NEWS SEPTEMBER 2010 - Berief Innovativ

NEWS SEPTEMBER 2010
High Quality for the Challenging Catering Business
Berief technology as the basis for the high quality standard at Gastro Service GmbH
Emsdetten. The Gastro Service
GmbH was founded in 1999. The
medium-sized company under the
management of Thorsten Bründer
focuses on the production of food
products for demanding restaurant
chains and restaurants as well as on
the trade with food and non-food
products. With a staff of 50 people,
the company has specialized in
the supply to franchise restaurants.
Dressings, sauces, dips, pasta as
well as soups and meat dishes are
part of the product range. The main
philosophy is that all chefs in the
restaurants and restaurant chains get
as much products as possible from one
source at a controlled and constant
high quality. It is not least Gastro
Service with their staff and Holger
Eckert, the production manager, that
the high demands by the individual
guest are fulfilled in the Cafe
Extrablatt or in the Cafe & Bar Celona
independently from the location. The
main focus of the pre-production
of components is the thermal field.
Once started with conventional
kitchen technology, Gastro Service
have decided after some years to
use industrial cooking and roasting
machines. Since then, the KIPPKO
tiltable cooking kettle is the core
of the production Furthermore, the
use of steam as the source of energy
brought considerable improvements
with regard to the quality and the
production process.
Mr. Bründer and Mr. Eckert were
kindly available for an interview:
Theodor W. Berief: Mr. Bründer, why
have you decided for KIPPKO tiltable
cooking kettle?
Hygienic Covers used for a Standard Container
Innovative solution for internal transportation
Diestedde. The demands by food
processing companies with regard to
cleanliness and hygiene are very high.
Nevertheless, there is still potential
for improvements. In cooperation
with Flexipol Ltd. we offer hygienic
covers for standard lifting and loading
bins which meet the DIN 9797
requirements. The one-piece foils are
manufactured for standard containers
and can be drawn tightly over the
opening. The advantages are obvious:
Thorsten Bründer: With the
investment of the tiltable cooking
kettle we have made a big step
forward. In our robust daily life,
industrial technology is less prone
to repairs so that a better and
continuous production process can
be guaranteed. The steam generator
required for the KIPPKO is today also
used for an energy-saving heating of
other machines.
Berief: What are the economical
advantages with regard to your
production with the tiltable cooking
kettle?
Bründer: We can produce much
higher batches which makes us more
effective in the cooking process.
Furthermore, the tiltable cooking
kettle saves much more energy than
electrically heated machines.
Berief: Mr. Eckert, which changes
have you noted with regard to the
work in the production after the
installation of the kettle?
■■ Protection of products
during internal transportation
from foreign matters and
contamination
■■ Minimisation of losses during the
cooling and storage processes
■■ Blue colour of the foil contrasts
clearly from product
■■ No rubber bands or twine to
fasten products
■■ Easy handling
■■ Hygienic design
Holger Eckert: Today we are
producing products which we have
not been able to supply before the
installation of the tiltable cooking
kettle. A manual stirring or mixing is
no longer required. The risk of burnon
has been eliminated. We have
clearly better results with regard to
the quality of our products. So there is
room for our staff for new tasks.
Berief: Investment into the future –
what do you actually mean by that?
Eckert: Just the purchase of the
KIPPKO was a significant step into the
future. We have just made a further
step forward by replacing our kitchen
pans by an industrial tiltable
frying pan from Berief.
Berief: We are very pleased
that Berief as your partner
can assist you to reach
your objectives.
Of course, the
foil covers made
of polyethylene
are approved under
the Food Commodities
Regulation. The
appropriate certificate
is included. We are
pleased to submit you a
corresponding quotation
and send you an appropriate
sample.
Editorial
Dear Sirs,
As every year in
autumn, you are
today receiving our
latest newsletter. We are very
pleased to present to you one of
our customers, Gastro Service
GmbH, who are carrying out their
business mainly in the field of
catering systems. Please read how
this company realizes a further
milestone by using industrial
cooking equipment by Berief
which makes it possible to
produce convenience products
in a more rational way and at a
higher quality. A description of our
hygienic covers for standard bins
can be found on the first page
of the Newsletter. Benefits and
improvements to our approved
Tiltable Cooking Kettle Type
KIPPKO in combination with an
outstanding performance are
shown on page 2 of the attached
newsletter. We hope you enjoy
reading it.
Sincerely yours
Theodor W. Berief
Managing Director
Innovation

NEWS SEPTEMBER 2010
To make it faster!
Machine Presentation: KIPPKO
Tiltable Cooking and Roasting Kettle - Increase in
productivity by 20 - 30 % due to innovation
Diestedde. For decades, the Tiltable
Cooking and Roasting Kettle
Type KIPPKO has proven successful
all over the world in many fields of
the food industry and especially for
the preparation of convenience food
products. Used as a universal “cooking
machine” this equipment is able
to process a large variety of products.
Continuous product development
and innovation ensure the KIPPKO to
the top position in comparison with
other similar equipment. Compared
with earlier models, the cooking process
efficiency is increased by 20 - 30
%. This has been mainly achieved by
optimising the double-jacket heating
system and the steam input / condensate
drain. This means:
■■ Shorter heating time
■■ Faster reaching of the cooking
temperature after adding
ingredients
■■ Vitamins and product saving
process
■■ Products of higher quality
■■ Time and energy saving
operation
The main advantage of using this type
of cooking kettle is that all necessary
operations such like
■■ Roasting
■■ Stewing
■■ Cooking
■■ Blanching
■■ Concentration, reduction
■■ Mixing, stirring
■■ Homogenisation
■■ Cooling
can be implemented in the one-andonly
system for which before many
other kettles and equipment were
needed. This ensures a high potential
for:
■■ minimising product losses
■■ receiving typical flavour
components (for example roast
flavours)
■■ saving costs spent on expensive
transport processes
■■ avoiding cross-contamination
■■ minimising cleaning efforts
and time
To make it more perfect, the KIPPKO
can now be equipped with a weighing
device or with a device for a faster
cooling by use of liquid nitrogen. The
advantage is a fast and extremely
gentle way of cooling soups, sauces,
stews, casseroles, cups dishes
and other products at temperatures
below 10 °C. Meanwhile the horizontal
agitation system ensures an
even distribution of solids and liquid
product ingredients during cooking,
cooling and filling processes.
Nowadays the tilting cooking kettle
Applications
Cooking of Sauces
■■Tomato sauce
■■Mushroom sauce
■■Cheese sauce
■■Bolognese sauce with browning
of minced meat
■■Bechamel sauce
■■Bound sauces
■■Sauces with particulates such as
mushrooms, onions, vegetables,
meat
Cooking of Soups
■■Clear / bounded soups with or
without particulates
■■Goulash soup with paprika, car-
rots and potatoes
■■Potato soup with broccoli
■■Stews ■■Soljanka ■■Chili con Carne
■■Special soups
is more often used in Cook-and-Chill
kitchens, which are often at the
threshold between large kitchen and
production kitchen equipped with
industrial devices. The Tiltable Cooking
and Roasting Kettle is available
in various sizes with total volumes
of 400, 800, 1200 and 1600 litres.
Optionally the cooking kettle can be
adapted to respective operating conditions
and production requirements.
As a standard, the heating is carried
out with saturated steam up to 10 bar
while the temperature of the cooking
kettle walls achieve up to 175 °C.
Cooking of Components
for Ready Meals
■■Ratatouille ■■Goulash ■■Red cabbage
■■Sauerkraut ■■Scrambled eggs
■■Pasta (noodles, spaghetti,
maccaroni)
■■Rice (Pilaf method or cooking
with water)
■■Couscous ■■Chopped meat with sauce
■■Roasting and browning of onions
■■Spinach toppings for pizza
■■Mashed potatoes
■■All kinds of vegetables
■■Rice pudding with vanilla
■■Bake with cream cheese and rice
■■Asian / Indian style foods
■■Ethnic foods
Among others, the following options
are available:
■■ Separated heating jacket for
browning or for small batches
■■ Selection of heating temperature
according to the process
step
■■ Heating by direct steam
■■ Pre-strainer for pouring off,
e.g. rice or pasta
■■ Cooling by ice water via the
double jacket
■■ Connection of an homogeniser
or a powder wetting device as
well as a dosing pump or
product pump
Cooking and Preparation of
further Products
■■Bone broth
■■Dripping with grieves
■■Roux (white or brown)
■■Marzipan ■■Red fruit jelly
■■Fruit compote
■■Baby food
■■Fillings for pasta and bakery
products
■■Raw chocolate
■■Apple fillings for pancakes
■■Pork tongues
■■Bacon, chopped and smoked
■■Diced bacon for pizza and salad
Berief Innovativ GmbH & Co. KG · Lange Strasse 63-67 · 59329 Wadersloh-Diestedde · Germany · Tel. +49 (0)25 20 / 93 07-0 · Fax +49 (0) 25 20 / 93 07-50 · eMail: info@berief.de