m - Rotek

4102 DIESEL ENGINE PARTS C~~TALOG
HUAFENGDONGLI
Shandong Weichai Huafeng Power Co.,Ltd

PREFACE
$$~h JJ.tl! 495 *~U~1mmE8 ~OOf41Vf~ ,ElY bt~rc r*~-~
ito i~rz:~~~~#$ ,~$lII1:~ ,fltilfiFimfFjl[tLm,,~rt!m£Jl,IW
m~'\~mlJ~1JoIm~,,~~tfFilm~~(fl~~~jJo 4102 ~Jtl~1£
495 *~U ~fitlLJ:51il1t w:it?~Jtt a9 Wi rz: ~ 0 i~m ~ we 'flf:1~ mz JEJE ,£1 f~
1JlJ!o
~jJlJ!m?1tm '\!11~" 1*~~1rBml!liTWJ~ftj:, ~~frl~1:.rz:mll
$X*EB 3:~m~fffiUA {4102 ~ JU ~1fijm~{tJ: 00 jJfr> 0 00:11ft 9=t Q llID ttl $X
19~?JM Et9~fLf ,1f1~~% B

-'\m{*J~~M( 00 1,\00 2)
CYLINDER BLOCK .ASSEMBLY (FIG. 1,FIG. 2) 1
m1*Jg~f&( 00 1,00 2)~{4=~
CYLINDER BLOCK ASSEMBLY (FIG.l,FIG.2) TABI~E 3
=-,8~~dLg~~( rn 3)
CAMSHAIT ASSEl\fBLY (FIG. 3) · '" 9
8 ~~Lg~~ ( 00 3) ~{4:~
CAMSHAFT ASSEMBLY (FIG.3) 1'l\.BLE
=,
0
,={ffiI~Jg~Jft( 00 4)
10
CYLII'{DER HE.f\D ASSEMBLY (FIG. 4 ') 11
( 00 4 ) ~1Lf:*
,={ffiIwi~~)~
CYLINDER HEAD ASSEMBLY (FIG.4) ~rABLE u. 12
rm,m~~ffJg,~( 00 5)
PISTON AND CONNECTING ROD ASSEMBLY (FIG.5) .. WI
$~J1ffJg~,fiX:( 00 5) ~{lJ:~
13 * CONTENTS
•••••••• 17
PISTON AND CONNEC1~ING ROD ASSEMBLY (FIG.5) TABLE ···18
1i"liE 41irl~~ ~ l~~ ~ ( 00 6)
CRANKSHi\IT i\l~D FLYWHEEL ASSEl\iBLY~ (FIG. 6) 19
ffij~~tt:Jg.n~( 00 6) ~{lf*
CRAl'~KSHAFvr}\ND FL-YWHEEI-J ASSEl'vIBLY' (FIG. 6) TABLE ...
.............................................................................. 20
/\,~tiJ*~Jg~~( 00 7,00 8)
COOLING SYSTEM l\SSEMBLY (FIG. 7 ,FIG. 8) 21
~tiJ*~Jg~JJX:( 00 7,,,00 8)4t{Lf~
COOUNG SYSTEM ASSEMBLY (FIG. 7,FIG. 8) TABLE 23
-t·'\itt'={*~Jg~~( 00 9)
AIR INTAKE SYSTEM ASSEMBLY (FIG. 9) 25
Jtt'={*~Jg~~( 00 9)4t{4~
AIR INTAKE SYSTEM ASSEMBLY (FIG.9) TABLE ·········26
J\.'\f:tP'={*tfEJ~'~(00 10)
EXHAUST SYSTEM ASSEMBLY (FIG. 10) 28
1-f~'={*~J~,~( 00 10)4t{Lj:~
EXHAUST SYSTEM ASSEMBLY (FIG. 10) TABLE 29
JL'\mnt*~Jg,Jj~( I!J 11,00 12)
LLTBRICA.TING OIL SYSIThI ASSEMBLY (FlG.ll,FIG.12) 30
WJnt*~i~~~( 00 11 ,00 12)~14~
LUBRIC_ATING OIL SYSTEM ASSEMBLY (FIG. lI,FIG.12) TA-
BLE 32
'-t- ,mim*if~f!.f:( 00 13)
OIL PUl\1P SUB - ASSEMBLY (FIG. 13) 34
mM*~{4( 00 13)~{4=~
OIL PUMP SUB - ASSEMBLY (FIG. 13) TABLE 35

+-,,~rffL~mJ~,Jft,,~M*J~,JJt,,~lrB~J~'~( 00 14)
FUEL SYSTEM ASSEMBLY" FUEL INJECTION PUMP ASSEMBLY"
FUEL INJEC - TOR ASSEMBlY (FIG. 14 ) 37
*'&rm*mJ~,JJt,,~rm*J~,JJt,,~lrB~J~,JJt( m14 )~{lJ:~
FUEL SYSTEM ASSEMBLY" FUEL INJECTION PUMP ASSEMBLY"
FUEL INJEC - TOR ASSEMBlY (FIG. 14) TABLE 38
T=,2:'=Cffi!famJ~'.GX:( 00 15)
AIR COMPRESSOR ASSEMBLY (FIG. 15) 41
~'=Cffi!famJ~,JJt( ~ 15) ~{4~
AIR COMPRESSOR ASSEMBLY (FIG. 15) TABLE 42
+-=,~H*mi~,Jft( I ) (00 16)
ELECTRICAL SYSTEM ASSEMBLY ( I ) (FIG. 16) 43
J:t!B*ml~,JJt( I )(00 16)~{lJ:~
ElECTRICAL SYSTEM ASSEMBLY ( I ) (FIG. 16) TABLE ... 44
+lJ]"J:t!~*mJ~,JJt( II) (00 17)
ELECTRIC~~L SYSTEM ASSEMBLY ( II ) ( FIG. 17) 45
rt!~*ml~,JJt( II) (~ 17)~{lJ:~
ELECTRICAL SYSTEM ASSEMBLY( II) (FIG. 17) 46
~ilB~1JtDtrtfj~~/~,JJt(00 18)~{4*
CLUTCH AND POWER TAKE - OFF ASSEMBLY
(FIG. 18) TABLE 49
+/\,,~J*i~,JJt( 00 19)
BASE FRAME ASSEMBLY (FIG. 19) 52
~Rtlg,JJt( 00 19) ~{4~
BASE FRAME ASSEMBLY (FIG. 19) TABLE 53
+-t: ,mllifflkWJm*t1t/~,~( 00 20)
TURBOCHARGER AND ITS LUBRICATING OIL SYSTEM AS-
SEMBLY (FIG. 20) 55
~lli~R~fJm*m,g,JJX:(
00 20)~1t*
TURBOCHARGER AND ITS LUBRICATING OIL SYSTEM AS-
SEMBLY (FIG. 20) TABLE 56
T/\."H1A i~~~ffH${lf(00 21)
H1A TURBOCHARGER SUB - ASSEMBLY ( FIG. 21) 59
HIA i~~mffH$1lf( 00 21)~flJ:~
H1.1\ TURBOCHARGER SUB - ASSEMBLY ( FIG. 21) TABLE
..................................................................... 60
-t1i,~ilff~jJ41Jtrtfj~1iJ~,~( 00 18)
CLUTCH AND POWER TAKE - OFF ASSEMBLY
(FIG. 18) ············48

29
13
60
llO~68
~.LA--67
-r
94
FIG.!
· ! .

· 2 •
FIG. 2
00 2 m1*J~,JJt
CYUNDER BLOCK ASSEMBLY

m1*,~\PX; ( IIJ 1,IIJ 2 )*1*_
CYUNDER BLOCK ASSEMBLY (FIG. 1,FIG. 2) TABLE
~ rm m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
~
4jJ I=l
Item Part No. Description Q'ty per set
t~% ~1lJ:ft% ~ 14: ~
**
1 495 -01001 (A) ~ffiIm_fi Stud 116, cylinder head 18 18 18 18 18
2 495 -01003 (A) ~ffiIld_~ Stud, cylinder head 4 4 4 4 4
3 K4100 -01002 9:ffiIldm,Ft Gasket, cylinder head 1 1 1 1 1
4 ZH4102A -01001 ~ffiI~ Cylinder liner 4 4 4 4 4
5 495 -01006 rp /8]± 4lB*..t t=L Middle upper main bearing 3 3 3 3 3
6 495 - 01007 9=JrB]±~.Tm: Middle lower main bearing 3 3 3 3 3
7 I 495 - 01008 1WJ§±~*Lt=L Front & rear upper 2 2 2 2 2
main bearing
I
8 1495 -01009 I WIm ~~jJfFPL Front & rear upper "" ~ 2 2 2 2
9 I
495
I
laa~J1:mJt
main bearing
-01010 Thrust ring, crankshaft 2 2 2 2 2
10 1495 -01012(b) rm~~Jt Gasket, oil sump 1 1 1 1 1
11 . 495 -01013W ~~~r'itmJ:t Gasket,flywheel housing 1 1 1 1 1
12 495 -010I5W -&~~1tmJ:t Gasket, gear case 1 1 1 1 1
13 495 -01016( b) &~~ Gear case 1 1 1 1 1
14 495 -01017 1t!T~~~Jt Gasket, gear case 1 1 1 1 1
1~1495 -01018W -W$B~~f& Gear case coyer 1 1 1 1 1
16 495 -01019 110l1b J::rmJ:t Gasket, oil fIlter bracket 1 1 1 1 1
I
I
~ Il:
· 3 ·

~ ilH m ~ %
4102 K4102D K4102ZD -1 K4102P -K4102G1
Model
L.:>..
f~% ~itt:ft% ~ itt: ~ f$ & J:l
~ jl
Item Part No. Description Q'ty per set
17 495 - 01021 -1 m~lijj(tJi.~Jt Gasket, oil filter bracket 1 1 1
(18) 495 -01021 (A) -1 mtmitiitJi.mJt Gasket, oil filter bracket 1 1
I
19 495 -01022 mill Washer 2 2 2
20 495 -01023(b) .-tfMtllffti Upper side cover 2 2 2 2 2
21 495 -01024( b) fM~fd f&mJt Gasket, upper side cover 2 2 2 2 2
22 495 - 01025 ~ft!mx~ Bracket, generator 1 1 1 1 1
23 495 -01026W ammt~ft!mimJm~ Adjusting plate, 1 1 1 1 1
generator
24 495 - 01027 7j(*~mJt Gasket, water pump bracket 1 1 1 1 1 I
I
25 495 -01028 m~ Washer 2 2 2 2 2 Ii
i
26 495 - 01029 (A) rra1ftt~ Nipple 1 1 2 1
I
27 495 -01029( B) ff.fJ*1t~ Nipple 1
28 HF1100 - 01003 ~tlJL,tI{ti Banjo connecting bolt 1 1 1 1 1
31 495 - 01033 - 1 itAA! Name plate 1 1 1
(32) 4102D -01033 ftilfilt Name plate 1 1
33 495 - 01034 fJJ:Jt Washer 1 1 1 1 1
34 495 -01035W ~~jr% Flywheel housing 1 1 1 1 1
I
I
i
I
I
I
I
I
I
I

~ 1IB m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
-- Model
~I ~14=f~% I
Item
Part No.
I
~ 14= ij
L.. J3..
f$ & J=1 rx 1I!
Description Q'ty per set
35 495 -01036 ~t& Cover 1 1 1 1 1
36 495 -01037 ~~fL~ Inspection window cover 1 1
37 495 -01038 ~~ Plug 1 1 1 1 1
38 495 -01048W ~ (8 x 32) Spacer( 8 x 32 )
39 495 -01049W ~ Spacer 1 1 1 1 1
40 495 -01066 -t!T~~JE{SL~tt Position stud 2 2 2 2 2
41 495 - 01067 !PItt Stud 4 4 4 4 4
42 495 -01068 W}tm~ ''\lasher 4 4 4 4 4
43 49512 - 01066 ~1Ii Cover 1 1 1 1 1
I
1
44 21141 02A '- 01101 trL1* Cylinder block 1 1 1 1
45 495 -01102W r 3:rmJ1!~ll Plug 2 2
2 2
I
2
46 495 - 01103W #f~ Plug I 8 8 I 8 8 I 8 I
47 495 - 01104 ~ ~41EfLijjJ:t Plug 1 1 1 1 1 I
48 495 - 01105 ~~$fElW*t~ Front bushing, camshaft 1 1 1 1 1
I
I
1
I
I
49 495 - 01106 ~~tillf1;g*t~ Middle & rear bushing, 2 2 2 2 2
camshaft
50 495 -·01107W fltr3::$JEjf(~ Front main bearing cap 1 1 I 1 1 1
51 495 - 01108 lf1 rBJ ~ $lB *~
Middle main bearing cap 3 3 3 3 I 3
52 495 -01109W €±~*W Rear main bearing cap 1 1 1 1 1
I
I
• 5 •

!
~ ~ m ~ %
4102 IK4102D K410'1ZD -1
Model
~- t=l
~1tt:1~% ~ 1tt: ~ f$ !ffJ:
i
K4102P IK4102Gli
~
~
Item Part No. Description Q'ty per set
lj\-5" l=1 £
I
-E!.
I
I
53 495-01110 ~~*~~-HJ: Main bearing nut I 10 10 10
I
10 10
54 495 -01111 ~~*~~fi Main bearing stud 10 10 10 10 10
55 495 -01112 ~4lIJ *~J:E 11l ~1fij Dowel ring, main bearing 10 10 10 10 10
56 495 -01113W ~¥ ( 4>10) Plunge 10) 2 2
I
2 2 2
57 495 -01114 ~}f ( 4>30) Plunge 4>10) 1 1 I 1 1 1
58 495 -01115W ~~*fJJ1~mJ:1 Lock plate 10 10 10 10 10
59 495 -01201 m&~~ Shaft, idling gear 1 1 1 1
60 495 -01202 *i&~1~mJ Washer, idling gear 1
1
1 1 1
61 495 -01211 m&~ Idling gear 1 I 1 I 1 1 1
,
1
62 495 -01212 'mitTm*l~ Bushing, idling gear 1 1 1 1 I
1
63 495 -01302 rmfffiR~~ Tube for dip stick 1 1 1 1 1
64 495 -01310 rmt~Rmir11t- Dip stick sub - assembly 1 1 1 1
(65 ) 495Kl -01310 I ilMiFR:I:'f-fr{4' Dip stick sub - assembly 1
66 495 -01401 W I iJtlffi;; Oil sump 1
67 495 -OI014W( A) ~ {Y1~lfft& 1 1 1 1 1
68 495 -01320 -1 (B) I iJtl;fit-R 1m~ ~:fJi1JuiJll !=l $ {4'
1 1 1 1 1
(69) 4102D - 01401 i1B~ Oil sump 1 1 1
(70) 495 K1 - 01441 rm~ Oil sump
I
71 495 -01402(A) Imlt~~~ Adapter, temperature gauge
I
1
· 6 ·
I
I
I 1
I
I I I
I
I

!
~ YIE m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
~
tjf-~I ~14=1-t~ ~ 1If it f* !tij: I=l
Item Part No. Desenption Q'ty per set
~ it
(72) 495 - 01402 ( B)
tN!JJl**~
Adapter, temperature gauge 1 1 1 1
73 495 - 01403 m~ Washer 2 2 2 2 2
74 1495 -01411(b) :5!{i1B~~ Drain plug 1 1 1 1 1
75 M8 x 16 GB5783 /\1fj~~ti Hexagon head bolt 4 4 4 4 4
76 M8 x 20 GB5783 /\jfL~k~ti Hexagon head bolt 44 44 44 44 45
77 M8 x 22 GB5783 /\1fj~_ti Hexagon head bolt 9 9 9 9 9
78 M8 x 25 GB5783 :t\fij~_~ Hexagon head bolt 2 2 2 2 2
79 M8 x 30 GB5783 :t\fij~~fi Hexagon head bolt 2 2 2 2 2
80 M8 x 35 GB5783 :t\fij~~~ Hexagon head bolt 8 8 8 8 8
81 M8 x 40 GB5782 :t\jB~_fi Hexagon head bolt 1 5 5 5 5
82 M8 x 50 GB5782 :t\fij~~~ Hexagon head bolt 4
83 M8 x 55 GB5782 It\jfj~_~ Hexagon head bolt 1 1 1 1 1
84 i M8 x 60 CB5782 l/\jfj3k~ti Hexagon head bolt 1
85 M8 x 65 GB5782 /\jfj~~fi Hexagon head bolt 1 1 1 1 1
86 M8 x 70 GB5782 /\jfj~~ti Hexagon head bolt 4 4 4 4 4
87 M8 x 85 GB5782 /\jfj*~ti Hexagon head bolt 2 2
88 MIO x:I) GB5782 - 8.8 /\jfj~_ti Hexagon head bolt 2 2 2 2 2
89 MIO x 30 GB5782 /\jfj~_ti Hexagon head bolt 4 4 4 4 4
90 MIO x 100 GB5782 /\1fj~~ti Hexagon head bolt 1 1 1 1 1

~ rm m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
I
I
Model
I
-J- :-j:::l i
I
~{!f1t-~
~ {tf ~
!ffj:
L..
t/]\ ~-i
l=1
Item I Part No. Description Q'ty per set
I
91 MI2 x 30 GB5783 1\ff3*~tt Hexagon head bolt 2 2 2
2 2
92 MI2 x 35 GB5783 /\f§*~fi IIexagon head bolt 8 8 I 8
I
8 8
93 M8 x25 GB898
I
xJ.*i~t± Stud 3 3 I 3 3 3
94 MI0 x 65 GB898 X~~~;f! Stud 6 6
6
6 6
I
I
95 M8 -6 - H. Y GB61/U 1\ffl!P!-HJ Hexagon nut 4 4 i 4
4 4
96 MIO GB6170 l/\ffl~-ffJ 11exagon nut 9 9 I 9 I 9 9
l~%~-HJ:
97 M8 GB923 ACOIn nut 4 4
98 8 GB93 5~_m[j] Spring washer 69 69
**
I
I
I
I
I
I
I
I
4 4 4
69 69 69
99 10 GB93 5!)t_m~ Spring washer 15 15 15 15 15
100 12 GB93 sft1Jtm III Spring washer 10 10 I 10
I
I
I
10
I
10
~ it
101 8 -14>HV - ZnD Gffi48 1JLmll Plain washer 12 12 I 12 12 12
I
I I
102 2 x4 GB827 tffi~ffln Rivets for name plate 4 4 4 I 4 4
I
I
i
103 I B8 x20 GBl19 ~;flf~ Rarallel pin 2 2 2
I
2 2 I
104 B12 x 30 GBl19 ~tt~~ Rarallel pin
!
4 4 I 4 4 4
I
105 13 x 1. 9 GB1235 "0" ~fg{J13CW~tIm " 0" seal ring 1 1 1 1 1
106 FB55 x 85 x 12 - B it~ ffOl~W!t III Oil seal
I
I
1 I
I
I
l
1
I
1 I 1
I
107 FB100 x125 x12 - B 1f~~IJY:*!tllJ Oil seal 1 1 1 1 1
I I I
I
108 ROlOO12 ~ffiI~t~tim~ Washer cylinder head blot 22 22 22 I
I
I 22 22 I
i
109 49512 - 01065
~*~~ Bracket air compressor I
1 I
! I I
I
10 ! 495 01011W
2 I
I
I
1 - I 2
') i
2
')
I
I
I
I
I
I
I
I
I
I
I
I
I
!
I
I
I
I
I
I
I
I
!
· 8 ·

=,[J ~t~m I~' JiX; ( lIJ 3 )
C.L~MSHAFT ASSEMBIJY ( FIG. 3 )
8
FIG. 3
00 3 8~$Lg,Jj~
CAMSH.AFfASSEMBLY
· 9 •

tJ$t$fh,~,JiX: ( iJ 3 )*1**
CAMSHAFf ASSEMBLY (FIG. 3) TABLE
~ nil m ~ %
4102 K4102D K4102ZD -1 K4102P K4102G1
Model
L..
t~% ~{4ft% ~ {4 ~ f$ !BJ Q
Item Part No. Desenption Q'ty per set
1 495 -02001 (b) 8~~ Camshaft 1 1 1 1 1
2 495 -02002 8~~.iEat&~ Timing gear, camshaft 1 1 1 1 1
3 495 -02003(B) 9:flftff Push rod 8 8 8 8 8
4 495 -02004 8~~l1:1t~ Thrust plate, camshaft 1 1 1 1 1
5 495 -02005 9:fl~tt Valve tappet 8 8 8 8 8
6 495 -01202 &~1~lIJ \Vasher ,gear 1 1 1 1 1
7 C8 x 22 GBI096 m Key 1 1 1 1 1
I
8 M8 x 30 GB5783 /\1fJ~!tI~ Hexagon head bolt 1 1 1 1 1
9 8 GB93 5~_mfIJ Spring washer 1 1 1 1 1
~ it
I
!
I
I
i
• 10 •

- ,9: ffiI ~ I~' JiX: ( III 4 )
CYLINDER HEAD ASSEMBLY ( FIG. 4)
FIG.4
00 4 ~ffiI1l}~\)j~
CYLINDER HEAD ASSEMBLY
· 11 ·

m !JM %
~ffiI~,~,JiX: (III 4 )*1**
CYLINDER HEAD ASSEMBLY ( FIG. 4 )
~ m 4102 K4102D K4102ZD- 1
Model
1 K4102P IK4102GII
I
I
I
TABLE
~
f~% ~{lf1-t% ~ {If ~ f* & ~
Item Part No. Description Q'ty per set
...E!.
l=1 .m.
---r------
!
1
1 495 -03001 ffiI~j§-~lN Rear cover, cylinder head 1 1 1 1
i !
I
2 495 - 03002 RtrE~t&mh Gasket, front & rear
2 2 I 2 ! 2 2 i
cylinder head cover
i
i ;
3 495 - 03003 fffiW )~t~tt Stud
4 4 4
4 4
I
I
i
4 495 - 03004 ( A) 144A ~mtJ~l1Wr~ Thermostat 1 1 1 ! 1 1 i
I
i I
5 495 - 03005 ~fl~!)1jt~ Seat, valve spring 8 8 8 8 8
6 495 -03006W /fllf lifting bracket 2 2 2 2 2
7 495 - 03007 ~fl~41JfT/~ Lower seat, valve spring 8 8 8
8 8
8 495 -03008 fliIiMwrWfD. Front cover, cylinder head 1 1 1 1 1
I
I
9 495 -03009 ftF~~mJl Gasket, exhaust manifold 4 4 4 4 4
I
10 495 - 03010( A) ffiIw1JW~tm Gasket, cylinder head cover 1 1 1 1 1 I
11 495 -03011 iJfN!HiM Thermostat housing 1 1 1
(12) 495ZD - 03031 iJ1!!~~ Thermostat housing 1
13 495 -03012 1JfN!~ifiimJt Gasket, thermostat 1 1 1 1 1
14 495 -03013 ~flj~5iti_ Valve spring, outer 8 8 8 8 8
15 495 - 03014 ~rJ P'J541Jt Valve spring, inner 8 8 8 8 8
16 495 - 03015 ( b) ~rltdi~ I-Ialf collet valve 8 8 8 8 8
17 495 -03016 l1MilEtillit& Injector clamp 4 4 4 4 4
I
1
l I
I
· 12 ·

~ rm tTl ?JM ~ 4102 K4102D K4102ZD -1 K4102P K4102G1
Model
A
f~% ~{4ft% ~ {~ ~ fJ\ & r::::I ~ t
Item Part No. Description Q'ty per set
18 495 - 03017 I *~'lf~Ht Gasket, intake manifold 4 4 4 4 4
19 495 -03018 iJilJ!~W!t}1~ Seal ring ! 1 1 1 1
20 495 -03019( b) f-1f~rl Exhaust valve 4 4 4 4 4
21 495 - 03020 ( b) I *9:f1 Intake valve 4 4 4 4 4
I
22 495 -03021W ffi1'JfPimJt Gasket, valve rocker 4 4 4 4 4
ann shaft bracket
23 495 -03022W r~rmmI Oil baffle 8 8 8 8 8
24 I 495 - 03023 Imll Washer 4 4 4 4 4
25 1495 -03101 (b) I ~ffiI~ Cylinder head 1 1 1 1
I
26 I 495Kl -030lO(b) I 9:.ffiIJl¥f Cylinder head 1
27 1495 -03102( b) f-1f9:.f]~ Valve seat insert exhaust 4 4 4 4 4
28 1495 - 03014( b) :ilt~rl'* Valve seat inselt intake 4 4 4 4 I I
I
I 495 -03105W
8 8
I
(30) 495Z -03115 ~1\1~~ Valve guide 8
29
j9:.nffif Valve guide I
I
31 495 -03106 ~~£ Plug 7 7 7 7
32 495Z -03113 7~mt~_~ H0t plug, combustion chamber 4
33 495 -Ol103\V
4
8 8
4 4 4 4
I~~ Plug 1 I 1 1 1 1
I
34 495 -03210(A)\V ffiI ~iJ ~~1Lf: Cylinder head cover subas - 1 1 1 1
sembly
35 495KI -032)J(A) ffiI ~lflW1~1lf: Cylinder head cover subas - ~ 1
sembly
,.,
i
· 13 •

~ llIJ m ~ % 4102 K4102D K4102ZD -1 K4102P K4102G1
Model
-
A
f~% ~fifft% ~ fif ~ f* & 1=1 ~
Item Part No. Description Q'ty per set
36 495Kl -03241 1JnldJ Q 1d% Cap, oil filling 1
37 495 -03220 ~.ffilttt~~# Connecting shaft subasse
- mbly, compression re - 1 1 1 1
lease
38 495T -03220 ~.ffiiitt~~# Connecting shaft subasse
- mbly, compression re - 1
lease
39 495 -03301 1!W~ffl Bracket (I) , valve rocker ann 1 1 1 1 1
shaft
40 495 -03302W ~ffi~ Shaft, compression release 1 1 1 1 1
41 495 -03303 ~ffi_n Screw, compression release 4 4 4 4 4
42 495 -03304 ittl~ Connecting shaft 1 1 1 1 1
43 495 - 03305 - 1W ~tl1i,",M~ Bushing, valve rocker 8 8 8 8 8
44 495 - 03305 - 2W ~rl1!W Valve rocker 8 8 8 8 8
45 495 - 03306 (B) W ~f\lfB]~~m_n Adjusting screw, valve 8 8 8 8 8
rocker
46 495 -03307W 1iW~ Valve rocker shaft 2 2 2 2 2
47 495 -,,03308 j!W~~_ Spring, valve rocker shaft 2 2 2 2 2
48 495 -03309 lItf.J*~ Bracket ( m), valve rocker ann 2 2 2 2 2
shaft
49 495 -03310W fiWrlZ Bracket ( II ) , valve rocker ann 1 1 1 1 1
shaft
50 495 -03311 ~ffi~_ Spring, compression release 1 1 1 1 1
• 14 ·

~ ntJ m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
f~% ~flf1t% ~ f4: ~ f$ 4ft
A
Item Part No. Description Q'ty per set
51 495 -01402( A) mll~tl~ Adapter, temperature gauge 1
52 495 -01402( B) mll~1l~ Adapter, temperature gauge 1 1 1 1
53 495 -01403 ~lIJ Washer 1 1 1 1 1
54 495 -01113 if~ Plug 2 2 2 2 2
55 M8 x 20 GB5783 t\1B~~~ Hexagon head bolt 12 12 12 12 12
56 M8 x 50 GB5783 t\1B~_ti Hexagon head bolt 2 2 2 2 2
57 M8 x 85 GB5783 t\1B~~ti IIexagon head bolt 2 2 2 2 1
58 MI0 x 25 GB5783 t\1B~j1ti Hexagon head bolt 4 4 4 4 4
59 M8 x 1 x 18GB73 7flt3Jl:!k~m_n Slotted set screw 2 2 2 2 2
60 M8 x20 GB898 ~:!k_tt Stud 16 16 16 16 16
61 M8 x60 GB898 ~~_tt Stud 8 8 8 8 8
(62) M8 x95 GB898 m~_tt Stud 1
63 M8 xl GB6171 l~AffJ_-BJ: Hexagon nut 14 14 14 14 14
64 M8 GB6170 t\ffJjliij: Hexagon nut 24 24 24 24 24
65 MI0 GB6170 A1fJ_-BJ: Hexagon nut 4 4 4 4 4
66 M8 GB923 1Al*j1-Bj: Acorn nut 4 4 4 4 4
67 6 GB93 ~ijt_mlll Spring washer 4 4 4 4 4
68 8 GB93 ~,_mllJ Spring washer 28 28 28 28 28
69 10 GB93 ~,_mllJ Spring washer 8 8 . 8 8 8
~
~ fit
• 15 •

~ iltJ m ~ %
4102 K4102D K4102ZD -1 K4102P K4102G1
Model
~
t~% ~1lJ:1-t% ~ 1if ~ f* 4ij: f=1
-
~
Item Part No. Description Q'ty per set
70 16 GB97. 1 SfLmlil Plain washer 4 4 4 4 4
71 8 GB848 IJ\mlll Plain washer 8 8 8 8 8
72 14 GB894. 1 ~m~'tt~1I Circlips for shaft 1 1 1 1 1
73 16 GB894. 1 ~m~'ttfflll Circlips for shaft 6 6 6 6 6
74 D4 x35 GB119 IMIttm Parallel pin 1 1 1 1 1
75 10 xl. 9 GB1235 "0" ~~~W!flll "0"seal ring 2 2 2 2 2
76 14 x 2.4 GB1235 "O"~~~W;!t1l " 0" seal ring ] 1 1 1 1
i
I
I
I
I
I
· 16 •

m ,- j~ • ~ff I~' JiX: ( [IJ 5 )
PIS1'ON AND CONNECTING ROD ASSEMBLY (FIG. 5 )
....-l
I
N
....-l
(\')!:i
~M
I
M~
FIG. 5
00 5 $¥:itff;g,~
PISTON AND CONNECTING ROD ASSEMBI~Y
· 17 ·

( lIJ 5) *f~~
j!.im;ff,~,/iX;
PISTON AND CONNECTING ROD ASSEMBLY (FIG. 5)
TABLE
tIL
Model
4102 K4102D K4102ZD -1 K4102P K4102GI
f~%
Item
~#ft%
Part No.
# ~
Desenption
.A 1=1
Q'ty
~
per set
I ZH4102A -04003 m-ilm_Jf Compression ring, top
2 ZH4102A -04004 m=:mm~Jf Compression ring, 2nd
4
4
4
4
4
4
4
4
4
4
3 ZH4102A - 04005 libJf Spiral spring, oil ring
3 -1 ZH41mA-04OO5 -l{b) lIbJff* Oil ring body
4
4
4
4
3 - 2 ZH41mA -04005 -2{b) lIbJf~_ Spiral stay spring
4
4
4
4
(3-3 ZH4102A-04003-3{b) ~omtt Pin
4
4
4
4
4 K4102 -04001 m.a Piston
4
4
4
4
5 ZH4102A -04002 m~m Piston pin
4
4
4
4
4
6 495 - 04006 liffM~ Bushing connecting rod little end
4
4
4
4
4
7 495 -40007W liff Connecting rod
4
4
4
4
4
8 495 - 04008W liffii Connecting rod cap
4
4
4
4
4
9 495 - 04009 liffSfi- Connecting rod bolt
8
8
8
8
8
10 K4100ZD -04010 liff~1i Connecting rod bearing
8
8
8
8
8
II 495 -04012 itff~{}LJf Centre ring, connecting rod
8
8
8
8
8
12 35 GB893. I ~111 Snap ring
8
8
8
8
8
• 18 •

Ii, dil $fb ~~ 1~"JiX: ( 1Il 6 )
CRANKSHAIT AND FLYWHEEL ASSEMBLY (FIG. 6 )
FIG. 6
11
00 6 lttl~~~Jg,mt
CRANKSHAFT AND FLYWHEEL ASSEMBLY
· 19 ·

ltb $lQ ~ ~ ,~~ JiX: (II 6 )*f* ~
CRAND
%_'--J
SH~

7\ '\ ~ *fJ ~ ~1t ,~ fiX ( 00 7 '\ 00 8 )
COOLING SYSTEM ASSEMBLY (FIG. 7 ,FIG. 8)
10
FIG.7
m7 ftt-p*~/~,Jft
COOLING SYSTEM ASSEMBLY

00
~-----
FIG. 8
00 8 ~tiJ~~J~'~
COOLING SYSTEM ASSEMBLY
· 22 •

It~ ~~,~~JOC ( [1]7 ,[1]8) .f4:~
COOUNG SYSTEM ASSEMBLY (FIG. 7 ,FIG. 8)
TABLE
~ M m ~ %
4102 K4102D K4102ZD -1 K4102P K4102G1
Model
~
f~% ~1Lfft% ~ 14: ~ f* 4ij: 1=1
Item Part No. Desenption Q'ty per set
fx
it
1 4102D -06400 *~~14 Radiator assembly 1 1 1 1
2 4102D -06001 ~JXt_ Cowling 1 1 1 1
3 495 -06200 ~lilllm# Hose clamp assembly 4 4 4 4
4 495 -06002W *~:il!*!l1f Rubber hose, water inlet 1 1 1 1
5 K4102D -06005 *~lli*!l1f Rubber hose, water inlet 1 1 1 1
6 495 -06120( B) JXt~m¥t Fan sub - assembly 1 1
7 495D -06120(C) JXt~tJl¥t Fan sub - assembly 1 1 1
8 495 -06140 ~~lIItJl# Hose clamp assembly 2 2 2 2 2
9 495 -06101 lJ

-
~ ~ m ~ %
4102 K4102D K4102ZD -1 K4102P K4102G1
Model
f~% ~f4ft% ~ flf: !6 f$ 4i
Item Part No. Desenption Q'ty per set
18 M8 x 45 GB5782 A1fJ~iI{fi Hexagon head bolt 1 1 1 1 1
19 8 GB93 W_III Spring washer 5 5 5 5 5
20 B x 1143 GB1171 '=:1fJH3t1f1 V - belt 1 1 1 1
21 B x 1168 GB1171 ~1fJH3t1f1 V - belt 1
L,.;..
a=t
~ fi
I
I
I
I

{: ,m ~ ~ ~ft ,~, JiX: ( III 9 )
AIR INTAKE SYSTEM ASSEMBLY (FIG. 9)
---2
FIG. 9
00 9 :itt~*~Jg~Jft
AIR INTAKE SYSTEM ASSEMBLY
· 25 ·

i!9:~~,~~JiX: (11)9) *i*~
AIR INTAKE SYSTEM ASSEMBLY (FIG. 9)
TABLE
~ rm m ~ % 4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
~
f~% ~{lf:ft% ~ {if: ~ ~ 4jJ J=J
Item Part No. Desenption Q'ty per set
1 495 -07001 :ilt~*W Air intake manifold 1 1 1 1
2 4102D - 07002 JlE~*W Air intake manifold 1
3 495 -07002 :it!~tl1fmJt Gasket 1 1 1 1 1
4 495 -07003 :il!'=C1fM~ Sleeve gasket 1 1 1
5 495ZD - 1 - 07024 it!~tl1fft~ Sleeve gasket 1 '
6 495 -07010( B) *~'ftl~ Air intake connecting pipe 1 1 1 1 1
7 495ZD -1 -07021 l1!~tl1f Air intake connecting pipe 1
8 495ZD - 1 - 07022 ~1f Connection pipe 1
9 495ZD - 1 - 07023 ~1m~1f Air filter connecting pipe 1
10 495K1 -07061 ~tml!~~1f Rubber pipe 1
11 495ZD - 1 - 07025 J&1f~m2" Clamp 2" 2
12 K2007 ooסס-‏ ~~tm~ft$# Air filter sub - assembly 1 1 1
13 K1532Al ~~tm~ft~# Air filter sub - assembly 1
14 495Z -07100 ~~tm~ft$# Air filter sub - assembly 1
15 M6 x 16 GB5783 t\ffi~_fi Hexagon head bolt 3
16 M8 x 25 GB5783 t\ffi~_fi Hexagon head bolt 2 2 2 2 2
17 8 GB93 ~_mllJ Spring washer 2 2 2 2 2
~ It

~ iItl m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
~
f~% ~{lff-t% ~ {If 4li f* & I=!
Item Part No. Description Q'ty per set
~ it
\...
18 8 GB848 IJ\mllJ Plain washer 2 2 2 2 2
.. · 27 ·

)\,~~~~~1t,~,~ ( III 10)
EXHAUST SYSTEM ASSEMBLY ( FIG. 10)
· 28 ·
FIG.IO
00 10 14F~*tftJg,~
EXHAUST SYSTEM ASSEMBLY

~~9:~~,~,JiX: ( [1]10) *f*~
EXHAUST SYSTEM ASSEMBLY(FIG.10) TABLE
~ M m ~ %
4102 K4102D K4102ZD -1 K4102P K4102G1
Model
~
t~% ~ftt:1~% ~ ftt: ~ f$ & 1=1
Item Part No. Desenption Q'ty per set
1 495 -08001 f-IF~1f Exhaust manifold 1 1 1
2 495ZD-I-08011 f-tF~1f Exhaust manifold 1
3 495KI - 08011 f-IF~1f Exhaust manifold 1
4 495 -08002 f-IF~~1f Exhaust elbow 1 1 1
5 495 -08003 ftF~~1fmJ:t Gasket, exhaust elb,ow 1 1 1 1
6 495ZD-I-08012 ~ff~mJ:t Gasket 1
7 495 - 08100 r~Fr~$14= Silencer sub - assembly 1 1
I
( 8) i 4102D - 08100 r~F~$14= Silencer sub - assembly 1
9 M8 x 25 GB5783 /\ffl~~ti Hexagon head bolt 4 4 4 4
10 MI0 x25 GB5783 /\ffl~_fi Hexagon head bolt 4
11 8 GB93 ~'Jftt~1Il Spring washer 4 4 4 4
12 10 GB93 ~¥Jfm~ Spring washer 4
~ it
I
I
I
· 29 ·

it, ~ijm~ ~ I~" JiX; ( III 11,III 12)
LUBRICATING OIL SYSTEM ASSEMBLY(FIG.1l,FIG.12)
./
./ .......
.......
.......
.......
14
.......
"
.......
II .......
.......
".......
.......
"-
.......
23 f
"
I,
./ /1 .......
I
)
I
,
.......
.......
22-~....
19- jlIII..o;oIIl~
4
· 30 ·
FIG. 11
00 11 ~M~~/~,mt
LUBRICATING OIL SYSTEM ASSEMBLY

25
8
FIG.12
00 12 mnt*mJ~~~
LUBRICATING OIL SYSTEM ASSEMBLY
· 31 ·

j)iJjll~~,~,JiX: ( II) 11, II) 12) *f*~
LUBRICATING OIL SYSTEM ASSEMBLY(FIG. 11 ,FIG. 12)
TABLE
~ ~ m
Model
~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
I
I
-
~
Item Part No. Desenption Q" ty per set
1 495 -09001W mtmtsmJt Gasket 1 1 1 1 1
~
f~% ~{4{-t% ~ {tj: ~ f$ 4II: I=l
2 495 -09002 *Vft~JL'5=tfJLtmftmJt Gasket 1 1 1 1 1
3 495 -09003W 1i6JL'fJLtm~l& Cover 1 1 1 1
4 495 -09300 tltlltJ*$# Oil pump assembly 1 1 1 1 1
5 495 -09400 tfitrlltJ1f$# Oil pipe assembly 1 1 1 1 1
6 495 -09501 -1 mtllt~tit& Oil filter· bracket 1 1 1
7 495 -~l(A) -1 mtlltittit& Oil filter bracket 1 1
8 495 - 09502 ( A) ~~~ Change - over valve shaft 1 1
9 495 -09503 ( A) f{iJfAt Valve cover 1 1
10 495 -09504(A) fliJfAtmJt Gasket, valve over 1 1
I
11 495 -09505 (A) ~liiJm Valve handle 1 1
12 495 -09506(A) ~l(iJf Spring 1 1
13 495ZD -09610 mrm f!t~~$f4: Oil radiator assembly 1
14 495T2 - 09710 ~*lltrm1f~ll# Oil inlet pipe sub-assembly,
air compressor
15 495T2 - 09720 ~*@lrm1fm# oil drain pipe sub-assembly,
air compressor
1
1
•.
16 4R460001 mrm 1ft~ Oil inlet pipe sub-assembly,
~ll!rIB 1f~1l f4: air compressor
1
· 32 ·

~ 1lE tIL ID! %
4102 K4102D K4102ZD -1 K4102P K4102G1
Model
~ ~
Item Part No. Description Q'ty per set
~
f~% ~14:1-t% ~ 14: i1 f* & r:t
17 4952 - 09816 ~JL'~fi Banjo connecting bolt 2
18 4R460002 miItJ fft~ Drain oil pipe sub-assem
~ ttl rmif~il14= bly, oil radiator
19 495 - 09901 (b) ~~ Low cover 1 1 1 1 1
20 495 - 09910 q&ntJifmftf4: Oil sucting pipe sub assembly 1 ] 1 1
(21) 495 Kl - 09930 q&rm1fmft14= Oil sucting pipe sub assembly 1
22 495 -09920 tm JXXJft14= Screen sub - assembly 1 1 1 1 1
23 J0810 mrmtJ!tm~ Oil filter 1 1 1 1 1
24 495 -01028 ~IIJ Washer 4 4
25 495 - 01032 ~JL'~fi Banjo connecting bolt 2 2
26 495 -01403 ~111 Washer 4
1
27 I M8 x 50 GB5782 t\ffj~~fi Hexagon head bolt 1 1
I
28 M8 x 55 GB5782 t\ffl~~fi Hexagon head bolt 1 1
I
29 M8 x 80 GB5782 t\ffj:*~fi Hexagon head bolt 1 1
30 M8 x 20 GB5783 t\ffj~!I'lfi Hexagon head bolt 1
31 8GB93 ~!p.Jf~1II Spring washer 1 1
32 3 x20 GB91 I Jf 0 ft!! Split pin 1 1
33 18 x 2.4 GB1235 "0" ~~~W~tllJ " 0" seal ring 1 1 2 1 2
:
34 24 x 2.4 GB1235 "O"~~~~~tllJ " 0" seal ring 1 1 1 1 1
· 33 ·

+,,]lila*$1* (III 13)
OIL PUMP SUB - ASSEMBLY ( FIG. 13 )
· 34 ·
FIG.13
00 13 mrm*$1lf:
OIL PUMP SUB - ASSEMBLY

tJliEb~$f* (IIJ 13 ) *f*~
OIL PUMP SUB - ASSEMBLY ( FIG. 13 )
TABLE
~ ~ m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
f~% ~{ifft% ~ {if ~
**
-
L.>..
4i ~ fi
Item Part No. Description Q'ty per set
1 495 -09301W mrm*ifdl& Cover, oil pump 1 1 1 1 1
2 495 -09302 mrm*'iC Oil pump housing 1 1 1 1 1
3 495 -09304 ;~~T Outer roter 1 1 1 1 1
4 495 -09305 pg~T Inner roter 1 1 1 1 1
()flffi j{JJ ~,_
5 495 -09306
Spring, pressure regulating
1 1 1 1 1
valve
6 495 -09307 iJlJffi_n Pressure regulating screw 1 1 1 1 1
7 495 -09308 mrm*mJ:t Gasket 1m 1 !ll 1 !ll 1m 1 !ll
8 495 -09309 mltlJ*~1t~ Bushing 2 2 2 2 2
9 495 - 09310 mrm*~
Shaft, oil pump 1 1 1 1 1
10 495 -09311 mY1H*f{~J&~ Gear, oil pump 1 1 1 1 1
11 495 -09312 mrm*rprB]-&~ Intennediate gear 1 1 1 1 1
12 495 -09313W mrm*~rB]tal Shaft, intennediate gear 1 1 1 1 1
13 495 -09314 mrm*~r8]~1t~ Bushing, intennediate 1 1 1 1 1
gear
14 495 -09315 ~ttm Dowel pin 1 1 1 1 1
15 495 - 01202 -&~t~1IJ Washer, gear 1 1 1 1 1
16 M6 x 14 GB5783 t\jij~_f! Hexagon head bolt 4 4 4 4 4
· 35 ·

Model
fiF% ~{tf:1-t% ~ {If . ~ fyj\
L>..
tJ I=t
~ il:
~_.______
Item Part No. Description Q'ty per set
17 M8 x 28 GB5783 /\~~~fi Hexagon head bolt 2 2 2 2 2
-T---
j
18 M8 x 35 GB5783 /\~~_fi Hexagon head bolt 1 1 1 1 1
!
19 M14 xL 5 GB6173 /\~_~-Bt Hexagon thin nut 1 1 1 1 1 i i
I
I
i
20 6 GB93 ~l(i_mllJ Spring washer 4 4 4 4 4 I i
21 8 GB93 ~,_mll Spring washer 3 3 3 3 3 I
22 14 GB894. 1 ~111 Circlips for shaft 1 1 1 1 1 I 23 4 x 13 GBI099 ~mDl1t Woodruff key 1 1 1 1 1 I
i
24 A4 x6 GB119 lMlttm Parallel pin 1 1 1 1 1
~ i1B m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
----r-
,..,
25 AS x 12 GB119 mDttf~ Parallel pin 2 2
4.-
2 2
I
26 8 GB308 WJpj( Ball steel 1 1 1 1 1
I I
I
I
I
· 36 •

+- ,iM jlB ~ ~ft I~' fiX: , JJl jm* I~' ~ , JJl jlB H I~' fiX: ( 111 14)
FUEL SYSTEM ASSEMBLY, FUEL INJECTION PUMP ASSEMBLY, FUEL INJECrrOR ASSEMBLY ( FIG. 14)
~tii."-~
, , \0
\
FIG.14
00 14 ~~ 1ffL~ tJE ,~\ nX: ,~1EE* ,~\JJ.x: )1!Jt ~EE ~ ,~, hY:
FUEL SYSTEM ASSEMBLY "FUEL INJECTION PUMP ASSEMBLY ,FUEL INJEC'rOR ASSEMBLY
· 37 ·

~1m ~~ft/~PX:,~1m*/~,PX:,~1tE$/~,PX: ( ~ 14) *14:*
FlJEL SYSTEM ASSE~1BL-Y, FUEL INJECTION PUMP ASSEMBLY, FUEL INJECTOR ASSEMBLY ( FIG. 14) ) TABLE
t~~%
Item
1It 15
Part No. I
Description
-,--------+-
495 -- 10002 I W!t~1m Sleeve
2 1495 - 10110 I rlil:JffM1f( --ffiI)
j1B M;;Jel :ill! % 4102 IK4102D IK4102ZD --1K4102P K4102Gl
I
, ~lliYID~(, =tliI)
3 495 --·10120 I a
I
4 495 - 10130
;WiEli 11tJ1f( = ffiI )
5 I 495 - 10140
6 495 -10151
7 495 - 10152
8 495 -10200
9 495 - lO310\V
10 495 - 10320
11 495 - 10330
(12) 495T - 10630
13 C0708
14 495 - 10401
Fuel delivery pipe subassembly,
clyinder 1
Fuel delivery pipe subassembIy,
clyinder 2
Fuel delivery pipe subassembly,
clyinder 3
;WiElirm~( QYffiI) Fuel delivery pipe subassembly,
clyinder 4
ff-t- ( EJ3 ) Pipe clamp I
1ff+ (6) Pipe clamp II
~rm 0_ @J ~1E 1f$14: Injector leak off pipe
assernbly
~m: ~:it! rm 1ff ~l3.14:
~'I1B*:itt tm ~ ~1l14:
~iftr1lB*:it1~1B~~1l14-
_____--+ -l..-..- I___
Fuel inlet pipe subassembly,
filter
Fuel inlet pipe sub - assembly,
injection pu..l11p
Fuel inlet pipe sub - assembly,
supply purnp
~tiitl3 .*311 iffi 1f ~13.14- Fuel inlet pipe sub - as-I
senilily, supply pwnp
~1tlrm~~~~~14- Fuel filter assernbly I
~M'If Fuel supply hose I
----r--.-
1 I 1
3
3
3
3
_ __--'--I -'----__~_---'i__~__
3
3
3
3
L..
r=t
Q'ty
per
3
3
set
IJ__
l--T-----
I
I
I
I
· 38 ·

~ rm m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
fJF% ~{lf:{-t% ~ {If: 15 f$ !£if
Item PaIt No. Desenption Q'ty per set
A
r:1
~ it
15 495 -10402 YIB~.~ Cap, fuel cup 1 1 1 1
16
I
I 495 - 10410 I iliJitfir 14= Fuel cup sub - assembly 1 1 1 1
I
17 1495 - 13100 UJtYffi* ~14= Fuel injection pump assembly
( 18) I K4I02D - 13100 lllrm*tW1Lf: Fuel injection pump assembly I
(19) 495Kl - 13100 ll]t ~W*fff) 14= Fuel injection pump assembly 1
(20) 495ZD -13100 ~rm*fff) 14= Fuel injection pump assembly 1 1
21 495 -- 13001 U.91nH*-&~ Gear, injiction pump 1 1 1 1 1
22 495G -13003 JEjff& Position plate 1
23 495G -13004 ~(6) Sleeve ( 6) 2
24 495 -14000 ll]tilB ~ JtH,~ Fuel injector assembly 4 4 4 4 4
25 I M6 x 25 GB5783 7\ffl~t~ft Hexagon head bolt 1
26 M6 x 50 GB5782 7\ffl~~ft Hexagon head bolt 2
27 MI0 x 25 GB5783 t\ffl~~ft Hexagon head bolt 1 1 1 1
28 M6 GB6170 7\ffl!t'liit Hexagon nut 1
29 MIO GB6170 7\ffl~iit Hexagon nut 1 1 1 1
30 MI2 GB6170 7\ffl~-B]: Hexagon nut 1 1 1 1 1
31 M6 GB62 ~%~-£} Wing nut 1
32 4 GB93 sit1Jfmll Spring washer 3 3 3 3 3
I
I
1
I
I
· 39 ·

~ M tIL ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
-
L:..
~{lf{-t% ~ 14: ~ f$ !ffJ f£
t- ~ I
1lJ\71 J=1
Item Part No. Desenption Q'ty per set
33 6 GB93 jf(!f(~mJ Spring washer 2
34 10 GR93 sf(!JtmWJ Spring washer 1 1 1 1
35 12 GB859 ~~jft_mlil Spring washer 1 1 1 1 1
36 6 GB97. 1 1JLmlm Plain washer 3
37 M4 x 14GB67 7fmit!=*~~T Slotted pan head screw 3 3 3 3 31
I
I
I
I
I
I
~ !
I
· 40 ·

+=, ~~ffi~*Jl/~,JiX: ( lI] 15)
AIR COMPRESSOR ASSEMBLY ( FIG. 15)
:&----- 1
____---2
FIG.15
00 15 2~ffi!1amJg,~
AIR COMPRESSOR ASSEMBLY
· 41 ·

~~ffi~*J1,,~,px: ( [IJ 15) *f*~
AIR COMPRESSOR ASSEMBLY ( FIG. 15) TABLE
~ rm m ~ %
4102 K4I02D K4I02ZD -1 K4I02P K4102Gl
Model
t- p
'1\? ~{lf:1~% ~ {tt: ~ f* !£if
L>..
J::::1 fI it
Item Part No. Description Q'ty per set
1 495t2 - 11000 ~9:ffi~m Air compressor 1
2 B x 1143 GBl173 ~ffl&:1W V - belt 1
I
I
I
I
I
I
· 42 ·

+ , It! ~*~3C I~~ JJX ( I ) ( ~ 16 )
ELECTRICj\_l~ SYSTEMLA.SSEl\1BI~Y ( I ) (FIt';. 16)
11
[fJ 16 ~t~~%~ tit }~!)jX ( 1 )
FIG. 16 .ELEC1TtICAL SYST'EM ASSENIBLY ( 1. )
· 43 ·

~ ~ m ~ ~.
Model
! I
rt!K ~~,~,px: ( I ) ( 11]16 ) *f!f:~
ELECTRICAL SYSTEM ASSEMBLY{ I ) (FIG. 16)
i
I I I
TABLE
I i !
4102 IK4102D IK4102ZD -11 K4102P K4102G1
~
Item Part No. Description Q'ty per set
b.
tjf,-,% I ~{!f1·t% ~ 14 ~ f* & l=t
1 495-12100( b) (B) lj§zroEf!fJL Starting motor 1 1 1 1
(2) 495K1 - 12100 I~Z9J$.m Starting motor 1
3 495 -12400 ~~V[L;ZEt1m Silicon rectifier generator 1 1 1
(4) 4102D -12400 1i1mmtL;ZEt1tJ1 Silicon rectifier generator 1
(5) 495Kl -12400 tt~mL~Et1m Silicon rectifier generator 1
J§L
lI!
I
I
6 495G -12500 ~Et!rtE Storage battery 1 1 1
7 4102D -12670 ff.fJ *-1f rli 14 Pressure gauge tube sllbas-
sembly
1 1 1
8 495G -12801 ~~~1f*T Clamp, wire shielding hose 2 2 2
Ii
i
9 495G -12810 ~Z9Jm~Ji1~~ Battery cable and connector 1 1 1
10 495G -12820 *!t*~J!1~~ Battery ground cable and 1 1 1
connector
11 4102D - 12800 Et!t%$14 Wire assembly 1 1 1
I
I
I
1
I
I
· 44 ·

+ ll9 , ~#B ~ ~ft I~' JiX: ( IT ) ( [II 17)
ELECTRIC.L~L SYSTEM .L~SSEMBL Y( II ) (FIG. 17 )
s-13
14
11
12 ,s;'
15------;'
,
, ,
, ,
t ••• __ ••• __ .,
,
;,...---10
1(2)
4----
--3
..-----+---18
17
5
00 17 ~$*mJ~\M( II)
FIG. 17 ELECTRICAL SYSTEM ASSEl\1BLY ( II )
• 45 ·

J@B ~~,~,Jil ( n)(1117 ).1*_
ELECTRICAL SYSTEM ASSEMBLY( n)(FIG. 17)
TABLE
~ l1tI tIL ~ %
4102 K4102D K4102ZD-l K4102P K4102Gl
Model
f~% ~flf:ft% ~ flf: ~ f$ 4ij
k
t=I fi fit
Item Part No. Description Q'ty per set
1 I 495 - 12300 ~ffijJjJ~~ Regulator 1 1 1
(2) 495Kl -12300 ft!ffiiIJi1ft Regulator 1
I
!
3 4102D - 12610 *iA~ Water temperature gauge 1 1 1
4 4102D - 12620 llblA~ Oil temperature gauge 1 1 1
5 4102D - 12630 1t!Vf[~ Ammeter 1 1 1
6 4102D - 12640
mllbffifJ~m14= Oil pressure gauge subassembly
1 1 1
7 495G - 12650 - 1 jg~jf~ Starting switch 1 1 1
8 495G -12660 It!BMR~jf~ Switch circulate 1 1 1
9 4102D - 12701 i)(~A: Instrument panel board 1 1 1
10 4102D - 12710 ~~A:~~1t~ Panel support 1 1 1
11 4102D -12721 ~&~ Cushion sub 1 1 1
12 M3 GB6170 :t\1fJiliI} Hexagon nut 6 6 6
13 M8 GB6170 :t\1fJIl-Ht Hexagon nut 4 4 4
14 M8 x20 GB899
~~_tt
Stud 2 2 2
15 3 GB 93 ~_~IIJ Spring washer 6 6 6
16 4GB97.1 ~~III Plain washer 3 3 3
I
• 46 •
I
,
I

~ im m m! %
4102 K4102D K4102ZD -1 K4102P K4102Gl
~Iodel
~~% ~flj:1~% ~ flj: ~ .f$ 4iJ
A
Item Part No. Description Q'ty per set
J=1
~ fit
17 M4 x 8 GB/T818 T~mli~_n Slotted pan head screw 3 3 3
18 we 1371 (318") l!!ll~~B Temperature transducer 2 2 2
· 47 ·

+Ji , ~ftH ~ 11 ~ tI:i ~ ~ I~' JiX ( 00 18)
CLUTCH AND POWER TAKE - OFF ASSEMBJ--JY( FIG. 18)
· 48 •
FIG.18
00 18 ~ir~;1JjJ4lJtrili~ft;~,~
CLUTCH AND POWER TAKE - OFF ASSEMBL)T

~itHZ;b 1:1 ~lli ~j[,tr1,JiX: ( [IJ 18) *1*~
CLU'fCH i\ND POW"ER TAKE - OFF ASSEMBLY ( FIG. 18)
TABLE
,til
Model
I 4102 K4102D K4102ZD -1 K4102P K4102Gl
L".
t~% ~1tt1~% ~ 14= ~ ~ & J=J ~ it
Item Part No. Description Q'ty per set
1 495G -15001 ~it~% Housing, clutch 1
2 495G -15002 ffil Pressure plate 1
3 495G -15003 *~trffi~ Pin, release lever 3
4 495G -15004 xW:il Support plate I 1
,
5
495G -15005 ~*f~n Support pin
I 3
6 495G -15006 i1IJm_n Adjusting screw
I
3
7 495G - 15007 7t"~trfflli~5lfiJt Spring, release lever I 3
8 495G -15008 lli~*5'_ Outer spring pressure plate
I
6
9 495G -15009 lli~/J\5l(!_ Inner spring pressure plate
10 495G -15010 5!{!_~ Spring seat 6
11 495G -15011
I
~itl& On - off position plate I 1
12 495G -15012 £fgtf1* Gasket, _heat insulation 6
13 495G -15013 ~lli~ Power take - off shaft 1
14 495G -15014 5t~~jf(~ Seat clutch teleast bearing 1
15 495G -15015 @JmsttlJt Return spring 2
I
16 495G -15016 i1IJltfLlff Cover adjusting window
I
I
6
1
• 49 ·

~ iltl m m! % 4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
-
~
Item Part No. Description Q'ty per set
17 495G -15017 _~ff Control lever 1
~
f~% ~1lf:1-t% ~ 1lf: ~ f* 4jj
~
18 495G -15018
~*~ Pulley 1
19 495G -15018 (A) .=:ftiBl*~ Pulley 1
20 495G -15019 $J~fflll Washer shaft 1
21 495G -15020 it_trff Release lever, clutch 3
22 495G -15021 it_X Release fork, clutch 1
23 495G -15022 ~re Handle 1
24 495G -15023 ~ Spacer 1
25 495G -15024 ffiffdti Bearing cap, right 1
26 495G -15025 ffimtc Bearing cap, left 1
27 495G -15026 l=.£ftmJ1 Spring holder 2
28 495G -15027 ~~ Forked connection 1
29 495G -15028 f~n Pin 1
30 495G -15029 tdJ Shaft 1
31 495G -15030 ~*,~~t~ Lock wire 1
32 495G -15031 mJ1 Gasket 2
33 495G -15032 ~~_n Lock screw 1
34 495G -15100 JAi9JA:$# Clutch disc & facing assembly 1
· 50 ·

tj~
~ rIB m ~
Model
~.
4102 K4102D K4102ZD-l K4102P K4102Gl
I
f~% ~flfft%
Item Part No. Description Qt ty per set
~
~ flf: ~ JJ 4ij J:! f{ t
35 M8 x 20 GB5783 t\1B~_ti Hexagon head bolt 8
36 MI0 x 25 GB5783 t\1B~_ti Hexagon head bolt 2
37 M12 x 35 GB5783 t\1B~_tt Hexagon head bolt 6
38 M12 x 50 GB5782 t\1B~_tt Hexagon head bolt 9
39 M16 x45 GB5782 t\1B~Stt Hexagon head bolt 1
40 M6 x8 GB67 *1II~lln Button head capscrew 4
41 M16 x 1. 25 GB6173 Ailti-lU: Thin nut 3
42 8 GB93 ~_~II
Spring washer 8
43 10 GB93 ~Jf~1I Spring washer 2
44 12 GB859 Q~~_~II Spring washer 5
45 16 GB93 3J_~11 Spring washer 1
46 10 GB97. 1 3f-~1IJ Plain washer 3
47 M14 x 80 GBI096 it Key 1
48 3 x20 GB91 1fQt1j Split pin 4
49 1310 GB276 !m;/J_*
Ball bearing 2
50 60204 CB276 il~~. Ball bearing 1
51 9688213 GB301 fft~tdI* Ball bearing 1
52 M6 GBl152 li:iI~.Bi~lIb~ Grease nipple 2
53 MI0 xl GB1152 lIiI~ffi~lIb~ Crease nipple 1
• 51 ·

+~.J~~~"~( \Ii 19)
BASE FRAME ASSEMBLY (FIG. 19)
\
FIG.19
00 19 ~~J~~JJX.
BASE FRAME ASSEMBLY
· 52 ·

Ji~,~,JiX: (III 19) *i*~
BASE FRAME ASSEMBLY ( FIG. 19)
TABLE
~ rIB m ~ % I I
4102 K4102D
Model
K4102ZD-l\ K4102P IK4102Gl
f~% ~1Lj:1~% ~ itt i; f$ 4i
Item Part No. Descliption Q'ty per set
1 I 495G - 16101 i mr*~ Front base frame
2 4102D - 16101 - A I ftW.j)t~ Front base frame, left I 1 1
3 1
495G -16102 I J§m;~ Rear base frame I
4 4102D - 16102 - A tiWJ~~ Front base frame, right 1 1
5 495G -16103 E~~ Rear support 2
(6) 4102D - 16003 EX~ Rear support 2 2
7 495G -16104 ft7J

~ rm m ~ %
4102 K4102D K4102ZD-l K4102P K4102Gl
Model
~
f~% ~flj:1-t% ~ f!J: ~ f* 4i J:1 J!i it
Item Part No. Description Q'ty per set
17 MI6 GB6170 AfBlt-BJ Hexagon nut 4 4 4
18 12 GB859 ~~~¥_flHII Spring washer 12 16 12
19 16 GB93 ~¥_mliJ Spring washer 4 4 4
20 12 GB848 IJ,mlll Plain washer 2 2 2
~
· 54 ·

+.-t; ,±~ L1£ ~ N.. if!] j~ ~ ~ft I~' PX: ( III 20)
TURBOCHARGER ~J\ND ITS 1.;lfBRICA_l1NG OIL SYSTEM ASSEMBLY ( FIG. 20)
--4 '---.17
tI--:~-19
--21
---J,/
FIG.20
IW 20
-HMJ • -.!,W. ':' 'rt m ~ I$. ,v, dt
l:S] ..-'S1:-t.1Ht i.x.11~ ~ FJ~~L/G,-'J~
TURBOCHARGER .AND ITS IJlJBRICATING OIL SYSTEM ASSEMBLY
· 55 ·

±lffiBH.iJiJjft~~,~,px (IIJ 20) .1*~
TURBOCHARGER AND ITS LUBRICATING OIL SYSTEM ASSEMBLY ( FIG. 20)
TABLE
~ na m ~ %
4102 K4102D K4102ZD -1 K4102P K4102Gl
Model
t~% ~{if1-t% ~ {if ~ f* 4f1:
A
r::I JX 11
Item Part No. Description Q'ty per set
1 495Z -23001 :tIffiBm~Jittl& Turbocharger bracket 1
2 495ZD-I-23002 lBliltJ~~mhL Gasket 1
3 495Z -23003 ~1I Washer 2
4 495Z -23004 1i~_n Banjo connecting bolt 1
5 495ZD-1-23006 itt EliBllt~mtfj!~ flange 1
I
6 I 495ZD-I-23007 il!ilB1f~~mJ:t Gasket I
7 I 4952 -23100 ~tmBJl!rm1f Oil inlet pipe sub -
~flj:
assembly, oil filter
8 4952 -23200 ~lliffJ1trm1f Oil inlet pipe sub -
$f4 assembly, tur bocharger
I4952 - 23301
l\
7
Itt~¥ffi1f Rubber oil pipe I
10 495ZD-1-23302 ~@]rm1f Low oil drain pipe 1
1
I
I
,
11 495ZD-I-23306 I~fli Cover 1
i
12 495Z -23307 ~1f-Fm3/4" Clamp3/4" 2 I
I
13 495ZD-I-23310 J:@]rttJ1fm-itflf Upper oil drain pipe I
14 495Z -23400 mYdlmtm~$flf Oil filter sub - assembly I
15 495ZD-1-23500
RIA 1~~itffff$flf
HI A turbocharger
sub - assembly
I
· 56 ·

~ iltl m ~ %
4102 K4102D K4102ZD-l K4102P K4102Gl
Model
I
A
;fi~~ ~{tJ:1~~ ~ {tt « fJ\ ~
~ fi il:
Item Part No. Description Q'ty per set
16 M8 x 20 GB5783 A1B~_ti Hexagon head bolt 2
17 M8 x 25 GB5783 A1B~_ti Hexagon head bolt 4
18 MID x30 GB5783 *fti~_~
Hexagon head bolt 2
19 8 GB93 ~_~III Spring washer 6
20 10 GB93 3¥JfmllJ Spring washer 2
21 8 GB.848 IJ\mll Plain washer 4
I
i
I ,
I
I
·1
I
I
I
I

+)\ ,H1A j~'~ ±~ ff·H tfB1* ( II) 21 )
HI A TURB'OCH~t\RGER SUB -

HIA ~~ilffiB=f*(1121} .1*~
HIA TURBOCHARGER SUB - ASSEM-BLY( FIG. 21}
TABLE
~ i1tJ m ~ %
4102 K4102D K4102ZD -I K4102P K4102Gl
Model
~
f~% ~1lf1-t% ~ itt ~ f* 4ij I=J
Item Part No. Desenption Q'ty per set
1 WJ65.01 "O"~@~tllJ " 0" ring seal 1
2 WJ65.02 ffi~mttffiml& Preesure diffuser 1
~ it
3 WJ65.03 miJ~*
Thrust bearing 1
4 WJ65.04 ffi ~m~fiH!}tJiF Seal sleeve 1
5 WJ65.05 @M~ Seal sleeve 1
6 WJ65.06 ff~tJl)lt~ Blower impeller 1
7 WJ65.07
~~_-B}
End nut 1
8 WJ65.08 ffEiJJt Thurst plate 1
9 WJ65.09
~*~~
Thurst bearing 1
10 WJ65.10 ~llb_~~T!Jl Oil shield sub - assembly 1
11 WJ65.11 ~,t;Il! Name plate 1
12 WJ65.12 ff~m% Blower casing 1
13 WJ65.13 ffi~m%lli~ Washer 6
14 WJ65.14 9=t fBJ% ' Central casing 1
15 I WJ65. 15 miJJWilll Thrust ring 1
16 I WJ65.16 XJlti~~ Spiral casing 1
· 59 ·

t~%
Item
~fif{-t%
Part No.
{if ~
Description
L..",
~
Q'ty
~
per set
17 WJ65.17
7~~~*~t}f
Seal sleeve
1
18 WJ65.18
fL.ffl1§II Round wire snaping for hole
3
19 I WJ65.19
if. 7;/J~"*
Bearing
2
20 WJ65.20
j~~~~'fr~Ji
Turbine-shaft sub-assenlbly
21 WJ65.21
7~~%ffit1i
Washer
4
22 WJ65.22
7IiJm~_fi
Bolt
4
23 M6 x 12 GB5783
24 16 GB93
25 14 GB93
I /\fft~k_~ Hexagon nead bolt
5ftlfilmll
S!;.JfmIII
Spring washer
Spring washer
6
6
4
26 M5 x 14 GB819
T~tlm~~n
Countersunk head screw
3
27 1. 6 x6 GB827
f~~fflfBjJn
Rivets for name plate
4
I
I
· 60 •