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06.3 Richard Job Air Quality Systems for Agricultural Cabs

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ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

ASABE AETC<br />

PM23/2/1 Environmental <strong>Cabs</strong><br />

<strong>Richard</strong> W. <strong>Job</strong><br />

29 January, 2013


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Some history:<br />

– I was assigned the task of joining the ASAE<br />

Environmental <strong>Cabs</strong> committee in 1995. They<br />

were working on a new standard which could<br />

be used to qualify a cabs to protect the<br />

operator in spraying applications


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Who were the members of the committee<br />

– Equipment manufacturers<br />

– Component manufacturers<br />

– Filter manufacturers<br />

– NIOSH researchers<br />

• The Miller Nelson Study of filtration systems<br />

and potential application to cabs had just<br />

been completed


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– What are the issues involved in protecting the<br />

operator:<br />

• Hazard types<br />

• State of the industry generally<br />

• Level of protection offered in current cab design<br />

• Filter design to provide adequate protection to the<br />

operator<br />

• How to measure contaminants?<br />

• How to verify a system design?<br />

• What instrumentation was available – cost?<br />

– How could it be effectively used?


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– What level of protection should the operator<br />

be af<strong>for</strong>ded?<br />

• In particulate environments?<br />

• In vapor environments?<br />

• What about fumigants?<br />

– How does a vapor hazard compare to a<br />

particulate hazard?<br />

– Is there equipment which can measure how<br />

well constructed a system design is?<br />

– What role should protection against fumigants<br />

play in this standard?


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Results of these deliberations resulted in<br />

ASAE S525 <strong>Agricultural</strong> <strong>Cabs</strong> –<br />

Engineering Control of Environmental<br />

<strong>Air</strong> <strong>Quality</strong>. Approved in 1997 as an<br />

ANSI standard<br />

– It gave us a measurable means to determine<br />

a protection level <strong>for</strong> the operator<br />

– It categorized cabs into three categories<br />

• BC – a basic cab<br />

• ECPAD - enclosed cab <strong>for</strong> pesticide application<br />

incorporating dermal hazard reduction


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• ECPAR - enclosed cab <strong>for</strong> pesticide application<br />

incorporating respiratory hazard reduction<br />

• The qualification test proved to be difficult<br />

to per<strong>for</strong>m because the amount of<br />

contaminant in the atmosphere was not<br />

consistent


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• One year after it’s introduction researchers<br />

identified a series of tractor cabs that were<br />

certified to the standard failed to comply<br />

with the standard<br />

– Detailed analysis of the reason <strong>for</strong> failure<br />

were that the manufacturing processes were<br />

not consistent resulting in poor fit of some<br />

sealing surfaces which leaked - adequate<br />

design??


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• The ultrasonic scanning procedure<br />

recommended as part of the standard was found<br />

to not provide consistent results


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• We quickly changed S525, eliminating the<br />

ultrasonic scanning procedure and<br />

changing the scope to reflect that the<br />

standard is to be applied in a managed<br />

program of “occupational health and<br />

safety”.<br />

• The change was approved as an ANSI<br />

standard in 2003


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• During this and a subsequent period we<br />

attempted to introduce ASAE S525 into<br />

the ISO standards arena. Twice it was<br />

started and then withdrawn because there<br />

were, or were perceived problems with the<br />

standard as it was being developed.<br />

• Much discussion took place on the role of<br />

designing a cab <strong>for</strong> spraying applications,<br />

maintenance and testing in the managed<br />

program.


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• For the next few years the committee had<br />

difficulty determining how to move <strong>for</strong>ward<br />

with what a meaningful environmental cab<br />

standard should be.<br />

• In 2007 the committee in its annual<br />

meeting concentrated on what a cab<br />

standard should achieve.


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• They went back to the Hierarchy of<br />

Controls as defined in ANSI/AIHA Z10,<br />

“the organization shall implement and<br />

maintain a process <strong>for</strong> achieving feasible<br />

risk reduction based on the following order<br />

of controls:<br />

– A Elimination,<br />

– B Substitution of less hazardous materials,<br />

processes, operations or equipment,


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– C. Engineering controls<br />

– D. Warnings<br />

– E. Administrative controls; and<br />

– F. Personal protective equipment (PPE)


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• ANSI/AIHA Z10 talks about:<br />

– The nature of the risk<br />

– The risk reduction desired<br />

– The best practices of industry<br />

– Available technology<br />

– Cost effectiveness


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Based on the rating that an engineering<br />

control is preferable to personal protective<br />

equipment they applied the OSHA<br />

requirements from a “Managed Program of<br />

Occupational Health and Safety? These<br />

are:<br />

– Identification of the risk involved and the<br />

protection required <strong>for</strong> the hazard identified<br />

– A survey of the equipment involved in the<br />

hazardous application


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– Testing the protection equipment to assure it<br />

provides the protection required <strong>for</strong> the<br />

identified hazard<br />

– Repair and/or replacement of any defects or<br />

defective equipment found<br />

– Retesting of the equipment system as<br />

required<br />

– Recording in an appropriate log book all<br />

in<strong>for</strong>mation regarding the repairs, test results<br />

and replacement of parts and/or components


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Based on this concept they proposed to<br />

develop a standard that could consist of 6<br />

parts:<br />

– I. Introduction<br />

• Scope and Limitations<br />

• Definitions<br />

• Context of this standard within a managed<br />

program


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– II. Design Standard <strong>for</strong> <strong>Cabs</strong><br />

– III. Design Standard <strong>for</strong> Cab Filters<br />

– IV. Cab Manufacture <strong>Quality</strong> Tests<br />

– V. Cab Filter Manufacture <strong>Quality</strong> Tests<br />

– VI. Field Certification of Cab <strong>Air</strong> <strong>Quality</strong><br />

• “Parts VI and beyond are future work that<br />

will likely be developed over the long term”


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• “ASABE S613-1 Tractors and selfpropelled<br />

machinery <strong>for</strong> agriculture—<br />

<strong>Air</strong> quality systems <strong>for</strong> cabs—<br />

Terminology and overview” was<br />

approved as an ANSI standard in<br />

February 2009


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• “It covers terminology, definitions and an<br />

overview of how an environmental cab<br />

may be used in hazardous environments<br />

as part of an Occupational Health and<br />

Safety Management System”


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• The Managed Program of Occupational<br />

Health and Safety listed in the standard<br />

comes directly from the OSHA<br />

requirements <strong>for</strong> industry<br />

• What does the standard define <strong>for</strong> a<br />

“Managed program” <strong>for</strong> spraying<br />

applications?<br />

– Identification of the risk involved and the<br />

protection required <strong>for</strong> the material to be<br />

applied in the spraying operation


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– A survey of the machine and the cab involved<br />

in the spraying application. This includes:<br />

• Reviewing the cabin filtration system and the filter<br />

to assure the filter provides the reduction in<br />

contaminate level required … and<br />

• Identifying how long the filter can be used in this<br />

spraying application<br />

– Testing the cabin air system to assure it<br />

provides the protection required <strong>for</strong> the<br />

material to be applied. This also includes a<br />

review of any monitoring equipment to assure<br />

it is working properly.


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– Repair and/or replacement of any defects or<br />

defective equipment found<br />

– Retesting of the cab air system if required<br />

– Recording in an appropriate log book all<br />

in<strong>for</strong>mation regarding the test results, and<br />

repairs and replacement of parts and/or<br />

components<br />

• We have replicated the procedure OSHA<br />

requires industry to follow <strong>for</strong> workers in a<br />

hazardous environment


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• S613-2 Tractors and self-propelled<br />

machinery <strong>for</strong> agriculture—<strong>Air</strong> quality<br />

systems <strong>for</strong> cabs—Part 2: Cab & HVAC<br />

design was approved as an ANSI<br />

standard in November 2010<br />

• It defines the elements to consider in the<br />

design of a cab <strong>for</strong> environmental<br />

protection applications


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Some of these elements are:<br />

– Type of <strong>Air</strong>borne Contaminants<br />

• The cab filtration system design should consider<br />

the particular types of airborne contaminates that<br />

the tractor or self-propelled machinery will be<br />

typically operating in such as soil preparation,<br />

pesticide spraying, harvesting, etc.<br />

– Sources of <strong>Air</strong>borne Contaminants<br />

• The cab filtration system design should consider<br />

several filtration alternatives <strong>for</strong> the various<br />

operational solid, liquid, and/or gas contaminants.


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

– Cab as a Physical Barrier<br />

• The cab enclosure provides a physical barrier<br />

around the operator and a controlled environment<br />

inside the cab.<br />

– Per<strong>for</strong>mance Monitoring<br />

– System Operation and Maintenance<br />

– Cleaning and Maintenance<br />

• What we have tried to include are<br />

considerations the designer shall<br />

exercise in executing the design of a<br />

cab


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• X613-3 Tractors and self-propelled<br />

machinery <strong>for</strong> agriculture—<strong>Air</strong> quality<br />

systems <strong>for</strong> cabs—Part 3: Filters <strong>for</strong><br />

environmental cab HVAC systems is<br />

currently undergoing a second round<br />

of balloting within the committee <strong>for</strong><br />

approval as a national standard<br />

– We have determined that this standard will<br />

cover the design, testing and field approval of<br />

the filters


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Note that we have now eliminated items IV<br />

and V:<br />

– IV. Cab Manufacture <strong>Quality</strong> Tests<br />

– V. Cab Filter Manufacture <strong>Quality</strong> Tests<br />

from the original objectives of the committee <strong>for</strong><br />

this standard as the manufacturers are in the<br />

best position to determine the tests needed to<br />

verify the quality of their product


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• X613-4 Tractors and self-propelled<br />

machinery <strong>for</strong> agriculture—<strong>Air</strong> quality<br />

systems <strong>for</strong> cabs—Part 4 Test procedure<br />

<strong>for</strong> qualifying a cab in the field is being<br />

balloted via a PPF to PM03 <strong>for</strong> work to<br />

begin.


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• The preliminary draft calls <strong>for</strong>:<br />

– First, determine what the level of protection<br />

will be required <strong>for</strong> the application.<br />

– Do a survey/test of how well the cab is able to<br />

protect the operator within these<br />

requirements.<br />

– Repair and/or replacement of elements in the<br />

cab would be as specified by the<br />

manufacturer.


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• We will be discussing how to proceed with<br />

this standard at a special committee<br />

meeting this afternoon


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

• Future elements to consider as potential<br />

parts of this standard:<br />

– Training of operators <strong>for</strong> hazardous<br />

applications<br />

– Is there a need <strong>for</strong> improved safety labeling of<br />

these cabs?<br />

– Is a generic safety manual needed?<br />

• When these items are resolved we will ask<br />

or be asked if there are other items or<br />

elements we should be looking at


ASABE Environmental <strong>Cabs</strong><br />

The S613 Standard Series<br />

Questions?<br />

Thank You!

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