Micro-D - Cinch Connectors
Micro-D - Cinch Connectors
Micro-D - Cinch Connectors
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Connector Performance Specifications<br />
Property Requirement Test Method<br />
Current Rating<br />
3 amp maximum<br />
Dielectric Withstanding Voltage:<br />
Sea level 900 VAC MIL-STD-1344, Method 3001<br />
70,000 Feet 300 VAC<br />
Contact Resistance 8 milliohms maxiumum MIL-STD--202, Method 307<br />
Low Level Contact Resistance 32 milliohms maximum MIL-STD-1344, Method 3002<br />
Insulation Resistance 5000 megohms minimum MIL-STD-1344, method 3003<br />
Magnetic Permeability 2.0 µ maximum ASTM A342<br />
Mating Force (10 ounces max) X (# of contacts) MIL-DTL-83513<br />
Unmating Force (0.5 ounces min) X (# of contacts) MIL-DTL-83513<br />
Contact Retention 5 pounds minimum MIL-STD-1344, Method 2007<br />
Operating Temperature -55 o C. to +150 o C.<br />
Durability 500 mating cycles minimum MIL-DTL-83513, Para. 4.5.16<br />
Salt Spray (Corrosion) 48 hours MIL-STD-1344, Method 2004, Condition E<br />
Outgassing 1.0% Total Mass Loss (TML) SP-R-0022 (NASA) or ASTM E595<br />
0.1% total volatile<br />
Condensible Material (TVCM)<br />
Crimp Tensile Stength:<br />
Wire Type M22759/11 5 pounds minimum MIL-DTL-83513, Para. 4.5.20<br />
Wire Type M22759/33<br />
10 pounds minimum<br />
Fluid Immersion Perchloroethelyne, 2 hours MIL-DTL-83513, Para. 7.5.18<br />
Lubricating Oil (MIL-L-23649), 20 hrs.<br />
Coolanol 25, 1 hour<br />
Shock 50G’s MIL-STD-1344, Method 2004, Condition E<br />
Vibration 20G’s MIL-STD-1344, Method 2005, Condition IV
<strong>Micro</strong> D <strong>Connectors</strong><br />
Connector Performance Specifications<br />
Weight and Space<br />
Property Requirement Test Method<br />
Current Dense Rating centerline spacing and 3 lightweight amp maximumaterials make Dura-Con the<br />
ideal connector where weight and space must be kept to a minimum while<br />
Dielectric Withstanding Voltage:<br />
maintaining maximum reliability.<br />
Sea level 900 VAC MIL-STD-1344, Method 3001<br />
Shock and Vibration<br />
70,000 Feet 300 VAC<br />
The <strong>Cinch</strong> Dura-Con contact, due to its low mass, provides electrical continuity<br />
Contact under Resistance extreme conditions of shock 8 milliohms and vibration. maxiumum MIL-STD--202, Method 307<br />
High Reliability Twist Pin Contact<br />
Low Level Contact Resistance 32 milliohms maximum MIL-STD-1344, Method 3002<br />
Insulation The heart Resistance of the Dura-Con system 5000 is megohms the twist minimum pin contact. This MIL-STD-1344, contact is made method from 3003<br />
a precision miniature spring cable with a welded tip. The expanded cable creates a<br />
Magnetic Permeability 2.0 µ maximum ASTM A342<br />
helix of seven spring members around the pin maintaining contact with the socket no<br />
Mating matter Force what radial forces are applied. (10 ounces This max) spring X (# of contacts) cable can withstand MIL-DTL-83513 many flex<br />
cycles without exhibiting any evidence of metal fatigue. Reliable mating is further<br />
Unmating Force (0.5 ounces min) X (# of contacts) MIL-DTL-83513<br />
ensured by protecting the pin contact in a tightly controlled recessed cavity.<br />
Contact Retention 5 pounds minimum MIL-STD-1344, Method 2007<br />
Operating Temperature -55 o C. to +150 o C.<br />
Durability 500 mating cycles minimum MIL-DTL-83513, Para. 4.5.16<br />
Salt Spray (Corrosion) 48 hours MIL-STD-1344, Method 2004, Condition E<br />
Applications<br />
Outgassing 1.0% Total Mass Loss (TML) SP-R-0022 (NASA) or ASTM E595<br />
<strong>Cinch</strong> Dura-Con connectors are MIL-DTL-83513 qualified and are used in<br />
0.1% total volatile<br />
missile systems, avionics, radar, minefield, space defense and many other military<br />
applications where reliability is Condensible crucial. This Material highly (TVCM) adaptable design has also seen<br />
many commercial applications including medical, telecommunications, computer,<br />
Crimp Tensile Stength:<br />
down-hole and transportation.<br />
Wire Type M22759/11 5 pounds minimum MIL-DTL-83513, Para. 4.5.20<br />
Termination Options<br />
Wire Type M22759/33 10 pounds minimum<br />
Insulated Wire – Available in 24 to 30 gauge wire at custom lengths<br />
Fluid specified Immersion by the customer. Perchloroethelyne, 2 hours MIL-DTL-83513, Para. 7.5.18<br />
Lubricating Oil (MIL-L-23649), 20 hrs.<br />
Uninsulated Wire – Allows greater flexibility when installing the connector.<br />
Available in 24 to 28 gauge wire. Coolanol 25, 1 hour<br />
Shock 50G’s MIL-STD-1344, Method 2004, Condition E<br />
Solder Cups – Used in applications that require the lowest contact<br />
Vibration resistance and require termination 20G’s by the customer.<br />
MIL-STD-1344, Method 2005, Condition IV<br />
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Guide
2006<br />
MILAERO-505/03.06
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