

C. Any damage to the work under the Contract or to adjacent structures or property<br />

caused by settlement, water or earth pressures, slides, cave-ins, or other causes<br />

due to failure or lack of sheeting and bracing or improper bracing or through<br />

negligence or fault of the Contractor in any manner shall be repaired by the<br />

Contractor without delay at his expense.<br />

D. Where the trench is not located near any existing buildings or structures, and<br />

where water and other conditions permit, the Contractor may omit sheeting and<br />

bracing of the excavation. In this event, he shall excavate a space of sufficient<br />

size to provide adequate space for the construction work so as to prevent sliding<br />

or caving of the banks into the area within the lines of structures.<br />

3.6 LAYING OF PIPE, BEDDING, JOINTING<br />

A. See Sections 331000 - Water Utilities and 333100 Sanitary Sewerage Utilities for<br />

additional requirements.<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-4


B. Proper implements, tools, and facilities satisfactory to the Engineer shall be<br />

provided and used by the Contractor for the safe and convenient prosecution of<br />

the work.<br />

C. All foreign matter or dirt shall be removed from the inside of the pipe before it is<br />

lowered into its position in the trench, and shall be kept clean by approved<br />

means during and after laying.<br />

D. Install pipe in accordance with the appropriate portions of the specifications and<br />

at the alignment and grade shown on the drawings.<br />

E. In the event that suitable natural material required for bedding is not encountered<br />

during normal trench excavation, or the material encountered is determined<br />

unsuitable by the Engineer for back-filling around the pipe as required, the<br />

Contractor shall furnish sand or gravel for bedding. Such sand or gravel shall<br />

have a maximum particle size of 1 1/2 inch. The bedding material shall be<br />

compacted to a minimum of 90% of Standard Proctor Density.<br />

F. All dead ends shall be securely sealed with plugs or caps.<br />

3.7 BACKFILLING, COMPACTION AND GRADING<br />

A. All excavation in trenches shall be backfilled to the finished grade shown on the<br />

plans or, if none, to the original ground surface. The backfill shall begin as soon<br />

as practical after the pipe has been placed and shall thereafter be carried on as<br />

rapidly as the protection of the balance of the work will permit. Backfilling shall<br />

be done as completely as possible so as to attain complete filling using the best<br />

materials available for this purpose, free from boulders, rubbish, frozen lumps,<br />

and similar materials.<br />

B. For purposes of backfill, boulders shall be considered as any piece of rock which<br />

has it's largest dimension 12 inches or greater. Depositing of the backfill shall be<br />

done so the shock of falling material will not injure the pipeline or structure.<br />

Grading over and around all parts of the work shall be done to conform to<br />

existing surfaces except as shown on the plans and as directed by the Engineer.<br />

C. The Contractor shall grade construction areas during all phases of the work to<br />

provide drainage off of and away from the construction.<br />

D. The requirements for backfilling shall vary depending on the portion of trench<br />

concerned. Such requirements are to be as follows:<br />

1. Bottom Portion of Trench: This portion of the trench is that part utilized<br />

for bedding of the pipe. This portion of the trench shall be backfilled and<br />

constructed in accordance with the requirements of this Section or related<br />

Sections on sewer and water utilities, and as shown on the details. After<br />

this portion of the trench has been completed, the Contractor will take all<br />

precautions necessary to protect the pipe from damage while backfilling<br />

and compacting the mid-portion of the trench.<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-5


2. Mid-Portion of the Trench: This portion of the trench which lies above the<br />

bottom portion of the trench and below the top portion of the trench shall<br />

be backfilled only with suitable material as approved by the Engineer.<br />

Such material is to be obtained from the excavating of the same trench or<br />

from any other trench excavation on this project. Compaction of the<br />

mid-portion of the trench shall be either by specified density to at least<br />

95% of Standard Proctor Density.<br />

3. Top Portion of the Trench: The top portion of the trench shall be<br />

backfilled and compacted as follows:<br />

a. In areas to be paved, the top 3 feet of trench shall be backfilled<br />

and compacted by method of specified density to at least 100% of<br />

Standard Proctor Density.<br />

b. In other areas the top portion of the trench shall be backfilled and<br />

compacted to the same requirements as the mid-portion of the<br />

trench.<br />

E. Any areas found not to comply with the specifications shall be re-excavated and<br />

recompacted by the Contractor until the compaction requirements are met.<br />

F. It shall be the responsibility of the Owner to provide all testing and other services<br />

to insure that the requirements of this section of the specifications are met. Any<br />

and all compaction tests ordered by the Engineer shall be random tests and will<br />

be used generally as a periodic check to insure Contractor compliance. Any<br />

compaction tests taken by the Contractor for control of compaction shall be paid<br />

for by the Contractor. Tests ordered by the Engineer to check compliance will be<br />

paid for in accordance with General Conditions.<br />

G. Respread salvaged topsoil to a minimum thickness of 6 inches.<br />

3.8 PROTECTING UNDERGROUND AND SURFACE STRUCTURES<br />

A. Temporary support, adequate protection, and maintenance of all underground<br />

and surface utility structures, drains, sewers and other obstructions encountered<br />

in the progress of the work, shall be furnished by the Contractor at his own<br />

expense.<br />

B. When necessary to determine the location of existing pipes, valves or other<br />

underground structures, the Contractor, after an examination of available<br />

records, shall make all explorations and excavation for such purposes.<br />

C. Whenever existing utility structures, main sewers, drains, or other conduits,<br />

ducts, pipes or other structures present obstructions to the grade or alignment of<br />

the pipe, such structures shall be permanently supported, removed, relocated, or<br />

reconstructed by the Contractor through cooperation with the Owner of the<br />

structures involved. In those instances where relocation or reconstruction is<br />

impractical, a change in line and/or grade will be ordered by the Engineer and the<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-6


change shall be made in the manner directed. <strong>No</strong> deviation shall be made from<br />

the required line or grade except with the consent of the Engineer.<br />

D. The Contractor shall promptly repair at his expense any break or damage to<br />

other utility facilities or to house service connections for water, sewer and gas,<br />

caused by his work.<br />

3.9 DUST CONTROL<br />

A. If ordered by the Engineer, the Contractor shall sprinkle water on the roads and<br />

other construction areas for dust control purposes. Water shall be furnished by<br />

the Owner for this purpose.<br />

3.10 RESTORATION OF PROPERTY<br />

A. The Contractor shall promptly restore the street pavements, curb and gutter,<br />

walkways and boulevard areas which are disturbed as a result of this work. Such<br />

restoration work shall be in accordance with the requirements of the Owner and<br />

these specifications.<br />

END OF SECTION<br />

<strong>10731</strong> TRENCHING FOR SITE UTILITIES 330400-7


SECTION 331100<br />

WATER UTILITIES<br />

PART 1 -<br />

GENERAL<br />

1.01 SECTION INCLUDES<br />

A. Watermains and Appurtenances<br />

B. Water Service Laterals and Appurtenances<br />

C. Fire Hydrants and Appurtenances<br />

D. Control Valves and Appurtenances<br />

1.02 RELATED WORK SPECIFIED ELSEWHERE<br />

A. Section 330400 – Trenching for Site Utilities.<br />

1.03 REFERENCE SPECIFICATIONS, CODES, AND STANDARDS<br />

A. Standard Specifications: Reference in these Specifications to "Standard<br />

Specifications" shall mean State of Wisconsin Standard Specifications for Utilities<br />

Construction.<br />

B. Commercial Standards referred to in this Section of Specifications:<br />

ASTM A 307-00 Specification for Carbon Steel Bolts and Studs, 60,000 psi<br />

Tensile Strength<br />

ASTM A 506-00 Specification for Steel, Sheet and Strip, Alloy, Hot-Rolled<br />

and Cold Rolled, Regular Quality and Structural Quality<br />

ASTM A 575-96 Specification for Steel Bars, Carbon, Merchant Quality, M-<br />

Grades<br />

ASTM B 88-99 Specification for Seamless Copper Water Tube<br />

AWWA C104-95 Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for<br />

Water<br />

AWWA C105-99 Polyethylene Encasement for Ductile-Iron Pipe Systems<br />

AWWA C110-98 Ductile-Iron and Gray-Iron Fittings, 3 in. Through 48 in., for<br />

Water<br />

AWWA C111-00 Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and<br />

Fittings<br />

AWWA C115-98 Protective Fusion-Bonded Epoxy<br />

AWWA C116-98 Protective Fusion-Bonded Epoxy Coatings for the Interior<br />

and Exterior Surfaces of Ductile-Iron and Gray-Iron Fittings<br />

for Water Supply Service<br />

AWWA C151-96 Ductile-Iron Pipe, Centrifugally Cast, for Water or Other<br />

Liquids<br />

AWWA C153-00 Ductile-Iron Compact Fittings, 3 in. Through 64 in., for<br />

Water Service<br />

AWWA C502-94 Dry-Barrel Fire Hydrants<br />

AWWA C504-00 Rubber-Seated Butterfly Valves<br />

AWWA C509-01 Resilient Seated Gate Valves for Water Supply Service<br />

<strong>10731</strong> WATER UTILITIES 331100-1


AWWA C512-99 Air-Release, Air/Vacuum, and Combination Air Valves for<br />

Waterworks Service<br />

AWWA C515-01 Reduced-Wall, Resilient-Seated Gate Valves for Water<br />

Supply Service<br />

AWWA C550-01 Protective Epoxy Interior Coatings for Valves and Hydrants<br />

AWWA C600-99 Installation of Ductile-Iron Water Mains and Their<br />

Appurtenances<br />

AWWA C651-99 Standard for Disinfecting Water Mains<br />

AWWA C900-97 Polyvinyl Chloride (PVC) Pressure Pipe, 4 in. Through 12<br />

in., for Water Distribution<br />

AWWA C901-96 Polyethelene (PE) Pressure Pipe and Tubing, 2 in.<br />

Through 3 in. for Water Service<br />

AWWA C906-99 Polyethelene (PE) Pressure Pipe and Fittings, 4 in.<br />

Through 63 in. for Water Distribution and Transmissions<br />

1.04 CONTRACTOR SUBMITTAL<br />

A. Shop Drawings: Provide shop drawings of any control valves in manholes in<br />

accordance with requirements for "Shop Drawings" in Section 01300, Submittals<br />

for following:<br />

1. Any control valves in manholes.<br />

2. Any restrained fittings and required length of restrained joint pipe.<br />

B. Product Data: Submit manufacturer's product data and installation instructions<br />

for pipe, fittings, valves, hydrants, corporations, curb stops, valve boxes, joint<br />

restraining gaskets and devices, and appurtenances.<br />

C. Record Documents: Provide record drawings for tees, bends, crosses, and plugs<br />

showing distance to adjacent valve.<br />

1.05 QUALITY ASSURANCE<br />

A. Manufacturers: Must be firms regularly engaged in manufacture of water system<br />

materials of types and sizes required, whose products have been in satisfactory<br />

use in similar service for not less than 5 years.<br />

B. Installer: Must be firm with at least 2 years of successful installation experience<br />

on water system projects similar to this project.<br />

C. Local Fire Department Regulations: Must comply with governing regulations<br />

pertaining to hydrants, including hose unit threading and similar matching of<br />

connections.<br />

1.06 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

<strong>10731</strong> WATER UTILITIES 331100-2


PART 2 -<br />

MATERIALS<br />

2.01 GENERAL<br />

A. Ells, tees, reducing tees, wyes, couplings, and other required piping accessories<br />

shall be furnished of same type and class of material as conduit, or of material<br />

having equal or superior physical and chemical properties as material specified.<br />

B. Pipe shall be capable of withstanding conditions of 8 feet or more of cover and<br />

150 psi working pressure.<br />

C. Diameter and size shall refer to inside diameter (I.D.) unless otherwise noted.<br />

2.02 PIPE AND FITTINGS<br />

A. Ductile Iron Pipe (DIP): Shall be in accordance with the requirements of AWWA<br />

C151. Minimum class shall be Class 52 for 12 inch inside diameter (I.D.) and<br />

smaller and Class 50 for 16 inch inside diameter (I.D.) and larger. DIP shall be<br />

cement mortar lined and seal coated in accordance with requirements of AWWA<br />

C104.<br />

B. Ductile Iron Pipe Joints:<br />

1. Push-on type with rubber gaskets in accordance with requirements of<br />

AWWA C151. Rubber gaskets shall be in accordance with requirements<br />

of AWWA C111.<br />

2. Provide straps or gaskets for electrical conductivity capable of carrying<br />

600 amps. Use of wedges to achieve electrical conductivity is not<br />

allowed. Lead tipped gaskets are not allowed.<br />

C. Fittings:<br />

1. Shall be ductile iron with mechanical or push-on type joints in accordance<br />

with requirements of AWWA C110 or C153.<br />

2. Cement lined and seal coated in accordance with requirements of AWWA<br />

C104.<br />

3. Manufactured by U.S. Pipe, Tyler, American, or Star Pipe Products.<br />

2.03 TRACER WIRE AND TRACER WIRE SIGNAL CONNECTION POST AND TRACER<br />

WIRE<br />

A. Signal Connection Box (Tracer Wire) shall be rated for direct burial applications;<br />

#12 AWG solid copper core with 30 mil polyethylene jacket. Color shall be blue.<br />

B. Tracer Wire Signal Connection Post shall be Rhino TriView Flex for direct bury,<br />

manufactured by Rhino Markers, phone: 800-522-4343, fax: 888-522-4242,<br />

www.rhinomarkers.com. Post shall be blue in color with decals as approved by<br />

Owner applied to each face. Total height of post shall be 66” minimum.<br />

<strong>10731</strong> WATER UTILITIES 331100-3


C. Tracer Wire Signal Connection Box shall be Valco Tracer Wire Access Box<br />

(www.cptest.com) or Bingham & Taylor Cathodic Protection Box<br />

(www.binghamandtaylor.com). The lid shall be cast iron and stamped with the<br />

word “WATER”.<br />

2.04 HYDRANTS<br />

A. Ductile iron with threaded male nozzle in accordance with requirements of<br />

"American National Standard Fire Hose Connection Screw Threads".<br />

B. Furnish with mechanical joint.<br />

C. Dry-barrel Fire Hydrants:<br />

1. Base valve type in accordance with requirements of AWWA C502 for<br />

minimum 5-1/4 inch valve and 8 feet bury.<br />

2. Traffic flange shall be minimum of 16 inches below upper housing.<br />

3. Hydrants shall be Waterous Pacer WB67.<br />

4. Working pressure shall be minimum of 150 psi.<br />

5. Valve opening direction shall be counter-clockwise, indicated by arrow<br />

and the word "Open" cast on dome.<br />

6. <strong>No</strong>zzles shall be two 2-1/2 inch hose connections and one 4-1/2 inch<br />

pumper connection with caps and chains. <strong>No</strong>zzle cap nut sizes and types<br />

shall match operating stem nut sizes and types.<br />

7. Hose nipples shall be bronze or non-corrosive.<br />

8. Operating stem nuts shall be 1-1/2 inches, from point to opposite flat,<br />

pentagon (5-sided) shaped.<br />

2.05 CONTROL VALVES AND BOXES<br />

A. Working Pressure: Minimum of 150 psi unless otherwise indicated.<br />

B. Resilient Wedge Gate Valves:<br />

1. Shall be in accordance with requirements of AWWA C509 or AWWA<br />

C515.<br />

2. Buried valves shall be mechanical joint, nonrising stem type with 2 inch<br />

square operating nuts opening counter-clockwise.<br />

3. Valves shall be American-Darling, Kennedy, Waterous, Mueller, U.S.<br />

Pipe.<br />

C. Valve Boxes:<br />

<strong>10731</strong> WATER UTILITIES 331100-4


1. 3 piece adjustable, heavy duty cast iron having base, center section, and<br />

top section.<br />

2. Cover shall be marked "Water".<br />

3. Adjustable for 7 to 8 feet of cover.<br />

4. Valve box adaptor shall be provided to ensure valve box is centered on<br />

control valves. Shall be manufactured by Adaptor, Inc. or Power Seal.<br />

5. Adjustable valve extension stems:<br />

a. Adjustable to depth of valve box.<br />

b. Valve extension stems shall be square, steel tubing.<br />

c. Valve extension stems shall be as manufactured by Diversified<br />

Fabricators, Inc., or approved equal.<br />

d. To be installed on all mainline valves; and on hydrant valves<br />

which are in ground water.<br />

2.06 ANCHORAGES AND THRUST BLOCKING<br />

A. Mechanical Joint DI Retainer Gland: Megalug, or approved equal.<br />

B. Concrete:<br />

2.07 TAPPING SLEEVES<br />

1. Blocks shall have minimum compression strength of 2500 psi.<br />

2. Poured in place concrete shall be made using Class F concrete.<br />

A. Ductile Iron<br />

1. Sleeve: ANSI/AWWA C110.<br />

2. Joints: ANSI/AWWA C111, mechanical joint with 125 pound tapping<br />

flange, rubber gasket.<br />

3. Bolts: Cor-Ten or Usalloy.<br />

4. Manufacturers: Clow, Mueller, Waterous, Tyler, or U.S. Pipe.<br />

B. Stainless Steel<br />

1. Sleeve: 18-8 Type 304 stainless steel.<br />

2. Flange: CF8 cast stainless steel.<br />

3. Bolts: Type 304 stainless steel.<br />

<strong>10731</strong> WATER UTILITIES 331100-5


4. Gasket: Full circumferential gasket.<br />

5. Manufacturers: Power Seal, Ford, or Cascade.<br />

2.08 INSULATION<br />

A. Insulation shall be polystyrene suitable for underground installation. It shall have<br />

a compressive strength of at least 40 PSI, minimum R-value of 5, and maximum<br />

water absorption of 0.17% by volume. It shall be provided in 4’ x 8’ sheets.<br />

Sheets shall be no less than 1” or no greater than 2” in thickness. “Spray Type”<br />

insulation may be used in the trench only upon written pre-approval of the<br />

Engineer or Owner, and only if it meets or exceeds the compressive strength,<br />

water absorption, and R-value properties for polystyrene and is suitable for<br />

underground installation.<br />

PART 3 -<br />

EXECUTION<br />

3.01 ALIGNMENT AND GRADE<br />

A. See Section 330400 - Trenching for Site Utilities<br />

3.02 PIPE INSPECTION<br />

A. Contractor shall inspect pipe before installation to detect apparent defects.<br />

Contractor shall mark defective materials with white paint so marks are clearly<br />

visible and promptly remove from site.<br />

3.03 PIPE INSTALLATION<br />

A. Ductile Iron pipe shall be installed in accordance with requirements of AWWA<br />

C600.<br />

1. Watermain shall have minimum cover of 7.5-feet after backfilling to final<br />

grade unless otherwise indicated on plans.<br />

2. Watermain shall be laid at least eight (8) feet horizontally from any<br />

existing or proposed sanitary or storm sewer, unless a greater distance is<br />

indicated on drawings. The distance shall be measured center to center.<br />

3. Lay pipe with bell ends facing in direction of laying, unless directed<br />

otherwise by Engineer.<br />

a. Deflection shall not exceed that recommended for joint and shall<br />

be approved by Engineer.<br />

4. Use proper implements, tools and facilities for installation.<br />

5. All pipe, fittings, valves, and hydrants shall be carefully lowered into<br />

trench with suitable tools or equipment, to prevent damage to watermain<br />

materials, coatings, and linings. Watermain shall not be dropped into<br />

trench.<br />

<strong>10731</strong> WATER UTILITIES 331100-6


6. Pipe and fittings shall be inspected for defects and, while suspended<br />

above grade, be rung with light hammer to detect cracks.<br />

7. All lumps, blisters, and excess coal tar coatings shall be removed from<br />

bell and spigot end of each pipe.<br />

8. Outside of spigot and inside of bell shall be wire brushed and wiped until<br />

clean, dry, and free from oil and grease before laying pipe.<br />

9. Paint joint and rubber gasket with soap solution prior to joining pipe.<br />

10. Bolts on mechanical joints shall be tightened in manner which provides<br />

even pressure on flange.<br />

a. Torque shall be checked with torque wrench if necessary.<br />

b. Applied torque shall be approximately 85 foot pounds.<br />

11. All foreign matter or dirt shall be removed from inside of pipe before<br />

installation.<br />

12. A heavy, tightly woven canvas bag of suitable size may be required over<br />

each end of pipe until connection is made to adjacent pipe.<br />

a. <strong>No</strong> debris, tools, clothing, or other materials shall be placed in<br />

pipe.<br />

13. When installing pipe in trench:<br />

a. Spigot end shall be centered in bell and pipe forced home to<br />

correct line and grade.<br />

b. Secure pipe in place with approved backfill material tamped under<br />

it; except, at bell.<br />

c. Pipe and fittings shall allow sufficient and uniform space for joints.<br />

d. Prevent dirt from entering joint space.<br />

14. Open ends of pipe shall be closed during non-working periods by<br />

watertight plug or other means.<br />

a. If water is in trench, then seal shall remain in place until trench is<br />

pumped completely dry.<br />

15. When watermain crosses sanitary sewer:<br />

a. Full length of pipe shall be used with ends located equidistant<br />

from sewer.<br />

b. Watermain crossing over sanitary sewer main shall have minimum<br />

clearance of 6 inches.<br />

<strong>10731</strong> WATER UTILITIES 331100-7


c. Watermain crossing under sanitary sewer main shall have<br />

minimum clearance of 18 inches.<br />

16. <strong>No</strong> pipe shall be laid in water, or when in opinion of Engineer, trench<br />

conditions are unsuitable.<br />

17. Excavation and preparation of trench shall be in accordance with the<br />

requirements of Section 330400 – Trenching for Site Utilities.<br />

B. Any pipe, service laterals, hydrants, and valves that do not conform to planned<br />

line and grade as shown on Drawings shall be removed and relaid by Contractor<br />

at his expense.<br />

C. Gaskets and forms shall be installed in accordance with manufacturer's<br />

recommendations for use of lubricants, cements, and other special installation<br />

requirements. Restrain new fittings in locations being placed.<br />

D. Restraining Lengths:<br />

1. See Restrained Pipe Length Chart for length of restrained joint pipe to be<br />

installed at each fitting.<br />

2. Contractor shall furnish Owner with a shop drawing showing all restrained<br />

fittings and required lengths of restrained joint pipe.<br />

RESTRAINED/TIED PIPE LENGTH CHART<br />

Minimum Length Requiring Restraint in Feet (Bare Pipe)<br />

Fitting Type 6" 8" 10" 12" 16" 20" 24" 30"<br />

11.25 degree bend 10 10 10 10 20 20 20 20<br />

22.5 degree bend 10 10 10 15 20 20 35 40<br />

45 degree bend 15 20 25 30 40 45 50 65<br />

90 degree bend 20 20 25 40 60 80 80 120<br />

Tee (side tied) 15 20 30 35 50 65 80 110<br />

Stubs or dead ends 25 35 45 50 65 80 95 120<br />

Cross with plugged 15 20 30 35 50 65 80 110<br />

Valves at end of line 25 35 45 50 65 80 95 120<br />

The above lengths (given in feet) represent the minimum length of pipe to be tied together in<br />

each required direction from the fitting described.<br />

E. Mark end of pipe stubs with 4" x 4" wood post buried to top of pipe with 4' of post<br />

exposed above ground and top 1' painted blue.<br />

<strong>10731</strong> WATER UTILITIES 331100-8


3.04 WATER SERVICE LATERAL<br />

A. Provide service laterals from main to individual properties as shown on Drawings.<br />

All pipe diameters are inside diameter (I.D.).<br />

B. Mark end of the lateral with 6 foot steel fence post buried 2 feet deep and painted<br />

blue where laterals are left unconnected.<br />

A. Laying: Lay in trench with a minimum of 7.5 feet of cover below the final grade<br />

and reasonably straight, but free from kinks or flattened places.<br />

B. Insulate water services wherever the depth of cover is less than 7.5 feet, or<br />

passes within 2 feet of an underground structure or pipe, which may experience<br />

freezing temperatures.<br />

3.05 TRACER WIRE AND TRACER WIRE SIGNAL CONNECTION POST AND TRACER<br />

WIRE SIGNAL CONNECTION BOX<br />

A. All non-metallic pipe shall be fitted with tracer wire securely attached to the top of<br />

pipe at a minimum of 10 foot intervals with tape or other method approved by<br />

Engineer.<br />

B. Splices shall be made with split bolt or compression-type connectors. All<br />

connections shall be waterproof. Conductivity clamps shall be installed on all<br />

tracer wire ends. All buried tracer wire terminations shall be grounded.<br />

C. Tracer wires shall be daylighted at tracer wire signal collection boxes or posts<br />

where provided. If signal connection boxes or posts are not specified as a<br />

contract bid item, tracer wire shall be made easily accessible every 300 to 400<br />

feet at valves, hydrants, and other locations as required by Owner or Engineer.<br />

Daylight tracer wires at pipe stubs, cap with wire nuts, and attach to maker post<br />

at least 2 feet above finished grade.<br />

D. All buried tracer wire terminations shall be grounded.<br />

3.06 CONTROL VALVES AND BOXES<br />

A. Control valves and boxes shall be installed in accordance with the requirements<br />

of AWWA C600 and with manufacturer's instructions.<br />

B. Provide a valve box for each valve; except, where Drawings show to install in<br />

masonry manhole.<br />

C. Provide and install valve box adaptor for all valve boxes.<br />

D. Provide and install adjustable valve extension stems on all mainline gate valves;<br />

NOT on hydrant valves except in groundwater.<br />

3.07 HYDRANTS<br />

A. Installed in accordance with requirements of AWWA C600 and with<br />

manufacturer's instructions; except as noted in the following:<br />

<strong>10731</strong> WATER UTILITIES 331100-9


1. Hydrants shall be thoroughly cleaned of dirt or other foreign material.<br />

2. Hydrants shall be set so traffic flange is 3 to 4 inches above proposed<br />

grade.<br />

3. Restrain hydrant and lead in accordance with Section 3.03.<br />

B. High Water Table: In areas where water table is above hydrant base, plug drain<br />

hole, install tag which reads “Pump After Each Use”, note it on record plans,<br />

and notify Engineer and City of Menomonie Water Superintendent in writing.<br />

3.08 HYDROSTATIC TESTS<br />

A. Leakage Test:<br />

1. Specified test pressure is 150 psi and time of test is one hour.<br />

2. Perform leakage test on all pipe as soon as possible after installation.<br />

Contractor shall furnish all equipment and labor for test.<br />

3. Definition: Leakage shall be defined as quantity of water that must be<br />

supplied into newly laid pipe, or any valved section thereof, to maintain<br />

pressure of 145 psi after air in pipeline has been expelled and pipe has<br />

been filled with water.<br />

4. Allowable leakage:<br />

a. Leakage shall not be greater than calculated by following<br />

equation:<br />

L =<br />

SD P<br />

133200<br />

b. Where L = allowable leakage, in gallons per hour; S = length of<br />

pipeline tested; D = nominal diameter of pipe, in inches, and P =<br />

average test pressure during leakage test in psi.<br />

5. If any test of pipe laid discloses leakage greater than allowed by formula,<br />

then Contractor shall, at his own expense, locate and repair defective<br />

material until leakage is within specified allowance. Any visible leaks<br />

shall be repaired regardless of amount of leakage.<br />

6. Pressure Testing Against Existing Valves:<br />

a. Should the pressure test fail when pressure testing again an<br />

existing valve, the Contractor shall investigate all possible sources<br />

of leaking. The Engineer shall then make a determination whether<br />

or not the existing valve should be replaced.<br />

b. After the replacement of the valve, a pressure leak test shall be<br />

completed. If the pressure leak test fails with the new valve<br />

installed, the Contractor shall further investigate the possible<br />

source of leaking and correct the leak. <strong>No</strong> compensation shall be<br />

<strong>10731</strong> WATER UTILITIES 331100-10


made to the Contractor for removal and replacement of existing<br />

valve and box if the existing valve was not the cause of the leak.<br />

c. If the pressure leak test passes due to the replacement of the<br />

existing valve, the Contractor shall be compensated for removal of<br />

the existing valve and installation of the new valve and box in<br />

accordance with the applicable contract bid item(s); or by change<br />

order if no bid items are provided.<br />

3.09 ELECTRICAL CONDUCTIVITY TEST<br />

A. Timing:<br />

1. Perform conductivity test including pipeline, valves, fittings, and hydrants<br />

within one week after completion of pressure testing of all ductile iron pipe<br />

water mains to establish that electrical thawing may be carried out in<br />

future.<br />

2. Electrical test shall be made after backfilling and successful hydrostatic<br />

pressure test completion and while line is at normal operating pressure.<br />

B. Procedure:<br />

1. Test for electrical continuity and current capacity.<br />

2. Testing system sections of convenient length will be allowed if approved<br />

by Engineer.<br />

3. Cables from power source to section of system under test should be of<br />

sufficient size to carry test current without overheating or excessive<br />

voltage drop. Sizes should be in range of 2/0 to 4/0 A.W.G.<br />

4. Sources of D.C. for tests shall be arc welding machines. All such<br />

equipment shall be furnished by Contractor, subject to approval of<br />

Engineer.<br />

5. When using arc welding machines, current control should be set at<br />

minimum before starting. After starting the machines, advance control<br />

until current indicated on ammeter is at desired test value. Caution: In<br />

case of open circuits at joints or connections, voltage across<br />

defective joint or connection will be in order of 50-100 volts.<br />

6. Connections for test shall be made at hydrants. Hydrants shall be in open<br />

position with caps on during test. Cable shall be clamped to body of<br />

hydrant and not unto top nut. <strong>No</strong>te: After test, hydrant shall be shut<br />

off and cap loosened to allow hydrant drainage. Tighten cap after<br />

drainage.<br />

7. Use hook-on type D.C. ammeter placed on one of cables leading to<br />

hydrant to measure current.<br />

8. Pass direct current of 350 amperes, + 10%, through the pipeline for 2<br />

<strong>10731</strong> WATER UTILITIES 331100-11


minutes. Current flow through pipe shall be measured continuously on<br />

suitable ammeter and shall remain steady without interruption or<br />

excessive fluctuation throughout 2 minute test period.<br />

9. Insufficient current, intermittent current, or arcing that is indicated by large<br />

fluctuation of ammeter needle shall be evidence of defective contact in<br />

pipeline. Contractor shall isolate cause and correct it. Section in which<br />

defective test occurred shall be retested as unit and shall meet<br />

requirements.<br />

3.10 DISINFECTION OF MAINS<br />

A. Method: Use Calcium Hypochlorite Tablet Method in accordance with<br />

requirements of AWWA C651.<br />

1. One pound of commercial (70%) Calcium Hypochlorite to 1,680 gallons of<br />

water may be used in lieu of tablets.<br />

2. Section being tested shall be isolated from remainder of system.<br />

B. Flushing<br />

1. Disposing of chlorinated water flushed from mains shall flow into sanitary<br />

sewers. Discharge to trout streams, or lakes will not be allowed unless<br />

water is dechlorinated prior to discharge and discharge is approved by<br />

WDNR.<br />

C. Testing<br />

a. Discharge into Owner’s sanitary sewer system after dechlorination<br />

must have Owner’s approval.<br />

1. One sample will be required to test for presence coliform bacteria for<br />

every 1,200 feet of new water main, at end of lines, and at each branch.<br />

2. Contractor shall provide sampling tap and collect samples.<br />

a. Contractor will be responsible for cost of testing.<br />

3. Contractor shall provide results of tests prior to making service<br />

connections.<br />

3.11 TRACER WIRE CONTINUITY TESTING<br />

A. Provide all necessary labor, equipment and materials to perform an electrical<br />

continuity test on tracer wire installed as part of directional drilling operations.<br />

Continuity test shall be conducted using ohmmeter. Measured resistance on<br />

tracer wire shall be no greater than 105% of the rated resistance of the tracer<br />

wire. Testing shall be conducted in the presence of the Engineer unless this<br />

requirement is waived. Contractor shall locate and document location of pipe<br />

using electronic locator equipment in presence of Owner or Engineer. Provide a<br />

written report describing equipment used, test methods, detailed test results, and<br />

<strong>10731</strong> WATER UTILITIES 331100-12


locations of traced pipe. In the event of a failed test, Contractor shall make all<br />

necessary repairs required to provide a tracer wire system that complies with the<br />

testing requirements of this section.<br />

B. Provide additional quality assurance testing as required by applicable<br />

specification sections.<br />

3.12 TESTING VALVE AND CURB STOP BOXES PRIOR TO PROJECT CLOSEOUT<br />

A. All valves and curb stops shall be tested for proper operation, plumbness, and<br />

alignment in the presence of the Municipality’s Utility Operator or Engineer.<br />

3.13 WET TAP<br />

A. Installation:<br />

1. Schedule tap with Director of Public Works or Water Superintendent a<br />

minimum of two (2) working days in advance.<br />

2. Use approved tapping machine designed specifically for tapping under<br />

pressure.<br />

3. Disinfect sleeves, valve, and tapping machine with chlorine solution prior<br />

to assembly.<br />

4. Install tapping sleeve and valve in accordance with manufacturer=s<br />

instructions. Maintain separation from ends of sleeve to adjacent joints or<br />

fittings. Install a solid concrete block beneath valve for support.<br />

5. Tapping Crew shall perform a leakage test on the installed tapping sleeve<br />

and valve and provide for inspection by the Engineer and Owner. <strong>No</strong><br />

leakage will be allowed.<br />

6. When tapping sleeve or tapping valve leaks, it is sole responsibility of the<br />

Contractor to remove, reinstall, and replace, if necessary, tapping sleeve<br />

and tapping valve. Retest reinstalled or replaced sleeves and valves until<br />

they achieve satisfactory test results.<br />

3.14 CONNECT TO EXISTING WATERMAIN OR WATER SERVICE LATERAL<br />

A. Contractor shall verify material composition of existing main or lateral, as<br />

applicable.<br />

B. Contractor shall provide and install all adaptors and sleeves necessary to make<br />

connection to main or lateral.<br />

C. A leak-free connection shall be made.<br />

3.15 MAINTAIN WATER SERVICE<br />

A. Water service shall be maintained to the greatest extent reasonably possible<br />

using temporary water systems, appropriate staging of construction operations,<br />

and other Owner and Engineer approved methods. Additional measures shall be<br />

<strong>10731</strong> WATER UTILITIES 331100-13


undertaken by Contractor to insure service for water dependent users.<br />

B. Contractor shall coordinate water shut-offs with the Owner and water department<br />

as the case may be. A minimum of 24 hours notice to residents shall be<br />

provided prior to shutting off their water.<br />

C. State regulations require that water service to the existing health care<br />

center can be shut down for a maximum of 4-hours. Water service to the<br />

existing health care center can only be shut down one time.<br />

D. Coordinate new water main installation and testing, connections to existing<br />

water mains, and removal of existing mains to ensure that the existing<br />

health care center is without water for no longer than 4-hours.<br />

E. Unless pre-approved by the Owner and Engineer, the maximum allowable<br />

duration of water service interruption to water utility customers shall typically be 4<br />

hours. Customers to whom water service is critical (as determined by Owner),<br />

shall have service interruption limitations and accommodation needs determined<br />

on a case by case basis.<br />

F. If a temporary water system is employed to maintain water service during<br />

construction, it shall meet the following requirements:<br />

3.16 INSULATION<br />

1. The temporary water system shall be suitably sized to provide sufficient<br />

flow rate and adequate pressure, shall be thoroughly cleaned and<br />

disinfected in accordance with the specifications immediately prior to its<br />

installation, and shall be free of leakage. Provide backflow preventers on<br />

temporary water system connections to source water.<br />

2. Fittings and bends shall be adequately anchored or strapped to prevent<br />

blow-off.<br />

3. The system shall be so installed as to not be damaged by, or create a<br />

hazard for, vehicular and pedestrian traffic. Attachments to fire hydrants<br />

shall be made in a manner that will allow removal with minimum effort in<br />

case of emergency.<br />

4. The temporary water system shall be subject to approval of the Engineer<br />

prior to interrupting any water service.<br />

A. Watermain shall be insulated where noted on the plans and wherever the depth<br />

of cover is less than 7.5-feet. Prior to placement of these polystyrene boards,<br />

bedding material shall be placed to a height of 6-inches over the top of the pipe,<br />

leveled and compacted. The laying width shall be either 4-feet or 8-feet as<br />

shown on the plan and details.<br />

END OF SECTION<br />

<strong>10731</strong> WATER UTILITIES 331100-14


SECTION 333100<br />

SANITARY SEWERAGE UTILITIES<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Distribution Piping and Fittings<br />

B. Service Lines, Connections, and Fitting<br />

C. Manholes, Frames and Covers<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 - Earth Moving<br />

B. Section 330400 – Trenching for Site Utilities<br />

1.3 REFERENCES<br />

A. American National Standards Institute, most recent editions (Here after referred<br />

to as ANSI Sections).<br />

B. American Society for Testing and Materials, most recent edition (Here after<br />

referred to as ASTM Sections).<br />

1. ASTM D1784 - Specification for Rigid Poly Vinyl Chloride (PVC)<br />

Compounds and Chlorinated Poly Vinyl Chloride (PVC) Pressure-Rated<br />

Pipe (SDR Series).<br />

2. ASTM D1785 - Specification for Service Pipe Schedule 40.<br />

3. ASTM D2241 - Specification for Poly Vinyl Chloride (PVC) Pressure-<br />

Rated Pipe (SDR Series).<br />

4. ASTM D2588 - Solvent Cement Joints for PVC.<br />

5. ASTM D3034 - Specification for Type PSM Vinyl Chloride (PVC) Sewer<br />

Pipe and Fittings.<br />

6. ASTM D3212 - Specification for Joints for Drain and Sewer Plastic Pipes<br />

using Flexible Elastomeric Seals.<br />

7. ASTM F477 - Gasket for PVC.<br />

8. ASTM C48 – Specification for Gray-Iron Castings.<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-1


9. ASTM C139 – Specification for Concrete Masonry Units for Construction<br />

of Catch Basins and Manholes.<br />

10. ASTM C150 – Specification for Portland Cement.<br />

11. ASTM C478 – Specification for Precast Reinforced Concrete Manhole.<br />

C. Standard Specification for Sewer & Water Construction in Wisconsin, 1988<br />

edition and all Addendums.<br />

1.4 SUBMITTALS<br />

A. Shop Drawings: Provide shop drawings of all manholes, castings and fittings,<br />

and all pipe products in accordance with the General Conditions. Submit to<br />

Engineer for approval.<br />

B. Product Data: Submit manufacturer's product data and installation instructions<br />

for manholes, castings, fitting and all pipe products.<br />

C. Record Documents: Provide record drawings for manhole depths, wye locations,<br />

pipe locations.<br />

1.5 QUALITY ASSURANCE<br />

A. Installer: Shall be firm specializing and experienced in sewer collection system<br />

work for 2 or more years.<br />

B. Pipe Strength: Contractor shall provide certificates that pipe is of adequate<br />

strength for project conditions.<br />

C. Testing: Contractor shall perform mandrel and leakage tests as described in Part<br />

3 of this section.<br />

1.6 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

PART 2<br />

MATERIALS<br />

2.1 GENERAL<br />

A. Ells, tees, reducing tees, wyes, laterals, couplings, increasers, crosses,<br />

transitions and end caps shall be furnished of same type and class of material as<br />

pipe, or of material having equal or superior physical and chemical properties as<br />

pipe specified.<br />

B. Diameter and size shall refer to inside diameter (I.D.) unless otherwise noted.<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-2


2.2 PVC PIPE AND FITTINGS<br />

A. Pipe: PVC gravity sewer pipe 8 inch through 15 inch shall conform to the<br />

requirements of ASTM D-3034 "Standard Specifications for Type PSM Poly<br />

(Vinyl Chloride) (PVC) Sewer Pipe and Fittings".<br />

B. Joints: Shall be bell and spigot, push-on type with an elastomeric o-ring gasket in<br />

accordance with ASTM F477 and ASTM D3112-86.<br />

C. Fittings and Wyes: Shall match pipe material.<br />

D. Class: All PVC gravity sewer pipe shall be SDR 35 wall thickness unless<br />

otherwise noted on the plans.<br />

2.3 CONCRETE AND MORTAR MATERIALS<br />

A. Concrete: Concrete for the construction of poured manhole inverts, or other<br />

minor work, not including the construction of cast in place minor structures, shall<br />

be "ready-mix”.<br />

B. Mortar: Mortar shall be mixed in an approved mixer. Mortar shall be "sakrete<br />

mortar mix" or job mixed. Job mixed mortar shall be mixed one part cement,<br />

three parts sand and sufficient clean water to produce a workable mix.<br />

2.4 MANHOLES<br />

A. Concrete manhole materials shall be in accordance with WisDOT Section 611<br />

except as modified herein. Concrete block may not be used.<br />

1. All precast manhole joints shall be Kent Seal #2 bituminous mastic, or<br />

equal; or Ram-Nek rubber O-ring gasket, or equal.<br />

2. Lifting inserts shall be furnished with all Type I manhole sections.<br />

3. Manholes for sanitary sewers shall have manhole base cast integral with<br />

first barrel section, precast pipe inverts, and watertight flexible pipe to<br />

manhole connecting seal for sanitary sewer pipes having diameter of 18<br />

inches or less. Precast invert shall be same diameter of largest adjoining<br />

sewer pipe and have depth 1/2 of diameter of largest adjoining sewer<br />

pipe. Invert bench shall slope towards invert at minimum of 2 inches per<br />

foot.<br />

4. Sanitary manholes shall have eccentric cone top section, with 27 inch<br />

opening, designed to accommodate H-20 loading.<br />

5. Steps shall be co-polypropylene plastic encapsulated steel reinforcing rod<br />

as manufactured by M.A. Industries, or equal, and integrally cast into<br />

manhole or inlet sidewall.<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-3


6. Infiltration shields shall be a continuous seamless band of EPDM rubber<br />

with a minimum thickness of 65 mils, a minimum width of the height of<br />

adjustment rings plus 5” and a length sufficient to fit tightly around the<br />

perimeter of the adjustment rings and structure. Infiltration shield sealant<br />

shall be non-hardening butyl rubber.<br />

7. Manufacturer shall mark manhole sections and pieces as indicated on<br />

Drawings.<br />

8. For minor amounts of mortar, packaged materials shall be in accordance<br />

with requirements of ASTM C 387, Type M, will be acceptable.<br />

B. Covers and Castings: Castings shall be Neenah Foundry or approved equal with<br />

numbers as shown on the plans. Type of casting shall match Owners standard if<br />

not specified on the plans. Covers and castings shall have machined bearing<br />

surfaces, and be self-sealing. Cast iron frames and covers shall be Class 35 or<br />

better. Each cover shall be stamped “SANITARY SEWER” with 2 inch letters.<br />

Covers shall have two concealed pick holes.<br />

C. Rings: Rings shall be manufactured from concrete as specified herein. The<br />

number of adjusting rings shall be in accordance with the plans.<br />

2.5 TRACER WIRE and TRACER WIRE SIGNAL CONNECTION POST and TRACER<br />

WIRE SIGNAL CONNECTION BOX:<br />

A. Tracer wire shall be rated for direct burial applications; #12 AWG solid copper<br />

core with 30 mil polyethylene jacket. Color shall be green.<br />

B. Tracer Wire Signal Connection Post shall be Rhino TriView Flex for direct bury,<br />

manufactured by Rhino Markers, phone: 800-522-4343, fax: 888-522-4242,<br />

www.rhinomarkers.com or pre-approved equal. Post shall be green in color with<br />

decals as approved by Owner applied to each face. Total length of post shall be<br />

66” minimum.<br />

C. Tracer Wire Signal Connection Box shall be Valco Tracer Wire Access Box<br />

(www.cptest.com) or Bingham & Taylor Cathodic Protection Box<br />

(www.binghamandtaylor.com), or approved equal. The lid shall be cast iron and<br />

stamped with the word “SEWER”.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. See Section 330400 - Trenching for Site Utilities.<br />

B. Pipe Inspection: Contractor shall inspect pipe before installation to detect<br />

apparent defects. Contractor shall mark defective materials with paint so marks<br />

are clearly visible and promptly remove defective materials from site.<br />

C. Pipe Laying:<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-4


1. Pipe shall be laid beginning at low point of system, unless approved by<br />

Engineer to begin elsewhere.<br />

2. Pipe shall be laid on solid foundation prepared in accordance with<br />

requirements of Section 330400.<br />

3. Bell ends of all pipes shall be laid up grade.<br />

4. Pipe that has been disturbed or does not conform to planned line and<br />

grade shall be removed and re-laid by Contractor at his expense.<br />

Unauthorized grade variation of 0.1 feet or more will require Contractor to<br />

replace pipe at proper grade.<br />

5. Pipes shall fit together and match so when laid they will form sewer with<br />

smooth, straight, and uniform invert between manholes, inlets, or other<br />

appurtenant structures. Gaskets and forms shall be installed in<br />

accordance with manufacturer's recommendations for use of lubricants,<br />

cements, and other special installation requirements.<br />

6. Pipe Plugs: Ends of pipe line must be protected from entrance of all earth<br />

and other debris. Connection point to existing sanitary sewer system<br />

shall be temporarily plugged during construction to prevent entrance of<br />

foreign matter into existing system. Pipe cleaning necessary due to<br />

Contractor’s failure to provide adequate protection measures will be<br />

accomplished at Contractor’s sole expense.<br />

7. Cleaning Pipe:<br />

3.2 PIPE INSTALLATION<br />

a. Interior of pipe shall be cleaned of dirt and other excess material<br />

as work progresses.<br />

b. Plugs shall be placed in ends of uncompleted pipes at end of day<br />

or whenever work stops.<br />

c. Clean pipe so no solid material will be allowed to enter existing<br />

collection system or treatment facility, unless Contractor receives<br />

written authorization from Engineer.<br />

d. Flexible joint adapters shall be used for sanitary coupling sewer<br />

laterals between different pipe materials.<br />

8. Where new pipe or structures are laid in the same location or below, the<br />

removal of any existing pipe or structures shall be incidental to the<br />

construction of the new system.<br />

A. PVC Pipe Installation:<br />

1. This pipe shall be bedded and installed in accordance with the<br />

requirements of ASTM D-2321, "Recommended Practice for Underground<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-5


Installation of Flexible Thermoplastic Sewer Pipe" except as provided<br />

herein.<br />

2. Unless called for on Drawings, intermixing of different manufacturer's pipe<br />

or fittings will not be allowed.<br />

B. In the event that natural, suitable, mineral material is not encountered during the<br />

normal excavation of the sewer trench or when the material encountered is<br />

determined unsuitable by the Engineer for backfilling around the conduit as<br />

required, the Contractor shall provide and place such approved material as<br />

required.<br />

C. All dead ends shall be securely sealed with plugs or caps.<br />

3.3 SERVICES<br />

A. Requirements:<br />

3.4 MANHOLES<br />

1. Tracer wire is required.<br />

2. Services shall be plugged to withstand low pressure air testing.<br />

3. Ends of services not being connected to existing laterals shall be marked<br />

with a 2" x 6" or 4" x 4" wood post positioned directly over end of lateral<br />

with top of post being flush with finish grade.<br />

4. Either 2 feet long, 1/2 inch minimum diameter, iron rod shall be placed<br />

beside wood post or two 60-penny spikes shall be driven in post to<br />

facilitate locating lateral in future.<br />

5. Contractor shall record location, length, and number of bends on laterals<br />

on record drawings. Location shall be measured from the closest<br />

downstream manhole.<br />

A. General: Installation shall be in accordance with WisDOT Section 611 except as<br />

modified herein.<br />

1. Contractor shall use precast concrete manhole sections and adjusting<br />

rings; except, when precast shapes are not available to conform to project<br />

needs.<br />

2. Contractor shall use minimum of 2 and maximum of 4 precast adjusting<br />

rings for each manhole or inlet.<br />

3. Manholes shall be constructed plumb.<br />

4. If manhole is out of plumb by more than 1/8 inch in 4 feet, then contractor<br />

will have to correct at his expense.<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-6


5. Contractor shall mortar space around watertight flexible pipe to manhole<br />

connection seal so it is uniform with inside and outside barrel of manhole.<br />

6. Contractor shall fill lifting holes with non-shrink mortar in manner that no<br />

groundwater can enter manhole through lifting holes.<br />

7. For sanitary sewer manholes where incoming pipe invert is more than 2<br />

feet above outgoing pipe invert, construct outside drop in accordance with<br />

detail drawing for drop manhole.<br />

8. All castings and concrete adjusting rings shall be set in a full bed of<br />

mortar to the required elevation. <strong>No</strong> rings or concrete shall protrude<br />

beyond the outside plane of the manhole. This will prevent frost action<br />

from lifting the rings and casting, causing settlement around the casting.<br />

9. Infiltration shields shall be installed over the adjusting rings and overlap a<br />

minimum of 3” onto the casting and 2” onto the precast concrete<br />

structure. Top and bottom of infiltration shield shall be bonded to the<br />

casting and structure with sealant. Primer may be required to provide<br />

sufficient bond with casting and structure.<br />

B. Castings shall be adjusted to the elevation of the base course at the time of<br />

paving the base course and to 0.03 feet below the finish elevation of the wearing<br />

course at the time of the paving of the wearing course. Ramping of bituminous<br />

around the casting shall not be permitted as an interim measure.<br />

C. Castings not in roadways shall be set to the elevation as shown on the plans or<br />

established by the Engineer. Areas around the manhole shall be graded from<br />

the existing surface to a finished grade at the rim of the casting with slopes 4:1 or<br />

flatter.<br />

3.5 CONNECT TO EXISTING SANITARY PIPE<br />

A. Contractor shall excavate to verify location, direction and depth of existing pipe<br />

stubs. Contractor shall notify Engineer immediately if actual location, direction<br />

and/or depth conflict with the plans.<br />

B. Contractor shall remove any plugs or partial sections and commence pipe<br />

installation at nearest existing bell.<br />

3.6 CONNECT TO EXISTING SANITARY STRUCTURE<br />

A. Contractor shall excavate to verify location and depth of existing structure.<br />

Contractor shall notify Engineer immediately if location and/or depth conflict with<br />

the plans.<br />

B. Contractor shall core drill a hole in the structure large enough to accommodate<br />

the pipe and a watertight flexible pipe to manhole connection seal.<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-7


C. Contractor shall install a watertight flexible pipe to manhole connection seal and<br />

commence pipe installation.<br />

D. Remove existing manhole invert. New concrete invert shall be poured and<br />

shaped to conform to the new pipe and all existing pipes so as to allow a free<br />

uninterrupted flow of sewage.<br />

3.7 TRACER WIRE, TRACER WIRE SIGNAL CONNECTION POST and TRACER WIRE<br />

SIGNAL CONNECTION BOX.<br />

A. All non-metallic pipe shall be fitted with tracer wire securely attached to the top of<br />

pipe at a minimum of 10 foot intervals with tape or other method approved by<br />

Engineer.<br />

B. Splices shall be minimized. Where unavoidable, splices shall be made with split<br />

bolt or compression-type connectors. All connections shall be waterproof.<br />

C. Tracer wires shall be connected securely to tracer wire signal connection posts<br />

or boxes where provided. If signal connection boxes or posts are not specified<br />

as a contract bid item, tracer access wire shall be made easily accessible at<br />

other locations as required by Owner or Engineer.<br />

D. Install tracer wire signal connection posts and boxes per manufacturer’s<br />

instructions.<br />

3.8 TESTING<br />

A. Leakage:<br />

1. Infiltration tests shall be performed on pipe that is below water table<br />

between manholes and/or inlets on newly constructed pipe.<br />

2. Test shall be completed only when the groundwater level is a minimum of<br />

2 feet above the top of the pipe as measured at the highest point in the<br />

line. The contractor may, at no cost to the owner, simulate this condition<br />

by flooding the trenches.<br />

3. Infiltration shall not exceed 200 gallons per inch of pipe diameter per mile<br />

of pipe per day.<br />

4. Ex-filtration test shall be performed on pipe that is completely above<br />

water table.<br />

5. Test shall have minimum positive head of 2 feet as measured at the<br />

highest point in the line.<br />

6. Ex-filtration between adjacent manholes shall not exceed 200 gallons per<br />

inch diameter per mile per day.<br />

B. Air Test:<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-8


1. If approved by Engineer, low pressure air test may be conducted in lieu of<br />

infiltration and ex-filtration tests.<br />

2. Contractor shall furnish test plugs, air compressor, test gage, and<br />

personnel for conducting test under supervision of Engineer. Owner shall<br />

supply stop watch and supervisory personnel.<br />

3. Test procedure shall be in accordance with requirements for "Low<br />

Pressure Air Test" of Section 3.7.3 WSSSWC.<br />

a. Minimum specified time required for a 1.0 psig pressure drop from<br />

3.5 psi to 2.5 psi for size and length of pipe indicated:<br />

Pipe<br />

Dia,<br />

(in.)<br />

Min.<br />

Time,<br />

(m:s)<br />

Length for<br />

Min.<br />

Time, (ft)<br />

Time for<br />

Longer<br />

Length,<br />

(s)<br />

Specification Time for Length (L) Shown, min:s<br />

100' 150' 200' 250' 300' 350' 400' 450'<br />

4 3:46 597 0.380*L 3:46 3:46 3:46 3:46 3:46 3:46 3:46 3:46<br />

6 5:40 398 0.854*L 5:40 5:40 5:40 5:40 5:40 5:40 5:42 6:24<br />

8 7:34 298 1.520*L 7:34 7:34 7:34 7:34 7:36 8:52 10:08 11.24<br />

10 9:26 239 2.374*L 9:26 9:26 9:26 9:53 11:52 13:51 15:49 17:48<br />

12 11:20 199 3.418*L 11:20 11:20 11:24 14:15 17:05 19:56 22.47 25:38<br />

15 14:10 159 5.342*L 14:10 14.10 17:48 22:15 26:42 31:09 35:36 40:04<br />

18 17:00 133 7.694*L 17:00 19:13 25:38 32:03 38:27 44:52 51:16 57:41<br />

C. Deflection Test:<br />

1. Pipe deflection tests shall be performed for all PVC and HDPE pipe<br />

installations.<br />

2. Test procedure shall be in accordance with requirements for "Deflection<br />

Test" of Section 3.2.6.i.4. WSSSWC.<br />

a. Testing Device Dimensions for D3034 SDR 35 PVC Pipe<br />

<strong>No</strong>minal Size<br />

(Inches)<br />

Minimum Diameter (Inches)<br />

Base I.D. 5% Deflection 7.5% Deflection<br />

8 7.67 7.28 7.09<br />

10 9.56 9.08 8.85<br />

12 11.36 10.79 10.51<br />

15 13.90 13.20 12.85<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-9


18 16.98 16.13 15.70<br />

D. Alignment:<br />

b. The 5% deflection device shall be used if testing is conducted less<br />

than 30 days after pipe installation.<br />

c. The 7.5% deflection device shall be used if testing is conducted<br />

30 days or more after pipe installation.<br />

1. When light is placed at invert in one manhole, a circle of light shall be<br />

visible from adjacent manhole. All pipe that does not meet this<br />

requirement shall be corrected.<br />

E. Tracer Wire Continuity Testing<br />

1. Provide all necessary labor, equipment and materials to perform an<br />

electrical continuity test on tracer wire installed as part of directional<br />

drilling operations. Continuity test shall be conducted using an<br />

ohmmeter. Measured resistance on tracer wire shall be no greater than<br />

105% of the rated resistance of the tracer wire. Testing shall be<br />

conducted in the presence of the Engineer unless this requirement is<br />

waived. Contractor shall locate and document location of pipe using<br />

electronic locator equipment in presence of Owner or Engineer. Provide<br />

a written report describing equipment used, test methods, detailed test<br />

results, and locations of traced pipe. In the event of a failed test,<br />

Contractor shall make all necessary repairs required to provide a tracer<br />

wire system that complies with the testing requirements of this section.<br />

2. Provide additional quality assurance testing as required by applicable<br />

specification sections.<br />

END OF SECTION<br />

<strong>10731</strong> SANITARY SEWERAGE UTILITIES 333100-10


SECTION 334000<br />

STORM DRAINAGE UTILITIES<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Storm sewer pipe<br />

B. Culverts<br />

C. Catchbasins, Frames and Covers<br />

D. Manholes, Frames and Covers<br />

1.2 RELATED SECTIONS<br />

A. Section 312000 - Earth Moving<br />

B. Section 313700 - Riprap<br />

C. Section 330400 - Trenching of Site Utilities<br />

1.3 REFERENCES<br />

A. Wisconsin Department of Transportation Standard Specifications for Highway<br />

and Structure Construction, 2012 Edition (Here after referred to as WisDOT<br />

Sections).<br />

1. Section 607- Storm Sewers<br />

2. Section 608 - Reinforced Concrete Pipe Storm Sewers<br />

3. Section 612 - Underdrains<br />

B. American Society for Testing and Materials, most recent edition (Here after<br />

referred to as ASTM Sections).<br />

1. ASTM C76 - Specification for Reinforced Concrete Culvert, Storm Drain,<br />

and Sewer Pipe.<br />

2. ASTM C478 - Specification for Precast Reinforced Concrete Manhole<br />

Sections<br />

3. ASTM C655 - Specification for Reinforced Concrete D-Load Culvert,<br />

Storm Drain and Sewer Pipe.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-1


4. ASTM D1784 - Specification for Rigid Poly Vinyl Chloride (PVC)<br />

Compounds and Chlorinated Poly Vinyl Chloride (PVC) Pressure-Rated<br />

Pipe (SDR Series).<br />

5. ASTM D2241 - Specification for Poly Vinyl Chloride (PVC) Pressure-<br />

Rated Pipe (SDR Series).<br />

6. ASTM D2588 - Solvent Cement Joints for PVC.<br />

7. ASTM D3034 - Specification for Type PSM Vinyl Chloride (PVC) Sewer<br />

Pipe and Fittings.<br />

8. ASTM D3212 - Specification for Joints for Drain and Sewer Plastic Pipes<br />

using Flexible Elastomeric Seals.<br />

9. ASTM F477 - Gasket for PVC.<br />

C. American Association of State Highway and Transportation Officials (Here after<br />

referred to as AASHTO Sections).<br />

1.4 SUBMITTALS<br />

1. AASHTO M 170<br />

A. Shop Drawings: Provide shop drawings of all manholes, catch basins, castings<br />

and fittings, and all pipe products in accordance with the General Conditions.<br />

Submit to Engineer for approval.<br />

B. Product Data: Submit manufacturer's product data and installation instructions<br />

for manholes, castings, fitting and all pipe products.<br />

C. Manufacturer’s Certificates of Compliance for:<br />

1. Gray iron castings.<br />

2. Precast manhole sections.<br />

3. Rip rap.<br />

D. Record Documents: Provide record drawings for manhole depths, wye locations,<br />

pipe locations.<br />

1.5 MEASUREMENT AND PAYMENT<br />

A. Payment for all work in the Section will be included in the lump sum contract<br />

price and shall be full compensation for providing all labor, materials and<br />

equipment for all work in this Section.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-2


PART 2<br />

MATERIALS<br />

2.1 SEWER PIPE AND JOINTS<br />

A. Reinforced Concrete Pipe. Class shall be as shown on the drawings. Ends of<br />

pipe at manholes or catch basins shall be factory formed or saw cut in the field.<br />

1. Round Pipe: Shall conform to ASTM C-76. Joints shall be rubber gasket<br />

joint conforming to ASTM C-443 and the requirements of the Bureau of<br />

Reclamation for R-4 joints.<br />

2. Arch Pipe: Shall conform to ASTM C-506. Joints shall be tongue and<br />

groove and shall be installed with Ram-Nek sealant or approved equal.<br />

B. High Density Polyethylene Pipe and Fittings: Shall conform to ASTM D3350. All<br />

round pipe shall be high density polyethylene (HDPE) with corrugated outside<br />

and smooth interior wall.<br />

C. PVC Pipe and Fittings:<br />

2.2 CULVERTS<br />

1. PVC gravity sewer pipe 8 inch through 15 inch shall conform to the<br />

requirements of ASTM D-3034 "Standard Specifications for Type PSM<br />

Poly (Vinyl Chloride) (PVC) Sewer Pipe and Fittings".<br />

2. Joints: Shall be bell and spigot, push-on type with an elastomeric o-ring<br />

gasket in accordance with ASTM F477 and ASTM D3112-86.<br />

3. Fittings and Wyes: Shall match pipe material.<br />

4. Class: All PVC gravity sewer pipe shall be SDR 35 wall thickness unless<br />

otherwise noted on the plans.<br />

A. Corrugated Steel Pipe and Fittings: Shall conform to AASHTO M 36.<br />

2.3 APRONS AND TRASH GUARDS<br />

A. Apron shall conform to the requirements of the reinforced concrete pipe as stated<br />

herein. Trash guards shall be constructed of hot-rolled steel shapes, with<br />

traverse and longitudinal rods being a minimum of 1/2 inch diameter, except on<br />

pipe larger than 60 inch diameter the transverse rods shall be a minimum 3/4<br />

inch diameter. Spacing on longitudinal bars shall be not less than 5 inches and<br />

not greater than 6 inches. Trash guards shall be galvanized after welding.<br />

2.4 BEDDING MATERIAL<br />

A. Bedding material shall Class C unless otherwise shown on the drawings.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-3


2.5 CONCRETE AND MORTAR MATERIALS<br />

A. Mortar: Shall consist of three parts sand for mortar and one part (by volume)<br />

masonry cement or 50 percent portland cement and 50 percent masonry cement.<br />

B. Cement: Shall be Portland cement Type I.<br />

C. Sand: Sand shall be uniformly graded with 95-100 percent passing the <strong>No</strong>.8<br />

sieve, 25 percent maximum passing the <strong>No</strong>.100 sieve and 10 percent maximum<br />

passing the 200 sieve.<br />

2.6 MANHOLES AND CATCHBASINS<br />

A. Manholes and catch basins shall be constructed in accordance with the plans<br />

and WisDOT Section 611 except as modified herein. Concrete block may not be<br />

used except as shown on the plans.<br />

B. Pre-cast manholes and catch basins shall meet the requirements of ASTM<br />

C-478.<br />

C. Manhole and catch basin castings shall be Neenah Foundry or approved equal<br />

with numbers as shown on the plans. Type of casting shall match Owners<br />

standard if not specified on the plans. Manhole rings, covers and castings shall<br />

have machined bearing surfaces, and be self-sealing. Cast iron frames and<br />

covers shall be Class 35 or better. Steps shall be cast aluminum or steel<br />

reinforced plastic.<br />

D. Manhole steps shall be Ductile Iron equal to Neenah R-1981-W or steel<br />

reinforced plasti equal to M.A. Industries, Inc. PSI-PF or approved equal. Steps<br />

shall be 12 inches wide and spaced at 16 inches on center vertically.<br />

2.7 CLEAN-OUTS<br />

A. Clean-outs shall be constructed in accordance with plan details and installed on<br />

non-concrete storm drain pipe as required by code.<br />

PART 3<br />

EXECUTION<br />

3.1 GENERAL<br />

A. See Section 330400 - Trenching for Site Utilities.<br />

B. Protect all existing pipe lines and structures from damage and debris during<br />

construction.<br />

C. Install all erosion and sediment control devices around existing storm sewer or<br />

culvert inlets prior to starting construction.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-4


3.2 PIPE INSTALLATION<br />

A. Storm sewer pipe shall be installed in accordance with the plans and WisDOT<br />

Section 607.3 except as modified or supplemented herein.<br />

B. Culverts shall be installed in accordance with the plans and WisDOT Section<br />

520.3 except as modified or supplemented herein.<br />

C. Joints for reinforced concrete storm sewers and culverts shall be pushed tight<br />

according to WisDOT 607.3.4 for rubber gasket. Joints found to be varying in<br />

width by more than 1/2 inch shall have a full circumferential wrap of geotextile<br />

material extending 12 inches or more on each side of the joint and secured inplace.<br />

Geotextile material shall be equal to Mirafi 140 N.<br />

D. Clean out all new pipe prior to final acceptance. Clean out all existing pipe<br />

affected by the construction prior to final acceptance.<br />

E. Pipe Installation:<br />

1. Lay and maintain pipe appurtenances to the alignment, grade, and<br />

location shown on the Drawings and/or staked in the field. <strong>No</strong> deviation<br />

from the Drawing and/or staked alignment, grade, or location is allowed,<br />

unless approved by Engineer. Deviation from grade in excess of 0.05<br />

percent may be cause for removal and relaying pipe at the Contractor’s<br />

expense.<br />

2. General Pipe Installation Procedures:<br />

a. Wipe joints clean; apply the manufacturer’s recommended<br />

lubricant compound over the entire joint surface; center spigot in<br />

bell and push spigot home; take care to prevent dirt from entering<br />

the joint space; bring pipe to proper line and grade, and secure<br />

pipe in place by properly bedding.<br />

3. Lay pipe upgrade with spigot ends pointing in the direction of flow.<br />

4. All joints must be watertight.<br />

5. Remove all foreign matter or dirt from inside the pipe. Keep the bell and<br />

spigot clean during and after installation. Take care to prevent dirt from<br />

entering the joint space. Remove any superfluous material from inside<br />

the pipe after pipe installation by means of an approved follower or<br />

scraper.<br />

6. Where cut-ins make it impossible to construct bell and spigot joints or<br />

when dissimilar pipe materials are joined, a reinforced concrete collar<br />

shall be placed completely surrounding the joint or the connection shall<br />

be made by using an approved adapter.<br />

7. Any pipe which has been disturbed after being laid must be taken up, the<br />

joint cleaned and properly relaid as directed by the Engineer.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-5


8. Where a sewer line outlets to grade or where the line is terminated with a<br />

flared end section:<br />

a. Fasten at least the last 3 joints together using 2 “U” bolt fasteners<br />

per joint approved and as recommended by the pipe<br />

manufacturers.<br />

9. Pipe installation shall include providing and installing all pipe materials,<br />

bedding materials (unless otherwise noted), connections, fittings,<br />

sealants, gaskets, and for performing all excavation, shoring, dewatering,<br />

backfilling, compacting activities and testing necessary for a complete<br />

installation as specified.<br />

3.3 MANHOLES AND CATCHBASINS<br />

A. Excavation shall be to a depth and size to provide for construction of the<br />

manhole as shown in detail on the plans.<br />

B. Concrete bases for manhole construction shall be set or poured on either<br />

undisturbed earth or on compacted sand, gravel or binder rock. Bases shall be<br />

level. Barrels or structure walls shall be plumb in accordance with the plans.<br />

C. Barrel joints shall be made with gaskets in accordance with the manufacturer's<br />

instructions.<br />

D. Manhole inverts shall be poured or pre-cast of concrete and shall be shaped to<br />

conform to the pipe so as to allow a free uninterrupted flow. All openings in the<br />

manhole wall shall be sealed with mortar prior to backfilling.<br />

E. Adjusting rings shall be set in a full mortar bed and plastered on the outside and<br />

inside joints troweled flush and receive a brushed finish. The number of<br />

adjusting rings shall be in accordance with the plans. Manhole casting frames<br />

and covers shall be set to the designated elevation in a full mortar bed.<br />

F. Casting frames and covers shall be adjusted to the elevation of the base course<br />

at the time of paving the base course and to 0.03 feet below the finish elevation<br />

of the wearing course at the time of paving of the wearing course. Ramping of<br />

bituminous around the casting shall not be permitted as an interim measure.<br />

G. Casting frame and covers not in roadways shall be set to the elevation as shown<br />

on the plans or established by the Engineer. Areas around the manhole shall be<br />

graded from the existing surface to a finished grade at the rim of the casting with<br />

slopes 4:1 or flatter.<br />

H. Jointing of pipes to the manhole shall be according to these specifications. Ends<br />

of pipe at manholes or catch basins shall be factory formed or saw cut in the<br />

field. Pipes shall not protrude into manhole or catch basins.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-6


I. All manholes shall be constructed to prevent the penetration of water into the<br />

manhole through walls, joint connections and other components of the<br />

installation.<br />

J. Steps shall be located on the downstream side. Secure and neatly mortar in<br />

place 15 inches on center spacing.<br />

K. Manhole installation shall include barrel, base, water stops for plastic pipe,<br />

gaskets, grouting, casting, rings and steps and for performing all excavation,<br />

shoring, dewatering, backfilling, and compacting, activities necessary for a<br />

complete installation as specified.<br />

3.4 CLEAN-OUTS<br />

A. Clean-outs shall be constructed in accordance with plan details and installed on<br />

non-concrete storm drain pipe as required by code.<br />

3.5 TESTING<br />

A. Leakage:<br />

1. Infiltration tests shall be performed on pipe that is below water table<br />

between manholes and/or inlets on newly constructed pipe.<br />

2. Test shall be completed only when the groundwater level is a minimum of<br />

2 feet above the top of the pipe as measured at the highest point in the<br />

line. The contractor may, at no cost to the owner, simulate this condition<br />

by flooding the trenches.<br />

3. Infiltration shall not exceed 200 gallons per inch of pipe diameter per mile<br />

of pipe per day.<br />

4. Ex-filtration test shall be performed on pipe that is completely above<br />

water table.<br />

5. Test shall have minimum positive head of 2 feet as measured at the<br />

highest point in the line.<br />

6. Ex-filtration between adjacent manholes shall not exceed 200 gallons per<br />

inch diameter per mile per day.<br />

B. Air Test:<br />

1. If approved by Engineer, low pressure air test may be conducted in lieu of<br />

infiltration and ex-filtration tests.<br />

2. Contractor shall furnish test plugs, air compressor, test gage, and<br />

personnel for conducting test under supervision of Engineer. Owner shall<br />

supply stop watch and supervisory personnel.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-7


3. Test procedure shall be in accordance with requirements for "Low<br />

Pressure Air Test" of Section 3.7.3 WSSSWC.<br />

a. Minimum specified time required for a 1.0 psig pressure drop from<br />

3.5 psi to 2.5 psi for size and length of pipe indicated:<br />

Pipe<br />

Dia,<br />

(in.)<br />

Min.<br />

Time,<br />

(m:s)<br />

Length for<br />

Min.<br />

Time, (ft)<br />

Time for<br />

Longer<br />

Length,<br />

(s)<br />

Specification Time for Length (L) Shown, min:s<br />

100' 150' 200' 250' 300' 350' 400' 450'<br />

4 3:46 597 0.380*L 3:46 3:46 3:46 3:46 3:46 3:46 3:46 3:46<br />

6 5:40 398 0.854*L 5:40 5:40 5:40 5:40 5:40 5:40 5:42 6:24<br />

8 7:34 298 1.520*L 7:34 7:34 7:34 7:34 7:36 8:52 10:08 11.24<br />

10 9:26 239 2.374*L 9:26 9:26 9:26 9:53 11:52 13:51 15:49 17:48<br />

12 11:20 199 3.418*L 11:20 11:20 11:24 14:15 17:05 19:56 22.47 25:38<br />

15 14:10 159 5.342*L 14:10 14.10 17:48 22:15 26:42 31:09 35:36 40:04<br />

18 17:00 133 7.694*L 17:00 19:13 25:38 32:03 38:27 44:52 51:16 57:41<br />

C. Deflection Test:<br />

1. Pipe deflection tests shall be performed for all PVC and HDPE pipe<br />

installations.<br />

2. Test procedure shall be in accordance with requirements for "Deflection<br />

Test" of Section 3.2.6.i.4. WSSSWC.<br />

a. Testing Device Dimensions for D3034 SDR 35 PVC Pipe<br />

<strong>No</strong>minal Size<br />

(Inches)<br />

Minimum Diameter (Inches)<br />

Base I.D. 5% Deflection 7.5% Deflection<br />

8 7.67 7.28 7.09<br />

10 9.56 9.08 8.85<br />

12 11.36 10.79 10.51<br />

15 13.90 13.20 12.85<br />

18 16.98 16.13 15.70<br />

b. The 5% deflection device shall be used if testing is conducted less<br />

than 30 days after pipe installation.<br />

c. The 7.5% deflection device shall be used if testing is conducted<br />

30 days or more after pipe installation.<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-8


D. Alignment:<br />

1. When light is placed at invert in one manhole, a circle of light shall be<br />

visible from adjacent manhole. All pipe that does not meet this<br />

requirement shall be corrected.<br />

E. Tracer Wire Continuity Testing<br />

1. Provide all necessary labor, equipment and materials to perform an<br />

electrical continuity test on tracer wire installed as part of directional<br />

drilling operations. Continuity test shall be conducted using an<br />

ohmmeter. Measured resistance on tracer wire shall be no greater than<br />

105% of the rated resistance of the tracer wire. Testing shall be<br />

conducted in the presence of the Engineer unless this requirement is<br />

waived. Contractor shall locate and document location of pipe using<br />

electronic locator equipment in presence of Owner or Engineer. Provide<br />

a written report describing equipment used, test methods, detailed test<br />

results, and locations of traced pipe. In the event of a failed test,<br />

Contractor shall make all necessary repairs required to provide a tracer<br />

wire system that complies with the testing requirements of this section.<br />

2. Provide additional quality assurance testing as required by applicable<br />

specification sections.<br />

END OF SECTION<br />

<strong>10731</strong> STORM DRAINAGE UTILITIES 334000-9

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