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<strong>Test</strong> <strong>Report</strong> no. 5938<br />
<strong>Test</strong> <strong>Report</strong> no. D-09.11<br />
<strong>Test</strong> <strong>Report</strong><br />
KWF-<strong>Test</strong> <strong>Report</strong> no: 5326<br />
Road grader for three-point attachment<br />
Type “SWO 1”<br />
Manufacturer and owner of the test certificate<br />
Distributor in the of German Federal Republic:<br />
WULLEMS Constructie & Plaatwerken B. V.<br />
Haveneind 4<br />
NL -6006 RW Weert<br />
Road grader type “SWO 1“ – dated: July, 2011
Page 2<br />
1. Evaluation - review<br />
Road grader for three-point attachment, Type “SWO 1”<br />
WULLEMS Constructie & Plaatwerken B. V., Haveneind 4, NL -6006 RW Weert<br />
<strong>Test</strong> item <strong>Test</strong> result Evaluation<br />
Chief<br />
application<br />
field<br />
Road grader for maintaining loose road surfaces under<br />
easy conditions. Mounted to rear three-point attachment on<br />
agricultural tractors (requires at least 5 maintenance runs<br />
per year)<br />
Work speed<br />
good<br />
Driving speed of the carrier vehicle<br />
Depending on road conditions and number of necessary<br />
passes, between about 10 km/h and 20 km/h<br />
+<br />
Schlepper<br />
For safe and rational operation a 4WD agricultual tractor<br />
with front ballast is generally recommended.<br />
For use on level ground, tractors with at least 60 kW are<br />
sufficient. Tractors with at least 80kW engine power are<br />
recommended for frequent working in cleared terrain.<br />
Reliability and<br />
durability<br />
good<br />
No defects or failures during the test period +<br />
Handling<br />
good<br />
Operation Experience required 0<br />
Physical strain<br />
• Operator must take on unfavourable body posture to<br />
look at the blades<br />
• normal actuating forces<br />
0<br />
+<br />
Assembly /<br />
Maintenance<br />
good<br />
Assembly time Attachment and removal in less than 15 minutes 0<br />
Maintenance effort low +<br />
Work safety<br />
Confirmed by GS-<strong>Test</strong> (DPLF)<br />
Costs Costs per meter per maintenance pass, incl. operator and tractor 0.025 –<br />
0.035 €<br />
Evaluation range: ++ / + / o / - /-- (o = Standard)<br />
Road grader Type SWO 1 – dated: July, 2011
Page 3<br />
2. DESCRIPTION AND TECHNICAL DATA<br />
Construction<br />
Maintenance device for rear attachment to agricultural tractors.<br />
Electro-hydraulic control, supplied by tractor hydraulic system<br />
Welded construction made of sectional steel components:<br />
1. 3-point hitch category 2 (ISO 730)<br />
2. horizontal swivelling main frame with hydraulic telescoping blade carrier and<br />
grader blade and<br />
3. front v-shaped oscillating blade carrier with two grader blades for levelling the<br />
central ridge between tracks,<br />
4. as well as 2 lateral, oscillating rocking frames for attaching the 4 independent<br />
hydraulically telescoping and swivelling blade carriers with grader blades<br />
5. bolted stainless steel grader blades for profiling<br />
2<br />
1<br />
4<br />
3<br />
Main measurements, weights and pressures<br />
Length in transport position:<br />
2550 mm<br />
Width in transport position:<br />
2500 mm<br />
Height in transport position:<br />
1250 mm<br />
Largest offset, from attachment to lower link: hydr. adjustm: 2550 – 4550 mm<br />
Overall weight<br />
1250 kg<br />
Max. hydraulic pressure<br />
15.0 MPa<br />
Road grader Type SWO 1 – dated: July, 2011
Page 4<br />
Adjustability<br />
Pulling device / main frame horizontal left and right adjustment in 2 steps ± 30°<br />
Grader blade carrier arms<br />
Hydraulically telescoping length adjustment<br />
550 mm each<br />
horizontal left and right swivel adjustment in 4 steps ± 60°<br />
rear blade angle adjustment in 5 steps up to 30°<br />
all grader blades oscillate ± 6°<br />
max. operational width per pass<br />
4.00 m<br />
Work shield<br />
Grader blade: Material: Chrome-manganese/vanadium-steel (Hardox 400)<br />
Measurements: front 2 units 600 x 200 x 10 mm<br />
centre 2 units 1200 x 200 x 10 mm<br />
rear 1 unit 2000 x 200 x 10 mm<br />
Additional equipment<br />
None<br />
Road grader Type SWO 1 – dated: July, 2011
Page 5<br />
3. <strong>Test</strong> results<br />
Application field and work procedure<br />
This road maintenance is designed for use by forest enterprises and collectives<br />
especially within the framework of a road maintenance cooperation<br />
The practicality of the unit for small-scale enterprises and sideline farmer / foresters<br />
depends on a sufficiently large road network and good cooperation with the contracting<br />
body.<br />
The grader is mainly suited for maintaining loose gravel road surfaces (optimal grain<br />
size 0/15 - 0/35).<br />
The device drags road surface materials, removes grass and herbs, and spreads road<br />
materials in one pass. The 2 front v-shaped grader blades are especially designed for<br />
levelling the central ridge between the wheel tracks. Several passes are necessary on<br />
very rough roads requiring a high maintenance effort. The independent control of the<br />
grader blades enable the operator to work just one side (left or right) of the road.<br />
The work quality depends of the precise adjustment of the device.<br />
The unit cannot be used for grading roads when maintaining extremely compacted<br />
surface layers (re-profiling) or for road repair work.<br />
Consequent road surface maintenance with this device, especially when carried out in<br />
wet weather, significantly increases the lifespan of the road and reduces grass and<br />
herb growth between road edge and embankment.<br />
Performance:<br />
The performance attained when using the road grader depends on the weather<br />
conditions, the tractor (engine power class, working speed) and the width of the road or<br />
the number of required passes across the road.<br />
In a well-organised maintenance undertaking and using a 4WD agricultural tractor with<br />
an engine power of about 80 kW, the unit is capable of maintaining about 4.000 m –<br />
6.000 m of road with a heavy load surface consisting of loose materials, per operating<br />
hour.<br />
Required tractor<br />
For safe and rational operation a 4WD agricultural tractor with front ballast is generally<br />
recommended<br />
For use on level ground, tractors with at least 60 kW are sufficient. Tractors with at least<br />
80kW engine power are recommended for frequent working in cleared terrain.<br />
Te relative large offset of the unit noticeably impairs the mobility of the machine.<br />
The road grader can be attached using a quick-hitch.<br />
Road grader Type SWO 1 – dated: July, 2011
Page 6<br />
Availability, reliability, durability<br />
The construction of the road maintenance device is solid and the durability is good. The<br />
unit is well-designed and sophisticated.<br />
The reliability is good. However, it is prudent to avoid soiling the control elements, in<br />
order to ensure that the machine can be adjusted or fixed using normal forces.<br />
There were no defects or failures during the test period. The durability of the surface<br />
coating is good.<br />
Ergonomics (operation – physical strain)<br />
The operation of the grader is easy, however, the operator should have some<br />
experience in using the device. The actuating forces for adjusting the grader blades are<br />
normal. The actuating forces for controlling and adjusting the device during operation<br />
are very low. Levers and buttons for the electro-hydraulic fine adjustment are located in<br />
cab so that the device can be controlled while driving.<br />
The operator must turn backwards frequently to check the blade carriers and work<br />
quality, thus adopting an awkward posture, which is strenuous over a longer period of<br />
time.<br />
Assembly and maintenance<br />
The grader can be attached to or removed from the tractor in less than 15 minutes.<br />
The maintenance effort is low.<br />
Stability<br />
The design of the grader means that it can be safely placed on hard ground.<br />
Arbeitssicherheit<br />
The road grader Type “SWO 1“ was tested for work safety (GS-test) at the Deutsche<br />
Prüfstelle für Land- und Forsttechnik (DPLF)..<br />
Operator’s manual and spare parts list<br />
Operator’s manual and spare parts list are included.<br />
Survey results<br />
The test results are confirmed by a survey among users.<br />
Machine costs<br />
Purchase price for unit (dated 12.2009)<br />
without VAT from the manufacturer 27,000.-- €<br />
Cost per meter per maintenance run incl. tractor and operator 0.025 – 0.035 €<br />
Road grader Type SWO 1 – dated: July, 2011
4. <strong>Test</strong><br />
Page 7<br />
Requirements / recommendations: none<br />
BFW-<strong>Test</strong> (Austria)<br />
The road grader WULLEMS Type “SWO 1“was tested and approved in a joint<br />
effort in accordance with an agreement between the KWF and the BFW<br />
.<br />
FAT-Approval (Switzerland)<br />
This test report is accepted by FAT in accordance with the ENTAM agreement<br />
<strong>Test</strong> facility<br />
Premises of the company Wullems, NL – 6006 RW Weert<br />
Field test<br />
Forestry enterprise in Bavaria<br />
Author<br />
Dipl.-Ing. E. Debnar, KWF-Central offices, Groß-Umstadt,<br />
FPA-/DLG-test committee<br />
KWF-test committee “Tractors and machines“ (Chairman: FD R. Brümmel)<br />
KWF-utility value approval<br />
<strong>Test</strong> no. 5326, valid until July 31, 2016<br />
The applicant is entitled to display the test mark on machines of this type according to<br />
the test regulations and to use the certification for advertising purposes.<br />
This publication<br />
was supported by the Federal Ministry of Consumer Protection, Food and Agriculture<br />
and the State Forest Administrations<br />
Kuratorium für Waldarbeit und Forsttechnik e.V. (KWF)<br />
Forsttechnischer Prüfungsausschuss (FPA) Telephone: 06078 / 785-0<br />
Spremberger Strasse 1 Fax: 06078 / 78550<br />
D-64823 Groß-Umstadt eMail: fpa@kwf-online.de<br />
Bundeforschungs- und Ausbildungszentrum für Wald, Naturgefahren und Landschaft (BFW)<br />
Fachbereich Forsttechnik Telephone: 0043 / 7612 64419-0<br />
Johann Orth Allee 16 Fax: 0043 / 7612 64419-34<br />
A-4810 Gmunden eMail: nikolaus.nemestothy@bfw.gv.at<br />
Deutsche Landwirtschafts-Gesellschaft e.V.(DLG)<br />
Fachbereich Landtechnik – Prüfstelle für Landmaschinen –<br />
Max-Eyth-Weg 1 Telephone: 06078 / 785-0 Fax: 06078 / 9635-<br />
D-64823 Groß-Umstadt 90 eMail: tech@dlg-frankfurt.de<br />
Forschungsanstalt Agroscope Reckenholz-Tänikon (ART)<br />
Telephone: +052 / 368 33 52<br />
CH-8356 Ettenhausen Fax: +052 / 365 11 90<br />
eMail: : thomas.anken@art.admin.ch<br />
Road grader Type SWO 1 – dated: July, 2011