Brochure - juki automation systems

RS800 / RS800N
Lead Free Hot Air / N 2 Reflow Oven
RS1000 / RS1000N
Lead Free Hot Air / N 2 Reflow Oven
High Value Reflow Oven Solutions by JUKI

A Partnership You Can Count On
Sales and Service by JUKI - three years warranty!
Ramp-up zones
Soaking zones
Reflow zones
Cooling zones
Independent air velocity controlling system
allows flexible processing control to easily
handle complicated lead free soldering
requirements.
The RS800 has 2 ramp-up zones, 4 soaking
zones, 2 reflow zones, and 2 cooling zones.
The RS1000 has 3 ramp-up zones, 4 soaking
zones, 3 reflow zones, and 2 cooling zones.
(kW/h)
RS800
Efficient power design and heat management system greatly
improves energy savings while lowering carbon emissions.
(minutes)
• Power savings of 15 to 20 %, due to large aluminum alloy
heat plates (7 mm thick)
• Double insulation around the body prevents heat loss
• Short warm-up time
• Low power consumption:
8.5 to 10.5 kW (8 zones), 10.5 to 12.5 kW (10 zones)
• New and improved highly effective exhaust design with
piping in each zone to extract flux

The cooling configuration recycles the filtered air or N2 back to the
oven chamber reducing thermal loss while getting better flux reclamation.
• Two powerful fans force recirculated cooled air into the cooling zone
• Total cooling length: 800 mm (31.5”)
• Filtration system is easily accessible for quick maintenance
• Easy access to cooling panels for quick maintenance
Every machine comes complete with the most standard features in the industry including:
• Intuitive GUI Interface
• Easy conveyor width adjustment
• Flux management system (N 2 ovens)
• Water chiller system (N 2 ovens)
• L > R or R > L conveyor system free of charge
• Double pin chain with wire mesh (option: chain with center board support)
• Dual exhaust fan motors
• Automatic chain lubrication system
• PCB counter
• PCB/pallet drop alarm
• UPS system
• Light tower
• SMEMA interface
• High end PC with XP OS or higher

Model RS800 / RS800N RS1000 / RS1000N
General
Dimensions (LxWxH) 5,314 x 1,417 x 1,524 mm 6,104 x 1,417 x 1,524 mm
Weight approx. 2,250 kg approx. 2,450 kg
Number of heating zones top 8 / bottom 8 top 10 / bottom 10
Length of heating zones 3,121 mm 3,891 mm
Number of cooling zones
Length of cooling zones
Exhaust volume
top 2
800 mm
10 m 3 / min. x 2 exhausts
Control system
Electric supply*
3 phase, 380 V, 50/60 Hz
Total power 64 kW / 67 kW 80 kW / 83 kW
Starting power approx. 35 kW / 37 kW approx. 40 kW / 42 kW
Normal power consumption approx. 8.5 kW / 10.5 kW approx. 10.5 kW / 12.5 kW
Warming time approx. 25 minutes approx. 35 minutes
Temperature setting range
Temperature control method
Temperature control precision
Temperature deviation on PCB
Nozzle plate
Board dropped alarm
room temperature to 300 °C
PID close loop control + SSR
± 1.0 °C
± 1.5°C (by Juki/JT board test standard)
aluminium alloy plate - 7 mm thick
tower light: yellow - warming; green - normal; red - abnormal
Conveyor system
Range of PCB width
Rails width adjustment
Components clearance
Conveyor direction
Fixed rails side
PCB transmission mode
Conveyor height
Conveyor speed range
Chain lubrication
50 to 450 mm (option: 50 to 610 mm)
motorised
top / bottom clearance of PCB is 25 mm
L→R (option: R→L)
front rail fixed (option: rear rail fixed)
chain with wire mesh (option: chain with center board support)
950 ± 20 mm
300 to 2,000 mm/min
auto lubricating
Cooling system
Cooling method
air oven: forced air; nitrogen oven: water chiller (included)
Options
Nitrogen ready
Oxygen analyser
includes: nitrogen hermetic configuration, N2 flow meter, flux reclaim system, water chiller
to add an oxygen analyser (pipe in)
Nitrogen consumption RS800N - 1000ppm 22 m 3 /h RS1000N - 1000ppm 24 m 3 /h
Center board support
Dual conveyors
there will be no mesh if chosen "chain with center board support"
standard: front and rear rails fixed, 2 central rails are adjustable
Standard for N2 ready oven with suffix of "N"
*All specifications are subject to change.
Juki Automation Systems Europe:
JUKI CORPORATION
Electronics Assembly Systems Business Unit
Headquarter
Solothurn, Switzerland
Phone: +41 32 626 29 29
Fax: +41 32 626 29 30
info-europe@jas-smt.com
www.jas-smt.com
Nuremberg, Germany
Phone: +49 911 93 62 66 0
Fax: +49 911 93 62 66 26
Gatwick Airport, England
Phone: +44 1293 80 45 62
Fax: +44 1293 80 45 72
2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN
Phone: +81 42 357 2293 Fax: +81 42 357 2285
http://www.juki.co.jp
Specifications and appearance may be changed without prior notice.
Feb-2012/0000/Rev.00