Plunge Finishing Systems - Rösler Vibratory Finishing
Plunge Finishing Systems - Rösler Vibratory Finishing
Plunge Finishing Systems - Rösler Vibratory Finishing
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Surface <strong>Finishing</strong> · Shot Blasting · Engineering · Environmental Techniques<br />
RÖSLER Oberflächentechnik GmbH · Vorstadt 1 · D-96190 Untermerzbach Tel.: +49 (0)95 33/9 24-0 info@rosler.com<br />
Fax: +49 (0)95 33/9 24-3 00 www.rosler.com<br />
Surface finishing of profiling rollers<br />
with Rösler plunge finishing systems<br />
Profiling rollers are utilized to generate a corrugated pattern<br />
on the surface of steel products, (i. e. structural steel).<br />
Corrugated steel is primarily used in the building industry.<br />
Profiling of the sheet metal surface is the final step in the<br />
overall manufacturing process.<br />
Due to the high stresses the profiling ring is exposed to, the<br />
teeth must be re-milled regularly. After re-milling, the ring’s<br />
surface must be deburred, usually a time-consuming manual<br />
process, frequently resulting in poor deburring.<br />
<strong>Plunge</strong> <strong>Finishing</strong> offers the ideal solution to this problem!<br />
<strong>Plunge</strong> <strong>Finishing</strong> provides considerable cost savings compared to manual deburring. Even more<br />
important, it produces consistent, repeatable finishing results which yield longer uptimes for the profiling<br />
rollers, and improve the surface quality of the end product.<br />
Testimonials from customers utilizing the Rösler plunge<br />
finishing technology:<br />
> „.... After we started surface finishing the profiling tools<br />
with your plunge finishing system, we were able to increase<br />
the travel speed of our material from 80 m/sec to 100 m/sec...“<br />
> „.... The life of our profiling<br />
tools was 3 - 4 days when<br />
deburring them manually,<br />
now we have to re-mill them<br />
only every 20 - 25 days!“<br />
> „.... Material vibration (fatigue) tests a Technical University<br />
showed a 100% improvement This means that the<br />
occurrence of surface cracks due to uneven radiusing of<br />
profile teeth was significantly reduced.“<br />
Technical Information<br />
> „.... We foresee more applications for plunge finishing technology<br />
in our company, and more requirements for Rösler plunge finishing<br />
systems!“<br />
Potential customers are steel mills producing corrugated rebars<br />
and wire which are the base material for steel mats for the<br />
building industry.<br />
Surface <strong>Finishing</strong> • Shot Blasting • Engineering • Environmental Techniques<br />
Publ.-Nr. GB_215 - Specifications are subject to change without notice