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Forever issue 1/2013 - Outokumpu

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forever<br />

A magazine <strong>Outokumpu</strong> customers Issue 1 // May <strong>2013</strong><br />

Material matters<br />

in the demanding<br />

oil and gas industry<br />

Page 9<br />

Architecture designed<br />

and built to last<br />

Page 10<br />

Growth<br />

Stainless solutions<br />

for every need<br />

Page 14<br />

from energy<br />

Advanced materials, recycling, substitution and urban<br />

mining help promote sustainability.


Ò editorial<br />

<strong>Forever</strong><br />

committed<br />

At the turn of the year, we merged <strong>Outokumpu</strong> and<br />

Inoxum, the stainless steel arm of ThyssenKrupp. This new<br />

industry leader brings together a dual legacy of 100 years: a<br />

legacy that stands behind the invention of stainless steel and<br />

other advanced materials. Both companies have earned a<br />

strong reputation for reliability, quality and technical expertise<br />

among customers.<br />

As a new company, we wanted to redefine ourselves in<br />

a way that respects our proud history while transforming us<br />

into a true industry leader. In addition to the wide range of<br />

high-quality products, we believe we have the technical expertise<br />

and customer-orientation to provide optimal materials for<br />

building a more sustainable world.<br />

"The world deserves<br />

innovations that can stand<br />

the test of time."<br />

Our vision – “a world that lasts forever” – perfectly<br />

captures our belief that the world deserves innovations that<br />

can stand the test of time and are ready to be born again<br />

at the end of their life cycle. And it is our mission to be the<br />

company that creates advanced materials that are efficient,<br />

long lasting and recyclable.<br />

We want <strong>Outokumpu</strong> to stand for what is important to our<br />

customers. We want to be the supplier of choice, providing<br />

advanced materials that can make our customers become<br />

more competitive, and help build a world that is designed to<br />

last forever.<br />

I hope that you find this magazine interesting and useful in<br />

discovering how <strong>Outokumpu</strong> is helping different companies<br />

with their materials solutions needs.<br />

Mika Seitovirta<br />

CEO<br />

<strong>Outokumpu</strong><br />

2 <strong>Forever</strong> 01|13


16<br />

Ò contents<br />

Staying in<br />

ship shape<br />

Industry veteran Joe Turner reveals how the marine industry has<br />

benefited from <strong>Outokumpu</strong> expertise for over half a century.<br />

4<br />

18<br />

2 Editorial<br />

The new <strong>Outokumpu</strong> brings together<br />

a dual legacy of 100 years.<br />

4 Megatrend<br />

When it comes to energy,<br />

Dr. Friedbert Pflüger advises against<br />

short-sighted thinking.<br />

9 Dialogue<br />

Erling Ryengen and Peder Claesson<br />

discuss material selection.<br />

10 Built to last<br />

How do sustainability and<br />

architecture intertwine? Catherine<br />

Houska answers.<br />

13 Profile<br />

Peter Samuelsson on life cycle.<br />

14 In the spotlight<br />

<strong>Outokumpu</strong>’s sustainable solutions<br />

serve a wide spectrum of customers.<br />

16 In the spotlight: case<br />

The marine industry continues to<br />

benefit from <strong>Outokumpu</strong> expertise.<br />

18 Steel cold facts<br />

Stainless steel in action<br />

around the world.<br />

20 Back cover<br />

Where to meet us next.<br />

Sneak peek<br />

Mika Toikka,<br />

Head of <strong>Outokumpu</strong><br />

Marketing says:<br />

“Excitement and<br />

curiosity – that sums<br />

up my feelings about<br />

the journey we started<br />

earlier this year. As<br />

a global leader in<br />

advanced materials, a<br />

bold vision was needed.<br />

When we asked our<br />

customers, 92 percent<br />

said <strong>Outokumpu</strong>’s new<br />

story is appropriate for<br />

our industry. I hope<br />

this magazine triggers<br />

dialogue that helps us<br />

steer our ship on the<br />

right course.”<br />

<strong>Forever</strong><br />

<strong>Outokumpu</strong>’s customer magazine. Published two times a year.<br />

<strong>Outokumpu</strong> Oyj, Riihitontuntie 7B, 02201 Espoo, Finland<br />

Editor-in-Chief Mika Toikka Managing Editor Anne Myllykoski<br />

Editorial production Sanoma Custom Media Graphic design Tuukka Lindqvist<br />

On the cover: One World Trade Center (previously known as Freedom Tower) in New York.<br />

PEFC/02-31-175<br />

01|13 <strong>Forever</strong> 3


Ò Megatrend<br />

4 <strong>Forever</strong> 01|13


New energy<br />

rules<br />

“Sustainable<br />

growth depends on our ability to deliver<br />

safe and reliable energy at an affordable price while<br />

keeping detrimental environmental impacts to a<br />

minimum,” says Professor Friedbert Pflüger.<br />

✎ Jorma Leppänen A Markus Henttonen<br />

01|13 <strong>Forever</strong> 5


Ò Megatrend<br />

Europe has made tremendous progress in deploying<br />

sustainable sources of energy in a relatively short period<br />

of time. Friedbert Pflüger, Professor and Director of<br />

the European Centre for Energy and Resource Security<br />

at King’s College London, emphasizes the importance of<br />

a strong economy:<br />

”Without a robust industrial and manufacturing base, we will<br />

lack the financial means to continue to provide the incentives<br />

necessary for the further deployment of renewable energy systems<br />

and more energy-efficient technologies. These are prerequisites for<br />

sustainable growth.”<br />

According to Dr. Pflüger, technologies like carbon capture and<br />

storage (CCS), effective storage technologies for renewable energy,<br />

and the substitution of oil with natural gas or hydrogen in the<br />

transport sector would go a long way in meeting sustainability<br />

challenges.<br />

”Now we must ensure that the investment climate necessary for<br />

further developing these and other technologies is not hampered<br />

by short-sighted or ineffective policies.”<br />

Industries in the driver’s seat<br />

Dr. Pflüger is worried that the energy market is gradually becoming<br />

"A growing world population,<br />

urbanization and higher<br />

living standards are clearly<br />

pushing up the demand for<br />

renewable energy."<br />

- Dr. Friedbert Pflüger<br />

fraught with regulatory burdens and inefficiency. Also the relatively<br />

high energy prices and strict carbon mitigation policies make<br />

it increasingly difficult for European companies to compete internationally,<br />

he says.<br />

”We are already witnessing the birthing pains of an exodus of<br />

industry, especially energy-intensive industries, from Europe to<br />

more favorable markets such as the US.”<br />

Dr. Pflüger sees that further improvements in efficiency through<br />

advanced materials, recycling, substitution and urban mining can<br />

still contribute significantly to the sustainability efforts of energyintensive<br />

industries.<br />

”These industries may also have to explore strategies that focus<br />

on securing natural resources abroad. For instance, it would be<br />

prudent for them to pool resources together to enhance global<br />

competitiveness, and to pursue strategic, long term cooperation on<br />

the industry level.”<br />

Growing need for energy<br />

The International Energy Agency (IEA) estimates that by 2030,<br />

coal, oil and natural gas will still account for nearly 80 percent<br />

of the world’s primary energy mix. Further expansion of nuclear<br />

capacity, especially in non-OECD countries like China, Russia and<br />

India, is expected to continue.<br />

”The utilization of hydraulic fracturing to tap unconventional<br />

shale gas, shale oil and tight oil has tremendously boosted<br />

the world’s proven oil and gas reserves over the past decade,” Dr.<br />

Pflüger says.<br />

The global drive toward sustainable and clean energy technologies<br />

is predominantly spurred by the desire to mitigate climate<br />

change by reducing CO 2<br />

emissions and to achieve a higher degree<br />

of energy security and self-sufficiency.<br />

”While these two factors are still key drivers, a growing world<br />

population, urbanization and higher living standards are also<br />

clearly pushing up the demand for renewable energy." •<br />

6 <strong>Forever</strong> 01|13


Prof. Dr. Friedbert<br />

Pflüger is the<br />

Director of the<br />

European Centre<br />

for Energy and<br />

Resource Security<br />

(EUCERS) at King's<br />

College London.<br />

01|13 <strong>Forever</strong> 7


Ò Megatrend<br />

Energy solutions for the future<br />

Applications based on <strong>Outokumpu</strong>’s wide product range enhance safety and<br />

efficiency in all forms of energy production.<br />

The megatrends of population growth and rising energy<br />

consumption combined with limited resources give direction<br />

to <strong>Outokumpu</strong>’s business.<br />

“We have been offering products and applications for the<br />

energy industry for decades, and it is a great opportunity for us<br />

to be able to further develop our business based on our proven<br />

strengths,” says Bernd Beckers, Duplex Product Manager at<br />

<strong>Outokumpu</strong>.<br />

<strong>Outokumpu</strong> caters to the current energy trends with a wide<br />

variety of advanced materials in all parts of the value chain,<br />

be it drilling, transporting, producing or transmitting.<br />

“Our products are used, for example, by oil exploration and<br />

production companies deep under the ocean floor. Solar power<br />

plants use our products for efficiency. Our tailor-made, highly<br />

sophisticated stainless steels and alloys are applied in a multinational<br />

fusion reactor project.”<br />

<strong>Outokumpu</strong>’s ability to find the best and most cost-efficient<br />

solutions together with the customer is based on the wide range<br />

of products, from martensitic grades with low corrosion resistance<br />

up to highly sophisticated materials like nickel alloys with very<br />

high corrosion resistance.<br />

“For example, in different parts of a power plant there are<br />

different kinds of work environments and local operating conditions.<br />

We help our customers choose the right kind of grades for different<br />

components of the unit and create an economical design.”<br />

<strong>Outokumpu</strong> develops and supplies materials for a growing<br />

number of alternative energy producers, but most of the global<br />

energy production will be based on coal along with oil and gas in the<br />

coming decades. New nuclear power plants will also be built in many<br />

parts of the world.<br />

“We supply materials for new nuclear power plants: for accumulator<br />

tanks, steam separator plates, heat exchangers and<br />

pool liners, for example. On the other hand, we offer solutions for<br />

handling and storing used fuel rods and contaminated materials.”<br />

“For fossil fuel power generation we offer materials suitable for<br />

boiler equipment and, for instance, flue gas desulphurization units.<br />

In those we can offer a very competitive solution for our customers<br />

by an economical design in which both alloys and stainless steel<br />

are used.”<br />

<strong>Outokumpu</strong><br />

meets the<br />

energy trends<br />

with a wide<br />

variety of<br />

different<br />

materials and<br />

applications in<br />

all parts of the<br />

value chain.<br />

Read more<br />

about<br />

<strong>Outokumpu</strong>'s<br />

successful<br />

customer<br />

cases on pages<br />

18–19.<br />

8 <strong>Forever</strong> 01|13


Material matters<br />

Ò DIALOGUE<br />

The complex and crucial material selection process lays the groundwork for<br />

creating sustainable solutions in any field. Principal Engineer Erling Ryengen of Aker<br />

Solutions and <strong>Outokumpu</strong>’s Product Manager Peder Claesson discuss the ins and outs of<br />

material selection for the demanding oil and gas industry.<br />

✎ Randel Wells A Aker Solutions and <strong>Outokumpu</strong><br />

RYENGEN: When we get an inquiry from an oil and gas company, we<br />

usually receive a design basis for the installation. Local and international<br />

standards provide further criteria. The actual requirements are<br />

specified in-house, and we have a sizable team for this purpose, as<br />

do most of our oil and gas customers as well. The criteria for material<br />

selection start with factors such as service conditions – contact with<br />

hydrocarbon, air and sea water. We then look at temperature, carbon<br />

dioxide content and the presence of hydrogen sulphide. For offshore<br />

installations, weight may play an important, but often underestimated,<br />

role, driving the material selection towards the use of high strength<br />

stainless steels. Finally, the overall lifetime expectancy of the installation<br />

and equipment should be taken into account.<br />

CLAESSON: For many customers, the lifespan of the installation is<br />

critical to material selection. In the past, most platform elements were<br />

painted carbon steel because they only needed to last from 10 to 12<br />

years. However, modern platforms need to operate up to 40 years,<br />

and for that, stainless steel is an ideal choice.<br />

RYENGEN: Once we have our materials specified, we send out inquiries<br />

to suppliers. The evaluation that follows looks not only at the properties<br />

of the material, but also at price, delivery time, experience and<br />

reliability of the supplier, as well as manufacturing quality.<br />

CLAESSON: On the supplier side, a lot of testing and inspections are<br />

made at the micro-structure level. Production process is not approved<br />

unless we can prove the material quality is the same from one side<br />

through to the other.<br />

RYENGEN: Quality aside, we also have to ensure that we will actually<br />

get the materials, on which we have based our designs. For the more<br />

exotic grades, we require the manufacturer to pass a certain qualification,<br />

the most well-known being NORSOK M-650.<br />

CLAESSON: The Norwegian NORSOK M-650, qualification of manufacturers<br />

of special materials, is the most widely recognized and used<br />

certification for advanced materials in the oil and gas industry.<br />

RYENGEN: Material selection is quite an extensive exercise, and<br />

there are not many advanced materials companies who are qualified<br />

to do it, though the number is growing every year.<br />

CLAESSON: We aim to be the natural choice as the preferred partner<br />

in advanced materials for our customers. In the end, material selection<br />

is about much more than the material itself. Product development<br />

capabilities, processes, as well as manufacturing location play a role.<br />

Furthermore, there might be individual differences in what customers<br />

value highly – they do not want to buy materials if the operations have<br />

high accident rates, for example. Safety is very important for the oil<br />

and gas industry. •<br />

Peder<br />

Claesson<br />

Erling<br />

Ryengen<br />

“Often the requirements can be met with an existing stainless steel grade. Sometimes<br />

a new grade needs to be developed with the right characteristics and price point. Such<br />

was the case that led to our new enhanced duplex stainless steel grade, EDX 2304.”<br />

- Peder Claesson, <strong>Outokumpu</strong><br />

01|13 <strong>Forever</strong> 9


"Taller buildings allow<br />

for more sustainable<br />

city growth."<br />

10 <strong>Forever</strong> 01|13


Built<br />

to last<br />

Catherine Houska, architectural metals consultant and Senior<br />

Development Manager at TMR Consulting, talks<br />

about sustainability and architecture.<br />

✎ David Stoneham and Katri Saari A outokumpu<br />

ow are global megatrends<br />

influencing developments in<br />

architecture?<br />

“The most important megatrend is<br />

sustainable design. The increased use<br />

of metal for exterior applications like<br />

roofing and curtain wall is in part driven<br />

by sustainability, but fashion and the<br />

practical aspects of city design also play a<br />

role,” says Catherine Houska.<br />

“Taller buildings help to counter urban sprawl,<br />

making it possible for more people to live within a<br />

reasonable distance from the city. They also improve<br />

mass transit efficiency and allow for more sustainable<br />

city growth by allowing for green spaces. Metal<br />

cladding is a popular choice: it reduces building<br />

weight, which in turn reduces structural component<br />

cost. Because recladding a tall building is expensive,<br />

it is important to select materials that are capable<br />

of providing long service life without esthetic deterioration.<br />

In environments with exposure to higher<br />

pollution levels or coastal or deicing salt, stainless<br />

steel is a logical choice to achieve low maintenance<br />

costs and avoid material replacement when buildings<br />

are designed to last 30 or more years because it<br />

is the most corrosion resistant of the commonly used<br />

architectural metals.”<br />

What is the relationship between architecture<br />

and sustainability?<br />

“Architecture and construction – everything from<br />

bridges to transit stations and buildings – have been<br />

focal points of the sustainability movement from its<br />

inception because this sector represents such a large<br />

percentage of society’s raw materials, energy, emissions<br />

and land fill waste.<br />

“Increasingly large owners, such as governments<br />

and real estate investment firms, are requiring that<br />

designs achieve a minimum building service life and<br />

that the materials used for, e.g., structural sections,<br />

roofs and walls not require replacement during that<br />

service life. That service life is generally 75 or more<br />

years. Those longevity requirements make stainless<br />

steel an obvious choice because of its corrosion resistance.<br />

There is growing interest in duplex stainless<br />

steels, which can potentially reduce panel thickness<br />

while providing a cost-effective, corrosion-resistant<br />

option in demanding environments.”<br />

Can you expand on why stainless steel is<br />

particularly suited to modern structural<br />

applications?<br />

“Corrosion resistant stainless steel components, such<br />

as concrete reinforcement or structural beams, can<br />

also play an important role in extending the service •<br />

01|13 <strong>Forever</strong> 11


Ò Built to last<br />

"Longevity requirements<br />

make stainless steel<br />

an obvious choice."<br />

life of buildings and structures, whether they be<br />

bridge decks capable of 100 years of service, industrial<br />

structural applications or glass curtain walls<br />

supports in high rise buildings. Structural failure is<br />

not acceptable within the project’s life.<br />

“For example, the Gateway Arch in St. Louis,<br />

Missouri – built in 1965 – contains <strong>Outokumpu</strong> plate<br />

and was the first large structural application for stainless<br />

steel in the world. It is an excellent example of the<br />

longevity of this material and of why stainless steel<br />

continues to be a popular choice for memorials and<br />

monuments and other long-lasting structural applications.<br />

The specification of stainless steel structural<br />

sections and concrete reinforcement in pedestrian,<br />

vehicular and rail bridges is driven by long service life<br />

requirements and their life cycle cost advantage.”<br />

What properties are needed in today’s<br />

sustainable materials?<br />

“Longevity – for example corrosion resistance –<br />

is necessary to avoid material replacement due to<br />

esthetic or functional failure when the building<br />

design life is 75 or more years. The corrosion resistance<br />

of stainless steel also helps other long-life<br />

materials such as wood, stone, concrete and masonry<br />

to achieve their potential.<br />

“Stainless steel roofs, wall panels and sunscreens<br />

can contribute to substantial reductions in building<br />

energy requirements during operation. Stainless<br />

steel’s solar reflective index on common finishes is<br />

high enough to meet LEED requirements for this<br />

credit. Sunscreens shield buildings and structures<br />

from both summer heat gain and winter heat loss,<br />

reducing energy requirements. Also, stainless steel<br />

does not require a coating, making it a zero emission<br />

material for indoor applications.<br />

“Selecting the correct stainless steel and finish is<br />

critical to achieving success, and, for that reason,<br />

<strong>Outokumpu</strong> has sponsored atmospheric corrosion<br />

research in locations around the world where a<br />

great deal of construction is occurring, such as in the<br />

Middle East.” •<br />

What is LEED?<br />

LEED means “Leadership in Energy and<br />

Environmental Design”. It is an internationally<br />

recognized green building rating system.<br />

TMR stainless is a small consulting firm that<br />

has had a close relationship with <strong>Outokumpu</strong> for<br />

more than 25 years. TMR works both as an independent<br />

consultancy firm and a representative<br />

for <strong>Outokumpu</strong> in matters relating to materials<br />

selection, failure analysis, technical marketing and<br />

standardization.<br />

As good as new after more<br />

than 80 years<br />

Chrysler Building, an iconic landmark of the New York skyline, is adorned<br />

with <strong>Outokumpu</strong>’s stainless steel. The use of stainless steel in its roof and<br />

pinnacle, eagle-head gargoyles, pineapples, hubcap and hood ornament inspired<br />

decorative details extending up the sides of the building, entrance doors and<br />

stunning lobby details popularized a new architectural material.<br />

The 319-meter-tall, Art Deco-style Chrysler Building was the highest building in<br />

the world when it was completed in 1930. Approximately 12,500 stainless steel<br />

panels (12,000 m 2 ) were used on the exterior with the 2,000 m 2 roof and spire<br />

being its most visible elements. The building, which created an international<br />

sensation, showed the benefits and vast possibilities of the use of stainless<br />

steel both in and outdoors in a time when stainless steel was a relatively new<br />

material and people were just beginning to recognize its possibilities. Since its<br />

construction, stainless steel has remained one of the most commonly used<br />

materials for the world’s tallest buildings.<br />

more than 80 years of use in a coastal environment that was once very<br />

polluted, the Chrysler Building has only been manually cleaned twice and<br />

remains a sparkling testament to the durability of stainless steel and one of the<br />

world’s most recognizable architectural treasurers. With the exception of a few<br />

panels damaged in hurricanes or replaced due to minor building modifications,<br />

the stainless steel panels are original and in excellent condition.<br />

12 <strong>Forever</strong> 01|13


Creating the<br />

perfect life cycle<br />

Ò profile<br />

Peter Samuelsson, Head of Innovation and R&D in <strong>Outokumpu</strong>’s High Performance Stainless and Alloys<br />

Business Area, continues to be excited about stainless steel. His enthusiasm is contagious.<br />

✎ Anne Myllykoski A <strong>Outokumpu</strong> and Osmo Päivinen<br />

“I call it the perfect life cycle, because everything we deliver to our<br />

customers will eventually come back to us. No matter how many times<br />

stainless steel is melted, the new product is always 100 percent up to<br />

specification,” Peter Samuelsson explains.<br />

In addition to the sustainability aspect, Samuelsson is sure that<br />

customers gain clear business benefits, too, by choosing stainless<br />

steel.<br />

“A storage tank is a perfect example of an application where<br />

stainless steel allows for a lighter structure, saves significant amount<br />

of energy and reduces the associated carbon footprint. The duplex<br />

grades LDX 2101® and LDX 2404® – innovated and developed at<br />

<strong>Outokumpu</strong> – are perfect solutions for light structures that require high<br />

strength. During use, the maintenance cost is low because stainless<br />

steel does not require protection against corrosion.”<br />

Samuelsson believes there are areas in which the possibilities<br />

of stainless steel are yet to be discovered. For the past eight years<br />

<strong>Outokumpu</strong> has been involved in the Ecocycle Program, a research<br />

project carried out in Sweden among the steel and scrap industry.<br />

Samuelsson is a member of the board of the Ecocycle Council. He<br />

gives examples of results: “A study investigated how to increase the<br />

yield of the alloy elements<br />

in the production process<br />

of stainless steel. The tests<br />

– run at <strong>Outokumpu</strong>’s mill<br />

in Avesta, Sweden – found<br />

ways to save resources and<br />

energy. It was also discovered<br />

that steel slag could<br />

substitute the use of natural<br />

rock in road construction.”<br />

After 15 years with the<br />

company, Samuelsson still<br />

finds it exciting to work with<br />

the material and solutions<br />

that respond well to global<br />

challenges.<br />

“We want to continue to support our customers in exploring the<br />

possibilities, especially the mechanical strength of stainless steel. In<br />

many cases, the amount of material could be reduced while maintaining<br />

the same functionality just by selecting the right grade." •<br />

recycled content > 80 %<br />

recycling & recovery<br />

outokumpus´s<br />

production<br />

of stainless steel<br />

use<br />

<strong>Outokumpu</strong> stainless steel:<br />

+80% recycled content<br />

white goods and<br />

other appliances<br />

Metal industry<br />

and machinery<br />

transport<br />

13<br />

years<br />

18<br />

years<br />

23<br />

years<br />

Building and<br />

construction<br />

Food prosessing<br />

and kitchenware<br />

23<br />

years<br />

50<br />

years<br />

01|13 <strong>Forever</strong> 13


Ò in the spotlight<br />

Sustainable solutions<br />

<strong>Outokumpu</strong>’s product portfolio allows customers across both industrial and consumer<br />

goods serving sectors to find the optimal match to fit their needs.<br />

✎ <strong>Outokumpu</strong> A outokumpu<br />

The new <strong>Outokumpu</strong> has the widest<br />

range of products across all customer<br />

segments. Our offering covers all stain less<br />

steel grades from standard and high-alloyed<br />

austenitic stainless steel grades to ferritic<br />

and martensitic stainless steels. <strong>Outokumpu</strong><br />

is well equipped to tailor products to meet<br />

its customer needs in grade contents, dimensions,<br />

surface finishes as well as tolerances.<br />

The offering is com plemented by a wide range<br />

of high performance stainless steels such as<br />

duplex to high performance alloys, including<br />

titanium and zirconium for very demanding<br />

industrial appli cations.<br />

<strong>Outokumpu</strong> also offers a wide range of<br />

added value services such as edge preparation,<br />

cut to shape, bending, surface finishes,<br />

welding and solutions to material packages.<br />

Product quality, delivery reliability and<br />

Martensitic<br />

grades<br />

Magnetic<br />

Cr 11–15%<br />

Ni 0%<br />

C 0.08–0.60%<br />

Ferritic<br />

grades<br />

Magnetic<br />

Cr 10.5–20%<br />

Ni 0%<br />

Stainless Steel<br />

customer orientation are key strengths of our<br />

value proposition. In addition, the technical<br />

expertise of our employees ensures that we<br />

can always offer the best material solution<br />

according to customer needs. •<br />

Standard austenitic<br />

Cr-Ni grades<br />

Non-magnetic<br />

Cr 17–19%<br />

Ni 8–12%<br />

Standard austenitic<br />

Cr-Ni-Mo grades<br />

Non-magnetic<br />

Cr 16.5–19%<br />

Ni 10–13%<br />

Mo 2–3%<br />

14 <strong>Forever</strong> 01|13


Serving a wide spectrum of<br />

customer needs, <strong>Outokumpu</strong>’s<br />

customers include end users,<br />

processors and distributors<br />

around the world.<br />

Stainless Steel<br />

High Performance Alloys<br />

High performance<br />

austenitic grades<br />

Duplex<br />

grades<br />

Heat-resistant<br />

austenitic grades<br />

Heat resistant<br />

ferritic grades<br />

Nickel<br />

alloys<br />

Titanium<br />

alloys<br />

Zirconium<br />

alloys<br />

Non-magnetic<br />

Cr 16.5–25%<br />

Ni 13–25%<br />

Mo 3–7%<br />

Magnetic<br />

Cr 18–26%<br />

Ni 1–8%<br />

Mo 0.3–4%<br />

Non-magnetic<br />

Cr 17–26%<br />

Ni 9–22%<br />

Si 0.5–2.5%<br />

Magnetic<br />

Cr 6–26%<br />

Al 0.5–1.7%<br />

Si 0.5–1.4%<br />

Softmagnetic<br />

Ni at least 30%<br />

Commercially<br />

pure<br />

Low alloyed<br />

Alloyed<br />

Zirconium<br />

ZR700<br />

ZR702<br />

01|13 <strong>Forever</strong> 15


Ò in the spotlight<br />

Steel ship<br />

still hip<br />

With shipyards facing rough waters, <strong>Outokumpu</strong><br />

brings clear added value with superior service.<br />

✎ Sami Anteroinen A helmi sirola<br />

The marine industry has benefited from <strong>Outokumpu</strong><br />

expertise for more than half a century. For example,<br />

<strong>Outokumpu</strong> – under a series of different names – has<br />

been the market leader in this field and pioneered<br />

new builds for chemical tankers since the 1960s.<br />

Joe Turner, Segment Business Manager, says that the<br />

<strong>Outokumpu</strong> facility in Degerfors, Sweden, has been involved in<br />

more than 400 new builds, initially with a high molybdenum<br />

stainless steel grade SKR-4, and later on with duplex grade 2205.<br />

“We were the first supplier to supply a tailor-made package in<br />

duplex 2205 to an Italian owner back in the late 1970s,” he recalls.<br />

Stainless steel boosts the longevity of the giant cargo ships considerably.<br />

In addition, stainless steel is very clean and hygienic, making<br />

it possible to use ships for a wide variety of cargo, from chemicals<br />

to food. With lower life cycle costs, stainless steel still has significant<br />

value at the end of the ship’s life, where the material can be fully<br />

recycled, melted down and reproduced to new equipment.<br />

Conquering corrosion<br />

Stainless steel can be easily cleaned and even sterilized for constant<br />

re-use, without degradation, and it does not require surface coating<br />

or painting. It also has an amazing ability to repair its own surface,<br />

meaning it needs little or no maintenance or replacement.<br />

Different grades of stainless steel also provide the best possible<br />

corrosion resistance even in harsh conditions – when exposed to<br />

acids, sea water or other corrosive environments.<br />

Turner ranks corrosion resistance as the number one upside<br />

of stainless steel. “The biggest benefit of using stainless steel for<br />

cargo tanks is the corrosion resistance, particularly in duplex 2205,<br />

which also means a reduction in weight due to its strength. It’s<br />

therefore cost-saving, too.”<br />

Taking charge<br />

Turner is an industry veteran, having worked for the company for<br />

40 years. He views the marine sector as a very unique market –<br />

there are only three approved and qualified stainless steel suppliers.<br />

Furthermore, the ship owners are always looking for inexpensive shipyards.<br />

This, in turn, means that the owners rely heavily on the supplier<br />

to train the shipyard how to handle, store, cut and weld stainless steel.<br />

<strong>Outokumpu</strong> offers an added value package consisting of tailormade<br />

plates with, for example, weld preparation, welding and<br />

corrugation, all performed in-house together with the <strong>Outokumpu</strong><br />

Plate Service Center (PSC).<br />

“This is all conducted under the owners’ chosen classification<br />

body that inspects and stamps each plate prior to packing<br />

and dispatch. Depending on the size of the ship, there could be<br />

hundreds of different individual plate sizes,” Turner says.<br />

In the current tough market situation, the owners rarely use the<br />

same shipyard twice. In many cases, the shipyards take financial hits,<br />

because they have underestimated the cost of building these highly<br />

16 <strong>Forever</strong> 01|13


"Stainless steel boosts<br />

the longevity of giant<br />

cargo ships considerably."<br />

sophisticated ships. For <strong>Outokumpu</strong>, it is a complicated puzzle.<br />

“In any project, you’re dealing with owners, designers, trading<br />

houses or brokers, various shipyards and classification bodies, to<br />

list a few. The success of the process comes from effective ways of<br />

working, good team work and consistently reviewing our ways of<br />

helping the customer.”<br />

Make it big<br />

Despite the challenging business environment, <strong>Outokumpu</strong> has<br />

been able to thrive by bringing clear added value to ship builders.<br />

For instance, <strong>Outokumpu</strong> is famous for its XXXL plates, which are<br />

ideal for the large surfaces of chemical tankers, as they require less<br />

welding and create fewer seams.<br />

“The plates can be even 13 meters long and 3.2 meters wide.<br />

That’s more than four times larger than the standard plates,”<br />

Turner specifies.<br />

In all operations, the company policy is to offer the full tailormade<br />

package only. Turner explains the reason behind this: “Some<br />

shipyards, particularly in Asia, would prefer to purchase plate, so<br />

they can do their own processing, but the <strong>Outokumpu</strong> package has<br />

many recognized advantages. There’s only one responsible party<br />

for the whole package, quality assurance and shortened lead times.<br />

There are also environmental benefits and cost efficiency, since the<br />

scrap from off cuts goes directly back to the melting shop which<br />

means less transportation and handling.”<br />

With this concept, <strong>Outokumpu</strong> has a competitive edge also in<br />

Asia, where ship owners seek low-cost fabrication with highquality<br />

requirements. •<br />

01|13 <strong>Forever</strong> 17


Ò steel cold facts<br />

Knocking your socks off<br />

18 <strong>Forever</strong> 01|13<br />

A combination of <strong>Outokumpu</strong> stainless<br />

steels is part of the reason to why Miele<br />

washing machines lead the European washer<br />

and dryer market in terms of product longevity<br />

and durability. Germany’s WfK Cleaning<br />

Technology Research Institute found that<br />

Miele washers were the only machines to<br />

break the 5,000 wash-cycle barrier of faultless<br />

operation. That equals about 20 years of<br />

standard use.<br />

Miele attributes part of its market leadership<br />

to its selection of materials. Washers<br />

and dryers use stainless steel wherever there<br />

is contact with water or moisture.<br />

Miele selected a ferritic <strong>Outokumpu</strong> stainless<br />

steel (1.4016; 430) for its washing<br />

machine and tumble dryer drums. The<br />

smooth, shiny surface provides much more<br />

than good looks.<br />

A “stockings test” is performed to assure<br />

a minimum of friction contact with the drum<br />

steel to protect delicate items from snags<br />

and other damage.<br />

Another ferritic grade, 1.4510 (439), is<br />

used in some drums. Miele dryers also incorporate<br />

<strong>Outokumpu</strong> austenitic grade 1.4301<br />

(304).<br />

These machines have come to represent<br />

peace of mind, impressive performance – and<br />

clean shirts.


Stainless steel in a demanding<br />

natural gas project<br />

<strong>Outokumpu</strong> supplies stailess steel<br />

for cable management specialist<br />

Vantrunk, whose cable ladders and<br />

cable trays are used to support<br />

cables in the Gorgon LNG project.<br />

Gordon LNG is the largest construction<br />

project ever undertaken in<br />

Australia and one of the largest<br />

worldwide. Gas fields are built some<br />

130 kilometers off the north-west<br />

coast of Western Australia. The<br />

resource contains 40 trillion cubic<br />

feet of liquefied natural gas.<br />

The Vantrunk cable ladder and<br />

tray systems are manufactured with<br />

marine-grade stainless steel whenever<br />

extreme strength and very high<br />

corrosion resistance are required.<br />

The material ensures up to 20-year<br />

service life in a temperature range<br />

from -50 to +450 degrees Celsius.<br />

Vantrunk Managing Director<br />

Kevin Campbell comments on the<br />

Vantrunk-<strong>Outokumpu</strong> partnership:<br />

“At Vantrunk, we are committed to<br />

delivering the highest-quality cable<br />

management solutions designed to<br />

thrive in extreme environments. We<br />

have developed a strong and reliable<br />

supply chain. <strong>Outokumpu</strong> plays a key<br />

role in helping us to deliver on our<br />

customer promise.”<br />

Lighter tanks and lower<br />

maintenance costs<br />

<strong>Outokumpu</strong> delivers 150 tons of stainless steel sheet<br />

to construction of storage tanks by Japrotek, a Finnishbased<br />

company that produces agitators, pressure vessels<br />

and large tanks, built on site, for process industries.<br />

Originally Japrotek’s end customer had selected<br />

carbon steel as their material. <strong>Outokumpu</strong> presented<br />

Japrotek its new tool that calculates and compares<br />

different materials, taking into account weight and thickness<br />

as well as welding, finishing and maintenance costs.<br />

This allows customers to make decisions based on total<br />

cost of the investment throughout its life cycle.<br />

Based on the calculations, Japrotek recommended its<br />

customer that they could replace carbon steel with LDX<br />

2101® and austenitic stainless steel. After looking into<br />

it, the customer chose the recommended materials for<br />

the construction of their tank.<br />

“the Main reasons for switching to stainless steel were<br />

longer life cycle time and lower maintenance costs as<br />

well as the good properties of LDX 2101® that makes<br />

it ideal for big tanks,” says Stig Sandström, Sales<br />

Manager at Japrotek. “We received good product information<br />

at the <strong>Outokumpu</strong> site, which made us think about<br />

new options for the material.”<br />

<strong>Outokumpu</strong> lean duplex for a pioneering solar plant project<br />

<strong>Outokumpu</strong> has won another contract for a pioneering<br />

Crescent Dunes solar plant project in Tonopah, Nevada, USA.<br />

In addition to 650 tons of stainless quarto plate, <strong>Outokumpu</strong><br />

will also supply more than 60 tons of <strong>Outokumpu</strong>’s patented<br />

lean duplex grade LDX2101 ® , from its mill in Sheffield, UK.<br />

Tonopah Solar has commissioned a solar energy plant<br />

to provide some 100 megawatts of clean, renewable and<br />

sustainable energy.<br />

The Crescent Dunes is the first project of its kind using a<br />

molten salt power tower and heliostat technology. The energy<br />

captured from the sun is used to power a conventional steam<br />

turbine generator to produce electricity. The solar panels on<br />

the pedestal turn in two different ways, which enables the<br />

panels to follow the sun and capture its energy more efficiently.<br />

The solar plant will start operations in the beginning of<br />

2014 to provide clean and renewable energy for customers in<br />

California and Nevada.<br />

01|13 <strong>Forever</strong> 19


The International Bridge<br />

Show <strong>2013</strong><br />

Exhibition<br />

June 2–6, Pittsburg, USA<br />

Meet Us Here<br />

Automotive Engineering<br />

Exhibition & Conference<br />

June 4–5, Nuremberg, Germany<br />

PowerGen Europe <strong>2013</strong><br />

Exhibition<br />

June 4–6, Vienna, Austria<br />

100 Years of Stainless Steel<br />

Celebration<br />

Customer event & Conference<br />

June 11–14, Sheffield, UK<br />

Paris Airshow <strong>2013</strong><br />

Exhibition<br />

June 17–23, Le Bourget, France<br />

Offshore Europe <strong>2013</strong><br />

Exhibition<br />

September 3–6, Aberdeen, UK<br />

Schweissen & Schneiden <strong>2013</strong><br />

Exhibition<br />

September 16–21, Essen, Germany<br />

Tools and technologies for<br />

Processing Ultra High Strength<br />

Materials<br />

Exhibition & Conference<br />

September 19–22, Graz, Austria<br />

Brazil Welding Show<br />

Exhibition<br />

October 1–4, Sao Paulo, Brazil<br />

ITA Conference <strong>2013</strong><br />

Exhibition<br />

October 6–9, Las Vegas, USA<br />

www.outokumpu.com<br />

SIMEI<br />

Exhibition<br />

November 12–16, Milan, Italy

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