TEGOMER AntiScratch 100 - Plastic Additives
TEGOMER AntiScratch 100 - Plastic Additives
TEGOMER AntiScratch 100 - Plastic Additives
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<strong>TEGOMER</strong> ®<br />
<strong>AntiScratch</strong> <strong>100</strong><br />
Make your plastic tough enough<br />
Scratch resistance for PP/talc
Automotive Applications of PP/talc with<br />
High Importance of Scratch Resistance<br />
Dashboards<br />
Interior door panels<br />
Bumpers<br />
Page | 2
Customer’s Expectations for Interior<br />
Surfaces & Materials are Very High<br />
To meet customer‘s expectations the following parameters for materials<br />
need to be fulfilled:<br />
Design (color, structure of surface, „leather like“ appearance)<br />
Haptic, „Touch“ (soft, hard, sticky, smooth)<br />
Durability (is it sensitive to damage by UV light or heat ?)<br />
Odor free (new car smell vs. new car malodor)<br />
No fogging („smeary window“)<br />
All properties are effected by antiscratch additives<br />
The quality impression of the interior determines the quality<br />
impression of the total car!<br />
Page | 3
Door Panels are a Typical Application<br />
for Antiscratch <strong>Additives</strong><br />
Antiscratch properties are needed<br />
because<br />
Car customers & designers like grained<br />
surfaces (“leather style”)<br />
These surfaces are very sensitive to<br />
scratch, e.g. damages of door panels<br />
Industry standards for grained<br />
surfaces<br />
K 09: strongly grained (standard of VW)<br />
K 31: smoothly grained (standard of GM)<br />
K 09<br />
Grained surface of VW<br />
moulded in our lab<br />
Page | 4
A Durable Scratch Resistance Ensures<br />
a High Perceived Quality<br />
An unscratched interior after extensive<br />
use<br />
Creates a high value brand recognition<br />
especially with rental cars or taxis<br />
Influences positively the decision when a<br />
new cars is bought towards the current<br />
brand<br />
Allows a higher selling price when a used<br />
car is sold<br />
Makes it more likely that the customer will<br />
buy a new car from the same brand/OEM<br />
Page | 5
Perfect Long Lasting Scratch<br />
Resistance for Less than 10 EUR<br />
Calculation<br />
Amount of PP/talc used in a standard mid size car: 55 kg<br />
Thereof PP/talc parts with need for antiscratch properties: 15 kg<br />
Amount of <strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> needed (at 2%): 0.3 kg = < 10 EUR<br />
Families would buy it!<br />
Extra equipment<br />
Price<br />
in €<br />
Classic<br />
Dynamic<br />
Family<br />
Trunk<br />
baggage net<br />
50<br />
○<br />
○<br />
○<br />
cutoff net<br />
140<br />
○<br />
○<br />
○<br />
Child Car Seat<br />
1 child car seat with integrated belt pretensioner<br />
210<br />
○<br />
○<br />
○<br />
2 child car seats with integrated belt pretensioner<br />
420<br />
○<br />
○<br />
○<br />
Folding Table<br />
in back sheet of front seat with integrated cup holder<br />
80<br />
-<br />
○<br />
●<br />
Scratch Resistant Interior<br />
permanent scratch resistant door and side panels and dashboard<br />
40<br />
○<br />
○<br />
●<br />
Page | 6
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> Works<br />
in a Broad Variety of Formulations<br />
Example formulation for<br />
PP/TPO/talc<br />
Polypropylene 65.4%<br />
(Exxon 7064 L1)<br />
TPO 12.0%<br />
(Engage 8<strong>100</strong>)<br />
Pigment masterbatch 2.0%<br />
(30% carbon black)<br />
Talc 20.0%<br />
(IMIFABI HTP1c)<br />
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> 3.0%<br />
Calcium stearate 0.1%<br />
Other additives 0.5%<br />
(antioxidants; UV stabilizer)<br />
Example formulation for<br />
PP/talc<br />
Polypropylene 74.8%<br />
(Borealis BE 170 MO)<br />
Pigment masterbatch 3.0%<br />
(30% carbon black)<br />
Talc 18.0%<br />
(IMIFABI HTP1c)<br />
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> 3.0%<br />
Calcium stearate 0.2%<br />
Other additives 1.0%<br />
(antioxidants; UV stabilizer)<br />
Page | 7
Superior Performance of<br />
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong><br />
3% <strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong>,<br />
homogeneous appearance, no talc<br />
particles at surface<br />
2% silicone oil masterbatch,<br />
cow like surface from<br />
migrating silicone oil<br />
No additive,<br />
talc particles at surface<br />
result in white scratches<br />
Page | 8
Standard Tests are In-house Available<br />
In-house capabilities<br />
Erichsen equipment for evaluation of scratch resistance<br />
Moulding devices for grained surfaces (e.g. K09 & K31)<br />
Other automotive norms such as Crockmaster or Multifinger scratch tester<br />
available<br />
We offer our technical equipment and our knowledge in evaluating the<br />
scratch resistance of compounds modified with our additives. This can<br />
be PP/talc, PP/wollastonite or other polymers.<br />
Page | 9
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> is a<br />
Permanent Slip Enhancer<br />
Siloxane<br />
backbone<br />
Anchorage<br />
groups<br />
<strong>TEGOMER</strong> ®<br />
<strong>AntiScratch</strong> <strong>100</strong><br />
Polymer matrix (dashboard)<br />
Anchorage groups ensure a durable & permanent set<br />
No migration, no fogging, no property change over time, no impact<br />
on surface haptics<br />
Page | 10
Exclusively <strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong><br />
Generates a Long Lasting Effect<br />
12,0 Compound: PP with 20% talc<br />
poor Test method: Erichsen 10 N<br />
10,0 Graining: K31<br />
∆L (scratch resistance)<br />
8,0<br />
6,0<br />
4,0<br />
before<br />
ageing<br />
after<br />
ageing<br />
without Additive<br />
3% <strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong><br />
2% <strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong><br />
2% HMW amide PP-MAA based<br />
2% Silicone oil masterbatch<br />
1% Fatty acid amide<br />
2,0<br />
perfect<br />
0,0<br />
∆L 24 h ∆L 1 W 80°C<br />
Page | 11
Ageing is Crucial to Evaluate <strong>Additives</strong><br />
for Car Interior Applications<br />
Temperatures in summer in a (closed) car after 1 hour in the sun:<br />
Dashboard:<br />
up to 80 °C<br />
Head room:<br />
up to 70 °C<br />
Foot space:<br />
up to 60 °C<br />
To simulate the conditions in a car we do the following testing:<br />
Scratch resistance test of sample with additives direct after molding<br />
Same test with sample that was aged for 7 days at 80 °C or QUV test<br />
Page | 12
Additive with Long Lasting Effect<br />
Tackiness after UV Irradiation<br />
The PV 1306 test method of VW/Germany<br />
is used to analyze interior automotive parts<br />
based on PP and PP/Talc compounds<br />
regarding their tackiness and migration after<br />
UV irradiation (5 x 96 h).<br />
without Additive<br />
+ 3% <strong>TEGOMER</strong> ®<br />
<strong>AntiScratch</strong> <strong>100</strong><br />
Q-Sun Xe-1-B<br />
+ 0.5% fatty<br />
acid amide<br />
+ 3% high molecular<br />
amide PP-MAA based<br />
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> does not show any migration and tackiness<br />
in the PV 1306 test. It stays in the bulk phase of plastics compounds and<br />
provides a long lasting scratch resistance.<br />
Page | 13
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong> – Yields<br />
Outstanding Properties in Performance<br />
<strong>TEGOMER</strong> ®<br />
<strong>AntiScratch</strong> <strong>100</strong><br />
Fatty acid<br />
amide<br />
Silicone oil<br />
Masterbatch<br />
HMW amide<br />
PP-MAA based<br />
Scratch 1d / RT ++ ++ ++ +<br />
Scratch 7d / 80 °C ++ 0 + +<br />
Migration no yes yes yes<br />
Odor no yes no yes<br />
Fogging no yes yes yes<br />
Notched impact + 0 0 0<br />
Use in moulding<br />
operations<br />
++ 0 - -<br />
Addition in % 2-4 0.1-1 2-3 2-4<br />
Page | 14
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong><br />
Summary of Properties<br />
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong>...<br />
is a compound based on organic modified siloxane<br />
guarantees long term, durable antiscratch properties<br />
does not loose antiscratch properties after ageing as competitor‘s products do<br />
is non-fogging, non-migrating & odorless<br />
has no impact on surface haptics<br />
improves the mechanical properties of PP/talc and PP/TPO/talc filled systems<br />
can enhance melt flow properties<br />
Page | 15
Scratch me – if you can!<br />
<strong>TEGOMER</strong> ® <strong>AntiScratch</strong> <strong>100</strong><br />
Make Your <strong>Plastic</strong> Tough Enough.<br />
Care & Surface Specialties | Goldschmidt Industrial Specialties Page | 16