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Betonbloc - Sedpa

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GENERAL POINTS<br />

Aerated concrete<br />

BETONBLOC® , a building material particularly<br />

designed for carcassing and light finishing work,<br />

has exceptional properties and qualities which<br />

make it a product completely suited to<br />

modern building methods.<br />

Composed of millions of miniscule closed cells<br />

filled with air, BETONBLOC® is<br />

distinguished by:<br />

Lightness (density of 400 to 700kg/m3).<br />

Compressive strength (CS):<br />

average values measured on<br />

25 to 50Kgf/cm blocks<br />

A remarkable level of thermal insulation.<br />

Exceptional thermal inertia (thermal comfort)<br />

Excellent burning behaviour.<br />

Easy shaping.<br />

Due to its density, it is classified as a light-weight or extra-lightweight concrete.<br />

Our Range of Products (p.13 and 14)<br />

• Blocks<br />

• Tiles<br />

• Large tiles<br />

• Megablocks<br />

• Concrete angle blocks<br />

• Concrete U-blocks<br />

• Lintels<br />

• Floor and roof panels<br />

• Wall panels: horizontal or vertical<br />

• Concrete glue<br />

2


Properties<br />

and Performance<br />

of BETONBLOC<br />

Blocks<br />

and Tiles<br />

• Complete range,<br />

from the cellar to the loft.<br />

• 5 to 35cm thick.<br />

• Blocks graded in mm<br />

allowing slim joints.<br />

• Solid and hard material<br />

• Load-bearing<br />

• Thermal insulation<br />

• Thermal inertia<br />

• Light-weight<br />

• Reduced sound transmission<br />

• Non-flammable firestop<br />

• Allows water vapour filtration<br />

• Homogeneous construction<br />

• Eliminates thermal bridges<br />

• Extremely quick installation<br />

• Easy finishing work<br />

• Streamlined construction site<br />

3


USE<br />

Aerated concrete blocks are used for<br />

the construction of internal and external<br />

bearing and non-bearing walls.<br />

They are recommended for all types<br />

of construction: houses, apartments, offices,<br />

garages, shops, schools, hospitals,<br />

industrial and agricultural buildings, etc.<br />

4


Installed vertically, these components can<br />

be used as bearing walls.<br />

BETONBLOC® is generally used for<br />

its excellent thermal insulation:<br />

particularly recommended for keeping buildings<br />

cool during the summer.<br />

As aerated concrete is easier and quicker<br />

to work with than traditional materials,<br />

it greatly reduces construction costs.<br />

5


PROPERTIES<br />

DENSITY<br />

The dry density of BETONBLOC® SEDPA<br />

is between 400 and 700kg/m3.<br />

The equilibrium moisture content of the aerated cement<br />

must be maintained +/-3% during working.<br />

For construction work, the following densities<br />

must be adhered to:<br />

Cement walls: from 400 to 700kg/m 3<br />

Brick walls: from 530 to 700kg/m 3 .<br />

The European standard EN NF 771-4<br />

qualitatively classifies aerated concrete<br />

according to dry density and<br />

compressive strength.<br />

6


EN 771-4 2003 TECHNICAL PROPERTIES<br />

TILES, BLOCKS AND PLATES<br />

Material Strength Category B2 B3 B4 Unit<br />

Compressive strength (CS) 25 35 50 kgf/cm 2<br />

Nominal density (ND) 400 500 600 700 kg/m 3<br />

Modulus of elasticity 12500 17500 22500 27500 kgf/cm 2<br />

Heat<br />

transfer<br />

λd* 0,11 0,14 0,16 0,18<br />

Material<br />

λn* 0,14 0,16 0,19 0,21 W/mK<br />

Wall with concrete λn* 0,15 0,17 0,20 0,23<br />

Dead load by<br />

Wall with concrete 500 600 700 800 kg/m 3<br />

statistical calculation<br />

Water vapour diffusion resistance factor (µ) 5-10<br />

PANELS, SLABS, LINTELS<br />

EN 771-4 2003 TECHNICAL PROPERTIES<br />

Material Strength Category B3 B4 Unit<br />

Compressive strength (CS) 35 50 kgf/cm 2<br />

Nominal density (ND) 500 600 700 kg/m 3<br />

Modulus of elasticity 17500 22500 27500 kgf/cm 2<br />

Heat λd* 0,14 0,16 0,18<br />

transfer λn* 0,16 0,19 0,21<br />

W/mK<br />

Dead load by statistical calculation 620 720 840 kg/m 3<br />

Water vapour diffusion resistance factor (µ) 5-10<br />

7


MANUFACTURE<br />

Manufacturing the blocks<br />

The raw materials are stored in different silos.<br />

The sand has previously been finely ground either<br />

after drying or by humidification (adding water).<br />

The raw materials are pumped from the silos<br />

and are accurately proportioned before being mixed,<br />

with water, in a mixer.<br />

After mixing, the mixture is poured into moulds,<br />

filling them half full.<br />

The lime/aluminium powder chemical reaction releases<br />

hydrogen, which creates a large number of cells and<br />

greatly increases the density.<br />

The miniscule hydrogen bubbles (cells) are quickly<br />

replaced by air. All the cells, totally independent<br />

from one another (closed cells) are encased in<br />

the concrete, hence the name aerated concrete.<br />

Raw materials<br />

Only mineral matter:<br />

- Pure white sand<br />

- Lime<br />

- Cement<br />

- Aluminium powder<br />

Once the lime/aluminium powder reaction has<br />

finished, the concrete mixture has enough<br />

consistency to be removed without losing<br />

its shape.<br />

The concrete mass, at the start of the hardening process,<br />

is cut to the required dimensions with a steel wire.<br />

BETONBLOC® SEDPA is then processed in an autoclave<br />

at 180 C. During this process, mainly calcium hydrosilicates<br />

are released, giving the product its final stability.<br />

Following the autoclaving, of between 8 to 12 hours,<br />

the concrete items have acquired their resistance, their final<br />

properties, and are ready to be used.<br />

8


• Delivery of base products • Sand • Lime • Cement<br />

• Water<br />

•Aluminium<br />

powder<br />

• Residual<br />

crust<br />

BALL MILL<br />

PROPORTIONING<br />

• Transversal<br />

cutting<br />

• Horizontal trimming<br />

Forming<br />

• Rotation<br />

• Lifting<br />

+Hardening<br />

MIXING<br />

• Pouring<br />

• Removal<br />

• Autoclaving<br />

• Storage<br />

• Packed under<br />

plastic cover<br />

• Transportation<br />

Manufacturing reinforced products<br />

A reinforced mattress composed of anti-rust<br />

cold drawn steel bars is incorporated into the<br />

liquid concrete mix when it is poured into the<br />

moulds.<br />

Texture<br />

BETONBLOC® SEDPA, white mineral product, chemically<br />

stable, is free from organic matter: it is therefore completely<br />

rot-proof. The texture is formed by millions of miniscule<br />

closed cells, encased in concrete.<br />

9


ADVANCED FEATURES<br />

• Mechanical strength<br />

• Earthquake-proof<br />

• Thermal insulation<br />

• Thermal comfort<br />

• Sound insulation<br />

• Fire resistant<br />

• Fixing<br />

• Economical<br />

• Environmentally friendly<br />

• Mechanical strength<br />

BETONBLOC® SEDPA has a mechanical strength 30%<br />

greater than some traditional carcassing materials.<br />

Its assets are guaranteed solidity, stability and long life.<br />

• Earth-quake proof<br />

BETONBLOC® SEDPA is ideal for building work carried out<br />

in earthquake zones, due mainly to the lightness of the<br />

materials and its thin cement layer installation system.<br />

However, for a good installation, it is recommended to use<br />

the same materials from the cellar to the loft for a<br />

homogeneous construction, remembering to follow the<br />

current regulations in force in earthquake zones.<br />

10


• Thermal insulation<br />

BETONBLOC® SEDPA provides your building with<br />

exceptional thermal insulation, without the need for<br />

any additional insulating material. It is energy-saving<br />

thanks to its perfect insulation, allowing you to save money.<br />

• Thermal comfort<br />

The structure of BETONBLOC® SEDPA used for all<br />

building work (doors, floors, roofs) allows you to<br />

eliminate thermal bridges, thus guaranteeing you<br />

exceptional comfort. In summer as in winter, the<br />

inside temperature remains healthy and pleasant.<br />

• Sound insulation<br />

BETONBLOC® SEDPA meets the requirements of the<br />

new sound regulations currently in force, giving perfect<br />

sound insulation for both internal and external noises.<br />

• Fire resistant<br />

BETONBLOC® SEDPA: guaranteed fire safety.<br />

Due to its natural mineral matter, it is non-combustible<br />

and acts as a fire stop for between 1 and 6 hours<br />

depending on its thickness.<br />

It guarantees an exceptional protection against fire for<br />

industrial buildings as well as houses. A1 classification.<br />

• Tools<br />

BETONBLOC® SEDPA's large range<br />

of tools guarantees<br />

an extremely easy installation,<br />

whilst allowing highquality<br />

precision and<br />

finishing work (shaping,<br />

installing, drilling, grooving).<br />

11


ADVANCED FEATURES<br />

• Economical<br />

BETONBLOC® SEDPA allows you to make savings, particularly of<br />

time, by reducing the duration of the building work thanks to its design.<br />

Its sound and thermal insulation properties will allow you to cut<br />

your energy consumption.<br />

The durability of the SEDPA concrete block building system means<br />

you will not have to carry out any renovation work (unlike other<br />

building systems).<br />

• Environmentally friendly<br />

BETONBLOC® SEDPA is environmentally friendly.<br />

It does not contain toxic materials or radioactive elements.<br />

It is environmentally friendly, from its production through to its use<br />

in construction work.<br />

Thanks to its thermal non-conductivity, BETONBLOC® SEDPA saves<br />

energy and does not pollute the atmosphere, unlike other building<br />

materials.<br />

Few raw materials are required for its manufacture, thus protecting<br />

natural resources: it therefore protects the environment.<br />

12


DIMENSIONS<br />

BLOCKS<br />

15<br />

20<br />

25<br />

30cm<br />

15<br />

20<br />

25<br />

30cm<br />

60cm<br />

60cm<br />

25cm<br />

25cm<br />

Interlocking Smooth<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

15 3068758901502 6,66 8,41 56 2,6<br />

20 3068758902004 6,66 6,01 40 3,2<br />

25 3068758902509 6,66 4,80 32 4<br />

30 3068758903001 6,66 3,60 24 4,5<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

15 3068758901526 6,66 8,41 56 1,8<br />

20 3068758902028 6,66 6,01 40 2,4<br />

25 3068758902516 6,66 4,80 32 3<br />

30 3068758903018 6,66 3,60 24 3,5<br />

5<br />

7<br />

10cm<br />

10cm<br />

5<br />

7<br />

10cm<br />

60cm<br />

60cm<br />

60cm<br />

25cm<br />

25cm<br />

Interlocking Smooth<br />

TILES<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

5 3068758900505 6,66 21,62 144 1,4<br />

7 3068758900758 6,66 18,02 120 1,9<br />

10 3068758901007 6,66 12,01 80 2,7<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

10 3068758901014 6,66 12,01 80 2,4<br />

LARGE TILES<br />

10cm<br />

60cm<br />

50cm<br />

50cm<br />

Interlocking Smooth<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

5 3068758900512 3,33 21,62 72 0,9<br />

7 3068758900765 3,33 18,02 60 1,2<br />

10 3068758901021 3,33 12,01 40 1,8<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

10 3068758901038 3,33 12,01 40 1,6<br />

CONCRETE GLUE<br />

Glue for Bétonbloc 30 Kg bag EAN code 3068758904008<br />

Repairs mortar 25 Kg bag EAN code 3068758904015<br />

Available products<br />

Made-to-order profucts<br />

13


15<br />

20cm<br />

60cm<br />

MEGABLOCKS<br />

15<br />

20cm<br />

60cm<br />

50cm<br />

50cm<br />

Interlocking Smooth<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

15 3068758901519 3,33 8,41 28 2,3<br />

20 3068758902011 3,33 6,01 20 3<br />

25 3068758902547 3,33 4,8 16 3,7<br />

30 3068758903049 3,33 3,6 12 4,6<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

15 3068758901533 3,33 8,41 28 1,5<br />

20 3068758902035 3,33 6,01 20 2<br />

25 3068758902554 3,33 4,8 16 2,5<br />

30 3068758903056 3,33 3,6 12 3<br />

15<br />

20<br />

25<br />

30cm<br />

60cm<br />

CONCRETE ANGLE BLOCKS<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

15<br />

20<br />

25<br />

30cm<br />

15<br />

20<br />

25<br />

30cm<br />

60cm<br />

100 to 300cm<br />

25cm<br />

25cm<br />

25cm<br />

Lengths U<br />

Angle<br />

15 3068758901540 6,66 10,8 72 2<br />

20 3068758902042 6,66 9 60 2,7<br />

25 3068758902523 6,66 4,8 32 3,3<br />

30 3068758903025 6,66 3,6 24 4,1<br />

CONCRETE U-BLOCKS<br />

Thickness EAN No. No. No. Amount<br />

in cm code of blocks m2 per of blocks of glue<br />

per m2 palet per palet Kg/m2<br />

15 3068758901557 6,66 10,8 72 2<br />

20 3068758902059 6,66 9 60 2,7<br />

25 3068758902530 6,66 7,2 48 3,3<br />

30 3068758903032 6,66 5,4 36 4,1<br />

LINTELS<br />

Thickness<br />

EAN code<br />

in cm 15 20 25 30<br />

100 3068758911518 3068758912010 3068758912515 3068758913017<br />

130 3068758911525 3068758912027 3068758912522 3068758913024<br />

150 3068758911532 3068758912032 3068758912539 3068758913031<br />

175 3068758911549 3068758912041 3068758912546 3068758913048<br />

200 3068758911556 3068758912058 3068758912553 3068758913055<br />

225 3068758911563 3068758912065 3068758912560 3068758913062<br />

260 3068758911570 3068758912072 3068758912577 3068758913079<br />

300 3068758911587 3068758912089 3068758912584 3068758913086<br />

Floor, roof and wall panels constitute technical products.<br />

These products are made to order with a delivery<br />

period. Available in thicknesses from 10 to 30cm,<br />

the maximum length is 6m.<br />

up to 600cm<br />

15<br />

20<br />

25cm<br />

10 t 30cm<br />

FLOOR AND ROOF PANELS<br />

Thickness in cm 15 20 25<br />

EAN code 3068758911518 3068758912010 3068758912515<br />

HORIZONTAL OR VERTICAL<br />

WALL PANELS<br />

Thickness in cm 15 20 25<br />

EAN code 3068758911518 3068758912010 3068758912515<br />

14<br />

Available products<br />

Made-to-order products


Aerated concrete<br />

SEDPA<br />

Zone du bois - BP 9<br />

59840 PERENCHIES - FRANCE.<br />

Tél. : 0033 320 00 99 00<br />

Fax. : 0033 320 00 99 29<br />

contact@sedpa.com<br />

SEDPA International :<br />

SEDPA Polska. . . . . . . .Tél/Fax : +48 81 444 12 77<br />

SEDPA UK. . . . . . . . . .Tél : +44 11 59 663 836<br />

. . . . . . . . .Fax : +44 11 59 663 216<br />

SEDPA Espana. . . . . . . .Tél/Fax. : +34 962 25 11<br />

SEDPA India. . . . . . . . . .Tél : +91 11 613 56 03<br />

. . . . . . . . .Fax : +91 11 689 46 60<br />

SEDPA Deutschland. . .Tél : +49 610 57 44 25<br />

SEDPA China. . . . . . . . .Tél : +85 22 377 37 88<br />

. . . . . . . . .Fax : +85 22 377 37 33

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