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Norton Industrial Catalog 7362 2011.indd

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SURFACE GRINDING<br />

SEGMENTS<br />

CATEGORY DEFINITION<br />

Surface grinding segments are generally used to grind flat stock or flat surfaces within a<br />

workpiece. The segment moves over the workpiece in a flat plane or vice versa.<br />

Applications can vary from heavy, rapid stock removal to precision tolerance operations.<br />

APPLICATIONS:<br />

ABRASIVE GRAIN:<br />

• Vertical spindle surface grinding<br />

• Grinding large molds, dies and large plates<br />

• Producing flat stock<br />

• Sharpening knives, blades, cutlery<br />

Ceramic Alumina, Aluminum Oxide<br />

MATERIAL-TO-PRODUCT RECOMMENDATION GUIDE<br />

MATERIAL HEAVY-DUTY GENERAL-DUTY<br />

Aluminum 86A30-E12VBEP Gemini 30-E<br />

Bronze (hard) Gemini 30-G<br />

Cast Iron 3NQP30-G12VPS Gemini 30-G<br />

Hastalloy 86A30-G12VBEP Gemini 30-E<br />

Inconel 3NQP30-F12VPS Gemini 30-E<br />

Hardened Steel 3NQP30-G12VPS Gemini 30-E<br />

High Speed Steel 3NQP30-G12VPS Gemini 30-E<br />

Soft Steel 86A30-G12VBEP Gemini 30-G<br />

Stainless Steel 300 86A30-E12VBEP Gemini 30-E<br />

Stainless Steel 400 86A30-E12VBEP Gemini 30-F<br />

TROUBLESHOOTING GUIDE<br />

PROBLEM<br />

CORRECTION<br />

Segment acting too hard<br />

Segment acting too soft<br />

Glazing and/or burning<br />

Increase rate of downfeed<br />

Increase table rotation speed (watch amp-meter)<br />

Dress more frequently<br />

Consider reducing area of table load<br />

Decrease rate of downfeed<br />

Decrease table rotation speed<br />

Check for abnormal machine vibration<br />

Choose a softer grade<br />

Increase table speed (watch amp-meter)<br />

• Choose 24 and 30 grit for soft and mild steels.<br />

• Choose 36 and 46 grit for hard steels.<br />

• Choose as coarse a grit size as possible in order to<br />

remove stock as quickly as possible (in big chips).<br />

• To maximize production, choose the hardest grade<br />

possible that will not overload the machine.<br />

It is the user’s responsibility to refer to and<br />

comply with ANSI B7.1<br />

SEGMENT BLUEPRINTS<br />

ME20579<br />

HANCHETT<br />

MATTISON<br />

NORTON<br />

ME30309<br />

STERLING<br />

ME48001<br />

ABRASIVE ASSOCIATES<br />

ME30777<br />

CORTLAND<br />

ME100703B<br />

CORTLAND BONUS GRIND<br />

224 NORTON – THE MUSCLE BEHIND THE MACHINE

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