Systematic Productivity Improvement - International Society for ...
Systematic Productivity Improvement - International Society for ...
Systematic Productivity Improvement - International Society for ...
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Systemic<br />
<strong>Productivity</strong> <strong>Improvement</strong><br />
Shauna Hynna<br />
Operational Excellence Program Mgr<br />
Ontario Lottery & Gaming Corporation<br />
Toronto, Canada<br />
Shynna@olgc.on.ca<br />
2003 ISPI Conference<br />
Got Results? Exhibit
Systemic <strong>Productivity</strong> <strong>Improvement</strong>*<br />
Background:<br />
Audit dept. in a highly<br />
regulated industry, responsible<br />
<strong>for</strong> continuous internal audits of<br />
site operations as well as a variety<br />
of negotiable tasks <strong>for</strong> other Site<br />
departments.<br />
Department consists of one<br />
manager, one supervisor and three<br />
auditors.<br />
Opportunity:<br />
As part of a site-wide focus on<br />
customer service, the audit dept.<br />
challenged itself to increase it’s<br />
productivity so it could accomplish more<br />
negotiable tasks <strong>for</strong> internal customers.<br />
The challenge: The manager and auditor<br />
were so wrapped up in making sure that<br />
internal audit tasks were completed on<br />
time that they weren’t finding any time to<br />
assess and address the negotiable tasks,<br />
or to train their auditors and transfer more<br />
internal audit tasks to them.<br />
Ideas <strong>for</strong> systemic approach were influenced by Esque’s Making an Impact (Atlanta, GA: CEP Press, 2001)
The Intervention<br />
Phase 1:<br />
Dept. goals and auditor expectations clarified:<br />
1. 80% of weekly audit milestones met to stay on track <strong>for</strong> month end<br />
2. Over time, reduce manager portion of month end tasks from about<br />
75% to about 10%.<br />
3. Daily Audits Fax sent to Central Revenue by 1600 (no call backs)<br />
Less technical internal audit tasks previously done by manager<br />
and supervisor posted in work area each week and monthly cycle. As<br />
auditors complete their normal tasks, they now look <strong>for</strong> tasks<br />
on the week and monthly list that they know how to do in order to<br />
“offload” manager and supervisor.<br />
Phase 2:<br />
In a few months, the monthly cycle task data will be used to<br />
identify specific training needs (those tasks the auditors never<br />
helped with because they didn’t know how). On-job training<br />
will be implemented to continue transferring internal audit tasks<br />
to the auditors until goal #2 is met.
Continuous Monitors<br />
Weekly Audit Milestone Completion<br />
% Complete<br />
120%<br />
100%<br />
80%<br />
60%<br />
40%<br />
20%<br />
0%<br />
Week 1 Week 2 Week 3 Week 4<br />
Goal #1:<br />
Data shown is<br />
from third month<br />
of implementation.<br />
So far, dept. has met<br />
or exceeded 80%<br />
goal since it was set.<br />
This is during a period<br />
when dept. headcount<br />
Was down about 20%<br />
(one person short)!
Continuous Monitors<br />
Redistributing Month End Tasks<br />
Auditor (goal 40%)<br />
15%<br />
Supervisor ( goal 50%)<br />
56%<br />
Manager ( goal 10%)<br />
29%<br />
Goal #2:<br />
Again, data shown<br />
from third month of<br />
implementation. So far,<br />
most task transfer<br />
from manager to supervisor.<br />
Supervisor will<br />
do most of training <strong>for</strong><br />
auditors.<br />
Goal #3 data not shown<br />
here. Manager reports<br />
it is holding steady, which<br />
is considered successful until<br />
dept. fully staffed.
Lesson Learned<br />
• Systemic improvement means having continuous<br />
monitors of per<strong>for</strong>mance so that the impact of any<br />
changes can be understood and adjusted to. When<br />
the initial goals are reached, the dept. will discuss<br />
“raising the bar” - set new goals and/or establish<br />
new monitors (while at least periodically checking<br />
the initial monitors to prevent backsliding).
Lessons Learned<br />
• There was concern that the auditors would consider this<br />
more micro-management in an already heavily regulated<br />
work environment. So far, they have expressed<br />
appreciation <strong>for</strong> the system because they know that they<br />
are being more productive and that management ( and<br />
internal customers) appreciate it. For example, at end of<br />
first month, dept. received unsolicited “thank you”<br />
email from central office <strong>for</strong> submitting month end so<br />
far ahead of all other Sites.