Betonbloc - Sedpa
Betonbloc - Sedpa
Betonbloc - Sedpa
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GENERAL POINTS<br />
Aerated concrete<br />
BETONBLOC® , a building material particularly<br />
designed for carcassing and light finishing work,<br />
has exceptional properties and qualities which<br />
make it a product completely suited to<br />
modern building methods.<br />
Composed of millions of miniscule closed cells<br />
filled with air, BETONBLOC® is<br />
distinguished by:<br />
Lightness (density of 400 to 700kg/m3).<br />
Compressive strength (CS):<br />
average values measured on<br />
25 to 50Kgf/cm blocks<br />
A remarkable level of thermal insulation.<br />
Exceptional thermal inertia (thermal comfort)<br />
Excellent burning behaviour.<br />
Easy shaping.<br />
Due to its density, it is classified as a light-weight or extra-lightweight concrete.<br />
Our Range of Products (p.13 and 14)<br />
• Blocks<br />
• Tiles<br />
• Large tiles<br />
• Megablocks<br />
• Concrete angle blocks<br />
• Concrete U-blocks<br />
• Lintels<br />
• Floor and roof panels<br />
• Wall panels: horizontal or vertical<br />
• Concrete glue<br />
2
Properties<br />
and Performance<br />
of BETONBLOC<br />
Blocks<br />
and Tiles<br />
• Complete range,<br />
from the cellar to the loft.<br />
• 5 to 35cm thick.<br />
• Blocks graded in mm<br />
allowing slim joints.<br />
• Solid and hard material<br />
• Load-bearing<br />
• Thermal insulation<br />
• Thermal inertia<br />
• Light-weight<br />
• Reduced sound transmission<br />
• Non-flammable firestop<br />
• Allows water vapour filtration<br />
• Homogeneous construction<br />
• Eliminates thermal bridges<br />
• Extremely quick installation<br />
• Easy finishing work<br />
• Streamlined construction site<br />
3
USE<br />
Aerated concrete blocks are used for<br />
the construction of internal and external<br />
bearing and non-bearing walls.<br />
They are recommended for all types<br />
of construction: houses, apartments, offices,<br />
garages, shops, schools, hospitals,<br />
industrial and agricultural buildings, etc.<br />
4
Installed vertically, these components can<br />
be used as bearing walls.<br />
BETONBLOC® is generally used for<br />
its excellent thermal insulation:<br />
particularly recommended for keeping buildings<br />
cool during the summer.<br />
As aerated concrete is easier and quicker<br />
to work with than traditional materials,<br />
it greatly reduces construction costs.<br />
5
PROPERTIES<br />
DENSITY<br />
The dry density of BETONBLOC® SEDPA<br />
is between 400 and 700kg/m3.<br />
The equilibrium moisture content of the aerated cement<br />
must be maintained +/-3% during working.<br />
For construction work, the following densities<br />
must be adhered to:<br />
Cement walls: from 400 to 700kg/m 3<br />
Brick walls: from 530 to 700kg/m 3 .<br />
The European standard EN NF 771-4<br />
qualitatively classifies aerated concrete<br />
according to dry density and<br />
compressive strength.<br />
6
EN 771-4 2003 TECHNICAL PROPERTIES<br />
TILES, BLOCKS AND PLATES<br />
Material Strength Category B2 B3 B4 Unit<br />
Compressive strength (CS) 25 35 50 kgf/cm 2<br />
Nominal density (ND) 400 500 600 700 kg/m 3<br />
Modulus of elasticity 12500 17500 22500 27500 kgf/cm 2<br />
Heat<br />
transfer<br />
λd* 0,11 0,14 0,16 0,18<br />
Material<br />
λn* 0,14 0,16 0,19 0,21 W/mK<br />
Wall with concrete λn* 0,15 0,17 0,20 0,23<br />
Dead load by<br />
Wall with concrete 500 600 700 800 kg/m 3<br />
statistical calculation<br />
Water vapour diffusion resistance factor (µ) 5-10<br />
PANELS, SLABS, LINTELS<br />
EN 771-4 2003 TECHNICAL PROPERTIES<br />
Material Strength Category B3 B4 Unit<br />
Compressive strength (CS) 35 50 kgf/cm 2<br />
Nominal density (ND) 500 600 700 kg/m 3<br />
Modulus of elasticity 17500 22500 27500 kgf/cm 2<br />
Heat λd* 0,14 0,16 0,18<br />
transfer λn* 0,16 0,19 0,21<br />
W/mK<br />
Dead load by statistical calculation 620 720 840 kg/m 3<br />
Water vapour diffusion resistance factor (µ) 5-10<br />
7
MANUFACTURE<br />
Manufacturing the blocks<br />
The raw materials are stored in different silos.<br />
The sand has previously been finely ground either<br />
after drying or by humidification (adding water).<br />
The raw materials are pumped from the silos<br />
and are accurately proportioned before being mixed,<br />
with water, in a mixer.<br />
After mixing, the mixture is poured into moulds,<br />
filling them half full.<br />
The lime/aluminium powder chemical reaction releases<br />
hydrogen, which creates a large number of cells and<br />
greatly increases the density.<br />
The miniscule hydrogen bubbles (cells) are quickly<br />
replaced by air. All the cells, totally independent<br />
from one another (closed cells) are encased in<br />
the concrete, hence the name aerated concrete.<br />
Raw materials<br />
Only mineral matter:<br />
- Pure white sand<br />
- Lime<br />
- Cement<br />
- Aluminium powder<br />
Once the lime/aluminium powder reaction has<br />
finished, the concrete mixture has enough<br />
consistency to be removed without losing<br />
its shape.<br />
The concrete mass, at the start of the hardening process,<br />
is cut to the required dimensions with a steel wire.<br />
BETONBLOC® SEDPA is then processed in an autoclave<br />
at 180 C. During this process, mainly calcium hydrosilicates<br />
are released, giving the product its final stability.<br />
Following the autoclaving, of between 8 to 12 hours,<br />
the concrete items have acquired their resistance, their final<br />
properties, and are ready to be used.<br />
8
• Delivery of base products • Sand • Lime • Cement<br />
• Water<br />
•Aluminium<br />
powder<br />
• Residual<br />
crust<br />
BALL MILL<br />
PROPORTIONING<br />
• Transversal<br />
cutting<br />
• Horizontal trimming<br />
Forming<br />
• Rotation<br />
• Lifting<br />
+Hardening<br />
MIXING<br />
• Pouring<br />
• Removal<br />
• Autoclaving<br />
• Storage<br />
• Packed under<br />
plastic cover<br />
• Transportation<br />
Manufacturing reinforced products<br />
A reinforced mattress composed of anti-rust<br />
cold drawn steel bars is incorporated into the<br />
liquid concrete mix when it is poured into the<br />
moulds.<br />
Texture<br />
BETONBLOC® SEDPA, white mineral product, chemically<br />
stable, is free from organic matter: it is therefore completely<br />
rot-proof. The texture is formed by millions of miniscule<br />
closed cells, encased in concrete.<br />
9
ADVANCED FEATURES<br />
• Mechanical strength<br />
• Earthquake-proof<br />
• Thermal insulation<br />
• Thermal comfort<br />
• Sound insulation<br />
• Fire resistant<br />
• Fixing<br />
• Economical<br />
• Environmentally friendly<br />
• Mechanical strength<br />
BETONBLOC® SEDPA has a mechanical strength 30%<br />
greater than some traditional carcassing materials.<br />
Its assets are guaranteed solidity, stability and long life.<br />
• Earth-quake proof<br />
BETONBLOC® SEDPA is ideal for building work carried out<br />
in earthquake zones, due mainly to the lightness of the<br />
materials and its thin cement layer installation system.<br />
However, for a good installation, it is recommended to use<br />
the same materials from the cellar to the loft for a<br />
homogeneous construction, remembering to follow the<br />
current regulations in force in earthquake zones.<br />
10
• Thermal insulation<br />
BETONBLOC® SEDPA provides your building with<br />
exceptional thermal insulation, without the need for<br />
any additional insulating material. It is energy-saving<br />
thanks to its perfect insulation, allowing you to save money.<br />
• Thermal comfort<br />
The structure of BETONBLOC® SEDPA used for all<br />
building work (doors, floors, roofs) allows you to<br />
eliminate thermal bridges, thus guaranteeing you<br />
exceptional comfort. In summer as in winter, the<br />
inside temperature remains healthy and pleasant.<br />
• Sound insulation<br />
BETONBLOC® SEDPA meets the requirements of the<br />
new sound regulations currently in force, giving perfect<br />
sound insulation for both internal and external noises.<br />
• Fire resistant<br />
BETONBLOC® SEDPA: guaranteed fire safety.<br />
Due to its natural mineral matter, it is non-combustible<br />
and acts as a fire stop for between 1 and 6 hours<br />
depending on its thickness.<br />
It guarantees an exceptional protection against fire for<br />
industrial buildings as well as houses. A1 classification.<br />
• Tools<br />
BETONBLOC® SEDPA's large range<br />
of tools guarantees<br />
an extremely easy installation,<br />
whilst allowing highquality<br />
precision and<br />
finishing work (shaping,<br />
installing, drilling, grooving).<br />
11
ADVANCED FEATURES<br />
• Economical<br />
BETONBLOC® SEDPA allows you to make savings, particularly of<br />
time, by reducing the duration of the building work thanks to its design.<br />
Its sound and thermal insulation properties will allow you to cut<br />
your energy consumption.<br />
The durability of the SEDPA concrete block building system means<br />
you will not have to carry out any renovation work (unlike other<br />
building systems).<br />
• Environmentally friendly<br />
BETONBLOC® SEDPA is environmentally friendly.<br />
It does not contain toxic materials or radioactive elements.<br />
It is environmentally friendly, from its production through to its use<br />
in construction work.<br />
Thanks to its thermal non-conductivity, BETONBLOC® SEDPA saves<br />
energy and does not pollute the atmosphere, unlike other building<br />
materials.<br />
Few raw materials are required for its manufacture, thus protecting<br />
natural resources: it therefore protects the environment.<br />
12
DIMENSIONS<br />
BLOCKS<br />
15<br />
20<br />
25<br />
30cm<br />
15<br />
20<br />
25<br />
30cm<br />
60cm<br />
60cm<br />
25cm<br />
25cm<br />
Interlocking Smooth<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
15 3068758901502 6,66 8,41 56 2,6<br />
20 3068758902004 6,66 6,01 40 3,2<br />
25 3068758902509 6,66 4,80 32 4<br />
30 3068758903001 6,66 3,60 24 4,5<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
15 3068758901526 6,66 8,41 56 1,8<br />
20 3068758902028 6,66 6,01 40 2,4<br />
25 3068758902516 6,66 4,80 32 3<br />
30 3068758903018 6,66 3,60 24 3,5<br />
5<br />
7<br />
10cm<br />
10cm<br />
5<br />
7<br />
10cm<br />
60cm<br />
60cm<br />
60cm<br />
25cm<br />
25cm<br />
Interlocking Smooth<br />
TILES<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
5 3068758900505 6,66 21,62 144 1,4<br />
7 3068758900758 6,66 18,02 120 1,9<br />
10 3068758901007 6,66 12,01 80 2,7<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
10 3068758901014 6,66 12,01 80 2,4<br />
LARGE TILES<br />
10cm<br />
60cm<br />
50cm<br />
50cm<br />
Interlocking Smooth<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
5 3068758900512 3,33 21,62 72 0,9<br />
7 3068758900765 3,33 18,02 60 1,2<br />
10 3068758901021 3,33 12,01 40 1,8<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
10 3068758901038 3,33 12,01 40 1,6<br />
CONCRETE GLUE<br />
Glue for Bétonbloc 30 Kg bag EAN code 3068758904008<br />
Repairs mortar 25 Kg bag EAN code 3068758904015<br />
Available products<br />
Made-to-order profucts<br />
13
15<br />
20cm<br />
60cm<br />
MEGABLOCKS<br />
15<br />
20cm<br />
60cm<br />
50cm<br />
50cm<br />
Interlocking Smooth<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
15 3068758901519 3,33 8,41 28 2,3<br />
20 3068758902011 3,33 6,01 20 3<br />
25 3068758902547 3,33 4,8 16 3,7<br />
30 3068758903049 3,33 3,6 12 4,6<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
15 3068758901533 3,33 8,41 28 1,5<br />
20 3068758902035 3,33 6,01 20 2<br />
25 3068758902554 3,33 4,8 16 2,5<br />
30 3068758903056 3,33 3,6 12 3<br />
15<br />
20<br />
25<br />
30cm<br />
60cm<br />
CONCRETE ANGLE BLOCKS<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
15<br />
20<br />
25<br />
30cm<br />
15<br />
20<br />
25<br />
30cm<br />
60cm<br />
100 to 300cm<br />
25cm<br />
25cm<br />
25cm<br />
Lengths U<br />
Angle<br />
15 3068758901540 6,66 10,8 72 2<br />
20 3068758902042 6,66 9 60 2,7<br />
25 3068758902523 6,66 4,8 32 3,3<br />
30 3068758903025 6,66 3,6 24 4,1<br />
CONCRETE U-BLOCKS<br />
Thickness EAN No. No. No. Amount<br />
in cm code of blocks m2 per of blocks of glue<br />
per m2 palet per palet Kg/m2<br />
15 3068758901557 6,66 10,8 72 2<br />
20 3068758902059 6,66 9 60 2,7<br />
25 3068758902530 6,66 7,2 48 3,3<br />
30 3068758903032 6,66 5,4 36 4,1<br />
LINTELS<br />
Thickness<br />
EAN code<br />
in cm 15 20 25 30<br />
100 3068758911518 3068758912010 3068758912515 3068758913017<br />
130 3068758911525 3068758912027 3068758912522 3068758913024<br />
150 3068758911532 3068758912032 3068758912539 3068758913031<br />
175 3068758911549 3068758912041 3068758912546 3068758913048<br />
200 3068758911556 3068758912058 3068758912553 3068758913055<br />
225 3068758911563 3068758912065 3068758912560 3068758913062<br />
260 3068758911570 3068758912072 3068758912577 3068758913079<br />
300 3068758911587 3068758912089 3068758912584 3068758913086<br />
Floor, roof and wall panels constitute technical products.<br />
These products are made to order with a delivery<br />
period. Available in thicknesses from 10 to 30cm,<br />
the maximum length is 6m.<br />
up to 600cm<br />
15<br />
20<br />
25cm<br />
10 t 30cm<br />
FLOOR AND ROOF PANELS<br />
Thickness in cm 15 20 25<br />
EAN code 3068758911518 3068758912010 3068758912515<br />
HORIZONTAL OR VERTICAL<br />
WALL PANELS<br />
Thickness in cm 15 20 25<br />
EAN code 3068758911518 3068758912010 3068758912515<br />
14<br />
Available products<br />
Made-to-order products
Aerated concrete<br />
SEDPA<br />
Zone du bois - BP 9<br />
59840 PERENCHIES - FRANCE.<br />
Tél. : 0033 320 00 99 00<br />
Fax. : 0033 320 00 99 29<br />
contact@sedpa.com<br />
SEDPA International :<br />
SEDPA Polska. . . . . . . .Tél/Fax : +48 81 444 12 77<br />
SEDPA UK. . . . . . . . . .Tél : +44 11 59 663 836<br />
. . . . . . . . .Fax : +44 11 59 663 216<br />
SEDPA Espana. . . . . . . .Tél/Fax. : +34 962 25 11<br />
SEDPA India. . . . . . . . . .Tél : +91 11 613 56 03<br />
. . . . . . . . .Fax : +91 11 689 46 60<br />
SEDPA Deutschland. . .Tél : +49 610 57 44 25<br />
SEDPA China. . . . . . . . .Tél : +85 22 377 37 88<br />
. . . . . . . . .Fax : +85 22 377 37 33