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Technical Data SDM 50-160 - JWE GmbH

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<strong>SDM</strong><br />

2-Roll Dehairing<br />

Machines with Fully<br />

Automatic Through-feed<br />

Scalding Tank<br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong><br />

<strong>Technical</strong> <strong>Data</strong>


<strong>JWE</strong> DM <strong>50</strong><br />

2-Roll Dehairing Machine<br />

Narural gas singeing<br />

<strong>JWE</strong> DM <strong>50</strong>-20 <strong>JWE</strong> DM <strong>50</strong>-25<br />

Performance data<br />

Passage width [mm] 2000 2<strong>50</strong>0<br />

Nominal output [pigs/h] 60 120<br />

Maximum slaughter weight [kg] 2<strong>50</strong> 2<strong>50</strong><br />

Minimum slaughter weight [kg] 25 25<br />

Drive unit<br />

Connected load, drive motor [kW] 7.5 7.5<br />

Speed of large dehairing roll [min -1 ] 90 90<br />

Speed of small dehairing roll [min -1 ] 115 115<br />

Hydraulics<br />

Connected load, hydraulic motor [kW] 2.2 2.2<br />

Singeing, natural gas<br />

Number of burners [no.] 9 12<br />

Connected load, blower motor [kW] 1.2 1.2<br />

Exhaust gas cowl connection, Ø [mm] 400 400<br />

Gas supply pipe, Ø [inch] 3 3<br />

Gas connection to the dehairing machine, Ø [inch] 1½ 2<br />

Gas pressure – main burner (flow pressure) [mbar] 30 – <strong>50</strong> 30 – <strong>50</strong><br />

Gas pressure – ignition burner rail [mbar] min. 30 – <strong>50</strong> min. 30 – <strong>50</strong><br />

Connected load [m 3 /h] <strong>50</strong> 80<br />

Connected load [kg/h] - -<br />

Consumption during 15 second flame time [m 3 ] 0.20 0.26<br />

Consumption during 15 second flame time [kg] - -<br />

Water spray<br />

Cold water connnection, Ø [inch] ¾ ¾<br />

Hot water connnection, Ø [inch] ¾ ¾<br />

Electric power supply<br />

Total connected load, <strong>JWE</strong> DM 80 [kW] 10.9 10.9<br />

Dimensions and weights<br />

Length [mm] 1200 1200<br />

Width [mm] 2520 3020<br />

Height [mm] 23<strong>50</strong> 23<strong>50</strong><br />

Weight [kg] 1800 2100<br />

Weight in operating condition [kg] 20<strong>50</strong> 23<strong>50</strong><br />

2


BAUMANN<br />

F O O D T E C<br />

Propane gas-fired singeing<br />

<strong>JWE</strong> DM <strong>50</strong>-20 <strong>JWE</strong> DM <strong>50</strong>-25<br />

without singeing<br />

<strong>JWE</strong> DM <strong>50</strong>-20 <strong>JWE</strong> DM <strong>50</strong>-25<br />

2000 2<strong>50</strong>0<br />

60 120<br />

2<strong>50</strong> 2<strong>50</strong><br />

25 25<br />

2000 2<strong>50</strong>0<br />

60 120<br />

2<strong>50</strong> 2<strong>50</strong><br />

25 25<br />

7.5 7.5<br />

90 90<br />

115 115<br />

7.5 7.5<br />

90 90<br />

115 115<br />

2.2 2.2<br />

2.2 2.2<br />

9 12<br />

1.2 1.2<br />

400 400<br />

2 2<br />

1 1<br />

<strong>50</strong> <strong>50</strong><br />

1<strong>50</strong>0 1<strong>50</strong>0<br />

- -<br />

30 48<br />

- -<br />

0.20 0.26<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

¾<br />

¾<br />

¾<br />

¾<br />

¾<br />

¾<br />

¾<br />

¾<br />

10.9 10.9<br />

9.7 9.7<br />

1200 1200<br />

2520 3020<br />

23<strong>50</strong> 23<strong>50</strong><br />

1700 2000<br />

19<strong>50</strong> 22<strong>50</strong><br />

1200 1200<br />

2520 3020<br />

23<strong>50</strong> 23<strong>50</strong><br />

1<strong>50</strong>0 1800<br />

17<strong>50</strong> 20<strong>50</strong><br />

3


<strong>JWE</strong> SM <strong>160</strong><br />

Through-feed Scalding Tank<br />

Steam heater<br />

<strong>JWE</strong> SM <strong>160</strong>-4-20 <strong>JWE</strong> SM <strong>160</strong>-4-25<br />

Performance data<br />

Passage width [mm] 2000 2<strong>50</strong>0<br />

Nominal output [pigs/h] <strong>50</strong> 100<br />

Maximum slaughter weight [kg] 320 320<br />

Minimum slaughter weight [kg] 25 25<br />

Drive unit<br />

Connected load, conveyor motor, rakes [kW] 0.55 0.55<br />

Speed, conveyor motor, rakes [min -1 ] 0.76 0.76<br />

Water circulation<br />

Number of pumps 1 2<br />

Connected load, pumps [kW] 1 × 3.0 2 × 3.0<br />

Scalding water<br />

Scalding water requirements [m³] 2.9 5.2<br />

Scalding water temperature [°C] 62 62<br />

Initial temperature [°C] 10 10<br />

Water supply/draining, scalding tank<br />

Hot water connection, Ø [inch] 1½ 1½<br />

Cold water connection, Ø [inch] 1½ 1½<br />

Tank outlet, Ø [inch] 3 3<br />

Steam heater<br />

Supply temperature, steam [°C] 110 110<br />

Steam pressure [bar] 1.1 1.1<br />

Heat required for heating [kW] 209 401<br />

Heat required for reheating [kW] 100 115<br />

Steam connection, Ø [inch] 1½ 1½<br />

Pneumatics for controlling the steam metering valve [bar] 6 6<br />

Electric power supply<br />

Total connected load, <strong>JWE</strong> SM <strong>160</strong> [kW] 3.55 6.55<br />

Dimensions and weights<br />

Length [mm] 29<strong>50</strong> 29<strong>50</strong><br />

Width [mm] 2625 3125<br />

Height [mm] 2700 2700<br />

Weight [kg] 3200 4000<br />

Weight in operating condition [kg] 7380 10480<br />

4


BAUMANN<br />

F O O D T E C<br />

<strong>JWE</strong> SM <strong>160</strong>-5-20 <strong>JWE</strong> SM <strong>160</strong>-5-25 <strong>JWE</strong> SM <strong>160</strong>-6-20 <strong>JWE</strong> SM <strong>160</strong>-6-25<br />

2000 2<strong>50</strong>0 2000 2<strong>50</strong>0<br />

55 110 60 120<br />

320 320 320 320<br />

25 25 25 25<br />

0.55 0.55 0.55 0.55<br />

0.76 0.76 0.76 0.76<br />

2 2 2 2<br />

2 × 3.0 2 × 3.0 2 × 3.0 2 × 3.0<br />

5.0 6.35 6.9 7.65<br />

62 62 62 62<br />

10 10 10 10<br />

1½ 1½ 1½ 1½<br />

1½ 1½ 1½ 1½<br />

3 3 3 3<br />

110 110 110 110<br />

1.1 1.1 1.1 1.1<br />

401 499 5<strong>50</strong> 600<br />

175 215 <strong>160</strong> 258<br />

1½ 1½ 1½ 1½<br />

6 6 6 6<br />

6.55 6.55 6.55 6.55<br />

3740 3740 4290 4290<br />

2625 3125 2625 3125<br />

2700 2700 2700 2700<br />

42<strong>50</strong> 4600 4600 5140<br />

108<strong>50</strong> 125<strong>50</strong> 13420 14710<br />

5


<strong>JWE</strong> SM <strong>160</strong><br />

Through-feed Scalding Tank<br />

Hot water heat exchanger heater<br />

<strong>JWE</strong> SM <strong>160</strong>-4-20 <strong>JWE</strong> SM <strong>160</strong>-4-25<br />

Performance data<br />

Passage width [mm] 2000 2<strong>50</strong>0<br />

Nominal output [pigs/h] <strong>50</strong> 100<br />

Maximum slaughter weight [kg] 320 320<br />

Minimum slaughter weight [kg] 25 25<br />

Drive unit<br />

Connected load, conveyor motor, rakes [kW] 0.55 0.55<br />

Speed, conveyor motor, rakes [min -1 ] 0.76 0.76<br />

Water circulation<br />

Number of pumps 1 2<br />

Connected load, pumps [kW] 2 × 3.0 2 × 3.0<br />

Scalding water<br />

Scalding water requirements [m³] 2.9 5.2<br />

Scalding water temperature [°C] 62 62<br />

Initial temperature [°C] 10 10<br />

Water supply/draining, scalding tank<br />

Hot water connection, Ø [inch] 1½ 1½<br />

Cold water connection, Ø [inch] 1½ 1½<br />

Tank outlet, Ø [inch] 3 3<br />

Hot water heat exchange heater<br />

Flow temperature [°C] 90 – 95 °C 90 – 95 °C<br />

Flow pressure [bar] 1 – 2 1 – 2<br />

Heat required for heating [kW] 209 401<br />

Heat required for reheating [kW] 100 115<br />

Heating surface [m 3 ] 4.5 11.0<br />

Flow connection, Ø [inch] 1½ 1½<br />

Downstream connection, Ø [inch] 1½ 1½<br />

Pneumatics for controlling the solenoid valve [bar] 6 6<br />

Electric power supply<br />

Total connected load, <strong>JWE</strong> SM <strong>160</strong> [kW] 6.55 6.55<br />

Dimensions and weights<br />

Length [mm] 29<strong>50</strong> 29<strong>50</strong><br />

Width [mm] 2625 3125<br />

Height [mm] 2700 2700<br />

Weight [kg] 3600 4<strong>50</strong>0<br />

Weight in operating condition [kg] 7780 10980<br />

6


BAUMANN<br />

F O O D T E C<br />

<strong>JWE</strong> SM <strong>160</strong>-5-20 <strong>JWE</strong> SM <strong>160</strong>-5-25 <strong>JWE</strong> SM <strong>160</strong>-6-20 <strong>JWE</strong> SM <strong>160</strong>-6-25<br />

2000 2<strong>50</strong>0 2000 2<strong>50</strong>0<br />

<strong>50</strong> 100 <strong>50</strong> 100<br />

320 320 320 320<br />

25 25 25 25<br />

0.55 0.55 0.55 0.55<br />

0.76 0.76 0.76 0.76<br />

2 2 2 2<br />

2 × 3.0 2 × 3.0 2 × 3.0 2 × 3.0<br />

5.0 6.35 6.9 7.65<br />

62 62 62 62<br />

10 10 10 10<br />

1½ 1½ 1½ 1½<br />

1½ 1½ 1½ 1½<br />

3 3 3 3<br />

90 – 95 °C 90 – 95 °C 90 – 95 °C 90 – 95 °C<br />

1 – 2 1 – 2 1 – 2 1 – 2<br />

401 499 5<strong>50</strong> 600<br />

175 215 <strong>160</strong> 258<br />

9.0 13.7 11.0 13.7<br />

1½ 1½ 1½ 1½<br />

1½ 1½ 1½ 1½<br />

6 6 6 6<br />

6.55 6.55 6.55 6.55<br />

3740 3740 4290 4290<br />

2625 3125 2625 3125<br />

2700 2700 2700 2700<br />

47<strong>50</strong> 5100 51<strong>50</strong> 5640<br />

113<strong>50</strong> 130<strong>50</strong> 13970 15210<br />

7


<strong>JWE</strong> SM <strong>160</strong><br />

Through-feed Scalding Tank<br />

Electric heater<br />

<strong>JWE</strong> SM <strong>160</strong>-4-20 <strong>JWE</strong> SM <strong>160</strong>-4-25<br />

Performance data<br />

Passage width [mm] 2000 2<strong>50</strong>0<br />

Nominal output [pigs/h] <strong>50</strong> 100<br />

Maximum slaughter weight [kg] 320 320<br />

Minimum slaughter weight [kg] 25 25<br />

Drive unit<br />

Connected load, conveyor motor, rakes [kW] 0.55 0.55<br />

Speed, conveyor motor, rakes [min -1 ] 0.76 0.76<br />

Water circulation<br />

Number of pumps 1 2<br />

Connected load, pumps [kW] 1 × 3.0 2 × 3.0<br />

Scalding water<br />

Scalding water requirements [m³] 2.9 5.2<br />

Scalding water temperature [°C] 62 62<br />

Initial temperature [°C] 10 10<br />

Water supply/draining, scalding tank<br />

Hot water connection, Ø [inch] 1½ 1½<br />

Cold water connection, Ø [inch] 1½ 1½<br />

Tank outlet, Ø [inch] 3 3<br />

Electric heating<br />

Electrical connection [kW] 60 60<br />

Heat required for heating [kW] 209 401<br />

Heat required for reheating [kW] 100 115<br />

Heat transfer oil [l] 240 300<br />

Electric power supply<br />

Total connected load, <strong>JWE</strong> SM <strong>160</strong> [kW] 63.55 66.55<br />

Dimensions and weights<br />

Length [mm] 29<strong>50</strong> 29<strong>50</strong><br />

Width [mm] 2625 3125<br />

Height [mm] 2700 2700<br />

Weight [kg] 3440 4300<br />

Weight in operating condition [kg] 7620 10780<br />

Please note!<br />

The fully automatic through-feed scalding tank with water circulation, <strong>JWE</strong> SM <strong>160</strong> with electric heater is<br />

only available in versions <strong>JWE</strong> SM <strong>160</strong>-4-20 and <strong>JWE</strong> SM <strong>160</strong>-4-25.<br />

8


<strong>JWE</strong> BC<br />

Bristle Conveyor<br />

BAUMANN<br />

F O O D T E C<br />

Bristle conveyor for <strong>JWE</strong> DM <strong>50</strong> (optional)<br />

<strong>JWE</strong> BC-B<strong>50</strong>-20<br />

<strong>JWE</strong> BC-B<strong>50</strong>-25<br />

Performance data<br />

for passage width [mm] 2000 2<strong>50</strong>0<br />

Drive unit<br />

Connected load, drive motor, bristle conveyor [kW] 2.2 2.2<br />

Dimensions amd weights<br />

Length [mm] 2495 2995<br />

Width [mm] 780 780<br />

Height [mm] 2<strong>50</strong> 2<strong>50</strong><br />

Weight [kg] 240 300<br />

Weight in operating condition [kg] 270 330<br />

Determination of the total weight of the <strong>JWE</strong> <strong>50</strong>-<strong>160</strong> in the operating condition<br />

The total weight of the <strong>JWE</strong> <strong>50</strong>-<strong>160</strong> in the operating condition is calculated as follows:<br />

Weight in operating condition in [kg] of the selected <strong>JWE</strong> <strong>50</strong> dehairing machine (see Tab. page 2-3)<br />

+ Weight in operating condition in [kg] of the selected <strong>JWE</strong> <strong>160</strong> through-feed scalding tank (see Tab. page 4-8)<br />

+ Weight in operating condition in [kg] of the selected <strong>JWE</strong> BC-B<strong>50</strong> bristle conveyor (see Tab. page 9)<br />

= Total weight in the operating condition of the <strong>JWE</strong> <strong>50</strong>-<strong>160</strong> in [kg]<br />

Determination of the required total electrical power connected load<br />

The required total electrical power connected load [kW] of the <strong>JWE</strong> <strong>50</strong>-<strong>160</strong> is calculated as follows:<br />

Total connected load in [kW] of the selected <strong>JWE</strong> <strong>50</strong> dehairing machine (see Tab. page 2-3)<br />

+ Total connected load in [kW] of the selected <strong>JWE</strong> <strong>160</strong> through-feed scalding tank (see Tab. page 4-8)<br />

+ Connected load in [kW] of the selected <strong>JWE</strong> BC-B<strong>50</strong> bristle conveyor (see Tab. page 9)<br />

= Total electrical power connected load of the <strong>JWE</strong> <strong>50</strong>-<strong>160</strong> in [kW]<br />

9


<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong><br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong> Dim A [mm] Dim B [mm] Dim C [mm] Dim D [mm]<br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong>-4-20 660 1200 2320 3520<br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong>-4-25 660 1200 29<strong>50</strong> 41<strong>50</strong><br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong>-5-20 660 1200 3740 4940<br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong>-5-25 660 1200 3740 4940<br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong>-6-20 660 1200 4290 5490<br />

<strong>JWE</strong> <strong>SDM</strong> <strong>50</strong>-<strong>160</strong>-6-25 660 1200 4290 5490<br />

10


BAUMANN<br />

F O O D T E C<br />

Dim E [mm] Dim F [mm] Dim G [mm] Dim H [mm] Dim I [mm] Dim J [mm]<br />

4180 1385 23<strong>50</strong> 2090 2000 2520<br />

4180 1385 23<strong>50</strong> 2090 2<strong>50</strong>0 3020<br />

5600 1385 23<strong>50</strong> 2090 2000 2520<br />

5600 1385 23<strong>50</strong> 2090 2<strong>50</strong>0 3020<br />

61<strong>50</strong> 1385 23<strong>50</strong> 2090 2000 2520<br />

61<strong>50</strong> 1385 23<strong>50</strong> 2090 2<strong>50</strong>0 3020<br />

11


<strong>JWE</strong>-Baumann hat, was zählt:<br />

Kompetenz, Erfahrung, Engagement<br />

und immer die beste technische<br />

Lösung für jeden einzelnen Kunden.<br />

Deshalb gehört <strong>JWE</strong>-Baumann zu den<br />

führenden Herstellern qualitativ<br />

hochwertiger Schlachthausmaschinen.<br />

Weltweit.<br />

<strong>JWE</strong>-Baumann has what counts:<br />

expertise, experience, commitment<br />

and always the best possible solution<br />

for the requirements of our customers.<br />

These are the qualities that mark <strong>JWE</strong>-<br />

Baumann as one of the market leaders<br />

for high-class abattoir machines.<br />

Wordwide.<br />

<strong>JWE</strong>-Baumann <strong>GmbH</strong><br />

Im Letten 10<br />

73433 Aalen-Oberalfingen<br />

Germany<br />

Telefon: +49 7361-37053-0<br />

Telefax: +49 7361-37053-99<br />

info@jwe-baumann.de<br />

www.jwe-baumann.de<br />

Sämtliche technische Abbildungen sind<br />

unverbindlich.<br />

Konstruktionsänderungen bleiben<br />

vorbehalten.<br />

Die Abbildungen enthalten teilweise<br />

Sonderausstattung gegen Mehrpreis.<br />

All technical data and pictures are for<br />

information only and without responsibility.<br />

All design is subject to change without notice.<br />

Some photographs contain special<br />

options available at an extra charge.<br />

4.2013 - hasenmaile.de

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