BAC Evaporative condensers
BAC Evaporative condensers
BAC Evaporative condensers
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<strong>Evaporative</strong><br />
Condensers
CONTENTS<br />
1 Product introduction<br />
2 Unique Features<br />
4 CXV-T: Induced Draft Combined Flow Condensers<br />
6 CXVB: Induced Draft Combined Flow Condensers<br />
8 pc2: Induced Draft Counterflow Condensers<br />
10 vca: Forced Draft Counterflow Condensers<br />
12 Series V: Forced Draft Counterflow Condensers<br />
14 Seismic Certification<br />
15 Containerized for export<br />
16 product comparison table
<strong>BAC</strong> offers the most complete line of evaporative condenser<br />
products in the world. With over 70 years of experience designing<br />
and manufacturing evaporative <strong>condensers</strong>, we have a unit to<br />
meet your application.<br />
T h e B e s t S t o p f o r . . .<br />
Over 70 years of experience<br />
Capacities ranging from 7 to 2,506 ammonia tons in a single unit<br />
Factory assembled accessories that reduce field labor<br />
The largest variety of footprints and air inlet configurations<br />
T h e O N L Y S t o p F o r . . .<br />
Guaranteed seismic performance through shake table testing<br />
IBC certified units verify functionality after an event through shake table testing<br />
Unique patented coil technologies for the CXVB and CXV-T Condensers
E v a p o r a t i v e C o n d e n s e r<br />
Unique Features<br />
CXV-T CXVB PC2<br />
Flow and<br />
Fan System<br />
Model<br />
Combined Flow,<br />
Induced Draft,<br />
Axial Fan<br />
Combined Flow,<br />
Induced Draft,<br />
Axial Fan<br />
Counterflow,<br />
Induced Draft,<br />
Axial Fan<br />
Cataloged<br />
Capacity<br />
Range<br />
645 - 1,888 Nominal Tons* 75 - 1,287 Nominal Tons* 41 - 2,506 Nominal Tons*<br />
Unique Features<br />
• Lowest refrigerant<br />
charge per ton<br />
• Lowest cost for large<br />
projects<br />
• Fewer piping<br />
connections<br />
• Layout flexibility<br />
• Easy maintenance<br />
• Lowest refrigerant<br />
charge per ton<br />
• Less piping<br />
connections<br />
• Layout flexibility<br />
• Shake table tested up<br />
to an S DS<br />
of 2.40g at<br />
grade<br />
• Easy maintenance<br />
• Replacement of<br />
existing installations<br />
• Redundant fan option<br />
on 12’ x 18’ units<br />
• Winter dry operation<br />
• Shake table tested up<br />
to an S DS<br />
of 3.75g at<br />
grade<br />
• Export units<br />
*Nominal Tons (R-717) at 96.3˚F CT, 20˚F SST, 78˚F EWB<br />
2
VCA VC1 Low Profile VCL<br />
Model<br />
Counterflow,<br />
Forced Draft,<br />
Axial Fan<br />
Counterflow,<br />
Forced Draft,<br />
Centrifugal Fan<br />
Counterflow,<br />
Forced Draft,<br />
Centrifugal Fan<br />
Flow and<br />
Fan System<br />
87 - 1,433 Nominal Tons* 7 - 1,140 Nominal Tons* 11 - 212 Nominal Tons*<br />
Catalogued<br />
Capacity<br />
Range<br />
• Easiest motor access<br />
• Independent fan<br />
drives<br />
• Pre-assembled<br />
platforms<br />
• 24’ long coils for<br />
reduced piping<br />
• Seismic rating<br />
up to 1.6g<br />
• Low sound by design<br />
• Indoor and outdoor<br />
installations<br />
• Split coils for multiple<br />
compressors (optional)<br />
• Copper connections<br />
(optional)<br />
• Export units<br />
• Low sound by design<br />
• Easily hidden<br />
• Indoor and outdoor<br />
installations<br />
• Single piece shipping<br />
and rigging<br />
Unique Features<br />
*Nominal Tons (R-717) at 96.3˚F CT, 20˚F SST, 78˚F EWB<br />
3
CXV-T<br />
The CXV-T is perfect for applications where size matters. The CXV-T’s superior<br />
performance, layout flexibility, and large capacity (645 - 1,888 R-717 tons) make this<br />
unit ideal for large tonnage projects. By employing <strong>BAC</strong>’s patented Advanced Coil<br />
and Combined Flow Technologies, these units provide value to both the installing<br />
contractor and the owner, providing the lowest energy consumption, lowest refrigerant<br />
charge, and lowest installation costs possible.<br />
Multi-cell CXV-T Installation Showing Simplified Piping<br />
4 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
Note: Do you have concerns for<br />
staying under the 10,000 lb NH 3<br />
PSM<br />
threshold? Consider the CXV-T.<br />
i n d u s t r y l e a d i n g p e r f o r m a n c e<br />
99Highest capacity per footprint in the industry<br />
9<br />
9 Patented Combined Flow Technology provides the highest capacity at<br />
the lowest refrigerant charge in the industry<br />
c o s t e f f e c t i v e i n s t a l l a t i o n<br />
99Dual air inlets allow for simple steel design and layout flexibility<br />
99Fewer coil connections save piping, welding, and valves<br />
99Flexibility of coil connection location simplifies piping<br />
99Low operating weight reduces crane and steel sizing<br />
99Single fan and motor reduces wiring and controls<br />
99Built-in alignment guides allow for fast rigging<br />
Modular Assembly<br />
s e r v i c e a b i l i t y<br />
99Spacious plenum with an optional dry internal walkway<br />
9<br />
99Oversized hinged access doors on each end wall<br />
99Motor removal davit system (optional)<br />
9 Extended lubrication lines and internal ladder (optional)<br />
D u r a b l e c o n s t r u c t i o n<br />
CXV-T with Full Sound Attenuation<br />
99Scale reducing technology increases system efficiency<br />
99Coils fabricated to ASME B31.5 standards<br />
99Durable materials of construction:<br />
• Hot-dip galvanized (G-235) steel construction standard<br />
• All stainless steel construction available<br />
Perimeter Handrails with Ladder<br />
P R O D U C T M A N U A L : E v a p o r a t i v e C o n d e n s e r s 5
CXVB<br />
Improving on an already successful product, <strong>BAC</strong> is proud to announce the CXVB.<br />
With 33% more capacity and an upgraded feature set, the CXVB, with its patented<br />
coil-fill technology sets the standard for heat rejection technology.<br />
A CXV Installation Showing Simplified Piping<br />
6 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
Note: Patented coil-fill technology only<br />
available from <strong>BAC</strong>.<br />
T E C H N O L O G Y — L E A D E R S H I P<br />
99Patented Combined Flow Technology provides the highest capacity at<br />
the lowest refrigerant charge in the industry<br />
99Air and water flow in a parallel path therefore eliminating scale<br />
producing “hot spots” on the coil<br />
99Increased heat rejection occurs as the water flows over the fill therefore<br />
lowering spray water temperatures<br />
99Meets wind and seismic requirements of the 2009 International<br />
Building Code through shake table testing. Rated to withstand a<br />
seismic event up to 2.4g<br />
99Premium efficient motors are standard and ready for VFD’s now or later<br />
Operating Charge<br />
Operating Charge<br />
CXV<br />
Others<br />
Others<br />
I N S T A L L A T I O N E F F I C I E N C Y<br />
99Coil-fill technology lowers installation and operating costs<br />
• Significantly lower refrigerant charge<br />
• Fewer coil connections and valves<br />
• Lower weights mean support steel can be reduced<br />
• Less overall piping connections and fewer supports<br />
99Pre-assembled platform package reduces installation time (optional)<br />
99Single point wiring simplifies field installation (optional)<br />
S E R V I C E — M A I N T E N A N C E<br />
Easily Accessible Spray Water Distribution<br />
99Oversized doors for access to the internal walkway<br />
9<br />
9 Spacious interior provides easy access to the cold water basin,<br />
drift eliminators, coils, and drive system<br />
99Extended lubrication lines, internal walkway, and ladder (standard)<br />
99A water distribution system that makes service of the nozzles,<br />
spray branches, and headers possible without the need for tools<br />
99Motor davit system to facilitate motor removal (optional)<br />
I N D U S T R I A L G R A D E C O N S T R U C T I O N<br />
99Materials of Construction:<br />
• Hot dip galvanized (G-235) steel construction standard<br />
• TriArmor ® Corrosion Protection System encapsulates the hygienic<br />
cold water basin with three barriers of protection (optional)<br />
99Fully welded, not bolted, stainless steel basins (optional)<br />
99All coils are fabricated to ASME B31.5 standards<br />
Pre-Assembled Platforms<br />
P R O D U C T M A N U A L : E v a p o r a t i v e C o n d e n s e r s 7
PC2<br />
The PC2 is <strong>BAC</strong>’s newest evaporative condenser, complementing and completing<br />
<strong>BAC</strong>’s already impressive array of products. The breadth of its tonnage range,<br />
41 – 2,506 ammonia tons, makes it an excellent choice for either replacement<br />
opportunities or new construction/expansion projects.<br />
PC2 During Shake Table Testing<br />
8 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
Note: Earthquake concerns?<br />
The PC2 has been shake table<br />
verified up to 3.75g.<br />
C O N F I D E N C E — R E L I A B I L I T Y<br />
99Meets wind and seismic requirements of the 2009 International<br />
Building Code through shake table testing<br />
99Bearings selected for a minimum life of L 10<br />
100,000 hours<br />
9<br />
9 Premium efficient motors are standard and ready for VFD’s now or later<br />
99Dual fan option is available on the popular 12’ x 18’ footprint –<br />
<strong>BAC</strong> exclusive!<br />
99Redundant pump option for peace of mind<br />
I N S T A L L A T I O N E F F I C I E N C Y<br />
Two Fans on 12’ x 18’ Footprints (Optional)<br />
99<strong>BAC</strong>’s InterLok System aligns the coil casing and the basin to<br />
expedite rigging<br />
9<br />
99Single piece lift for most units<br />
99Containerized units available<br />
99Footprints that mount on most existing steel supports<br />
99Single point wiring simplifies field installation (optional)<br />
9 Pre-assembled platform package reduces installation time (optional)<br />
S E R V I C E — M A I N T E N A N C E<br />
99Air inlet louvers are sectioned for easy removal and easy<br />
access to all basin components<br />
99External motor adjustment with included wrench<br />
99A water distribution system that makes service of the nozzles, spray<br />
branches, and headers possible without the need for tools<br />
99Quick release tooless strainer<br />
Single Piece Lift<br />
D u r a b l e C o n s t r u c t i o n<br />
99Materials of Construction:<br />
• Hot dip galvanized (G-235) steel construction standard<br />
• TriArmor ® Corrosion Protection System encapsulates the hygienic<br />
cold water basin with three barriers of protection (optional)<br />
99Fully welded, not bolted, stainless steel basins (optional)<br />
99All coils are fabricated to ASME B31.5 standards<br />
Pre-Assembled Platforms<br />
P R O D U C T M A N U A L : E v a p o r a t i v e C o n d e n s e r s 9
VCA<br />
When your application calls for a workhorse, turn to the VCA. The VCA incorporates<br />
features which benefit the installer, operator, end-user, and owner. With a tonnage<br />
range of 87 - 1,433 ammonia tons and compliance with the wind and seismic<br />
requirements of the 2009 International Building Code, the VCA is the industry leader in<br />
the forced draft, axial fan category.<br />
VCA During Installation<br />
10 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
Note: If access is a concern, the<br />
VCA has oversized doors as standard.<br />
P E A C E O F M I N D — F L E X I B I L I T Y<br />
99Independent fan motors are standard on every VCA model providing<br />
redundancy and options for capacity control<br />
• For replacement opportunities where existing wiring must remain,<br />
the VCA can be supplied with a dual motor option<br />
99Meets wind and seismic requirements of the 2009 International<br />
Building Code through shake table testing<br />
99Bearings selected for a minimum life of L 10<br />
94,000 hours<br />
99Premium efficient motors are standard and ready for VFD’s now or later<br />
I N S T A L L A T I O N E F F I C I E N C Y<br />
Shake Table Testing<br />
99<strong>BAC</strong>’s InterLok System aligns the coil casing and the basin to<br />
expedite rigging<br />
9<br />
99Single point wiring simplifies field installation (optional)<br />
9 Pre-assembled platform packages significantly reduce installation time<br />
S E R V I C E A B I L I T Y<br />
99Two large access doors are standard with every side blow VCA<br />
9<br />
9 Entire drive system is located at the base of the unit for easy and<br />
unrestricted access to the motors, bearings, and fans<br />
99Extended lubrication lines standard<br />
99A water distribution system that makes service of the nozzles, spray<br />
branches, and headers possible without the need for tools<br />
99Multiple access options to meet your service and site requirements<br />
(all OSHA compliant)<br />
Variety of Pre-Assembled Platforms<br />
I N D U S T R I A L G R A D E C O N S T R U C T I O N<br />
99Materials of Construction:<br />
• Hot dip galvanized (G-235) steel construction standard<br />
• TriArmor ® Corrosion Protection System encapsulates the hygienic<br />
cold water basin with three barriers of protection (optional)<br />
99Fully welded, not bolted, stainless steel basins (optional)<br />
99All coils are fabricated to ASME B31.5 standards<br />
Oversized Access Doors as Standard<br />
P R O D U C T M A N U A L : E v a p o r a t i v e C o n d e n s e r s 11
Series V<br />
The VC1, VCL, and VC1-C combine to complete <strong>BAC</strong>’s Series V product line.<br />
Together, they provide solutions to some of the hardest evaporative cooling scenarios.<br />
With both indoor and outdoor applications possible, the VCL also accommodates low<br />
height restrictions. The VC1-C is ideal for exporting, as it fits into standard shipping<br />
containers.<br />
VC1 Installation<br />
VCL Installation<br />
12 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
Note: The VC1 and VCL are great for tight<br />
enclosures and sound sensitive applications.<br />
E a s y M a i n t e n a n c e<br />
99<strong>BAC</strong> 360 TM Spray Nozzles are non-clogging, reducing maintenance<br />
costs and ensuring efficient equipment operation<br />
99Fans, motors, and drive system are located outside of the moist<br />
discharge air stream, protecting them from moisture, condensation,<br />
and icing while facilitating maintenance<br />
99All moving parts are located near the base of the unit, within easy<br />
reach for cleaning, lubrication, or adjustments<br />
F l e x i b l e I n s t a l l a t i o n<br />
External Drive Access<br />
99Low profile VCL fits well into mechanical equipment rooms with low<br />
ceilings and are easily hidden behind louvered walls on buildings<br />
9<br />
external duct work and other sources of external static pressure exist<br />
99VC1, VCL, and VC1-C can accommodate indoor applications<br />
9 Series V models have centrifugal fans, suitable for applications where<br />
E c o n o m i c a l E x p o r t<br />
99VC1-C models are sized specifically to fit into standard dry van<br />
containers, minimizing ocean freight costs for export shipments<br />
R e d u n d a n c y a n d R e l i a b i l i t y<br />
BALTIGUARD Fan System<br />
99Premium efficient/inverter duty motors are standard<br />
9<br />
9 Optional BALTIGUARD TM Fan System provides redundancy and energy<br />
savings by providing a pony motor<br />
L o w S o u n d<br />
99Centrifugal fans have inherently low sound characteristics<br />
9<br />
9 Factory designed sound attenuation is available for both the air intake<br />
and discharge<br />
99Particularly sound sensitive areas can be accommodated by facing the<br />
quiet blank-off panel to the sound sensitive direction<br />
VC1-C Containerized Units<br />
P R O D U C T M A N U A L : E v a p o r a t i v e C o n d e n s e r s 13
IBC<br />
<strong>BAC</strong> is a pioneer in the cooling industry, demonstrating product ruggedness and<br />
reliability through shake table testing by meeting the seismic and wind requirements<br />
of the 2009 International Building Code (IBC). <strong>BAC</strong> chooses to test their products in<br />
actual earthquake simulations. For our complete shake table testing story visit us at:<br />
www.BaltimoreAircoil.com/english/knowledge-center/multimedia<br />
S h a k e T a b l e T e s t i n g<br />
99It is the only way to guarantee functionality after an event.<br />
99Full-size units are tested by an independent laboratory<br />
in accordance with AC 156.<br />
99Tests are conducted on tri-axial shake tables.<br />
99Functional tests are conducted before and after testing to<br />
verify functionality and certify units for a component<br />
importance factor of 1.5.<br />
14 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
Export<br />
P C 2 a n d V C 1 - C , C o n t a i n e r i z e d f o r e x p o r t<br />
5 0 0 T o n s i n a s i n g l e 4 0 ’ S h i p p i n g C o n t a i n e r *<br />
E n g i n e e r e d f o r :<br />
99Lowest shipping costs for the worldwide<br />
export market<br />
99Maximized capacities for assembled<br />
containerized units<br />
99Designed to fit, assembled, in 20’<br />
and 40’ dry van containers<br />
• All VC1-C, PC2 7.4’ x 9’, and PC2 7.4’ x 18’ units are designed to fit assembled<br />
into dry van containers, minimizing ocean freight costs for export shipments.<br />
B A C q u a l i t y a n d f e a t u r e s a v a i l a b l e a n y w h e r e !<br />
Sequence for Removal and Rigging of a PC2 Containerized Unit<br />
* Nominal Tons (R-22) at 105˚F CT, 40˚F SST, 78˚F EWB<br />
P R O D U C T M A N U A L : E v a p o r a t i v e C o n d e n s e r s 15
Product Comparison<br />
I t e m s s h a d e d i n b l u e a r e B A C e x c l u s i v e f e a t u r e s a n d o p t i o n s<br />
Standard Features CXV-T CXVB PC2 [4] VCA VC1 VC1-C VCL<br />
Axial Fan • • • •<br />
Centrifugal Fan [1] • • •<br />
Large Plenum Area for Access • • •<br />
R-717 Tons 645 - 1,888 75 - 1,287 41 - 2,506 87 - 1,433 7 - 1,140 153 - 333 11 - 212<br />
R-22 Tons 816 - 2,390 105 - 1,815 58 - 3,530 122 - 2,019 10 - 1,608 216 - 469 16 - 299<br />
Shake Table Tested 2.4g 3.75g 1.6g<br />
Premium Efficient Fan Motors • • • • • • •<br />
Construction Options<br />
Welded Stainless Steel Cold Water Basin [3] • •<br />
Water-Contact Stainless Steel Cold Water Basin [3] • • • • • • •<br />
Stainless Steel Construction [3] • • • • • •<br />
Water-Contact Stainless Steel Unit • • • • • •<br />
EVERTOUGH Construction • •<br />
TriArmor ® Corrosion Protection System • • •<br />
Coil Options<br />
Extended Surface Coils • • • • • •<br />
Stainless Steel Coils • • • • • • •<br />
ASME "U" Stamp Coils • • • • • • •<br />
Multiple Circuit Coils • • • • • • •<br />
Options and Accessories<br />
Independent Fan Operation • • •<br />
BALTIGUARD Fan System • • • •<br />
Low Sound Fan • • •<br />
Whisper Quiet Fans<br />
•<br />
Intake Sound Attenuation • • • •<br />
Discharge Sound Attenuation • • • •<br />
Handrails with Ladder [2] • • •<br />
External Access Platform with Ladder [2] • • • • •<br />
Internal Ladder • •<br />
Internal Access Platform • •<br />
Gear Drive<br />
Basinless Unit Construction<br />
•<br />
•<br />
Indoor Applications • • •<br />
Motor Removal System • • •<br />
Single Point Wiring • • •<br />
Redundant Pumps • • •<br />
Top Combined Inlet Shields<br />
•<br />
Note 1: Centrifugal fan units can overcome ESP imposed by duct work or other restrictions. A larger<br />
fan motor may be required. Contact your local <strong>BAC</strong> Representative with any questions.<br />
Note 2: Safety cages available on ladders when required by local safety standards.<br />
Note 3: Seams between the panels inside the cold water basin are welded for CXV, CXV-T, and VCA models.<br />
The basin is leak tested at the factory and welded seams are provided with a five-year leak-proof warranty.<br />
Note 4: Some materials of construction options and accessories were not available during the time of printing.<br />
Contact your local <strong>BAC</strong> Representative for the most current information.<br />
16 Q u e s t i o n s ? C a l l 4 1 0 . 7 9 9 . 6 2 0 0 o r v i s i t W W W . B A L T I M O R E A I R C O I L . C O M
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