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Plunge Finishing Systems - Rösler Vibratory Finishing

Plunge Finishing Systems - Rösler Vibratory Finishing

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Surface <strong>Finishing</strong> · Shot Blasting · Engineering · Environmental Techniques<br />

RÖSLER Oberflächentechnik GmbH · Vorstadt 1 · D-96190 Untermerzbach Tel.: +49 (0)95 33/9 24-0 info@rosler.com<br />

Fax: +49 (0)95 33/9 24-3 00 www.rosler.com<br />

Surface finishing of profiling rollers<br />

with Rösler plunge finishing systems<br />

Profiling rollers are utilized to generate a corrugated pattern<br />

on the surface of steel products, (i. e. structural steel).<br />

Corrugated steel is primarily used in the building industry.<br />

Profiling of the sheet metal surface is the final step in the<br />

overall manufacturing process.<br />

Due to the high stresses the profiling ring is exposed to, the<br />

teeth must be re-milled regularly. After re-milling, the ring’s<br />

surface must be deburred, usually a time-consuming manual<br />

process, frequently resulting in poor deburring.<br />

<strong>Plunge</strong> <strong>Finishing</strong> offers the ideal solution to this problem!<br />

<strong>Plunge</strong> <strong>Finishing</strong> provides considerable cost savings compared to manual deburring. Even more<br />

important, it produces consistent, repeatable finishing results which yield longer uptimes for the profiling<br />

rollers, and improve the surface quality of the end product.<br />

Testimonials from customers utilizing the Rösler plunge<br />

finishing technology:<br />

> „.... After we started surface finishing the profiling tools<br />

with your plunge finishing system, we were able to increase<br />

the travel speed of our material from 80 m/sec to 100 m/sec...“<br />

> „.... The life of our profiling<br />

tools was 3 - 4 days when<br />

deburring them manually,<br />

now we have to re-mill them<br />

only every 20 - 25 days!“<br />

> „.... Material vibration (fatigue) tests a Technical University<br />

showed a 100% improvement This means that the<br />

occurrence of surface cracks due to uneven radiusing of<br />

profile teeth was significantly reduced.“<br />

Technical Information<br />

> „.... We foresee more applications for plunge finishing technology<br />

in our company, and more requirements for Rösler plunge finishing<br />

systems!“<br />

Potential customers are steel mills producing corrugated rebars<br />

and wire which are the base material for steel mats for the<br />

building industry.<br />

Surface <strong>Finishing</strong> • Shot Blasting • Engineering • Environmental Techniques<br />

Publ.-Nr. GB_215 - Specifications are subject to change without notice

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