"JP" SERIES FILTER SYSTEMS OPERATIONS MANUAL - Jordair ...

“JBP” SERIES FILTER SYSTEMS 

OPERATIONS MANUAL 

101-7950 Huston Rd. 

Delta, BC V4G 1C2 Canada 

Website: www.jordair.ca 

JORDAIR – “RELIABILITY & SAFETY” - BAUER Phone: 1-604-940-8101 

Fax: 1-604-940-8131 

Email: info@jordair.ca 

Doc. Jordair COMPRESSOR-MANUAL-2013

WARNING! 

High pressure air has Tremendous Kinetic Energy; 

Shut off valves on air storage cylinders, fill station and any other air control panels. 

Depressurize system slowly before starting any service work. 

This reduces risk of Explosive Venting. 

General instructions for filter maintenance 

– Dry inside of filter housing with a clean cloth before installing new cartridge and check for corrosion. 

– Lubricate threads and o-rings as well as threads on filter chamber. 

– Observe number of operating hours to ensure compliance with service intervals. 

– Change cartridge before returning to service any compressor that has out of service for more than six months. 

– Leave cartridge in the filter chamber as long as the unit is out of service, in order to absorb moisture in the filter system. 

– Keep all condensate drain-valves and shut-off valves closed. Maintain a minimum pressure of approximately 50 to 80 barg 

(700 to 1000 psig) within the system to prevent moisture entering the filter system. 

Maintenance intervals 

• Replace cartridges every six months or according to Securus indicator. 

• All o-rings and back-up rings are to be changed with filters; lower filter cap o-ring and back-up ring changed annually. 

• Service check valve annually; replace kit. 

• Service auto drain annually; replace kit. 

• PMV serviced annually replace kit. 

• See respective section for complete procedures. 

All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, or stored in a database or 

retrieval system, without the prior written permission of Jordair Compressors Ltd. 





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Doc. FILTER-SYSTEMS-MANUAL-2013 

1

QTY. DESCRIPTION PART NO. 

AD-101 1 Autodrain, Single Bank J-BD-1-5 

CH-101 1 Check Valve J-5CV-P-4 

EB-101 1 Electrical Box / System see Fig. 2 

FIL-101 1 Filter Chamber, Drying JBF-6300-32 

FIL-102 1 Filter Chamber, Drying JBF-6300-32 

FIL-103 1 Filter Chamber, Purifying JBF-6300-32S 

PI-101 1 Pressure Gauge J-0-6000 

QTY. DESCRIPTION PART NO. 

PMV-101 1 Pressure Maintaining Valve J-PMV-6000 

PRV-101 1 Pressure Relief Valve 3305-A01-KC3750 

SEC-101 1 Securus Monitor N15096 

SEP-101 1 Oil / Water Separator JS-6300-4.5-18-1008 

SV-101 1 Solenoid Valve 7131KBN2BR00N0C111P3 

VA-101 1 Drain Valve 11430 

VA-102 1 Drain Valve 11430 





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2





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3

330S-A01-KC3750 Relief valve 

Relief valve needs to be tested, set and certified to the 

operating pressure and to be replaced as a complete unit if 

found defective. 

330S-A01-KC3750 RELIEF VALVE 

ITEM QTY MATERIAL DESCRIPTION 

1 1 SS SA479-304 Nozzle 

2 1 Teflon® O-ring 

3 1 SB211 Alloy 2024 T3511 Body Aluminum 

4 1 SS A313-302 Bottom Spring 

5 1 SS A582-303 Bottom Disc 

6 1 Aluminum B211 Alloy 2024 T351 Bottom Spring Step 

7 1 Kynar® Insert 

8 1 Teflon® Seal 

9 1 SS A582-303 Top Disc 

10 1 Steel A231 Aluminum Coated Top Spring 

11 1 SB-211 Alloy 6061-T6 Cap Aluminum 

12 1 Aluminum B211 Alloy 2024 T351 Top Spring Step 

13 1 SS A582-303 Compression Screw 

14 1 SS A582-303 Jam Nut 





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4

SERVICE OF THE SEPARATOR NON-RETURN VALVE 

• The separator non-return valve is located on the outlet of 

the oil and water separator. 

• Ensure that the separator is vented of all pressure and the 

filter towers are also depressurized. 

• Remove the valve from the system and remove the tube 

connecting fittings so that the internal poppet can be 

removed. 

• Clean and check the valve for any seat damage. 

• The poppet assembly is to be replaced annually, the 

complete valve is to be replaced if there is any leakage or 

seat body wear or damage noticed during inspection. 

• Thoroughly clean the body of all old lubricant or oil 

emulsions. 

• Lubricate all contact surfaces in the body and install the 

poppet with the new seals. 

• Install the valve in the system while ensuring the valve is 

oriented in the correct direction of the airflow. 

SEPARATOR NON-RETURN VALVE 

ITEM QTY PART NO. DESCRIPTION 

1 1 J-03-P017 Body 

2 1 J-2-009 O-ring 

3 1 J-03-P016 Sleeve 

4 1 J-03-P013 Spindle 

5 1 J-5CV-P-4-S Spring 

6 1 J-03-P014 Seat 

J-CVP-5K Kit includes items 2,3,4,5,6 





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5

SERVICE OF THE OIL AND WATER SEPARATOR 

• Disconnect the inlet and outlet pressure lines so that 

the separator top cap can be removed for service of the 

filter element. 

• Carefully remove the top cap from the barrel by turning 

counter-clockwise with the filter wrench (Jordair part # 

J-FW-FD). 

• Inspect the interior of the barrel chamber, O- 

ring/backup ring groove and the internal/external 

threads of each mating component to ensure that they 

are free from any damage and debris. 

• Loosen top retainer (Item 2; Fig 6). 

• Remove the bottom retainer (Item 5; Fig 6). 

• Remove the element (Item 4; Fig 6). 

• Replace the O-ring (Item 5; Fig 5) and the backup ring 

(Item 4; Fig 5) in each cap. Carefully insert the rings 

into the O-ring/backup ring groove ensuring that the O- 

ring directly experiences the pressure and the concave 

side of the backup ring experiences the pressure 

imposed by the O-ring. 

• Carefully insert the new element (Item 4; Fig 6) over the 

retainer stem (Item 3; Fig 6). 

• Ensure that the element has been fully seated into the 

groove in the top retainer (Item 2; Fig 6). 

• Cautiously tighten the bottom retainer onto the 

retainer stem, tightening the element. Ensure that the 

element is snug by loosening, then tightening the top 

retainer onto the element. Ensure, also, that the 

retainer stem has remained securely tightened within 

the separator cap. 

• Lubricate the O-rings/back-up rings, cap and chamber 

threads with a silicone based O-ring and thread 

lubricant. 

– Jordair part number SIL-2 or SIL-4. 

• Carefully lower the top cap into the chamber, vertically 

centered, and fully engage the top cap. The O-ringsealing 

surface prevents leakage once the barrel and 

cap are fully engaged so that the mating surfaces are in 

contact. Do not tighten beyond initial contact of these 

surfaces. 

JS6300-4.5-18 SPEARATOR CHAMBER 


1 1 JS-TOP CAP-6300 Cap, Top 

2 1 JS-BOTTOM CAP-6300 Cap, Bottom 

3 4 SHOP-POPAD42ABS Pop Rivet 

4 2 J-8-333 Back-up Ring 

5 2 J-2-333 O-ring 

6 1 JS-BARREL-6300 Barrel 

7 1 FC-1008 Assembly, Separator Element (Fig.3) 

8 1 NAMEPLATE-8 Nameplate 





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6

SERVICE OF THE OIL AND WATER SEPARATOR 

• Disconnect the inlet and outlet pressure lines so that the 

separator top cap can be removed for service of the filter 

element. 


counter-clockwise with the filter wrench (Jordair part # J- 

FW-FD). 

• Inspect the interior of the barrel chamber, O-ring/backup 

ring groove and the internal/external threads of each 

mating component to ensure that they are free from any 

damage and debris. 

• Loosen top retainer (Item 2; Fig 6). 

• Remove the bottom retainer (Item 5; Fig 6). 

• Remove the element (Item 4; Fig 6). 

• Replace the O-ring (Item 5; Fig 5) and the backup ring 

(Item 4; Fig 5) in each cap. Carefully insert the rings into 

the O-ring/ backup ring groove ensuring that the O-ring 

directly experiences the pressure and the concave side of 

the backup ring experiences the pressure imposed by the 

O-ring. 

• Carefully insert the new element (Item 4; Fig 6) over the 

retainer stem (Item 3; Fig 6). 

• Ensure that the element has been fully seated into the 

groove in the top retainer (Item 2; Fig 6). 

• Cautiously tighten the bottom retainer onto the retainer 

stem, tightening the element. Ensure that the element is 

snug by loosening, then tightening the top retainer onto 

the element. Ensure, also, that the retainer stem has 

remained securely tightened within the separator cap. 


threads with a silicone based O-ring and thread lubricant. 

JS6000-4.5-18 SPEARATOR CHAMBER 


1 1 JS-TOP CAP-6300 Cap, Top 

2 1 NAMEPLATE-8 Nameplate 


4 2 J-8-326 Back-up Ring 

5 2 J-2-326 O-ring 

6 1 FC-708-SE 

Assembly, Separator Element 

(Fig.3) 

7 1 JS-BARREL-6300 Barrel 





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7

FC-708-SE SEPARATOR ASSEMBLY 

ITEM QTY. PART NO. DESCRIPTION 

1 1 HN18.8F012 Nut 

2 1 FC-74-T Retainer, Top 

3 1 FC-73 Stem 

4 1 FC-708-SE Separator Cartridge 

5 1 FC-74-B Retainer, Bottom 

FC-1008-SE SEPARATOR ASSEMBLY 

ITEM QTY. PART NO. DESCRIPTION 

1 1 HN18.8F012 Nut 

2 1 FC-104-T Retainer, Top 

3 1 FC-103 Stem 

4 1 FC-1008-SE Separator Cartridge 

5 1 FC-104-B Retainer, Bottom 





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8

SERVICE OF THE SEPARATOR AUTODRAIN 

• The separator automatic drain block is connected to the base of the 

separator by a 1/4" drain line. 

• The drain is designed to fail open which prevents a large quantity of 

liquid accumulating in the event of a failure of the drain solenoid 

valve. 

• The timer located in the control box will drain accumulating liquids 

every 15 minutes and is inter-locked to open the valve when the 

compressors shut down venting all air from the separator. 

• The drain valve is to be serviced each year and checked for wear, 

have all seats, seals and O-rings replaced and lubricated. 

• Remove the valve top four cap screws, which allows the top and base 

to be disconnected from the body. 

• Remove the piston and the base seat. 

• Check the piston for wear or damage on the sealing surface. 

• Replace the lower seat and O-rings from the kit and lubricate. 

• Replace the piston cup seal and O-rings. 

• Thoroughly clean the body of all old lubricant or oil emulsions. 

• Lubricate all contact surfaces in the body and install the piston with 

the new seal. 

• Replace the lower and upper caps and tighten the four cap screws in 

an opposite sequence and then the drain is ready to be placed back 

in service. 

SEPARATOR AUTODRAIN 


1 4 SHC18.8C14.4 Cap Screw 

2 1 J-ADTM-1 Manifold Top 

3 1 J-2-029 O-ring, Manifold, Top 

4 1 J-BD-CUPSEAL Cupseal 

5 1 J-ADP-HP Piston, High Pressure, J-BD-X-5 

6 1 J-2-111 O-ring, Piston, High Pressure, -X-5 

7 1 J-CADB-K Body 

8 1 J-2-018 O-ring, Manifold, Side 

9 1 J-2-017 O-ring, Seat, Top 

10 1 J-BD-HP Seat, High Pressure 

11 1 J-2-010 O-ring, Seat, Bottom 

12 1 J-BADB Base, High Pressure 

13 1 J-ADMB Mounting Bracket 

14 1 J-ADSM-1 Manifold, Side 


J-ADK-HP Repair Kit: Incl. #2, 4, 6, 8, 9, 10, 11 





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9

VENT BLOCK 

• The vent block gauge provides the air pressure in the 

filter system. 

• Use the vent valve (item 2) to drain all pressure prior 

to replacing filter cartridges. 

• The vent valve seat (part no. 13283) is to be replaced 

during each annual service of the system. 

J-PSVB-6000 VENT BLOCK 


1 1 J-0-6000 6000 psig, 2 1/2", Oil-filled Pressure Gauge 

2 1 11430 Valve 

13283 Repair Kit 





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10

Use Jordair cartridge #FTP-3408-JB. 

Bauer cartridge #58825 can also be 

substituted. 

Use Bauer Securus 

cartridge #60037 only. 

JBF-6300-16 FILTER CHAMBER 



2 1 JBF-COVERPLATE Cover Plate 

3 1 JBF-TOPCAP Assembly, Cap, Top 

4 2 J-8-339 Back-up Ring, Cap 

5 2 J-2-339 O-ring, Cap 

6 1 058825 Filter Cartridge 

6 1 FTP-1807-JB Filter Cartridge 

7 1 J-2-112 O-ring, Filter Element 


9 1 JBF-BARREL-33 Barrel 

10 1 JBF-BOTTOMCAP Cap, Bottom 

11 1 NAMPLATES-10 Nameplate 








5 2 J-2-339 O-ring, Cap 

6 1 

FTP-2807-JB or 

67224 or 61687 

Filter Cartridge 

6 1 


062504 














5 2 J-2-339 O-ring, Cap 

6 1 


058825 


6 1 


060037 or 058827 








Bauer Securus 

JBF-6300-22-S SECURUS FILTER CHAMBER 



2 1 JBF-COVERPLATE-S Cover Plate 



5 2 J-2-339 O-ring, Cap 








JBF-6300-32-S SECURUS FILTER CHAMBER 



2 1 JBF-COVERPLATE-S Cover Plate 



5 2 J-2-339 O-ring, Cap 












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11

SERVICE OF THE FILTER CHAMBERS 

JBF-TOP CAP-S SECURUS CAP 


1 1 59850-410 RF Connector 

2 1 JBF-CAP TOP-S Cap, Top, Securus, JBF-6300 Filter 

3 1 59851-410 Plug 

4 1 59852-410 Drawback Screw 

5 1 JBF-PIN Pin, JBF-6300-32S Filter 

6 1 60062-640 Spring, Pin 

7 1 59854-410 Stud 

8 1 59855-410 Nut 

9 1 2181-640 Spring, Cap, Top 

• In order to service the lower cap O-ring and back up ring 

the filter chamber lower base support must be removed. 

• Disconnect the inlet and outlet pressure lines so that the 

lower cap can be removed for service of the O-rings and 

back up rings. 


counter-clockwise with the filter wrench (Jordair part # J- 

FW-FD). 

• Inspect the interior of the barrel chamber, O-ring/backup 

ring groove and the internal/external threads of each 

mating component to ensure that they are free from any 

damage and debris. 

• Cautiously remove the drying/filtering element by pulling 

up on the extraction handle of the cartridge. 

• Replace the O-ring (Item 5; Fig 9, Fig 10) and the backup 

ring (Item 4; Fig 9, Fig 10) in each cap. Carefully insert the 

rings into the O-ring/backup ring groove ensuring that the 

O-ring directly experiences the pressure and the concave 

side of the backup ring experiences the pressure imposed 

by the O-ring. 

• Carefully insert the new drying or filtering cartridge until it 

is fully contained in the lower cap. 


threads with a silicone based O-ring and thread lubricant. 

– Jordair part number SIL-2 or SIL-4. 

• Carefully lower the top cap into the chamber, vertically 

centered, and fully engage the top cap into the barrel. 

• The barrel is to be installed so that the threads are fully 

engaged and the top cap meets the lower face. It is not 

recommended to tighten the barrel and cap beyond the 

point of meeting of the surfaces. Over-tightening the cap 

could potentially seize the cap and barrel making it very 

difficult or impossible to open in the future. 

• Acquire new and correct O-ring and backup ring sizes and 

quantities, and carefully insert the rings into the O- 

ring/backup ring groove ensuring that downstream of the 

pressurized side, the O-ring directly experiences the 

pressure and the concave side of the backup ring 

experiences the pressure imposed by the O-ring. 

• Vertically center the mating components and cautiously 

fully engage them. The O-ring-sealing surface prevents 

leakage once the barrel and cap are fully engaged so that 

the mating surfaces are in contact. Do not tighten beyond 

initial contact of these surfaces. 





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12

SERVICE OF THE PRESSURE MAINTAINING VALVE 

• The purifying system pressure maintaining and non-return 

valve is located on the outlet of the final purification 

chamber. 

• The purifying system pressure maintaining and non-return 

valve is located on the outlet of the final purification 

chamber. 

• Remove the valve from the system and remove the tube 

connecting fittings so that the seat retainer (item 5; fig 12) 

and seat poppet (item 7; fig 12) can be removed for 

replacement and service. 

• Clean and check the valve for any seat damage or sign of 

wear or marks in the body of the valve. 

• The seat poppet located on the end of the seat retainer is to 

be replaced annually, the complete valve is to be replaced if 

there is any leakage or body wear or damage noticed during 

inspection. 

• Thoroughly clean the body and all parts of all old lubricant. 

• Lubricate all contact surfaces in the body and install the seat 

assembly and the stainless steel control seat (item 10; fig 12) 

with the new seals (item 6, item 9; fig 12). 

• Install the seat retainer in the body. 

• Insert the spring over the retainer stem and screw down the 

spring retainer until it bottoms on the face of the body 

section. 

• Install the stainless control seat and replace the retaining 

fitting to install back on the base of the final filter chamber. 

• Install the valve in the system while ensuring the valve is 

oriented in the correct direction of the airflow. 

• Adjust the valve to the correct backpressure by turning the 

spring tension screw assembly until the correct holding 

pressure is reached for the filter system. 

PRESSURE SETTING CHART FOR THE PMV VALVE 

The chart provides the Pressure Maintaining Valve (PMV) setting 

point for the various operating pressures of the filter systems. The 

set pressure of the valve is designed to optimize the adsorption 

capacity of the drying media and provide the highest quality 

breathing air. 

PMV SET PRESSURE 

FILTER FINAL PRESSURE 

1200 PSIG 2000 PSIG 



J-PMV-6000 PRESSURE MAINTAINING VALVE 


1 1 J-PAN-1 Spring, Tensioner 

2 1 J-BARREL-1 Spring, Retainer 

3 1 FWUSSZ0516 Washer 

4 1 J-PMV-S Spring 

5 1 J-PISTON-1 Seat, Retainer 

6 1 J-2-008 O-ring, Retainer Seat 

7 1 J-GASKET-1 Seat Poppet 

8 1 J-BODY-1 Body 

9 1 J-0-010 O-ring, Control Seat 

10 1 J-VALVE-1 Control Seat 

J-PMV-K Kit Includes Items 6, 7, 9 






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13

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