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Tommy Gate Service/Utility Body Series - INTERCON Truck Equipment

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<strong>Tommy</strong> <strong>Gate</strong> ® <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> <strong>Series</strong><br />

Original <strong>Series</strong><br />

AMERICA’S FIRST NAME IN LIFTGATES


Dual Cylinder Design Liftgate<br />

A New Part ofthe Family<br />

1300<br />

and<br />

1600 lbs<br />

capacity<br />

■ <strong>Tommy</strong> <strong>Gate</strong> is proud to present the G 2 dual drive - the<br />

next generation TOMMY LIFT ® . These models continue the<br />

commitment to quality and durability that the company has maintained<br />

since 1965. The G 2 is a heavy-duty dual cylinder design<br />

liftgate available to fit most service and utility truck bodies.<br />

The G 2 <strong>Series</strong> is also available for Pickup Lift applications (see<br />

separate literature).<br />

The Power of 2<br />

■ A benefit of the dual cylinder design is a robust and more powerful<br />

liftgate. The G 2 <strong>Series</strong> uses direct power on both sides of the platform<br />

so lifting and lowering is smooth, stable and even.<br />

Single-cylinder direct liftgates lift with power from only one side; the<br />

platform on a single-cylinder system can torque or twist.<br />

Streamlined uprights<br />

allow for a wide opening<br />

into the truck bed.<br />

Heavy Duty<br />

■ The heavy duty <strong>Tommy</strong> <strong>Gate</strong> G 2 <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> <strong>Series</strong> is<br />

available with lifting capacities of 1300 or 1600 lbs.<br />

The standard steel G 2 platform features a Treadplate surface.<br />

Adding an oversized platform (see page 5) will not derate (lower)<br />

the liftgate’s lifting capacity.<br />

Exactly What You Need<br />

■ The G 2 liftgate can be used to move everything from oil drums to<br />

vending machines. A variety of optional platform sizes and materials<br />

are available (see page 5) to accommodate many applications.<br />

Main Frame Box<br />

The Main Frame Box contains the electrical<br />

and hydraulic systems.<br />

✸ Full-size pump and motor unit<br />

✸ A Pressure Relief Valve helps prevent<br />

overloading the platform.<br />

✸ Cylinder-mounted Flow Control Valves<br />

prevent rapid uncontrolled platform descent in<br />

the event of a hose failure.<br />

✸ The cover can be removed with platform<br />

up or down.<br />

PAGE 2<br />

Warranty: <strong>Tommy</strong> <strong>Gate</strong>’s G2 dual drive liftgates have a warranty for two years from date of purchase.


150 Amp circuit<br />

breaker with<br />

manual reset<br />

helps protect<br />

the electrical<br />

system.<br />

Curb-side Fixed Control:<br />

✸ Toggle style switch<br />

✸ Steel shield<br />

✸ Timer deactivates 90 seconds<br />

after last operation (helps prevent<br />

unauthorized use).<br />

The full-length molded ground and power<br />

cable provides a direct connection from the<br />

liftgate to the truck battery, ensuring solid<br />

electrical connections.<br />

Hard chrome lift arm pins<br />

and composite bushings<br />

are maintenance-free.<br />

License plate mount<br />

is recessed into the<br />

Main Frame Box.<br />

Each G 2 series liftgate features a<br />

lockable platform latch (lock included).<br />

The platform can be<br />

‘dropped’ for easier<br />

dock and forklift<br />

loading, depending<br />

on bed height<br />

Model G2-54-1340 TP38 shown<br />

G2-54-1340 EA38<br />

Liftgate brackets<br />

ensure a quick and<br />

proper installation.<br />

<strong>Tommy</strong> <strong>Gate</strong> <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong><br />

<strong>Series</strong> liftgates are compatible with<br />

many receiver-style frame mounted<br />

trailer hitches.<br />

All 2-piece platforms (see page 7) have a Torsion Assist Bar to aid in platform closure.<br />

Note: <strong>Tommy</strong> <strong>Gate</strong> Liftgates are painted with a black primer coat. A finish coat of paint is recommended.<br />

PAGE 3


Original <strong>Series</strong> Liftgates<br />

The industry leader since 1965, the <strong>Tommy</strong> <strong>Gate</strong> Original <strong>Series</strong> hydraulic<br />

liftgate continues to be a leader in quality and value. Original <strong>Series</strong> liftgates<br />

are also available for many other styles of truck bodies (see back cover).<br />

Standard Features<br />

1000, 1300<br />

and 1600 lbs<br />

capacity<br />

✚ The Main Frame Box section of the liftgate contains the electrical and hydraulic systems. The Box cover protects the systems<br />

from the elements and is easily removable. Enclosed within the Box is the following standard equipment:<br />

✚ A Pressure Relief Valve helps prevent overloading the platform.<br />

✚ A Cylinder-mounted Flow Control Valve prevents a rapid, uncontrolled platform descent in the event of a hose failure.<br />

✚ A full-size pump and motor unit powers the liftgate.<br />

✚ Platforms are available in Treadplate Steel, Extruded Aluminum, Smooth Steel or <strong>Tommy</strong> Traction (steel grating) (see page 5).<br />

The full-length molded ground and power cable provides<br />

a direct connection from the liftgate to the truck battery,<br />

ensuring solid electrical connections.<br />

150 Amp circuit breaker<br />

with manual reset<br />

helps protect the<br />

electrical system.<br />

Model 48 & 54 and Model 64 SB<br />

The <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong><br />

<strong>Series</strong> liftgates are<br />

compatible with many<br />

receiver-style trailer<br />

hitches.<br />

Curb-side Fixed Control:<br />

✚ Toggle style switch<br />

✚ Steel shield<br />

✚ Timer deactivates 90 seconds<br />

after last operation (helps prevent<br />

unauthorized use)<br />

Model 48 and Model 54<br />

✚ Capacity - 1000 lbs (Model 48); 1000 and 1300 lbs (Model 54)<br />

✚ Maximum travel - 36 inches (Model 48); 40 inches (Model 54)<br />

✚ Fits truck bodies with 48 to 55 inch openings (see page 6).<br />

✚ Treadplate Steel platforms available in 27" and 38" depths<br />

✚ Extruded Aluminum 2-piece folding platform has a 38" loading<br />

depth with a 4-inch taper.<br />

Model 64 SB<br />

✚ 1000, 1300 and 1600 lbs capacity<br />

✚ Maximum travel - 46 inches<br />

✚ Fits truck bodies with 54 to 64 inch openings (see page 6).<br />

✚ Treadplate Steel 1-piece platform (36" loading depth)<br />

✚ Extruded Aluminum 1-piece platform has a 37" loading<br />

depth with a 5-inch taper.<br />

The folding F11 extension adds 11 inches of<br />

loading depth (plus a 4-inch taper) to the platform.<br />

The F11 folding extension is standard with<br />

Extruded Aluminum platforms and optional<br />

with Smooth or Treadplate Steel platforms.<br />

A Torsion Assist Bar is built into each platform<br />

with an F11 to assist in closure.<br />

Shown with optional<br />

Smooth Steel platform<br />

PAGE 4<br />

Warranty: <strong>Tommy</strong> Lift Original <strong>Series</strong> lifts have a one-year warranty from date of purchase. Pump and motor units have a two-year warranty.<br />

Note: <strong>Tommy</strong> <strong>Gate</strong> Liftgates are painted with a black primer coat. A finish coat of paint is recommended.


Platform Materials<br />

For the G 2 dual drive and Original <strong>Series</strong> models, there are several options available for platform materials.<br />

Liftgate platform materials include:<br />

❖ Standard Treadplate Steel<br />

❖ Extruded Aluminum<br />

❖ <strong>Tommy</strong> Traction (steel grating)<br />

❖ Smooth Steel<br />

❖ Expanded Metal (Original <strong>Series</strong> only)<br />

Treadplate Steel<br />

Extruded Aluminum Platforms<br />

Smooth Steel<br />

<strong>Tommy</strong> Traction<br />

❖ Platforms are made up of 6061-T6 aircraft-quality aluminum extrusions locked together with tongue and groove connections - no skip welding used.<br />

❖ Double-walled construction for strength.<br />

❖ Aluminum resists weather-related corrosion (rust-resistant) - painting is not required on the platform.<br />

❖ Aluminum Platforms are an ideal surface for placing company signage or advertising.<br />

Original <strong>Series</strong> Model 48 & 54<br />

❖ 2-piece folding platform with a 38-inch loading depth and a 4-inch taper.<br />

Original <strong>Series</strong> Model 64 SB<br />

❖ 1-piece platform with a 37-inch loading depth and a 5-inch taper.<br />

Extruded Aluminum<br />

G 2 <strong>Series</strong> Model 54<br />

❖ 2-piece folding platform: 38-inch loading depth with 4-inch taper.<br />

❖ 2-piece folding platform: 48-inch loading depth with 4-inch taper<br />

Extrusions with tongue and<br />

groove connections.<br />

G 2 dual drive Platform Sizes<br />

Treadplate or Smooth Steel platforms<br />

27 inch Platform 38 inch Platform 42 inch Platform<br />

2-piece folding Aluminum platform<br />

Extruded Aluminum Platform<br />

48 inch Platform<br />

Loading Surface: 27 inches<br />

Taper: 4 inches<br />

Platform: 1 piece solid<br />

Liftgate Accessories<br />

Remote Pendant Control<br />

The Remote Pendant Control<br />

can be specified in addition<br />

to or in place of the standard<br />

Curb-side Fixed Control.<br />

Loading Surface: 38 inches<br />

Taper: 4 inches<br />

Platform: 2 piece folding<br />

Loading Surface: 42 inches<br />

Taper: 7 inches<br />

Platform: 2 piece folding<br />

For G 2 and Original <strong>Series</strong> liftgates. Not all accessories shown.<br />

G 2 Recessed Light Kit<br />

G2 <strong>Series</strong> option only<br />

Loading Surface: 48 inches<br />

Taper: 4 inches<br />

Platform: 2 piece folding<br />

Folding Tire Rack<br />

The optional Tire Rack is mounted<br />

to the liftgate platform and can be<br />

folded when not in use.<br />

(Not available with 2-piece folding<br />

platforms)<br />

PAGE 5


Original <strong>Series</strong> Specs<br />

1000, 1300 and 1600 lbs capacity<br />

<strong>Gate</strong> Clear Platform 2 Piece<br />

Width Opening Loadable Platform Folding Application Platform <strong>Gate</strong><br />

Model Capacity Travel (outside (inside Area Taper Platform Code Material Weight*<br />

(pounds) uprights) uprights) (WxD) (pounds)<br />

Model 48 & 54<br />

48-1036 TP 1000 36 49 46 46 x 27 None No A Treadplate Steel 315<br />

48-1036 F11 TP 1000 36 49 46 46 x 38 4 Yes A Treadplate Steel 360<br />

48-1036 F11 EA 1000 36 49 46 43 x 39 4 Yes A Ext Alum 345<br />

54-1040 TP 1000 40 55 52 52 x 27 None No B Treadplate Steel 340<br />

54-1040 F11 TP 1000 40 55 52 52 x 38 4 Yes B Treadplate Steel 400<br />

54-1040 F11 EA 1000 40 55 52 49 x 39 4 Yes B Ext Alum 365<br />

54-1340 TP 1300 40 55 52 52 x 27 None No B Treadplate Steel 365<br />

54-1340 F11 TP 1300 40 55 52 52 x 38 4 Yes B Treadplate Steel 425<br />

54-1340 F11 EA 1300 40 55 52 49 x 39 4 Yes B Ext Alum 395<br />

Model 64 SB<br />

64-1046 SB TP 1000 46 66 63 63 x 36 4 No C Treadplate Steel 470<br />

64-1046 SB EA 1000 46 66 63 60 x 37 5 No C Ext Alum 464<br />

64-1346 SB TP 1300 46 66 63 63 x 36 4 No C Treadplate Steel 475<br />

64-1346 SB EA 1300 46 66 63 60 x 37 5 No C Ext Alum 470<br />

64-1646 SB TP 1600 46 66 63 63 x 36 4 No C Treadplate Steel 475<br />

64-1646 SB EA 1600 46 66 63 60 x 37 5 No C Ext Alum 470<br />

All measurements in inches, unless noted<br />

Options<br />

WxD - Width x Depth<br />

Additional Platform Materials<br />

Info<br />

✚ Model 48 & 54 pg 4<br />

<strong>Tommy</strong> Traction (TT) (steel grating) (27", no taper) pg 5<br />

Smooth Steel (SS) (27” and 38”) pg 5<br />

Expanded Metal (EM) (27", no taper) pg 5<br />

✚ Model 64 SB pg 4<br />

<strong>Tommy</strong> Traction (TT) (steel grating) (36", no taper) pg 5<br />

Smooth Steel (SS) (36” with taper) pg 5<br />

Expanded Metal (EM) (1000 and 1300 lbs capacities only) pg 5<br />

Liftgate Accessories<br />

Info<br />

✚ All Models (not all accessories listed)<br />

Folding Tire Rack (n/a with 2-piece platforms) pg 5<br />

Remote Pendant Control pg 5<br />

Spec Notes<br />

Platform Material Notes<br />

Info<br />

Treadplate Steel - Standard Treadplate Steel pg 5<br />

Ext Alum - Extruded Aluminum (EA) pg 5<br />

Application Codes<br />

* - Add 15 lbs for TP model shipping weight.<br />

Add 65 lbs for EA model shipping weight.<br />

<strong>Body</strong> Style <strong>Body</strong> opening Bed Height (max)<br />

A. <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> 48" to 51" 36"<br />

B. <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> 48" to 55" 40"<br />

C. <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> 54" to 64" 46"<br />

Please provide body opening and bed height<br />

measurements when ordering.<br />

Model 48 & 54<br />

Model 48 & 54<br />

Model 64 SB<br />

PAGE 6<br />

2-piece TP or EA folding platform<br />

with 38" loading depth<br />

One-piece TP platform<br />

with 27" loading depth<br />

One-piece TP platform with 36" loading depth


1300 and 1600 lbs capacity<br />

G 2 dual drive TM<br />

<strong>Series</strong> Specs<br />

<strong>Gate</strong> Clear Platform 2 Piece <strong>Gate</strong> w/<br />

Width Opening Loadable Platform Folding Application Dual Platform Bracket<br />

Model Capacity Travel (outside (inside Area Taper Platform Code Cylinders Material Weight*<br />

(pounds) uprights) uprights) (WxD) (pounds)<br />

G2-54-1340 TP27 1300 40 55 49 49 x 27 4 No A Yes Treadplate 418<br />

G2-54-1340 TP38 1300 40 55 49 49 x 38 4 Yes A Yes Treadplate 468<br />

G2-54-1340 TP42 1300 40 55 49 49 x 42 7 Yes A Yes Treadplate 487<br />

G2-54-1340 EA38 1300 40 55 49 49 x 38 4 Yes A Yes Ext Alum 430<br />

G2-54-1340 EA48** 1300 40 55 49 49 x 48 4 Yes A Yes Ext Alum 456<br />

G2-54-1640 TP27 1600 40 55 49 49 x 27 4 No A Yes Treadplate 418<br />

G2-54-1640 TP38 1600 40 55 49 49 x 38 4 Yes A Yes Treadplate 468<br />

G2-54-1640 TP42 1600 40 55 49 49 x 42 7 Yes A Yes Treadplate 487<br />

G2-54-1640 EA38 1600 40 55 49 49 x 38 4 Yes A Yes Ext Alum 430<br />

G2-54-1640 EA48** 1600 40 55 49 49 x 48 4 Yes A Yes Ext Alum 456<br />

G2-60-1340 TP27 SU 1300 40 61 55 55 x 27 4 No B Yes Treadplate 456<br />

G2-60-1340 TP38 SU 1300 40 61 55 55 x 38 4 Yes B Yes Treadplate 512<br />

G2-60-1340 TP42 SU 1300 40 61 55 55 x 42 7 Yes B Yes Treadplate 534<br />

G2-60-1340 EA38 SU 1300 40 61 55 55 x 38 4 Yes B Yes Ext Alum 470<br />

G2-60-1340 EA48 SU** 1300 40 61 55 55 x 48 4 Yes B Yes Ext Alum 498<br />

G2-60-1640 TP27 SU 1600 40 61 55 55 x 27 4 No B Yes Treadplate 456<br />

G2-60-1640 TP38 SU 1600 40 61 55 55 x 38 4 Yes B Yes Treadplate 512<br />

G2-60-1640 TP42 SU 1600 40 61 55 55 x 42 7 Yes B Yes Treadplate 534<br />

G2-60-1640 EA38 SU 1600 40 61 55 55 x 38 4 Yes B Yes Ext Alum 470<br />

G2-60-1640 EA48 SU** 1600 40 61 55 55 x 48 4 Yes B Yes Ext Alum 498<br />

All measurements in inches, unless noted WxD - Width x Depth * - Add 15 lbs for TP model shipping weight.<br />

Add 65 lbs for EA model shipping weight.<br />

Spec Notes<br />

** - The EA48 platform extends 10“ above the liftgate uprights when closed.<br />

Platform Material Notes<br />

Info<br />

Treadplate - Standard Treadplate Steel (TP) pg 5<br />

Ext Alum - Extruded Aluminum (EA) pg 5<br />

Options<br />

Additional Platform Materials<br />

Info<br />

<strong>Tommy</strong> Traction (TT) (steel grating) (27") pg 5<br />

Smooth Steel (SS) (27”, 38” and 42”) pg 5<br />

Liftgate Accessories<br />

Info<br />

(not all accessories listed)<br />

Folding Tire Rack (n/a with 2-piece platforms) pg 5<br />

Remote Pendant Control pg 5<br />

G2 Recessed Light Kit pg 5<br />

Application Code<br />

<strong>Body</strong> Style <strong>Body</strong> opening Bed Height (max)<br />

A. <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> 48" to 55" 40"<br />

B. <strong>Service</strong>/<strong>Utility</strong> <strong>Body</strong> 54" 40"<br />

Please provide body opening and bed height<br />

measurements when ordering.<br />

G2 TP27 platform shown<br />

G2 TP38 platform shown<br />

PAGE 7


Important questions for choosing a liftgate...<br />

✶ What will the liftgate be lifting? (Dimensions for platform size; Weight - be sure to include any carts or jacks - for capacity.)<br />

✶ On what style of truck will the gate be mounted? (<strong>Body</strong> width, bed height, pickup make and model - if applicable)<br />

✶ Any special considerations such as dock or forklift loading, towing needs or weight limitations?<br />

Get literature on a specific liftgate series...<br />

For Pickup <strong>Truck</strong> Bodies<br />

Original <strong>Series</strong><br />

G 2 dual drive <strong>Series</strong><br />

For <strong>Service</strong>/<strong>Utility</strong> Bodies<br />

Original <strong>Series</strong><br />

For Flatbed, Stake & Van Bodies<br />

G 2 dual drive <strong>Series</strong><br />

Company Profile<br />

In 1965, Delbert “Bus” Brown designed and built<br />

the first <strong>Tommy</strong> Lift hydraulic liftgate in his<br />

machine shop in Woodbine, Iowa. Named after<br />

his son, the TOMMY LIFT® original hydraulic liftgate<br />

was designed to help move heavy loads<br />

into and out of pickup<br />

trucks.<br />

Still in Iowa after 35<br />

years, <strong>Tommy</strong> <strong>Gate</strong><br />

Company has a<br />

newly-expanded<br />

150,000 square foot factory with a<br />

state-of-the-art production system<br />

that manufactures today’s finest<br />

liftgates.<br />

If you have any questions about your application, <strong>Tommy</strong> <strong>Gate</strong> liftgate<br />

features or options, please call our Customer <strong>Service</strong> department at<br />

the Woodbine Factory. They are available from 7 am to 5 pm CST<br />

Monday-Friday and can be reached at 1-800-LIFTGATE.<br />

Original <strong>Series</strong><br />

Rail <strong>Gate</strong> <strong>Series</strong><br />

Lift N Dump<br />

Applications for<br />

Platform and Box<br />

Dump Bodies<br />

PO Box 8, Bus Brown Dr, Woodbine, IA 51579<br />

1-800-LIFTGATE (1-800-543-8428)<br />

In Iowa or Overseas - (712) 647-2050<br />

Fax (712) 647-2417 info@tommygate.com<br />

Distributed By:<br />

For Cargo Van & Sprinter Bodies<br />

Rail <strong>Gate</strong> <strong>Series</strong><br />

Original <strong>Series</strong><br />

Model 650 (inside mount)<br />

For the latest news and information, specifications<br />

and downloadable literature, visit<br />

www.tommygate.com<br />

Corporate Office:<br />

11010 N. Tatum Blvd. Suite 100, Phoenix, AZ 85028<br />

(602) 955-2144 Fax: (602) 955-3902<br />

7/2004<br />

Warning: <strong>Tommy</strong> Lifts are industrial products for material handling only and are not to be used as a personnel or wheelchair lift. For safe handling and operating<br />

instructions, visit www.tommygate.com.<br />

Caution: Before installing this Lift <strong>Gate</strong>, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle’s Owner’s Manual and<br />

the Safety Compliance Certification Label located on the driver’s door pillar.<br />

Note: <strong>Tommy</strong> <strong>Gate</strong> Company reserves the right to make changes in manufacturing to comply with current or new engineering specification changes where applicable.<br />

Warranty: For warranty information, please see specific liftgate literature.

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