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Webasto Recreational Vehicles & Caravans Catalogue

This Recreational Vehicle and Caravans Catalogue provides detailed information on Webasto core products as well as accessories and spare parts.

This Recreational Vehicle and Caravans Catalogue provides detailed information on Webasto core products as well as accessories and spare parts.

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<strong>Recreational</strong> <strong>Vehicles</strong> &<br />

<strong>Caravans</strong> <strong>Catalogue</strong><br />

Valid from 9/2012


Table of contents<br />

Welcome to <strong>Webasto</strong> 4<br />

What’s new? 5<br />

We are here to develop your business 6<br />

Our mission 7<br />

Heating products<br />

Overview of all available<br />

<strong>Webasto</strong> heaters, accessories and<br />

hybrid solution for perfect<br />

comfort feeling in recreational<br />

vehicles.<br />

Comfort products<br />

Overview of comfort systems<br />

for a maximum well-being<br />

atmosphere in recreational<br />

vehicles and caravans.<br />

Heating products 8<br />

Accessories for 40<br />

heating systems<br />

Hybrid solution 88<br />

Refrigeration 94<br />

Hybrid solution Heating accessories Heating products<br />

Refrigeration<br />

Cooking solution 104<br />

Cooking solution<br />

Note: Not all products are available in each country.<br />

3


Welcome to <strong>Webasto</strong><br />

Dear customers, dear partners!<br />

Since the very start of its investments in the recreational vehicle<br />

industry, <strong>Webasto</strong> has always focused on innovation as its main<br />

business development driver. Our vision is strong and stable:<br />

Develop intelligent products and integrate them into complete,<br />

innovative comfort solutions for every recreational vehicle and<br />

the first time ever into comfort solutions for caravans.<br />

We are proud to present you our extended product portfolio<br />

in this catalogue. Enhanced heating solutions and comfort<br />

products like cooking and water management systems are part<br />

of our new innovations.<br />

Our high investments in R&D and the continuous development of<br />

new technologies drive us, keeping all of our customers satisfied.<br />

Innovation should translate into beneficial features and great<br />

ease of use, not only of our products but also of all peripheral<br />

sales and application tools which make your life easier in<br />

installing and maintaining our products.<br />

We at <strong>Webasto</strong> stand for quality with tradition. Our company<br />

was founded over 110 years ago and manufactured products<br />

for the automotive industry since more than 75 years. This makes<br />

us a reliable partner in the industry. Our objective is to make<br />

our products better every day. Better in operation, in space and<br />

weight saving installations, in increased autonomy and better<br />

for a clever usage of energy and fuel on board. <strong>Webasto</strong> offers<br />

much more than high performing diesel heaters. We offer<br />

solutions for more comfort and more independence. RV is our<br />

passion. Just as it is yours.<br />

In this catalogue, you will also find the path to all types of<br />

services you can expect from <strong>Webasto</strong> as your business partner.<br />

Make the best use of it and do not hesitate to provide us with<br />

your feedback.<br />

We are looking forward into a new RV and caravan season<br />

together with you.<br />

Your <strong>Webasto</strong> RV Team<br />

4


What’s new?<br />

The new <strong>Recreational</strong> Vehicle and <strong>Caravans</strong> <strong>Catalogue</strong> provides<br />

you with detailed information on our core products as well<br />

as our accessories and spare parts in order for you to build<br />

safe applications and provide your own customers with quick,<br />

professional assistance.<br />

Due to our new product portfolio we changed the structure<br />

of our catalogue. With the new color codes you will get<br />

an easy, quick and clear access to our products and services.<br />

Within the heating part you will find our enhanced diesel<br />

heating products incl. the attendant heating accessories.<br />

Find out more about our new Dual Top Evo version and the<br />

Air Top Evo 3900 and 5500.<br />

We also want to introduce our new hybrid solution. With this<br />

new possibility we offer an innovative and smart solution for<br />

diesel-fueled space heating with a gas-operated boiler system.<br />

Learn also more about our new comfort products in this<br />

catalogue. Our customized compressor technology based<br />

fridges are available from ready-to-be-mounted to completely<br />

tailor-made solutions. With our travel box range we offer the<br />

right cooling solution for every journey or trip a customer will<br />

undertake.<br />

Enjoy more comfort.<br />

Enjoy more independence.<br />

Enjoy more <strong>Webasto</strong>.<br />

5


For over a century, <strong>Webasto</strong> has continued to set new technological standards – in both the original<br />

equipment sector and the aftermarket. As one of the 100 biggest suppliers in the automotive<br />

industry worldwide, we develop and produce roof systems, including convertible solutions, as well<br />

as heating, cooling and ventilation systems. Our products help provide a better driving experience<br />

on the road, more comfort and security, as well as increased efficiency for cars, commercial and<br />

special vehicles, motor homes and boats. An outstanding network of production facilities and dealers<br />

guarantees high-quality products, installation standards and services worldwide.<br />

<strong>Webasto</strong> Thermo & Comfort SE<br />

P.O. Box 1410<br />

82199 Gilching<br />

Germany<br />

<strong>Webasto</strong> representations worldwide<br />

Zu klären<br />

www.webasto-outdoors.com<br />

www.webasto.com<br />

Comfort Solutions for <strong>Recreational</strong> <strong>Vehicles</strong> and <strong>Caravans</strong>.<br />

Air Heaters for the RV Market<br />

Diesel powered air heaters:<br />

<strong>Webasto</strong> air heaters provide continuous heating power output via<br />

stepless modulation, ensuring constant temperatures. The heater<br />

operates quietly and consumes very little electrical power and fuel.<br />

The air heater can be used as a stand-alone heating solution or as<br />

a add-on system to existing heating solutions. Therefore <strong>Webasto</strong><br />

offers heaters with different power, ranging from 2 kW up to 5.5 kW<br />

heating capacity.<br />

All <strong>Webasto</strong> Air Top heaters can be either mounted outside, in the<br />

double-floor or inside the vehicle. For outside mounting <strong>Webasto</strong><br />

offers an additional cover to protect the heater.<br />

Air Top – Air Heaters<br />

Air heaters with 2 - 5.5 kW<br />

Short heat-up times<br />

Stepless power modulation to maintain constant<br />

cabin temperature<br />

Automatic altitude adjustment (AAA) as standard<br />

feature (Evo)<br />

Perfect secondary heater retrofit option<br />

Multimode operation including ECO and Boost<br />

functions<br />

Thermo Top – Water Heaters<br />

<strong>Webasto</strong> enables RV enthusiasts to enjoy a new way of motor home holidays.<br />

Most of today’s RV engines are diesel powered. So why burden oneself with<br />

the dependence on an additional fuel source? With a diesel powered heater<br />

users can easily enjoy several days of autonomy. Refilling diesel is worldwide<br />

assured, as t is a standard everywhere and available around the clock.<br />

We are here to develop your business<br />

<strong>Webasto</strong> RV Toolkit<br />

RV Toolkit: Your <strong>Webasto</strong> encyclopedia<br />

■■<br />

All available documentation on products,<br />

technical information, sales and marketing support<br />

■■<br />

The essential business development tool<br />

Dealer portal:<br />

http://dealers.webasto.com<br />

■■<br />

Easy access to complete <strong>Webasto</strong> documentation<br />

■■<br />

Powerful search and download tools<br />

■■<br />

Login-protected access to complete technical data and<br />

applications<br />

■■<br />

Periodical product information to keep you updated on<br />

evolving product developments<br />

Website:<br />

www.webasto-outdoors.com<br />

■■<br />

Quick and appealing product guide<br />

■■<br />

International dealer locator<br />

■■<br />

Multi-lingual access<br />

RV training program and technical guide<br />

■■<br />

Powerful product training – NEW web-based training<br />

■■<br />

Regular updates on new features<br />

■■<br />

Various modules adapted to audience<br />

■■<br />

Important guidelines for safe application engineering<br />

Freedom the way you like it!<br />

Ident-No. MK601062 • 01/12 • Errors and omissions excepted • Printed in Germany • © <strong>Webasto</strong> AG, GCS 2012<br />

Enjoy Comfort, Enjoy Independence!<br />

Air Heaters:<br />

Air Top 2000, 3900, 5500<br />

Marketing documentation and material<br />

■■<br />

RV marketing materials: Product brochures, flyers, posters<br />

■■<br />

Product datasheets<br />

■■<br />

Dealer packages<br />

www.webasto-outdoors.com<br />

■■<br />

Point of Sale material<br />

6


High-output, compact and quiet, the heateris ideally suited for the most rigorous<br />

requirements. It can be upgraded with the new multi mode control panel to offer<br />

additional operation modes depending on individual heating requirements.<br />

Depicted here is an underfloor heater operating in recirculated air mode<br />

with four outlets. The entrance area is heated indirectly by the intake line.<br />

In top-bankvehicles the upper sleeping area should be heated with a<br />

separate outlet. The same is recommended for the garage.<br />

In vehicles consisting of several separate areas a sufficient number of<br />

outlets must be installed for a uniform distribution of heat. The air intake<br />

is at a central location in the vehicle.<br />

Technical specifications<br />

Air Top Evo 3900*<br />

Heating power ( kW ) 1.5 – 3.5 (3.9)<br />

Fuel<br />

Diesel<br />

Fuel consumption ( l/h ) 0.17 – 0.42 (0.47)<br />

Rated voltage ( V ) 12<br />

Rated power consumption ( W ) 15 – 40 (55)<br />

Air flow against 0.5 mbar ( m 3 /h) 132 (139)<br />

Dimensions L x W x H ( mm ) 423 x 148 x 162<br />

Weight ( kg ) 5.9<br />

* Air Top Evo 3900 deliver the boosting power of 3900 only in combination with the new<br />

Air Top Evo multicomfort control panel.<br />

The advantages of<br />

<strong>Webasto</strong>’s air heaters<br />

■ Constant cosiness thanks to an<br />

electronic thermostat<br />

■ Short heating-up times thanks to<br />

effective output<br />

■ Low operating costs<br />

■ Available as a complete installation<br />

kit for quick and simple retrofitting<br />

■ New organization of kit for faster<br />

and easier installation<br />

Automatic Altitude Adjustment<br />

for best heating performance in<br />

heights.<br />

22 23<br />

Heating products<br />

Scopes of delivery<br />

Air Top Evo 3900<br />

Heater with (Pressure) Altitude Sensor<br />

RV Cable Harness with Integrated DP42 Cable<br />

External Temperature Sensor 2.5 m<br />

Fuel Mecanyl Hose 5 m<br />

Air-Intake Silencer Air Top Evo<br />

Dosing Pump DP42<br />

Exhaust Silencer<br />

Mounting Parts<br />

Documentation<br />

Standard Scope of Delivery (1)<br />

Turning Knob Control Panel<br />

Flex. Air Intake Tube 30 cm<br />

Extension Cable Harness Dosing Pump 3 m<br />

Flex. Exhaust Tube 80 cm<br />

Comfort Scope of Delivery (2)<br />

Multicomfort Control Panel MC04 with Automatic<br />

Altitude Adjustment<br />

Flex. Air Intake Tube 50 cm<br />

Extension Cable Harness Dosing Pump 5 m<br />

Flex. Exhaust Tube 1.1 m<br />

9022804A (1)<br />

Air Top Evo 3900 D 12V RV Standard<br />

9022805A (2)<br />

Air Top Evo 3900 D 12V RV Comfort<br />

For best mounting of each heater, please refer to our<br />

dedicated mounting accessories.<br />

SEE PAGE 70<br />

The connection of the heater to the fuel system depends on<br />

the vehicle. Please select the right solution for each vehicle.<br />

SEE PAGE 58<br />

For the distribution of the hot air in a motorhome, you need<br />

hoses, distributors and outlets. Please compose the air system<br />

individually.<br />

SEE PAGE 40<br />

For extension of your heating system you find comfort- control<br />

elements as well as other installation- and system<br />

components in the accessories section.<br />

SEE PAGE 50<br />

Our mission<br />

A mission aiming for optimal convenience:<br />

Rely on the fuel you already have on board.<br />

<strong>Webasto</strong> has always prioritised the fuel of the vehicle as the main fuel used. This strategy does not work against LPG gas –<br />

it has been working properly for decades now – however <strong>Webasto</strong> believes in a more logical solution which also provides:<br />

More space inside<br />

■■<br />

All <strong>Webasto</strong> heaters can be mounted outside the vehicle.<br />

This significantly increases the total storage space inside the<br />

motorhome.<br />

Less weight<br />

■■<br />

In winter 88.33 % of the LPG gas carried with the RV is needed<br />

for heating. With <strong>Webasto</strong> products you can downsize your<br />

LPG stock to one single 5 kg bottle and gain up to 35 kg for<br />

additional load inside the vehicle.<br />

Increased fuel autonomy<br />

■■<br />

Diesel fuel is uniform worldwide and available 24/7 all year<br />

long with precise monitoring of fuel supplies via fuel-gauge.<br />

■■<br />

No extensive procurement of LPG gas bottles in foreign<br />

countries necessary.<br />

■■<br />

No adapter for foreign LPG gas bottle connectors necessary.<br />

■■<br />

Heating whilst driving in any country without the need of<br />

purchasing additional security valves.<br />

Perfect climate on board<br />

■■<br />

Thanks to the stepless power regulation within 1 W (unique<br />

feature on the market), <strong>Webasto</strong> heaters manage to maintain<br />

a stable cabin temperature with a hysteresis lower than 0.4 °C.<br />

This creates greater passenger comfort.<br />

This catalogue has been designed to help you in defining<br />

a complete solution for each motor home and caravan.<br />

Page header indicates which part and<br />

Air heaters<br />

Air Top Evo 3900<br />

type of information you reached within<br />

each product section:<br />

Product overview, scopes of delivery,<br />

accessories, etc.<br />

Air Top Evo 3900 – the smart multi mode heater<br />

1<br />

2<br />

3<br />

4<br />

Order numbers<br />

Mounting parts<br />

Fuel extractor<br />

Air distribution<br />

Heating products<br />

Colored cutouts<br />

give you direct<br />

5<br />

Accessories (optional)<br />

access to the<br />

product range<br />

Page indication for fast access to accessories, etc.<br />

7


Heating products<br />

Introduction to autonomous camping10<br />

Heating products<br />

Which heater for what application?12<br />

The advantages of a RV-specific heater scope of delivery13<br />

Integrated heaters14<br />

Installation example 16<br />

Advantages17<br />

Dual Top Evo 18<br />

Air heaters20<br />

Installation example 22<br />

Advantages23<br />

Air Top 2000 ST 24<br />

Air Top Evo 3900 26<br />

Air Top Evo 5500 28<br />

Water heaters30<br />

Installation example 32<br />

Advantages33<br />

Thermo Top C Motorcaravan 34<br />

Additional kits for the Thermo Top C Motorcaravan 36<br />

Thermo 90 ST 38<br />

9


Introduction to autonomous camping<br />

Innovative technology for more freedom –<br />

heating with diesel<br />

Live in total autonomy – heat and drive with diesel. Besides the<br />

fact that you can gain more space inside the vehicle or increase<br />

your payload when heating with diesel, it provides you with<br />

more freedom and autonomy. Exactly what you need when you<br />

are on holiday and want to relax rather than wonder where to<br />

get new gas.<br />

By heating with diesel you can benefit from:<br />

■■<br />

24/7 availability at different fuel stations throughout the world<br />

■■<br />

Carrying less LPG gas bottles leads to an increase of payload<br />

■■<br />

Less hassle to find supplies in foreign countries<br />

■■<br />

Reduced physical handling of heavy LPG gas bottles<br />

■■<br />

Heating whilst driving without any further expenses<br />

Diesel heating is not that new anymore to the motor home<br />

market as <strong>Webasto</strong> has been providing sophisticated solutions<br />

for years. Heating with the fuel provided by the vehicle fuel tank<br />

is the smartest way to make use of the existing fuel on board.<br />

This enables to reduce the overall gas consumption e.g. in winter<br />

by more than 80%. You can get diesel fuel anywhere nearly<br />

24/7 whereas finding proper LPG gas supplies might end up in<br />

some annoying hassle also due to the different gas bottles and<br />

adaptors used throughout Europe.<br />

10


Heating products<br />

<strong>Webasto</strong> – market leader when it comes<br />

to diesel heating<br />

Every year, <strong>Webasto</strong> produces more than 1 million fuel<br />

fired heaters for all kinds of markets. Quality, reliability and<br />

performance have always been our top priorities. We test<br />

our systems regularly in our own climate testing chamber,<br />

exposing them to varied and extreme temperatures and<br />

weather conditions. This enables us to adapt them perfectly<br />

to your motor home needs.<br />

11


Which heater for what application?<br />

Dual Top Evo<br />

Integrated heaters<br />

Air Top<br />

Air heaters<br />

Thermo Top<br />

Water heaters<br />

or<br />

or<br />

■■<br />

Supply of warm air and hot water<br />

■■<br />

Designed to be installed outside<br />

the vehicle<br />

■■<br />

Precise and stepless cabin<br />

temperature control<br />

■■<br />

Very fast heat-up phase<br />

■■<br />

Short heating-up times thanks to<br />

effective output<br />

■■<br />

Available as a complete installation<br />

kit for quick and simple retrofitting<br />

■■<br />

Perfect heat output even at<br />

high altitudes (Automatic Altitude<br />

Adjustment)<br />

■■<br />

Low noise operation<br />

■■<br />

Heats the driver’s cab and<br />

pre-heats the engine<br />

■■<br />

Can also be connected to the<br />

existing water heater system<br />

■■<br />

Supply of heat via the air outlets<br />

in the dash–board<br />

■■<br />

Low noise operation<br />

■■<br />

Space-saving installation in the<br />

engine room<br />

Which heating product fits your demands?<br />

Vehicle types Camper Semi-integrated Top bank Integrated Over 7.5 t<br />

6.5 m 8 m 6.5 m 8 m 6.5 m 8 m 6 m 8 m over 8 m<br />

Dual Top Evo<br />

Air Top<br />

2000 ST<br />

Air Top Evo<br />

3900<br />

Air Top Evo<br />

5500<br />

Thermo<br />

Top C<br />

Thermo<br />

90 ST<br />

Use as main heater Use as additional heater alongside existing unit (e.g. LPG gas) Use as additional heater or water heater<br />

12


The advantages of a RV-specific heater<br />

scope of delivery<br />

Why should I choose a RV-specific scope of delivery?<br />

Having absolutely satisfied customers in the long term, that is the objective of our RV scopes of delivery. Therefore we have<br />

significant differences between the heaters and applications in the RV market compared to other markets. These differences are<br />

illustrated below:<br />

Easier to handle RV scopes of delivery<br />

1 4<br />

2<br />

3<br />

■■<br />

Plug & Play System: Ready to install<br />

■■<br />

One order number for a complete kit<br />

■■<br />

Reduction of purchasing and logistics efforts<br />

■■<br />

New organization of kits for faster and easier<br />

installation<br />

Very low noise applications<br />

■■<br />

Specific RV dosing pumps: Operate at a very low<br />

noise level<br />

■■<br />

Exhaust and combustion air silencers reduce<br />

significantly outside noise emissions, ensuring<br />

peaceful nights for customers and their neighbours<br />

Differences to <strong>Webasto</strong> heaters<br />

designed for other markets<br />

Air heaters designed for other markets start to idle<br />

when the target temperature is reached:<br />

■■<br />

The side-effect:<br />

End users feel a cold air flow from the outlets,<br />

which makes them feel uncomfortable inside<br />

the vehicle<br />

■■<br />

The solution:<br />

RV-specific heaters are programmed differently.<br />

The idling effect is deactivated in all heaters inside<br />

the RV scopes of delivery to provide the best<br />

comfort for the end user<br />

5<br />

External temperature sensor is obligatory<br />

for RV applications<br />

It is standard in all RV scopes of delivery and provides<br />

additional advantages:<br />

■■<br />

Target temperature inside is reached more accurately<br />

■■<br />

External sensor delivers application relevant data<br />

to the heater which acts according to the needs<br />

of RV customers by maintaining the temperature<br />

without disturbing air flow (air re-circulation)<br />

■■<br />

In addition, the power consumption is reduced<br />

significantly<br />

Automatic Altitude Adjustment<br />

on Air Top Evo and Dual Top Evo heaters<br />

■■<br />

Integrated altitude sensor guarantees optimum heat<br />

output at high altitudes<br />

■■<br />

Automatic measurement and adjustment of heater<br />

operation at high altitudes with low air pressure and<br />

lower oxygen content<br />

Heating products<br />

13


Integrated heaters<br />

<strong>Webasto</strong> Dual Top Evo:<br />

The sophisticated integrated heater solution<br />

Robust casing<br />

Precise and stepless<br />

cabin temperature<br />

control<br />

Different winter or<br />

summer settings<br />

possible<br />

Two air outlets provide<br />

the option to heat<br />

the vehicle from two<br />

directions<br />

Supply of warm air<br />

and hot water in<br />

one solution<br />

Developed for<br />

outside mounting<br />

The Dual Top Evo standard manual control<br />

■■<br />

Two knobs to choose program and well-being temperature<br />

■■<br />

Summer mode with either hot water 40 °C or 70 °C<br />

■■<br />

Winter mode with air heating only or combined<br />

with hot water to 70 °C<br />

■■<br />

Autodrain function of boiler<br />

■■<br />

Additional manual or automatic antifreeze function<br />

14


Integrated heaters<br />

■■<br />

Dual Top Evo 6<br />

■■<br />

Dual Top Evo 7/8<br />

with additional<br />

electrical heating SEE PAGE 18<br />

Heating products<br />

Technical specifications:<br />

Dual Top Evo 6 Dual Top Evo 7 Dual Top Evo 8<br />

Heating power (kW) 1.5 – 6.0 1.5 – 6.0 1.5 – 6.0<br />

Additional power with electrical coil (kW) 0.6 – 1.2 1.0 – 2.0<br />

Fuel Diesel Diesel Diesel<br />

Fuel consumption (l/h) 0.19 – 0.66 0.19 – 0.66 0.19 – 0.66<br />

Rated voltage (V) 12 12 12<br />

Operating voltage range (V) 9 – 15 9 – 15 9 – 15<br />

Rated power consumption (W) 15 – 65 15 – 65 15 – 65<br />

Boiler capacity (l) 11 11 11<br />

Air flow (m 3 /h) 230 230 230<br />

Dimensions L x W x H (mm) 530 x 352 x 256 530 x 352 x 256 530 x 352 x 256<br />

Weight (kg) 20 21 21<br />

15


Integrated heaters<br />

Installation example<br />

The <strong>Webasto</strong> Dual Top Evo<br />

was especially developed<br />

for outside installation<br />

A<br />

A Warm air is heated up and<br />

distributed in the vehicle via<br />

two air outlets at the heater<br />

B The domestic water boiler is<br />

connected directly to the fresh<br />

water tank<br />

C Exhaust pipe with silencer<br />

B<br />

E<br />

D Fuel lines lead to vehicle’s<br />

tank or fuel return line<br />

E Air intake silencer<br />

D<br />

C<br />

16


Integrated heaters<br />

Advantages<br />

Heating products<br />

The advantages of <strong>Webasto</strong> Dual Top Evo heaters<br />

■■<br />

Supply of warm air and hot water<br />

■■<br />

Heating Power from 1.5 kW to 8 kW (with electrical coil)<br />

■■<br />

Water temperature on demand: Eco water heating<br />

up to 40 °C or ​Boost water heating up to 70 °C<br />

■■<br />

Smooth blower and burner operation for low noise and<br />

fuel ​consumption<br />

■■<br />

Precise and stepless cabin temperature control<br />

■■<br />

Very fast heat-up phase<br />

■■<br />

Low noise operation<br />

■■<br />

11 liter hot water boiler for long showers<br />

■■<br />

Designed to be installed outside the vehicle for maximum<br />

space ​inside<br />

■■<br />

Heating while driving allowed in all countries making<br />

hot water ​readily available at each stop<br />

■■<br />

Less weight through reduced need for LPG gas bottles<br />

How <strong>Webasto</strong> Dual Top Evo heaters work<br />

<strong>Webasto</strong> Dual Top Evo is an integrated air- and water heating<br />

system that operates efficiently and cost-effectively.<br />

When the unit is switched on, the dosing pump feeds fuel from<br />

the vehicle fuel tank to the heater. Here the fuel is automatically<br />

ignited by means of a glow plug. In the combustion chamber,<br />

the flame heats up the heat exchanger. The unit takes air in from<br />

the outside for combustion purposes and the combusted exhaust<br />

is discharged to the outside.<br />

During heating, the integrated fan takes in the cold air from<br />

inside of the vehicle and routes it through the unit.<br />

As the air flows through the heat exchanger, it heats up and is<br />

then distributed through the outlets back into the vehicle.<br />

The connected hot air ducting now spread the air evenly<br />

throughout the vehicle interior. A temperature sensor constantly<br />

measures the interior temperature and adapts the heating<br />

level by automatically adjusting the amount and temperature of<br />

air passing through the unit. For heating the vehicle evenly,<br />

Dual Top Evo has two outlets delivering the heated air.<br />

The advantage here is that the vehicle can be heated from two<br />

directions, guaranteeing perfect warm air distribution.<br />

Heating products<br />

All Dual Top Evo heaters have an 11-litre-capacity boiler where<br />

water is being heated up to 40 °or 70 °C. The Dual Top Evo<br />

also features a separate antifreeze mode that can be selected<br />

at the control panel and which ensures that the boiler and<br />

cabin temperatures remain above freezing point. If the water<br />

temperature falls below 6 °C, the automatic drain function<br />

ensures that water is emptied from the boiler – even if the<br />

heating system is switched off. In addition, the boiler can be<br />

drained manually directly at the control panel.<br />

On a campsite with access to electricity, Dual Top Evo versions<br />

with electrical coils can run either additionally or exclusively on<br />

electricity.<br />

17


Integrated heaters<br />

Dual Top Evo<br />

Dual Top Evo – Warm air and water<br />

The <strong>Webasto</strong> Dual Top Evo is a multimode operation system to provide heating and hot ​<br />

water in all seasons. It can be installed outside the vehicle to free storage space.<br />

What‘s new on the<br />

<strong>Webasto</strong> Dual Top Evo:<br />

■■<br />

Higher efficiency thanks to<br />

improved motors<br />

■■<br />

Already certified according<br />

to ECE norm<br />

■■<br />

Modern, digital product<br />

documentation<br />

■■<br />

Extended, three-year warranty<br />

The Dual Top Evo as well as the air intake can be positioned in the back.<br />

The ​heated air can be distributed directly through several outlets inside the ​<br />

compartment.<br />

Extracting heating air from an enclosure like a seat box can reduce the ​<br />

noise coming from the heating air ventilator. Especially in vehicles with ​<br />

several areas a number of air outlets positioned in different spots ensure ​<br />

an even distribution of heated air in the living spaces.<br />

Mounting the air intake in a central area will provide an even air ​<br />

circulation throughout the interior. In addition both heater outlets are ​<br />

used in a similar way to distribute the heated air flow evenly in the cabin.<br />

Technical specifications:<br />

Dual Top Evo 6 Dual Top Evo 7 Dual Top Evo 8<br />

Heating power (kW) 1.5 – 6.0 1.5 – 6.0 1.5 – 6.0<br />

Additional power with electrical coil (kW) 0.6 – 1.2 1.0 – 2.0<br />

Fuel Diesel Diesel Diesel<br />

Fuel consumption (l/h) 0.19 – 0.66 0.19 – 0.66 0.19 – 0.66<br />

Rated voltage (V) 12 12 12<br />

Operating voltage range (V) 9 – 15 9 – 15 9 – 15<br />

Rated power consumption (W) 15 – 65 15 – 65 15 – 65<br />

Boiler capacity (l) 11 11 11<br />

Air flow (m 3 /h) 230 230 230<br />

Dimensions L x W x H (mm) 530 x 352 x 256 530 x 352 x 256 530 x 352 x 256<br />

Weight (kg) 20 21 21<br />

18


Heating products<br />

Scopes of delivery<br />

Dual Top Evo<br />

External Temperature Sensor<br />

Dosing Pump DP40<br />

1<br />

Order numbers<br />

9020868C (1)<br />

Dual Top Evo 6 STD AM<br />

9021619B (2)<br />

Dual Top Evo 6 DP AM*<br />

9021003B (3)<br />

Dual Top Evo 7 STD AM<br />

9022027B (4)<br />

Dual Top Evo 7 DP AM*<br />

9021004B (5)<br />

Dual Top Evo 8 STD AM<br />

9022028B (6)<br />

Dual Top Evo 8 DP AM*<br />

Heating products<br />

Extension Cable Harness Dosing Pump 7 m<br />

Fuel Mecanyl Hose 5 m<br />

Exhaust Silencer<br />

Air-Intake Silencer<br />

Kit Dual Top Rubber Bellow<br />

Air Intake Cover<br />

L-Mounting Brackets<br />

2<br />

Mounting parts<br />

The Dual Top Evo can be mounted inside and outside the<br />

vehicle. ​Please refer to the mounting parts section for more ​<br />

information.<br />

SEE PAGE 74<br />

Mounting Parts with Shock Absorbers<br />

10 mm Pipe Connectors<br />

Documentation (Manual/ Installation Instructions)<br />

Dual Top Evo 6 (1) (2)<br />

Heater (Dual Top Evo 6)<br />

Manual Control Panel<br />

3<br />

Fuel extractor<br />

The connection of the heater to the fuel system depends on ​<br />

the vehicle. Please select the right solution for your vehicle.<br />

SEE PAGE 62<br />

Extension Cable Control Panel 3 m<br />

Cable Harness (Dual Top Evo 6)<br />

Dual Top Evo 7/Dual Top Evo 8 (3) (4) (5) (6)<br />

4<br />

Air distribution<br />

For the distribution of the hot air in your vehicle you need ​<br />

hoses, distributors and outlets. Please configure your air ​<br />

distribution system individually.<br />

Note: Always screw the hot air ducting to the outlets<br />

at ​the heater for a safe application!<br />

SEE PAGE 44<br />

Heater (Dual Top Evo 7/Dual Top Evo 8)<br />

Digital Control Panel<br />

Extension Cable Control Panel 3 m<br />

Cable Harness (Dual Top Evo 7/Dual Top Evo 8)<br />

5<br />

Water distribution<br />

Choose the right components for each vehicle.<br />

Note: Use quick adapters for all connections!<br />

SEE PAGE 66<br />

6<br />

Accessories (optional)<br />

For extension of your heating system you will find comfort-​<br />

control elements as well as other installation and system ​<br />

components in the accessories section.<br />

SEE PAGE 54<br />

* The Diving Pump (DP) version units are specific for diving pump water systems. Other ​<br />

standard units are suitable for pressure pump water systems only.<br />

19


Air heaters<br />

Air Top Evo:<br />

Perfect heat even in high altitudes!<br />

Precise electronic<br />

temperature<br />

control system<br />

maintains a<br />

constant cabin<br />

temperature<br />

through stepless<br />

modulation<br />

Quiet operation<br />

Recirculated<br />

air intake<br />

Continuous<br />

heating power<br />

output provides<br />

exactly the heating<br />

energy needed<br />

Robust composite<br />

casing<br />

Very low electrical<br />

power and fuel<br />

consumption<br />

High air flow<br />

output due to<br />

powerful radial<br />

blower<br />

3 heaters in 1 with the Air Top Evo control!<br />

■ Multi mode operation to match your individual heating power<br />

demands:<br />

ECO mode for reduced electrical power consumption by -30%<br />

Power mode PLUS for +10 % increased heating power output<br />

(from 3,500 W to 3,900 W and from 5,000 W to 5,500 W)<br />

Automatic Altitude Adjustment<br />

Ventilation mode to provide fresh and cool air to your cabins<br />

on a hot day<br />

■ Available as an upgrade on all <strong>Webasto</strong> Air Top Evo heaters<br />

20


Air heaters<br />

■■<br />

Air Top 2000 ST<br />

SEE PAGE 24<br />

■■<br />

Air Top Evo 3900<br />

SEE PAGE 26<br />

Heating products<br />

■■<br />

Air Top Evo 5500<br />

SEE PAGE 28<br />

Technical specifications:<br />

Air Top 2000 ST Air Top Evo 3900 Air Top Evo 5500<br />

Heat power (kW) 0.9 – 2.0 1.5 – 3.5 (3.9*) 1.5 – 5.0 (5.5*)<br />

Fuel Diesel Diesel Diesel<br />

Fuel consumption (l/h) 0.13 – 0.27 0.17 – 0.42 (0.47*) 0.17 – 0.60 (0.66*)<br />

Rated voltage (V) 12 12 12<br />

Rated power consumption (W) 14 – 29 15 – 40 (55*) 15 – 95 (130*)<br />

Air flow against 0.5 mbar (m 3 /h) 93 132 (139*) 200 (220*)<br />

Dimensions L x W x H (mm) 311 x 120 x 121 423 x 148 x 162 423 x 148 x 162<br />

Weight (kg) 2.6 5.9 5.9<br />

* Air Top Evo models deliver the boosting power only in combination with the Air Top Evo multicomfort control panel.<br />

21


Air heaters<br />

Installation example<br />

Air heater can be<br />

installed inside or<br />

underneath the<br />

vehicle<br />

A<br />

B<br />

A Hot air outlet: Hot air<br />

is distributed through a<br />

ducting system<br />

C<br />

B Exhaust pipe<br />

C Silencer<br />

F<br />

D Combustion air intake<br />

E Fuel supply leads to the<br />

vehicle fuel tank or fuel<br />

return line<br />

F Fresh air intake<br />

E<br />

D<br />

22


Air heaters<br />

Advantages<br />

Heating products<br />

The advantages of <strong>Webasto</strong> air heaters<br />

■■<br />

Optimum heat output at high altitudes thanks to integrated<br />

altitude sensor (Evo range) or manual altitude switch<br />

(Air Top 2000 ST)<br />

■■<br />

Heating power from 0.9 kW to 5.5 kW<br />

■■<br />

Very compact heater for easier and faster installation<br />

■■<br />

Smooth blower and burner operation for low noise and fuel<br />

consumption<br />

■■<br />

Hot air is channeled and distributed through the motor home,<br />

ensuring a constant temperature<br />

■■<br />

Precise and stepless cabin temperature control<br />

■■<br />

Very fast heat-up phase<br />

■■<br />

Low noise operation<br />

■■<br />

Diesel-fueled, directly fed from the tank<br />

■■<br />

More space inside due to the possibility of outside installation<br />

■■<br />

Heating while driving allowed in all countries<br />

How <strong>Webasto</strong> air heaters work<br />

When the unit is switched on, the dosing pump feeds fuel<br />

from ​the vehicle fuel tank to the heater. Here the fuel is<br />

automatically ​ignited by means of a glow plug. If combustion<br />

does not occur ​immediately, the unit automatically repeats the<br />

start-up ​procedure. In the combustion chamber, a flame is lit<br />

which heats ​up the heat exchanger. The unit takes air in from<br />

the outside for ​combustion purposes and the combusted<br />

exhaust air is ​discharged to the outside.<br />

During heating, the integrated fan takes in the air to be<br />

heated ​through the inlet and feeds it through the unit. As the<br />

air flows ​through the heat exchanger, it heats up and is then<br />

distributed ​through the outlet.<br />

The connected hot air pipes now spread the air evenly ​<br />

throughout the vehicle interior. Due to the unit’s own separation ​<br />

of the combustion cycle from the heat cycle, there is no ​<br />

impairment of the quality of the hot air.<br />

Heating products<br />

A temperature sensor constantly measures the interior ​<br />

temperature and adapts the heating level by automatically ​<br />

adjusting the amount of air passing through the unit.<br />

In this way, ​the temperature selected by the user is rapidly<br />

reached and ​maintained at a constant level.<br />

After the unit has been switched off, the combustion process<br />

is ​terminated in a controlled manner. For this purpose, the unit ​<br />

briefly goes into re-run mode to cool itself down. It is then ​<br />

immediately ready for restarting.<br />

23


Air heaters<br />

Air Top 2000 ST<br />

Air Top 2000 ST – quiet comfort<br />

The quiet heater – the smallest air heater on the market. It offers excellent heat output ​<br />

and optimal economy.<br />

The advantages of the<br />

Air Top 2000 ST<br />

■■<br />

Constant cosiness thanks to an ​<br />

electronic thermostat<br />

■■<br />

Short heating-up times thanks to ​<br />

effective output<br />

■■<br />

Low operating costs<br />

■■<br />

Available as a complete installation ​<br />

kit for quick and simple retrofitting<br />

A simple air distribution system is recommended in small recreational ​<br />

vehicles. Heated air outlets and intake positioned as far as possible from ​<br />

each other ensure that the air is distributed uniformly.<br />

The air intake system also heats the garage it operates in. An aperture ​<br />

returning air to the living space is then obligatory.<br />

In large vehicles the Air Top 2000 ST is used as an additional heater for the ​<br />

front section for generating pleasant temperatures in this inadequately ​<br />

insulated area as well.<br />

Technical specifications:<br />

Air Top 2000 ST<br />

Heating power (kW) 0.9 – 2.0<br />

Fuel<br />

Diesel<br />

Fuel consumption (l/h) 0.13 – 0.27<br />

Rated voltage (V) 12<br />

Rated power consumption (W) 14 – 29<br />

Air flow against 0.5 mbar (m 3 /h) 93<br />

Dimensions L x W x H (mm) 311 x 120 x 121<br />

Weight (kg) 2.6<br />

24


Heating products<br />

Scopes of delivery<br />

1<br />

Order numbers<br />

9022802A (1)<br />

Air Top 2000 ST D 12V RV Standard<br />

9022803A (2)<br />

Air Top 2000 ST D 12V RV Comfort<br />

Air Top 2000 ST<br />

External Temperature Sensor<br />

Extension Dosing Pump Cable Harness 7 m<br />

Fuel Mecanyl Hose 5 m<br />

Dosing Pump DP2<br />

Mounting Parts<br />

2<br />

3<br />

Mounting parts<br />

For best mounting of each heater, please refer to our ​<br />

dedicated mounting accessories.<br />

SEE PAGE 74<br />

Fuel extractor<br />

The connection of the heater to the fuel system depends on ​<br />

the vehicle. Please select the right solution for each vehicle.<br />

SEE PAGE 62<br />

Heating products<br />

Documentation<br />

Standard Scope of Delivery (1)<br />

Basic Heater<br />

Basic Cable Harness<br />

Small Air Intake Silencer with Hose 30 cm<br />

Flex. Exhaust Tube 60 cm<br />

Turning Knob Control Panel<br />

Standard Exhaust Silencer<br />

4<br />

Air distribution<br />

For the distribution of the hot air in a motorhome, you need ​<br />

hoses, distributors and outlets. Please compose the air system ​<br />

individually.<br />

SEE PAGE 44<br />

5<br />

Accessories (optional)<br />

For extension of your heating system you find comfort-​control<br />

elements as well as other installation- and system ​<br />

components in the accessories section.<br />

SEE PAGE 54<br />

Comfort Scope of Delivery (2)<br />

Manual Altitude Mode Heater<br />

Cable Harness with Altitude Mode<br />

Switch<br />

Big Air Intake Silencer with Hose 50 cm<br />

Flex. Exhaust Tube 80 cm<br />

Digital Control Panel 1531<br />

Thermo Top Exhaust Silencer<br />

25


Air heaters<br />

Air Top Evo 3900<br />

Air Top Evo 3900 – the smart multi mode heater<br />

High-output, compact and quiet, the heateris ideally suited for the most rigorous ​<br />

requirements. It can be upgraded with the new multi mode control panel to offer ​<br />

additional operation modes depending on individual heating requirements.<br />

Depicted here is an underfloor heater operating in recirculated air mode ​<br />

with four outlets. The entrance area is heated indirectly by the intake line.<br />

The advantages of the<br />

Air Top Evo 3900<br />

■■<br />

Constant cosiness thanks to an ​<br />

electronic thermostat<br />

■■<br />

Short heating-up times thanks to ​<br />

effective output<br />

■■<br />

Low operating costs<br />

■■<br />

Available as a complete installation ​<br />

kit for quick and simple retrofitting<br />

■■<br />

New organization of kit for faster<br />

and easier installation<br />

Automatic Altitude Adjustment ​<br />

for best heating performance in ​<br />

heights.<br />

In top-bankvehicles the upper sleeping area should be heated with a ​<br />

separate outlet. The same is recommended for the garage.<br />

In vehicles consisting of several separate areas a sufficient number of<br />

outlets must be installed for a uniform distribution of heat. The air intake<br />

is at a central location in the vehicle.<br />

Technical specifications:<br />

Air Top Evo 3900<br />

Heating power (kW) 1.5 – 3.5 (3.9*)<br />

Fuel<br />

Diesel<br />

Fuel consumption (l/h) 0.17 – 0.42 (0.47*)<br />

Rated voltage (V) 12<br />

Rated power consumption (W) 15 – 40 (55*)<br />

Air flow against 0.5 mbar (m 3 /h) 132 (139*)<br />

Dimensions L x W x H (mm) 423 x 148 x 162<br />

Weight (kg) 5.9<br />

* Air Top Evo 3900 deliver the boosting power of 3900 only in combination with the<br />

Air Top Evo multicomfort control panel.<br />

26


Heating products<br />

Scopes of delivery<br />

1<br />

Order numbers<br />

9022804A (1)<br />

Air Top Evo 3900 D 12V RV Standard<br />

9022805A (2)<br />

Air Top Evo 3900 D 12V RV Comfort<br />

Air Top Evo 3900<br />

Heater with (Pressure) Altitude Sensor<br />

RV Cable Harness with Integrated DP42 Cable<br />

External Temperature Sensor 2.5 m<br />

Fuel Mecanyl Hose 5 m<br />

Air-Intake Silencer Air Top Evo<br />

2<br />

3<br />

Mounting parts<br />

For best mounting of each heater, please refer to our<br />

dedicated mounting accessories.<br />

SEE PAGE 74<br />

Fuel extractor<br />

The connection of the heater to the fuel system depends on<br />

the vehicle. Please select the right solution for each vehicle.<br />

SEE PAGE 62<br />

Heating products<br />

Dosing Pump DP42<br />

Exhaust Silencer<br />

Mounting Parts<br />

Documentation<br />

Standard Scope of Delivery (1)<br />

Turning Knob Control Panel<br />

Flex. Air Intake Tube 30 cm<br />

4<br />

Air distribution<br />

For the distribution of the hot air in a motorhome, you need<br />

hoses, distributors and outlets. Please compose the air system<br />

individually.<br />

SEE PAGE 44<br />

Extension Cable Harness Dosing Pump 3 m<br />

Flex. Exhaust Tube 80 cm<br />

5<br />

Accessories (optional)<br />

For extension of your heating system you find comfort- control<br />

elements as well as other installation- and system<br />

components in the accessories section.<br />

SEE PAGE 54<br />

Comfort Scope of Delivery (2)<br />

Multicomfort Control Panel MC04 with Automatic<br />

Altitude Adjustment<br />

Flex. Air Intake Tube 50 cm<br />

Extension Cable Harness Dosing Pump 5 m<br />

Flex. Exhaust Tube 1.1 m<br />

27


Air heaters<br />

Air Top Evo 5500<br />

Air Top Evo 5500 – for extreme conditions<br />

Extremely powerful, compact and quiet, this heater ensures a comfortable climate for ​<br />

larger motorhomes even under the harshest conditions and satisfies the most ​<br />

demanding requirements. It can be upgraded with the new multi mode control panel<br />

to ​offer additional operation modes depending on individual heating requirements.<br />

The advantages of the<br />

Air Top Evo 5500<br />

■■<br />

Constant cosiness thanks to an ​<br />

electronic thermostat<br />

■■<br />

Short heating-up times thanks to ​<br />

effective output<br />

■■<br />

Low operating costs<br />

■■<br />

Available as a complete installation ​<br />

kit for quick and simple retrofitting<br />

Depicted here is an underfloor heater operating in recirculated air mode ​<br />

with four outlets. The entrance area is heated indirectly by the intake line.<br />

Automatic Altitude Adjustment<br />

for best heating performance in<br />

heights.<br />

In top-bank vehicles the upper sleeping area should be heated with a ​<br />

separate outlet. The same is recommended for the garage.<br />

In vehicles consisting of several separate areas a sufficient number of<br />

outlets must be installed for a uniform distribution of heat. The air intake<br />

is at a central location in the vehicle.<br />

Technical specifications:<br />

Air Top Evo 5500<br />

Heating power (kW) 1.5 – 5.0 (5.5*)<br />

Fuel<br />

Diesel<br />

Fuel consumption (l/h) 0.17 – 0.60 (0.66*)<br />

Rated voltage (V) 12<br />

Rated power consumption (W) 15 – 95 (130*)<br />

Air flow against 0.5 mbar (m 3 /h) 200 (220*)<br />

Dimensions L x W x H (mm) 423 x 148 x 162<br />

Weight (kg) 5.9<br />

* Air Top Evo 5500 deliver the boosting power of 5500 only in combination with the<br />

Air Top Evo multicomfort control panel.<br />

28


Heating products<br />

Scopes of delivery<br />

1<br />

Order numbers<br />

9022806A (1)<br />

Air Top Evo 5500 D 12V RV Standard<br />

9022807A (2)<br />

Air Top Evo 5500 D 12V RV Comfort<br />

Air Top Evo 5500<br />

Heater with (Pressure) Altitude Sensor<br />

RV Cable Harness with Integrated DP42 Cable<br />

External Temperature Sensor 2.5 m<br />

Fuel Mecanyl Hose 5 m<br />

Air-Intake Silencer Air Top Evo<br />

2<br />

3<br />

Mounting parts<br />

For best mounting of each heater, please refer to our<br />

dedicated mounting accessories.<br />

SEE PAGE 74<br />

Fuel extractor<br />

The connection of the heater to the fuel system depends on<br />

the vehicle. Please select the right solution for each vehicle.<br />

SEE PAGE 62<br />

Heating products<br />

Exhaust Silencer<br />

Dosing Pump DP42<br />

Mounting Parts<br />

Documentation<br />

Standard Scope of Delivery (1)<br />

Turning Knob Control Panel<br />

Flex. Air Intake Tube 30 cm<br />

4<br />

Air distribution<br />

For the distribution of the hot air in a motorhome, you need<br />

hoses, distributors and outlets. Please compose the air system<br />

individually.<br />

SEE PAGE 44<br />

Extension Cable Harness Dosing Pump 3 m<br />

Flex. Exhaust Tube 80 cm<br />

5<br />

Accessories (optional)<br />

For extension of your heating system you find comfort- control<br />

elements as well as other installation- and system<br />

components in the accessories section.<br />

SEE PAGE 54<br />

Comfort Scope of Delivery (2)<br />

Multicomfort Control Panel MC04 with Automatic<br />

Altitude Adjustment<br />

Flex. Air Intake Tube 50 cm<br />

Extension Cable Harness Dosing Pump 5 m<br />

Flex. Exhaust Tube 1.1 m<br />

29


Water heaters<br />

Thermo Top C Motorcaravan:<br />

The popular parking heater adapted to RV needs<br />

Automatic<br />

overheat<br />

protection<br />

Space-saving<br />

installation<br />

in the engine room<br />

Even distribution<br />

of warmth by<br />

radiators<br />

or blowers<br />

Compact design<br />

Low fuel<br />

consumption<br />

NEW<br />

Greater comfort with our innovative <strong>Webasto</strong> Thermo Call App.<br />

Run your water or air heater easily with a smartphone or android.<br />

30


Water heaters<br />

■■<br />

Thermo Top C Motorcaravan<br />

SEE PAGE 34<br />

Heating products<br />

■■<br />

Thermo 90 ST SEE PAGE 38<br />

Technical specifications:<br />

Thermo Top C Motorcaravan<br />

Thermo 90 ST<br />

Heating power (kW) 2.5 – 5.2 1.8 – 7.6 (9.1*)<br />

Fuel Diesel Diesel<br />

Fuel consumption (l/h) 0.30 – 0.61 0.22 – 1.04 (1.27*)<br />

Rated voltage (V) 12 12<br />

Operating voltage range (V) 10.5 – 15 10 – 15<br />

Rated power consumption (W) 18 – 42 37 – 83 (90*)<br />

Dimensions L x W x H (mm) 214 x 106 x 168 355 x 133 x 232<br />

Weight (kg) 2.9 4.8<br />

* Boost Mode<br />

31


Water heaters<br />

Installation example<br />

The water heater can be<br />

installed in the engine<br />

compartment to save space<br />

The Thermo Top C Motorcaravan<br />

can also be integrated into the<br />

existing water heating system.<br />

A Back-pressure valve<br />

B Combustion air intake<br />

C Intake silencer<br />

D Water pump and water input<br />

E Exhaust pipe<br />

F Fuel pipe to vehicle fuel tank<br />

or to fuel return pipe<br />

A<br />

H<br />

B<br />

D<br />

F<br />

C<br />

E<br />

G Exhaust silencer<br />

G<br />

H Hot water output<br />

32


Water heaters<br />

Advantages<br />

Heating products<br />

The advantages of a <strong>Webasto</strong> water heater<br />

■■<br />

Supply of warmth via the air outlets in the dash board<br />

(Thermo ​Top C Motorcaravan)<br />

■■<br />

Cabin heating and optional pre-heating of the engine<br />

■■<br />

Heating power up to 5.2 kW or up to 9 kW<br />

■■<br />

Less emissions due to engine pre-heating<br />

■■<br />

Very fast heat-up phase<br />

■■<br />

Quiet-running, low noise operation<br />

■■<br />

Diesel-fueled, directly fed from the tank<br />

How <strong>Webasto</strong> water heaters work<br />

When the unit is switched on, the dosing pump feeds fuel<br />

from ​the vehicle fuel tank to the heater. Here the fuel is<br />

automatically ​ignited by means of a glow plug. If combustion<br />

does not occur ​immediately, the unit automatically repeats the<br />

start-up ​procedure. In the combustion chamber, a flame is lit<br />

which heats ​up the heat exchanger. The unit takes air in from<br />

the outside for ​combustion purposes and the combusted<br />

exhaust air is ​discharged to the outside.<br />

During heating, an internal circulation pump feeds the ​water<br />

glycol mixture through the unit. As the water glycol mixture ​<br />

flows through the heat exchanger, it heats up. In the connected ​<br />

water circulation system, heat exchangers then transfer the ​<br />

energy to the interior and the engine.<br />

Heating products<br />

Once the vehicle interior or engine has warmed up, the heat ​<br />

requirement is reduced and the water temperature continues to ​<br />

rise. At a pre-set temperature threshold, the unit reduces output ​<br />

at this moment or goes into standby mode.<br />

The heating procedure automatically restarts when the water ​<br />

temperature drops below a certain level. The unit thus adapts the ​<br />

heat output automatically to the heat requirement.<br />

After the unit has been switched off, the combustion process<br />

is ​terminated in a controlled manner. For this purpose, the unit ​<br />

briefly goes into re-run mode to cool itself down. It is then ​<br />

immediately ready for restarting.<br />

33


Water heaters<br />

Thermo Top C Motorcaravan<br />

Thermo Top C Motorcaravan<br />

The Thermo Top C Motorcaravan is the combination of the popular <strong>Webasto</strong> parking ​<br />

heater adapted to the specific needs of RV enthusiasts. It allows unlimited heating and ​<br />

offers the double function of heating the cabin and preheating the engine.<br />

The switch is turned to the symbol for preheating the engine<br />

(and the cabin): The water ​circuit is heated up to a state which<br />

opens the thermostat valve. The ​engine is heated up by the hot<br />

water. The effect can even be increased by ​reducing the air outlets<br />

to a minimum.<br />

The advantages of the<br />

Thermo ​Top C Motorcaravan<br />

■■<br />

Heating power up to 5.2 kW<br />

■■<br />

More comfort in the front of<br />

the ​vehicle thanks to warmth<br />

supplied ​via the air outlets in<br />

the dash ​board<br />

■■<br />

Cabin heating and optional<br />

pre-​heating of the engine<br />

■■<br />

Very fast heat-up phase<br />

■■<br />

Low noise operation<br />

The switch is turned to the symbol cabin heating only: The hot water<br />

circulates ​in the vehicle’s water circuit, thus heating up the cabin.<br />

The circuit only ​heats up to a point that the valve is not opened.<br />

All available heat is ​transferred via the dashboard to the driver’s cabin.<br />

Technical specifications:<br />

Thermo Top C Motorcaravan<br />

Heating power (kW) 2.5 – 5.2<br />

Fuel<br />

Diesel<br />

Fuel consumption (l/h) 0.30 – 0.61<br />

Rated voltage (V) 12<br />

Operating voltage range (V) 10.5 – 15<br />

Rated power consumption (W) 18 – 42<br />

Dimensions L x W x H (mm) 214 x 106 x 168<br />

Weight (kg) 2.9<br />

34


Heating products<br />

Scopes of delivery<br />

Thermo Top C Motorcaravan<br />

Heater (Thermo Top C Motorcaravan)<br />

Cable Harness<br />

Dosing Pump DP2<br />

Flex. Exhaust Tube with Exhaust Silencer<br />

Mounting Parts<br />

Documentation<br />

Circulating pump 4847<br />

1<br />

2<br />

Order numbers<br />

9015824A (1)<br />

Thermo Top C Motorcaravan D 12V RV Basic<br />

In order to receive a complete application, please choose<br />

in addition to the Basic scope of delivery, one of the<br />

vehicle specific kits explained on the following page.<br />

9008069C (2)<br />

Thermo Top C Motorcaravan D 12V RV Standard<br />

The Standard scope of delivery already includes parts<br />

for a Fiat Ducato chassis application.<br />

9010486C (3)<br />

Thermo Top C Motorcaravan D 12V RV Mercedes<br />

The Mercedes scope of delivery already includes parts<br />

for fitting the heater to the Mercedes chassis.<br />

Additional kits for basic scope of delivery<br />

In order to receive a complete application, please choose in<br />

addition to the Basic scope of delivery, one of the vehicle<br />

specific kits explained on the following page.<br />

SEE PAGE 36<br />

Heating products<br />

Digital Control Panel 1530<br />

Toggle Switch<br />

Basic Scope of Delivery (1)<br />

Special vehicle kits have to be ordered in addition ​<br />

to ​above scope of delivery.<br />

Standard Scope of Delivery (2)<br />

3<br />

Mounting parts<br />

For best mounting of each heater, please refer to our ​<br />

dedicated mounting accessories.<br />

SEE PAGE 74<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Standard<br />

Fuel extractor T-piece<br />

Mounting bracket Standard<br />

Back-pressure valve + thermostat<br />

Mercedes Scope of Delivery (3)<br />

Mounting parts coolant circle integration<br />

4<br />

Accessories (optional)<br />

For extension of your heater system you find comfort control ​<br />

elements as well as other installation and system components ​<br />

in the accessories section.<br />

SEE PAGE 54<br />

Air-intake silencer<br />

Installation instructions Mercedes Sprinter<br />

Fuel extractor T-piece<br />

Mounting bracket Mercedes Sprinter<br />

Back-pressure valve + thermostat<br />

35


Water heaters<br />

Additional kits for the Thermo Top C Motorcaravan<br />

In addition to the Thermo Top C Motorcaravan basic scope of delivery, you need to<br />

choose one of the following kits depending on the vehicle for a complete application.<br />

Fiat Ducato<br />

Scopes of delivery<br />

Installation Kit Fiat Ducato 2.3L<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Fiat Ducato<br />

Fuel extractor T-piece<br />

Mounting bracket Fiat Ducato<br />

Back-pressure valve + thermostat<br />

Installation Kit Fiat Ducato 3.0L<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Fiat Ducato<br />

Fuel extractor T-piece<br />

Mounting bracket Fiat Ducato<br />

Back-pressure valve + thermostat<br />

Order numbers<br />

9015693F<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Fiat Ducato 2.3L<br />

9016330C<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Fiat Ducato 3.0L<br />

Ford Transit<br />

Scopes of delivery<br />

Installation Kit Ford Transit Front Drive<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Ford Transit<br />

Fuel extractor T-piece<br />

Mounting bracket Ford Transit<br />

Back-pressure valve + thermostat<br />

Installation Kit Ford Transit Rear Drive<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Ford Transit<br />

Fuel extractor T-piece<br />

Mounting bracket Ford Transit<br />

Back-pressure valve + thermostat<br />

Order numbers<br />

9015705B<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Ford Transit Front<br />

9016212B<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Ford Transit Back<br />

36


Water heaters<br />

Additional kits for the Thermo Top C Motorcaravan<br />

Mercedes<br />

Scopes of delivery<br />

Installation Kit Mercedes Sprinter<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions MB Sprinter<br />

Fuel extractor T-piece<br />

Mounting bracket Mercedes Sprinter<br />

Back-pressure valve + thermostat<br />

Order numbers<br />

9016207A<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Mercedes Sprinter<br />

Heating products<br />

Renault<br />

Scopes of delivery<br />

Installation Kit Renault Master<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Renault Master<br />

Fuel extractor T-piece<br />

Mounting bracket Renault Master<br />

Back-pressure valve + thermostat<br />

Order numbers<br />

9016321A<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Renault Master<br />

Example of a vehicle-specific kit: Renault Master<br />

Iveco<br />

Scopes of delivery<br />

Installation Kit Iveco Daily<br />

Mounting parts coolant circle integration<br />

Air-intake silencer<br />

Installation instructions Iveco Daily<br />

Fuel extractor T-piece<br />

Mounting bracket Iveco Daily<br />

Back-pressure valve + thermostat<br />

Order numbers<br />

9016323B<br />

Thermo Top C Motorcaravan kit D 12V RV<br />

Iveco Daily<br />

37


Water heaters<br />

Thermo 90 ST<br />

Thermo 90 ST<br />

The powerful heater with heating performances of 9 kW and sophisticated control logic ​<br />

surprises with compact dimensions and low weight.<br />

The advantages of the<br />

Thermo 90 ST<br />

■■<br />

Engine pre-heating and passenger ​<br />

compartment heating in medium-​<br />

to-large vehicles<br />

■■<br />

High operational readiness of ​<br />

vehicles even at low temperatures<br />

When several convectors are applied, a parallel distribution should be ​<br />

chosen. That way you ensure that even the last convector is still ​<br />

performing perfectly.<br />

Technical specifications:<br />

Thermo 90 ST<br />

Heating power (kW) 1.8 – 7.6 (9.1*)<br />

Fuel<br />

Diesel<br />

Fuel consumption (l/h) 0.22 – 1.04 (1.27*)<br />

Rated voltage (V) 12<br />

Operating voltage range (V) 10 – 15<br />

Rated power consumption (W) 37 – 83 (90*)<br />

Dimensions L x W x H (mm) 355 x 133 x 232<br />

Weight (kg) 4.8<br />

* Boost Mode<br />

38


Heating products<br />

Scopes of delivery<br />

1<br />

Order numbers<br />

9007622A (1)<br />

Thermo 90 ST Diesel 12V Standard<br />

2<br />

Water system<br />

For distribution and conversion of heat within the vehicle, you ​<br />

need additional pipes, valves etc.<br />

SEE PAGE 66<br />

Thermo 90 ST<br />

3<br />

Accessories (optional)<br />

For extension of your heater system you find comfort control ​<br />

elements as well as other installation and system components ​<br />

in the accessories section.<br />

SEE PAGE 54<br />

Heating products<br />

Basic Heater<br />

Dosing pump DP30<br />

Circulating pump 4846<br />

Wiring harness with fuse holder<br />

Tank extracting device with fuel line<br />

Exhaust system with exhaust silencer<br />

Air intake silencer<br />

Water hoses<br />

Heater bracket<br />

Installation material<br />

39


Accessories for heating systems<br />

Hot air ducting42<br />

Heating accessories<br />

Control elements54<br />

Air combustion and exhaust58<br />

Fuel supply62<br />

Water system and circulation pumps66<br />

Mounting parts74<br />

Electronics and diagnostics81<br />

41


Hot air ducting<br />

<strong>Webasto</strong> offers the whole range for professional air ducting in recreational vehicles. High quality components combined<br />

with high flexibility to fit any application, this is what the Hot Air Ducting System (HADS) stands for!<br />

The advantages:<br />

■■<br />

Full range of mounting parts needed for any application<br />

■■<br />

Coloured air outlets, black, white, grey and brown fitting<br />

to any interior<br />

■■<br />

Fast mounting without screws possible<br />

■■<br />

Direct mounting on the wall possible<br />

(screws not visible in vehicle)<br />

■■<br />

Same design for the air outlets 60 mm and 90 mm<br />

■■<br />

Fast and easy installation, also in small spaces<br />

■■<br />

High flexibility with new reduction parts diameter 90/80<br />

and 90/60<br />

All parts of the HADS system are identified with<br />

in the following pages.<br />

SEE PAGE 46<br />

More features:<br />

■■<br />

High temperature resistance from -40 °C up to +140 °C<br />

■■<br />

PA6.6 GF30 glass fibre reinforced synthetic material<br />

■■<br />

Multiple combination possibilities to suit any application<br />

<strong>Webasto</strong> is not liable for applications made with<br />

non-<strong>Webasto</strong> air ducting parts, especially for parts<br />

not guaranteeing high temperature resistance.<br />

42


Hot air ducting<br />

Air ducting combination possibilities:<br />

Heaters Ducting Ducting parts Ducting Outlets<br />

Ø<br />

Ø 60 90<br />

Ø 60<br />

Ø<br />

Ø<br />

80 80<br />

90 90<br />

90 90<br />

80 80<br />

90<br />

Ø<br />

90 90<br />

Ducting isolated<br />

60 60<br />

T-Parts<br />

60 60<br />

T-Parts for outlets<br />

Ducting<br />

60<br />

Outlet 45°<br />

90 80<br />

Dual Top Evo<br />

Ø<br />

Ø 90<br />

Ø<br />

Ø<br />

Ø<br />

80 80<br />

90<br />

90 80<br />

90 90<br />

90<br />

Ø<br />

90 90<br />

Ø<br />

Ducting<br />

Elbows<br />

Ø 60 90<br />

Ø<br />

Reducers<br />

60<br />

Ø<br />

Ducting<br />

60<br />

Ø<br />

Outlet 90°<br />

Heating accessories<br />

90 90<br />

90 90<br />

90 90<br />

90 90<br />

60 60<br />

90<br />

60 60<br />

60 60<br />

60<br />

Air Top Evo<br />

Ducting<br />

Y-pieces<br />

Connectors<br />

Ducting<br />

Outlet closeable<br />

Ø<br />

Ø<br />

Ø 60<br />

Ø<br />

Ø<br />

60 60<br />

60 60<br />

60 60<br />

90 90<br />

90<br />

90<br />

60<br />

60<br />

Air Top 2000 ST<br />

Ducting<br />

Junctions<br />

Muffles<br />

Endcaps<br />

Ø 60 80<br />

Ø<br />

90 80<br />

90<br />

80 60<br />

60<br />

Y-pieces<br />

Wall pipe adapters<br />

43


Hot air ducting<br />

Air intake<br />

Louvre plate<br />

W = 170, L = 190, air return entry<br />

aluminium<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

n n n 128228<br />

Screen for heaters suction and exit<br />

D = 60 n 67492A<br />

D = 90 n 89141A<br />

synthetic material<br />

Protective screen<br />

D = 60, for heater suction side<br />

rubber<br />

n<br />

84937A<br />

Air inlet adapter<br />

if combustion air suction pipe extension is used,<br />

to be mounted in ​the heater along with 29848F, only for Air Top 2000<br />

n<br />

31290B<br />

Heating air inlet and discharge nozzle<br />

only for Air Top 2000 n 29848F<br />

44


Hot air ducting<br />

Heating accessories<br />

Ducting<br />

Di<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

Flexible pipe<br />

Di = 55, APK, black, logo (per m) n 1311862A<br />

Di = 60, APK, black, logo (per m) n n n 1311884A<br />

Di = 80, APK, black, logo (per m) n n 1311885A<br />

Di = 90, APK, black, logo (per m) n n 1311886A<br />

Di = 55, APK, black, logo (25 m roll) n 1311891B<br />

Di = 60, APK, black, logo (25 m roll) n n n 1311892B<br />

Di = 80, APK, black, logo (25 m roll) n n 1311893B<br />

Di = 90, APK, black, logo (25 m roll) n n 1311894B<br />

Di = 55, PAPK, grey, logo (per m) n 1311895A<br />

Di = 60, PAPK, grey, logo (per m) n n n 1311897A<br />

Di = 80, PAPK, grey, logo (per m) n n 1311899A<br />

Di = 90, PAPK, grey, logo (per m) n n 1311901A<br />

Di = 55, PAPK, grey, logo (25 m roll) n 1311896B<br />

Di = 60, PAPK, grey, logo (25 m roll) n n n 1311898B<br />

Di = 80, PAPK, grey, logo (25 m roll) n n 1311900B<br />

Di = 90, PAPK, grey, logo (25 m roll) n n 1311902B<br />

Heating accessories<br />

Di<br />

Insulated hoses<br />

Di = 80 n n 9021059D<br />

Di = 90 n n 9021082D<br />

PAK, L = 12 m roll<br />

fitted with a 10 mm EPDM insulation to minimize heat ​losses,<br />

saves up to 150 W heating energy per 1 m hose length<br />

Hose specification<br />

APK: Aluminium, Paper, Plastic – black, with white <strong>Webasto</strong> logo<br />

PAK: Paper, Aluminium, Plastic – black, without logo<br />

PAPK: Paper, Aluminium, Paper, Plastic – grey, with red and blue <strong>Webasto</strong> logo, extra strong 4 layer design<br />

AA: Aluminium, Aluminium – silver<br />

45


Hot air ducting<br />

Distributor<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

Y-piece<br />

Da<br />

Da = 55 n 429627<br />

Da = 80 n n 100548<br />

Da<br />

Da<br />

synthetic material<br />

D2a<br />

Y-piece<br />

D2a = 55, to be used in the secondary flow only! n 495689<br />

D2a<br />

D2a = 60 n n 9009262B<br />

D1a<br />

D1a = 80, synthetic material<br />

Y-piece<br />

D1a = 60, D2a = 60 n n n 1312124B<br />

D1a = 90, D2a = 80 n n 91000A<br />

D1a = 90, D2a = 90 n n 9009261D<br />

synthetic material<br />

Da<br />

Da<br />

T-Piece<br />

Da = 60 n n n 9009266C<br />

Da = 90 n n 9009265C<br />

Da<br />

L<br />

L = 110, synthetic material<br />

T-Piece with thread<br />

60, 60, 60 n n n 9009268B<br />

90, 60, 90 n n 9009267B<br />

synthetic material<br />

End Cap<br />

D = 60 n n n 9009319D<br />

D = 90 n n 9009271D<br />

synthetic material<br />

D1a<br />

D2a<br />

D1a<br />

Junction fitting<br />

D1a = 60, L = 146 n n n 9009264B<br />

D1a = 90, L = 185 n n 9009263B<br />

L<br />

D2a = 60, synthetic material<br />

Hot air elbow, rotating<br />

Da = 60, L = 133 n 29849A<br />

Fitting (intake)<br />

Da = 55, Di = 57, L = 32, for part no. 29849A n 101377<br />

Di<br />

46


Hot air ducting<br />

Heating accessories<br />

Distributor<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

Elbow 90°<br />

D1a = 79, D2i = 80.5, L1 = 115, L2 = 120 n 128503<br />

45<br />

D2a<br />

60<br />

Junction fitting<br />

D2a = 60, D3a = 60, L = 350, to be used in the secondary flow ​only! n 252727<br />

D3a<br />

172<br />

D1a<br />

L<br />

60<br />

D2a = 80, D3a = 60, L = 350 n 252778<br />

D2a = 80, D3a = 80, L = 370 n 252786<br />

D1a = 80, galvanized steel<br />

Distributor with remote control flap valve<br />

Da = 55, L = 95 n 101374<br />

Da = 80, L = 124 n n n 100567<br />

synthetic material<br />

Control cable<br />

Heating accessories<br />

L = 850 n n n 107812<br />

L = 1500 n n n 108932<br />

L<br />

for part no. 101374, 100567<br />

synthetic material<br />

Bracket<br />

for part no. 107812, 108932<br />

synthetic material<br />

n n n 109006<br />

Console<br />

for part no. 107821, 108932 n n n 1310915A<br />

Di<br />

Distributor with control flap<br />

Da = 60 n n n 9009642A<br />

Di<br />

Di<br />

Da = 90 n n 9009641A<br />

synthetic material<br />

Control device for distributor<br />

bowden cable, 2 m long<br />

for part no. 9009641A, 9009642A<br />

synthetic material<br />

n n n 9008255A<br />

47


Hot air ducting<br />

Adaptors<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

Adapter for heater connection<br />

D1a<br />

D1a = 75, D2a = 60 n n 82378A<br />

D1a = 90, D2a = 80 n n 89111B<br />

D2a<br />

L = 40, synthetic material<br />

L<br />

Reducer for air hose<br />

D1a<br />

D1a = 60, D2a = 55, L = 35 n 29852A<br />

D1a = 90, D2a = 80, L = 45 n n 89075A<br />

D2a<br />

L<br />

D1a = 80, D2a = 55, L = 82, to be used in the secondary flow only! n 495654<br />

synthetic material<br />

Hose connector<br />

Da = 55, L = 55 n n 495638<br />

Da = 60, L = 50 n n n 9009258C<br />

Da<br />

Da = 80, L = 75 n n 495646<br />

L<br />

Da = 90, L = 50 n n 9009259C<br />

synthetic material<br />

Reduction adapter for molds<br />

Da<br />

Da = 80 n n 9009270B<br />

Da = 60 n n 9011011C<br />

Di<br />

Di = 90, synthetic material<br />

Elbow 90°<br />

D = 90, synthetic material n n 9009260C<br />

Wall feed-through<br />

Da<br />

Da = 60 n n n 9009249C<br />

Da = 90 n n 9009250C<br />

synthetic material<br />

Da<br />

Di<br />

B<br />

Adaptor ring<br />

Di = 55, Da = 60 n n 92971A<br />

Di = 70, Da = 80 n 366153<br />

B = 17, aluminium, for part no. 1311639A + 92966B<br />

Reducer pipe<br />

D1a = 80, D2a = 60<br />

to be used in secondary flow only!<br />

n n n 252565<br />

Wall pipe<br />

D1a = 87, D2a = 55 n n 492884<br />

D1a = 110, D2a = 80 n 495425<br />

48


Hot air ducting<br />

Outlets<br />

Part no.<br />

Air outlet, closeable<br />

D = 60, black n n n 9012300A<br />

D = 60, white n n n 9012301A<br />

D = 60, grey n n n 9012302A<br />

D = 60, brown n n n 9014998A<br />

D = 90, black n n 9012291A<br />

D = 90, white n n 9012292A<br />

D = 90, grey n n 9012293A<br />

L = 30, synthetic material, bag with wall feed through,<br />

to be used in secondary flow only<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Air outlet, 90°<br />

D = 60, black n n n 9012297A<br />

D = 60, white n n n 9012298A<br />

D = 60, grey n n n 9012299A<br />

D = 60, brown n n n 9015003A<br />

D = 90, black n n 9012288A<br />

D = 90, white n n 9012289A<br />

D = 90, grey n n 9012290A<br />

L = 30, synthetic material, bag with wall feed through<br />

Heating accessories<br />

Air outlet, 45°<br />

D = 60, black n n n 9012294A<br />

D = 60, white n n n 9012295A<br />

D = 60, grey n n n 9012296A<br />

D = 60, brown n n n 9015000A<br />

D = 90, black n n 9012285A<br />

D = 90, white n n 9012286A<br />

D = 90, grey n n 9012287A<br />

L = 30, synthetic material, bag with wall feed through<br />

Hose connector for above threaded air outlets<br />

D = 60 n n n 9009239B<br />

D = 90 n n 9009240B<br />

L = 30, synthetic material<br />

49


Hot air ducting<br />

Heating accessories<br />

Outlets<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

Air outlet, closeable<br />

D1a<br />

D1a = 55 n 1311639A<br />

D1a = 70 n 92966B<br />

D2a = 100, L = 65, synthetic material, to be used in the secondary ​flow only!<br />

D2a<br />

L<br />

Air outlet<br />

D1a = 60, D2a = 92 n n 398551<br />

D1a = 80, D2a = 120 n 264091<br />

synthetic material, rotating<br />

Air outlet<br />

D1a = 55, D2a = 87 n 101625<br />

D1a = 80, D2a = 110 n 107976<br />

L = 65, 90°, insert grid, straight, rotating<br />

Air outlet<br />

D1a = 55, D2a = 87 n 107836<br />

D1a = 80, D2a = 110 n 107984<br />

L = 65, 45°, insert grid, straight, rotating<br />

Air outlet<br />

D1a = 90, D2a = 120, L = 65, 45° n 91569C<br />

Air outlet flat<br />

D1a = 60, D2a = 92, L = 65 n n 87389A<br />

Demist nozzle<br />

D = 55 n n 492299<br />

50


Hot air ducting<br />

Silencer<br />

Da<br />

Air Top Evo<br />

Dual Top Evo<br />

Part no.<br />

Air ducting silencer<br />

Di = 90, Da = 122, L = 317, synthetic material n n 9026691A<br />

300<br />

Di<br />

Air ducting silencer<br />

Di = 90, L = 640, L = 100, bitumen – aluminium – synthetic material n n 67789A<br />

Dual Top Evo<br />

specific air accessories<br />

Part no.<br />

Rubber bellow<br />

Kit incl. hose connector and cable binder n 9018647C<br />

Heating accessories<br />

Air intake cover<br />

D = 60 n 1314904A<br />

D<br />

51


Hot air ducting<br />

Air flow resistance calculation<br />

In order to ensure a correct application with correct air ducting system, a continuous main line with openings that cannot<br />

be closed must be ensured. When branches are used, the lines branching off the main line are not taken into account.<br />

As a result, the branches can also be designed in a way to be closed. The following table lists several air ducting parts.<br />

The sum of resistance points must not exceed the maximum number of resistance points for each air heating model.<br />

Air Top 2000 ST (325 P) Air Top Evo 3900 (550 P) / Air Top Evo 5500 (375 P)<br />

50 / 60 mm inlet 80 / 90 mm inlet<br />

Dim. in mm Points Id. Dim. in mm Points Id.<br />

Intake grill / grille 60 24 67492A 90 65 89141A<br />

Flexible tubing<br />

per meter<br />

55 30 1311862A 80 27 1311885A<br />

60 27 1311884A 90 25 1311886A<br />

Elbow in flexible tube 55 10 1311862A 80 7 1311885A<br />

60 8 1311884A 90 6 1311886A<br />

Reducing adapter 60 > 55 27 29852A 90 > 60 211 9011011C<br />

– – – 90 >80 45 9009270B<br />

Warm air manifold 60 90 29849A – – –<br />

Hose connector 55 12 495638 80 5 495646<br />

60 10 9009258C 90 5 9009259C<br />

Elbow in flexible tube – – – 80 50 128503<br />

– – – 90 77 9009260C<br />

D2a<br />

D1a<br />

Branch 60 / 60 / 60 9 9009264B 90 / 60 / 90 8 9009263B<br />

D1a<br />

L<br />

D2a<br />

D1a<br />

Branch 60 / 60 / 60 21 9009264B 80 / 80 / 80 50 252786<br />

D1a<br />

L<br />

Y-piece – – – 80 / 55 / 55 230 495689<br />

– – – 80 / 60 / 60 201 9009262B<br />

– – – 90 / 80 / 80 50 –<br />

– – – 90 / 90 / 90 42 9009261C<br />

52


Hot air ducting<br />

Air flow resistance calculation<br />

Air Top 2000 ST (325 P) Air Top Evo 3900 (550 P) / Air Top Evo 5500 (375 P)<br />

50 / 60 mm inlet 80 / 90 mm inlet<br />

Dim. in mm Points Id. Dim. in mm Points Id.<br />

T-piece 60 / 60 / 60 13 9009266C 90 / 90 / 90 13 9009265C<br />

T-piece 60 / 60 / 60 63 9009266C 90 / 90 / 90 61 9009265C<br />

Di<br />

Di<br />

Di<br />

Distributor with<br />

control valve<br />

60 / 60 / 60 20 101374 70 70 100567<br />

55 / 55 / 55 19 9009642A 90 / 90 / 90 21 9009641A<br />

Threaded T-piece 60 / 60 / 60 8 9009268B 90 / 60 / 90 11 9009267B<br />

Heating accessories<br />

Threaded T-piece 60 / 60 / 60 36 9009268B 90 / 60 / 90 254 9009267B<br />

– – – 90 / 60 / 90 254 9009267B<br />

Spherical heat outlet 60 24 938551 80 150 264091<br />

Closeable air outlet – – 9012300A – – 9012291A<br />

– – 9012301A – – 9012292A<br />

– – 9012302A – – 9012293A<br />

60 59 +9009239B 90 50 +9009240B<br />

Outlet – – 9012294A – – 9012285A<br />

– – 9012295A – – 9012286A<br />

Ø 60 – 9012296A Ø 90 – 9012287A<br />

45° 139 +9009239B 45° 134 +9009240B<br />

Outlet – – 9012297A Ø 80, 90° 40 107976<br />

– – 9012298A Ø 90, 90° 33 9012288A<br />

Ø 60 – 9012299A Ø 90, 90° 33 9012289A<br />

90° 35 +9009239B Ø 90, 90° 33 9012290A<br />

– – – Ø 90, 90° 33 +9009240B<br />

Wall socket 60 10 9009249C 80 12 495425<br />

– – +9009239B 90 12 9009250C<br />

– – – – – +9009240B<br />

53


Control elements<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Dual Top standard control<br />

possible selection of various heating modes for domestic water and air ​heating,<br />

boiler drainage and anti-freeze functions<br />

n<br />

1310749B<br />

Dual Top digital control<br />

Comes as standard with Dual Top Evo 7 and 8.<br />

All functions of the ​manual control plus electric heater activation,<br />

programmable timer and remote activation and control.<br />

n<br />

1310746E<br />

Control element incl. operating manual<br />

for Dual Top Evo 6<br />

n<br />

9021150B<br />

Air Top Evo control<br />

––<br />

to be used only in combination with <strong>Webasto</strong> Air Top Evo heaters<br />

––<br />

multi mode operation to match your individual heating power demands<br />

n<br />

1313210B<br />

ECO mode for reduced electrical<br />

power consumption<br />

Power mode PLUS for +10% increased heating power output<br />

(from ​3,500 W to 3,900 W and from 5,000 W to 5,500 W)<br />

Ventilation mode to provide fresh and cool air to your cabins<br />

on a hot ​day<br />

Air Top standard control element<br />

standard control element, (1) n n 82819B<br />

standard control element, (1), for Evo heaters (AAA) n 9022779A<br />

panel with ventilation switch, (2), for ST heaters, for part no. 82891B n n 92240A<br />

additional adapter cable harness for Evo heaters n 1313908A<br />

Combi timer 1531<br />

12 V<br />

––<br />

three programmable pre-set times<br />

––<br />

continuous heating possible<br />

n n 88206A<br />

Thermo Top digital timer 1530<br />

12 V, red display<br />

n<br />

35968B<br />

––<br />

three programmable pre-set times<br />

––<br />

installation dimensions (L x W): 53 x 46 mm<br />

––<br />

continuous heating possible<br />

Extension wiring harness, L = 1.8 m n n n 70813B<br />

Thermo Call TC3 and Thermo Call App<br />

Thermo Call (incl. receiver)<br />

Innovative control device via App, downloadable for iPhone and Android.<br />

n n 7100350A<br />

54


Control elements<br />

Heating accessories<br />

Part no.<br />

Telestart T91 Holiday RV<br />

12 V<br />

n n 9018150A<br />

––<br />

range remote control 1,000 m<br />

––<br />

feedback signal<br />

––<br />

smallest remote control on the market<br />

––<br />

permanent heating possible<br />

Adhesive window antenna, for T91 n 9013619B<br />

Receiver T91, with response n 9015119C<br />

Y-adapter wiring harness, for T91, clock and wiring harness of heater unit n 9007267A<br />

Ventilation line, (bag) n 9001558A<br />

Telestart Set T91<br />

with 1 transmitter, return signal ​and Y-adapter,<br />

n<br />

1314635A<br />

for upgrading units with digital timers<br />

Single Items:<br />

Transmitter T91, with response (incl. battery) n 1314636A<br />

Battery, 3V lithium, (bag) 1 piece n 9014840A<br />

Battery compartment cover n 9016157A<br />

Receiver T91, with response n 9013799A<br />

Ventilation line, (bag) n 9001558A<br />

Digital timer 1533<br />

12 V<br />

heating time 1 h, three programmable pre-set times<br />

n<br />

1301122C<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Heating accessories<br />

Switch summer/winter<br />

change-over contact<br />

2.8 mm<br />

bag with blade terminal plug and sleeves<br />

n<br />

84587A<br />

Ventilation/heating switch<br />

change-over contact<br />

2.8 mm<br />

n<br />

84586A<br />

Switch<br />

change-over contact, without label<br />

2.8 mm<br />

without accessories<br />

n n n n 84142A<br />

Switch<br />

change-over contact, for Thermo Top C Motorcaravan<br />

bag with adapter wiring harness<br />

n<br />

9011485B<br />

55


Control elements<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Push button switch (green)<br />

12 V, 2.8 mm n n n 15733A<br />

Mounting kit (frame)<br />

60<br />

for digital timer 1531 n n 474630<br />

120<br />

Mounting kit (digital timer)<br />

for digital timer 1531 n n 476404<br />

Mounting case<br />

for digital timer 1531 n n 475866<br />

Panel with ventilation switch<br />

panel with ventilation switch, for part no. 82891B n n 92240A<br />

Panel<br />

panel, for part no. 82891B n n 82422B<br />

56


Control elements<br />

Heating accessories<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Y-adapter wiring harness<br />

Telestart digital timer 1533 connection n 9010325B<br />

Room Thermostat<br />

mechanic, change-over<br />

for vehicle fans<br />

n<br />

25011C<br />

Room Thermostat<br />

control thermostat, change-over<br />

with on/off switch<br />

n<br />

70947A<br />

Heating accessories<br />

Temperature sensor<br />

external, L = 2.5 m n n 9014694A<br />

Temperature sensor<br />

external, L = 5 m n n 9005004B<br />

Lid with hole<br />

n<br />

29718B<br />

57


Air combustion and exhaust<br />

Heating accessories<br />

Air combustion<br />

Di<br />

45<br />

Di<br />

200<br />

Part no.<br />

Flexible pipe<br />

Di = 22 n n 466115<br />

Di = 25 n 91562A<br />

Di = 55 n n n 441376<br />

Di = 80 n n n 39851<br />

PAK, (per m)<br />

Air intake silencer<br />

Di = 22<br />

n<br />

1313514A<br />

bag with mounting parts<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

410<br />

Air intake silencer<br />

bag with mounting parts n n 98141A<br />

complete with 300 mm flexible pipe, D1a = 22 mm n 9024965A<br />

complete with 300 mm flexible pipe, D1a = 24 mm n 9025956A<br />

Di<br />

Elbow<br />

Di = 22 n 65000A<br />

Di = 25 n 91563A<br />

synthetic material, for combustion air<br />

Hose clamp<br />

D = 16 ... 27 n n 1303080A<br />

Di<br />

D = 28 ... 35 n n 9014771A<br />

stainless steel, worm thread steel<br />

Pipe clip<br />

Di = 25, W = 15, stainless steel n n n n 405256<br />

Di<br />

Di = 29, steel n n 362891<br />

Di = 33, W = 15, stainless steel n n n n n 499021<br />

Air intake silencer<br />

Di = 22, L = 800, PAK n 83174A<br />

Di = 25, L = 650, PAP/PAK n 90416D<br />

Di = 30, L = 1160, PAP/PAK n 22931B<br />

Protection hood<br />

Di = 27 n 29516B<br />

Di = 36 n 29517A<br />

Di = 39 n 29519A<br />

58


Air combustion and exhaust<br />

Exhaust<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Flex. exhaust pipe (inox), 2 layers<br />

Di = 22, Da = 26 n n n 9021447A<br />

Di = 24, Da = 27.8 n 90394A<br />

Da<br />

Di = 30, Da = 34 141488<br />

Di = 38, Da = 42 n 353221<br />

Di = 40, Da = 44 371394<br />

Di<br />

Di = 70, Da = 75 479721<br />

Di = 80, Da = 85 371416<br />

Di = 100, Da = 105 371424<br />

SS, (per m)<br />

Insulation hose<br />

L = 1250 n n n n 9016230A<br />

L = 1700 n n n n 9016231A<br />

L = 1850 n n n n 1313978A<br />

Di = 72, Da = 120<br />

Flexible heat protection pipe<br />

Heating accessories<br />

Di = 43, Da = 45, (per m)<br />

aluminium/glass fibre, heat protection<br />

n<br />

20463B<br />

Da<br />

Flexible pipe<br />

Di = 28, Da = 38, L = 324<br />

glass fibre, heat protection<br />

n n 64568A<br />

Di<br />

54<br />

Da<br />

350<br />

Di<br />

Exhaust silencer<br />

Di = 38, L = 1000<br />

stainless steel, gas-tight, extra silent<br />

n<br />

92642A<br />

350<br />

L<br />

85<br />

170<br />

45<br />

Da<br />

Exhaust silencer<br />

steel painted n n 20844E<br />

stainless steel n n 86450C<br />

Da = 22<br />

Exhaust gas reducing bush<br />

Da<br />

Di = 22, Da = 24, L = 40<br />

stainless steel<br />

n n n 92641A<br />

Di<br />

L<br />

59


Air combustion and exhaust<br />

Heating accessories<br />

Exhaust<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Exhaust silencer<br />

Da = 38<br />

stainless steel, with bracket<br />

n<br />

9012440A<br />

Exhaust silencer<br />

n n n 9001800D<br />

Elbow<br />

Di 97<br />

Di = 24<br />

stainless steel, without condensation water drain<br />

n<br />

92643A<br />

Connection pipe<br />

L<br />

Da = 24, L = 50<br />

stainless steel<br />

n<br />

92264A<br />

Da<br />

Hose clamp<br />

Di = 39 ... 42<br />

galvanized steel<br />

n<br />

9002255B<br />

Di<br />

Hose clamp<br />

Di = 24 ... 26 n n 70910C<br />

Di = 26 ... 28 n 91383B<br />

Di<br />

stainless steel<br />

Hose clamp / reduce wrap<br />

Di = 70 ... 90<br />

stainless steel, worm thread<br />

n<br />

92659A<br />

Di<br />

60


Air combustion and exhaust<br />

Exhaust<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Insulating lagging<br />

L = 1 m n n n n 9015393A<br />

L = 50 m n n n n 9015392A<br />

B = 60, glass fibre<br />

B<br />

Pipe clip<br />

Di = 25, stainless steel, 10 pc bag n n n 9023007A<br />

Di = 28, galvanized steel n 91384A<br />

Di<br />

Di = 42, W = 12, stainless steel n n n n n 126830<br />

Protection hood, stainless steel<br />

Di = 26.3 n n n 24048A<br />

Di = 28.3 n 90411A<br />

Di = 42.3 n 24046A<br />

Heating accessories<br />

Prodection hood, screwable<br />

stainless steel n n n n 1316720A<br />

Exhaust gas seal<br />

Da = 20, silicon black n 19726B<br />

Exhaust passage<br />

Di = 26, Da = 56 n n n n 9006363A<br />

Exhaust passage with insulation, stainless steel<br />

Da = 22<br />

to fix and insulate exhaust pipe, bag with mounting screws<br />

n n n 9000383A<br />

61


Fuel supply<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Fuel tank<br />

12 l, B = 100 n n n n 1316134A<br />

24 l, B = 200 n n n n 9001307C<br />

with mounting parts<br />

Fuel tank cover<br />

end cover for 24 l model n n n n 9000881A<br />

Tank extracting fuel RV<br />

8 x 5 x 8 h-shape n n n n 9025128A<br />

39 mm extractor n n n n 9025129A<br />

6 x 5 x 6 h-shape n n n n 9025130A<br />

Tube 90°, 4.5 to 7.5 n n n n 9025131A<br />

Tube 50 mm, 4.5 x 10.5 n n n n 9025135A<br />

bag with mounting parts<br />

60<br />

Tank extracting device<br />

25<br />

Da<br />

650<br />

Da = 5.5<br />

bag, only for fitting in metal tank<br />

n n n n n 35320A<br />

Tank extracting device<br />

6,5<br />

458<br />

Da = 5, thread M6<br />

bag, for plastic tank, also for installing in metal tank<br />

n n n n 1300823C<br />

Da<br />

Tank extracting device with return<br />

Da = 6<br />

bag, with sealing, only for fitting in metal tank<br />

n n n n 394157<br />

Tank extracting device<br />

Da = 5, M8<br />

bag<br />

n n n n 98605C<br />

Tank extracting device<br />

Da = 5, thread M6<br />

bag, for plastic tank, also for installing in metal tank<br />

n n n n 1300494D<br />

Tank extracting device (short)<br />

Da = 5<br />

specially for fuel extraction from plastic tank fittings,<br />

bag with ​mounting parts<br />

n n n n 1301553A<br />

Tank extracting device (long)<br />

Da = 5<br />

specially for fuel extraction from plastic tank fittings,<br />

bag with ​mounting parts<br />

n n n n 9008021A<br />

62


Fuel supply<br />

Heating accessories<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Da<br />

1<br />

da 1<br />

55<br />

50<br />

L<br />

Tank extracting device (through tank ventilation)<br />

Da = 3.2, Da1 = 15, without accessories bag n 1315205A<br />

Da = 3.5, Da1 = 18, with accessories bag n 1315204A<br />

Da = 3.5, Da1 = 20, without accessories bag<br />

1315203A<br />

Fuel extractor<br />

H = 36, 6 x 5 x 6 n n n n n 66944A<br />

H = 38, 8 x 5 x 8, PME resistant n n n n n 31277B<br />

H = 39, 10 x 5 x 10 n n n n n 66946A<br />

H = 40, 12 x 5 x 12 n n n n n 98052A<br />

L = 50, bag with mounting parts<br />

Fuel extractor<br />

6 x 5 x 6 n n n n n 1310349B<br />

8 x 8 x 8 n n n n n 1310350B<br />

10 x 5 x 10 n n n n n 1310351B<br />

12 x 5 x 12 n n n n n 1310352B<br />

L = 50, H = 36.5<br />

Fuel extractor<br />

Heating accessories<br />

6 x 5 x 6 n n n n n 1310367B<br />

8 x 5 x 8 n n n n n 1310368B<br />

10 x 5 x 10 n n n n n 1310369B<br />

12 x 5 x 12 n n n n n 1310370B<br />

L = 50, H = 28<br />

Hollow screw<br />

L = 25, M10 x 1 n n n n 1310712A<br />

Banjo<br />

D1a = 5, D2i = 10, L = 10 n n n n 289574<br />

D1a = 5, D2i = 12, L = 10 n n n n 289566<br />

D1a = 6, D2i = 10, L = 10 n n n n 277312<br />

D1a = 6, D2i = 14, L = 14 n n n n 85785A<br />

T-piece<br />

L<br />

H = 26, 6 x 5 x 6 n n n n 211532<br />

H<br />

H = 28, 8 x 5 x 8 n n n n 211540<br />

H = 28, 8 x 6 x 8 n n n n 137952<br />

H = 35, 12 x 6 x 12 n n n n 293741<br />

L = 50, copper<br />

M14 x 1,5<br />

80<br />

Fuel filter<br />

135<br />

with strainer n 140708<br />

M14 x 1,5<br />

63


Fuel supply<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Strainer<br />

for part no. 140708 n 97457A<br />

Connecting parts<br />

bag, for part no. 140708 n 219495<br />

Da = 5<br />

60<br />

Fuel filter<br />

Da = 5<br />

synthetic material, transparent<br />

n n n n 487171<br />

26<br />

Di<br />

Da<br />

Flexible pipe<br />

Di = 17.5, Da = 16.5 n n n n 15570A<br />

Di = 28, Da = 32 n n n 21543A<br />

aluminium/glass fibre, heat protection for fuel lines, (per m)<br />

Dosing pump mounting<br />

bag of 1 n n n n 9001441B<br />

bag of 3 n n n n 9023386A<br />

bag of 10 n n n n 9007921A<br />

very quiet mounting<br />

Reducer pipe<br />

D = 8 x 6<br />

brass<br />

n<br />

19593A<br />

Connection pipe<br />

D = 8 x 8<br />

RME-resistent plastic<br />

n<br />

9001334B<br />

Mecanyl hose<br />

(per m) n n n n 483931<br />

L = 3000 n n n n 492353<br />

L = 5000 n n n n 20688A<br />

L = 7000 n n n n 483958<br />

Di = 2, Da = 5, transparent<br />

64


Fuel supply<br />

Heating accessories<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Fuel hose, PME-resistant<br />

Di = 4.5, Da = 10.5, (per m) n n n n 85770B<br />

Di = 6, Da = 12, L = 2000 n n n n 66636A<br />

Di = 7.5, Da = 13.5, L = 2000 n n n n 9001336B<br />

Di = 7.5, Da = 13.5, L = 70, (20 x) n n n n 9023322A<br />

Di = 4.5, Da = 10.5, L = 50, (20 x) n n n n 9023450A<br />

Fuel hose, PME-resistant<br />

Di = 4.5, Da = 10.5, (10 x) n n n n 9023384A<br />

Fuel hose<br />

Di1 = 7.5, Di2 = 4.5 n n n n 67365A<br />

Riser Pipe<br />

Di = 3.0, Da = 6.0, L = 322<br />

for part no. 67365A<br />

n n n n 67366A<br />

Heating accessories<br />

Fuel hose, RME-resistant<br />

D1i = 4.5, D1a = 10.5, D2i = 3.5, D2a = 8.5, L = 50 n n n n 65190B<br />

Fuel hose, RME-resistant<br />

Di1 = 4.5, Di2 = 3.5 n n n n 65201B<br />

Bent hose, RME-resistant<br />

Di = 4.5, Da = 10.5 n n n n 104709<br />

Fuel hose kit<br />

Di = 4.5, Da = 10, L = 50<br />

5 x hoses, 10 x hose clips<br />

n n n n 72116A<br />

Dosing pump mounting<br />

for securing to original stud bolt and strip,<br />

bag with 2 mountings for dosing pump<br />

n n n n 92296A<br />

65


Water system and circulation pumps<br />

Heating accessories<br />

Water system<br />

23<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Bent hose<br />

Di = 18, Da = 25 n 431397<br />

Di<br />

r25<br />

Da<br />

18<br />

L1<br />

Da<br />

r<br />

Bent hose 180°<br />

Di = 18, Da = 25, L1 = 18, L2 = 18, r = 25 n 403474<br />

Di = 20, Da = 27, L1 = 35, L2 = 51, r = 23.5 n 29938A<br />

Di<br />

L2<br />

Da<br />

Di<br />

H<br />

L2<br />

L1<br />

Hose<br />

Di = 15, Da = 25, L1 = 580, L2 = 17, H = 75 n 249416<br />

Di = 18, Da = 25, L1 = 576, L2 = 17, H = 75 n 436267<br />

Di = 18, Da = 25, L1 = 1100, L2 = 17, H = 75 n 29420A<br />

Di = 20, Da = 29, L1 = 89, L2 = 20, H = 98 n 84926A<br />

Hose<br />

Di = 15, Da = 22, L1 = 1020, L2 = 50 n 248371<br />

Di = 18, Da = 25, L1 = 125, L2 = 90 n 9001322A<br />

Di<br />

Di<br />

Da<br />

90°<br />

L1<br />

L<br />

L2<br />

Da<br />

Di = 18, Da = 25, L1 = 500, L2 = 47.5 n 98453A<br />

Di = 18, Da = 27, L1 = 1020, L2 = 50 n 436259<br />

Di = 20, Da = 27, L1 = 70, L2 = 56.5 n 9004570B<br />

Di = 20, Da = 27, L1 = 130, L2 = 56.5 n 65696C<br />

Di = 20, Da = 27, L1 = 187, L2 = 46.5 n 98450A<br />

Di = 20, Da = 27, L1 = 360, L2 = 46.5 n 98451B<br />

Di = 20, Da = 27, L1 = 615, L2 = 56.5 n 9003479B<br />

Di = 22, Da = 29, L1 = 225, L2 = 57 n 9001918A<br />

Di = 22, Da = 29, L1 = 1020, L2 = 50 n 21488A<br />

Hose<br />

Di = 15, Da = 22, L = 2400 n 406074<br />

Di = 18, Da = 25, L = 58 n 65187B<br />

Di = 20, Da = 27, L = 380 n 98414B<br />

Da<br />

Di<br />

20<br />

L<br />

Hose<br />

Di = 18, Da = 25, L = 110 n 9003810B<br />

Di = 20, Da = 27, L = 70 n 9003400B<br />

Di = 20, Da = 27, L = 190 n 65697B<br />

66


Water system and circulation pumps<br />

Water system<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Check valve<br />

Da = 15, L = 104 n 12781A<br />

Da = 18, L = 90 n 12706A<br />

Da<br />

L<br />

plastic, with leak hole<br />

Check valve<br />

Da = 15, L = 104 n 12754A<br />

Da<br />

L<br />

Da = 18, L = 90 n 109557<br />

without leak hole<br />

Check valve<br />

D1a<br />

42<br />

L<br />

D1a<br />

D2a<br />

D2a<br />

D1a = 18, D2a = 18, L = 146 n 12780A<br />

D1a = 20, D2a = 20, L = 162 n 19873A<br />

steel – plastic, with leak hole<br />

Heating accessories<br />

Bent hose<br />

Di = 18, Da = 25 n 431400<br />

Hose<br />

Di = 18, Da = 25, L = 2200 n 472433<br />

Di = 18, Da = 25, L = 3000 n 105698<br />

Di = 20, Da = 27, L = 2200 n 126840<br />

Hose<br />

D1i = 15, D1a = 22, D2i = 18, D2a = 25 n 403482<br />

Bent hose<br />

L1 = 135 n 98452A<br />

L1 = 190 n 65697B<br />

Di = 20, Da = 27, L2 = 120, L3 = 70, 180°<br />

Bent hose<br />

L1 = 151, L2 = 55 n 9007982A<br />

L1 = 70, L2 = 70 n 65578B<br />

D1i = 20, D1a = 27, D2i = 18, D2a = 25, 90°<br />

67


Water system and circulation pumps<br />

Heating accessories<br />

Water system<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Bent hose<br />

D1i = 20, D1a = 27, D2i = 15, D2a = 22, 180°, 90° n 9007981A<br />

Bent hose<br />

Di = 20, Da = 27, 180° n 9007778A<br />

Bent hose<br />

D1i = 20, D1a = 27, D2i = 15, D2a = 22,<br />

L1 = 55, L2 = 20, L3 = 55, L4 = ​65, 180°<br />

n<br />

89116A<br />

Bent hose<br />

D1i = 20, D1a = 27, D2i = 18, D2a = 25 n 64788B<br />

D1i = 25, D1a = 33, D2i = 20, D2a = 28 n 89168A<br />

L = 60<br />

Bent hose 90°<br />

Di = 20, Da = 27,<br />

L1 = 59, L2 = 54, 90°<br />

n<br />

64999A<br />

Bent hose 180°<br />

Di = 20, Da = 27, 180° n 9002292B<br />

Bent hose<br />

Di = 18, Da = 25, r = 30, L1 = 95,<br />

L2 = 25, L3 = 20<br />

n<br />

84958A<br />

Bent hose<br />

Di = 18, Da = 25, r = 30,<br />

L1 = 140, L2 = 20, L3 = 25, H = 70<br />

n<br />

88383A<br />

Bent hose<br />

D1i = 18, D1a = 25, D2i = 15, D2a = 22,<br />

L1 = 62, L2 = 31.5<br />

n<br />

65581A<br />

68


Water system and circulation pumps<br />

Water system<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Bent hose<br />

D1i = 20, D1a = 27, D2i = 18, D2a = 25,<br />

L1 = 70, L2 = 30, L3 = 40<br />

n<br />

63640A<br />

Bent hose<br />

D1a = 28, D2i = 20, D2a = 28, r = 70, L1 = 110, L2 = 60, L3 = 65 n 67058A<br />

D1a = 27, D2i = 15, D2a = 22, r = 50, L1 = 170, L2 = 20, L3 = 30 n 89962C<br />

D1i = 20, 180°<br />

Bent hose<br />

D1i = 15, D1a = 22, D2i = 20, D2a = 27,<br />

L1 = 95, L2 = 30, L3 = 45, L4 = ​40, 180°<br />

Bent hose<br />

D1i = 18, D1a = 25, D2i = 20, D2a = 27,<br />

L1 = 175, L2 = 54, L3 = 25, L4 ​= 58<br />

n<br />

n<br />

89117A<br />

92242A<br />

Heating accessories<br />

Connection pipe<br />

Da = 15, L = 75 n 131650<br />

Pipe socket complete for blower thermostat<br />

Da = 15 n 119064<br />

Da = 18 n 1310365A<br />

L = 65, M4, with threaded insert<br />

Check valve<br />

Da = 20, L = 120, without leak hole n 15685A<br />

Check valve<br />

Da = 18, L = 104, without leak hole n 121476<br />

Check valve<br />

Da = 18, L = 120, without leak hole n 12785B<br />

Check valve<br />

D1a = 18, D2a = 18, L = 146, H = 42, without leak hole n 12751A<br />

69


Water system and circulation pumps<br />

Heating accessories<br />

Water system<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Check valve<br />

D1a = 22, D2a = 20, L = 162, H = 46, with bypass n 87072A<br />

Check valve<br />

D1a = 18, D2a = 18, L = 82, without leak hole n 115472<br />

Thermostat<br />

Da = 18 n 15394A<br />

Da = 20 n 19872A<br />

L = 108, H = 70, 100 ... 160 l / h / 0.003 Nm<br />

opens at 59 + 2, -1 °C, with leak hole<br />

Thermostat<br />

Da = 20, L = 112, opens at 70 ± 2 n 98992A<br />

Combined valve<br />

D1i = 18, D2i = 22<br />

Thermostat opening at > 40, without water hoses<br />

n<br />

37915A<br />

Expansion tank<br />

290<br />

8 l<br />

preset pressure 0,5 bar<br />

total volume of system: max. 157 l<br />

n 351725<br />

230<br />

Instant water heater with insulated cover<br />

1/2’’<br />

260<br />

65<br />

with pipe connections n 434043<br />

without pipe connections n 434035<br />

3/4’’<br />

390<br />

copper, max. 10 bar, 2 kg, max. 23,3 kW<br />

Woven protection hose<br />

L<br />

L = 1500 n 1301317B<br />

L = 2000 n 9014361B<br />

Di<br />

(MW) n 1313232B<br />

D = 26 – 30, chafing guard for polyester water hoses<br />

70


Water system and circulation pumps<br />

Water system<br />

D2a<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Connection pipe<br />

D2a = 18 n 67803B<br />

D2a = 20 n 67822B<br />

D1a<br />

63<br />

D1a = 14, aluminum<br />

Connection pipe<br />

D1a = 15, D2a = 18 n 1314325A<br />

D1a = 15, D2a = 20 n 1314326A<br />

D1a = 17, D2a = 20 n 64738B<br />

D1a = 18, D2a = 18 n 1314327A<br />

D1a = 18, D2a = 20 n 1314328A<br />

D2a<br />

D1a = 18, D2a = 22 n 66932A<br />

D1a = 20, D2a = 20 n 66934C<br />

D1a = 20, D2a = 22 n 19867B<br />

plastic<br />

T-piece<br />

D1a = 15, D2a = 15 n 138207<br />

D1a = 18, D2a = 15 n 138215<br />

Heating accessories<br />

D1a<br />

D1a = 20, D2a = 8 n 64769B<br />

D1a<br />

75<br />

D1a = 20, D2a = 10 n 9006023A<br />

D1a = 20, D2a = 15 n 138223<br />

D1a = 20, D2a = 20 n 21081A<br />

5,8<br />

Da<br />

Da<br />

Da<br />

T-piece with restrictor<br />

Da = 20 n 9000545A<br />

75<br />

4,0<br />

Da<br />

Da<br />

T-piece with restrictor<br />

Da = 18 n 88593A<br />

Da<br />

75<br />

Da<br />

Connection pipe<br />

Da = 18 n 123858<br />

Da<br />

75<br />

Da<br />

71


Water system and circulation pumps<br />

Heating accessories<br />

Water system<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Solenoid valve<br />

Da<br />

12 V, Da = 18, L = 84, H = 101<br />

3/2-way, open without power, plastic casing<br />

bag with electrical mounting parts<br />

n<br />

9014606A<br />

H<br />

Da<br />

Da<br />

85<br />

1<br />

86<br />

3<br />

2<br />

Solenoid valve<br />

12 V, Da = 18, L = 111, H = 149<br />

3/2-way, open without power, plastic casing<br />

n<br />

19819A<br />

85<br />

1<br />

86<br />

3<br />

2<br />

Solenoid valve<br />

12 V, Da = 20, L = 106, H = 90<br />

open without power, plastic casing<br />

n 492701<br />

Bleed valve<br />

Da = 15 n 112392<br />

Da = 18 n 105848<br />

Da = 20 n 98464A<br />

Da 75<br />

D1a<br />

30<br />

75 D1a<br />

37,5<br />

D2a<br />

T-piece with bleed valve<br />

D1a = 15 n 488526<br />

D1a = 18 n 488534<br />

D2a = 15<br />

72


Water system and circulation pumps<br />

Water system<br />

Da<br />

Di<br />

L<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Rubber section<br />

Di = 20.5, Da = 40 n n n n 387045<br />

Di = 22, Da = 46 n n n n 9000920A<br />

Di = 25.5, Da = 45 n n n n 9000919A<br />

L = 20, black, chafing guard, not for exhaust system<br />

Connectors<br />

10 mm brass-barb-connector, bag of 2 pc n 9022380A<br />

Connectors<br />

10 mm to 15 mm pipe connector, bag of 2 pc n 9022381A<br />

Heating accessories<br />

Circulation pumps<br />

Part no.<br />

Circulating pump U 4847<br />

138°, 12 V, 15 W n 93008B<br />

Pump housing<br />

193°, with joints and screws n 93011C<br />

Circulating pump U 4847<br />

Pump with housing for connecting cable.<br />

12 V, cable l = 155, water socket Da = 20<br />

incl. complete mounting set,<br />

n<br />

93009B<br />

Pump housing<br />

axial n 93012C<br />

Extension cable circulating pump U 4847<br />

L = 240 n 9023389A<br />

L = 475 n 9023388A<br />

73


Mounting parts<br />

Heating accessories<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Heater bracket<br />

stainless steel n n 92223C<br />

Angle bracket<br />

stainless steel n n n 9000802B<br />

steel n n n 242780<br />

Mounting strip<br />

stainless steel n n n 9000801B<br />

steel n n n 242888<br />

Cable strip<br />

L = 100, B = 3 n n n n 9010995A<br />

L = 178, B = 5.3 n n n n 1301888A<br />

bag of 30 pieces<br />

Cable strip<br />

L = 400, 1 piece n n n n 92647A<br />

L = 400, 10 pieces n n n n 9007917A<br />

L = 760, 10 pieces n n n n 9024970A<br />

B = 7.6<br />

Anti-vibration mount<br />

Da = M6, 5 pieces n n n n 9023020A<br />

Da = M8, 1 piece n 15500B<br />

for dosing pump<br />

Anti-vibration mount<br />

bag of 1 piece n n n n 475831<br />

bag of 8 pieces n n n n 9024084A<br />

self-tapping screw<br />

74


Mounting parts<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Spacer washer<br />

L = 5 n n n n 1314706A<br />

L = 8 n n n n 1314711A<br />

L = 10 n n n n 1314705A<br />

L = 15 n n n n 1314710A<br />

L = 20 n n n n 1314707A<br />

L = 30 n n n n 1314708A<br />

L = 40 n n n n 1314709A<br />

Di = 8, Da = 20<br />

Mounting / fastening bracket<br />

Di = 86, L = 111 n n n n 253685<br />

Di = 106, L = 135 n n n n 253715<br />

B = 25<br />

Dual Lock fastening (tape)<br />

L = 50 n n n n 9009555A<br />

L = 100 n n n n 9009556A<br />

B = 25, black<br />

Heating accessories<br />

Hose and cable holder<br />

D1 = 27, D2 = 27<br />

locking, bag of 5<br />

n<br />

9010997A<br />

Hose and cable holder<br />

D1 = 7.2 – 7.5, D2 = 22 – 24 n n n n 9010998A<br />

D1 = 10 – 12, D2 = 19 – 24.5 n n n n 9010999A<br />

D1 = 22 – 24, D2 = 22 – 24 n n n n 9011000A<br />

bag of 5<br />

Blind rivet nut<br />

M8<br />

hexagonal hole, bag of 5<br />

n n n n 9009017A<br />

Rivet nut<br />

D1 = 13, D2 = 9, L = 14.5, M6 x 15.5<br />

aluminium, bag of 10<br />

n n n n 9011635A<br />

EJOT stud bolt<br />

L = 15.5 n 9006446A<br />

L = 30.5 n 9009025A<br />

M6, bag of 10<br />

75


Mounting parts<br />

Heating accessories<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

EJOT PT screw<br />

Da = 6, L = 22, SW = 10<br />

bag of 10<br />

n<br />

9011669A<br />

Plastic nut<br />

Da = 16, L = 10, SW = 10, bag of 20 n n n n 9011649A<br />

Bolt fastener<br />

Da = 12.5, L = 0.25, M6, spring steel, bag of 10 n n n n 9011659A<br />

Rubber grommet<br />

Di = 20, Da = 40, L = 24 n n n n 9008254A<br />

Spacer nut<br />

M6, L = 20 n n n n 1310148A<br />

M6, L = 30 n n n n 1310149A<br />

M6, L = 40 n n n n 1310150A<br />

M8, L = 15 n n n n 28897B<br />

not for exhaust system<br />

Rubber ring<br />

Di = 13.5, Da = 31, L = 15 n n n n 410896<br />

Di = 20.5, Da = 40, L = 20 n n n n 387045<br />

Di = 22, Da = 46.5, L = 20 n n n n 9000920A<br />

Di = 25.5, Da = 45, L = 20 n n n n 9000919A<br />

chafing guard, not for exhaust system<br />

Woven protection hose<br />

L<br />

D = 26 – 30, L = 1500, chafing guard for polyester water hoses n n n n 1301317B<br />

Di<br />

Shrink hose<br />

L = 100 n 65899A<br />

L = 250 n 70891A<br />

(per m) n 92101A<br />

D = 38, fixing woven protection hose<br />

76


Mounting parts<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Edge protector<br />

L = 500, with wire spiral, for panel thickness of 1 – 4 mm n n n n 87184B<br />

Bracket plate<br />

44<br />

28,5 26,5<br />

stainless steel,<br />

for installation on thin-walled body panels, reinforcing ​plate<br />

n<br />

1311119A<br />

Universal bracket plate Thermo Top C<br />

enables additional installation options n 9023158A<br />

Dosing pump mounting<br />

bag of 1 n n n n 9001441B<br />

bag of 3 n n n n 9023386A<br />

bag of 10 n n n n 9007921A<br />

very quiet mounting<br />

Heating accessories<br />

Dosing pump mounting<br />

for securing to original stud bolt and strip,<br />

bag with 2 mountings for dosing pump<br />

n n n n 92296A<br />

Air Top Bracket<br />

Air Top 2000 ST Bracket, (1) n n 92223C<br />

Air Top Evo 3900 / 5500 Bracket, (2) n 1311688C<br />

Air Top Installation box<br />

Standard Air Top 2000 ST Box n 1311609B<br />

enables additional installation options, including heating air adapte n 86032A<br />

Air Top Evo installation box<br />

kit with mounting parts and brackets n 9016392B<br />

77


Mounting parts<br />

Heating accessories<br />

Outside mounting<br />

Dual Top brackets<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Mounting kit for Fiat Ducato 3800 Standard<br />

Kit with brackets and mounting parts n 1312822A<br />

Mounting kit for Fiat Ducato 3800 Special<br />

Kit with brackets and mounting parts n 1312825A<br />

Mounting kit for Fiat Ducato 4035 Standard<br />

Kit with brackets and mounting parts (middle positioning) n 1312819A<br />

Kit with brackets and mounting parts (rear positioning) n 1312820A<br />

Mounting kit for Fiat Ducato 4035 Special<br />

Kit with brackets and mounting parts n 1312807A<br />

Mounting kit for Fiat Van<br />

Kit with brackets and mounting parts n 9021523B<br />

Mounting kit for Ford Transit MY 2007<br />

Kit with brackets and mounting part n 1314915A<br />

Basic application<br />

Bag with L-brackets and mounting parts n 9021708A<br />

78


Mounting parts<br />

Inside application Dual Top kit<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Kit Dual Top inside application<br />

n<br />

9021728A<br />

Sealing for inside application<br />

n<br />

9021729A<br />

Clamps<br />

Part no.<br />

Di<br />

Hose clamp<br />

Di = 27 ... 35, chromium steel n n n n 67859A<br />

Di = 32 ... 39, stainless steel n n n n 67369A<br />

Di = 40 ... 47, chromium steel n n n n 67370A<br />

Di = 48 ... 55, stainless steel n n n n 67371A<br />

Di = 72 ... 79, chromium steel n n n n 67372A<br />

Heating accessories<br />

Di = 80 ... 87, chromium steel n n n n 67475A<br />

Di = 98 ... 120, chromium steel n n n n 67373A<br />

Hose clamp<br />

Di = 16 ... 25 n n n n 18574B<br />

Di = 40 ... 60 n n n n 285560<br />

Di<br />

Di = 80 ... 100 n n n n 91565B<br />

steel<br />

Hose clamp<br />

Di = 39 ... 42, galvanized steel n n n n 9002255B<br />

Di<br />

Pipe clip<br />

Di = 24 ... 26 n n 70910C<br />

Di = 26 ... 28 n n 91383B<br />

Di<br />

stainless steel<br />

Hose clamp for dosing pump<br />

D = 5.2 ... 6.2, 5 pc n n n n 9011638A<br />

D = 6.2 ... 7.5, 5 pc n n n n 9011639A<br />

D = 8 ... 9, 10 pc n n n n 9011660A<br />

D = 9.5 ... 11, 10 pc n n n n 9011661A<br />

D = 10 ... 12.5, 10 pc n n n n 9011656A<br />

chromium steel<br />

79


Mounting parts<br />

Heating accessories<br />

Clamps<br />

Di<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Pipe clip without rubber coat<br />

Di = 18, W = 20 n n n n 29143A<br />

Di = 24, W = 15 n n n n 67546A<br />

Di = 25, W = 15, stainless steel n n n n 405256<br />

Di = 33, W = 15, stainless steel n n n n 499021<br />

Di = 35, W = 20 n n n n 9000884A<br />

Di = 38, W = 20 n n n n 29917A<br />

Di = 42, W = 12, stainless steel n n n n 126830<br />

Di = 42, W = 20 n n n n 35455A<br />

Di = 42, W = 15 n n n n 90433A<br />

Di = 52, W = 15 n n n n 9002762B<br />

Di<br />

Pipe clip with rubber coat<br />

Di = 5, W = 12 n n n n 9002439A<br />

Di = 10, W = 15 n n n n 63299A<br />

Di = 15, W = 15 n n n n 63538A<br />

Di = 29, W = 15 n n n n 63539A<br />

Di = 34, W = 20 n n n n 63840B<br />

Di = 38, W = 15 n n n n 63188A<br />

Spring clip type B<br />

Di = 25, light grey n n n n 9009019A<br />

Di = 27, dark grey n n n n 9009018A<br />

Di = 30, black n n n n 9009026A<br />

bag of 10<br />

Spring clip type E (space saving)<br />

Di = 22, E2 n n n n 9011662A<br />

Di = 25, E2 n n n n 9009022A<br />

Di = 27, E2 n n n n 9009023A<br />

Di = 28, E1, with stopping component n n n n 9014607A<br />

black, bag of 10<br />

Hose clamp<br />

Di = 8 n n n n 1310761A<br />

Di = 9 n n n n 1310771A<br />

Di<br />

Di = 10 n n n n 330027A<br />

Di = 14 n n n n 1310762A<br />

steel<br />

Mounting / fastening bracket<br />

Di = 86, L = 111, B = 25 n n n n 253685<br />

80


Electronics and diagnostics<br />

Heating accessories<br />

Electronics<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Temperature sensor external<br />

L = 2.5 m n n 9014694A<br />

L = 5 m n n 9005004B<br />

L = 3 m n 9019417B<br />

Thermostat<br />

40 °C, closer n 109867<br />

Blade type connector<br />

0.8 ... 2.5 n n n 9011640A<br />

4.0 ... 6.0 n n n n 9014955A<br />

6.3 mm, bag of 10<br />

Heating accessories<br />

Butt connector, insulated<br />

0.5 ... 1.0 n n n 9011667A<br />

1.5 ... 2.5 n n n 9011668A<br />

3.0 ... 6.0 n n n 9006456A<br />

bag of 10<br />

Micro timer contact<br />

2.8 mm, bag of 10 n 9011644A<br />

Support Thermo switch<br />

n<br />

9023145A<br />

Pipe socket complete, for blower thermostat<br />

Da = 15 n 119064<br />

Da = 18 n 1310365A<br />

L = 65, M4, with threaded insert<br />

81


Electronics and diagnostics<br />

Heating accessories<br />

Electronics<br />

MTA Fuses<br />

6.3 mm, SAE J1284, fuse holder repair,<br />

bag, with seals and plugs<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

n n n n 9008710C<br />

Fuses holder<br />

1 A, black n n n n 66439A<br />

5 A n n n n 67290A<br />

7.5 A, brown n n n n 66440A<br />

10 A, red n n n n 66441A<br />

15 A, blue n n n n 66442A<br />

20 A, yellow n n n n 66443A<br />

25 A, white n n n n 66444A<br />

30 A, green n n n n 66445A<br />

watertight<br />

Mounting for fuse holder<br />

bag with screws n n n n 66446A<br />

Double blade terminal spring contact<br />

0.5 ... 1.5 n n n n 9011645A<br />

2.0 ... 3.0 n n n n 9011647A<br />

4.0 ... 6.0 n n n n 9009029B<br />

for MTA fuse holder, bag of 10<br />

Blade type fuse SAE J1284, 6.3 mm<br />

1 A, black, bag of 20 pieces n n n n 9023140A<br />

15 A, blue, bl bag of 20 pieces n n n n 9023139A<br />

20 A, yellow, ge bag of 20 pieces n n n n 9023141A<br />

25 A, white, ws bag of 20 pieces n n n n 9023142A<br />

6.3 mm<br />

Single core seal, watertight<br />

0.35 ... 1.0, blue, bag of 20 pieces n n n n 9011626A<br />

0.5 ... 0.75, green, bag of 20 pieces n n n n 9011955A<br />

2.5, bag of 20 pieces, for MTA fuse holde n n n n 9011631A<br />

0.5 ... 1.5, white, bag of 5 pieces n n n n 9009028A<br />

2.0 ... 4.0, yellow, bag of 5 pieces, also for blade-type plug 2.8 mm n n n n 9009027A<br />

1.5 ... 2.5, white, bag of 10 pieces n n n n 9011627A<br />

Blade type plug 2.8 mm<br />

0.5 ... 1.0, bag of 2 n n n n 9011969A<br />

6.3 mm, SAE J1284, fuse holder repair,<br />

with seals and plugs for watertight ​plugs<br />

n n n n 9008710C<br />

82


Electronics and diagnostics<br />

Electronics<br />

Socket contact<br />

0.75 mm, bag of 10 pieces<br />

for 6-pin watertight plug sleeve casing<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

n n n n 9011666A<br />

Repair bag wiring harness, complete fo 2 and 6 pin plug heater<br />

watertight, with seals and plugs n 9011968A<br />

Blade-type plug casing (2-pin)<br />

watertight, for 6-pin watertight plug sleeve casing n 82168A<br />

Plug sleeve casing (2-pin)<br />

2.8 mm, bag of 5 pieces<br />

watertight, e.g. for dosing pump or extensions<br />

n<br />

9011633A<br />

Heating accessories<br />

Junior power timer<br />

0.5 ... 1.0, bag of 10 pieces<br />

watertight, also for blade-type plug<br />

n n n n 9011634B<br />

Relais (changer) with fixating clip<br />

12 V, 30 / 50 A<br />

plastic housing, with connector housing and flat fuses<br />

n n n n 9023375A<br />

Plug sleeve casing<br />

2.8 mm, bag of 5 pieces<br />

2-pin, watertight<br />

n n n n 9011632B<br />

3-way cable connector<br />

6.3 mm, bag of 5 pieces n n n n 9011959A<br />

Relay (change over)<br />

30 / 50 A n n n n 9016500A<br />

20 / 40 A n n n n 9005553A<br />

12 V, plastic housing<br />

83


Electronics and diagnostics<br />

Heating accessories<br />

Electronics<br />

Connector housing (to relay)<br />

5 pins<br />

for part no. 9016500A and 9005553A<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

n n n n 216542<br />

Relay (change over, built-in diode)<br />

12 V, 20 / 30 A, 6.3 mm<br />

plastic housing<br />

with separate fastinging lug, for part no. 216542<br />

n n n n 98525A<br />

Connector housing (to relay)<br />

5 pins n n n n 255572<br />

Diode capsule (connection plug)<br />

max. 1 A n n n n 210536<br />

max. 3 A n n n n 424560<br />

6.3 mm, connection plug<br />

Locking diode<br />

3 A<br />

including connector<br />

n n n n 1313644A<br />

Connector housing (female)<br />

6.3 mm n n n n 178713<br />

Connector housing (female)<br />

6.3 mm, 6 pins n n n n 328529<br />

Connector housing (male)<br />

6.3 mm, 6 pins n n n n 178837<br />

Connector housing (female)<br />

6.3 mm, 8 pins n n n n 178764<br />

84


Electronics and diagnostics<br />

Electronics<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Dual Top Evo<br />

Part no.<br />

Connector housing (male)<br />

6.3 mm, 8 pins n n n n 342777<br />

Insert (female)<br />

6.3 mm, D = 1.5 – 2.5 n n n n 176613<br />

Connector housing (female)<br />

1 pin n n n n 178705<br />

Heating accessories<br />

Connector housing (female)<br />

6.3 mm, 2 pins n n n n 178721<br />

Connector housing (male)<br />

6.3 mm, 2 pins n n n n 178802<br />

Connector housing (male)<br />

6.3 mm, 6 pins n n n n 178810<br />

Insert (female)<br />

0.5 ... 2.5 n n n n 9011641A<br />

1.0 ... 2.5 n n n n 9011652A<br />

4.0 ... 6.0 n n n n 9014955A<br />

6.3 mm, bag of 10<br />

85


Electronics and diagnostics<br />

Heating accessories<br />

Cable harness extension<br />

Air Top 2000 ST<br />

Air Top Evo<br />

Thermo Top C<br />

Thermo 90 ST<br />

Dual Top Evo<br />

Part no.<br />

Extension cable control panel Air Top Standard/MC<br />

L = 1.8 m n n 70813B<br />

Extension cable control panel Dual Top Evo 6<br />

L = 3 m n 9021976B<br />

L = 7 m n 9023271B<br />

Extension cable control panel Dual Top Evo 7 / 8<br />

L = 3 m n 9021975B<br />

Extension cable dosing pump DP40/42<br />

L = 1 m n n 1312808C<br />

L = 3 m n n 1312813C<br />

L = 5 m n n 9017412C<br />

L = 7 m n n 1312814C<br />

Kit Dual Top wiring harness old to new<br />

L = 3 m n 1315728A<br />

Diagnostics<br />

PC diagnostic, Upgrade kit<br />

for Windows operating system<br />

USB and serial port<br />

incl. adapter cable for Air Top 2000 and Thermo Top C<br />

Part no.<br />

n n n n 9009064E<br />

PC diagnostic adapter cable<br />

for digital timer 1533 n n n 1301783B<br />

PC diagnostic adapter cable<br />

n n n 92566B
<br />

PC diagnostic, PC adapter cable<br />

n n n 92555B<br />

PC diagnostic upgrade kit<br />

n n 9023032A<br />

86


Electronics and diagnostics<br />

Heater diagnostic module<br />

<strong>Webasto</strong> provides a complete set of diagnosis tools to service and<br />

repair its heaters. The diagnosis module includes a hardware<br />

unit, to the PC solution and various connecting adaptors for each<br />

heater model. For more details and the latest diagnosis visit<br />

our dealer portal at http://dealers.webasto.com<br />

Heating accessories<br />

Screenshots from <strong>Webasto</strong> diagnosis software<br />

87


Hybrid solution<br />

The hybrid solution: The best of diesel & gas90<br />

Hybrid solution<br />

Hybrid solution<br />

Advantages and installation example 92<br />

Hybrid 5 and Hybrid 7 93<br />

89


The hybrid solution: The best of diesel & gas<br />

A partnership for innovative solutions<br />

<strong>Webasto</strong> and Whale – two companies with complementary<br />

fields of expertise – are now working together to provide the<br />

best solutions for the RV and caravanning market. Both<br />

companies are recognized for the high quality of their products.<br />

<strong>Webasto</strong> and Whale want to use these perfect synergies and<br />

work together on a common innovation strategy.<br />

The collaboration focuses in product developments and product<br />

integration to be in position to offer complete system solutions<br />

for our customers. For that, <strong>Webasto</strong> will be in charge of<br />

presenting these solutions and new products into Continental<br />

Europe and to support Whale’s European RV product service<br />

network.<br />

Hybrid solutions: Some attractive benefits<br />

for both RV users and RV manufacturers<br />

<strong>Webasto</strong> and Whale come up with the innovative hybrid solution.<br />

This solution combines a <strong>Webasto</strong> air heater with a Whale gas<br />

boiler for warm water. That system offers unique advantages:<br />

A smart solution for diesel-fueled heating with a gas-operated<br />

boiler system.<br />

90


The best combination of diesel & gas:<br />

A powerful diesel-fueled heater for quick warmth<br />

inside the cabin in interaction with a high-performing<br />

gas boiler for hot water.<br />

<strong>Webasto</strong> Air Top Evo<br />

Whale Rapid Heat Gas Boiler<br />

Hybrid solution<br />

91


Hybrid solution<br />

Advantages and installation example<br />

Advantages for RV manufactures<br />

■■<br />

Space saving installation: The Air Top Evo can be mounted<br />

inside or outside the vehicle<br />

■■<br />

Reduction of weight: Because of the combination of<br />

diesel-fueled heating and gas-operated sanitary<br />

water heating system only one gas bottle is needed<br />

■■<br />

Easy installation in existing layouts without furniture<br />

adaptations<br />

■■<br />

Better flexibility in the handling<br />

Advantages for RV users<br />

■■<br />

Quick heat-up times thanks to the power-boost function<br />

■■<br />

Best indoor climate thanks to stepless temperature<br />

modulation<br />

■■<br />

Global <strong>Webasto</strong> dealer network<br />

■■<br />

Better overall performance<br />

■■<br />

The whole warmth energy is available for air and<br />

water at a time<br />

■■<br />

More efficient use of gas bottle<br />

Whale 8L Rapid Heat Gas Boiler<br />

Air Top Evo 3900 or<br />

Air Top Evo 5500<br />

92


Hybrid solution<br />

Hybrid 5 and Hybrid 7<br />

Two smart solutions<br />

Choose between our Hybrid 5 and Hybrid 7 Solution:<br />

With the Hybrid 5 version you get a total heat output of 3.9 kW with your <strong>Webasto</strong> Air Top and 1.25 kW with your Whale Water Heater.<br />

With the Hybrid 7 version you get a total heat output of 5.5 kW with your <strong>Webasto</strong> Air Top and 1.25 kW with your Whale Water Heater.<br />

Hybrid 5 Hybrid 7<br />

Order numbers<br />

9022804A<br />

Air Top Evo 3900 D 12V RV Standard<br />

9022805A<br />

Air Top Evo 3900 D 12V RV Comfort<br />

Order number<br />

WH0802<br />

Whale 8L Rapid Heat Gas Boiler<br />

Order numbers<br />

9022806A<br />

Air Top Evo 5500 D 12V RV Standard<br />

9022807A<br />

Air Top Evo 5500 D 12V RV Comfort<br />

Hybrid solution<br />

Technical specifications:<br />

Air Top Evo 3900 Air Top Evo 5500<br />

Heat output (kW) 1.5 – 3.5 (3.9*) 1.5 – 5.0 (5.5*)<br />

Fuel Diesel Diesel<br />

Fuel consumption (l/h) 0.17 – 0.42 (0.47*) 0.17 – 0.60 (0.66*)<br />

Rated voltage (V) 12 12<br />

Rated power consumption (W) 15 – 40 (55*) 15 – 95 (130*)<br />

Air Flow against 0.5 mbar (m 3 /h) 132 (139*) 200 (220*)<br />

Dimensions L x W x H (mm) 423 x 148 x 162 423 x 148 x 162<br />

Weight (kg) 5.9 5.9<br />

* Air Top Evo models deliver the boosting power only in combination with the<br />

Air Top Evo multicomfort control panel.<br />

WH0802<br />

Capacity (litres) 8<br />

Heat Input, net (kW) 1.25<br />

Gas Consumption (g/hr) 93<br />

Supply<br />

12 V DC<br />

230 V AC/50 Hz<br />

Electric Setting (W) 750 – 1500<br />

Current Consumption 12 V (A) max. 0.36<br />

(0.01 on standby)<br />

Current Consumption 230 V (A) max. 6.5<br />

(1.5 kW settings)<br />

Approximate heat up times (15 to 70 °C):<br />

– Gas Operation (min.)<br />

26<br />

– Electrical Operation (min.)<br />

20<br />

– Gas & Electrical Operation (min.)<br />

12<br />

93


Diesel cooker<br />

Installation example<br />

The Diesel cooker fits<br />

perfectly in compact RVs<br />

and allows cooking<br />

without any open flames<br />

in the vehicle<br />

106


Diesel cooker<br />

Advantages<br />

Cooking solution<br />

The advantages of <strong>Webasto</strong> diesel cookers<br />

■■<br />

One-flame cooker with a diesel burner as heat source<br />

■■<br />

Key enabler of autonomous gas free camping<br />

■■<br />

Robust, high quality CERAN ® cooking surface<br />

■■<br />

Easy to use and to clean<br />

■■<br />

Low current and fuel consumption<br />

■■<br />

Altitude function for optimal use in mountains<br />

■■<br />

Hot plate indication light<br />

■■<br />

Diesel-fueled, directly fed from the tank<br />

■■<br />

Easy installation thanks to compact size<br />

How the diesel cooker works<br />

The heat generated by the fuel combustion process is transferred ​<br />

to the ceramic panel, and the exhaust gases directed out of<br />

the ​vehicle through an exhaust gas line inside the cooling air line.<br />

The ​vapour content of the exhaust gases therefore do not give<br />

rise to ​greater humidity in the vehicle. The diesel cooker’s heat<br />

output is ​continuously adjustable. In addition a cooling fan in the ​<br />

ventilation box ensures that the temperature does not reach a ​<br />

critical limit in the installation area. Hot air is drawn off through ​<br />

the cooling air line.<br />

Protection<br />

housing with<br />

cooling fan<br />

Cooking<br />

worktop<br />

Exhaust gas pipe<br />

Fuel line<br />

Outside pipe,<br />

60 mm,<br />

for cooling purposes<br />

Vehicle<br />

floor<br />

Exhaust is<br />

channelled<br />

outside<br />

Pipe passes through<br />

vehicle floor,<br />

sealed with silicon<br />

Cooking solution<br />

107


Diesel cooker<br />

Diesel Cooker X 100<br />

Diesel Cooker X 100 – freedom and autonomy<br />

The <strong>Webasto</strong> Diesel Cooker X 100 is the perfect solution for independent travellers and<br />

individuals who intend to have only one fuel on board.<br />

The cooker is operated via a diesel burner which is sourced with fuel out of the vehicle’s<br />

tank. Warm air, combustion and smells are fed directly outside. The robust, high quality<br />

CERAN ® cooking field provides two cooking plates: One for cooking andone for heating<br />

up food as well as maintaining warmth. Thanks to its compact dimensions and flat<br />

design, the <strong>Webasto</strong> Diesel Cooker fits even in the smallest kitchen. Another advantage<br />

of the CERAN ® cooking plate: It can be cleaned easily.<br />

Product highlights<br />

■■<br />

Robust, high quality CERAN ® ​<br />

cooking surface<br />

■■<br />

Easy to use and to clean<br />

■■<br />

Low current and fuel consumption<br />

■■<br />

Hot plate indication light<br />

■■<br />

Full functionality at high altitudes<br />

■■<br />

Very silent operation<br />

Technical specifications:<br />

Diesel Cooker X 100<br />

Cooking power (kW) 0.9 – 1.9<br />

Power consumption (A)<br />

0.3 (max. at start-up approx. 8 A for 4 min.)<br />

Fuel<br />

Diesel<br />

Fuel consumption (l/h) 0.09 – 0.18<br />

Start-up time (min) ~ 3<br />

Rated voltage (V) 12<br />

Dimension of CERAN ® hot plate L x W x H (mm) 466 x 316 x 50<br />

Dimension of protective casing L x W x H (mm)<br />

Weight (kg)<br />

565 x 366 x 172 (2 cm waste air nozzle)<br />

8 (hot plate) 1.5 (casing)<br />

108


Cooking solution<br />

Scopes of delivery<br />

1<br />

Order numbers<br />

WA90000B<br />

Diesel Cooker X 100<br />

2<br />

Mounting parts (optional)<br />

Basic mounting parts are already included in the scope of ​<br />

delivery. If you need any special parts please refer to the ​<br />

mounting parts section.<br />

SEE PAGE 74<br />

Diesel Cooker X 100<br />

1 Cooker 12 V<br />

2 Control 12 V<br />

3 Control cable harness 2.0 m<br />

4 Battery cable harness 4.0 m<br />

5 Fuse mount incl. fuse<br />

6 Fuel filter<br />

7 Fuel pipe 4.0 m<br />

8 Fuel extractor 8 x 5 x 8<br />

9 Fuel connector 4.5 x 10<br />

10 Fuel line clip Ø 10<br />

11 Fuel line clip Ø 12<br />

12 Cooling tube APK 62 mm<br />

13 Exhaust gas tube (Inox) 28 mm<br />

14 Fastening clip Ø 60<br />

15 Ventilation box<br />

3<br />

4<br />

Fuel extractor<br />

The connection of the cooker to the fuel system depends on ​<br />

the vehicle. A basic fuel extractor is part of the delivery scope. ​<br />

If you need any additional parts, please refer to the fuel ​<br />

section for more information.<br />

SEE PAGE 62<br />

Accessories (optional)<br />

For the extensions of your diesel cooking system you can find ​<br />

other installation and system components in the accessories ​<br />

section.<br />

SEE PAGE 54<br />

Cooking solution<br />

109


Abbreviations<br />

This catalogue is intended to present <strong>Webasto</strong> products from our recreational vehicle segment and simplify the ordering procedure.<br />

Deliveries are subject exclusively to our terms and conditions of sale and supply.<br />

Specifications subject to modification without prior notice.<br />

Errors excepted.<br />

Units of measurement<br />

L length (mm)<br />

W width (mm)<br />

H height (mm)<br />

D depth (mm)<br />

C capacity (litres)<br />

D diameter (mm)<br />

Di internal diameter (mm)<br />

Da external diameter (mm)<br />

Electrical units<br />

A ampere<br />

V volt<br />

Materials<br />

Al aluminium<br />

Cu copper<br />

CS chromium steel<br />

SS stainless steel<br />

GF glass fibre<br />

RBR rubber<br />

GRP glass fibre-reinforced plastic<br />

Sm plastic / synthetic material<br />

BRS brass<br />

St steel<br />

GS galvanized steel<br />

AA aluminium-aluminium<br />

APK aluminium-paper-plastic<br />

BAS bitumen-aluminium-plastic<br />

PAB paper-aluminium-bitumen<br />

PHSAS paper-high strength aluminium-plastic<br />

PAPK paper-aluminium-paper-plastic<br />

PAK paper-aluminium-plastic<br />

SPS plastic-paper-plastic<br />

KAK plastic-aluminium-plastic<br />

110


111


<strong>Webasto</strong> representations worldwide<br />

For over a century, <strong>Webasto</strong> has continued to set new technological standards – in both the original<br />

equipment sector and the aftermarket. As one of the 100 biggest suppliers in the automotive<br />

industry worldwide, we develop and produce roof, convertible as well as heating, cooling and<br />

ventilation systems. Our products help provide a better atmosphere on the road, more comfort<br />

and security, as well as increased efficiency for cars, commercial and special vehicles, motor homes<br />

and boats. An outstanding network of production facilities and dealers guarantees high-quality<br />

products, installation standards and services worldwide.<br />

Ident.-Nr. MK601289 • 08/12 • Errors and omissions excepted • Printed in Germany • © <strong>Webasto</strong> Thermo & Comfort SE 2012<br />

<strong>Webasto</strong> Thermo & Comfort SE<br />

P.O. Box 1410<br />

82199 Gilching<br />

Germany<br />

www.webasto-outdoors.com<br />

www.webasto.com

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