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2001-02 - Energy Management Centre Kerala

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ANNUAL REPORT<br />

<strong>2001</strong>-20<strong>02</strong><br />

ENERGY MANAGEMENT CENTRE KERALA<br />

(An autonomous center under the department of power, Government of <strong>Kerala</strong>)<br />

Karamana P.O, Thiruvananthapuram 6950<strong>02</strong>.


1. ORGANISATION & FUNCTIONS<br />

1.1 Introduction<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>, <strong>Kerala</strong>, an organisation registered under the Travancore-<br />

Cochin Literary, Scientific and Charitable Societies Act of 1955 with Reg.No: 139/96, came<br />

into existence on 07-<strong>02</strong>-1996. The office of the organisation is at T.C.20/1441, Poojappura-<br />

Karamana Road , Karamana P.O, Thiruvananthapuram, 695 0<strong>02</strong> .<br />

The <strong>Centre</strong> is an autonomous body under the Department of Power, Government of <strong>Kerala</strong>,<br />

devoted to the improvement of energy efficiency in the State, promotion of energy<br />

conservation and encouraging development of technologies related to energy through<br />

research, training, demonstration programmes and awareness creation. The centre is<br />

networking with institutions within and outside the State for research and training.<br />

This report for <strong>2001</strong>-20<strong>02</strong> highlights the various activities of the <strong>Energy</strong> <strong>Management</strong><br />

<strong>Centre</strong>, <strong>Kerala</strong> in the areas of energy conservation, workshops/training programmes,<br />

demonstration and awareness programmes in the energy sector. The report also gives a<br />

picture of the administrative and financial activities of the <strong>Centre</strong> . During the period under<br />

report two meetings of the Executive Committee (26.06.<strong>2001</strong>, 21.01.20<strong>02</strong>) and one meeting<br />

of the Governing Body (30.06.20<strong>02</strong>) were held.<br />

1.2 Objectives<br />

The objectives of the <strong>Centre</strong> are to facilitate efficient management of all forms of energy, to<br />

promote energy efficiency and energy conservation and to develop new sources of energy as<br />

well as novel energy technologies with a view to increasing production, improving the<br />

quality of life and facilitating the use of energy on a sustainable basis .<br />

In particular the objects are :<br />

1. To develop innovative methodologies and techniques and devise programmes for<br />

efficient energy management .<br />

2. To identify barriers to improving energy efficiency and propose appropriate remedial<br />

approaches including policy measures and financial incentives .<br />

3. To carry out , support and/or promote research studies on energy management .<br />

4. To advise various sectors of economy like industry, transport and agriculture etc., the<br />

agencies connected with energy production, handling and utilisation and the Government<br />

on issues related to all forms of energy and its efficient management .<br />

5. To monitor and promote energy conservation activities in the State of <strong>Kerala</strong> .<br />

6. To increase the skill and capability of energy professionals .<br />

3


7. To act as a nodal agency for generation, collection and dissemination of latest technical<br />

information on energy management and improve the energy information system .<br />

8. To create and maintain a database on supply, demand and prices of energy, energy<br />

efficiency, energy conservation and related technologies .<br />

9. To review laws and regulations that have a bearing on energy efficiency, develop<br />

standards and norms for efficient energy use in the various sectors of economy in the<br />

State and propose modifications .<br />

10. To liaise with national & international organisations, Universities, Research <strong>Centre</strong>s,<br />

Regulatory bodies, funding agencies and such other institutions connected with various<br />

aspects of energy management , including exchange of research results and energy<br />

statistics on energy policy, forecasting and planning techniques .<br />

11. To facilitate exchange of energy experts between the state of <strong>Kerala</strong> and other regions<br />

within India and abroad .<br />

12. To perform such other functions as desired by the Government and undertake such other<br />

activities as are relevant to fulfill the objects of the <strong>Centre</strong> .<br />

1.3 GOVERNING BODY<br />

The following members constituted the Governing body of the <strong>Centre</strong> as on 31..03..20<strong>02</strong><br />

Chairman<br />

1. Shri. Kadavoor Sivadasan (from 26.05.<strong>2001</strong>)<br />

Hon’ble Minister for Electricity<br />

Government of <strong>Kerala</strong><br />

Shri. S. Sarma (upto 17.05.<strong>2001</strong>)<br />

Hon’ble Minister for Electricity<br />

Vice-Chairman<br />

2. Dr. P. K. Iyengar<br />

33, Saras Baug<br />

Bombay 400 088<br />

Chairman, Executive Committee<br />

3. Shri N. V. Madhavan (from May <strong>2001</strong>)<br />

Principal Secretary (Power),<br />

Government of <strong>Kerala</strong><br />

Secretariat<br />

Thiruvananthapuram 695 001<br />

4


Shri. G. Rajasekharan, IAS (upto May <strong>2001</strong>)<br />

Secretary (Power)<br />

Members<br />

4. Smt Sudha Pillai, IAS (from 30.10.<strong>2001</strong>)<br />

Principal Secretary (Finance)<br />

Government of <strong>Kerala</strong><br />

Shri Vinod Rai, IAS (upto 20.10.<strong>2001</strong>)<br />

Principal Secretary (Finance)<br />

5. Dr. M. R. Das<br />

Chairman, State Committee on<br />

Science, Technology and Environment<br />

Sasthra Bhavan, Pattom<br />

Thiruvananthapuram 695 004<br />

6. Er. K. Krishnan Kutty<br />

Member<br />

<strong>Kerala</strong> State Electricity Board<br />

Vidyuthi Bhavanam<br />

Pattom,Thiruvananthapuram 695 004<br />

7. Er. K. Madhavan Pillai<br />

Chief Electrical Inspector to Govt. of <strong>Kerala</strong><br />

Housing Board Building<br />

Thiruvananthapuram 695 001<br />

Er. P. C. Rajan Babu (upto 31.05.<strong>2001</strong>)<br />

8. Dr. R. S. Moni<br />

Director of Technical Education<br />

Fort, Thiruvananthapuram 695 <strong>02</strong>3<br />

Dr. K. Neelakantan (upto 31.03.<strong>2001</strong>)<br />

9. Er. P.S. Sukumaran<br />

Director of Factories & Boilers<br />

East Gate of District Court<br />

Vanchiyoor P.O<br />

Thiruvananthapuram 695 035<br />

Er A. C. M. Mohamed Ali (upto 31.12.<strong>2001</strong>)<br />

5


10. Er. K.S. Vijayan<br />

Director<br />

ANERT<br />

Kesavadasapuram, Thiruvananthapuram 695 004<br />

11. Dr. Asha Thomas (from 20.09.<strong>2001</strong>)<br />

Director<br />

Industries & Commerce Department<br />

Vikas Bhavan, Thiruvanthapuram 695 033<br />

Shri. L. Radhakrishnan IAS (from 22.06.<strong>2001</strong> to 19 .09.<strong>2001</strong>)<br />

Shri. Gyanesh Kumar IAS ( upto 08.06.<strong>2001</strong>)<br />

12. Er. P. Vijayachandran<br />

Chairman<br />

Institution of Engineers(India), <strong>Kerala</strong> <strong>Centre</strong><br />

Observatory Hill, Thiruvananthapuram- 695 033<br />

13. Dr. D Balakrishnan<br />

Chairman, ISTE <strong>Kerala</strong> Section<br />

‘ARUN’, Viyyur<br />

Thrissur – 680 010<br />

14. Director<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong><br />

118, Ashirwad Complex<br />

D-1, Green Park<br />

New Delhi 110 016<br />

15. Mr. S. Raghupathy<br />

Adviser<br />

CII (Southern Region)<br />

13, Harrington Road<br />

Chetpet<br />

Chennai 600 031<br />

16. Er. K. L. Kumar<br />

Chairman & Managing Director<br />

Cochin Refineries Ltd.<br />

P.B. No.2, Ambalamugal<br />

Kochi 682 3<strong>02</strong><br />

6


17. Er. K. A. Fathima<br />

Addl. Director<br />

(nominee of Director)<br />

ER & DCI (T)<br />

Vellayambalam<br />

Thiruvananthapuram 695 033<br />

18. Dr. M. R. S. Nair<br />

Director<br />

Autodesk CAD <strong>Centre</strong><br />

5th Floor, M.G. Road,<br />

Kochi 682 035<br />

19. Vacant<br />

Er. P. S. Nair (upto July <strong>2001</strong>)<br />

Managing Director<br />

KMML, Sankaramangalm<br />

Chavara<br />

Kollam 691 583<br />

Member Secretary<br />

20. K. M. Dharesan Unnithan (from 01.07.<strong>2001</strong>)<br />

Director (i/c)<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>, <strong>Kerala</strong><br />

Thiruvananthapuram 695 0<strong>02</strong><br />

Prof. V. K. Damodaran (upto 30.06.<strong>2001</strong>)<br />

Director & Ex-Officio Secretary to Govt.<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>, <strong>Kerala</strong><br />

Thiruvananthapuram 695 0<strong>02</strong><br />

7


1.5 EXECUTIVE COMMITTEE<br />

The following members constituted the Executive Committee for the year ended on<br />

31.03.<strong>2001</strong><br />

Chairman<br />

1. Shri N. V. Madhavan (from May <strong>2001</strong>)<br />

Principal Secretary (Power),<br />

Government of <strong>Kerala</strong><br />

Secretariat<br />

Thiruvananthapuram 695 001<br />

Shri. G. Rajasekharan, IAS (upto May <strong>2001</strong>)<br />

Secretary (Power)<br />

Members<br />

2. Smt Sudha Pillai, IAS (from 30.10.<strong>2001</strong>)<br />

Principal Secretary (Finance)<br />

Government of <strong>Kerala</strong><br />

Shri Vinod Rai, IAS (upto 20.10.<strong>2001</strong>)<br />

Principal Secretary (Finance)<br />

3. Er. K. Krishnan Kutty<br />

Member<br />

<strong>Kerala</strong> State Electricity Board<br />

Vidyuthi Bhavanam<br />

Pattom,Thiruvananthapuram 695 004<br />

4. Er. K. Madhavan Pillai<br />

Chief Electrical Inspector to Govt. of <strong>Kerala</strong><br />

Housing Board Building<br />

Thiruvananthapuram 695 001<br />

Er. P. C. Rajan Babu (upto 31.05.<strong>2001</strong>)<br />

5. Er. P. Vijayachandran<br />

Chairman<br />

Institution of Engineers(India), <strong>Kerala</strong> <strong>Centre</strong><br />

Observatory Hill, Thiruvananthapuram- 695 033<br />

8


7. Er. K. A. Fathima<br />

Addl. Director<br />

(nominee of Director)<br />

ER & DCI (T)<br />

Vellayambalam<br />

Thiruvananthapuram 695 033<br />

Member Secretary<br />

8. K. M. Dharesan Unnithan (from 01.07.<strong>2001</strong>)<br />

Director (i/c)<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>, <strong>Kerala</strong><br />

Thiruvananthapuram 695 0<strong>02</strong><br />

Prof. V. K. Damodaran (upto 30.06.<strong>2001</strong>)<br />

Director & Ex-Officio Secretary to Govt.<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>, <strong>Kerala</strong><br />

Thiruvananthapuram 695 0<strong>02</strong><br />

9


2. EMC COMPUTER FACILITY<br />

The Systems Division of the <strong>Centre</strong> is responsible for successfully managing the center’s<br />

computer facility since the inception of EMC. The Facility integrates and supports more than<br />

5 research groups, technologist labs, documentation systems, Library systems, database<br />

systems, integrated accounting systems, internet terminals, email terminals and research<br />

students engaged in basic and applied research, training, system development etc. Facility<br />

staff provides guidance, consultation services, documentation and assistance in obtaining the<br />

goals of the research groups. The Facility provides one-on-one introductory sessions, and<br />

general advice for new and experienced computer users. With respect to computer and<br />

informatics needs, the goal of these efforts is to enable researchers to become self-sufficient.<br />

Also, EMC is the one of the first institutions in Government sector to provide full computer<br />

and Internet access to all its officers since its commencement of operations in 1997.<br />

In addition, Facility provides personal desktop support for operating systems and popular<br />

applications (e.g. word processing, spread-sheet programs, e-mail), technical assistance for<br />

utilizing specialized features of installed software packages, and preparation of web pages.<br />

The Facility also supports connection of personal computers and laboratory equipment to the<br />

campus-wide local area network.<br />

Services<br />

This facility provides several unique services:<br />

10/100 Mbps Switching Network (3 Com Switches)<br />

Access to specialized software and hardware<br />

Backup of files and data<br />

EMC Web site, Maintenance and Updation of www site<br />

Technical consultation on Hardware and Sotware<br />

Complete installation and customization of new system hardware and software<br />

Full technical support (hardware, software, network)<br />

Personalized software training (hands-on group and individual sessions)<br />

Reference collection designed to support Center research<br />

Advanced documentation services<br />

Optical Character Recognition Systems<br />

Speech Recognition Software<br />

Professional quality graphics and custom technical illustrations<br />

1200 dpi high speed laser printing, Colour Plotter and 720 dpi color printing<br />

Power point presentations<br />

Complete Communication systems like High Speed Faxing and Multi-link Internet access<br />

etc.<br />

POP3 and SMTP email services<br />

SMTP Gateways<br />

10


Network Firewall Protection<br />

Comprehensive Antivirus Protection<br />

Website of EMC<br />

Systems Division of the center has designed, developed and successfully deployed the web<br />

site www.keralaenergy.org. This is in service since June 2000. The website has the latest<br />

information on the <strong>Centre</strong>’s activities and many other resources. The most up-to-date<br />

information on projects, training programmes and workshops are available at the site. The<br />

website is maintained and regularly updated by the systems division of the <strong>Centre</strong>.<br />

Project Training.<br />

<strong>Centre</strong> is providing project facility for B.Tech and MCA students for Information<br />

Technology based projects in <strong>Energy</strong> <strong>Management</strong>, <strong>Energy</strong> Conservation, <strong>Energy</strong> Audits and<br />

<strong>Energy</strong> Database systems.<br />

11


Computer and Information Systems<br />

Email Server<br />

File & Print Server Internet gateway & Firewall<br />

Broadband<br />

Internet Link<br />

10/100/1000 mbps switch<br />

8<strong>02</strong>.11g WiFi<br />

Access point<br />

10/100 mbps switch<br />

10/100 mbps switch<br />

10/100 mbps switch<br />

Main Building<br />

12


3. LABORATORY FACILITIES<br />

The Laboratory facilities at the <strong>Centre</strong> are being gradually built up over the years to make it<br />

capable of conducting R&D and testing work related to energy management and<br />

conservation. Various instruments currently available and extensively used for its R&D and<br />

Consultancy works are:<br />

Sl.<br />

No.<br />

ELECTRICAL<br />

Name of the instrument<br />

1 Portable Load <strong>Management</strong> System Krykard - ALM3<br />

Make & Model<br />

2 Handheld Load Analyser Krykard-Nanovip<br />

3 Datalogger RCC Interlogger<br />

4 Auto LCR-Q Tester Systronics-928<br />

5 Harmonic Analyser Fluke-41B<br />

6 Digital Multimeter Fluke-76<br />

7 Digital <strong>Energy</strong> Meters Unilec<br />

8 Clamp on Harmonic Analyser AEMC Instruments<br />

9 Oscillosopes Philips – OS 9100 P, 100 MHz<br />

Tektronix – TDS 220<br />

10 Multi meter Chauvinarnoux, F11<br />

12 Lux meter Chauvinarnoux ,CA 810<br />

MECHANICAL & THERMAL<br />

10 Heat flux Meter Heat Probe - HB 100<br />

11 Digital Thermometer Fluke 51<br />

12 Non-contact Tachometer Lutron TM 909<br />

13 Bomb Calorimeter Arico-Deluxe<br />

14 Digital Lux Meter Lutron, LX-101<br />

15 Humidity Tester TFA<br />

16 Sound Level Meter Lutron, SL 4001<br />

13


17 Altimeter Barigo 41<br />

18 Pitot Tube IEICOS<br />

19 Pressure Monitor EMCON<br />

20 Infrared Thermometer Lutron TM 909<br />

21 Digital Thermometers K- Type, Chromal -Alumal<br />

RTD, PT-100<br />

2 Digital Manometer MAESTER, M3000<br />

3 Prismatic Compass G/H<br />

4 Air velocity Flow meter AIR FLOW, UK, TA4<br />

5 Flow meter (stream discharge) EMCON<br />

EMC has also procured many other misc. instruments like Voltmeters, Ammeters, Watt<br />

meters, Multimeters, Auto Transformers, Function Generators, Pressure Gauges, Mercury<br />

Thermometers etc. for field work and other experimental purposes.<br />

14


4. LIBRARY<br />

The <strong>Centre</strong> has enhanced its library with the addition of about 103 books in <strong>2001</strong>-20<strong>02</strong>. As<br />

on 31 March 20<strong>02</strong> EMC has 1140 books in the following subject categories.<br />

No. Subject Category No. of books<br />

1. <strong>Energy</strong> <strong>Management</strong> 93<br />

2. Environmental Science & Engineering 160<br />

3. Renewable <strong>Energy</strong> 82<br />

4. Rural Technology 29<br />

5. Mechanical Engineering 68<br />

6. Electrical & Electronics 76<br />

7. <strong>Management</strong> 120<br />

8. Economics 55<br />

9. Computer 88<br />

10. General 57<br />

11. Reference 312<br />

TOTAL 1140<br />

A list of 54 journals/newsletters subscribed by EMC follows.<br />

For selection of the books and to ensure proper functioning and development of the<br />

library through timely modifications/improvements needed and to streamline the entire<br />

process, the <strong>Centre</strong> has reconstituted its Library Committee with Er. K. M. Dharesan<br />

Unnithan Director (i/c), EMC as its Chairman and Er. R. Harikumar, <strong>Energy</strong> Technologist as<br />

the Convener. It was in the different sittings of this committee, decision on purchase of 103<br />

books were taken. Apart from this EMC has institutional membership with British Council<br />

Library, Thiruvananthapuram, and American <strong>Centre</strong> Library, Chennai, to enhance the access<br />

to latest information required for the <strong>Centre</strong>’s activities.<br />

15


LIST OF TECHNICAL JOURNALS<br />

No Name of the Journal No Name of the Journal<br />

1 Asia Pacific tech monitor (Bimonthly) 21 Mobility (News letter)<br />

2 Asian Electricity (A journal of power)<br />

(Monthly)<br />

22 National Geographic Magazine<br />

(Monthly)<br />

3 ASSET (Abstracts of Selected Solar 23 New Scientist (Weekly)<br />

<strong>Energy</strong> Technology) (Monthly)<br />

4 BCN (British Commercial News) 24 Newsweek (Weekly)<br />

(Bimonthly)<br />

5 Cascade 25 P.C.Quest (Monthly)<br />

6 Cogeneration and onsite power 26 Power Line (Monthly)<br />

production (Bimonthly)<br />

7 Computers Today (Monthly) 27 Pumps India (Bimonthly)<br />

8 Dhanam (Monthly) 28 Regulateri ( Quarterly Newsletter)<br />

9 Down to Earth (Fortnightly) 29 Repsovision (Quarterly)<br />

10 Electrical India (Monthly) 30 Scientific American (Monthly)<br />

11 <strong>Energy</strong> & Fuel users ‘Journal<br />

31 Span (Bimonthly)<br />

(Quarterly)<br />

12 FOCUS (Bimonthly) 32 Standards India (Monthly)<br />

13 Harvard Business Review (Monthly) 33 Team frontliner (news letter)<br />

14 Hi-Tech-Voice (Journal of the KSEB 34 TERI Newswire (Fortnightly)<br />

Post Graduate Engineers Association)<br />

15 Home <strong>Energy</strong> (Bimonthly) 35 TERISCOPE (Quarterly)<br />

16 Indian Journal of Transport<br />

<strong>Management</strong> (Monthly)<br />

36 The Bulletin on <strong>Energy</strong> Efficiency<br />

(Monthly)<br />

17 Indian Society for Technical Education<br />

(News letter)<br />

37 The Bulletin on <strong>Energy</strong> Efficiency<br />

(Monthly)<br />

18 Information Technology (Monthly) 38 TIDE (Teri Information Digest)<br />

19 Invention Intelligence (Bimonthly) 39 Tree India Environment (Bimonthly)<br />

20 Managers Update (Monthly)<br />

16


5. R & D PROGRAMS<br />

1. Design and Development of a High Efficiency Low Cost Solar Collector.<br />

EMC has developed a High Efficiency Low Cost Solar Collector. The design of the solar<br />

collector is in such a way that the maximum heat absorbed by the collector plate is recovered<br />

for heating the water circulated in a concentric tube. This is achieved by increasing the<br />

surface area for heat transfer. The concentric tubes are fitted at the top of flat collector plate<br />

with clips. The water flows with gravitational force. The cold water enters through the inlet<br />

at the centre of the configuration. The collector plate is fixed to a wooden frame sandwiched<br />

with insulation materials. The absorber plate is a single toughened glass plate. The solar<br />

collector is developed and installed and preliminary tests are conducted. The initial results<br />

are highly encouraging. Further studies and measurements and evaluation are underway.<br />

2. Voice Interactive Response system<br />

The <strong>Centre</strong> is in the process of developing a voice interactive system for introducing in the<br />

KSEB section office. This project is done in association with the R & D division of CMS<br />

computers Ltd., Thiruvanthapuram. The system in addition to providing electronic complaint<br />

registry would also act as an accounting tool.<br />

3. <strong>Energy</strong> Metering, Monitoring and <strong>Management</strong> System<br />

EMC in association with M/s CMS Computers, is developing an <strong>Energy</strong> Metering,<br />

Monitoring and <strong>Management</strong> System for KINFRA for their Industrial Units. Preliminary<br />

discussions are over and it was decided to install the system at their Video Park at<br />

Kazhakoottam, Thiruvananthapuram.<br />

4. Development of Modified Thaapabharani.<br />

The thaapabharani, a cost effective thermal cooker developed by EMC is a highly energy<br />

saving device to be used in all household kitchens of <strong>Kerala</strong> families due to the peculiar<br />

dietary habits of Keralites. The thaapabharani can save upto 75 % of energy while cooking<br />

rice. During the promotion period it has been observed that the thaapabharani needs<br />

improvement to increase its service life and also needs modifications to make it more<br />

attractive. With this view in mind, EMC has developed an improved version of<br />

thaapabharani.<br />

The improved thaapabharani (Urja –2), is made of polypropylene and expanded polystyrene.<br />

The thermocole kept inside is fully covered with polypropylene sheets. The design has been<br />

modified for the handle also. The modified thaapabharani tested in the laboratory shows<br />

17


higher thermal efficiency and also more attractive and durable. The proto has been<br />

developed and field trial tests are being conducted. The present ash colour is most fitting for<br />

it to find a good place in kitchens. The strategy is to provide training to the local women<br />

group and make it available locally. The fabrication process for the improved one is made<br />

very simple. The employment potential for the device has generated special interest among<br />

women groups and also it has been identified as a powerful means for women empowerment<br />

in various welfare projects in <strong>Kerala</strong>. The device is ideal for <strong>Kerala</strong> kitchens and well<br />

suitable for cooking tapioca, different dhal items, bengal gram etc.<br />

5. The <strong>Energy</strong> Efficient Design Of ‘PETTI & PARA’ – A Traditional Dewatering<br />

System In Kuttanadu – <strong>Kerala</strong>. (Continuing project)<br />

The ‘Petti & Para’ is a conventional dewatering system widely used in the Kuttanadu paddy<br />

fields. The Kuttanadu area is a major agricultural land of <strong>Kerala</strong> for paddy. The peculiarity<br />

of this area is that the land level is 1- 2 meters below sea level and hence during the rainy<br />

seasons, water has to be pumped out from the vast fields as quickly as possible, otherwise the<br />

crops would be drowned. The dewatering system used is a conventional axial type of pump<br />

with large discharge. The impeller is driven by electric motor and the power transmission is<br />

through belt drive. The technology problem of the system is that the overall efficiency is less.<br />

The design improvement of the system has been done with advanced computer software<br />

packages.<br />

The design improvement is made in different stages, which are given below.<br />

Improvement of fluid path and hence to reduce the hydraulic losses.<br />

Changing the power transmission system to reduce energy losses.<br />

Selection of suitable material for durability, lesser cost, reduces transportation cost and<br />

lower maintenance.<br />

Improving the impeller design for maximum hydraulic gain.<br />

A proto model has been developed with the 12 HP motor directly mounted on the system to<br />

reduce energy losses and also the fluid path has been modified. Various tests have been<br />

conducted on the proto and the projected savings in energy is 50 %. However, the fact that<br />

the impeller rotates with higher speed and also the perceived advantage of higher flow rate<br />

than design specifications has to be taken into account. The savings are calculated based on<br />

a similar pump with the similar flow rate. Obviously, lot of practical losses is eliminated and<br />

energy saved. Apart from the energy savings other social benefits are also envisaged. The<br />

farmers are more interested in pumping out more water in less time. In this proto itself it has<br />

been apparent that the amount of water pumped out in 24 hours by conventional system of<br />

the same capacity could be pumped in 6-8 hours. This is a major factor for social acceptance<br />

among the rural folk there. Efforts are on to further improve the design and to make it user<br />

friendly and also to popularise in a big way.<br />

18


6. CONSULTANCY PROJECTS<br />

This financial year (April <strong>2001</strong> to March 20<strong>02</strong>) saw a tremendous hike in the annual turnover<br />

of the division in terms of cost of projects (about Rs 11 lakhs) undertaken and the<br />

contribution of this division’s activities (around 45%) to the total direct project expenses of<br />

the <strong>Centre</strong>. Refer the following graph. This has been achieved when the <strong>Centre</strong> secured a<br />

major project from the United Nations Industrial Development Organisation (UNIDO),<br />

Vienna, for improving energy efficiency in glass industries in Firozabad.<br />

Training & Consultancy Division - a glance<br />

Project cost (Rs Lakhs)<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

Contribution by the<br />

division (% of total direct<br />

project cost)<br />

0<br />

1997-1998 1998-1999 1999-2000 2000-<strong>2001</strong> <strong>2001</strong>-20<strong>02</strong><br />

Period (9th Five Year Plan)<br />

0<br />

Brief details of the projects undertaken during April <strong>2001</strong> to March 20<strong>02</strong><br />

<strong>Energy</strong> Study In Rice Mills<br />

This study was carried out in three rice mills in the State – one each from the tiny sector,<br />

medium scale and modern mill, as an initial energy assessment aimed at evolving energy<br />

efficiency improvement projects in this traditional sector. The study identified the feasibility<br />

of introducing humidity controllers in the dryers used in modern rice mills to reduce the<br />

steam consumption as well as improve the product quality, ie., reducing brokens. The study<br />

was carried out jointly with the <strong>Kerala</strong> State Productivity Council.<br />

19


<strong>Energy</strong> Efficiency Improvement Study In Foster Foods (P) Limited, Thrissur<br />

The above consultancy assignment awarded by the Foster Foods was carried out jointly with<br />

the Institute for <strong>Energy</strong> Studies, Anna University, Chennai, as part of the <strong>Centre</strong>’s objective<br />

of assisting the Small & Medium Enterprises in the State to enhance their energy efficiency.<br />

The study could identify about nine energy efficiency improvement measures in the unit,<br />

which when implemented would reduce the energy cost by about Rs 4 lakhs with an initial<br />

investment of Rs 2 lakhs.<br />

UNIDO Project<br />

Improving <strong>Energy</strong> Efficiency In The Glass Industry In India Through Process Control<br />

Hardware/Software Package<br />

Firozabad glass industry, about 300 years old, accounts for more than 70% of glass items,<br />

produced in India in the unorganised sector, employing over 1.50 lakhs people. Based on<br />

outcome of an “<strong>Energy</strong> efficiency project” executed by EMC in the traditional brick & tile<br />

sector; United Nations Industrial Development Organisation (UNIDO), as a part of its<br />

ongoing project entitled “Integrated <strong>Energy</strong> and Environment Programme in Glass Industry”<br />

in India, awarded a project to EMC to develop and implement a process control hardware<br />

software package for enhancing energy efficiency and productivity of glass industry. EMC in<br />

association with CMS Computers Limited (CMS), an R&D lab recognised by the<br />

Department of Scientific & Industrial Research (DSIR) initiated a comprehensive research on<br />

how to intervene in this traditional sector without going in for costly change-over to modern<br />

furnaces, to which the industry is highly reluctant. It was then decided to retrofit the existing<br />

furnaces with intelligent systems drawing on the capabilities of Information Technology (IT).<br />

The project, which commenced during January <strong>2001</strong> succeeded in indigenously developing a<br />

Temperature Monitoring and Alerting System (TMAS), a microprocessor, based tool, which<br />

would monitor the temperature in different zones of the glass melting system and alert the<br />

operator when the temperature exceeds the set values. The system also logs the real time<br />

temperature at different zones so as to act as a <strong>Management</strong> Information System (MIS) tool.<br />

TMAS has been successfully commissioned in Delux Glass having a 2.25 TPD open pot<br />

furnace on the first week of June ’01 and at Tiger Sons Pvt. Ltd., employing a 24 TPD tank<br />

furnace on the second week of July ‘01. More than effecting a reduction in CNG<br />

consumption in Delux Glass Industries, the system provides prominent benefits in terms of<br />

improved pot life due to control on limit of maximum permissible temperature. Additional<br />

benefits include improved furnace life; product quality leading to increased productivity and<br />

profitability, which would help this traditional sector to face stiff competition in this current<br />

economic scenario. The additional benefits when combined together in terms of CNG saving,<br />

would be many fold of direct CNG saving.<br />

The energy saving capability and other benefits of the system, installed in the two industries,<br />

were discussed with a user group on 11 July ’01 and demonstrated to them on 12 July ’01 in<br />

the presence of Professor V K Damodaran, Director of EMC and the team leader for this<br />

20


project. Shri R N Bhargava, Principal Director, <strong>Centre</strong> for the Development of Glass Industry<br />

(CDGI), UNIDO sponsored R&D <strong>Centre</strong> which supported this endeavor chaired the meets.<br />

Mr. Harish Agrawal, owner of Delux Glass felt that the system could help to save around 6<br />

pots a month for present furnace and hope they could be relieved to some extent from the<br />

nuisance caused by pot breakage, thanks to TMAS. Mr. Dharmendra Gupta, partner of Tiger<br />

Sons is very hopeful of the system providing precise current and recorded temperature<br />

profile, very much helpful in saving fuel and increasing overall productivity. Shri Devendra<br />

Sah, Senior Glass Technologist of CDGI, who is co-ordinating the project in Firozabad, also<br />

working on an automatic temperature controller for these units, told that TMAS should be<br />

highly acceptable to gas fired glass industries if the alarms be replaced with the temperature<br />

controller. Shri R Harikumar of EMC, Shri N T Nair, Vice President of the R&D division of<br />

CMS, Shri P Dhandapani and Shri K Prabhath of CMS formed the team which could manage<br />

this successful intervention of a high-tech system into a traditional industrial cluster. Mr.<br />

Alexander Varghese who is co-ordinating this project from the UNIDO headquarters at<br />

Vienna said, “TMAS would be a sparkling example of symbiotic synchronisation of energy<br />

conservation research with IT. Strategically the econo-ecological implication of this project<br />

could bring sustainable development benefits to developing and third world countries where<br />

similar glass industry exists”.<br />

It has to be noted here that based on the successful completion of the project within the<br />

specified timeframe, UNIDO has awarded an additional contract to modify the system and<br />

install it in five more units, which is now under progress.<br />

Economic Efficiency Study of Distribution Transformers<br />

EMC conducted a sample study on the economic efficiency of two distribution transformers<br />

at Vazhuthacad and at Thrikkannapuram. Based on the study it was felt that a more detailed<br />

study is necessary on these transformers for identifying and preventing various energy losses.<br />

For conducting a detailed study, EMC has selected the Vazhuthacaud transformer, since the<br />

numbers of consumers are less and the area of distribution is less with all types of consumers.<br />

It is also noticed during the study that some of the meters are seen faulty (either not working<br />

or giving erroneous reading) which accounts for a great loss to KSEB. The detailed action<br />

plan for the study has already been submitted to KSEB.<br />

21


7. TRAINING, SEMINARS AND WORKSHOPS<br />

International Training Programmes<br />

EMC organized a 10 day long International training workshop on “SHP Project<br />

Implementation” jointly with UNIDO sponsored International Network on Small Hydro<br />

Power (IN-SHP), Hangzhou, China at ITDC Hotel, Kovalam. Hon’ble Minister for<br />

Electricity Shri. Kadavoor Sivadasan inaugurated the training workshop on 06.06.<strong>2001</strong>. The<br />

Coordination Committee meeting of IN-SHP was also hosted by EMC at Kovalam from 7-8<br />

June <strong>2001</strong>.<br />

The following training programmes were arranged by EMC during the reporting period.<br />

Date/Place For Whom and Subject Organised by<br />

<strong>02</strong>.04.<strong>2001</strong> onwards<br />

Akkulam<br />

07.04.<strong>2001</strong><br />

Thiruvananthapuram<br />

22.04.<strong>2001</strong><br />

Thiruvananthapuram<br />

23.05.<strong>2001</strong><br />

Kochi<br />

06.06.<strong>2001</strong><br />

Thiruvananthapuram<br />

15.08.<strong>2001</strong><br />

Thiruvananthapuram<br />

Hindustan Latex Ltd, Akkulam. a<br />

series of lectures on <strong>Energy</strong><br />

Conservation Practices in Industries,<br />

<strong>Energy</strong> Quiz and Essay competition<br />

were organized for HLL employees<br />

A brain storming session on<br />

Technology <strong>Management</strong> needs of<br />

SMEs with industry participation<br />

Earth Day celebrations <strong>2001</strong><br />

A three day Trainers’ Training<br />

workshop for <strong>Energy</strong> Conservation<br />

volunteers<br />

GIS initiatives for <strong>Kerala</strong><br />

Domestic <strong>Energy</strong> Conservation<br />

awareness programme at Indira<br />

Nagar Residents Association,<br />

Peroorkada<br />

18.08.<strong>2001</strong>, Kochi Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation<br />

and best practices in House wiring”<br />

21.09.<strong>2001</strong>,<br />

Thiruvananthapuram<br />

28.09.<strong>2001</strong><br />

Thrissur<br />

12.10.<strong>2001</strong><br />

Attipra, Tvpm<br />

Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation in<br />

Lighting”<br />

Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation<br />

and best practices in House wiring”<br />

One day training programme on<br />

<strong>Energy</strong> Conservation for ITC<br />

students.<br />

EMC and Hindustan<br />

Latex Ltd.<br />

EMC<br />

EMC, GREENS & CESS<br />

EMC and OISCA<br />

International, Calicut<br />

EMC & Spatial Data Ltd.<br />

Bangalore<br />

EMC<br />

EMC and International<br />

Copper Promotion<br />

Council of India, Mumbai<br />

EMC and Rotary Club<br />

EMC and International<br />

Copper Promotion<br />

Council of India, Mumbai<br />

EMC and Scheduled<br />

Caste Development Dept.<br />

22


08.11.<strong>2001</strong><br />

Thiruvananthapuram<br />

15.11.<strong>2001</strong><br />

Thiruvananthapuram<br />

18.11.<strong>2001</strong><br />

Thiruvananthapuram<br />

21.11.<strong>2001</strong><br />

Thiruvananthapuram<br />

03.12.<strong>2001</strong><br />

Kottayam<br />

09.12.<strong>2001</strong><br />

Thiruvananthapuram<br />

19.01.<strong>02</strong><br />

Kozhikkode<br />

08.<strong>02</strong>.20<strong>02</strong><br />

Kachani, Tvpm<br />

20.<strong>02</strong>.20<strong>02</strong><br />

Palakkad<br />

30.03.20<strong>02</strong><br />

Thiruvananthapuram<br />

PWD Electrical Wing Engineers on<br />

“Building Electrification & <strong>Energy</strong><br />

Conservation”<br />

<strong>Energy</strong> Clinic Volunteers<br />

Supervisors of Travancore Titanium<br />

Products Ltd. on <strong>Energy</strong><br />

Conservation<br />

Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation<br />

and best practices in House wiring”<br />

Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation<br />

and best practices in House wiring”<br />

Residents Association Members on<br />

Domestic <strong>Energy</strong> Conservation<br />

Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation<br />

and best practices in House wiring”<br />

Domestic <strong>Energy</strong> Conservation<br />

awareness programme at Kachani<br />

Mahathama Gandhi Residents Assn.<br />

Electrical wireman, Supervisors and<br />

Contractors. “<strong>Energy</strong> Conservation<br />

and best practices in House wiring”<br />

Domestic <strong>Energy</strong> Conservation<br />

awareness programme at<br />

Madathuvila residents Association.<br />

EMC, PWD Ele. Wing,<br />

EMC<br />

EMC & TTP<br />

EMC and International<br />

Copper Promotion<br />

Council of India, Mumbai<br />

EMC and International<br />

Copper Promotion<br />

Council of India, Mumbai<br />

EMC & Institution of<br />

Engineers<br />

EMC and International<br />

Copper Promotion<br />

Council of India, Mumbai<br />

EMC<br />

EMC and International<br />

Copper Promotion<br />

Council of India, Mumbai<br />

EMC<br />

Commonwealth Programme<br />

Commonwealth Secretariat, London had invited a team of Engineers from <strong>Energy</strong><br />

<strong>Management</strong> <strong>Centre</strong> to Sri Lanka to impart necessary training on <strong>Energy</strong> Conservation<br />

Methods and also to elaborate the advantages of Thappabharani – an <strong>Energy</strong> saving thermal<br />

cooker developed by EMC. A three-member team consisting of Er. K. M. Dharesan<br />

Unnithan, Er. M. Udayabhanu and Er. V. Ajit Prabhu visited Sri Lanka during the month of<br />

October <strong>2001</strong> for a period of 6 days.<br />

Thaapabharani fabrication Training.<br />

The thaapabharani, the energy saving cost effective thermal cooker is propagated by<br />

providing fabrication training to the women groups and assisting them to fabricate and<br />

market locally. This year, the training has been provided to nearly 60 women from various<br />

local women voluntary organisations. Apart from the training EMC organised public<br />

functions to promote the device. The functions consisted of talk on energy conservation with<br />

practical demonstration.<br />

23


Report on the Tour to Sri Lanka in connection with the Establishment of a<br />

Commonwealth Knowledge Network (CKN) on Cost Effective <strong>Energy</strong><br />

Saving Devices.<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>-<strong>Kerala</strong> (EMC) with its wide and integrated activities; is known<br />

world over as a centre of excellence. EMC has made great contributions on energy<br />

management; right from energy generation and up to energy utilisation. EMC has very<br />

unique activities in the area of energy conservation. <strong>Energy</strong> Clinic and cost effective energy<br />

saving devices and techniques are some of the important and powerful programmes meant<br />

for energy conservation in the rural population. Commonwealth Knowledge Network (CKN)<br />

has come to know about EMC earlier and together had some programmes. CKN recently has<br />

shown interest in the joint programmes for the benefit of Sri Lanka also. CKN has identified<br />

a team of experts from EMC for the purpose of assessing the potential of joint energy<br />

management activities and also to create an awareness of thaapabharani – the cost effective<br />

energy saving thermal cooker developed by EMC. The following were the persons in the<br />

team who went to Sri Lanka.<br />

1. Er. K M Dharesan Unnithan, Director (i/c) of EMC<br />

2. Er. M. Udayabhanu, Head (Training & Consultancy) of EMC<br />

3. Er. Ajit Prabhu. V, Head (Rural <strong>Energy</strong>) of EMC.<br />

The team went to Sri Lanka on 24-10-<strong>2001</strong>.The organisors picked the group from the<br />

Katunayake Air port. The details of the activities are given below.<br />

Work Shop at the Youth Services Council Hall at Maharagama, 1530 hrs on 25.09.<strong>2001</strong><br />

A big function was organised at the Youth Services Council Hall at Maharagama. A<br />

heterogeneous group of women, children, school teachers, social workers, students etc.<br />

participated in the workshop with high enthusiasm. Dr. Perera gave an introductory remark<br />

and talked high about CKN-EMC collaboration and its activities. Subsequently, Er. K. M.<br />

Dharesan Unnithan, Director –in-Charge of EMC gave an exhaustive talk about various<br />

activities of EMC and opened-up some areas where discussions could be initiated on joint<br />

programmes. Later Er. M Udayabhanu talked on the genesis of thaapabharani and its features<br />

and advantages. There was a live demonstration of cooking rice on thaapabharani with LPG<br />

stove. The energy savings were very obvious and the entire group got excited to note that<br />

there were more than 75 % of energy saving. Then Er. Ajit Prabhu. V explained the working<br />

principle and the benefits of energy saving devices especially thaapabharani. The group<br />

raised so many doubts which showed their interaction and enthusiasm. Er. Ajit Prabhu gave<br />

some ideas about the fabrication of the thaapabharani. The group performance showed that<br />

the function was very successful. People were eager to get the energy saving devices and<br />

keen on understanding energy conservation potential for sustainable development.<br />

24


On 26-10-01 at Wattegama, Kandy<br />

There were two programmes on that day one in the morning and the other in the evening.<br />

The morning programme was organised at the Public Library Hall, Wattegama. The<br />

programme started at 10.00 am. Which was presided over by the Municipal Council<br />

Chairman. There were also social workers and environmentalists who participated in the<br />

programme. Most of the audience were students who are the right target group for the<br />

mission of energy conservation because they may be the worst hit people in future due to<br />

scarcity of energy sources. Women, local political leaders, school teachers, scholars etc.<br />

were also there among the audience. The Municipal Council Chairman gave an introductory<br />

talk highlighting the ancient interaction between India and Srilanka and also talked high<br />

about the EMC and its activities. Er. K.M. Dharesan Unnithan dwelt on the EMC activities<br />

and made useful notes on the areas where there can be joint collaborative programmes.<br />

Subsequently, Er. M Udayabhanu gave a lecture on thaapabharani and its features. He also<br />

stressed another programme of EMC that is <strong>Energy</strong> Clinic to effectively propagate the energy<br />

conservation principles. Er. Ajit Prabhu explained the working of thaapabharani with<br />

practical demonstration. The group was very much excited and were enthusiastic to know<br />

more about the thaapabharani. Mrs. S S Ilangakoon, Librarian expressed vote of thanks.<br />

There was another programme on the same day at 04.00 pm on the Dorhgamuwh<br />

(Doramadulla Cave temple) hill top temple. That was an isolated hilly village with less<br />

population. Majority use firewood as the cooking fuel. Also they use low efficient country<br />

type fire wood stoves. Therefore that is an ideal village to apply the energy conservation<br />

techniques. Moreover all the villagers are low income groups. The programme started with<br />

prayer and in the presence of the local Buddhist monk. The programme was similar in other<br />

places like the talks by Er. K. M. Dharesan Unnithan, Er. M Udayabhanu, and Er. Ajit<br />

Prabhu. The demonstration of thaapabharani was very much appreciated by the local people.<br />

Every one was interested in procuring one each. The fabrication methodology was told to<br />

them and the way for further training programme was made open.<br />

The full day on 27.10.01 was used for travelling from Kandy to Badulla<br />

Work Shop at Uva Community Development Center, Badulla on 28-10-01 at 1000 hrs.<br />

Badulla is a hilly region in the mid Srilanka, covered with greenaries and with tea<br />

plantations. Most of the local people are workers for tea plantations and economically below<br />

average. The programme was organised at the Uva Community Development Center which<br />

is a powerful social welfare organisations. A large group of women participated in the<br />

programme. The Chairman of the organisation Mr. Manels presided over the function. The<br />

group consisted of tamilians and singhalis. Hence two translations were there. Er. K. M.<br />

Dharesan Unnithan talked about energy conservation and the need for energy conservation.<br />

He explained about EMC and its various activities. Er. M Udayabhanu explained the cost<br />

effective energy conservation technolgies with special reference to thaapabharani. There<br />

was demonstration of thaapabharani by Er. Ajit Prabhu. The women group raised a number<br />

of doubts which were clarified and also a small demonstration of how the device is<br />

assembled was shown by Er. Ajit Prabhu.<br />

25


On 29-10-01 at Colombo<br />

The major programme on that day was the interview with the TNL – a premier TV channel<br />

of Sri Lanka. Dr. Perera, Er. K. M. Dharesan Unnithan, Er. M Udayabhanu, Er. Ajit Prabhu<br />

participated for the TV programme. The programme was just like a question answer session.<br />

Various questions about EMC, energy conservation, potential of energy conservation in<br />

Srilanka, energy conservation devices, thaapabharani etc. were discussed. The discussion<br />

lasted for 20 minutes.<br />

With this the programmes came to an end and the team returned to Trivandrum on 30-10-01.<br />

……..<br />

26


8. STATE ENERGY CONSERVATION AWARDS<br />

<strong>Kerala</strong> State <strong>Energy</strong> Conservation Award <strong>2001</strong><br />

In its efforts to encourage energy conservation activities in the State, applications for <strong>Energy</strong><br />

Conservation awards instituted by Government of <strong>Kerala</strong> are invited every year by the<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong>. The Government decided to give awards for the financial year<br />

2000-‘01 in 10 different categories, viz.,<br />

Large scale industries<br />

Medium scale industries<br />

Small scale industries<br />

Transport organisations<br />

Building Complexes<br />

Local bodies<br />

Research & Development centres<br />

Manufacturers of energy efficient equipments & traders/dealers<br />

NGOs/individuals<br />

Journalists/electronic media persons/publishers/writers<br />

A judging committee consisting of Er M Udayabhanu, Head – Consultancy & Training,<br />

EMC, Prof. P O J Lebba, President, <strong>Energy</strong> Conservation Society, Er M G Rajagopal,<br />

Additional Chief Electrical Inspector to Govt. and Dr R Sethumadhavan, Institute for <strong>Energy</strong><br />

Studies, Anna University, Chennai and the State Level Monitoring Committee chaired by the<br />

Principal Secretary (Power), Shri. N V Madhavan, IAS assisted the Government in assessing<br />

the achievements of the various contestants.<br />

The qualifying period for the award is the previous financial year from 1st April 2000 to 31st<br />

March <strong>2001</strong>. However, as conservation efforts require longer period for implementation in<br />

some cases, the continuing work in this direction for the immediately past 3 financial years<br />

has also been reviewed.<br />

In the case of industries, transport organisations and building complexes, the basis has been<br />

the percentage energy savings by deliberate efforts of the organisation. Weightage has been<br />

given for technology used, measures such as house keeping, interfuel substitution, change<br />

over to sustainable practices, replicability, etc. Manufacturers and traders have been assessed<br />

27


for their contribution in this field. In the case of awareness creation category, the assessment<br />

has been based on outstanding nature of their activities.<br />

The State Level Monitoring Committee for <strong>Energy</strong> Conservation in <strong>Kerala</strong>, on evaluating the<br />

various entries for State level awards and ascertaining the facts through discussions and field<br />

visits by a Judging Committee, selected the following organisations/individuals for<br />

conferring the Government of <strong>Kerala</strong> <strong>Energy</strong> Conservation Awards and Commendation<br />

Certificates <strong>2001</strong> for their achievements in energy conservation during the year 2000-‘01.<br />

The awards were conferred to the winners at 1500 hrs on 14 December <strong>2001</strong> at<br />

Thiruvananthapuram (Mascot Hotel) by the Hon.’ble Shri. Kadavoor Sivadasan, Minister for<br />

Electricity.<br />

1. Large scale industries<br />

Award for Hindustan Newsprint Ltd., Newsprint Nagar, Kottayam<br />

Award was given to HNL based on the percentage reduction in energy consistently for the<br />

last three years through continual improvements in operating parameters, energy efficiency<br />

improvements in motors, better house-keeping, successful utilisation of latest energy efficient<br />

technologies implemented in previous years, commissioning the project on utilisation of LP<br />

steam in digesters (eq. saving of 540 tons of coal) and installation of VSD in the ID fan of<br />

FBC boiler (saving 0.75 MU electricity), and partly commissioning the load management<br />

system and systematically organising the energy management function in its facility,<br />

resulting in an estimated savings of Rs 239 lakhs.<br />

Commendation Certificate for –<br />

Hindustan Latex Ltd., Peroorkada, Thiruvananthapuram and<br />

The <strong>Kerala</strong> Minerals and Metals Ltd., Chavara, Kollam<br />

In addition to the specific energy efficiency improvement projects carried out by Hindustan<br />

Latex (conversion of 5 numbers of wet type inspection machines to dry type, as an in-plant<br />

initiative, eliminating the use of steam in these machines, equivalent to 2500 kL of furnace<br />

oil per year) and that of KMML (implementation of by-pass feeding system in oxidation<br />

plant, as an in-plant R&D initiative, thereby reducing the electricity consumption by 3 MU,<br />

furnace oil by 950 kL and LPG by 25 tons) their keen interest in energy conservation<br />

activities have made both of them qualified to receive the Commendation Certificate.<br />

2. Medium scale industries<br />

Commendation Certificate for<br />

Hindustan Latex Ltd., Akkulam, Thiruvananthapuram<br />

Commendation Certificate was given to Latex based on their sincere attempts to reduce<br />

energy consumption by optimisation of utility services, like air compressors, cooling tower,<br />

lighting system, boilers, chilling plant, etc.<br />

28


3. Small scale Industries<br />

Commendation Certificate for<br />

Foster Foods (P) Ltd., Varadiam, Thrissur<br />

Commendation Certificate was given to Foster Foods taking into account their sincere<br />

attempts to reduce energy cost in biscuit manufacture, by discarding the electrical oven and<br />

improving the efficiency of diesel fired oven by installing efficient burners, among other<br />

initiatives.<br />

4. Transport organisations No applicants<br />

5. Building Complex<br />

Commendation Certificate for<br />

Liquid Propulsion Systems <strong>Centre</strong>, Valiamala, Thiruvananthapuram<br />

The Engineering Maintenance Division of LPSC by way of concerted efforts has reduced<br />

energy consumption by 5.14% from that of previous year. Projects undertaken in the<br />

qualifying year include lighting system improvement (voltage control & more efficient<br />

luminaries), power factor improvement, solar water heating system, energy efficient<br />

compressors, etc. Though LPSC has not made any great innovation or taken huge investment<br />

risks, they were quite successful in adopting efficient products in their facility and they were<br />

given this year’s commendation certificate in the category of building complexes.<br />

6. Local Bodies<br />

None qualified for award/commendation certificate.<br />

7. R&D <strong>Centre</strong>s No applicants<br />

8. Manufacturers/Trader/Dealers of energy equipment<br />

None qualified for award/certificate.<br />

9. NGOs/Individual<br />

Award for Ms. Mary Sebastian, Kottayam<br />

The contribution as an individual in organising energy conservation awareness programmes<br />

mobilising around 6000 women participants during the last three years and convincing the<br />

2500 women folk on the viability of usage of energy conserving thermal cooker<br />

(‘Thaapabharani’) is notable and considering her sustained efforts in this area, Award was<br />

given to for her in this category.<br />

29


Commendation Certificate for<br />

<strong>Energy</strong> Conservation Society, Kollam<br />

Considering the sustained efforts of the only NGO in the State working in the area of energy<br />

conservation and taking into account the successful and notable performance by many of its<br />

district chapters in organising energy awareness programmes, Commendation Certificate in<br />

this category was given to ECS.<br />

10. Journalists/Electronic Media persons/Publishers/Writers<br />

Commendation Certificate for<br />

Prakash. S, Chief Reporter,Mathrubhumi, Kochi<br />

Based on evaluation of his contribution as a journalist in the area of energy management, it is<br />

Commendation Certificate in this category was given to him.<br />

***<br />

<strong>Energy</strong> Conservation Month Celebrations<br />

EMC successfully organized and conducted the <strong>Energy</strong> Conservation Month Celebrations<br />

from 15 November <strong>2001</strong> to 14 December <strong>2001</strong>, with different programmes spread<br />

throughout the 14 districts in the State. The participants of the programmes were Housewives,<br />

School Children, College Students, Engineers and Supervisors of Industries,<br />

Residents’ Association Members, Electrical Supervisors, Contractors, PWD Electrical<br />

Engineers,<br />

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9. SHP DEVELOPMENT RELATED ACTIVITIES<br />

The Small Hydro Power Project Division dealt with environment friendly<br />

systems of development of power with a sustainable development initiative.<br />

The <strong>Centre</strong> has already prepared a guideline for local bodies who are interested<br />

to take-up SHP projects. The Govt. has also designated EMC as the Technical<br />

Secretariat of the Single Window Clearance Committee for the implementation<br />

of SHP Projects by the Local Bodies.<br />

List of Consultancy Projects and its status<br />

Project Client Status<br />

Rajamudy Idukki Jilla Panchayat DPR Completed<br />

Pazhathottam Idukki Jilla Panchayat DPR preparation going on<br />

Mullaringkadu Idukki Jilla Panchayat PPR completed<br />

Parathodu<br />

Adiyanpara<br />

Pampanal<br />

Palaruvi<br />

Barapole SHP –21 MW<br />

Mallappally Block<br />

Panchayat<br />

SILK<br />

SILK<br />

SILK<br />

Travancore Cochin<br />

Chemicals Ltd<br />

Feasibility report prepared.<br />

Awaiting for funds for detailed<br />

investigation of Project<br />

Topographical Survey Completed.<br />

Awaiting for funds for detailed<br />

investigation of Project<br />

PPR completed<br />

DPR will be ready by April 10 th , <strong>02</strong><br />

EIA study is going on<br />

International training workshop on “SHP Project Implementation”<br />

EMC organized a 10 day long International training workshop on “SHP Project<br />

Implementation” jointly with UNIDO sponsored International Network on Small Hydro<br />

Power (IN-SHP), Hangzhou, China at ITDC Hotel, Kovalam. Hon’ble Minister for<br />

Electricity Shri. Kadavoor Sivadasan inaugurated the training workshop on 06.06.<strong>2001</strong>. The<br />

Coordination Committee meeting of IN-SHP was also hosted by EMC at Kovalam from 7-8<br />

June <strong>2001</strong><br />

UNIDO supported Regional <strong>Centre</strong> on SHP development.<br />

UNIDO has agreed to set up a Regional <strong>Centre</strong> for SHP development under the guidance and<br />

support of UNIDO sponsored International Network on Small Hydro Power (IN-SHP) based<br />

at Hangzhou, China. The matter is with the Government of <strong>Kerala</strong> for approval and onward<br />

transmission to the Central Government and also to UNIDO, Vienna.<br />

31


10. AWARENESS PROGRAMS<br />

<strong>Energy</strong> Clinic<br />

<strong>Energy</strong> Clinic is a unique programme of EMC in energy conservation activities in domestic<br />

sectors through women change agents. Earlier study reports show that by mere awareness of<br />

energy efficiency and wastage, 10-15 % of total energy can be saved. The energy clinic is<br />

supposed to provide valuable information to the rural population on energy conservation,<br />

energy efficient equipments, right methods of energy use to reduce wastage etc. EMC has<br />

trained volunteers in all districts and they are provided with energy kits containing six types<br />

of energy conservation devices for domestic applications. The trained volunteers organise<br />

energy conservation classes and provide increased awareness to the rural folks. In this<br />

financial year EMC has trained 8 volunteers in the Kozhikode district. Presently EMC has<br />

got 126 volunteers throughout the state. In this year alone nearly 60 clinics has been very<br />

effectively conducted and approximately 2500 people got benefited. Also EMC organised a<br />

refresher cum training to all the volunteers under the programme and 76 volunteers attended<br />

and got benefited by the training.<br />

Hindustan Latex Limited<br />

On the request received from the Hindustan Latex Limited, Akkulam, <strong>Energy</strong> Conservation<br />

Awareness Workshop was organised by EMC for the benefit of Engineers, Supervisors and<br />

workers . Various programmes were conducted during one month period.<br />

Travancore Titanium Products<br />

EMC organised awareness programmes for the supervisors and workers of Travancore<br />

Titanium Products, Veli, Thiruvananthapuram.<br />

<strong>Energy</strong> Conservation Clubs in Schools and Colleges<br />

The <strong>Centre</strong>, through the efforts <strong>Energy</strong> Conservation Club Project (ECCP) of the <strong>Energy</strong><br />

Conservation Society (ECS), sets up energy Conservation Clubs in Schools and Colleges all<br />

over the State. Clubs now exist in about 340 schools and 10 Colleges/ITCs in the State.<br />

Different activities are conducted in these clubs to create awareness among school/ college<br />

students. The <strong>Centre</strong> provides necessary technical and partial financial support to the ECCP<br />

for conducting different activities like <strong>Energy</strong> Quiz, Elocution, Project Preparation, Domestic<br />

energy surveys, etc., aimed at creating awareness among the public utilising the services of<br />

its members and also educating the members on the need and techniques of energy<br />

conservation.<br />

32


A publication of the <strong>Centre</strong> titled ‘Oorja Samrakshanam - Ippol Thudangaam, Ivide<br />

Thudangaam’ (<strong>Energy</strong> conservation - start now, start here) is made available free of cost to<br />

all the club members by the <strong>Centre</strong>.<br />

Awareness Programme through Visual Media<br />

Doordarshan Kendra, Thiruvanthapuram telecasted various <strong>Energy</strong> Conservation awareness<br />

programme. These preogrammes were directed by Sri. Subhash and Sri. Edapazhanji<br />

Radhakrishnan.<br />

Awareness Programme through All India Radio<br />

All India Radio, Thiruvananthapuram broadcasted various <strong>Energy</strong> Conservation Awareness<br />

programmes during this year also.<br />

Expert Assessment on <strong>Energy</strong> Clinic and Thaapabharani Programs of EMC<br />

{Harold Wilhite, a social anthropologist at the <strong>Centre</strong> for Development and Environment,<br />

University of Oslo, Norway, conducted an assessment of the <strong>Energy</strong> Clinic and<br />

Thaapabharani programs in the period from October <strong>2001</strong> to February 20<strong>02</strong>. Wilhite has a 20<br />

year career working in both the academic and policy arenas concerned with environmental<br />

sustainability. In recent years, he has been active in the formulation of European energy<br />

efficiency and climate policy. He was Managing Director of the European Council for an<br />

<strong>Energy</strong> Efficient Economy (ECEEE) from 1996 – <strong>2001</strong> and remains on its Advisory Board.<br />

He has participated in several European Commission Task Forces on how to meet the energy<br />

challenges posed by climate change.}<br />

The <strong>Energy</strong> Clinic is a rural workshop for women, run by women volunteers trained by<br />

EMC. The implementation of the program requires two stages of knowledge transfer, first<br />

from EMC staff to women volunteers, second from the volunteers to women in rural<br />

communities. EMC personnel have conducted six volunteer workshops in the past 3 years<br />

across <strong>Kerala</strong>. To date over 126 female volunteers have been trained by EMC. EMC has<br />

estimated that over 34000 women have attended <strong>Energy</strong> Clinics in all of the Panchayats of<br />

the State.<br />

The Thaapabharani is a thermal rice cooker, which completes the cooking of rice after<br />

boiling, saving 60-80 % of cooking energy. A unique aspect of the program is that the<br />

assembly of the final product takes place in rural areas, providing an employment<br />

opportunity for local women. EMC provides the materials to local entrepreneurs at cost and<br />

free training about the technical and fabrication details. Since the parts are transported flat, 5<br />

times more can be transferred to local communities than if the Thaapabharani were preassembled.<br />

EMC provides the <strong>Energy</strong> Clinic volunteers with a demonstration kit, consisting<br />

of the Thaapabharani, a pressure cooker, CFLs, electronic ballast and a high efficiency<br />

33


kerosene stove (Nutan). They are also provided with leaflets on Thaapabharani and energy<br />

savings in general.<br />

In assessing the program, Wilhite conducted in-depth interviews with 26 families in their<br />

homes. Information was collected on motivation for purchasing, the ways the Thaapabharani<br />

is used and its impacts on energy use and time management. Interviews were conducted in<br />

Kaduthuruthy, near Kottayam and in Neyyattinkara in Trivandrum district. Two separate<br />

rural areas were chosen in order to assess how the program has functioned in different microcultural<br />

and physical environments. In much of the region around Kaduthuruthy, plentiful<br />

biomass is available for collection, whereas in Neyyattinkara most wood and biomass for<br />

cooking is purchased commercially. In addition to the interviews with families, Wilhite<br />

attended a workshop for volunteers in Quilandy, in September <strong>2001</strong>, an <strong>Energy</strong> Clinic in<br />

Kaduthuruthy in October and a retraining workshop for volunteers at EMC in November.<br />

The results of the interviews showed that the families in the sample reduced their use of<br />

cooking fuel by 40%. For the 80% who regularly cook rice on biomass, this constitutes about<br />

2 kgs of biomass per family per day. If the biomass is purchased, this fuel savings<br />

corresponds to money savings; if it is collected, the savings is in the form of freed up time<br />

and reduced injuries. The TB frees up more of the women’s time while the rice is simmering<br />

in the TB.<br />

The workshops and clinics observed by Wilhite were excellent for a demonstration and<br />

knowledge transfer. They intervened with many questions and comments throughout. Both<br />

the EMC personnel who conducted the Volunteer workshop, demonstrated excellent<br />

pedagogical techniques, striking a balance between scholastic authority and down to earth<br />

accessibility. It was obvious that most of the women in attendance left the workshop/clinic<br />

with a solid understanding of the TB and its advantages.<br />

The program has already achieved enormous success in terms of number of families reached<br />

and numbers of TBs sold. By relying on local Volunteers and their affiliations with self-help<br />

groups, a network has been harnessed which has provided the project an important<br />

informational and distributional infrastructure. A significant strength in the conduct of the<br />

program has been the network of women volunteers, which EMC has created and relied on.<br />

The program has taken advantage of something that has been painfully absent from policies<br />

and programs of its kind in Europe and the United States: utilizing social relations and<br />

networks in not only explaining consumption, but in transferring technology. The lessons<br />

from this program and the technology itself are of global importance, since rice is a staple in<br />

so many countries. An effort should be made to promote the <strong>Energy</strong> Clinic and the TB<br />

internationally.<br />

34


11.HRD<br />

PROGRAMMES FOR STAFF<br />

This year also EMC has arranged different programmes for its staff like participation in<br />

International, National and State level Seminars, Workshops and Training programs. Experts<br />

from different fields were invited to the <strong>Centre</strong> to interact with the Officers. Technical<br />

Officers were given chances to take lectures and Classes on <strong>Energy</strong> related topics for all the<br />

groups of society.<br />

STAFF OF EMC<br />

(as on 31-3-20<strong>02</strong>)<br />

-----------------------------------------------------------------------------------------------------<br />

Sl.No. Name Designation Date of joining<br />

------------------------------------------------------------------------------------------------------<br />

1. Er. K. M. Dharesan Unnithan Director (i/c) 12.12.1996<br />

2. Er. M. Udayabhanu <strong>Energy</strong> Technologist E-II 04.01.1997<br />

3. Shri. W.S. Suwil Kumar Systems Manager 01.04.1997<br />

4. Smt. Sindhu.S.Kumar Librarian Gr-IV 22.08.1997<br />

5. Er.R. Harikumar <strong>Energy</strong> Technologist C 04.09.1997<br />

6. Er.V. Ajit Prabhu <strong>Energy</strong> Technologist E-II 27.11.1997<br />

7. Shri. S. Sathichandran Finance Manager 01.01.1998<br />

8. Shri. M. R. Arun Word Processing Asst. 06.07.1998<br />

9. Smt. Beena. T. A Word Processing Asst. 06.07.1998<br />

10. Smt. Lathakumari. J. G Documentation Assistant 05.10.1998<br />

11. Er. Anil. G <strong>Energy</strong> Technologist E-I 09.12.1998<br />

12. Shri. C. Sivan Nair Driver 30.09.1999<br />

13. Er.Dinesh Kumar. A. N <strong>Energy</strong> Technologist B 22.12.1999<br />

14. Er.B.Seshan Head (Projects) 01.01.<strong>2001</strong><br />

--------------------------------------------------------------------------------------------------<br />

35


ISO 14001 Certification for EMC<br />

<strong>Energy</strong> <strong>Management</strong> <strong>Centre</strong> received the ISO 14001 Certification. In a<br />

function at Mascot Hotel on 30/06/20<strong>02</strong>, Chairman, Governing Body and<br />

Hon.ble Minister for Electricity gave away the Certificate to Prof. V. K.<br />

Damodaran, Director. Dr. P. K. Iyengar Vice-Chairman also presented on the<br />

occasion.<br />

36


ENERGY MANAGEMENT CENTRE<br />

KERALA<br />

ANNUAL REPORT<br />

<strong>2001</strong>-20<strong>02</strong><br />

KARAMANA P.O, THIRUVANANTHAPURAM 695 0<strong>02</strong><br />

37


CONTENTS<br />

1. ORGANISATION & FUNCTIONS........................................ 1<br />

2. COMPUTER FACILITY........................................................ 8<br />

3. LABORATORY FACILITIES................................................ 11<br />

4. LIBRARY................................................................................ 13<br />

5. R & D PROGRAMMES......................................................... 15<br />

6. CONSULTANCY PROJECTS.............................................. 17<br />

7. TRAINING, SEMINARS AND WORKSHOPS................... 20<br />

8. STATE ENERGY CONSERVATION AWARDS ……....... 25<br />

9. SHP DEVELOPMENT RELATED ACTIVITIES .................. 29<br />

10. AWARENESS PROGRAMMES........................................... 30<br />

11. HRD PROGRAMMES FOR STAFF...................................... 33<br />

12. RECEIPTS AND PAYMENTS ACCOUNT................................ 35<br />

38

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